Lifting Trunnion Calculations

Table of Contents
Cover Sheet............................................................................................................................. 2
Title Page................................................................................................................................. 3
Leg & Lug Analysis Trunnion - V.............................................................................................. 4
Leg & Lug Analysis Trunnion - H.............................................................................................. 7
Vessel Results Summary........................................................................................................ 10

Cover Page

DESIGN CALCULATION
ASME Code Version

: 2015

Analysis Performed by : PHILS HEAVY ENGG PVT LTD

Date of Analysis

: Nov 30,2016

PV Elite 2016, January 2016

Title Page

Note: PVElite performs all calculations internally in U.S. Customary Units

to remain compliant with the ASME Code and any built in assumptions in
the ASME Code formulae. The U.S. Customary material database is used for
consistency. Finalized results are converted to the user set of selected
units using conversion constants with adequate significant digits.

PV Elite 2016 SP1 Licensee: PHILS HEAVY ENGG PVT LTD

FileName : 100-R-201-A-B
Leg & Lug Analysis Trunnion - V
Item: 1 11:20a Nov 30,2016

Input Echo, Leg & Lug Item

1,

Description: Trunnion - V

Design Internal Pressure

0.00 kgf/cm^2
Design Temperature for Attachment
TEMP
40.00 C
Vessel Outside Diameter
OD 3140.000 mm
Vessel Wall Thickness
Ts 95.0000 mm
Vessel Corrosion Allowance
Cas
1.5000 mm
Vessel Material
SA-516 70
Vessel Material UNS Number
K02700
Vessel Allowable Stress at Design
S
138.00 N/mm^2
Analysis Type:
Trunnion
Empty Weight of Vessel
Wemp 570000.00 N
Operating Weight of Vessel (vertical load )
W
0.00 N
Trunnion Material
SA-516 70
Trunnion Material UNS Number
K02700
Trunnion Yield Stress
SY
245.45 N/mm^2
Trunnion Outside Diameter
TOD 324.000 mm
Trunnion Thickness
TTHK 16.0000 mm
Trunnion Length
TL 200.0000 mm
Bail/Sling Width
TT 100.0000 mm
Ring Outside Diameter
Rod
525.00 mm
Ring Thickness
Rthk
16.00 mm
Trunnion Type
Hollow
Lift Orientation
Vertical
Impact Factor
Impfac
1.50
Force Along Vessel Axis
Fax 285000.00 N
Force Normal to Vessel
Fn
0.00 N
Force Tangential to Vessel
Ft
0.00 N
Perform WRC-107 Analysis on the Trunnion
Yes
Occasional Load Factor (AISC A5.2)

Occfac

1.00

Results for Trunnions, Description : Trunnion - V

Trunnion Lifting Load [Tlf]:
= ((Fa^2 + Ft^2)^1/2)
= ((285000.00^2 + 0.00^2)^1/2) * 1.50
= 427500.00 N
Z = pi * (TOD^4 - TID^4) / (32.0 * TOD)
= 3.14 * ( 324.00^4 - 292.00^4) / (32.0 * 324.00 )
= 1136285.75 mm ^3
Trunnion Bending Moment [Tmom]:
= (TL - 0.5 * TT)/1.000* Tlf
= ( 200.00 - 0.5 * 100.00 )/1.000 * 427500.00
= 64150.99 N-m
Trunnion Calculated Bending Stress [SBC]:
= TMOM * 1.000/ Z
= 64150.99 *1.000/ 1136285
= 56.44 N/mm^2[Passed] SBC < Min(0.66* SY* Occfac, .75* SY) (162.00)

