Professional Documents
Culture Documents
Laminar Flowmeters
R. SIEV
(1969)
B. G. LIPTK
(1995)
FI
J. B. ARANT
(1982, 2003)
Design Pressure
Design Temperature
Material of Construction
Fluids
Flow Range
Inaccuracy
Flow Turndown
10:1 minimum
Flow Characteristic
Costs
A 1/2-in. (13 mm) stainless-steel laminar flow element costs $700, a 2-in. (50 mm)
unit costs $1500, and a 16-in. (300 mm) all-stainless unit costs $11,000. The differentialpressure readout devices are additional to the above element costs.
THEORY
Fluid flow in pipes and tubes is characterized by a nondimensional number called the Reynolds number (Re). Up to
approximately Re 2000, the flow is called laminar, viscous, or
streamline. Above 10,000, the flow is called fully developed
201
202
Flow Measurement
FIG. 2.9a
The laminar flowmeter and its matrix element with miniature triangular duct passage with under 0.1-mm effective diameters. (Courtesy of
Meriam Instrument Div. of Scott Fetzer Co.)
TABLE 2.9b
Gas Properties under the Standard Conditions of 29.92 in
of Mercury and 70F (760 mm of Mercury and 21C)
Gas
Re =
where
Re =
=
Q=
D=
=
W=
6.32W
50.7 Q
or Re =
D
D
2.9(1)
Density (lb/ft )
Viscosity,
Micropoise
Specific
Gravity
Air
0.0749
181.87
1.000
Argon
0.1034
225.95
1.380
Helium
0.0103
193.9
Hydrogen
0.0052
88.41
0.0695
Nitrogen
0.0725
175.85
0.968
Oxygen
0.0828
203.47
1.105
Carbon dioxide
0.1143
146.87
1.526
0.138
where
SG = specific gravity relative to air (Table 2.9b)
P = flowing gas pressure in inches of mercury absolute
P = differential pressure in inches of water
m = viscosity of the flowing gas in micropoise
(Table 2.9b)
Reynolds number
3
density (lb/ft ) at flowing temperature
flow rate (gal/min)
internal tube diameter (in.)
viscosity of flowing temperature (centipoise)
flow rate (lb/h)
HagenPoiseuille Law
For gas flow,
Re =
6.32 Q
D
or
Re =
6.32W
D
2.9(2)
where
2.9(3)
PD4
Q
2.9(4)
or
L=
PD4
7.86 10 5 W
2.9(5)
where
L
P
D
Q
W
=
=
=
=
=
=
=
203
Capillary
Temperature
Control
Low
Pressure
Steam
Jet
Mixer
Overflow
to Drain
Filter
Tempering
Coil
Differential
Pressure Transmitter
FIG. 2.9c
Typical capillary with constant temperature bath.
Based on the flow rate and the viscosity of the fluid, select
a tube internal diameter that will result in a Reynolds number
within the laminar range and preferably less than 1200. Calculate the length of tubing required using the selected tube
diameter to ensure that it is a reasonable length and that it
meets the (L/D)/Re criteria. By working back and forth
between the various equations, the system can be tailored to
meet almost any design criteria. For example, let us assume
that it is desired to design a capillary flowmeter to measure
a small liquid catalyst stream, and the basic data for the
catalyst flow is as follows:
Maximum flow capacity: 50 lbm/h
Viscosity: 20 cP at 100F
3
Density: 53.8 lbm/ft
Desired instrument P: 100 in of water
Small-diameter, standard stainless-steel tubing is readily
available and should be used. To design as linear and accurate
a flowmeter as possible, a tube bore that provides a large
(L/D)/Re is desirable. To minimize plugging problems and to
enable the use of a filter that wont clog easily, start by looking
at a 3/16 0.032-in. wall thickness tubing with a nominal
internal diameter of 0.1235 in. From Equation 2.9(1),
Re =
6.32W
6.32 50
=
= 128
0.1235 20
D
2.9(6)
This is well into the laminar range, so the length of the flow
element can be calculated to determine if it will make a
reasonable design. From Equation 2.9(5),
L=
2.9(8)
204
Flow Measurement
When the fluid exits the capillary, the flow path enlarges.
