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Four Laning of Hospet - Chitradurg Section of NH-13 (New NH-50) from Km 299+000 to Km 418+750 in the state of K

(NHDP) Phase III on DBFOT (Toll ) basis.

Client
Independent Engineer
Concessionaire
EPC Contractor

: NATIONAL HIGHWAYS AUTHORITY OF INDIA


:
: HAMPI EXPRESSWAYS PRIVATE LIMITED
: LARSEN & TOUBRO LIMITED
FLAKINESS &ELONGATION INDEX
(IS:2386(P1)

Description of Material

Lab Ref. No.

Source / Location

Date of Sampling
Date of Testing
Sampled by
Tested by
Wt. of
Wt. Passing
Wt. Retained on
Aggregate
Flakiness gauge, Flakiness gauge, gm
Retained, gm
gm (B)
(A-B)
(A)

Passing IS Sieve

Retained IS
Sieve mm

63.0

50.0

50.0

40.0

40.0

31.5

31.5

25.0

25.0

20.0

799

103

20.0

16.0

654

82

16.0

12.5

262

68

12.5

10.0

250

46

10.0

6.3

130

28

2095

327

Total

Flakiness Index

Column 4
Column 3

X 100

Elongation Index

Column 6
Column 5

X 100

FI + EI

Specification Limit

Max.

EPC Contractor Representative


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Date

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Format NO: HCRP/T/17

9+000 to Km 418+750 in the state of Karnataka under National Highways Development Project
e III on DBFOT (Toll ) basis.

&ELONGATION INDEX

Wt. Retained on
Elongation gauge
gm

15.61

Remarks

Independent Engineer Representative


Name
:

Sign
Date

:
:

Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the sta
under National Highways Development Project (NHDP) Phase III on DBFOT(Toll)basis.
Client

: National Highway Authority of India

Independent Engineer

Concessionaire

: Hampi Expressways Privvate Limited

EPC Contractor

: Larsen & Toubro Limited

SIEVE ANALYSIS OF COARSE AGGREGATES

Test Method : IS 383


Location

Bellary

Date of Sampling

Source

SMPL Crusher

Date of Testing

Proposed Use

Concrete Works

Size of Aggregate

20 mm

Sieve Size(mm)

Wt. Retained gms)

% Retained

Cum %Retained

% Passing

40.00

0.00

0.00

100.00

20.00

261

2.61

2.61

97.39

10.00

8670

86.70

89.31

10.69

4.75

859

8.59

97.90

2.10

Sample No.

Sample No.

Total weight (gms):

Total weight (gms):

40.00

0.00

0.00

100.00

20.00

154

2.57

2.57

97.43

10.00

5103

85.05

87.62

12.38

4.75

609

10.15

97.77

2.23

Sample No.

Total weight (gms):

40.00

0.00

0.00

100.00

20.00

1055

8.27

8.27

91.73

10.00

11005

86.28

94.55

5.45

4.75

650

5.10

99.65

0.35

EPC Contractors Rep

Concessionarie Rep

IE Representative

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Date :

w NH-50)from Km 299+000 to Km 418+750 in the state of Karnataka


nt Project (NHDP) Phase III on DBFOT(Toll)basis.

Method : IS 383
08.02.16
08.02.16
20 mm

10000
Remarks

6000

12755

Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the state of K
National Highways Development Project (NHDP) Phase III on DBFOT(Toll)basis.
Client

: National Highway Authority of India

Independent Engineer

Concessionaire

: Hampi Expressways Privvate Limited

EPC Contractor

: Larsen & Toubro Limited

SIEVE ANALYSIS OF COARSE AGGREGATES

Test Method : IS 383


Location

Bellary

Date of Sampling

08.02.16

Source

SMPL,Crusher

Date of Testing

08.02.16

Proposed Use

Concrete Works

Size of Aggregate

10 mm aggregates

10 MM

Sieve Size(mm)

Wt. Retained (gms)

% Retained

Cum %Retained

% Passing

12.50

0.00

100.00

10.00

459

4.59

4.59

95.41

4.75

8480

84.8

89.39

10.61

2.36

760

7.6

96.99

3.01

Sample No.

Sample No.

Total weight (gms):

Total weight (gms):

12.50

0.00

0.00

100.00

10.00

234

2.60

2.60

97.40

4.75

7907

87.86

90.46

9.54

2.36

589

6.54

97.00

3.00

Sample No.

Total weight (gms):

12.50

0.00

0.00

100.00

10.00

215

2.88

2.88

97.12

4.75

6525

87.51

90.40

9.60

2.36

545

7.31

97.71

2.29

EPC Contractors Rep

Concessionarie Rep

IE Representative

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Name :

Name :

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Date :

Date :

Date :

H-50)from Km 299+000 to Km 418+750 in the state of Karnataka under


oject (NHDP) Phase III on DBFOT(Toll)basis.

Method : IS 383

10000
Remarks

9000

7456

Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the state of Ka
Highways Development Project (NHDP) Phase III on DBFOT(Toll)basis.

Client

: National Highway Authority of India

Independent Engineer

Concessionaire

: Hampi Expressways Privvate Limited

EPC Contractor
: Larsen & Toubro Limited
SIEVE ANALYSIS OF FINE AGGREGATES
Location

Bellary

Date of Sampling

Source

SMPL Crusher

Date of Testing

Proposed Use

Concrete Works

Types of Aggregate

Sample No.

Total weight (gms)

Sieve Size(mm)

Wt. Retained (gms)

% Retained

Cum % Retained

10.00

0.0

0.0

0.00

4.75

5.0

1.0

1.0

2.36

45.0

9.0

10.0

1.18

59.0

11.8

21.8

0.600

128.0

25.6

47.4

0.300

135.0

27.0

74.4

0.150

45.0

9.0

83.4

0.075

23.0

4.6

88.0

Sample No.

Total weight (gms)

10.00

0.0

0.0

0.00

4.75

12.0

1.2

1.2

2.36

84.0

8.4

9.6

1.18

165.0

16.5

26.1

0.600

250.0

25.0

51.1

0.300

235.0

23.5

74.6

0.150

68.0

6.8

81.4

0.075

75.0

7.5

88.9

Sample No.

Total weight (gms)

10.00

0.0

0.0

0.00

4.75

8.0

1.1

1.1

2.36

63.0

8.4

9.5

1.18

140.0

18.7

28.1

0.600

158.0

21.1

49.2

0.300

180.0

24.0

73.2

0.150

58.0

7.7

80.9

0.075

45.0

6.0

86.9

EPC Contractors Representative

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Date :

0 to Km 418+750 in the state of Karnataka under National


II on DBFOT(Toll)basis.

mpling

12.02.16

ting

12.02.16

gregate

M Sand
Total weight (gms): 500

Cum % Passing
100.00
99.00
90.00
78.20
52.60
25.60
16.60
12.00
Total weight (gms): 1000

100.00
98.80
90.40
73.90
48.90
25.40
18.60
11.10
Total weight (gms): 750

100.00
98.93
90.53
71.87
50.80

Remarks

26.80
19.07
13.07
IE Representative
Name :
Sign:
Date :

652.0

750

98.0

Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the state of K
National Highways Development Project (NHDP) Phase III on DBFOT(Toll)basis.
Client

: National Highway Authority of India

Independent Engineer

Concessionaire

: Hampi Expressways Privvate Limited

EPC Contractor
: Larsen & Toubro Limited
SIEVE ANALYSIS OF FINE AGGREGATES
Location

Bellary

Date of Sampling

Source

SMPL Crusher

Date of Testing

Proposed Use

Concrete Works

Types of Aggregate

Sample No.

Total weight (gms):

Sieve Size(mm)

Wt. Retained (gms)

% Retained

Cum % Retained

Cum % Passing

10.00

0.0

0.0

0.00

100.00

4.75

31.0

6.2

6.2

93.80

2.36

32.0

6.4

12.6

87.40

1.18

35.0

7.0

19.6

80.40

0.600

163.0

32.6

52.2

47.80

0.300

101.0

20.2

72.4

27.60

0.150

109.0

21.8

94.2

5.80

Sample No.

Total weight (gms):

10.00

0.0

0.0

0.00

100.00

4.75

25.0

5.0

5.0

95.00

2.36

36.0

7.2

12.2

87.80

1.18

37.0

7.4

19.6

80.40

0.600

172.0

34.4

54.0

46.00

0.300

105.0

21.0

75.0

25.00

0.150

109.0

21.8

96.8

3.20

Sample No.

Total weight (gms):

10.00

0.0

0.0

0.00

100.00

4.75

33.0

6.6

6.6

93.40

2.36

45.0

9.0

15.6

84.40

1.18

42.0

8.4

24.0

76.00

0.600

158.0

31.6

55.6

44.40

0.300

97.0

19.4

75.0

25.00

0.150

98.0

19.6

94.6

5.40

EPC Contractors Representative

Concessionarie Representative

IE Representative

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Name :

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Date :

Date :

Date :

NH-50)from Km 299+000 to Km 418+750 in the state of Karnataka under


Project (NHDP) Phase III on DBFOT(Toll)basis.

13.02.16
13.02.16
R Sand
500
Remarks

500

500

Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the state o
National Highways Development Project (NHDP) Phase III on DBFOT(Toll)basis.
Client

: National Highway Authority of India

Independent Engineer

Concessionaire

: Hampi Expressways Privvate Limited

EPC Contractor

: Larsen & Toubro Limited

AVERAGE INDIVIDUAL GRADATION FOR CONCRETE


20 mm Aggregates
IS Sieve (mm)

Sample - 1

Sample - 2

Sample - 3

40.00

100.00

100.00

100.00

20.00

97.39

97.43

91.73

10.00

10.69

12.38

5.45

4.75

2.10

2.23

0.35

10 mm Aggregates
IS Sieve (mm)

Sample - 1

Sample - 2

Sample - 3

12.50

100.00

100.00

100.00

10.00

95.41

97.40

97.12

4.75

10.61

9.54

9.60

2.36

3.01

3.00

2.29

Fine Aggregates (M Sand)


IS Sieve (mm)

Sample - 1

Sample - 2

Sample - 3

10.00

100.00

100.00

100.00

4.75

99.00

98.80

98.93

2.36

90.00

90.40

90.53

1.18

78.20

73.90

71.87

0.600

52.60

48.90

50.80

0.300

25.60

25.40

26.80

0.150

16.60

18.60

19.07

Fine Aggregates (R Sand)


IS Sieve (mm)

Sample - 1

Sample - 2

Sample - 3

10.00

100.00

100.00

100.00

4.75

93.80

95.00

93.40

2.36

87.40

87.80

84.40

1.18

80.40

80.40

76.00

0.600

47.80

46.00

44.40

0.300

27.60

25.00

25.00

0.150

5.80

3.20

5.40

EPC Contractors Representative

Concessionarie Representative

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New NH-50)from Km 299+000 to Km 418+750 in the state of Karnataka under


ment Project (NHDP) Phase III on DBFOT(Toll)basis.

IDUAL GRADATION FOR CONCRETE


20 mm Aggregates
Average
100.00
95.52
9.51
1.56

10 mm Aggregates
Average
100.00
96.64
9.92
2.77

ne Aggregates (M Sand)
Average
100.00
98.91
90.31
74.66
50.77
25.93
18.09

ne Aggregates (R Sand)
Average
100.00
94.07
86.53
78.93
46.07
25.87
4.80

IE Representative
Name :

Sign:

Date :

Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the state o
National Highways Development Project (NHDP) Phase III on DBFOT(Toll)basis.
Client

: National Highway Authority of India

Independent Engineer

Concessionaire

: Hampi Expressways Privvate Limited

EPC Contractor

: Larsen & Toubro Limited

BLENDING OF COARSE AGGREGATES


Test Method : IS :383 Table-2
IS Sieve (mm)

20 mm

10 mm

40.00

100.00

100.0

20.00

95.52

100.0

10.00

9.51

96.64

4.75

1.56

9.92

Blending Proportion in %

IS Sieve (mm)

Achieved Gradation

60

40

100

40.00

60.00

40.00

100.00

20.00

57.31

40.00

97.31

10.00

5.70

38.66

44.36

4.75

0.94

3.97

4.90

COARSE AGGREGATE BLENDING

110
100
90
80
70
% of Passing
60
50
40
30
20
10
0
1.00

10.00
IS Sieve in mm
Lower Limit.

Upper Limits

Centre Limit

Remarks :

EPC Contractors Representative

Concessionarie Representative

Name :

Name :

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Achiev ed L

Date :

Date :

Km 299+000 to Km 418+750 in the state of Karnataka under


DP) Phase III on DBFOT(Toll)basis.

AGGREGATES

83 Table-2

Specification Limit
100

100.0

100.0

100.0

95-100

95.0

100.0

97.5

25 - 55

25.0

55.0

40.0

0 - 10

0.0

10.0

5.0

GATE BLENDING

100.00

m
Centre Limit

Achiev ed Limit

IE Representative
Name :

Sign:

Date :

Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the stat
National Highways Development Project (NHDP) Phase III on DBFOT(Toll)basis.
Client

: National Highway Authority of India

Independent Engineer

Concessionaire

: Hampi Expressways Privvate Limited

EPC Contractor

: Larsen & Toubro Limited

BLENDING OF FINE AGGREGATES


Test Method : IS :383 Table-2
IS Sieve (mm)

M Sand

R Sand

10.00

100.00

100.00

4.75

98.91

94.07

2.36

90.31

86.53

1.18

74.66

78.93

0.600

50.77

46.07

0.300

25.93

25.87

0.150

18.09

4.80

IS Sieve (mm)

Blending Proportion in %
70

30

10.00

70.00

30.00

4.75

69.24

28.22

2.36

63.22

25.96

1.18

52.26

23.68

0.600

35.54

13.82

0.300

18.15

7.76

0.150

12.66

1.44

FINE AGGREGATE BLENDING

110
100
90
80
70
% of Passing
60
50
40
30
20
10
0
0.01

0.10

1.00

10.00

60
50
40
30
20
10
0
0.01

0.10

1.00

10.00

IS Sieve in mm
Lower Limit.

Upper Limits

Centre Limit

EPC Contractors Representative

Concessionarie Representative

Name :

Name :

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Date :

Date :

Achiev

m Km 299+000 to Km 418+750 in the state of Karnataka under


HDP) Phase III on DBFOT(Toll)basis.

AGGREGATES

:383 Table-2

Achieved Gradation

Specification Limit

100
100.00

100

97.46

90-100

89.18

75-100

75.94

55-90

49.36

35-59

25.91

8-30

14.10

0-20

TE BLENDING

10.00

100.00

10.00

100.00

mm
Centre Limit

presentative

Achiev ed Limit

IE Representative
Name :

Sign:
Date :

Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the state of
Karnataka under National Highways Development Project (NHDP) Phase III on DBFOT(Toll)basis.
Client

: National Highway Authority of India

Independent Engineer

Concessionaire

: Hampi Expressways Privvate Limited

EPC Contractor

: Larsen & Toubro Limited


BLENDING OF COARSE & FINE AGGREGATES (ALL IN AGG)
Test Method : IS :383 Table-2

IS Sieve (mm)

C Agg

F Agg

40.00

100.00

100.0

20.00

97.31

100.0

4.75

4.90

97.46

0.600

0.00

49.36

0.150

0.00

14.10

IS Sieve (mm)

Blending Proportion in %

Achieved Gradation

Specification Limit

60

40

100

40.00

60.00

40.00

100.00

100

20.00

58.39

40.00

98.39

95-100

4.75

2.94

38.98

41.93

30-50

0.600

0.00

19.74

19.74

10-35

0.150

0.00

5.64

5.64

0-6

ALL IN AGGREGATE BLENDING

110
100
90
80
70
% of Passing
60
50
40
30
20
10
0
0.10

1.00
Lower Limit.

IS Sieve in mm

Upper Limits

10.00
Centre Limit

100.00
Achiev ed Limit

Remarks :

EPC Contractors Representative

Concessionarie Representative

IE Representative

Name :

Name :

Name :

Sign:

Sign:

Sign:

Date :

Date :

Date :

Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the
Development Project (NHDP) Phase III on DBFOT(Toll)basis
Client

: National Highway Authority of India

Independent Engineer

Concessionaire

: Hampi Expressways Privvate Limite

EPC Contractor

: Larsen & Toubro Limited


CONCRETE MIX DESIGN (As per IS : 10262 - 2009)
M100 RCC

Trial Mix No.

15
1. Grade of Concrete

10

2. Characteristic Strength @ 28 days

10

Mpa

3. Target Mean Strength

24

Mpa (MoRT&H Table:1700-5

4. Nominal Maximum Size of Agg.

20

mm

5. Workability in terms of Slump@ Pouring Point

125

mm (MoRT&H Table:1700-4)

6. Exposure Condition

: Moderate

7. Method of Concrete Placing

: Direct

8. Degree of Quality Control

: Very Good

8. As per MORT&H (Section 1703)


Minimum Cement content

340 kg/Cum. for PCC (IS:456-2

Maximum Water Cement Ratio

: 0.45

for PCC

(MoRT&H Table

B. SOURCE OF MATERIAL:
Cement

: ACC-OPC 53 Grade

Fly Ash

: Smiore Plant

Coarse Aggregates

: SMPL,Bellary.

Fine Aggregates-M Sand

: SMPL,Bellary.

Fine aggregate -River sand

: HB Halli

Admixture

: Fosroc-Conplat SP 430 KRM-6

Water

: Bore well- Near Batching plant at Ch.

C. TEST DATA FOR MATERIAL:


1. Cement type / Brand

: OPC 53 Grade/Ultratech

2. Specific Gravity of materials


a. Cement

: 3.15

b.Fly Ash

: 2.54

c. R Sand (RS)

: 2.480

d. M Sand (CS)

: 2.509

e. Coarse Aggregates- 20mm

: 2.672

10mm
f. Admixture

: 2.669
: 1.20

3. Water Absorption of materials


a. R Sand

: 2.58%

b.M Sand

: 3.10%

c. Coarse Aggregates - 20mm


10mm

: 0.21%
: 0.22%

D. MIX DESIGN CALCULATION


Water

: 100.0

Kg/Cum.

