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INTERACTIVE SCHEMATIC

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Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
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KENR3668-03
December 2009

CP-533E and CS-533E


Vibratory Soil Compactor
Hydraulic System
CP-533E:
BZG1-UP
TLH1-UP
ASM1-UP
DAM1-UP

CS-533E:
BZE1-UP
TBE1-UP
DAK1-UP
ASL1-UP
TJL1-UP

2009 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT TABLE

Description

Schematic Machine
Part
Number Location Location

Cylinder GP - Steering

206-7017

B-4

Filter GP - Hydraulic Oil

218-2976

F-6

Motor GP - Axle Propel

218-3164

F-8

Motor GP - Drum Drive

296-5159

F-4

Motor GP - Vibrator

136-8869

C-2

Pump GP - Axle Propel

218-3160

D-7

Pump GP - Drum Propel

218-3159

D-5

Pump GP - Hand Metering Unit (HMU)

219-3050

B-3

Pump GP - Steering

255-0625

D-2

Pump GP - Vibratory

218-8490

D-3

10

Screen - Hydraulic Tank

1G-7663

D-2

11

Tank GP - Hydraulic

222-7874

B-5

12

Valve GP - Hydraulic Oil Cooler

162-2453

C-4

13

Valve GP - Shift Control

220-4133

F-6

14

2009 Caterpillar, All Rights Reserved

TAP LOCATIONS

Tap
Number

Description

Schematic
Location

Drum Propel Pump: Relief Valve Pressure

D-5

MA1

Vibratory Pump: Reverse Pressure

D-2

MA2

Drum Propel Pump: Reverse Pressure

C-5

MA3

Axle Propel Pump: Reverse Pressure

C-6

MB1

Vibratory Pump: Forward Pressure

E-2

MB2

Drum Propel Pump: Forward Pressure

C-5

MB3

Axle Propel Pump: Forward Pressure

C-6

Steering Pump Pressure

E-1

Oil Sampling Port

E-6

P
SOS

2010 Caterpillar, All Rights Reserved

FLUID POWER SYMBOLS


BASIC COMPONENT SYMBOLS

MAIN AUX.

PUMP or MOTOR

SPRING
(ADJUSTABLE)

VARIABILITY

CONTROL VALVES

SPRING

FLUID CONDITIONER

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

TWO POSITION

2-SECTION PUMP

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

PUMP: VARIABLE and


PRESSURE COMPENSATED

ATTACHMENT

LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED

VALVES

VALVE ENVELOPES

ONE POSITION

LINE RESTRICTION
(FIXED)

RESTRICTION

VALVE PORTS

TWO-WAY

THREE POSITION

FOUR-WAY

THREE-WAY

CONTROL VALVES

CHECK VALVES

AB

AB

P T
NORMAL POSITION

P T
SHIFTED POSITION

INFINITE POSITION

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

MEASUREMENT

PRESSURE

TEMPERATURE

ROTATING SHAFTS

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID
or MANUAL

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

SERVO

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

MANUAL SHUTOFF

PUSH-PULL LEVER

RELEASED PRESSURE

EXTERNAL RETURN

SPRING LOADED

HYDRAULIC PUMPS
VARIABLE DISPLACEMENT
NON-COMPENSATED

LINES CROSSING

LINES JOINING

FIXED
DISPLACEMENT

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

SPRING

REMOTE SUPPLY PRESSURE

INTERNAL
SUPPLY PRESSURE

COMPLETE

HYDRAULIC AND PNEUMATIC CYLINDERS

SINGLE ACTING

DOUBLE ACTING

INTERNAL PASSAGEWAYS

HYDRAULIC MOTORS

UNIDIRECTIONAL

2009 Caterpillar, All Rights Reserved

PEDAL

SIMPLIFIED

CROSSING AND JOINING LINES

GAS CHARGED

PUSH BUTTON

PILOT CONTROL SYMBOLS

INTERNAL RETURN

ACCUMULATORS

FIXED
DISPLACEMENT

GENERAL MANUAL

INFINITE
POSITIONING

FLOW IN ONE
DIRECTION

THREE
POSITION

PARALLEL
FLOW

CROSS
FLOW

TWO
POSITION

FLOW ALLOWED IN
EITHER DIRECTION

ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G
Transducer
(Fluid)

Transducer
(Gas / Air)

Pressure Switch
(Adjustable)

Pressure Switch

Generator

Electric Motor

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Flow
Symbol

Wire Number Identification Codes

Electrical Schematic Example

Hydraulic Schematic Example


Current Standard

Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG".

