Jumag Gesamtkatalog en

A class of its own
JUmag
sTeam bOiler
PRODUCT OVERVIEW
sTeam bOiler
accessOries
sysTem versiOns
www.jumag.de
01 Oil Or gas Fired sTeam bOiler
A class of its own
oil or gas fired

vertical evaporation system
without coil / with centrifugal pump
particularly low-maintenance and energy-efficient
THE STEAM BOILER

energy-efficient
Efficiency up to 97%
Heating value technology (> 100% efficiency)
with downstream second economiser
Minimum heat loss in stand-by-operation
High steam quality (little water carried along)
3- to 5-duct flue gas control
robust and low-maintenance

Vertical evaporation system with wall thickness up to 8 mm
Integrated, low-maintenance centrifugal
pump
State-of-the-art replaceable standard boilers
Material-protecting heating within 8 minutes
Safety-technical equipment exceeding DGRL
97/24/EC
Components mainly serial products of renowned manufacturers
simple
TV-supervision-free in Germany
Simple, self-explanatory operation by full text
touch screen control in the respective local
language
Simple starting and stopping, also via automatic timer
Parallel connection of several steam boilers
possible
Operating pressure up to 13 bar, working
pressure up to 11 bar
A CLASS OF ITS OWN JUMAG STEAM BOILER

01 Oil Or gas Fired sTeam bOiler
FUNCTION
cOnTenT
01
In contrast to the classic quick-steam boiler (once-through boiler with coil and piston pump), our systems work as follows:
Oil or gas fired steam boiler
Electric steam boiler
Steam boiler equipment
Depending on the water level in the vaporisation system the

boiler pump refills the supply water via the economiser. The
boiler is controlled according to steam pressure.
Multi-duct flue gas control transfers heat from the flue gas to
the water via the vaporiser system.
02
03
Oil and gas boiler accessories
In the economiser, the counter-flow additionally transfers heat

from the flue gas to the fresh water. The steam is dried inside
the vaporiser system.
04
Economiser
(control)
(exhaust heat exchanger)
05
Blow-down- /pressure relief
vessels and accessories
06
Raw water input module
07
Infeed water tanks and
10
accessories
08
Softener plants
12
09
Dosage pump, solutions and
13
measuring instruments
10
Residual and hazardous
14
substances separator
specifications oil or gas fired boiler

item no.
designation
steam output up to
Thermal output up to
11
Steam distributor
14
12
Pressure reduction stations
15
13
Heat exchanger
15
14
Chimney plants
16
15
Oil tanks
16
16
Steam plant accessories
17
01.10
DG160
160 kg/h
105 kW
01.20
DG260
260 kg/h
170 kW
17
Services
17
01.30
DG360
360 kg/h
235 kW
18
Steam plant types
18
01.40
DG460
460 kg/h
300 kW
19
References
19
01.50
DG560
560 kg/h
380 kW
20
Technical data
20
21
Flow chart
22
The data indicated apply in connection with the exhaust economiser and a feed water
temperature of 95C and 6 bar working pressure.
01 edi elecTric sTeam bOiler
EDI the convincing electric

steam boiler!
Boiler and components made of stainless steel

High-purity steam quality
Innovative technology based on 30 years of experience
Simple operation and simple maintenance
THE STEAM BOILER

high steam quality
Construction in high-quality 1.4571 stainless
steel to produce high-purity steam
Innovative design for large water surface
leads to dry steam
Integrated drop separator keeps the steam
dry even at low pressure
Optionally with feed water pre-heating for
partial degassing or pressure degassing
Immediate load adjustment by electric
power control
Operating pressure up to 12.5 bar, working
pressure up to 12 bar
robust
Use of high-temperature resilient heating
rods with low surface strain
Modulating balancing control of the heating
rods minimises heating rod strain and extends
the service life of the electrical components
All components are made of high-quality
stainless steel and therefore offer extremely
long service lives
No current collection peaks due to symmetrical
mains load

01 edi elecTric sTeam bOiler
MULTIPLE STEAM SYSTEMS

For high steam demands
Also in combination with oil- or gas-powered
JUMAG steam boiler
Operator-friendly
Simple operation by self-explanatory full-text touchscreen
control in many languages
Demand-dependent activation and deactivation

of individual steam boilers
Approval- and monitoring-free in many countries

Approved according to the European standard for electric
steam boilers
Can be controlled manually, time-controlled or via control
centres
Well accessible for maintenance purposes due to horizontal flange-connected radiators
Integrated feed water tank
Optionally with automatic blow-down or desalination
Our customer service is available 365 days of the year,
24 h a day
IDEAL FOR
Flexible and simple