Cementitious material content

: 200.0

Kg/Cum.

Fly Ash Content

40

Kg/Cum.

Cement Content

160

Kg/Cum.

Free Water Cement Ratio

: 0.50

Coarse Aggregates (%)

: 58%

Fine Aggregates (%)

: 42%

Coarse Agg Proportion (20mm)

: 55%

Coarse Agg Proportion (10mm)

: 45%

Fine Agg Proportion (M Sand)

: 70%

Fine Agg Proportion (R Sand)

: 30%

Chemical Admixture

: 2.6

Kg/Cum.

20 % of Cem

Dosage :

E. CALCULATION OF MIX DESIGN :a) Volume of Concrete


b) Volume of Cement = (Mass of Cement / Sp. Gr. of Cement) x (1 / 1000)
c) Volume of Fly Ash = (Mass of Flyash / Sp. Gr. of flyash) x (1 / 1000)
d) Volume of Water = (Mass of Water / Sp. Gr. of Water) x (1 / 1000)
e) Volume of Admixture = (Mass of Admixture / Sp. Gr. of Admixture) x (1 / 1000)
f) Volume of All in aggregates = {a - (b + c + d + e )}
g) Vol of Coarse Aggregate = f x Proportion of Coarse Agg
h) Vol of Fine Aggregate = f x Proportion of Fine Agg
i) Mass of 20mm Aggregate = g x Proportion of 20 mm xSp. Gr. of 20 mm x 1000
j) Mass of 10mm Aggregate = g x Proportion of 10 mm x Sp. Gr. of 10mm x 1000
k) Mass of M Sand = h x Proportion of M Sand x Sp. Gr. of M Sand x 1000
l) Mass of R Sand = h x Proportion of R Sand x Sp. Gr. of R sand x 1000
F. MIX DESIGN FOR UNIT WEIGHT OF CONCRETE :-

Weight per 1m3. of Concrete


(Agg. in SSD Condition), Kg

Description of Materials

Cement

160

Fly Ash

40

Water

100

M Sand

613

R Sand

260

20mm aggregates

708

10mm aggregates

579

Chemical Admixture

2.60

G .WORKABILITY OF CONCRETE (SLUMP IN MM)


Duration (Minutes)
Initial
30min
60min
90min
120min

Batch No-1

Batch No-

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Date :

Km 299+000 to Km 418+750 in the state of Karnataka under National Highways


DP) Phase III on DBFOT(Toll)basis.

National Highway Authority of India

Hampi Expressways Privvate Limited

IGN (As per IS : 10262 - 2009)

M100 RCC
Date : 25.02.16

Mpa (MoRT&H Table:1700-5)

mm (MoRT&H Table:1700-4)

kg/Cum. for PCC (IS:456-2000,Table-5)


(MoRT&H Table:1700-2)

(Conforming to IS 12269)
(Conforming to IS:3812 (Part-1))

ore well- Near Batching plant at Ch.331+000 LHS,L&T Camp

% of Cementitious material content

1.3% by wt of Cementitious Content

1.00

m3

0.051

m3

0.016

m3

0.100

m3

0.002

m3

0.831

m3

0.482

m3

0.349

m3

708.3

Kg

578.9

Kg

613.0

Kg

259.7

Kg

Weight per 1m3. of


Concrete
(Agg. in Dry Condition),
Kg

Batch No-2

Weight per 0.03645m3. of


Concrete
(Agg. in Dry Condition),
Kg

160

5.83

40.0

1.46

126.6

4.62

597.2

21.77

251.6

9.17

706.8

25.76

577.6

21.05

2.60

0.095

Optimum
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

Remarks

IE Representative
Name :

Sign:
Date :

Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the
Development Project (NHDP) Phase III on DBFOT(Toll)basis
Client

: National Highway Authority of India

Independent Engineer

Concessionaire

: Hampi Expressways Privvate Limite

EPC Contractor

: Larsen & Toubro Limited


CONCRETE MIX DESIGN (As per IS : 10262 - 2009)
M15 PCC

Trial Mix No.

10

A. DESIGN STIPULATION:
1. Grade of Concrete

15

2. Characteristic Strength @ 28 days

15 Mpa

3. Target Mean Strength

25

4. Nominal Maximum Size of Agg.

20 mm

5. Workability in terms of Slump@ Pouring Point

25 mm (MoRT&H Table:1700-4)

6. Exposure Condition

: Moderate

7. Method of Concrete Placing

: Direct

8. Degree of Quality Control

: Very Good

Mpa (MoRT&H Table:1700-5)

8. As per MORT&H (Section 1703)


Minimum Cement content

240 kg/Cum. for PCC (IS:456-20

Maximum Water Cement Ratio

: 0.5

for PCC

(MoRT&H Table:1

B. SOURCE OF MATERIAL:
Cement

: ACC-OPC 53 Grade

Fly Ash

: Smiore Plant

Coarse Aggregates

: SMPL,Bellary.

Fine Aggregates-M Sand

: SMPL,Bellary.

Fine aggregate -River sand

: HB Halli

Admixture

: Fosroc-Conplat KRM-6

Water

: Bore well- Near Batching plant at Ch

C. TEST DATA FOR MATERIAL:


1. Cement type / Brand

: OPC 53 Grade/Ultratech

2. Specific Gravity of materials


a. Cement

: 3.15

b.Fly Ash

: 2.54

c. R Sand (RS)

: 2.480

d. M Sand (CS)

: 2.509

e. Coarse Aggregates- 20mm

: 2.672

10mm
f. Admixture

: 2.669
: 1.2

3. Water Absorption of materials


a. R Sand

: 2.58%

b.M Sand

: 3.10%

c. Coarse Aggregates - 20mm


10mm

: 0.21%
: 0.22%

D. MIX DESIGN CALCULATION


Water

: 140

Kg/Cum.

Cementitious material content

: 280

Kg/Cum.

Fly Ash Content

56 Kg/Cum.

Cement Content

224 Kg/Cum.

Free Water Cement Ratio

: 0.50

Coarse Aggregates (%)

: 60%

Fine Aggregates (%)

: 40%

Coarse Agg Proportion (20mm)

: 60%

Coarse Agg Proportion (10mm)

: 40%

Fine Agg Proportion (M Sand)

: 70%

Fine Agg Proportion (R Sand)

: 30%

Chemical Admixture

: 3.1

Kg/Cum.

20 % of Cem

Dosage :

E. CALCULATION OF MIX DESIGN :a) Volume of Concrete


b) Volume of Cement = (Mass of Cement / Sp. Gr. of Cement) x (1 / 1000)
c) Volume of Fly Ash = (Mass of Flyash / Sp. Gr. of flyash) x (1 / 1000)
d) Volume of Water = (Mass of Water / Sp. Gr. of Water) x (1 / 1000)
e) Volume of Admixture = (Mass of Admixture / Sp. Gr. of Admixture) x (1 / 1000)
f) Volume of All in aggregates = {a - (b + c + d + e )}
g) Vol of Coarse Aggregate = f x Proportion of Coarse Agg
h) Vol of Fine Aggregate = f x Proportion of Fine Agg
i) Mass of 20mm Aggregate = g x Proportion of 20 mm xSp. Gr. of 20 mm x 1000
j) Mass of 10mm Aggregate = g x Proportion of 10 mm x Sp. Gr. of 10mm x 1000
k) Mass of M Sand = h x Proportion of M Sand x Sp. Gr. of M Sand x 1000
l) Mass of R Sand = h x Proportion of R Sand x Sp. Gr. of R sand x 1000
F. MIX DESIGN FOR UNIT WEIGHT OF CONCRETE :-

Weight per 1m3. of Concrete


(Agg. in SSD Condition), Kg

Description of Materials

Cement

224

Fly Ash

56

Water

140

M Sand

537

R Sand

227

20mm aggregates

735

10mm aggregates

489

Chemical Admixture

3.08

G .WORKABILITY OF CONCRETE (SLUMP IN MM)


Duration (Minutes)

Batch No-1

Batch No-2

Initial

150

140

30min

110

110

60min

90

85

90min

70

65

120min

50

45

EPC Contractors Representative

Concessionarie Representative

Name :

Name :

Sign :

Sign:

Date :

Date :

Km 299+000 to Km 418+750 in the state of Karnataka under National Highways


DP) Phase III on DBFOT(Toll)basis.
: National Highway Authority of India

: Hampi Expressways Privvate Limited

SIGN (As per IS : 10262 - 2009)

M15 PCC
Date : 10.03.16

Mpa (MoRT&H Table:1700-5)

mm (MoRT&H Table:1700-4)

kg/Cum. for PCC (IS:456-2000,Table-5)


(MoRT&H Table:1700-2,Note-iii)

(Conforming to IS 12269)
(Conforming to IS:3812 (Part-1))

Bore well- Near Batching plant at Ch.331+000 LHS,L&T Camp

% of Cementitious material content

1.1% by wt of Cementitious Content

1.00

m3

0.071

m3

0.022

m3

0.140

m3

0.003

m3

0.764

m3

0.458

m3

0.306

m3

734.9

Kg

489.4

Kg

536.7

Kg

227.4

Kg

Weight per 1m3. of


Concrete
(Agg. in Dry Condition),
Kg

Weight per 0.03645m3. of


Concrete
(Agg. in Dry Condition),
Kg

224

8.16

56.0

2.04

163.5

5.96

522.9

19.06

220.3

8.03

733.4

26.73

488.3

17.80

3.08

0.112

Batch No-2

Optimum

140

150

110

110

85

90

65

70

45

50

Remarks

IE Representative
Name :

Sign:
Date :

Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the
Development Project (NHDP) Phase III on DBFOT(Toll)basis
Client

: National Highway Authority of India

Independent Engineer

Concessionaire

: Hampi Expressways Privvate Limite

EPC Contractor

: Larsen & Toubro Limited


CONCRETE MIX DESIGN (As per IS : 10262 - 2009)
M15 PCC

Trial Mix No.

11

A. DESIGN STIPULATION:
1. Grade of Concrete

15

2. Characteristic Strength @ 28 days

15 Mpa

3. Target Mean Strength

25

4. Nominal Maximum Size of Agg.

20 mm

5. Workability in terms of Slump@ Pouring Point

25 mm (MoRT&H Table:1700-4)

6. Exposure Condition

: Moderate

7. Method of Concrete Placing

: Direct

8. Degree of Quality Control

: Very Good

Mpa (MoRT&H Table:1700-5)

8. As per MORT&H (Section 1703)


Minimum Cement content

240 kg/Cum. for PCC (IS:456-20

Maximum Water Cement Ratio

: 0.5

for PCC

(MoRT&H Table:1

B. SOURCE OF MATERIAL:
Cement

: ACC-OPC 53 Grade

Fly Ash

: Smiore Plant

Coarse Aggregates

: SMPL,Bellary.

Fine Aggregates-M Sand

: SMPL,Bellary.

Fine aggregate -River sand

: HB Halli

Admixture

: Fosroc-Conplat KRM-6

Water

: Bore well- Near Batching plant at Ch

C. TEST DATA FOR MATERIAL:


1. Cement type / Brand

: OPC 53 Grade/Ultratech

2. Specific Gravity of materials


a. Cement

: 3.15

b.Fly Ash

: 2.54

c. R Sand (RS)

: 2.480

d. M Sand (CS)

: 2.509

e. Coarse Aggregates- 20mm

: 2.672

10mm
f. Admixture

: 2.669
: 1.2

3. Water Absorption of materials


a. R Sand

: 2.58%

b.M Sand

: 3.10%

c. Coarse Aggregates - 20mm


10mm

: 0.21%
: 0.22%

D. MIX DESIGN CALCULATION


Water

: 145

Kg/Cum.

Cementitious material content

: 290

Kg/Cum.

Fly Ash Content

58 Kg/Cum.

Cement Content

232 Kg/Cum.

Free Water Cement Ratio

: 0.50

Coarse Aggregates (%)

: 60%

Fine Aggregates (%)

: 40%

Coarse Agg Proportion (20mm)

: 60%

Coarse Agg Proportion (10mm)

: 40%

Fine Agg Proportion (M Sand)

: 70%

Fine Agg Proportion (R Sand)

: 30%

Chemical Admixture

: 2.9

Kg/Cum.

20 % of Cem

Dosage :

E. CALCULATION OF MIX DESIGN :a) Volume of Concrete


b) Volume of Cement = (Mass of Cement / Sp. Gr. of Cement) x (1 / 1000)
c) Volume of Fly Ash = (Mass of Flyash / Sp. Gr. of flyash) x (1 / 1000)
d) Volume of Water = (Mass of Water / Sp. Gr. of Water) x (1 / 1000)
e) Volume of Admixture = (Mass of Admixture / Sp. Gr. of Admixture) x (1 / 1000)
f) Volume of All in aggregates = {a - (b + c + d + e )}
g) Vol of Coarse Aggregate = f x Proportion of Coarse Agg
h) Vol of Fine Aggregate = f x Proportion of Fine Agg
i) Mass of 20mm Aggregate = g x Proportion of 20 mm xSp. Gr. of 20 mm x 1000
j) Mass of 10mm Aggregate = g x Proportion of 10 mm x Sp. Gr. of 10mm x 1000
k) Mass of M Sand = h x Proportion of M Sand x Sp. Gr. of M Sand x 1000
l) Mass of R Sand = h x Proportion of R Sand x Sp. Gr. of R sand x 1000
F. MIX DESIGN FOR UNIT WEIGHT OF CONCRETE :-

Weight per 1m3. of Concrete


(Agg. in SSD Condition), Kg

Description of Materials

Cement

232

Fly Ash

58

Water

145

M Sand

531

R Sand

225

20mm aggregates

727

10mm aggregates

484

Chemical Admixture

2.90

G .WORKABILITY OF CONCRETE (SLUMP IN MM)


Duration (Minutes)

Batch No-1

Batch No-2

Initial

160

150

30min

125

120

60min

100

90

90min

80

75

120min

50

45

EPC Contractors Representative

Concessionarie Representative

Name :

Name :

Sign :

Sign:

Date :

Date :

Km 299+000 to Km 418+750 in the state of Karnataka under National Highways


DP) Phase III on DBFOT(Toll)basis.
: National Highway Authority of India

: Hampi Expressways Privvate Limited

SIGN (As per IS : 10262 - 2009)

M15 PCC
Date : 11.03.16

Mpa (MoRT&H Table:1700-5)

mm (MoRT&H Table:1700-4)

kg/Cum. for PCC (IS:456-2000,Table-5)


(MoRT&H Table:1700-2,Note-iii)

(Conforming to IS 12269)
(Conforming to IS:3812 (Part-1))

Bore well- Near Batching plant at Ch.331+000 LHS,L&T Camp

% of Cementitious material content

1.0% by wt of Cementitious Content

1.00

m3

0.074

m3

0.023

m3

0.145

m3

0.002

m3

0.756

m3

0.454

m3

0.302

m3

727.2

Kg

484.3

Kg

531.1

Kg

225.0

Kg

Weight per 1m3. of


Concrete
(Agg. in Dry Condition),
Kg

Weight per 0.03645m3. of


Concrete
(Agg. in Dry Condition),
Kg

232

8.46

58.0

2.11

168.3

6.13

517.4

18.86

218.0

7.95

725.7

26.45

483.2

17.61

2.90

0.106

Batch No-2

Optimum

150

160

120

125

90

100

75

80

45

50

Remarks

IE Representative
Name :

Sign:
Date :

Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the
Development Project (NHDP) Phase III on DBFOT(Toll)basis
Client

: National Highway Authority of India

Independent Engineer

Concessionaire

: Hampi Expressways Privvate Limite

EPC Contractor

: Larsen & Toubro Limited


CONCRETE MIX DESIGN (As per IS : 10262 - 2009)
M20 PCC

Trial Mix No.

12

A. DESIGN STIPULATION:
1. Grade of Concrete

20

2. Characteristic Strength @ 28 days

20 Mpa

3. Target Mean Strength

30

4. Nominal Maximum Size of Agg.

20 mm

5. Workability in terms of Slump@ Pouring Point

25 mm (MoRT&H Table:1700-4)

6. Exposure Condition

: Moderate

7. Method of Concrete Placing

: Direct

8. Degree of Quality Control

: Very Good

Mpa (MoRT&H Table:1700-5)

8. As per MORT&H (Section 1703)


Minimum Cement content

240 kg/Cum. for PCC (IS:456-20

Maximum Water Cement Ratio

: 0.5

for PCC

(MoRT&H Table:1

B. SOURCE OF MATERIAL:
Cement

: ACC-OPC 53 Grade

Fly Ash

: Smiore Plant

Coarse Aggregates

: SMPL,Bellary.

Fine Aggregates-M Sand

: SMPL,Bellary.

Fine aggregate -River sand

: HB Halli

Admixture

: Fosroc-Conplat KRM-6

Water

: Bore well- Near Batching plant at Ch

C. TEST DATA FOR MATERIAL:


1. Cement type / Brand

: OPC 53 Grade/Ultratech

2. Specific Gravity of materials


a. Cement

: 3.15

b.Fly Ash

: 2.54

c. R Sand (RS)

: 2.480

d. M Sand (CS)

: 2.509

e. Coarse Aggregates- 20mm

: 2.672

10mm
f. Admixture

: 2.669
: 1.2

3. Water Absorption of materials


a. R Sand

: 2.58%

b.M Sand

: 3.10%

c. Coarse Aggregates - 20mm


10mm

: 0.21%
: 0.22%

D. MIX DESIGN CALCULATION


Water

: 150

Kg/Cum.

Cementitious material content

: 300

Kg/Cum.

Fly Ash Content

60 Kg/Cum.

Cement Content

240 Kg/Cum.

Free Water Cement Ratio

: 0.50

Coarse Aggregates (%)

: 60%

Fine Aggregates (%)

: 40%

Coarse Agg Proportion (20mm)

: 60%

Coarse Agg Proportion (10mm)

: 40%

Fine Agg Proportion (M Sand)

: 70%

Fine Agg Proportion (R Sand)

: 30%

Chemical Admixture

: 3.3

Kg/Cum.

