Professional Documents
Culture Documents
Embedment Relaxation
:KHQQHZVWXGVDQGQXWVDUHUVWWLJKWHQHGERWKWKHVWXG
DQGQXWWKUHDGVDQGWKHMRLQWFRQWDFWVXUIDFHVFRQWDFWHDFK
RWKHURQO\RQPLFURVFRSLFKLJKVSRWV7KHVHKLJKVSRWVZLOOEH
JURVVO\RYHUORDGHGZHOOEH\RQGWKHLU\LHOGSRLQW7KHUHIRUH
SODVWLFRZZLOOFRQWLQXHXQWLOWKHFRQWDFWDUHDLQFUHDVHV
VXIFLHQWO\WRVWDELOL]HRUVWRSWKH\LHOGLQJSURFHVVUHOD[LQJ
WKHORDGRQWKHEROW7KLVFDQDFFRXQWIRUDVPXFKDV
ORVVLQLQLWLDOSUHORDG5HWLJKWHQLQJWKHSDUWVFDQSDUWLDOO\
FRPSHQVDWHIRUWKLVW\SHRIUHOD[DWLRQ(PEHGPHQWUHOD[DWLRQ
LVYLUWXDOO\XQDYRLGDEOHDQGFDQQRWEHSUHYHQWHGEXW\RXFDQ
FRPSHQVDWHIRULW
Gasket Creep
0RVWJDVNHWVDUHPDGHRISODVWLFRUVHPLSODVWLFPDWHULDOV7KH\
PXVWGHIRUPWRGRWKHMRELQWHQGHG/LNHDQ\SODVWLFPDWHULDO
WKH\ZLOOFUHHSDQGRZZKHQUVWVXEMHFWHGWRKLJKVXUIDFH
ORDGV0RVWRIWKHJDVNHWVXVHGWRGD\LQKLJKWHPSHUDWXUHDQG
KLJKSUHVVXUHDSSOLFDWLRQVKDYHUHDVRQDEOHORDGLQJFXUYHV
DQGIDLUO\VWHHSXQORDGLQJFXUYHV)LJXUH%HFDXVHRIWKLV
HYHQWKHVOLJKWHVWORVVLQORDGFDQFDXVHDMRLQWWRIDOOEHORZ
WKHPLQLPXPVHDOSUHVVXUH/LNHHPEHGPHQWUHOD[DWLRQJDVNHW
FUHHSLVXQDYRLGDEOH
Figure 1
)LJXUH:KHQWKHSUHORDGWHQVLRQIDOOVEHORZDFULWLFDO
YDOXHWKHUHOD[DWLRQUDWHLQFUHDVHVDQGWKHQXWPD\HYHQ
URWDWHDQGIXUWKHUORRVHQWKHMRLQW
Figure 2
)LJXUHLOOXVWUDWHVWKHHIIHFWRQWKHXQORDGLQJRIDJDVNHWHG
DQJHMRLQWXVLQJ%HOOHYLOOHVSULQJV6RORQ)ODQJH:DVKHUV
FRPSHQVDWHIRUWKHJDVNHWUHOD[DWLRQVXIFLHQWO\WRPDLQWDLQ
WKHMRLQWFRPSUHVVLRQZHOODERYHWKHPLQLPXPVHDOSUHVVXUH
Bolt Creep
%ROWHGDQJHMRLQWVLQKLJKWHPSHUDWXUHVHUYLFHZLOOKDYHD
UHGXFWLRQLQWHQVLRQGXHWRDUHGXFWLRQRIWKH<RXQJV0RGXOXV
DQGZLOOUHOD[ZLWKWLPH7KLVLVLQDGGLWLRQWRWKHLQLWLDO
HPEHGPHQWDQGJDVNHWUHOD[DWLRQ)LJXUHLOOXVWUDWHVWKLV
UHGXFWLRQLQEROWWHQVLRQDWKRXUVYHUVXVWKHEROW
RSHUDWLQJWHPSHUDWXUHV
Figure 3
Vibration
9LEUDWLRQFDQDOVREHDIDFWRUFDXVLQJDQJHMRLQWVWROHDN
