Professional Documents
Culture Documents
MODEL: PRS2
PRSD2
MODEL:
H
98901 08/19/04
PRS2
PRSD2
MODEL _______________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER ______________________________
SALES REPRESENTATIVE # _____________________
DEALER NAME ________________________________
OPERATIONS GUIDE NUMBER ___________________
PUBLISHED __________________________________________
Copyright 1995 Windsor Industries, Printed in USA
YOUR DEALER
Name: __________________________________________________________________________________________________
Address: _______________________________________________________________________________________________
For the name and address of your dealer contact: Windsor Industries
Phone Number: _________________________________________________________________________________________
TABLE OF CONTENTS
Machine Data Log/Overview. .........................2
Table of Contents ...........................................3
SAFETY
Important Safety Instructions.........................2-1
Hazard Intensity Level. ..................................2-2
Grounding Instructions...................................2-3
OPERATIONS
Machine Operations.......................................3-1
Set Up and Operation ................................3-1
Shut Down and Storage..............................3-1
MAINTENANCE
Maintenance Schedule. .................................4-1
Daily Maintenance. .....................................4-1
Periodic Maintenance. ................................4-1
Solution Pump Replacement. ........................4-1
Vacuum Motor Replacement.........................4-1
Carbon Brush Replacement. ......................4-1
Machine Troubleshooting...............................4-2
Wiring Diagram ..............................................4-2
Service Schedule. ..........................................4-3
MODEL _____________________________________
1-1
! WARNING:
2-1
! WARNING
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
! CAUTION
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper
operating condition. Following is information that signals some potentially dangerous conditions to the
operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate
all safety devices on the machine. Please take the necessary steps to train the machine operating
personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the
machine. Use manufacturer approved replacement parts.
2-2
GROUNDING INSTRUCTIONS
THIS PRODUCT IS FOR COMMERCIAL USE
ONLY.
ELECTRICAL:
In the USA this machine operates on a
standard 15 amp 115V, 60 hz, A.C. power
circuit . The amp, hertz, and voltage are listed
on the data label found on each machine.
Using voltages above or below those indicated
on the data label will cause serious damage to
the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must
be at least one size larger than the power cord
on the machine, and must be limited to 50 feet
(15.5m) in length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should
malfunction or break down, grounding provides
a path of least resistance for electric current to
reduce the risk of electric shock. This
appliance is equipped with a cord having an
equipment-grounding conductor and grounding
plug. The plug must be inserted into an
appropriate outlet that is properly installed and
grounded in accordance with all local codes
and ordinances.
2-3
MACHINE OPERATIONS
SET UP AND OPERATION
1.
2.
3.
4.
5.
6.
7.
8.
9.
! WARNING
Always use defoamer if foaming occurs. Foam
will suspend large particles which may damage
vacuum as well as allow liquid into the vacuum
motor without activating the float shutoff.
! WARNING
To prevent possible disease hazard, before
attempting to clean bodily fluids spills, you must
kill any viruses, germs or bacteria present in the
bodily fluid.
SUITABLE
INCOMPATIBLE
CHEMICALS
CHEMICALS
Alkalis
Aldehydes
Clorox II Bleach*
Aromatic Hydrocarbons
Defoaming Agents
Butyls
Detergents
Carbon Tetrachloride
Hydroxides
Clorox*
Oxygen Bleaches
Chlorinated Bleaches
Soaps
Chlorinated Hydrocarbons
Sta-Puf Fabric
D-Limonene
Softener*
Lysol*
Vinegar
Methyls (MEK)
Perchlorethylene (perc)
Phenols
Trichlorethylene
*Registered Trademark
! WARNING
Before making any adjustments or performing
any maintenance to your machine, disconnect
the power cord from the electrical source.
2.
3.
! CAUTION
Operating Vacuum after shutoff has activated could
draw water directly into the vac motor. This will
cause damage to the motor, therefor voiding your
warranty.
4.
! CAUTION
5.
ALWAYS TEST UPHOLSTERY /CARPET FOR COLOR
FASTNESS IN AN INCONSPICUOUS PLACE. Also, to avoid
prolonged drying times, do not spray too much
solution in any one area.
PRS2/PRSD2 98901 10/19/02
3-1
MAINTENANCE
DAILY MAINTENANCE:
5.
PERIODIC MAINTENANCE:
1.
2.
3.
4.
Carbon
Brushes 115V
WARNING: The
green ground wire
must be attached
for safe operation.
See wiring diagram.
Only qualified
maintenance
personnel are to
perform the following repairs.
SOLUTION PUMP REPLACEMENT:
1.
Turn off
machine.
all
switches
and
unplug
the
2.
3.
4.
5.
2.
3.
4.
Important:
These brushes wear
quicker as the length
shortens due to
increased heat.
Spring inside brush
housing will damage motor
if brushes are
allowed to wear away
4-1
TROUBLESHOOTING/WIRING DIAGRAM
TROUBLESHOOTING
PROBLEM.
