Professional Documents
Culture Documents
Review
Pollution control technologies for the treatment of palm oil mill efuent (POME)
through end-of-pipe processes
Ta Yeong Wu a, Abdul Wahab Mohammad b, *, Jamaliah Md. Jahim b, Nurina Anuar b
a
Chemical and Sustainable Process Engineering Research Group, School of Engineering, Monash University, Jalan Lagoon Selatan, Bandar Sunway, 46150,
Selangor Darul Ehsan, Malaysia
b
Scale-up and Downstream Processing Research Group, Department of Chemical and Process Engineering, Faculty of Engineering and Built Environment,
Universiti Kebangsaan Malaysia, 43600 UKM Bangi, Selangor Darul Ehsan, Malaysia
a r t i c l e i n f o
a b s t r a c t
Article history:
Received 3 July 2008
Received in revised form
21 January 2010
Accepted 9 February 2010
Available online 15 March 2010
Palm oil production is one of the major industries in Malaysia and this country ranks one of the largest
productions in the world. In Malaysia, the total production of crude palm oil in 2008 was 17,734,441
tonnes. However, the production of this amount of crude palm oil results in even larger amounts of palm
oil mill efuent (POME). In the year 2008 alone, at least 44 million tonnes of POME was generated in
Malaysia. Currently, the ponding system is the most common treatment method for POME but other
processes such as aerobic and anaerobic digestion, physicochemical treatment and membrane ltration
may also provide the palm oil industries with possible insights into the improvement of POME treatment
processes. Generally, open ponding offers low capital and operating costs but this conventional method is
becoming less attractive because the methane produced is wasted to the atmosphere and the system can
not be certied for Carbon Emission Reduction trading. On the other hand, anaerobic digestion of POME
provides the fastest payback of investment because the treatment enables biogas recovery for heat
generation and treated efuent for land application. Lastly, it is proposed herewith that wastewater
management based on the promotion of cleaner production and environmentally sound biotechnologies
should be prioritized and included as a part of the POME management in Malaysia for attaining
sustainable development. This paper thus discusses and compares state-of-the-art POME treatment
methods as well as their individual performances.
2010 Elsevier Ltd. All rights reserved.
Keywords:
End-of-pipe process
Palm oil mill efuent (POME)
Ponding system
Aerobic digestion
Anaerobic digestion
Physicochemical treatment
Membrane ltration process
1. Introduction
The Malaysian palm oil industry is growing rapidly and quickly
becoming a signicant agriculture-based industry in this country.
Table 1 shows that the total productions of crude palm oil in 2008
and 2009 are 17,734,441 and 16,044,874 tonnes, respectively
(MPOB, 2008a, 2009). The high production of crude palm oil
prompts the palm oil industry to become an important contributor
to Malaysia's GDP. Export earnings from palm oil, palm kernel oil
and relating products in 1998 amounted to almost US$5.6 billion,
equivalent to 5.6% of the GDP (Yusoff, 2006). The palm oil industry
provides a source of livelihood to rural families in government land
schemes and private small holders, as well as employment opportunities to agricultural workers in estates (Khalid and Wan Mustafa,
1992; Ma et al., 1993). In Malaysia, palm oil is even utilized in the
1468
Table 1
Malaysian production of crude palm oil in 2008 and 2009 (MPOB, 2008a, 2009).
Month
January
February
March
April
May
June
July
August
September
October
November
December
Total
2008 (tonnes)
1,424,244
1,227,969
1,294,710
1,327,591
1,457,878
1,468,921
1,560,215
1,600,214
1,579,442
1,652,071
1,658,417
1,482,769
17,734,441
2009 (tonnes)
1330,195
1187,381
1275,822
1281,852
1395,275
1447,926
1492,958
1496,073
1557,764
1984,036
1595,592
data not available
16,044,874
2.1. Sterilization
The rst step consists in sterilizing the fresh fruit bunches in
steam sterilizers for 50 min at about 140 C and a pressure of
3 105 Pa in order to stop the rapid formation of free fatty acids
during the pulping process. This process also permits the fruits that
are still attached in bunches to be loosened. Under a proper mill
operation and management, the amount of efuent (sterilizer
condensate) is about 0.9 tonnes for each produced tonnes of crude
palm oil. The properties of this efuent are shown in Table 3.
2.2. Stripping, digestion and pressing
The objective of stripping is to separate the sterilized fruits from
the bunch stalks by using a rotary drum thresher. The empty fruit
bunches are then conveyed to the plantation ground as raw fertilizers or are incinerated to generate an extra source of energy. After
the bunches have been stripped, the sterilized fruit and the
accompanying calyx leaves must be digested in a heated vessel at
about 80e90 C in order for the mesocarp to be loosened from the
nuts for the subsequent pressing. Then, the homogenous oil mash
from the digesters is pushed through a screw press, and the oil is
thus separated from the spent mesocarp and the nuts.
Table 2
Parameter limits for POME discharge into watercourses in Malaysia (Laws of Malaysia, 1994).
Parametersa
BOD3b
COD
Total solids
Suspended solids
Oil and grease
Ammoniacal nitrogen
Total nitrogen
pH
Temperature
a
b
c
1-7-1979e
30-6-1980
1-7-1980e
30-6-1981
1-7-1981e
30-6-1982
1-7-1982e
31-12-1983
1-1-1984 and
thereafter
5000
10,000
4000
1200
150
25
200
5.0e9.0
45
2000
4000
2500
800
100
15
100
5.0e9.0
45
1000
2000
2000
600
75
15
75
5.0e9.0
45
500
1000
1500
400
50
10
50
5.0e9.0
45
250
e
e
400
50
150c
300c
5.0e9.0
45
100
e
e
400
50
150c
200c
5.0e9.0
45
All parameters are in units of mg/l with the exception of pH and temperature ( C).
The sample for BOD analysis is incubated at 30 C for 3 days.
Value of ltered sample.
