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Control Elements of the Shredder

Available when the


<Mannual<Ma
ual-0-Automatic> switch
is set to
Description

Function

<Automatic>

<Man
<Manual>

Control panel outside


Start (ignition)

Switch on the ignition and start the engine

Control On
(illuminated button)

Switch on the machine control

Manual-0-Automatic

Switch between manual and automatic mode.


Before starting maintenance and repair work, the key switch must be set to <0>,
the key removed and kept in a safe place.

Shafts rev./forw.

The shafts run either forwards or reverse (only if pressed)

Conveyors rev./forw.

The horizontal conveyor and the discharge conveyor run either forwards or reverse
(only if pressed)

b
b

Overband magnet rev./forw.

The overband magnet runs either forwards or reverse (only if pressed)

b
b

Raise or lower the overband magnet (if option magnet) / discharge conveyor to
working height
Cleaning cooler

Additional cleaning of the main cooler if necessary. The air flow of the reversible
fans is inverted when the key is pressed.

Reset

Acknowledge the fault message; switch off the {Fault} indicator light after the fault
has been eliminated

Control panel (inside)


Automatic Start

Start the automatic mode - shafts and conveyors start.


Only for maintenance work!
Button is only working with attached radio bridge plug.

Tipping hopper

Raise tipping hopper. The hopper rises to the stop position and goes back down
after a timed delay
Only for maintenance work!
Button is only working with attached radio bridge plug.

HAMMEL Recyclingtechnik GmbH


Leimbacher Strae 130
D-36433 Bad Salzungen

VB 950 DK No. 205

Available when the


<Mannual<Ma
ual-0-Automatic> switch
is set to
Description

Function

<Automatic>

<Man
<Manual>

Hand valve
(1) Conveyor raise/lower
(if option magnet)

(2) Conveyor fold in/fold out

Raise or lower the discharge conveyor to working height.


Set the <Discharge conveyor> ball tap to <Adjustment> while the height of the
discharge conveyor is being adjusted.
To fold the conveyor for transport

(1)

(2)

Shredder outside
(3) Emergency stop

Switching the entire shredder off in emergency situations.

(4) Conveyors speed

Adjust the belt speed of the horizontal conveyor and the discharge conveyor.
You have to press in the hand wheel in order to actuate the flow control valve.

2
1

HAMMEL Recyclingtechnik GmbH


Leimbacher Strae 130
D-36433 Bad Salzungen

VB 950 DK No. 205

Control Elements of the


Radio Remote Control
10

1 - Key switch <0-I>


2 - Stop
3 - Auto 1/ Auto 0
4 - Tipping hopper/Reverse
5 - Magnet/conveyor lower/raise
6 - Drive-0-Shred
7 - Left Tracks-Drive forward/reverse
8 - Right Tracks -Drive forward/reverse
9 - 50%/100%
10 - Operating indication LED

1
9

11

11 - Charge LED

Available when the


<Mannual<Ma
ual-0-Automatic> switch
is set to
Description

Function

<Automatic>
<Automatic>

<Man
<Manual>

Key switch <0-I>

Switch on the radio remote control panel

Stop

Switching the entire shredder off in emergency situations.

Auto 1/ Auto 0

Start /end the automatic mode.

b
-

Hopper

Raise tipping hopper. The hopper rises to the shop point and drops after a pre-set
time.

Reverse

The shafts run in reverse as long as the reverse button is held down on the remote
control

Magnet/conveyor lower/raise

Raise or lower the over band magnet (option)/discharge conveyor to working


height

Drive-0-Shredder

Switch between shredder mode and drive mode

Left Tracks
Drive Forward/Reverse

Start left tracks

b
b

Right Tracks
Drive Forward/Reverse

Start right tracks

50 % - 100 %

Set speed for tracks-drive.


At 50%, the machine engine runs at idling speed,
at 100% at a speed of 1,400 rpm.

Irrespective of that, the speed of travel can be changed with the aid of the rotary
pulse generator in the IFM control display (engine speed max. 1,400 rpm).

HAMMEL Recyclingtechnik GmbH


Leimbacher Strae 130
D-36433 Bad Salzungen

VB 950 DK No. 205

Indicator Lights on the Control Panel


Description

Lights if ...