20 % of Cem

Dosage :

E. CALCULATION OF MIX DESIGN :a) Volume of Concrete


b) Volume of Cement = (Mass of Cement / Sp. Gr. of Cement) x (1 / 1000)
c) Volume of Fly Ash = (Mass of Flyash / Sp. Gr. of flyash) x (1 / 1000)
d) Volume of Water = (Mass of Water / Sp. Gr. of Water) x (1 / 1000)
e) Volume of Admixture = (Mass of Admixture / Sp. Gr. of Admixture) x (1 / 1000)
f) Volume of All in aggregates = {a - (b + c + d + e )}
g) Vol of Coarse Aggregate = f x Proportion of Coarse Agg
h) Vol of Fine Aggregate = f x Proportion of Fine Agg
i) Mass of 20mm Aggregate = g x Proportion of 20 mm xSp. Gr. of 20 mm x 1000
j) Mass of 10mm Aggregate = g x Proportion of 10 mm x Sp. Gr. of 10mm x 1000
k) Mass of M Sand = h x Proportion of M Sand x Sp. Gr. of M Sand x 1000
l) Mass of R Sand = h x Proportion of R Sand x Sp. Gr. of R sand x 1000
F. MIX DESIGN FOR UNIT WEIGHT OF CONCRETE :-

Weight per 1m3. of Concrete


(Agg. in SSD Condition), Kg

Description of Materials

Cement

240

Fly Ash

60

Water

150

M Sand

525

R Sand

222

20mm aggregates

719

10mm aggregates

478

Chemical Admixture

3.30

G .WORKABILITY OF CONCRETE (SLUMP IN MM)


Duration (Minutes)

Batch No-1

Batch No-2

Initial

155

165

30min

120

125

60min

105

110

90min

75

80

120min

45

50

EPC Contractors Representative

Concessionarie Representative

Name :

Name :

Sign :

Sign:

Date :

Date :

Km 299+000 to Km 418+750 in the state of Karnataka under National Highways


DP) Phase III on DBFOT(Toll)basis.
: National Highway Authority of India

: Hampi Expressways Privvate Limited

SIGN (As per IS : 10262 - 2009)

M20 PCC
Date : 12.03.16

Mpa (MoRT&H Table:1700-5)

mm (MoRT&H Table:1700-4)

kg/Cum. for PCC (IS:456-2000,Table-5)


(MoRT&H Table:1700-2,Note-iii)

(Conforming to IS 12269)
(Conforming to IS:3812 (Part-1))

Bore well- Near Batching plant at Ch.331+000 LHS,L&T Camp

% of Cementitious material content

1.1% by wt of Cementitious Content

1.00

m3

0.076

m3

0.024

m3

0.150

m3

0.003

m3

0.747

m3

0.448

m3

0.299

m3

718.6

Kg

478.5

Kg

524.8

Kg

222.3

Kg

Weight per 1m3. of


Concrete
(Agg. in Dry Condition),
Kg

Weight per 0.03645m3. of


Concrete
(Agg. in Dry Condition),
Kg

240

8.75

60.0

2.19

173.0

6.31

511.2

18.63

215.4

7.85

717.0

26.14

477.4

17.40

3.30

0.120

Batch No-2

Optimum

165

165

125

125

110

110

80

80

50

50

Remarks

IE Representative
Name :

Sign:
Date :

Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the
Development Project (NHDP) Phase III on DBFOT(Toll)basis
Client

: National Highway Authority of India

Independent Engineer

Concessionaire

: Hampi Expressways Privvate Limite

EPC Contractor

: Larsen & Toubro Limited


CONCRETE MIX DESIGN (As per IS : 10262 - 2009)
M20 PCC

Trial Mix No.

13

A. DESIGN STIPULATION:
1. Grade of Concrete

20

2. Characteristic Strength @ 28 days

20 Mpa

3. Target Mean Strength

30 Mpa (MoRT&H Table:1700-5)

4. Nominal Maximum Size of Agg.

20 mm

5. Workability in terms of Slump@ Pouring Point

25 mm (MoRT&H Table:1700-4)

6. Exposure Condition

: Moderate

7. Method of Concrete Placing

: Direct

8. Degree of Quality Control

: Very Good

8. As per MORT&H (Section 1703)


Minimum Cement content

240 kg/Cum. for PCC (IS:456-20

Maximum Water Cement Ratio

: 0.5

for PCC

(MoRT&H Table:1

B. SOURCE OF MATERIAL:
Cement

: ACC-OPC 53 Grade

Fly Ash

: Smiore Plant

Coarse Aggregates

: SMPL,Bellary.

Fine Aggregates-M Sand

: SMPL,Bellary.

Fine aggregate -River sand

: HB Halli

Admixture

: Fosroc-Conplat KRM-6

Water

: Bore well- Near Batching plant at Ch

C. TEST DATA FOR MATERIAL:


1. Cement type / Brand

: OPC 53 Grade/Ultratech

2. Specific Gravity of materials


a. Cement

: 3.15

b.Fly Ash

: 2.54

c. R Sand (RS)

: 2.480

d. M Sand (CS)

: 2.509

e. Coarse Aggregates- 20mm

: 2.672

10mm
f. Admixture

: 2.669
: 1.2

3. Water Absorption of materials


a. R Sand

: 2.58%

b.M Sand

: 3.10%

c. Coarse Aggregates - 20mm


10mm

: 0.21%
: 0.22%

D. MIX DESIGN CALCULATION


Water

: 155

Kg/Cum.

Cementitious material content

: 310

Kg/Cum.

Fly Ash Content

62 Kg/Cum.

Cement Content

248 Kg/Cum.

Free Water Cement Ratio

: 0.50

Coarse Aggregates (%)

: 60%

Fine Aggregates (%)

: 40%

Coarse Agg Proportion (20mm)

: 60%

Coarse Agg Proportion (10mm)

: 40%

Fine Agg Proportion (M Sand)

: 70%

Fine Agg Proportion (R Sand)

: 30%

Chemical Admixture

: 3.4

Kg/Cum.

20 % of Cem

Dosage :

E. CALCULATION OF MIX DESIGN :a) Volume of Concrete


b) Volume of Cement = (Mass of Cement / Sp. Gr. of Cement) x (1 / 1000)
c) Volume of Fly Ash = (Mass of Flyash / Sp. Gr. of flyash) x (1 / 1000)
d) Volume of Water = (Mass of Water / Sp. Gr. of Water) x (1 / 1000)
e) Volume of Admixture = (Mass of Admixture / Sp. Gr. of Admixture) x (1 / 1000)
f) Volume of All in aggregates = {a - (b + c + d + e )}
g) Vol of Coarse Aggregate = f x Proportion of Coarse Agg
h) Vol of Fine Aggregate = f x Proportion of Fine Agg
i) Mass of 20mm Aggregate = g x Proportion of 20 mm xSp. Gr. of 20 mm x 1000
j) Mass of 10mm Aggregate = g x Proportion of 10 mm x Sp. Gr. of 10mm x 1000
k) Mass of M Sand = h x Proportion of M Sand x Sp. Gr. of M Sand x 1000
l) Mass of R Sand = h x Proportion of R Sand x Sp. Gr. of R sand x 1000
F. MIX DESIGN FOR UNIT WEIGHT OF CONCRETE :-

Weight per 1m3. of Concrete


(Agg. in SSD Condition), Kg

Description of Materials

Cement

248

Fly Ash

62

Water

155

M Sand

519

R Sand

220

20mm aggregates

711

10mm aggregates

473

Chemical Admixture

3.41

G .WORKABILITY OF CONCRETE (SLUMP IN MM)


Duration (Minutes)

Batch No-1

Batch No-2

Initial

140

145

30min

110

115

60min

85

90

90min

65

65

120min

50

50

EPC Contractors Representative

Concessionarie Representative

Name :

Name :

Sign :

Sign:

Date :

Date :

Km 299+000 to Km 418+750 in the state of Karnataka under National Highways


DP) Phase III on DBFOT(Toll)basis.
: National Highway Authority of India

: Hampi Expressways Privvate Limited

SIGN (As per IS : 10262 - 2009)

M20 PCC
Date : 14.03.16

Mpa (MoRT&H Table:1700-5)

mm (MoRT&H Table:1700-4)

kg/Cum. for PCC (IS:456-2000,Table-5)


(MoRT&H Table:1700-2,Note-iii)

(Conforming to IS 12269)
(Conforming to IS:3812 (Part-1))

Bore well- Near Batching plant at Ch.331+000 LHS,L&T Camp

% of Cementitious material content

1.1% by wt of Cementitious Content

1.00

m3

0.079

m3

0.024

m3

0.155

m3

0.003

m3

0.739

m3

0.443

m3

0.296

m3

710.9

Kg

473.4

Kg

519.2

Kg

219.9

Kg

Weight per 1m3. of


Concrete
(Agg. in Dry Condition),
Kg

Weight per 0.03645m3. of


Concrete
(Agg. in Dry Condition),
Kg

248

9.04

62.0

2.26

177.7

6.48

505.8

18.44

213.1

7.77

709.4

25.86

472.3

17.22

3.41

0.124

Batch No-2

Optimum

145

145

115

115

90

90

65

65

50

50

Remarks

IE Representative
Name :

Sign:
Date :

Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the
Development Project (NHDP) Phase III on DBFOT(Toll)basis
Client

: National Highway Authority of India

Independent Engineer

Concessionaire

: Hampi Expressways Privvate Limite

EPC Contractor

: Larsen & Toubro Limited


CONCRETE MIX DESIGN (As per IS : 10262 - 2009)
M25 RCC

Trial Mix No.

14

A. DESIGN STIPULATION:
1. Grade of Concrete

25

2. Characteristic Strength @ 28 days

25

Mpa

3. Target Mean Strength

36

Mpa (MoRT&H Table:1700-5)

4. Nominal Maximum Size of Agg.

20

mm

5. Workability in terms of Slump@ Pouring Point

125 mm (MoRT&H Table:1700-4)

6. Exposure Condition

: Moderate

7. Method of Concrete Placing

: Direct

8. Degree of Quality Control

: Very Good

8. As per MORT&H (Section 1703)


Minimum Cement content

340 kg/Cum. for PCC (IS:456-20

Maximum Water Cement Ratio

: 0.45

for PCC

(MoRT&H Table:

B. SOURCE OF MATERIAL:
Cement

: ACC-OPC 53 Grade

Fly Ash

: Smiore Plant

Coarse Aggregates

: SMPL,Bellary.

Fine Aggregates-M Sand

: SMPL,Bellary.

Fine aggregate -River sand

: HB Halli

Admixture

: Fosroc-Conplat KRM-6

Water

: Bore well- Near Batching plant at Ch

C. TEST DATA FOR MATERIAL:


1. Cement type / Brand

: OPC 53 Grade/Ultratech

2. Specific Gravity of materials


a. Cement

: 3.15

b.Fly Ash

: 2.54

c. R Sand (RS)

: 2.480

d. M Sand (CS)

: 2.509

e. Coarse Aggregates- 20mm

: 2.672

10mm
f. Admixture

: 2.669
: 1.20

3. Water Absorption of materials


a. R Sand

: 2.58%

b.M Sand

: 3.10%

c. Coarse Aggregates - 20mm


10mm

: 0.21%
: 0.22%

D. MIX DESIGN CALCULATION


Water

: 153

Kg/Cum.

Cementitious material content

: 340

Kg/Cum.

Fly Ash Content

68

Kg/Cum.

Cement Content

272 Kg/Cum.

Free Water Cement Ratio

: 0.45

Coarse Aggregates (%)

: 60%

Fine Aggregates (%)

: 40%

Coarse Agg Proportion (20mm)

: 60%

Coarse Agg Proportion (10mm)

: 40%

Fine Agg Proportion (M Sand)

: 70%

Fine Agg Proportion (R Sand)

: 30%

Chemical Admixture

: 3.4

Kg/Cum.

20 % of Cem

Dosage :

E. CALCULATION OF MIX DESIGN :a) Volume of Concrete


b) Volume of Cement = (Mass of Cement / Sp. Gr. of Cement) x (1 / 1000)
c) Volume of Fly Ash = (Mass of Flyash / Sp. Gr. of flyash) x (1 / 1000)
d) Volume of Water = (Mass of Water / Sp. Gr. of Water) x (1 / 1000)
e) Volume of Admixture = (Mass of Admixture / Sp. Gr. of Admixture) x (1 / 1000)
f) Volume of All in aggregates = {a - (b + c + d + e )}
g) Vol of Coarse Aggregate = f x Proportion of Coarse Agg
h) Vol of Fine Aggregate = f x Proportion of Fine Agg
i) Mass of 20mm Aggregate = g x Proportion of 20 mm xSp. Gr. of 20 mm x 1000
j) Mass of 10mm Aggregate = g x Proportion of 10 mm x Sp. Gr. of 10mm x 1000
k) Mass of M Sand = h x Proportion of M Sand x Sp. Gr. of M Sand x 1000
l) Mass of R Sand = h x Proportion of R Sand x Sp. Gr. of R sand x 1000
F. MIX DESIGN FOR UNIT WEIGHT OF CONCRETE :-

Weight per 1m3. of Concrete


(Agg. in SSD Condition), Kg

Description of Materials

Cement

272

Fly Ash

68

Water

153

M Sand

514

R Sand

218

20mm aggregates

703

10mm aggregates

468

Chemical Admixture

3.40

G .WORKABILITY OF CONCRETE (SLUMP IN MM)


Duration (Minutes)

Batch No-1

Batch No-2

Initial

160

170

30min

150

160

60min

140

150

90min

125

130

120min

115

120

EPC Contractors Representative

Concessionarie Representative

Name :

Name :

Sign :

Sign:

Date :

Date :

Km 299+000 to Km 418+750 in the state of Karnataka under National Highways


DP) Phase III on DBFOT(Toll)basis.

: National Highway Authority of India

: Hampi Expressways Privvate Limited

SIGN (As per IS : 10262 - 2009)

M25 RCC
Date : 15.03.16

Mpa (MoRT&H Table:1700-5)

mm (MoRT&H Table:1700-4)

kg/Cum. for PCC (IS:456-2000,Table-5)


(MoRT&H Table:1700-2)

(Conforming to IS 12269)
(Conforming to IS:3812 (Part-1))

Bore well- Near Batching plant at Ch.331+000 LHS,L&T Camp

% of Cementitious material content

1.0% by wt of Cementitious Content

1.00

m3

0.086

m3

0.027

m3

0.153

m3

0.003

m3

0.731

m3

0.439

m3

0.292

m3

703.2

Kg

468.2

Kg

513.5

Kg

217.5

Kg

Weight per 1m3. of


Concrete
(Agg. in Dry Condition),
Kg

Weight per 0.03645m3. of


Concrete
(Agg. in Dry Condition),
Kg

272

9.91

68.0

2.48

175.5

6.40

500.3

18.24

210.8

7.68

701.7

25.58

467.2

17.03

3.40

0.124

Batch No-2

Optimum

170

170

160

160

150

150

130

130

120

120

Remarks

IE Representative
Name :

Sign:
Date :

Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the
Development Project (NHDP) Phase III on DBFOT(Toll)basis
Client

: National Highway Authority of India

Independent Engineer

Concessionaire

: Hampi Expressways Privvate Limite

EPC Contractor

: Larsen & Toubro Limited


CONCRETE MIX DESIGN (As per IS : 10262 - 2009)
M30 RCC

Trial Mix No.

15

A. DESIGN STIPULATION:
1. Grade of Concrete

30

2. Characteristic Strength @ 28 days

30

Mpa

3. Target Mean Strength

42

Mpa (MoRT&H Table:1700-5)

4. Nominal Maximum Size of Agg.

20

mm

5. Workability in terms of Slump@ Pouring Point

125 mm (MoRT&H Table:1700-4)

6. Exposure Condition

: Moderate

7. Method of Concrete Placing

: Direct

8. Degree of Quality Control

: Very Good

8. As per MORT&H (Section 1703)


Minimum Cement content

340 kg/Cum. for PCC (IS:456-20

Maximum Water Cement Ratio

: 0.45

for PCC

(MoRT&H Table:

B. SOURCE OF MATERIAL:
Cement

: ACC-OPC 53 Grade

Fly Ash

: Smiore Plant

Coarse Aggregates

: SMPL,Bellary.

Fine Aggregates-M Sand

: SMPL,Bellary.

Fine aggregate -River sand

: HB Halli

Admixture

: Fosroc-Conplat KRM-6

Water

: Bore well- Near Batching plant at Ch

C. TEST DATA FOR MATERIAL:


1. Cement type / Brand

: OPC 53 Grade/Ultratech

2. Specific Gravity of materials


a. Cement

: 3.15

b.Fly Ash

: 2.54

c. R Sand (RS)

: 2.480

d. M Sand (CS)

: 2.509

e. Coarse Aggregates- 20mm

: 2.672

10mm
f. Admixture

: 2.669
: 1.20

3. Water Absorption of materials


a. R Sand

: 2.58%

b.M Sand

: 3.10%

c. Coarse Aggregates - 20mm


10mm

: 0.21%
: 0.22%

D. MIX DESIGN CALCULATION


Water

: 171

Kg/Cum.

Cementitious material content

: 380

Kg/Cum.

Fly Ash Content

76

Kg/Cum.

Cement Content

304 Kg/Cum.

Free Water Cement Ratio

: 0.45

Coarse Aggregates (%)

: 60%

Fine Aggregates (%)

: 40%

Coarse Agg Proportion (20mm)

: 60%

Coarse Agg Proportion (10mm)

: 40%

Fine Agg Proportion (M Sand)

: 70%

Fine Agg Proportion (R Sand)

: 30%

Chemical Admixture

: 3.8

Kg/Cum.