1469
Legend:
Sterilizer
condensate
Sterilization
Stripping
Operation
Product
Incinerator
Empty fruit
bunches
Product
of POME
Fruits
Fiber for
boiler fuel
Digestion
Oil mash
Nut/fiber
separator
Pressing
Press cake
Nuts
Nutcracker
Shells and
kernels
Crude oil with
much solids
Hydrocyclone
wastewater
Hydrocylone
Solids
Decanter
Kernels
Crude oil with
less solids
Shells for
boiler fuel
Clarification tank
Oil
Sludge
Centrifuge purification
Separator
Vacuum drying
Oil
Separator
sludge
Dry Oil
Storage tank
Fig. 1. Process operations and products in a typical palm oil extraction process.
2.3. Clarication
The crude oil extracted from the digested palm fruit by pressing
contains varying amounts of water as well as impurities consisting
of vegetable matter. This matter is in the form of either insoluble
solids or dissolved matter in water. By settling and centrifuging, the
water present in the crude oil can be largely removed from the
1470
Table 3
Characteristics of sterilizer condensate, separator sludge and hydrocyclone wastewater (Whiting, 1978).
Parametersa
Sterilizer
condensate
Separator
sludge
Hydrocyclone
wastewater
pH
BOD3b
COD
TSS
Total dissolved
solid
Total nitrogen
Ammoniacal
nitrogen
Oil and grease
5.0
23,000
47,000
5000
34,000
4.5
29,000
64,000
23,000
22,000
a
b
600
20
1200
40
4000
7000
5000
15,000
7000
100
100
e
300
Table 4
The generation of POME, biogas and CH4 in selected FELDA mills in Malaysia (Shirai
et al., 2003).
Palm oil
mill
POME
(m3/
month)
Biogas
(m3/
month)
CH4, measured
value
(m3/month)
CH4, reported
value
(m3/month)
Felda Serting
Hilir Mill
Serting Mill
Tementi Mill
Keratong 9 Mill
Keratong 2 Mill
Keratong 3 Mill
Bukit Kepayang
Mill
Triang Mill
16,110
451,080
157,878
293,202
9550
5154
14,000
4629
5350
7062
267,400
144,312
392,000
129,612
149,800
197,736
93,590
50,509
137,200
45,364
52,430
69,208
173,810
93,803
254,800
84,248
97,370
128,528
10,258
287,224
100,528
186,696
Fig. 2. The monthly production of fresh fruit bunches (FBB) and POME in Serting Hilir
Palm Oil Mill (Yacob et al., 2005).
Concentration
range (mg/l)
Element
Concentration
range (mg/l)
pH
COD
Soluble COD
BOD
Total solid
Total volatile solid
TSS
Total dissolved
solid
Oil and grease
Total nitrogen
4.15e4.45
45,500e65,000
20,500e24,500
21,500e28,500
33,790e37,230
27,300e30,150
15,660e23,560
15,500e29,000
Phosphorus
Potassium
Magnesium
Calcium
Manganese
Iron
Zinc
Copper
94e131
1281e1928
254e344
276e405
2.1e4.4
75e164
1.2e1.8
0.8e1.6
1077e7582
500e800
Chromium
Cobalt
Cadmium
0.05e0.43
0.04e0.06
0.01e0.02
Crystal-like particles that are long and pointed at both ends can
often be found in POME. The occurrence of such crystalline deposits
in various forms is not uncommon in plant cells (Fahn, 1974). The
acicular crystals are known as raphides and are comprised of
calcium oxalate (Ho and Tan, 1983). Crystals of calcium salts,
especially calcium oxalate, have been reported to be the most
common crystals found in many kinds of plant cells (Fahn, 1974).
It is well established that plant cell walls are made up of
microbrils (Frey-Wyssling, 1976), and during the processing
conditions of the fresh palm fruits, it is highly probable that
a partial maceration of the walls of these oil-bearing cells into
macrobrils may occur. The chemical nature and the physical
dimensions of the rod-like particles suggest that these macrobrils
actually stem from the cell walls (Ho and Tan, 1983). The
1471
particulates fractionated from POME along with other corresponding details are shown in Fig. 3.
The oil droplets in POME are well below 8 mm in size and thus
very stable, i.e. they will not cream/coalesce under normal
circumstances (Ho and Tan, 1983; Ho et al., 1984). Only traces of oil
are found in the soluble fraction of POME whereas the bulk of the
oil is usually trapped in plant cell debris and unruptured plant cells
which, when extracted with hexane, yield approximately 0.673 g
oil/100 ml POME (Ho et al., 1984). It is therefore not surprising that
up to 50% of oil and grease could be removed when the suspended
solids in the POME were totally eliminated by means of centrifugation (Ho and Tan, 1983).
In total, the high BOD loading and low pH of POME, together with
the colloidal nature of the suspended solids, render treatments by
conventional methods difcult (Olie and Tjeng, 1972; Stanton, 1974).
Consequently, few palm oil mills have adopted policies for efuent
treatment other than ponding, which can lead to substantial losses
in agricultural land as a result of seepage (Webb et al., 1975).
4. Treatment of POME
4.1. Aerobic digestion or treatment
In general, the system using an aerobic digestion for POME
treatment would be more efcient and the HRT even shorter than
for anaerobic digestion (Agamuthu, 1995). For instance, Karim and
Kamil (1989) found that by using the fungal (Trichoderma viride)
inoculum, a reduction in COD of the POME of more than 95% could
be achieved after 10e14 days of fermentation. This nding was in
agreement with results from Church et al. (1973) who reported on
the successful use of the fungus T. viride in aerated lagoons and
1472
Table 6
The performance of an aerobic digestion or treatment.