Wire
Circuit Number
Identification

Wire Color

325-AG135 PK-14
325-PK
Circuit Identification
Number

Wire Color

Wire Gauge

Previous Standard
Wire Color

Wire

325-PK-14
B
Circuit Number
Identification

Wire Gauge

2009 Caterpillar, All Rights Reserved

(EXAMPLE VALVE)

ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G
Transducer
(Fluid)

Transducer
(Gas / Air)

Pressure Switch
(Adjustable)

Pressure Switch

Generator

Electric Motor

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Flow
Symbol

Wire Number Identification Codes

Electrical Schematic Example

Hydraulic Schematic Example


Current Standard

Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG".

Wire
Circuit Number
Identification

Wire Color

325-AG135 PK-14
325-PK
Circuit Identification
Number

Wire Color

Wire Gauge

Previous Standard
Wire Color

Wire

325-PK-14
B
Circuit Number
Identification

Wire Gauge

2009 Caterpillar, All Rights Reserved

(EXAMPLE VALVE)

(14) VALVE GP - SHIFT CONTROL


220-4133

L
L1

(2) FILTER GP - HYDRAULIC OIL


218-2976

A
L

DRUM
BRAKE

L1

(4) MOTOR GP - DRUM DRIVE


296-5159

M12
B

(3) MOTOR GP - AXLE PROPEL


218-3164

SOS

PS

FE

MB

MB1

R T2

PS

FE B

MB R T1

PS G

(9) PUMP GP STEERING


255-0625

IN

S
T1

T2

X1

X2

MH

MA

(6) PUMP GP - AXLE PROPEL


218-3160

T1

X1

MH

X2

(7) PUMP GP - DRUM PROPEL


218-3159

S MA

T2

X1

X2

MA2

G1
MA1

(10) PUMP GP - VIBRATORY


218-8490

MA3

(11) SCREEN HYDRAULIC


TANK
1G-7663

MB2

MB3

(5) MOTOR GP - VIBRATOR


136-8869

TC

SHUT OFF
NEEDLE VALVE

TO DRUM
PROPEL PUMP
(PORT P)

DRUM RELEASE
BRAKE

(12) TANK GP - HYDRAULIC


222-7874

SHIFT

(8) PUMP GP - HAND METERING UNIT (HMU)


219-3050

(13) VALVE GP - HYDRAULIC OIL COOLER


162-2453

LINE PATTERNS

(1) CYLINDER GP -STEERING


206-7017

AXLE BRAKES

Pressure Line
Pilot / Load Sensing Pressure

Drain / Return Lines

Component Group

BRAKE RELEASE
HAND PUMP

Optional Group

CALLOUTS
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
STEERING/CHARGE PUMP OUTPUT
AXLE/DRUM PUMP OUPUT
METERING PUMP OUTPUT
VIBRATORY PUMP OUTPUT
SUPPLY LINE
DRAIN / RETURN LINE
AXLE PROPEL CONTROL
DRUM PROPEL CONTROL
VIBRATORY CONTROL
SHIFT CONTROL

AXLE BRAKE WITH


BRAKE RELEASE OPTION
8

BRAKE RELEASE CIRCUIT (OPTIONAL)

YY

Callout Number

(Machine Location from


Component LocationsTable)

Taps (Pressure, Sampling, Sensor - by letter)


(52) VALVE GP - CONTROL
138-1234
Part Number

THIS SCHEMATIC IS FOR THE CP-533E AND CS-533 VIBRATORY SOIL COMPACTOR
MEDIA NUMBER: KENR3668-03
PART NUMBER: 222-8001, CHANGE: 03, VERSION: Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications.

Component
Name

COMPONENT LOCATIONS

14

2010 Caterpillar, All Rights Reserved

13

11

VIEW ALL CALLOUTS

AXLE/DRUM PROPEL, VIBRATORY, AND STEERING PUMPS


VIEW ALL CALLOUTS

FRONT RIGHT SIDE VIEW

10
MB1

MB3

MA3
MB2
MA2

2010 Caterpillar, All Rights Reserved

MA1

AXLE PROPEL/DRUM DRIVE MOTORS AND HYDRAULIC TANK


VIEW ALL CALLOUTS

LEFT SIDE VIEW

2010 Caterpillar, All Rights Reserved

12

LINES GP - STEERING
VIEW ALL CALLOUTS

SOS

1
RIGHT SIDE
VIEW
2010 Caterpillar, All Rights Reserved

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