Professional Documents
Culture Documents
TECH
ENGINEERING DESIGN
REGULATION 2014
KALASALINGAM UNIVERSITY
(Kalasalingam Academy of Research and Education)
Anand Nagar, Krishnankoil 626 190
DEPARTMENT OF MECHANICAL ENGINEERING
CURRICULUM FOR M.Tech (Engineering Design)
Course Code
THEORY
MAT5009
MEC5701
MEC5702
MEC5703
MEC5704
MECxxxx
PRACTICAL
MEC5781
SEMESTER I
Course Name
Applied Mathematics
Advanced Mechanics of Materials
Concepts of Engineering Design
Quality Concepts in Design
Mechanical Vibrations
Elective I
3
3
3
3
3
3
0
0
0
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0
0
0
3
3
3
3
3
3
Vibration Lab
0
18
0
0
3
3
2
20
SEMESTER II
Course Name
3
3
3
3
3
3
0
0
0
0
0
0
0
0
0
0
0
0
3
3
3
3
3
3
0
18
0
0
3
3
2
20
Elective III
Elective IV
Elective V
3
3
3
0
0
0
0
0
0
3
3
3
0
9
0
0
18
18
6
15
Total
Course Code
THEORY
MEC5007
MEC5705
MEC5706
MEC5015
MEC5707
MECxxxx
PRACTICAL
MEC5782
Total
Course Code
THEORY
MECxxxx
MECxxxx
MECxxxx
PRACTICAL
MEC6798
SEMESTER III
Course Name
Total
Course Code
PRACTICAL
MEC6799
SEMESTER IV
Course Name
Project Work Phase II
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36
12
Total Credit = 67
M.TECH
ENGINEERING DESIGN
REGULATION 2014
LIST OF ELECTIVES
M.Tech (Engineering Design)
Course Code
MEC5605
MEC6020
MEC5708
MEC6514
MEC5709
MEC5710
MEC5711
MEC5712
MEC6701
MEC6702
MEC6001
MEC6703
MEC5417
MEC5019
MEC6704
MEC6705
MEC6706
MEC6707
MEC6031
Course Name
Optimization techniques in Engineering
Mechanical Testing of Materials
Fluid Power Control and Automation
Rapid prototyping - Principles and Applications
Condition Monitoring and Vibration Control
Mechanics of Fracture
Wear Analysis and Control
Value and Reengineering
Composite Materials and Mechanics
Manufacturing Considerations in Design
Design of Materials Handling Equipments
Experimental Stress Analysis
Reliability engineering
Computational Fluid Dynamics
Plates and shells
Surface Engineering
Advanced Metal Forming Techniques
Design of Pressure vessel and Piping
Analysis and Characterization of Polymers
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3
3
3
3
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M.TECH
MEC5701
ENGINEERING DESIGN
REGULATION 2014
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UNIT I ELASTICITY
Stress-Strain relations and general equations of elasticity in Cartesian, Polar and curvilinear coordinates,
differential equations of equilibrium-compatibility-boundary conditions-representation of three-dimensional
stress of a tension generalized hook's law - St. Venant's principle - plane stress - Airy's stress function.
Energy methods.
UNIT II SHEAR CENTER AND UNSYMMETRICAL BENDING
Location of shear center for various thin sections - shear flows. Stresses and Deflections in beams subjected
to unsymmetrical loading-kern of a section.
UNIT III STRESSES IN FLAT PLATES AND CURVED MEMBERS
Circumference and radial stresses deflections - curved beam with restrained ends - closed ring subjected to
concentrated load and uniform load - chain links and crane hooks. Solution of rectangular plates pure
bending of plates deflection uniformly distributed load various end conditions
UNIT IV TORSION OF NON-CIRCULAR SECTIONS
Torsion of rectangular cross section - St.Venants theory - elastic membrane analogy - Prandtl's stress
function - torsional stress in hollow thin walled tubes.
UNIT V STRESSES IN ROTATING MEMBERS AND CONTACT STRESSES
Radial and tangential stresses in solid disc and ring of uniform thickness and varying thickness allowable
speeds. Methods of computing contact stress- deflection of bodies in point and line contact applications.