Little or no solution flow
CAUSE
SOLUTION
Faulty pump
Incorrectly attached solution
hose
Loss of vacuum/
Solution recovery
WIRING DIAGRAM
4-2
MAINTENANCE
SERVICE SCHEDULE
MAINTENANCE
Check machine for cord damage
Check hoses for wear, blockages, or
damage
Check handles, switches, and knobs
for damage
Check vac motor intake filter and clean
Run one gallon of water through
system
Clean out recovery tank and check
float valve to make sure it moves freely
Clean out solution tank and remove
and clean vacuum intake screen
Clean outside of all tanks and check for
damage
Run vac motor for at least one minute
to allow motor to dry
Check all gaskets for wear and leakage
Check vacuum intake screen for
damage; replace if necessary
Check pump pressure; observe spray
pattern and check with gauge if
necessary
Check and clean solution screen
Check cables for fraying
Check overall performance of machine
Check vac motor carbon brushes
DAILY
WEEKLY
QUARTERLY
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
4-3
10
13
14
1
9
PARTS INSIDE
PORTAL CAP
5
11
8
7
4
6
5-1
12
PART NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
05160
70546
34391
78484
70683
50-501913
43-807525
75368
43-807578
50-502114
46-802541
35168
14-806573
11-800518
1
6
1
1
4
1
1
1
1
1
1
1
REF
REF
SERIAL NO.
FROM
NOTES:
5-2
5-3
PART NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
75367
40066
270-11A
56032
20042
39035
73864
40067
40043
39233
57104
140446
250-78
39049
50-502111
87016
70088
70683
50-502108
53800
72130
70351
23181
73505
67023
46-802542
70595
50-502110
57040
20103
1
3
1
1
5
1
1
2
1
1
5
2
1
1
1
1
5
13
1
1
1
4
1
1
2
1
1
1
1
1
DESCRIPTION
TANK, SPOTTER SOL DK GRY
HOSEBARB, 1/8NPT X 3/8 90D PLASTIC
NIPPLE, 1/8 FPT QD MALE BRASS
NIPPLE, 1/8 CLOSE
CLAMP, 3/8 HOSE (D-SLOT)
HOSE, 3/8 NYLOBRAID X 10
STRAINER, 3/8 NPT 60 MESH
HOSEBARB, 1/8MPT X 3/8 PLASTIC
HOSEBARD, 3/8MPT X 3/8 90D
HOSE, 3/8 RUBBER X 17
NUT, 10-32 W/STAR WASHER PLTD
BRKT, PVC FLOJET PUMP L-SHAPE
PUMP, 110/120 60HZ FLOJET
HOSE, 3/8 RUBBER X 11
PLATE, LOWER PANEL COVER
WASHER, #10 LOCK EXT STAR
SCR, 10-32 X 1/2 PPHMS SS NP
SCR, 10-32 X 3/8 PPHMS SS NP
PLATE, VAC MOTOR
VAC ASM, 115V SPOTTER
SWITCH, SPST 2 POSITION ROCKER
SCR, 10-32 X 3/8 HHTR W/STAR
CORD, 25 18/3
STRAIN RELIEF, 1/2 NPT TRUMPET
RIVET, 1/8OD X 3/8 GRIP
KEEPER, TENSION LATCH
SCR, 10-32 X 1 PPHMS GRN
PLATE, SWITCH/CORD SPOTTER
NUT, 1/2 CONDUIT
CLAMP, 43/64 NYLON RATCHET
SERIAL NO.
FROM
NOTES:
5-4
PART NO.
QTY
1
2
3
4
5
500009
500528
500529
50776
500480
1
2
2
1
1
5-5
DESCRIPTION
LABEL, WARNING
LABEL, WINDSOR MAIN
LABEL, WINDSOR LOGO 6 X 1.75
LABEL, FOR SAFETY
LABEL, ON/OFF VAC/PUMP
SERIAL NO.
FROM
NOTES:
PART NO.
1
2
3
4
5
6
7
8
9
10
41422
20053
39593
270-11
44074
70268
62918
54181
34384
84177
SHT
SERIAL NO.
FROM
DESCRIPTION
HOUSING, HANDTOOL SPOTTER
CLAMP, DHT VALVE
HOSE ASM, HOSE/CUFF CONNECTOR
NIPPLE, 1/8 FPT QD FEM BRASS
JET, ASM W/O RING
SCR, 8-32 X1/4 PHST PLTD
PLATE, RETAINER W/SCRS
MANIFOLD, SPOTTER 3/16
FITTING, 1/8MPT X 3/16 COMP
VALVE ASM, SPOTTER PLASTIC
SPOTTER HAND TOOL
NOTES:
2
1
10
5
6
5-6
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
04007
12509
22026
27677
27678
27685
31067
39463
78384
44052
44060
51248
51249
51250
270-11
57240
66031
70045
70704
73776
73835R
78335
84137
87017
57049
SERIAL NO.
FROM
DESCRIPTION
NOTES:
22
21
16
4
9
15
24
23
13
20
18
12
14
7
17
25
19
24
5-7
1
10
11
PART NO.
1
2
3
4
5
6
7
8
9
10
78310
70010
57196
57104
89048
57047
27637
70088
140088
18010
SERIAL NO.
FROM
DESCRIPTION
NOTES:
5-8
5-9
SERIAL NO.
FROM
DESCRIPTION
JET ASM W/O-RING
JET, 8002 MINI-QUICK REPLACEMENT
SWITCH, SPST 2 POSITION ROCKER
VAC ASM, 115V SPOTTER
PUMP, 110/120 60HZ FLOJET
NOTES: