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Review of the flotation of molybdenite.
floatability
S0301-7516(16)30003-5
doi: 10.1016/j.minpro.2016.01.003
MINPRO 2839
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5 January 2016
11 January 2016
Please cite this article as: Castro, S., Lopez-Valdivieso, A., Laskowski, J.S., Review of
the otation of molybdenite. Part I: Surface properties and oatability, International
Journal of Mineral Processing (2016), doi: 10.1016/j.minpro.2016.01.003
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REVIEW OF THE FLOTATION OF MOLYBDENITE. PART I: SURFACE
PROPERTIES AND FLOATABILITY
S. Castro1, A. Lopez-Valdivieso2 and J.S. Laskowski3
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Corresponding author:
Sergio Castro
scastro@udec.cl
Phone: 56-9-98334829
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Abstract
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1. Introduction
Common sulfide mineral collectors are known to adsorb onto molybdenite but these
reagents are not necessarily effective for molybdenite flotation. Flotation of molybdenite is
carried out with the use of hydrocarbons (e.g., diesel oil, kerosene, etc.). From this one
concludes that molybdenite must differ from other sulfides in that its surface is already
hydrophobic (Chander and Fuerstenau, 1972). Molybdenite, as all other inherently
hydrophobic minerals, cleaves by rupture of weak residual bonds (Gaudin et al., 1957)
revealing the surfaces that are hydrophobic since they interact with water only via
dispersion forces (Laskowski and Kitchener, 1969). Because of large differences between
the surface properties of molybdenite and other sulfides, molybdenite can be recovered
from Cu-Mo ores as a by-product with copper at levels as low as 0.01% Mo.
Approximately half of the worlds molybdenum production comes from porphyry CuMo
ores (Bulatovic, 2007; Guang-yi et al., 2012).
One of the most important publications in this area, edited by A. Sutulov, appeared
in 1979 (International Molybdenum Encyclopaedia). This volume also included two
reviews on molybdenite flotation (Castro, 1979; Shirley, 1979). We feel that considerable
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advances in understanding of the surface properties and floatability of molybdenite have
recently been made and this calls for a new review.
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it is not economically attractive to grind a copper ore to the optimum liberation size of
molybdenite.
The natural floatability of molybdenite is also governed by textural features
(flatness, roundness, relative width, elongation ratio and surface roughness). Because of the
preferential cleavage along the weak SS bonds during grinding, platelet shaped fragments
exfoliating from larger particles, are produced (Figure 3). In the case of flat and elongated
particles, low particle-bubble collision efficiency explains its poor flotation recovery.
Hence, the flotation behavior of molybdenite is governed by a combination of: (a) the
native floatability (Chander and Fuerstenau, 1972; Chander et al., 1975; Arbiter et al.
1975); and (b) the particle morphology (shape and size) (Ametov et al., 2008; Nakhaei and
Irannajad, 2014). Molybdenite particles with a high aspect ratio (major axis over minor
axis) have higher probability of reporting to the concentrate, and coarse particles with high
perimeter to area ratio tend to report to the tailings (Triffett and Bradshaw, 2008; Triffett et
al., 2008).
Similarly, the shape characteristics of talc particles produced by ball, rod and
autogenous mills were investigated by Yekeler et al., (2004) using Scanning Electron
Microscope (SEM). Their results have shown that elongation and smoothness helped to
increase the hydrophobicity, while roundness and roughness caused a decrease in
hydrophobicity and floatability of talc. The grinding of talc powder decreased crystallinity
due to selective destruction of the (00l) plane and its hydrophobicity decreases by the
grinding effect (Terada and Yonemochi, 2004).
For molybdenite particles the faces-to-edges ratio is a function of particle size, it
decreases for fine particles which are therefore less hydrophobic than coarse ones (Castro
and Correa, 1995; Yang et al., 2014). Accordingly, small size particles show low
floatability (Figure 3). In addition, fine particles show slow flotation kinetics (Hsu, 1982;
Castro and Mayta, 1994). The flotation rate also depends on pH and is claimed to be faster
at pH 7.5 than at pH 11 (Hsu, 1982). The floatability of the overground molybdenite is
significantly reduced (Hsu, 1982).
Figure 2. The effect of particle size and of MIBC concentration on cumulative molybdenite
recovery after 12 min of flotation at pH 11 (NaOH) and IsopX=28 g/ton (Castro and Mayta,
1994).
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much finer molybdenite on fractured surfaces which can take on a smeared appearance due
to in situ movement within these fractures.
