ISGEC

REF(a)

TECHNICAL DELIVERY CONDITIONS FOR CARBON STEEL PLATES

Scope: This specification covers technical requirements applicable for Carbon Steel Plates required for
manufacture of LP Heaters as per our Job No PE-XXXX.

PART (A) GENERAL REQUIREMENTS:

1.0

Material Specification: ASME SA-516 Grade 70.

2.0

Delivery Condition: Normalized.

A/C

3.0

Governing Code:
a) ASME Section II, Part A, 2015 Edition.
b) Plate shall fulfill all requirements of the Indian Boiler Regulations 1950 including latest amendments.

IBR

4.0

Tolerances: Tolerance on thickness of plates shall be positive only. All other tolerances shall be as
per current specification SA-20.

5.0

Plates shall be free from injurious defects and shall have workman like finish. Reconditioning / repair
of plates by welding are not permitted.

PART (B) CHEMICAL AND OTHER TESTING REQUIREMENTS:

6.0

7.0

8.0

Chemical Requirements:
a) Carbon Content (C): 0.23 percent. (Other elements as per material specification).
b) Carbon Equivalent (CE): 0.43 percent (CE = C + (Mn/6) + (Cr + Mo + V)/5 + (Cu + Ni)/15).
c) Product analysis of forgings shall be carried out on each heat basis and reported.

Mechanical Testing:
a) Testing (Tensile and impact) shall be performed in as delivered condition and after carrying out
specified Simulation Heat Treatment (refer clause 8.0 below). Test results shall conform to
requirements given in this document and applicable material specification whichever is
stringent.
b) Charpy V Notch Impact Test as per S5 : (Orientation of Test Specimens shall be transverse to
the rolling direction of plates) Test temperature shall be Zero Degree C. Energy absorption value
for a set of three specimens shall be 25 Joule average minimum and 17 Joule minimum for one
specimen.
c) Bend Test: Bend test as per IBR.
d) Hardness: 190 BHN maximum.
Simulation Heat Treatment: Test specimen taken from normalized plates shall be subjected to
following simulation heat treatment as detailed below:

A/I

IBR

i) Plates for dished ends : N-1+SR-1

ii) Plate mark No. 5 of HP heater-8 : SR-1+SR-2
iii) All other plates [except (i) & (ii) above] : SR-1

N-1

SR-1

SR-2

910C10C
30 Minutes / 25mm thk
In Still Air
-

300C
80C/hour
610C10C
7 Hours 30 Minutes
110C/hour
300C

300C
80C/hour
665C10C
3 Hours
110C/hour
300C

Description
Loading Temperature (Max.)
Rate of heating (max.)
Soaking Temperature
Soaking Time (min.)
Cooling Rate (max.)
Unloading temperature (Max.)

9.0

Ultrasonic Examination (UT) as per SA-578 Level B (S1) with 100% scanning.

P1
08.09.2016
Para revised 8.0
P0
21.06.2016
Issued for procurement
No
Date
Revision
PED- ISGEC HEAVY ENGINEERING LTD,
Yamuna Nagar -135 001 (Haryana), INDIA

TDC NO.

QA Engineer

Head QA

Prepared By

Checked & Approved

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ISGEC
REF(a)

TECHNICAL DELIVERY CONDITIONS FOR CARBON STEEL PLATES

PART (C) MARKING, CERTIFICATION & PACKING REQUIREMENTS:
10.0

11.0

Certification:
a) Manufacturers Test Certificates as per EN 10204: 2004 Type 3.2 duly endorsed by IA along with
IA Inspection Certificate shall be furnished in the English language and in A4 size in three sets.
a) Manufacturer's test certificates in the English language as per IBR Form IV duly endorsed by IA
shall also be furnished in A4 size in three sets.
b) Test certificate shall report all mandatory information required by material specification plus report
/ requirement of clause 2.0 ~4.0 and 6.0 to 10.0 of this specification as minimum.

IBR

Inspection Agency (IA): LRA/TUV/BV/CIB. Scope of IA is as follow;

a)
b)
c)

12.0

Review Point: Raw material MTC, HT record, Chemical (heat and product), Test piece selection.
Witness Point: Mechanical testing (100%), Ultrasonic testing (10%), Visual & dimension inspection
(10%), Marking (10%).
Hold Point: Issuance of Inspection Certificate with endorsement of Manufacturers Certificates.

Marking: As per requirements of specification SA-20/SA-578 as applicable along with IA low stress
stamps.

Notes: 1) Plates are required with test results duly certified in SI units.
2) Raw Materials from Chinese origin are not acceptable.

----This is an electronically generated document and valid without signatures---

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Abbreviations: EDS-Equipment Data Sheet, Each plate basis-Each plate as rolled basis, T-Thickness, NDE-Non-Destructive
Examination, UT-Ultrasonic Examination, IA-Inspection Agency, QA-Quality Assurance, QC-Quality Control, ASME-American Society
of Mechanical Engineers, LR-Lloyds Register, BV-Bureau Veritas.
--------------------------------The contents below this line are for internal use by ISGEC----------------------------------

(a) Information for Internal Reference by ISGEC: C-Client, I-ISGEC, A-ASME Code,IS-Indian Standard
References:-

PED- ISGEC HEAVY ENGINEERING LTD,

Yamuna Nagar -135 001 (Haryana), INDIA

TDC NO.

TDC-PP804-P1

DOC NO.

SHEET
2 of 2

REV

P1
SAP REF.: