Professional Documents
Culture Documents
FOR
CABLE TRAYS & ACCESSORIES
VOLUME II-B
SECTION
REVISION 0
DATE: 13/01/2012
SHEET 1 OF 1
CONTENTS
Sl. No.
DESCRIPTION
NO. OF SHEETS
1.0
SECTION A
(SCOPE OF ENQUIRY)
01
2.0
SECTION- D
02
01
04
01
02
3.0
11
4.0
04
VOLUME II-B
SECTION A
REVISION 0
SECTION A
SCOPE OF ENQUIRY
DATE: 13/01/2012
VOLUME II-B
SECTION A
REVISION 0
DATE: 03/01/2011
SHEET 1 OF 1
SCOPE OF ENQUIRY
1.0
This specification covers the Design, Manufacture, Inspection and Testing at Manufacturer's works, proper packing
and delivery to site of Cable Trays & Accessories.
2.0
It is not the intent to specify herein all the details of design & manufacture. However, the equipment shall conform in
all respects to high standards of design engineering and workmanship and shall be capable of performing in
continuous commercial operation at site conditions.
3.0
The bidder shall be responsible for and governed by all requirements stipulated hereinafter.
4.0
Bidder shall confirm total compliance to the specification without any deviations from technical/quality assurance
requirements stipulated.
5.0
VOLUME II-B
SECTION D
REVISION 0
DATE: 13/01/2012
SECTION-D
STANDARD TECHNICAL SPECIFICATION
SECTION D
REVISION 0
SHEET 1 OF 2
DATE: 13/01/2012
1.0
1.1
This specification covers the design, manufacture, inspection & testing, packing at manufacturers works and
delivery to site of CABLE TRAYS & ACCESSORIES.
1.2
The intent of specification is not to specify all details of design & construction of material. The material shall,
however, conform in all aspects to high standard of design, engineering and workmanship and be capable of
performing in continuous operation upto & after bidders guarantee period in manner acceptable to purchaser who
will interpret the drawings & specification and shall have power to reject any work or material which in his judgement
is not in full accordance with this specification.
2.0
2.1
The material shall comply with all currently applicable safety codes and statutory regulations of India as well as of
the locality where the material is to be installed.
2.2
The design, material, construction, manufacture, inspection, testing and performance of Cable Trays &
Accessories shall conform to the latest revision of relevant standards and codes of practices as per Annexure-III.
2.3
In case of conflict between the applicable reference standard and this specification, this specification shall govern.
3.0
SCOPE OF ENQUIRY
3.1
Bidder shall quote for Cable Trays & Accessories in accordance with various sections of this specification.
The system shall be complete in all aspects, for satisfactory operation, in accordance with this specification &
technical particulars. Design ambient temperature shall be 50 deg. C. Project information shall be given
separately for the specific project.
4.0
TECHNICAL REQUIREMENTS
4.1
Cable Trays & Accessories shall be manufactured as per Technical Data Sheet and as per applicable drawings as
enclosed with the specification. Minor fabrication detail changes which do not affect the material /dimensional
aspect of the equipment, shall be subject to BHEL/owners approval without any commercial implication.
4.2
Steel shall be procured from SAIL/ TISCO/ ISPAT IND/ JINDAL/ ESSAR/ BHUSHAN STEEL/ RINL or authorised
re-rollers of SAIL.
4.3
4.3.1
Cable trays & accessories shall be of two types, namely ladder type and perforated type. Technical particulars are
specified in Technical data Sheet and drawings enclosed with this specification.
4.3.2
Coupler plates shall be provided for connecting tray ends to other straight trays, horizontal elbows, vertical elbows,
tees, cross, reducers etc.
4.3.3
The number of coupler plates, washers, nuts & bolts to be supplied shall be as per Data Sheet-A.
4.3.3
Necessary fasteners shall be provided along with each length of cable tray as specified in drawings enclosed.
