Index

Company Profile
CLADDING
Single Skin Profile sheets......................... 2
35(38)/200 Steel & Aluminum................ 2
45/150 Steel.................................................. 3
25/253 Profile Sheets................................. 3
45/250 Steel & Aluminum Sheets.........4
Corrugated Sheets...................................... 5
Tile Profile Sheets........................................ 5
Hi Rib Sandwich Panels
35(38)/200 Profile panels.......................... 6
25/253 Profile Panels.................................. 6
45/150 Profile Panels.................................. 7
45/250 Profile Panels.................................. 7
Low / Micro Rib PU sandwich Panels.. 8
CAM LOCK panels......................................... 9
Tile Profile sandwich panels...................10
PIR Sandwich Panels.. ................................10
Rockwool Sandwich Panels.....................11
EPS Sandwich Panels..................................11
Data Sheet of Hi Rib Rockwool
Sandwich Panels...........................................12
Purlins
Z Purlins........................................................... 13
C Purlins...........................................................14
DECKING SHEETS
45/150 Profile Decking sheet...................15
75/305 Profile Decking sheet...................16

www.em-build.com

TRANSLUCENT SHEET ( Sky light)............................17

Fixing screws and other items.................................. 18
ACCESSORIES(Gutter,
Flashing, Ridge)................................................................19
Curved Eaves details
(for single skin sheets
and sandwich panels), Eaves Gutter......................... 20
Ridge Detail (for Sandwich panels)
Ridge Details ( for Single skin Profile sheets)......... 21
Gable Flashing & Ventilated Ridge............................ 22
Gable & SILL Flashing for Panels & Sheets.................23
Fencing Panels................................................................. 24
Perforated sheets........................................................... 25
Scaffolding Props and Fittings................................. 25
Aluminium Composite Panels(ACP)...................... 25
Metal and Expanded Metal Products................... 26
CR, GI, PPGI Sheets......................................................... 27
Aluminum ( Plain/Flat sheets, Stucco Finish,
Checkered Plates) SS ( Plain/Flat sheets,
Checkered sheets,Angles,Tubes,Bars)..................... 28
Cable Trays, Ladders, Wire Mesh, Gratings............. 29
Lintels, Stud and Track...................................................30
INSULATION MATERIALS
PU/ PIR sheets and Pipe sections ............................. 31
EPS sheets and Pipe sections..................................... 31
ROCKWOOL sheets and Pipe sections.................... 32
GLASSWOOL sheets and Pipe sections................... 32
Other Insulation Materials Offered........................... 33
COLD ROOM AND CLEAN ROOM
CONSTRUCTION MATERIAL........................................ 34

EMBUILD MATERIALS is a building materials company that provides relevant and high quality products to
customers. We work hard to develop and deliver the best solutions for Building material industry in general
and Metal construction in particular. Promoted by the Buhari Group (www.buhariholding.com),
co-promoters of ETA-ASCON Group, Dubai. The company focuses on building materials and products,
catering to various requirements for the construction and building Industry. Industry experience of our team
coupled with resourceful management experience has enabled us to meet customer expectations and to
provide comprehensive solutions across the construction industry.
We offer a wide variety of high quality building materials and construction supplies to satisfy the ever growing needs of the industry. Our experienced team is fully equipped and are experts in advising the customers
on optimum utilization of products. We constantly strive to establish and maintain a mutually beneficial
long term relationship with our customers.

PRODUCTS OFFERED

Profile Sheets
Insulated Sandwich Panels
Z & C Purlins
Decking Sheets
PEB Accessories
Fixing Accessories
Insulation Materials

www.em-build.com

Fencing Panels
Metal Sheets, Expanded Metal Products
Perforated Sheets
Cold Rooms
Cold room doors and accessories
Clean Room construction material
Coving and other Profiles

SINGLE SKIN CLADDING (PROFILE SHEETS)

35(38)/200 Profile Sheets

STEEL
35(38) / 200 SINGLE SKIN
Thk.
mm

Span
Type

Allowable Uniform Distribute Load KN/Sq.m

Clear Span in m
1.00
1.25
1.50
1.75

MOI
cm4/m

Wt.
Kg/Sq.m

0.5

3.69
4.61

2.36
2.95

1.64
2.05

1.04
1.30

12.40

4.64

0.6

4.43
5.54

2.83
3.54

1.97
2.46

1.24
1.56

15.25

5.55

0.7

5.17
6.46

3.31
4.13

2.30
2.87

1.45
1.81

17.79

6.49

0.9

6.64
8.31

4.25
5.32

2.95
3.69

1.87
2.33

22.88

8.34

Application: Roof and Wall Sheets

Material: Hot dip galvanised steel confirming to ASTM A653
Thickness: 0.5 to 0.9mm

Colours: As per requirement/Availability

Load in KN/LM and deflection L/200

ALUMINIUM
35(38) SINGLE SKIN

Thk.
mm

Span
Type

Allowable Uniform Distribute Load KN/Sq.m

Clear Span in m
1.00
1.25
1.50
1.75

MOI
cm4/m

Wt.
Kg/Sq.m

0.5

1.91
2.38

0.98
1.22

0.56
0.71

0.36
0.44

12.70

1.62

0.6

2.29
2.86

1.17
1.46

0.68
0.85

0.43
0.53

15.25

1.95

0.7

2.67
3.34

1.37
1.71

0.79
0.99

0.50
0.62

17.79

2.27

0.9

3.43
4.29

1.76
2.20

1.02
1.27

0.64
0.80

22.88

2.92

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45/150 PROFILE

STEEL
45/150 SINGLE SKIN
Thk
mm

Span
Type

Allowable Uniform Distribute Load KN/Sq.m

Clear Span in m
1.00
1.25
1.50
1.75

MOI
cm4/m

Wt.
Kg/Sq.m

0.6

6.08
7.60

3.89
4.86

2.70
3.38

1.82
2.27

20.06

6.34

0.7

7.09
8.87

4.54
5.67

3.15
3.94

2.12
2.65

23.40

7.40

Application: Roof and Wall Sheets:

