Ref. SP/WBPDCL /250 LPH / BUDG.

OFFER/OFM/2016

Date : 19.11.2016

To,
ARKA CHAKRABORTY,
A.M/EMOPH,
Sagardighi Thermal Power Project,
West Bengal Power Development Corporation Ltd,
Email: emoph1_sgtpp@wbpdcl.co.in
Ref: Your mail inquiry for budgetary offer for Double stage 250LPH capacity Transformer oil filter machine.
Sub: Our Budgetary Offer for two stage 250 LPH Capacity Transformer Oil Filter Machine.
Dear Sir
With reference to your email inquiry for the above mentioned subject, we are pleased to provide our most
competitive offer for the same as under:
Sr.
Amount Per
Items Description
Qty.
Total Amount
No.
unit
01.
01 No.
Rs.
Rs.
Sumesh-Pet make Double Stage High vacuum Type
3,75,000.00
3.75,000.00
transformer oil Filter machine As Per IS 6034 comprising of
(Rupees
(Rupees
Filter cartridge, inlet & outlet hoses each of 15 Mtrs. in length.
Three Lac
Three Lac
Duly mounted on wheels with toeing facility.
Seventy Five
Seventy Five
Capacity : 250 LPH
Thousand
Thousand
Model : SP/DHV/T
only)
only)
COMMERCIAL TERMS & CONDITIONS:
Commercial Terms & Conditions:
PRICE
: EX WORKS, VADODARA.
EXCISE DUTY
: EXTRA @ 12.5%
CST
: EXTRA @5% Without Form-C or @2% against Form-C
DELIVERY
: Within 8-10 weeks from the date of receipt of your confirm P.O.
PAYMENT
: 100 % within 30 days after receipt of material at site.
INSPECTION
: At Our Works, At Your Cost.
TRANSPORTATION
: Will be Extra at actual.
VALIDITY
: Our Offer will remain valid for a period of 90 Days.
GAURANEE & WARANTEE : 12 months from the date of commissioning or 18 months from the date of supply
whichever is earlier.
We hope you will find our offer in line of your requirement .
Thanking you,
Yours truly,
For Sumesh Petroleum
R.M. Patel
Manager-Marketing

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IMPORTANT COMPONENTS FOR DOUBLE STAGE HIGH VACUUM TRANSFORMER OIL PURIFICATION MACHINE
250 LPH CAPACITY

For

Oil inlet Pump

Oil outlet Pump
Heater Tank with Heaters
Preliminary Filter with Magnetic Strainer
Micro Filter Tank
Vacuum Pump-1 (For first stage )
Vacuum pump-II (for second stage)
Double Stage Degassing Chamber with Rasching Rings
Trap
Temperature Gauge, Pressure gauge ,Vacuum Gauge, Compound Gauge
Oil Sample Valve
Oil Flow Control valve
Inlet Out let valve.
Drain valves
Airing valve
Solenoid valve at degassing chamber
Safety valve at heater tank.
Float Switch
Non-Return Valve
Temperature Controller
Safety Thermostat
Sight Glasses with illuminating Lamp
Trap
Oil Hoses (Two No. each of 15 Meters Long)
Electric Control Panel
Audio Alarm
Sumesh Petroleum

R.M. Patel
Manager-Marketing

Page 2

DETAIL TECHNICAL SPECIFICATION OF DOUBLE STAGE HIGH VACUUM TRANSFORMER OIL

PURIFICATION 250 LPH CAPACITY

The plant is ideal for treating Transformer and Switchgear oil.

