Professional Documents
Culture Documents
Version:
Issue Date:
Review By Date:
Owned By:
Authorised By:
1.1
August 2006
June 2008
Engineering Manager D & P
Executive Manager D & P
Date of Revision
1.0
June 2006
1.1
August 2006
Details of Amendment
Initial Release
Numbering changed to represent previous version
The above table lists in summary the amendments which have been made with most recent issues of this standard.
The table is updated with each re-issue. The latest amendments within the documents are marked with a change
indicator (|) in the outer margin.
CONTACT
This standard is the responsibility of the
Development and Projects Division, ElectraNet.
Please contact the indicated owner of the standard
with any inquiries.
ElectraNet
52-55 East Terrace, Adelaide, South Australia 5000
PO Box 7096, Hutt Street Post Office,
Adelaide, South Australia 5000
Ph (08) 8404 7966, Fx (08) 8404 7104
L I M I TATI O N O F L I A B I L I T Y AN D
D I S C L A I M E R O F W AR R A N T Y
ElectraNet makes no representation or warranty as
to the accuracy, reliability, completeness or
suitability for particular purposes of the information
in this document. ElectraNet and its employees,
agents and consultants shall have no liability
(including liability to any person by reason of
negligence or negligent misstatement) for any
statements, opinions, information or matter
(expressed or implied) arising out of, contained in
or derived from or for any omissions from the
information in this document, except in so far as
liability under any statute cannot be excluded.
2006 ElectraNet Pty Limited trading as ElectraNet. No part of this document may be reproduced
or copied in any form or by any means (graphic, electronic, mechanical, including photocopying,
recording, taping or information retrieval systems) without the prior written permission of ElectraNet.
LCM20
ElectraNet
TABLE OF CONTENTS
20.1
SCOPE......................................................................................................................................................3
20.2
GENERAL...............................................................................................................................................3
20.3
MATERIALS...........................................................................................................................................3
20.4
CONCRETE MIXES..............................................................................................................................4
20.5
FORMWORK..........................................................................................................................................4
20.6
PLACING OF REINFORCEMENT.....................................................................................................5
20.7
20.8
20.9
SURFACE FINISH..................................................................................................................................7
20.10
CONSTRUCTION JOINTS...............................................................................................................7
20.11
CAST-IN-METALWORK...................................................................................................................8
20.11.1
20.11.2
20.11.3
GENERAL............................................................................................................................................8
HANDLING..........................................................................................................................................8
INSTALLATION.....................................................................................................................................8
20.12
WELDING............................................................................................................................................8
20.13
TOLERANCES....................................................................................................................................9
20.13.1
20.13.2
20.13.3
20.13.4
20.13.5
GENERAL............................................................................................................................................9
CONCRETE FOUNDATIONS..................................................................................................................9
PILE CAPS...........................................................................................................................................9
TOWER STUBS....................................................................................................................................9
POLE FOUNDATIONS.........................................................................................................................10
20.14
CURING.............................................................................................................................................10
20.15
CONCRETE TESTING....................................................................................................................10
20.16
FREQUENCY OF TESTING...........................................................................................................10
20.17
STANDARD OF ACCEPTANCE.....................................................................................................11
20.18
20.1 SCOPE
This Section covers the supply & installation
of Normal Class reinforced and unreinforced
concrete used in exposure conditions classified
up to, and including moderate in high
permeability soils or mild in low permeability
soils in accordance with definitions given in
AS2159.
For concrete placed in exposure condition
severe or worse in accordance with AS2159,
refer to LCM 21 Special Class Concrete for
supply of concrete.
Version: 1.1
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LCM20
20.2 GENERAL
Normal class concrete shall comply with the
requirements of this section and shall be read
in conjunction with AS 1379 and AS 3600. For
installation of concrete for piles this document
shall be read in conjunction with AS 2159.
The Contractor shall carry out the design of
concrete mixes, permeability tests, setting out
and quality control of the workmanship and
materials for all specified concrete work. He
shall supply, deliver and place all reinforcing
steel, formwork and concrete necessary to
complete the concrete works shown on the
Drawings contained in this Specification.
Concrete delivery trucks may not be washed
down or cleaned on site. The Contractor shall
clean any spillage of concrete from the site
and access tracks.
Concrete placement shall not commence until
criteria specified at the inspection hold-point
are satisfied.
20.3 MATERIALS
The materials used for concrete works shall
comply with and be used in accordance with
the Manufacturer's instructions and shall
comply with the following standards:
AS 1379
"Specification
and Supply of Concrete"
AS 1478
"Chemical
Admixtures for Use in Concrete"
AS 2758.1
"Concrete
Aggregates"
AS 3582.1
"Fly Ash"
AS 3972
Blended Cements"
AS/NZS 4671
Reinforcing Material"
"Portland and
"Steel
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LCM20
ElectraNet
20.5 FORMWORK
All forms shall be built mortar-tight, of
sufficient rigidity and adequately supported to
prevent distortion or displacement due to the
pressure of the concrete and other loads
incidental to the construction operations.