PV Elite 2016 SP1 Licensee: PHILS HEAVY ENGG PVT LTD

FileName : 100-R-201-A-B
Leg & Lug Analysis Trunnion - V
Item: 1 11:20a Nov 30,2016
Trunnion Cross Section Area [Txsa]:
= pi / 4 * (TOD^2- TID^2)
= 3.14 /4 * ( 324.00^2- 292.00^2)
= 15481.77 mm^2
Trunnion Calculated Shear Stress [SSC]:
= Tlf / Txsa
= 427500.00 / 15481.77
= 27.61 N/mm^2[Passed] SSC < 0.4 * SY * Occfac (98.18)
Trunnion Unity Check [UCHK]:
= SBC / SBA + SSC / SSA
= 56.44 / 162.00 + 27.61 / 98.18
= 0.63 [Passed] UCHK, Must be less than 1.
Trunnion Bearing Contact Area [Tbca]:
= TOD * TT
= 324.00 * 100.00
= 32400.00 mm^2
Trunnion Bearing Stress [SBEC]:
= Tlf / Tbca
= 427500.00 / 32400.00
= 13.20 N/mm^2[Passed] SBEC < Min(0.75* SY* Occfac, 0.9* SY) (184.09)
Results of WRC-107 Analysis on the trunnion:
WRC 107 Stress Calculation for OCCasional loads:
Radial Load
P
0.0 N
Circumferential Shear
VC
0.0 N
Longitudinal Shear
VL
427500.0 N
Circumferential Moment
MC
0.0 N-m
Longitudinal Moment
ML
64151.0 N-m
Torsional Moment
MT
0.0 N-m
Dimensionless Parameters used : Gamma = 16.29
Dimensionless Loads for Cylindrical Shells at Attachment Junction:
------------------------------------------------------------------Curves read for 1979
Beta Figure Value Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.093 4C
3.121 (A,B)
N(PHI) / ( P/Rm )
0.093 3C
2.987 (C,D)
M(PHI) / ( P )
0.093 2C1
0.134 (A,B)
M(PHI) / ( P )
0.093 1C
0.168 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.093 3A
0.298 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.093 1A
0.102 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.093 3B
1.104 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.093 1B
0.056 (A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)

/ ( P/Rm )
0.093 3C
2.987 (A,B)
/ ( P/Rm )
0.093 4C
3.121 (C,D)
/(P)
0.093 1C1
0.173 (A,B)
/(P)
0.093 2C
0.134 (C,D)
/ ( MC/(Rm**2 * Beta) ) 0.093 4A
0.390 (A,B,C,D)
/ ( MC/(Rm * Beta) ) 0.093 2A
0.060 (A,B,C,D)

PV Elite 2016 SP1 Licensee: PHILS HEAVY ENGG PVT LTD

FileName : 100-R-201-A-B
Leg & Lug Analysis Trunnion - V
Item: 1 11:20a Nov 30,2016
N(x) / ( ML/(Rm**2 * Beta) ) 0.093 4B
M(x) / ( ML/(Rm * Beta) ) 0.093 2B

0.282 (A,B,C,D)
0.091 (A,B,C,D)

Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction
|
|

Stress Values at
(
N/mm2)

Type of
|
|
Stress
Load| Au
Al
Bu
Bl
Cu
Cl
Du
Dl |
------------------------------------------------------------------------Circ. Memb. P | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Bend. P | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. ML | -3.5 -3.5 3.5 3.5 0.0 0.0 0.0 0.0|
Circ. Bend. ML | -17.4 17.4 17.4 -17.4 0.0 0.0 0.0 0.0|
|
|
Tot. Circ. Str.| -20.9 13.9 20.9 -13.9 0.0 0.0 0.0 0.0|
------------------------------------------------------------------------Long. Memb. P | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Bend. P | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Bend. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Memb. ML | -0.9 -0.9 0.9 0.9 0.0 0.0 0.0 0.0|
Long. Bend. ML | -28.3 28.3 28.3 -28.3 0.0 0.0 0.0 0.0|
|
|
Tot. Long. Str.| -29.2 27.4 29.2 -27.4 0.0 0.0 0.0 0.0|
------------------------------------------------------------------------Shear VC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear VL | 0.0 0.0 0.0 0.0 -9.0 -9.0 9.0 9.0|
Shear MT | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
|
|
Tot. Shear| 0.0 0.0 0.0 0.0 -9.0 -9.0 9.0 9.0|
------------------------------------------------------------------------Str. Int. | 29.2 27.4 29.2 27.4 18.0 18.0 18.0 18.0|
SUMMARY OF RESULTS:
Trunnion unity check value: 0.6296
Actual
Bending Stress (N/mm^2)
Shear Stress (N/mm^2)
Bearing Stress (N/mm^2)

Allowable
56.44
27.61
13.20

Pass/Fail
162.00
Pass
98.18
Pass
184.09
Pass

Vessel Maximum Stress Intensity Comparison:

At Nozzle Edge: 29.19
Allowable: 1.5 * S: 207.00 N/mm^2[Passed]
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

PV Elite 2016 SP1 Licensee: PHILS HEAVY ENGG PVT LTD

FileName : 100-R-201-A-B
Leg & Lug Analysis Trunnion - H
Item: 2 11:20a Nov 30,2016

