Professional Documents
Culture Documents
(bld 60303)
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table of content
01
1 INTRODUCTION
02
04
3 PRELIMINARIES WORK
12
4 FOUNDATION
16
5 SUPERSTRUCTURE
20
31
7 ROOF
36
8 SUMMARY
44
3.
4.
5.
7.
8.
12.
13.
16.
17.
19.
20.
24.
26.
29.
31.
34.
36.
38.
43.
44.
45.
introduction
Building Construction is a core module in semester 2 of Bachelor in Architectural Science. The module focuses on the
development of the understanding of the principles and practices of construction technology. This is the first project for the
module Building Construction, we were divided into groups and were given the task of selecting an ongoing construction site.
We are to document through visualimages, annotated sketches, and drawings, the construction process, methods, materials
and site context.
Through analysis of the site we are to explain:
Specifications of materials used
Dimensions of components
Standards of descriptions
Procedures in constructing the components
Through the compilation of information we are able to study the relationship between site and construction method.
introduction
SITE LOCATION
SITE LOCATION
The first step of ensuring this number goes down is to force workers to take
their safety into consideration by wearing various kinds of construction gears.
Steel toed boots: Protects the users feet from piercing their foot
through sharp objects that are scattered on the ground.
Harness: Must be worn and used at whatever point the user is at
a high working level or stage. It needs to have a tie-off point to
save the client from falling incredible heights.
Gloves: Worn when taking care of apparatus and materials to
shield the hands from sharp or unpleasant edges.
Face shields: Shield the face from any sparkles when apparatus
is utilised to cut the materials.
Ear protection: Prevents additional hearing loss due to the noise
produced everyday in the construction site.
Dust mask: Reduces damaged to our respiratory system caused
by dusts on the construction site.
Figure 1.3 Common types of safety gears one should always have during
construction. Some are required only with specific jobs like face shields and
harness. (Image from reference)
Figure 1.4 This image from our site shows clearly that rules and regulation regarding
protection gears are not enforced and worker safety are not taken into utmost consideration.
05
FIRE PROTECTION
Signage:
There are several types of common apparatus that can be placed on site and used in
small fire cases such as:
Figure 1.5 Fire extinguisher, fire hose reel & fire hydrant.
Back Hoe:
Dump Trucks:
- Mainly used for earth moving with a maximum capacity around 53 tonnes.
- Normally loaded by manual labourers which include showering or loaders.
- Many types of dump trucks: rear (on site), side and bottom
- Rear dump trucks are used because:
(a) they have a strong built body which would not flip over while unloading
big loads
(b) suitable for hauling wet clay, sand, gravel, quarry rocks, etc.
(c) saves time, energy and efficiency while
dumping.
HOISTING EQUIPMENT
Mobile Cranes:
CONCRETING EQUIPMENT
- Mainly used for weighing and mixing large quantity of concrete constituents.
- These rollers usually consists of one wheel at the front and two at the back.
Cement Mixer:
- The rear wheel are usually larger in diameter and the front one is usually
wider.
preliminaries
Preliminaries work are important to indentify what will be required to execute the
construction project as well as going into the specific that should be known.
It is also important as it allows contractors and planners to identify all the
important details which allows the construction project to run smoothly. It covers
numerous different aspect that requires careful attention.
SITE BOUNDARY
Figure 3.1 A simplified site plan that shows the site boundary in red color.
preliminaries
SETTING OUT
A building is set out in order to clearly define the outline of the excavation
and the centre line of the walls, so that construction can be carried out
exactly according to the plan.
The activities involved in the clearance of the site (earth work) do not considered
as the construction phase since no structural tasks has launched yet. When the
commencement of physical components are installed on site, this show the
terminate phase of the earth work activity.
After having cleared the site, then begin the commencement of the setting
out of the building. From now start the task of positioning the building in the
correct position shown on the plan. Great emphasis should be put on this
especially if the building has required planning permission, local authority
building inspector will certainly check this and if found to be in the wrong
position, this could have a big impact to the construction management
since they have the right to ask for demolition of the structure.
