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CATALOGO PARTI DI RICAMBIO

SPARE PARTS CATALOGUE


CATALOGUE DE PICES DTACHES
CATALOGO DE PIEZAS DE REPUESTO

ALLISON TRANSMISSION
4000 PRODUCT FAMILY

2nd Edition: OCTOBER 2009

Print P/N: A3501877

CATALOGO PARTI DI RICAMBIO


SPARE PARTS CATALOGUE
CATALOGUE DE PICES DTACHES
CATALOGO DE PIEZAS DE REPUESTO

ALLISON TRANSMISSION
4000 PRODUCT FAMILY

PARTS CATALOG

4000
PRODUCT FAMILIES
TRANSMISSIONS
PC2456EN
CD Version

How to use this CD

Parts
Catalog

2009 OCTOBER 01
PC2456EN

Allison Transmission
VOCATIONAL MODELS
Includes Allison 4th Generation Controls
4000 EVS
4000 HS
4000 MH
4000 ORS
4000 RDS
4000 SP
4000 TRV
4200 ORS

4430
4430 ORS
4440
4500 EVS
4500 HS
4500 OFS
4500 ORS
4500 RDS
4500 SP
4500 TRV
4600 ORS

4700 EVS
4700 OFS
4700 RDS
4700 SP

4800 EVS
4800 SP

B 500

HD 4060
HD 4060P
HD 4060R
HD 4060PR

HD 4560
HD 4560P
HD 4560R
HD 4560PR

HD 4070
HD 4070P
HD 4070R
HD 4070PR

HD 4076

B 500P
B 500R
B 500PR
T 425
T 450

Allison Transmission, Inc.


P.O. Box 894 Indianapolis, Indiana 46206-0894
www.allisontransmission.com

Printed in USA

Copyright 2009 Allison Transmission, Inc.

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


TRADEMARK USE

The following trademarks are the property of the companies indicated:

Allison DOC is a registered trademark of Allison Transmission, Inc.


DEXRON-VI is a registered trademark of General Motors Corporation.
Garlock is a registered trademark of Garlock Sealing Technologies.
Loctite is a trademark of Loctite Corporation.
MaxxForce is a registered trademark of International Engine Intellectual Property Company
(a subsidiary of Navistar).
Pro-Link is a trademark of NEXIQ Technologies, Inc.
ReTran is a registered trademark of Allison Transmission, Inc.
Teflon is a registered trademark of DuPont Corporation.
Torx is a registered trademark of Camcar/Textron.
TranSynd is a registered trademark of General Motors Corporation.
Vamac is a registered trademark of DuPont Corporation.
Vespel is a registered trademark of DuPont Corporation.
Vibra-Seal is a trademark of Loctite Corporation.
Viton is a registered trademark of DuPont Corporation.
SERVICE LITERATURE

This service literature provides fully illustrated instructions for operation, maintenance, service, overhaul,
and parts support for your transmission. For maximum performance and service life from your unit, you
may order addtional publications ONLINE at www.allisontransmission.com, or using
TOLL FREE: 888-666-5799
INTERNATIONAL: 317-471-4995
(surcharge will be applied for orders placed via phone or FAX.)

Copyright 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG
PC2456EN

4000 Product Family Service Literature

Publication Name
Allison DOC For PCService Tool User Guide
*Mechanics Tips (WTEC II)
*Mechanics Tips (WTEC III)
*Mechanics Tips (Allison 4th Generation Controls)
*Mechanics Tips (Emergency Vehicle SeriesWTEC III Controls)
*Mechanics Tips (T SeriesAllison 4th Generation Controls)
*Mechanics Tips (Truck Recreational Vehicle SeriesWTEC III Controls)
*Operators Manual (International Models)
*Operators Manual (Bus Series)
*Operators Manual (Emergency Vehicle Series)
*Operators Manual (Highway Series)
*Operators Manual (Motorhome Series)
*Operators Manual (Rugged Duty Series)
*Operators Manual (Specialty Series)
*Operators Manual (Truck Recreational Vehicle Series)
*Operators Manual (WTEC II)
*Operators Manual (WTEC III)
*Parts Catalog
Parts Catalog On CD-ROM
Principles Of Operation (WTEC II, WTEC III)
Principles Of Operation (Allison 4th Generation Controls)
Service Manual (WTEC II, WTEC III)
Service Manual (Allison 4th Generation Controls)
*Support Equipment Catalog
Troubleshooting Manual (WTEC II)
Troubleshooting Manual (WTEC III)
Troubleshooting Manual (Allison 4th Generation Controls)
*Also Available On The Internet At www.allisontransmission.com

20091001

Copyright 2009 Allison Transmission, Inc.

Publication No.
GN3433EN
MT2159EN
MT3004EN
MT4015EN
MT3657EN
MT4085EN
MT3655EN
OM4119EN
OM3749EN
OM3656EN
OM3750EN
OM3349EN
OM3752EN
OM3753EN
OM3654EN
OM2157EN
OM2995EN
PC2456EN
CD2456EN
PO2454EN
PO4016EN
SM2457EN
SM4014EN
PC2809EN
TS2470EN
TS2973EN
TS3989EN

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

NOTES

Copyright 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG
PC2456EN

Sectional Index

20091001

How To Use This Catalog

INTRO

Pictorial Index

PICT

Service Kits

SK

A/N Table

A/N

Main Housing

01

Fill Tube

02

Main Shaft

05

Flange

08

Front Support And Oil Pump

10

P1 Planetary

14

P2 Planetary

15

Control Valve

16

Oil Cooler

20

Torque Converter

21

Flexplate And Adapter

24

Rotating Clutch

25

Retarder Accumulator

30

PTO Provision

31

Converter Housing

34

Retarder Controls

35

P3 Planetary And Rear Cover/Retarder

39

Wiring Harnesses And Specifications

70

Throttle Position Sensor (TPS)

71

Electronic Control Unit (ECU)/Shift Selectors

72

Vehicle Interface Module (VIM)

73

Service Information Letters

SIL

Numerical Index

INDEX

Foldouts

FO

Copyright 2009 Allison Transmission, Inc.

Per trasmissione modello 4700 - P.N. 500426464 - vedere i seguenti gruppi:


For transmission model 4700 - P.N. 500426464 - see following units:
Pour transmission modle 4700 - P.N. 500426464 - voir les groups suivants:

GROUPS
01-833 MAIN HOUSING GROUP/HD
02-628 FILL TUBE & DIPSTICK
05-612 MAIN SHAFT MODULE
08-802 WITHOUT FLANGE - SHIPPING COVER
10-610 FRT SUPT & OIL PUMP
14-1005 P1 PLANETARY MODULE
15-522 P2 PLANETARY MODULE
16-1824 4" SUMP, W OLS, S7, PLUS 4
20-658 REAR RMT PROV/S 7
21-926 CONVERTER GROUP
25-546 ROTATING CLUTCH GROUP
34-593 CONVERTER HSG MOD
38-859 HD, REAR COVER

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

THIS CATALOG ALSO AVAILABLE ON CD-ROM (CD2456EN)


Faster customer service is possible by using your PC to more rapidly find parts information. Order
CD2456EN and begin using this technology to your advantage.
MODELS COVERED
A complete A/N listing of all HD and B 500 models covered by this catalog can be found starting on
Page 44.
YOU MUST KNOW TRANSMISSION ASSEMBLY PART NUMBER (A/N)
To use this catalog you must know the Allison Transmission assembly part number (A/N) or group number
found on the transmission nameplate. The nameplate is attached to the rear of the right side of the housing.
SERVICE KITS
Available service kits are listed on Pages 2541.
NUMERICAL INDEX
A numerical index is included in the rear of this catalog. This index is cross-referenced to indicate the history of parts. Parts, both current and superseded, appear in numerical order in the Part No. Column. Current part numbers refer to the figure and reference numbers of the parts. Parts replacing older parts are
followed by the older part number in the history column. Parts that have been replaced are followed by the
part number of the replacing part. Footnote symbols show when a part is replaced by (RB), or when a part
replaces (R) an older part. Parts no longer available from Allison Transmission Division are followed by
three asterisks (***). Parts not illustrated in the catalog are indicated with NI.
CROSS-SECTION
A typical cross-sectional view of the transmission is shown on foldouts at the back of this catalog.
HOW TO ORDER PARTS
If an assembly or subassembly is ordered, all subassemblies and detail parts indented beneath it are
included.
If a detail part is ordered, only the detail part is sent unless its part number is starred (*). A starred (*) part
number means that part is not serviced separately. This is necessary because certain parts require factory
installation or adjustment. If an order is received for a starred (*) part, the assembly or subassembly under
which it is indented is sent.
NOTE: All parts orders must be directed to your dealerdo not send them to Allison
Transmission. Always include the transmission model, the assembly or group
number, and the serial number when ordering parts. Be sure to include the part
name and number.
WARRANTY
Allison Transmission sincerely believes it offers the finest parts warranty in the industry. It is constantly
reviewed to assure it remains competitive. We urge you to ask about it at your local Allison Transmission
distributor.

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HOW TO USE THIS CATALOG


Example: To find the part number of the torque converter pump assembly, follow the procedure below.

NOTE: If your nameplate does not look like this


illustration, please proceed to Page 8. Obtain the
transmission assembly part number (P/N or A/N) and
serial number shown on the nameplate. The example
assembly number below reads 29509045.

PARTS CATALOG
PC2456EN

Main
Hsg

A/N

AGR

ICULTURA

ERI

CA

UNITE

DA

ILE AEROSPAC

OB

01

02

05

08

10

14

15

16

20

21

722
722
722
722
722
722
722
722
722
722

602
602
602
602
602
602
621
602
602
602

600
601
601
601
601
601
601
600
601
600

714
714
714
714
714
714A
744
714B
714
714

610
610
610
610
609
610
610
610
610
610

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

511
512
512
512
512
512
512
511
512
511

1506
1506
1506
1506
1506
1506
1506
1506
1506
1506

540
540
540
540
534A
534G
534G
521
534

768
764
766
765
764
729
764
768
764
766

AM

OM

XX XXXX
XX XXXX
XX XXXX
XX XXXX
XX XXXX
XX XXXX
XX XXXX
XX XXXX
XX XXXX
XX XXXX

OF

UT

29509045

XX XXXX
V11014.00.00

MODEL

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

WORKERS

PART NO.

SERIAL NO.

XXXXXXXXXX
MODEL
NO.

UAW
933

ENT

Indianapolis, Indiana

IM

EM

PL

AN

A/N

Fill
Tube

29507858
29507859
29507860
29507861
29507862
29509045
29509293
29511425
29511445
29511453

World Transmission
Manufactured By

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To nd detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specic. See Section 72 for replacement part instructions.

Turn to the pictorial index of exploded parts. The


Torque Converter Pump Assembly references the
Torque Converter Section on Page 211.1. The
pictorial index for Group 21 should be similar to the
example below.

Turn to the Sectional Index and locate the tab for


the torque converter, 21. Turning to Section 21, the
groups are listed in numerical order. Group 21-729
refers to Figure 21. Figure 21 shows that the
torque converter pump assembly is reference
number 32. Reference number 32 is part number
29511390. To the right of the part number are
recommended spare parts quantities, based on the
quantity of units (transmissions) indicated in the
heading.
PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 21-729
Torque Converter, Figure 21
TC 419, 2.02:1 Stall Torque Ratio
REF
NO.
4
32

35
36

PART
NO.

NOMENCLATURE
Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pump Assembly, Converter. Used Starting With
S/N 6610001634. When Replacing 29511411 Converter
Pump Assembly With 29514729 Converter Pump Assembly,
See SIL 21-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . .
Bolt, T-Head, M8 x 1.25 x 19 mm . . . . . . . . . . . . . . . . . .

REQ

29535586 **

29511390
29514730 *
29500616

1
1
36

RECOMMENDED
SPARES FOR UNITS
125 2650 51200

21
1

72

144

216

29

25

30
31

TORQUE CONVERTER
FIGURE 211.1

Next, locate the TRANSMISSION ASSEMBLY


NUMBER INDEX. An example can be found at
the top of the following column. In the example,
under the A/N column, find 29509045. Opposite
this number, under the Group listing column for
Group 21, find the number 729.

PUMP
ASSEMBLY

33
32

NOTE: Use the basic procedure explained above to locate any part number required.
Also, refer to Page 6 for numerical usage and additional parts ordering
information. If your transmission is an Allison remanufactured transmission, use
the stamped reference number shown on the nameplate as a serial number for
part listing breakpoints.
20091001

Copyright 2009 Allison Transmission, Inc.

Intro

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HOW TO USE THIS CATALOG


Example: To find the part number of the torque converter stator and cam assembly,
follow the procedure outlined below.

I MP

BIL

MO
UT

DATE

UNITED A

Beginning 4/14/98

XXXXXXX
XXXXX

ICA

Model XX XXX
S/N
XXXXXXXXXX

LTURAL

ER

GROUPS

34-XXX
50-XXX

RICU

T WORKERS O
F

02-XXX 05-XXX
14-XXXX 15-XXX
21-750
24-XXX

AG

EN

01-XXX
10-XXX
20-XXX
31-XXX
39-XXX

EM

Indianapolis, Indiana, USA

E , A E R OSPACE
AN

Obtain all group numbers and serial number


shown on the nameplate.

AM

08-XXX
16-XXXX
25-XXX
38-XXX
70-XXX

Turn to the Sectional Index and locate the tab for


the Torque Converter, 21. Turning to Section 21,
the groups are listed in numerical order. Group
21-750 refers to Figure 21. Figure 21 shows that
the stator and cam assembly is reference number
27. Reference number 27 is part number
29505852.
Control Valve
Oil Cooler

RESERVED FOR
PRODUCTION
USE ONLY

Torque Converter

Follow Tab to Section 21

Transfer Case

TIDX

TRANS ID
NUMBER

Flexplate And Adapter


Rotating Clutch
V11015.00.00

Turn to the pictorial index. The stator and cam


assembly is shown in the Torque Converter
Section which is referenced to Page 211.1
(Section 21). Each section refers to a different area
of the transmission and is now designated by a two
digit prefix. For every transmission, the two digit
prefix 21 represents the torque converter and is
Section 21. As shown on this nameplate, the
torque converter group is 21-750.

Retarder Accumulator And Parking Brake

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 21-750
Torque Converter, Figure 21
TC 421, 1.77:1 Stall Torque Ratio
REF
NO.
4
21
27
32

PART
NO.

NOMENCLATURE
Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pump Assembly, Converter, Complete. . . . . . . . . . . . . . . . . . . . . .
Stator and Cam Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pump Assembly, Converter, Complete. Used Prior To
S/N 6510024410.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RECOMMENDED
SPARES FOR UNITS
125 2650 51200

REQ

29535586 **
29511390
29505852 *

1
1
1

29511390

21

24
26
27

15
28
29

20

25

30
31

STATOR AND CAM


ASSEMBLY

TORQUE CONVERTER
FIGURE 211.1

33
32

NOTE: Use the basic procedure explained above to locate any part number required.
Also, refer to Page 6 for numerical usage and additional parts ordering
information.

Copyright 2009 Allison Transmission, Inc.

20091001

34

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

USING THE EXTRANET TO FIND YOUR GROUPS


Intro

Example: To find the Engineering Groups for a specific Serial Number.

Obtain the transmission serial number shown on the nameplate.

AG

RICU

LTURAL

I MP

EM
EN
AM

MO

BIL

T WORKERS O
F
ER

NIT
IC A U ED AU

TO

Indianapolis, Indiana, USA

E, A E R OSPACE
AN

FEATURE CONFIGURATION (E DESIGNATION


SHOWN APPEARS ON SP MODELS ONLY)

EXXXXXX
OOAOO
XXXXSP
TIDA
S/N 6610XXXXXX
TRANSMISSION MODEL (SP DESIGNATION SHOWN
APPEARS ON SP MODELS ONLY)

V11075.00.00

Open the internet browser on your computer. Log on to www.allisontransmission.com. Click the Extranet button and
log on to the extranet.

NOTE: To locate the engineering groups contained in any serial number, use the basic procedure
explained above, and on the next two pages. Refer to the previous page to locate parts in the
printed catalog. Also, refer to Page 6 for numerical usage and additional parts ordering
information. If your transmission is an Allison remanufactured transmission, use the
stamped reference number shown on the nameplate as a serial number for part listing
breakpoints.
20091001

Copyright 2009 Allison Transmission, Inc.

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

USING THE EXTRANET TO FIND YOUR GROUPS (contd)


Example: To find the Engineering Groups for a specific Serial Number.

Select Service > Parts Catalog.

Click View The Parts Catalog.

Under Advanced Search, make sure the Serial Number or ReTran Serial Number radio button is checked.
Enter your Serial Number in the Search For box.

10

Copyright 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG
PC2456EN

USING THE EXTRANET TO FIND YOUR GROUPS (contd)


Intro

Example: To find the Engineering Groups for a specific Serial Number.

A list of the groups associated with your Serial Number will appear.

Click on a group to see the parts contained within that group.

20091001

Copyright 2009 Allison Transmission, Inc.

11

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

FLEXPLATE AND ADAPTER


FIGURE 241.1

TORQUE
CONVERTER
FIGURE 211.1

PTO PROVISION
FIGURE 311.1
CONVERTER HOUSING
FIGURE 341.1

V04771.01.00

Sheet 1. 4000 Product Family Transmissions Pictorial Index


12

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

Pict

FRONT SUPPORT
AND OIL PUMP
FIGURE 101.1

ROTATING CLUTCH
FIGURE 251.1

V04772.02.00

Sheet 2. 4000 Product Family Transmissions Pictorial Index

20091001

Copyright 2009 Allison Transmission, Inc.

13

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

FILL TUBE
FIGURE 021.1

MAIN HOUSING
FIGURE 011.1

P2 PLANETARY
FIGURE 151.1

P1 PLANETARY
FIGURE 141.1

V05383.02.00

Sheet 3. 4000 Product Family Transmissions Pictorial Index


14

Copyright 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG
PC2456EN

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

Pict

P3 PLANETARY AND
REAR COVER / RETARDER
FIGURE 391.1

FLANGE
FIGURE 081.1

MAIN SHAFT
FIGURE 051.1

V07278.04.00

Sheet 4. 4000 Product Family Transmissions Pictorial Index

20091001

Copyright 2009 Allison Transmission, Inc.

15

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

P3 PLANETARY AND
REAR COVER / RETARDER
FIGURE 391.3

V05279.00.03

Sheet 5. 4000 Product Family Transmissions Pictorial Index


16

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

P3 PLANETARY AND
REAR COVER / RETARDER
FIGURE 391.6

V07036.03.00

Sheet 6. 4000 Product Family Transmissions Pictorial Index

20091001

Copyright 2009 Allison Transmission, Inc.

17

Pict

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

P3 PLANETARY AND
REAR COVER / RETARDER
FIGURE 391.8

V07037.02.00

Sheet 7. 4000 Product Family Transmissions Pictorial Index


18

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

P3 PLANETARY AND
REAR COVER / RETARDER
FIGURE 391.9

V07038.03.00

Sheet 8. 4000 Product Family Transmissions Pictorial Index


20091001

Copyright 2009 Allison Transmission, Inc.

19

Pict

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

CONTROL VALVE ASSEMBLY


FIGURE 161.5

V09500.03.00

Sheet 9. 4000 Product Family Transmissions Pictorial Index


20

Copyright 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG
PC2456EN

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

CONTROL VALVE ASSEMBLY


FIGURE 161.1

Pict

DE
BETACH
COFORE CO
NT DR NNEC
RO OP
L MO PINTOR
DU G
LE

29

50

36

70

V06465.03.00

Sheet 10. 4000 Product Family Transmissions Pictorial Index


20091001

Copyright 2009 Allison Transmission, Inc.

21

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.
RETARDER CONTROLS
FIGURE 351.1

WIRING HARNESSES AND SPECIFICATIONS


FIGURE 701.1
VEHICLE INTERFACE
WIRING CONNECTOR

ELECTRONIC
CONTROL UNIT
CONNECTORS

VEHICLE INTERFACE
MODULE CONNECTOR

CHASSIS
GROUND

RETARDER
MODULATION
REQUEST SENSOR
CONNECTOR

THROTTLE POSITION
SENSOR CONNECTOR

REMOTE
SERIAL
INTERFACE
CONNECTOR

K
SOLENOID
CONNECTOR

DIAGNOSTIC
DATA READER
CONNECTOR

ACCUMULATOR
SOLENOID
CONNECTOR

OUTPUT SPEED
SENSOR
CONNECTOR
WIRING
HARNESS
(STANDARD)

TURBINE
SPEED
SENSOR
CONNECTOR

RETARDER
TEMPERATURE
SENSOR
CONNECTOR
SENSOR
HARNESS
CONNECTOR

ENGINE SPEED
SENSOR CONNECTOR

TRANSMISSION
CONNECTOR
(PRIOR TO MY 95)
TRANSMISSION
CONNECTOR
(MY 95)

THROTTLE POSITION SENSOR


FIGURE 711.1

VEHICLE INTERFACE MODULE (VIM)


FIGURE 731.1

10

10
P.E

.D.

.D.
P.E

P.E.D.

ON

UNIT

IN
NOT

COVER
ON
COVERUSE
IN
NOT

USE

P.E.D.

VER
E CO
LAC
REP

E
LAC
REP EN
WH
UNIT

COVER

P.E.D.

E
RAG
STO

P.E.D.
E
RAG
STO

WHEN

V04777.02.00

Sheet 11. 4000 Product Family Transmissions Pictorial Index


22

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

Pict

OIL COOLER
FIGURE 201.1
RETARDER ACCUMULATOR
FIGURE 301.1

WIRING HARNESSES AND


SPECIFICATIONS
FIGURE 701.1

ELECTRONIC CONTROL UNIT (ECU)


FIGURE 7211.3 (WTEC II)
AND 7211.9 (WTEC III)

SHIFT SELECTORS
FIGURE 7221.1 (WTEC II)
AND 7221.9 (WTEC III)

E
MOD

SHIFT SELECTORS
ALLISON 4TH GENERATION CONTROLS
FIGURE 7221.29
TCM
ALLISON 4TH GENERATION CONTROLS
FIGURE 7211.13

DE
MO

N
D

V06137.03.00

Sheet 12. 4000 Product Family Transmissions Pictorial Index


20091001

Copyright 2009 Allison Transmission, Inc.

23

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

OIL COOLER
FIGURE 201.3

V07039.00.01

Sheet 13. 4000 Product Family Transmissions Pictorial Index


24

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS
RECOMMENDED
SPARES FOR UNITS
125
2650
51200
MY09 STRAIGHT-THROUGH OVERHAUL
SEAL AND GASKET KITP/N 29547928
Part No.
Qty Description
23016014
23043446
23046274
23046376
23047808
23047945
23048037
23048098
23048164
29501099
29501318
29503382
29503383
29503384
29503547
29505800
29505857
29505858
29505863
29506675
29511429
29511437
29511444
29512791
29512863
29512875
29513736
29532361
29534355
29535219
29535224
29535518
29535634
29535692
29537066
29537166
29542084
29542208
29542503
29542832
29542976

4
9
1
3
1
1
2
1
1
1
1
1
3
1
1
2
3
1
3
1
1
2
1
1
1
1
2
1
1
1
1
6
2
2
1
1
1
1
2
1
6

10

O-ring, 29.7 mm ID
O-ring, 8.9 mm ID
O-ring, 25.1 mm ID
Seal, Face
O-ring, 129.8 mm ID
Sealring, Piston, 245.57 mm ID
Gasket, PTO Cover
Sealring, External Lip-Type, 258.25 mm ID
Sealring, Internal Lip-Type, 214.06 mm OD
Gasket, Main Housing
Sealring, Turbine Hub, 66.784 mm OD
O-ring, 13.8 mm ID
O-ring, 15.6 mm ID
O-ring, 18.8 mm ID
Gasket, Cooler Port Cover
Sealring, External Butt-Joint, 108 mm OD
Sealring, External Butt-Joint, 59.4 mm OD
Gasket, Converter Housing
Sealring, External Butt-Joint, 99 mm OD
O-ring, 419.9 mm ID
Retainer, Locknut
O-ring, 9.1 mm ID
O-ring, 75.9 mm ID
Washer, Plug
O-ring, 47.2 mm ID
O-ring, 12.3 mm ID
Gasket, PTO
Instruction Sheet No. 278
Gasket
Bolt, Hx, M14 x 2 x 70
Spacer, Output
O-ring, Solenoid
Washer, Belleville
Bolt, M10 x 1.5 x 30, Socket Hd
Gasket, Suction Filter
Washer, Belleville
Seal, Feedthrough Standoff
Instruction Sheet No. 301
Piston, C3/C4
Instruction Sheet No. 316
O-ring, 10.65 mm ID

(continued on next page)


NOTE: B 500 Master Overhaul Kit 29542383 And B 500R Master Overhaul Kit w/Retarder 29542384 Are No Longer Available From Allison Transmission.
See SIL 11-WT-05.
20091001

Copyright 2009 Allison Transmission, Inc.

25

SK

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (contd)


RECOMMENDED
SPARES FOR UNITS
125
2650
51200
MY09 STRAIGHT-THROUGH OVERHAUL
SEAL AND GASKET KITP/N 29547928 (contd)
Part No.
Qty Description
29542991
29544782
29544789
29545519
29546156
29546158
29546159
29546160
29546161
29546163
29546164
29546229
29546234
29546539

1
2
1
1
1
1
1
1
1
1
1
1
1
1

4
9
1
3
1
1
2
1
1
1
1
1
1
3
1
1
2
3
1
3
1

10

10

Seal, Face
Ferrule, One-Piece, Viton
Instruction Sheet No. 321
Seal Assembly
Sealring, Piston, 202.05 mm ID. Color Coded Yellow.
Sealring, Piston, 315.17 mm ID. Color Coded Lt. Blue.
Sealring, Piston, 137.57 mm ID. Color Coded White.
Sealring, Piston, 109.58 mm ID. Color Coded Orange.
Sealring, Piston, 239.9 mm ID. Color Coded Green.
Sealring, Piston, 325.68 mm ID. Color Coded White.
Sealring, Piston, 98.42 mm ID. Color Coded Red.
Seal, Fill Tube
Seal Assembly, Output
Gasket, Channel Plate

STRAIGHT-THROUGH OVERHAUL KIT,


ALLISON 4th GENERATION CONTROLSP/N 29546247
See SIL 15-WT-05.
Part No.
Qty Description
23016014
23043446
23046274
23046376
23047808
23047945
23048037
23048098
23048164
29501099
29501318
29503208
29503382
29503383
29503384
29503547
29505800
29505857
29505858
29505863
29506675

O-ring, 29.7 mm ID
O-ring, 8.9 mm ID
O-ring, 25.1 mm ID
Seal, Face
O-ring, 129.8 mm ID
Sealring, Piston, 245.57 mm ID
Gasket, PTO Cover
Sealring, External Lip-Type, 258.25 mm ID
Sealring, Internal Lip-Type, 214.06 mm OD
Gasket, Main Housing
Sealring, Turbine Hub, 66.784 mm OD
O-ring, 34.6 mm ID
O-ring, 13.8 mm ID
O-ring, 15.6 mm ID
O-ring, 18.8 mm ID
Gasket, Cooler Port Cover
Sealring, External Butt-Joint, 108 mm OD
Sealring, External Butt-Joint, 59.4 mm OD
Gasket, Converter Housing
Sealring, External Butt-Joint, 99 mm OD
O-ring, 419.9 mm ID

(continued on next page)

26

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (contd)


RECOMMENDED
SPARES FOR UNITS
125
2650
51200
STRAIGHT-THROUGH OVERHAUL KIT,
ALLISON 4th GENERATION CONTROLSP/N 29546247 (contd)
See SIL 15-WT-05.
Part No.
Qty Description
29511429
29511437
29511444
29512791
29512863
29512875
29513736
29532361
29534355
29535219
29535224
29535518
29535634
29535692
29537066
29537166
29542084
29542208
29542503
29542832
29542920
29542976
29542991
29544782
29544789
29545519
29546156
29546158
29546159
29546160
29546161
29546163
29546164
29546229
29546234

20091001

1
2
1
1
1
1
2
1
1
1
1
6
2
2
1
1
1
1
2
1
1
6
1
2
1
1
1
1
1
1
1
1
1
1
1

SK
2

10

Retainer, Locknut
O-ring, 9.1 mm ID
O-ring, 75.9 mm ID
Washer, Plug
O-ring, 47.2 mm ID
O-ring, 12.3 mm ID
Gasket, PTO
Instruction Sheet No. 278
Gasket
Bolt, Hx, M14 x 2 x 70
Spacer, Output
O-ring, Solenoid
Washer, Belleville
Bolt, M10 x 1.5 x 30, Socket Hd
Gasket, Suction Filter
Washer, Belleville
Seal, Feedthrough Standoff
Instruction Sheet No. 301
Piston, C3/C4
Instruction Sheet No. 316
Gasket, Channel Plate
O-ring, 10.65 mm ID
Seal, Face
Ferrule, One-Piece, Viton
Instruction Sheet No. 321
Seal Assembly
Sealring, Piston, 202.05 mm ID. Color Coded Yellow.
Sealring, Piston, 315.17 mm ID. Color Coded Lt. Blue.
Sealring, Piston, 137.57 mm ID. Color Coded White.
Sealring, Piston, 109.58 mm ID. Color Coded Orange.
Sealring, Piston, 239.9 mm ID. Color Coded Green.
Sealring, Piston, 325.68 mm ID. Color Coded White.
Sealring, Piston, 98.42 mm ID. Color Coded Red.
Seal, Fill Tube
Seal Assembly, Output

Copyright 2009 Allison Transmission, Inc.

