GCWC orp.

Gulf Coast Welding Corp.

Houston, Texas

PQR 041A.XLS

QW-483 PROCEDURE QUALIFICATION RECORD

PROCEDURE QUALIFICATION RECORD NO.

041A

WELDING PROCEDURE SPECIFICATION NO

DATE

8/7/2003

'041-1

WELDING PROCESS(ES)

SMAW - GTAW

TYPE(S)

MANUAL

JOINTS (QW-402)
CORROSION-RESISTANT OVERLAY

.125" - .1875"
.500"

GROOVE DESIGN OF TEST COUPON

BASE METALS (QW-403)

POST WELD HEAT TREATMENT (QW-407)

MATERIAL SPECIFICATION

SA-487

TYPE OR GRADE
P-NO.

TEMPERATURE

GRADE 11

4 GR.1

TIME

TO P-NO.

N/A

THICKNESS OF TEST COUPON

.500"

DIAMETER OF TEST COUPON

N/A

OTHER

GAS (QW-408)

OTHER

PERCENT COMPOSITION
GAS(ES)

MIXTURE

FLOW RATE

ARGON

100%

50 CFH

TRAILING

N/A

N/A

N/A

BACKING

N/A

N/A

N/A

SHIELDING

FILLER METALS (QW-404)

GMAW
SFA SPECIFICATION
AWS CLASSIFICATION

5.14

5.14

ERNICRMO- 3

FILLER METAL F-NO.

WELD METAL A-NO.

SMAW
ERNICRMO- 3

43

43

ERNICRMO- 3

SIZE OF FILLER METAL

ERNICRMO- 3

5/32"

1/8"

OTHER
DEPOSITED WELD METAL

WELD PROGRESSION

CURRENT

DCEP

POLARITY

REVERSE

AMPS

30 - 34

VOLTS

180 - 194

TUNGSTEN ELECTRODE SIZE

.15625"

POSITION (QW-405)
POSITION OF GROOVE

ELECTRICAL CHARACTERISTICS (QW-409)

TECHNIQUE (QW-410)
1G
FLAT

OTHER

TRAVEL SPEED
STRING OR WEAVE BEAD
MULTIPASS OR SINGLE PASS
SINGLE OR MULTIPLE ELECTRODES
OTHER

PREHEAT (QW-406)
PREHEAT TEMPERATURE

300 DEG. F.

INTERPASS TEMPERATUR

650 DEG. F. MAX.

OTHER

N/A

OTHER

6 - 8 IPM
STRING
SINGLE LAYER
SINGLE

PQR NO.

041A

PQR 041A.XLS
TENSILE TEST (QW-150)

SPECIMEN NUMBER

WIDTH THICKNESS

ULTIMATE
TOTAL
LOAD
LB

AREA

ULTIMATE
UNIT
STRESS
PSI

TYPE OF FAILURE &

LOCATION

N/A
N/A
N/A
N/A

GUIDED BEND TESTS (QW-160)

FIGURE NUMBER

TYPE

RESULTS

QW-462.2

SIDE BEND

SATISFACTORY

QW-462.2

SIDE BEND

SATISFACTORY

QW-462.2

SIDE BEND

SATISFACTORY

QW-462.2

SIDE BEND

SATISFACTORY

TOUGHNESS TEST (QW-170)

SPECIMEN
NUMBER

NOTCH
LOCATION

NOTCH
TYPE

TEST
TEMP.

LATERAL EXPANSION

IMPACT
VALUES

% SHEAR

MILS

DROP WEIGHT
BREAK

NO BREAK

OTHER TESTS
TYPE OF TEST

VISUAL EXAMINATION PER QW302.4 & QW195 - SATISFACTORY & LIQUID DYE PENETRANT- SATISFACTORY

DEPOSIT ANALYSIS
OTHER

WELDERS NAME

D.COLLINS, J.LOPEZ, A.CORTES

TESTS CONDUCTED BY

CLOCK NO.

3239, 3319, 3320

STAMP NO.

F,J,C

W.H. LABORATORIES

LABORATORY TEST NUMBER

03-0806-32

WE CERTIFY THAT THE STATEMENTS IN THIS RECORD ARE CORRECT AND THAT THE WELDS WERE
PREPARED, WELDED, AND TESTED IN ACCORDANCE WITH THE REQUIREMENTS OF SECTION IX OF THE ASME CODE.
MANUFACTURER
BY

M. S. LOPEZ

GULF COAST WELDING CORP.

DATE

8/7/2003