Treatment processesa
Operational conditions
Parameters
References
COD
TSS
Inuent Overall
(mg/l)
reduction
(%)
Inuent Overall
(mg/l)
reduction
(%)
Inuent Overall
(mg/l)
reduction
(%)
0.417
30e35
0.4e0.65d
9210
97.7
3510
99.2
325
93.3
14
28
>95
10
28
>95
30
92
30
z91
z60
30
243,000
96.9
30
246,000
99.4
2.29
88e
89f
2.5
3908
98
237
90
2.5
3925
89
558
80
Pressurized activated
sludge processb
Aerobic treatment with 5% inoculum of
Trichoderma viride spores
Aerobic treatment with 5% inoculum of
T. viride mycelium
Aerobic treatment with single culture of
KUL8 (Acinetobacter sp.)
Aerobic treatment with mixed culture
87.7
Ho and Tan
(1988)
Karim and
Kamil (1989)
Karim and
Kamil (1989)
Bhumibhamon
et al. (2002)
Bhumibhamon
et al. (2002)
Oswal et al.
(2002)
Oswal et al.
(2002)
Najafpour et al.
(2005)
Vijayaraghavan
et al. (2007)
Vijayaraghavan
et al. (2007)
Unless otherwise stated, all the treatment processes are used to treat raw POME.
Anaerobically digested POME is treated.
Diluted raw POME is treated.
The organic loading rate is in the unit of kg BOD/kg MLSS day.
The COD removal is the result of COD surface loading rate of 38 g COD/m2 day.
The TSS removal is the result of solid loading rate of 14 g TSS/m2 day.
oxidation ditches for the treatment of corn and pea canning wastes.
Thus, a COD removal in the wastes of more than 95% could be
achieved in much shorter HRTs than in usual anaerobic digestion. T.
viride was able to grow well and compete against the indigenous
ora in the raw POME with a yield of 1.37e1.42 g/l (dry weight)
mycelium and a 37.6e40.7% crude protein (Karim and Kamil, 1989).
Oswal et al. (2002) found that POME treatment using Yarrowia
lipolytica NCIM 3589, which is known to degrade alkanes in crude
oil (Zinjarde and Pant, 2000), provided a COD reduction of about
95% with a retention time as short as 2 days. An even higher
reduction of COD could further be achieved when a POME treated
with Yarrowia was sequentially treated with a occulant and ultimately with a consortium developed from garden soil. In the
treatment of oil and grease in POME, Bhumibhamon et al. (2002)
found that it was more suitable to utilize single cultures of Acinetobacter sp. (KUL8), Bacillus sp. (KUL39) and Pseudomonas sp.
(KLB1) rather than a mixed culture. The lipases produced by mixed
cultures could catalyze either the hydrolysis reaction or the transesterication reaction, depending on the source of lipase and the
reaction conditions (Bhumibhamon et al., 2002; Macrae, 1983).
Moreover, the mixed culture also produced protease, which might
lower the lipase and degradation activities (Bhumibhamon et al.,
2002).
Najafpour et al. (2005) used the continuous bench scale of
a rotating biological contactor (RBC) to treat POME. An RBC retains
a very high biomass and therefore has the capacity to treat
wastewater of high strength. It also tolerates high organic loadings
and hydraulic shocks in which case the disc biomass is able to play
a major role in the organic biodegradation (Boshou and Hartmann,
1992; Najafpour et al., 2002). According to Najafpour et al. (2005),
with an initial biomass loading and by xing a biolm of Saccharomyces cerevisiae on the surface of the RBC, it was possible to
signicantly remove about 88% COD, 89% suspended solids and 80%
total Kjeldahl nitrogen with the lowest volumetric ow rate of 1.1 l/
h of POME at an HRT of 55 h.
Vijayaraghavan et al. (2007) investigated the treatment of POME
using aerobic oxidation based on an activated sludge process. They
found that the removal of COD as well as oil and grease by aerobic
oxidation was higher in anaerobically digested POME as compared
to in diluted raw POME at an HRT of 60 h. A possible reason for the
increased removal of organic matter as well as oil and grease in the
anaerobically digested sample was believed to be the presence of
partially degraded organic and oil molecules, making them more
amenable to aerobic digestion. Recently, Damayanti et al. (2010)
used respirometric test to estimate model parameters for activated sludge modeling of POME in a continuous stirred tank
reactor. They found that the mass transfer coefcient is 0.3 h1
during lag and start feed phase and 0.01 h1 during stop feed phase,
while the heterotrophic yield coefcient is 0.44. These coefcients
could serve as a basis for design and optimization of a POME
treatment process.
Ho and Tan (1988) used a pressurized activated sludge process
in the secondary treatment of anaerobically digested POME liquor
for obtaining a high rate of oxygen transfer at an elevated pressure
in the reactor. By keeping the ratio of nutrients to mixed liquor
suspended solids (MLSS) between 0.4 and 0.7 kg BOD/kg MLSS per
day in the pressurized reactor, it was possible to achieve reductions
in BOD, COD, total solids, suspended solids (or biomass) and oil
(and grease) of up to 98.4%, 97.7%, 87.5%, 99.2% and 93.3%,
respectively. The superiority of the pressurized system over the
conventional method depends solely on its higher level of dissolved
oxygen and larger constants of the oxygen transfer rate.
It is not unusual to encounter an increase in the total concentration of organic nitrogen as well as a decrease in the
1473
recorded and the total CH4 emission per open digesting tank was
518.9 kg/day. The lower CH4 composition was largely attributed to
the lack of operational control and a high tendency of O2 contamination in the open digesting tanks, thereby reducing the anaerobic
degradation efciency. Fig. 6 indicates future trends in CH4 emission estimated from past crude palm oil production values and
predictions of the future. The gure shows that 0.33 million tonnes
of CH4 is expected to be emitted from open tank digesters in 2020
(Shirai et al., 2003).
Edewor (1986) attempted to review and assess the practical
value of various methods that could be used to recover the biogas or
fertilizer from POME. He suggested that the tank digester mode was
the optimal method for an anaerobic treatment of POME, as
compared to the ponding system. This is due to the digester method
being able to produce an average of 2.38 m3 of biogas for every m3
of effective digester tank volume treated each day. Moreover, the
resulting treated sludge is fed directly to the palm tree as fertilizer.
