1

FACULTY INCHARGETECHNICIAN/L.A.

DR. P.K. SINGH

MR. ANIL KR. SINGLA
MADAN MOHAN

MR.

INDEX
SR.
NO.

EXPERIMENT NAME

PAGE
NO.

Study the working of single acting cylinder with 3/2 NC valve 4-6
with the help of automation studio.

Study the working of single acting cylinder with 3/2 NC valve 7-9
and pressure indicator with the help of automation studio.

Study the working of double acting cylinder with two 3/2 NC

valve with the help of automation studio.

1012

Study the working of double acting cylinder with two 3/2 NC

valve and 5/2 way valve with the help of automation studio

1315

Study the working of double acting cylinder with two 3/2 NC

valve and 5/2 way NC valve operated by cylinder itself with
the help of automation studio

1619

Study the working of double acting cylinder with two 3/2 NC

valve and 5/2 way valve operated by cylinder itself with the
help of automation studio

2023

Study the working of double acting cylinder operated by 3/2

NC valve with the help of automation studio.

2427

Study the working of double acting cylinder with 3/2 NC

valve, 5/2 way valve, double connection accumulator,
variable non return throttle valve with the help of

2830

automation studio.

Study of

unit with the help of automation studio.

10
Study of OR UNIT
studio.

unit with the help of automation

11
Study of YES unit

with the help of automation studio.

12
Study of NO unit

with the help of automation studio .

13
Study of MAMORY unit
studio .

with the help of automation

3133
3436
3739
4043
4447

14

Study the working of double acting cylinder with solenoid

valve with the help of automation studio.

4852

15

Study the working of double acting cylinder with OR unit

with the help of automation studio.

5355

16

Study the working of double acting cylinder with control

button with the help of automation studio .

5659

17

Study the working of CAD diagram with the help of

automation studio.

6163

18

Study the working of MMI numeric command box with the

6467

help of automation studio.

19

Study the working of MMI numeric command box and

maintained push button with CAD diagram with the help of

6872

automation studio.
20

Study the working of check valve with the help of

automation studio..

7376

21

Study of slider type potentiometer with the help of

automation studio.

7779

22

Study the working of plotter with the help of automation

studio.

8084

23

Study the working of links and circuits with the help of

automation studio.

8588

AUTOMATION STUDIO
(LAB MANUALS)
EXPERIMENT- 1
AIM- Study the working of single acting cylinder with 3/2 NC way
valve with the help of automation studio.
PROCEDURE(1) Select the pneumatic library.............

(2) Select single acting cylinder with spring return and 3/2 NC way
valve from the library..............

push button

single acting cylinder

with spring return

3/2 way NC
valve

(3) Now connect the port of cylinder with 3/2 NC valve..........

3/2 way NC
valve
push
button

single acting
cylinder with spring
return

flow line

(4)Select the pneumatics power source and exhaust valve from

the library and connect with 3/2 way NC valve as shown in
fig..................

3/2 way NC
valve

push
button

pneumatic
power
source

single acting
cylinder with spring
return

flow line
exhaust
valve

5) Now go to simulation and push the 3/2 way NC valve push

button ..........

3/2 way NC
valve

push
button

single acting
cylinder with
spring return

pneumatic
power
source

exhaust
valve

flow line

EXPERIMENT- 2
AIM- study the working of single acting cylinder with 3/2 NC valve
and pressure indicator with the help of automation studio
PROCEDURE(1) Select the pneumatic library...............

(2) Select single acting cylinder with spring return and 3/2 NC
valve from the library..............

push
button

single acting cylinder

with spring return

3/2 way NC
valve

(3) Now connect the port of cylinder with 3/2 NC

valve....................

3/2 way NC valve

push
button

flow line

single acting
cylinder with spring
return

10

(4)Select the pressure indicator, pneumatics power source and

exhaust valve from the library and connect as shown in fig.
below...........

push
button

pressure
indicator

pneumatic
power source

exhaust
valve

3/2 way NC
valve

single acting
cylinder with
spring return

flow line

(5) Now go to simulation and push the 3/2 NC way valve push
button ...............

push button

Pressure
indicato
r

Single acting
cylinder with
spring return

pneumatic
power source

exhaust
valve

3/2 way NC
valve

flow line

11

EXPERIMENT-3
AIM- study the working of double acting cylinder with two 3/2 NC
valve with the help of automation studio
PROCEDURE(1) Select the pneumatic library..........

(2) Select double acting cylinder and two 3/2 NC valve from the
library ..........

12

double acting
cylinder
push button

3/2 way NC valve

(3) Now connect the flow lines as shown in fig. below.......

push button

double acting
cylinder

flow line

3/2 way NC
valve

(4) Connect power source and exhaust valve with 3/2 NC

valves ............

13

push
button

double
acting
cylinder

pneumatic
power source

3/2 way NC
valve
exhaust
valve

flow line

(4) Now go to simulation and push the 3/2 way NC valve ..............

push button

double
acting
cylinder

pneumatic
power source

exhaust valve

flow line

3/2 way NC
valve

14

EXPERIMENT-4
AIM- Study the working of double acting cylinder with two 3/2 NC
valve and 5/2 way valve with the help of automation studio.
PROCEDURE(1) Select the pneumatic library.............

(2) Select double acting cylinder ,5/2 way valve and two 3/2 NC
valves from the library as shown in fig. below...............

15

double acting cylinder

push
button

3/2 way NC
valve

3/2 way NC
valve

5/2 way NC
valve

(3) Connect the flow lines as shown in fig. below...........

double acting
cylinder

push
button
3/2 way NC
valve

3/2 way NC
valve

flow line

5/2 way NC valve

(4) Connect the power sources and exhaust valves as shown in

16

fig. below......

push
double acting
cylinder

pneumatic
power
source

3/2 way NC
valve

flow line

exhaust
valve

5/2 way NC
valve

(5) Now go to simulation and push 3/2 way NC valve ..............

push
button

double acting
cylinder

pneumatic
power
source
3/2 way NC
valve

exhaust
valve

flow line

5/2 way NC
valve

17

EXPERIMENT-5
AIM- Study the working of double acting cylinder with two 3/2 NC
valve and 5/2 way NC valve operated by cylinder itself with the
help of automation studio
PROCEDURE(1) Select the pneumatic library............

(2) Select double acting cylinder, 5/2 way valve and two 3/2 NC
valves from the library and connect as shown in fig.
below..............

18

3/2 way NC
valve

double acting
cylinder

5/2 way NC
valve

3/2 way NC

(3) Select the maximum limit of cylinder and connect with 3/2 NC
valve.............

3/2 way NC
valve

maximum
extension

double acting
cylinder

3/2 way NC
valve

(4) Connect the flow lines as shown in fig . below..........

5/2 way NC
valve

19

3/2 way NC
valve

double acting
cylinder

flow line

5/2 way NC
valve

3/2 way NC
valve

(5) Connect the power sources and exhaust valves as shown in

below fig............

exhaust
valve

pneumatic power
double acting cylinder

push
button

flow line

3/2 way NC
valve

5/2 way NC valve

20

(6) Go to simulation and push 3/2 way NC valve..........

double acting
cylinder
push
button
flow line
pneumatic power
source

exhaust

3/2 way NC
valve

EXPERIMENT-6

5/2 way NC
valve

21

AIM- Study the working of double acting cylinder with two 3/2 NC
way valve and 5/2 way valve operated by cylinder itself with the
help of automation studio
PROCEDURE(1) Select the pneumatic library..........

(2) Select double acting cylinder, 5/2 way valve and two 3/2 NC
valves from the library ..................

22

double acting cylinder

3/2 way NC valve

5/2 way NC valve

(3) Select the maximum limit of piston of cylinder and touch with
3/2 NC valve ....

maximum
extension
double acting
cylinder

3/2 way NC valve

(3) Connect the flow lines as shown in fig. below................

5/2 way NC valve

23

double acting
cylinder

3/2 way NC
5/2 way NC valve

flow line

(4) Connect the pneumatics power sources and exhaust valves as

shown in below fig............

pneumatic power source

exhaust valve

double acting cylinder

3/2 way NC
valve
5/2 way NC valve

flow line

24

(4) Start the simulation and push 3/2 way NC valve ................

exhaust valve

pneumatic power
source

double acting

3/2 way NC
valve
5/2 way NC valve
flow line

25

EXPERIMENT-7
AIM- Study the working of double acting cylinder operated by 3/2
NC valve with the help of automation studio.
PROCEDURE(1) Select the pneumatic library..............

(2) Select two double acting cylinder, two 5/2 way valves, four 3/2
NC valves from the library ..............