20 % of Cem

Dosage :

E. CALCULATION OF MIX DESIGN :a) Volume of Concrete


b) Volume of Cement = (Mass of Cement / Sp. Gr. of Cement) x (1 / 1000)
c) Volume of Fly Ash = (Mass of Flyash / Sp. Gr. of flyash) x (1 / 1000)
d) Volume of Water = (Mass of Water / Sp. Gr. of Water) x (1 / 1000)
e) Volume of Admixture = (Mass of Admixture / Sp. Gr. of Admixture) x (1 / 1000)
f) Volume of All in aggregates = {a - (b + c + d + e )}
g) Vol of Coarse Aggregate = f x Proportion of Coarse Agg
h) Vol of Fine Aggregate = f x Proportion of Fine Agg
i) Mass of 20mm Aggregate = g x Proportion of 20 mm xSp. Gr. of 20 mm x 1000
j) Mass of 10mm Aggregate = g x Proportion of 10 mm x Sp. Gr. of 10mm x 1000
k) Mass of M Sand = h x Proportion of M Sand x Sp. Gr. of M Sand x 1000
l) Mass of R Sand = h x Proportion of R Sand x Sp. Gr. of R sand x 1000
F. MIX DESIGN FOR UNIT WEIGHT OF CONCRETE :-

Weight per 1m3. of Concrete


(Agg. in SSD Condition), Kg

Description of Materials

Cement

304

Fly Ash

76

Water

171

M Sand

491

R Sand

208

20mm aggregates

672

10mm aggregates

448

Chemical Admixture

3.80

G .WORKABILITY OF CONCRETE (SLUMP IN MM)


Duration (Minutes)

Batch No-1

Batch No-2

Initial

175

180

30min

160

165

60min

150

150

90min

135

140

120min

120

125

EPC Contractors Representative

Concessionarie Representative

Name :

Name :

Sign :

Sign:

Date :

Date :

Km 299+000 to Km 418+750 in the state of Karnataka under National Highways


DP) Phase III on DBFOT(Toll)basis.

: National Highway Authority of India

: Hampi Expressways Privvate Limited

SIGN (As per IS : 10262 - 2009)

M30 RCC
Date : 15.03.16

Mpa (MoRT&H Table:1700-5)

mm (MoRT&H Table:1700-4)

kg/Cum. for PCC (IS:456-2000,Table-5)


(MoRT&H Table:1700-2)

(Conforming to IS 12269)
(Conforming to IS:3812 (Part-1))

Bore well- Near Batching plant at Ch.331+000 LHS,L&T Camp

% of Cementitious material content

1.0% by wt of Cementitious Content

1.00

m3

0.097

m3

0.03

m3

0.171

m3

0.003

m3

0.699

m3

0.419

m3

0.280

m3

672.4

Kg

447.8

Kg

491.1

Kg

208.0

Kg

Weight per 1m3. of


Concrete
(Agg. in Dry Condition),
Kg

Weight per 0.03645m3. of


Concrete
(Agg. in Dry Condition),
Kg

304

11.08

76.0

2.77

192.5

7.02

478.4

17.44

201.6

7.35

671.0

24.46

446.8

16.28

3.80

0.139

Batch No-2

Optimum

180

180

165

165

150

150

140

140

125

125

Remarks

IE Representative
Name :

Sign:
Date :

Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the
Development Project (NHDP) Phase III on DBFOT(Toll)basis
Client

: National Highway Authority of India

Independent Engineer

Concessionaire

: Hampi Expressways Privvate Limite

EPC Contractor

: Larsen & Toubro Limited


CONCRETE MIX DESIGN (As per IS : 10262 - 2009)
M25 RCC

Trial Mix No.

16

A. DESIGN STIPULATION:
1. Grade of Concrete

25

2. Characteristic Strength @ 28 days

25

Mpa

3. Target Mean Strength

36

Mpa (MoRT&H Table:1700-5

4. Nominal Maximum Size of Agg.

20

mm

5. Workability in terms of Slump@ Pouring Point

125

mm (MoRT&H Table:1700-4)

6. Exposure Condition

: Moderate

7. Method of Concrete Placing

: Direct

8. Degree of Quality Control

: Very Good

8. As per MORT&H (Section 1703)


Minimum Cement content

340 kg/Cum. for PCC (IS:456-2

Maximum Water Cement Ratio

: 0.45

for PCC

(MoRT&H Table

B. SOURCE OF MATERIAL:
Cement

: ACC-OPC 53 Grade

Fly Ash

: Smiore Plant

Coarse Aggregates

: SMPL,Bellary.

Fine Aggregates-M Sand

: SMPL,Bellary.

Fine aggregate -River sand

: HB Halli

Admixture

: Fosroc-Conplat KRM-6

Water

: Bore well- Near Batching plant at Ch.

C. TEST DATA FOR MATERIAL:


1. Cement type / Brand

: OPC 53 Grade/Ultratech

2. Specific Gravity of materials


a. Cement

: 3.15

b.Fly Ash

: 2.54

c. R Sand (RS)

: 2.480

d. M Sand (CS)

: 2.509

e. Coarse Aggregates- 20mm

: 2.672

10mm
f. Admixture

: 2.669
: 1.20

3. Water Absorption of materials


a. R Sand

: 2.58%

b.M Sand

: 3.10%

c. Coarse Aggregates - 20mm


10mm

: 0.21%
: 0.22%

D. MIX DESIGN CALCULATION


Water

: 157.5

Kg/Cum.

Cementitious material content

: 350

Kg/Cum.

Fly Ash Content

70

Kg/Cum.

Cement Content

280

Kg/Cum.

Free Water Cement Ratio

: 0.45

Coarse Aggregates (%)

: 60%

Fine Aggregates (%)

: 40%

Coarse Agg Proportion (20mm)

: 60%

Coarse Agg Proportion (10mm)

: 40%

Fine Agg Proportion (M Sand)

: 70%

Fine Agg Proportion (R Sand)

: 30%

Chemical Admixture

: 3.5

Kg/Cum.

20 % of Cem

Dosage :

E. CALCULATION OF MIX DESIGN :a) Volume of Concrete


b) Volume of Cement = (Mass of Cement / Sp. Gr. of Cement) x (1 / 1000)
c) Volume of Fly Ash = (Mass of Flyash / Sp. Gr. of flyash) x (1 / 1000)
d) Volume of Water = (Mass of Water / Sp. Gr. of Water) x (1 / 1000)
e) Volume of Admixture = (Mass of Admixture / Sp. Gr. of Admixture) x (1 / 1000)
f) Volume of All in aggregates = {a - (b + c + d + e )}
g) Vol of Coarse Aggregate = f x Proportion of Coarse Agg
h) Vol of Fine Aggregate = f x Proportion of Fine Agg
i) Mass of 20mm Aggregate = g x Proportion of 20 mm xSp. Gr. of 20 mm x 1000
j) Mass of 10mm Aggregate = g x Proportion of 10 mm x Sp. Gr. of 10mm x 1000
k) Mass of M Sand = h x Proportion of M Sand x Sp. Gr. of M Sand x 1000
l) Mass of R Sand = h x Proportion of R Sand x Sp. Gr. of R sand x 1000
F. MIX DESIGN FOR UNIT WEIGHT OF CONCRETE :-

Weight per 1m3. of Concrete


(Agg. in SSD Condition), Kg

Description of Materials

Cement

280

Fly Ash

70

Water

157.5

M Sand

507

R Sand

215

20mm aggregates

695

10mm aggregates

462

Chemical Admixture

3.50

G .WORKABILITY OF CONCRETE (SLUMP IN MM)


Duration (Minutes)

Batch No-1

Batch No-

Initial

190

185

30min

170

170

60min

140

150

90min

130

125

120min

115

110

EPC Contractors Representative

Concessionarie Representative

Name :

Name :

Sign :

Sign:

Date :

Date :

Km 299+000 to Km 418+750 in the state of Karnataka under National Highways


DP) Phase III on DBFOT(Toll)basis.

National Highway Authority of India

Hampi Expressways Privvate Limited

IGN (As per IS : 10262 - 2009)

M25 RCC
Date : 17.03.16

Mpa (MoRT&H Table:1700-5)

mm (MoRT&H Table:1700-4)

kg/Cum. for PCC (IS:456-2000,Table-5)


(MoRT&H Table:1700-2)

(Conforming to IS 12269)
(Conforming to IS:3812 (Part-1))

ore well- Near Batching plant at Ch.331+000 LHS,L&T Camp

% of Cementitious material content

1.0% by wt of Cementitious Content

1.00

m3

0.089

m3

0.028

m3

0.158

m3

0.003

m3

0.722

m3

0.433

m3

0.289

m3

694.5

Kg

462.5

Kg

507.2

Kg

214.9

Kg

Weight per 1m3. of


Concrete
(Agg. in Dry Condition),
Kg

Weight per 0.03645m3. of


Concrete
(Agg. in Dry Condition),
Kg

280

10.21

70.0

2.55

179.7

6.55

494.1

18.01

208.2

7.59

693.0

25.26

461.5

16.82

3.50

0.128

Batch No-2

Optimum

185

190

170

170

150

150

125

130

110

115

Remarks

IE Representative
Name :

Sign:
Date :

Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the
Development Project (NHDP) Phase III on DBFOT(Toll)basis
Client

: National Highway Authority of India

Independent Engineer

Concessionaire

: Hampi Expressways Privvate Limite

EPC Contractor

: Larsen & Toubro Limited


CONCRETE MIX DESIGN (As per IS : 10262 - 2009)
M30 RCC

Trial Mix No.

17

A. DESIGN STIPULATION:
1. Grade of Concrete

30

2. Characteristic Strength @ 28 days

30

Mpa

3. Target Mean Strength

42

Mpa (MoRT&H Table:1700-5

4. Nominal Maximum Size of Agg.

20

mm

5. Workability in terms of Slump@ Pouring Point

125

mm (MoRT&H Table:1700-4)

6. Exposure Condition

: Moderate

7. Method of Concrete Placing

: Direct

8. Degree of Quality Control

: Very Good

8. As per MORT&H (Section 1703)


Minimum Cement content

340 kg/Cum. for PCC (IS:456-2

Maximum Water Cement Ratio

: 0.45

for PCC

(MoRT&H Table

B. SOURCE OF MATERIAL:
Cement

: ACC-OPC 53 Grade

Fly Ash

: Smiore Plant

Coarse Aggregates

: SMPL,Bellary.

Fine Aggregates-M Sand

: SMPL,Bellary.

Fine aggregate -River sand

: HB Halli

Admixture

: Fosroc-Conplat KRM-6

Water

: Bore well- Near Batching plant at Ch.

C. TEST DATA FOR MATERIAL:


1. Cement type / Brand

: OPC 53 Grade/Ultratech

2. Specific Gravity of materials


a. Cement

: 3.15

b.Fly Ash

: 2.54

c. R Sand (RS)

: 2.480

d. M Sand (CS)

: 2.509

e. Coarse Aggregates- 20mm

: 2.672

10mm
f. Admixture

: 2.669
: 1.20

3. Water Absorption of materials


a. R Sand

: 2.58%

b.M Sand

: 3.10%

c. Coarse Aggregates - 20mm


10mm

: 0.21%
: 0.22%

D. MIX DESIGN CALCULATION


Water

: 175.5

Kg/Cum.

Cementitious material content

: 390.0

Kg/Cum.

Fly Ash Content

78

Kg/Cum.

Cement Content

312

Kg/Cum.

Free Water Cement Ratio

: 0.45

Coarse Aggregates (%)

: 60%

Fine Aggregates (%)

: 40%

Coarse Agg Proportion (20mm)

: 60%

Coarse Agg Proportion (10mm)

: 40%

Fine Agg Proportion (M Sand)

: 70%

Fine Agg Proportion (R Sand)

: 30%

Chemical Admixture

: 3.9

Kg/Cum.

20 % of Cem

Dosage :

E. CALCULATION OF MIX DESIGN :a) Volume of Concrete


b) Volume of Cement = (Mass of Cement / Sp. Gr. of Cement) x (1 / 1000)
c) Volume of Fly Ash = (Mass of Flyash / Sp. Gr. of flyash) x (1 / 1000)
d) Volume of Water = (Mass of Water / Sp. Gr. of Water) x (1 / 1000)
e) Volume of Admixture = (Mass of Admixture / Sp. Gr. of Admixture) x (1 / 1000)
f) Volume of All in aggregates = {a - (b + c + d + e )}
g) Vol of Coarse Aggregate = f x Proportion of Coarse Agg
h) Vol of Fine Aggregate = f x Proportion of Fine Agg
i) Mass of 20mm Aggregate = g x Proportion of 20 mm xSp. Gr. of 20 mm x 1000
j) Mass of 10mm Aggregate = g x Proportion of 10 mm x Sp. Gr. of 10mm x 1000
k) Mass of M Sand = h x Proportion of M Sand x Sp. Gr. of M Sand x 1000
l) Mass of R Sand = h x Proportion of R Sand x Sp. Gr. of R sand x 1000
F. MIX DESIGN FOR UNIT WEIGHT OF CONCRETE :-

Weight per 1m3. of Concrete


(Agg. in SSD Condition), Kg

Description of Materials

Cement

312

Fly Ash

78

Water

175.5

M Sand

485

R Sand

206

20mm aggregates

665

10mm aggregates

443

Chemical Admixture

3.90

G .WORKABILITY OF CONCRETE (SLUMP IN MM)


Duration (Minutes)

Batch No-1

Batch No-

Initial

185

185

30min

165

170

60min

155

160

90min

135

140

120min

125

120

EPC Contractors Representative

Concessionarie Representative

Name :

Name :

Sign :

Sign:

Date :

Date :

Km 299+000 to Km 418+750 in the state of Karnataka under National Highways


DP) Phase III on DBFOT(Toll)basis.

National Highway Authority of India

Hampi Expressways Privvate Limited

IGN (As per IS : 10262 - 2009)

M30 RCC
Date : 18.03.16

Mpa (MoRT&H Table:1700-5)

mm (MoRT&H Table:1700-4)

kg/Cum. for PCC (IS:456-2000,Table-5)


(MoRT&H Table:1700-2)

(Conforming to IS 12269)
(Conforming to IS:3812 (Part-1))

ore well- Near Batching plant at Ch.331+000 LHS,L&T Camp

% of Cementitious material content

1.0% by wt of Cementitious Content

1.00

m3

0.099

m3

0.031

m3

0.176

m3

0.003

m3

0.691

m3

0.415

m3

0.276

m3

664.7

Kg

442.6

Kg

485.4

Kg

205.6

Kg

Weight per 1m3. of


Concrete
(Agg. in Dry Condition),
Kg

Weight per 0.03645m3. of


Concrete
(Agg. in Dry Condition),
Kg

312

11.37

78.0

2.84

196.8

7.17

472.9

17.24

199.3

7.26

663.3

24.18

441.7

16.10

3.90

0.142

Batch No-2

Optimum

185

185

170

170

160

160

140

140

120

125

Remarks

IE Representative
Name :

Sign:
Date :

Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the
Development Project (NHDP) Phase III on DBFOT(Toll)basis
Client

: National Highway Authority of India

Independent Engineer

Concessionaire

: Hampi Expressways Privvate Limite

EPC Contractor

: Larsen & Toubro Limited


CONCRETE MIX DESIGN (As per IS : 10262 - 2009)
M35 RCC

Trial Mix No.

18

15
1. Grade of Concrete

35

2. Characteristic Strength @ 28 days

35

Mpa

3. Target Mean Strength

47

Mpa (MoRT&H Table:1700-5

4. Nominal Maximum Size of Agg.

20

mm

5. Workability in terms of Slump@ Pouring Point

125

mm (MoRT&H Table:1700-4)

6. Exposure Condition

: Moderate

7. Method of Concrete Placing

: Direct

8. Degree of Quality Control

: Very Good

8. As per MORT&H (Section 1703)


Minimum Cement content

340 kg/Cum. for PCC (IS:456-2

Maximum Water Cement Ratio

: 0.45

for PCC

(MoRT&H Table

B. SOURCE OF MATERIAL:
Cement

: ACC-OPC 53 Grade

Fly Ash

: Smiore Plant

Coarse Aggregates

: SMPL,Bellary.

Fine Aggregates-M Sand

: SMPL,Bellary.

Fine aggregate -River sand

: HB Halli

Admixture

: Fosroc-Conplat KRM-6

Water

: Bore well- Near Batching plant at Ch.

C. TEST DATA FOR MATERIAL:


1. Cement type / Brand

: OPC 53 Grade/Ultratech

2. Specific Gravity of materials


a. Cement

: 3.15

b.Fly Ash

: 2.54

c. R Sand (RS)

: 2.480

d. M Sand (CS)

: 2.509

e. Coarse Aggregates- 20mm

: 2.672

10mm
f. Admixture

: 2.669
: 1.20

3. Water Absorption of materials


a. R Sand

: 2.58%

b.M Sand

: 3.10%

c. Coarse Aggregates - 20mm


10mm

: 0.21%
: 0.22%

D. MIX DESIGN CALCULATION


Water

: 180.0

Kg/Cum.

Cementitious material content

: 400.0

Kg/Cum.

Fly Ash Content

80

Kg/Cum.

Cement Content

320

Kg/Cum.

Free Water Cement Ratio

: 0.45

Coarse Aggregates (%)

: 60%

Fine Aggregates (%)

: 40%

Coarse Agg Proportion (20mm)

: 60%

Coarse Agg Proportion (10mm)

: 40%

Fine Agg Proportion (M Sand)

: 70%

Fine Agg Proportion (R Sand)

: 30%

Chemical Admixture

: 4.0

Kg/Cum.