Material: Hot dip galvanised steel confirming to ASTM A653
Thickness: 0.5 to 0.9mm

Colours: As per requirement/Availability

Load in KN/LM and deflection L/200

25/253 Profile:

Offered thickness of the sheets:

PPGI ( Precoated GI) : 0.3mm - 0.9mm ;
PPAL ( Prepainted Aluminum) : 0.4mm - 0.9mm

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45/250 PROFILE

STEEL
45/250 SINGLE SKIN
Thk.
mm

Span
Type

Allowable Uniform Distribute Load KN/Sq.m

Clear Span in m
1.00
1.25
1.50
1.75

0.5

3.54
4.42

2.27
2.83

1.57
1.97

1.16
1.44

0.6

4.25
5.31
4.96
6.19

2.72
3.40
3.17
3.96

1.89
2.36
2.20
2.75

1.39
1.73
1.62
2.02

6.37
7.96

4.08
5.10

2.83
3.54

2.08
2.60

0.7
0.9

Application: Roof and Wall Sheets

Material: Hot dip galvanised steel confirming to ASTM A653
Thickness: 0.5 to 0.9mm

MOI
cm4/m

Wt.
Kg/Sq.m

15.87

4.70

19.04

5.65

22.22

6.59

28.57

8.47

Colours: As per requirement/Availability

Load in KN/LM and deflection L/200

ALUMINIUM
45/250 SINGLE SKIN

Thk.
mm

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Span
Type

Allowable Uniform Distribute Load KN/Sq.m

Clear Span in m
1.00
1.25
1.50
1.75

MOI
cm4/m

Wt.
Kg/Sq.m

0.5

2.00
2.50

1.22
1.52

0.71
0.88

0.44
0.56

15.87

1.65

0.6

2.40
3.01

1.46
1.83

0.85
1.06

0.53
0.67

19.04

1.98

0.7

2.81
3.51

1.71
2.13

0.99
1.23

0.62
0.78

22.22

2.31

0.9

3.61
4.51

2.19
2.74

1.27
1.59

0.80
1.00

28.57

2.96

CORRUGATED SHEETS
CORRUGATED (Sinusoidal/Wave profile) SHEETS

Mill Finish GI and Aluminum Corrugated sheets.

PPGI and PPAluminum(PPAL) Corrugated sheets :

TILE PROFILE SINGLE SKIN SHEETS

( Both PPGI and Aluminum sheets are offered)

Cover / Effective width 1020mm

offered colors : Red, Blue and off white
Other colors also offered but subject to qty.

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HI RIB SANDWICH PANELS FOR

ROOF/SIDE CLADDING APPLICATION

The insulation core comprises of factory injected polyurethane

Foam with rigid closed cells, B3, B2 Types PU core available
Sr.No

Material Property

Test Method

Value

Density

BS EN 1602 : 1997

35 - 40 Kg/m3

Compressive Strength

ASTM C 165:2000

13.5psi/0.95 Kg/cm2 (Average)

Tensile Strength

BS EN 1608:1997

144.6KPa / 1.47 Kg (Average)

Thermal Conductivity

ASTM C518:2002

0.0252w(mK) (Average)

Thermal Resistance

ASTM C518:2002

19737 (m2K)/ W (Average)

Flame Resistance

ASTM D635-91

Avg. burning time 0' 9''

Avg. extent of burning 45mm

35(38)/200 Profile Sandwich Panel

25/253 Profile PU Sandwich Panel

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45/150 Profile Sandwich Panel

45/250 Profile Sandwich Panel

The insulation core comprises of factory injected polyurethane

Foam with rigid closed cells; B-3, B-2 Types PU core available
Sr.No

Material Property

Test Method

Value

Density

BS EN 1602 : 1997

35 - 40 Kg/m3

Compressive Strength

ASTM C 165:2000

13.5psi/0.95 Kg/cm2 (Average)

Tensile Strength

BS EN 1608:1997

144.6KPa / 1.47 Kg (Average)

Thermal Conductivity

ASTM C518:2002

0.0252w(mK) (Average)

Thermal Resistance

ASTM C518:2002

19737 (m2K)/ W (Average)

Flame Resistance

ASTM D635-91

Avg. burning time 0' 9''

Avg. extent of burning 45mm

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LOW / MICRO RIB SANDWICH PANELS

Flat Panels ( Without any Rib) are also offered

PRODUCT DESCRIPTION
Factory made insulated wall / roof panel having
aluminium or steel facings combined with polyurethane
foam core. The panel is 50/100/150/200 mm thick and has
a width of 1000 mm with lengths upto 10 meters the side
joint is formed with tongue and
groove. Camlocks also
can be provided along the side of the panels in order to
enable the panels to tightened together.
1180, 1160,1200mm width panels are provided subject
to the qty. of requirement.
Max. length generally 10m. But long length continuous
panels are offered (subject to transportation

Self supporting Low/Micro ribbed and No rib flat sandwich panels for industrial and commercial
building walls and compartmentalization/Internal walls in general. Fast and easy assembly, excellent
thermal insulation, vertical or horizontal assembly possible.
We supply the building and construction industry these discontinuous and continuous insulated
sandwich panels . These panels improve the look and utility of the building as well as its speedingup construction and reducing the amount of expensive wood necessary for structural frames, saving
time and energy and protecting natural resources as well.

