Professional Documents
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MODELS:
POWER SOURCE
SCRUB HEADS
TR20
TR24
BATTERY
BATTERY
l-20
2-12
REV.
98412 06/01/00
MODEL DATE OF PURCHASE SERIAL NUMBER SALES REPRESENTATIVE DISTRIBUTOR NAME OPERATIONS GUIDE NUMBER - 98412
@Copyright 1996 Windsor Industries, Printed in U.S.A.
TABLE OF CONTENTS
Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Tower Assembly. . . . . . . . . . . . . . . . . . . . . . 76
Safety Precautions. . . . . . . . . . . . . . . . . . . .
Handle Propel . . . . . . . . . . . . . . . . . . . . . . . 20
General Information . . . . . . . . . . . . . . . . . .
Operations, . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operation Controls . . . . . . . . . . . . . . . . . . .
Maintenance . . . . . . . . . . . . . . . . . . . . . . . .
Squeegee Assembly . . . . . . . . . . . . . . . . . . 28
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . .
10
Troubleshooting. . . . . . . . . . . . . . . . . . . . . .
11
Battery Arrangement. . . . . . . . . . . . . . . . . .
13
14
98412 6/26/97
SAFETY
The following symbols are used throughout this guide
as indicated in their descriptions:
.
HAZARD INTENSITY LEVEL
l
.
.
.
l
l
For SAFETY:
DO NOT OPERATE MACHINE:
. Unless Trained and Authorized.
l
.
l
98412 6/26/97
REFERENCE SECTIONS
The reference information sections of this guide
are as follows; General Information, Operation, Maintenance.
GENERAL INFORMATION
This section of the guide contains safety precautions.
The Safety Precautions are an overview of the safety
measures to be observed when operating and maintaining the machine.
OPERATION
The Operation section of the guide contains the information needed to operate the machine. There is a
complete list of instruments and controls on the
machine, an overview of machine operation, and information on how to transport and store the
machine.
MAINTENANCE
The Maintenance section contains the information on
the suggested maintenance procedures and adjustments to keeping the machine in top operating condition. The section includes a maintenance schedule and
the areas of the machine to be addressed. Each subject of maintenance is covered in more detail in such
areas as Lubrication, Motors and Electrical System.
PART SECTIONS
To easily locate the part needed, please refer to page 2
for component locations to find the general area where
the part is located. Use the information to quickly locate
the correct component. The remaining sections of the
guide contain part number information for ordering
repair parts for the machine. The guide contains part
number information on every model of machine model
available. Therefore there will be part number informa-
98412 6/26/97
OPERATIONS
HOW IT OPERATES
Fill
1
2.
Use only the suitable chemicals listed below. Using incompatible chemicals may damage the machine. Damag
es of this type are not covered under the WINDSOR Three
Year Protection Plan. Carefully read ingredients on manufacturers label before using any product in this machine..
SUITABLE CHEMICALS
Alkalis
Defoaming Agents
Detergents
Hydroxides
INCOMPATIBLE, CHEMICALS
Aldehydes
Carbon Tetrachloride
Chlorinated Hydrocarbons
Methyls (MEK)
Perchlorethylene(perc)
Phenols
Trichlorethylene
Lower the scrub deck to the ground with the foot pedal
(15)
Begin cleaning
1
2.
3.
Note: Make sure that the rubber vac motor gasket is seated in
its proper position.
7.
Install the plug in the recovery drain hose (12) and attach
the assembly to its hanger.
If job is finished, preform the daily ending maintenance
procedure. See page 7
OPERATION CONTROLS
TOP VIEW
I. Main Power Switch. Turns on and off
the main power to the machine.
Brush Switch. Turns the brushes on/off.
2.
11
3.
5.
6.
7
BACK VIEW
15.
The speed the machine will travel is regulated by the knob (74)
located on the propel control, on the main handle.
Turn the knob to the right to increase the speed of the
machine.
Before
Starting
the Work
Period
End of Work
Period
Before
Storing
NOTE: Details on these maintenance items can be found on the following pages.
LUBRICATION:
The following symbols are found throughout the manual indicating the items requiring lubrication:
EXAMPLE:
Apply Grease
Use Spray Lubricant.
Thread Locking Adhesive (Red or blue).
Use Anti-Seize when repairing.
Do not use pressure washers to clean sealed gearboxes or bearings. If it becomes
necessary to clean under machine with a pressure washer, ensure all items noted
are relubricated.
98412 6/26/97
MAINTENANCE
Battery Charging Procedure:
(Continued)
2.
3.
6.
BRUSHES
Brush Installation:
See page 5 under Install Brush(es) or ad Drivers,
steps through 4
Brush Removal:
1 Turn off the main power switch.
2 Raise the scrub deck using the pedal
at the rear of the machine.
3 Depress the brush release arm
knobs on the scrub deck.
