PAPER MACHINE 7 PROJECT

P&ID REVIEW CHECKLIST

29-Dec-16

DESCRIPTION OF PID REVIEW

NO

PID NO.

REMARKS
AFTER MODIFY

BEFORE MODIFY

PPM07-SP001

Outlet 1st broke screen & recovered stock Outlet 1st broke screen & recovered stock
pump transferred to mixing chest
pump transferred to header suction
(5121605)
sweetener pump ( 5121509)

Modify the position inlet pipe

PPM07-SP001

Accept LBKP refiner line 1 & 2 to LBKP

pulp chest (3422406)

Accept LBKP refiner line 1 & 2 to header

pipe of LBKP pulp chest (3422406)

Modify the position inlet pipe

PPM07-SP001

Add NBKP new pump-2, outlet pump to

LBKP refiner line 2 first before transferred
into mixing chest

Only 1 NBKP pump (3422507), outlet pump

to header suction sweetener pump of mixing Additional the pump & pipe line
chest

PPM07-SP002

Add white water line for level control the

2nd screen dilution tank (6121620)

Wire silo connected to 2nd screen dilution

tank as white water dilution.

PPM07-SP003

Add Valve pressure control bypass broke

primary screen

Bypass broke primary screen only use

manual valve

PPM07-SP004

PPM3 pure water header connected to trim Trim cutter water tank supplied from cooled
cutter water tank (6121618)
condensate

PPM07 - CH003

GCC supply line from PPM3 cancelled,

changed the mixing tank position (1st FL)
and volume (10m3)

PPM07 - CH003

From truck supply the GCC storage tank to From truck supply the GCC storage tank
mixing tank use vibrating screen (2pcs)
direct transferred to mixing tank

PPM07 - CH005

Change size pipe outlet pump of W.E

cooked starch to M/C chest & fan pump
(DN 80)

Size pipe outlet pump of W.E cooked starch

to fan pump-machine chest pump (DN 50)

10

PPM07 - CH009

Add Soda (NaOH) tank & pump before

used to PPM7 system

PPM3 NaOH pipe line connected to system

PPM7 directly

Modify and additional pipe line

PPM7 use GCC from PPM3 and mixing tank

(3m3) to be installed on 2nd FL

1 of 10

Future installation

PPM 7 Piping Line Installation Check List

AREA : STOCK PREP & APPROACH SYSTEM

Date :
Position
No.

Description Line

Machine headbox to stock deaerator (6121105)

PID NO.

PPM07SP002

Size
(mm)

Piping (PIC : PJD-CR (Poltak))

Start

End

Column

Column

%
Progress
Lines

??/
200

Note :
MV = Manual Valve

HV = Control Valve

ST = Steam Trap

OV = On - Off Valve

TE = Temperature Transmitter

PV = Control Valve for Pressure

FE = Flow Transmitter

TV = Control Valve for Temperature

PE = Pressure Transmitter

FV = Control Valve for Flow

LE = Level Transmitter

LV = Control Valve for Level Tank

PI = Pressure Gauge

RV = Check Valve

TI = Temperature Gauge Gauge

FH = Flexible Hose

SG = Sigh Glass

29-Dec-16

Installation
Man. Valve
Total

Install

Instrument (PIC : AJ-I/E (Kumar))

Gauge Indication
Tag. No

Install

On-Off / Ctrl Valve

Tag. No
HV-61252

Install

Transmitter
Tag. No

Install

Analyzer (PIC:KS-2 (Sabri))

Consistency
Tag. No

Install

Freeness
Tag. No

Install

pH Meter
Tag. No
61288
61289

PIC
Checking
Date

Remark

Install
Ph indicator & charge analyser

PPM 7 Piping Line Installation Check List

AREA : CHEMICAL SYSTEM

Date :
Position
No.

43

Description Line

Outlet S/F starch slurry pumps (4221519,

4221511) to jet cooker (4221040)

PID NO.

Size
(mm)

PPM07 80/ 50
CH004

29-Dec-16

Installation
Piping (PIC : PJD-CR (Poltak))

Start

End

Column

Column

%
Progress
Lines

1st fl. B
10 ~ 11

Man. Valve
Total
6 MV

Install

Instrument (PIC : AJ-I/E (Kumar))

Gauge Indication
Tag. No
PI-42077

Install

On-Off / Ctrl Valve

Tag. No

Install

Transmitter
Tag. No

Install

Analyzer (PIC:KS-2 (Sabri))

Consistency
Tag. No

Install

Freeness
Tag. No

Install

pH Meter
Tag. No

PIC
Checking
Date

Remark

Install

FE-42076

Note :
MV = Manual Valve

HV = Control Valve

ST = Steam Trap

OV = On - Off Valve

TE = Temperature Transmitter

PV = Control Valve for Pressure

FE = Flow Transmitter

TV = Control Valve for Temperature

PE = Pressure Transmitter

FV = Control Valve for Flow

LE = Level Transmitter

LV = Control Valve for Level Tank

PI = Pressure Gauge

RV = Check Valve

TI = Temperature Gauge Gauge

FH = Flexible Hose

SG = Sigh Glass

3/10

PPM 7 Piping Line Installation Check List

AREA : UTILITY SYSTEM

Date :

No.