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Tongue & Groove Joint ( Male and female edges)

(a). Mechanical Characteristic of the foam

(At Overall Density of 35 37 kg/Cu.m)

Tensile stress
:
150kpa
Compression resistance :
100kpa
shear resistance
:
100kpa
Fire property
:
B3 as per DIN 4102
(B2 upon request)

(b).Insulation Capacity

K value (Thermal Conductivity of PU) - 0.022 W/mk

Tolerance + / -0.002

PuThickness
35mm
50mm
75mm
100mm

W/m
0.54
0.38
0.29
0.19

(c).Water absorption of the foam

After 24 hours

1.0% of volume

CAM LOCK panels

Width = 1000 mm is the standard. 1160mm, 1180 mm, 1120mm also offered
Maximum Length = upto 10 meters
Thickness of Panel = 50/100/150/200 mm
Core = self bonding polyurethane foam/PU/PUF
Colours Available = RAL 9002 and other colours on request.
Facings = Aluminum conforming to Alloy 3105 temper H16 Galvanised Steel conforming to ASTM A653.

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TILE PROFILE SANDWICH PANELS

( Offered PPGI and Aluminum as skin material)
PU is the core insulation material

Cover / Effective width 1020mm

Red, Blue and off white color PPGI/Al. as skin material
Other colors also offered but subject to qty.

POLYISOCYANURATE ( PIR) core sandwich Panels :

Hi Rib and Low/Micro Rib PIR (Polyisocyanurate) core sandwich panels.

Polyisocyanurate,( PIR )foam is chemically and thermally more stable, breakdown of isocyanurate
bonds is reported to start above 200C, compared with urethane/PU at 100 to 110C.
Fire Resistance of this material is better than B-3 and B-2 types PU.

PIR :

" PIR ( polyisocyanurate) is a thermo set plastic typically produced as a foam and used as rigid thermal
insulation. Its chemistry is similar to Polyurethane (PUR/ PU ) except that the proportion of methylene
diphenyl diisocyanate (MDI) is higher and a polyester-derived polyol is used in the reaction instead of a
polyetherpolyol. Catalysts and additives used in PIR formulations also differ from those used in PUR/PU".
PIR, due to the low heat-conductibility of its independent bubble formation is 50% more thermally
efficient than the EPS ( Polystyrene). Maximum thermal efficient and stable and does not suffer from
expansion or contraction. It is Fire Self Extinguishing type material and has acoustic insulation values
some extent. PIR is a hydrophobic product, meaning it does not absorb water, allows the thermal
performance and integrity of the product to be retained regardless of water exposure. PIR foam has
become the leading insulation product in the marketplace today, as well as it is the preferred choice for
Project Managers, architects who specify, and contractors. Source : wikipedia

www.em-build.com

10

ROCKWOOL CORE SANDWICH PANELS

ROCKWOOL Core sandwich Panels are considered to be the best where FIRE RESISTANCE is important.
These Panels are preferred because :

Perfect Fire Resistant (classified as A1 Grade) Rockwool as core material.

Good Heat insulation and has Acoustic Insulation value also.

Economizes construction cost, saving on energy.

Continuous line manufacture provides long panels. Less the joints more the performance.

Environment friendly.

Easy to install

Available in dierent thickness and dierent densities of Rockwool

EPS core Sandwich Panel

[Expanded Polystyrene (EPS) Panels]
Compare to PU/PUF it has lower water absorption overtime. EPS is considered as a cost effective durable
insulation material

a) Density of the EPS: 18 - 20 Kg./Cu.m

b) Width of the panels : 1000mm,1180/1200mm
c) Thermal conductivity at 10 Deg.C : 0.033 W/M Deg.K
d) Water vapour Transmission : 4 Perms
e) Stable tempmerature : - 118 to +82 Deg. C

Advantages of EPS sandwich panels:

i) Light weight, easy to handle and install.
ii) CFC Free insulation
iii) Cost reduction by minimizing Steel Frame work and Load bearing foundations is possible.
iv) Energy Efficient.

www.em-build.com

11

Hi Rib(34.5/250 Profile) ROCKWOOL Core Sandwich Panel

DATA SHEET
Z bottom Moment
Moment
(t) Panel
I x (cm)
Z top
for
kN m
kN m
Thickness
for 1m
for 1m width
1m width
Top
Bottom
(mm)
width
cm
cm3
50
38
11
25
1.26
2.86
80
101
23
33
2.65
3.79
100
192
36
41
4.13
4.75
Based on 0.7 mm external and 0.45 mm internal Aluminium skin
Assumes bond with insulation ensures that lateral sliding of sheets does not occur and insulation
does not have significant compression.
(t)
Allowable Uniform Loads
Panel
1.0m
1.5m
2.0m
2.5m
3.0m
3.5m
4.0m
4.5m
5.0m
Thickness
S
D
S
D
S
D
S
D
S
D
S
D
S
D
S
D
S
D
(mm)
50
10.07 14.54 4.48 4.31 2.52 1.82 1.61 0.93 1.12 0.54 0.82 0.34 0.63 0.23 0.50 0.16 0.40 0.12
80
21.24 39.00 8.85 9.44 5.31 4.87 3.4 2.49 2.35 1.44 1.73 0.90 1.33 0.60 1.04 0.42 0.85 0.30
100
33.04 73.56 14.68 21.80 8.26 9.19 5.29 4.71 3.67 2.72 2.70 1.72 2.06 1.15 1.63 0.81 1.32 0.59
FAl 170 N/mm permisible span - deection ration = 100

(t) Panel
Thickness
(mm)
50
80
100

I x (cm)
Z top
Z bottom for
Moment
for 1m
for 1m width
1m width
kN m
width
cm
cm
Top
30
8
23
1.39
85
18.1
32
3.00
164
28
41
4.67
Based on 0.7 mm external and 0.45 mm internal GI skin

Moment
kN m
Bottom
3.82
5.37
6.87

Assumes bond with insulation ensures that lateral sliding of sheets does not occur and insulation
does not have significant compression.

