Muhammad Waqar Dar

Industrial Engineer
(PEC Reg. # INDUS/1905)

Address: House#8, Street # 3-A, Ittefaq Colony Mehmood Shaheed Road Shahdara Lahore.
Nationality: Pakistani; Religion: Islam; Marital Status: Single; DOB: 18/06/1989; CNIC: 35202-6442735-5;
Passport: AS7997351; Mobile: +92-313-4838485, Email: muhammadwaqardar@gmail.com;
Objective
A position among professionals, that allows me to utilize my knowledge & experience and give me opportunity to use a system approach
and focus on the processes for achieving quality, continuous improvement and cost effectiveness for your organization.
Experience
APR 2012- Present
Asst. Production Manager
Pakistan Spring & Engineering Company Pvt. Ltd. Sheikhupura, Pakistan (Auto Parts Manufacturer)
Key Responsibilities
Collect the customer order/forecast demand On job training and meeting regarding
Ensure total coordination to QC/QA dept.
from Supply Chain Dept.
production & operation controls
against quality issues, analysis of Process
rejection, customer rejection, scrap and
Develop the Aggregate Production Plan (APP)
Definition of KPIs for production
warranty claims.
Develop the Master Production Scheduling Employees performance tracking against
Communicating to Maintenance Dept. in
(MPS)
KPIs
implementation of Total Productive
Develop the Material Requirement Planning Ensure the documentation is being done as
Maintenance (TPM)
(MRP)
per standard QMS (ISO 9001:2008)
Always in progress to Maintenance dept.
Develop Capacity Requirement Planning
Production downtime analysis and make CAP
about the monthly downtime analysis
(CRP)
to remove these downtime and increase
reduction
the capacity
All plans are developed using Enterprise
Communicate to HR dept. in all stages like
Kaizen the new ideas to increase the
Resource Planning (ERP)
Recruitment, Selection, Hiring, Training &
Develop the Production plan of each job shop productivity and its implementation that
Development, Rewards & Recognition and
can be through 5S, removal of 7-watse,
or cell
during resignation of employees
Poke-Yoke,
Value
stream
analysis
(VSM),
Daily monitoring of production against
Basic QC tools, Line Balancing, One-Piece Communication to supply chain dept. to
production plan
Removing of bottleneck process/operation by Flow, Quick Changeover (SMED), designing ensure the selection of best supplier and
on time delivery of material from supplier
jigs/Fixtures, Layout Design, redesign the
line balancing or workload balancing
Communication to Supply Chain Dept. to
workstation,.. etc.
Communicate & remove the effect of issues
ensure the on time delivery to Customer
those can disturb the master production Implementation of Lean Manufacturing and
Communicate to all activities to Manager and
reduction of all inventories, so to minimize
schedule
material cost.
work under the supervision of Manager
Communicate weekly production report to
top management
Qualification
Dec, 2007 ~
B.Sc. Industrial Engineering & Management University of the Punjab, Lahore
CGPA 3.15/4.00
Apr 2012
Internship
Aug 2011
4 Week Internship in Atlas Honda Ltd (AHL) Sheikhupura Plant. (During Internship worked at High Pressure Die
Casting, Low Pressure Die Casting, Gravity Die Casting, Machining Shop, Fuel Tank Shop and Bike Assembly Plant)
Trainings
2015
2014
House)
2013

Value Analysis & Value Engineering (VAVE) Tools & Techniques Pak Suzuki Motors (Private) Limited, Pakistan.
QMS (ISO 9001: 2008)
Pakistan Spring & Engg. Co. (Pvt.) Ltd. Pakistan (InCO2 Emission Reduction and Energy Conservation

Honda Motor, Japan & Atlas Honda (Private)

Limited (AHL), Pakistan.

2013
Conflict Minerals (Introduction)
Honda Atlas Car Pakistan Private Limited (HACPL),
Pakistan.
2007-2011
Professional Development
University of the Punjab Lahore, Pakistan.
Volunteer Participation & Projects
2013 (Cont.)
CO2 Emission Reduction (Blue Sky for Our Children) with Atlas Honda Limited (AHL).
2013
Vender Improvement plan (VIP) held by Atlas Honda Limited (AHL).
Semester Projects
2011
Layout Design of Various labs to be established in IQTM PU Lahore
2011
Process Improvement in Packages Ltd Using Six Sigma (using DMAIC Methodology)
2010
Making of Quality Manual for a Ghee Manufacturing Industry (In the light of ISO 9001:2008)
2010
Planning an International Conference by using Primavera-P6 as Assistant Manager Project
2009
Evaluating the Level of Integration in Atlas Honda Limited SKP Plant as Team Leader
2008
Making of Hospital Management System by using DBMS & MIS
Professional Achievements
2015
Reduce 90.27% Electricity Consumption of an Electric Motor at Electroplating plant by reducing the Run time of Electric
Motor per cycle during production in PSEC.
2013~2014
Increase the production efficiency, utilization, productivity and availability of Paint Shop from 68% to 89%
by reducing the major problems those cause losses of above factors.
2013~2014
One percent (8.55 Tons) CO2 emission reduction of Paint Shop in collaboration with Honda Motor Japan at
Pakistan Spring & Engineering Co. (Pvt.) Ltd.
2013~2014
Worked with Atlas Honda Ltd (AHL) & Honda Motor Japan on Energy conservation on different equipments &
machines and find out the outline for energy wastage in Automobile sector. And also develop an aggregate plan for
awareness, training & implementation procedure to all vendors of AHL to improve the energy efficiency in each
manufacturing plant.
2013
Improve the production line productivity by redesigning the layout of Muffler production line (Honda CG-125,
CD-70) and implementation of One-piece flow and KANBAN system
2013
Awareness of KAIZEN & LEAN TOOLS and Implementation of 5S (Workplace Housekeeping) up to 83% at
Pakistan Spring & Engineering Co. (Pvt.) Ltd. within 1 Year.
2012
Improve the Muffler (Honda CG-125) production line efficiency from 39% to 78% by using Lean manufacturing Tools &
Techniques at Pakistan Spring & Engineering Co. (Pvt.) Ltd. in 2012.

Interests
Manufacturing
Manufacturing
Production and Operations Management (POM) Total Productive Maintenance (TPM)
Work Study and Methods Engineering
Quick Changeover (SMED)
Lean Manufacturing
Work Standardization

Engineering Drawings
Value Stream Mapping (VSM)
Total Quality Management (TQM)
Project Management (PM)

 KAIZEN (5S, 7-Waste, Jidoka, Heinjunka, )

Technical Software Skills
Microsoft Office Suite (Excel, Word, Power Point,
Outlook)

Microsoft Project Planner

World Class Manufacturing (WCM)

Primavera Project Planner-P6

AutoCAD (Mechanical)

DBMS & MIS

Personal Competence
Good Communication Skills both Oral and Written
Good Team Player, Leadership and Management skills
Extremely good self-learner of latest technology

Health Safety and Environmental

Engineering

MINITAB 16.0
Solid-Works 3D design tool
Enterprise Resource Planner (ERP)

Good Analytical, Problem Solving and Interpersonal skills

Good Trainer and communicator


on demand).

(Reference will be furnished