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Abstract
The U-P Ford zone in the Long Beach Unit of the East
Wilmington Field consists of low-permeability (2-50
millidarcies) turbidites that have been waterflooded since field
start-up. Forty years of successes and failures have provided
valuable insights into how to best waterflood these reservoirs
given their thin-bedded nature, lateral and vertical changes in
reservoir quality, formation damage susceptibility, and sand
control problems. Multiple techniques and technologies have
been applied to describe their reservoir architecture, quantify
reservoir performance, and extract the oil. This work has
become more challenging as the waterflood has matured and
will require the close integration of all disciplines to identify
and exploit remaining opportunities.
Introduction
The Long Beach Unit (LBU) of the East Wilmington Field has
been producing oil from waterflooded turbidite reservoirs
since 1965. The productive horizons include four sandstone
intervals that combine to form a 4000-foot thick oil column.
(Figure 1). The reservoirs are produced primarily from four
artificial drilling islands in Long Beach Harbor. The deepest
of the four intervals, the Union Pacific (U-P) Ford zone, has
the poorest reservoir quality and has therefore been the most
challenging interval to develop and produce.
To date, 198 wells have been drilled into the U-P Ford zone
and there are currently 75 active producers and 35 active
injectors. The U-P Ford produces 3,500 barrels of oil per day
(BOPD) and 36,500 barrels of water per day (BWPD).
Current water injection is 45,000 BWPD. These rates must
increase through more efficient waterflooding if the full
potential of the U-P Ford is to be realized. The Long Beach
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The results of the study show that the average porosity ranges
from the mid-teens to low twenties with an overall average of
about 19 percent. Water saturations approach 20 percent in the
best quality sands, but average 53 percent for all sands that
meet a 70 percent water saturation cut-off for pay. This limit
corresponds to a water cut of approximately 97 percent. Net
sands are defined as those non-tight sands with a shale volume
of less than 42 percent. This shale volume limit was chosen to
yield sand counts that were very similar to those estimated
from core sand counts.
This new petrophysical model will be applied to both existing
and future U-P Ford wells, and the results have been used to
distribute properties in the new geocellular model (Figure 11).
This model has been constructed for both numerical
simulation and well planning. The new petrophysical model
provides a robust and consistent technique to analyze the U-P
Ford core and log data, but there are still lingering
uncertainties with regard to the initial and current water
saturation values in thin sands, and whether these can be
effectively waterflooded.
Operations
Performance History. When development of the U-P Ford
zone began in 1965, the pressure in many flow units was subhydrostatic due to an estimated 15 million barrels (MMBBLS)
of off-lease drainage. The majority of this is attributed to the
Belmont Offshore Field which adjoins the Long Beach Unit
on the southeast and produced oil for 11 years prior to LBU
start-up. Since start-up, the focus of waterflooding has been
the area east of the Long Beach Unit Fault (U-P Ford East).
West of this fault (U-P Ford 98), oil production is confined to
a relatively small area (Figure 4). The sands in U-P Ford 98
are thinner, of lower quality, and have higher water saturations
than U-P Ford East.
Early production from U-P Ford East was dominated by
higher-quality sands in the lower part of the Ford, especially in
the AX1 subzone, but these sands watered-out in the 1970s
and completions moved up-hole into the upper Ford and U-P.
During the 1970s and 1980s, the U-P Ford was primarily a
peripheral waterflood. However, due to aquifer losses and the
cycling of injection water through down-dip producers with
poor vertical conformance, aquifer injection was unable to
support producers at the crest of the anticline, where pressures
in some wells fell to 40-50% of hydrostatic. This led to the
drilling of pattern injectors and the hydraulic fracturing of
producers in the 1990s to improve performance.
The U-P Ford reached a peak rate of about 30,000 BOPD in
1969, after which the rate declined at more than 20% per year
through the mid-1970s (Figure 12). In 1976, the oil rate
increased as a result of oilfield activitythe first of many
such increases caused by drilling, recompletions, new
technology, and/or higher oil prices. These drilling and
completion techniques have evolved dramatically since the
first U-P Ford wells. From 1965 through the 1980s, most UP Ford wells were drilled and completed by running slotted
liners in open hole. By the middle of the 1980s, completion
targets had progressed uphole into thinner, poorer-quality flow
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double or triple the well rate. Third, because of the poorlyconsolidated nature of the U-P Ford, the proppant will become
embedded in the sandface and reduce the fracture width unless
resin-coated sand or a similar product is used to create a
web of proppant in the fracture.