Forms shall be constructed and maintained so
as to prevent the expulsion of concrete
particularly at ground level. All curves shall be
smooth and neatly joined to straights.
Forms shall be built with provision for easy
inspection and cleaning out immediately
before concrete is placed.
Forms for exposed surfaces shall have a
smooth finish. Joints in the form material shall
be arranged in a regular pattern. Joints shall be
uniformly spaced over the width of the work
and shall be kept to a minimum. Every care
shall be taken to ensure that no marks or fins
appear on the finished surface.
The inside of forms shall be thoroughly wetted
or coated with non-staining form release oil or
other approved material. Where oil or
surfacing material is used, it shall be applied
before the reinforcement is placed. Any bolts
supporting forms shall be so greased and
arranged that they may be removed from the
concrete after removal of forms without
excessive jarring or hammering and without
damage to the concrete surfaces by spalling or
other. Tie wires passing through the concrete
shall not be permitted.
When forms, or form panels, have become
warped, damaged, or burred so that in the
opinion of ElectraNet the surface or
dimensional tolerances of the concrete will not
be satisfactory, the Contractor shall, when so
directed by ElectraNet, remove such forms
and replace them with forms or form panels
satisfactory in all respects.
Forms shall not be disturbed until the concrete
has attained sufficient strength to support its
own weight and any construction live loads.
Version: 1.1
20.6 PLACING
REINFORCEMENT
OF
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ElectraNet
LCM20
minimise embrittlement. High strength yield
bars shall not be hot bent.
20.7 INSPECTION
POINT
HOLD
2.
Excavation
dimensions,
reinforcement
and
stub
placement
inspected
and
approved for compliance with
the drawings.
20.8 HANDLING
AND
PLACING CONCRETE
All equipment used for mixing and
transporting the concrete shall be cleaned
before use. All forms shall be thoroughly
wetted prior to placing of concrete. Concrete
shall not be placed until the excavations, forms
and reinforcement have been inspected and
approved by ElectraNet. All excavations and
forms shall be cleaned of debris and loose
material and unless otherwise approved by
ElectraNet, excavations shall be free of water
while concrete is being placed. Where
concrete is placed on soft ground the base of
the excavation shall be covered with a layer of
blinding concrete prior to the placing of
Version: 1.1
Concrete Temperature
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Maximum
LCM20
ElectraNet
or with wet sand or wet
hessian, kept wet until moist
curing begins.
Up to 27C
27C to 30C
30C to 32C
Over 32C
No concrete shall be placed when the shade
temperature is less than 5C or more than
35C.
Where the temperature of the surrounding air
is higher than 32C, the following provisions
shall apply:
(i)
(ii)
(iii)
Version: 1.1
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LCM20
20.10
CONSTRUCTION
JOINTS
Construction joints shall be made where
located on the Drawings or as permitted by
ElectraNet.
No construction joint shall be made below a
level of 200mm above ground level in bored
foundations.
Before depositing new concrete against
concrete that has hardened, the forms shall be
re-tightened and the surfaces of the old
concrete treated as set out below:
(i)
(ii)
(iii)
Version: 1.1
20.11
CAST-INMETALWORK
20.11.1
General
20.11.2
Handling
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LCM20
20.11.3
ElectraNet
Installation
20.12
(b)
(c)
Thickness of columns
+12 mm
WELDING
-0mm
(d)
20.13
20.13.1
(e)
General
20.13.2
Concrete
Foundations
Plan dimensions of base slab
+75 mm
-5 mm
Version: 1.1
-0mm
TOLERANCES
(a)
20.13.3
Pile Caps
20.13.4
Tower Stubs
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LCM20
alignment
o
Stub
each other
5 mm
angle
from
correct
12 mm
(longitudinal,
transverse
&
diagonally)
20.13.5
Pole Foundations
20.14
CURING
Version: 1.1
20.15
CONCRETE
TESTING
All concrete supplied for the contract shall be
subject to project assessment in accordance
with AS3600, AS1379 and requirements
specified herein. Sampling and testing shall be
carried out by an approved NATA accredited
testing laboratory. The qualifications of the
concrete test personnel shall be made available
to ElectraNet upon request.
The Contractor shall supply all materials,
equipment and labour required for making and
testing the concrete test specimens.
The Contractor shall supply to ElectraNet, the
concrete test certificate from a NATA
accredited testing laboratory no later than
seven (7) days after completion of the test.
All costs associated with concrete testing shall
be deemed to be included in Schedule 7 of the
Schedule of Rates.
ElectraNet shall monitor all concrete testing
activities. If in the opinion of ElectraNet, the
Contractor is not performing adequately to
ensure quality records, then ElectraNet
reserves the right to have such work carried
out by alternative means and the cost of such
work shall be borne by the Contractor.
As a minimum the concrete shall be cured to
develop its potential strength and durability in
accordance with AS 3600.
20.16
FREQUENCY
TESTING
OF
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LCM20
ElectraNet
20.17
STANDARD
ACCEPTANCE
OF
20.18
FAILURE
MEET
REQUIREMENTS
TO
Version: 1.1
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