Perfectly placed media connections on the top
Air-vent and drain lines are combined on one connection
Blow-down, drain and emptying line combined on one
connection
applications/industries
Food/beverage producers
Full use of the JUMAG accessories range is possible
Lab technology
Low space requirements due to compact build
Hospitals
Rolls for simple transport or frequent relocation

Optionally also available as compact steam boiler incl.
blow-down unit and water preparation
Medical/pharmaceutics industry
Applications with high-purity steam demand
Applications with low steam demand
OIL OR GAS FIRED

STEAM BOILERS BY JUMAG
specifications
designation
steam
output
Thermal dimensions
output
Wxdxh
Protection
Edi 20
28 kg/h
20 kW
65912051425
35 A
Edi 40
57 kg/h
40 kW
65912051425
63 A
Edi 53
76 kg/h
53 kW
65912051425
80 A
Edi 80
114 kg/h
80 kW
65912051425
125 A
Highly efficient oil or gas fired

JUMAG steam boilers
No pipe coil or piston pump
Standing water room boiler
Operating pressure up to 12.5 bar, working pressure up to 12 bar
02 stEam BoiLEr EQuiPmEnt (controL)

item no.
designation and short description

autom. boiler On & OFF switch
Time-controlled boiler ON & OFF switch
02.10
night reduction
Time- and pressure-controlled boiler night reduction (e.g. to keep the steam net02.20
work under low pressure over night)
automatic blow-down device

automatic blow-down device of the boiler, consisting of:
02.30
ball valve with electrical actuator drive 230V/50Hz

PLC-control module with adjustable automatic time- or process-control, wiring
and pipe work to the steam boiler complete
additional signals / contacts

additional signals or contacts for external processing:
02.40
Boiler in operation, potential-free

Boiler-collective interference, potential-free
Burner interruption, potential-free
External blow-down clearance, potential-free
external steam pressure indication
02.50
System control by external steam pressure indication

0 V to 10V
remote diagnosis and maintenance

02.60
Preparation of PLC-control for connection to a superordinated building control

centre (data request via Ethernet)
Connection of the system (PLC) to a server or a local computer (Windows)
control module for multiple steam plants
Boiler subsequent switch-off (Master-Slave) for an even, economic and gentle
handling of the boilers and surrounding components
02.70
Control of the Jumag feed water / condensate tank (e.g. water level and temperature control, pressure degassing)
gsm-alarm-modem
Sends system status messages to your mobile phone. You can switch the two relay
outputs by text message or call (e.g. activate/deactivate external burner interrup02.80
tion) (Scope of supply without GSM-card)
Figure (similar)

03 Oil and gas boiler accessories
Item no.
Designation and short description
Figure (similar)
Weishaupt oil fan burner, type WL

03.10
to
03.12
03.14
Two-stage oil-powered Weishaupt fan burner, incl. boiler-side control and

single-strand oil filter
Designs WL20 to WL40 for Jumag DG160 to DG560
Surcharge for Low-NOX-design (DG160 to DG460)
Weishaupt gas fan burner, type WG
Two-stage natural gas or liquid gas-operated Weishaupt fan burners, incl.
03.20
to
03.23
boiler-side control and gas control route
03.24
Surcharge for modulating design (DG160 to DG560)
Designs WG10 to WG40 for Jumag DG160 to DG560
Gas pressure limiter (country-specific)

03.25
Pressure limiter B50, required amongst others in the following countries:

NL, B, RUS, TR, PL, ...
Weishaupt two-fuel combination burner
Two-fuel combination burner (oil/gas), Weishaupt-fan burner including gas
control route and control
03.30
Automatic fuel switching WGL30 (DG260 to DG460)
03.31
Automatic fuel switching WGL40 (DG560)

Burner continuous ventilation
03.35
Burner conversion to continuous ventilation, including time-controlled

switch-off relay and specific fuelling automatic, is required:
When the required chimney draft is not present
At shortened chimneys (e.g. mobile steam plants)
For downstream second economisers
Gas volume meter
Gas volume meter including filter and manometer, for measuring gas
throughput, necessary for best setting of the burner output.
03.50
Gas volume meter module for 25 m gas throughput
03.51
03.52
03.53
03.54

Riello oil fan burner, type Gulliver RGD, RL and BG
03.70
to
03.74
03.75
Two-stage oil-fuelled Riello-fan burner, incl. boiler-side control and singlestrand oil filter:
Designs RGD, RL or BG for Jumag DG160 to DG560
Surcharge for Low-NOX-design (DG160 to DG560)
Riello gas fan burner, type BS and RS
03.80
to
03.84
03.85
Two-stage natural gas or liquid gas operated Riello-fan burner, incl. boilerside control and gas control route
Designs BS or RSG for Jumag DG160 to DG560
Surcharge for modulating design (DG160 to DG560)
04 Economiser (exhaust heat exchanger)