27

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (contd)


RECOMMENDED
SPARES FOR UNITS
125
2650
51200
COMPLETE STRAIGHT-THROUGH SEAL AND GASKET
KITP/N 29546245
See SIL 27-WT-96 And SIL 21-WT-03.
Part No.

Qty

23014057
23016014
23016455
23043446
23046274
23046376
23047808
23047945
23048037
23048098
23048164
23048627
29501099
29501318
29501439
29503208
29503382
29503383
29503384
29503547
29505800
29505857
29505858
29505863
29506675
29511429
29511437
29511444
29512791
29512863
29512875
29513736
29532361
29534355
29535219
29535224

4
4
4
10
1
6
1
1
2
1
1
1
1
1
1
1
3
5
1
1
2
3
1
3
1
1
2
1
1
1
1
2
1
1
1
1

10

Description
O-ring, 12.4 mm ID
O-ring, 29.7 mm ID
O-ring, 17.2 mm ID
O-ring, 8.9 mm ID
O-ring, 25.1 mm ID
Seal, Face
O-ring, 129.8 mm ID
Sealring, Piston, 245.57 mm ID. Color Coded White.
Gasket, PTO Cover
Sealring, External Lip-Type, 258.25 mm ID
Sealring, Internal Lip-Type, 214.06 mm OD
O-ring, 23.4 mm ID
Gasket, Main Housing
Sealring, Turbine Hub, 66.784 mm OD
O-ring, 7.6 mm ID
O-ring, 34.6 mm ID
O-ring, 13.8 mm ID
O-ring, 15.6 mm ID
O-ring, 18.8 mm ID
Gasket, Cooler Port Cover
Sealring, External Butt-Joint, 108 mm OD
Sealring, External Butt-Joint, 59.4 mm OD
Gasket, Converter Housing
Sealring, External Butt-Joint, 99 mm OD
O-ring, 419.9 mm ID. No Color Code.
Retainer, Locknut
O-ring, 9.1 mm ID
O-ring, 75.9 mm ID
Washer, Plug
O-ring, 47.2 mm ID
O-ring, 12.3 mm ID
Gasket, PTO
Instruction Sheet No. 278
Gasket, Rear Cover
Bolt, Hx Hd, M14 x 2 x 70
Spacer, Output

(continued on next page)

28

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (contd)


RECOMMENDED
SPARES FOR UNITS
125
2650
51200
COMPLETE STRAIGHT-THROUGH SEAL AND GASKET
KITP/N 29546245 (contd)
See SIL 27-WT-96 And SIL 21-WT-03.
Part No.

Qty

29535634
29535692
29537066
29537166
29539518
29542084
29542208
29542832
29542920
29542991
29544138
29544782
29544789
29545519
29546156
29546158
29546159
29546160
29546161
29546163
29546164
29546229
29546234
29546237

2
2
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1

2
1
1
1
1
1
1

10

10

Description
Washer, Belleville
Bolt, M10 x 1.5 x 30, Socket Hd
Gasket, Filter
Washer, Belleville
Piston Assembly, C3/C4 Clutch
Seal, Feedthrough Standoff
Instruction Sheet No. 301
Instruction Sheet No. 316
Gasket, Channel Plate
Seal, Face
Seal Assembly, Oil
Ferrule, One-Piece, Viton
Instruction Sheet No. 321
Seal Assembly
Sealring, Piston, 202.05 mm ID. Color Coded Yellow.
Sealring, Piston, 315.17 mm ID. Color Coded Lt. Blue.
Sealring, Piston, 137.57 mm ID. Color Coded White.
Sealring, Piston, 109.58 mm ID. Color Coded Orange.
Sealring, Piston, 239.9 mm ID. Color Coded Green.
Sealring, Piston, 325.68 mm ID
Sealring, Piston, 98.42 mm ID
Seal, Fill Tube
Seal Assembly, Output
Seal Assembly, Output

SEAL AND GASKET KIT


ALLISON 4th GENERATION CONTROLSP/N 29546252
See SIL 15-WT-05.
Part No.
Qty Description
23043446
29503382
29503384
29505629
29530491
29530526
29532692

SK

O-ring, 8.9 mm ID
O-ring, 13.8 mm ID
O-ring, 18.5 mm ID
Nut, Speed
Seal, Lip, Piston, ID
Gasket, Adapter Housing
O-ring, 88.6 mm ID

(continued on next page)

20091001

Copyright 2009 Allison Transmission, Inc.

29

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (contd)


RECOMMENDED
SPARES FOR UNITS
125
2650
51200
SEAL AND GASKET KIT
ALLISON 4th GENERATION CONTROLSP/N 29546252
See SIL 15-WT-05.
Part No.
Qty Description
29533990
29535518
29536767
29542976
29546162

1
6
1
6
1

1
1
1
1
1
2
1
1
1
1
1
1
1

3
4
6
1
1
11
1
3
1
1

10

10

10

O-ring, 12.4 mm ID
O-ring, 17.2 mm ID
O-ring, 8.9 mm ID
O-ring, 13.8 mm ID
O-ring, 18.5 mm ID
Nut, Speed
Seal, Lip, Piston, ID
Gasket, Adapter Housing
O-ring, 88.6 mm ID
Gasket, Cooler Port Cover
Gasket, HD7 Jumper Manifold
Sealring, Piston, OD
Seal Assembly

MY09 COMPLETE RETARDER


SEAL AND GASKET KITP/N 29547929
Part No.
Qty Description
23015927
23016014
23016455
23019664
23040579
23043446
23046274
23046376
23047808
23047924

Gasket, Cooler Port Cover


O-ring, Solenoid
Gasket, HD7 Jumper Manifold
O-ring, 10.65 mm ID
Sealring, Piston, OD

SEAL AND GASKET KIT FOR 4700 EVS, 4700 RDS, 4700 SP, 4800 EVS,
4800 RDS, 4800 SP, HD 4070, AND HD 4076P/N 29546251
Part No.
Qty Description
23014057
23016455
23043446
29503382
29503384
29505629
29530491
29530526
29532692
29533990
29536767
29546162
29546238

O-ring, 37.5 mm ID
O-ring, 29.7 mm ID
O-ring, 17.2 mm ID
O-ring, 16.4 mm ID
O-ring, 7.6 mm ID
O-ring, 8.9 mm ID
O-ring, 25.1 mm ID
Seal, Face
O-ring, 129.8 mm ID
O-ring, 355.2 mm ID

(continued on next page)

30

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (contd)


RECOMMENDED
SPARES FOR UNITS
125
2650
51200
MY09 COMPLETE RETARDER
SEAL AND GASKET KITP/N 29547929 (contd)
Part No.
Qty Description
23047945
23048037
23048098
23048164
29501099
29501318
29503208
29503382
29503383
29503384
29505800
29505857
29505858
29505863
29506675
29507890
29511444
29512791
29512863
29512875
29513736
29532361
29535219
29535224
29535518
29535902
29536728
29536766
29537066
29537166
29541566
29542084
29542208
29542493
29542503
29542832
29542976
29542991
29543047

1
2
1
1
1
1
2
1
3
1
2
3
1
3
1
2
1
1
1
1
2
1
1
1
7
1
1
1
1
1
1
1
1
1
2
1
7
1
1

SK
2

10

Sealring, Piston, 245.57 mm ID. Color Coded White.


Gasket, PTO Cover
Sealring, External Lip-Type, 258.25 mm ID
Sealring, Internal Lip-Type, 214.06 mm OD
Gasket, Main Housing
Sealring, Turbine Hub, 66.784 mm OD
O-ring, 34.6 mm ID
O-ring, 13.8 mm ID
O-ring, 15.6 mm ID
O-ring, 18.8 mm ID
Sealring, External Butt-Joint, 108 mm OD
Sealring, External Butt-Joint, 59.4 mm OD
Gasket, Converter Housing
Sealring, External Butt-Joint, 99 mm OD
O-ring, 419.9 mm ID. No Color Code.
Sealring, Retarder, 146 mm OD
O-ring, 75.9 mm ID
Washer, Tachograph Plug, 18.35 mm ID
O-ring, 47.2 mm ID
O-ring, 12.3 mm ID
Gasket, PTO
Instruction Sheet No. 278
Bolt, Hx Hd, M14 x 2 x 70
Spacer, Output
O-ring, Solenoid
Gasket, Stator Housing
Gasket, Retarder Housing Cover
Gasket, Jumper Manifold
Gasket, Filter
Washer, Belleville
Gasket, Retarder Housing
Seal, Feedthrough Standoff
Instruction Sheet No. 301
Gasket, Control Body Cover
Piston, C3/C4 Clutch
Instruction Sheet No. 316
O-ring, 10.65 mm ID
Seal, Face
Seal, Square Cut O-ring

(continued on next page)

20091001

Copyright 2009 Allison Transmission, Inc.

31

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (contd)


RECOMMENDED
SPARES FOR UNITS
125
2650
51200
MY09 COMPLETE RETARDER
SEAL AND GASKET KITP/N 29547929 (contd)
Part No.
Qty Description
29544645
29544782
29544789
29544826
29545519
29546156
29546158
29546159
29546160
29546161
29546163
29546164
29546229
29546234
29546539
29547921

1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1

3
4
6
1
1
11
1
3
1
1
1
2
1
1
1
1
2

10

10

O-ring
Ferrule, One-Piece, Viton
Instruction Sheet No. 321
O-ring
Seal Assembly
Sealring, Piston, 202.05 mm ID. Color Coded Yellow.
Sealring, Piston, 315.17 mm ID. Color Coded Lt. Blue.
Sealring, Piston, 137.57 mm ID. Color Coded White.
Sealring, Piston, 109.58 mm ID. Color Coded Orange.
Sealring, Piston, 239.9 mm ID. Color Coded Green.
Sealring, Piston, 325.68 mm ID. Color Coded White.
Sealring, Piston, 98.42 mm ID. Color Coded Red.
Seal, Fill Tube
Seal Assembly, Output
Gasket, Channel Plate
Plate, Separator

COMPLETE RETARDER SEAL AND GASKET KIT


ALLISON 4th GENERATION CONTROLSP/N 29547923
See SIL 15-WT-05.
Part No.
Qty Description
23015927
23016014
23016455
23019664
23040579
23043446
23046274
23046376
23047808
23047924
23047945
23048037
23048098
23048164
29501099
29501318
29503208

O-ring, 37.5 mm ID
O-ring, 29.7 mm ID
O-ring, 17.2 mm ID
O-ring, 16.4 mm ID
O-ring, 7.6 mm ID
O-ring, 8.9 mm ID
O-ring, 25.1 mm ID
Seal, Face
O-ring, 129.8 mm ID
O-ring, 355.2 mm ID
Sealring, Piston, 245.57 mm ID. Color Coded White.
Gasket, PTO Cover
Sealring, External Lip-Type, 258.25 mm ID
Sealring, Internal Lip-Type, 214.06 mm OD
Gasket, Main Housing
Sealring, Turbine Hub, 66.784 mm OD
O-ring, 34.6 mm ID

(continued on next page)

32

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (contd)


RECOMMENDED
SPARES FOR UNITS
125
2650
51200
COMPLETE RETARDER SEAL AND GASKET KIT
ALLISON 4th GENERATION CONTROLSP/N 29547923 (contd)
See SIL 15-WT-05.
Part No.
Qty Description
29503382
29503383
29503384
29505800
29505857
29505858
29505863
29506675
29507890
29511444
29512791
29512863
29512875
29513736
29532361
29535219
29535224
29535518
29535902
29536728
29536766
29537066
29537166
29541566
29542084
29542208
29542493
29542503
29542832
29542920
29542976
29542991
29543047
29544645
29544782
29544789
29544826

1
3
1
2
3
1
3
1
2
1
1
1
1
2
1
1
1
7
1
1
1
1
1
1
1
1
1
2
1
1
7
1
1
1
2
1
1

SK
2

10

O-ring, 13.8 mm ID
O-ring, 15.6 mm ID
O-ring, 18.8 mm ID
Sealring, External Butt-Joint, 108 mm OD
Sealring, External Butt-Joint, 59.4 mm OD
Gasket, Converter Housing
Sealring, External Butt-Joint, 99 mm OD
O-ring, 419.9 mm ID. No Color Code.
Sealring, Retarder, 146 mm OD
O-ring, 75.9 mm ID
Washer, Tachograph Plug, 18.35 mm ID
O-ring, 47.2 mm ID
O-ring, 12.3 mm ID
Gasket, PTO
Instruction Sheet No. 278
Bolt, Hx Hd, M14 x 2 x 70
Spacer, Output
O-ring, Solenoid
Gasket, Stator Housing
Gasket, Retarder Housing Cover
Gasket, Jumper Manifold
Gasket, Filter
Washer, Belleville
Gasket, Retarder Housing
Seal, Feedthrough Standoff
Instruction Sheet No. 301
Gasket, Control Body Cover
Piston, C3/C4 Clutch
Instruction Sheet No. 316
Gasket, Channel Plate
O-ring, 10.65 mm ID
Seal, Face
Seal, Square Cut O-ring
O-ring
Ferrule, One-Piece, Viton
Instruction Sheet No. 321
O-ring

(continued on next page)

20091001

Copyright 2009 Allison Transmission, Inc.

33

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (contd)


RECOMMENDED
SPARES FOR UNITS
125
2650
51200
COMPLETE RETARDER SEAL AND GASKET KIT
ALLISON 4th GENERATION CONTROLSP/N 29547923 (contd)
See SIL 15-WT-05.
Part No.
Qty Description
29545519
29546156
29546158
29546159
29546160
29546161
29546163
29546164
29546229
29546234
29547921

1
1
1
1
1
1
1
1
1
1
1

5
1
3
4
6
1
11
1
6
1
1
1
2
1
1
1
1
1
1
2
3
5

10

10

Seal Assembly
Sealring, Piston, 202.05 mm ID. Color Coded Yellow.
Sealring, Piston, 315.17 mm ID. Color Coded Light Blue.
Sealring, Piston, 137.57 mm ID. Color Coded White.
Sealring, Piston, 109.58 mm ID. Color Coded Orange.
Sealring, Piston, 239.9 mm ID. Color Coded Green.
Sealring, Piston, 325.68 mm ID
Sealring, Piston, 98.42 mm ID
Seal, Fill Tube
Seal Assembly, Output
Plate, Separator

COMPLETE RETARDER SEAL AND GASKET KITP/N 29546246


See SIL 27-WT-96 And SIL 21-WT-03.
Part No.
Qty Description
23014057
23015806
23015927
23016014
23016455
23040579
23043446
23046274
23046376
23047808
23047924
23047945
23048037
23048098
23048164
23048627
29501099
29501318
29501439
29503208
29503382
29503383

O-ring, 12.4 mm ID
O-ring, 23.5 mm ID
O-ring, 37.5 mm ID
O-ring, 29.7 mm ID
O-ring, 17.2 mm ID
O-ring, 7.6 mm ID
O-ring, 8.9 mm ID
O-ring, 25.1 mm ID
Seal, Face
O-ring, 129.8 mm ID
O-ring, 355.2 mm ID
Sealring, Piston, 245.57 mm ID. Color Coded White.
Gasket, PTO Cover
Sealring, External Lip-Type, 258.25 mm ID
Sealring, Internal Lip-Type, 214.06 mm OD
O-ring, 23.4 mm ID
Gasket, Main Housing
Sealring, Turbine Hub, 66.784 mm OD
O-ring, 7.6 mm ID
O-ring, 34.6 mm ID
O-ring, 13.8 mm ID
O-ring, 15.6 mm ID

(continued on next page)

34

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (contd)


RECOMMENDED
SPARES FOR UNITS
125
2650
51200
COMPLETE RETARDER SEAL AND GASKET KITP/N 29546246 (contd)
See SIL 27-WT-96 And SIL 21-WT-03.
Part No.
Qty Description
29503384
29505800
29505857
29505858
29505863
29506675
29507890
29507891
29510499
29511062
29511429
29511437
29511444
29512744
29512791
29512863
29512875
29513736
29532361
29535219
29535224
29535634
29535692
29535902
29536728
29536766
29537066
29537166
29539518
29541566
29542084
29542208
29542832
29542920
29542991
29544138
29544782
29544789

1
2
3
1
3
1
2
1
1
1
1
2
1
2
1
1
1
2
1
1
1
2
2
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1

10

O-ring, 18.8 mm ID
Sealring, External Butt-Joint, 108 mm OD
Sealring, External Butt-Joint, 59.4 mm OD
Gasket, Converter Housing
Sealring, External Butt-Joint, 99 mm OD
O-ring, 419.9 mm ID. No Color Code.
Sealring, Retarder, 146 mm OD
Gasket, Channel Plate
O-ring, 21.9 mm ID
Gasket, Solenoid Cover
Retainer, Locknut
O-ring, 9.1 mm ID
O-ring, 75.9 mm ID
Gasket, Separator Plate
Washer, Tachograph Plug, 18.35 mm ID
O-ring, 47.2 mm ID
O-ring, 12.3 mm ID
Gasket, PTO
Instruction Sheet No. 278
Bolt, Hx Hd, M14 x 2 x 70
Spacer, Output
Washer, Belleville
Bolts, Socket Hd, M10 x 1.5 x 30
Gasket, Stator Housing
Gasket, Retarder Housing Cover
Gasket, Jumper Manifold
Gasket, Filter
Washer, Belleville
Piston Assembly, C3/C4 Clutch
Gasket, Retarder Housing
Seal, Feedthrough Standoff
Instruction Sheet No. 301
Instruction Sheet No. 316
Gasket, Channel Plate
Seal, Face
Seal Assembly, Oil
Ferrule, One-Piece, Viton
Instruction Sheet No. 321

(continued on next page)

20091001

Copyright 2009 Allison Transmission, Inc.

35

SK

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (contd)


RECOMMENDED
SPARES FOR UNITS
125
2650
51200
COMPLETE RETARDER SEAL AND GASKET KITP/N 29546246 (contd)
See SIL 27-WT-96 And SIL 21-WT-03.
Part No.
Qty Description
29545519
29546156
29546158
29546159
29546160
29546161
29546163
29546164
29546229
29546234
29546237

1
1
1
1
1
1
1
1
1
1
1

9
3
1
1
1
1
1
6
1
1
6
1
2
1
1

9
3
1

10

10

10

O-ring, 8.9 mm ID
Seal, Face
O-ring, 23.4 mm ID
Gasket, Main Housing
O-ring, 14 mm ID
O-ring, 18.8 mm ID
O-ring, 47.2 mm ID
O-ring, Solenoid
Gasket, Suction Filter
Seal, Feedthrough Standoff
O-ring, 10.65 mm ID
Seal, Face
Ferrule, One-Piece, Viton
Instruction Sheet No. 321
Gasket, Channel Plate

CONTROL MODULE SEAL AND GASKET KIT


ALLISON 4th GENERATION CONTROLSP/N 29544798
See SIL 15-WT-05.
Part No.
Qty Description
23043446
23046376
23048627

Seal Assembly
Sealring, Piston, 202.05 mm ID. Color Coded Yellow.
Sealring, Piston, 315.17 mm ID. Color Coded Light Blue.
Sealring, Piston, 137.57 mm ID. Color Coded White.
Sealring, Piston, 109.58 mm ID. Color Coded Orange.
Sealring, Piston, 239.9 mm ID. Color Coded Green.
Sealring, Piston, 325.68 mm ID
Sealring, Piston, 98.42 mm ID
Seal, Fill Tube
Seal Assembly, Output
Seal Assembly, Output

MY09 CONTROL MODULE SEAL AND GASKET KITP/N 29547930


Part No.
Qty Description
23043446
23046376
23048627
29501099
29503382
29503384
29512863
29535518
29537066
29542084
29542976
29542991
29544782
29544789
29546539

O-ring, 8.9 mm ID
Seal, Face
O-ring, 23.4 mm ID

(continued on next page)

36

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (contd)


RECOMMENDED
SPARES FOR UNITS
125
2650
51200
CONTROL MODULE SEAL AND GASKET KIT
ALLISON 4th GENERATION CONTROLSP/N 29544798 (contd)
See SIL 15-WT-05.
Part No.
Qty Description
29501099
29503382
29503384
29512863
29537066
29542084
29542920
29542991
29544782
29544789

1
3
1
1
1
1
1
1
2
1

20091001

4
2
4
10
6
1
1
1
3
2
1
1
2
1
1
1
1
1

10

10

Gasket, Main Housing


O-ring, 14 mm ID
O-ring, 18.8 mm ID
O-ring, 47.2 mm ID
Gasket, Suction Filter
Seal, Feedthrough Standoff
Gasket, Channel Plate
Seal, Face
Ferrule, One-Piece, Viton
Instruction Sheet No. 321

CONTROL MODULE SEAL AND GASKET KITP/N 29544788


Part No.
Qty Description
23014057
23016014
23016455
23043446
23046376
23048627
29501099
29501439
29503382
29503383
29503384
29512863
29544782
29537066
29542084
29542920
29542991
29544789

SK

O-ring, 12.4 mm ID
O-ring, 29.7 mm ID
O-ring, 17.2 mm ID
O-ring, 8.9 mm ID
Seal, Face
O-ring, 23.4 mm ID
Gasket, Main Housing
O-ring, 7.6 mm ID
O-ring, 14 mm ID
O-ring, 15.6 mm ID
O-ring, 18.8 mm ID
O-ring, 47.2 mm ID
Ferrule, One-Piece, Viton
Gasket, Suction Filter
Seal, Feedthrough Standoff
Gasket, Channel Plate
Seal, Face
Instruction Sheet No. 321

Copyright 2009 Allison Transmission, Inc.

37

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (contd)


RECOMMENDED
SPARES FOR UNITS
125
2650
51200
SIX SPEED MAIN CONTROL VALVE BODY KITP/N 29546991
See SIL 28-WT-07.
Part No.
Qty Description
23049345
29546550
29546779
29546993

2
1
1
1

2
1
1
1

1
1
1
1
1
1
1
1

1
1
1
1
1

1
1
1

10

10

20

20

O-ring, 75.9 mm ID
Gasket, Filter Cover
Filter, Oil
Instruction Sheet No. 322
O-ring, 85.3 mm ID

INITIAL MAIN FILTER KIT FOR 2 INCH SUMPP/N 29540495 ***


Part No.
Qty Description
29507437
29524449
29545777

Instruction Sheet No. WT-101


Shim, 0.203 mm (0.008 inch)
Shim, 0.381 mm (0.015 inch)
Shim, 0.559 mm (0.022 inch)
Shim, 0.736 mm (0.029 inch)
Shim, 0.914 mm (0.036 inch)
Shim, 1.092 mm (0.043 inch)
Shim, Flat Washer

INITIAL MAIN FILTER KIT FOR 4 INCH SUMPP/N 29540496 ***


Part No.
Qty Description
29507437
29524449
29538232
29545778
29548953

10

Pin, Retaining, 5 x 43 mm
Stop, Valve
Body, Control Valve
Instruction Sheet No. 328

TORQUE CONVERTER TO TRANSMISSION SHIM KITP/N 29503828


Part No.
Qty Description
29503814
29505681
29505682
29505683
29505684
29505685
29505686
29505688

Pin, Retaining, 5 x 43 mm
Stop, Valve
Body, Control Valve
Instruction Sheet No. 328

SEVEN SPEED MAIN CONTROL VALVE BODY KITP/N 29546992


See SIL 28-WT-07.
Part No.
Qty Description
23049345
29546550
29546815
29546993

O-ring, 75.9 mm ID
Gasket, Filter Cover
Filter, Oil

(continued on next page)


*** No Longer Available From Allison Transmission.

38

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (contd)


RECOMMENDED
SPARES FOR UNITS
125
2650
51200
INITIAL MAIN FILTER KIT FOR 2 INCH SUMPP/N 29540495 (contd)***
Part No.
Qty Description
29545778
29548953

1
1

2
2
2
2
2
1
2

2
2
2
2
1
2
2

12
24
24
24
12
12
24
24

20

20

20

20

O-ring, 16.4 mm ID
Sealring, 88.6 mm ID
O-ring, 75.9 mm ID
Gasket, Filter Cover
Instruction Sheet No. 322
Filter, Oil
O-ring, 85.3 mm ID

REFUSE FLEET FILTER SERVICE KITP/N 29545781


Part No.
Qty Description
23019664
29501469
29507437
29524449
29537805
29545778
29545780
29548953

20

O-ring, 16.4 mm ID
Sealring, 88.6 mm ID
O-ring, 75.9 mm ID
Gasket, Filter Cover
Filter, Oil
Instruction Sheet No. 322
O-ring, 85.3 mm ID

MAIN FILTER KIT FOR 4 INCH SUMPP/N 29548988


See SIL 26-WT-06.
Part No.
Qty Description
23019664
29501469
29507437
29524449
29545778
29545780
29548953

Instruction Sheet No. 322


O-ring, 85.3 mm ID

MAIN FILTER KIT FOR 2 INCH SUMPP/N 29548987


See SIL 26-WT-06.
Part No.
Qty Description
23019664
29501469
29507437
29524449
29545777
29545778
29548953

O-ring, 16.4 mm ID
Sealring, 88.6 mm ID
O-ring, 75.9 mm ID
Gasket, Filter Cover
Transmission Fluid Sampling And Analysis Kit
Instruction Sheet No. 322
Filter, Oil
O-ring, 85.3 mm ID

TRANSMISSION FLUID SAMPLING AND ANALYSIS KITP/N 29537805

*** No Longer Available From Allison Transmission.

20091001

Copyright 2009 Allison Transmission, Inc.

39

SK

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (contd)


RECOMMENDED
SPARES FOR UNITS
125
2650
51200
TRANSMISSION MAIN CONNECTOR UPDATE KITP/N 29519127
Part No.
12034413 Or
29511371
29521872
29541280 Or
29514043
29541281 Or
29514042
29541284 Or
29514041
29542587 Or
29511366
29544001 Or
29511365

Qty

Description

16

Plug, Cavity

1
1

Instruction Sheet No. 268


Seal

Retainer, Conduit

Backshell

24

Socket, Terminal

Connector, Deutsch 31-Way

INTEGRAL SUMP COOLER KITP/N 29541121


Part No.

Qty

11515322
11515323
29507843
29536761
29536762
29536769
29536947
29538013
29538016
29538021
29541884
29541885

6
16
1
2
2
2
1
1
1
1
3
7

40

1
2
2
2
1
2
2

50

200

25

50

200

20

Description
Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm
Bolt, Large Hx Flange Hd, M10 x 1.5 x 60 mm
Plug Assembly, Front Cooler Port
Gasket, Manifold To Water Outlet
Gasket, Manifold To Cooler
Adapter, Water Outlet
Bolt, Large Hx Flange Hd, M10 x 1.5 x 50 mm
Cooler, Integral
Gasket, Integral Cooler
Manifold Assembly, Integral Cooler
Bolt, Large Hx Flange Hd, M12 x 1.75 x 195 mm
Bolt, Large Hx Flange Hd, M10 x 1.5 x 187.5 mm

REMOTE FILTER CONVERSION KITP/N 29545845


Used Starting With S/N 6610009730. See SIL 12-WT-04.
Part No.
Qty Description
23019664
29507437
29524449
29540197
29542037
29545846
29548953

25

O-ring, 16.4 mm ID
O-ring, 75.9 mm ID
Gasket, Filter Cover
Cover, Filter
Instruction Sheet No. 312
Housing Assembly, Remote Filter
O-ring, 85.3 mm ID

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (contd)


RECOMMENDED
SPARES FOR UNITS
125
2650
51200

SK
ANODIZED REMOTE FILTER CONVERSION KITP/N 29545847
Part No.
Qty Description
23019664
29507437
29524449
29542037
29542498
29545848
29548953

1
2
2
1
2
2
2

2
1
2
2
1

1
1

2
1

20091001

1
1
2

20

25

50

200

25

50

200

Splice, Sealed
Connector, 2M 90 degree

OIL FIELD SERVICE VALVE BODY MODIFICATION KITP/N 29544022


Part No.
Qty Description
29542955
29544023
29544297

Label
Overlay

2M 90 DEGREE WIRING HARNESS CONNECTOR SERVICE KITP/N 29544184


Part No.
Qty Description
23046605
29542997

20

O-ring, 17.17 mm ID
O-ring, 16.4 mm ID
O-ring, 113.9 mm ID
Filter, Oil
Instruction Sheet No. 323

ECU/CONTROL MODULE RECALIBRATION LABEL KITP/N 29523578


Used Only By Recalibration Centers To Properly Identify Recalibrated ECUs/TCMs.
Kits Supplied In Lots Of 50.
Part No.
Qty Description
29520506
29523586

O-ring, 16.4 mm ID
O-ring, 75.9 mm ID
Gasket, Filter Cover
Instruction Sheet No. 312
Cover, Filter, Anodized
Housing Assembly, Remote Filter, Anodized
O-ring, 85.3 mm ID

REMOTE FILTER MAINTENANCE KITP/N 29545782


Part No.
Qty Description
23016455
23019664
29542034
29545780
29545783

Body Assembly, Solenoid Valve And Pin


Instruction Sheet No. 320, OFS Valve Body Modification
Solenoid, Variable Bleed

Copyright 2009 Allison Transmission, Inc.

41

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

MODEL DESIGNATION CODE


(Stamped on the Transmission Nameplate)
The letters HD indicate heavy-duty planetary gear type automatic transmissions.
The designation 4060 or 4560 indicates the automatic transmission series, close or wide ratio, and number of
transmission forward speed ranges.
Code Explanation

HD 4 0 6 or 7 0 PR
P PTO provision
R Retarder
0 Major revision
6 or 7 Number of forward ranges
0 Close ratio
5 Wide ratio
4 Transmission series
HD Planetary gear type automatic transmission
V05538.01

The letter B indicates an automatic bus transmission.


The letter T indicates an automatic bus transmission for transit and tour coach models outside North America.
The designation 425, 450, or 500 indicates the automatic transmission series.
Code Explanation

500

PR

400

PR
P PTO provision
R Retarder
400 or 500 Transmission series
B Automatic bus transmission
T Automatic bus transmission outside North America only
V07277

Code Explanation

4 0 0 0 MH
MH Motorhome
EVS Emergency Vehicle Series
TRV Truck-based Recreational Vehicles
4 Transmission series
V06571.00.03

42

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

MODEL DESIGNATION CODE


(Stamped on the Transmission Nameplate)
VOCATIONAL MODELS

Code Explanation

4 0 0 0 EVS
EVS Emergency Vehicle Series
HS

Highway Series

MH

Motorhome Series

OFS Oil Field Series


ORS Off Road Series
RDS Rugged Duty Series
SP

Specialty Series

TRV Truck Recreational Vehicle Series


0

Model Differentiator On
Ratings Or Features

0-3

Close Ratio*

4-5-6 Wide Ratio*


7-8

Widest Ratio Coverage, 7 Speed*

4000 Product Family


*Ratings Increase As Number Increases
V08595.00.03

Code Explanation

B 5 0 0

5 4000 Product Family


B Bus

20091001

Copyright 2009 Allison Transmission, Inc.

V08596.00.00

43

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4560P
HD 4560
HD 4560P

HD 4560P
HD 4060P
HD 4560P
HD 4060P
HD 4560P
HD 4560
HD 4060
HD 4560
HD 4060
HD 4060

HD 4060P
HD 4560P
HD 4060
HD 4060
HD 4560P
HD 4560P
HD 4560P
HD 4060P
HD 4560
HD 4060

29507854
29507855
29507856
29507857
29507858
29507859
29507860
29507861
29507862
29507887

29509293
29511425
29511445
29511453
29511466
29511480
29511485
29511487
29511489
29511495

29511497
29511499
29511500
29511502
29511504
29511509
29511510
29512160
29512193
29512194

722
722
722
722
722
722
722
722
722
722

722
722
722
722
722
722
722
722
722
722

722
722
722
722
722
722
722
722
722
722

722
722
722
722
722
722
722
722
722
722

01

602
602
602
602
602
602
602
602
602
602

621
602
602
602
602
602
602
602
602
602

602
602
602
602
602
602
602
602
602
602

602
602
602
602
602
602
602
602
602
602

02

Fill
Tube

600
601
600
600
601
601
601
600
601
600

601
600
601
600
601
601
600
601
600
600

600
600
600
600
600
601
601
601
601
601

601
601
600
601
600
600
600
600
601
601

05

44

610
610
609
609
610
610
610
610
609
609

610
610
610
610
610
609
609
609
609
609

610
610
610
610
610
610
610
610
609
610

609
609
609
609
609
609
609
609
610
610

10

Copyright 2009 Allison Transmission, Inc.

743
744
743
743
744
744
744
743
714
714

744
714B
714
714
744
743
743
743
743
744

714
714
714
714
714
714
714
714
714
714A

714
714
714
714
714
714
714
714
714
714

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
512
511
511
512
512
512
511
512
511

512
511
512
511
512
512
511
512
511
511

511
511
511
511
511
512
512
512
512
512

512
512
511
512
511
511
511
511
512
512

15

1541
1506
1541
1546
1541
1541
1541
1541
1506
1506

1506
1506
1506
1506
1541
1506
1541
1506
1541
1541

1506
1506
1506
1506
1506
1506
1506
1506
1506
1506

1506
1506
1506
1506
1506
1506
1506
1506
1506
1506

16

20091001

534D
540
540
539A
540C
540B
534E
549
540
540

534G
534G
521
534
534F
534B
540A
534C
540
540

540
540
540
540

540
540
540
540
534A

540
540
540
540
540
540
540
540
540
540

20

766
765
766
766
764
765
765
767
764
764

764
768
764
766
767
766
766
766
766
766

764
765
767
766
768
764
766
765
764
766

767
766
764
765
765
766
767
768
768
767

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.

HD 4560
HD 4560
HD 4060
HD 4560
HD 4060
HD 4060
HD 4060
HD 4060
HD 4560P
HD 4560P

MODEL

29507844
29507845
29507846
29507847
29507848
29507849
29507850
29507851
29507852
29507853

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
511
511
512
512
512
512
511
511

512
512
512
512
512
511
511
511
511
511

512
512
512
512
512
512
512
512
511
512

511
511
511
511
511
511
511
511
512
512

25

30

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660

31

PTO
Provision

545
545
543
543
545
545
545
545
543
543

545
545
545
545
545
543
543
543
543
543

545
545
545
545
545
545
545
545
543
545

543
543
543
543
543
543
543
543
545
545

34

20091001

697, 574
701, 574
697, 574
697, 574
701, 574
701, 574
701, 574
697, 574
702, 574
698, 574

701, 574
697
701
697, 574
701, 574
701, 574
697, 574
701, 574
697, 574
697, 574

697, 574
697, 574
697, 574
697, 574
697, 574
701, 574
701, 574
701, 574
701, 574
701, 574

701, 574
701, 574
697, 574
701, 574
697, 574
697, 574
697, 574
697, 574
701, 574
701, 574

39

Copyright 2009 Allison Transmission, Inc.

35

568, 588E

569
569C
568
568, 588F
568, 588G
560, 595

595

568, 588B
561, 569A
568, 569
568, 569D
568, 569E
594
568, 588D

588A

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly Number Found On Your Transmission Nameplate.

722

730
815
730
727
727
722

815
722
825
722
722
730
815
730
722
727

727

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

511
510

506

509

510

500

506

512

71

TPS

502
500

502

500

500
500
500

500
500
500

500

500

73

VIM

44A

29511497
29511499
29511500
29511502
29511504
29511509
29511510
29512160
29512193
29512194

29509293
29511425
29511445
29511453
29511466
29511480
29511485
29511487
29511489
29511495

29507854
29507855
29507856
29507857
29507858
29507859
29507860
29507861
29507862
29507887

29507844
29507845
29507846
29507847
29507848
29507849
29507850
29507851
29507852
29507853

A/N

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

B 500R
HD 4060R
HD 4560PR
HD 4060P
HD 4060P
HD 4060R
HD 4060P
HD 4060P
HD 4060P
HD 4060P

HD 4060P
HD 4060P
B 500R
B 500P
HD 4560P
HD 4060P
HD 4060P
HD 4060
HD 4060
B 500PR

HD 4560P
HD 4560P
B 500
B 500
B 500
B 500
B 500
B 500R
B 500R
B 500R

29512766
29512775
29512776
29512781
29512782
29512783
29512785
29512786
29512787
29512788

29512789
29512793
29512794
29512796
29512798
29512799
29512802
29512804
29512806
29512807

29512808
29512809
29512810
29512811
29512812
29512813
29512814
29512815
29512816
29512817

722
722
722
722
722
722
722
722
722
722

722
722
722
722
722
722
722
722
722
722

722A
722
722
722
722
722
722
722
722
722

722
722
722
722
722
722
722
722
722
722A

01

621
621
602
602
602
602
602
602
602
602

602
624
602
602
602
602
602
602
602
602

602
602
602
602
602
602
602
602
602
602

602
602
602
602
602
602
602
602
602
602

02

Fill
Tube

601
601
600
600
600
600
600
600
600
600

600
600
600
600
601
600
600
600
600
600

600
600
601
600
600
600
600
600
600
600

601
601
600
600
600
601
600
601
600
600

05

45

610
610
609
609
609
609
609
609
609
609

610
610
609
610
610
610
610
609
609
610

609
609
610
610
610
609
610
610
610
610

610
610
609
610
610
610
609
609
610
609

10

Copyright 2009 Allison Transmission, Inc.

744
729
714
714
714
714
714
714
714
714

729
743
730
714
714
714
744
729
729
714

739
739
739
743
744
738
729
729
729
729

744
744
744
744
744
739
739
738
744
739

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

512
512
511
511
511
511
511
511
511
511

511
511
511
511
512
511
511
511
511
511

511
511
512
511
511
511
511
511
511
511

512
512
511
511
511
512
511
512
511
511

15

1506
1506
1546
1546
1546
1546
1546
1546
1546
1546

1506
1506
1546
1546
1541
1541
1506
1541
1541
1546

1546
1546
1541
1506
1506
1546
1506
1506
1506
1506

1541
1541
1546
1506
1541
1541
1541
1541
1541
1546

16

20091001

534
534
645
645
645
645
645
513
513
513

540
540
609
645
566
566
534
588
588
513

567
513
522
540
540
522
540
540
540
540

539B
534
540
534
534
567
567A
567A
539
567A

20

764
764
764
765
766
767
768
768
767
766

768
766
766
766
765
766
766
766
766
766

768
768
766
766
765
765
765
765
766
764

764
766
768
766
764
767
766
766
766
768

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.

HD 4560P
HD 4560P
HD 4060
HD 4060P
HD 4060P
HD 4560PR
HD 4060R
HD 4560R
HD 4060P
B 500R

MODEL

29512299
29512749
29512754
29512755
29512756
29512761
29512762
29512763
29512764
29512765

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
511
511
511
511
511
511
511
511

512
512
511
512
512
512
512
511
511
512

511
511
512
512
512
511
512
512
512
512

512
512
511
512
512
512
511
511
512
511

25

544

544
544
544

544

544
544
544

544

30

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660

31

PTO
Provision

545
545
543
543
543
543
543
543
543
543

545
545
543
545
545
545
545
543
543
545

543
543
545
545
545
543
545
545
545
545

545
545
543
545
545
545
543
543
545
543

34

20091001

701, 574
701, 574
697
697
697
697
697
582, 574
582, 574
582, 574

697, 574
697, 574
596, 574
697, 574
701, 574
697, 574
697, 574
697, 574
697, 574
582, 574

582, 574
582, 574
595, 574
697, 574
697, 574
582, 574
697, 574
697, 574
697, 574
697, 574

702, 574
701, 574
697, 574
697, 574
697, 574
595, 574
596, 574
595, 574
698, 574
582, 574

39

Copyright 2009 Allison Transmission, Inc.

535

534
536
523

523
523
531

535

35

568, 596

588J, 569
568, 569H
568, 641

568, 594A
568, 592
568, 594C
568, 588
568, 569G
631

568, 569F
629
596
568, 588H
629
561, 588C
568, 594A
568, 594D
568
595A

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly Number Found On Your Transmission Nameplate.

777
808

718
722
722

772
799
795

722
722
815
722
722
772
772
728
772
814

730
722
722
718
722
722
717

722

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

514
514

508

500

514

506
506
508

71

TPS

500
502

502
502
500

500
500
500
500
500

73

502
500

500
500
500
500
500
502
500

VIM

45A

29512808
29512809
29512810
29512811
29512812
29512813
29512814
29512815
29512816
29512817

29512789
29512793
29512794
29512796
29512798
29512799
29512802
29512804
29512806
29512807

29512766
29512775
29512776
29512781
29512782
29512783
29512785
29512786
29512787
29512788

A/N

29512299
29512749
29512754
29512755
29512756
29512761
29512762
29512763
29512764
29512765

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

B 500R
B 500R
B 500R
HD 4060R
HD 4060P
HD 4060R
HD 4060R
HD 4060PR
HD 4060PR
HD 4060PR

HD 4060R
HD 4060R
HD 4060R
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060R
HD 4060R
HD 4060R
HD 4060PR

HD 4060PR
HD 4060PR
HD 4060R
HD 4060R
HD 4060R
HD 4060PR
HD 4060PR
HD 4060PR
HD 4560R
HD 4560R

29512828
29512829
29512830
29512831
29514056
29514058
29514059
29514060
29514061
29514062

29514063
29514064
29514065
29514066
29514067
29514068
29514069
29514070
29514071
29514072

29514073
29514074
29514075
29514076
29514077
29514078
29514079
29514080
29514081
29514082

722
722
722
722
722
722
722
722
722
722

722
722
722
722
722
722
722
722
722
722

722
722
722
722
722
722
722
722
722
722

722
722
722
722
722
722
722
722
722
722

01

602
602
602
602
602
602
602
602
602
602

602
602
602
602
602
602
602
602
602
602

602
602
602
602
602
602
602
602
602
602

602
602
602
602
602
602
602
602
602
602

02

Fill
Tube

600
600
600
600
600
600
600
600
601
601

600
600
600
600
600
600
600
600
600
600

600
600
600
600
600
600
600
600
600
600

600
600
600
600
600
600
600
600
600
600

05

46

610
610
609
609
609
610
610
610
609
609

609
609
609
610
610
610
609
609
609
610

609
609
609
609
610
609
609
610
610
610

609
609
609
609
609
610
610
610
609
609

10

Copyright 2009 Allison Transmission, Inc.

714
714
714
714
714
714
714
714
714
714

714
714
714
714
714
714
714
714
714
714

714
714
714
714
743
714
714
714
714
714

714
714
714
714
714
714
714
714
714
714

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
511
511
511
511
512
512

511
511
511
511
511
511
511
511
511
511

511
511
511
511
511
511
511
511
511
511

511
511
511
511
511
511
511
511
511
511

15

1506
1506
1506
1506
1506
1506
1506
1506
1506
1506

1506
1506
1506
1506
1506
1506
1506
1506
1506
1506

1546
1546
1546
1506
1506
1506
1506
1506
1506
1506

1546
1546
1506
1506
1506
1506
1506
1506
1546
1546

16

20091001

575
575
575
575
575
575
575
575
575
575

575
575
575
575
575
575
575
575
575
575

513
513
513
575
549A
575
575
575
575
575

513
513
575
575
575
575
575
575
513
513

20

765
765
764
764
764
764
764
764
764
764

766
766
766
766
766
766
765
765
765
765

766
765
764
767
768
767
767
767
767
767

765
764
768
768
768
768
768
768
768
767

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.

B 500R
B 500R
HD 4060R
HD 4060R
HD 4060R
HD 4060PR
HD 4060PR
HD 4060PR
B 500R
B 500R

MODEL

29512818
29512819
29512820
29512821
29512822
29512823
29512824
29512825
29512826
29512827

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
511
511
511
512
512
512
511
511

511
511
511
512
512
512
511
511
511
512

511
511
511
511
512
511
511
512
512
512

511
511
511
511
511
512
512
512
511
511

25

30

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
543
543
543
545
545
545
543
543

543
543
543
545
545
545
543
543
543
545

543
543
543
543
545
543
543
545
545
545

543
543
543
543
543
545
545
545
543
543

34

20091001

582, 574
596, 574
597, 574
582, 574
596, 574
597, 574
582, 574
596, 574
598, 574
583, 574

582, 574
597, 574
596, 574
597, 574
582, 574
596, 574
597, 574
582, 574
596, 574
597, 574

596, 574
596, 574
596, 574
597, 574
697, 574
582, 574
596, 574
597, 574
582, 574
596, 574

582, 574
582, 574
597, 574
582, 574
596, 574
597, 574
582, 574
596, 574
596, 574
596, 574

39

Copyright 2009 Allison Transmission, Inc.

35

569

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly Number Found On Your Transmission Nameplate.

722

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

500

73

VIM

46A

29514073
29514074
29514075
29514076
29514077
29514078
29514079
29514080
29514081
29514082

29514063
29514064
29514065
29514066
29514067
29514068
29514069
29514070
29514071
29514072

29512828
29512829
29512830
29512831
29514056
29514058
29514059
29514060
29514061
29514062

A/N

29512818
29512819
29512820
29512821
29512822
29512823
29512824
29512825
29512826
29512827

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560R
HD 4560R
HD 4560R
HD 4560PR
HD 4560PR
HD 4560PR
HD 4560PR
HD 4560PR
HD 4560PR
HD 4560PR

HD 4560PR
HD 4560PR
HD 4560PR
HD 4560PR
HD 4560PR
HD 4560PR
HD 4560PR
HD 4560PR
B 500R
B 500R

B 500R
B 500
HD 4560
HD 4060
HD 4060P
HD 4560
HD 4060P
HD 4060P
HD 4060P
HD 4060R

29514093
29514094
29514095
29514096
29514097
29514098
29514099
29514100
29514101
29514102

29514103
29514104
29514105
29514106
29514107
29514108
29514109
29514110
29514111
29514112

29514117
29514119
29514121
29514125
29514128
29514132
29514135
29514136
29514138
29514142

722
722
722
722
722
722
722
722
722
722

722
722
722
722
722
722
722
722
722
722

722
722
722
722
722
722
722
722
722
722

722
722
722
722
722
722
722
722
722
722

01

602
624
602
624
602
602
602
602
602
602

602
602
602
602
602
602
602
602
624
602

602
602
602
602
602
602
602
602
602
602

602
602
602
602
602
602
602
602
602
602

02

Fill
Tube

600
600
601
600
600
601
600
600
600
600

601
601
601
601
601
601
601
601
600
600

601
601
601
601
601
601
601
601
601
601

601
601
601
601
601
601
601
601
601
601

05

47

609
609
609
609
610
609
610
610
610
609

610
610
610
610
610
610
610
610
609
609

609
609
609
610
610
610
610
610
610
610

609
609
609
609
609
609
609
609
609
609

10

Copyright 2009 Allison Transmission, Inc.

730
730
729
730
729
743
731
731
731
738

714
714
714
714
714
714
714
714
729
739

714
714
714
714
714
714
714
714
714
714

714
714
714
714
714
714
714
714
714
714

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
512
511
511
512
511
511
511
511

512
512
512
512
512
512
512
512
511
511

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

15

1546
1546
1506
1546
1506
1541
1506
1506
1506
1506

1506
1506
1506
1506
1506
1506
1506
1506
1546
1546

1506
1506
1506
1506
1506
1506
1506
1506
1506
1506

1506
1506
1506
1506
1506
1506
1506
1506
1506
1506

16

20091001

579
580
534
645
540
573
540
540
540
582

575
575
575
575
575
575
575
575
513
578

575
575
575
575
575
575
575
575
575
575

575
575
575
575
575
575
575
575
575
575

20

766
768
766
768
765
766
766
765
765
767

766
766
767
767
767
768
768
768
765
768

768
768
768
764
764
764
765
765
765
766

764
765
765
765
766
766
766
767
767
767

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.

HD 4560R
HD 4560R
HD 4560R
HD 4560R
HD 4560R
HD 4560R
HD 4560R
HD 4560R
HD 4560R
HD 4560R

MODEL

29514083
29514084
29514085
29514086
29514087
29514088
29514089
29514090
29514091
29514092

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

511
511
511
511
512
511
512
512
512
511

512
512
512
512
512
512
512
512
511
511

511
511
511
512
512
512
512
512
512
512

511
511
511
511
511
511
511
511
511
511

25

544

544

544
544

30

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

543
543
543
543
545
543
545
545
545
543

545
545
545
545
545
545
545
545
543
543

543
543
543
545
545
545
545
545
545
545

543
543
543
543
543
543
543
543
543
543

34

20091001

582
697
701, 574
697, 574
697, 574
701, 574
697
697, 574
697
582, 574

583, 574
595, 574
598, 574
583, 574
595, 574
598, 574
583, 574
595, 574
582
582, 574

598, 574
583, 574
595, 574
598, 574
583, 574
595, 574
598, 574
583, 574
595, 574
598, 574

595, 574
598, 574
583, 574
595, 574
598, 574
583, 574
595, 574
598, 574
583, 574
595, 574

39

Copyright 2009 Allison Transmission, Inc.

534

536

530
539

35

568
568
568, 652
568

568, 588
568

631

568
650

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly Number Found On Your Transmission Nameplate.

772
772
772
772
799
722
799
799
812
815

772
814

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

500
500
500
500

500
500

502
502

73

VIM

47A

29514117
29514119
29514121
29514125
29514128
29514132
29514135
29514136
29514138
29514142

29514103
29514104
29514105
29514106
29514107
29514108
29514109
29514110
29514111
29514112

29514093
29514094
29514095
29514096
29514097
29514098
29514099
29514100
29514101
29514102

A/N

29514083
29514084
29514085
29514086
29514087
29514088
29514089
29514090
29514091
29514092

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

B 500R
HD 4060PR
HD 4060P
HD 4560P
HD 4060
HD 4060
HD 4060
HD 4560P
HD 4060P
HD 4060P

HD 4060PR
HD 4060PR
HD 4060R
HD 4060PR
HD 4060P
B 500R
HD 4060R
HD 4060PR
B 500R
HD 4560

HD 4560P
HD 4060PR
HD 4060
HD 4560P
HD 4060PR
HD 4560PR
HD 4060PR
HD 4060P
HD 4060PR
HD 4060PR

29514732
29514734
29514735
29514737
29514740
29514741
29514742
29514743
29514744
29514745

29514746
29514747
29514748
29514750
29514751
29514755
29514757
29514758
29514761
29514762

29514764
29514770
29514771
29514775
29514776
29515344
29515732
29515737
29515738
29515739

722
722
722
722
722
722
722
722
722
722

722
722
722
722
722
722
722
722
722
722

722
722
722
722
722
722
722
722
722
722

722
722
722
722
722
722
722
722B
722A
722

01

602
602
624
602
602
602
602
602
602
602

602
602
624
624
602
602
624
602
602
602

602
602
602
602
602
602
602
624
624
602

624
602
602
602
602
602
602
602
602
602

02

Fill
Tube

601
600
600
601
600
601
600
600
600
600

600
600
600
600
600
600
600
600
600
601

600
600
600
601
600
600
600
601
600
600

600
600
601
601
600
600
600
601
601
600

05

48

610
610
609
610
610
610
610
610
610
610

610
610
609
610
610
609
609
610
609
609

609
610
610
610
609
609
609
610
610
610

609
610
610
609
609
610
609
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

730
738
714
730
729
729
729
729
729
729

731
729
714
731
729
729
714
739
729
731

729
729
744
744
732
732
743
714
714
729

739
730
714
714
729
742
729
730
730
714

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

512
511
511
512
511
512
511
511
511
511

511
511
511
511
511
511
511
511
511
512

511
511
511
512
511
511
511
512
511
511

511
511
512
512
511
511
511
512
512
511

15

1541
1541
1506
1541
1506
1506
1506
1506
1506
1506

1506
1506
1506
1506
1506
1546
1506
1541
1546
1506

1546
1506
1541
1506
1541
1541
1541
1506
1506
1506

1546
1546
1541
1541
1546
1506
1541
1541
1541
1506

16

20091001

605
582
540
605
575
575
575
540
575
575

575
575
575
575
540
593
575
594
513
599

513
575
539
540
540
540
540
534
534
540

513
513B
582
540
584
590
586
567B
567A
540

20

766
764
767
765
765
765
765
765
766
765

766
765
766
766
765
764
766
765
764
766

764
766
766
765
767
766
766
766
766
766

768
766
766
767
766
765
766
766
766
765

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.

HD 4060R
B 500PR
HD 4560PR
HD 4560
HD 4060
HD 4060P
HD 4060
HD 4560PR
HD 4560PR
HD 4060P

MODEL

29514143
29514144
29514146
29514147
29514148
29514691
29514692
29514693
29514695
29514731

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
511
512
512
512
512
512
512
512

512
512
511
512
512
511
511
512
511
511

511
512
512
512
511
511
511
512
512
512

511
512
512
511
511
512
511
512
512
512

25

544

544

544

544
544

544

544
544
544

546
544

30

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
543
545
545
545
545
545
545
545

545
545
543
545
545
543
543
545
543
543

543
545
545
545
543
543
543
545
545
545

543
545
545
543
543
545
543
545
545
545

34

20091001

701, 574
582, 574
697
701, 574
596, 574
595, 574
596, 574
697, 574
596, 574
596, 574

596, 574
596, 574
582
596, 574
697, 574
597, 574
597
596, 574
597
701, 574

582, 574
596
698, 574
701
697
697
697
701
697
697, 574

582, 574
597, 574
595, 574
701, 574
697, 574
698
697, 574
574, 583
595, 574
697

39

Copyright 2009 Allison Transmission, Inc.

530

530

536

541
528

528

534
530
523

523
523

35

696, 561
568

696, 561

561

670, 568

683, 568

662

668, 568

664

568
568, 594B

661, 568

594B
568, 594B

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly Number Found On Your Transmission Nameplate.