(t)
Allowable Uniform Loads
Panel
1.0m
1.5m
2.0m
2.5m
3.0m
3.5m
4.0m
4.5m
5.0m
Thickness
(mm)
S
D
S
D
S
D
S
D
S
D
S
D
S
D
S
D
S
D
50
11.12 33.78 4.94 10.01 2.78 4.22 1.78 2.16 1.24 1.25 0.91 0.79 0.70 0.53 0.55 0.37 0.44 0.27
80
24.08 95.98 10.70 28.43 6.02 12.00 3.85 6.14 2.67 3.55 1.96 2.24 1.50 1.19 1.19 1.05 0.96 0.76
100
37.36 184.32 16.61 54.61 9.34 23.04 5.98 11.8 4.15 6.83 3.05 4.30 2.34 2.88 1.85 2.02 1.49 1.47
Permisible span-deection ration = 100

www.em-build.com

12

PURLINS

PURLIN SLEEVE

ZPurlinSizes

NOMINAL DIMENSIONS

Section
Ref.

Depth
D
mm

Top
Flange
f1 mm

14215
14218
14220
17215
17218
17220
17225
20215
20218
20220
20225
23215
23218
23220
23225

142
142
142
172
172
172
172
202
202
202
202
232
232
232
232

55
55
55
64
64
64
64
64
64
64
64
75
75
75
75

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Bottom Thickness
Flange
t mm
12 mm
50
50
50
59
59
59
59
59
59
59
59
70
70
70
70

1.5
1.8
2
1.5
1.8
2
2.5
1.5
1.8
2
2.5
1.5
1.8
2
2.5

SECTION PROPERTIES

A
mm

B
mm

L
mm

Wt/m
Kg

Area
cm

lxx
cm

56
56
56
86
86
86
86
116
116
116
116
146
146
146
146

193
193
193
218
218
218
218
248
248
248
248
293
293
293
293

520
520
520
570
570
570
570
630
630
630
630
720
720
720
720

3.2
3.84
4.27
3.79
4.55
5.06
6.33
4.14
4.97
5.53
6.91
4.73
5.68
6.31
7.89

4.05
4.892
5.42
4.185
5.78
6.83
7.98
5.265
6.33
6.98
8.63
6.015
7.22
8.02
9.975

128.2
153.84
168.2
220.38
264.46
289.95
361.56
320.92
402
422.73
535.72
481.16
577.39
641.54
797.85

lyy
cm

Zxx
cm

Ryy
cm

Y
mm

X
mm

26.06
31.65
34.3
44.2
52.2
57.4
69.6
44.2
52.1
57.4
69.75
68.5
76.8
84.5
103.3

17.73
21.28
23.27
25.24
30.29
33.2
41.5
31.33
39.24
41.27
52.22
40.97
49.16
54.63
67.96

17.73
21.28
23.27
25.24
30.29
33.2
41.5
31.33
39.24
41.27
52.22
40.97
49.16
54.63
67.96

50.04
50.19
50.33
59.42
59.29
59.17
59.06
59.32
52.02
59.07
59.01
69.04
69.03
69.02
68.09

72.39
72.39
72.39
87.33
87.33
87.33
87.33
102.4
102.4
102.4
102.4
117.4
117.4
117.4
117.4

13

C Purlins

Section
Ref.
14215
14220
17215
17220
20215
20220
23215
23220

WIDTH
B mm
142
142
172
172
202
202
232
232

FLANGES
A mm
52
52
62
62
62
62
62
62

THICKNESS
T mm
1.5
2.0
1.5
2.0
1.5
2.0
1.5
2.0

wt/m
kg.
3.11
4.10
3.70
4.92
4.05
5.40
4.64
6.18

FLUSH SIDE WALL GIRTS AT MAIN FRAME STRAIGHT COLUMN

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14

DECKING SHEETS
45/150 Profile Decking Sheet:

LOAD TABLE- 45/150 Profile Decking Sheet

TOTAL
SLAB
THICKNESS
(mm)
90
100
120
140
150

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DECK
THICKNESS
(mm)

0.7
0.9
0.7
0.9
0.7
0.9
0.7
0.9
0.7
0.9

MAX, UPSHORED
CLEAR-SPAN
(mm)

1755
1924
1688
1831
1536
1687
1438
1580
1397
1397

2168
2450
2062
2400
1898
2200
1777
2000
1727
1900

ALLOWABLE SUPER IMPOSED STATIC LIVE LOAD IN KN/M

CLEAR SPAN (mm)
1500

1600

1800

2000 2200 2400 2600

13.36
19.40
13.14
19.16
12.65
18.68
12.18
18.20
11.93
17.95

11.55
16.96
11.34
16.62
10.85
16.15
10.37
15.70
10.14
15.42

8.82 6.86 5.40

13.00 10.25 8.21
8.58 6.62 5.16
12.77 10.01 7.79
8.10
6.50
12.28 9.53
7.63
11.81 9.05
7.38
11.57 8.81

THEO
CONCRETE
VOLUME
m/m
0.063

6.65
0.073
0.093
0.113
0.123

15

75/305 Profile Decking Sheet:

LOAD TABLE - 75/305 Profile Decking Sheet:

Section Properties (per meter of coverage width)
Thickness Weight
mm
kg/m2
0.70
7.283
0.80
8.322
0.90
9.360
10.398
1.00
1.20
12.473
1.50
15.592

Area
cm2
9.290
10.614
11.939
13.263
15.910
19.888

lx cm4
71.761
87.284
99.980
112.882
139.200
179.717

Top in Compression
Sx Top cm3 Sx bottom cm3
16.687
22.165
21.077
25.650
24.351
29.028
27.706
32.421
34.620
39.243
45.383
49.566

