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driving gears
driven gears
teeth, number of teeth
speed of the gear
torque
ratio, of speed, teeth etc.
efficiency ("eta")
(no unit)
or 1/min)
(in r.p.m.
(in Nm)
(no unit)
(no unit)
1. gear
2. gear
3. gear
4. gear
R-gear
3.1 .. 4.2
1.7 .. 2.5
1.2 .. 1.6
0.8 .. 1.0
3.3 .. 4.5
GEAR-RATIOS (TEETH)
ratio of gears iz
Z2
--Z1
ratio of gears iz
Z2 x Z4Z2 x Zeven
--------- = --------Z1 x Z3Z1 x Zodd
T2
iT = ---T1
SPEED-RATIOS
ratio of speeds in
---- = ---
n2
TORQUE-RATIOS
(1. theoretical)
ratio of torques iT
(2. practical)
ratio of torques iT
T2
iT = -------T1 x
T2
T1 = --------i x
T2 = T 1 x i x
-1-
EFFICENCY
Pout
-----Pin
Tout
----Tin
====================================================================
1st CALCULATION
given:
engine torque T
= 80 Nm
engine speed n
= 2700 r.p.m.
efficiency
= 0.95
Clutch gear 20 teeth, corresponding meshing
gear 50 teeth, intermediate shaft gear of 1 st
gear 25 teeth, mainshaft gear of 1 st gear 45
teeth
a) total gear ratio of 1st gear
b) speed of mainshaft at 1st gear
c) torque at mainshaft at 1st gear
wanted:
SOLUTION:
a)
i
Z2 x Z 4
50 x 45
= ------------ = ------------Z1 x Z 3
20 x 25
b)
n2
n1
2700 r.p.m.
= ------- = --------------i
4.5
4.5
c)
T2 = T 1 x i x
80 Nm x 4.5 0.95
342 Nm
====================================================================
2nd CALCULATION
given:
driving gear
driven gear
engine torque T
engine speed n
transmission efficiency
= 150 Nm
= 3200 r.p.m.
= 0.95
18 (Z1)
26 (Z2)
13 (Z3)
36 (Z4)
15 (Z5)
27 (Z6)
21 (Z7)
24 (Z8)
4th gear
reverse
direct
10 (Z9)
36 (Z10)
SOLUTION:
a)
i1
Z2 x Z4
---------------=
Z1 x Z3
26 x 36
-------------- =
18 x 13
i2
Z2 x Z6
---------------=
Z1 x Z5
26 x 27
-------------- =
18 x 15
2.6
i3
Z2 x Z8
---------------=
Z1 x Z7
26 x 24
-------------- =
18 x 21
1.65
i4
Z2 x Z10
--------------Z1 x Z9
iR
26 x 36
-------------18 x 10
5.2
b)
nout1
nin
----i1
3200 1/min
--------------4
800 1/min
nout2
nin
----i2
3200 1/min
--------------2.6
1230 1/min
-3-
nout3
nin
----i3
3200 1/min
--------------1.65
1940 1/min
nout4
nin
----i4
3200 1/min
--------------1
3200 1/min
nin
----iR
3200 1/min
--------------5.2
615 1/min
noutR
Tin
i1
150 Nm x 4 x 0.95
Tout2
Tin
i2
370,5 Nm
Tout3
Tin
i3
235,1 Nm
Tout4
Tin
i4
150 Nm x 1 x 0.95
142,5 Nm
ToutR
Tin
iR
570 Nm
741 Nm
-4-