Professional Documents
Culture Documents
Function
<Automatic>
<Man
<Manual>
Control On
(illuminated button)
Manual-0-Automatic
Shafts rev./forw.
Conveyors rev./forw.
The horizontal conveyor and the discharge conveyor run either forwards or reverse
(only if pressed)
b
b
b
b
Raise or lower the overband magnet (if option magnet) / discharge conveyor to
working height
Cleaning cooler
Additional cleaning of the main cooler if necessary. The air flow of the reversible
fans is inverted when the key is pressed.
Reset
Acknowledge the fault message; switch off the {Fault} indicator light after the fault
has been eliminated
Tipping hopper
Raise tipping hopper. The hopper rises to the stop position and goes back down
after a timed delay
Only for maintenance work!
Button is only working with attached radio bridge plug.
Function
<Automatic>
<Man
<Manual>
Hand valve
(1) Conveyor raise/lower
(if option magnet)
(1)
(2)
Shredder outside
(3) Emergency stop
Adjust the belt speed of the horizontal conveyor and the discharge conveyor.
You have to press in the hand wheel in order to actuate the flow control valve.
2
1
1
9
11
11 - Charge LED
Function
<Automatic>
<Automatic>
<Man
<Manual>
Stop
Auto 1/ Auto 0
b
-
Hopper
Raise tipping hopper. The hopper rises to the shop point and drops after a pre-set
time.
Reverse
The shafts run in reverse as long as the reverse button is held down on the remote
control
Magnet/conveyor lower/raise
Drive-0-Shredder
Left Tracks
Drive Forward/Reverse
b
b
Right Tracks
Drive Forward/Reverse
50 % - 100 %
Irrespective of that, the speed of travel can be changed with the aid of the rotary
pulse generator in the IFM control display (engine speed max. 1,400 rpm).
Lights if ...
Emergency stop
Possible reason
Action
The machine will switch off
Resolve danger situation
Filter
Warning
Diagnostic
Maintenance
The orange lamps on both sides of the shredder underneath the tipping hopper light up when there is less than approx.
100 liters Diesel fuel in the tanks.
Two yellow signal lights (warning beacons) are located in the front and rear area of the shredder. They turned on when
mowing in the "Drive" operating mode and indicate the movement of the shredder.
The operating elements available to you for IFM control include the rotary encoder and the F1, F2 and F3 function keys at
the screen.
Turn the rotary encoder to select the desired parameters or values, and then press the rotary encoder to confirm the
parameter or value selected. The selected parameters or values are highlighted by a black frame. A black dot in the
middle of the last line of the display indicates that the encoder is activated.
The <F1>, <F2> and <F3> function keys may have different functions, depending on the menu displayed on the
screen; these function will be indicated in the last line on the screen directly above the function keys. The active function
keys themselves are lit. In general, <F3> is used to go to the next pages within the same level; press <F2> to go to the
previous menu or to the previous page (see the menu overview on page 7).
Press the <F1 ESC> key to return to the "Machine data" start menu from any other menu. If the display is too dark to
read, during the power up of the PLC press the <F1> key for four seconds.
After switching on the ignition and starting-up the system, the display will show the "Machine Data" menu (Start Menu).
The black square on the right top of the Start menu indicate that the drive engine controller is connected to the shredder
controller.
Menu Machine data
Main menu
1
1
3
4
2
1
3
1 - Rotary encoder
3 - Display
4 - Function keys
HAMMEL Recyclingtechnik GmbH
Leimbacher Strae 130
D-36433 Bad Salzungen
Go to the "Programs" menu to select different programs for the parameters of the shredding tools, depending on the
material to be shredded.
To select another program, press the <F3> function key in the "Machine data" menu (start menu). Turn the rotary
encoder to select the "Programs" menu item, and press the rotary encoder to confirm your selection. The program set is
highlighted by a black box in the "Programs" menu. Then turn the rotary encoder to select the desired program in the
second column, and press the rotary encoder to confirm your selection. The black box will jump to the selected
program.
While the parameters for the "Wood", "Waste & metal" and "Cars & long parts" programs have been set permanently,
you may modify the parameters in the "Individual" program (see the following paragraph).
Furthermore, the EcoEco-Mode can be switched on and off in this menu. The Eco-Mode (engine speed will be reduced to
approx. 1700 min-1) will be activated if the shredder runs without material for more than one minute. The engine speed
will be increased to nominal speed, as soon as material is fed to the shafts.
The Eco-Mode is indicated by:
- rapid flashing of the indicator light {Automatic}at the control panel and
- the display Eco in the start menu (menu Machine data) of the PLC-control.
To change the parameter in the different menus, turn the rotary encoder to select the corresponding value (displayed in a
black frame), and press the rotary encoder to confirm your selection. After this, you may either increase or decrease the
values by turning the rotary encoder. With <F2> and <F3> you select which digit of the value you want to change
(Symbol F2 F3 appears on the display). Press the rotary encoder to confirm a value modified.