Description Line

Outlet vacuum condenser pump -2 to Atmosphere.

PID NO.

PPM07 UT005

Size
(mm)

29-Dec-16

Installation

Position

Piping (PIC : PJD-CR (Poltak))

Start

End

Column

Column

%
Progress
Lines

Man. Valve
Total

Install

Instrument (PIC : AJ-I/E (Kumar))

Gauge Indication

On-Off / Ctrl Valve

Tag. No

Tag. No

Install

Install

Transmitter
Tag. No

Install

Analyzer (PIC:KS-2 (Sabri))

Consistency
Tag. No

Install

Freeness
Tag. No

Install

pH Meter
Tag. No

PIC
Checking
Date

Remark

Install

80/10
0

Note :
MV = Manual Valve

HV = Control Valve

ST = Steam Trap

OV = On - Off Valve

TE = Temperature Transmitter

PV = Control Valve for Pressure

FE = Flow Transmitter

TV = Control Valve for Temperature

PE = Pressure Transmitter

FV = Control Valve for Flow

LE = Level Transmitter

LV = Control Valve for Level Tank

PI = Pressure Gauge

RV = Check Valve

4/10

PPM 7 Piping Line Installation Check List

AREA : UTILITY SYSTEM

Date :

No.

Description Line

TI = Temperature Gauge Gauge

PID NO.

Size
(mm)

29-Dec-16

Installation

Position

Piping (PIC : PJD-CR (Poltak))

Start

End

Column

Column

%
Progress
Lines

Man. Valve
Total

Install

Instrument (PIC : AJ-I/E (Kumar))

Gauge Indication

On-Off / Ctrl Valve

Tag. No

Tag. No

Install

Install

Transmitter
Tag. No

Install

Analyzer (PIC:KS-2 (Sabri))

Consistency
Tag. No

Install

Freeness
Tag. No

Install

pH Meter
Tag. No

PIC
Checking
Date

Remark

Install

FH = Flexible Hose

SG = Sigh Glass

5/10

PAPER MACHINE 7 PROJECT

OUTSIDE UTILITY SYSTEM REQUITMENT

NO

DESCRIPTION

CONSUMPTION

CONDITION

NORMAL

MAXIMUM

80 L/S

300 L/S

2-3 Bar

FRESH WATER CONSUMPTION

PULP CONSUMPTION

520 T/D

620 T/D

2.8 -3,0 %

RETUR WITE WATER TO PULP MILL

200 L/S

300 L/S

0,10 %

STEAM CONSUMPTION

40 T/H

90.2 T/H

3.5-5.5 Bar

CONDENSATE RETURN

36 M3/H

73 M3/H

70 -80 o C

POWER

REMARK

PAPER MACHINE 7 PROJECT

PIPING INSTALLATION PROGRESS
Date:

NO

DESCRIPTION

SIZE
(mm)

POSITION
FROM
(COLUMN)

TO
(COLUMN)

CHECKED
DATE

PICTURE

29-Dec-16

REMARKS

Outlet cooling tower

300

B 14

Outside
building

11-Aug-09

Only main pipe, not yet connected to

equipment

Inlet cooling tower

300

Outside
building

B 14

11-Aug-09

Only main pipe, not yet connected to

equipment

Sprinkler shower

100

Outside
building

B 13

11-Aug-09

Only main pipe, not yet connected to

equipment

Non essential air ( Mill air)

150

Outside
building

B 18

11-Aug-09

Already connected to NEA tank and

around machine area 1st FL (B~F,4~18)

Essential air ( Instrument Air)

100

Outside
building

B 23

11-Aug-09

Already connected to EA tank, air

header and around machine area 1st Fl
(B~F,-8 ~ 18)

Winder pulper to broke tower

200

B -4

B 18

11-Aug-09

Only main pipe, not yet connected to

equipment

Dilution from White Water Tower for pulper

350

B -6

B 18

11-Aug-09

To size pulper (DN350)

