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07 ENGINE CONTROL SYSTEM

MAIN
MENU

Engine control system (Overview)


Engine control system (Sensors #1)

EC210/160B-ENG7-01
EC210/160B-ENG7-02

Engine control system (Sensors #2)


Engine control system (Emergency control)
Engine control system (Control circuit)
Engine control system (E-ECU circuit)

EC210/160B-ENG7-03
EC210/160B-ENG7-04
EC210/160B-ENG7-05
EC210/160B-ENG7-06

Engine control system (Sensor specification)


Engine control system (ECU communication)
Engine control system (Low coolant level)

EC210/160B-ENG7-07
EC210/160B-ENG7-08
EC210/160B-ENG7-09

Engine control system (High coolant temperature)


Engine control system (Low oil pressure)
Engine control system (High boost temperature)
Engine control system (Heater unit & relay location)
Engine control system (preheat function,with preheat)
Engine control system (preheat function,without preheat)
Engine control system (preheat function,interrupt & cranking)
Engine control system (Contronic service display unit #1)
Engine control system (Contronic service display unit #2)
Engine control system (Contronic service display unit #3)
Engine control system (Injection control principle)
Engine control system (Cylinder balance)

EC210/160B-ENG7-10
EC210/160B-ENG7-11
EC210/160B-ENG7-12
EC210/160B-ENG7-13
EC210/160B-ENG7-14
EC210/160B-ENG7-15
EC210/160B-ENG7-16
EC210/160B-ENG7-17
EC210/160B-ENG7-18
EC210/160B-ENG7-19
EC210/160B-ENG7-20
EC210/160B-ENG7-21

CLICK THE VOLVO-LOGO IN


THE LOWER RIGHT CORNER
TO RETURN TO THIS MENU

Control system (Overview)

Engine speed
(crank)
Engine speed
(cam)
Boost pressure

Injector

Boost temp.
Coolant temp.
Fuel temp.

Injection pump

Oil pressure
Inlet
Press. & temp.

-Begin of delivery
-Fuel quantity
Engine oil press.
switch

Coolant level

Volvo Construction Equipment


Korea Ltd.

EC210/160B-ENG7-01

Coolant temp.
sensor

Engine control system (Sensors #1)

Boost Pressure

Oil Pressure
for E-ECU

Coolant temp.
for E-ECU
Coolant temp.
for gauge

Injection pump

Engine speed
(cam)

Volvo Construction Equipment


Korea Ltd.

EC210/160B-ENG7-02

Fuel temp.
Oil Pressure
for inst. panel

Engine control system (Sensors #2)

Boost temp.

Engine speed
(crank)

Volvo Construction Equipment


Korea Ltd.

EC210/160B-ENG7-03

Emergency Control
(1)

(2)

Neutral

Up
1900 rpm

Emergency
Switch

Engine ECU

Emergency
Switch

VECU

VECU

800 rpm

210B : 555mA
160B : 580mA

Engine ECU
340mA

Power Shift
Valve

(3)

Power Shift
Valve
(4)

Neutral
/ Up
VECU

800 /
1900 rpm

Emergency
Switch
Manual
(Off VECU)

Engine ECU

Down 2sec.
(Off Engine)
Emergency
Switch

340mA
Power Shift
Valve

Auto/Manual
Switch
Resistor Box
Volvo Construction Equipment
Korea Ltd.

EC210/160B-ENG7-04

Engine ECU
(engine does not
stop with key)

Control Circuit
F24
5A

F15
20A

F14
5A

R3

21C12(H)
21C6(L)

C
HY
Battery Hyd.
Relay Temp.
Ind.

Hyd.
Oil
Temp

HM PH
Hammer Pre
Select Heat
Ind.
Power Max

Travel
Speed
Boom
Conflux
Cutoff

Volvo Construction Equipment


Korea Ltd.

Arm Power Hyd.


Conflux Boost Oil
Cutoff
Cooler

B2(L)
B1(H)

JB7
JB8

JB9

JA42

JB2

J1939

F13
10A

Air Clean. Q/Fit


Key Key
Ind. Confirm R2 ACC
AC CF
R2 ACC

(L)JB6
(H)JB14
JB13
JB5
JA51

JA47

JA33
JA7
JA5
JB15
JB16

MDU

JA32

JA39

JA70
JB1

JA66

JA30

JA56

JA11
JA62
JA14

JA23

JA18

JA67

JA27

JA28

JA44

JA3

JA68

JA43

JA19

JA63

JA40

JA50

JA61

JA12

JA36

JA37
R1

BT
Power
Boost Ind.
Travel
Speed

B9
B10

EMS

VECU
JA38

R2

(B)JB4
(A)JB12

JA60
JA35

JA22

JA34

JA2
JA26
JA49
JA25
JA1
JA48
JA24

F27
20A

JA13

J1587

23C1
23C2
23C3
23C4
23C5
23C6
23C7
23C10
23C11

23C14

Service Socket

23C8(A)
23C9(B)