Item no.
Figure (similar)
Economiser (exhaust heat exchanger)

For using residual energy in the exhaust for feed water pre-heating.
Energy-efficient
Increase of efficiency by approx. 10 % at one economiser
Further increase of efficiency by up to 4 % for two economisers
Robust and diverse
Flue gas-conducting parts made of V4A
Connections can be turned
Economiser with heat exchanger surface 1.0 m for type DG160
04.10
Economiser with heat exchanger surface 2.7 m for Types DG260 to DG560
04.11
Downstream second economiser (exhaust heat exchanger) for fresh water pre-
04.14
heating, incl. standing base and connection adapter

As position 04.14, but additionally with safety valve for feed water pre-heating in
04.15
series
05 BLOW-DOWN/RELIEF VESSELS AND ACCESSORIES

Item no.
05

Blow-down-/ Relief vessel
Set-up
Blowing down and continuous discharge of initial condensation is performed into a water supply. An integrated
heat exchanger transfers the blow-down water and initial condensate energy to fresh feed water. If the water
supply temperature exceeds a defined value, the water is dammed in.
Why blow down?
When water evaporates, substances like salts or minerals remain in the boiler water and do not vaporise. The
boiler in the vaporiser system therefore has an increasing concentration of these. This concentrated boiler
water has to be emptied (blown off) regularly. Initial condensation is boiler water taken along that is mainly
removed at the first steam-drying.
Function
Blow-down water and initial condensation are under pressure and at steam temperature. They are pressurerelieved and cooled off in the blow-down vessel before they are routed to the sewage grid.

05 BLoW-DoWn-/rELiEF VEssELs anD accEssoriEs
item no.
05
Figure (similar)
blow-down-/ relief vessel

Fresh water
initial situation
Water supply is cold
Valve is open
during blowing down

Water supply heats up
Valve closes
Water level rises
Feed water is heated and
cools water supply
after cooling off

Water supply is cold
Valve opens
Water supply drains to
starting level
blow-off-/ relief vessel

stainless steel, with or without energy recovery for pre-heating the feed
water
Up to 1% energy savings by integrated heat exchanger
Level control leads to no or little cooling by fresh water being required
Blow-off vessel with water supply without heat exchanger.
05.10
Dimensions W 500 x H 1100 x D 650
05.11
Blow-off vessel with water supply, integrated heat exchanger and level control.
Dimensions W 500 x H 1100 x D 650
05.13
Volume increase of blow-off vessels for multiple plants to W 500 x H 1600 x D 650
cold water supply module

Temperature-controlled for automatic cold-water supply to the blow-off vessel if
05.20
sewage must be cooled to 40/55 C; consisting of thermostat, dirt trap and electrical cold-water solenoid valve , with pipe-connections to the blow-off vessel
and electrical wiring
06 raW WaTer inPUT mOdUle

item no.
Figure (similar)
raw water input module

raw water input module, for filtering, metering and preventing back flow of
raw water, consisting of:
06.10
Gate valve , with emptying valve

Back flushing filter, including filter insert
Turbine flow meter (cold-water meter), certified
Pipe separator, safety fittings purs. to EN1717
Gate valve , with emptying valve
07 Supply water vessels and accessories

Item no.
07

Water preparation module and feed water/condensate collection tan
Set-up

Feed water tank with fresh water pre-heating sheets, level control, thermal sensor, cleaning opening and water level display
Condensate return under the water surface
Sampling connections
Softening plant
Dosage pump
Water pre-heating with steam (optional)
Integration of all modules required for water preparation leads to a compact, robust build with a small footprint.
All connections can be reached from the bottom or from a side. This enables installation even in small and low
rooms.
Why water preparation?
Correct water preparation is an essential component for secure, interference-free and economic boiler operation
and best steam quality.
The prerequisite for this is preventing deposits, oxygen and carbonic acid, as well as increased salt levels and toolow pH-values in the boiler water.
Water preparation comprises water softening, adding of oxygen and carbon-binding substances and
10thermal partial degassing by pre-heating of the water.
Why softening the boiler feed water?
Calcium and magnesium deposit at the boiler walls as scale when heating. Water softening in the ion exchange
procedure replaces such hardness formers with easily water-soluble NaCl. The water is softened, the total salt
content and thus electric conductivity (also referred to as conductivity factor) remain mainly stable.
Energy-efficient
Full use of the condensate energy by condensate return below the water surface
Integrated heat exchanger for using the steam energy for Wrasen feed water pre-heating
50 mm insulation layer
Compact, simple and robust
All connections at the bottom and on one side
Alignment of all components under the vessel possible
Stainless-steel materials only
Connection to the boiler via Ethernet connection
Dosage means savings
By higher feed water temperature
By upstream partial degassing by integrated fresh water pre-heating
By full degassing (optional, item.-no. 07.35) other savings possible
Item no.
Figure (similar)
Water preparation module

Complete water preparation module, consisting of:
Stable square tube set-up frame
Feed water vessel, stainless steel (V4A), insulated, with integrated fresh water
pre-heating, thermal sensor, cleaning opening, water level display and level control
Fully automatic softening plant VEA25, including brine container
Dosage divide for adding corrective substances, including suction probe and injection valve for 30 kg canister
non-steam-volatile 30 kg dosage solution (initial filling), hydraulic pipe work and
electric wiring (ready for connection)
07.10
WAM 220 litres, Dimensions W 1150 x H 1998 x D 645 for types DG160 to DG360
07.11
WAM 330 litres, Dimensions W 1750 x H 1998 x D 645 for types DG460 to DG560
07.12
WAM 570 litres, Dimensions W 1150 x H 2300 x D 965 for up to 2 x 560
07.13
07.14

Feed water/ condensate collection tank
Feed water/ condensate collection tank of stainless steel (V4A), insulated, with integrated fresh water pre-heating, water level display, thermal probe, cleaning
opening, fresh water, condensate and venting socket, wall holder and level control
07.20
SWG 220 litres for types DG160 to DG360
07.21
SWG 330 litres for types DG460 to DG560
07.22
SWG 570 litres for multiple plants
07.23
07.24

Feed water pre-heating module
07.30
Temperature-controlled steam controlling unit for steam-heated feed water preheating (partial degassing) in the feed water/condensate collection tank, consisting of: low-noise steam injection pipe, temperature-controlled control unit and
temperature sensor of stainless steel, pipe connects to feed water tank ready for
installation
Pressure degassing
07.35
A pressure absorber measures the pressure in the feed water tank. To keep the
pressure at approx. 0.3 bar, the steam boiler control adjusts feed water pre-heating. Harmful gases dissipate through a reducible vent. The feed water tank is
complemented with a safety valve, limiting pressure to a maximum of 0.5 bar. To
prevent overfilling of the supply water vessel, a condensate discharge is installed
at its overflow.
Sampling cooler
Sampling cooler made of stainless steel (V4A), to take and cool pressurised water
samples from steam- and hot-water boilers, rated pressure (PN) - 6bar
07.40
Sampling cooler of stainless steel (V4A), not installed
07.41
Sampling cooler of stainless steel (V4A), installed, incl. 3 sampling locations
07.42
Surcharge per additional sampling location (e.g. for multiple steam systems)
11
08 Softener plants
Item no.
Figure (similar)
Fully automated cabinet-softening plant

Fully automated softening plant, with different capacities, to be designed
to the soft water consumption and local overall hardness, consisting of:
Ion exchanger with water-volume-controlled Fleck-control valve, integrated in
the brine tank with cover hood a. connection hoses
08.10
type VKA 15, capacity of 60 m / 1dH, throughput, 0.6 m/h
08.11
type VKA 25, capacity of 100 m / 1dH, throughput, 1.0 m/h
Fully automatic softening plant

Fully automatic, water-level controlled softening plant, different capacities, consisting of:
Ion exchanger with electronic Fleck-control valve head
Brine tank with brine valve and connection hoses
08.20
type VEA 30, capacity of 120 m / 1dH, throughput 1,2 m/h
08.21
type VEA 45, capacity of 180 m / 1dH, throughput 1,8 m/h
08.22
type VEA 60, capacity of 240 m / 1dH, throughput, 2,4 m/h

Fully automatic double-pendulum softening
Fully automatic double-pendulum softening plant, with different capacities,
consisting of:
2 resin bottles with electronic, water-level controlled Fleck-control valve, including automatic switching
Brine tank with brine valve and connection hoses
08.30
VDA 30, capacity of 120 m each/ 1dH, throughput 1.2 m/h
08.31
VDA 45, capacity of180 m each/ 1dH, throughput 1.8 m/h
08.32
VDA 60, capacity of 240 m each/ 1dH, throughput 2.4 m/h
08.33
VDA 100, capacity of 400 m each/ 1dH, throughput 4 m/h
12

09 Dosage pump, solutions and measuring instruments
Item no.
Figure (similar)
Wall dosage station

Wall dosage station for targeted addition of corrective substances to the
boiler feed water, consisting of:
09.10
Adjustable dosage pump with wall holder