Tools Required:
- Long tape measure
- String Lines
- Timber profile
- Stakes
- Site square
EXCAVATIONS
During the site clearance process, excavation may also be required before the
setting out process. An example of excavation carried out during this period are
rock excavation and earth excavation when the soil condition is unsuitable for
construction. The excavation process is done to stabilize the ground to ensure
the construction run smoothly.
preliminaries
EARTHWORK
EXCAVATION
FENCING
WASH-THROUGH
preliminaries
OTHERS
SCAFFOLDING
STORAGE
UTILITIES
SITE OFFICE
WORKERS QUARTER
Workers
Quarter
are
the
temporary
accommodation usually built for the foreign
worker. It is a common practice in Malaysia for a
temporary shelter to be built rather than having a
more proper mobile container shelter that is
used in developed countries.
foundation
TYPES OF FOUNDATION
SETTLEMENT
Settlement usually refers to the distortion or distruption of the structure of the
buildings or some part of it due to several reasons:
- Unequal compression of its foundation
- Soil condition
TYPES OF SETTLEMENT
DEEP FOUNDATION
SHALLOW FOUNDATION (SITE)
Uniform settlement:
Where foundation settlement occurs at roughly the same rate throughout all
portions of a building.
Figure 4.1 A shallow spread footing
at site.
Differential settlement:
Settlement that occurs at differing rates between different portions of a
building.
SOIL INVESTIGATION
Figure 4.2 A diagram that shows how the forces act upon the
structure as a whole in which foundation requires to support
the overall loads.
foundation
Shallow foundation is employed when on stable soil, which the superstructure is then directly built on top
the foundation. To distribute the strucutral loads over a wide horizontal area at a shallow depth below
ground level. The maximum depth of the shallow footing is 3 metres.
Strong enough to
prevent loads
shearing through
the foundation.
Able to withstand
opposing forces
that acts upon the
foundation; weight
of building and
resistance of soil.
SPREAD FOOTING
Stability; ensure
the foundation
does not overturn.
Loads should be
placed centrically
on the foundation.
STRAP FOOTING
RAFT/MAT FOOTING
foundation
SPREAD FOOTING
Individual or isolated shallow foundations that is used to support columns which
in turns support the whole structure.
It is generally a rectangular shape made of concrete, largerin lateral dimensions
than the column it supports as it is used to distribute the load of the column to the
footing.
Figure 4.3 Spread footing formworks with
rebars already installed.
foundation
Deep foundation extend dwn through unstable soil towards the bedrock in which it will transfer the building loads to it well below the superstructure. It is much
deeper than shallow foundation and thus requires a different method as well as equipments to establish and construct.
Deep foundation is also suitable for taller building such as skyscrapers as it provides a better balance and support for high structures. Deep foundation is also
known as pile foundation.
PILE FOUNDATION
Pile foundation is a system comprises of
end-bearing or friction piles, tie beams and pile
caps. The piles are long structures resembling
columns that extend deep into the ground.
There are many types of piling which made of
different materials.
Figure 4.7 Pile driver installing the
piling underground. (Image from
reference)
Pile caps is a thick concrete structure that is used to support and stabilize the
pile foundations. One pile caps allows for a few pile to be fitted together. This
allows for the piling to support and distribute the load more evenly while at the
same time give stability to the piles.
superstructure
BEAM
Beam is the horizontal member of a structure, carrying transverse loads. Beam is rectangular in cross-section and they also carry the floor slab or the roof slab
in terms of structure. Beams transfer all the loads including its self-weight to the columns or walls. Beams work by resisting against bending and thus have to be
very strong.
TYPES OF BEAM
FIXED BEAM
CANTILEVER BEAM
CONTINUOUS BEAM
OVERHANGING BEAM
SIMPLY-SUPPORTED
BEAM
UNIVERSAL BEAM
TIMBER JOIST
CASTELLATED BEAM
superstructure
BEAM
REINFORCED CONCRETE (RC) BEAM
Reinforced concrete beams are designed to act together with longitudinal and
web reinforcement in resisting applied forces. Cast-in place concrete beams are
almost always formed and placed along with the slab they support. Because a
portion of the slab acts as an integral part of the beam, the depth of the beam is
measured to the top of the slab.
Advantages of RC beam:
- High relative strength.
- High toleration of tensile strain.
- Good bond to the concrete, irrespective of pH, moisture and similar factor.
- Thermal compatibility to resist changing temperature and expansion.
- Highly durable and can withstand corrosion and sustained stress.
superstructure
COLUMN
A column is a very important structural component of a building. It is basically a vertical structural member as compared to beam which are horizontal member.
Columns supports beams which in turns transmit the load from ceiling slab and supporting walls, including its self-weight all the way to the foundation.
