Small questions -08

1.What is ISO rating of alstom tempest turbine with steam injection ?

Ans: 8.2 MW at 15 c
2.Which type of cooling is used in alstom generator?
Ans: closed Air-circulating water.
3.In turbine air intake filtration system how many type of filters are used? Give name and mesh size of each filter?
Ans: M 80: 10 micron
Rm-90: 5 micron
Hepa-0.3 micron
4 what is the maximum operating temp (Top) of GT ?
Ans: 520 deg.c
5.What is compression ratio of compressor installed on GT shaft? How many stages are there in this compressor?
Ans: Comp. Ratio: -1:12, 10stages.
6.What are the lub oil tank reservoir capacities for NG comp.?
Ans: Reservoir: NG - 7 gallons
7 what are the lub oil tank reservoir capacities for gas turbine. ?
Ans : 515.4 gallons
8.What is our HRSG registration number given by IBR?
Ans: GT-4162
9.What is surface area of HRSG?
Ans: 6709 m2
10 Give NG pressure & temp. trip settings for NG compressor for both 1 st stage and 1st stage suction and sscharge .
1 st stage suction pressure trip- 2.0 bar
1 st stage discharge temp trip- 120 degree c.
2 nd stage discharge pressure trip- 25 bar.
2nd stage discharge temp- 130 degree C.
11. Where cooling water is used in NG cop shed.
Oil cooler, intercooler, cylinder jackets, packings,recycle cooler, after cooler.
10. What is safety valve pres. Setting of GNFC line & NG volume bottle?
Ans: GNFC line
: 24.5 bars
NG volume bottle: 24.5 bar
11. At what up-stream pres. NG is received from GNFC presently?
Ans: GNFC 11 TO 15 bar
12. What is height of main stack and bypass stack?
Ans: 32.5 mt of both stack.
13. Which type of fire extinguisher is used for gas turbine fire extinguishing system?
Ans: CO2 type
14. How many detectors are installed inside GT skid? List down type of the same.

Ans:

Ultra violet Flame detector (4)

Heat detector (2)
Gas detector (2)

15. Give safety valves settings os stea drum, saturated steam line, superheated steam line.
Steam drum 38 kg/cm2 and 37.5 kg/cm2
Saturated steam line- 37.0 kg/cm2
Super heated Steam line- 34.6 kg/cm2.
16. What is the use of Medium pressure amd high pressure air in GT.
Medium pressure air- for Labyrinth seal
High pressure air- to cool high temp components in GT.
16. Mention At What lube oil temp thermostatic control valve gets partially and fully opened.
Partially opens at 40 degree c.
Fully opens at 49 degree c.
17. Pinch temp = Exhast flue gas temp after evaporator saturated steam temp
Range = 8.33 to 16.6 0C.
15. What are the present flow settings of Lube Oil for Generation DE Bearing & NDE Bearing?
Ans: DE- 9 lpm
NDE- 6 lpm
16. Lube Oil Flow rate of Hydraulic VGV Pump?
Ans: 17.27 ltr. /minute
17. HRSG Trip value for low level of Steam Drum?
Ans: 30%
18. HRSG Trip value for high pressure of steam drum?
Ans: 36 kg/cm2
19. HRSG Trip value for Low Pressure of BFW inlet?
Ans: 29 bar
20. Designed Heat rate of tempest turbine at full Load?
Ans: 2850 Kcal /Kwh
21. In GT, Number of HP stator blades?
Ans: 36
22. In GT, Number of HP rotor blades?
Ans: 61
23. In GT, Number of LP stator blades?
Ans: 52
24. In GT, Number of LP rotor blades?
Ans: 59
25. Rating of GT start-up motor?

Ans: 110 KW
26. Rating of NG-Compressor Motor?
Ans: 170 KW
27. At what suction pressure of 1st stage, NG compressor trips?
Ans: 2 bar
28. At what discharge temperature of 1 st & 2nd stage, NG compressor trips?
Ans: 1st stage - 120 deg. C.
2nd stage 130 deg. C.
29. At what 2nd stage discharge pressure the NG Compressor gets unloaded?
Ans: 22.5 bar
30. Present trip values (with unit) of UD 39VL & UD-49VL?
Ans: UD 39 VL- 8 mm/s.
UD 49 VL- 13 mm/s
31.Present trip values (with unit) of UD 39AC & UD-49AC?
Ans: 300 mm /second2, 300 mm / second2.
32. What is the present Variable cost of power generated through CPP, at around 5.0 MW plant load?
Ans: 3.0 Rs/kwh
33. What is Steam Generation Capacity of HRSG at full load of 6.7 MW?
Ans: 19 MT / Hr
34. What is the Compression Capacity (SM3/Hr) of NG Compressor?
Ans: 2200 SM3 / Hr
35. Mention alarm & Trip value in %, in case of Gas Leakage sensed by Gas Detector.
Ans: alarm 10% LEL & trip 20% LEL
36. What is ISO rating of ALSTOM TEMPEST gas turbine without steam injection ?
Ans : 7.7 mw at 15 c.
37. which type of cooling is used in alstom generator ?
ans : CACW- closed air circulating water.
38. What is limiting factor for loading gas turbine. ?
Ans: T_OP turbine operating temp.
39. Name the fuel control valve in GT skid . from which it gets command.
Star valve, it is getting through ECU.
40. What is the use of temp control valve in lube oil system of Gas turbine.
To cool GT lube oil.
39. How many burners are used in GT ?
Ans: Total 6 nos. of burners are used in G.T.
40. What will you suggest if ALSTOM PC get hanged ?
Ans : -S/D the PC and again restart it,

41. During start up if GT trips continuously on CCFF with having low values in TC-1 and TC-2 jst after ignition . what is the
fault.
Respective burners may come out or faulty.
41. What is tripping value of NG suction pressure for NG compressor ? Give tag no. of equipment on which
tripping is given.
Ans ; Trip value 2.0 bar suc.press.
Tag number - PS- 56507 A /B for both comperessor.
42. What is tripping value of NG discharge pressure for NG compressor ? Give tag no. of equipment on which
tripping is given.
Ans; Trip value- 25.0 bar discharge press.
Tag no. PS 56519 A/B for both comperessor.
43. In steam drum what parameter is different in steam and saturated water ?
( pressure , temperature, enthalpy, mass ).
Ans : enthalpy.
44. What is tripping value of 1st discharge temperature for NG compressor ? Give tag no. of equipment on
which tripping is given.
Ans: Trip value 120 0C temp
tag no - TT 56508 A/B for both compressor.
45. what is designed compression ratio of NG compressor. ?
Ans : 8.8/3.0 = 2.93 , 21.5/8.5=2.52.
46. Which type of fire extinguisher is used for gas turbine fire extinguishing system? Write interlock of this
system.
Ans; co2 type fire extinguisher .
If two ultraviolet flame detectors detects fire then GT s/d initiated and ac power of enclouser motors
isolated and vent fan stopped and dc pump start . There is 15 second delay period to check for actual fire .If
still fire detects then dampers will closed and co2 released in GT.
47. How many detectors are in GT. When GT will stop on fire fault.
4- ultraviolet flame detectors
2 heat detectors
2- Gas detectors
If two flame detectors operate then GT will stop.
48. How can you start and run GT if communication between TCM and ALSTOM PC IS LOST.
We can start from TCM and monitors parameters through OS-1 and

OS-2.