20 % of Cem

Dosage :

E. CALCULATION OF MIX DESIGN :a) Volume of Concrete


b) Volume of Cement = (Mass of Cement / Sp. Gr. of Cement) x (1 / 1000)
c) Volume of Fly Ash = (Mass of Flyash / Sp. Gr. of flyash) x (1 / 1000)
d) Volume of Water = (Mass of Water / Sp. Gr. of Water) x (1 / 1000)
e) Volume of Admixture = (Mass of Admixture / Sp. Gr. of Admixture) x (1 / 1000)
f) Volume of All in aggregates = {a - (b + c + d + e )}
g) Vol of Coarse Aggregate = f x Proportion of Coarse Agg
h) Vol of Fine Aggregate = f x Proportion of Fine Agg
i) Mass of 20mm Aggregate = g x Proportion of 20 mm xSp. Gr. of 20 mm x 1000
j) Mass of 10mm Aggregate = g x Proportion of 10 mm x Sp. Gr. of 10mm x 1000
k) Mass of M Sand = h x Proportion of M Sand x Sp. Gr. of M Sand x 1000
l) Mass of R Sand = h x Proportion of R Sand x Sp. Gr. of R sand x 1000
F. MIX DESIGN FOR UNIT WEIGHT OF CONCRETE :-

Weight per 1m3. of Concrete


(Agg. in SSD Condition), Kg

Description of Materials

Cement

320

Fly Ash

80

Water

180.0

M Sand

481

R Sand

204

20mm aggregates

658

10mm aggregates

438

Chemical Admixture

4.00

G .WORKABILITY OF CONCRETE (SLUMP IN MM)


Duration (Minutes)

Batch No-1

Batch No-

Initial

190

180

30min

175

170

60min

150

155

90min

135

130

120min

120

115

EPC Contractors Representative

Concessionarie Representative

Name :

Name :

Sign :

Sign:

Date :

Date :

Km 299+000 to Km 418+750 in the state of Karnataka under National Highways


DP) Phase III on DBFOT(Toll)basis.

National Highway Authority of India

Hampi Expressways Privvate Limited

IGN (As per IS : 10262 - 2009)

M35 RCC
Date : 19.03.16

Mpa (MoRT&H Table:1700-5)

mm (MoRT&H Table:1700-4)

kg/Cum. for PCC (IS:456-2000,Table-5)


(MoRT&H Table:1700-2)

(Conforming to IS 12269)
(Conforming to IS:3812 (Part-1))

ore well- Near Batching plant at Ch.331+000 LHS,L&T Camp

% of Cementitious material content

1.0% by wt of Cementitious Content

1.00

m3

0.102

m3

0.031

m3

0.180

m3

0.003

m3

0.684

m3

0.410

m3

0.274

m3

658.0

Kg

438.1

Kg

480.5

Kg

203.6

Kg

Weight per 1m3. of


Concrete
(Agg. in Dry Condition),
Kg

Weight per 0.03645m3. of


Concrete
(Agg. in Dry Condition),
Kg

320

11.66

80.0

2.92

201.1

7.33

468.1

17.06

197.2

7.19

656.6

23.93

437.2

15.94

4.00

0.146

Batch No-2

Optimum

180

190

170

175

155

155

130

135

115

120

Remarks

IE Representative
Name :

Sign:
Date :

Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the
Development Project (NHDP) Phase III on DBFOT(Toll)basis
Client

: National Highway Authority of India

Independent Engineer

Concessionaire

: Hampi Expressways Privvate Limite

EPC Contractor

: Larsen & Toubro Limited


CONCRETE MIX DESIGN (As per IS : 10262 - 2009)
M35 RCC

Trial Mix No.

19

15
1. Grade of Concrete

35

2. Characteristic Strength @ 28 days

35

Mpa

3. Target Mean Strength

47

Mpa (MoRT&H Table:1700-5

4. Nominal Maximum Size of Agg.

20

mm

5. Workability in terms of Slump@ Pouring Point

125

mm (MoRT&H Table:1700-4)

6. Exposure Condition

: Moderate

7. Method of Concrete Placing

: Direct

8. Degree of Quality Control

: Very Good

8. As per MORT&H (Section 1703)


Minimum Cement content

340 kg/Cum. for PCC (IS:456-2

Maximum Water Cement Ratio

: 0.45

for PCC

(MoRT&H Table

B. SOURCE OF MATERIAL:
Cement

: ACC-OPC 53 Grade

Fly Ash

: Smiore Plant

Coarse Aggregates

: SMPL,Bellary.

Fine Aggregates-M Sand

: SMPL,Bellary.

Fine aggregate -River sand

: HB Halli

Admixture

: Fosroc-Conplat KRM-6

Water

: Bore well- Near Batching plant at Ch.

C. TEST DATA FOR MATERIAL:


1. Cement type / Brand

: OPC 53 Grade/Ultratech

2. Specific Gravity of materials


a. Cement

: 3.15

b.Fly Ash

: 2.54

c. R Sand (RS)

: 2.480

d. M Sand (CS)

: 2.509

e. Coarse Aggregates- 20mm

: 2.672

10mm
f. Admixture

: 2.669
: 1.20

3. Water Absorption of materials


a. R Sand

: 2.58%

b.M Sand

: 3.10%

c. Coarse Aggregates - 20mm


10mm

: 0.21%
: 0.22%

D. MIX DESIGN CALCULATION


Water

: 184.5

Kg/Cum.

Cementitious material content

: 410.0

Kg/Cum.

Fly Ash Content

82

Kg/Cum.

Cement Content

328

Kg/Cum.

Free Water Cement Ratio

: 0.45

Coarse Aggregates (%)

: 60%

Fine Aggregates (%)

: 40%

Coarse Agg Proportion (20mm)

: 60%

Coarse Agg Proportion (10mm)

: 40%

Fine Agg Proportion (M Sand)

: 70%

Fine Agg Proportion (R Sand)

: 30%

Chemical Admixture

: 4.1

Kg/Cum.

20 % of Cem

Dosage :

E. CALCULATION OF MIX DESIGN :a) Volume of Concrete


b) Volume of Cement = (Mass of Cement / Sp. Gr. of Cement) x (1 / 1000)
c) Volume of Fly Ash = (Mass of Flyash / Sp. Gr. of flyash) x (1 / 1000)
d) Volume of Water = (Mass of Water / Sp. Gr. of Water) x (1 / 1000)
e) Volume of Admixture = (Mass of Admixture / Sp. Gr. of Admixture) x (1 / 1000)
f) Volume of All in aggregates = {a - (b + c + d + e )}
g) Vol of Coarse Aggregate = f x Proportion of Coarse Agg
h) Vol of Fine Aggregate = f x Proportion of Fine Agg
i) Mass of 20mm Aggregate = g x Proportion of 20 mm xSp. Gr. of 20 mm x 1000
j) Mass of 10mm Aggregate = g x Proportion of 10 mm x Sp. Gr. of 10mm x 1000
k) Mass of M Sand = h x Proportion of M Sand x Sp. Gr. of M Sand x 1000
l) Mass of R Sand = h x Proportion of R Sand x Sp. Gr. of R sand x 1000
F. MIX DESIGN FOR UNIT WEIGHT OF CONCRETE :-

Weight per 1m3. of Concrete


(Agg. in SSD Condition), Kg

Description of Materials

Cement

328

Fly Ash

82

Water

184.5

M Sand

475

R Sand

201

20mm aggregates

650

10mm aggregates

433

Chemical Admixture

4.10

G .WORKABILITY OF CONCRETE (SLUMP IN MM)


Duration (Minutes)

Batch No-1

Batch No-

Initial

180

180

30min

165

170

60min

150

155

90min

140

145

120min

125

120

EPC Contractors Representative

Concessionarie Representative

Name :

Name :

Sign :

Sign:

Date :

Date :

Km 299+000 to Km 418+750 in the state of Karnataka under National Highways


DP) Phase III on DBFOT(Toll)basis.

National Highway Authority of India

Hampi Expressways Privvate Limited

IGN (As per IS : 10262 - 2009)

M35 RCC
Date : 21.03.16

Mpa (MoRT&H Table:1700-5)

mm (MoRT&H Table:1700-4)

kg/Cum. for PCC (IS:456-2000,Table-5)


(MoRT&H Table:1700-2)

(Conforming to IS 12269)
(Conforming to IS:3812 (Part-1))

ore well- Near Batching plant at Ch.331+000 LHS,L&T Camp

% of Cementitious material content

1.0% by wt of Cementitious Content

1.00

m3

0.104

m3

0.032

m3

0.185

m3

0.003

m3

0.676

m3

0.406

m3

0.270

m3

650.3

Kg

433.0

Kg

474.9

Kg

201.2

Kg

Weight per 1m3. of


Concrete
(Agg. in Dry Condition),
Kg

Weight per 0.03645m3. of


Concrete
(Agg. in Dry Condition),
Kg

328

11.96

82.0

2.99

205.3

7.48

462.7

16.86

194.9

7.11

648.9

23.65

432.1

15.75

4.10

0.149

Batch No-2

Optimum

180

180

170

170

155

155

145

145

120

125

Remarks

IE Representative
Name :

Sign:
Date :

Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the
Development Project (NHDP) Phase III on DBFOT(Toll)basis
Client

: National Highway Authority of India

Independent Engineer

Concessionaire

: Hampi Expressways Privvate Limite

EPC Contractor

: Larsen & Toubro Limited


CONCRETE MIX DESIGN (As per IS : 10262 - 2009)
M30 RCC

Trial Mix No.

20

15
1. Grade of Concrete

30

2. Characteristic Strength @ 28 days

30

Mpa

3. Target Mean Strength

42

Mpa (MoRT&H Table:1700-5

4. Nominal Maximum Size of Agg.

20

mm

5. Workability in terms of Slump@ Pouring Point

125

mm (MoRT&H Table:1700-4)

6. Exposure Condition

: Moderate

7. Method of Concrete Placing

: Direct

8. Degree of Quality Control

: Very Good

8. As per MORT&H (Section 1703)


Minimum Cement content

340 kg/Cum. for PCC (IS:456-2

Maximum Water Cement Ratio

: 0.45

for PCC

(MoRT&H Table

B. SOURCE OF MATERIAL:
Cement

: ACC-OPC 53 Grade

Fly Ash

: Smiore Plant

Coarse Aggregates

: SMPL,Bellary.

Fine Aggregates-M Sand

: SMPL,Bellary.

Fine aggregate -River sand

: HB Halli

Admixture

: Fosroc-Conplat KRM-6

Water

: Bore well- Near Batching plant at Ch.

C. TEST DATA FOR MATERIAL:


1. Cement type / Brand

: OPC 53 Grade/Ultratech

2. Specific Gravity of materials


a. Cement

: 3.15

b.Fly Ash

: 2.54

c. R Sand (RS)

: 2.480

d. M Sand (CS)

: 2.509

e. Coarse Aggregates- 20mm

: 2.672

10mm
f. Admixture

: 2.669
: 1.20

3. Water Absorption of materials


a. R Sand

: 2.58%

b.M Sand

: 3.10%

c. Coarse Aggregates - 20mm


10mm

: 0.21%
: 0.22%

D. MIX DESIGN CALCULATION


Water

: 177.5

Kg/Cum.

Cementitious material content

: 394.4

Kg/Cum.

Fly Ash Content

79

Kg/Cum.

Cement Content

316

Kg/Cum.

Free Water Cement Ratio

: 0.45

Coarse Aggregates (%)

: 60%

Fine Aggregates (%)

: 40%

Coarse Agg Proportion (20mm)

: 60%

Coarse Agg Proportion (10mm)

: 40%

Fine Agg Proportion (M Sand)

: 70%

Fine Agg Proportion (R Sand)

: 30%

Chemical Admixture

: 3.9

Kg/Cum.

20 % of Cem

Dosage :

E. CALCULATION OF MIX DESIGN :a) Volume of Concrete


b) Volume of Cement = (Mass of Cement / Sp. Gr. of Cement) x (1 / 1000)
c) Volume of Fly Ash = (Mass of Flyash / Sp. Gr. of flyash) x (1 / 1000)
d) Volume of Water = (Mass of Water / Sp. Gr. of Water) x (1 / 1000)
e) Volume of Admixture = (Mass of Admixture / Sp. Gr. of Admixture) x (1 / 1000)
f) Volume of All in aggregates = {a - (b + c + d + e )}
g) Vol of Coarse Aggregate = f x Proportion of Coarse Agg
h) Vol of Fine Aggregate = f x Proportion of Fine Agg
i) Mass of 20mm Aggregate = g x Proportion of 20 mm xSp. Gr. of 20 mm x 1000
j) Mass of 10mm Aggregate = g x Proportion of 10 mm x Sp. Gr. of 10mm x 1000
k) Mass of M Sand = h x Proportion of M Sand x Sp. Gr. of M Sand x 1000
l) Mass of R Sand = h x Proportion of R Sand x Sp. Gr. of R sand x 1000
F. MIX DESIGN FOR UNIT WEIGHT OF CONCRETE :-

Weight per 1m3. of Concrete


(Agg. in SSD Condition), Kg

Description of Materials

Cement

316

Fly Ash

79

Water

177.5

M Sand

483

R Sand

205

20mm aggregates

662

10mm aggregates

441

Chemical Admixture

3.94

G .WORKABILITY OF CONCRETE (SLUMP IN MM)


Duration (Minutes)

Batch No-1

Batch No-

Initial

195

180

30min

180

170

60min

155

150

90min

130

125

120min

115

110

EPC Contractors Representative

Concessionarie Representative

Name :

Name :

Sign :

Sign:

Date :

Date :

Km 299+000 to Km 418+750 in the state of Karnataka under National Highways


DP) Phase III on DBFOT(Toll)basis.

National Highway Authority of India

Hampi Expressways Privvate Limited

IGN (As per IS : 10262 - 2009)

M30 RCC
Date : 22.03.16

Mpa (MoRT&H Table:1700-5)

mm (MoRT&H Table:1700-4)

kg/Cum. for PCC (IS:456-2000,Table-5)


(MoRT&H Table:1700-2)

(Conforming to IS 12269)
(Conforming to IS:3812 (Part-1))

ore well- Near Batching plant at Ch.331+000 LHS,L&T Camp

% of Cementitious material content

1.0% by wt of Cementitious Content

1.00

m3

0.1

m3

0.031

m3

0.178

m3

0.003

m3

0.688

m3

0.413

m3

0.275

m3

661.8

Kg

440.7

Kg

483.3

Kg

204.7

Kg

Weight per 1m3. of


Concrete
(Agg. in Dry Condition),
Kg

Weight per 0.03645m3. of


Concrete
(Agg. in Dry Condition),
Kg

316

11.50

78.9

2.88

198.7

7.24

470.9

17.16

198.4

7.23

660.4

24.07

439.7

16.03

3.94

0.144

Batch No-2

Optimum

180

195

170

180

150

155

125

130

110

115

Remarks

IE Representative
Name :

Sign:
Date :

Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the
Development Project (NHDP) Phase III on DBFOT(Toll)basis
Client

: National Highway Authority of India

Independent Engineer

Concessionaire

: Hampi Expressways Privvate Limite

EPC Contractor

: Larsen & Toubro Limited


CONCRETE MIX DESIGN (As per IS : 10262 - 2009)
M35 RCC

Trial Mix No.

27

15
1. Grade of Concrete

35

2. Characteristic Strength @ 28 days

35

Mpa

3. Target Mean Strength

47

Mpa (MoRT&H Table:1700-5

4. Nominal Maximum Size of Agg.

20

mm

5. Workability in terms of Slump@ Pouring Point

125

mm (MoRT&H Table:1700-4)

6. Exposure Condition

: Moderate

7. Method of Concrete Placing

: Direct

8. Degree of Quality Control

: Very Good

8. As per MORT&H (Section 1703)


Minimum Cement content

340 kg/Cum. for PCC (IS:456-2

Maximum Water Cement Ratio

: 0.45

for PCC

(MoRT&H Table

B. SOURCE OF MATERIAL:
Cement

: ACC-OPC 53 Grade

Fly Ash

: Smiore Plant

Coarse Aggregates

: SMPL,Bellary.

Fine Aggregates-M Sand

: SMPL,Bellary.

Fine aggregate -River sand

: HB Halli

Admixture

: Fosroc-Conplat KRM-6

Water

: Bore well- Near Batching plant at Ch.

C. TEST DATA FOR MATERIAL:


1. Cement type / Brand

: OPC 53 Grade/Ultratech

2. Specific Gravity of materials


a. Cement

: 3.15

b.Fly Ash

: 2.54

c. R Sand (RS)

: 2.480

d. M Sand (CS)

: 2.509

e. Coarse Aggregates- 20mm

: 2.672

10mm
f. Admixture

: 2.669
: 1.20

3. Water Absorption of materials


a. R Sand

: 2.58%

b.M Sand

: 3.10%

c. Coarse Aggregates - 20mm


10mm

: 0.21%
: 0.22%

D. MIX DESIGN CALCULATION


Water

: 180.0

Kg/Cum.

Cementitious material content

: 425.0

Kg/Cum.

Fly Ash Content

85

Kg/Cum.

Cement Content

340

Kg/Cum.

Free Water Cement Ratio

: 0.42

Coarse Aggregates (%)

: 60%

Fine Aggregates (%)

: 40%

Coarse Agg Proportion (20mm)

: 60%

Coarse Agg Proportion (10mm)

: 40%

Fine Agg Proportion (M Sand)

: 70%

Fine Agg Proportion (R Sand)

: 30%

Chemical Admixture

: 5.1

Kg/Cum.

20 % of Cem

Dosage :

E. CALCULATION OF MIX DESIGN :a) Volume of Concrete


b) Volume of Cement = (Mass of Cement / Sp. Gr. of Cement) x (1 / 1000)
c) Volume of Fly Ash = (Mass of Flyash / Sp. Gr. of flyash) x (1 / 1000)
d) Volume of Water = (Mass of Water / Sp. Gr. of Water) x (1 / 1000)
e) Volume of Admixture = (Mass of Admixture / Sp. Gr. of Admixture) x (1 / 1000)
f) Volume of All in aggregates = {a - (b + c + d + e )}
g) Vol of Coarse Aggregate = f x Proportion of Coarse Agg
h) Vol of Fine Aggregate = f x Proportion of Fine Agg
i) Mass of 20mm Aggregate = g x Proportion of 20 mm xSp. Gr. of 20 mm x 1000
j) Mass of 10mm Aggregate = g x Proportion of 10 mm x Sp. Gr. of 10mm x 1000
k) Mass of M Sand = h x Proportion of M Sand x Sp. Gr. of M Sand x 1000
l) Mass of R Sand = h x Proportion of R Sand x Sp. Gr. of R sand x 1000
F. MIX DESIGN FOR UNIT WEIGHT OF CONCRETE :-

Weight per 1m3. of Concrete


(Agg. in SSD Condition), Kg

Description of Materials

Cement

340

Fly Ash

85

Water

180.0

M Sand

474

R Sand

201

20mm aggregates

649

10mm aggregates

432

Chemical Admixture

5.10

G .WORKABILITY OF CONCRETE (SLUMP IN MM)


Duration (Minutes)

Batch No-1

Batch No-

Initial

190

180

30min

175

170

60min

150

155

90min

135

130

120min

120

115

EPC Contractors Representative

Concessionarie Representative

Name :

Name :

Sign :

Sign:

Date :

Date :

Km 299+000 to Km 418+750 in the state of Karnataka under National Highways


DP) Phase III on DBFOT(Toll)basis.