MDU
23C13

EMS DATA
RECORD

B4 B11 B12
B26(B)
B25(A)

21C8

21C9

MDU
21C3

21C2

21C1(H)
21C7(L)

21C5
21C11
21C10

R4

EMS
POWER

21C4

SDU / MATRIS
/ VCADS PRO

F25
10A

MDU Key ACC

WT WL
Cool. Cool.
Temp. Level
Ind. Ind.
Flow
Ctrl.SW Flow Ctrl.
Valve

Auto Idle

Att.
Press.

Q/F SW
Travel
Press.

EC210/160B-ENG7-05

Hammer
Press.

Engin RPM
Ctrl.SW

Power
Shift Valve

Boost SW/
Shear Operation
Rotator LH
Rotator RH

Resistor
Box

Solenoid valve
on unit injection pump

Engine control system (E-ECU circuit)

Engine
speed
sensor
,crank

Engine
speed
sensor
,cam

(+)

Fuel
temp.

Boost
temp.

Coolant
temp.

Oil
press.

(+)

18

31

(+)

(-)

30

13

25

Cyl 4

Cyl 3

Cyl 6

Cyl 1

Cyl 5

Boost
press.

(-)

Cyl 2

14

(-)

(-)

12

(-)

11 23 22

24

Connector A
Connector B
4

Ambient air press.


2

25

26

9 10 11 12

17

8
(-)

3 13
(-)

31

(-)

Preheat
relay

Emergency J1939 J1939 J1708 J1708 Ground Power


speed
H (A) L (B) A
B
supply
control

Coolant
level

Inlet
press.

Inlet
temp.

Power
from
fuse

Preheat coil
Volvo Construction Equipment
Korea Ltd.

EC210/160B-ENG7-06

35 36 34

Control System (Sensor specification)

Volvo Construction Equipment


Korea Ltd.

EC210/160B-ENG7-07

Control System (ECU communication)

Key switch Engine speed


R2 terminal Control Switch

1. Key START signal


2. Engine speed(Request value)

Preheat
Function

MDU
E-ECU

V-ECU
Instru.
Panel

Volvo Construction Equipment


Korea Ltd.

1. Engine speed (Return value)


2. Error signal

EC210/160B-ENG7-08

Fuel Qty.
& Timing

Injector
Solenoid

Sensors

Engine control system (Low coolant level)

On service tool
(ER46)

Low coolant level

V-ECU

E-ECU

Volvo Construction Equipment


Korea Ltd.

EC210/160B-ENG7-09

On service tool
(ER47)

EC210/160B-ENG7-10

Engine control system (Low oil pressure)

Oil press.(kPa)

On service tool
(ER45)

350
300
250
200
150
100
50
0

Low oil pressure

-50
-100
0

250

500

750

1000

1300

1500

1750

Engine speed (r/min)

Below 0.5~0.9kgf/cm
,Lamp ON

Volvo Construction Equipment


Korea Ltd.

EC210/160B-ENG7-11

On MDU
(ER42)

On MDU
(ER42)

EC210/160B-ENG7-12

Air heater (heater unit & relay location)


Air Heater Unit

Air Heater Relay

Volvo Construction Equipment


Korea Ltd.

EC210/160B-ENG7-13

Preheat time(sec.)

Engine control system (Preheat function,with preheating)

Coolant
Temp.( C)
20

75

50

Coolant
Temp.( C)

25

20

0
-20

-15

-10

-5

12

20

Coolant temp. ( `C)

30

40

Start Key

Start Key

START

START

ON

ON

OFF

OFF

Engine
Speed 500
(rpm)

Engine
Speed 500
(rpm)

35

35

Preheat
Element

afterheat time

Preheat
Element

ON

ON

OFF

OFF

Preheat
Lamp

ON

OFF

Volvo Construction Equipment


Korea Ltd.

Preheat
Lamp

ON

OFF

EC210/160B-ENG7-14

preheat time

afterheat time

Engine control system (Preheat function,without preheating)

Coolant
Temp.( C)

Coolant
Temp.( C)

20

20

Start Key

Start Key

START

START

ON

ON

OFF

OFF

Engine
Speed 500
(rpm)

Engine
Speed 500
(rpm)

35

35

Preheat
Element

afterheat time

Preheat
Element

ON

ON

OFF

OFF

Preheat
Lamp

ON

OFF

Volvo Construction Equipment


Korea Ltd.