/RRVHQLQJGXHWRYLEUDWLRQVWDUWVDWDYHU\ORZUDWHDQGD
YHU\JUDGXDOUHOD[DWLRQIURPWKHRULJLQDOSUHORDG
Figure 4
Elastic Interactions
*DVNHWHGEROWHGMRLQWVVKRXOGEHSDWWHUQWLJKWHQHGLQVWDJHV
,UUHJXODUWLJKWHQLQJRUORDGLQJFDQGLVWRUWDQGGDPDJHWKH
DQJHDQGJDVNHW,QWKHRU\RQHVKRXOGWLJKWHQDOOEROWV
VLPXOWDQHRXVO\7KLVLVYHU\GLIFXOWWRGRLQSUDFWLFH7KHUHIRUH
DPRUH
Tightening Bolt
SUDFWLFDO
Will Loosen Bolt
A
SURFHGXUH
B
or
LVWRWLJKWHQ C
DOOWKHVWXG
EROWVLQ
VWDJHV7KLV
LVXVXDOO\
GRQHE\XVLQJDFURVVSDWWHUQVHTXHQFHDURXQGWKHEROW
SDWWHUQ7KHUVWSDVVLVWLJKWHQHGWRDSSUR[LPDWHO\RI
WKHQDOGHVLUHGSUHORDG7KHVHFRQGSDVVLVGRQHXVLQJ
RIWKHQDOSUHORDGDQGWKHVDPHEROWLQJVHTXHQFH7KHWKLUG
SDVVLVGRQHXVLQJRIWKHQDOSUHORDGDJDLQXVLQJWKH
VDPHVHTXHQFH
(ODVWLF,QWHUDFWLRQLVDSKHQRPHQRQZKLFKRFFXUVEHWZHHQ
EROWVDQGMRLQWPHPEHUVDVDJURXSRIEROWVDUHWLJKWHQHG
:KHQWKHUVWEROWLQDMRLQWLVWLJKWHQHGWKHEROWLVVWUHWFKHG
DQGWKHMRLQWLVSDUWLDOO\FRPSUHVVHG:KHQDQDGMDFHQWEROW
LVWLJKWHQHGWKHMRLQWLQWKHYLFLQLW\RIWKHUVWEROWLVIXUWKHU
FRPSUHVVHG7KLVDOORZVWKHUVWEROWWRUHOD[(YHQLID
SHUIHFWLQLWLDOSUHORDGKDGEHHQDFKLHYHGRQWKHVHEROWVRQO\
WKHVHFRQGEROWZRXOGKDYHWKDWSUHORDG7KHVHORDGORVVHV
GHSHQGLQJRQWKHVWLIIQHVVRIWKHMRLQWPD\EHWRRI
WKHRULJLQDOEROWWHQVLRQ-XVWWKHWLJKWHQLQJRIWKHVHFRQGEROW
HOLPLQDWHVVRPHRIWKHSUHORDGRIWKHUVWEROW7KHDPRXQWRI
WKHHODVWLFLQWHUDFWLRQGHSHQGVRQWKHVL]HRIWKHMRLQWWKHW\SH
RIJDVNHWXVHGWKHGLVWDQFHEHWZHHQEROWVDQGWKHVWLIIQHVV
RIWKHPHPEHUV)LJXUHVKRZVWKHUHOD[DWLRQRIDVLQJOHEROW
XVLQJWKLVSURFHGXUH
Figure 7
Figure 5
,QWKHHYHQWDOOVWXGVDUHWLJKWHQHGVLPXOWDQHRXVO\
UHOD[DWLRQFDQDQGZLOORFFXUDIWHUWKHQDOWLJKWHQLQJ7KLV
LVVKRZQLQ)LJXUH
)LJXUHLVDSORWRIWKHUHVLGXDOSUHORDGRIDDQJHZLWK
LQFKEROWV7KHEROWVZHUHWRUTXHGXVLQJWKHPHWKRG
SUHYLRXVO\PHQWLRQHG0HDVXUHPHQWVZHUHWDNHQDIWHUHDFK
SDVV7KHVDZWRRWKSDWWHUQLVWKHUHVXOWRIUHOD[DWLRQDQG