SECTION D
REVISION 0
SHEET 2 OF 2
DATE: 13/01/2012
4.3.4
The width of the tray covers (where provided) shall be suitable for the width of trays. Suitable bolting arrangement
shall be supplied for attaching the cover to the cable trays, elbows, reducers, tees etc. as per the drawing enclosed.
4.3.5
All welded joints shall be smooth enough to provide a good appearance and shall not cause any injury to working
personnel or any damage to the cable laid directly on it. All welding work shall be done by skilled personnel.
4.3.6
5.0
QUALITY / INSPECTION
5.1
BHELs Standard QP (QP NO. PED-507-00-Q-005/04) is enclosed as Annexure-II for reference. However, at
contract stage, the successful bidder shall submit the QP for BHEL/ ultimate customers approval. In case bidder
has reference QP agreed with ultimate customer, same can be submitted for specific project after award of
contract for BHEL/ ultimate customers approval. There shall be no commercial implication to BHEL on account of
QP approval.
5.2
All materials shall be procured, manufactured, inspected and tested by vendor/ sub-vendor as per approved
quality plan.
5.3
The supplier shall perform all tests necessary to ensure that the material and workmanship conform to the relevant
standards and comply with the requirements of the specification. Charges for all these tests for all the equipments
& components shall be deemed to be included in the bid price.
6.0
PACKING
The material shall be packed to ensure protection against damage during transit, storage for prolonged periods
and handling.
7.0
7.1
Following documents/drawings shall be submitted after placement of order for BHEL & customers approval:-
Sl. No.
1.
2.
3.
Drawings/Document Description
Technical Data Sheet for Cable Trays
& Accessories
GA drawings of Cable Trays &
Accessories
Quality Plan for Cable Trays &
Accessories
Drawings / Document
Number
PE-V0-XXX-507-E011
PE-V0-XXX-507-E012
PE-V0-XXX-507-E902
Submission Schedule
Within one weeks of award of
contract
Within one weeks of award of
contract
Within one weeks of award of
contract
It may please be noted that successful bidder is not to make any fresh submittals at contract stage w.r.t. above mentioned
drawings/documents. Data Sheet-A, Standard Quality Plan & Typical details of Cable trays & Accessories as enclosed in the
technical specification are to be appended with cover sheet bearing drawing/document number & description as stated
above. The signed & stamped for the same shall be submitted by successful bidder to BHEL within one week of award of
contract without making any changes in the contents of the drawing/document.
7.2
All drawings/ documents indicated above shall be computer generated. Drawings. / documents shall be required
in soft form (PDF format) also. Drawings & documents shall be submitted in CD also. The number of copies of
various drawings/ documents shall be as per Annexure -I.
VOLUME II-B
SECTION D
REVISION 0
DATE: 13/01/2012
SHEET 1 OF 1
ANNEXURE- I
DOCUMENTS/ DRAWINGS DISTRIBUTION SCHEDULE
S. NO.
DESCRIPTION
No. of hard
prints/copies
CD-ROMs
2 Copies
YES
10 copies
YES
10 copies
YES
20 Copies
YES
YES
REMARKS
VOLUME II-B
SECTION D
REVISION 0
ANNEXURE - II
STANDARD QUALITY PLAN
DATE: 13/01/2012
CUSTOMER :
QUALITY PLAN
SHEET 1 OF 2
SL.
NO.
COMPONENT/OPERATION
1
1.0
RAW MATERIAL
1.1
ROLLED SHEET
1.2
ZINC
2.0
IN-PROCESS
2.1
FABRICATION
2.2
BIDDER/
VENDOR
1.SURFACE
FINISH
CAT.
BHEL
TYPE/
METHOD OF
CHECK
MA
SPECIFICATION :
NUMBER :
QUALITY PLAN
NUMBER PED-507-00-Q-005/04
SPECIFICATION :TECH.SPEC
TECH SPEC FOR CABLE TRAY & ACCESSORIES
TITLE
SYSTEM
CHARACTERISTIC
CHECK
EXTENT OF
CHECK
ACCEPTANCE
NORM
FORMAT
OF RECORD
SECTION
VOLUME III
AGENCY
REMARKS
VISUAL
REFERENCE
DOCUMENT
100%
IS-1057/
TECH. SPEC.
