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Department of Aeronautics and Astronautics, National Cheng Kung University, Tainan 701, Taiwan
Department of Greenergy, National University of Tainan, Tainan 700, Taiwan
a r t i c l e i n f o
a b s t r a c t
Article history:
Received 20 January 2015
Received in revised form
4 May 2015
Accepted 16 May 2015
Available online 4 June 2015
(POM) Partial oxidation of methanol over a Pt/Al2O3 catalyst with low Pt content is studied where the
inuences of the (GHSV) gas hourly space velocity and oxygen-to-methanol molar ratio (O2/C) on the gas
formation, reaction temperature, and methanol conversion are evaluated. POM operations under cold
start and preheating are also examined. The results indicate that an increase in GHSV signicantly lowers
POM performance. Nevertheless, over 50% of methanol is consumed when the GHSV is as high as
20,000 h1. The maximum H2 and CO concentrations are located at O2/C 0.7, yielding the optimum O2/
C ratio for POM. Compared to POM with cold start operation, preheating the catalyst bed at 150 C
obviously intensies POM performance, and 100% of methanol conversion is achieved at O2/C 0.6. This
reveals that the Pt/Al2O3 catalyst with low Pt content can be used to trigger POM for H2 production. The
methanol reaction under the combination of the Pt/Al2O3 catalyst and a Cu/ZnO/Al2O3 catalyst for
triggering POM followed by the methanol steam reforming is also investigated. The reaction temperature
under the two-stage reaction is lower than that under POM alone, but the methanol conversion and H2
production in the former are improved. This improvement is especially pronounced at high GHSVs.
2015 Elsevier Ltd. All rights reserved.
Keywords:
Partial oxidation of methanol (POM)
Pt/Al2O3 catalyst
Cold start and preheating
Methanol steam reforming (MSR)
Hydrogen production
1. Introduction
The consumption of fossil fuels, such as oil, coal, and natural gas,
through combustion is the prime source for heat and power generation currently [1]. Seeing that the main elements in fossil fuels
are carbon and hydrogen, they are converted to carbon dioxide and
water after the fuels are burned. The emissions of anthropogenic
carbon dioxide into the atmosphere have become an obstacle for
environmental sustainability due to the deteriorated atmospheric
greenhouse effect and global warming [2]. Hydrogen is one of the
alternative fuels which can improve environmental pollution
problems because of its high power density and clean characteristics. In the last several decades, much progress has been made in
fuel cells [3], and this leads to the foreseeable future of power
generation from fuel cells. For example, Toyota will begin the sales
of (FCV) fuel cell vehicles in Japan before April 2015, and in the US
and Europe during the summer of 2015 [4]. Honda also expects to
launch the sales of (FCEV) fuel cell electric vehicles in 2015 [5].
400
(1)
2. Experimental
2.1. Catalyst characteristics
A commercial catalyst (Green Hydrotech Inc.) of platinum
(Pt, 0.2 wt%) supported on Al2O3 (99.8 wt%) was employed for POM
study. In brief, a Pt(NH3)2(NO3)2 solution was impregnated into
alumina pellets. Thereafter, the impregnated balls were dried at
100 C and then calcined at 400 C for 1 h [29]. The diameter of the
spherical catalyst was 5 mm, and the surface area of the catalyst
from BET analysis was 165.96 m2 g1. The porosity of the catalyst
bed was 0.43 cm3 g1. The X-ray diffraction (XRD, PA Nalytical
X'Pert PRO) pattern of the catalyst is shown in Fig. 1 where the
peaks of Pt and Al2O3 developed at 2q 33.3, 37.7, 46.7, and 67.4 ,
identifying the crystalline characteristics of Pt and Al2O3. These
angles are consistent with the observations of Noh et al. [30], Wan
et al. [31], and Banerjee et al. [32]. Fig. 2a shows the image of the
catalyst surface ( 1000) using an ultrahigh resolution scanning
electron microscope (SEM, Carl Zeiss AURIGA). The SEM image
reveals that the holes on the surface were in the order of micrometer. Fig. 2b and c demonstrate the (EDS) energy dispersive
spectrometer maps of Pt and Al, respectively, and indicate that the
two elements were uniformly dispersed on the catalyst surface.
2.2. Reaction system
A schematic of the experimental system is sketched in Fig. 3. The
system could be partitioned into a feeding unit, a reaction unit, a
product gas treatment unit, and a gas analysis unit. The feeding unit
Table 1
Catalysts and operating conditions for partial oxidation of methanol.