To ensure the stability of a designed process in an aerobic
digester, the retention times should be high, which in turn leads to
higher capital and operating costs. To reduce these effects, a twophase anaerobic digestion system using two reactors (acid-phase
and methane-phase digesters), arranged in series, was introduced
by Ng et al. (1985). They indicated that phase-separation through
the manipulation of retention times was more feasible for the
anaerobic digestion of POME, in comparison with dialysis techniques (Hammer and Borchardt, 1966; Schaumberg and Kirsch,
1966) and addition of inhibitors (Pohland and Mancy, 1969).
A proper start-up operation of a closed digester is a very
important aspect in ensuring a good performance of the treatment
process. Yacob et al. (2006b) created an active microbial population
in their start-up strategy by using seed sludge from the same type
of waste and hence reducing the acclimatization period as well as
the HRT, as compared to the existing open digester which operates
at an HRT of 20 days (Yacob et al., 2005). According to Tabatabaei
et al. (2009), Methanosaeta concilii is the most abundant methanogen in POME anaerobic digestion and that it plays an important
role in CH4 production from acetate and the optimum condition for
its growth should be considered when an attempt is made to treat
POME anaerobically. The stability of closed anaerobic digester could
be improved if a setting tank was installed and the sludge was
recycled as to provide a balanced microorganisms population for
the treatment of POME and CH4 gas production. In order to avoid
the process turning acidic and inhibiting the methanogenesis
process, higher sludge recycling rate was applied at 12 m3/day
(Sulaiman et al., 2009).
Normally, the anaerobic suspended growth digester for POME
treatment is operated under mesophilic condition (below 45 C)
(Borja et al., 1995; Cail and Barford, 1985a; Ma and Ong, 1988; Ng
et al., 1985; Yacob et al., 2006b). Thermophilic anaerobic digestion of POME has been tried previously (Borja-Padilla and Banks,
1993; Cail and Barford, 1985b; Chin and Wong, 1983; Ibrahim
et al., 1985; Yeoh, 1986) since it would be advantageous to carry
out the anaerobic digestion under thermophilic conditions within
the temperature range of 49e57 C (McCarty, 1964) with the POME
temperature varying between 45 and 70 C. It is generally recognized that thermophilic operation has the potential for a faster
bacterial growth and consequently higher treatment rates. For
example, by operating the digester under thermophilic conditions
(Cail and Barford, 1985b), the rate was four times faster than that
achieved by Cail and Barford (1985a) when a similar digester was
operated at 35 C.
According to Peyton et al. (1979), despite that more COD was
removed in a thermophilic system (8-day HRT) than in a mesophilic
digester (20-day HRT), a larger amount of soluble BOD remained in
the settled efuent. The authors assumed that this was due to the
1474
Table 7
The performance of an anaerobic digestion or treatment.
Treatment processesa
Operational conditions
Parameters
35
5.6
References
TSS
Overall
Inuent Overall
Inuent Overall
reduction (mg/l)
reduction (mg/l)
reduction
(%)
(%)
(%)
55
67,000
95.6
31,800
81.8
35
12.6
70,000
75
70,000
74
70,000
62
Semi-continuous digester
57
33
Semi-continuous digester
57
41
e
Digestion tank
5.9
45
3.11
Digestion tank
4.7
50
3.44e
92.6
93.3e
(1 10)
32
62,934
78
26,456
52
Ng et al. (1985)
(1 30)
10
30
15e16
32
e
e
27e30
e
e
e
62,934
54,510
54,510
26,150e
85
93.6
97.7
91e
26,456
e
e
e
69
e
e
e
e
e
e
e
e
e
e
e
Semi-continuous digester
4.3
55
15.1
65,000
85
50.0
35
48,200
83.4
8.3
35
5800
96.6
30
20
e
e
e
e
83,570
43,288
97.7
80.7
e
e
e
e
e
e
e
e
17
37e42
<5
Ng et al. (1985)
Edewor (1986)
Edewor (1986)
Ma and Ong
(1988)
Borja-Padilla
and Banks
(1993)
Borja et al.
(1995)
Borja et al.
(1995)
Ugoji (1997)
Yacob et al.
(2005)
Yacob et al.
(2006b)
6.2
69,000
96.2
6.2
17,250
90.7
35
11.4
69,000
91
15
35
1.2
19,500
93
Anaerobic lterc
35
10
10,000
98.5
35
20
20,000
85.0
0.5
35
10
5000
93.0
Anaerobic lter
1.8e
>95
0.25
35
40
10,000
78.0
20,000
48
20,000
73
35
10.6
42,500
96
35
30
>90
35
60
<80
35
10.85
24,849
84.6
62.5
2200
72.7
10
1.60
16,000
95.3
410
91.3
35
91
2.5
17.5
5000e35,000
3417
1475
Table 7 (continued )
Treatment processesa
Operational conditions
Parameters
References
TSS
Overall
Inuent Overall
Inuent Overall
reduction (mg/l)
reduction (mg/l)
reduction
(%)
(%)
(%)
3.15
35
21.7
68,310
92.1
Fakhru'l-Razi
and Noor
(1999)
3.5
16.2
56,700
92.3
1.5
38
23.15
34,725
89.5
1.5
38
9.3
13,880
92.62
38
34.73
34,725
80.6
2.2
38
12.9
28,640
95.1
Borja et al.
(1996a)
Najafpour et al.
(2006)
Zinatizadeh
et al. (2006a,
2007a)
Zinatizadeh
et al. (2006b)
Zinatizadeh
et al. (2007a)
Unless otherwise stated, all the treatment processes are used to treat raw POME.
Sterilizer condensate is treated.
Diluted POME is treated.
Pretreated POME is treated.
BOD loading rate (g BOD/l day), BOD (mg/l) and BOD reduction (%) are used.