4 Using the sight holes in the scrub deck rotate the
brush clockwise until one of the legs of the brush
release plate is engaged by the brush release arm
knob.
5
VACUUM MOTOR
The vacuum motor is mounted under
the battery hood at the rear of the
machine. Tilt the main cover open to
gain access to the vacuum motor.
After the machine has been used for any
wet pick-up, Allow the vacuum motor to
run 1-2 minutes, to help reduce moisture build-up in the
vacuum motor. Drying out the vacuum motor after each
use will extend the life of your vacuum motor.
After the batteries are completely charged disconnect the charger from the A.C. wall socket. Once the
charger is disconnected from the A.C. wall socket it
is safe to disconnect the charger from the batteries.
98412 6/26/97
MAINTENANCE
BRUSH REPLACEMENT
PROCEDURE cont.
lmportant:
Replace carbon vac motor
brushes if worn down to 3/8 in
length. These brushes wear
quicker as the length shortens due
to increased heat.
Spring inside brush housing will
damage motor if brushes are
allowed to completely wear away.
Note: Place stop in groove.
Squeegee wear:
After extended use, the squeegee blades will wear. To
improve squeegee performance and extended wear.
Proceed as follows
1. Turn off all switches and place the machine on a
level surface. Raise the squeegee.
2. Loosen the knobs on the left and right hand sides
of squeegee until the squeegee asm can be
removed from the squeegee bracket.
3. Loosen the fasteners on front of squeegee to
replace or flip the front blade.
4. Unlatch the rear squeegee straps to replace or flip
the rear blade.
BRUSH MOTORS
1
2.
3.
4.
5.
2.
98412 6/26/97
WIRING DIAGRAM
10
98412 6/26/97
Corrective Action
Reset breaker.
Corrective Action
Reset breaker.
Check connections at E, F, I, J, M, P, Q, T.
If not disconnect batteries and wires at F and check for continuity. Replace if necessary.
98412 6/26/97
Note: Batteries must be connected, main powe iwitch on, speed knob turned up, and propel levers engaged.
CHECK:
CORRECTIVE ACTION
Reset breaker.
Check connections at G, M, 0, N, V, X, Y.
CORRECTIVE ACTION
With main switch on, and vac switch on; check voltage at
both sides of K. Voltage should be 24 VDC (nominal). If not,
remove leads check continuity between circuit breaker terminals. Replace if necessary.
Loose connection.
With main switch on, and vac switch on; check voltage across
R and both sides of S and across W Voltage should be 24
VDC (nominal).
Replace.
12
98412 6/26/97
Qty Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
09118
14919
70266
18027
27343
27700
29187
34297
36180
48040
53607
57030
3
1
8
2
1
1
1
1
1
2
1
11
57047
57119
57128
62578
66116
67270
70066
70022
70255
70270
70432
73793
78343
78344
80604
84141
87003
87025
87120
87093
87102
89098
87013
70611
73965
4
33
4
4
2
2
3
4
12
8
2
1
1
1
2
1
32
8
4
3
2
2
8
4
1
Serial No.
From
BEARING, DIFFERENTIAL
BRACKET, LIFT CABLE PULLEY
SCR, 3/8-16 X 1 .O HHCS GR5 PLTD
CASTER, 4.0 POLY. SWIVEL
CHAIN, #40, 1/2 P MASTER LINK
CHAIN, #40, 1/2 P, 23.5 L
DIFFERENTIAL, 1 .O OD X 19.62 L
FRAME ASM, TR20/24
GUARD, SPLASH TR20/24
KEY, 1/4 X 1/4 X 1.0
MOTOR, 24 VDC l/2 HP, 101 RPM
NUT, 10-32 NYLOCK
OPEN
NUT, l/4-20 NYLOCK PLTD.
NUT, 3/8-l6 HEX NYLOCK PLT
NUT, 5/l6-24 LOCK PLTD
PLATE, PANEL BRACKET TR20/24
PIN, CLEVIS l/4 X 3/4 PLTD.
RING 1 .O EXT. SNAP
SCREW, 10-32 X 3/4 PPHMS
SCREW, l/4-20 X 2.00 HHCS PLTD.
SCREW, 3/8-l 6 X 1.5 HHMS PLTD
SCREW, l/4-20 X .75 HHCS PLTD
SCREW, 5/l 6-24 X .75 HHCS SS
SPROCKET, #40, 112 P, 17 T, 518 B
TRAY, BATTERY LINER TR20/24
TRAY ASM, BATTERY TR20/24
RING, RUE COTTER l/4 PLTD.
VALVE, SOLND. 24 VDC, 112 HOSEBARB
WASHER, 3/8 ID X 718 OD SS
WASHER, .25 LOCK EXT. STAR SS
WASHER, 0.32lD X 0.75 OD GRADE 8
WASHER, 310 X 1 .O FENDER PLTD.