TOTAL : 45 PERIODS
REFERENCES
1. Arthur P Boresi, Richard J. Schmidt, Advanced mechanics of materials,John Wiley, 2002.
2. Timoshenko and Goodier, "Theory of Elasticity", McGraw Hill.
3. Robert D. Cook, Warren C. Young, "Advanced Mechanics of Materials", Mc-millan pub. Co., 1985.
4. Srinath. L.S., Advanced Mechanics of solids, Tata McGraw Hill, 1992.
5. G H Ryder Strength of Materials Macmillan, India Ltd, 2007.
6. Allan F. Bower, Applied Mechanics of Solids, CRC press Special Indian Edition -2012, 2010
7. K. Baskar and T.K. Varadan, Theory of Isotropic/Orthotropic Elasticity, Ane Books Pvt. Ltd., New
Delhi, 2009
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FUNDAMENTALS IN DESIGN
Importance of design- The design process-Considerations of Good Design Morphology of Design
Organization fordesign Computer Aided Engineering Designing to codes and standards Concurrent
Engineering Product and process cycles Technological Forecasting Market Identification
Competition Bench marking.
DESIGN FOR CUSTOMER NEEDS
Identification of customer needs- customer requirements- Quality Function Deployment- Product Design
Specifications- Human Factors in Design Ergonomics and Aesthetics.Societal consideration - Contracts
Product liability Protecting intellectual property Legal and ethical domains Codes of ethics - Ethical
conflicts Design for ecological future trends in interaction of engineering with society.
DESIGN TECHNIQUES
M.TECH
ENGINEERING DESIGN
REGULATION 2014
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M.TECH
ENGINEERING DESIGN
REGULATION 2014
MEC5704
MECHANICAL VIBRATIONS
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FUNDAMENTALS OF VIBRATION
Differential equation, complex exponential method of solution, energy method, power relations, phase
relations, Nyquist diagram Impulse Response function System Identification from frequency response
Transient Vibration Laplace transformation formulation.
SINGLE DEGREE OF FREEDOM SYSTEMS
Simple harmonic motion, definition of terminologies, Newtons Laws, DAlemberts principle, Energy
methods. Free vibrations, free damped vibrations, and forced vibrations with and without damping, base
excitation.
MULTI-DEGREES OF FREEDOM SYSTEMS
Two degrees of freedom systems, Static and dynamic couplings, eigen values, eigen vectors and
orthogonality conditions of eigen vectors, Vibration absorber, Principal coordinates, Principal modes.
Hamiltons Principle, Lagrangean equation and their applications.
VIBRATION CONTROL
Specification of Vibration Limits Vibration severity standards- Vibration as condition Monitoring toolVibration Isolation methods - Dynamic Vibration Absorber, Torsional and Pendulum Type AbsorberDamped Vibration absorbers-Static and Dynamic Balancing-Balancing machines-Field balancing
Vibration Control by Design Modification- - Active Vibration Control
EXPERIMENTAL METHODS IN VIBRATION ANALYSIS
Vibration Analysis Overview - Experimental Methods in Vibration Analysis.-Vibration Measuring
Instruments Selection of Sensors- Accelerometer Mountings. Vibration Exciters-Mechanical, Hydraulic,
Electromagnetic And Electrodynamics Frequency Measuring Instruments-. System Identification from
Frequency Response -Testing for resonance and mode shapes
TOTAL: 45 + 15 = 60
References :
1. Timoshenko, S. Vibration Problems in Engineering, John Wiley & Sons, Inc., 1987.
2. Meirovitch, L. Elements of Vibration Analysis, McGraw-Hill Inc., 1986.
3. Thomson W.T, Marie Dillon Dahleh, Theory of Vibrations with Applications, Prentice Hall, 1997.
M.TECH
ENGINEERING DESIGN
REGULATION 2014
4. F.S. Tse., I.F. Morse and R.T. Hinkle, Mechanical Vibrations, Prentice-Hall of India, 1985.
5. Rao.J.S. and Gupta.K. Theory and Practice of Mechanical Vibrations, Wiley Eastern Ltd., New Delhi,
1999.
6. Fung, Y.C., An Introduction to the Theory of Aeroelasticity, John Wiley & Sons Inc., New York, 1985.
MEC5007
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MEC5705
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UNIT - I
Introduction: Historical Perspective of FEM and applicability to mechanical engineering design problems.