National Highway Authority of India

Hampi Expressways Privvate Limited

IGN (As per IS : 10262 - 2009)

M35 RCC
Date : 30.03.16

Mpa (MoRT&H Table:1700-5)

mm (MoRT&H Table:1700-4)

kg/Cum. for PCC (IS:456-2000,Table-5)


(MoRT&H Table:1700-2)

(Conforming to IS 12269)
(Conforming to IS:3812 (Part-1))

ore well- Near Batching plant at Ch.331+000 LHS,L&T Camp

% of Cementitious material content

1.2% by wt of Cementitious Content

1.00

m3

0.108

m3

0.033

m3

0.180

m3

0.004

m3

0.675

m3

0.405

m3

0.270

m3

649.3

Kg

432.4

Kg

474.2

Kg

200.9

Kg

Weight per 1m3. of


Concrete
(Agg. in Dry Condition),
Kg

Weight per 0.03645m3. of


Concrete
(Agg. in Dry Condition),
Kg

340

12.39

85.0

3.10

200.8

7.32

462.0

16.84

194.7

7.10

647.9

23.62

431.4

15.73

5.10

0.186

Batch No-2

Optimum

180

190

170

175

155

155

130

135

115

120

Remarks

IE Representative
Name :

Sign:
Date :

Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the
Development Project (NHDP) Phase III on DBFOT(Toll)basis
Client

: National Highway Authority of India

Independent Engineer

Concessionaire

: Hampi Expressways Privvate Limite

EPC Contractor

: Larsen & Toubro Limited


CONCRETE MIX DESIGN (As per IS : 10262 - 2009)
M30 RCC

Trial Mix No.

28

15
1. Grade of Concrete

30

2. Characteristic Strength @ 28 days

30

Mpa

3. Target Mean Strength

42

Mpa (MoRT&H Table:1700-5

4. Nominal Maximum Size of Agg.

20

mm

5. Workability in terms of Slump@ Pouring Point

125

mm (MoRT&H Table:1700-4)

6. Exposure Condition

: Moderate

7. Method of Concrete Placing

: Direct

8. Degree of Quality Control

: Very Good

8. As per MORT&H (Section 1703)


Minimum Cement content

340 kg/Cum. for PCC (IS:456-2

Maximum Water Cement Ratio

: 0.45

for PCC

(MoRT&H Table

B. SOURCE OF MATERIAL:
Cement

: ACC-OPC 53 Grade

Fly Ash

: Smiore Plant

Coarse Aggregates

: SMPL,Bellary.

Fine Aggregates-M Sand

: SMPL,Bellary.

Fine aggregate -River sand

: HB Halli

Admixture

: Fosroc-Conplat SP 430 KRM-6

Water

: Bore well- Near Batching plant at Ch.

C. TEST DATA FOR MATERIAL:


1. Cement type / Brand

: OPC 53 Grade/Ultratech

2. Specific Gravity of materials


a. Cement

: 3.15

b.Fly Ash

: 2.54

c. R Sand (RS)

: 2.480

d. M Sand (CS)

: 2.509

e. Coarse Aggregates- 20mm

: 2.672

10mm
f. Admixture

: 2.669
: 1.20

3. Water Absorption of materials


a. R Sand

: 2.58%

b.M Sand

: 3.10%

c. Coarse Aggregates - 20mm


10mm

: 0.21%
: 0.22%

D. MIX DESIGN CALCULATION


Water

: 160.0

Kg/Cum.

Cementitious material content

: 370.0

Kg/Cum.

Fly Ash Content

60

Kg/Cum.

Cement Content

310

Kg/Cum.

Free Water Cement Ratio

: 0.43

Coarse Aggregates (%)

: 58%

Fine Aggregates (%)

: 42%

Coarse Agg Proportion (20mm)

: 55%

Coarse Agg Proportion (10mm)

: 45%

Fine Agg Proportion (M Sand)

: 70%

Fine Agg Proportion (R Sand)

: 30%

Chemical Admixture

: 4.8

Kg/Cum.

16.216 % of Cem

Dosage :

E. CALCULATION OF MIX DESIGN :a) Volume of Concrete


b) Volume of Cement = (Mass of Cement / Sp. Gr. of Cement) x (1 / 1000)
c) Volume of Fly Ash = (Mass of Flyash / Sp. Gr. of flyash) x (1 / 1000)
d) Volume of Water = (Mass of Water / Sp. Gr. of Water) x (1 / 1000)
e) Volume of Admixture = (Mass of Admixture / Sp. Gr. of Admixture) x (1 / 1000)
f) Volume of All in aggregates = {a - (b + c + d + e )}
g) Vol of Coarse Aggregate = f x Proportion of Coarse Agg
h) Vol of Fine Aggregate = f x Proportion of Fine Agg
i) Mass of 20mm Aggregate = g x Proportion of 20 mm xSp. Gr. of 20 mm x 1000
j) Mass of 10mm Aggregate = g x Proportion of 10 mm x Sp. Gr. of 10mm x 1000
k) Mass of M Sand = h x Proportion of M Sand x Sp. Gr. of M Sand x 1000
l) Mass of R Sand = h x Proportion of R Sand x Sp. Gr. of R sand x 1000
F. MIX DESIGN FOR UNIT WEIGHT OF CONCRETE :-

Weight per 1m3. of Concrete


(Agg. in SSD Condition), Kg

Description of Materials

Cement

310

Fly Ash

60

Water

160

M Sand

527

R Sand

223

20mm aggregates

609

10mm aggregates

497

Chemical Admixture

4.81

G .WORKABILITY OF CONCRETE (SLUMP IN MM)


Duration (Minutes)

Batch No-1

Batch No-

Initial

160

170

30min

150

155

60min

140

145

90min

130

130

120min

120

120

EPC Contractors Representative

Concessionarie Representative

Name :

Name :

Sign :

Sign:

Date :

Date :

Km 299+000 to Km 418+750 in the state of Karnataka under National Highways


DP) Phase III on DBFOT(Toll)basis.

National Highway Authority of India

Hampi Expressways Privvate Limited

IGN (As per IS : 10262 - 2009)

M30 RCC
Date : 31.03.16

Mpa (MoRT&H Table:1700-5)

mm (MoRT&H Table:1700-4)

kg/Cum. for PCC (IS:456-2000,Table-5)


(MoRT&H Table:1700-2)

(Conforming to IS 12269)
(Conforming to IS:3812 (Part-1))

ore well- Near Batching plant at Ch.331+000 LHS,L&T Camp

% of Cementitious material content

1.3% by wt of Cementitious Content

1.00

m3

0.098

m3

0.024

m3

0.160

m3

0.004

m3

0.714

m3

0.414

m3

0.300

m3

608.6

Kg

497.4

Kg

526.7

Kg

223.1

Kg

Weight per 1m3. of


Concrete
(Agg. in Dry Condition),
Kg

Weight per 0.03645m3. of


Concrete
(Agg. in Dry Condition),
Kg

310

11.30

60.0

2.19

182.9

6.67

513.1

18.70

216.2

7.88

607.3

22.14

496.3

18.09

4.81

0.175

Batch No-2

Optimum

170

170

155

155

145

145

130

130

120

120

Remarks

IE Representative
Name :

Sign:
Date :

Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the
Development Project (NHDP) Phase III on DBFOT(Toll)basis
Client

: National Highway Authority of India

Independent Engineer

Concessionaire

: Hampi Expressways Privvate Limite

EPC Contractor

: Larsen & Toubro Limited


CONCRETE MIX DESIGN (As per IS : 10262 - 2009)
M35 RCC

Trial Mix No.

29

15
1. Grade of Concrete

35

2. Characteristic Strength @ 28 days

35

Mpa

3. Target Mean Strength

47

Mpa (MoRT&H Table:1700-5

4. Nominal Maximum Size of Agg.

20

mm

5. Workability in terms of Slump@ Pouring Point

125

mm (MoRT&H Table:1700-4)

6. Exposure Condition

: Moderate

7. Method of Concrete Placing

: Direct

8. Degree of Quality Control

: Very Good

8. As per MORT&H (Section 1703)


Minimum Cement content

340 kg/Cum. for PCC (IS:456-2

Maximum Water Cement Ratio

: 0.45

for PCC

(MoRT&H Table

B. SOURCE OF MATERIAL:
Cement

: ACC-OPC 53 Grade

Fly Ash

: Smiore Plant

Coarse Aggregates

: SMPL,Bellary.

Fine Aggregates-M Sand

: SMPL,Bellary.

Fine aggregate -River sand

: HB Halli

Admixture

: Fosroc-Conplat SP 430 KRM-6

Water

: Bore well- Near Batching plant at Ch.

C. TEST DATA FOR MATERIAL:


1. Cement type / Brand

: OPC 53 Grade/Ultratech

2. Specific Gravity of materials


a. Cement

: 3.15

b.Fly Ash

: 2.54

c. R Sand (RS)

: 2.480

d. M Sand (CS)

: 2.509

e. Coarse Aggregates- 20mm

: 2.672

10mm
f. Admixture

: 2.669
: 1.20

3. Water Absorption of materials


a. R Sand

: 2.58%

b.M Sand

: 3.10%

c. Coarse Aggregates - 20mm


10mm

: 0.21%
: 0.22%

D. MIX DESIGN CALCULATION


Water

: 155.0

Kg/Cum.

Cementitious material content

: 390.0

Kg/Cum.

Fly Ash Content

70

Kg/Cum.

Cement Content

320

Kg/Cum.

Free Water Cement Ratio

: 0.40

Coarse Aggregates (%)

: 60%

Fine Aggregates (%)

: 40%

Coarse Agg Proportion (20mm)

: 60%

Coarse Agg Proportion (10mm)

: 40%

Fine Agg Proportion (M Sand)

: 70%

Fine Agg Proportion (R Sand)

: 30%

Chemical Admixture

: 4.7

Kg/Cum.

18 % of Cem

Dosage :

E. CALCULATION OF MIX DESIGN :a) Volume of Concrete


b) Volume of Cement = (Mass of Cement / Sp. Gr. of Cement) x (1 / 1000)
c) Volume of Fly Ash = (Mass of Flyash / Sp. Gr. of flyash) x (1 / 1000)
d) Volume of Water = (Mass of Water / Sp. Gr. of Water) x (1 / 1000)
e) Volume of Admixture = (Mass of Admixture / Sp. Gr. of Admixture) x (1 / 1000)
f) Volume of All in aggregates = {a - (b + c + d + e )}
g) Vol of Coarse Aggregate = f x Proportion of Coarse Agg
h) Vol of Fine Aggregate = f x Proportion of Fine Agg
i) Mass of 20mm Aggregate = g x Proportion of 20 mm xSp. Gr. of 20 mm x 1000
j) Mass of 10mm Aggregate = g x Proportion of 10 mm x Sp. Gr. of 10mm x 1000
k) Mass of M Sand = h x Proportion of M Sand x Sp. Gr. of M Sand x 1000
l) Mass of R Sand = h x Proportion of R Sand x Sp. Gr. of R sand x 1000
F. MIX DESIGN FOR UNIT WEIGHT OF CONCRETE :-

Weight per 1m3. of Concrete


(Agg. in SSD Condition), Kg

Description of Materials

Cement

320

Fly Ash

70

Water

155

M Sand

499

R Sand

212

20mm aggregates

684

10mm aggregates

455

Chemical Admixture

4.68

G .WORKABILITY OF CONCRETE (SLUMP IN MM)


Duration (Minutes)

Batch No-1

Batch No-

Initial

200

180

30min

185

160

60min

160

145

90min

145

130

120min

125

120

EPC Contractors Representative

Concessionarie Representative

Name :

Name :

Sign :

Sign:

Date :

Date :

Km 299+000 to Km 418+750 in the state of Karnataka under National Highways


DP) Phase III on DBFOT(Toll)basis.

National Highway Authority of India

Hampi Expressways Privvate Limited

IGN (As per IS : 10262 - 2009)

M35 RCC
Date : 01.04.16

Mpa (MoRT&H Table:1700-5)

mm (MoRT&H Table:1700-4)

kg/Cum. for PCC (IS:456-2000,Table-5)


(MoRT&H Table:1700-2)

(Conforming to IS 12269)
(Conforming to IS:3812 (Part-1))

ore well- Near Batching plant at Ch.331+000 LHS,L&T Camp

% of Cementitious material content

1.2% by wt of Cementitious Content

1.00

m3

0.102

m3

0.028

m3

0.155

m3

0.004

m3

0.711

m3

0.427

m3

0.284

m3

683.9

Kg

455.4

Kg

499.5

Kg

211.6

Kg

Weight per 1m3. of


Concrete
(Agg. in Dry Condition),
Kg

Weight per 0.03645m3. of


Concrete
(Agg. in Dry Condition),
Kg

320

11.66

70.0

2.55

176.9

6.45

486.6

17.74

205.0

7.47

682.5

24.88

454.4

16.56

4.68

0.171

Batch No-2

Optimum

180

200

160

185

145

160

130

145

120

125

Remarks

IE Representative
Name :

Sign:
Date :

Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the
Development Project (NHDP) Phase III on DBFOT(Toll)basis
Client

: National Highway Authority of India

Independent Engineer

Concessionaire

: Hampi Expressways Privvate Limite

EPC Contractor

: Larsen & Toubro Limited


CONCRETE MIX DESIGN (As per IS : 10262 - 2009)
M30 RCC

Trial Mix No.

30

15
1. Grade of Concrete

30

2. Characteristic Strength @ 28 days

30

Mpa

3. Target Mean Strength

42

Mpa (MoRT&H Table:1700-5

4. Nominal Maximum Size of Agg.

20

mm

5. Workability in terms of Slump@ Pouring Point

125

mm (MoRT&H Table:1700-4)

6. Exposure Condition

: Moderate

7. Method of Concrete Placing

: Direct

8. Degree of Quality Control

: Very Good

8. As per MORT&H (Section 1703)


Minimum Cement content

340 kg/Cum. for PCC (IS:456-2

Maximum Water Cement Ratio

: 0.45

for PCC

(MoRT&H Table

B. SOURCE OF MATERIAL:
Cement

: ACC-OPC 53 Grade

Fly Ash

: Smiore Plant

Coarse Aggregates

: SMPL,Bellary.

Fine Aggregates-M Sand

: SMPL,Bellary.

Fine aggregate -River sand

: HB Halli

Admixture

: Fosroc-Conplat SP 430 KRM-6

Water

: Bore well- Near Batching plant at Ch.

C. TEST DATA FOR MATERIAL:


1. Cement type / Brand

: OPC 53 Grade/Ultratech

2. Specific Gravity of materials


a. Cement

: 3.15

b.Fly Ash

: 2.54

c. R Sand (RS)

: 2.480

d. M Sand (CS)

: 2.509

e. Coarse Aggregates- 20mm

: 2.672

10mm
f. Admixture

: 2.669
: 1.20

3. Water Absorption of materials


a. R Sand

: 2.58%

b.M Sand

: 3.10%

c. Coarse Aggregates - 20mm


10mm

: 0.21%
: 0.22%

D. MIX DESIGN CALCULATION


Water

: 158.0

Kg/Cum.

Cementitious material content

: 375.0

Kg/Cum.

Fly Ash Content

75

Kg/Cum.

Cement Content

300

Kg/Cum.

Free Water Cement Ratio

: 0.42

Coarse Aggregates (%)

: 60%

Fine Aggregates (%)

: 40%

Coarse Agg Proportion (20mm)

: 60%

Coarse Agg Proportion (10mm)

: 40%

Fine Agg Proportion (M Sand)

: 70%

Fine Agg Proportion (R Sand)

: 30%

Chemical Admixture

: 4.5

Kg/Cum.

20.0 % of Cem

Dosage :

E. CALCULATION OF MIX DESIGN :a) Volume of Concrete


b) Volume of Cement = (Mass of Cement / Sp. Gr. of Cement) x (1 / 1000)
c) Volume of Fly Ash = (Mass of Flyash / Sp. Gr. of flyash) x (1 / 1000)
d) Volume of Water = (Mass of Water / Sp. Gr. of Water) x (1 / 1000)
e) Volume of Admixture = (Mass of Admixture / Sp. Gr. of Admixture) x (1 / 1000)
f) Volume of All in aggregates = {a - (b + c + d + e )}
g) Vol of Coarse Aggregate = f x Proportion of Coarse Agg
h) Vol of Fine Aggregate = f x Proportion of Fine Agg
i) Mass of 20mm Aggregate = g x Proportion of 20 mm xSp. Gr. of 20 mm x 1000
j) Mass of 10mm Aggregate = g x Proportion of 10 mm x Sp. Gr. of 10mm x 1000
k) Mass of M Sand = h x Proportion of M Sand x Sp. Gr. of M Sand x 1000
l) Mass of R Sand = h x Proportion of R Sand x Sp. Gr. of R sand x 1000
F. MIX DESIGN FOR UNIT WEIGHT OF CONCRETE :-

Weight per 1m3. of Concrete


(Agg. in SSD Condition), Kg

Description of Materials

Cement

300

Fly Ash

75

Water

158

M Sand

501

R Sand

212

20mm aggregates

686

10mm aggregates

457

Chemical Admixture

4.50

G .WORKABILITY OF CONCRETE (SLUMP IN MM)


Duration (Minutes)

Batch No-1

Batch No-

Initial

180

180

30min

170

165

60min

160

160

90min

140

140

120min

125

120

EPC Contractors Representative

Concessionarie Representative

Name :

Name :

Sign :

Sign:

Date :

Date :

Km 299+000 to Km 418+750 in the state of Karnataka under National Highways


DP) Phase III on DBFOT(Toll)basis.