Columns maybe subjected to a pure compressive load.
TYPES OF COLUMN
STEEL COLUMNS
RC COLUMNS
TIMBER COLUMNS
CLASSICAL COLUMNS
Elastic Instability:
Compression:
superstructure
COLUMN
REINFORCED CONCRETE (RC) COLUMN
Reinforced concrete columns are rigid, relatively slender structural members
designed primarily to support axial compressive loads applied to the ends of the
members. The concrete column that is built in our site was built along with the
concrete beam and slab.
Advantages of RC column:
-High strength which allows to carry heavy loads.
-Adequate tensile strength.
-High durability against weathering effects and fire.
-Low maintenance cost.
-Less deflection.
-Economical as a construction material.
Concrete is poured
and then cured using
water with the duration of 7 days. This
will give it 50% more
strength than uncured
concrete. The formwork is removed once
the waiting time is
finished. The formwork is made out of
timber and is a
temporary structure.
superstructure
Slab is a horizontal plane in a building structure. It gives space as floor and cover as roof of a building or a structure. Slabs are plate structures that are
reinforceds to span either one or both direction of a structural bay. The material used for slabs are similar in that of beam and column. Nowadays, slabs are
more often made of concrete typically between 4 to 20 inches thick. Concrete slabs are highly durable and high tensile strength. Moisture is one of the
problem that could affect the properties of concrete slab and therefore, a damp proof membrane is neccessary and installed.
TYPES OF SLAB
- Simplest type of slab structure
- Even thickness throughout
- Reinforced in two or more direction
- Supported by columns alone without
any beams or girders
- Economical
JOIST/RIBBED SLAB
superstructure
Figure 5.8 A cast in-situ concrete slab for the ground floor.
Reinforcement Bars:
Formwork:
Setting Phase:
Completion:
superstructure
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Walls are a continuous vertical structure that encloses or divides an area of land.
They are a solid structure that support the superstructure of the buildings and
also separates spaces in the building. There are more than two type of walls
which are load bearing walls and also non-load bearing walls, but there are
listed to many kinds. In this project we are dealing with building walls and also
partition walls in the building.
FUNCTION OF WALL
Walls are the most important element of any building as they define the area,
enclose and seperate it from the exterior space. Moreover, they also
provide a lot of benefits and uses. Some of the function of walls include:
- Provide protection from harsh weather such as rain and cold temperature
- Provide insulation for the users in terms of sound and thermal
- Seperation of spaces
- Allows for privacy to be established
- Load-bearing purposes, support upper floors and roof.
- Aesthetics that improve building appearance
TYPES OF WALL
Some common types:
- Concrete Walls
- Retaining Walls
- Masonry Walls
- Dry Walls
- Glass Walls
- Curtain Wall System
superstructure
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MASONRY WALL
CEMENT PLASTER
Masonry is the building of structures from individual units such as bricks laid
together and bounded together, usually from mortar. Masonry units may be
solid, hollow and comprise of many types of material such as bricks, stone,
marble, granites, concrete blocks, glass blocks etc... The durability and strength
of the masonry wall depends on the material used and the workmanship of the
workers.
5
1
superstructure
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6
Bricks are layered according to
the stretcher bond. Some bricks
need to be cut into queen-sized
bricks(half size) with chisel.
Mortar is applied in between the
bricks layer to bond them
together.
superstructure
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Stairs are structures that provide access and movement points between
different floor levels. It links the floors of multi-storey buildings circlation
together. There are different variety of stairs, with straight flights, U Shape
Stairs, Quarter Landing Stairs and etc...
TYPES OF STAIRS
Gallery Ballustrade
Flight Ballustrade
Wall Rail
Base Rail
Winders
Shoe Rail
STRAIGHT-RUN
STAIR
CIRCULAR
STAIR
SPIRAL
STAIR
DOUBLE WINDER
STAIR
Handrail
Closed Stringer
Balusters
Landing
Risers
Tread
Cut Stringer
WINDER STAIR
D Tread
superstructure
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Nosing Bars
Steel Reinforcement
Mesh
Steel Dowels
Beams
Figure 5.23 Stair
formwork.
Unlike columns
and beams,
formwork is
added firsthand.
Wooden stakes
are added as
bracing at about
300mm.
Concrete is
poured from the
topside and it
gradually flow
and spread
evenly. It will be
left for 3 to 4
weeks to be
cured.
