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MICROPROCESSORS IN DIESEL
LOCO - TOPICS
BAP
FOP
LOP
MCBG
Governor
Notch
Control
Desk
Turbo
Diesel Tr.
Engine Alt.
Fuel
Rack
Eng.RPM
HP
Excitation
Control
ACTUATOR UNIT
Block diagram of
Micro Controller Based Governor
CONTROL UNIT
Display &
72V Power Supply
Card
Stepper Motor
Cards (2)
Input
Card
Block diagram of
Micro Controller Based Governor
CONTROL UNIT
Display &
72V Power Supply
Card
Control
Card
Stepper Motor
Cards (2)
Input
Card
ACTUATOR UNIT
Block diagram of
Micro Controller Based Governor
CONTROL UNIT
Display &
72V Power Supply
Card
Control
Card
Stepper Motor
Cards (2)
Input
Card
Eng. RPM
Tacho /
ESS
Notch
Control
Desk
Block diagram of
Micro Controller Based Governor
CONTROL UNIT
ACTUATOR UNIT
Display &
72V Power Supply
Card
Stepper Motor
signal
Control
Card
Stepper motor
Stepper Motor
Cards (2)
Input
Card
Eng. RPM
Tacho /
ESS
Notch
Control
Desk
Block diagram of
Micro Controller Based Governor
CONTROL UNIT
ACTUATOR UNIT
Display &
72V Power Supply
Card
Stepper Motor
signal
Control
Card
Stepper motor
Gear Box
Stepper Motor
Cards (2)
Input
Card
Eng. RPM
Tacho /
ESS
Notch
Control
Desk
Block diagram of
Micro Controller Based Governor
CONTROL UNIT
ACTUATOR UNIT
Display &
72V Power Supply
Card
Stepper Motor
signal
Control
Card
Stepper motor
Gear Box
EM -Clutch
Stepper Motor
Cards (2)
Input
Card
Eng. RPM
Tacho /
ESS
Notch
Control
Desk
Block diagram of
Micro Controller Based Governor
CONTROL UNIT
ACTUATOR UNIT
Display &
72V Power Supply
Card
Stepper Motor
signal
Control
Card
Stepper Motor
Cards (2)
Clutch signal
Stepper motor
Gear Box
EM -Clutch
Rack & Pinion
Input
Card
Eng. RPM
Tacho /
ESS
Notch
Control
Desk
Block diagram of
Micro Controller Based Governor
CONTROL UNIT
ACTUATOR UNIT
Display &
72V Power Supply
Card
Stepper Motor
signal
Control
Card
Stepper Motor
Cards (2)
Input
Card
Eng. RPM
Tacho /
ESS
Notch
Control
Desk
Clutch signal
Stepper motor
Gear Box
EM -Clutch
Rack & Pinion
Output
shaft
To Fuel
Rack
Block diagram of
Micro Controller Based Governor
CONTROL UNIT
ACTUATOR UNIT
Display &
72V Power Supply
Card
Stepper Motor
signal
Control
Card
Stepper Motor
Cards (2)
Input
Card
Eng. RPM
Tacho /
ESS
Notch
Control
Desk
Clutch signal
Fuel Rack
Position sensor
Stepper motor
Gear Box
EM -Clutch
Rack & Pinion
Fuel Rack Position
sensor
Output
shaft
To Fuel
Rack
Block diagram of
Micro Controller Based Governor
CONTROL UNIT
ACTUATOR UNIT
Display &
72V Power Supply
Card
Stepper Motor
signal
Control
Card
Stepper Motor
Cards (2)
Input
Card
Eng. RPM
Tacho /
ESS
Notch
Control
Desk
Clutch signal
Fuel Rack
Position sensor
Stepper motor
Gear Box
EM -Clutch
Rack & Pinion
Fuel Rack Position
sensor
Output
shaft
To Fuel
Rack
Block diagram of
Micro Controller Based Governor
CONTROL UNIT
Excitation
Display &
72V Power Supply
Card
Stepper Motor
signal
Control
Card
Stepper Motor
Cards (2)
Input
Card
Eng. RPM
Tacho /
ESS
Notch
Control
Desk
Clutch signal
Fuel Rack
Position sensor
ACTUATOR UNIT
Stepper motor
Gear Box
EM -Clutch
Rack & Pinion
Fuel Rack Position
sensor
Output
shaft
To Fuel
Rack
Block diagram of
Micro Controller Based Governor
CONTROL UNIT
Excitation
Display &
72V Power Supply
Card
Stepper Motor
signal
Control
Card
Stepper Motor
Cards (2)
Input
Card
Eng. RPM
Tacho /
ESS
Notch
Control
Desk
Clutch signal
Fuel Rack
Position sensor
ACTUATOR UNIT
Stepper motor
Gear Box
EM -Clutch
Rack & Pinion
Position Feedback
Pressure Sensor
Module
Output
shaft
To Fuel
Rack
Block diagram of
Micro Controller Based Governor
CONTROL UNIT
Excitation
Display &
72V Power Supply
Card
Stepper Motor
signal
Control
Card
Stepper Motor
Cards (2)
Input
Card
Eng. RPM
Tacho /
ESS
Notch
Control
Desk
Clutch signal
Fuel Rack
Position sensor
Pressure
Sensor Signals
ACTUATOR UNIT
Stepper motor
Gear Box
EM -Clutch
Rack & Pinion
Position Feedback
Output
shaft
To Fuel
Rack
Pressure Sensor
Module
Loco
Pressures
LOP, BAP,
FOP
CLUTCH
MOTOR
GEAR BOX
GREASE NIPPLE
BELLOW
OUTPUT SHAFT
FOP
SENSOR
LOP
SENSOR
BAP
SENSOR
PRESSURE INPUTS
FRP
CONNECTOR
SENSOR
CONNECTOR
Traction
Alternator
Aux.Gen.
Exciter
Rectifier
Panel
Power
Contactors
Excitation
Control
Propulsion
Control
AG
Control
Engine
Control
Traction
Motors
Control
Desk
22
Traction
Alternator
Aux.Gen.
Exciter
Rectifier
Panel
Power
Contactors
Propulsion
Excitation
Control
ControlPROCESSOR
MICRO
CONTROL
SYSTEM
AG
Engine
Control
Control
Traction
Motors
Control
Desk
23
Control
Desk 1
Control
Desk 2
Switches
&
Breakers
D
I
G
IT
A
L
I
N
P
U
T
S
Microcontroller
DIGITAL OUTPUTS
Power Contactors,
Relays, Solenoids
24
Switches
&
Breakers
D
I
G
IT
A
L
I
N
P
U
T
S
Microcontroller
DIGITAL OUTPUTS
Power Contactors,
Relays, Solenoids
25
Switches
&
Breakers
D
I
G
IT
A
L
I
N
P
U
T
S
Voltages, Currents,
Pressures, Temperatures
Analog inputs
Microcontroller
DIGITAL OUTPUTS
Power Contactors,
Relays, Solenoids
Various parameters
like Voltages,
Currents, Pressures,
Temperatures are
measured through
different sensors and
are connected as
analog inputs to the
system.
26
Switches
&
Breakers
D
I
G
IT
A
L
I
N
P
U
T
S
Voltages, Currents,
Pressures, Temperatures
Analog inputs
Microcontroller
DIGITAL OUTPUTS
Power Contactors,
Relays, Solenoids
F
R
E
Q
U
E
N
C
Y
I
N
P
U
T
S
Tr. Motor
RPMs
Engine
RPM
27
Comm. Ports
Cont.Desk
Digital
outputs
Control Panel
RDB
Digital inputs
ADB4
ADB3
ADB2
Display
ADB1
BANGI
EOT
AAT
MRPR
TAAI
TAV
EXAI
EXFI
LCPV
BKCPV
TANGI
EWT
TM1AI TM5AI
TM2AI TM6AI
TM3AI BATV
TM4AI
APR
BPP
BCP
LOP
BAP
Current sensor
Voltage sensor
FOP
Pressure Sensors
B.Tmp.
Spare
Spare
WRPM1 WRPM5
WRPM2 WRPM6
WRPM3 ESS
WRPM4 Spare
TM
Speed
sensor
28
FCD300 FIRING
CIRCUIT DRIVER
MODULE
FCF301 FIRING
CIRCUIT
FEEDBACK
MODULE
ASC300 ANALOG
SIGNAL
CONDITIONER
MODULES
TLF301 TRAINLINE
FILTER MODULE
DVR300 DIGITAL
VOLTAGE
REGULATOR
Power Circuit
TM Current
TM Voltage
TM Temp
Analog Input
Interface
DSP
Dual Redundant
OFC
Interface
LCC