Preheat
Lamp

ON

OFF

EC210/160B-ENG7-15

Preheat time(sec.)

Engine control system (Preheat function,interrupt & cranking)

Coolant
Temp.( C)
20

75

50

Coolant
Temp.( C)

25

20

0
-20

-15

-10

-5

12

20

Coolant temp. ( `C)

30

40

Start Key

Start Key

START

START

ON

ON

OFF

OFF

Engine
Speed 500
(rpm)

Engine
Speed 500
(rpm)

35

35

Preheat
Element

preheat time

Preheat
Element

ON

ON

OFF

OFF

Preheat
Lamp

ON

OFF

Volvo Construction Equipment


Korea Ltd.

Preheat
Lamp

ON

OFF

EC210/160B-ENG7-16

preheat time

afterheat time

Control System (Contronic service display unit #1)


INITIALSCREEN

How to start
1. Connect contronic to service socket!

-SERVICE CONTRONICExcavator
xxxxxx
Serial No
yyyyyy
Key No
zz

INFORMATION

ENGINE3

---- SETTINGS ---- #


Language xxxxxxx *
Units C kPa lit
^

------ENGINE 3-----C o o l a n t Te m p . x x x
Coolant Level yyyyyy
Fuel Used zzzzzzzz l

--- MSW VERSION --VECU xxxxxxxx


EECU xxxxxxxx

--- MSW VERSION --VECU xxxxxxxx


EECU xxxxxxxx

ENGINE2

SETTINGS

MSW VERSION

2. Press two red button at the same time!

VOLTAGE
1-----xxxx
yyyy
zzz%

------ENGINE 2-----Oil Press. xxx kPa


O i l Te m p . y y y
Air Filter zzzzzz

--- ECU VERSION --VECU xxxxxxxx


EECU xxxxxxxx
MDU
xxxxxxxx
1

------ENGINE
Speed
Request Speed
Engine % Load

- - - - I N F O R M AT I O N - - - Prod.Date
3 1 / M AY / 0 1
To t a l H o u r s x x x x x x h
R a t e d Po w e r y y y / z z z z

ECU VERSION

ENGINE1

DST1 VERSION
-- DST1 VERSION -VECU xxxxxxxx
EECU xxxxxxxx

ENGINE4
------ENGINE 4-----F u e l P r e s s. xx x k Pa
F u e l Te m p . y y y
Fuel Rate zzz l/h

ENGINE5
------ENGINE 5-----Boost Press. xxx kPa
Inlet Press. yyy kPa
Barometer
zzz kPa

ENGINE6
------ENGINE 6-----I n l e t Te m p . x x x
B o o s t Te m p . y y y

-ELECTRICAL SYSTEMB a t t e r y Vo l t x x . x V
E E C U Vo l t
y y. y V

ON/OFFINPUTSIGNAL1
--ON/OFF INPUT 1-Star t SW ACC
x
Start SW R2
x
Po w e r M a x S W
x

ON/OFFINPUTSIGNAL2
--ON/OFF INPUT 2-Auto Decel SW
x
Rotator SW
x
Boost/Hammer SW x

ANALOGINPUTSIGNALS
--ANALOG INPUTS-Speed Control SW x
Flow Control SW
x

ON/OFFOUTPUTSIGNAL1
- ON/OFF OUTPUT 1 EECU CutOff Relay x
VECU CutOff Relay x
Preheater Ind.
x

ON/OFFOUTPUTSIGNAL2
- ON/OFF OUTPUT 2 H y d O i l Te m p . I n d . x
C o o l a n t Te m p . I n d . x
Coolant Level Ind. x

ON/OFFOUTPUTSIGNAL3

DST2 VERSION

- ON/OFF OUTPUT 3 Air Cleaner Ind. x

-- DST2 VERSION -VECU xxxxxxxx


EECU xxxxxxxx

HYDRAULIC1
- - - H Y D R AU L I C 1 - - O i l Te m p .
xxx
Powe r S h i f t
yyy mA
Flow Control zzz mA

HYDRAULIC2
- - - H Y D R AU L I C 2 - - Attach Por t Press. x
Tr a v e l P o r t P r e s s . x
H a m m e r Po r t P r e s s. x

HYDRAULIC3
- - - H Y D R AU L I C 3 - - Boost Relay
x
Cut Off Relay
x
T. M o t o r R e l a y
x

HYDRAULIC4
- - - H Y D R AU L I C 4 - - Oil Cooler Relay x
Hammer Hours yyyyyyh

ENTRANCE
----- PROGRAM -----#
xxxx

KEYNO
------ KEY NO ----xx
*
^
#

PRODUCTDATE
- - - P R O D U C T D AT E - - x x / M AY / y y
*
^
#

DIAGNOSTIC0
---

DIAGNOSTIC
T O TA L : x x

---

DIAGNOSTIC1
--11
12
13

DIAGNOSTIC 1
w xxxxx yyyyy
w xxxxx yyyyy
w xxxxx yyyyy

--#
zz*
zz
zz

DIAGNOSTIC2
--14
21
31

DIAGNOSTIC 2
w xxxxx yyyyy
w xxxxx yyyyy
w xxxxx yyyyy

--#
zz*
zz
zz

DIAGNOSTIC3
--32
41
42

DIAGNOSTIC 3
w xxxxx yyyyy
w xxxxx yyyyy
w xxxxx yyyyy

--#
zz*
zz
zz

DIAGNOSTIC4
--43
44
45

DIAGNOSTIC 4
w xxxxx yyyyy
w xxxxx yyyyy
w xxxxx yyyyy

--#
zz*
zz
zz

DIAGNOSTIC5
--46
47
48

DIAGNOSTIC 5
w xxxxx yyyyy
w xxxxx yyyyy
w xxxxx yyyyy

--#
zz*
zz
zz

DIAGNOSTIC6
--49
4A
4B

DIAGNOSTIC 6
w xxxxx yyyyy
w xxxxx yyyyy
w xxxxx yyyyy

--#
zz*
zz
zz

DIAGNOSTIC7
--4C
4D
4E

Volvo Construction Equipment


Korea Ltd.

EC210/160B-ENG7-17

DIAGNOSTIC 7
w xxxxx yyyyy
w xxxxx yyyyy
w xxxxx yyyyy

--#
zz*
zz
zz

Control System (Contronic service display unit #2)

---- SETTINGS ---- #


Language xxxxxxx *
Units C kPa lit
^

Set up
The display unit shows language and units of measurement.
There are five languages and five units that may be selected.
Language:

English
German
French
Spanish
Portuguese

Unit

C > F/kPa > bar > psi/lit > gal

S08209K

Change language or unit by pressing the key


Select language or unit by pressing the key

.
.

The cursor "*" indicates the selected item between language


and unit.
The cursor "^" indicates the selected item units.

MSW VERSION (Main software part numbers)


DST1 VERSION (Data set 1 part numbers)
DST2 VERSION (Data set 2 part numbers)

Volvo Construction Equipment


Korea Ltd.

EC210/160B-ENG7-18

Control System (Contronic service display unit #3)


Diagnostic 0

--- DIAGNOSTIC ---#


T O TA L : x x
*

xx
Press the key

Shows the total number of active errors.


to select all error code items.

S08431K

The cursor "*" indicates that all the error code items are
selected.
Press the key

--11
12
13

DIAGNOSTIC 1
w xxxxx yyyyy
w xxxxx yyyyy
w xxxxx yyyyy

--#
zz*
zz
zz

to erase all the logged error history.

Diagnostic 1
11

Shows error code of V-ECU.

12

Shows error code of E-ECU.

13

Shows error code of data bus CAN/SAE


J1939 for E-ECU.

Shows active error status as s (error) or


c (no error).

S08239K

xxxxx

Shows the time in initial occurrence of


the error according to machine hour.

yyyyy

Shows the time in the latest occurrence


of the error according to machine hour.

zz

Shows the total number of occurrence of


the error.

Press the key

to select error code item.

The cursor "*" indicates the selected error code item.


Press the key

to erase the logged error history.

If there is no error or the logged error history has been erased,


the value "w xxxxx yyyyy zz" is displayed as "-------------".

Volvo Construction Equipment


Korea Ltd.

EC210/160B-ENG7-19

Engine control system (Injection control principle)


Environment
Condition

Injection
Control

EMS

Fuel Qty
Injection timing

1) Altitude
Fuel
Qty

Early

Low

Injection
Timing

High

Fuel
Qty

Late
Speed

Low altitude

Altitude

2) Turbo-charger

High altitude
Fuel
Qty

With turbo
Speed

No turbo

Speed

3) Temperature
Fuel
Qty

Cold

Early
Injection
Timing

Warm

Cold
Late
Speed

Volvo Construction Equipment


Korea Ltd.

Warm
EC210/160B-ENG7-20

Altitude

Engine control system (Cylinder balance)


Cylinder balance at idle speed - injectors

Fuel qty.

Flywheel speed

Cyl No.

4
Cyl No.

4
Cyl No.

Volvo Construction Equipment


Korea Ltd.

EC210/160B-ENG7-21

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