Input Echo, Leg & Lug Item

2,

Description: Trunnion - H

Design Internal Pressure

0.00 kgf/cm^2
Design Temperature for Attachment
TEMP
40.00 C
Vessel Outside Diameter
OD 3140.000 mm
Vessel Wall Thickness
Ts 95.0000 mm
Vessel Corrosion Allowance
Cas
1.5000 mm
Vessel Material
SA-516 70
Vessel Material UNS Number
K02700
Vessel Allowable Stress at Design
S
138.00 N/mm^2
Analysis Type:
Trunnion
Empty Weight of Vessel
Wemp 570000.00 N
Operating Weight of Vessel (vertical load )
W
0.00 N
Trunnion Material
SA-516 70
Trunnion Material UNS Number
K02700
Trunnion Yield Stress
SY
245.45 N/mm^2
Trunnion Outside Diameter
TOD 324.000 mm
Trunnion Thickness
TTHK 16.0000 mm
Trunnion Length
TL 200.0000 mm
Bail/Sling Width
TT 100.0000 mm
Ring Outside Diameter
Rod
525.00 mm
Ring Thickness
Rthk
16.00 mm
Trunnion Type
Hollow
Lift Orientation
Horizontal
Impact Factor
Impfac
1.50
Force Along Vessel Axis
Fax
0.00 N
Force Normal to Vessel
Fn
0.00 N
Force Tangential to Vessel
Ft 245000.00 N
Perform WRC-107 Analysis on the Trunnion
Yes
Occasional Load Factor (AISC A5.2)

Occfac

1.00

Results for Trunnions, Description : Trunnion - H

Trunnion Lifting Load [Tlf]:
= ((Fa^2 + Ft^2)^1/2)
= ((0.00^2 + 245000.00^2)^1/2) * 1.50
= 367500.00 N
Z = pi * (TOD^4 - TID^4) / (32.0 * TOD)
= 3.14 * ( 324.00^4 - 292.00^4) / (32.0 * 324.00 )
= 1136285.75 mm ^3
Trunnion Bending Moment [Tmom]:
= (TL - 0.5 * TT)/1.000* Tlf
= ( 200.00 - 0.5 * 100.00 )/1.000 * 367500.00
= 55147.35 N-m
Trunnion Calculated Bending Stress [SBC]:
= TMOM * 1.000/ Z
= 55147.35 *1.000/ 1136285
= 48.52 N/mm^2[Passed] SBC < Min(0.66* SY* Occfac, .75* SY) (162.00)

PV Elite 2016 SP1 Licensee: PHILS HEAVY ENGG PVT LTD

FileName : 100-R-201-A-B
Leg & Lug Analysis Trunnion - H
Item: 2 11:20a Nov 30,2016
Trunnion Cross Section Area [Txsa]:
= pi / 4 * (TOD^2- TID^2)
= 3.14 /4 * ( 324.00^2- 292.00^2)
= 15481.77 mm^2
Trunnion Calculated Shear Stress [SSC]:
= Tlf / Txsa
= 367500.00 / 15481.77
= 23.74 N/mm^2[Passed] SSC < 0.4 * SY * Occfac (98.18)
Trunnion Unity Check [UCHK]:
= SBC / SBA + SSC / SSA
= 48.52 / 162.00 + 23.74 / 98.18
= 0.54 [Passed] UCHK, Must be less than 1.
Trunnion Bearing Contact Area [Tbca]:
= TOD * TT
= 324.00 * 100.00
= 32400.00 mm^2
Trunnion Bearing Stress [SBEC]:
= Tlf / Tbca
= 367500.00 / 32400.00
= 11.34 N/mm^2[Passed] SBEC < Min(0.75* SY* Occfac, 0.9* SY) (184.09)
Results of WRC-107 Analysis on the trunnion:
WRC 107 Stress Calculation for OCCasional loads:
Radial Load
P
0.0 N
Circumferential Shear
VC -367500.0 N
Longitudinal Shear
VL
0.0 N
Circumferential Moment
MC
55147.3 N-m
Longitudinal Moment
ML
0.0 N-m
Torsional Moment
MT
0.0 N-m
Dimensionless Parameters used : Gamma = 16.29
Dimensionless Loads for Cylindrical Shells at Attachment Junction:
------------------------------------------------------------------Curves read for 1979
Beta Figure Value Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.093 4C
3.121 (A,B)
N(PHI) / ( P/Rm )
0.093 3C
2.987 (C,D)
M(PHI) / ( P )
0.093 2C1
0.134 (A,B)
M(PHI) / ( P )
0.093 1C
0.168 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.093 3A
0.298 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.093 1A
0.102 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.093 3B
1.104 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.093 1B
0.056 (A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)