The process adopted are quite simple and the modus operandi will be by first heating the oil and then passing the
same through the specially designed filter and then to Vacuum Treatment, which in turn, will dehydrate and
degasses the oil.
-------------------------------------------------------------------------------------------------------------------------------------------------------Parameters
Before Filtration
After Conditioning
-------------------------------------------------------------------------------------------------------------------------------------------------------Break down voltage
25 KV
>70 KV
(Across 2.5 mm GAP)
Moisture content
50 PPM
<5 PPM
Gas content
10% by volume
0.1% by volume
Filtering capacity
Many micron
1 micron
-------------------------------------------------------------------------------------------------------------------------------------------------------The plant is designed in tune with the IS-6034 1989 standards with the latest modification/revision.
For achieving the desired results, the Oil Filtration Plant is designed for High Vacuum and Low temperature of oil.
The plant will be mounted on wheels with toeing facility. The plant is made with weather proof to suit to outdoor
use. The doors of CRCA sheets, Hinged on fabricated frame work, angles and channels for easy access to the
operational control and inspection windows. The equipment is designed to protect against climatic conditions.
All the components have adequate strength and rigidity to withstand normal conditions of handling transport. The
usage will be free from edges or corners to avoid injury to operational personnel in normal conditions of use. The
plant is designed for undergoing easy replacement, whenever wanted. Abundant care is taken by providing
guarding arrangements, to avoid accidents.

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THE PLANT IS CONSISTING OF THE FOLLOWING:

INLET PUMP
An electrically driven positive displacement gear pump of 250 LPH capacity will be provided. The pump will be fully
tested for vacuum and is ideal for continuous trouble free operation. The pump provided with automatic
protection against over pressure. Interlock arrangement will be provided in the oil inlet pump and the heater to
minimize energy loss, unless the inlet pump is on, Heaters cannot be energized.
Interlocking arrangement will be provided in the Filter Plant between the Inlet Pump and High Level float switch, to
avoid excessive rise of oil in the Degassing chamber. The suction head of the inlet feed pump at atmospheric
condition will be of 5 meters.
MAGNETIC STRAINER (PRELIMINARY FILTER)
Magnetic strainer with wire mesh will be provided to prevent any damage to the inlet pump. It has the capacity of
retaining all particles above 1 mm size and all magnetic particles. Thereby the incoming oil will pass through this
filter. The strainer provided can be cleaned without dismantling the filter from the pipeline.
HEATERS
Heaters will be provided in protection tubes to avoid overheating, hot spot and breaking of oil. Heaters will be
0
0
capable of heating oil from 40 C temperature to 70 C. For deriving good results, temperature during degassing and
0
dehydration will be maintained within 60 C. Heaters will be thermostatically controlled.
Heaters will be interlocked with gear pump and will not be on position unless the inlet pump is working. Heater
tank will be thermally insulated to minimize loss of heat.
One suitable pressure relief valve will be fixed on the heater chamber to prevent any pressure rise above the
acceptable limit. Replacement of heating elements will be done without draining of oil. 2 (two) dial type
temperature gauges at inlet and outlet of heaters will be provided.
EACH HEATER LOAD = 2KW
TOTAL HEATER NOS. = 3 Nos.
TOTAL HEATER LOAD = 6 KW
FILTRATION SYSTEM
The filtration system will consist of following:
CARTRIDGE FILTERS
Cartridge filters of 1 micron rating will be provided. These cartridge elements will have large dust holding capacity.
The replacement of cartridge is quite easy and can be done without any special tools. The filter body will be
fabricated of mild steel and designed for leak tightness at full vacuum and high pressure. The Compound gauge will
be provided in the filter vessel for inlet pressure in order to ascertain condition of cartridge elements. Aeration will
be provided on the filter vessel, for aeration during draining.
DEGASSING CHAMBER (DOUBLE STAGE)
The Degassing Chamber is a welded M. S. Construction provided with the twin objective of removing dissolved
gases and moisture content from the oil. It will be of M. S. welded construction. The chamber will be capable of
withstanding the vacuum to which it is subjected. The rasching rings provided will be sufficient to form a thin film
of oil and will facilitate easy removal of dissolved gases and moisture at the rated flow of oil. A sight glass with
illuminating lamp will be provided for observation of oil flow. A float switch on the degassing chamber will be
provided for preventing excess rise of level. It will be interlocked with the inlet pump electrically. Two stage will be
separated by siphon seal.