Mathematical Models and Approximations: Review of elasticity. Mathematical models for structural
problems: Equilibrium of continuum-Differential formulation, Energy Approach-Integral formulation,
Principle of Virtual work - Variational formulation. Overview of approximate methods for the solution of the
mathematical models, Residual methods and weighted residual methods, Ritz, Rayleigh-Ritz and Galerkins
methods. Philosophy of solving continuum problems using Finite Element method.
M.TECH
ENGINEERING DESIGN
REGULATION 2014
UNIT II
Finite Element Formulation: Generalised FE formulation based on weighted residual method and through
minimisation of potential, displacement based formulation, Concept of discretisation, Interpolation,
Formulation of Finite element characteristic matrices and vectors, Compatibility conditions, Assembly and
boundary considerations.
Finite element Analysis for One Dimensional Structural problems: Structural problems with one
dimensional geometry. Bar element: formulation of stiffness matrix, consistent and lumped load vectors.
Boundary conditions and their incorporation: Elimination method, Penalty Method, Introduction to higher
order elements and their advantages and disadvantages. Formulation for Truss elements, Case studies
involving hand calculations with an emphasis on Assembly, boundary conditions, contact conditions and
multipoint constraints.
UNIT III
Beams and Frames: Review of bending of beams, higher order continuity (C0 and C1 Continuity),
interpolation for beam elements and formulation of FE characteristics, Plane and space frames and examples
problems involving hand calculations. Algorithmic approach for developing computer codes involving 1-D
elements.
Two dimensional Problems: Interpolation in two dimensions, natural coordinates, Isoparametric
representation, Concept of Jacobian. Finite element formulation for plane stress plane strain and axisymmetric problems; Triangular and Quadrilateral elements, higher order elements, subparametric,
Isoparametric and superparametric elements. Formulation of plate bending elements using linear and higher
order bending theories, Shell elements, General considerations in finite element analysis of design problems,
Choosing an appropriate element and the solution strategies. Introduction to pre and post processing of the
results and analysis.
UNIT IV
Three Dimensional Problems: Finite element formulation for 3-D problems, mesh preparation, tetrahedral
and hexahedral elements, case studies.
Dynamic Analysis: FE formulation in dynamic problems in structures using Lagragian Method, Consistent
and lumped mass models, Formulation of dynamic equations of motion, Modelling of structural damping
and formulation of damping matrices, Model analysis, Mode superposition methods and reduction
techniques.
UNIT V
FEM in Heat Transfer and Fluid Mechanics problems: Finite element solution for one dimensional heat
conduction with convective boundaries. Formulation of element characteristics and simple numerical
problems. Formulation for 2-D and 3-D heat conduction problems with convective boundaries. Introduction
to thermo-elastic contact problems. Finite element applications in potential flows; Formulation based on
Potential function and stream function. Design case studies
Algorithmic Approach for problem solving: Algorithmic approach for Finite element formulation of
element characteristics, Assembly and incorporation of boundary conditions. Guidelines for code
development. Introduction to commercial Finite Element software packages like ANSYS.
READING:
1. Seshu P, Textbook of Finite Element Analysis, PHI. 2004
2. Reddy, J.N., Finite Element Method in Engineering, Tata McGraw Hill, 2007.
3. Singiresu S.Rao, Finite element Method in Engineering, 5ed, Elsevier, 2012
4. Zeincowicz, The Finite Element Method 4 Vol set, 4th Edition, Elsevier 2007.
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M.TECH
ENGINEERING DESIGN
REGULATION 2014
INTRODUCTION
Review of fundamentals of kinematics-classifications of mechanisms-components of mechanisms mobility
analysis formation of one D.O.F. multi loop kinematic chains, Network formula Gross motion conceptsBasic kinematic structures of serial and parallel robot manipulators-Compliant mechanisms-Equivalent
mechanisms.
KINEMATIC ANALYSIS
Position Analysis Vector loop equations for four bar, slider crank, inverted slider crank, geared five bar and
six bar linkages. Analytical methods for velocity and acceleration Analysis four bar linkage jerk analysis.
Plane complex mechanisms-auxiliary point method. Spatial RSSR mechanism-Denavit-Hartenberg
Parameters Forward and inverse kinematics of robot manipulators.
PATH CURVATURE THEORY, COUPLER CURVE
Fixed and moving centrodes, inflection points and inflection circle. Euler Savary equation, graphical
constructions cubic of stationary curvature. Four bar coupler curve-cusp-crunode-coupler driven six-bar
mechanisms-straight line mechanisms
SYNTHESIS OF FOUR BAR MECHANISMS
Type synthesis Number synthesis Associated Linkage Concept. Dimensional synthesis function
generation, path generation, motion generation. Graphical methods-Pole technique-inversion techniquepoint position reduction-two, three and four position synthesis of four- bar mechanisms. Analytical methodsFreudensteins Equation-Blochs Synthesis.
SYNTHESIS OF COUPLER CURVE BASED MECHANISMS & CAM MECHANISMS
Cognate Lingages-parallel motion Linkages. Design of six bar mechanisms-single dwell-double dwelldouble stroke. Geared five bar mechanism-multi-dwell. Cam Mechanisms- determination of optimum size of
cams. Mechanism defects. Study and use of Mechanism using Simulation Soft-ware packages. Students
should design and fabricate a mechanism model as term project.
REFERENCES
1. Robert L.Norton., Design of Machinery,Tata McGraw Hill, 2005.
2. Sandor G.N., and Erdman A.G., Advanced Mechanism Design Analysis and Synthesis, Prentice
Hall, 1984.
3. Uicker, J.J., Pennock, G. R. and Shigley, J.E., Theory of Machines and Mechanisms, Oxford
University Press, 2005.
4. Amitabha Ghosh and Asok Kumar Mallik, Theory of Mechanism and Machines, EWLP, Delhi,
1999.
5. Kenneth J, Waldron, Gary L. Kinzel, Kinematics, Dynamics and Design of Machinery, John
Wiley-sons, 1999.
6. Ramamurti, V., Mechanics of Machines, Narosa, 2005.
MEC5015
TRIBOLOGY IN DESIGN
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M.TECH
ENGINEERING DESIGN
REGULATION 2014
Lubricants and their physical properties lubricants standards - lubrication regimes -hydrodynamic
lubrication Reynolds equation - thermal, inertia and turbulent effects - Elasto hydrodynamic and Plasto
hydrodynamic and magneto hydrodynamic lubrication - hydro static lubrication - gas lubrication.
DESIGN OF FLUID FILM BEARINGS
Design and performance analysis of thrust and journal bearings - full, partial, fixed and pivoted journal
bearings design - lubricant flow and delivery - power loss, heat and temperature rotating loads and dynamic
loads in journal bearings - special bearings - hydrostatic bearing design.
ROLLING ELEMENT BEARING
Geometry and kinematics - materials and manufacturing processes - contact stresses - Hertzian stress
equation - stresses and deflection - axial loads and rotational effects - bearing life capacity and variable loads
- ISO standards - oil films and their effects - rolling bearings failures.
TRIBOLOGY MEASUREMENTS IN INSTRUMENTATION
Surface topography measurements - electron microscope and friction and wear measurements- pin on disc,
pin on roller, slurry abrasion, anti fretting - laser method instrumentation - international standards bearings
performance measurements - bearing vibration measurement.
Text Book
1. Cameron, A. "Basic Lubrication Theory", Ellis Herward Ltd. , UK,1981.
References
1. Hulling , J. (Editor), Principles of Tribology, Macmillan ,1984.
2. Williams J.A . Engineering Tribology, Oxford Univ. Press, 1994.
3. Neale M.J, "Tribology Hand Book, Butterworth Heinemann, 1995.
4. Bharat Bhushan, Engineering Tribology, John wiley and sons, 2002
MEC5707
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M.TECH
ENGINEERING DESIGN
REGULATION 2014
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INTRODUCTION
Optimization Historical Development Engineering applications of optimization Statement of an Optimization
problem classification of optimization problems.
MEC6020
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M.TECH
ENGINEERING DESIGN
REGULATION 2014
CREEP
Creep - Creep, stress rupture & stress relaxation tests, development of creep resistant alloys, prediction of
long time properties.
POLYMER TESTING
Polymer testing (sample preparation, testing standards and methods, analysis of polymer and additives) problems of polymer (thermoxidative degradation, fire hazards, toxicity, effluent disposal, feedstock
scarcity).