HODVWLFLQWHUDFWLRQEHWZHHQWKHEROWV7KLVVDZWRRWKSDWWHUQ
UHPDLQHGHYHQDIWHUIRXUDGGLWLRQDOFORFNZLVHSDVVHVDWD
WRUTXHRIIWOEV
Figure 8
Figure 6
$QRWKHUSUREOHPWKDWRFFXUVZKHQWLJKWHQLQJEROWHG
JDVNHWHGMRLQWVLVWKHLQFRQVLVWHQWSUHORDGEHWZHHQDOOWKH
EROWV7KLVLVWKRXJKWWRRFFXUEHFDXVHRIEROWUHOD[DWLRQDQG
HODVWLFLQWHUDFWLRQ7KLVLQFRQVLVWHQF\RUVFDWWHUVHHPVWREH
DFRPPRQSUREOHPZLWKMRLQWVWKDWDUHWLJKWHQHGXVLQJ
WRUTXHFRQWURO
)LJXUHVKRZVDQDGGLWLRQDOSORWRIWKLVVDPHDQJHZLWK
6RORQ)ODQJH:DVKHUV%HOOHYLOOHVSULQJVDGGHGWRHDFK
EROW7KHDGGLWLRQRIWKHVHUHGXFHVWKHSUHORDGVFDWWHUDQG
QHDUO\HOLPLQDWHVWKHVDZWRRWKEROWWHQVLRQSDWWHUQ
7KLVLQFUHDVHVWKHWHQVLRQLQWKHEROWVDQGLQFUHDVHVWKHORDG
RQWKHJDVNHW7KHH[WUDORDGRQWKHJDVNHWFRPSUHVVHVLW
PRUHWKDQLWZDVGXULQJDVVHPEO\ZKLFKRFFXUUHGDWDPELHQW
WHPSHUDWXUHV,IWKHV\VWHPF\FOHVDQGWKHMRLQWFRROVGRZQWKH
MRLQWPHPEHUVZLOOUHWXUQWRWKHLURULJLQDOWKLFNQHVV6LQFHWKH
JDVNHWZDVIXUWKHUFRPSUHVVHGDQGLWLVQRWIXOO\HODVWLFLW
FDQQRWUHWXUQWRLWVLQLWLDOFRPSUHVVHGWKLFNQHVV7KLVDOORZVWKH
EROWWRUHOD[DQGVRPHRIWKHLQLWLDOEROWORDGLVORVW,IWKLVKHDWLQJ
DQGFRROLQJUHSHDWVHQRXJKWLPHVLWFDQUHGXFHWKHLQLWLDOEROW
ORDGDQGJDVNHWORDGWRDSRLQWWKDWWKHDQJHZLOOOHDN6RORQ
)ODQJH:DVKHUVFDQEHXVHGWRHOLPLQDWHWKHHIIHFWVRIGLIIHU
HQWLDOWKHUPDOH[SDQVLRQ7KHPRYHPHQWLQWKHMRLQWLVWDNHQXS
E\WKHPRYHPHQWRIWKHDQJHZDVKHUDQGWKHORDGRQWKHEROW
DQGJDVNHWZLOOVWLOOEHDERYHLWVPLQLPXPVHDOSUHVVXUH$Q
DGGLWLRQDOEHQHWRIXVLQJ6RORQ)ODQJH:DVKHUVLVWKDWWKH\
PD\QRWQHHGWREHUHWRUTXHGDIWHUWKHV\VWHPKDVFRPHXS
WRRSHUDWLQJWHPSHUDWXUH$OVRVRPHDQJHVFDQQRZEH
LQVXODWHGWKDWFRXOGQRWSUHYLRXVO\EHLQVXODWHG
Summary
*DVNHWHGMRLQWVPD\OHDNGXHWRDYDULHW\RIUHDVRQV2QH
RIWKHPRVWSUHYDOHQWFDXVHVLVGXHWRDORVVRIEROWSUHORDG
7KHUHDUHPDQ\
Solon Flange Washers... maintain a
PHWKRGVXVHGWR
tight, leak free joint.