Catalyst
O2/C
Temperature ( C)
GHSV (h1)
Reference
Au/CuO/ZnO
AueRu/Fe2O3
AueCu/TiO2eFe2O3
Au4.3CZ (CZ Cu,Zn)
Pd/ZnO
PdeZn/SBA-15
Pt/C
Pt/ZnO
Au (3)
Au (1) Ru (1)
Au (1)
Au (4.3)
Pd (2)
Pd (4.5)
Pt (2)
Pt (1)
0.5
0.5
0.3
0.1e0.5
0.5
0.32e0.38
0.2
0.5
150e275
150e250
175e300
190e250
230e300
240e300
150e230
100e200
e
e
48,000
60,000
e
e
e
e
[25]
[26]
[9]
[22]
[23]
[27]
[24]
[28]
401
Fig. 2. (a) SEM image ( 1000) and EDS maps of (b) Pt and (c) Al of the adopted
catalyst.
402
Table 2
Volumetric ow rates (mL min1, 25 C) of feed gas, air, and N2 at various operating
conditions.
O2/C ratio
GHSV
(h1)
Feed gas
(N2 air)
Air
N2
0.4
5000
10,000
20,000
10,000
235.8
471.6
943.1
471.6
471.6
471.6
471.6
471.6
943.1
943.1
943.1
943.1
230.5
230.5
230.5
230.5
288.1
345.7
403.3
460.9
230.5
288.1
345.7
403.3
5.3
241.1
712.6
241.1
183.5
125.9
68.3
10.7
712.6
655
597.4
539.8
0.4
0.5
0.6
0.7
0.8
0.4
0.5
0.6
0.7
20,000
CO 3H2 4CH4 H2 O;
(2)
Fig. 4. Temporal distributions of (a) temperature and (b) H2, CO, CO2, and CH4 concentrations for POM with preheating operation at GHSV 20,000 h1 and O2/C 0.6.
also the reciprocal of the residence time of the feed gas in the
catalyst bed [33]. Physically, a higher GHSV stands for a faster
volumetric ow rate or a shorter residence time for the reactants in
the catalyst bed. Fig. 5a depicts that an increase in GHSV lowers gas
formation. Fig. 4b has indicated that the methanation reaction requires a longer time (40 min) to reach the steady state. This may be
the reason that the drop in CH4 concentration in Fig. 5a is more
pronounced than the other gases when GHSV increases from 5000
to 10,000 h1. The concentrations of H2 are substantially higher
than those of CO and CO2, while the CO and CO2 concentrations are
in a comparable state. The formation of CO reects that not only
POM but also methanol decomposition (MD) occur in the catalyst
bed. MD is expressed by
(3)
403
Fig. 5. Proles of (a) H2, CO, CO2, and CH4 concentrations and (b) reaction temperature
and methanol conversion for POM with cold start operation at O2/C 0.4.
404
CO2 H2 4CO H2 O;
(4)
(a)
30
10000
8000
20
6000
15
4000
CH 4 (ppm)
Concentration (%)
H2
CO
CO2
CH 4
25
10
2000
0
0.3
0.4
0.5
0.6
0.7
0.8
0
0.9
O2/C
(b)
500
100
400
80
300
60
200
40
100
20
0
0.3
0.4
0.5
0.6
0.7
0.8
CH 3OH
Temperature
o
Temperature ( C)
0
0.9
O2/C
Fig. 6. Proles of (a) H2, CO, CO2, and CH4 concentrations and (b) reaction temperature
and methanol conversion for POM with cold start operation at GHSV 10,000 h1.
405
Fig. 7. Proles of H2, CO, CO2, and CH4 concentrations for POM with (a) cold start
operation and (b) preheating operation at GHSV 20,000 h1.
Fig. 8. Proles of reaction temperature and methanol conversion for POM with (a) cold
start operation and (b) preheating operation at GHSV 20,000 h1.
(5)
406
Fig. 9. Proles of (a) H2, CO, CO2, and CH4 concentrations and (b) reaction temperature
and methanol conversion from the combination of POM and MSR with cold start
operation at O2/C 0.4.
4. Conclusions
The reaction characteristics of partial oxidation of methanol
(POM) with the aid of a Pt/Al2O3 catalyst have been investigated
experimentally, and the inuences of the gas hourly space velocity
(GHSV) and oxygen-to-methanol molar ratio (O2/C ratio) upon the
performance of POM have been examined. The reaction characteristics of POM can be illustrated based on methanation, methanol
decomposition, reverse water gas shift reaction, and methanol
steam reforming. The results suggest that POM can be triggered for
hydrogen production, even though the Pt content in the catalyst is
as low as 0.2 wt% and the GHSV is as high as 20,000 h1. An increase
in GHSV lowers the POM performance, as a consequence of shorter
residence time of reactants in the catalyst bed. Nevertheless, within
the investigated ranges of the parameters, the reaction temperature
is always higher than 244 C (at O2/C 0.4 and GHSV 20,000 h1)
and over 50% of methanol is consumed. The optimum O2/C ratio for
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