Fig. 4. The anaerobic contact and aeration process; FD nal aerobic discharge, An S anaerobic sludge, Ae S aerobic sludge (Ma and Ong, 1985).
1476
Fig. 5. A schematic diagram of an anaerobic tank and land application system (Ma and Ong, 1985).
Fig. 6. Estimation of methane release from both lagoon and open digesting system
(Shirai et al., 2003).
1477
turbidity (less than 10 NTU), indicating that the color was due to
dissolved solids with molecular weights lower than 200,000 g/mol.
The particulate organics retained in the reactor could be liqueed
and decomposed because of the long solid retention time, which
was independent of the HRT. The HRT was mainly inuenced by the
UF membrane ux rates which directly determined the volume of
inuent that could be fed to the reactor.
4.2.5. Hybrid anaerobic treatment processes
In recent years, the interest in anaerobic hybrid technologies,
namely the combination of different anaerobic systems into a single
bioreactor, has displayed a large growth since it couples the
recovery of usable energy with good process efciency and
stability. The up-ow anaerobic sludge xed lm (UASFF) reactor,
which is an anaerobic hybrid reactor, is a combination of a UASB
reactor and an immobilized cell or xed lm reactor. The UASFF can
overcome the existing deciencies faced by an original UASB
reactor. For example, the granulation of anaerobic sludge, which
usually requires a longer time (Schmidt and Ahring, 1996), was
observed within the limited operational period in the UASFF reactor
since the internal recirculation of dispersed bacteria and the
resultant high interaction among bacterial consortium could assist
in their faster agglomeration to form biogranules (Najafpour et al.,
2006). The UASFF reactor has been successfully used for treating
various wastewaters such as swine (Lo et al., 1994), POME (Borja
et al., 1996a; Najafpour et al., 2006; Zinatizadeh et al., 2006a,b,
2007a,b) and slaughterhouse wastewater (Borja et al., 1998).
The UASFF reactor has been shown to be highly efcient in the
treatment of POME although at lower HRT. The best option to
achieve high solid retention time while maintaining HRT at low
levels is biomass immobilization, which is applied in the UASFF
reactor in the form of granular sludge and biolm attached on the
packing (Zinatizadeh et al., 2007b). Borja et al. (1996a) used an
anaerobic hybrid digester, in which the bottom two-thirds were
occupied by a sludge blanket and the upper one-third by
submerged PVC rings, to treat POME under mesophilic conditions.
A high COD removal could be achieved at an HRT of 3.5 days,
however, a decreasing digester efciency was observed along with
accumulation of propionic acid. Najafpour et al. (2006) were able to
shorten the start-up period to 26 days in a UASFF reactor obtaining
a removal efciency of 85% at 23.15 g COD/l per day. This can be
compared with a study carried out by Borja and Banks (1994a)
concerning a UASB reactor where a COD removal efciency of
more than 90% at 1.27 g COD/l per day was achieved after a longer
start-up period, i.e. 30 days. Najafpour et al. (2006) and Zinatizadeh
et al. (2006b) also concluded that a high COD removal could be
obtained at a low HRT in a UASFF reactor. The complete digestion of
raw POME without pre-treatment demanded a high HRT, which
was not easily obtained due to the high volume of POME production
by most factories (Zinatizadeh et al., 2006a, 2007a).
A higher COD removal could be achieved with a shorter HRT
when the raw POME was pre-treated physically (sedimentation) or
chemically (chemical coagulation and occulation) prior to the
anaerobic treatment in the UASFF reactor (Zinatizadeh et al.,
2007a). Zinatizadeh et al. (2007a) noted that the chemical pretreatment approach was more predictable, reliable and practical
as the sludge produced was readily compressible and thus easier to
separate as opposed to in the physical pre-treatment approach.
The internal packing and the high ratio of efuent recycling
were understood to be the two main factors controlling the stability
of the UASFF reactor at high organic loadings (Najafpour et al.,
2006). On the other hand, Zinatizadeh et al. (2006a) stated that
the anaerobic digestion in up-ow reactors also depended on the
feed ow rate, the up-ow velocity, the inuent COD concentration,
the alkalinity and the biomass concentration, with the most critical
1478
Table 8
The performance of a physicochemical treatment process.
Treatment processesa
Operational
conditions
Parameters
Temperature pH
( C)
COD
Inuent
(mg/l)
References
TSS
Overall
Inuent
reduction (%) (mg/l)
25
5
e
5.0
e
e
12,000
43,000
1336
43
40
30
25
25
5.0
5.0
13,400
12,000
63
49
5310
5090
30
30
70
e
RTd
26e30
26e30
26e30
e
50,000
4.5
4.5
4.5
5
e
e
e
e
5090 61
25,300 100
657 86
30
30
30
70
e
RT
RT
5
5
5
5
e
e
e
40,200
66
40,200
52.2
40,200
52.5
40,200 z42
36,800
30
38,000
53.68
38,000
55.79
e
e
29e31
e
e
4
10
e
e
e
50,600
30
50,600
50
f
22,000 80f
9870
79.2
9870
94.7
Overall
reduction (%)
e
8500
50
e
94
92
22,000
22,000
22,000
z28,250
97
84
98
98.7
e
e
e
e
e
e
e
e
Ng et al. (1987)
Ng et al. (1987)
Ng et al. (1987)
Arifn et al. (2005)
59,350
99.9
2000
95.0
990 (1:10)
990 (1:10)
990 (1:10)
17,927
98
89
93
99.0
2000
2000
2000
99
99
99
e
e
17,927 89
17,927 95
17,927 99.3
17,927 z98
e
14,800 99.60
14,800 99.66
e
e
e
e
e
e
34,000 90
3570 94.4
3570 97.0
e
e
e
e
e
e
e
e
e
e
2658
e
e
98.9
e
e
3700
3700
99.60
99.66
30
5.0
5000
96
30
5.0
7500
92
70
5.0
5000 z60
30
5.0
7500
26e30
5.0
z2000
z99
26e30
5.0
z2000
z99
27
e
e
e
7
4.5
4.5
4.5
e
e
e
e
e
e
e
e
850
2000
2000
2000
z88
99
99
99
RT
RT
75
RT
e
e
e
e
e
e
e
e
e
e
e
e
e
RT
RT
a
b
c
d
e
f
g
94
e
10,000
10,000
10,000
99.8
99.3
99.7
70,900
35.5
25,800
80.9
e
e
e
e
70,900
42.3
25,800
96.7
70,900
45.3
25,800
97.3
Unless otherwise stated, all the treatment processes are used to treat raw POME.