FAILURE ANALYSIS
Modes of failures, corrosion failure, high temperature failure, Case studies in failure analysis. Prevention of
failures
TEXT BOOK
1 Dowling, Norman E (2006), Mechanical Behavior of Materials, Prentice Hall, 3rd Edition.
2 Marc Andre Meyers, Krishan Kumar Chawla, Mechanical Behavior of Materials, Prentice Hall, 1998
REFERENCE
1
Yung-Li
Lee,
Jwo
Pan,
Richard
Hathaway,
Mark
Barkey
(2004),
Fatigue Testing and Analysis: Theory and Practice, Butterworth-Heinemann.
2 Norman E. Dowling (1998), Mechanical Behavior of Materials: Engineering Methods for
Deformation, Fracture, and Fatigue, Prentice Hall; 2nd edition.
3 Jacek J. Skrzypek and Richard B. Hetnarski (1993), Plasticity and Creep: Theory, Examples, and
Problems, CRC Press
4 George E. Dieter, Mechanical metallurgy, McGraw Hill
MEC5708
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M.TECH
ENGINEERING DESIGN
REGULATION 2014
MEC6514
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M.TECH
ENGINEERING DESIGN
REGULATION 2014
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INTRODUCTION
Review of fundamentals of single degree freedom systems Two degree freedom systems, Multi Degree Freedom
systems, Continuous systems, Determination of Natural frequencies and mode shapes, Numerical methods in vibration
Analysis.
VIBRATION CONTROL
Introduction Reduction of vibration at the source control of vibration by structural design Material selection
Localized additions Artificial damping Resilient isolation, Vibration isolation, Vibration absorbers.
ACTIVE VIBRATION CONTROL
Introductions Concepts and applications, Review of smart materials Types and characteristic review of smart
structures Characteristic Active vibration control in smart structures
CONDITION BASED MAINTENANCE PRINCIPLES AND APPLICTIONS
Introduction condition monitoring methods The design of Information system, Selecting method of monitoring,
Machine condition monitoring and diagnosis Vibration severity criteria Machine Maintenance Techniques
Machine condition monitoring techniques Vibration monitoring techniques Instrumentation systems choice of
monitoring parameter.
DYNAMIC BALANCING AND ALLIGNMENT OF MACHINERY
Introduction, Dynamic balancing of Rotors, Field Balancing in one plane, Two planes and in several planes,
Machinery
alignment, Rough alignment methods, The face peripheral dial indicator method, Reverse indicator method, shaft-to
coupling spool method.
References :
1. Timoshenko, S. Vibration Problems in Engineering, John Wiley & Sons, Inc., 1987.
2. Meirovitch, L. Elements of Vibration Analysis, McGraw-Hill Inc., 1986.
3. Thomson W.T, Marie Dillon Dahleh, Theory of Vibrations with Applications, Prentice Hall, 1997.
4. F.S. Tse., I.F. Morse and R.T. Hinkle, Mechanical Vibrations, Prentice-Hall of India, 1985.
5. Rao.J.S. and Gupta.K. Theory and Practice of Mechanical Vibrations, Wiley Eastern Ltd., New Delhi,
1999.
6. Fung, Y.C., An Introduction to the Theory of Aeroelasticity, John Wiley & Sons Inc., New York, 1985.
MEC5710
MECHANICS OF FRACTURE
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M.TECH
ENGINEERING DESIGN
REGULATION 2014
MEC5711
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INTRODUCTION TO WEAR
Types of wear, Adhesive wear, two-body and three-body abrasive wear, erosive wear, cavitation wear, wear due to surface fatigue chemical reaction.
SURFACE ROUGHNESS AND WEAR MEASUREMENTS
Tribo systems and tribo-elements, Measurement of Surface roughness Ra, Rz, Experimental studies on friction on
various
tribo systems using pin-on-ring (POR) and pin-on-disc (POD)machines. Sample preparation, wear measurement of
various tribo-elements, using POR and POD machines. Calculation of wear volume and wear coefficient, comparison
with existing data.
WEAR IN LUBRICATED CONTACTS
Rheological lubrication regime, Functional lubrication regime, Fractional film defect, Load sharing in lubricated
contacts, Adhesive wear equation, Fatigue wear equation, Numerical example.