26

double acting
cylinder

3/2 way NC valve

5/2 way NC valve

(3) Select the maximum extension of piston of cylinder and

connect with each 3/2 way NC valves............

maximum
extension
double acting
cylinder

5/2 way NC valve

3/2 way NC
valve

27

(4) Connect the flow lines as shown in fig..............

double acting
cylinder

3/2 way NC
flow line

5/2 way NC valve

(4) Connect the power source and exhaust valve as shown in fig.
below...........

exhaust

3/2 way NC
valve

pneumatic power
source

double acting cylinder

flow line

5/2 way NC valve

28

(6) Go to simulation and push 3/2 way NC valve as shown in fig.

below..............

pneumatic power
source
exhaust valve

3/2 way NC
valve

double acting
cylinder

flow line

5/2 way NC
valve

29

EXPERIMENT-8
AIM- Study the working of double acting cylinder with 3/2 NC
valve, 5/2 way valve double connection accumulator, variable non
return throttle valve with the help of automation studio
PROCEDURE(1) Select the pneumatic library................

(2) Select double acting cylinder, 3/2 NC valve, 5/2 way valve,
double connection accumulator, variable non return throttle valve
from the library..............

30

double acting cylinder

variable non
return
throttle
valve

3/2 way NC

2connection
5/2 way NC valve

(3) Connect the flow lines as shown in below fig............

variable non return

throttle valve

double
acting
cylinder

2- connection
accumulator

3/2 way NC
valve

5/2 way NC
valve

flow line

31

(4) Connect the pneumatics power sources and exhaust valves as

shown in fig. below..................

double acting
cylinder

variable non return

throttle valve

push
2- connection
accumulator

flow line
exhaust
valve

pneumatic power
source

5/2 way NC
valve

(5) Go to simulation and push 3/2 way NC valve..............

variable non return

throttle valve

double acting
cylinder

push button

2- connection
accumulator

flow line

exhaust valve

pneumatic power

5/2 way NC
valve

32

EXPERIMENT- 9
AIM- study of

unit with the help of automation studio.

PROCEDURE(1) Select the pneumatic library...............

(2) Select the two 3/2 NC valves, and unit and pressure indicator
from the library.....................

33

pressure
indicator

3/2 way NC
valve

And unit

(3) Connect the flow lines and power source and exhaust valves
as shown in below fig.............

push
button

flow line
pressure
indicator

pneumatic
power
source

exhaust valve

3/2 way NC valve

And unit

(4) Go to simulation button and push the pushbutton of 3/2 NC

valve......

34

TRUTH TABLE
INPUT 1

INPUT 2

OUTPUT

push button

flow line
pressure indicator

pneumatic
power source

exhaust valve
3/2 way NC
valve

And unit

35

EXPERIMENT-10
AIM- Study of OR unit with the help of automation studio.
PROCEDURE(1) Select the pneumatic library................

(2) Select two 3/2 NC valves, yes unit and pressure indicator from
the library.....................

36

push
button

pressure
indicator

3/2 way NC
valve

OR unit

(3) Connect the flow lines and power source and exhaust valves
as shown in below fig.............

push
button

flow
line

pressure
indicator

pneumati
c power
source

OR unit
exhaust valve

3/2 way NC
valve

(4) Go to simulation button and push the pushbutton of 3/2 NC

37

valve......

TRUTH TABLE
INPUT 1

INPUT 2

OUTPUT

push
button

flow line

pressure indicator

pneumatic
power source

exhaust
valve

3/2 way NC
valve

OR unit

38

EXPERIMENT-11
AIM- Study of YES unit with the help of automation studio.
PROCEDURE(1) Select the pneumatic library.................

(2) Select two 3/2 way NC valve, YES unit and pressure indicator
from the library.....................

39

YES unit

pressure
indicator

3/2 way NC
valve
`(3)

Connect the flow lines and power source and exhaust valves
as shown in below fig.............

push
button

3/2 way NC
valve

pressure
indicator

pneumatic
power source

exhaust
valve

YES unit

(4) Go to simulation button and push the pushbutton of 3/2 NC

40

valve......
TRUTH TABLE
INPUT A

INPUT B

OUTPUT

pneumatic power
source

push
button

pressure
indicator

exhaust
valve

3/2 way NC
valve

YES
unit

41

EXPERIMENT-12
AIM- Study of NO unit with the help of automation studio .
PROCEDURE(1) Select the pneumatic library.................

(2) Select double acting cylinder ,3/2 way NC valve, NO unit and
5/2 way NC valve from the library.....................

42

double acting
cylinder

NO unit
3/2 way NC
valve

5/2 way NC
valve

(3) Connect the flow lines as shown in below fig.

double acting
cylinder
push
button

NO
unit

3/2 way NC
valve

5/2 way NC
valve

43

(3) Connect pneumatic power sources and exhaust valves as

shown in fig. below...

push
button

double acting
cylinder

pneumatic power
source
NO
unit

3/2 way NC
valve

exhaust
valve

5/2 way NC valve

(4) Go to simulation button and push the pushbutton of 3/2 NC

valve......
TRUTH TABLE
INPUT 1

INPUT 2

OUTPUT

44

double acting
cylinder

push
button
pneumatic power
source

NO
unit

exhaust valve

3/2 way NC
valve

5/2 way NC
valve

45

EXPERIMENT-13
AIM- Study of MEMORY unit with the help of automation studio .
PROCEDURE(1) Select the pneumatic library.................

(2) Select two NC valves, memory unit and two pressure indicator
from the library..........

46

3/2 way NC
valve

memory

pressure
indicator

(3) Connect the flow lines as shown in below fig...........

flow line

pressure
indicator

memory
unit
3/2 way NC
valve

47

(3) Connect pneumatic power sources and exhaust valves as

shown in fig. below..........

pneumatic power
source

exhaust
valve

pressure
indicator

memory unit

3/2 way NC
valve

(4) Go to simulation button and push the pushbutton of 3/2 NC

valve......

LI

SI

RI

P1

NI

NC

PO

48

NC= No change
PO= Positive output

push
button

exhaust
valve

pneumatic power
source

3/2 way NC
valve

pressure
indicator

memory

49

EXPERIMENT-14
AIM- study the working of double acting cylinder with solenoid
valve with the help of automation studio.
PROCEDURE(1) Select the pneumatic library..............

(2) Select double acting cylinder ,5/2 way valve and two 3/2 way
NC valves from the library as shown in below fig..................

50

double acting
cylinder

5/2 way NC
valve
3/2 way NC
valve

(3) Convert 3/2 way NC valve into solenoid ac ,dc valve.............

solenoid ac ,dc
valve

double acting
cylinder

5/2 way NC valve

(4) Connect the flow lines and power source and exhaust valves
as shown in below fig.............

51

double acting
cylinder

solenoid ac ,dc
valve

5/2 way NC
valve

pneumatic power
source
exhaust valve

(5) Go to electrical control and select the power supply of 12v and
0v from the library .............

double acting

12 volt

0 volt

solenoid ac ,dc
valve

(6) Select push button ,open contact ,coil and solenoid from the
library and connect as shown below fig..................

52

0 volt
supply

12 volt

open
contact

solenoid

(7) Make link of coil with open contact and solenoid with solenoid
valve as shown in fig. below..............

link solenoid with solenoid

link coil with open

contact

(4) Go to simulation and push the pushbutton of 3/2 NC valve......

53

push
button

double acting
cylinder

solenoid ac ,dc
valve

pneumatic power source

exhaust valve

EXPERIMENT-15
AIM- Study the working of double acting cylinder with OR unit with
the help of automation studio.
PROCEDURE(1) Select the pneumatic library..............

54

(2) Select double acting cylinder ,OR unit ,5/2 way NC valve and
three 3/2 way NC valves from the library as shown in below
fig.............

double acting
cylinder

5/2 way NC valve

OR
unit

3/2 way NC
valve

55

(3) Connect the flow lines as shown in below fig...............

OR

double acting
cylinder

5/2 way NC
valve

flow line

3/2 way NC
valve

(3) Connect pneumatic power sources and exhaust valves as

shown in fig.......

56

pneumatic power

OR unit

double acting
cylinder

exhaust

flow line

3/2 way NC
valve

(4) Go to simulation and push the pushbutton of 3/2 NC valve......

OR
push
button

pneumatic power
source

double acting
cylinder

5/2 way NC
valve

exhaust valve
flow line

EXPERIMENT-16

3/2 way NC
valve

57

AIM- study the working of double acting cylinder with control

button with the help of automation studio.
PROCEDURE(1) Select the pneumatic library................

(2) Select double acting cylinder ,4/2 way no valve from the
library as shown in below fig..............

58

double acting
cylinder

4/2 way no
valve

(3) Convert 4/2 way no valve into solenoid valve as shown in

below fig.................

double acting
cylinder

solenoid valve

(4) Connect the flow line and power supply , reservoir as shown in
fig below...........

