Professional Documents
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59
of Chemical Engineering,
Abstract
PREVIOUS
Experimental data on the fractional gas holdup in a 10 cm I.D. bubble column with a
single-nozzle gas sparger were obtained with
various gases and pure liquids or aqueous
solutions of non-electrolytes and the effect of
the physical properties of the gas and the
liquid on the gas hold-up was studied. A new
dimensionless correlation for the fmctional
gas hold-up was presented and shown to
correlate the experimental data with an
avemge deviation of 4.2%. The gas hold-up for
air in aqueous solutions of various electrolytes
was also measured and the effect of the
presence of electrolytes on the gas hold-up
was investigated.
INTRODUCTION
Bubble columns are widely used in the chemical industry as absorbers, fermenters and
gas-liquid reactors. In recent years a number
of studies have been made on gas hold-up in
bubble columns. However, there is very
limited or inconsistent information in the
literature concerning the effect of the
physical properties of the gas and liquid on
the gas hold-up.
In the present work the fractional gas holdup in a bubble column was measured by using
various gas-liquid systems and a new dimensionless correlation for the gas hold-up was
obtained. In addition, the gas hold-up for air
in aqueous solutions of various electrolytes
was also measured and the effect of the
presence of electrolytes on the gas hold-up
was studied.
CORRELATIONS
TABLE 1
C11
Gestrich
and R&se
Hughmark
Investigator
Previous correlations
[4]
[ 31
[ 21
columns
[(&,/1)(o/72)]i3
solutions
(3)
solutions
(2)
(u~/dbg)0.025(2.6+lolK)K0.047
db = 0.3 cm
o.05
(4a)
(4b)
0.89(~e/D~)0036(-157+10gK)(d~/D~)03
x
K = PLO~II.&
EG
uG in m s-l
u
in dyn cm-l
C(L in cP
eG = 0.505uGo~47(72/O)23(1/~~)o~06
c = 0.25
For electrolyte
c = 0.20
and non-electrolyte
in m se1
in g cm-l
in dyn cm-l
uG
pi
u
eG = 2 + (0.35/uG)
Correlation
in bubble
Sieve-plate sparger
do = 0.03 - 0.05 cm
Porous-plate
sparger
DT =T.56 L 6f:U cm
2, = 2.0 - 350 cm
uG=l.O-&Ocms-
Single-nozzle
sparger
do = 0.9 - 3.62 cm
DT = 10.0 - 19.0 cm
2, = 60 - 135 cm
uG = 7.0 _ 33.8 cm s-l
Single-nozzle
sparger
do = 0.5 cm
DT = 15.2 - 60.0 cm
2, = 200 - 300 cm
uG = 0.53 - 41.9 cm s-l
Multi-orifice
sparger
DT > 10.0 cm
uG = 0.40 - 45.0 cm s-l
Column
Continued
on facing page
17 Liquids-air
pi = 0.79 - 1.59 g cmp3
c(L = 0.43 - 19.9 CP
u = 21.4 - 72%.dyn cm-l
Water -air
Methanol aq. soln.-air
Sucrose aq. soln.-air
pi = 0.91- 1.24 g cmM3
/JL = 0.70 - 13.8 CP
u = 37.5 - 74.8 dyn cm-
Water-air
Glycol-air
Methanol-air
Glycol aq. soln.-air
Methanol aq. soln.-air
Water-02
Water-He
Water-CO2
pi = 0.79 - 1.59 g cmw3
/JL = 0.58 - 21.1 CP
u = 22.3 - 74.2 dyn cm-l
Water-air
Kerosene-air
Light oil-air
Glycerol aq. soln.-air
NazSOa aq. soln-air
ZnCl2 aq. soln.-air
pa = 0.78 - 1.7 g cmM3
pL = 0.9 - 152 cP
u = 25 - 76 dyn cm-l
System
Q,
61
EXPERIMENTAL
62
TABLE
Properties
System
Air-water
Air -30 wt .% sucrose
Air-50
wt.% sucrose
Air-methanol
Air-n-butanol
Air -aniline
Air-53
wt.% methanol
Air-7 wt.% i-butanol
Hz-water
COz-water
CHd-water
CaHg-water
Hg + Ng(l:l)-water
H2 + N2(5:1)-water
TABLE
or non-electrolyte
solutions
Temp.
PG x lo3
PL
CLL
(C)
62 cmv3)
(g cmw3)
(CP)
pd
y
20
20
20
17
20
20
15
20
20
20
10
20
20
20
1.21
1.21
1.21
1.22
1.21
1.21
1.23
1.21
0.0837
1.84
0.692
1.83
0.624
0.263
0.998
1.13
1.24
0.794
0.814
1.02
0.918
0.992
0.998
0.998
1.00
0.998
0.998
0.998
1.01
3.18
17.8
0.658
2.89
4.80
2.00
1.31
1.01
1.01
1.31
1.01
1.01
1.01
72.8
74.2
75.9
22.9
24.6
42.9
37.2
30.3
72.8
72.8
74.1
72.8
72.8
72.8
1.81
1.81
1.81
1.79
1.81
1.81
1.78
1.81
0.931
1.60
1.12
0.800
1.61
1.29
System
solutions
Temp.