797
797
799
799
799
812
812
812

799
797
796
772
799
772
799
821
772
772

772
799
821
813
814
795
799
795
796
772

772
722

772

815
730
718
799

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

506

506

508

508
511
502

510

508
511

71

TPS

502

502

500

500

502

500

502
502
500

73

500
502

502

500
500

VIM

48A

29514764
29514770
29514771
29514775
29514776
29515344
29515732
29515737
29515738
29515739

29514746
29514747
29514748
29514750
29514751
29514755
29514757
29514758
29514761
29514762

29514732
29514734
29514735
29514737
29514740
29514741
29514742
29514743
29514744
29514745

A/N

29514143
29514144
29514146
29514147
29514148
29514691
29514692
29514693
29514695
29514731

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P
HD 4060P
HD 4060PR
HD 4060PR
HD 4560
HD 4560P
HD 4060P
HD 4060PR
HD 4060
B 500R

B 500
HD 4060R
HD 4060
B 500R
HD 4060P
B 500
HD 4060
HD 4060
B 500R
HD 4060

HD 4560P
HD 4060PR
HD 4560P
HD 4060P
HD 4560PR
HD 4060
HD 4060P
HD 4060
B 500
HD 4060R

29516069
29516119
29516123
29516124
29516125
29516134
29516139
29516141
29516346
29516347

29516348
29516349
29516355
29516365
29516366
29516367
29516374
29516375
29516376
29516397

29516398
29516403
29516409
29516421
29516422
29516423
29516424
29516425
29516428
29516500

722
722
722
722
722
722
722
722
722
722

722
722
722
722
722
722
722
750
722
722

722
722
722
722
722
722
722
722
722
722

722
722
722
722
722
722
722
722
722
722

01

621
602
602
602
624
602
624
624
602
624

624
624
602
624
602
624
624
628
602
602

602
602
602
602
602
621
602
624
624
624

602
602
602
602
602
624
602
624
624
602

02

Fill
Tube

601
600
601
600
601
600
600
600
600
600

600
600
600
600
600
600
600
600
600
600

601
600
600
600
601
601
600
600
600
600

600
600
601
600
600
600
600
600
601
600

05

49

610
610
610
610
610
609
610
609
609
609

609
609
609
609
610
609
609
609
609
609

610
610
610
610
609
610
610
610
609
609

610
610
610
610
609
610
610
609
610
610

10

Copyright 2009 Allison Transmission, Inc.

730
731
730
731
729
729
732
731
730
732

730
730
732
730
729
730
732
747
739
743

729
730
729
730
731
730
731
729
730
730

729
730
730
731
730
732
729
732
714
738

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

512
511
512
511
512
511
511
511
511
511

511
511
511
511
511
511
511
511
511
511

512
511
511
511
512
512
511
511
511
511

511
511
512
511
511
511
511
511
512
511

15

1506
1506
1506
1506
1541
1541
1506
1506
1546
1506

1546
1546
1546
1546
1506
1546
1506
1602
1546
1541

1506
1506
1506
1506
1541
1506
1506
1541
1546
1546

1506
1506
1506
1506
1546
1506
1506
1506
1506
1506

16

20091001

534
575
540
540
575
586
540
540
645
575

645
513
645
513
540
645
540
539
603
540

540
534
575
582
599
534
540
606
645
513

540
534
534
582
522
575
534
540
534
575

20

765
765
765
768
767
766
765
766
766
766

768
768
768
765
766
765
765
764
764
767

765
766
766
766
766
764
766
766
768
768

766
766
768
765
766
766
765
766
766
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.

HD 4060P
HD 4060P
HD 4560P
HD 4060PR
B 500R
HD 4060PR
HD 4060P
HD 4060
HD 4560P
HD 4060PR

MODEL

29515740
29515741
29515742
29515745
29515755
29515785
29515788
29515799
29516066
29516068

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
511
512
511
511
511

511
511
511
511
512
511
511
511
511
511

512
512
512
512
511
512
512
512
511
511

512
512
512
512
511
512
512
511
512
512

25

544

544

544

544

544
544
544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660

31

PTO
Provision

545
545
545
545
545
543
545
543
543
543

543
543
543
543
545
543
543
543
543
543

545
545
545
545
543
545
545
545
543
543

545
545
545
545
543
545
545
543
545
545

34

20091001

701, 574
596, 574
701, 574
697, 574
583
697, 574
697, 574
697
697
596, 574

697
582, 574
697, 574
582, 574
697, 574
697
697, 574
699, 574
596, 574
697

701, 574
697, 574
596, 574
597, 574
701
701, 574
697, 574
596, 574
697
582, 574

697, 574
697, 574
701, 574
596, 574
597
596, 574
697
697
701
596, 574

39

Copyright 2009 Allison Transmission, Inc.

530

534

530

536

530

35

561, 656

698, 568

963, 568
568, 701
664

568

697, 568

561

689, 568

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly Number Found On Your Transmission Nameplate.

837
814
799
796
800
772
772
772
772
772

772
772
717
772
799
772
772

814

799
772
797
772
800
808
799
722
772
772

812
799
799

772
772
814
772
799
799

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

513

509
509

510

71

TPS

500
500
500
500

500

500
505
502
500

500

500
500

500

502
500
500
500

73

VIM

49A

29516398
29516403
29516409
29516421
29516422
29516423
29516424
29516425
29516428
29516500

29516348
29516349
29516355
29516365
29516366
29516367
29516374
29516375
29516376
29516397

29516069
29516119
29516123
29516124
29516125
29516134
29516139
29516141
29516346
29516347

A/N

29515740
29515741
29515742
29515745
29515755
29515785
29515788
29515799
29516066
29516068

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

B 500R
B 500
B 500R
B 500R
B 500R
B 500
B 500R
HD 4060R
B 500
B 500R

HD 4060
HD 4060P
HD 4560P
HD 4060PR
HD 4060P
HD 4060PR
HD 4060P
HD 4060P
HD 4060P
HD 4060PR

HD 4060P
HD 4060
HD 4060
HD 4060R
HD 4060R
HD 4560P
HD 4060
HD 4060
HD 4060PR
HD 4060P

29516544
29516561
29516562
29516563
29516568
29516571
29516572
29516573
29516574
29516575

29516576
29516577
29516582
29516597
29516598
29516599
29516600
29516839
29516840
29516841

29516858
29516889
29516890
29516891
29516892
29516897
29516898
29516899
29516903
29516904

722
722
722
722
722
722
722
722
722
722

722
722
722
722
722
722
722
722
722
722

722
722
722
722
722
722
722
722
722
722

722
722
722
722
722
722
722
722
722
722

01

624
602
602
602
602
624
602
602
602
602

602
602
624
624
624
602
602
602
602
602

602
602
602
602
602
602
602
602
602
602

624
602
602
602
624
602
624
602
624
624

02

Fill
Tube

600
600
600
600
600
601
600
600
600
600

600
600
601
600
600
600
600
600
600
600

600
600
600
600
600
600
600
600
600
600

600
601
600
601
600
601
600
600
600
600

05

50

610
609
609
609
609
610
609
609
610
610

609
610
610
610
610
610
610
610
610
610

609
609
609
609
609
609
609
609
609
609

609
610
610
610
610
610
609
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

714
730
730
730
730
730
729
729
731
731

730
729
730
732
743
730
730
730
730
730

730
730
730
738
729
729
729
730
730
730

732
729
743
732
732
730
731
730
731
732

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
511
512
511
511
511
511

511
511
512
511
511
511
511
511
511
511

511
511
511
511
511
511
511
511
511
511

511
512
511
512
511
512
511
511
511
511

15

1506
1546
1546
1546
1546
1506
1506
1506
1506
1541

1541
1506
1506
1506
1506
1506
1506
1506
1506
1506

1546
1546
1546
1546
1546
1546
1546
1546
1546
1546

1506
1506
1541
1541
1506
1506
1506
1506
1506
1506

16

20091001

534
645
645
513
513
534
534
534
582
534

586
540
534
575
540
575
540
540
540
575

522
645
513
513
593
608
609
610
607
610

575
575
540
573
575
534
575
534
540
540

20

766
767
768
767
768
765
766
766
766
766

766
765
765
765
766
766
764
765
766
766

768
766
766
766
764
766
766
768
768
768

765
766
766
764
766
764
766
765
766
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.

HD 4060R
HD 4560PR
HD 4060P
HD 4560P
HD 4060PR
HD 4560P
HD 4060R
HD 4060P
HD 4060P
HD 4060P

MODEL

29516501
29516504
29516505
29516527
29516530
29516531
29516532
29516538
29516539
29516540

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
511
511
511
511
512
511
511
512
512

511
512
512
512
512
512
512
512
512
512

511
511
511
511
511
511
511
511
511
511

511
512
512
512
512
512
511
512
512
512

25

544

544

544

544

544
544

544

544

544

544

30

661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

31

PTO
Provision

545
543
543
543
543
545
543
543
545
545

543
545
545
545
545
545
545
545
545
545

543
543
543
543
543
543
543
543
543
543

543
545
545
545
545
545
543
545
545
545

34

20091001

697
698
698
597
597
701, 574
697
697
597, 574
697, 574

697, 574
697, 574
701, 574
596, 574
697, 574
596
697, 574
697, 574
697, 574
596, 574

597
698
597
596, 574
597
698
597
582, 574
698, 574
582, 574

596, 574
595, 574
698, 574
701, 574
596, 574
701, 574
596, 574
697, 574
697, 574
697, 574

39

Copyright 2009 Allison Transmission, Inc.

530

530

536

535
539

539

530

530

530

35

888, 568
888, 568

561

561
568, 711
568, 710
714, 568
568, 712
568, 714

568

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly Number Found On Your Transmission Nameplate.

799

835
814
814
772
772

772
797
814
772
772
799
814
799
772
799

772

813
772
772
772
772
772
772

772
799

728
772
797
772
812
772
772

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

501

541

540

71

TPS

500
500
500

500
500

502

500
502
502
502
502
502

73

500

500
500

500

500
500

VIM

50A

29516858
29516889
29516890
29516891
29516892
29516897
29516898
29516899
29516903
29516904

29516576
29516577
29516582
29516597
29516598
29516599
29516600
29516839
29516840
29516841

29516544
29516561
29516562
29516563
29516568
29516571
29516572
29516573
29516574
29516575

A/N

29516501
29516504
29516505
29516527
29516530
29516531
29516532
29516538
29516539
29516540

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P
HD 4060P
HD 4060P
HD 4560
HD 4560
HD 4060
HD 4560
HD 4060
HD 4060
HD 4060

HD 4060
HD 4060
HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4560P
HD 4560P

HD 4560P
HD 4560
HD 4060P
B 500P
B 500PR
B 500
B 500
B 500
B 500
B 500

29516937
29516938
29516939
29517247
29517248
29517249
29517250
29517251
29517252
29517252

29517253
29517254
29517255
29517256
29517257
29517258
29517259
29517260
29517261
29517262

29517263
29517264
29517446
29517447
29517448
29517449
29517450
29517451
29517452
29517453

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

722
722
722
750
750
750
750
750
750
750

722
722
722
722
722
722
722
722
722
722

01

628
628
628
628
628
628
628
628
628
628

628
628
628
628
628
628
628
628
628
628

624
624
624
628
628
628
628
628
628
628

624
602
624
624
602
624
621
624
624
624

02

Fill
Tube

601
601
600
600
600
600
600
600
600
600

600
600
601
601
600
600
600
600
601
601

600
600
600
601
601
600
601
600
600
600

600
601
600
600
601
600
601
600
600
600

05

51

610
609
610
610
610
609
609
609
609
609

609
609
610
610
610
610
610
610
610
610

610
610
610
609
609
609
609
609
609
609

609
610
609
609
610
610
610
609
609
609

10

Copyright 2009 Allison Transmission, Inc.

714
714
729
714
714
714
714
714
714
714

714
714
714
714
714
714
714
714
714
714

731
732
731
714
714
714
714
714
714
714

732
732
732
732
714
732
730
732
731
731

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

512
512
511
511
511
511
511
511
511
511

511
511
512
512
511
511
511
511
512
512

511
511
511
512
512
511
512
511
511
511

511
512
511
511
512
511
512
511
511
511

15

1601
1601
1601
1603
1603
1603
1603
1603
1603
1603

1639
1601
1601
1601
1601
1639
1601
1601
1601
1639

1506
1506
1506
1601
1639
1601
1601
1601
1639
1700

1506
1541
1506
1506
1541
1506
1506
1506
1506
1506

16

20091001

540
540
540
645
513
645
645
645
645
645

540
540
540
540
540
540
540
540
540
540

540
540
540
540
540
540
540
540
540
540

540
534
575
540
539
575
534
540
575
540

20

765
764
764
766
766
764
765
766
767
768

767
768
768
767
764
765
767
766
764
766

765
764
766
767
766
764
765
765
766
766

765
764
766
766
765
764
766
764
765
765

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060
HD 4560P
HD 4060R
HD 4060
HD 4560P
HD 4060PR
HD 4560P
HD 4060
HD 4060R
HD 4060

MODEL

29516905
29516908
29516909
29516917
29516921
29516932
29516933
29516934
29516935
29516936

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
511
512
512
512
511
511
511
511
511

511
511
512
512
512
512
512
512
512
512

512
512
512
511
511
511
511
511
511
511

511
512
511
511
512
512
512
511
511
511

25

544

544

544

30

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

31

PTO
Provision

545
543
545
545
545
543
543
543
543
543

543
543
545
545
545
545
545
545
545
545

545
545
545
543
543
543
543
543
543
543

543
545
543
543
545
545
545
543
543
543

34

20091001

701, 574
701, 574
697, 574
697, 574
582, 574
697
697
697
697
697

697, 574
697, 574
701, 574
701, 574
697, 574
697, 574
697, 574
697, 574
701, 574
701, 574

698
698
698
701, 574
701, 574
697, 574
701, 574
697, 574
697, 574
697, 574

697
701, 574
596, 574
697
701, 574
596
701, 574
698
596
698

39

Copyright 2009 Allison Transmission, Inc.

530

529

529

35

656, 568

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly Number Found On Your Transmission Nameplate.

814

718

772
772

808

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

514

71

TPS

73

500

500
500
502

VIM

51A

29517263
29517264
29517446
29517447
29517448
29517449
29517450
29517451
29517452
29517453

29517253
29517254
29517255
29517256
29517257
29517258
29517259
29517260
29517261
29517262

29516937
29516938
29516939
29517247
29517248
29517249
29517250
29517251
29517252
29517252

A/N

29516905
29516908
29516909
29516917
29516921
29516932
29516933
29516934
29516935
29516936

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060PR
B 500R
B 500R
B 500R
B 500R
B 500R
HD 4060R
HD 4060PR
HD 4060PR
HD 4060PR

HD 4060R
HD 4060R
HD 4060R
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060R
HD 4060R
HD 4060R
HD 4060PR

HD 4060PR
HD 4060PR
HD 4560R
HD 4560R
HD 4560R
HD 4560R
HD 4560R
HD 4560R
HD 4560R
HD 4560R

29517464
29517465
29517466
29517467
29517468
29517469
29517470
29517556
29517557
29517558

29517559
29517560
29517561
29517562
29517563
29517564
29517565
29517566
29517567
29517568

29517569
29517570
29517571
29517572
29517573
29517574
29517575
29517576
29517577
29517578

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

628
628
628
628
628
628
628
628
628
628

628
628
628
628
628
628
628
628
628
628

628
628
628
628
628
628
628
628
628
628

628
628
628
628
628
628
628
628
628
628

02

Fill
Tube

600
600
601
601
601
601
601
601
601
601

600
600
600
600
600
600
600
600
600
600

600
600
600
600
600
600
600
600
600
600

600
600
600
600
600
600
600
600
600
600

05

52

610
610
609
609
609
609
609
609
609
609

609
609
609
610
610
610
609
609
609
610

610
609
609
609
609
609
609
610
610
610

609
609
609
609
609
609
609
609
610
610

10

Copyright 2009 Allison Transmission, Inc.

714
714
714
714
714
714
714
714
714
714

714
714
714
714
714
714
714
714
714
714

714
714
714
714
714
714
714
714
714
714

714
714
714
714
714
714
714
714
714
714

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
512
512
512
512
512
512
512
512

511
511
511
511
511
511
511
511
511
511

511
511
511
511
511
511
511
511
511
511

511
511
511
511
511
511
511
511
511
511

15

1601
1601
1601
1639
1601
1601
1601
1601
1601
1601

1601
1601
1601
1601
1601
1601
1601
1601
1601
1601

1601
1603
1603
1603
1603
1603
1601
1601
1601
1601

1641
1603
1603
1603
1603
1601
1601
1601
1601
1601

16

20091001

575
575
575
575
575
575
575
575
575
575

575
575
575
575
575
575
575
575
575
575

575
513
513
513
513
513
575
575
575
575

646
513
513
513
513
575
575
575
575
575

20

764
764
764
764
764
765
765
765
766
766

765
765
765
765
765
765
764
764
764
764

768
768
767
766
765
764
767
766
766
766

768
767
766
765
764
768
768
768
768
768

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.

B 500R
B 500R
B 500R
B 500R
B 500R
HD 4060R
HD 4060R
HD 4060R
HD 4060PR
HD 4060PR

MODEL

29517454
29517455
29517456
29517457
29517458
29517459
29517460
29517461
29517462
29517463

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
511
511
511
511
511
511
511
511

511
511
511
512
512
512
511
511
511
512

512
511
511
511
511
511
511
512
512
512

511
511
511
511
511
511
511
511
512
512

25

30

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

31

PTO
Provision

545
545
543
543
543
543
543
543
543
543

543
543
543
545
545
545
543
543
543
545

545
543
543
543
543
543
543
545
545
545

543
543
543
543
543
543
543
543
545
545

34

20091001

582, 574
596, 574
598, 574
583, 574
595, 574
598, 574
583, 574
595, 574
598, 574
583, 574

597, 574
582, 574
596, 574
597, 574
582, 574
596, 574
597, 574
582, 574
596, 574
597, 574

596, 574
596, 574
596, 574
596, 574
596, 574
596, 574
597, 574
597, 574
582, 574
596, 574

582, 574
582, 574
582, 574
582, 574
582, 574
597, 574
582, 574
596, 574
597, 574
582, 574

39

Copyright 2009 Allison Transmission, Inc.

35

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly Number Found On Your Transmission Nameplate.

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

73

VIM

52A

29517569
29517570
29517571
29517572
29517573
29517574
29517575
29517576
29517577
29517578

29517559
29517560
29517561
29517562
29517563
29517564
29517565
29517566
29517567
29517568

29517464
29517465
29517466
29517467
29517468
29517469
29517470
29517556
29517557
29517558

A/N

29517454
29517455
29517456
29517457
29517458
29517459
29517460
29517461
29517462
29517463

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560PR
HD 4560PR
HD 4560PR
HD 4560PR
HD 4560PR
HD 4560PR
HD 4560PR
HD 4560PR
HD 4560PR
HD 4560PR

HD 4560PR
HD 4560PR
HD 4060P
B 500R
HD 4060PR
HD 4060P
HD 4560P
HD 4060
HD 4060
HD 4060

HD 4060
HD 4560P
HD 4060P
HD 4060P
HD 4060PR
HD 4060PR
HD 4060R
HD 4060PR
HD 4060P
B 500R

29517589
29517590
29517591
29517592
29517593
29517594
29517595
29517596
29517597
29517598

29517599
29517600
29517647
29517648
29517649
29517650
29517651
29517652
29517653
29517654

29517654
29517655
29517656
29517657
29517658
29517659
29517660
29517661
29517662
29517663

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

628
627
627
628
628
628
627
627
628
628

628
628
628
628
628
628
628
628
628
628

628
628
628
628
628
628
628
628
628
628

628
628
628
628
628
628
628
628
628
628

02

Fill
Tube

600
601
600
600
600
600
600
600
600
600

601
601
600
600
600
600
601
600
600
600

601
601
601
601
601
601
601
601
601
601

601
601
601
601
601
601
601
601
601
601

05

53

609
610
610
610
610
610
609
610
610
609

610
610
610
609
610
610
610
609
609
609

610
610
610
610
610
610
610
610
610
610

609
609
609
609
609
609
609
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

743
714
714
729
731
729
714
731
729
729

714
714
714
729
729
744
744
732
732
743

714
714
714
714
714
714
714
714
714
714

714
714
714
714
714
714
714
714
714
714

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
512
511
511
511
511
511
511
511
511

512
512
511
511
511
511
512
511
511
511

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

15

1701
1601
1601
1639
1639
1601
1601
1601
1639
1603

1639
1601
1601
1603
1639
1602
1601
1602
1602
1640

1601
1601
1601
1601
1601
1601
1601
1601
1639
1601

1601
1601
1601
1601
1601
1601
1601
1601
1601
1601

16

20091001

540
534
534
540
575
575
575
575
540
637

575
575
540
513
575
539
540
540
540
540

575
575
575
575
575
575
575
575
575
575

575
575
575
575
575
575
575
575
575
575

20

766
766
766
766
766
765
766
766
765
764

768
768
765
764
766
766
765
767
766
766

765
765
765
766
766
766
767
767
767
768

766
767
767
767
768
768
768
764
764
764

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4560R
HD 4560R
HD 4560R
HD 4560R
HD 4560R
HD 4560R
HD 4560R
HD 4560PR
HD 4560PR
HD 4560PR

MODEL

29517579
29517580
29517581
29517582
29517583
29517584
29517585
29517586
29517587
29517588

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

511
512
512
512
512
512
511
512
512
511

512
512
512
511
512
512
512
511
511
511

512
512
512
512
512
512
512
512
512
512

511
511
511
511
511
511
511
512
512
512

25

544

544

544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

31

PTO
Provision

543
545
545
545
545
545
543
545
545
543

545
545
545
543
545
545
545
543
543
543

545
545
545
545
545
545
545
545
545
545

543
543
543
543
543
543
543
545
545
545

34

20091001

697
701
697
697, 574
596, 574
596, 574
582
596, 574
697, 574
597, 574

583, 574
595, 574
697
582, 574
596
698, 574
701
697
697
697

598, 574
583, 574
595, 574
598, 574
583, 574
595, 574
598, 574
583, 574
595, 574
598, 574

595, 574
598, 574
583, 574
595, 574
598, 574
583, 574
595, 574
598, 574
583, 574
595, 574

39

Copyright 2009 Allison Transmission, Inc.

530

536

528

35

561

809

814, 568

810

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly Number Found On Your Transmission Nameplate.

799
795
796
772
799
797
796
772
799
772

799
772
799
821
813
814
795
799

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

508
511
502

71

TPS

500

500

505
505
500

73

VIM

53A

29517654
29517655
29517656
29517657
29517658
29517659
29517660
29517661
29517662
29517663

29517599
29517600
29517647
29517648
29517649
29517650
29517651
29517652
29517653
29517654

29517589
29517590
29517591
29517592
29517593
29517594
29517595
29517596
29517597
29517598

A/N

29517579
29517580
29517581
29517582
29517583
29517584
29517585
29517586
29517587
29517588

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060PR
HD 4060P
HD 4060PR
HD 4060PR
HD 4060P
HD 4060P
HD 4560P
HD 4060PR
B 500R
HD 4060PR

HD 4060P
HD 4060
HD 4560P
HD 4060PR
HD 4560P
HD 4060PR
HD 4560
HD 4560P
HD 4060P
HD 4060PR

HD 4060
B 500R
B 500
HD 4060R
HD 4060
B 500R
HD 4060P
B 500
HD 4060
B 500R

29517758
29517763
29517764
29517765
29517766
29517767
29517768
29517769
29517771
29517789

29517792
29517796
29517805
29517806
29517807
29517825
29517827
29517829
29517831
29517832

29517839
29517840
29517841
29517842
29517845
29517850
29517851
29517852
29517853
29517854

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

627
627
627
627
628
627
628
627
627
628

628
627
627
628
628
628
628
629
628
627

628
628
628
628
628
628
628
628
628
627

627
628
628
628
628
628
628
627
628
628

02

Fill
Tube

600
600
600
600
600
600
600
600
600
600

600
600
601
600
601
600
601
601
600
600

600
600
600
600
600
600
601
600
600
600

600
600
600
600
601
601
600
600
601
600

05

54

609
609
609
609
609
609
610
609
609
609

610
609
610
610
610
610
609
610
610
610

610
610
610
610
610
610
610
610
609
610

609
610
609
609
609
610
610
609
610
610

10

Copyright 2009 Allison Transmission, Inc.

730
730
730
730
732
730
729
730
732
739

729
732
714
738
729
729
731
730
731
729

729
729
729
729
729
730
730
731
730
732

714
739
729
729
731
730
738
714
730
729

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
511
511
511
511
511
511

511
511
512
511
512
511
512
512
511
511

511
511
511
511
511
511
512
511
511
511

511
511
511
511
512
512
511
511
512
511

15

1603
1603
1603
1603
1603
1603
1601
1603
1601
1603

1601
1601
1601
1601
1601
1601
1602
1601
1639
1602

1601
1601
1601
1601
1601
1639
1601
1601
1603
1601

1601
1602
1641
1702
1601
1602
1602
1601
1602
1601

16

20091001

645
513
645
513
645
513
540
645
540
632

534
540
534
575
540
575
599
534
540
606

575
540
575
575
540
534
534
630
628
575

575
631
646
646
599
605
630
540
605
575

20

768
768
768
768
768
765
766
765
765
764

765
766
766
766
765
766
766
764
766
766

765
765
766
765
766
766
768
765
766
766

766
765
764
764
766
766
764
767
765
765

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060R
HD 4060PR
B 500R
B 500R
HD 4560
HD 4560P
HD 4060PR
HD 4060
HD 4560P
HD 4060PR

MODEL

29517664
29517665
29517666
29517666
29517667
29517668
29517669
29517670
29517671
29517672

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

511
511
511
511
511
511
512
511
511
511

512
511
512
512
512
512
511
512
512
512

512
512
512
512
512
512
512
512
511
512

511
512
511
511
511
512
512
511
512
512

25

544

544

544
544
544

544
544
544

544

30

661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660

31

PTO
Provision

543
543
543
543
543
543
545
543
543
543

545
543
545
545
545
545
543
545
545
545

545
545
545
545
545
545
545
545
543
545

543
545
543
543
543
545
545
543
545
545

34

20091001

697
582, 574
697
582, 574
697, 574
582, 574
697, 574
697
697, 574
596, 574

697
697, 574
701
596, 574
701, 574
596, 574
701
701, 574
697, 574
596, 574

596, 574
697, 574
596, 574
596, 574
697, 574
697, 574
701, 574
596, 574
597
596, 574

597
596, 574
654
707
701, 574
701, 574
582, 574
697
701, 574
596, 574

39

Copyright 2009 Allison Transmission, Inc.

