Replacing the Exhaust Fan Sensor

Tools needed to replace the exhaust fan sensor:

• Philips screw driver

• 9/16" wrench
• 5/32" hex head wrench
• 5/16" nut driver or wrench
• Side cutters and cable ties

• Unplug the stove.

• Remove the right and left side panel screws and panels.
• Remove the sheet metal screws from the stove vent pipe.
• Carefully separate the pipe from the stove.
• Cut the cable ties holding exhaust fan wires.
• On the mother board, unplug the exhaust fan motor connector (J13) and the
exhaust fan sensor connector (J10). See Figs 1 & 2.
• Loosen the hose clamp on the 3" black hose connected to the converter box.
• Remove the hose from the converter box. See Fig 6.
• Remove the two 5/32” hex head screws that hold the exhaust tube to the exhaust
manifold, pull whole assembly out of stove. See Fig 3.
• Remove the ten 5/16" screws from the exhaust clean out cover.
(This step will ease in the adjustment of the sensor to the fan blades).
• Remove the two 11/32” nuts that hold the sensor on and then the sensor. Note the
position of the sensor to the cooling fan on the motor shaft. See Fig 5.
• Install the new sensor on the fan centering the sensor on the fan blades.
• Adjust the sensor until it touches the blades - back it out one turn.
• Spin the fan, see Fig 4, checking the clearance between the sensor and the motor
cooling fan blades. See Fig 5.
• Check that the sensor is still centered on the cooling fan blades.
• Tighten the jam nuts.
• Again spin the fan and check the clearance between the sensor and the blades.
• Install ten 5/16" screws, NEW gasket and the exhaust clean out cover.
• Position the exhaust fan assembly in the stove
• Connect the intake hose.
• Tighten the hose clamp.
• Install the exhaust tube to the manifold using the new gasket.
• Plug the exhaust fan and sensor back onto the mother board.
• Install the cable ties.
• Put silicone on the vent pipe and reconnect it to the stove.
• Replace the screws onto the vent pipe.
• Plug in the stove.
• Check for proper operation.
• Install the left and right side panels.

DWG NO. 4000965 Rev B 11/2006 Kit 4000618

 Exhaust Fan
Exhaust Fan Tach Sensor J10
connector J13

Figure 2 Figure 1

Figure 4 5/32" Allen screw Figure 3

Converter Box Hose Clamp 3" Black Hose 9/16"

Adjusting
Nuts

5/16"

Cooling Fan Blade

Figure 6 Figure 5

DWG NO. 4000965 Rev B 11/2006 Kit 4000618