PasswordPassword-protected parameters are identified by "1" or "2" in the last column of the display. This also is the corresponding
authority level.
To enter a password, turn the rotary encoder to select the "PW" / "PW2" indication in the bottom line of the screen, and
press the rotary encoder to confirm your selection. The "Password Level 1" / "Password Level 2" indication will appear.
Turn the rotary encoder to highlight this indication, and press the rotary encoder to confirm this. A number field is
displayed for password input.
Turn the rotary encoder to select the individual digits of your password. With <F2> and <F3> you select which digit of
the password you want to change (Symbol F2 F3 appears on the display). Press the rotary encoder to confirm the
modified digit. The digits will be displayed in the upper line of the display.
Use the "<" indicator to delete any wrong digit entered.
To confirm your password, select and confirm the "OK" indication. The previous menu will be displayed again.
The corresponding level is not indicated in the bottom line of the screen any longer, and you may now modify the
corresponding parameters.
When you have entered the password for level 2, the "PW1" indication disappears as well, and all parameters belonging
to level 1 are enabled, too.
The password will be deleted again when you press the <F1 ESC> function key.
The following page shows the menus included in the IFM controller.
Possible reason
Action
Damaged hose
Damaged cooler
Eliminate leakages
Hydraulic oil
temperature too high
Warming up
Overload conveyors
Description
Possible reason
Action
Overload magnet
Fuse
1
2
1
No
1 - Hand valves
2 - Battery switch
Activity
Result
Instructions
Prerequisites:
Safety Advice:
No
6
Activity
Result
Instructions
<Manual-0-Automatic>
[control panel] switch to
<Automatic>
10
11
Driving Operation
The displacement of the shredder is permitted only with folded discharge conveyor.
Always move the shredder, especially on difficult surfaces, in the direction of the discharge conveyor (crawler track
travelling forwards).
No
Activity
Result
Prerequisites:
Safety Advice:
Instructions
Engine is switched on
Discharge conveyor is folded in
Switch <Manual-0-Automatic> [control panel] on <0>
<Drive-0-Shred> [radio remote control panel] on <0>
<100%-50%> [radio remote control panel] on <50%>
Switch <Manual-0-Automatic>
[control panel] to <Automatic>
Switch <Drive-0-Shred>
[transmitter] to <Drive>
Driving operation by the cable remote control (if the radio remote control breaks down only!):
Remove the radio remote control cable from the control panel, connect the cable remote control
Switch on the shredder again
Switch <Manual-0-Automatic> [control panel] to <Automatic>
When a cable remote control is used, the radio remote control transmitter must be locked and remain inaccessible to
users.
Activity
Result
Prerequisites:
Safety Advice:
Instructions
approx. 5 min
10
If the shredder is in manual mode, switch off the shredder as described in points 5 to 10 (or points 3 to 10 if it has been
under heavy load).
For safety reasons, the battery switch should always be switched off while the shredder is not in us.
If the shredder equipped with diesel pre-heating; the battery can be discharged when the battery switch is not turned
off.
Contents
Filter elements
Contents
Daily maintenance to be undertaken
Cooler
Gearbox
Other
Contents
Daily maintenance to be undertaken
Filter elements
Hydraulics
Retighten the bolts on the flanges of the high pressure hydraulic hoses
Gearbox
Tracked
undercarriage
Other
Periodical maintenance
maintenance
Daily maintenance
Module
Contents
Filter elements
Drive engine
Cooler
Gearbox
Hydraulics
Conveyors
Tracked undercarriage
Others
Contents
Gearbox
Monthly maintenance
Module
Contents
Tracked undercarriage
Contents
Contents
Filter elements
Check and clean main air filter element or replace (max. six times).
Renew the safety elements after every third cleaning of the main element
Drive engine
Cooler
Tracked
undercarriage
Check oil level in the chain running gear and refill when necessary
Check the function of the stop brake of the chain running gear
Others
Contents
Shaft bearings
13
Door hinges
16
As required
N of the greasing
greasing points
Changing Interval
approx. 90 litres mixture of distilled water and anti-freeze (ethylene glycol basis) to ASTM
D4985 (see Manual of the engine manufacturer).
Engine oil
Ambient Tem
Temperature
min.
max.
ISO VG 150
-15 C (5 F)
30 C (86 F)
ISO VG 220
0 C (32 F)
40 C (104 F)
Hydraulic oil
Grease
Select oils appropriate for the temperatures prevailing at the place of use. If necessary, separate summer and winter oils
must be used for the corresponding seasons.
If you use going to use oil of a different type or from a different manufacturer, the old oil must first be completely
drained when the oil is changed. The mixing of different types of oil is not permitted.