Diluted POME is treated.
Anaerobically digested POME is treated.
RT room temperature.
MOAE M. oleifera seeds after oil extraction.
BOD (mg/l) and BOD reduction (%) are used.
1.83 103 mg/dm3 of aluminum salt and 2.5 mg/dm3 of polyelectrolyte C are used.
85.0
e
e
e
e
Overall
Inuent
reduction (%) (mg/l)
e
e
e
65
58
53.57
e
et al.
et al.
et al.
et al.
1479
polymer reduced the turbidity, COD, total solids and TSS of the
POME up to 96%, 63%, 53% and 93.5%, respectively. However,
a chemical treatment with a combination of an inorganic salt
(FeCl3) and polymer (Magnaoc LT22) did not help to further
reduce the pollution strength of the POME as compared to the use
of the Magnaoc LT22 polymer alone. Ng et al. (1987) found that
aluminum sulphate (alum) was signicantly more effective than
polymers and lime in terms of settleability in the coagulation of
POME but that the polymers should be viewed more favorably as
they do not require pH adjustment and since the amount of added
chemicals was signicantly less. Ng et al. (1987) also discovered
that increasing the temperature up to 70 C unexpectedly led to the
highest TSS removal by the Zetag-92 polymer. It was possible that
the high level of solids in the POME afforded a certain protection to
the polymer, leading to an incomplete hydrolysis of the polyacrylamide chains. According to Ahmad et al. (2003b, 2005b), pretreatment processes consisting of coagulationeocculation and
adsorption using activated carbon played a signicant role in the
pre-treatment of POME before the membrane ltration process.
The pre-treated POME was found to be odorless and the color
became a palish yellow as opposed to the actual raw POME, which
had a dark brown color and a pungent smell (Ahmad et al., 2005b).
A full-factorial central composite design was chosen by Ahmad
et al. (2005c) to explain the effect and interaction of three factors,
namely the coagulant dosage, the occulant dosage and the pH. The
design enabled the determination of optimized parameters, where
78% of water recovery with a 20 NTU turbidity value could be
obtained at an optimum dosage of coagulant, occulant and pH, i.e.
at 15 g/l, 0.3 g/l and 6, respectively. Later, Ahmad et al. (2008)
showed that the inorganic coagulant could actually be completely
replaced with water-soluble organic polymers in POME pre-treatment by using direct occulation without the need of pH adjustment under applied shear. The direct occulation process
signicantly reduced the treatment cost by a factor of 3.6 compared
to the conventional coagulationeocculation process.
Arifn et al. (2005) synthesized cationic polyacrylamides of
varying charge densities in order to assess the occulation effectiveness of POME. It was found that by varying the charge density of
the polymer from 48.2 to 485 C/g, the occulant's performance
could be signicantly affected in which case the cationic polyacrylamide with the highest charge density (485 C/g) enabled the
highest performance of POME treatment with a dosage as low as
32 mg/l at pH 3. By using the synthesized cationic polyacrylamides,
Arifn et al. (2003) found that the occule size increased with
increasing polymer dosage, polymer molecular weight and polymer charge density, and this larger occule size was expected to
improve the treatment efciency. However, the higher molecular
weight cationic polyacrylamide (over 5 million g/mol) produced
very poor occule formation as a result of polyelectrolytes with
very high molecular weights not becoming readily dissolved but
rather tending to form gel clumps (Arifn et al., 2004). Ahmad et al.
(2006b) carried out a comparative study between chitosan, alum
and polyaluminum chloride (PAC) for the removal of the residual oil
and TSS found in the POME. Their results proved that chitosan was
comparatively more efcient and economical as opposed to alum
and PAC. Krishnan et al. (2006) tested the digestibility of a sludge
resulting from the coagulation process when alum was used as the
coagulant and a cationic polyelectrolyte was the coagulant aid in an
anaerobic digester. The results showed that the anaerobic biomass,
when subjected to varying alum dosage in the coagulated palm oil
sludge, did not exhibit inhibition as a result of the digester
performance being in conformity with the regular treatment
process. Bhatia et al. (2007a,b) also utilized an environmental
friendly and natural coagulant, namely Moringa oleifera seeds, in
the pre-treatment of POME. M. oleifera seeds after oil extraction
1480
removal and its use would appear to be justied only when it was
desirable to recover as much solids as possible or to achieve the
greatest possible degree of clarication.
4.3.4. Adsorption
Ahmad et al. (2003c, 2004) reported on a high removal of
residual oil from POME by using chitosan. These results agree well
with those of Ahmad et al. (2005e), who further stated that the
powder form of chitosan with a mesh size below 120 exhibited
a greater rate of adsorption of residual oil from POME as compared
to the ake type with a size smaller 2.0 mm. Ahmad et al. (2005f)
carried out a comparative study between chitosan, bentonite and
activated carbon for the removal of residual oil and TSS in POME, in
which chitosan was found to be the best adsorbent of the three.
This phenomenon was due to the high and intense agitation,
believed to cause the adsorbents to break up and reintroduce the oil
residue to the system (Divakaran and Pillai, 2001). Ahmad et al.
(2005a) used a synthetic rubber powder to adsorb the residual oil
in POME although the rubber by itself is seldom used as an
adsorbent. The adsorption processes with both the chitosan
(Ahmad et al., 2005e) and the synthetic rubber powder (Ahmad
et al., 2005a) tted very well with the Freundlich model. Osuidea
et al. (2006) compared the adsorption properties of sawdust
modied with propenoic acid to those of the activated carbon
powder in the tertiary treatment of POME, which was previously
claried with iron(III) chloride and lime. They found that the activated carbon powder had a somewhat better efciency with
respect to the POME treatment, but both adsorbents yielded a clear
efuent with a wider reuse applicability after the application of
optimum adsorption conditions.
4.3.5. Other physicochemical methods
Extraction processes with n-pentane, n-hexane and n-heptane
were carried out by Hameed et al. (2001) with the aim of treating
and recovering residual palm oil from POME. n-Heptane was
determined to be the most effective solvent in the extraction
process, followed by n-hexane and n-pentane. Wong et al. (2002a)
conducted a preliminary experiment using acidication and
hydrolysis of the raw POME with diluted HCl. The settled solution
was segregated into two phases and the percentage of oil in the
light phase of the treated samples was generally higher than in the
heavy phase. This clearly indicated the effect of HCl on freeing the
entrapped oil from the solid particles of POME. Later, Wong et al.
(2009b) found that the elevated operating temperature of the
treatment (95 C) enhanced the oil separation from the emulsion
and the introduction of magnet would produce higher rate of
otation than that of without magnet even in the absence of
stirring. Wu et al. (2006b, 2007) and Mohammad et al. (2009) used
depth and surface ltration to pre-treat raw POME. The combination of pre-treatment processes showed promising results in
reducing TSS and turbidity but only a small reduction of the total
dissolved solids could be achieved with this method.
4.4. Membrane ltration process
The membrane ltration process for treating POME has never
been applied on an industrial scale due to the fact that POME
contains large amounts of suspended solids (Ahmad et al., 2003b)
and a macrosolute-like protein (Wu et al., 2007), which would
eventually foul and degrade the membrane during the treatment.
Therefore, a pre-treatment of raw POME is usually applied prior to
the membrane ltration process. For examples, Wong et al. (2002b)
applied three separate pre-treatment methods, namely ltration,
centrifugation and coagulation before treating POME with the
ultraltration membrane. It was found that the combination of
ltrationeultraltration treatment of POME produced the besttreated sample quality in terms of pollutant contents elimination.
Ahmad et al. (2003a, b) designed a pilot plant for POME treatment
where two stages of treatment were conducted. Chemical coagulation and adsorption played their roles during the rst stage as
membrane pre-treatment processes whereas ultraltration and
reverse osmosis techniques were combined in the second stage as
membrane ltration processes. Wu et al. (2006b, 2007) and
Mohammad et al. (2009) applied physical pre-treatment processes
consisting of depth and surface ltrations prior to the treatment of
POME with the ultraltration membrane. In addition to the treatment of POME, Wu et al. (2006b, 2007) also discovered that the
ultraltration process was able to recover protein and carbohydrate
from pre-treated POME, up to 61.4% and 76.4%, respectively, at an
applied pressure of 8 bar. Zhang et al. (2008b) adopted a two-stage
system to treat POME, with anaerobic expanded granular sludge
bed reactor as the rst biological stage as well as ultraltration and
reverse osmosis processes as the second stage. After the whole
treatment processes, organic matters, suspended solids and color
were removed almost entirely, only trace amount of dissolved
solids, except K and Na, were detected.
According to Ahmad et al. (2005b), both ceramic (10,000
MWCO) and polyvinylidene diuoride (200,000 MWCO)
membranes were able to reject suspended solid contents exceeding
97%, regardless of the imposed transmembrane pressure and
crossow velocity. In total, the ceramic membrane performed
better than the polyvinylidene diuoride one in the treatment of
pre-treated POME. This might be due to the higher MWCO for the
polyvinylidene diuoride membrane (200,000 MWCO) as
compared to that of the ceramic membrane (10,000 MWCO) thus
allowing the passage of more organic matter into the permeate
stream. Besides, a higher membrane resistance in the ceramic as
compared to in the polyvinylidene diuoride membrane due to
membrane properties such as thickness and hardness might also
contribute to these results. Ahmad et al. (2005d) stated that the
critical ux value increased with the increase in crossow velocity.
This nding was parallel with the literature reports implying that
the critical ux is dependent on numerous parameters such as
suspension properties (particle size and concentration), surface
interaction (ionic strength, zeta potential, pH) and hydrodynamic
conditions (crossow velocity) (Bacchin, 2004). The determined
values were important as optimized parameters for a membrane
pilot plant in the treatment of POME (Ahmad et al., 2005d). Ahmad
et al. (2006a) reclaimed the drinking water from POME by using
membrane ltration processes (ultraltration and reverse osmosis)
coupled with coagulation and occulation as pre-treatment steps.
The study showed that a water recovery from POME of approximately 78% could be obtained with a great reduction in terms of
pollutants. Pollutant contents were below the maximum contaminant level set by the USEPA for drinking water standards. Reverse
osmosis gave rise to a high efciency in the COD removal in pretreated POME due to the signicant rejection of carbohydrate
constituents, protein and ammoniacal nitrogen in order to achieve
the desired water quality (Ahmad et al., 2007). Ahmad et al. (2007)
pointed out that it was possible to predict the performance of
reverse osmosis, in terms of COD removal in pre-treated POME,
through complex organic solutions. This was done by applying the
coupled model of concentration polarization and the extended
SpieglereKedem model while considering soluteesolute
interactions.
Signicant reductions in ux for short time periods during the
membrane ltration of pre-treated POME indicated a development
of membrane fouling (Ahmad et al., 2005b, 2006a, 2007; Suwandi,
1993; Wu et al., 2007; Mohammad et al., 2009). Due to this
membrane fouling, the long-term ux decline followed a general
1481
5. Discussion
The discussion about POME treatment is mainly based on an
end-of-pipe strategy. Although a few methods have been
proposed by a number of researchers, the ponding system is still
the most common POME treatment system, used by more than 85%
of the palm oil mills in Malaysia (Ma and Ong, 1985). This may be
due to the fact that large area of lands in Malaysia and Indonesia
could be used as pond areas for POME treatment. Table 10 shows
the advantages and disadvantages for each POME treatment
processes. It can be observed that ponding system is more
economically viable and have the capacity to tolerate a wider range
of OLR (Poh and Chong, 2009). However, the major concern about
the ponding system is the uncontrollable release of large amounts
of CH4 and CO2 into the atmosphere from open ponds, which may
worsen the effect of global warming. The emission rate of CH4 from
the pond is about 6.54 kg/t fresh fruit bunch, equivalent to 137.4 kg
carbon dioxide released into the air (Schuchardt et al., 2008). Fig. 6
indicates future trends of CH4 emission estimated from past crude
palm oil production and predictions of the future. The gure estimates that 0.36 million tons of CH4 will be emitted from POME
treatment ponds in 2020 (Shirai et al., 2003). Since the greenhouse
effect of CH4 is approximately 20 times that of the global warming
potential for 100 years with respect to CO2 (Milich, 1999), the
greenhouse effect from ponding systems in Malaysia would be
equivalent to 7.2 million tonnes of CO2 emission by the year of 2020.
It is therefore wise to convert ponding and open tank digesters
systems into closed tank systems or high-rate bioreactors, thus
enabling biogas recovery by sealing the tank or using a bioreactor
through application of a Clean Development Mechanism project.
The total cost for sealing the open digester tanks, gas storage,
electric power generation unit, accessories and power distribution,
etc., for such a project at Serting Hilir Mill has been estimated at RM
7.9 million or US$ 2.08 million (Shirai et al., 2003). The electricity
generated from the biogas could be sold for the green price that
was set by the government at RM 0.16 for 1 kW h (Malaysian
Electricity Supply Industry Trust Account, 2000), in the effort to
encourage the use of electricity originating from biomass.
1482
Table 9
The performance of a membrane ltration process together with the corresponding pre-treatment process(es).
Treatment processesa
Membrane characteristics
Operational conditionsb
Parametersc
References
COD
TSS
Inuent
(mg/l)
Overall
reduction (%)
Inuent
(mg/l)
Overall
reduction (%)
Filtrationd UFe
Cellulose ester
5000
4.5
85.6 {85.2}
667 [612]
99.2 {99.2}
Centrifugationd UF
Coagulationd UF
Coagulation occulation
(UF ROf)
Coagulation occulation
UF (8 m/h)g
Coagulation occulation
UF (0.8 m/h)
Coagulation occulation
(UF RO) (0.1 m/s)
Cellulose ester
Cellulose ester
Ceramic(UF)
TFC(RO)
Ceramic
5000
5000
0.5e1.0 mm(UF)
99.9% NaCl retention(RO)
10,000
e
e
e
55.8 {36.5}
71.9 {49.5}
98.8 {97.3}
657 [90]
700 [150]
e
93.9 {55.5}
100 {100}
e
30
4.5
4.5
1e4.5(UF)
10e50(RO)
2
z92 {z48}
Polyvinylidene
diuoride
Polyvinylidene
diuoride(UF)
TFC(RO)
Polysulphone
200,000
30
z88 {z18}
200,000(UF)
25(UF)
2(UF)
1,336
[1,306]
1,336 [931]
1,448 [806]
26,107
[11,460]
50,000
[7,500]
50,000
[7,500]
50,000
[15,000]
99.8 {99.4}
25(RO)
25
45(RO)
8
77.2 {57.0}
99.9 {97.7}
100,000(UF)
99.6% NaCl retention(RO)
25
2(UF)
13(RO)
25,800
[700]
11,780
[289.6]
adsorption
adsorption
adsorption
70,900
[37,633]
32,520
[774.9]
z100 {z100}
z100 {z100}
Unless otherwise stated, all the treatment processes are used to treat raw POME.
The operational conditions are only referred to membrane ltration process.
The values in brackets, namely [ ] and { } are referred to pre-treated POME (mg/l) and % reduction of pre-treated POME after undergoing membrane ltration process(es), respectively.
Anaerobically digested POME is treated.
UF Ultraltration.
RO Reverse osmosis.
Crossow velocity.
Wong et al.
(2002b)
Ahmad et al.
(2003a, b)
Ahmad et al.
(2005b, d)
Ahmad et al.
(2005b)
Ahmad et al.
(2006a)
Wu et al. (2006b,
2007)
Zhang et al.
(2008b)
Material
Table 10
Advantages and disadvantages of various treatment processes for POME.
Advantages
Disadvantages
References
Ponding
system
Aerobic
digestion
Immobilized-cell reactor
Very dependent on support materials in the
production and composition of biogas as well
as the proportions in which the different
types of microorganisms develop.
Anaerobic lter:
Increasing the load of POME may lead to blockage
of the lter medium in the lower part of the bed.
Anaerobic uidized bed reactor:
High power requirements for bed uidization and high
cost of carrier media.
Borja and Banks (1994b); Borja and Banks (1994c); Borja and Banks (1995);
Denac and Dunn (1988); Maestrojuan et al. (1986); Metcalf and Eddy, Inc. (2003);
Poh and Chong (2009); Russo et al. (1985); Setiadi and Arief (1992);
Setiadi et al. (1993); Sutton and Huss (1984); Young and McCarty (1969)
Anaerobic suspended
growth processes
Attached growth
anaerobic
processes
Treatment processes
Treatment processes
Advantages
Disadvantages
References
1484
Table 10 (continued )
Table 10 (continued )
Treatment processes
Sedimentation
Centrifugation
Coagulation &
occulation
Adsorption
Membrane
ltration
process
Disadvantages
References
Flotation
Advantages
1485
1486
1487
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