DIAGNOSIS AND CONTROL OF WEAR
Diagnosis of wear mechanisms using optical microscopy and scanning electron microscopy,Wear resistant materials,
wear resistant coatings, eco-friendly coatings designing for wear, systematic wear analysis, wear coefficients, filtration
for wear control.
WEAR IN MECHANICAL COMPONENTS
Component wear, bushings, lubricated piston rings and cylinder bore wear, dry piston rings,rolling bearings, seal wear,
gear wear, gear couplings, wear of brake materials, wear of cutting tools, chain wear.
References :
1. Czichos, H., Tribology:A system approach to the science & technology of friction,lubrication and wear,
Series 1, Elsevier Publications,1982.
2. Glaeser,W. A., Tribology series Vol. 20, Elsevier Publications,1992.
3. Neale, M.J., The Tribology Hand Book, Butterworth Heinemann, London, 1995.
4. Peterson, M. B., Winer, W.O., Wear Control Handbook, ASME, NY. 1980.
5. Stolarski.T.A. Tribology in Machine DesignButtorworth Heinemann, Oxford, 2000.
MEC5712
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M.TECH
ENGINEERING DESIGN
REGULATION 2014
MEC6701
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INTRODUCTION
Definition Need General Characteristics, Applications. Fibers Glass, Carbon, Ceramic and Aramid fibers.
Matrices Polymer, Graphite, Ceramic and Metal Matrices Characteristics of fibers and matrices.Smart materials
Types and Characteristics.
MECHANICS AND PERFORMANCE
Characteristics of fiber reinforced lamina Laminates Interlaminar stresses Static Mechanical Properties
Fatigue and Impact Properties Environmental effects Fracture Behavior and damage Tolerance.
MANUFACTURING
Bag Moulding Compression Moulding Filament winding Other Manufacturing Processes Quality Inspection
methods.
ANALYSIS
Stress Analysis of Laminated composites Beams, Plates and Shells Vibration and Stability Analysis Reliability of
Composites Finite Element Method of Analysis Analysis of Sandwich Structures.
DESIGN
Failure Predictions Laminate Design Consideration Bolted and Bonded Joints design Examples.
References :
1. Mallick, P.K., Fiber Reinforced Composites: Materials, Manufacturing and Design, Maneel Dekker
M.TECH
ENGINEERING DESIGN
REGULATION 2014
Inc, 1993.
2. Halpin, J.C., Primer on Composite Materials, Analyis, Techomic publishing Co., 1984.
3. Agarwal, B.D., and Broutman L.J., Analysis and Performance of Fiber Composites, John Wiley and
Sons, New York, 1990.
4. Mallick, P.K. and Newman, S., (edition), Composite Materials Technology: Processes and Properties,
Hansen Publisher, Munish, 1990.
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INTRODUCTION
General design principles for manufacturability Factors influencing design-Types of problems to be solved-,
evaluation
of customers requirements-Systematic working plan for the designer-Types of problems to be solved-Possible
solutionsEvaluation method- Process capability - Feature tolerances -Geometric tolerances - Assembly limits -Datum features Tolerance stacks-Interchangeable part manufacture and selective assembly.
FACTORS INFLUENCING FORM DESIGN
Materials choice - Influence of basic design, mechanical loading, material, production method, size and weight on
form
design- form design of welded members and forgings
COMPONENT DESIGN CASTING CONSIDERATION
Form design of grey iron, steel, malleable iron and aluminium castings. Redesign of castings based on parting line
considerations - Minimizing core requirements, machined holes, redesign of cast members to obviate cores.
COMPONENT DESIGN - MACHINING CONSIDERATION
Design features to facilitate machining - drills - milling cutters - keyways - Doweling procedures, counter sunk screws
Reduction of machined area- simplification by separation - simplification by amalgamation - Design for machinability
Design for economy - Design for clampability - Design for accessibility - Design for assembly. Identification of
uneconomical design - Modifying the design - group technology -Computer Applications for DFMA.
DESIGN FOR ENVIRONMENT
Introduction Importance of DFE -Environmental objectives Global issues Regional and local issues Design
guidelines for DFE Lifecycle assessment EPS system - AT&Ts environmentally responsible product assessment
Weighted sum assessment method Techniques to reduce environmental impact Design to minimize material usage
Design for disassembly Design for recyclability Design for remanufacture Design for energy efficiency
Design to regulations and standards.