/ ( P/Rm )
0.093 3C
2.987 (A,B)
/ ( P/Rm )
0.093 4C
3.121 (C,D)
/(P)
0.093 1C1
0.173 (A,B)
/(P)
0.093 2C
0.134 (C,D)
/ ( MC/(Rm**2 * Beta) ) 0.093 4A
0.390 (A,B,C,D)
/ ( MC/(Rm * Beta) ) 0.093 2A
0.060 (A,B,C,D)

PV Elite 2016 SP1 Licensee: PHILS HEAVY ENGG PVT LTD

FileName : 100-R-201-A-B
Leg & Lug Analysis Trunnion - H
Item: 2 11:20a Nov 30,2016
N(x) / ( ML/(Rm**2 * Beta) ) 0.093 4B
M(x) / ( ML/(Rm * Beta) ) 0.093 2B

0.282 (A,B,C,D)
0.091 (A,B,C,D)

Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction
|
|

Stress Values at
(
N/mm2)

Type of
|
|
Stress
Load| Au
Al
Bu
Bl
Cu
Cl
Du
Dl |
------------------------------------------------------------------------Circ. Memb. P | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Bend. P | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 -0.8 -0.8 0.8 0.8|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 -27.4 27.4 27.4 -27.4|
Circ. Memb. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Bend. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
|
|
Tot. Circ. Str.| 0.0 0.0 0.0 0.0 -28.2 26.5 28.2 -26.5|
------------------------------------------------------------------------Long. Memb. P | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Bend. P | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Memb. MC | 0.0 0.0 0.0 0.0 -1.1 -1.1 1.1 1.1|
Long. Bend. MC | 0.0 0.0 0.0 0.0 -16.1 16.1 16.1 -16.1|
Long. Memb. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Bend. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
|
|
Tot. Long. Str.| 0.0 0.0 0.0 0.0 -17.2 15.0 17.2 -15.0|
------------------------------------------------------------------------Shear VC | -7.7 -7.7 7.7 7.7 0.0 0.0 0.0 0.0|
Shear VL | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear MT | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
|
|
Tot. Shear| -7.7 -7.7 7.7 7.7 0.0 0.0 0.0 0.0|
------------------------------------------------------------------------Str. Int. | 15.4 15.4 15.4 15.4 28.2 26.5 28.2 26.5|
SUMMARY OF RESULTS:
Trunnion unity check value: 0.5413
Actual
Bending Stress (N/mm^2)
Shear Stress (N/mm^2)
Bearing Stress (N/mm^2)

Allowable
48.52
23.74
11.34

Pass/Fail
162.00
Pass
98.18
Pass
184.09
Pass

Vessel Maximum Stress Intensity Comparison:

At Nozzle Edge: 28.17
Allowable: 1.5 * S: 207.00 N/mm^2[Passed]
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

PV Elite 2016 SP1 Licensee: PHILS HEAVY ENGG PVT LTD

FileName : 100-R-201-A-B
Vessel Results Summary
Item: 1 11:20a Nov 30,2016

Leg Lug Results Summary for Item 1 : Trunnion - V

The Vessel outside diameter is
The Trunnion outside diameter is
Force along Vessel axis
Force normal to Vessel
Force tangential to Vessel

3140.000 mm
324.000 mm
285000.000 N
0.000 N
0.000 N

Stress Results (N/mm^2):

Actual
Allowable Pass/Fail
Max Vessel WRC-107 Stress at Nozzle 29.19
207.00
Passed
Trunnion Bending Stress
56.44
162.00
Passed
Trunnion Shear Stress
27.61
98.18
Passed
Trunnion Unity Check
0.63
Must be < 1 Passed
Trunnion Bearing Stress
13.20
184.09
Passed
Leg Lug Results Summary for Item 2 : Trunnion - H
The Vessel outside diameter is
The Trunnion outside diameter is
Force along Vessel axis
Force normal to Vessel
Force tangential to Vessel

3140.000 mm
324.000 mm
0.000 N
0.000 N
245000.000 N

Stress Results (N/mm^2):

Actual
Allowable Pass/Fail
Max Vessel WRC-107 Stress at Nozzle 28.17
207.00
Passed
Trunnion Bending Stress
48.52
162.00
Passed
Trunnion Shear Stress
23.74
98.18
Passed
Trunnion Unity Check
0.54
Must be < 1 Passed
Trunnion Bearing Stress
11.34
184.09
Passed
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

10