534

536

530

541
528
528

530

35

839, 568

568, 842

831, 568

568

838, 568

561

816, 568

871, 568
837, 561
568

837, 561

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

772
772
772
772
717
772
799
772
772

814
772
799
799
799
797
800
777
799
772

799
812
812
812
812
799
799

772
772

799
821
799
799
772

797
797
799

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

513

509

510

508

506

506

71

TPS

500

500
505

500
500

500

500

505
500

505

500
505

505

73

VIM

54A

29517839
29517840
29517841
29517842
29517845
29517850
29517851
29517852
29517853
29517854

29517792
29517796
29517805
29517806
29517807
29517825
29517827
29517829
29517831
29517832

29517758
29517763
29517764
29517765
29517766
29517767
29517768
29517769
29517771
29517789

29517664
29517665
29517666
29517666
29517667
29517668
29517669
29517670
29517671
29517672

A/N

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060R
HD 4060R
HD 4560PR
HD 4060P
HD 4060P
HD 4560P
HD 4060PR
HD 4560P
HD 4060R
HD 4060P

HD 4060P
HD 4060P
B 500R
B 500
B 500
B 500R
B 500R
B 500R
B 500R
B 500

B 500R
HD 4060R
B 500
B 500R
HD 4060
HD 4060P
HD 4560P
HD 4060PR
HD 4060P
HD 4060PR

29517886
29517887
29517890
29517891
29517891
29517897
29517898
29517899
29517900
29517902

29517903
29517904
29517907
29517916
29517916
29517917
29517917
29517918
29517920
29517921

29517922
29517923
29517924
29517925
29517926
29517927
29517930
29517933
29517934
29517935

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

628
628
628
628
628
628
627
627
627
628

627
627
628
628
628
628
628
628
628
628

627
627
628
628
628
628
627
628
627
628

628
629
628
628
628
627
628
627
627
628

02

Fill
Tube

600
600
600
600
600
600
601
600
600
600

600
600
600
600
600
600
600
600
600
600

600
600
601
600
600
601
600
601
600
600

600
601
600
601
600
601
600
600
600
600

05

55

609
609
609
609
609
610
610
610
610
610

610
610
609
609
609
609
609
609
609
609

609
609
610
610
610
610
610
610
609
610

609
610
610
610
610
610
609
610
609
609

10

Copyright 2009 Allison Transmission, Inc.

729
730
730
730
730
729
730
732
743
730

731
732
730
730
730
730
730
738
729
729

732
732
729
743
743
732
732
730
731
730

743
730
731
730
731
729
729
732
731
730

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
511
511
512
511
511
511

511
511
511
511
511
511
511
511
511
511

511
511
512
511
511
512
511
512
511
511

511
512
511
512
511
512
511
511
511
511

15

1603
1603
1603
1603
1602
1639
1601
1601
1601
1639

1601
1601
1603
1641
1702
1641
1702
1603
1603
1603

1601
1601
1601
1640
1701
1602
1601
1601
1601
1639

1640
1601
1601
1601
1601
1602
1602
1601
1601
1603

16

20091001

609
633
607
633
586
540
534
575
540
575

540
540
628
645
645
646
646
513
637
608

575
575
575
540
540
573
575
534
575
534

540
534
575
540
540
575
586
540
540
645

20

766
768
768
768
766
765
765
765
766
766

766
766
768
766
766
766
766
766
764
766

766
765
766
766
766
764
766
764
766
765

767
765
765
765
768
767
766
765
766
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060
HD 4560P
HD 4060PR
HD 4560P
HD 4060P
HD 4560PR
HD 4060
HD 4060P
HD 4060
B 500

MODEL

29517862
29517863
29517865
29517871
29517876
29517877
29517878
29517879
29517880
29517881

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

511
511
511
511
511
512
512
512
512
512

512
512
511
511
511
511
511
511
511
511

511
511
512
512
512
512
512
512
511
512

511
512
512
512
512
512
511
512
511
511

25

544
544

544

544

544

544

544
544

544

544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660

31

PTO
Provision

543
543
543
543
543
545
545
545
545
545

545
545
543
543
543
543
543
543
543
543

543
543
545
545
545
545
545
545
543
545

543
545
545
545
545
545
543
545
543
543

34

20091001

597
582, 574
698, 574
582, 574
697, 574
697, 574
701, 574
596, 574
697, 574
596

697, 574
697, 574
597
698
698
654
707
596, 574
597
698

596, 574
596, 574
595, 574
698, 574
698, 574
701, 574
596, 574
701, 574
596, 574
697, 574

697
701, 574
596, 574
701, 574
697, 574
583
697, 574
697, 574
697, 574
697

39

Copyright 2009 Allison Transmission, Inc.

535
539

539

530

536

530
530

530

530

35

568, 870
853, 568
568, 874
568, 853

561

561
568, 851

568

810

561, 867

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

772
772
772
772
772
797
814
772
772
799

772
772
772

813
772
772

772
772
799

728
772
797
772
812

814
837
814
799
796
800
772
772
772
772

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

541

540

71

TPS

505
505
505
505

500
500

500
500
505

500
505

500
500

500
500

500

73

500

500
500
500

VIM

55A

29517922
29517923
29517924
29517925
29517926
29517927
29517930
29517933
29517934
29517935

29517903
29517904
29517907
29517916
29517916
29517917
29517917
29517918
29517920
29517921

29517886
29517887
29517890
29517891
29517891
29517897
29517898
29517899
29517900
29517902

A/N

29517862
29517863
29517865
29517871
29517876
29517877
29517878
29517879
29517880
29517881

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060PR
HD 4060R
HD 4560P
B 500R
HD 4060P
HD 4060P
HD 4060PR
HD 4060PR
HD 4060P
HD 4060P

HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4560PR
HD 4560PR
HD 4560P
B 500R
HD 4560PR
HD 4560PR

HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4560P
HD 4560P
HD 4060P
HD 4060P

29518019
29518020
29518021
29518026
29518054
29518055
29518056
29518060
29518075
29518081

29518082
29518083
29518084
29518085
29518087
29518093
29518096
29518100
29518101
29518102

29518103
29518104
29518105
29518106
29518107
29518108
29518109
29518110
29518111
29518112

722
722
722
722
722
722
722
722
722
722

722
722
722
722
722
722
722
722
722
722

722
722
722
722
722
722
722
722
722
722

750
750
750
750
750
750
750
722
722
722

01

602
602
602
602
602
602
602
602
602
602

624
624
624
621
602
602
621
602
602
602

624
624
621
602
624
602
602
602
602
624

628
628
628
628
627
628
628
624
624
624

02

Fill
Tube

600
600
600
600
600
600
601
601
600
600

600
600
601
601
601
601
601
600
601
601

600
600
601
600
600
600
600
600
600
600

600
600
600
600
600
600
600
600
600
600

05

56

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
609
610
610

610
609
610
609
610
610
610
610
610
610

610
610
610
610
610
610
610
609
610
609

10

Copyright 2009 Allison Transmission, Inc.

729
729
738
729
729
729
729
730
729
730

730
730
730
729
730
731
744
729
729
729

731
732
730
730
714
730
730
729
730
729

730
730
730
730
714
730
729
731
731
731

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
511
511
512
512
511
511

511
511
512
512
512
512
512
511
512
512

511
511
512
511
511
511
511
511
511
511

511
511
511
511
511
511
511
511
511
511

15

1506
1506
1506
1506
1506
1506
1506
1506
1506
1506

1541
1541
1541
1506
1506
1506
1541
1546
1506
1506

1506
1506
1506
1546
1506
1506
1506
1506
1506
1541

1601
1601
1601
1601
1601
1601
1601
1506
1506
1506

16

20091001

575
575
575
575
575
575
540
540
540
540

534
534
534
534
575
575
540
593
575
575

575
575
534
513
534
605
575
575
612
534

540
540
540
575
534
615
617
540
575
575

20

765
765
766
765
766
766
765
765
765
765

766
765
765
766
766
766
766
764
765
766

765
764
766
764
768
765
765
766
765
766

764
765
766
766
766
766
765
766
766
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.

HD 4060P
HD 4060P
HD 4060P
HD 4060PR
HD 4060P
HD 4060PR
HD 4060P
HD 4060
HD 4060PR
HD 4060R

MODEL

29517936
29517937
29517938
29517939
29517948
29517952
29517953
29518016
29518017
29518018

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
511
512
512

512
511
512
511
512
512
512
512
512
512

512
512
512
512
512
512
512
511
512
511

25

544

544

544
544

544

544
544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
543
545
545

545
543
545
543
545
545
545
545
545
545

545
545
545
545
545
545
545
543
545
543

34

20091001

596
596
596
596
596
596
701
701
697
697

697, 574
697, 574
701, 574
701, 574
595, 574
595, 574
701
597
595
595

596
596
701, 574
596
697
697, 574
596
596, 574
697, 574
697, 574

697, 574
697, 574
697, 574
596, 574
697
596, 574
697, 574
698
596
596

39

Copyright 2009 Allison Transmission, Inc.

538

529
529

538

529
529

35

565

565

720, 568

561

719, 568
565

881, 568
876, 568

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

799
799
799
812
797
812
799
799
799
799

812
812
812
808
772
812
727
772
799
799

837

799
796
797
799
717
795

814
799
772
799
799
772
772

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

510

71

TPS

500

500
500

500

500
500

73

VIM

56A

29518103
29518104
29518105
29518106
29518107
29518108
29518109
29518110
29518111
29518112

29518082
29518083
29518084
29518085
29518087
29518093
29518096
29518100
29518101
29518102

29518019
29518020
29518021
29518026
29518054
29518055
29518056
29518060
29518075
29518081

A/N

29517936
29517937
29517938
29517939
29517948
29517952
29517953
29518016
29518017
29518018

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P
HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4560P
HD 4060P
HD 4060PR
HD 4060
HD 4560

HD 4060R
HD 4560PR
HD 4560P
HD 4060
HD 4060P
HD 4060PR
HD 4060R
HD 4060PR
HD 4060PR
HD 4560PR

HD 4560P
HD 4060P
HD 4060P
HD 4560P
HD 4060P
HD 4560P
HD 4560P
HD 4060P
HD 4560P
B 500R

29519006
29519008
29519009
29519014
29519017
29519021
29519022
29519023
29519029
29519030

29519031
29519036
29519056
29519060
29519061
29519062
29519063
29519065
29519066
29519088

29519089
29519097
29519098
29519099
29519100
29519214
29519215
29519216
29519217
29519218

722
722
722
722
722
722
722
722
722
722

722
722
722
722
722
722
722
722
722
722

722
722
722
722
722
722
722
722
722
722

722
722
722
722
722
722
722
722
722
722

01

602
624
624
624
624
624
624
624
624
624

624
602
624
624
624
624
624
602
602
602

602
602
602
624
602
624
624
624
624
624

602
602
602
602
602
602
602
602
602
602

02

Fill
Tube

601
600
600
601
600
601
601
600
601
600

600
601
601
600
600
600
600
600
600
601

601
600
600
601
601
601
600
600
600
601

600
600
600
600
600
600
600
600
600
600

05

57

610
610
610
610
610
610
610
610
610
609

609
610
610
609
610
610
609
610
610
610

610
610
610
610
610
610
610
610
609
609

610
610
610
610
610
610
610
609
609
609

10

Copyright 2009 Allison Transmission, Inc.

729
714
729
730
730
730
729
729
730
730

732
730
730
732
732
732
732
738
738
730

744
729
729
729
714
731
732
732
732
731

729
730
729
729
729
729
730
739
714
714

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

512
511
511
512
511
512
512
511
512
511

511
512
512
511
511
511
511
511
511
512

512
511
511
512
512
512
511
511
511
512

511
511
511
511
511
511
511
511
511
511

15

1506
1506
1541
1541
1541
1541
1541
1541
1541
1546

1506
1506
1506
1506
1506
1506
1506
1541
1541
1506

1541
1506
1506
1541
1506
1506
1506
1506
1506
1506

1506
1506
1506
1506
1506
1506
1506
1546
1541
1541

16

20091001

540
534
534
534
534
534
534
534
534
522

575
575
534
540
540
575
575
582
582
575

540
540
540
534
540
540
540
575
540
540

540
540
540
540
540
540
606
522
590
590

20

766
765
766
766
766
765
765
767
767
768

765
766
765
766
766
766
766
766
765
766

768
765
765
766
765
766
765
765
765
766

766
766
766
765
765
766
765
766
766
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.

HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060PR
B 500R
HD 4060
HD 4060

MODEL

29518113
29518114
29518115
29518116
29518973
29518974
29518982
29518983
29518986
29518987

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
512
512
511

511
512
512
511
512
512
511
512
512
512

512
512
512
512
512
512
512
512
511
511

512
512
512
512
512
512
512
511
511
511

25

544

544

544
544
544
544

544

544
544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
545
545
543

543
545
545
543
545
545
543
545
545
545

545
545
545
545
545
545
545
545
543
543

545
545
545
545
545
545
545
543
543
543

34

20091001

701, 574
697
697, 574
701, 574
697, 574
701, 574
701, 574
697, 574
701, 574
582, 574

596, 574
595, 574
701, 574
697
697, 574
596, 574
596, 574
582, 574
582, 574
595, 574

701
697
697
701, 574
701, 574
701, 574
697, 574
596, 574
697
701

697
697
697
697
697
697
596, 574
597, 574
697, 574
697, 574

39

Copyright 2009 Allison Transmission, Inc.

530

530
530
530
530

530

536
520

35

565
565
565
565
565
565
565

568
568

565
568

724, 568
722, 760
723, 568
723, 568

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

799
795
799
837
837
837
837
795
812
799

814
799
835
718
718
718
718
821
821
799

728
772
837
835
772
814
814
835
772

772
772
799
797
812
812
835
772

799

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

543

506

71

TPS

500

500
500
500
500

500
500
500
500
500
500

500
500
502
502

73

VIM

57A

29519089
29519097
29519098
29519099
29519100
29519214
29519215
29519216
29519217
29519218

29519031
29519036
29519056
29519060
29519061
29519062
29519063
29519065
29519066
29519088

29519006
29519008
29519009
29519014
29519017
29519021
29519022
29519023
29519029
29519030

A/N

29518113
29518114
29518115
29518116
29518973
29518974
29518982
29518983
29518986
29518987

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P
HD 4560P
HD 4560PR
HD 4560PR
B 500
B 500R
HD 4060
HD 4560P
HD 4060P
HD 4060P

B 500R
B 500
HD 4060P
HD 4060PR
HD 4060
HD 4060
HD 4060R
HD 4060R
HD 4060R
HD 4560P

HD 4060
HD 4060
HD 4060PR
HD 4060P
HD 4060
HD 4560P
HD 4060R
HD 4060
HD 4560P
HD 4060PR

29519273
29519275
29519276
29519295
29519309
29519310
29519864
29519865
29519866
29519867

29519868
29519869
29519870
29519871
29519872
29519873
29519874
29519875
29519875
29519876

29519877
29519878
29519879
29519880
29519881
29519882
29519883
29519884
29519885
29519886

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

722
722
722
722
722
722
750
750
750
750

722
722
722
722
722
722
722
722
722
722

01

628
628
628
628
627
628
627
627
628
627

628
627
628
628
628
628
628
628
628
627

621
624
624
624
602
602
628
629
628
628

624
624
624
624
602
624
602
602
624
621

02

Fill
Tube

600
600
600
600
600
601
600
600
601
600

600
600
600
600
600
600
600
600
600
601

601
601
601
601
600
600
600
601
600
600

600
600
600
601
600
600
600
600
600
601

05

58

609
609
610
610
609
610
609
609
610
610

609
609
610
610
609
609
609
609
609
610

610
610
610
610
609
609
609
610
610
610

609
609
609
610
609
609
610
610
609
610

10

Copyright 2009 Allison Transmission, Inc.

729
729
731
731
732
732
732
732
714
732

730
730
730
730
730
730
730
730
730
730

730
730
714
739
729
729
729
729
731
731

730
730
730
730
729
732
730
730
730
729

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
511
512
511
511
512
511

511
511
511
511
511
511
511
511
511
512

512
512
512
512
511
511
511
512
511
511

511
511
511
512
511
511
511
511
511
512

15

1601
1601
1601
1602
1601
1601
1601
1601
1602
1601

1603
1603
1601
1601
1603
1603
1603
1641
1702
1601

1506
1506
1506
1541
1546
1546
1602
1601
1601
1639

1546
1546
1546
1541
1546
1506
1506
1506
1546
1506

16

20091001

534
534
630
534
540
540
575
540
539
575

579
580
534
630
645
645
513
575
575
534

534
534
575
582
645
513
588
534
540
540

522
522
554
534
593
540
605
534
554
534

20

766
766
766
766
765
764
766
766
765
764

766
768
766
766
767
768
767
768
768
765

766
764
766
767
766
766
766
764
766
765

768
765
765
766
764
765
764
765
768
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060R
B 500R
B 500
HD 4560P
B 500R
HD 4060
HD 4060P
HD 4060P
B 500
HD 4560P

MODEL

29519219
29519220
29519221
29519243
29519261
29519263
29519268
29519269
29519271
29519272

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

511
511
512
512
511
512
511
511
512
512

511
511
512
512
511
511
511
511
511
512

512
512
512
512
511
511
511
512
512
512

511
511
511
512
511
511
512
512
511
512

25

544

544

544

544

544

544

544
544

544

30

661, 660, 660


661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660

31

PTO
Provision

543
543
545
545
543
545
543
543
545
545

543
543
545
545
543
543
543
543
543
545

545
545
545
545
543
543
543
545
545
545

543
543
543
545
543
543
545
545
543
545

34

20091001

697
697
597, 574
697, 574
697
701, 574
596, 574
697
701, 574
596

582
697
697, 574
597, 574
698
698
597
654
707
701, 574

701, 574
701, 574
583
583
698
597
697, 574
701, 574
697
697, 574

582, 574
582, 574
697
701, 574
597
697
697, 574
697, 574
697
701, 574

39

Copyright 2009 Allison Transmission, Inc.

530

530

529

534

530

530

536

35

888, 568
888, 568

867, 568

568
568

568

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

814
814
772
772
718

772
772

772
772
772
772

835

808
799
800
772
772
799
808
799
799

772
799
799
777
772
814
796
799
799
837

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

501

514

543

505

71

TPS

500
500
500

500

500
500
505

500
500
500
500

500

500

500
500
500

73

VIM

58A

29519877
29519878
29519879
29519880
29519881
29519882
29519883
29519884
29519885
29519886

29519868
29519869
29519870
29519871
29519872
29519873
29519874
29519875
29519875
29519876

29519273
29519275
29519276
29519295
29519309
29519310
29519864
29519865
29519866
29519867

A/N

29519219
29519220
29519221
29519243
29519261
29519263
29519268
29519269
29519271
29519272

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060R
HD 4060PR
HD 4060R
HD 4560P
B 500R
B 500R
HD 4060P
HD 4060P
HD 4060PR
HD 4060PR

HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4560PR
HD 4560P
B 500R
HD 4560PR

HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4560P
HD 4560P
HD 4060P
HD 4060P

29519896
29519897
29519898
29519899
29519900
29519900
29519901
29519902
29519903
29519904

29519905
29519906
29519907
29519908
29519909
29519910
29519911
29519912
29519913
29519914

29519915
29519916
29519917
29519918
29519919
29519920
29519921
29519922
29519923
29519924

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

628
628
628
628
628
628
628
628
628
628

628
627
627
627
627
629
628
629
628
628

627
627
627
629
628
628
627
628
628
628

629
629
627
627
627
627
627
627
627
627

02

Fill
Tube

600
600
600
600
600
600
601
601
600
600

600
600
600
600
601
601
601
601
600
601

600
600
600
601
600
600
600
600
600
600

601
601
600
600
600
600
600
600
600
600

05

59

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
609
610

609
610
609
610
609
609
610
610
610
610

610
610
609
609
609
610
610
610
609
610

10

Copyright 2009 Allison Transmission, Inc.

729
729
738
729
729
729
729
730
729
730

730
729
730
730
730
729
730
744
729
729

731
731
732
730
730
730
714
730
730
729

730
730
732
731
731
731
732
731
731
731

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
511
511
512
512
511
511

511
511
511
511
512
512
512
512
511
512

511
511
511
512
511
511
511
511
511
511

512
512
511
511
511
511
511
511
511
511

15

1639
1639
1601
1601
1601
1601
1601
1601
1639
1639

1601
1602
1602
1602
1602
1639
1601
1602
1603
1601

1601
1601
1601
1601
1641
1702
1601
1601
1601
1601

1639
1700
1601
1601
1601
1601
1601
1601
1601
1601

16

20091001

575
575
575
575
575
575
540
540
540
540

612
534
534
534
534
534
575
540
637
575

575
575
575
534
646
646
534
605
575
575

534
534
540
575
540
540
540
540
540
575

20

765
765
766
765
766
766
765
765
765
765

765
766
765
765
765
766
766
766
764
765

766
765
764
766
764
764
768
765
765
766

766
766
764
765
765
765
764
766
766
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4560P
HD 4560P
HD 4060
HD 4060R
HD 4060
HD 4060P
HD 4060P
HD 4060P
HD 4060
HD 4060PR

MODEL

29519887
29519887
29519888
29519889
29519890
29519891
29519892
29519893
29519894
29519895

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
511
512

511
512
511
512
511
511
512
512
512
512

512
512
511
511
511
512
512
512
511
512

25

544

544

544
544
544

544

544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661,660,660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
543
545

543
545
543
545
543
543
545
545
545
545

545
545
543
543
543
545
545
545
543
545

34

20091001

596
596
596
596
596
596
701
701
697
697

697, 574
697, 574
697, 574
697, 574
701, 574
701
595, 574
701
597
595

596
596
596
701, 574
653
706
697
697, 574
596
596, 574

701
701,574
698
596
698
698
698
698
698
596

39

Copyright 2009 Allison Transmission, Inc.

538

529
529
529

529

529

35

876, 568
565
565

565

877, 568

561

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

799
799
799
812
797
812
799
799
799
799

717
795
812
812
812
808
772
727
772
799

837

799
796
797
799

808
808

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

510

71

TPS

500

500
500
500

73

VIM

59A

29519915
29519916
29519917
29519918
29519919
29519920
29519921
29519922
29519923
29519924

29519905
29519906
29519907
29519908
29519909
29519910
29519911
29519912
29519913
29519914

29519896
29519897
29519898
29519899
29519900
29519900
29519901
29519902
29519903
29519904

A/N

29519887
29519887
29519888
29519889
29519890
29519891
29519892
29519893
29519894
29519895

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P
HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4560P
HD 4060P
HD 4060PR
HD 4060
HD 4560

HD 4060R
HD 4560PR
HD 4060
HD 4060P
HD 4060PR
HD 4060R
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060P

HD 4060P
HD 4060P
HD 4060P
HD 4560P
HD 4060P
HD 4060P
HD 4060P
HD 4560P
HD 4060P
HD 4560P

29519934
29519935
29519936
29519937
29519938
29519939
29519940
29519941
29519942
29519943

29519944
29519945
29519946
29519947
29519948
29519949
29519950
29519951
29520399
29520400

29520402
29520404
29520407
29520435
29520437
29520438
29520439
29520440
29520441
29520442

722
722
722
722
722
722
722
722
722
722

750
750
750
750
750
750
750
750
722
722

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

602
624
624
621
624
624
624
624
624
624

627
628
627
627
627
627
628
628
602
602

628
628
628
627
628
627
627
627
627
627

628
628
628
628
628
628
628
628
628
628

02

Fill
Tube

600
600
600
601
600
600
600
601
600
601

600
601
600
600
600
600
600
600
600
600

601
600
600
601
601
601
600
600
600
601

600
600
600
600
600
600
600
600
600
600

05

60

610
610
610
610
610
610
610
610
610
610

609
610
609
610
610
609
610
610
610
610

610
610
610
610
610
610
610
610
609
609

610
610
610
610
610
610
610
609
609
609

10

Copyright 2009 Allison Transmission, Inc.

731
729
714
744
729
730
730
730
729
730

732
730
732
732
732
732
738
738
730
730

744
729
729
729
714
731
732
732
732
731

729
729
730
729
729
729
730
739
714
714

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
512
511
511
511
512
511
512

511
512
511
511
511
511
511
511
511
511

512
511
511
512
512
512
511
511
511
512

511
511
511
511
511
511
511
511
511
511

15

1506
1541
1506
1541
1541
1541
1541
1541
1541
1541

1601
1601
1601
1601
1601
1601
1602
1602
1506
1506

1602
1601
1639
1602
1601
1601
1601
1601
1601
1601

1639
1700
1639
1601
1601
1601
1601
1603
1602
1602

16

20091001

540
534
605
588
534
534
534
534
534
534

575
575
540
540
575
575
630
630
575
540

540
540
540
534
540
540
540
575
540
540

540
540
540
540
540
540
606
628
590
590

20

765
766
765
765
766
766
765
765
766
767

765
765
766
766
766
766
766
765
765
766

768
765
765
768
765
766
765
765
765
766

766
766
766
766
765
765
765
766
766
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060PR
B 500R
HD 4060
HD 4060

MODEL

29519925
29519925
29519926
29519927
29519928
29519929
29519930
29519931
29519932
29519933

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
512
512
512

511
512
511
512
512
511
512
512
512
512

512
512
512
512
512
512
512
512
511
511

512
512
512
512
512
512
512
511
511
511

25

544

544
544
544
544

544

544
544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
545
545
545

543
545
543
545
545
543
545
545
545
545

545
545
545
545
545
545
545
545
543
543

545
545
545
545
545
545
545
543
543
543

34

20091001

697, 574
697, 574
697
701
697
697
697
701
697
701

596, 574
595, 574
697
697, 574
596, 574
596, 574
582, 574
582, 574
596
697

701
697, 574
697
701, 574
701, 574
701, 574
697, 574
596, 574
697
701

697
697
697
697
697
697
596, 574
597, 574
697, 574
697, 574

39

Copyright 2009 Allison Transmission, Inc.

530

530
530
530
530

530

536
520

35

565

565
565
565
565
565
565

568
568

565
568

881, 568
560, 880
892, 568
892, 568

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

814
812
837
800
795
812
812
812
812
812

814
799
718
718
718
718
821
821
799
812

728
772
837
835
772
814
814
814
772

772
772
772
799
797
812
835
772

799

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

512

506

71

TPS

500

500

500
500
500
500

500
500
500
500
500
500

500
500
505
505

73

VIM

60A

29520402
29520404
29520407
29520435
29520437
29520438
29520439
29520440
29520441
29520442

29519944
29519945
29519946
29519947
29519948
29519949
29519950
29519951
29520399
29520400

29519934
29519935
29519936
29519937
29519938
29519939
29519940
29519941
29519942
29519943

A/N

29519925
29519925
29519926
29519927
29519928
29519929
29519930
29519931
29519932
29519933

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P
HD 4060P
HD 4060PR
HD 4560PR
HD 4060P
HD 4060PR
HD 4560P
B 500R
B 500R
HD 4060

HD 4060
HD 4060P
HD 4560P
HD 4560P
HD 4060PR
HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4060P

HD 4060P
HD 4060P
HD 4060
HD 4060P
HD 4060PR
B 500R
HD 4560P
HD 4060PR
HD 4560P
HD 4060PR

29520457
29520458
29520459
29520460
29520461
29520467
29520471
29520473
29520475
29520478

29520479
29520485
29520486
29520488
29520557
29520558
29520559
29520560
29520562
29520564

29520574
29520583
29520585
29520589
29520590
29520597
29520603
29520622
29520623
29520624

750
722
722
722
722
722
722
750
750
750

722
722
722
722
722
722
722
722
722
750

722
722
722
722
722
722
722
722
722
722

722
722
722
722
722
722
722
722
722
722

01

627
602
602
602
602
602
602
627
628
628

602
602
621
624
602
624
624
624
624
627

602
602
602
602
624
602
621
602
602
602

624
624
624
624
624
624
624
602
602
602

02

Fill
Tube

600
600
600
600
600
600
601
600
601
600

600
600
601
601
600
601
601
600
600
600

600
600
600
601
600
600
601
600
600
600

600
601
601
601
600
601
600
600
600
601

05

61

610
610
609
610
610
609
610
610
610
610

609
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
609
609
609

610
610
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

730
730
714
744
730
738
730
729
729
730

730
730
730
714
731
730
730
730
729
731

729
730
730
730
714
730
730
729
729
729

729
729
729
730
730
730
729
730
730
744

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
511
511
512
511
512
511

511
511
512
512
511
512
512
511
511
511

511
511
511
512
511
511
512
511
511
511

511
512
512
512
511
512
511
511
511
512

15

1602
1506
1541
1541
1506
1546
1541
1602
1601
1601

1541
1506
1506
1506
1506
1541
1541
1541
1541
1601

1506
1506
1506
1506
1506
1506
1506
1546
1546
1541

1541
1541
1541
1541
1541
1541
1541
1506
1506
1506

16

20091001

534
617
588
539
606
522
540
606
540
575

586
534
539
534
575
534
534
534
534
540

617
617
615
615
534
575
540
593
593
586

534
534
534
534
534
534
534
615
615
540

20

766
765
766
766
765
766
765
766
764
764

766
765
766
765
765
765
766
766
766
764

765
768
766
766
765
766
766
764
764
766

767
766
765
765
766
766
766
768
765
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.