QC RECORD
10
IS-1057/
TECH. SPEC.
PE-RC-999-507-E021
11
2.DIMENSIONS
MA
MEASUREMENT 100%
-DO-/IS-1730
-DO-/IS-1730
-DO-
3.CHEM.& PHY.
PROPERTY
MA
VERIFICATION
OF TC
100%
IS1079/TECH
SPEC
IS1079/TECH
SPEC
MILL TC
3/2
CHEM TEST
EACH HEAT
IS-209
IS-209
TC
3/2
1/2
APPD.DRG.
APPD.DRG.
QC RECORD
FREE FROM
BURRS
-DO-
FREE FROM
DEFECTS &
SLAG
-DO-
Welding is to be done by
qualified welders
BHEL SPEC
-DO-
CHEM.COMP.
SURFACE PREPARATION
PROJECT:
TITLE:
1.DIMENSIONS
MA
MEASUREMENT 2 No./SIZE/
ITEM/LOT
2.SURFACE
FINISH
MA
VISUAL
10 No./ITEM/
LOT
3.WELDING
QUALITY
MA
VISUAL
100%
4.RIGIDITY
(CABLE TRAYs)
MA
DEFLECTION
TEST
2 PIECES 0F
BHEL SPEC.
EACH TRAY/LOT
1.CLEANING
PICKLING &
RINSING, BATH
STRENGTH/
PURITY &
TEMPERATURE
MA
CHEM. &
PERIODIC
MEASUREMENT IN EACH
SHIFT
IS:2629
IS:2629
QC RECORD
2. SURFACE
QUALITY
MA
VISUAL
-DO-
-DO-
-DO-
PARTICULARS
NAME
SIGNATURE
DATE
100%
GOOD WELDING
PRACTICE
BIDDER/VENDOR
CUSTOMER :
QUALITY PLAN
SHEET 2 OF 2
SL.
NO.
COMPONENT/OPERATION
1
2.3
GALVANISING
3.0
FINISHED ITEMS
3.1
BIDDER/
VENDOR
CAT.
SPECIFICATION :
NUMBER :
QUALITY PLAN
NUMBER PED-507-00-Q-005/04
SPECIFICATION :
TITLE TECH.SPEC FOR CABLE TRAY & ACCESSORIES
SYSTEM
CHARACTERISTIC
CHECK
PROJECT:
TITLE:
TYPE/
METHOD OF
CHECK
EXTENT OF
CHECK
REFERENCE
DOCUMENT
ACCEPTANCE
NORM
FORMAT
OF RECORD
SECTION
VOLUME III
AGENCY
REMARKS
1.TEMPERATURE
OF ZINC BATH
MA
TEMPERATURE
INDICATOR
CONTINUOUS
IS-2629
IS-2629
2.DURATION OF
DIP
MA
VISUAL
-DO-
MANUFS.PRACT
MANUFS.PRACT
3.SURFACE
QUALITY
MA
VISUAL
100%
-DO-
FREE FROM
BURRS
ROUGHNESS,
SLAG FLUX.
STAIN. ETC.
4.DROSS QUANTITY
& AGITATION
MA
TEST
PERIODIC
RELEVENT IS
5.GALVANISATION
TESTS
MA
-DO-
PERIODIC
1.DIMENSIONS
MA
2,SURFACE FINISH
MA
VISUAL
10
11
2/3
2/3
-DO-
2/3
RELEVENT:IS
-DO-
2/3
IS-2629, IS-2633
IS-6745, IS-4759
IS-2629, IS-2633
IS-6745, IS-4759
-DO-
2/3
APPD. DRG
APPD. DRG
IS-2500 (1)
LEVEL IV
-DO-
PE-RC-999-507-E021
INSP.REPORT
FREE FROM
BURRS, SLAG,
ROUGHNESS,
FLUX. STAIN.
ETC.
-DO-
3.RIGIDITY
(FOR TRAYS)
MA
DEFLECTION
TEST
BHEL SPEC.