Despite these complications, frac jobs were successfully
designed and pumped in 50 wells from April, 1996 to
December, 1998 (Figure 14). The typical job was designed
for a tip screen-out and pumped 150,000 to 200,000 pounds of
16-30 resin coated sand in a borate cross-linked gel followed
by a persulfate breaker. Skin factors as low -4 were observed
in these wells and the incremental oil rate from these jobs
peaked at 5000 BOPD in January, 1998. The success of this
program in new wells led to an aggressive campaign to
increase rates by fracturing older U-P Ford wells. Most of the
fracture stimulation workovers of older wells merely required
adding perforations and then fracturing in multiple stages. On
occasion, more complex practices were conducted, such as
dumping cement down an existing slotted liner, drilling it out,
perforating, and pumping the frac job.
In 1999, the fortunes of the hydraulic fracturing program
changed with decreases in initial well rates and long-term
performance. Contributing factors included insufficient
pressure support for the stimulated wells and changes in the
fracture stimulation design including shorter fracture lengths,
different perforating strategies, and modified pumping rates.
In addition, the use of ceramic proppants instead of resincoated sand contributed to proppant flow-back problems in 8
of the 10 wells in which ceramic proppant was used. As a
result, the frac jobs pumped from 2001 through 2003
significantly underperformed (Figure 15).
Figure 15 also shows that recent fracture stimulated well
performance has significantly improved due to several
changes in job parameters including perforation strategies,
proppant type, and well selection. One well in particular
stands out for its success the first U-P Ford frac-and-pack
was completed in April, 2004 producing 400 BOPD and 300
BWPD. Perhaps this completion technique is the key to
another surge of U-P Ford oil production.
Sand Control. Most U-P Ford wells have not required sand
control, but as the shallow U-P sands have been exploited,
more sanding problems have been encountered. In addition,
geography plays a role as demonstrated by greater sanding in
several wells in Fault Block 8 (Figure 4). This may be due to
a more mature waterflood in this areamore sand is often
produced after water breakthrough because there is less sticky
oil to hold the sand grains together. Sanding issues cause a
number of operational problems, particularly since all U-P
Ford wells are lifted using electrical submersible pumps
(ESP). Desanders are installed on most ESPs and electrical
submersible progressive cavity pumps have been used in
severe sanding cases.
Inner liner gravel packs have been attempted in wells
completed with open-hole slotted liners and in cased-hole
wells that have been fracture stimulated. In both cases, this
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Conclusions
Low permeability (2-50 millidarcies) turbidites of the U-P
Ford zone have been waterflooded in the Long Beach Unit for
nearly forty years. Improving oil recovery has become more
challenging with time as thinner bedded, more heterogeneous
sandstones are targeted for their remaining oil. Multiple
techniques and technologies have been applied to describe the
reservoir architecture, understand well performance, and
efficiently extract the oil. The successes and failures have
provided valuable lessons into how to best analyze and
optimize waterflooding of the U-P Ford:
Although off-lease drainage, poor data quality, and nonwaterfloodable pay have made it difficult to accurately
estimate OOIP, this number must be accurately quantified
to understand the remaining waterflood potential.
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Acknowledgements
The authors would like to thank the following people for
providing their expertise: Geology: Jack Klotz, Scott Prior,
Tom Eggert, and Melissa Morse; Petrophysics: Kevin Crook
and Eric Prasse; Reservoir Engineering: Evan Rael, Scott
Weimer, and Keith Lynch; Operations: Eric Upchurch, Greg
Colazas, and Carl Montgomery; Drilling: Keith Turnage and
Mike McCarter. We would also like to thank Jeff Johnston,
John Bolling, Scott Prior and Don Clarke for their critical
review of the manuscript. Finally, the authors would like to
thank Occidental Petroleum, THUMS Long Beach Company
and the Department of Oil Properties in the City of Long
Beach for permission to publish this paper.