Ma KN-m
5.548
7.008
8.096
9.213
11.511
15.090

ix cm4
66.660
78.133
89.908
101.948
126.675
165.205

Bottom in Compression
Shear
Sx Top cm3 Sx Bottom cm3 Ma KN-m Va KN
20.702
15.437
5.133
50.858
23.832
18.317
6.091
66.288
26.978
21.319
7.088
78.229
30.137
24.430
8.122
86.670
36.479
30.932
10.284
103.401
46.050
41.319
13.739
128.978

Ultimate Unifrom Load Capacities (KN/m2)

Thickness
mm
0.7

0.80

0.90

1.00

1.20

1.50

No of spans

load

No's
single
spans
Multi
spans
single
spans
Multi
spans
single
spans
Multi
spans
single
spans
Multi
spans
single
spans
Multi
spans
single
spans
Multi
spans

case
imposed load
wind load
imposed load
wind load
imposed load
wind load
imposed load
wind load
imposed load
wind load
imposed load
wind load
imposed load
wind load
imposed load
wind load
imposed load
wind load
imposed load
wind load
imposed load
wind load
imposed load
wind load

1
44.387
41.063
55.484
51.329
56.066
48.726
70.082
60.908
64.770
56.704
80.962
70.880
73.701
64.980
92.127
81.225
92.090
82.274
115.112
102.843
120.722
109.909
150.902
137.387

1.25
28.408
26.280
35.510
32.850
35.882
31.185
44.852
38.981
41.453
36.291
51.816
45.363
47.169
41.587
58.961
51.984
58.937
52.656
73.672
65.820
77.262
70.342
96.577
87.927

1.5
18.452
18.250
24.659
22.813
22.444
21.656
31.148
27.070
25.709
25.202
35.983
31.502
29.026
28.880
40.945
36.100
35.794
36.566
51.161
45.708
46.212
48.849
67.068
61.061

1.75
11.620
13.408
18.117
16.760
14.134
15.911
22.884
19.888
16.190
18.516
26.437
23.145
18.279
21.218
30.082
26.522
22.541
26.865
37.588
33.581
29.101
35.889
49.274
44.861

Span in Meters
2
7.785
10.266
13.871
12.832
9.469
12.182
17.521
15.227
10.846
14.176
20.241
17.720
12.245
16.245
23.032
20.306
15.100
20.569
28.491
25.711
19.496
26.882
36.784
34.347

2.25
5.467
7.618
10.316
10.139
6.650
8.929
12.547
12.031
7.617
10.275
14.372
14.001
8.600
11.651
16.227
16.044
10.606
14.477
20.010
20.315
13.692
18.880
25.835
27.138

2.5
3.986
5.554
7.520
8.213
4.848
6.509
9.147
9.745
5.563
7.490
10.477
11.341
6.270
8.494
11.830
12.996
7.731
10.554
14.588
16.455
9.982
13.764
18.834
21.982

2.75
2.995
4.172
5.650
6.787
3.642
4.891
6.872
8.054
4.172
5.628
7.872
9.373
4.710
6.381
8.888
10.740
5.809
7.929
10.960
13.599
7.499
10.341
14.150
18.167

3.00
2.307
3.214
4.352
5.703
2.805
3.767
5.293
6.768
3.214
4.335
6.063
7.876
3.628
4.915
6.846
9.025
4.474
6.107
8.442
11.472
5.776
7.965
10.899
15.028

Sheeting design based on AISI - 2001 (LRFD) on equal BS595 op5

Imposed load= Dead load X live load (deflection limitation span/180)
Wind load= wind Up lift (Deflection limit Span/120)

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16

TRANSLUCENT SHEETS ( Skylight)

a)
b)
c)
d)
e)
f)
(i)
(ii)

Light Transmission
85%+/-5% ASTM D1494
Mechanical properties:
Tensile strength
Compressive strength
Flexural Strength
Flexural Modulus
Barcol Hardness
Impact Strength
Physical Properties:
Density
Water Absorption
Thermal Property:
Thermal conductivity

(GRP/FRP)

:7.8kn/cm^2
:16.2kn/cm^2
:13.83kn/cm^2
:728 kn/cm^2
:40 to 60
:470 J/m

ASTM D638
ASTM D695
ASTM D790
ASTM D790
ASTM D2583
ASTM D256

:1431.9kg/m^3
:<0.25%

ASTM D792
ASTM D570

:0.147w/mk

ASTM C518

Operating Temperature

The parameter is : -30 C to + 75 C :

Tolerance on Length, width and Squareness.

Length : Sheets up to 5m long. +/-10mm

Sheets over 5m long. -10mm, +15mm
Width + /- 5mm
Squareness : the deviation shall be not more then 0.5mm in every 100mm of wdith within the Sheet
tolerance (End square 6mm)
Thickness : -3mm +3mm (+/-3mm)

Assembly of the skylights

To allow the natural linear thermal expansion of sheet, the drilled hole should be at least
1.5mm times the diameter of the mounting screw & a rubber washer should be utilized in between
1. The sheets should be screwed to purlins with fasteners not exceeding 200mm centers
2. Vinyl Lap seal or mastic must be used between when fasterning to steel

Trafficability

Roofs are dangerous places to work and it is recommended that the following information be included
In the Health & Safety file
No person should have access to a roof unless the direct supervision of an experienced roofer
who should be sufficiently competent to assess any risks and take the necessary action
to reduce such Risks.
Do not walk on roof lights at any time, ALWAYS use crawling boards.
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17

FIXING ACCESSORIES
Screws ( Self Drilling and self Tapping)

For fixing of Single skin profile sheets and sandwich panels.

Thread 2,54 - Pointed End.

Screw With 19 mm washer these are for fixing on Wood Purlins

and on less than 3mm thick Steel/ GIMF Purlins.
6,5 25 mm
6,5 75 mm
Thread 1,81 - Pointed End.
6,5 115 mm
Screw with 19 mm washer for fixing of Single skin profile sheets and sandwich panels.
6,3 25 mm
6,3 75 mm
6,3 115 mm
These are for fixing on more than 3mm thick Steel/ GIMF Purlins.