Emergency stop

one of the <Emergency stop> /


<Stop> buttons has been pressed,

Possible reason

Action
The machine will switch off
Resolve danger situation

the transmitter battery is discharged,

The <Emergency stop> / <Stop> button


pull out

the remote control is outside its


reception area
exists interferences within the reception
area of the radio remote control.
Control On
(illuminated button)
Automatic

the control is switched on.

The drive engine can be started

1. The automatic mode is active


(continuous light of the indicator)

1. The shafts, discharge conveyor and


(optional) water sprinkling system run
automatically in automatic mode.

2. The automatic mode will be


prepared (pilot light flashes)

2. All required switch positions are set


to automatic mode, and the
automatic mode can be started.

3. The Drive" operating mode is


switched on (pilot light flashes)

3. The shredder can be moved.

4. The "Eco-Mode" is switched on


(indicator light flashes quickly).
Furthermore the display +Eco
appears behind the set program in
the start menu of the PLC-control.
Fault

4. The "Eco-mode" will be switched on


when the shredder runs without
material for more than 1 minute.

a fault occurred in the shredder

The cause of the fault can be seen on the


display
Press <Reset>.
If the indicator light does not go out:
Eliminate fault
Press <Reset>

Filter

Warning

an underpressure exists in the hydraulic


oil filter, in the gear box oil filter or in
the air filter

an engine fault occurred

The display will indicate which filter is


causing the disruption.
If the disruption is not fixed within 30
minutes, {Fault} [control panel] will light
up and the shredder is turned off.


Drive engine fault

Determine the fault using the error codes.


Error code is indicated by the flashing
indicator light {Diagnostic}.
Switch the engine off.
Contact HAMMEL Service Department

Diagnostic

a flashing light indicates the error code

Drive engine fault

see engine manual


Determine the fault using the engine
manual, chapter Engine Diagnostics

Maintenance

the maintenance must be performed


"every 250 hours".

Perform the maintenance of the engine


according to the engine manual (the
manufacturer's instructions).
see also chapter 8.12

The orange lamps on both sides of the shredder underneath the tipping hopper light up when there is less than approx.
100 liters Diesel fuel in the tanks.
Two yellow signal lights (warning beacons) are located in the front and rear area of the shredder. They turned on when
mowing in the "Drive" operating mode and indicate the movement of the shredder.

HAMMEL Recyclingtechnik GmbH


Leimbacher Strae 130
D-36433 Bad Salzungen

VB 950 DK No. 205

Control Mobil SPS (IFM)


1 - Control panel

2 - Display and operator panel (display) of the programmable


logic control (PLC)
3 - Rotary encoder
4 - Function keys F1, F2, F3

The operating elements available to you for IFM control include the rotary encoder and the F1, F2 and F3 function keys at
the screen.
Turn the rotary encoder to select the desired parameters or values, and then press the rotary encoder to confirm the
parameter or value selected. The selected parameters or values are highlighted by a black frame. A black dot in the
middle of the last line of the display indicates that the encoder is activated.
The <F1>, <F2> and <F3> function keys may have different functions, depending on the menu displayed on the
screen; these function will be indicated in the last line on the screen directly above the function keys. The active function
keys themselves are lit. In general, <F3> is used to go to the next pages within the same level; press <F2> to go to the
previous menu or to the previous page (see the menu overview on page 7).
Press the <F1 ESC> key to return to the "Machine data" start menu from any other menu. If the display is too dark to
read, during the power up of the PLC press the <F1> key for four seconds.
After switching on the ignition and starting-up the system, the display will show the "Machine Data" menu (Start Menu).
The black square on the right top of the Start menu indicate that the drive engine controller is connected to the shredder
controller.
Menu Machine data

Main menu

1
1

3
4

2
1
3

1 - Rotary encoder

1 - Black dot: rotary encoder is active

2 - Black square: engine controller and shredder controller


are connected

2 - Assignment of the function keys


3 - Active function keys are lit

3 - Display
4 - Function keys
HAMMEL Recyclingtechnik GmbH
Leimbacher Strae 130
D-36433 Bad Salzungen

VB 950 DK No. 205

The following information is displayed in the "Machine data menu:


 The current operating pressures in the hydraulic system:
- Shafts forward pressure,
- Shafts reverse pressure,
- Conveyor pressure (Pressure of the overband magnet (option) / horizontal and discharge conveyors) and
- Hopper pressure
 Operating modes of the shredder:
- "Drive or
- "Shred
 Control programs:
- Waste & metal or
- Wood or
- Cars & long parts or
- Individual
The selected program will be displayed only when the "Shred" operating mode has been set.
 Faults occurred Number of current faults
 Operating hours performed
 Current engine speed
Press the <F2> key to go directly to the "(Program name)" menu which shows the parameters of the shredding tools for
the program selected. If you have selected the "Individual" program, this menu enables you to set the shredding tool
parameters individually (e.g., for shredding specific materials). However, it is essential that you contact our Service Dept.
before doing this.
If more than one fault has occurred, the faults will be displayed in the "Fault" line of the start menu one after the other at
an interval of 4 seconds. With <F1> key you directly access the menu "Fault" in which all current errors are displayed.

Go to the "Programs" menu to select different programs for the parameters of the shredding tools, depending on the
material to be shredded.
To select another program, press the <F3> function key in the "Machine data" menu (start menu). Turn the rotary
encoder to select the "Programs" menu item, and press the rotary encoder to confirm your selection. The program set is
highlighted by a black box in the "Programs" menu. Then turn the rotary encoder to select the desired program in the
second column, and press the rotary encoder to confirm your selection. The black box will jump to the selected
program.
While the parameters for the "Wood", "Waste & metal" and "Cars & long parts" programs have been set permanently,
you may modify the parameters in the "Individual" program (see the following paragraph).
Furthermore, the EcoEco-Mode can be switched on and off in this menu. The Eco-Mode (engine speed will be reduced to
approx. 1700 min-1) will be activated if the shredder runs without material for more than one minute. The engine speed
will be increased to nominal speed, as soon as material is fed to the shafts.
The Eco-Mode is indicated by:
- rapid flashing of the indicator light {Automatic}at the control panel and
- the display Eco in the start menu (menu Machine data) of the PLC-control.

HAMMEL Recyclingtechnik GmbH


Leimbacher Strae 130
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VB 950 DK No. 205

To change the parameter in the different menus, turn the rotary encoder to select the corresponding value (displayed in a
black frame), and press the rotary encoder to confirm your selection. After this, you may either increase or decrease the
values by turning the rotary encoder. With <F2> and <F3> you select which digit of the value you want to change
(Symbol F2 F3 appears on the display). Press the rotary encoder to confirm a value modified.

PasswordPassword-protected parameters are identified by "1" or "2" in the last column of the display. This also is the corresponding
authority level.
To enter a password, turn the rotary encoder to select the "PW" / "PW2" indication in the bottom line of the screen, and
press the rotary encoder to confirm your selection. The "Password Level 1" / "Password Level 2" indication will appear.
Turn the rotary encoder to highlight this indication, and press the rotary encoder to confirm this. A number field is
displayed for password input.
Turn the rotary encoder to select the individual digits of your password. With <F2> and <F3> you select which digit of
the password you want to change (Symbol F2 F3 appears on the display). Press the rotary encoder to confirm the
modified digit. The digits will be displayed in the upper line of the display.
Use the "<" indicator to delete any wrong digit entered.
To confirm your password, select and confirm the "OK" indication. The previous menu will be displayed again.
The corresponding level is not indicated in the bottom line of the screen any longer, and you may now modify the
corresponding parameters.
When you have entered the password for level 2, the "PW1" indication disappears as well, and all parameters belonging
to level 1 are enabled, too.
The password will be deleted again when you press the <F1 ESC> function key.

The following page shows the menus included in the IFM controller.

HAMMEL Recyclingtechnik GmbH


Leimbacher Strae 130
D-36433 Bad Salzungen

VB 950 DK No. 205

HAMMEL Recyclingtechnik GmbH


Leimbacher Strae 130
D-36433 Bad Salzungen

VB 950 DK No. 205

HAMMEL Recyclingtechnik GmbH


Leimbacher Strae 130
D-36433 Bad Salzungen

VB 950 DK No. 205

PLC Error Messages


Description

Appears, when ....

Possible reason

Action

Hydraulic oil level too


low

insufficient hydraulic oil in the


tank

Damaged hose

The machine will switch off

Damaged cooler

Eliminate leakages

Machine not level

Top up hydraulic oil


Venting the hydraulic system

Partial load operation


temperature hydraulic oil

the hydraulic oil is too hot

Hydraulic oil
temperature too high

the hydraulic oil is too hot

Oil cooler dirty

The shredder switches to lower performance

Ambient temperature so high that


the cooler cannot perform

After cooling down, the shredder runs again


at full power.

Oil cooler dirty

Ambient temperature so high that


the cooler cannot perform

At 95C: automatic mode will switch off;


at 110C: shredder will switch off.
Clean oil cooler, when machine is switched
off
Restart the automatic mode after machine
has cooled down.

Hydraulic oil filter

an underpressure exists in the


hydraulic oil filter

Hydraulic filter blocked

the hydraulic oil viscosity is too


high

Too little hydraulic oil (air in the


system)

Note: If cold start, this indicator lights


up from time to time.
Gear box oil filter

an underpressure exists in the


gear box oil filter

Gear box filter blocked

the gear box oil viscosity is too


high

Too little gear box oil (air in the


system)

Note: If cold start, this indicator lights


up from time to time.
Air filter

air intake is insufficient

Air filter blocked

If the display remains longer than 15 min:


Change hydraulic oil filters.
Do not restart the machine after an
automatic switch off (display remains 30
min), all the hydraulic oil filters must be
replaced (independently of the maintenance
plan).
If the display remains longer than 15 min:
Change gear box oil filters.
Do not restart the machine after an
automatic switch off (display remains 30
min), the gear box oil filter must be replaced
(independently of the maintenance plan).

Clean or replace as required


After an automatic switch off of the
automatic mode (display remains 30 min):
Switch of the shredder
Clean or replace immediately the filter
elements (independently of the maintenance
plan).

Warming up

during switch-on of the shredder,


the temperature of the hydraulic
oil is lower than 10 C.

Low ambient temperatures

If the hydraulic oil temperature below 10C,


at first warm-up operation started (engine
speed at
1200 rpm).
After reaching more than 10C, increases
the engine speed to 1900 rpm (engine
speed in automatic mode).

No release from plant

Overload conveyors

the enable signal has not been


received from the downstream
system

The downstream plant is not


switched on,

Failure in the downstream plant.

the horizontal conveyor or the


discharge conveyor is overloaded.

 Too much material on the belt


 Material jammed
 Conveyor belt badly aligned

Automatic mode cannot be started.


Find and eliminate the cause.
Shafts will be switched off
After 5 s the automatic mode will be
switched off and indicator light {Fault} lights
up.
Then:
Shut down the shredder
Clean the horizontal conveyor or the
discharge conveyor
Adjust alignment

HAMMEL Recyclingtechnik GmbH


Leimbacher Strae 130
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VB 950 DK No. 205

Description

Appears, when ....

Possible reason

Action

Overload magnet

the overband magnet is


overloaded.

 Too much material on the belt


 Material jammed
 Conveyor belt badly aligned

Shafts and discharge conveyor will be


switched off
After 5 s the automatic mode will be
switched off and indicator light {Fault} lights
up.
Then:
Shut down the shredder
Clean the overband magnet
Adjust alignment

Pressure sensor hopper

the pressure sensor hopper is not


functioning properly

 pressure sensor damaged


 cable damaged

Appr. 5 seconds after reaching the upper


position, the hopper reverses back into the
starting position
Find and eliminate the cause
If the fault is not corrected, the hydraulic
temperature could rise until the automatic
mode is switched off.

Fuse

The corresponding fuse is


defective

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Replace the fuse in the fuse box.

VB 950 DK No. 205

Starting the Shredder


Ensure that no persons are standing within the danger area.
Press one of the <Emergency stop> buttons on the shredder or on the transmitter of the radio remote control as soon
as any hazardous situation arises!

1
2
1

No

1 - Ball tap fuel supply

1 - Hand valves

2 - Battery switch

2 - Ball tap <Discharge conveyor>


(if option magnet)

Activity

Result

Instructions

Prerequisites:

 Shredder inspected visually


 All switches of the control panel in their upright positions (starting positions)
 Radio remote control panel (transmitter) switched off

Safety Advice:

 No persons within the danger area!

Switch the battery switch [engine


compartment] on and open the
fuel supply

Transmitter switch on: switch the


key switch <0 I> [transmitter]
to <I>

Operating indication LED lights up briefly.


The operating indication LED starts flashing
after two short acoustic signals.

Button <Drive-0-Shred> [transmitter] must be in


central position

{Emergency Stop} [control panel] lights goes


out

<Start> key switch [control


panel] turn to right

{Emergency Stop} [control panel] lights up and


goes out again

If {Emergency stop} does not go out, <Emergency


stop> buttons pull out

The "Machine Data" menu appears on the PLC


control display.

The PLC control is starting

Testing the <Emergency stop>


palm-button:
push in all <Emergency stop>
palm-buttons one after the
other and pull them out again

When pressing a palm-button the


{Emergency stop} indicator light [control panel]
lights on, when removing a palm-button the
{Emergency stop} indicator light goes out again

Press <Control On> [control


panel]

{Control On} [control panel] lights up


{Maintenance}, {Diagnostic} and {Warning}
[control panel] light up for 2-3 seconds and go
out again
A signal tone then sounds for about 2 seconds.

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If the display is too dark to read, power up the PLC


and then press the <F1> key for four seconds.

Only press <Control On> after "Machine Data"


menu is shown on the PLC control display.
Do not start the engine if one of more indicator
lights fails to go out!
Find the cause of the fault and rectify it.

VB 950 DK No. 205

No
6

Activity

Result

Instructions

<Start> key switch [control


panel] further turn to right

The engine starts

Do not start the engine until the signal tone stops!

Allow the engine to warm up

Fold out the discharge conveyor


using the hand valve <Folding
conveyor in and out>

Not actuate the key switch for longer than 30


seconds and then wait for at least 2 minutes.
At least 5 minutes, at least 10 minutes at
temperatures below 0C
Discharge conveyor folded out completely

Not needed when the discharge conveyor is already


unfolded

<Manual-0-Automatic>
[control panel] switch to
<Automatic>

10

<Drive -0-Shred> [transmitter]


switch to <Shred>

{Automatic} [control panel] flashes

11

Press <Auto 1> [transmitter]

Warning signal sounds (5 sec)

All radio remote control functions are activated

{Automatic} [control panel] lights up


continuously
Engine is going to full speed
After 5 sec. discharge conveyor and shafts will
be switched on

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Leimbacher Strae 130
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see section 5.4

If the hydraulic oil temperature below 10C, at first


warm-up operation started (engine speed at
1200 rpm).
After reaching more than 10C, increases the
engine speed to 1900 rpm (engine speed in
automatic mode).
In case that the shredder is linked to the
downstream plant, shafts and the discharge
conveyor start only when the downstream plant
sends a release signal.

VB 950 DK No. 205

Driving Operation
The displacement of the shredder is permitted only with folded discharge conveyor.

Always move the shredder, especially on difficult surfaces, in the direction of the discharge conveyor (crawler track
travelling forwards).

No

Activity

Result

Prerequisites:







Safety Advice:

Instructions

Engine is switched on
Discharge conveyor is folded in
Switch <Manual-0-Automatic> [control panel] on <0>
<Drive-0-Shred> [radio remote control panel] on <0>
<100%-50%> [radio remote control panel] on <50%>

 No persons within the danger area!

Switch <Manual-0-Automatic>
[control panel] to <Automatic>

Switch <Drive-0-Shred>
[transmitter] to <Drive>

All radio remote control functions are activated

Interrupted acoustic signal and yellow


warning beacons are switched on
{Automatic} [control panel] flashes

After the {Drive} message appears on the PLC


display, the shredder can be moved with the two
driving levers.

The Drive" operating mode is shown in


the display.

The shredder is moved by moving


the two driving levers backwards
and forwards.

The two crawler tracks are controlled independently


by the two driving levers.
<100%/50%> [transmitter] to <50%>: Drive with
engine idling speed
<100%/50%> [transmitter] to <100%>: Drive with
a engine speed of 1,400 rpm.
You may also vary the speed by changing the
engine speed using the rotary encoder at the display
(engine speed max. 1,400 rpm).

Driving operation by the cable remote control (if the radio remote control breaks down only!):
 Remove the radio remote control cable from the control panel, connect the cable remote control
 Switch on the shredder again
 Switch <Manual-0-Automatic> [control panel] to <Automatic>

When a cable remote control is used, the radio remote control transmitter must be locked and remain inaccessible to
users.

HAMMEL Recyclingtechnik GmbH


Leimbacher Strae 130
D-36433 Bad Salzungen

VB 950 DK No. 205

Switching Off the Shredder


No

Activity

Result

Prerequisites:

 No more material is fed for shredding.


 The shredder works in automatic mode

Safety Advice:

 Follow the instructions in the engine manufacturer's manual


 Do not allow any unauthorized restart after shutdown!

Allow the shredder to run empty

The shredder must be clear of material

Press <Auto 0> [transmitter]

{Automatic} [control panel] flashes

Instructions

approx. 5 min

Shafts and conveyors will be switched off


The engine is adjusted down to idling speed

<Drive-0-Shred> [transmitter] switch to <0>

<Manual-0-Automatic> [control panel] switch


to <Manual>

Increase the speed of the engine to half its rated


speed (about 1400 rpm) and reduce it to idling
speed again several times within 3 - 5 minutes.

<Manual-0-Automatic> [control panel] switch


to <0>

Ignition key <Start> [control panel] turn to left

{Automatic} [control panel] goes out

This is only necessary if the engine has


previously been running under load for
a lengthy period of time.

{Control On} [control panel] goes out


Engine switched off

Remove the <Manual-0-Automatic> and


<Start> keys and store them in a safe place

Radio remote control panel switch off: Set the


<0 I> [transmitter] key to <0>, remove it,
and store it in a safe place

10

Switch the battery switch off and pull it out.


Close the fuel supply

If the shredder is in manual mode, switch off the shredder as described in points 5 to 10 (or points 3 to 10 if it has been
under heavy load).

For safety reasons, the battery switch should always be switched off while the shredder is not in us.
If the shredder equipped with diesel pre-heating; the battery can be discharged when the battery switch is not turned
off.

HAMMEL Recyclingtechnik GmbH


Leimbacher Strae 130
D-36433 Bad Salzungen

VB 950 DK No. 205

Maintenance of the Shredder


Maintenance schedule
After first 10 hours
Module

Contents

Filter elements

 Change suction return filter (10 m with 5 m)

After first 16 hours or 2 working days


Module

Contents
Daily maintenance to be undertaken

Cooler

 Check the V-belt at the cooler fans

Gearbox

 Tighten all securing bolts

Other

 Tighten all bolts, especially on the combs,


combs shaft bearings, hopper and engine

After first 100 hours or one month


Module

Contents
Daily maintenance to be undertaken

Filter elements

 Change hydraulic oil filters


 Change tank aeration filter
 Change the gear oil filter in the main gearbox

Hydraulics

 Retighten the bolts on the flanges of the high pressure hydraulic hoses

Gearbox

 Change the gear oil in the main gearbox

Tracked
undercarriage

 Retensioning the chains of the crawler tracks


 Tighten all bolts on the tracked undercarriage

Other

 Backwashing the water filter (option)

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VB 950 DK No. 205

Periodical maintenance
maintenance
Daily maintenance
Module

Contents

Filter elements

 Check and clean main air filter element when necessary

Drive engine

 Check engine oil level and refill when necessary

Cooler

 Check coolant level and refill when necessary


 Check whether the cooler is clean and clean it if necessary
 Visual check for damage and leaks

Gearbox

 Check oil level and refill when necessary


 Inspect the predetermined breaking point (welding seam) at the gearbox
 Visual check for damage and leaks

Hydraulics

 Check oil level and refill when necessary

Conveyors








Visual check for damage


Check alignment and function of the drums
Check /clean scrapers and conveyor supports
Free any jammed material from conveyor area
Check belt tension and alignment
After work has finished, clean the studded belt with a powerful jet of water (only when shredding vehicle bodies - see
also point 2.2)