HD 4060P
HD 4560P
HD 4560P
HD 4560P
HD 4060P
HD 4560P
HD 4060P
HD 4060PR
HD 4060PR
HD 4560P

MODEL

29520443
29520444
29520445
29520446
29520447
29520448
29520449
29520452
29520454
29520456

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
511
512
512
511
512
512
512
512

511
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
511
511
511

512
512
512
512
512
512
512
512
512
512

25

544
544

544

544
544

544
544

544
544

30

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
543
545
545
543
545
545
545
545

543
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
543
543
543

545
545
545
545
545
545
545
545
545
545

34

20091001

697
697, 574
697
698, 574
596, 574
596
701, 574
596, 574
701
596, 574

697, 574
697, 574
701
701
596, 574
701
701
697
697
698

697, 574
697, 574
596, 574
595, 574
697
596
701
597
597
697, 574

697
701
701
701
697
701
697
596, 574
596, 574
701, 574

39

Copyright 2009 Allison Transmission, Inc.

536
523

536

538
538

536

536
538

35

565
719, 568
641, 568
903
904
560
915
838, 568

565
565
565
565

719, 568
901, 568
724, 568
720, 568

561
561

565
565
565
565
565
565
565
724, 568
724, 568
899

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

795
835
835
821
835
772
814
718
799
799

799
837
800
799
799
837
795
795
837

772
772
772
772
837
812
800
799
799
799

795
812
837
812
837
837
799
772
772
717

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

508

506

505

511

71

TPS

500
500
502
500
502
502
500

500

500
500
500
500

500
500

500
500
502

73

VIM

61A

29520574
29520583
29520585
29520589
29520590
29520597
29520603
29520622
29520623
29520624

29520479
29520485
29520486
29520488
29520557
29520558
29520559
29520560
29520562
29520564

29520457
29520458
29520459
29520460
29520461
29520467
29520471
29520473
29520475
29520478

A/N

29520443
29520444
29520445
29520446
29520447
29520448
29520449
29520452
29520454
29520456

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4060PR

HD 4060PR
HD 4060P
HD 4060PR
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4560P
HD 4060PR
B 500R

B 500R
HD 4060PR
HD 4560
HD 4060
HD 4060R
HD 4060R
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060R

29520669
29520670
29520671
29520671
29520672
29520673
29520674
29520685
29520686
29520687

29520695
29520715
29520716
29520717
29520718
29520719
29520720
29520725
29520727
29520728

29520729
29520750
29520890
29520891
29520892
29520893
29520894
29520895
29520896
29520897

750
722
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
722
750
722

750
750
750
750
750
750
750
722
750
750

750
750
750
750
750
750
750
750
750
750

01

628
602
628
628
628
628
628
628
628
628

627
627
627
627
627
627
627
624
627
602

627
627
629
629
627
627
629
602
628
628

628
628
628
628
628
627
628
628
628
628

02

Fill
Tube

600
600
601
600
600
600
600
600
600
600

600
600
600
600
600
600
600
601
600
600

600
600
601
601
601
601
601
600
600
600

601
600
600
600
601
600
600
600
600
600

05

62

609
610
609
609
609
609
610
610
610
609

610
610
610
610
610
610
610
610
610
609

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
609
609
609
609
609

10

Copyright 2009 Allison Transmission, Inc.

729
738
714
714
714
714
714
714
714
714

731
732
732
731
731
731
731
729
730
729

729
730
730
730
730
730
744
730
730
729

730
729
729
730
730
730
729
729
730
729

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
512
511
511
511
511
511
511
511

511
511
511
511
511
511
511
512
511
511

511
511
512
512
512
512
512
511
511
511

512
511
511
511
512
511
511
511
511
511

15

1641
1541
1601
1601
1601
1601
1601
1601
1601
1601

1601
1601
1601
1601
1601
1601
1601
1506
1601
1546

1602
1602
1639
1700
1602
1602
1602
1541
1602
1601

1601
1601
1601
1639
1602
1603
1603
1603
1602
1602

16

20091001

646
582
540
540
575
575
575
575
575
575

575
540
575
540
540
540
540
534
575
513

534
534
540
540
534
534
588
617
573
575

540
540
540
540
540
554
637
637
586
586

20

764
764
764
764
767
767
767
767
767
766

766
765
765
766
765
766
766
765
766
764

766
766
766
766
766
765
765
766
766
764

764
764
764
764
765
768
764
764
766
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4560P
HD 4060P
HD 4060P
HD 4060P
HD 4560P
B 500
B 500R
B 500R
HD 4060
HD 4060

MODEL

29520625
29520626
29520627
29520628
29520663
29520664
29520665
29520666
29520667
29520668

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

511
512
511
511
511
511
512
512
512
511

512
512
512
512
512
512
512
512
512
511

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
511
511
511
511
511

25

544

544

544

544
544

30

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

543
545
543
543
543
543
545
545
545
543

545
545
545
545
545
545
545
545
545
543

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
543
543
543
543
543

34

20091001

597
582, 574
702, 574
698, 574
582, 574
596, 574
597, 574
582, 574
596, 574
582, 574

596, 574
697
596, 574
697
697
697
697
701
582, 574
597

697
697
701
701
701
701
701
697, 574
697, 574
596, 574

701
697
697
697
701, 574
697
597
597
697, 574
697, 574

39

Copyright 2009 Allison Transmission, Inc.

530

530

536
529

35

931, 568

918
922
918
922
922
922
922

565
565

565
565

925

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

821

772
772
772
772
718
718
717
835
772

799
837
800
800
837
812
800
717
717
799

799
799
796
799
814
799
799
799
799
799

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

509

543

543

512

506

71

TPS

502

500
500
500
500
500
500
500

500
500
500

505

500

73

VIM

62A

29520729
29520750
29520890
29520891
29520892
29520893
29520894
29520895
29520896
29520897

29520695
29520715
29520716
29520717
29520718
29520719
29520720
29520725
29520727
29520728

29520669
29520670
29520671
29520671
29520672
29520673
29520674
29520685
29520686
29520687

A/N

29520625
29520626
29520627
29520628
29520663
29520664
29520665
29520666
29520667
29520668

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P
HD 4060P
HD 4060P
HD 4560P
HD 4060P
HD 4560P
HD 4060P
HD 4560P
HD 4560P
HD 4060PR

HD 4060PR
HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4060PR
HD 4560P
HD 4560P
HD 4560
HD 4060

HD 4060R
HD 4060R
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060R
HD 4060R
HD 4060R
HD 4560PR
HD 4060PR

29520908
29520909
29520910
29520911
29520912
29520913
29520914
29520915
29520916
29520917

29520918
29520919
29520920
29520921
29520922
29520923
29520924
29520925
29521015
29521016

29521039
29521040
29521041
29521042
29521043
29521044
29521045
29521046
29521070
29521073

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

628
628
628
628
628
628
628
628
628
628

628
628
628
629
627
628
627
627
628
628

627
627
627
627
627
627
627
627
627
628

628
628
628
628
628
628
628
628
628
628

02

Fill
Tube

600
600
600
600
600
600
600
600
601
600

600
600
600
601
601
600
601
601
601
600

600
600
600
601
600
601
600
601
601
600

600
600
600
600
600
600
600
601
601
600

05

63

609
609
610
610
610
609
609
609
610
610

610
610
610
610
610
610
610
610
609
609

610
610
610
610
610
610
610
610
610
610

609
609
609
609
610
609
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

714
714
714
714
714
714
714
714
729
729

730
730
730
730
714
731
730
730
714
714

729
730
730
730
729
730
729
729
729
730

714
714
739
729
742
729
730
731
729
729

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
511
511
511
511
512
511

511
511
511
512
512
511
512
512
512
511

511
511
511
512
511
512
511
512
512
511

511
511
511
511
511
511
511
512
512
511

15

1601
1601
1601
1601
1601
1601
1639
1601
1601
1601

1601
1601
1601
1601
1601
1639
1602
1602
1601
1601

1602
1602
1602
1602
1602
1602
1602
1602
1602
1601

1601
1601
1603
1603
1601
1602
1601
1601
1601
1601

16

20091001

575
575
575
575
575
575
575
575
575
575

615
617
534
539
534
575
534
534
540
540

534
534
534
534
534
534
534
534
534
615

575
575
578
584
590
586
582
575
575
540

20

767
767
767
767
767
766
766
766
765
765

765
768
765
766
765
765
765
766
764
764

766
766
765
765
766
767
767
766
765
768

766
766
768
766
765
766
766
766
766
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.

HD 4060R
HD 4060R
B 500R
HD 4060
HD 4060P
HD 4060
HD 4060PR
HD 4560PR
HD 4560PR
HD 4060P

MODEL

29520898
29520899
29520900
29520901
29520902
29520903
29520904
29520905
29520906
29520907

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

511
511
512
512
512
511
511
511
512
512

512
512
512
512
512
512
512
512
511
511

512
512
512
512
512
512
512
512
512
512

511
511
511
511
512
511
512
512
512
512

25

544

544

544

544

30

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

543
543
545
545
545
543
543
543
545
545

545
545
545
545
545
545
545
545
543
543

545
545
545
545
545
545
545
545
545
545

543
543
543
543
545
543
545
545
545
545

34

20091001

582, 574
596, 574
597, 574
582, 574
596, 574
582, 574
597, 574
596, 574
595, 574
596, 574

596, 574
697, 574
697, 574
701
701
596, 574
701
701
702, 574
698, 574

697
697
697
701
697
701
697
701
701
596, 574

597, 574
596, 574
582, 574
697, 574
698
697, 574
597, 574
595, 574
595
697

39

Copyright 2009 Allison Transmission, Inc.

538

536

539

530

35

881, 568
912, 568

565
565

565
565
565
565
565
565
565
565
565
881, 568

863

808, 568

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

799
799

772
772
837
800
799
799
837
795

795
812
812
812
812
812
795
812
837
772

814
772

815
772
812
799
812

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

505

510

71

TPS

500
500

500

500

505

505

500

73

VIM

63A

29521039
29521040
29521041
29521042
29521043
29521044
29521045
29521046
29521070
29521073

29520918
29520919
29520920
29520921
29520922
29520923
29520924
29520925
29521015
29521016

29520908
29520909
29520910
29520911
29520912
29520913
29520914
29520915
29520916
29520917

A/N

29520898
29520899
29520900
29520901
29520902
29520903
29520904
29520905
29520906
29520907

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P
HD 4560P
HD 4060P
HD 4560P
B 500R
HD 4060R
B 500R
B 500
HD 4560P
HD 4060P

HD 4060P
HD 4560P
HD 4560P
HD 4560P
HD 4560PR
HD 4560PR
B 500
B 500R
HD 4060PR
HD 4060P

HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060PR
B 500R
HD 4060P
HD 4060
HD 4060
B 500R

29521094
29521095
29521096
29521097
29521098
29521099
29521100
29521101
29521116
29521129

29521130
29521132
29521133
29521135
29521136
29521137
29521138
29521139
29521144
29521145

29521146
29521147
29521148
29521149
29521150
29521173
29521176
29521182
29521183
29521184

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

628
627
627
627
628
628
628
628
628
628

628
629
629
627
627
627
628
628
628
628

627
627
627
627
627
627
627
627
627
628

628
628
628
627
628
628
627
627
627
627

02

Fill
Tube

600
600
600
600
600
600
600
600
600
600

600
601
601
601
601
601
600
600
600
600

601
601
600
601
600
600
600
600
601
600

601
601
600
601
601
601
600
600
601
600

05

64

610
610
610
610
610
609
610
609
609
609

610
610
610
610
610
610
609
609
610
610

610
610
610
610
609
609
609
609
610
610

610
610
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

731
729
714
714
730
739
742
729
729
729

730
729
730
730
714
739
729
729
730
730

730
729
729
730
730
730
730
730
730
730

731
729
729
730
730
729
714
729
730
730

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
511
511
511
511
511
511

511
512
512
512
512
512
511
511
511
511

512
512
511
512
511
511
511
511
512
511

512
512
511
512
512
512
511
511
512
511

15

1601
1602
1601
1601
1601
1603
1601
1603
1602
1603

1639
1601
1601
1601
1601
1602
1603
1603
1601
1601

1602
1602
1602
1602
1603
1603
1603
1603
1602
1601

1601
1601
1601
1601
1601
1601
1601
1602
1602
1602

16

20091001

540
534
605
534
575
629
590
584
586
637

534
534
534
534
575
630
645
513
575
540

534
534
534
534
628
628
628
554
534
605

575
575
540
534
575
540
534
534
534
534

20

765
766
765
765
766
768
765
766
766
764

765
766
766
764
766
767
766
766
765
766

765
765
767
767
768
768
765
765
766
764

766
766
766
765
766
766
765
766
766
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.

HD 4560PR
HD 4560PR
HD 4060P
HD 4560P
HD 4560PR
HD 4560P
HD 4060P
HD 4060P
HD 4560P
HD 4060P

MODEL

29521077
29521079
29521080
29521081
29521086
29521087
29521090
29521091
29521092
29521093

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
511
512
511
511
511

512
512
512
512
512
512
511
511
512
512

512
512
512
512
511
511
511
511
512
512

512
512
512
512
512
512
512
512
512
512

25

544

544

544

544
544
544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
543
545
543
543
543

545
545
545
545
545
545
543
543
545
545

545
545
545
545
543
543
543
543
545
545

545
545
545
545
545
545
545
545
545
545

34

20091001

697, 574
697, 574
697
697
596
582, 574
698
697, 574
697, 574
597

697, 574
701, 574
701, 574
701, 574
583
583
698
597
596
697

701, 574
701, 574
697, 574
701, 574
582, 574
582, 574
582, 574
697
701, 574
697, 574

595, 574
595
697
701, 574
595, 574
701, 574
697
697, 574
701, 574
697, 574

39

Copyright 2009 Allison Transmission, Inc.

539

536

530

35

565

568, 863
808, 568

565
565
565
565

565
565
565

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

814
812
837
837
812
814

772
815
772

799
837

808
799
800
772
772
799
812

812
837
795
812
772
772
799
772
777
796

812
799
812
835
799
799
795
799
837
837

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

510

505

543

71

TPS

505
505

500

500

500

73

VIM

64A

29521146
29521147
29521148
29521149
29521150
29521173
29521176
29521182
29521183
29521184

29521130
29521132
29521133
29521135
29521136
29521137
29521138
29521139
29521144
29521145

29521094
29521095
29521096
29521097
29521098
29521099
29521100
29521101
29521116
29521129

29521077
29521079
29521080
29521081
29521086
29521087
29521090
29521091
29521092
29521093

A/N

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P

HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P

HD 4060P
HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P

29521486
29521487
29521488
29521489
29521490
29521491
29521492
29521493
29521494
29521495

29521496
29521497
29521501
29521502
29521503
29521504
29521505
29521506
29521507
29521508

29521509
29521510
29521511
29521512
29521513
29521514
29521515
29521516
29521517
29521518

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
722
750
750
750
750
750
750
750
750

01

627
627
627
627
627
627
627
627
627
627

627
627
627
627
627
627
627
627
627
627

627
627
627
627
627
627
627
627
627
627

627
624
628
628
628
628
628
628
627
627

02

Fill
Tube

600
600
600
601
601
601
601
601
601
601

600
600
600
600
600
600
600
600
600
600

600
600
600
600
600
600
600
600
600
600

600
601
601
600
600
600
601
601
600
600

05

65

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

609
610
610
609
609
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

729
748
730
729
748
729
748
730
729
748

748
730
729
748
730
729
748
729
748
730

729
748
730
729
748
730
729
748
730
729

731
730
744
714
714
739
730
729
729
748

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
512
512
512
512
512
512
512

511
511
511
511
511
511
511
511
511
511

511
511
511
511
511
511
511
511
511
511

511
512
512
511
511
511
512
512
511
511

15

1601
1601
1601
1601
1601
1601
1601
1601
1601
1601

1601
1601
1601
1601
1601
1601
1601
1601
1601
1601

1601
1601
1601
1601
1601
1601
1601
1601
1601
1601

1601
1506
1601
1601
1603
1602
1639
1639
1601
1601

16

20091001

534
534
534
534
534
534
534
534
534
534

534
534
534
534
534
534
534
534
534
534

534
534
534
534
534
534
534
534
534
534

540
534
540
575
629
631
540
575
534
534

20

766
766
766
765
765
766
766
766
766
766

766
766
767
767
767
765
765
766
766
766

766
766
766
766
766
766
767
767
767
766

765
765
765
768
768
765
766
766
765
765

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.

HD 4060
HD 4560P
HD 4560P
HD 4060R
B 500R
HD 4060PR
HD 4560P
HD 4560PR
HD 4060P
HD 4060P

MODEL

29521189
29521290
29521293
29521302
29521303
29521307
29521308
29521309
29521484
29521485

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

511
512
512
511
511
512
512
512
512
512

25

544
544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

543
545
545
543
543
545
545
545
545
545

34

20091001

697
697
697
701
701
701
701
701
701
701

697
697
697
697
697
697
697
697
697
697

697
697
697
697
697
697
697
697
697
697

697
701
701
596, 574
582, 574
596, 574
701
595, 574
697
697

39

Copyright 2009 Allison Transmission, Inc.

539
541

35

950
904
904, 930
932, 904

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

796
796
796
797
797
797
797
797
812
812

799
799
799
799
799
795
795
795
795
795

797
797
797
812
812
812
812
812
812
799

814
835
813

814
821
799
812
797
797

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

511

508

71

TPS

73

500

505

505
505

VIM

65A

29521509
29521510
29521511
29521512
29521513
29521514
29521515
29521516
29521517
29521518

29521496
29521497
29521501
29521502
29521503
29521504
29521505
29521506
29521507
29521508

29521486
29521487
29521488
29521489
29521490
29521491
29521492
29521493
29521494
29521495

A/N

29521189
29521290
29521293
29521302
29521303
29521307
29521308
29521309
29521484
29521485

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4060P
B 500R
HD 4060R
HD 4560PR
HD 4560PR

HD 4060
B 500R
HD 4560P
HD 4060P
HD 4560P
HD 4560PR
HD 4060P
B 500R
HD 4560P
HD 4560P

HD 4060R
HD 4060
HD 4060R
HD 4060P
B 500
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR

29521533
29521534
29521535
29521536
29521537
29521598
29521617
29521618
29521619
29521620

29521621
29521640
29521646
29521648
29521649
29521653
29521654
29521659
29521665
29521666

29521704
29521705
29521706
29521707
29521711
29521747
29521768
29521768
29521769
29521769

750
750
750
750
750
750
750
750
750
750

750
722
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
722
750

750
750
750
750
750
750
750
750
750
750

01

628
628
628
628
628
628
628
628
628
628

628
602
628
627
627
628
628
628
627
627

627
627
627
627
627
628
627
627
624
627

627
627
627
627
627
627
627
627
627
627

02

Fill
Tube

600
600
600
600
600
600
600
600
600
600

600
600
601
600
601
601
600
600
601
601

601
601
601
601
601
600
600
600
601
601

601
601
601
601
601
601
601
601
601
601

05

66

609
609
609
610
609
610
610
610
610
610

609
609
610
610
610
610
610
609
610
610

610
610
610
610
610
610
609
609
610
610

610
610
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

738
729
738
714
730
731
731
731
731
731

732
738
714
730
729
742
714
729
729
730

729
748
730
748
730
744
730
730
730
730

730
748
730
729
748
730
748
730
729
748

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
511
511
511
511
511
511

511
511
512
511
512
512
511
511
512
512

512
512
512
512
512
511
511
511
512
512

512
512
512
512
512
512
512
512
512
512

15

1602
1601
1602
1602
1603
1640
1640
1701
1640
1701

1640
1546
1602
1601
1601
1602
1602
1603
1601
1601

1601
1601
1601
1601
1601
1602
1603
1603
1541
1602

1601
1601
1601
1601
1601
1601
1601
1601
1601
1601

16

20091001

630
540
630
622
645
575
575
575
575
575

540
522
622
534
534
631
622
513
534
534

534
534
534
534
534
539
628
628
575
575

534
534
534
534
534
534
534
534
534
534

20

766
766
766
766
766
768
765
765
766
766

766
764
766
766
766
766
766
764
766
766

766
766
766
766
766
766
767
767
766
766

766
767
767
766
766
766
767
767
765
765

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P

MODEL

29521519
29521520
29521521
29521522
29521523
29521526
29521527
29521528
29521531
29521532

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

511
511
511
512
511
512
512
512
512
512

511
511
512
512
512
512
512
511
512
512

512
512
512
512
512
512
511
511
512
512

512
512
512
512
512
512
512
512
512
512

25

544

544

544

544

544
544

30

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

543
543
543
545
543
545
545
545
545
545

543
543
545
545
545
545
545
543
545
545

545
545
545
545
545
545
543
543
545
545

545
545
545
545
545
545
545
545
545
545

34

20091001

597, 574
697
597, 574
698
697
596, 574
653, 574
706, 574
653, 574
706, 574

697, 574
596, 574
703
697
701
598, 574
699
597
701
701

701
701
701
701
701
698, 574
582, 574
582, 574
598, 574
583

701
701
701
701
701
701
701
701
701
701

39

Copyright 2009 Allison Transmission, Inc.

536

536

530

534

35

962
964, 568
962
939, 568
561, 945

839
568, 936
952, 568

938, 568
952, 568

933, 903

565
565

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

814
814
815

772
796
799
799
799
799

815
825

799
796

837
837

795
795
795
796
796
821
772
772
812
812

812
812
812
799
799
799
799
799
795
795

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

509

543
548

548
548

508

71

TPS

500

505
500

500
502
505

505
505

505

73

VIM

66A

29521704
29521705
29521706
29521707
29521711
29521747
29521768
29521768
29521769
29521769

29521621
29521640
29521646
29521648
29521649
29521653
29521654
29521659
29521665
29521666

29521533
29521534
29521535
29521536
29521537
29521598
29521617
29521618
29521619
29521620

A/N

29521519
29521520
29521521
29521522
29521523
29521526
29521527
29521528
29521531
29521532

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060PR
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
B 500R
HD 4060P

HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P

HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR

29521781
29521782
29521783
29521784
29521785
29521786
29521787
29521788
29522451
29522457

29522458
29522459
29522460
29522471
29522472
29522473
29522474
29522475
29522476
29522477

29522478
29522479
29522479
29522480
29522481
29522482
29522483
29522484
29522485
29522486

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

722
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

628
628
628
628
628
628
628
628
628
628

628
628
628
628
628
628
628
628
628
628

624
628
628
628
628
628
628
628
628
628

628
628
628
627
628
628
628
628
628
627

02

Fill
Tube

600
600
600
600
600
600
600
600
600
600

600
600
600
600
600
600
600
600
600
600

600
600
600
600
600
600
600
600
600
600

601
600
600
600
600
600
600
600
600
600

05

67

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
609
610

610
610
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

729
729
729
730
729
729
729
729
729
729

730
729
729
729
730
729
729
729
730
730

714
729
729
729
729
729
730
730
730
729

731
731
731
730
731
731
731
731
731
714

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
511
511
511
511
511
511

511
511
511
511
511
511
511
511
511
511

511
511
511
511
511
511
511
511
511
511

512
511
511
511
511
511
511
511
511
511

15

1639
1639
1700
1601
1601
1601
1601
1601
1601
1601

1601
1601
1601
1601
1639
1601
1639
1601
1601
1639

1506
1601
1601
1601
1601
1601
1601
1601
1603
1601

1640
1640
1640
1601
1640
1701
1640
1701
1602
1601

16

20091001

540
540
540
540
540
540
575
575
575
575

540
540
540
540
540
540
540
540
540
540

575
540
540
540
540
540
540
540
628
540

575
540
575
534
540
540
540
540
575
575

20

764
766
766
766
764
765
765
766
766
765

766
766
766
764
766
765
765
765
765
764

765
766
765
765
765
765
764
765
766
766

766
765
765
766
765
765
766
766
768
765

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4560PR
HD 4060P
HD 4060PR
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060PR
HD 4060PR

MODEL

29521770
29521771
29521772
29521773
29521774
29521774
29521775
29521775
29521776
29521780

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
511
512

512
512
512
512
512
512
512
512
512
512

25

544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
543
545

545
545
545
545
545
545
545
545
545
545

34

20091001

697
697
697
697, 574
697, 574
697, 574
596, 574
596, 574
596
596

697
697
697, 574
697
697
697
697
697, 574
697, 574
697

582
697, 574
697, 574
697
697, 574
697
697, 574
697
597
697

595, 574
697, 574
596, 574
697, 574
697, 574
697, 574
697, 574
697, 574
596, 574
582

39

Copyright 2009 Allison Transmission, Inc.

520

35

950
950
950
950
950
950
951
951
951
951

950
950
950
950
950
950
950
950
950
950

950
950
950
950
950
950
950
880
950

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

799
772
772
772
814
728
797
797
797
812

812
799
772
796
772
772
799
799
799
799

837
812
812
812
797
797
814
799
772
812

812
814
814
772
799
799
799
799
796
837

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

500

73

VIM

67A

29522478
29522479
29522479
29522480
29522481
29522482
29522483
29522484
29522485
29522486

29522458
29522459
29522460
29522471
29522472
29522473
29522474
29522475
29522476
29522477

29521781
29521782
29521783
29521784
29521785
29521786
29521787
29521788
29522451
29522457

A/N

29521770
29521771
29521772
29521773
29521774
29521774
29521775
29521775
29521776
29521780

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060PR
HD 4060PR
HD 4060PR
HD 4560PR
HD 4560PR
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P

HD 4560P
HD 4060PR
HD 4060PR
HD 4560PR
HD 4060PR
HD 4560PR
HD 4060P
HD 4560PR
HD 4560PR
HD 4060R

HD 4060PR
HD 4560P
HD 4060PR
HD 4560P
B 500R
B 500
HD 4560R
HD 4560PR
HD 4060P
HD 4560P

29522509
29522510
29522511
29522515
29522516
29522517
29522518
29522519
29522520
29522521

29522522
29522523
29522524
29522533
29522534
29522553
29522554
29522574
29522590
29522612

29522624
29522625
29522730
29522737
29522743
29522744
29522748
29522749
29522750
29522753

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

628
628
628
627
628
628
627
627
627
627

628
628
628
628
628
628
628
628
627
627

628
628
628
628
628
628
628
628
628
628

628
628
628
628
628
628
628
628
628
628

02

Fill
Tube

600
601
600
601
600
600
601
601
600
601

601
600
600
601
600
601
600
601
601
600

600
600
600
601
601
601
601
601
601
601

600
600
600
601
600
600
600
600
600
600

05

68

610
610
610
610
609
609
609
610
610
610

610
610
610
610
610
610
610
610
610
609

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

732
730
738
730
730
730
731
731
731
730

729
729
729
729
731
730
730
739
714
731

730
730
729
729
730
730
729
730
729
730

729
729
729
730
730
729
730
730
738
729

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
512
511
512
511
511
512
512
511
512

512
511
511
512
511
512
511
512
512
511

511
511
511
512
512
512
512
512
512
512

511
511
511
512
511
511
511
511
511
511

15

1602
1640
1602
1602
1603
1603
1601
1601
1601
1602

1601
1639
1601
1601
1602
1601
1601
1602
1601
1601

1601
1601
1601
1639
1639
1601
1601
1639
1601
1601

1601
1601
1601
1639
1639
1639
1639
1601
1601
1601

16

20091001

634
540
630
534
628
645
575
575
540
534

540
575
575
575
634
615
617
624
575
575

575
575
575
575
575
540
540
540
540
540

575
575
575
540
575
575
575
575
575
575

20

765
765
764
764
766
766
766
766
767
764

765
765
765
765
766
766
765
765
765
766

764
765
764
766
766
765
766
765
764
764

765
766
766
766
766
766
766
766
766
765

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.