References
1.
10
SPE 92036
NE
-48
00
-46
00
-44
00
SW
1 MILE
0
20
-4
Fault
Block 8
LBU Leaseline
UP-Ford 98
-4
20
0
-4400
-480
0
-5000
Ranger
- 4000
-5 -54
20 00
0
0
00
-5 00
8
-4 600
-4
-4600
Tar
Wells
0
40
-4
- 2000
-4400
Terminal
- 6000
Drilling Island
Long Beach
Unit Fault
UP/Ford
237 Shale
- 8000
-4600
-4800
Belmont
C-608 Fault
Offshore
-520
0
Field
1 Mile
Figure 4: Structure map on the top of the U-P Ford zone (top of AE
subzone) showing the southeastward-plunging Wilmington Anticline
and the major faults that compartmentalize it. The waterflooded U-P
Ford East area is located east of the Long Beach Unit Fault.
GR Curve
6400
Coarsening and
Thickening Upward
Palos
Verdes
Fault
Zone
Newport-Inglewood
Fault Zone
Wilmington
Field
LBU
THUMS-Huntington
Beach Fault Zone
Oil-Stained
Sandstone
Coarsening and
Thickening Upward
Fining and
Thinning Upward
Huntington
Beach Field
Carbonate
Cemented
Sandstone
Siltstone
6450
Blocky
Fining and
Thinning Upward
Belmont
Offshore
Amalgamated
Sandstones
6500
Blocky
Figure 2: Location map of the Long Beach Unit (LBU) in the East
Wilmington Field. Belmont Offshore Field adjoins the LBU to the
southeast.
SW
Rev
ers
e Fa
ult
C60
8 Fa
ult
Well GR curve
Approx.
UP-Ford
STILL WAITING ON THIS FIGURE
Interval
BA
t
aul
9F
C53
LBU
Fau
lt
NE
Figure 5: Core description plot from the C-518 well showing the
lithologies, stacking patterns, and GR curve for portions of the AR and
AU subzones (top of the AU subzone = 6450 feet)
BA
BS
BS
THUM
S
Beach -Huntingto
n
Fault
11
16
4400
4600
4800
5000
30
5200
5400
5600
5800
6000
HAFWL
DEPTH
ft
1000
FT
0.5
-80
SPBL
mV
20
GRCE
api
150
SN
OHMM
50 400
0.5
ILD
ohmm
50 1
0.5
ILDRT
RtMod
50 1.7
NEUT
API
VEL
f/ms
1400
SSD
FT
4900
15
5000
CSROC
0 v/v 1
CPHIC
0.4 v/v 0
CSRWC
BVWT
16
1
4600
4700
4800
4900
5100
10
5000
5200
5100
5300
5200
0
50
60
70
80
90
100
7200
AY
13.5
7400
SW
v/v
VSHLIMIT
v/v
VSH
dec
SHUT
1 0 - 6
VSH
dec
PHIT
0.4
PERF
0 - 6
0 ERF
P
AE
AF
5400
7000
CKLC
20
40
6800
RHOB_NRM
g/c3
2.7
4800
30
6600
KL_PHIE
1000 mD 0.1
25
13
6400
4700
6200
35
AW
11
AM
6
AK1
3.5
AE
1
Y=0.2599-X*0.000013
4200
AU
8.5
0.3
0.25
0.2
0.15
0.1
0.05
AU2
B-339I
B-501
C-323
C-336
C-424
C-518
C-539
C-602
C-603
C-618
C-657
C-736S
D-101
D-102
D-104
D-113
D-308
D-600
D-703
D-825A
t
ul
Fa
ro
pe
ni
Ju
AU
AO
0.35
SPE 92036
AI
AK1
AK1-4
AL1
5300
Figure 11: Example plot showing raw log curves, core data, and
calculated log curves from a U-P Ford well analyzed using the new
petrophysical model.