Tracked undercarriage

 Visual check for damage

Others

 Check all buttons EMRGENCY STOP and safety functions


 Check for tight mounting of the breaker bar (option)
 Overall visual check on machine for damage, leaks, loose connections, loose or split hoses/belts and take any
remedial action necessary

Maintenance every 16 hours or 2 working days


Module

Contents

Gearbox

 Tighten all securing bolts

Monthly maintenance
Module

Contents

Tracked undercarriage

 Retensioning the chains of the crawler tracks


 Tighten all bolts on the track chassis
 Inspection of the track chassis for wear (chains, rollers)

Maintenance every 250 hours or quarterly


Module

Contents
Contents

Filter elements

 Check and clean main air filter element or replace (max. six times).

Renew the safety elements after every third cleaning of the main element

Drive engine

 Servicing the drive engine

Cooler

 Check the V-belt at the cooler fans

Tracked
undercarriage

 Check oil level in the chain running gear and refill when necessary
 Check the function of the stop brake of the chain running gear

Others

 Backwashing the water filter (option)

HAMMEL Recyclingtechnik GmbH


Leimbacher Strae 130
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VB 950 DK No. 205

Greasing Plan of the Shredder


Intervals

Contents

Every 30 hours or every 3 working days

Shaft bearings

Every 150 hours or monthly

Pivot tipping hopper

13

Every 250 hours or every 3 months

Hydraulic cylinder tipping hopper

Hydraulic cylinder conveyor fold in/out

Hydraulic cylinder conveyor raise/lower

Hydraulic cylinder magnet raise/lower (option)

Fan bearings of the main cooler

Chain drive conveyor

Door hinges

16

Hinges of the hydraulic oil cooler

Conveyor pivot point

As required

N of the greasing
greasing points

Operating Fluids of the Shredder


Total
Total capacity plus filters as required
Coolant

Changing Interval

approx. 90 litres mixture of distilled water and anti-freeze (ethylene glycol basis) to ASTM
D4985 (see Manual of the engine manufacturer).

Every 3000 hours


or yearly

In the factory filled coolant with 50 % anti-freeze

Engine oil

approx. 38 liters, the level on the dip stick is crucial

Every 250 hours


or every 6 months

Oil quality according to the Manual of the engine manufacturer


Select the lubricant viscosity dependant on ambient temperature
In the factory filled with: Avia Turbosynth CFE 10W40

Main gearbox oil

After first 100 hours and


500 hours
then every 500 hours
or twice yearly

approx. 155 liters, the level on the sight glass is crucial


Types of oil: Oils of the quality CLP (DIN 51517-3) or API-GL5,
Select the lubricant viscosity dependant on ambient temperature
Required oil viscosity
Viscosity Grade
(as per ISO 3448)

Ambient Tem
Temperature
min.

max.

ISO VG 150

-15 C (5 F)

30 C (86 F)

ISO VG 220

0 C (32 F)

40 C (104 F)

Oils must not be mixed!


In the factory filled with: Agip Blasia CLP 220

Chain running gear oil

approx. 6 liters gearbox oil for each drive assembly


Type of oil: see separately enclosed operating instructions of the manufacturer

Every 1000 hours


or yearly

In the factory filled with: Agip Blasia CLP 220

Hydraulic oil

approx. 350 liters; the level on the sight glass is crucial


Hydraulic oil according to DIN 51524 part of 2,
viscosity class after climatic conditions as per diagram select
Purity class 20/18/15 according to ISO 4406 or better.

Every 500 hours


or twice yearly

In the factory filled with: Autol Hydraulikl HYS HLP 46

Grease

Standard multi-purpose bearing grease (B. MARSON L2)


High-temperature grease OKS 402 (for the fan bearings of the main cooler)

Select oils appropriate for the temperatures prevailing at the place of use. If necessary, separate summer and winter oils
must be used for the corresponding seasons.
If you use going to use oil of a different type or from a different manufacturer, the old oil must first be completely
drained when the oil is changed. The mixing of different types of oil is not permitted.

HAMMEL Recyclingtechnik GmbH


Leimbacher Strae 130
D-36433 Bad Salzungen

VB 950 DK No. 205

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