-DO-
4.WEIGHT OF
ZINC COATING
MA
CHEM. TEST
IS-4759
IS-6745
BHEL SPEC./
-DO610GMS./ SQ. MTR.
5.UNIFORMITY
OF ZINC COATING
MA
-DO-
-DO-
IS-2633
IS-2633
-DO-
6.THICKNESS
OF ZINC COATING
MA
ELCOMETER
-DO-
BHEL SPEC.
BHEL SPEC./ 75
MICRONS (MIN.)
-DO-
7.ADHESION
MA
MECH.TEST
IS-4759
IS-2629
IS-2629
-DO-
PARTICULARS
NAME
SIGNATURE
DATE
BIDDER/VENDOR
ANNEXURE2
(LISTOFAPPROVEDGALVANIZERS)
SL.NO.
ITEM
VENDORCODE
VENDORNAME
150
GALVANISING
E1073
JENCOINDUSTRIALCORPORATION
151
GALVANISING
E1095
NATIONALGALVANISINGCOMPANY
152
GALVANISING
S05
SIGMAGALVANISINGPVT.LTD
ADDRESS
CHINCHOLIBUNDERKHKARROADNEARLINK
ROADDEVRUWADIMALAD(W)MUMBAI
400064
66,BARRACKPOREKAMARHATTTRUNCK
ROADCALCUTTA700058
PLOTNO.C169,TTC,MIDCINDAREANAVIN
MUMBAI400705
153
GALVANISING
B01
B.P.PROJECTSPVTLTD
167A,VIVEKANANDAROADKOLKATA700006
VOLUME II-B
SECTION
REVISION 0
DATE: 13/01/2012
SHEET 1 OF 1
ANNEXURE - III
APPLICABLE STANDARDS & CODES
a)
IS: 1079
b)
IS: 1730
c)
IS: 1363
d)
IS: 2629
e)
IS: 2633
f)
IS: 6745
g)
IS: 1367
h)
IS: 1852
VOLUME II-B
SECTION D
REVISION 0
DATE: 13/01/2012
SECTION D
REVISION 0
DATE: 13/01/2012
SHEET 1 OF 2
2.1
Material
2.2
Type
2.3
Standard Length of
Straight Length of
Cable Trays
2.5 meters
2.4
600
2.5
Construction
2.6
Bending Radius
of Accessories(in mm)
600 mm
Tolerance in length/width
/ height
+ /- 2 mm
a) Type
Non-Perforated type
b) Material
c) Width
d) Tolerance in length/
width / height
3.0 mm
2.7
2.0
4.0
300
150
FITTINGS
End connections
3.0
450
TRAY COVERS
SHEET THICKNESS
d) Tolerance in Thickness :
5.0
SECTION D
REVISION 0
DATE: 13/01/2012
SHEET 2 OF 2
(+/-0.2 mm)
SURFACE TREATMENT
Galvanization :
6.0
a) Pre-treatment
b) Type
c) Applicable Standard
IS 2629
d) Minimum thickness
75 microns (minimum)
e) Min. weight of
Zinc deposit
NUMBER OF COUPLER PLATES, BOLTS, WASHERS & NUTS REQUIRED FOR EACH CABLE TRAY
SECTION (2.5 MTRS)
Sl. No.
1
NAME OF ITEM
Cable tray of standard length of
2.5 meters
COUPLER
PLATES
(nos.)
NUTS
(nos.)
WASHERS
(nos.)
BOLTS
(nos.)
16
32
16
NOTE: - Based on above table, no. of coupler plates, bolts, washers & nuts shall be calculated for the offered
lot. Over & above the calculated quantity, additional 10% coupler plates & 20% bolts, washers & nuts
shall be supplied by the bidder.
VOLUME IIB
SECTION --REVISION 0
SHEET
DATE: 13/01/2012
Sr. No.