WASHER, 5/16 X 1.25 OD
WHEEL, 8.0 DIA, 1 .O B, 1/4 KEYWAY
WASHER, 1/4 ID X 5/8 OD SS
SCREW, 5/l 6-24 X 1.25 SHSS PLTD
SPROCKET, #40 1/2P 27 TEETH
98412 2/9/99
To
Notes:
SERVICE ITEM
15
TOWER ASSEMBLY
16
98412 6/26/97
Qty
05098
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
140053
140056
140128
14995
23666
27695
34299
35191
36020
36133
40027
41317
50740
50741
50742
57030
57047
57106
57233
62613
70067
70088
70119
70190
70245
70270
70296
70317
70377
70393
72139
73734
73659
73789
84075
87013
87018
87024
87025
87029
87030
87067
87074
70586
87183
87153
*88745
67118
70066
67317
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
7
9
2
2
1
6
2
2
1
2
2
1
1
3
2
1
2
2
1
1
2
2
3
2
5
3
4
1
2
2
2
1
2
2
1
Serial No.
Description
From
98412 6/26/97
Notes:
To
I
17
18
98412 7/1/97
140133
14503
14606
14717
14610
27697
35191
40048
50668
54145
57017
57030
57109
57132
62581
70066
70190
72130
87013
87016
87018
87025
70066
87134
70088
50775
Serial No.
Qty Description
1
1
3
1
1
1
1
1
1
1
1
7
3
1
1
9
1
2
2
2
2
2
9
6
2
1
From
To
Notes:
98412 7/l/97
19
Serial No.
14866
27551
27554
36123
36136
38253
48043
51186
57024
57028
57030
62705
66073
66183
66184
66191
67271
70084
70088
70406
70209
71116
72087
73236
87016
88977
87024
70266
38259
38259
2
1
1
2
1
1
1
2
1
4
2
1
2
1
1
1
2
1
4
4
2
1
1
1
4
1
4
4
REF
REF
From
To
Notes:
98412 2/l9/98
21
19
9
3
2
20
22
31
16
23
15
27
28
21
17
32
22
98412 6/26/97
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
20013
20042
27702
29119
39035
39301
40027
40043
48025R
53618
57044
57030
57113
57119
70066
70266
70305
70351
70368
70577
73576
73788
73790
73792
78212
78362
87024
87029
87067
89059
02336
2
5
1
2
2
1
1
2
2
2
2
2
1
1
2
8
2
4
1
2
2
1
1
1
1
2
8
3
2
1
2
DESCRIPTION
02336
02341
02342
02343
98472 06/01/00
23
I/
24
98412 6/26/97
98412 10/16/97
25
98412 6/26/97
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
09111
140136
51261
51262
51264
51271
57085
57119
66092
66109
66258
67154
67155
67347
70070
70255
73372
87003
87156
70266
87024
51274
87180
140054
62631
2
9
1
2
2
1
1
1
2
1
1
1
1
1
1
9
1
1
5
2
2
1
5
2
1
98412 6/26/97
27
SQUEEGEE ASSEMBLY
28
98412 6/26/97
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
48069
57085
57254
62597
62598
62628
2
2
7
2
1
2
66275
66276
67380
70255
70305
73576
73802
73803
73824
80604
80605
81488
81489
87029
87067
2
2
4
2
2
2
1
1
2
2
2
1
1
2
2
89058
89059
2
2
98412 6/26/97
29
30
98412 6/26/97
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
14963
14964
14965
27717
48057
51208
57032
6
1
1
2
1
2
1
57113
57124
66264
66265
67270
67289
67312
70093
70190
70296
70488
71126
73656
73688
80634
87029
87086
87155
57104
14919
57030
57047
4
1
1
1
1
1
1
1
2
6
2
1
8
1
1
11
2
4
4
1
4
8
96412 6/26/97
31
32
98412 6/26/97
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20018
22003
29146
36055
39392
40027
40046
41139
56014
57030
70088
70089
71058
73086
73302
75180
87018
87015
73244
1
1
1
1
1
1
1
2
1
2
2
8
1
1
1
1
8
2
1
98412 6/26/97
33
16
I
I
17
I
I
I
I
I
I
14
34
98412 6/26/97
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
14844
08051
31002
34301
35089
35066
35087
57026
62626
73704
70066
70052
75227
78211
53772
87018
1
1
1
1
1
1
1
5
1
1
2
2
1
1
1
2
98412 6/26/97
35
984 12 7/l/97
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
50742
50776
27722
39275
39340
39472
40019
41309
51272
57047
61314
61315
61316
66227
70586
85035
27354
20002
20046
1
1
1
1
2
1
1
2
1
9
1
1
1
1
28
1
1
1
1
98412 7/l/97
37
LIMITEDD WARRANTY
Windsor Industries, Inc. warrants new machines against defects in material and workmanship
under normal use and service to the original purchaser. The warranty period is subject to the
conditions stated below.