Size:
In general, a door must have the proper dimensions so as to allow the
movement of the largest through the door. The minimum widths for interior
doors, external doors and doors in public buildings such as hospitals, library,
are 800 mm, 1000 mm and 1200 mm respectively. Bigger doors are better to
be used on public area as it allows for more circulation space.
DOOR FRAMES
A door frame is the lining surrounding the door. It holds the hinge and it can be
either made of metal or timber.
Timber Door Frame:
It is made from rectangular sections
of timber. It consists of a head, two
jambs and sill.
Aluminium Frame:
Aluminium frames are relatively
cheap, lightweight, and does not
corrode. However as they are not so
good insulators of heat, synthetic
rubber or plastic thermal break are
used to insulate the door.
LINTELS
A lintel is a horizontal structural
block that spans a door or window in
a wall. Lintel can be made from
pressed steel, angle iron, I-beams,
concrete, and stone.
TYPES OF DOORS
SWINGING DOOR (SITE)
FOLDING DOORS
Folding door consist of several panels that folds
flat against each other. The door does not require
as much operating space as the swinging door,
but it still does require some operating space.
Figure 6.9 Door hinges are used for
swinging door.
SWINGING DOOR
INSTALLATION PROCEDURE
A window is an opening that is used to allow light and air inside through the
wall. It consist of the head, jamb, sill, subsill and sash. Before setting the
window, a rough opening is setted up. A rough opening is the framed opening
of a window. Framed opening have a header across the top and a sill plate
across the bottom. There are vertical trimmers between the headers and sill on
each side.
JAMBS are either of the two side members of the frame.
SASH refers to a fixed or mobile framework of the window where the glass
pane are placed.
CASING TRIM refers to the finished trim work consisting of head, jamb casing
and window sill.
TYPES OF WINDOWS
Casement:
Casement windows have opening
sashes that are side-hinged. They
swings outward. When opened, the
sashes are able to direct ventilation.
Figure 6.14 Casement door.
Awning:
Awning windows have the hinge on
the top of the frames.
Figure 6.15 A row of Awning windows
at our site.
Fixed:
Fixed windows have stationary sash.
This means it cant be opened and
are purely for viewing. Therefore it
doesnt have ventilation.
Figure 6.16 Fixed windows can also
be seen.
Sliding:
A sliding windows have to sashes
where at least one window slides
along a horizontal track.
35
Like aluminum door frame, their window frame counterparts are also cheaper,
lightweight and are corrosion resistant. They do not require much
maintenance which is suitable for a commercial building.
Awning:
Awning windows are one of the most
common windows found at site. The
material used are aluminium and could
provide 100% natural ventilation when
needed.
Fixed:
roof
The main purpose of the roof is to function as a sheltering element for the
interior spaces. Having a good roof is essential for safety of the users. There are
various roofing design as well as roofing system thats available
with each having their own advantages and constraints.
FUNCTION OF ROOF
The primary purpose of roof is to protect people and their possession
mainly protecting them from climate such as rain and hot (or cold) weather.
This can be done through:
Insulation
- To allow the temperature in the interior
spaces at a comfortable level.
- Retaining heat in cold weather or cool
air in hot weather.
Drainage
- The roof prevents rain or snow from
entering the interior spaces.
However, all roof should have the appropriate strength and stability. Like floor
systems, a roof must be structured to carry its own weight as well as the weight
of any attached equipment as well as the accumulated rain. The roof should also
be able to resist external forces such as wind.
roof
TYPES OF ROOF
GABLE ROOF
HIP ROOF
DORMER ROOF
GAMBREL ROOF
FLAT ROOF
MONO-PITCHED ROOF
roof
FLAT ROOF
Our chosen site, Bandar Sunway shop lots developed for Crossborder
Team, contains a flat roof type for the 3-storey commercial buildings.
Flat roof usage is very common
for commercial building. This is
because it has more flexible
application. For example, placing
different kinds of equipment with
ease.
Figure 7.1 Flat roof as seen from the ground.
GABLE ROOF
Whereas our second site, a small development of 3-storey link houses in
Bukit Intan, Sri Petaling has a gable roof which is a typical pitched roof.
Gable roof is used as it is suitable
for a house in tropical climate
such as Malaysia. The pitched
roof allows for water from rain to
flow away from the house in an
effective manner.