ITEM CODE
ITEM DESCRIPTION
UNIT
1.0
a)
507-21101-A
MTR
b)
507-21102-A
MTR
c)
507-21103-A
MTR
d)
507-21104-A
MTR
e)
507-21105-A
MTR
f)
507-21106-A
MTR
g)
507-21107-A
MTR
h)
507-21108-A
MTR
2.0
a)
507-21109-A
MTR
b)
c)
507-21110-A
507
21110 A
MTR
507-21111-A
MTR
d)
507-21112-A
MTR
e)
507-21113-A
MTR
f)
507-21114-A
MTR
g)
507-21115-A
MTR
h)
507-21116-A
MTR
3.0
3.1
a)
507-21117-A
NOS
b)
507-21118-A
NOS
c)
507-21119-A
NOS
d)
507-21120-A
NOS
e)
507-21121-A
NOS
f)
507-21122-A
NOS
3.2
a)
507-21123-A
b)
507-21124-A
c)
507-21125-A
UNIT PRICE
Sr. No.
ITEM CODE
d)
507-21126-A
e)
507-21127-A
f)
507-21128-A
3.3
a)
507-21129-A
b)
507-21130-A
c)
507-21131-A
d)
507-21132-A
e)
507-21133-A
f)
507-21134-A
3.4
VOLUME IIB
SECTION --REVISION 0
SHEET
ITEM DESCRIPTION
UNIT
NOS
NOS
NOS
NOS
NOS
NOS
NOS
NOS
NOS
a)
507-21135-A
NOS
b)
507-21136-A
NOS
c)
507 21137 A
507-21137-A
NOS
d)
507-21138-A
NOS
e)
507-21139-A
NOS
f)
507-21140-A
NOS
3.5
a)
507-21141-A
NOS
b)
507-21142-A
NOS
c)
507-21143-A
NOS
d)
507-21144-A
NOS
e)
507-21145-A
NOS
f)
507-21146-A
NOS
3.6
a)
507-21147-A
NOS
b)
507-21148-A
NOS
c)
507-21149-A
NOS
d)
507-21150-A
NOS
e)
507-21151-A
NOS
f)
507-21152-A
NOS
DATE: 13/01/2012
UNIT PRICE
Sr. No.
ITEM CODE
VOLUME IIB
SECTION --REVISION 0
SHEET
ITEM DESCRIPTION
UNIT
3.7
a)
507-21153-A
NOS
b)
507-21154-A
NOS
c)
507-21155-A
NOS
d)
507-21156-A
NOS
e)
507-21157-A
NOS
f)
507-21158-A
NOS
3.8
a)
507-21159-A
b)
507-21160-A
c)
507-21161-A
d)
507-21162-A
e)
507-21163-A
f)
507-21164-A
NOS
NOS
NOS
3.9
507-21165-A
NOS
b)
507-21166-A
NOS
c)
507-21167-A
NOS
d)
507-21168-A
e)
507-21169-A
f)
507-21170-A
a)
3.10
NOS
NOS
NOS
a)
507-21171-A
NOS
b)
507-21172-A
NOS
c)
507-21173-A
NOS
d)
507-21174-A
NOS
e)
507-21175-A
NOS
f)
507-21176-A
NOS
DATE: 13/01/2012
UNIT PRICE
Sr. No.
ITEM CODE
VOLUME IIB
SECTION --REVISION 0
SHEET
ITEM DESCRIPTION
UNIT
3.11
a)
507-21177-A
NOS
b)
507-21178-A
NOS
c)
507-21179-A
NOS
d)
507-21180-A
NOS
e)
507-21181-A
NOS
f)
507-21182-A
NOS
3.12
a)
507-21183-A
NOS
b)
507-21184-A
NOS
c)
507-21185-A
NOS
d)
507-21186-A
NOS
e)
507-21187-A
NOS
f)
507-21188-A
NOS
a)
507-21189-A
b)
507-21190-A
MTR
c)
507-21191-A
MTR
d)
507-21192-A
MTR
e)
507-21193-A
MTR
f)
507-21194-A
MTR
g)
507-21195-A
MTR
h)
507-21196-A
MTR
3.13
DATE: 13/01/2012
UNIT PRICE