Sw from
ILD curve
10,000
Shale
Volume
BPD
effective
from logs
1,
000
1,000
oil rate
injection rate
gross rate
1970
1975
1980
1985
1990
1995
2000
Sw from
inverted ILD
curve
Figure 12: Production history of the U-P Ford zone showing a peak
rate of 30,000 BOPD in 1969 and events since then that have affected
the production rate. The current rate is about 3,500 BOPD and 36,500
BWPD.
12
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100
.7
5
1.00
.25
1.5
0
5
.2
.50
.25
Long Beach
Unit Fault
.50
.50
0
1.0
1.
0
1.5
.25
5
.2
.50
00
.50
Expected
Ultimate
UtEr~0.345@30WOR
Recovery = 34.5%
at WOR = 30
.25
0
1.5
.50
.25
.25
1.0
0
.50
1.01.50
0
WOR
1.00
.75
.25
10
1.00
.25
.50
.75
1
5
.2
.50
.50
.25
.5
0
.2
.75
.25
5
.2
.2
5
.5
0
C-608 Fault
0.1
-
0.05
0.10
0.15
0.20
Belmont
Offshore
0.25
0.30
0.35
0.40
0.45
0.50
Recovery factor
Figure 13: Contour map of production index (PI) values in U-P Ford
wells.
Figure 16: Semi-log plot of WOR versus recovery factor for 5 pattern
elements in cut-recovery blocks 44 and 45 of the U-P Ford East
waterflood.
0.007
5000
+
SPI, B/D/FT-PSI
0.006
BOPD
4000
3000
0.005
0.004
Oil + Water
0.003
+
0.002
2000
29 existing wells: oil rate increased from 42 to 153
BOPD with a 10% decrease in water cut
1000
++ + ++
+ + +
+
10
20
0
Jan 98
Jan 97
Apr 96
Jan 99
80
90
100
D565
P1
D587A
D202A
D806
D734
D630Z
D104A
D212A
C539A
C418A
D627A
C418A
C608A
C533A
70
Figure 17: Plot of specific productivity index versus water cut derived
from relative permeability data (lines) and compared to actual well
performance in the U-P Ford zone.
Injector
P2
First UP-Ford
Frac and Pack
C539A
D707
40
50
60
Water Cut, %
P3
C440
D108A
D738
A415
C432A
C403A
C530B
BOPD
500
30
D566 C403 C446 D202A C648 D314A C603B C626A C646 + D819
1,500
1,000
Oil
Water
0.001
P4
2001
2002
2003
P5
2004
Producer
Figure 15: Plot of cumulative oil rate added by U-P Ford zone
hydraulic fracture stimulations (stippled area), risked expected
cumulative oil rate for the period 2001-2004 (solid line), and the names
of stimulated wells.
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13
45
0.9
Kr
Relative Permeability
40
35
WOR
30
25
20
Forecast
15
10
History
0.8
0.7
0.6
0.5
Rock Krwo
0.4
0.3
0.2
0.1
0
0
0.0
0
0.4
0.6
Sw norm
Normalized
HPVI
Figure 19: Plot of WOR vs. HPVI for five pattern elements in cutrecovery blocks 44 and 45 of the U-P Ford East waterflood showing
that a limiting WOR value of 30 will be reached at 1.75 HPVI.
0.2
0.8
1.0
Sw
-4000
0.40
0.35
-5000
Forecast
AE
Recovery Factor
0.30
History
-6000
0.25
AU
-7000
0.20
0.15
-4000
0.10
-5000
0.05
AE
-6000
0.00
0
HPVI
-7000
Figure 20: Plot of recovery factor versus HPVI for five pattern
elements in cut-recovery blocks 44 and 45 of the U-P Ford East
waterflood showing that 34.5% of OOIP will be recovered.
-5
0
00
-47
50
AU
0
55
-5
0
70
-5
-52
50
-4750
-5000
-5250
-5500
-5750
-5250
-6000
Figure 21: Structure map on the top AK1 subzone showing the
planned injectors and work requirements in cut-recovery blocks 44 and
45 of the U-P Ford East waterflood.
Figure 24: Second generation simulation model for U-P Ford East with
26 layers and 320,000 active cells.
.