Suction probe including closing device for a 30-kg canister
Injection valve (temp.-resistant check valve)
Injection line, (transparent pressure line) 2.5 m long
Dosage solution, not steam-volatile, NDF-85
30 kg-canister, non-steam-volatile dosage chemical (concentrate) for already-sof-
09.20
tened feed water, for oxygen- and residual hardness binding, prevention or reduction of deposits and reduction of corrosion in the boiler area, not in steam and
condensate lines.
Note: admissible for use in the food area
Dosage solution, steam-volatile, DF-50
30 kg-canister steam-volatile dosage chemical (concentrate) for already-softened
feed water. For oxygen- and residual hardness binding, prevention or reduction of
09.21
deposits and reduction of corrosion in the boiler area, as well as in steam and condensate lines.
Note: Not suitable for use in the food area
Water test measuring instruments

Measuring instruments, for inspection of feed or boiler water and
condensate
09.30
Hardness testing set (overall hardness pH value sulphite 20 ml each)
09.31
Hardness inspection measuring instruments, set of two, 20 ml each
09.32
Sulphite measuring instruments (oxygen proof), 20 ml
09.33
ph-measuring instruments (carbonic acid proof), 20 ml
09.34
Iron measuring instruments (iron content proof), 20 ml
13
10 residUal and haZardOUs sUbsTance seParaTOrs
item no.
Figure (similar)
residual and hazardous substance separator of steel

residual and hazardous substance separator of steel, including
ball condensate discharge module and lock valves
10.10
throughput max. 300 kg/h
10.11
10.12
10.13
10.14

residual and hazardous substance separator of stainless steel
Residual and hazardous substance separator of stainless steel, including ball condensate discharge module and lock valves
10.20
10.21
10.22
10.23
10.24
11 sTeam disTribUTOrs
item no.

steam distributor, steel (st 37.2)
steam distributor, st 37.2, basic version, consisting of: steam supply, two
steam exits, including two steam lock valves and condensate discharge
module
11.10
Basic version: with three spigots, two valves and condensate discharge module
11.11
Any further spigot with flange connection
11.12
Any further steam exit valve
11.13
Surcharge for integrated residual- and hazardous substance separator

steam distributor of stainless steel
steam distributor of stainless steel, basic version, consisting of: steam supply, two steam exits, including two steam lock valves and condensate discharge module
11.20
Basic version: with three spigots, two valves and condensate discharge module
11.21
Any further spigot with flange connection
11.22
Any further steam exit valve
11.23
Surcharge for integrated residual and hazardous substance separator
14
Figure (similar)

12 PressUre redUcTiOn sTaTiOns
item no.
12
Figure (similar)
Pressure reduction station PrO

Pressure reduction station PrO, consisting of:
Flange connection, ball valve and dirt trap, pressure-in- and output manometer,
steam dryer with condensate discharge and pressure controller with control areas from 0.3 to 10 bar, pipe work ready for installation.
required if
constant pressure required
pressure under 6 bar
Item no.
Safety valve
Item no.
Steam filter
Item no.
Stainless steel
Item no.
Electropneumatic
pressure control
Item no.
Pressure
decoupling
to 600
12.22
12.60
12.23
12.21
12.55
PRO-II
to 1200
12.32
12.60
12.33
12.31
12.55
12.40
PRO-III
to 1800
12.42
12.60
12.43
12.41
12.55
12.50
PRO-IV
to 2300
12.52
12.60
12.53
12.51
12.55
designation
throughput
kg/h
12.20
PRO-I
12.30
Pressure reduction station with electronic control:

A pressure measuring converter measures the pressure on the vacuum side and reports it to the Jumag boiler control.
It calculates the required valve opening, controls a pneumatically driven valve and thus controls the steam flow.
compressed air must be present as auxiliary energy.
benefits as compared to pressure reduction valves controlled by own energy:
1) The vacuum can be set much more easily and more precisely.
2) Much lower wear of the valve seats by more even operation (less frequent opening and closing).
3) The desired vacuum can be freely selected and set by the operator across a much larger area.
4) The effective flow control area of the plant is much larger. This means that the area from the adjustable smallest to
the largest flow rate is larger. This gives the operator more flexibility in operation.
5) Pressure decoupling: An additional electronically regulated control valve avoids minimum leaks of the pressure
reducerin the closed condition or if no reduction or pressure on the line is demanded.
13 hEat ExchangEr, stEam-hEatED

item no.
Figure (similar)
Pipe-bundle heat exchanger

steam-heated heat exchanger, heating purposes only, pipe bundle of
stainless steel.
13.10
Technical data:
Output max. 120 kW

Steam pressure up to 13 bar and 200C
Height: 1500 mm, Width: 485 mm
incl. temperature-controlled steam control module without safety fitting

(Wrasen) steam heat exchanger
heat exchanger made of stainless steel, 1.4571, for use of energy in the
Wrasen steam, e.g. at the feed water-/ condensate collection tank
Technical data:
Output max. 25 kW and max. 40 kW

