Bachelor of Mechanical Engineering

Department of Mechanical Engineering

MANUFACTURING PROCESS LAB

(Date of document: 8th April 2016)
Course Code

MEFB121

Course Status

Core

Level

Degree

Semester Taught

Credit

Pre-requisites

METB113 Engineering Materials

Assessments

Lab sheet and Report

a) Lab sheet
b) Project proposal and report

: 50%
: 25%
: 25%

Product Quality
Lab Conduct

: 35%
: 15%

Lecturers

:
Section 1:
Mr Vignesh Vicki a//l
Wanatasanappan
Room BN-0-030, ext. 6330
E-mail: Vignesh@uniten.edu.my

Section 2:
Juniza Binti Md Saad, Cik
Room BN-3-060, ext. 2273
E-mail: Juniza@uniten.edu.my

Mr Zubaidi Faiesal Bin Mohamad

Rafaai
Room BN-0-030, ext. 6331
E-mail: Zubaidi@uniten.edu.my

Mohamed Ansari M. Nainar, Assoc.

Prof. Dr.
Room BN-1-026, ext. 2213
E-mail: Ansari@uniten.edu.my

Dr Abdoulhdi Amhmad Borhana

Room BN-3-033, ext. 6303
E-mail: Amhmad@uniten.edu.my

Dr Weria Khaksar
Room BN-3-008, ext. 2288
E-mail: Weria@uniten.edu.my

Section 3:
Mr. Adzly Bin Anuar
Room -, ext. 2221
E-mail: Adzly@uniten.edu.my

Section 4:
Pn Nolia Bte. Harudin
Room -, ext. 2239
E-mail: Nolia@uniten.edu.my

Dr Abdoulhdi Amhmad Borhana

Room BN-3-033, ext. 6303
E-mail: Amhmad@uniten.edu.my
Mr. Yip Chan Heng
Room BN- 3-038 -, ext. 2251

En. Muhammad Ibrahim Bin

Mamood
E-mail: Muhamad @uniten.edu.my
Mr. Yip Chan Heng
Room BN- 3-038 -, ext. 2251

Bachelor of Mechanical Engineering

Department of Mechanical Engineering

E-mail: Chyip @uniten.edu.my

E-mail: Chyip @uniten.edu.my

Section 5:
Anas Bin Muhamad Pauzi
Room -, ext. 1824
E-mail: Anas@uniten.edu.my

Section 6:
Dr Weria Khaksar
Room BN-3-008, ext. 2288
E-mail: Weria@uniten.edu.my

Dr.Abreeza Noorlina Bte. Abd.

Manap
Room -, ext. 7234
E-mail: Abreeza@uniten.edu.my

Pn Nolia Bte. Harudin

Room -, ext. 2239
E-mail: Nolia@uniten.edu.my

Pn. Zaimah Bte. Hasan

Room BN- 1-043 -, ext. 2225
E-mail: Zaimah@uniten.edu.my

Course Description

Mr Vignesh Vicki a//l

Wanatasanappan
Room BN-0-030, ext. 6330
E-mail: Vignesh@uniten.edu.my

This course provides the fundamental skills for basic processes

related to basic manufacturing technologies. Manufacturing
processes including metal removal processes (lathe, milling,
shaping, drilling and grinding) and welding operations are
conducted in this laboratory. This course also exposes the student
on using the hand tools and measuring tools. A basic workshop
safety practice is introduced to the students.

Course Objectives

1) To expose students to safe manufacturing lab practices and

regulation
2) To teach the students on using hand tools and precision tools
properly
3) To teach the students on the usage of basic machine tools
including lathe machine, drilling, milling and grinding.
4) To expose the students on basic welding process

Transferrable Skills

Ability to use conventional machines such as lathe, milling,

drilling and grinding.
Ability to use common measuring and hand tools.

Course Outcomes (CO)

Bachelor of Mechanical Engineering

Department of Mechanical Engineering

- what students to achieve and to be assessed upon completing this course

No.

Upon completion of this course, the student should be able to:

CO1

Explain the function of machines used; explain the procedures; produce process plan
(PO4a)

CO2

Use precision instrument for measurement and use hand tools (PO5a)

CO3

Analyse and interpret data collected during the lab exercises (PO4b)

CO4

Perform basic metal removal process using conventional machines such as lathe,
milling and drilling and perform welding process (PO5a)

CO5

Explain on safety issues at workplace and related to manufacturing workshop (PO6b)

CO6

Demonstrate commitment in following laboratory rules (PO8)

CO7

Produce report in written form (PO9b)

CO8

Work in a group (PO10)

Course Outline:
Topic 1:

SAFETY
Introduction to OSHA
Health and safety issue related to workshop practices
Workplace safety

Topic2:METROLOGY
Usage of Vernier caliper
Usage of micrometer
Usage of Vernier height gauge
Topic 3:

INTRODUCTION TO DRAWING STANDARD

Topic 4:

WORKSHOP ACTIVITIES:
Lathe Machine

Topic 5:

WORKSHOP ACTIVITIES:
Milling Machine

Topic 6:

WORKSHOP ACTIVITIES:
Drilling, Cutting, Filling etc.

Topic 7:

WORKSHOP ACTIVITIES:
Welding

Topic 8:

WORKSHOP ACTIVITIES:

Bachelor of Mechanical Engineering

Department of Mechanical Engineering

Open ended Project

Main Reference
1. Safety, Measurements & Materials Workshop Practice Notes
Additional Reference(s)
1. All about M/C Tools by Gerling Prentice Hall/ Mc Gr.
2. Manufacturing Engineering and Technology Kalpakjian and Schmid

Bachelor of Mechanical Engineering

Department of Mechanical
Engineering
Course Outcomes

PO1
a

CO1: Explain the function of machines used;

explain the procedures; produce process plan
(PO4a)WA4 (WK8)
CO2: Use precision instrument for
measurement and use hand tools (PO5a)WA5
(WK6)
CO3: Analyse and interpret data collected
during the lab exercises (PO4b)WA4 (WK8)
CO4: Perform basic metal removal process
using conventional machines such as lathe,
milling and drilling and perform welding
process
(PO5a)WA5 (WK6)
CO5: Explain on safety issues at workplace
and related to manufacturing workshop
(PO6b)WA6 (WK7)
CO6: Demonstrate commitment in following
laboratory rules (PO8)WA8 (WK7)
CO7: Produce report in written form
(PO9b)WA10
CO8: Work in a group (PO10)WA9

Course Outcomes

b c

PO2
a

PO3
a

PO4

PO
5

PO
6

P
O
7

PO
8

b c a b c a b a b

PO
10

PO9
a

PO
11

PO12
a

Bachelor of Mechanical Engineering

Department of Mechanical Engineering

Assessment-Course Outcomes Matrix :

Assessments
Lab sheet and report
Product quality
Lab conduct

PO emphasis

PO4

PO4

PO4

PO5

PO6

PO8

PO9

CO1

CO2

CO3

CO4

CO5

CO6

CO7

PO1
0
CO8

:
PO1

PO2

PO3

Current Coverage
(%)

PO4

PO5

PO6

40.0

35

5.0

PO7

PO8

PO9

PO10

7.5

5.0

7.5

PO11

Current Coverage
(%)

Low

Med

20.0

25.0

Total
100

Bloom's Coverage (%) :

Cognitive

PO12

Psychomot
or

Affecti
ve

Tota
l

40.0

15.0

100

Hi

Bachelor of Mechanical Engineering

Department of Mechanical Engineering

What is Program Educational Objectives (PEO)?

PEO are objectives that UNITEN graduates should achieve after five (5) years of graduation.
Summary of BME Programme Educational Objectives (PEO)
Program Educational Objectives

PEO No.

UNITEN produces Mechanical Engineering graduates who:

PEO1 Practicing engineers in mechanical engineering with the ability to venture into energy related business.
PEO2 Hold leadership responsibilities and/or establish their own enterprises.
PEO3 Have professional qualifications/certifications in mechanical engineering related areas.
PEO4 Engages in activities to enhance knowledge in their professional works

What are Programme Outcomes (PO)?

POs are the expected traits that UNITEN students should have upon graduation.
COE Programme Outcomes (PO)
Program Outcomes
PO
No.

Students graduating from the Bachelor of Mechanical Engineering (BME) program will have
the ability to:
Statement

PO Indicators
a

PO1

PO2

Apply fundamental knowledge of

mathematics, science and mechanical
engineering principles in solving complex
problems
WA1 (WK1-WK4)

Identify, formulate, analyze and solve

complex mechanical engineering
problems
WA2 (WK1-WK4)

b
c

a
b

Comprehend the fundamental knowledge of

mathematics, science and mechanical engineering
(C1,C2)
Apply fundamental knowledge of mathematics,
science and mechanical engineering principles in
solving engineering problems (C3, C4)
Solve complex engineering problems by
relating/incorporating fundamental knowledge of
mathematics, science and mechanical engineering
principles. (C5,C6)

Identify, formulate and solvemechanical

engineering problems (C3, C4)
Evaluate and synthesize the solution to complex
mechanical engineering problems (C5,C6)

Bachelor of Mechanical Engineering

Department of Mechanical Engineering

Program Outcomes

PO3

PO
No.

Design solutions for complex

mechanical engineering problems that
meet specific needs with appropriate
consideration for public health and
safety, culture, society, and environment
WA3 (WK5)

b
c

a
b

Illustrate solutions for mechanical engineering

problems with appropriate consideration for public
health and safety. (C3, C4)
Illustrate solutions for mechanical engineering
problems with appropriate consideration for culture,
society, and environment. (C3, C4)
Propose solutions for complexmechanical
engineering problems that meet specific needs with
appropriate consideration for public health and
safety, culture, society, and environment. (C5,C6)

Use research methods for collecting data (C1, C2)

Analyze and interpret data using engineering
principles and appropriate techniques (C3,C4)
Design & evaluate solutions to complex
engineering problems by employing research
methods and data interpretation skills (C5,C6)

PO4

Conduct investigations, interpret data

and provide conclusions in investigating
complex problems related to
mechanical engineering
WA4 (WK8)

PO5

Create appropriate techniques, select

resources, and apply modern
engineering tools to execute complex
engineering activities
WA5 (WK6)

PO6

Apply reasoning in assessing societal,

health, safety, legal and cultural issues
and the consequent responsibilities
relevant to professional engineering
practice
WA6 (WK7)

PO7

Demonstrate knowledge of the impact

of professional engineering solutions in
environmental contexts and the need for
sustainable development
WA7 (WK7)

No sub-attribute (C2,C3)

PO8

Demonstrate commitment to
professional and ethical principles
WA8 (WK7)

No sub-attribute (A3)

a
b

a
b

Usage of modern tools to execute mechanical

engineering activities (P1,P2)
Manipulation of modern tool to execute complex
engineering activities (P3,P4)

Apply reasoning in assessing societal, legal and

cultural issues and the consequent responsibilities
relevant to professional engineering practice (C3, C4)
Apply reasoning in assessing health and safety issues
and the consequent responsibilities relevant to
professional engineering practice (C3, C4)

Bachelor of Mechanical Engineering

Department of Mechanical Engineering

Program Outcomes

PO9
PO
No.

Communicate effectively on complex

engineering activities
WA10

Communicate effectively by means of oral presentation

(P3)

Communicate effectively by means of report writing

(P3)

Communicate effectively by means of oral presentation

and/or report writing on complex engineering
activities (P3)

Function effectively as an individual and

in a group with the capacity to be a
PO10
leader
WA9
Acknowledge the need for, and be able
PO11 to engage in life-long learning
WA12
Demonstrate knowledge on project
management principles and
PO12
entrepreneurship skills
WA11

No sub-attribute (A4)

No sub-attribute (C2)
a
b

Demonstrate knowledge on project management

principles (C2,C3)
Demonstrate knowledge on entrepreneurship skills
(C2,C3)