,&
CC)
(CP)
kcm
1.16 - 1.23
1.20 - 1.21
1.20 - 1.21
1.21
1.19 - 1.21
1.19 - 1.29
1.21
1.17,1.19
1.21
1.78 - 1.87
1.79 - 1.82
1.80 - 1.82
1.80
1.80 - 1.82
1.79 - 1.83
1.80
1.84, 1.82
1.79
1.01 - 1.17
1.02 - 1.17
1.01 - 1.16
1.04
1.01 - 1.11
1.01 - 1.14
1.07
1.03,1.09
1.03
RESULTS
Air-(0.1
- 6.0 M) NaCl
Air-(0.1
- 1.5 M) Na2S04
Air-(0.1
- 2.0 M) CaCla
Air-O.4 M MgCl2
Air-(0.1
- 1.0 M) AlC13
Air-(0.1
- 3.0 M) KC1
Air-O.5 M K&S04
Air-(0.16
M, 0.5 M) K3P04
Air-O.5 M KNOs
Properties
fG
n cm-l
15-31
17 - 23
20 - 23
20
20 - 24
18 - 26
20
28,24
19
1 + (&/PLg)(*/~)
x lo2
PL
AND
_3
@L
)
;y
(CP)
1.08
1.08
0.97
1.22
1.04
0.90
1.10
0.90,
1.01
- 1.48
- 1.87
- 1.64
- 2.04
- 1.08
1.16
ncm -l)
73.7 - 79.6
73.1 - 77.8
72.7 - 79.3
74.0
72.9 - 77.8
72.0 - 77.5
74.0
71.9, 72.7
73.5
DISCUSSION
63
Investigator
1 Koide et aI.
2 Ueyama et aI.
,c
60
4610
4
G
6
.
100
o.6,2(Uy!k) o.58
(!!&-,,131
x
6 1000
cm/s
(PPGr(PG,
o
0
0.1
6
0.06
4610
2
,j
Air-Water
H&(M)-water
100
400
. cmk
Correlation
The effects of the nozzle diameter d,,, the
column diameter Dr and the clear liquid
height 2, on the fractional gas hold-up so can
be neglected in view of our previous data [3],
Thus the factors conceivably affecting eo are
considered to be the superficial gas velocity
uo , the gas and liquid densities p o and pL,
the gas and liquid viscosities C(o and pL, the
(8)
0.197 ~ L- 0.053a-
0.185
(9)
Air-Water
H,+NJl4)-Water
H,+Y(B:l)-Water
Air4OwtLSucroPe
Air-6OwYLSumse
Air-Methanol
Air-n-Butdnol
Air-Aniline
+
x
o
v
l
0.06L
a08 0.1
Illlll
(EG)~aI
1.0
Fig. 3. Comparison of the present data with the proposed correlation for gas hold-up for pure liquids and
non-electrolyte
solutions.
III
6
II
1.0
solu-
0.08 0.1
0.6
=G),,
d 0.8
(EG)Ul
65
0.1-1
0.06.
0.2
(EG)c.,
(EGh.a,
66
Electrolyte solu@ons
Experimetital dpta. :.. ., ., li A
Figure lf showsthe values~f thefractional
gas hold-up Co for&r in~aqt&busI&assium
phosphate solutions. It can beTseen in this
figure that to varies as about the 0.58 power
of the superficial gas VdOCity uG in the same
manner as for the gas hold-up in pure liquids
or nonelectrolyte
solutions. The same dependence Of eo on uo was observed for all the
air-electrolyte
solution systems used in the
present work. Figure 12 presents the values of
the gas hold-up eo of air in aqueous SOlUtiOnS
of various electrolytes
at a constant gas
velocity of 10 cm s-l as a function of the
ionic strength I of the electrolyte solution. It
can be seen that the values of fo for the electrolyte solutions are slightly larger than those
for water, the extent depending on the nature
of the electrolyte
and its concentration.
Similar observations have been reported by
several investigators [ 2,3, 71. The larger gas
hold-up in the electrolyte
solutions may be
explained by the occurrence of smaller gas
bubbles due to the coalescence-hindering
property of the electrolyte solution [ 181.
Correlation
In Fig. 13 the ratios of the measured fo
values for the electrolyte solutions shown in
Fig. I2 to the eo values calculated from eqn.
(8) are plotted
on semilogarithmic
coordinates against the ionic strength I of the
solution. The ratio f is the correction factor,
i.e. the factor by which the fractional gas
hold-up is increased by the presence of
electrolyte in water. It can be seen in Fig. 13
that the ratio f is practically constant at ionic
strengths above about 1.0 g-ion 1-l. The two
solid lines through the data points are represented by the following equations:
For 0< I<
l.Og-ionl-1
(lOa)
f = 1 O.0414
For I > 1.0 g-ion 1-l
f= 1.1
0.6l
(IOb)
1 ,
I
6
g-ion/l
Us
cm/s
0.51
4
3
,
,
,
Gas:Air
uG ~10 cm/s
---Water
Uey Electmlyle
0
NaCl
.
KCI
&
KNOa
The experimental
data agree approximately
with the above equations with an average
deviation of 5.7%. Thus, the fractional gas
hold-up in electrolyte
solutions can be
calculated from eqns. (8) and (10).
NOMENCLATURE
f
g
0.1
g-ion/l
gc
I
nozzle diameter, cm
column diameter, cm
correction factor for effect of presence
of electrolyte in water
gravitational constant, cm se2
gravitational conversion factor, g cm
g (force)-l se2
ionic strength of electrolyte solution,
g-ion 1-l
dimensionless parameter defined by
eqn. (4b)
67
Greek symbols
fG
fractional
gas hold-up
viscosity
of
gas, g cm-l s-l or cP
E1G
viscosity
of
liquid,
g cm- s-l or CP
c1L
Po
density of gas, g cmp3
pL density of liquid, g cme3
Ap
difference between liquid and gas
densities, g cme3
surface tension of liquid, g sC2 or dyn
a
cm-l
REFERENCES
1 G. A. Hughmark, Znd. Eng. Chem. Process Des.
Dev., 6 (1967) 218.