FRPSHQVDWHIRUWKH
YDULRXVIDFWRUVZRUNLQJWRUHGXFHWKHLQLWLDOEROWORDGDQGJDVNHW
ORDGRQDEROWHGMRLQW6RPHDUHEHWWHUWKDQRWKHUVEXWQRQH
RIWKHPGRPXFKWRPDLQWDLQWKHORDGVQHHGHGWRSUHYHQWWKH
MRLQWIURPOHDNLQJRQFHWKHV\VWHPLVLQRSHUDWLRQDQGF\FOLQJ
IRUDQ\DPRXQWRIWLPH6RORQ)ODQJH:DVKHUVDUHFRQVWDQWO\
ZRUNLQJWRPDLQWDLQDWLJKWOHDNIUHHMRLQW7KH\GRWKLVE\
LQFUHDVLQJWKHHODVWLFLW\RIWKHEROWLQJV\VWHPRIWHQE\DIDFWRU
RIWR:KHQFRQVLGHULQJWKHDOWHUQDWLYHVWKHXVHRI6RORQ
)ODQJH:DVKHUVLVWKHPRVWHFRQRPLFDOPHWKRGWRUHGXFH
EROWHGDQJHMRLQWOHDNVWKXVUHGXFLQJIXJLWLYHHPLVVLRQV
George Davet, BSME is Vice President and Chief Engineer for Solon Manufacturing Co., a manufacturer of
Belleville Springs and Industrial Controls in Chardon, Ohio. George has written and published numerous articles
on the application of Belleville Springs. He can be reached at gdavet@solonmfg.com or 800-323-9717. For
technical papers, visit www.solonmfg.com.
References
%LFNIRUG-$Q,QWURGXFWLRQWRWKH'HVLJQDQG%HKDYLRURI%ROWHG-RLQWV
%LFNIRUG-8OWUDVRQLF&RQWURORI%ROW/RDG5D\PRQG(QJLQHHULQJ,QF
%LFNIRUG-%ROWHG-RLQWV:KLFK/HDN7KH'LVWULEXWRUV/LQN
%LFNIRUG-7KDW,QLWLDO3UHORDG:KDW+DSSHQV7R,W"0HFKDQLFDO(QJLQHHULQJ
%LFNIRUG-%ROW7RUTXH*HWWLQJLW5LJKW0DFKLQH'HVLJQ
:LQWHU-5RQDOG*DVNHW6HOHFWLRQ$)ORZFKDUW$SSURDFK
3D\QH-LP%ROWHG-RLQW,PSURYHPHQW7KURXJK*DVNHW3HUIRUPDQFH7HVWV135$&RQIHUHQFH
$600HWDOV+DQGERRN9RO3URSHUWLHVDQG6HOHFWLRQVRI0DWHULDOV
)HGHUDO&OHDQ$LU$FW$PHQGPHQWV)&&$7LWOH+D]DUGRXV$LU3ROOXWDQWV
:&2IIXWW3(/LYHORDGLQJRI)ODQJH-RLQWVWR3UHYHQW/HDNVDQG)XJLWLYH(PLVVLRQV
)RXQGHGLQ6RORQ0DQXIDFWXULQJ&RPSDQ\HQJLQHHUVDQGPDQXIDFWXUHV6RORQ%HOOHYLOOH6SULQJVDQG,QGXVWULDO3UHVVXUH
&RQWUROVIRUDYDULHW\RILQGXVWULHVZRUOGZLGH6RXQGHQJLQHHULQJUHVXOWLQJLQSUDFWLFDODQVZHUVLVWKHEDVLVXSRQZKLFK6RORQ
GHVLJQVDQGPDQXIDFWXUHVDOORILWVSURGXFWV
6RORQV%HOOHYLOOH6SULQJ'LYLVLRQFDUULHVDZLGHUDQJHRI%HOOHYLOOHVSULQJVDQGDQJHZDVKHUVLQDYDULHW\RIPDWHULDOVDQGFRDWLQJV
IRUXVHLQDSSOLFDWLRQVZKHUHKLJKVSULQJORDGVDUHUHTXLUHGLQDYHU\VPDOOVSDFH6RORQV,QGXVWULDO&RQWUROV'LYLVLRQFDUULHVD
FRPSOHWHOLQHRIVWDQGDUGDQGFXVWRPHQJLQHHUHGSUHVVXUHFRQWUROVVXFKDVYDFXXPGLIIHUHQWLDOK\GUDXOLFEHOORZVDFWXDWHG
GLDSKUDJPDFWXDWHGSLVWRQDFWXDWHGH[SORVLRQSURRIJDXJHLQGLFDWLQJDQGWHPSHUDWXUHFRPSHQVDWHG
)RUPRUHLQIRUPDWLRQWHFKQLFDOSDSHUVDQGVSHFLFDWLRQVYLVLWRXUZHEVLWHDWZZZVRORQPIJFRP
www.solonmfg.com
WPJointLeaks 07