47.What would be probable reasons (of NG parameters) if GT trips on ECU common fault during running?
-NG pressure is very high(PT-2)
-NG pressure is very low (PT-2)
- High NG temp.( TT-6)
- PT-181 faulty
48. Name the tag no. of equipment connected with ECU.
-TT6(Gas I/L temp)
-PT2(Gas Pre-throttle Pressure)
-PT181(Gas Post Throttle Pressure)

49. Write down present anxieties and pending problems of GT in brief .

Ans ; NG leakage in GT enclouser and one fault on fire and gas system alarm on dcs.
50. How can you detect whether Ng comp 1 st & 2nd stage piston ring is not ok.
Ans : compressor ratio and discharge temp of both stage remain high.
51. What would be probable causes for increase in 2 nd stage suction temp.
Ans: 1) intercooler fauling or 1st disch temp remain on higher side.
52. Which type of flow transmitters are use in NG compressor shed?
Ans: Orifice type FT use in NG & cooling water service.
53. What is the difference between flow trasmitter of NG line and steam line.
Ans: In NG line orifice type FT and in steam line vortex type ft is used.
54. What is the full form of ECU ?
Ans: Electronic control unit.
FILL IN THE BLANKS
1. In GT, Hydraulic VGV motor develops----75.9--------- Bar Pressure.
(<11 barg, >75.9 barg, >2
barg)344
2. Lube oil Flow Rate & Pressure developed by Hydrostatic Boost pump is 344 Liters/ minute & --40---Barg respectively.
( 344 ltr, 500 ltr, 40 bar, 100 bar)
3. GT trips if lube oil supply pressure reaches below ___1.38___.
( 2.5 bar, 1.38 bar, 5 bar)
4. GT trips if lube oil supply temperature reaches above___74_____ C.
( 58 , 74, 100)
5. NOx level in exhaust flue gas from main Stack remains around_____10_ppm____ against GPCB
permissible limit of _______50ppm________ .
( 10 ppm, 14 ppm, 50ppm, 100
ppm).
6. GT trips, if difference between VGV position feedback & VGV position demand is more than __10_____ %.
( 15, 10, 50)
7. GT Air inlet Flow Rate is __23.4_____ M3 / Sec at 15C. (50 , 23.4, 35)
8. Full load capacity of Generator is ___8.9________ MW. ( 15 , 8.9, 6.7)
9. GT Trips if turbine speed reach up to ___15449.5_______ rpm.
(14045, 15449.5, 16000.5)
10. In Flue Gas approximately levels of O2, CO2, & CO remains as 16__ %, __2-4_____ % & ___50______ ppm
respectively. ( 16 %, 25%,50%, 2-4%, 50ppm, 500ppm)
11. GT trips, if Generator NDE side vibration reach above _5.0_______mm/sec (3.6, 4.6, 6.0)
12. GT trips, if GT inlet bearings X-axis (UD 10X) vibrations reach above__99__micro meter.(99, 500,150)
13. GT trips, if HRSG back pressure towards GT reaches above ___400_________mmWC. ( 250, 400, 600)
14. GT trips, if Generator U-V-W winding temperature reaches above____131_________C. (100, 75, 131)
15. Type of lubrication for HRSG dosing pump is sp-460__________.
(SP-460 lube oil, Servo,
EP-2)
16. Type of lubrication for Electrical Actuator of Diverter Damper is __HP-80W.______.
( 3P46, HP80W, Servo jem)
17. Capacity of Turbine at 45 deg. C. with & without Steam injection is _6.7 / 6.06_________.7 / MW. ( 7.6,
6.7, 6.06, 5.06, 8.2)
18. In ISO rating, __15_______ C temperature is considered. (45, 15, 0).
19. 1 Kcal = _3.969_______BTU (3.969, 5.356, 2.145).

MATCH THE PAIR

SR.NO

MATCH THE PAIR

Pinch approach

HRSG

2Kcal

HEAT ENERGY

3TCM

TURBINE CONTROL

4STAR VALVE

FUEL VALVE

5RLNG

GAIL

6VGV

AIR COMP

7HEPA

AIR INTAKE

8CACW

GENERATOR

9SOL-79

BLOW OFF VALVE

10HEAT DETECTOR

FIRE PROTECTION

11GCP-25

POWER OUT PUT

12BFW

INPUT OF HRSG

13SSS Clutch

GEAR BOX

14PPM2

DCS COMMUNICATION

15Synchronization

GEN. CONTROL PANEL