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VACUUM PUMPING SYSTEM

The plant will be provided with suitable Two stage vacuum pumping system which will be capable of creating High
Vacuum, which is required to remove the moisture content and gas content from the oil. This is driven by 3 phase,
400-440 V, 50Hz, Electric Motor. In the first stage we will provide Rotary oil sealed vane type specially designed for
High Vacuum pumping applications in degassing Chamber.
FIRST STAGE OIL SEAL ROTARY VACUUM PUMP:
DISPLACEMENT
: 100 LPM
MAKE
: Indo Vacuum
MODEL
: IVP-100
SECOND STAGE OIL SEAL ROTARY VACUUM PUMP:
DISPLACEMENT
MAKE
MODEL

: 180 LPM
: Indo Vacuum
: IVP-180

DISCHARGE PUMP
A discharge pump (Gear type) suitable for sucking oil from Degassing chamber held under vacuum is provided. This
is fully tested for pressure and vacuum leakage. If the level of oil in the degassing chamber decreases then the
required, then it should be controlled with the outlet pump by pass valve. The oil discharge pump will be located at
a suitable level below the degassing chamber so as to ensure adequate suction head for the pump.
Separate reinforced rubber hoses will be each of 10 Mtrs. length complete with quick connect coupler for each
operation i.e. oil suction, oil discharge.
MATERIAL CONSTRUCTION.
Suitable sample valves will be provided for taking sample during filtration.
The Oil Heater Chamber, Filter chamber and degassing chamber will be of mild steel construction. The internal and
external steel surface will be sand blasted to remove all rust and scale or foreign particles. All steel surface in
contact with insulating oil will be painted with two coats of heat resistant colour. All internal paints steel surface
will be given a primary coat of zinc chromate, second coat of oil and weather resistant paint distinct from primary
and final two coats of glossy oil and weather resistant paint.

INSTRUMENTS
Following instruments will be provided on the Filtration Plant
Pressure Gauge at filter Inlet.
Compound Gauge at filter outlet.
Pressure gauge at discharge pump outlet.
Vacuum gauge (Bourdon type) 0-760mm of hg.
Temperature indicator
Voltmeter.
Ammeter.

CONTROL PANEL
All electrical control gear, mains isolating arrangement, starters, contactors, pilot lamp, push buttons, HRC fuses,
relays, indicating lamps and interlocking will be housed in a compact control panel and made of CRCA sheets. A

Page 5

mimic diagram with indication lamps showing on/off status of various equipment will be provided on the control
panel.
The plant will be fully equipped with adequate instrumentation having provision of manual operation.
All wiring will be neatly/routed and all wire termination will be suitably identified. For illumination, a bulb will be
provided.
Audio alarm for following Annunciation will be provided.
High Temperature at heater outlet.
Inlet Oil pump trip.
Discharge oil pump trip.
Vacuum Pumps trip
All controls and annunciation equipment will be suitable for 240 V
Suitable interlock as described against each equipment will be provided for safe and trouble free operation.

ELECTRICAL SYSTEM
The plant will receive 415 V, 3-phase, 50 Hz, 4 wire power supply through flexible cable in the distribution panel
located on the plant. The incoming of the distribution panel will be switch fuse unit.
Provision for earthing the plant at the operating locations with earthing terminals for safety will be provided.

PAINTING :

A suitable rust resisting primer will be applied on the interior and exterior surface of steel, which shall
be followed by application of two coats of durable paints of suitable to serve as base and binder for the
finished coat.

OIL HOSE:

Nitrile Rubber Hoses for inlet & Outlet each of 15 meters with quick release coupling end connection on
both end will be provided. These hoses are capable of handling transformer Oil under vacuum.

DRAWING & MANUALS:

Two sets of detailed drawings, installation/operation/maintenance manual at the time of supply will be
provided.
For Sumesh Petroleum
R.M. Patel
Manager-Marketing.

Page 6