HD 4060PR
HD 4060PR
HD 4060PR
HD 4560P
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR

MODEL

29522487
29522488
29522489
29522502
29522503
29522504
29522505
29522506
29522507
29522508

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
511
511
511
512
512
512

512
512
512
512
512
512
512
512
512
511

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

25

544

544

544

544
544

544
544

544

544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
543
543
543
545
545
545

545
545
545
545
545
545
545
545
545
543

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

34

20091001

596, 574
701, 574
582, 574
701, 574
597
697
595
595
697
701

701
596
596, 574
595, 574
596, 574
595, 574
697, 574
595, 574
583
596

596, 574
596
596, 574
595, 574
595, 574
701
701, 574
701, 574
701
701

596, 574
596, 574
596
701
596
596
596
596, 574
596, 574
596, 574

39

Copyright 2009 Allison Transmission, Inc.

529

530

520

530
530

529
538

538

536

35

985, 904
965, 950
986, 568
565
880
561, 867

565

950
951
951
951
967, 904
877, 568
876, 568
974, 904

983

951
951
951
951
951
950
950
950
950
950

951
951
951
950
951
951
951
951
951
951

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

799
814
821
842
772
772
772
772
718
842

799
799
799
799
799
772
835

837
835

799
799
799
799
799
799
799
799
799
799

812
812
812
799
812
799
799
799
799
799

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

506
509
520

541

508

71

TPS

500
505
505

500
500
500
500
500

500
500
500
505

500

73

VIM

68A

29522624
29522625
29522730
29522737
29522743
29522744
29522748
29522749
29522750
29522753

29522522
29522523
29522524
29522533
29522534
29522553
29522554
29522574
29522590
29522612

29522509
29522510
29522511
29522515
29522516
29522517
29522518
29522519
29522520
29522521

A/N

29522487
29522488
29522489
29522502
29522503
29522504
29522505
29522506
29522507
29522508

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P
B 500R
HD 4560P
HD 4560PR
B 500
HD 4060PR
HD 4060PR
HD 4060P
HD 4060P
HD 4060P

HD 4560PR
HD 4560PR
HD 4560P
HD 4560PR
HD 4060P
HD 4060
HD 4060
HD 4060P
HD 4560P
HD 4060P

HD 4060P
HD 4560P
HD 4060P
HD 4560P
HD 4560P
HD 4560PR
HD 4060PR
B 500R
HD 4060P
HD 4560P

29522800
29522813
29522817
29522845
29522846
29522849
29522850
29522851
29522855
29522858

29522865
29522865
29522866
29522867
29522868
29522869
29522869
29522871
29522885
29522886

29522887
29522901
29522902
29522905
29522908
29522909
29522910
29522911
29522912
29522913

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

627
627
627
627
627
627
627
628
627
628

628
628
628
627
627
628
628
627
627
627

628
628
627
628
627
628
628
628
628
627

628
628
628
627
628
627
627
627
627
627

02

Fill
Tube

600
601
600
601
601
601
600
600
600
601

601
601
601
601
600
600
600
600
601
600

601
600
601
601
600
600
600
600
600
600

600
600
600
601
601
600
600
601
600
601

05

69

610
610
610
610
610
610
610
609
610
610

610
610
610
610
610
609
609
610
610
610

610
609
610
610
609
610
610
610
610
610

610
610
610
610
610
610
609
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

729
748
748
730
729
730
729
729
714
714

714
714
731
748
730
729
729
729
730
729

731
714
731
729
730
731
730
730
714
730

731
714
714
731
730
714
714
729
714
730

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
512
511
512
512
512
511
511
511
512

512
512
512
512
511
511
511
511
512
511

512
511
512
512
511
511
511
511
511
511

511
511
511
512
512
511
511
512
511
512

15

1601
1601
1601
1602
1602
1602
1602
1603
1601
1640

1640
1701
1601
1601
1601
1639
1700
1602
1602
1602

1601
1603
1601
1639
1603
1602
1601
1601
1640
1602

1639
1640
1640
1601
1639
1601
1601
1602
1601
1601

16

20091001

534
534
534
540
534
575
575
637
534
540

575
575
573
575
534
540
540
534
534
534

573
513
534
575
554
634
606
617
540
534

575
540
575
540
540
534
575
534
534
534

20

765
766
766
765
765
766
766
764
766
766

766
766
766
766
766
766
766
768
766
768

766
768
766
766
767
764
765
765
766
768

766
765
765
766
766
765
766
766
766
768

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060PR
HD 4060P
HD 4060PR
HD 4560P
HD 4560P
HD 4060P
HD 4060R
HD 4560P
HD 4060P
HD 4560P

MODEL

29522760
29522761
29522764
29522765
29522766
29522789
29522790
29522791
29522793
29522799

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
511
512
512

512
512
512
512
512
511
511
512
512
512

512
511
512
512
511
512
512
512
512
512

512
512
512
512
512
512
511
512
512
512

25

544

544
544

544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
543
545
545

545
545
545
545
545
543
543
545
545
545

545
543
545
545
543
545
545
545
545
545

545
545
545
545
545
545
543
545
545
545

34

20091001

697
701
697
701, 574
701
583
582
597
697
703

657, 574
711, 574
702, 574
595
697
697
697
697
701
697

702, 574
597
701
595, 574
697
596, 574
596
697, 574
698
697

596, 574
698
596
701
701
697
582
701
697
701

39

Copyright 2009 Allison Transmission, Inc.

538

529
536

35

996, 568

565
565
565

568

565
565
565

568

951

967, 904
877, 568
876, 568

565

950
951
922, 568
950

565

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

814
799
799
772
812
837
837
799
837

717
799
796

837
812
837

772

799
812
799
799
814
814

837

817
817
772
797
799
799
837
812
796

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

500

500

500
500

500
500
500

500

73

VIM

69A

29522887
29522901
29522902
29522905
29522908
29522909
29522910
29522911
29522912
29522913

29522865
29522865
29522866
29522867
29522868
29522869
29522869
29522871
29522885
29522886

29522800
29522813
29522817
29522845
29522846
29522849
29522850
29522851
29522855
29522858

A/N

29522760
29522761
29522764
29522765
29522766
29522789
29522790
29522791
29522793
29522799

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060
HD 4060P
HD 4060P
B 500
HD 4560P
HD 4560P
HD 4560PR
HD 4560P
HD 4560P
HD 4060PR

HD 4060PR
HD 4060PR
HD 4560P
B 500R
HD 4060P
HD 4060P
HD 4560P
HD 4560PR
HD 4560PR
B 500R

HD 4560
HD 4560
HD 4060P
HD 4060P
HD 4060PR
HD 4060P
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR

29523190
29523193
29523193
29523196
29523197
29523197
29523198
29523199
29523200
29523201

29523203
29523204
29523206
29523222
29523231
29523244
29523245
29523257
29523258
29523263

29523271
29523271
29523273
29523273
29523278
29523279
29523280
29523281
29523282
29523283

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

628
628
628
628
627
627
627
627
627
627

628
628
628
628
627
628
627
627
627
628

628
628
628
628
628
628
628
627
627
628

628
627
627
628
628
628
627
627
628
628

02

Fill
Tube

601
601
600
600
600
600
600
600
600
600

600
600
601
600
600
600
601
601
601
600

600
600
600
600
601
601
601
601
601
600

601
601
601
600
600
600
600
600
601
600

05

70

609
609
610
610
610
610
610
610
610
610

610
610
610
609
610
610
610
610
610
609

609
610
610
609
610
610
610
610
610
610

610
610
610
610
610
609
610
610
609
609

10

Copyright 2009 Allison Transmission, Inc.

729
729
729
729
714
714
748
730
748
730

739
738
730
739
729
730
731
730
748
730

729
714
714
730
730
730
730
730
730
739

714
730
714
714
714
739
731
731
714
729

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

512
512
511
511
511
511
511
511
511
511

511
511
512
511
511
511
512
512
512
511

511
511
511
511
512
512
512
512
512
511

512
512
512
511
511
511
511
511
512
511

15

1639
1700
1639
1700
1601
1601
1601
1601
1601
1601

1602
1602
1601
1603
1602
1639
1601
1601
1601
1603

1700
1640
1701
1603
1640
1701
1601
1602
1602
1602

1701
1602
1601
1640
1701
1603
1601
1601
1639
1639

16

20091001

540
540
540
540
575
534
575
575
575
575

630
630
605
628
534
540
540
575
575
628

540
540
540
554
649
649
575
534
534
630

540
534
534
540
540
628
575
540
540
540

20

766
766
766
766
765
766
766
766
767
767

765
764
764
768
765
766
766
767
767
765

766
764
764
767
765
765
764
766
765
766

766
766
766
766
766
768
765
768
766
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4560P
HD 4560P
HD 4560P
HD 4060P
HD 4060P
B 500R
HD 4060PR
HD 4060P
HD 4560
HD 4060

MODEL

29522913
29522914
29522915
29522919
29522919
29522927
29523173
29523174
29523177
29523190

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

511
511
512
512
512
512
512
512
512
512

512
512
512
511
512
512
512
512
512
511

511
512
512
511
512
512
512
512
512
512

512
512
512
512
512
511
512
512
511
511

25

544
544

544

544

544

544

544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

31

PTO
Provision

543
543
545
545
545
545
545
545
545
545

545
545
545
543
545
545
545
545
545
543

543
545
545
543
545
545
545
545
545
545

545
545
545
545
545
543
545
545
543
543

34

20091001

701
701
697
697
582
697
596
596
596
596

582, 574
582, 574
701, 574
582, 574
697
697
702
595
595
596, 574

697, 574
698, 574
698, 574
698, 574
702, 574
702, 574
574, 595
701
701
582, 574

703
701
701
699
699
582, 574
596, 574
697, 574
701
697, 574

39

Copyright 2009 Allison Transmission, Inc.

530
530

530

530

538

530

530
530

35

1003, 568
1003, 568
1004, 568
568, 1009
565
950

1015

950
950
883, 1051
950
950
568, 877
565
565
1003, 568

565

568, 999

1001

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

812
795
799
799
796
796

821
821
796
772
812
797

796
796
813

772
835
835
717
837
837
821

812
796

772
772
717
814

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

509
509

532

555
555
509

508

71

TPS

505
505
500
505

505

505

500

505

505
500
500
500

73

VIM

70A

29523271
29523271
29523273
29523273
29523278
29523279
29523280
29523281
29523282
29523283

29523203
29523204
29523206
29523222
29523231
29523244
29523245
29523257
29523258
29523263

29523190
29523193
29523193
29523196
29523197
29523197
29523198
29523199
29523200
29523201

A/N

29522913
29522914
29522915
29522919
29522919
29522927
29523173
29523174
29523177
29523190

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060PR
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4560PR
HD 4560PR

HD 4560PR
HD 4560PR
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4560P

HD 4560P
HD 4560P
HD 4560P
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR

29523361
29523362
29523364
29523365
29523378
29523379
29523380
29523381
29523382
29523383

29523383
29523384
29523399
29523400
29523400
29523401
29523401
29523402
29523402
29523403

29523404
29523404
29523405
29523406
29523406
29523407
29523407
29523408
29523409
29523409

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

628
628
628
628
628
628
628
628
628
628

628
628
628
628
628
628
628
628
628
628

628
627
627
627
627
627
627
627
628
628

627
627
627
628
628
628
627
628
628
628

02

Fill
Tube

601
601
601
600
600
600
600
600
600
600

601
601
600
600
600
600
600
601
601
601

600
601
601
601
601
601
600
600
601
601

600
600
601
600
600
601
601
600
600
600

05

71

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

610
610
610
610
609
609
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

730
730
730
729
729
730
730
730
730
730

730
729
729
730
730
729
729
730
730
730

729
748
730
748
744
744
744
744
729
730

729
729
730
714
729
729
714
732
730
729

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

512
512
512
511
511
511
511
511
511
511

512
512
511
511
511
511
511
512
512
512

511
512
512
512
512
512
511
511
512
512

511
511
512
511
511
512
512
511
511
511

15

1640
1701
1640
1640
1701
1640
1701
1640
1640
1701

1701
1640
1640
1640
1701
1640
1701
1640
1701
1640

1701
1601
1601
1601
1601
1601
1601
1601
1640
1640

1602
1602
1601
1602
1603
1601
1601
1639
1640
1640

16

20091001

540
540
540
575
575
575
575
575
575
575

575
575
540
540
540
540
540
540
540
540

575
534
534
534
534
534
534
534
575
575

534
534
575
534
637
534
575
534
540
575

20

764
764
766
765
765
765
765
764
766
766

766
766
766
765
765
765
765
766
766
765

764
766
764
764
766
764
766
764
765
766

765
766
767
765
764
766
766
766
765
764

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060P
HD 4060P
HD 4560PR
HD 4060P
B 500R
HD 4560
HD 4560PR
HD 4060P
HD 4060P
HD 4060PR

MODEL

29523286
29523287
29523290
29523296
29523299
29523319
29523322
29523335
29523336
29523361

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
512
512
511
511
512
512
512
512

25

544

544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

545
545
545
545
543
543
545
545
545
545

34

20091001

701
701
701
652
705
652
705
582
652
705

709
583
697
697
697
697
697
701
701
701

705, 574
701
701
701
701
701
697
697
583
655

697
697
583
698
597
701
583
697, 574
697
652, 574

39

Copyright 2009 Allison Transmission, Inc.

530

529

35

950
950
950
951
951
951
951
951
951
951

951
951
950
950
950
950
950
950
950
950

951

951
951

1017, 568
1017, 568

1018, 950

568

950
951

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

799
799
797
799
799
799
799
799
799
799

799
799
812
799
799
797
797
799
799
799

799
837
837
837
835
835
835
835
799
799

718
772
800
849
799
814
799
796
812
799

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

539

71

TPS

73

500
500

505
500
500

VIM

71A

29523404
29523404
29523405
29523406
29523406
29523407
29523407
29523408
29523409
29523409

29523383
29523384
29523399
29523400
29523400
29523401
29523401
29523402
29523402
29523403

29523361
29523362
29523364
29523365
29523378
29523379
29523380
29523381
29523382
29523383

A/N

29523286
29523287
29523290
29523296
29523299
29523319
29523322
29523335
29523336
29523361

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4560P

HD 4060P
HD 4060P
HD 4060PR
HD 4060PR
HD 4060PR
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560PR

HD 4560P
HD 4560P
HD 4060PR
HD 4060P
HD 4060
HD 4060
HD 4060P
HD 4060P
B 500R
B 500

29523419
29523419
29523420
29523421
29523421
29523424
29523425
29523426
29523427
29523428

29523429
29523430
29523431
29523431
29523432
29523433
29523434
29523438
29523439
29543445

29523455
29523467
29523468
29523469
29523470
29523470
29523473
29523473
29523763
29523764

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
627
627
627
628
628
628
628
628
628

627
628
628
628
628
628
628
627
627
627

628
628
628
628
628
627
627
627
627
627

628
628
628
628
628
628
628
628
628
628

02

Fill
Tube

601
601
600
600
600
600
600
600
600
600

600
600
600
600
600
601
601
601
601
601

600
600
600
600
600
600
600
600
600
601

600
600
600
600
600
600
600
600
600
600

05

72

610
610
610
610
609
609
610
610
609
609

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

609
609
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

748
748
730
730
732
732
729
729
729
729

744
729
729
729
729
729
729
729
748
731

730
730
730
730
730
748
729
748
729
744

743
738
729
729
729
729
729
729
729
729

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

512
512
511
511
511
511
511
511
511
511

511
511
511
511
511
512
512
512
512
512

511
511
511
511
511
511
511
511
511
512

511
511
511
511
511
511
511
511
511
511

15

1639
1601
1601
1601
1641
1702
1639
1700
1603
1603

1601
1640
1640
1701
1640
1640
1640
1601
1601
1601

1640
1701
1640
1640
1701
1601
1601
1601
1601
1601

1603
1603
1640
1640
1701
1640
1701
1640
1640
1701

16

20091001

534
534
575
534
645
645
540
540
609
608

534
540
575
575
575
540
540
534
534
615

540
540
540
540
540
534
534
534
534
534

554
629
540
540
540
540
540
540
540
540

20

766
768
766
766
766
766
766
766
766
766

764
765
766
766
765
766
764
765
765
766

764
764
766
766
766
766
766
765
765
764

766
766
765
765
765
766
766
764
764
764

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

B 500
B 500R
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P

MODEL

29523410
29523412
29523413
29523415
29523415
29523416
29523416
29523417
29523418
29523418

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
511
511
512
512
511
511

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

511
511
512
512
512
512
512
512
512
512

25

544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
543
543
545
545
543
543

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

543
543
545
545
545
545
545
545
545
545

34

20091001

701
701
582, 574
697, 574
697, 574
697, 574
697
697
597
698

697
697
652
705
582
701
701
701
701
595

697
697
697
697
697
697
697
697
697
701

697, 574
596, 574
697
697
697
697
697
697
697
697

39

Copyright 2009 Allison Transmission, Inc.

535

523

35

839
839
950
950
568, 870
568, 851

950
951
951
951
950
950

950
950
950
950
950

1015
904, 1028
950
950
950
950
950
950
950
950

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

808
796
799
799
815
815
797
797
799
799

850
772
799
799
799
799
799
837
837

799
799
812
772
772
837
837
837
837
850

772
849
812
799
799
772
772
796
799
799

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

513

71

TPS

500
500

500
500

73

505
505

VIM

72A

29523455
29523467
29523468
29523469
29523470
29523470
29523473
29523473
29523763
29523764

29523429
29523430
29523431
29523431
29523432
29523433
29523434
29523438
29523439
29523445

29523419
29523419
29523420
29523421
29523421
29523424
29523425
29523426
29523427
29523428

A/N

29523410
29523412
29523413
29523415
29523415
29523416
29523416
29523417
29523418
29523418

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060PR
B 500
B 500
HD 4060PR
HD 4560P
B 500
HD 4560P
B 500R
HD 4560P
B 500R

B 500R
HD 4060
B 500R
HD 4560P
HD 4060P
HD 4060PR
B 500
HD 4560
B 500R
HD 4060PR

HD 4060P
B 500R
HD 4560P
HD 4060PR
HD 4060
HD 4060
HD 4060
HD 4060PR
HD 4560P
HD 4060P

29523794
29523805
29523805
29523806
29523807
29523808
29523811
29523819
29523825
29523826

29523830
29523834
29523835
29523840
29523841
29523842
29523853
29523854
29523855
29523856

29523872
29523875
29523877
29523879
29523893
29523894
29523895
29523897
29523898
29523899

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

628
628
627
627
627
627
627
627
627
627

628
627
628
627
627
628
628
628
628
628

628
628
628
627
627
628
627
628
628
628

628
628
628
627
627
628
627
628
628
627

02

Fill
Tube

600
600
601
600
600
600
600
600
601
600

600
600
600
601
600
600
600
601
600
600

600
600
600
600
601
600
601
600
601
600

600
600
600
600
600
600
600
600
601
600

05

73

610
609
610
610
609
609
609
610
610
610

609
609
609
610
610
610
609
609
609
610

610
609
609
610
610
609
610
609
610
609

609
610
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

744
730
714
731
729
729
730
731
744
744

730
732
730
744
731
738
730
744
729
731

730
730
730
730
729
732
714
739
730
729

739
730
730
730
748
714
748
730
731
730

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
512
511
511
511
511
511
512
511

511
511
511
512
511
511
511
512
511
511

511
511
511
511
512
511
512
511
512
511

511
511
511
511
511
511
511
511
512
511

15

1602
1603
1601
1601
1602
1602
1602
1601
1601
1601

1603
1601
1603
1601
1601
1602
1603
1639
1641
1640

1601
1641
1702
1602
1602
1641
1601
1603
1602
1603

1603
1601
1601
1601
1601
1640
1601
1601
1640
1602

16

20091001

539
513
534
615
586
586
586
575
534
534

628
540
628
534
540
575
645
540
646
575

615
645
645
575
534
645
534
628
605
637

628
606
617
534
534
575
540
615
540
534

20

766
766
766
764
766
766
766
765
766
766

766
766
766
766
766
764
766
766
764
766

766
766
766
766
765
766
766
766
766
764

766
765
765
767
767
765
766
765
766
767

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

B 500R
HD 4060PR
HD 4060P
HD 4060P
HD 4060P
HD 4060PR
HD 4060P
HD 4060PR
HD 4560P
HD 4060P

MODEL

29523766
29523775
29523779
29523781
29523782
29523783
29523786
29523788
29523791
29523792

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
511
512
512
511
511
511
512
512
512

511
511
511
512
512
512
511
511
511
512

512
511
511
512
512
511
512
511
512
511

511
512
512
512
512
512
512
512
512
512

25

544

544

544

544

544

544
544

544

544

544

544

544

544

30

661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
543
545
545
543
543
543
545
545
545

543
543
543
545
545
545
543
543
543
545

545
543
543
545
545
543
545
543
545
543

543
545
545
545
545
545
545
545
545
545

34

20091001

698, 574
582, 574
701
596
697, 574
697, 574
697, 574
582, 574
701
697

582, 574
697
582, 574
701
697, 574
582, 574
697
701, 574
597
596, 574

596, 574
698, 574
698, 574
582
701
698, 574
701
582, 574
702, 574
597

596, 574
596, 574
697, 574
697
697
596
697, 574
596, 574
701
697

39

877, 568
876, 568

951

877, 568

565

70

940, 568
568

918

568, 1037

568, 1037

1039, 568
561, 867
1044

877, 568

565
565

568, 1009
1035, 1036

Copyright 2009 Allison Transmission, Inc.

523

530

530

530

538

530

536

538

35

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

814
772
837

815
799
799
718
808
808

772
815
835
835
772
821
772
717
799
812

772

837
837
799
812
772

799

814
772
796
796
817

772
812
837

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

543
556
556

509

511

555

506

71

TPS

505
505

500

505
500
505

500
505
500
505
500

500

505
505
500

500
500

500

73

VIM

73A

29523872
29523875
29523877
29523879
29523893
29523894
29523895
29523897
29523898
29523899

29523830
29523834
29523835
29523840
29523841
29523842
29523853
29523854
29523855
29523856

29523794
29523805
29523805
29523806
29523807
29523808
29523811
29523819
29523825
29523826

A/N

29523766
29523775
29523779
29523781
29523782
29523783
29523786
29523788
29523791
29523792

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P
HD 4060
HD 4060
HD 4560P
HD 4560P
HD 4560P
HD 4560PR
HD 4560P
HD 4560P
HD 4060P

HD 4560P
HD 4560P
B 500R
HD 4060P
B 500R
B 500R
HD 4060P
B 500R
HD 4060P
B 500

HD 4060P
HD 4060P
HD 4060PR
B 500R
HD 4060P
HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4060P

29523943
29523954
29523966
29523969
29523970
29523988
29523989
29523994
29523994
29523997

29523998
29523998
29524454
29524456
29524461
29524462
29524463
29524465
29524466
29524474

29524475
29524476
29524481
29524495
29524499
29524508
29524511
29524512
29524513
29524514

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

627
627
628
627
628
627
628
628
628
628

628
628
628
628
628
628
627
628
627
627

627
628
628
627
627
627
627
628
628
627

627
627
627
628
628
628
627
627
627
627

02

Fill
Tube

600
600
600
600
600
601
601
600
600
600

601
601
600
600
600
600
600
600
600
600

600
600
600
601
601
601
601
601
601
600

600
600
600
601
601
600
601
600
600
600

05

74

610
610
610
609
610
610
610
610
610
610

610
610
609
610
609
609
610
609
610
609

610
609
609
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
609
610

10

Copyright 2009 Allison Transmission, Inc.

748
730
730
729
729
729
730
730
730
730

729
729
744
732
730
730
729
739
729
730

748
742
742
730
730
731
731
714
714
743

731
731
732
729
714
743
730
731
730
729

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
511
512
512
511
511
511

512
512
511
511
511
511
511
511
511
511

511
511
511
512
512
512
512
512
512
511

511
511
511
512
512
511
512
511
511
511

15

1601
1601
1602
1603
1640
1602
1602
1602
1602
1602

1640
1701
1603
1640
1603
1603
1602
1603
1602
1603

1601
1602
1602
1602
1602
1601
1601
1640
1701
1601

1601
1601
1601
1640
1602
1601
1602
1601
1603
1601

16

20091001

534
534
575
513
540
534
534
534
534
534

540
540
609
540
628
628
534
628
534
554

534
590
549
540
540
639
615
534
534
540

575
575
575
540
630
549
534
575
628
534

20

768
768
766
764
764
766
768
766
765
765

766
766
766
766
766
766
766
768
766
765

766
765
765
767
766
764
764
764
764
766

765
766
764
766
768
766
764
765
767
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060PR
HD 4060PR
HD 4060PR
HD 4560P
HD 4560PR
HD 4060P
HD 4560P
HD 4060PR
B 500R
HD 4060P

MODEL

29523900
29523901
29523902
29523903
29523912
29523913
29523919
29523936
29523939
29523942

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
511
512
512
512
512
512
512

512
512
511
512
511
511
512
511
512
511

512
511
511
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
511
512

25

544
544

544

544
544

544

544

544
544
544

544

544
544

30

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660

661, 660, 660

661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660

31

PTO
Provision

545
545
545
543
545
545
545
545
545
545

545
545
543
545
543
543
545
543
545
543

545
543
543
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
543
545

34

20091001

697
697
596, 574
597
697
701
701, 574
697, 574
697, 574
697, 574

701
701
596, 574
697, 574
582, 574
582, 574
697
582, 574
697
697

697
697
697
702
702
702
595
702
702
697, 574

596
596
596
701, 574
595, 574
697, 574
545
582, 574
582, 574
697

39

Copyright 2009 Allison Transmission, Inc.