White water pump (5221520) to white water

tower

250

B0

B -6

11-Aug-09

Only main pipe, not yet connected to

equipment

White water pump (5221512) to dilution

pumps

250

B0

B -8

11-Aug-09

Only main pipe, not yet connected to

equipment

7 of 10

PAPER MACHINE 7 PROJECT

PIPING INSTALLATION PROGRESS
Date:

NO

DESCRIPTION

SIZE
(mm)

10

Cloudy filtrate pump (5221510) to white water

tower

11

POSITION

CHECKED
DATE

PICTURE

29-Dec-16

REMARKS

FROM
(COLUMN)

TO
(COLUMN)

250

K -5

B -6

11-Aug-09

Only main pipe, not yet connected to

equipment

Fresh water header

350

Outside
building

B 18

11-Aug-09

1st Fl front side: B -9a to B 4

1st Fl backside: B4 to B18

12

Sealing water

100

Outside
building

B 18

11-Aug-09

1st Fl backside: B4 to B18

13

Broke tower pump (5321070) to thickener

400

V -5

F -6

12-Aug-09

Only main pipe, not yet connected to

equipment

14

LBKP accept pump (3422508) to header

mixing chest pump (5121509)

350

B -5

J -4

12-Aug-09

Only main pipe, not yet connected to

equipment

15

NBKP accept pump (3422607) to header

mixing chest pump (5121509)

250

B -9

J -4

12-Aug-09

Only main pipe, not yet connected to

equipment

16

Broke calender & size press pulper to wire

pulper (6222624)

350

K 18

J1

12-Aug-09

17

Broke press pulper pump (6223644) to wire

pulper (6222624)

350

J4

J1

12-Aug-09

18

Cleaner 1 to stock deaerator (6121105)

800

QH3

QH1

12-Aug-09

8 of 10

Only main pipe, not yet connected to

equipment

PAPER MACHINE 7 PROJECT

PIPING INSTALLATION PROGRESS
Date:

NO

DESCRIPTION

SIZE
(mm)

POSITION
FROM
(COLUMN)

TO
(COLUMN)

CHECKED
DATE

PICTURE

29-Dec-16

REMARKS

19

Stock deaerator (6121105) to Silo

900

QH1

HF1

12-Aug-09

20

Stock deaerator (6121105) to Fan pump 2

(6121531)

800

QH1

QH1

12-Aug-09

21

Cleaner 2 (6121102) to wire silo (6121622)

600

H2

HF1

12-Aug-09

22

Machine chest pump (51 21 508 to wire silo

(6121622)

250

H -3

H -1

12-Aug-09

Only main pipe, not yet connected to

equipment

23

Clear filtrate pump (5221511) to white water

storage tower

200

FK
-4 -5

V -6

12-Aug-09

Only main pipe, not yet connected to

equipment

24

Clear filtrate pump (6229542) to machine

area knock off shower

150

FK
-4 -5

F -3

12-Aug-09

Only main pipe, not yet connected to

equipment

25

Super clear filtrate pump (5221521) to bow

screen

200

FK
-4 -5

F -1

12-Aug-09

Only main pipe, not yet connected to

equipment

26

Super clear filtrate pump (5221525) to shower

(saveall, silo)

150

FK
-4 -5

F -3

12-Aug-09

Only main pipe, not yet connected to

equipment

27

LP steam mainline

500

H -8

H 17

12-Aug-09

Outside pipe rack changed position.

1st Fl (H-8 H1) 2nd Fl (H0 H17)

9 of 10

PAPER MACHINE 7 PROJECT

PIPING INSTALLATION PROGRESS
Date:

NO

DESCRIPTION

SIZE
(mm)

POSITION
FROM
(COLUMN)

TO
(COLUMN)

CHECKED
DATE

PICTURE

29-Dec-16

REMARKS

28

Condensate return to TC-21

150

H -8

H -2

12-Aug-09

29

Steam supply to Group -1(dryer no.2,4,6,8)

Group -2 (dryer no.10,12-22)

150

H4

H7

12-Aug-09

30

Steam supply to Group -3 (dryer no.23-48)

Group 4Top (dryer no.50,52)

150

H7

H 14

12-Aug-09

Already connected to inlet cylinder dryer

31

Steam supply to Steam group 4 Bottom (dryer

no. 49,51)

150

H 13

H 14

12-Aug-09

Already connected to inlet cylinder dryer

32

Steam supply to group -5 Top (dryer no.

54,56,58,60,62,64,66) group -5 Bottom (dryer
no. 53,55,57,59,61,63,65)

250

H7

H 10

12-Aug-09

Already connected to inlet cylinder dryer

10 of 10