59
rw

double acting
cylinder

solenoid valve

hydraulic power
source

reservoir

(5) Select control buttons from the library as shown fig.............

momentary push
button

maintained push
button

60

(6) Make the link of control button with solenoid valve as shown in
fig below............

link with
momentary push
button

(7) Now go to simulation and push control button as shown in

fig..............

push momentary push

button to forward
direction

push maintained push

button to backward
direction

link with
maintained push
button

61

EXPERIMENT-17
AIM- Study the working of CAD diagram with the help of
automation studio
PROCEDURE(1) Select the hydraulic library................

62

(2) Draw a cylinder with movable piston rod as shown in fig..........

draw section view of cylinder

with the help CAD tools and
assemble the drawing

(3) Select MMI numeric command box .............

63

select digital
command box

(4) Now double click the piston and go to linear motion and
change the value of horizontal translation and corresponds
variable limit ..........

64

change the title of the

command box

(4)Now go to simulation and put some value of % in command

box........

Put value in command

box + Enter

EXPERIMENT-18

65

AIM- Study the working of MMI numeric command box with CAD
diagram with the help of automation studio.
PROCEDURE(1) Select the hydraulic library..............

(2) Draw CAD diagram as shown in fig ..............

66

Draw diagram with CAD tools

(3) Assemble the diagram ...........

Assemble the
diagram

(4) Fill the color in the diagram.................

67

(5) Now select MMI numeric command box and connect all
parts..............

MMI numeric
command box

(6) Now go to simulation and put some value of degree(0-90) in

the command box.....

68

put value in command

box + Enter

69

EXPERIMENT-19
AIM- Study the working of MMI numeric command box and
maintained push button with CAD diagram with the help of
automation studio.
PROCEDURE(1) Select the hydraulic library .........

(2) Draw CAD diagram as shown in fig ..............

70

draw diagram
with CAD tools

(3) Select MMI numeric command boxes...............

maintained
push button

(4) Change the title of command boxes..............

Select MMI
numeric
command
boxes

71

Change the title

of command
boxes
(5) Double click on line and change the values of blinking
properties......

(6) Now double click on other line and change the values of
scaling properties ......

72

(7) Assemble the all diagram and change the rotation

properties...........

(8) Now go to simulation and put some value in command

boxes.........

73

put some value in

command box
+Enter

74

EXPERIMENT-20
AIM-Study the working of check valve with CAD diagram with the
help of automation studio.
PROCEDURE(1) Select the hydraulic library .........

(2) Select flow valve, check valve, relief valve , 4/2 way no valve
hydraulic pump, reservoir, pressure valve as shown in
fig ..............

75

(3)Connect all parts as shown in fig.........

(4)Draw diagram with the help of CAD tools......

76

(5) Change the scaling properties......

77

(5) Now go to simulation ........

78

EXPERIMENT-21
AIM-Study of slider type potentiometer with CAD diagram with the
help of automation studio.
(1) Draw the diagram with the help of CAD tools as shown in fig.
below........

(2) Select slider type potentiometer for the library..........

79

(3) Change the translation properties and make link with course piston as
shown in fig..........

(4) Change the rotation properties and make link with rotation as shown in
fig .........

80

(5) Now go to simulation and change the position of slider type

potentiometer.................

Change the position

of rotation

Change the position

of course piston

81

EXPERIMENT-22
AIM-Study the working of plotter with the help of automation
studio.
PROCEDURE(1) Select the hydraulic library .........

(2) Select double acting cylinder , 4/2 way no valve as shown in

fig ..............

82

(3) Select the hydraulic power source and hydraulic reservoir and
connect as shown in fig..............

(4) Select the push buttons from the library...........

83

(5) Make the link of push buttons with 4/2 way on valve............

(6) Select plotter from the library...............

84

(7) To draw the plot of double acting cylinder, select the rod side
flow from the list and click on ok...........

(8) Now go to simulation and push the push button

regularly.............

85

86

EXPERIMENT-23
AIM-Study the working of links and circuits with the help of
automation studio.
PROCEDURE(1) Select the hydraulic library .........

(2) Select double acting cylinder , 4/2 way no valve ,pressure

valve ,hydraulic pump with shaft, electric motor, filter and
pressure relief valve as shown in fig ..............

87

(3) Connect all components as shown in fig................

(4) Select power sources and single phase motor and make link
with motor.......

88

(5)Select power supply 0 volt and 24 volts, pushbutton, normally

open contact solenoid ac/dc from the library.............

(6) Now go to simulation and push the pushbutton...............

89