National Highway Authority of India

Hampi Expressways Privvate Limited

IGN (As per IS : 10262 - 2009)

M30 RCC
Date : 02.04.16

Mpa (MoRT&H Table:1700-5)

mm (MoRT&H Table:1700-4)

kg/Cum. for PCC (IS:456-2000,Table-5)


(MoRT&H Table:1700-2)

(Conforming to IS 12269)
(Conforming to IS:3812 (Part-1))

ore well- Near Batching plant at Ch.331+000 LHS,L&T Camp

% of Cementitious material content

1.2% by wt of Cementitious Content

1.00

m3

0.095

m3

0.03

m3

0.158

m3

0.004

m3

0.713

m3

0.428

m3

0.285

m3

685.8

Kg

456.7

Kg

500.9

Kg

212.2

Kg

Weight per 1m3. of


Concrete
(Agg. in Dry Condition),
Kg

Weight per 0.03645m3. of


Concrete
(Agg. in Dry Condition),
Kg

300

10.94

75.0

2.73

179.9

6.56

488.0

17.79

205.6

7.49

684.4

24.95

455.7

16.61

4.50

0.164

Batch No-2

Optimum

180

180

165

170

160

160

140

140

120

125

Remarks

IE Representative
Name :

Sign:
Date :

Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the
Development Project (NHDP) Phase III on DBFOT(Toll)basis
Client

: National Highway Authority of India

Independent Engineer

Concessionaire

: Hampi Expressways Privvate Limite

EPC Contractor

: Larsen & Toubro Limited


CONCRETE MIX DESIGN (As per IS : 10262 - 2009)
M30 RCC

Trial Mix No.

31

15
1. Grade of Concrete

30

2. Characteristic Strength @ 28 days

30

Mpa

3. Target Mean Strength

42

Mpa (MoRT&H Table:1700-5

4. Nominal Maximum Size of Agg.

20

mm

5. Workability in terms of Slump@ Pouring Point

125

mm (MoRT&H Table:1700-4)

6. Exposure Condition

: Moderate

7. Method of Concrete Placing

: Direct

8. Degree of Quality Control

: Very Good

8. As per MORT&H (Section 1703)


Minimum Cement content

340 kg/Cum. for PCC (IS:456-2

Maximum Water Cement Ratio

: 0.45

for PCC

(MoRT&H Table

B. SOURCE OF MATERIAL:
Cement

: ACC-OPC 53 Grade

Fly Ash

: Smiore Plant

Coarse Aggregates

: SMPL,Bellary.

Fine Aggregates-M Sand

: SMPL,Bellary.

Fine aggregate -River sand

: HB Halli

Admixture

: Fosroc-Conplat SP 430 KRM-6

Water

: Bore well- Near Batching plant at Ch.

C. TEST DATA FOR MATERIAL:


1. Cement type / Brand

: OPC 53 Grade/Ultratech

2. Specific Gravity of materials


a. Cement

: 3.15

b.Fly Ash

: 2.54

c. R Sand (RS)

: 2.480

d. M Sand (CS)

: 2.509

e. Coarse Aggregates- 20mm

: 2.672

10mm
f. Admixture

: 2.669
: 1.20

3. Water Absorption of materials


a. R Sand

: 2.58%

b.M Sand

: 3.10%

c. Coarse Aggregates - 20mm


10mm

: 0.21%
: 0.22%

D. MIX DESIGN CALCULATION


Water

: 158.0

Kg/Cum.

Cementitious material content

: 375.0

Kg/Cum.

Fly Ash Content

75

Kg/Cum.

Cement Content

300

Kg/Cum.

Free Water Cement Ratio

: 0.42

Coarse Aggregates (%)

: 60%

Fine Aggregates (%)

: 40%

Coarse Agg Proportion (20mm)

: 60%

Coarse Agg Proportion (10mm)

: 40%

Fine Agg Proportion (M Sand)

: 70%

Fine Agg Proportion (R Sand)

: 30%

Chemical Admixture

: 3.8

Kg/Cum.

20.0 % of Cem

Dosage :

E. CALCULATION OF MIX DESIGN :a) Volume of Concrete


b) Volume of Cement = (Mass of Cement / Sp. Gr. of Cement) x (1 / 1000)
c) Volume of Fly Ash = (Mass of Flyash / Sp. Gr. of flyash) x (1 / 1000)
d) Volume of Water = (Mass of Water / Sp. Gr. of Water) x (1 / 1000)
e) Volume of Admixture = (Mass of Admixture / Sp. Gr. of Admixture) x (1 / 1000)
f) Volume of All in aggregates = {a - (b + c + d + e )}
g) Vol of Coarse Aggregate = f x Proportion of Coarse Agg
h) Vol of Fine Aggregate = f x Proportion of Fine Agg
i) Mass of 20mm Aggregate = g x Proportion of 20 mm xSp. Gr. of 20 mm x 1000
j) Mass of 10mm Aggregate = g x Proportion of 10 mm x Sp. Gr. of 10mm x 1000
k) Mass of M Sand = h x Proportion of M Sand x Sp. Gr. of M Sand x 1000
l) Mass of R Sand = h x Proportion of R Sand x Sp. Gr. of R sand x 1000
F. MIX DESIGN FOR UNIT WEIGHT OF CONCRETE :-

Weight per 1m3. of Concrete


(Agg. in SSD Condition), Kg

Description of Materials

Cement

300

Fly Ash

75

Water

158

M Sand

502

R Sand

212

20mm aggregates

687

10mm aggregates

457

Chemical Admixture

3.75

G .WORKABILITY OF CONCRETE (SLUMP IN MM)


Duration (Minutes)

Batch No-1

Batch No-

Initial

120

120

30min

60min

90min

120min

EPC Contractors Representative

Concessionarie Representative

Name :

Name :

Sign :

Sign:

Date :

Date :

Km 299+000 to Km 418+750 in the state of Karnataka under National Highways


DP) Phase III on DBFOT(Toll)basis.

National Highway Authority of India

Hampi Expressways Privvate Limited

IGN (As per IS : 10262 - 2009)

M30 RCC
Date : 06.04.16

Mpa (MoRT&H Table:1700-5)

mm (MoRT&H Table:1700-4)

kg/Cum. for PCC (IS:456-2000,Table-5)


(MoRT&H Table:1700-2)

(Conforming to IS 12269)
(Conforming to IS:3812 (Part-1))

ore well- Near Batching plant at Ch.331+000 LHS,L&T Camp

% of Cementitious material content

1.0% by wt of Cementitious Content

1.00

m3

0.095

m3

0.03

m3

0.158

m3

0.003

m3

0.714

m3

0.428

m3

0.286

m3

686.8

Kg

457.4

Kg

501.6

Kg

212.5

Kg

Weight per 1m3. of


Concrete
(Agg. in Dry Condition),
Kg

Weight per 0.03645m3. of


Concrete
(Agg. in Dry Condition),
Kg

300

7.29

75.0

1.82

180.0

4.37

488.7

11.87

205.9

5.00

685.4

16.65

456.4

11.09

3.75

0.09

Batch No-2

Optimum

120

120

Remarks

IE Representative
Name :

Sign:
Date :

Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the
Development Project (NHDP) Phase III on DBFOT(Toll)basis
Client

: National Highway Authority of India

Independent Engineer

Concessionaire

: Hampi Expressways Privvate Limite

EPC Contractor

: Larsen & Toubro Limited


CONCRETE MIX DESIGN (As per IS : 10262 - 2009)
M30 RCC

Trial Mix No.

32

15
1. Grade of Concrete

30

2. Characteristic Strength @ 28 days

30

Mpa

3. Target Mean Strength

42

Mpa (MoRT&H Table:1700-5

4. Nominal Maximum Size of Agg.

20

mm

5. Workability in terms of Slump@ Pouring Point

125

mm (MoRT&H Table:1700-4)

6. Exposure Condition

: Moderate

7. Method of Concrete Placing

: Direct

8. Degree of Quality Control

: Very Good

8. As per MORT&H (Section 1703)


Minimum Cement content

340 kg/Cum. for PCC (IS:456-2

Maximum Water Cement Ratio

: 0.45

for PCC

(MoRT&H Table

B. SOURCE OF MATERIAL:
Cement

: ACC-OPC 53 Grade

Fly Ash

: Smiore Plant

Coarse Aggregates

: SMPL,Bellary.

Fine Aggregates-M Sand

: SMPL,Bellary.

Fine aggregate -River sand

: HB Halli

Admixture

: Fosroc-Conplat SP 430 KRM-6

Water

: Bore well- Near Batching plant at Ch.

C. TEST DATA FOR MATERIAL:


1. Cement type / Brand

: OPC 53 Grade/Ultratech

2. Specific Gravity of materials


a. Cement

: 3.15

b.Fly Ash

: 2.54

c. R Sand (RS)

: 2.480

d. M Sand (CS)

: 2.509

e. Coarse Aggregates- 20mm

: 2.672

10mm
f. Admixture

: 2.669
: 1.20

3. Water Absorption of materials


a. R Sand

: 2.58%

b.M Sand

: 3.10%

c. Coarse Aggregates - 20mm


10mm

: 0.21%
: 0.22%

D. MIX DESIGN CALCULATION


Water

: 161.0

Kg/Cum.

Cementitious material content

: 375.0

Kg/Cum.

Fly Ash Content

75

Kg/Cum.

Cement Content

300

Kg/Cum.

Free Water Cement Ratio

: 0.43

Coarse Aggregates (%)

: 60%

Fine Aggregates (%)

: 40%

Coarse Agg Proportion (20mm)

: 60%

Coarse Agg Proportion (10mm)

: 40%

Fine Agg Proportion (M Sand)

: 70%

Fine Agg Proportion (R Sand)

: 30%

Chemical Admixture

: 4.5

Kg/Cum.

20.0 % of Cem

Dosage :

E. CALCULATION OF MIX DESIGN :a) Volume of Concrete


b) Volume of Cement = (Mass of Cement / Sp. Gr. of Cement) x (1 / 1000)
c) Volume of Fly Ash = (Mass of Flyash / Sp. Gr. of flyash) x (1 / 1000)
d) Volume of Water = (Mass of Water / Sp. Gr. of Water) x (1 / 1000)
e) Volume of Admixture = (Mass of Admixture / Sp. Gr. of Admixture) x (1 / 1000)
f) Volume of All in aggregates = {a - (b + c + d + e )}
g) Vol of Coarse Aggregate = f x Proportion of Coarse Agg
h) Vol of Fine Aggregate = f x Proportion of Fine Agg
i) Mass of 20mm Aggregate = g x Proportion of 20 mm xSp. Gr. of 20 mm x 1000
j) Mass of 10mm Aggregate = g x Proportion of 10 mm x Sp. Gr. of 10mm x 1000
k) Mass of M Sand = h x Proportion of M Sand x Sp. Gr. of M Sand x 1000
l) Mass of R Sand = h x Proportion of R Sand x Sp. Gr. of R sand x 1000
F. MIX DESIGN FOR UNIT WEIGHT OF CONCRETE :-

Weight per 1m3. of Concrete


(Agg. in SSD Condition), Kg

Description of Materials

Cement

300

Fly Ash

75

Water

161

M Sand

499

R Sand

211

20mm aggregates

683

10mm aggregates

455

Chemical Admixture

4.50

G .WORKABILITY OF CONCRETE (SLUMP IN MM)


Duration (Minutes)

Batch No-1

Batch No-

Initial

120

120

30min

85

85

60min

60

60

90min

120min

EPC Contractors Representative

Concessionarie Representative

Name :

Name :

Sign :

Sign:

Date :

Date :

Km 299+000 to Km 418+750 in the state of Karnataka under National Highways


DP) Phase III on DBFOT(Toll)basis.

National Highway Authority of India

Hampi Expressways Privvate Limited

IGN (As per IS : 10262 - 2009)

M30 RCC
Date : 07.04.16

Mpa (MoRT&H Table:1700-5)

mm (MoRT&H Table:1700-4)

kg/Cum. for PCC (IS:456-2000,Table-5)


(MoRT&H Table:1700-2)

(Conforming to IS 12269)
(Conforming to IS:3812 (Part-1))

ore well- Near Batching plant at Ch.331+000 LHS,L&T Camp

% of Cementitious material content

1.2% by wt of Cementitious Content

1.00

m3

0.095

m3

0.03

m3

0.161

m3

0.004

m3

0.710

m3

0.426

m3

0.284

m3

683.0

Kg

454.8

Kg

498.8

Kg

211.3

Kg

Weight per 1m3. of


Concrete
(Agg. in Dry Condition),
Kg

Weight per 0.03645m3. of


Concrete
(Agg. in Dry Condition),
Kg

300

10.94

75.0

2.73

182.9

6.67

485.9

17.71

204.7

7.46

681.5

24.84

453.8

16.54

4.50

0.164

Batch No-2

Optimum

Remarks

120

120

Cohesive

85

85

Cohesive

60

60

Cohesive

Cohesive

Cohesive

IE Representative
Name :

Sign:
Date :

Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the
Development Project (NHDP) Phase III on DBFOT(Toll)basis
Client

: National Highway Authority of India

Independent Engineer

Concessionaire

: Hampi Expressways Privvate Limited

EPC Contractor

: Larsen & Toubro Limited


CONCRETE MIX DESIGN (As per IS : 10262 - 2009)
M30 RCC

Trial Mix No.

33

15
1. Grade of Concrete

M 30

2. Characteristic Strength @ 28 days

30 Mpa

3. Target Mean Strength

42 Mpa (MoRT&H Table:1700-5

4. Nominal Maximum Size of Agg.

20 mm

5. Workability in terms of Slump@ Pouring Point

6. Exposure Condition

: Moderate

7. Method of Concrete Placing

: Direct

8. Degree of Quality Control

: Very Good

125 mm (MoRT&H Table:1700-4)

8. As per MORT&H (Section 1703)


Minimum Cement content

Maximum Water Cement Ratio

: 0.45

340 kg/Cum. for PCC (IS:456-2


for PCC

(MoRT&H Table

B. SOURCE OF MATERIAL:
Cement

: ACC-OPC 53 Grade

Coarse Aggregates

: SMPL,Bellary.

Fine Aggregates-M Sand

: SMPL,Bellary.

Fine aggregate -River sand

: HB Halli

Admixture

: Fosroc-Conplat SP 430 KRM-6

Water

: Bore well- Near Batching plant at Ch.3

C. TEST DATA FOR MATERIAL:


1. Cement type / Brand

: OPC 53 Grade/ACC Ltd

2. Specific Gravity of materials


a. Cement

: 3.15

b. R Sand (RS)

: 2.480

c. M Sand (CS)

: 2.509

d. Coarse Aggregates- 20mm

: 2.672

10mm
e. Admixture

: 2.669
: 1.24

3. Water Absorption of materials


a. R Sand

: 2.58%

b.M Sand

: 3.10%

c. Coarse Aggregates - 20mm

: 0.20%

10mm
Aggregate Impact Value (%)

: 0.22%
: 18.57%

Flackiness Index (%)


D. MIX DESIGN CALCULATION

: 24.89%

Water

: 153.0

Kg/Cum.

Cementitious material content

: 385.0

Kg/Cum.

Cement Content

: 385

Kg/Cum.

Free Water Cement Ratio

: 0.40

Coarse Aggregates (%)

: 60%

Fine Aggregates (%)

: 40%

Coarse Agg Proportion (20mm)

: 60%

Coarse Agg Proportion (10mm)

: 40%

Fine Agg Proportion (M Sand)

: 70%

Fine Agg Proportion (R Sand)

: 30%

Chemical Admixture

: 3.1

Kg/Cum.

Dosage :

E. CALCULATION OF MIX DESIGN :a) Volume of Concrete


b) Volume of Cement = (Mass of Cement / Sp. Gr. of Cement) x (1 / 1000)
c) Volume of Water = (Mass of Water / Sp. Gr. of Water) x (1 / 1000)
d) Volume of Admixture = (Mass of Admixture / Sp. Gr. of Admixture) x (1 / 1000)
e) Volume of All in aggregates = {a - (b + c + d )}
f) Vol of Coarse Aggregate = e x Proportion of Coarse Agg
g) Vol of Fine Aggregate = e x Proportion of Fine Agg
h) Mass of 20mm Aggregate = f x Proportion of 20 mm xSp. Gr. of 20 mm x 1000
i) Mass of 10mm Aggregate = f x Proportion of 10 mm x Sp. Gr. of 10mm x 1000
j) Mass of M Sand = g x Proportion of M Sand x Sp. Gr. of M Sand x 1000
k) Mass of R Sand = gx Proportion of R Sand x Sp. Gr. of R sand x 1000
F. MIX DESIGN FOR UNIT WEIGHT OF CONCRETE :-

Weight per 1m3. of Concrete


(Agg. in SSD Condition), Kg

Description of Materials

Cement

385

Water

153

M Sand

508

R Sand

215

20mm aggregates

695

10mm aggregates

463

Chemical Admixture

3.08

G .WORKABILITY OF CONCRETE (SLUMP IN MM)


Duration (Minutes)

Batch No-1

Batch No

Initial

Collapse

Collapse

30min

180

170

60min

160

160

90min

150

140

120min

130

140

EPC Contractors Representative

Concessionarie Representative

Name :

Name :

Sign :

Sign:

Date :

Date :

Km 299+000 to Km 418+750 in the state of Karnataka under National Highways


DP) Phase III on DBFOT(Toll)basis.