Pressure up to 8 bar and 200C
13.40
Output up to max. 25 kW
13.41
Output up to max. 40 kW
15
14 chimney sysTems
item no.
Figure (similar)
stainless steel chimney

stainless steel chimney, triple-shell with ceramic heat insulation and high
sound protection, for inside and outside assembly. basic version with 6 m or
7 m effective height (wh) with at least 0.15 mbar or 15 Pascal chimney
draft, consisting of:
Floor and wall holders and cleaning opening
Boiler connection element and 6 meter elements
Open port end
14.10
Stainless steel chimney system, wH 6 m, Di 200 mm, for DG160 and DG200
14.11
Any further 1 m-chimney element, Di 200, Da 250 mm
14.15
Stainless steel-chimney system, wH 6 m, Di 250 mm, for DG260
14.16
14.20
Stainless steel chimney system, wH 6 m, Di 300 mm, for DG360 and DG460
14.21
14.25
Stainless steel-chimney system, wH 7 m, Di300 mm, for DG560
14.26
15 Oil TanKs
item no.

double-shell plastic oil tank
Double-shell safety oil tank made of full plastic (20 years warranty), can be set up
without any additional oil collection tray (also in water-protection areas), as single
tank or oil tank battery
15.21
Double shell tank with 750 litre volume, without fittings
15.22
Double-shell tank with 1000 litre volume, without fittings
15.23
Double-shell tank with 1500 litre volume, without fittings
15.25
Tank main fittings, consisting of filing, venting and discharge line spigots and
threshold value encoder
15.26
16
Supplementary fittings for any further tank in series
Figure (similar)

16 sTeam PlanT accessOries
item no.
Figure (similar)
condensate discharge module

complete condensate discharge module, consisting of:
Locking valve, heavy design, dirt trap with fine screen, ball condensate discharge
and check valve, metallic sealing
16.20
in sleeve design, steel
16.21
in sleeve design, steel
16.22
in sleeve design, stainless steel
16.23
in sleeve design, stainless steel

accessories for steam lines
16.40
Steam valves made of GG-25 or GGG-40, in different dimensions

Ball valves, for heating water to 120 C, in different dimensions
Ball valves, for steam to 200C, in different dimensions
Dirt trap with fine screen, in different dimensions
Check valves, for sleeve or flange connection
Condensate discharge and sight glasses in different dimensions
Fittings in different models and dimensions, cast and stainless steel
steam jet device
16.70
Steam jet device made of stainless steel (1.4301), G3/4 with steel pipe 600 mm
and handle. Including nozzle set with fan, point jet or full cone nozzle.
17 services, service OUTPUTs

item no.

burner commissioning
17.20
Burner commissioning for the local situation is performed by Jumag or the burner manufacturers customer service in
your area.
instruction for plant operation
17.30
Instruction for plant operation is given by the manufacturer or dealer. Instruction will usually be together with burner
commissioning and take 4 - 5 hours.
Transport
17.40
Handover of the ordered goods can be free of charge by collection or subject to charge by transport organised
by Jumag.
Functional and safety check
17.50
In the scope of the operational safety ordinance Betriebssicherheitsverordnung; BetrSichV-, steam boilers must be inspected by a qualified person (e.g. a Jumag service technician) at intervals to be determined by the operator (Germany
only). For this, we offer our customers the corresponding function and safety check.
17
18 sTeam PlanT TyPes

item no.

multiple steam boiler plant
Jumag multiple steam boiler plants, Tv-monitoring- and approval-free
(germany).
If a steam volume in excess of 560 kg/h is required or if near-100% safety in seam
supply by redundancy is required, multiple steam plants should be chosen.
Multiple steam plants usually use a joint water supply and joint blow-off vessel.
Only several steam boilers are set up in parallel. All boiler sizes and types can be
combined freely.
The number of Jumag steam boilers in series is not limited.
In multiple steam plants, the capacity is adjusted to demand by a boiler sequence
switching mechanism.
steam outputs, e.g.:
1.120 kg/h, 2 x Jumag DG560, oil- or gas-fuelled
228 kg/h, 2 x Jumag EDI80, electrical
compact steam boiler plant

set-up of the desired or required units (steam boiler, water preparation
module, blow-off vessel, etc.) for a compact steam plant, including metal
pallet and installation material, ready for connection without units.
Dimensions as of: W 1650 x H 2285 mm x D 1970
Weight 1.5 to 2.4 t
(Dimensions and weight depending on the components installed.)
18.30
Surcharge for the setup of a compact steam facility with a Jumag steam boiler
18.31
Expansion module for multiple steam systems

container steam boiler plant
installation / assembly of the desired or required units (steam boiler, water
preparation module, blow-off vessel, pressure reduction station, etc.) into
a container steam plant ready for connection, including
container with door(s), ventilation and venting, insulated, electrically
heated, zinc-plated and painted (colour can be selected), without units
Single plant up to 560 kg/h, in a container
18.40
with dimensions L 3.0 m X W 2.5 m X H 2.6 m
18.41
Tandem plant up to 1,120 kg/h, in a container