Figure 7.2 Hints of Gable Roof at Bukit Intan
site. The roofs are yet to be built.
roof
FLAT ROOF
Roof framing:
Structural Steel Roof framing is used as the first step to construct the flat
roof. These construction process are similar to the way steel floors are
framed.
Metal Decking:
A corrugated metal roof decking is placed and fastened on top of the steel
joists. The corrugation is there to increase its stiffness and the ability to
span across the open-web steel joist. The metal decking serves as a base
for the membrane roofing.
Figure 7.5 Metal Decking placed on top of
steel joists.
roof
FLAT ROOF
Reinforcement Bars:
Lightweight Reinforcement bars (Rebar) is placed on top of the metal
decking. This will allow concrete slab to be casted on the roof. Rebar act as
a support structure for the concrete which will prevents it from breaking.
Concrete Slab:
The concrete slab will be casted in-situ. The concrete gives the roof a
modern aesthetic while at the same time gives insulation properties. This
method is also a similar method for making concrete flooring.
The roof follows an internal drainage system in which the water will flow
towards a scupper which makes the water flow away from the building.
Roof flashing is installed between the roof and the parapet wall. This
prevents water leakage from the side. The roof flashing is made from
aluminium.
Moreover, equipment such as rooftop AC unit or the solar panels can be
installed after the roof has been finished.
roof
GABLE ROOF
Support Braces:
A support braces is installed on the top plate of the wall bracing. This
braces forms the foundation of the roofing in which trusses will be installed
in between the two gable end.
Steel Trusses:
Roof Sheathing:
APA-rated plywood is used as roof sheathing. The panels enhance the
stiffness of the truss framing and provide a solid base for the application of
underlayment and roof tiles.
roof
GABLE ROOF
Underlayment:
Bituminous roofing felt is used as a waterproofing system for the roof. The
roofing felt is similar to tar paper and are used as an extra protection for the
sheathing which in turns prevents water leakage.
Roofing Tiles:
Concrete tiles are used as the roof covering. The tiles consist of multiple
S-shaped concrete units that overlap each other which in turns give it a
pattern. The roofing tiles are fire-resistant and durable which allows it to
withstand nature.
Figure 7.13 Details of Ridge tiles used
as flashing to prevent water leakage.
roof
Rafter Framing:
Roofing Tiles:
Space Framing:
A space frame uses the strength and stability of a
triangle in to create a large three-dimensional
structure that can be used to support a roof. The
advantages of roof framing are the flexibility to
create organic or complication form. The space
frames simplest unit is a tetrahedron (triangle
pyramid) and is connected to one another using
the pre-manufactured connections.
summary
8.0 SUMMARY
In conclusion, we visited two sites, that exposed us into the building construction world. The first
site was an almost completed project of Bandar Sunway shop lots wheres the second site is a
much smaller site located at Bukit Intan, Sri Petaling which is about a few 3-storey link houses.
We semester two students have only been in studio, whereas with this experience we now know
theres more to the industry than just design. We learnt about many things such as the different
equipment used on site, knowledge on the method of how certain stages of foundation or superstructure are affected by the site itself and safety that is for the people by the people. Unlike
ordinary lectures, this project and the site visit actually help us to learn more effectively as it
encourage us to find the information ourself as well as analyze the construction process in brief
detail.
It has a been a very worthwhile experience on site for us. As mentioned before, there were so
many things we didn't come across before this project was assigned to us. We have faced many
obstacles and found ways to overcome it towards our completion of this report. Finally, this project
has broaden up the horizon and in-epth thinking when it comes to designing, as it is not about the
mindset of architecture style and aesthetic, but the structure of the buildings plays an important
role as well.
Problem faced:
- Limitation on site pictures regarding the specific topics of this report.
- Lack of guidance by the supervisor of the site.
- Areas with limited access that we werent allowed to go due to safety issue.
- Lack of two-way communication with the contractors which makes it difficult for us.
summary
45
8.1 REFERENCES
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Sneha, K. (2014, April 6). Presentation on Formwork Construction Technique [PowerPoint slides].
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Allow Proper Time to Water Cure (n.d.). Retrieved 16 October 2016 from
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How to Build a Brick Wall. (n.d). Retrieved 16 October 2016 from
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Al. B (2016, May 26). Top 15 Roof Types & Their Pros & Cons Read Before you Build! Retrieved 8
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