The main types of molybdenite in copper porphyry ores are: (1) coarse, clean
molybdenite with perfect basal cleavage which occurs in quartz veins, (2) fine-grained
scaly molybdenite which appears as fine coatings along the joints and fractures of breccia,
and (3) amorphous and dull variety (Sutulov, 1971; Hsu, 1982). Sutulov claimed that
problems in the recovery of molybdenite arise mainly from the amorphous and finely
disseminated molybdenite. According to Shirley (1979), molybdenite is commonly lost in
copper flotation circuits, as a result of the following problems: (a) lack of liberation; (b)
large flakes; and (c) oxide coatings. This author observed that large flakes are formed from
well crystallized veins, lack of liberation takes place with dispersed in quartz veins and
veinlets, and losses by sensitivity toward copper depressant is observed in sooty or smear
molybdenite types.
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3. Molybdenite wettability
Contact angle studies performed on molybdenite have shown that faces are
hydrophobic while edges are hydrophilic. Natural crystals of molybdenite have been used
to obtain a contact angle around 80 for faces (Chander and Fuerstenau, 1972; Kelebek,
1988; Yang et al., 2014). However, Lopez-Valdivieso et al., (2006) found a contact angle of
61 at pH 5, which decreases slightly as pH increases (Figure 6). Figure 5 also shows that
calcium ions are able to reduce contact angle measured on the crystal faces. Arbiter et al.
(1975) have reported that contact angle depends on the method of preparation of the face.
For a face cleaved under water, they obtained a contact angle of 90o, while for a high luster
polished face the contact angle was 70o. The surface roughness and the anisotropic nature
of the face then are the main factors that affect the contact angle values.
Contact angle is also a function of the degree of surface oxidation. Roasting
molybdenite decreases contact angle from 80 to 30 depending on temperature (Chander
and Fuerstenau, 1972). Depressing reagents are able to reduce molybdenite hydrophobicity,
e.g., calcium ions decrease contact angle measured on faces (see Figure 6).
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Figure 6. Contact angle on edges and faces of molybdenite particles as a function of pH, in
the absence and presence of calcium ions (Lopez-Valdivieso et al., 2006).
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Wie and Fuerstenau (1974) also measured the contact angle between a free isooctane droplet in water (across water phase) on molybdenite surfaces. At pH 4, the contact
angle was determined to be about 150o, in alkaline solutions it decreased to 100o, and so
these measurements turned out to be much more sensitive to pH (to electrical charge at
solid/liquid interface). In further analysis of these data, Chander et al. (2007) demonstrated
an excellent correlation between molybdenite oil flotation recovery and oil/water contact
angle of molybdenite shown in Figure 7 (in oil flotation an oil phase is substituted for the
gaseous phase).
Figure 7. The effect of pH on the oil flotation of fine molybdenite without the addition of a
surfactant. Also plotted is the effect of pH on the oil/water contact angle of molybdenite,
expressed in terms of the flotation dewetting relation (1-cos) (Chander, et al., 2007).
In the thermodynamic criterion of flotation, G flot LV cos 1 , but for
correlation purposes, the parameter was needed that increases with increasing flotation
recovery, and that is why in Figure 7 the results were plotted in terms of the quantity
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(1 cos ) . Figure 7 shows a very good correlation between oil flotation of molybdenite
and the wettability of molybdenite surface by oil. Since these contact angle measurements
were carried out on freshly cleaved faces of a molybdenite crystal, these data seem to
indicate that the zero-point of charge of molybdenite faces is situated around pH 4.
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The origin of the electrical charge at the edges is very different from the way the
charge is generated at the faces. The edges are chemically active and react with water or
oxygen to form oxidized surface species. The negative electric charge at edges has been
interpreted as a result of the formation and specific adsorption sites at the solid/solution
interface of HMoO4-/MoO42- ions, formed by oxidation of Mo(IV) to Mo(VI), and by the
subsequent hydrolysis reactions (Chander and Fuerstenau, 1972).
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Figure 9. Slime coating of molybdenite on pyrite and quartz in the feed of rougher flotation
of porphyry copper ore at Mexicana de Cobre, pH 10.5 (Lopez-Valdivieso, 2004).
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5. Molybdenite and flotation reagents
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Colorado (Hoover and Malhotra, 1976). Nishkov et al. (1994) studied the use emulsifying
agents for diesel oil in the flotation of El Teniente Cu-Mo ore, reporting a significant
improvement in molybdenite recovery.
Hydrocarbon oils are the most common collectors for molybdenite, including
kerosene, diesel oil, transformer oil, etc. Petroleum hydrocarbons differed in their
effectiveness for enhancing the natural floatability of molybdenite. Hydrocarbon oils of
different aliphatic and aromatic content have been tested on various types of molybdenite
ores (Smith and Bhappu, 1971). They found that for an unaltered ore containing very little
or no clays, highly aromatic oils proved the most effective for all types of molybdenite
occurrence, crystalline, finely divided, and sooty. However, for altered ores, highly
saturated oils proved more effective than the highly aromatic oils (Hsu, 1982). Smith and
Bhasin, (1985) investigated in the AMAX plant a series of commercial oils which were
blended with diesel fuel to form different molybdenite non-polar collectors. A twocomponent blend of a high and low molecular-weight diluents oil demonstrated to be better
molybdenite collector than single-component oil. Furthermore, collector blended with
naphthenic oils gave superior flotation results to those blended with aromatic oils.
Kerosene is widely used as the conventional non-polar collector for molybdenite.
However, it is difficult to ensure its stable composition, which leads to a harmful effect on
the molybdenum production, particularly with difficult ores, i.e., lower-grade and finedisseminated ores (He et al., 2011). As a substitute, these authors studied the influence of
diesel oil from different manufacturers on the flotation of molybdenite and the influence of
pulp temperature on the dispersibility of diesel oil. In flotation pulp temperatures ranging
from 10 to 30C, the flotation recovery of molybdenite increases with increasing highboiling component in diesel oil. When pulp temperature is below 10C, the flotation
recovery of molybdenite is related to the dispersibility of diesel oil, i.e., the proportion of
high-boiling and low-boiling component in diesel oil. Therefore, a molybdenum flotation
plant should not blindly apply diesel oil instead of kerosene as the collector for
molybdenite, but should select diesel oil that is suitable for the properties of its ore.
Many studies (Crozier, 1979; Smit and Bhasin, 1985; Xia and Peng, 2007; Wang et al.,
2008; Song et al., 1999) have shown that the collecting ability of hydrocarbon oils enhance
as its carbon chain length increases, which contributes to the enhancement of collecting
ability for coarse molybdenite and intergrowths of molybdenite with gangue. However, too
long a carbon chain brings down the dispersibility of hydrocarbon oil in pulp, causing the
adverse effect and recovery decline of the valuable mineral. As summarized by Bulatovic
(2007) low-viscosity oils give lower recoveries than the high viscosity oils but at a
somewhat higher concentrate grade. Pine oil - and alkoxy paraffins give better MoS2
recovery than MIBC or polyglycol, and the use of emulsifier improves molybdenum
recovery significantly.
5.3. Interactions with methyl isobutyl carbinol (MIBC)
Methyl isobutyl carbinol (MIBC) (4-methyl-2-pentanol), a common frother, is a
partially soluble short-chain aliphatic alcohol commonly employed as a week but selective
frother in the flotation of Cu-Mo sulfide ores. For molybdenite MIBC is considered to be
an effective frother-collector. The adsorption of MIBC on molybdenite has been studied by
gas chromatography (Veliz and Molina, 1984). It was found that MIBC is strongly
adsorbed on fine molybdenite (6-9m), and in pH ranging from 8 to 12 adsorption
decreases as pH increases. Adsorption by hydrophobic interactions was suggested. These
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results agree with those reported by Castro et al. at pH 11 (1997). Castro and Mayta (1994)
reported that molybdenite recovery is significantly increased by increasing the dose of
MIBC for particle sizes from 6.8 m to 51.7 m, being higher for the 6.8 m size fraction
(the size with poorest flotation recovery) (Figure 9).
On the other hand, it has been found that MIBC is adsorbed on other inherently
hydrophobic minerals promoting their flotation. For example, Fuestenau and Pradip (1982)
and Miller et al., (1983) have shown that MIBC is adsorbed onto coal. They found that
oxidized coal is more hydrophilic and the adsorption of the non-ionic MIBC molecules is
reduced after oxidation. The results indicate that adsorption occurs through hydrophobic
interactions between the frother molecules and the coal surface. The adsorption of MIBC
on coal is closely related to coal floatability and combustible recovery increases with the
MIBC dose (Qu et al., 2013). Similarly, Kho and Sohn (1989) reported a good flotation of
talc with MIBC. In a more general view Hui et al. (2011) reported that weekly hydrophilic
compounds, like MIBC, are positively adsorbed on low energy surfaces by hydrophobic
attractive forces. This behavior includes plastics, coal, graphite, talc, molybdenite, etc.
Figure 11. Effect of MIBC concentration and of particle size on recovery of molybdenite;
flotation time 12 min at pH 11 (NaOH), and IsopX consumption of 28 g/ton (Castro and
Mayta, 1994).
6. Depression of molybdenite
6.1. Depression by polysaccharides and other natural polymers
Polysaccharides such as starch and dextrin have been used as molybdenite
depressants for a long time (Hernlund, 1961). The adsorption of dextrin occurs through
physical interactions with the molybdenite surface, possibly due to hydrophobic bonding
(Wie and Fuerstenau, 1974). Dextrin was found to be a very effective molybdenite flotation
depressant in the absence of a collector, whereas it does not effectively depress
molybdenite when oil is used as a collector. Recently, substituted dextrin has been studied
in more detail (Beaussart et al., 2012). The adsorption of three dextrins on molybdenite
(Wheat dextrin, dextrin TY, carboxymethyl (CM) dextrin, and hydroxypropyl (HP) dextrin)
were studied through Tapping Mode Atomic Force Microscopy (TMAFM) at plateau
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coverage. The isotherms revealed the importance of molecular weight (Beaussart et al.,
2012). Ansari and Pawlik (2007a,b) studied the adsorption and molybdenite depression by
lignosulfonate, and concluded that the high adsorption density of lignosulfonates on
molybdenite was primarily due to the adsorption of high molecular weight fractions.
Additionally, other natural polymers such as fulvic and humic acids - which are poorly
defined anionic polymers with phenolic and carboxylic groups (products of plant decay)
have also been shown to depress flotation recovery of molybdenite in acidic solutions
(Laskowski and Yu, 1994) similarly to other inherently hydrophobic minerals, such as
graphite (Wong and Laskowski, 1984); and coal (Pawlik et al., 1997).
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and TiO2 (high dielectric constant) as model systems. These authors found that a qualitative
relationship exists between the pH where an abrupt rise in adsorption is observed and the
pH of hydrolysis of the metal cations. Hydration shells of the ions constitute a barrier to
adsorption of highly charged ions on the mineral surface; this makes direct adsorption of
un-hydrolyzed metal cations very difficult (in acid pH) in spite of the strong electrostatic
attraction forces between a cation and negatively charged solid surface. Figure 12 shows
the zeta potential of molybdenite in the absence and presence of the hydrolyzable metal
cations Fe3+, Al3+ and Mg2+.
Figure 12. Zeta potential of molybdenite in the absence and presence of Fe3+, Al3+
and Mg2+ cations (Lopez-Valdivieso, 1980).
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potential (PZR). Therefore, under conditions where the zeta potential is near zero, the
flotation is found to be the best (Figure 10). The subsequent adsorption of Ca2+ ions may
explain the loss of floatability observed at calcium concentration higher than the point of
PZR. Chander and Fuerstenau (1972) attributed this flotation depression in acid media to
the competition between compression of the double layer and specific adsorption of Ca2+
ions on the crystal faces.
However, in the alkaline pH range a strong molybdenite depression is usually
observed at pH>8 (Hoover, 1980). It is also reasonable to expect a chemical adsorption of
Ca(OH)+ species to form surface calcium molybdate, followed by adsorption of Ca(OH)+
species which increases the surface electrical charge. Then, adsorbed Ca(OH)+ species may
nucleate and co-precipitate as calcium hydroxide on edges, and in a small amount on faces.
The calcium speciation diagram shows that by increasing pH, Ca2+ ions hydrolyze to form
in a first step hydroxy species (CaOH+) with subsequent precipitation of colloidal calcium
hydroxide (Ca(OH)2(s)). The precipitation of calcium hydroxide depends on calcium
concentration and pH. Lopez-Valdivieso et al. (2006) for a total Ca ions concentration of
10-3M reported precipitation at a pH of 11.5. Other authors identified the precipitation zone
of calcium hydroxide at higher pH values (Fuerstenau and Palmer, 1976). Taking into
account that usually molybdenite depression takes place over the pH range from 8 to 12, it
seems that the depression mechanism not necessarily involves the precipitation of calcium
hydroxide.
Systematic studies revealed that Ca2+/Ca(OH)+ ions are strongly adsorbed on
molybdenite (see Figure 11) and that adsorption increases with increasing pH (Hoover,
1980; Lenkovskaya and Stepanov, 1968; Hsu, 1982). The depression mechanism assumes
that calcium species are adsorbed only onto the negatively charged edge surface sites.
Nevertheless, in order to understand molybdenite depression, the adsorption of calcium
species on the hydrophobic surface sites needs to be considered. Contact angles of edges
are approximately 0, i.e., they are initially hydrophilic before the adsorption of Ca(OH)+
ions. Additionally, it has been reported that basal planes are very heterogeneous and not
fully hydrophobic due to the presence of nano-edges, terraces and craters, where Ca2+ or
Ca(OH)+ ions can be adsorbed (Lopez-Valdivieso et al., 2012). Experimental evidence
shows that the adsorption of these hydroxy species decreases the contact angle of
molybdenite faces (Lopez-Valdivieso et al., 2012). Therefore, it can be expected that in
alkaline media Ca(OH)+ ions can be adsorbed not only on the edges of molybdenite
particles, but also on the basal planes. These basal planes as discussed in this paper
exhibit the pzc around pH of 4. If the i.e.p. for molybdenite faces is pH 4 then better
flotation of molybdenite at pH 3.8 than 5 (Figure 13) could be explained by the lack of the
electrical charge around pH 3.8 on the hydrophobic faces which are responsible for
molybdenite flotation.
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PZR
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pH
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5.0
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Figure 14. Adsorption of calcium ions by radioactive tracer technique as a function of free
Ca(OH)2 content in slurry (mg/L) and pH (adjusted with H2SO4 and NaOH) (Lenkovskaya
and Stepanov, 1968; Hoover, 1980).
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Figure 15. Effect of pH (lime) on the natural flotation (+200 mesh pure molybdenite) in
NaCl solutions (0.6 M) containing different ions (SO42-; CO32-; Mg2+; and Ca2+ ions),
without any collector and frother (Castro et al., 2012).
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Figure 16. Effect of soluble salts on floatability of molybdenite by xanthates (25 mg/L) at
pH 7.5 (Lenkovskaya and Stepanov, 1968; Hoover, 1980).
SUMMARY
Most of the factors affecting molybdenite floatability depend on faces and edges
surface sites which carry different electrical charges. In this paper based on molybdenite
surface anisotropic properties we introduced the concept of various zeta potential-pH
curves for molybdenite faces and edges. Since for all hydrophobic surfaces the iso-electric
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ACKNOWLEDGEMENTS
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points are reported to be in the range of pH 3-4, it is suggested that the zeta potential-pH
curve of molybdenite hydrophobic faces is similar to such a curve for hydrophobic paraffin
wax. Comparison with the measured zeta potential values for molybdenite particles gives
that the zeta potential of molybdenite hydrophilic edges is negative in the whole pH range.
This explains effect of pH on molybdenite floatability. AFM reveals that the molybdenite
faces are not homogeneous and contain craters and nano-size structures. Such surfaces are
then very heterogeneous not only because of the topography but also because of difference
in the electrical charge on these surface sites. This might explain a strong effect of slime
coatings, polycations, polysaccharides and flocculants on molybdenite floatability.
Likewise, this face heterogeneity seems to be an important factor in the interaction of
bubbles and oil droplets on molybdenite faces affecting the floatability of molybdenite
particles.
It is interesting to add that in the just published paper the zeta potential vs. pH
curves for molybdenite faces and edges, back calculated from the AFM measurements,
were provided by Zhenghe Lu et al. (2015). These experimentally determined values are
different from what we estimated (Fig. 8). The zeta potential values for the edges given by
Zhenghe Lu et al (2015) rather resemble our estimated curve for the faces. These
discrepancies seem to point out that the traditional picture of the molybdenite face as a
homogeneously hydrophobic surface is not necessarily correct (Komiyama et al., 2004;
Lopez-Valdivieso et al., 2012).
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The authors gratefully acknowledge the Water Research Center for Agriculture and
Mining (CRHIAM), University of Concepcion; and the Chilean Research Council
(CONICYT) for financial support through the FONDAP-15130015 Grant.
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GRAPHICAL ABSTRACT
Inorganic Depressants
Surface properties
Floatability
Zeta potential
Calcium ions
Lime
Mg hydroxide
Al3+; Fe2+; Cu2+
Organic Depressants
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Crystalline Structure
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MOLYBDENITE
Polysacharides (starch,
dextrin)
Flocculants (PAA)
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HIGHLIGHTS
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1. This paper reviews the surface chemistry and floatability of molybdenite, an inherently
hydrophobic mineral, usually by-product in Cu/Mo sulfide ores.
2. Oil collectors are used to improve molybdenite flotation and the comparison with thiol
collectors is discussed in this paper.
3. Some inorganic ions are strong molybdenite depressants, such as, calcium ions and
lime, usually employed as pH modifiers/pyrite depressants in Cu/Mo separation.
4. Magnesium ions are also strong depressants for molybdenite flotation when saline,
hypersaline or seawater are employed at pH>10.0, range of pH where magnesium
hydroxide precipitates.
5. The depressant effect of polymers on molybdenite flotation is discussed, and
particularly the detrimental effect of flocculants.