Hampi Expressways Privvate Limited

GN (As per IS : 10262 - 2009)

M30 RCC
Date : 07.04.16

Mpa (MoRT&H Table:1700-5)

mm (MoRT&H Table:1700-4)

kg/Cum. for PCC (IS:456-2000,Table-5)


(MoRT&H Table:1700-2)

(Conforming to IS 12269)

ore well- Near Batching plant at Ch.331+000 LHS,L&T Camp

0.8% by wt of Cementitious Content

1.00

m3

0.122

m3

0.153

m3

0.002

m3

0.723

m3

0.434

m3

0.289

m3

695.5

Kg

463.1

Kg

507.9

Kg

215.2

Kg

Weight per 1m3. of


Concrete
(Agg. in Dry Condition),
Kg

Weight per 0.03645m3. of


Concrete
(Agg. in Dry Condition),
Kg

385

14.03

175.2

6.39

494.8

18.04

208.5

7.60

694.1

25.30

462.1

16.84

3.08

0.112

Batch No-2

Average

Remarks

Collapse

Collapse

170

175

Cohesive

160

160

Cohesive

140

145

Cohesive

140

135

Cohesive

IE Representative
Name :

Sign:
Date :

Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the
Development Project (NHDP) Phase III on DBFOT(Toll)basis
Client

: National Highway Authority of India

Independent Engineer

Concessionaire

: Hampi Expressways Privvate Limite

EPC Contractor

: Larsen & Toubro Limited


CONCRETE MIX DESIGN (As per IS : 10262 - 2009)
M35 RCC

Trial Mix No.

34

15
1. Grade of Concrete

35

2. Characteristic Strength @ 28 days

35

Mpa

3. Target Mean Strength

47

Mpa (MoRT&H Table:1700-5

4. Nominal Maximum Size of Agg.

20

mm

5. Workability in terms of Slump@ Pouring Point

125

mm (MoRT&H Table:1700-4)

6. Exposure Condition

: Moderate

7. Method of Concrete Placing

: Direct

8. Degree of Quality Control

: Very Good

8. As per MORT&H (Section 1703)


Minimum Cement content

340 kg/Cum. for PCC (IS:456-2

Maximum Water Cement Ratio

: 0.45

for PCC

(MoRT&H Table

B. SOURCE OF MATERIAL:
Cement

: ACC-OPC 53 Grade

Fly Ash

: Smiore Plant

Coarse Aggregates

: SMPL,Bellary.

Fine Aggregates-M Sand

: SMPL,Bellary.

Fine aggregate -River sand

: HB Halli

Admixture

: Fosroc-Conplat SP 430 KRM-6

Water

: Bore well- Near Batching plant at Ch.

C. TEST DATA FOR MATERIAL:


1. Cement type / Brand

: OPC 53 Grade/ACC

2. Specific Gravity of materials


a. Cement

: 3.15

b.Fly Ash

: 2.54

c. R Sand (RS)

: 2.480

d. M Sand (CS)

: 2.509

e. Coarse Aggregates- 20mm

: 2.672

10mm
f. Admixture

: 2.669
: 1.20

3. Water Absorption of materials


a. R Sand

: 2.58%

b.M Sand

: 3.10%

c. Coarse Aggregates - 20mm


10mm

: 0.21%
: 0.22%

D. MIX DESIGN CALCULATION


Water

: 167.0

Kg/Cum.

Cementitious material content

: 395.0

Kg/Cum.

Fly Ash Content

Kg/Cum.

Cement Content

395

Kg/Cum.

Free Water Cement Ratio

: 0.42

Coarse Aggregates (%)

: 60%

Fine Aggregates (%)

: 40%

Coarse Agg Proportion (20mm)

: 60%

Coarse Agg Proportion (10mm)

: 40%

Fine Agg Proportion (M Sand)

: 70%

Fine Agg Proportion (R Sand)

: 30%

Chemical Admixture

: 4.0

Kg/Cum.

0.0 % of Cem

Dosage :

E. CALCULATION OF MIX DESIGN :a) Volume of Concrete


b) Volume of Cement = (Mass of Cement / Sp. Gr. of Cement) x (1 / 1000)
c) Volume of Fly Ash = (Mass of Flyash / Sp. Gr. of flyash) x (1 / 1000)
d) Volume of Water = (Mass of Water / Sp. Gr. of Water) x (1 / 1000)
e) Volume of Admixture = (Mass of Admixture / Sp. Gr. of Admixture) x (1 / 1000)
f) Volume of All in aggregates = {a - (b + c + d + e )}
g) Vol of Coarse Aggregate = f x Proportion of Coarse Agg
h) Vol of Fine Aggregate = f x Proportion of Fine Agg
i) Mass of 20mm Aggregate = g x Proportion of 20 mm xSp. Gr. of 20 mm x 1000
j) Mass of 10mm Aggregate = g x Proportion of 10 mm x Sp. Gr. of 10mm x 1000
k) Mass of M Sand = h x Proportion of M Sand x Sp. Gr. of M Sand x 1000
l) Mass of R Sand = h x Proportion of R Sand x Sp. Gr. of R sand x 1000
F. MIX DESIGN FOR UNIT WEIGHT OF CONCRETE :-

Weight per 1m3. of Concrete


(Agg. in SSD Condition), Kg

Description of Materials

Cement

395

Fly Ash

Water

167

M Sand

495

R Sand

210

20mm aggregates

678

10mm aggregates

452

Chemical Admixture

3.95

G .WORKABILITY OF CONCRETE (SLUMP IN MM)


Duration (Minutes)

Batch No-1

Batch No-

Initial

Collapse

Collapse

30min

60min

125

130

90min

120min

75

85

EPC Contractors Representative

Concessionarie Representative

Name :

Name :

Sign :

Sign:

Date :

Date :

Km 299+000 to Km 418+750 in the state of Karnataka under National Highways


DP) Phase III on DBFOT(Toll)basis.

National Highway Authority of India

Hampi Expressways Privvate Limited

IGN (As per IS : 10262 - 2009)

M35 RCC
Date : 11.04.16

Mpa (MoRT&H Table:1700-5)

mm (MoRT&H Table:1700-4)

kg/Cum. for PCC (IS:456-2000,Table-5)


(MoRT&H Table:1700-2)

(Conforming to IS 12269)
(Conforming to IS:3812 (Part-1))

ore well- Near Batching plant at Ch.331+000 LHS,L&T Camp

% of Cementitious material content

1.0% by wt of Cementitious Content

1.00

m3

0.125

m3

m3

0.167

m3

0.003

m3

0.705

m3

0.423

m3

0.282

m3

678.2

Kg

451.6

Kg

495.3

Kg

209.8

Kg

Weight per 1m3. of


Concrete
(Agg. in Dry Condition),
Kg
395

14.40

0.0

0.00

188.7

6.88

482.5

17.59

203.3

7.41

676.7

24.67

450.6

16.42

3.95

0.144

Batch No-2

Optimum

Collapse

Collapse
-

130

130

85

Weight per 0.03645m3. of


Concrete
(Agg. in Dry Condition),
Kg

85

Remarks

IE Representative
Name :

Sign:
Date :

Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the
Development Project (NHDP) Phase III on DBFOT(Toll)basis
Client

: National Highway Authority of India

Independent Engineer

Concessionaire

: Hampi Expressways Privvate Limite

EPC Contractor

: Larsen & Toubro Limited


CONCRETE MIX DESIGN (As per IS : 10262 - 2009)
M35 RCC

Trial Mix No.

35

15
1. Grade of Concrete

35

2. Characteristic Strength @ 28 days

35

Mpa

3. Target Mean Strength

47

Mpa (MoRT&H Table:1700-5

4. Nominal Maximum Size of Agg.

20

mm

5. Workability in terms of Slump@ Pouring Point

125

mm (MoRT&H Table:1700-4)

6. Exposure Condition

: Moderate

7. Method of Concrete Placing

: Direct

8. Degree of Quality Control

: Very Good

8. As per MORT&H (Section 1703)


Minimum Cement content

340 kg/Cum. for PCC (IS:456-2

Maximum Water Cement Ratio

: 0.45

for PCC

(MoRT&H Table

B. SOURCE OF MATERIAL:
Cement

: ACC-OPC 53 Grade

Fly Ash

: Smiore Plant

Coarse Aggregates

: SMPL,Bellary.

Fine Aggregates-M Sand

: SMPL,Bellary.

Fine aggregate -River sand

: HB Halli

Admixture

: Fosroc-Conplat SP 430 KRM-6

Water

: Bore well- Near Batching plant at Ch.

C. TEST DATA FOR MATERIAL:


1. Cement type / Brand

: OPC 53 Grade/ACC

2. Specific Gravity of materials


a. Cement

: 3.15

b.Fly Ash

: 2.54

c. R Sand (RS)

: 2.480

d. M Sand (CS)

: 2.509

e. Coarse Aggregates- 20mm

: 2.672

10mm
f. Admixture

: 2.669
: 1.20

3. Water Absorption of materials


a. R Sand

: 2.58%

b.M Sand

: 3.10%

c. Coarse Aggregates - 20mm


10mm

: 0.21%
: 0.22%

D. MIX DESIGN CALCULATION


Water

: 167.0

Kg/Cum.

Cementitious material content

: 385.0

Kg/Cum.

Fly Ash Content

Kg/Cum.

Cement Content

385

Kg/Cum.

Free Water Cement Ratio

: 0.43

Coarse Aggregates (%)

: 60%

Fine Aggregates (%)

: 40%

Coarse Agg Proportion (20mm)

: 60%

Coarse Agg Proportion (10mm)

: 40%

Fine Agg Proportion (M Sand)

: 70%

Fine Agg Proportion (R Sand)

: 30%

Chemical Admixture

: 3.85

Kg/Cum.

0.0 % of Cem

Dosage :

E. CALCULATION OF MIX DESIGN :a) Volume of Concrete


b) Volume of Cement = (Mass of Cement / Sp. Gr. of Cement) x (1 / 1000)
c) Volume of Fly Ash = (Mass of Flyash / Sp. Gr. of flyash) x (1 / 1000)
d) Volume of Water = (Mass of Water / Sp. Gr. of Water) x (1 / 1000)
e) Volume of Admixture = (Mass of Admixture / Sp. Gr. of Admixture) x (1 / 1000)
f) Volume of All in aggregates = {a - (b + c + d + e )}
g) Vol of Coarse Aggregate = f x Proportion of Coarse Agg
h) Vol of Fine Aggregate = f x Proportion of Fine Agg
i) Mass of 20mm Aggregate = g x Proportion of 20 mm xSp. Gr. of 20 mm x 1000
j) Mass of 10mm Aggregate = g x Proportion of 10 mm x Sp. Gr. of 10mm x 1000
k) Mass of M Sand = h x Proportion of M Sand x Sp. Gr. of M Sand x 1000
l) Mass of R Sand = h x Proportion of R Sand x Sp. Gr. of R sand x 1000
F. MIX DESIGN FOR UNIT WEIGHT OF CONCRETE :-

Weight per 1m3. of Concrete


(Agg. in SSD Condition), Kg

Description of Materials

Cement

385

Fly Ash

Water

167

M Sand

497

R Sand

211

20mm aggregates

681

10mm aggregates

454

Chemical Admixture

3.85

G .WORKABILITY OF CONCRETE (SLUMP IN MM)


Duration (Minutes)

Batch No-1

Batch No-

Initial

Collapse

Collapse

30min

60min

150

150

90min

120min

105

130

EPC Contractors Representative

Concessionarie Representative

Name :

Name :

Sign :

Sign:

Date :

Date :

Km 299+000 to Km 418+750 in the state of Karnataka under National Highways


DP) Phase III on DBFOT(Toll)basis.

National Highway Authority of India

Hampi Expressways Privvate Limited

IGN (As per IS : 10262 - 2009)

M35 RCC
Date : 12.04.16

Mpa (MoRT&H Table:1700-5)

mm (MoRT&H Table:1700-4)

kg/Cum. for PCC (IS:456-2000,Table-5)


(MoRT&H Table:1700-2)

(Conforming to IS 12269)
(Conforming to IS:3812 (Part-1))

ore well- Near Batching plant at Ch.331+000 LHS,L&T Camp

% of Cementitious material content

1.0% by wt of Cementitious Content

1.00

m3

0.122

m3

m3

0.167

m3

0.003

m3

0.708

m3

0.425

m3

0.283

m3

681.0

Kg

453.5

Kg

497.4

Kg

210.7

Kg

Weight per 1m3. of


Concrete
(Agg. in Dry Condition),
Kg

Weight per 0.03645m3. of


Concrete
(Agg. in Dry Condition),
Kg

385

14.03

0.0

0.00

188.8

6.88

484.6

17.66

204.2

7.44

679.6

24.77

452.5

16.49

3.85

0.140

Batch No-2

Optimum

Collapse

Collapse

150

150

130

130

Remarks

IE Representative
Name :

Sign:
Date :

Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750


Client

: National Highway Authority of India

Independent Engineer

Concessionaire

: Hampi Expressways Private Limited

EPC Contractor
Source of Material :

: Larsen & Toubro Limited

Source of Cement

: ACC-OPC 53 Grade

Source of Flyash

: SMIORE Plant.

Source of Water

: Near Concrete Batching Plant Bore Holes

Source of Coarse Aggregate

: SMPL Aggregates

Source of Fine Aggregate (M Sand)

: SMPL Aggregates

Source of Fine Aggregate (R Sand)

: HB Halli

Source of Chemical Admixture

: Fosroc-Conplat KRM-6

SUMMARY OF CO

Sl.No

Grade of
Concrete

R'Sand

20 mm

10 mm

Trial
Trial Date
Mix No

M15 PCC

10

10.03.16

224

56

140

537

227

735

489

3.1

1.1%

M15 PCC

11

11.03.16

232

58

145

531

225

727

484

2.9

1.0%

M20 PCC

12

12.03.16

240

60

150

525

222

719

478

3.3

1.1%

M20 PCC

13

14.03.16

248

62

155

519

220

711

473

3.4

1.1%

M25 RCC

14

15.03.16

272

68

153

514

218

703

468

3.4

1.0%

M30 RCC

15

15.03.16

304

76

171

491

208

672

448

3.8

1.0%

M25 RCC

16

17.03.16

280

70

158

507

215

695

462

3.5

1.0%

M30 RCC

17

18.03.16

312

78

176

485

206

665

443

3.9

1.0%

Cement (kg)

Fly Ash
Water (kg)
(Kg)

Coarse Agg (kg)

M'Sand

FA (Kg)

Admix (Kg) Admix (%)

M35 RCC

18

19.03.16

320

80

180

481

204

658

438

4.0

1.0%

10

M35 RCC

19

21.03.16

328

82

185

475

201

650

433

4.1

1.0%

11

M30 RCC

20

22.03.16

316

79

178

483

205

662

441

3.9

1.0%

12

M35 RCC

27

30.03.16

340

85

180

474

201

649

432

5.10

1.2%

13

M30 RCC

28

31.03.16

310

60

160

527

223

609

497

4.81

1.3%

14

M35 RCC

29

01.04.16

320

70

155

499

212

684

455

4.68

1.2%

15

M30 RCC

30

02.04.16

300

75

158

501

212

686

457

4.50

1.2%

16

M30 RCC

31

06.04.16

300

75

158

502

212

687

457

3.75

1.0%

17

M30 RCC

32

07.04.16

300

75

161

499

211

683

455

4.50

1.2%

18

M30 RCC

33

07.04.16

385

Err:509

153

508

215

695

463

3.08

0.8%

19

M35 RCC

34

11.04.16

395

167

495

210

678

452

3.95

1.0%

20

M35 RCC

35

12.04.16

385

167

497

211

681

454

3.85

1.0%

EPC Contractors Representative

Concessionarie Representative

Name :

Name :

Sign :

Sign:

Date :

Date :

Km 418+750 in the state of Karnataka under National Highways Development Project (NHDP) Phase III on DBFOT(Toll)basis.

Trial Summary Sheet No:

MARY OF CONCRETE MIX DESIGN TRAILS


Compressive
Strength (N/mm2)

W/C Ratio

% of
Fly Ash

R Sand

CA

FA

Initial

30 Min

60 Min

90 Min

120 Min

7 Days

28 Days

Optimum Consistency (Slump,mm)

M Sand

Total Agg Ratio


(Vol)

10mm

FA Ratio

20mm

CA Ratio

0.50

20%

60%

40%

70%

30%

60%

40%

150

110

90

70

50

21.26

31.65

0.50

20%

60%

40%

70%

30%

60%

40%

160

125

100

80

50

21.36

33.88

0.50

20%

60%

40%

70%

30%

60%

40%

165

125

110

80

50

22.76

34.13

0.50

20%

60%

40%

70%

30%

60%

40%

145

115

90

65

50

23.58

38.62

0.45

20%

60%

40%

70%

30%

60%

40%

170

160

150

130

120

31.67

35.78

0.45

20%

60%

40%

70%

30%

60%

40%

180

165

150

140

125

32.00

0.45

20%

60%

40%

70%

30%

60%

40%

190

170

150

130

115

31.62

0.45

20%

60%

40%

70%

30%

60%

40%

185

170

160

140

125

32.30

0.45

20%

60%

40%

70%

30%

60%

40%

190

175

155

135

120

33.82

0.45

20%

60%

40%

70%

30%

60%

40%

180

170

155

145

125

30.89

0.45

20%

60%

40%

70%

30%

60%

40%

195

180

155

130

115

35.23

0.42

20%

60%

40%

70%

30%

60%

40%

190

175

155

135

120

26.76

0.43

16%

55%

45%

70%

30%

58%

42%

170

155

145

130

120

26.26

0.40

18%

60%

40%

70%

30%

60%

40%

200

185

160

145

125

28.46

0.42

20%

60%

40%

70%

30%

60%

40%

180

170

160

140

125

22.27

0.42

20%

60%

40%

70%

30%

60%

40%

120

38.83

0.43

20%

60%

40%

70%

30%

60%

40%

120

85

60

Err:509

Err:509

60%

40%

70%

30%

60%

40%

Err:509

175

160

145

135

0.42

0%

60%

40%

70%

30%

60%

40%

Collapse

130

85

0.43

0%

60%

40%

70%

30%

60%

40%

Collapse

150

130

IE Representative
Name :

Sign:
Date :

ject (NHDP) Phase III on DBFOT(Toll)basis.

Remarks

Trial Mix
Trial Mix
Trial Mix
Trial Mix
Trial Mix
Trial Mix
Trial Mix
Trial Mix

Trial Mix
Trial Mix
Trial Mix
Trial Mix
Trial Mix
Trial Mix
Trial Mix
Slump not achieved
Cohesive Mix
Cohesive Mix
Cohesive Mix
Cohesive Mix

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