References :
1. Boothroyd, G, Design for Assembly Automation and Product Design, New York, Marcel Dekker.1980
2. Bralla, Design for Manufacture handbook, McGraw hill, 1999.
3. Boothroyd, G, Heartz and Nike, Product Design for Manufacture, Marcel Dekker, 1994.
4. Dickson, John. R, and Corroda Poly, Engineering Design and Design for Manufacture and Structural
Approach, Field Stone Publisher, USA, 1995.
5. Fixel, J. Design for the Environment, McGraw hill. 1996.
7. Kevien Otto and Kristin Wood, Product Design, Pearson Publication, 2004.
8. Dr.ING.RobertMatouslk,Engineering Design.Blackie& son limited,1962.
9. Harry peck, Designing for manufacture, Pitman publishing.
MEC6001
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M.TECH
ENGINEERING DESIGN
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M.TECH
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Residual stress analysis Mechanisms, methods of measuring, effect of RS on components, residual stress reliabiligy
methods acoustic emission ultrasonic testing principles and application Holography use of laser for structural
testing Brittle coating
REFERENCES:
1. Sadhu Singh Experimental Stress Analysis, Khanna Publishers, New Delhi, 1996.
2. JW Dalley and WF Riley, Experimental Stress Analysis, McGraw Hill Book Company, N.Y. 1991
3. L.S.Srinath et al, Experimental Stress Analysis, Tata McGraw Hill Company, New Delhi, 1984
4. R.S.Sirohi, HC Radhakrishna, Mechanical Measurements, New Age International (P) Ltd. 1997
5. F.K Garas, J.L. Clarke and GST Armer, Structural assessment, Butterworths, London, 1987
MEC5417
RELIABILITY ENGINEERING
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RELIABILITY CONCEPT
Reliability function failure rate mean time between failures (MTBF) mean time to failure (MTTF) A
priori and a posteriori concept - mortality curve useful life availability maintainability system
effectiveness.
FAILURE DATA ANALYSIS
Time to failure distributions Exponential, normal, Gamma, Weibull, ranking of data probability plotting
techniques Hazard plotting.
RELIABILITY PREDICTION MODELS
Series and parallel systems RBD approach Standby systems m/n configuration Application of Bayes
theorem cut and tie set method Markov analysis Fault Tree Analysis limitations.
RELIABILITY MANAGEMENT AND RISK ASSESSMENT
Reliability testing Reliability growth monitoring Non-parametric methods Reliability and life cycle
costs Reliability allocation Replacement model.
Definition and measurement of risk risk analysis techniques risk reduction resources industrial safety
and risk assessment.
HUMAN RELIABILITY ANALYSIS
Development of HRA Approaches and trends in HRA Human reliability methods Human reliability
data Human actions Interdisciplinary analysis of human reliability Probabilistic Safety Analysis
References
1. Srinath L.S, Reliability Engineering, Affiliated East-West Press Pvt Ltd, New Delhi, 1998.
2. Modarres, Reliability and Risk analysis, Maral Dekker Inc.1993.
3. John Davidson, The Reliability of Mechanical system, Institution of Mechanical Engineers, London,
1988.
4. Smith C.O., Introduction to Reliability in Design, McGraw Hill, London, 1976.
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INTRODUCTION
Review of equations of elasticity- kinematics, compatibility equations, stress measures- equations of
motions- constitutive relations- transformation of stresses, strains and stiffness-energy principles and
variational methods in elasticity- virtual work-external and internal virtual work- variational operatorfunctionals- Euler Lagrange equations- energy principles- Hamiltons principle- principle of minimum total
potential- applications
CLASSICAL THEORY OF PLATES
Plates as structural elements- stress and moment resultants- assumptions made in the classical theorydisplacement fields and strains- equations of equilibrium in Cartesian coordinates and in polar coordinatesboundary conditions bending of rectangular plates with various boundary conditions and loadingsymmetrical and asymmetrical bending of circular plates-limitations of classical theory- finite element
analysis(elementary treatment only; discussion of various elements used and their capabilities- not for
examination)
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MEC6705
SURFACE ENGINEERING
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FRICTION
Topography of Surfaces Surface features Properties and measurement Surface interaction Adhesive
Theory of Sliding Friction Rolling Friction Friction properties of metallic and non metallic materials
Friction in extreme conditions Thermal considerations in sliding contact
WEAR
Introduction Abrasive wear, Erosive, Cavitation, Adhesion, Fatigue wear and Fretting Wear- Laws of wear
Theoretical wear models Wear of metals and non metals - International standards in friction and wear
measurements
CORROSION
Introduction Principle of corrosion Classification of corrosion Types of corrosion Factors influencing
corrosion Testing of corrosion In-service monitoring, Simulated service, Laboratory testing Evaluation
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Electromagnetic Forming Process Electro Magnetic Forming Machines Process Variables Coils and
Dies Effect of Resistivity and Geometry EM tube and sheet forming, stamping, shearing and welding
Applications Finite Element Analysis of EM forming.
REFERENCES
1. 1. Dieter G.E., Mechanical Metallurgy (Revised Edition II) McGraw Hill Co., 2004
2. P. M. Dixit & U. S. Dixit, Plasticity: Fundamentals and application, CRC press, 2014
3. Rahulkumar Shivajirao Hingole, Advances in Metal Forming, Springer, 2014
4. G. K. Lal, P. M. Dixit and N. V. Reddy, Modelling Tecniniques for Metal forming, Narosa
Publications, 2011
5. Proceedings of International Workshop on EMFT 2010, Anna University
6. Altan T., Metal forming Fundamentals and applications American Society of Metals, Metals park,
2003.
7. ASM Hand book, Forming and Forging, Ninth edition, Vol 14, 2003 SHIRO KOBAYASHI, SOO-IKoh-ALTAN, T,Metal forming and Finite Element Method, Oxford University Press, 2001.
8. ALTAN.T, SOO-IK-oh, GEGEL, HL Metal forming, fundamentals and Applications, American
Society of Metals, Metals Park, Ohio, 1983.
9. Marciniak,Z., Duncan J.L., Hu S.J., Mechanics of Sheet Metal Forming, Butterworth-Heinemann
An Imprint of Elesevier, 2006
10. Proc. Of National Seminar on Advances in Metal Forming MIT, March 2000
11. SAE Transactions, Journal of Materials and Manufacturing Section 5, 1993-2007
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INTRODUCTION
Methods for determining stresses Terminology and Ligament Efficiency Applications.
STRESSES IN PRESSURE VESSELS
Introduction Stresses in a circular ring, cylinder Membrane stress Analysis of Vessel Shell components
Cylindrical shells, spherical Heads, conical heads Thermal Stresses Discontinuity stresses in pressure
vessels.
DESIGN OF VESSELS
Design of Tall cylindrical self supporting process columns Supports for short, vertical and horizontal
vessels stress concentration at a variable Thickness transition section in a cylindrical vessel, about a
circular hole, elliptical openings. Theory of Reinforcement pressure vessel Design. Introduction to ASME
pressure vessel codes
BUCKLING OF VESSELS
Buckling phenomenon Elastic Buckling of circular ring and cylinders under external pressure collapse of
thick walled cylinders or tubes under external pressure Effect of supports on Elastic Buckling of Cylinders
Buckling under combined External pressure and axial loading.
PIPING
Introduction Flow diagram piping layout and piping stress Analysis.
REFERENCES
1. John F. Harvey, Theory and Design of Pressure Vessels, CBS Publishers and Distributors, 1987.
2. Henry H. Bedner, Pressure Vessels, Design Hand Book, CBS publishers and Distributors, 1987.
3. Stanley, M. Wales, Chemical process equipment, selection and Design. Buterworths series in Chemical
Engineering, 1988.
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4. William. J., Bees, Approximate Methods in the Design and Analysis of Pressure Vessels and Piping, Pre
ASME Pressure Vessels and Piping Conference, 1997.
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Chermisinoff, Polymer Characterization Laboratory Techniques and Analysis, Chapman and Hall, London,
1993.
Hunt & James, Polymer Characterization, Chapman & Hall, London, 1993
Kampf, Characterization of Plastics using physical methods, Experimental techniques and practical
applications, Hanser Gardner Publications, 1987.
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