18.42
Triple plant to 1,680 kg/h, in a container

18.43
Four-fold system up to 2240 kg/h, in the container

with dimensions L 10 m X W 2.5 m X H 2.6 m
18
Figure (similar)

19 reFerences
Cogeneration units
Heating air plants
Room and climate technology
Brewing and beverage industry
Wood and chipboard industry
Schools and university
Distilleries and wineries
Cosmetics and bottling industry
Street and sewage systems
Biotechnical operations
Foodstuffs industry
Textile treatment and refining
Concreting and gravel plants
Malt houses
Drying plants
Bakeries
Medical technology industry
Reforming technology
Chemical industry
Metal cleaning industry
Test and teaching institutions
Delicacies
Butcheries and slaughterhouses
Vulcanisation industry
Fodder producer
Dairy and cheese production
Laundries and cleaners
Catering kitchens
Mills
Wax industry
19
20 Technical data
BOILER TYPE
DG160
DG260
DG360
DG460
DG560
2 x DG560
3 x DG560
4 x DG560
Plant type
Single plant
Single plant
Single plant
Single plant
Single plant
Double plant
Triple plant
Quadruple
plant
Steam output up to
160 kg/h
260 kg/h
360 kg/h
460 kg/h
560 kg/h
1120 kg/h
1680 kg/h
2240 kg/h
Output per minute
2,6 kg/min
4,3 kg/min
6 kg/min
7,6 kg/min
9,3 kg/min
18,6 kg/min
27,9 kg/min
37,2 kg/min
Heat load up to
110 kW
175 kW
245 kW
315 kW
400 kW
800 kW
1200 kW
1600 kW
Heat output up to
105 kW
170 kW
235 kW
300 kW
380 kW
760 kW
1140 kW
1520 kW
Operating pressure
max.
13 bar
13 bar
13 bar
13 bar
13 bar
13 bar
13 bar
13 bar
Heating time
8 Minutes
8 Minutes
8 Minutes
8 Minutes
8 Minutes
8 Minutes
8 Minutes
8 Minutes
Oil throughput*
9,2 kg/h
14,6 kg/h
20,5 kg/h
26,5 kg/h
32,6 kg/h
65,2 kg/h
97,8 kg/h
130,4 kg/h
Gas throughput**
10,6 m3/h
17 m3/h
23,7 m3/h
30,5 m3/h
37,7 m3/h
75,4 m3/h
113,0 m3/h
150,7 m3/h
Gas stream
pressure
20 mbar
20 mbar
20 mbar
20 mbar
20 mbar
20 mbar
20 mbar
20 mbar
Gas connection
Exhaust mass flow
0,05 kg/s
0,08 kg/s
0,11 kg/s
0,14 kg/s
0,18 kg/s
each 0,18 kg/s
each 0,18 kg/s
each 0,18 kg/s
Exhaust spigot D
150 mm
300 mm
300 mm
300 mm
300 mm
each 300 mm
each 300 mm
each 300 mm
Chimney draft
0,15 mbar
0,15 mbar
0,15 mbar
0,15 mbar
each 0,1 mbar
each 0,1 mbar
each 0,1 mbar
each 0,1 mbar
Electr. connection
400 V/50 Hz
400 V/50 Hz
400 V/50 Hz
400 V/50 Hz
400 V/50 Hz
400 V/50 Hz
400 V/50 Hz
400 V/50 Hz
Connection value
2,4 kW
3,2 kW
3,2 kW
4,0 kW
4,0 kW
8,0 kW
12,0 kW
16,0 kW
Weight in total
580 kg
700 kg
800 kg
1200 kg
1300 kg
each 1300 kg
each 1300 kg
each 1300 kg
Boiler height B
1250 mm
1756 mm
2043 mm
2043 mm
2140 mm
2140 mm
2140 mm
2140 mm
Boiler width C
800 mm
800 mm
800 mm
930 mm
930 mm
each 930 mm
each 930 mm
each 930 mm
Boiler depth D
1450 mm
1620 mm
1620 mm
1750 mm
1750 mm
each 1750 mm
each 1750 mm
each 1750 mm
Introduction height A
1250 mm
1363 mm
1563 mm
1563 mm
1563 mm
1563 mm
1563 mm
1563 mm
Introduction width C
690 mm
800 mm
800 mm
930 mm
930 mm
930 mm
930 mm
930 mm
Introduction depth I
690 mm
800 mm
800 mm
930 mm
930 mm
930 mm
930 mm
930 mm
Exhaust spigot H
795 mm
1438 mm
1438 mm
1438 mm
1438 mm
1438 mm
1438 mm
1438 mm
The data indicated apply in connection with the exhaust economiser and a feed water temperature of
95C and 6 bar working pressure.
20
*Oil-EL: Hu = 11.86 kWh/kg

** Natural gas: Hu = 10.35 kWh/m3n

20 Technical daTa
DIMENSIONS
MINIMUM DISTANCES
* Height can be reduced by up to 100 mm on

request. Forklift transport will then be limited
CONNECTIONS
steam valve:
Flange DIN 2633 DN 20
(except DG460 and DG560: DN 25)
safety valve
Flange DIN 2633 DN 25
(except DG460 and DG560: DN 32)
Alternative:
Flue system connecting
Feed pump
piece left, right or top
1 inner thread
(without angle)
blow-off pipe
3/4 inner thread
For more information, see www.jumag.de

www.jumag.de
Online configuration
Maintenance and repair
Mobile burner service
Used and leased devices
Delivery and payment conditions... and more
All information are for orientation in product selection.

Changes due to technical developments are possible at any time. Product illustrations may deviate from the original.
21
21 FLoW chart, ExamPLE
12.x
11.x
07.30
09.2x
04.15
01.x
22
14.x

legende
11.x
Item or
item group
Ball valve
Dirt trap
Free-flow valve
Safety valve
13.9
Controlled valve
16.2x
Pipe separator
16.2x
13.1
Steam dryer
Condensate discharge
16.2x
Water volume counter
Sewage
06.1
Bellows valve
Water return flushing filter
Pressure controller
Check valve
07.1x
05.x
08.x
Manometer
Venting (perform separately)
Sampling site
Vacuum breaker
23
A special class
JUmag
sTeam bOiler
sTeam bOiler
WaTer PreParaTiOn
cOndensaTe cOllecTiOn TanK
sTainless sTeel chimney
sTeam PlanT accessOries
Jumag dampferzeuger gmbh

Badener Strae 8
69493 Hirschberg
Phone
Fax
E-Mail
+49 (0) 6201 - 84603-0

+49 (0) 6201 - 84603-15
info@jumag.de
www.jumag.de
EN-08/2013

Jumag Gesamtkatalog en

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A class of its own

01 Oil Or gas Fired sTeam bOiler

A class of its own

oil or gas fired

THE STEAM BOILER

robust and low-maintenance

A CLASS OF ITS OWN JUMAG STEAM BOILER

Oil or gas fired steam boiler

Electric steam boiler

Steam boiler equipment

Depending on the water level in the vaporisation system the

Oil and gas boiler accessories

In the economiser, the counter-flow additionally transfers heat

(exhaust heat exchanger)

Blow-down- /pressure relief

vessels and accessories

Raw water input module

Infeed water tanks and

Dosage pump, solutions and

Residual and hazardous

specifications oil or gas fired boiler

Pressure reduction stations

Steam plant accessories

Steam plant types

01 edi elecTric sTeam bOiler

EDI the convincing electric

Boiler and components made of stainless steel

THE STEAM BOILER

A CLASS OF ITS OWN JUMAG STEAM BOILER

MULTIPLE STEAM SYSTEMS

Demand-dependent activation and deactivation

Approval- and monitoring-free in many countries

Flexible and simple

Full use of the JUMAG accessories range is possible

Low space requirements due to compact build

Rolls for simple transport or frequent relocation

OIL OR GAS FIRED

Highly efficient oil or gas fired

Operating pressure up to 12.5 bar, working pressure up to 12 bar

02 stEam BoiLEr EQuiPmEnt (controL)

designation and short description

work under low pressure over night)

automatic blow-down device

ball valve with electrical actuator drive 230V/50Hz

additional signals / contacts

Boiler in operation, potential-free

System control by external steam pressure indication

remote diagnosis and maintenance

Preparation of PLC-control for connection to a superordinated building control

tion) (Scope of supply without GSM-card)

A CLASS OF ITS OWN JUMAG STEAM BOILER

Designation and short description

Weishaupt oil fan burner, type WL

Two-stage oil-powered Weishaupt fan burner, incl. boiler-side control and

boiler-side control and gas control route

Surcharge for modulating design (DG160 to DG560)

Designs WG10 to WG40 for Jumag DG160 to DG560

Gas pressure limiter (country-specific)

Pressure limiter B50, required amongst others in the following countries:

Automatic fuel switching WGL30 (DG260 to DG460)

Automatic fuel switching WGL40 (DG560)

Burner conversion to continuous ventilation, including time-controlled

Gas volume meter module for 25 m gas throughput