If the piping is similar to that described under inlet loss, the
loss can be calculated by
Pe =
ERROR SOURCES
Changes in viscosity and density can result in flow measurement errors. Viscosity changes in liquid as a result of temperature can be substantial, while density changes are more
moderate. With gases, the reverse is usually true, with temperature having more influence on density and less on viscosity. The need for careful control of the operating temperature to minimize these effects must be emphasized.
From Equations 2.9(4) and 2.9(5), it can be seen that
internal diameter of the tube is very important, because it is
multiplied to the fourth power. While high-quality tubing will
be very close to published specifications, manufacturing tolerances will result in variations from these dimensions, both
laterally and longitudinally. If the actual effective internal
diameter of the capillary tube differs by 1% from the value
used in the calculation for a given P, an error of about 4%
will result. Therefore, the laminar flowmeter should be calibrated on a known fluid before use, and appropriate design
adjustments should be made as necessary.
To measure the true capillary differential pressure drop
according to the Poiseuille equation, it would be necessary
to put the pressure taps into the capillary at the calculated L
dimension. This is impractical because of the small tubing.
A pressure tap must be perfectly flush with the inside of the
tube and must be clean with no burrs or other projections
into the tube. Otherwise, considerable differential-pressure
measurement error will result. Using practical methods of
constructing a capillary flowmeter, there are three additional
sources of pressure drop in addition to the capillary loss.
These are all additive and will give a greater indicated pressure drop than the capillary flow alone. These three sources
of error are inlet loss, exit loss, and capillary entrance loss.
These losses also contribute to nonlinearity.
There is very little loss from the entrance fitting into the
capillary tube if laminar flow conditions exist. But if the
piping cavity ahead of the capillary is extremely large relative
to the capillary (approximating a reservoir) and the fluid
velocity is thus extremely low (approaching zero), there can
1
be an inlet effect and pressure loss. This is a result of the
sudden contraction from the large reservoir to the small tube
bore, forming a bell-mouth shape approach flow. This loss
can be expressed as
Pi =
2.8 10 7 W 2
D4
2.9(9)
5.6 10 7 W 2
D4
2.9(10)
Pen =
1.96 10 7 W 2
D4
2.9(11)
Leq /D
Reference 3
0.40
0.35
0.30
Recommended for
Re < 800
Recommended for
Re > 1000
0.25
0.20
0.15
100
Re 1000
10,000
FIG. 2.9d
Equivalent length of capillary (Leq).
TABLE 2.9e
L/D Ratio to Minimize Entrance Effect
Re
10
50
100
500
1000
2000
L/D>
15
75
150
750
1500
3000
TABLE 2.9f
Critical Reynolds Number vs. Coil Curvature
Ratio
Coil
Curvature Ratio (Dc/D)
Critical
Reynolds Number (Re)c
Straight Pipe
2100
2000
2700
1000
2900
500
3200
100
4600
50
5700
10
10,000
15,000
10
8
6
Le /L
205
4
3
2
1
10
3 4
6 8 102
2 3 4
Re/(Dc/D)1/2
6 8 103
3 4
FIG. 2.9g
Equivalent lengths for curved pipe.
1/2
PD4
7.86 10 5 WC
2.9(13)
2.9(14)
L=
2 Pgc D
4 fV 2
2.9(15)
206
Flow Measurement
8
7
6
5
C
4
3
2
1
10
100
1000
10,000
N Re(D/Dc)1/2
FIG. 2.9h
Correction factors for coiled capillary flowmeter (data adapted from
reference 5).
CONCLUSION
0.10
0.08
0.06
8
7
D
0.04
6
C
5
Dc
0.02
4
3
2
1
100
1000
NRe
10,000
FIG. 2.9i
Correction factors for coiled capillary flowmeters (data adapted
from reference 5).
where
L = capillary length (ft)
2
P = pressure drop (lbf/ft )
2
gc = gravity constant 32.17 (ft/sec )
D = capillary internal diameter (ft)
= fluid density (lbm/ft)
V = fluid velocity (ft/sec)
Bibliography
Bowen, LeBaron R., Designing laminar-flow systems, Chemical Eng., June
12, 1961.
Cushing, M., The future of flow measurement, Flow Control, January 2000.
207