POP Blind Rivets

Sealed type
99.5% pure Aluminium
Material Composition to BS
1475 A 199.5
Mandrel: Aluminium (A)
PD 68A 48 11.4mm

BUTYL STRIP and PURLIN TAPE

Tensile 1060N
Strength (2401bf )

240Ibf )

Shear 1060 N
Strength (2401bf )

240Ibf )

Color screw Caps

Shear Studs

1/4 x 4-1/4; 19x100LAW

BUTYL STRIP :
3/4 x 5-3/16 (19x132LBW
Applied at Gutter Joints, Side end laps. For joining Metal profile and
=apprx. 19x125 length
Translucent sheets. To be applied by hand firmly to one joint surface,
after welding)
Backing paper to be removed, to press other surface firmly onto the face.
The strip is blend of cross-linked Butyl and insert fillers extruded into a strip or bead to form a roll which will
have a paper backing also.
PURLIN TAPE :
Silver color Polyester/ Cotton cloth which is laminatwed to a Polyethylene backing with a high tack, natural
rubber adhesive.

FILLER BLOCK / RUBBER FILLER

For sealing
Roof
profiles , Skylight
(Translucent sheets),
Eaves, Ridges
to
ensure that no ingress
of water or water
vapour.
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18

ACCESSORIES(Gutter,Flashing, Ridge etc.)

FLASHINGS

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19

CURVED EAVES DETAIL

SANDWICH
PANEL

SINGLE
SKIN

EAVES GUTTER DETAIL

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20

RIDGE DETAIL

SANDWICH
PANEL

SINGLE
SKIN

WINDOW FLASHING SIDE DETAIL

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21

TOP & BOTTOM DETAIL

GABLE FLASHING DETAIL

SANDWICH PANEL

VENTILATED RIDGE DETAIL

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22

SILL FLASHING DETAIL

SANDWICH PANEL

GABLE FLASHING DETAIL

SINGLE SKIN

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CORNER FLASHING DETAIL

SANDWICH PANEL

SILL FLASHING DETAIL

SINGLE SKIN

23

EMBUILD FENCING PANELS ( Discontinuous Fencing)

Fencing sheet -Size : Generally 2m. width x 2m. height ( other sheet sizes can be
made on order ). Overall height - 2.2m

0.3mm - 7mm Polyester RAL 9002 ( O white) color coated GI sheets 2 sheets ( cover
width each 1000mm),of 2m height. Other color sheets also offered subject to qty. of requirement.
U Channels on Top and Bottom 41/40mm x41/40mmx 41/40mm, 1 - 1.5mm mm Thk. Mill Finish GI.
2m length 2 Pcs.
0.9 mm - 1.2mm Mill Finish GI Pipe 40 mm Outer Dia, 2.2m length 2 sides + Diagonal
Supporting pipe 1.6 m.
Rapid Clamp to connect the Diagonal pipe for back support .
Sizes of the Concrete Blocks : 600mm x 400mm x 200mm or 500mm x 300mm x 200mm or
400mm x 400mm x 200mm (depending on customer requirement)

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24

EMBUILD PERFORATED SHEETS

Perforation of Galvanized and Aluminium Sheets.

Std. Perforation offered :
a) 3mm hole and 5mm Pitch
b) 7mm hole and 20mm Pitch.
Thickness of the sheet - Max. 1.2mm
Flat and Trapezoidal / Corrugated Perforated
sheets are offered.

Scaffolding PROPS and Fittings

ALUMINIUM COMPOSITE PANELS (ACP)

Width
Length
Thickness
Finish
Core Material

: 1000mm, 1220mm, 1250mm,

1575mm, 1700mm
: 2440mm - 6000mm.
: 2mm - 6mm
: Metallic and Solid, Polyester Matte,
High Gloss,Silver,Platinum
: Mineral wool, Polythylene, LDPE

The Aluminum Composite Panels (ACP) are flat panels that consist of thermoplastic core bonded
between two aluminum sheets, are frequently used as FACADE (external cladding of buildings. ACP is
very rigid and strong, despite of its light weight. Due to the ability of painting the aluminum in any color,
ACPs are produced in a wide range of metallic and non-metallic colors as well as patterns that imitate
other materials, such as wood or marble. These can be used in any cladding application, partitions, false
ceilings etc. Aluminum composite panels are available in various thickness and various brands. The
panels are excellent in finish and are RAL or PVDF coated . It can be bent, cut, drilled, punched and easily
shaped into complex shapes.
Easy installation and fabrication save cost and time periods of construction.

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25

LONG ,FLAT, EXPANDED AND OTHER METAL PRODUCTS

MILD STEEL ( M S) PRODUCTS

MS (Mild Steel) Plates

Thickness : 4mm - 100mm
Sizes : 1.5 x6 , 2 x 6, 2.5 x 12, 3.05 x12
Standard : A 36, S275,S355 and SS 400.

MS Flat Bars
Thickness : 3mm - 40mm
Sizes : 20mm - 300mm
Standard : S235, S275,S355
and SS 400.

MS Hollow Sections
Size
: 25X25-600X600 mm
Standard : S275, S355 and SS400
Thickness : 1.50- 20 mm

M S Angles ( Equal and unequal)

Sizes : Equal - 25x25 - 200 x200 or as per customer's requirement.
Un Equal : 75X50, 100 x 50, 100 x65, 100x75, 125 x75, 150 x75,
200 x100 Standard : S235, S275, S355 and SS400
Thickness : 2 mm - 14mm

M S Checkered Plates
Sizes
: 4x8,4x16, 5x20,
Thickness :2mm x 11.7mm

M S DEFORMED BARS
For concrete reinforcement
size : 8-40 mm and 12 meter long
BS 4449 (97) Grade 460 B Grade
500b, & ASTM A615 GR 60.

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26

C R and HR Steel PRODUCTS

Cold Rolled Steel Sheets offered :

Thickness: 0.60 mm to 1.5 mm
Width: 20 mm to 1220 mm
Material Grade : Subject to customer's choice of Grade.

C R Flat sheets

Hot Dip Galvanized (HDG ) Steel Sheets offered :

Thickness: 0.3 mm to 2.5 mm
Width: 12 mm to 1500 mm
Sheet subject to customer's choice of Grade.
Zinc Coating: 120 GSM to 280 GSM
Material Grade : Subject to customer's choice of Grade.
Pre - Painted/Coated Hot Dip Galvanized Steel ( PPGI) Sheets offered :
Thickness: 0.3 mm to 1.52 mm
Width: 20 mm to 1500 mm
Sheet subject to customer's choice of Grade.
Material Grade : Subject to customer's choice of Grade.

G I PRODUCTS
G I Shets ( Flat sheets)
Thickness : 0.4 mm to 3.80 mm
Size : 1220 X 2440 ( Other sizes with max width 0f 1220mm
also can be provided subject to good qty.
of order and transportation)
Coating : 120 - 275 Gms.

G I Pipes

Thickness : 1.50mm to 7.11mm

Coating : 120 - 275 Gms.
Sizes : OD 0.5" - 6"
The tube can easily be cut, drilled and welded.
This makes it suitable to be used to make frames,
furniture and in general fabrications.

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27

Mill Finsh and Color

coated (Pre painted)
Aluminum
Sheets are also offered

OTHER ALUMINUM PRODUCTS OFFERED :

Aluminum Angles, size 12mm to 200mm ( 1mm - 10mm thickness)

Aluminum Un-equal Angles of dierent sizes and dierent thickness.
Aluminum Flat Bar size 8mm to 330 mm ( 1mm - 50mm thickness)
Aluminum Round Tubes size 8mm to 270 mm ( 1mm - 15mm thickness)
Aluminum Rectangle Tubes size 20mm to 250 mm ( 1mm - 60mm thickness)
Aluminum Square Tubes size 12mm to 150 mm ( 1.2 mm - 6mm thickness)
Aluminum Round Bar size 4mm to 650 mm
Aluminum Hex Bar size 6mm to 41 mm
Aluminum Square Bar size 5mm to 200 mm ( 1.2 mm - 6mm thickness)

S.S(Stainless steel) Products :

SS Round Bar Gr. 304, 316L - size 3mm to 160 mm of length 6m.
SS Hex Bar Gr. 304, 316L - size 9. 5mm to 63mm
SS Square Bar Gr. 304, 316L - size 5mm to 51mm
SS Angles Gr. 304, 316L - size 20mm to 100 mm of length 6m
SS Flat Bar Gr. 304, 316L - size 20mm to 150 mm of length 6m
SS Polisheed Pipes Gr.304 - 12mm to 100mm
SS Square Box Gr. 304, 316L - size 20mm to 100 mm
SS Rectangle Box Gr. 304, 316L - size 20mm to 100 mm
SS U-Channel Gr. 304, 316L - Various sizes
SS Plates

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Grade

Size

Thickness

304/304L

4' to 8'

0.8 mm to 25 mm

316/316L

4' to 8'

1 mm to 50 mm

304/304L

2m x 4m

5 mm to 12 mm

316/316L

2m x 4m

2 mm to 12 mm

304/304L

2m x 4m

4 mm to 12 mm

316/316L

2m x 4m

3 mm to 12 mm

28

CABLE TRAYS, CABLE LADDERS, CABLE TUNKINGS,

CABLE STRUTS,CONDUITS, BASKET TRAYS...
Light Duty Cable Tray (P Type); Medium Duty Cable Tray (M Type);
Heavy Duty Cable Tray (R Type)
Width: 75 mm to 1500 mm, Side walls : 40 mm to 150 mm ,
Rugs :Intervals of 30m to 75mm
CABLE TRAY ACCESSORIES :
SS-304,SS-316,Aluminium,Pregalvanized , Hot dipped Galvanized
After Fabrication, and also Epoxy coated
CABLE LADDERS , ACCESSORIES :
SS-304,SS-316,Aluminium, Pregalvanized , Hot dipped Galvanized
After Fabrication, and also Epoxy coated
GI Conduits, GI Trunkings and Fittings are also offered.

GALVANIZED METAL WELDED WIRE MESH

Hot-dipped galvanized to protect the steel
from corrosion ,supplied in
rolls for applications in construction, fencing,
industrial and security.

G I GRATINGS

Size of the Grating Panel : 1 m x 6 m or as per Customer's requirement.

Pitch : 30mm X 100 mm / 40 x 100mm
Size : : 20X3- 40X15 mm

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29

Lintels, Stud and Track

UNISTRUT CHANNEL, HAT SECTION, ANGLES

HATSECTION
(OMEGA profile)

ANGLE

U Section

Hat section
( Omega profile) application

UNISTRUT CHANNEL
Material : Mill Finish GI ( GIMF)
Thickness : 1.5 - 2.5mm.
Length : 3m
Sizes : 21 x 41, 41 x 41

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Unistrut Channel application

30

INSULATION MATERIALS
Polyurethane (PU) Foam :
Polyurethane (PU) Foam is efficient insulation material and bonds to most of the material. Its thermal
conductivity and high strength to weight ratio it is the natural choice for most construction insulation
applications.
PU has applications in Construction, Refrigeration, Telecommunications, Automobile , Furniture........We offer
Regular Type B-3 Type PU sheets and pipe sections. And also Sheets and Pipe sections of B-2 Type PU and
PIR (Polyisocyanurate) which are considered as better compared to B-3 Type PU in terms of Fire Reaction.
B-3 Type PU density
: 35-37 Kg. /Cu.m.
Density of B-2 type PU and PIR : 40 - 42 Kg./Cu.m
Properties

PIR

B2Type PU

Thermal Conductivity

0.027 W/M.K

0.022 w/m.k

Compressive strength

209 Kpa

129 Kpa

water vapor transmission

1.12 g/h.Sq.m

0.118 g/h.Sq.m

Standard Size- 1000mm x 500mm

Thickness - 15mm and above Dimensions as per Customer requirement.
FACING OF THE SHEETS: Bare, Kraft Paper, Aluminum Foil Paper.

PUF pipe sections are oered bare or with aluminum foil lamination or craft paper. The sections can
be used for cold, hot or for dual temperature insulation. Bare sections need a separate Vapour barrier when
used for cold duty, if PU pipe section with Aluminum foil lamination then no need for a separate vapour
barrier when used for cold duty.

EPS (Expanded Polystyrene):

Highly thermal resistant.

Resistant to photolysis.
Light weight material

Less weight reduces handling hazels, stable in dimension and does not warp or
bend. EPS is also the vital insulation material in both Hot and Cold Insulation, Pipe
Insulation with EPS Pipe Section, under and over deck insulation with added
Density Sheets, Wall insulation in cold storages, Air conditioned Warehouse and
Godowns. EPS False ceiling is not only neat but also keeps even non air conditioned rooms cool by reducing the inflow of external heat.
Operating Temp: 40 C to 105 C
EPS Pipe sections are ideal for safeguarding the internal temperature of ducting,
transmit cool and compressed air from external surrounding temperature.

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31

ROCKWOOL SHEETS/SLABS, ROLLS AND PIPE SECTIONS :

Rockwool is a precisely engineered bonded fiber insulation that offers maximum resistance to the passage of
heat. They consist of fine fibers spun from molten rock and bonded with thermosetting resin. Rock wool have
best combination of thermal insulation and fire protection properties applications. Rockwool products are
free from gases such as CFC, HCFC and any other Ozone Depletion material. Wide range of Rockwool products
regularly used for thermal and acoustic applications in
building Industry, Industrial applications like process industries Power plants, Cement , Fertilizer , chemical
and petrochemical , OIL and GAS , OEMs etc. Offered Rockwool product range includes rolls and boards of
densities 30 kg/Cu.m to 150 kg/Cu.m and boards up to 200 kg/Cu.m could be made available on request.
Pre-formed PIPE SECTIONS are offered from to 14 of densities 90 to 180 kg/Cu.m
Properties:

Excellent Thermal & Fire Resistance.

Resistant to high temperatures, up to 750 c

Moisture free

Durability

Ease and Speed of Installation

Rockwool Rolls are used in pre-engineered buildings, pre-fabricated houses, poultry farms, HVAC ducting etc.
Rockwool sheets/Slabs are used in partition walls, Under deck insulation, overlaying ceiling, cavity walls
insulation, porta-cabin, acoustic insulation, industrial and commercial premises.
Rockwool Pipe Sections are used for both hot and cold piping to conserve energy, maintain process
temperature, prevent condensation and to reduce noise level emission.

GLASSWOOL ( Fibreglass) SHEETS/SLABS, ROLLS AND PIPE SECTIONS:

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32

Glass Wool is another preferred insulation material because of its thermal and acoustic insulation
properties, light weight, high tensile strength and exceptional resilience. Glass Wool Insulation is the most
dominant type of insulation used in applications with service temperatures between -50 C to 250 C, The
product is light gold in color and its superior tensile strength and resilience makes the product ideal for
applications in which there will be vibration, jolting or high compression. The light weight and handle
ability of Glass Wool Insulation also offers significant advantages during transport and installation. In
addition, Glass Wool Insulation is chemically inert and has no impurities such as iron shots, sulfur and
chloride. The product is non corrosive to metal and does not support mold grow.
It is Non toxic, durable and gives aesthetic look also.
Form :
Glass wool slabs, blankets and pipes are available unfaced or with a facing of glass reinforced alumininum
Kraft (FSK), Black fiber glass tissue, packed in black poly bags and wire mesh option depending on the
application.
Density: 12 - 120 Kg/ Cu.m depending on the application.
Size:
Standard size for panels : 1200x1200x50mm / 75mm or Multilayer
Standard size of the Blankets : 1200mm x 20 meter rolls

OTHER INSULATION MATERIALS

CALCIUM SILICATE

CERAMIC FIBERFRAX

REFRACTORY INSULATION
BRICKS

HIGH TEMPERATURE
CLOTH / PILLOWS

REFRACTORY FIRE BRICKS

Temperature limits of some common insulation materials

Temperature Range

Insulation
Material

Calcium Silicate
Cellular Glass
Elastomeric foam
Fiberglass (FRP/GRP)
Fiber
Glasswool
Rockwool
Phenolic foam
polyiso (PIR)
Polystyrene (EPS)
polyurethane (PU)
Vermiculite

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.
( C)

Low

.
( F)

.
( C)

-18
-260
-55
-30

0
-450
-70
-20

0
0

32
32

-180
-50
-210
-272

-290
-60
-350
-459

650
480
120
540
1200
250
760
150
150
75
120
760

High

FOAM GLASS/
CELLULAR GLASS

.
( F)
1200
900
250
1000
2200
480
1400
300
300
165
250
1400

AIR BUBBLE

RUBBER INSULATION
(NITRILE RUBBER)

PHENOLIC FOAM
BOARDS

33

MATERIAL FOR CONSTRUCTION OF

COLD STORAGE ROOM AND CLEAN ROOM

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34

www.em-build.com

EMBUILD MATERIALS LLC

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