538

523

530
530

530

35

877, 568

950
565
876, 568
876, 568
876, 568
876, 568

951, 1046
1047
568
568
565
568
565

950
950

951
1040, 568
565
918

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

796
796
772
799
812
795
772
772
718
772

772
718
835
772
837
772
837
799

808
718
772
800
800

772
842
718
799
808

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

506

541

71

TPS

500
500

500
500
500
500

500
505
505

505

505
505

500

500

500

73

VIM

74A

29524475
29524476
29524481
29524495
29524499
29524508
29524511
29524512
29524513
29524514

29523998
29523998
29524454
29524456
29524461
29524462
29524463
29524465
29524466
29524474

29523943
29523954
29523966
29523969
29523970
29523988
29523989
29523994
29523994
29523997

29523900
29523901
29523902
29523903
29523912
29523913
29533919
29523936
29523939
29523942

A/N

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P
HD 4060PR
HD 4060P
HD 4060P
HD 4060PR
HD 4060P
HD 4060PR
HD 4560PR
HD 4060P
HD 4060P

HD 4060P
HD 4060P
HD 4060R
HD 4560P
HD 4560PR
B 500R
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR

HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
B 500
B 500R
HD 4060PR
HD 4060P
HD 4060PR
HD 4060P

29524556
29524557
29524558
29524559
29524560
29524561
29524562
29524564
29524566
29524566

29524567
29524567
29524569
29524570
29524582
29524594
29524595
29524596
29524597
29524598

29524599
29524600
29524601
29524602
29524612
29524644
29524646
29524804
29524805
29524806

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

627
627
627
627
628
628
627
627
627
629

628
628
627
627
627
628
627
627
627
627

627
627
628
628
628
628
628
628
628
628

628
628
628
628
627
627
628
627
628
628

02

Fill
Tube

600
600
600
600
600
600
600
600
600
600

600
600
600
601
601
600
600
600
600
600

600
600
600
600
600
600
600
601
600
600

600
601
601
600
601
600
600
600
600
600

05

75

610
610
610
610
609
609
610
610
610
610

610
610
609
610
610
609
610
610
610
610

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
609
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

732
732
731
731
714
731
729
731
732
731

730
730
731
744
731
738
731
731
731
731

731
731
730
730
730
730
730
730
729
729

730
730
730
730
714
714
743
731
714
714

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
511
511
511
511
511
511

511
511
511
512
512
511
511
511
511
511

511
511
511
511
511
511
511
512
511
511

511
512
512
511
512
511
511
511
511
511

15

1601
1601
1601
1601
1601
1603
1602
1601
1601
1639

1640
1701
1601
1601
1601
1641
1601
1601
1601
1601

1601
1601
1602
1602
1602
1602
1602
1602
1640
1701

1602
1602
1602
1602
1601
1601
1602
1601
1640
1701

16

20091001

575
575
575
575
539
637
606
540
575
540

540
540
575
534
575
646
615
575
575
615

540
575
534
534
575
534
575
575
540
540

605
575
605
534
534
575
640
575
534
534

20

764
764
766
766
766
766
766
764
764
765

766
766
766
766
766
766
764
765
765
764

765
766
768
765
765
765
766
766
766
766

764
764
764
766
767
766
766
765
766
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060P
HD 4560PR
HD 4560P
HD 4060P
HD 4560P
HD 4060PR
HD 4060
HD 4060PR
HD 4060P
HD 4060P

MODEL

29524515
29524516
29524517
29524520
29524535
29524536
29524553
29524554
29524555
29524555

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
511
511
512
512
512
512

512
512
511
512
512
511
512
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
511
512
512
512

25

544
544
544
544

544
544

544

544

544

544
544
544
544

544

544

544
544

544

544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
543
543
545
545
545
545

545
545
543
545
545
543
545
545
545
545

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
543
545
545
545

34

20091001

597
582
582
597
699
582, 574
596, 574
697
582, 574
697, 574

697
697
596
701
583, 574
582
597
582
597
582

697
582, 574
697, 574
697, 574
596, 574
697, 574
596, 574
595, 574
697
697

697, 574
595, 574
701, 574
697, 574
701
582
697, 574
582, 574
698, 574
698, 574

39

Copyright 2009 Allison Transmission, Inc.

534
536

536

538
538

538

35

903, 1052
904, 1055
838, 568
922
918
922

950
950

918

922
918
876, 568
876, 568
877, 568
876, 568
877, 568
877, 568
950
950

876, 568
877, 568
876, 568
1048, 568

1050
918
950
950

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

772
772
772
772
814

797
797

812
772
772

717
718
772
772
814
814
772
772
797
797

717
717
717
772
812
837
718
814

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

514

537

71

TPS

505
505
500
500
500
500

500

500
500
500
500
500
500
500
500

73

500
500
500
500

500
500

VIM

75A

29524599
29524600
29524601
29524602
29524612
29524644
29524646
29524804
29524805
29524806

29524567
29524567
29524569
29524570
29524582
29524594
29524595
29524596
29524597
29524598

29524556
29524557
29524558
29524559
29524560
29524561
29524562
29524564
29524566
29524566

A/N

29524515
29524516
29524517
29524520
29524535
29524536
29524553
29524554
29524555
29524555

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560PR
HD 4560P
HD 4060P
HD 4060
B 500R
HD 4060PR
B 500R
B 500R
HD 4560P
HD 4560P

HD 4560P
B 500R
B 500R
B 500R
HD 4060R
HD 4560PR
HD 4060P
HD 4060P
HD 4060P
HD 4060P

HD 4060P
HD 4060P
HD 4560PR
HD 4560PR
HD 4060PR
HD 4060
HD 4560P
HD 4560
HD 4060P
HD 4560P

29524844
29524845
29524880
29524899
29524902
29524909
29524910
29524910
29524918
29524918

29524925
29524927
29524927
29524954
29524959
29524961
29524972
29524975
29524976
29524977

29524986
29524987
29524996
29524997
29524998
29524999
29525204
29525219
29525220
29525234

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

627
627
627
627
627
627
627
628
627
628

628
628
628
628
628
627
628
627
627
627

628
627
628
628
628
628
628
628
628
628

628
628
627
628
627
627
628
628
628
628

02

Fill
Tube

600
600
601
601
600
600
601
601
600
601

601
600
600
600
600
601
600
600
600
600

601
601
600
600
600
600
600
600
601
601

600
601
601
600
601
601
600
601
601
601

05

76

610
610
610
610
610
609
610
609
610
610

610
609
609
609
609
610
610
610
610
610

610
610
610
609
609
610
609
609
610
610

609
610
610
609
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

748
730
714
714
714
732
731
729
730
714

729
714
714
738
738
730
714
730
748
730

714
732
730
714
738
729
714
714
729
729

714
731
748
732
748
730
747
729
729
714

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
512
512
511
511
512
512
511
512

512
511
511
511
511
512
511
511
511
511

512
512
511
511
511
511
511
511
512
512

511
512
512
511
512
512
511
512
512
512

15

1601
1601
1601
1601
1601
1601
1601
1601
1601
1640

1640
1641
1702
1641
1640
1602
1602
1602
1601
1601

1701
1601
1640
1602
1603
1640
1641
1702
1640
1701

1602
1640
1602
1603
1601
1601
1640
1639
1700
1640

16

20091001

534
534
575
575
575
540
540
534
534
540

540
646
646
646
575
575
539
534
534
534

575
539
540
539
628
575
646
646
540
540

540
534
540
645
534
534
534
540
540
575

20

765
765
767
764
766
766
766
765
766
765

766
766
766
764
767
767
764
768
765
765

766
764
765
768
766
766
768
768
766
766

766
767
766
766
765
765
766
766
766
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060
HD 4560P
HD 4560P
HD 4060
HD 4560P
HD 4560P
HD 4060P
HD 4560P
HD 4560P
HD 4560PR

MODEL

29524808
29524809
29524811
29524815
29524820
29524821
29524823
29524835
29524835
29524844

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
511
512
511
512
512

512
511
511
511
511
512
512
512
512
512

512
512
512
511
511
512
511
511
512
512

511
512
512
511
512
512
512
512
512
512

25

544
544

544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
543
545
543
545
545

545
543
543
543
543
545
545
545
545
545

545
545
545
543
543
545
543
543
545
545

543
545
545
543
545
545
545
545
545
545

34

20091001

697
697
583
583
582
700
701, 574
701
697
702, 574

701
654, 574
707, 574
596, 574
596
583
699, 574
697
697
697

709, 574
701, 574
697
699, 574
582, 574
596, 574
654, 574
707, 574
701
701

697, 574
701, 574
702
697, 574
701
701
699
701
701
655, 574

39

892, 568

839, 568

951

70

1060
568

950

951
951

1058
565

951

950
568
1015, 1056
951
951
951
950
950

Copyright 2009 Allison Transmission, Inc.

534

35

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

796
796
796
799
799
862
718
772
808

800

812
799
799

772
796

797

797
797

772
800
814
795
795

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

558

540

71

TPS

500
500
500

505

500

505
505

73

505

500

VIM

76A

29524986
29524987
29524996
29524997
29524998
29524999
29525204
29525219
29525220
29525234

29524925
29524927
29524927
29524954
29524959
29524961
29524972
29524975
29524976
29524977

29524844
29524845
29524880
29524899
29524902
29524909
29524910
29524910
29524918
29524918

A/N

29524808
29524809
29524811
29524815
29524820
29524821
29524823
29524835
29524835
29524844

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P
HD 4060P
HD 4060PR
HD 4060PR
HD 4060P
HD 4060
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR

HD 4560PR
HD 4060PR
HD 4560PR
HD 4060PR
HD 4060PR
HD 4560PR
HD 4060P
HD 4560P
HD 4060P
HD 4060P

HD 4560P
HD 4060PR
HD 4060PR
HD 4560P
HD 4060PR
HD 4060P
HD 4060P
HD 4560PR
HD 4060
HD 4060

29525269
29525280
29525299
29525299
29525302
29525309
29525310
29525310
29525311
29525313

29525314
29525315
29525319
29525320
29525321
29525322
29525335
29525342
29525344
29525344

29525345
29525346
29525346
29525347
29525348
29525349
29525349
29525352
29525356
29525356

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

628
628
628
628
628
629
629
627
628
628

627
627
628
628
628
628
628
627
628
628

627
629
629
629
629
628
629
629
629
628

628
627
627
627
627
628
627
628
628
627

02

Fill
Tube

601
600
600
601
600
600
600
601
600
600

601
600
601
600
600
601
600
601
600
600

601
600
600
600
600
600
600
600
600
600

601
600
600
601
601
600
601
600
600
601

05

77

610
610
610
610
610
610
610
610
609
609

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
609
610
610
610
610

610
610
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

730
729
729
729
730
729
729
729
743
743

714
714
730
730
730
730
743
744
730
730

730
731
729
729
729
743
729
729
729
738

714
730
730
730
731
731
744
714
714
729

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

512
511
511
512
511
511
511
512
511
511

512
511
512
511
511
512
511
512
511
511

512
511
511
511
511
511
511
511
511
511

512
511
511
512
512
511
512
511
511
512

15

1640
1640
1701
1640
1602
1640
1701
1601
1640
1701

1601
1601
1602
1602
1602
1602
1602
1602
1640
1701

1601
1639
1640
1701
1640
1602
1640
1701
1640
1640

1701
1602
1601
1601
1601
1640
1601
1640
1701
1601

16

20091001

540
575
575
540
575
540
540
575
540
540

575
575
575
575
575
575
540
534
540
540

540
540
575
575
534
540
575
575
575
575

540
575
540
575
540
540
540
534
534
540

20

765
765
765
765
764
766
766
767
767
767

766
765
766
765
766
764
764
766
765
765

767
766
766
766
766
766
766
766
766
767

765
766
766
766
765
765
768
765
765
767

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4560P
HD 4060PR
HD 4060P
HD 4560PR
HD 4560P
HD 4060P
HD 4560P
HD 4060P
HD 4060P
HD 4560P

MODEL

29525234
29525242
29525243
29525245
29525249
29525254
29525258
29525263
29525263
29525268

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
512
511
511

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
511
512
512
512
512

512
512
512
512
512
512
512
512
512
512

25

544

544
544
544
544

544
544

544
544
544
544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
545
543
543

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
543
545
545
545
545

545
545
545
545
545
545
545
545
545
545

34

20091001

701
653, 574
706, 574
701
582, 574
697, 574
697, 574
583
697
697

583
582
583, 574
582, 574
582, 574
583, 574
697, 574
701
697
697

702
697, 574
653
706
697
697, 574
653
706
596
596

702, 574
582
697, 574
595
701, 574
697
701, 574
700, 574
700, 574
702

39

Copyright 2009 Allison Transmission, Inc.

536

538
536
538
538

529
529

529
529
529

35

950
951
951
950
877, 568
1066
1066

810
810

877, 568
877, 568
877, 568
877, 568
1064, 568

950
950

1062
1062
1063
1064, 568
1062
1062
1062

950
565

922

950
950

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

797
797
797
797
718
772
772
800
814
814

837
799
772
814
772
717
772
835
797
797

800
772
772
772
772
772
772
772
835

812
799
799
814
812

800

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

500
500
500

500
500

500
500
500
500
500

505
500
500
500
500
500
500
500

500

73

VIM

77A

29525345
29525346
29525346
29525347
29525348
29525349
29525349
29525352
29525356
29525356

29525314
29525315
29525319
29525320
29525321
29525322
29525335
29525342
29525344
29525344

29525269
29525280
29525299
29525299
29525302
29525309
29525310
29525310
29525311
29525313

A/N

29525234
29525242
29525243
29525245
29525249
29525254
29525258
29525263
29525263
29525268

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P
HD 4060
HD 4060P
B 500
B 500
B 500
B 500
B 500
B 500
B 500

B 500
B 500
B 500
HD 4560P
HD 4560P
HD 4060P
HD 4560P
B 500R
B 500
HD 4060

HD 4060
HD 4060
HD 4060
HD 4060
HD 4060
HD 4060
HD 4060
HD 4060
HD 4060
B 500R

29525658
29525659
29525660
29525661
29525661
29525662
29525663
29525664
29525664
29525665

29525665
29525666
29525666
29525667
29525668
29525669
29525670
29525671
29525672
29525673

29525674
29525675
29525676
29525676
29525677
29525678
29525679
29525680
29525681
29525682

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
628
628
628
628
628
628

629
629
629
628
628
628
628
628
629
628

628
628
628
629
629
628
628
629
629
629

628
627
628
628
628
629
628
628
628
628

02

Fill
Tube

600
600
600
600
600
600
600
600
600
600

600
600
600
601
601
600
601
600
600
600

600
600
600
600
600
600
600
600
600
600

601
601
600
600
600
601
600
600
600
601

05

78

609
609
609
609
609
609
609
609
609
609

609
609
609
610
610
610
610
609
609
609

610
609
610
609
609
609
609
609
609
609

610
610
610
610
609
610
609
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

730
729
729
729
729
729
730
730
729
738

730
730
730
731
731
730
732
730
730
729

744
742
743
730
730
743
730
730
730
730

731
729
738
738
714
732
714
744
744
714

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
511
511
511
511
511
511

511
511
511
512
512
511
512
511
511
511

511
511
511
511
511
511
511
511
511
511

512
512
511
511
511
512
511
511
511
512

15

1640
1640
1640
1701
1640
1602
1640
1602
1602
1641

1702
1641
1702
1639
1601
1602
1602
1603
1603
1603

1602
1640
1639
1641
1702
1641
1641
1641
1702
1641

1602
1602
1640
1640
1640
1639
1639
1640
1602
1602

16

20091001

540
540
540
540
540
540
540
540
540
646

645
645
645
534
534
534
534
513
645
645

540
534
534
645
645
645
645
645
645
645

549
575
575
575
540
540
540
540
540
540

20

766
766
766
766
766
766
766
766
766
766

768
767
767
766
766
766
764
766
768
766

766
765
766
765
765
766
767
765
765
768

766
766
766
765
768
764
766
766
766
765

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4560P
HD 4560PR
HD 4060PR
HD 4060PR
HD 4060
HD 4560P
B 500
HD 4060P
HD 4060P
HD 4560P

MODEL

29525362
29525369
29525398
29525399
29525651
29525652
29525653
29525654
29525655
29525657

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

511
511
511
511
511
511
511
511
511
511

511
511
511
512
512
512
512
511
511
511

512
511
512
511
511
511
511
511
511
511

512
512
512
512
511
512
511
512
512
512

25

544

544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

31

PTO
Provision

543
543
543
543
543
543
543
543
543
543

543
543
543
545
545
545
545
543
543
543

545
543
545
543
543
543
543
543
543
543

545
545
545
545
543
545
543
545
545
545

34

20091001

697, 574
697, 574
697, 574
697, 574
697, 574
697, 574
697, 574
697, 574
697, 574
582, 574

697
697
697
702, 574
702, 574
697, 574
701, 574
582
697
697, 574

698, 574
697
697, 574
697
697
699, 574
698, 574
697
697
697

704, 574
583
582, 574
582, 574
699, 574
701, 574
699
698, 574
698, 574
701, 574

39

Copyright 2009 Allison Transmission, Inc.

534

534

35

1056

814

1040

1051

565

950, 1052
940
933, 950
867

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

799
799
815
815
815
799
799
772
772

799
799
799
717
772
717
728
772
772
772

821
772
772
799
799
772
772
772
772
799

717
837

772

814
821

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

540

540

508

501

514

508
514

71

TPS

505

500
500
500
500

505
505
500

505
505

73

500

505
500
505
505
505
505

VIM

78A

29525674
29525675
29525676
29525676
29525677
29525678
29525679
29525680
29525681
29525682

29525665
29525666
29525666
29525667
29525668
29525669
29525670
29525671
29525672
29525673

29525658
29525659
29525660
29525661
29525661
29525662
29525663
29525664
29525664
29525665

A/N

29525362
29525369
29525398
29525399
29525651
29525652
29525653
29525654
29525655
29525657

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4060PR

HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
B 500
B 500
B 500

B 500
B 500R
B 500R
HD 4060P
HD 4060PR
HD 4060PR
HD 4060PR
HD 4560PR
HD 4060PR
HD 4060PR

29525692
29525693
29525693
29525694
29525694
29525695
29525695
29525696
29525697
29525698

29525698
29525699
29525700
29525701
29525701
29525702
29525703
29525704
29525704
29525705

29525706
29525708
29525709
29525710
29525711
29525711
29525712
29525713
29525714
29525715

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

628
628
628
628
629
629
629
629
629
628

629
628
628
629
629
628
629
628
628
628

628
629
629
628
628
628
628
628
628
629

629
628
628
628
628
628
628
628
628
628

02

Fill
Tube

600
600
600
600
600
600
600
601
600
600

600
600
600
600
600
600
600
600
600
600

601
600
600
600
600
600
600
601
601
600

601
600
600
600
601
601
600
600
601
601

05

79

609
609
609
610
610
610
610
610
610
610

610
610
610
610
610
610
610
609
609
609

610
610
610
610
610
610
610
610
610
610

610
609
610
609
609
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

729
729
729
730
731
731
731
731
731
730

729
730
730
729
729
730
729
730
730
729

730
714
714
730
730
730
730
730
730
729

744
742
742
714
731
730
730
730
730
730

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
511
511
511
512
511
511

511
511
511
511
511
511
511
511
511
511

512
511
511
511
511
511
511
512
512
511

512
511
511
511
512
512
511
511
512
512

15

1641
1641
1641
1601
1639
1700
1639
1639
1639
1639

1701
1639
1639
1640
1701
1601
1602
1641
1702
1641

1700
1639
1700
1639
1700
1639
1700
1640
1640
1640

1602
1640
1639
1640
1601
1640
1640
1701
1640
1639

16

20091001

645
646
646
534
575
575
575
575
575
575

575
575
575
575
575
575
575
645
645
645

534
534
534
534
534
534
534
534
534
575

534
534
534
534
540
534
534
534
534
534

20

766
766
766
765
764
764
764
764
764
766

766
765
765
766
766
765
766
768
768
766

764
765
765
764
764
765
765
765
766
766

765
765
765
766
766
764
764
764
766
764

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4560P
HD 4060
HD 4060P
HD 4060
HD 4560
HD 4560P
HD 4060P
HD 4060P
HD 4560P
HD 4560P

MODEL

29525683
29525684
29525685
29525686
29525688
29525689
29525690
29525690
29525691
29525692

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

511
511
511
512
512
512
512
512
512
512

512
512
512
512
512
512
512
511
511
511

512
512
512
512
512
512
512
512
512
512

512
511
512
511
511
512
512
512
512
512

25

544
544

544
544
544
544
544
544

544
544
544
544
544
544
544

544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

543
543
543
545
545
545
545
545
545
545

545
545
545
545
545
545
545
543
543
543

545
545
545
545
545
545
545
545
545
545

545
543
545
543
543
545
545
545
545
545

34

20091001

698
597
597
697, 574
652
705
597
595
596
596, 574

706, 574
596, 574
596, 574
653, 574
706, 574
596, 574
596, 574
698, 574
698, 574
698

701, 574
697
697
697, 574
697, 574
697, 574
697, 574
701, 574
701, 574
653, 574

701
697
698
697, 574
701, 574
701, 574
697, 574
697, 574
702, 574
701, 574

39

Copyright 2009 Allison Transmission, Inc.

535
535

538

536
536
536
536
536
536
536

536

35

851
870
870
876

877

838
877
877
838
838
881
838
874
874
851

1004

837
837
838

808
892
871
876
876
876
1035, 950
1004

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

772
799
772
717

772

772
814
814
718
718
835
772
772
772
799

796
837
837
796
796
796
796
797

772

800
718

772
717
717
717

796

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

506
506

509
506
510
506

506

71

TPS

505
500
505
500

500

500
500
500
500
500
500
500
500
500
500

500

505
505
500

73

500
505
505
505
500
500
500
500
505
500

VIM

79A

29525706
29525708
29525709
29525710
29525711
29525711
29525712
29525713
29525714
29525715

29525698
29525699
29525700
29525701
29525701
29525702
29525703
29525704
29525704
29525705

29525692
29525693
29525693
29525694
29525694
29525695
29525695
29525696
29525697
29525698

A/N

29525683
29525684
29525685
29525686
29525688
29525689
29525690
29525690
29525691
29525692

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P
HD 4060P
HD 4560P
HD 4560PR
B 500R
B 500R
B 500R
B 500R
B 500R
B 500R

B 500R
B 500R
B 500R
B 500R
B 500R
B 500R
B 500R
B 500R
B 500R
HD 4060R

B 500R
B 500R
B 500R
HD 4060R
B 500R
B 500R
B 500R
B 500R
B 500R
B 500R

29525726
29525727
29525728
29525729
29525730
29525731
29525732
29525733
29525733
29525734

29525735
29525736
29525737
29525738
29525739
29525739
29525740
29525741
29525742
29525743

29525744
29525745
29525745
29525746
29525747
29525747
29525748
29525749
29525750
29525751

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
629
629
628
628
628
628

628
628
628
628
628
628
628
628
628
629

628
628
628
628
628
628
628
629
629
628

628
629
628
628
628
628
628
628
628
628

02

Fill
Tube

600
600
600
600
600
600
600
600
600
600

600
600
600
600
600
600
600
600
600
600

600
600
601
601
600
600
600
600
600
600

600
601
601
600
600
600
600
600
600
600

05

80

609
609
609
609
609
609
609
609
609
609

609
609
609
609
609
609
609
609
609
609

610
610
610
610
609
609
609
609
609
609

610
610
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

730
730
730
730
730
730
739
730
730
738

730
739
739
730
739
739
739
730
730
730

714
714
714
739
739
730
730
730
730
730

730
731
730
730
730
730
730
730
730
729

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
511
511
511
511
511
511

511
511
511
511
511
511
511
511
511
511

511
511
512
512
511
511
511
511
511
511

511
512
512
511
511
511
511
511
511
511

15

1641
1641
1702
1603
1641
1702
1603
1603
1603
1641

1641
1641
1641
1641
1641
1702
1641
1603
1603
1603

1602
1640
1640
1640
1641
1641
1641
1641
1702
1641

1639
1639
1601
1639
1601
1601
1639
1639
1639
1639

16

20091001

646
646
646
513
646
646
513
513
513
646

646
646
646
646
646
646
646
513
513
513

540
540
540
575
646
646
646
646
646
646

575
575
575
575
575
575
534
534
534
534

20

767
765
765
768
768
768
766
768
766
766

766
766
766
765
768
768
768
766
766
767

766
766
766
765
768
766
766
767
767
766

765
766
766
765
768
766
765
765
768
765

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060PR
HD 4560PR
HD 4560PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060P
HD 4060P
HD 4060P
HD 4060P

MODEL

29525716
29525717
29525718
29525719
29525720
29525721
29525722
29525723
29525724
29525725

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

511
511
511
511
511
511
511
511
511
511

511
511
511
511
511
511
511
511
511
511

512
512
512
512
511
511
511
511
511
511

512
512
512
512
512
512
512
512
512
512

25

544
544
544
544
544
544
544
544
544

544
544

544
544
544

544
544
544

544
544
544
544
544
544
544

544

544
544
544
544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

543
543
543
543
543
543
543
543
543
543

543
543
543
543
543
543
543
543
543
543

545
545
545
545
543
543
543
543
543
543

545
545
545
545
545
545
545
545
545
545

34

20091001

582, 574
652, 574
705, 574
582, 574
652, 574
705, 574
597, 574
597
597
596, 574

582, 574
582, 574
596, 574
596, 574
652, 574
705, 574
582, 574
597
597
582, 574

698
699
703
595, 574
582, 574
582, 574
582, 574
652, 574
705, 574
582, 574

596, 574
595
595, 574
596, 574
596, 574
596, 574
697, 574
697, 574
697, 574
697, 574

39

Copyright 2009 Allison Transmission, Inc.

520

523

530
530

530
530
530
530
520
520

538
530
530
530

530

538

538
538
536
538

35

880

951, 1028

1037
1009

1009
1009
999
880
880

939
952
952
974, 951

1037

877

877
877
881
881
876
876
912
876

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

772
799
799
772
772
772
772
772
772
849

772
772

813
772
772
772
772
772
772

772
772
835
799
799
835

772

772
772
772
772
772
835
772
772

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

513

532

509
548
548
508

71

TPS

500
505
505
505

505
505

505
505
505
505
500
500

505
505
505
505
505
505
505

505

73

500

500
500
500
500
500
500
500
500

VIM

80A

29525744
29525745
29525745
29525746
29525747
29525747
29525748
29525749
29525750
29525751

29525735
29525736
29525737
29525738
29525739
29525739
29525740
29525741
29525742
29525743

29525726
29525727
29525728
29525729
29525730
29525731
29525732
29525733
29525733
29525734

A/N

29525716
29525717
29525718
29525719
29525720
29525721
29525722
29525723
29525724
29525725

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4560PR
HD 4060PR
B 500R
B 500R

HD 4060R
HD 4060PR
HD 4060PR
HD 4060PR
B 500R
B 500R
B 500R
B 500R
B 500R
B 500R

B 500R
B 500R
B 500R
B 500R
B 500R
HD 4560P
HD 4060
HD 4060P
HD 4560
HD 4560

29525762
29525763
29525764
29525765
29525766
29525767
29525768
29525769
29525771
29525772

29525773
29525774
29525775
29525776
29525777
29525778
29525779
29525780
29525781
29525782

29525782
29525783
29525785
29525786
29525786
29525788
29525789
29525852
29525857
29525857

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

628
628
628
629
629
629
628
629
628
628

628
628
628
628
628
628
628
628
628
628

628
628
628
628
628
628
628
628
628
628

628
628
628
628
628
628
628
628
628
629

02

Fill
Tube

600
600
600
600
600
601
600
600
601
601

600
600
600
600
600
600
600
600
600
600

600
600
600
600
600
600
601
600
600
600

601
601
600
600
600
600
600
600
600
601

05

81

609
609
609
609
609
610
609
610
609
609

609
610
610
610
609
609
609
609
609
609

610
610
610
610
610
610
610
610
609
609

610
610
610
610
610
610
609
609
609
610

10

Copyright 2009 Allison Transmission, Inc.

729
729
729
729
729
731
743
730
729
729

730
731
732
731
731
729
729
729
729
729

738
738
731
730
731
738
742
739
739
730

714
714
738
739
739
738
738
738
738
739

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
511
512
511
511
512
512

511
511
511
511
511
511
511
511
511
511

511
511
511
511
511
511
512
511
511
511

512
512
511
511
511
511
511
511
511
512

15

1702
1641
1641
1641
1702
1639
1640
1639
1639
1700

1603
1640
1602
1640
1641
1641
1641
1603
1641
1641

1602
1602
1639
1639
1601
1640
1640
1640
1603
1603

1640
1701
1640
1640
1640
1602
1640
1640
1701
1640

16

20091001

646
646
646
646
646
540
534
534
534
534

513
575
575
575
646
646
646
513
646
646

575
575
575
575
575
575
575
575
513
513

575
575
575
575
575
575
575
575
575
575

20

764
764
764
764
764
764
766
766
765
765

768
764
765
766
766
764
764
764
764
764

765
766
766
766
765
764
766
765
764
768

768
768
764
765
766
764
766
766
766
767

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4560PR
HD 4560PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060R
HD 4060R
HD 4060R
HD 4560PR

MODEL

29525754
29525754
29525755
29525756
29525757
29525758
29525759
29525760
29525760
29525761

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

511
511
511
511
511
512
511
512
511
511

511
512
512
512
511
511
511
511
511
511

512
512
512
512
512
512
512
512
511
511

512
512
512
512
512
512
511
511
511
512

25

544
544
544
544
544

544
544
544
544
544
544
544
544
544
544

544
544
544
544
544
544
544
544
544
544

544
544
544
544
544
544
544
544
544
544

30

661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660

31

PTO
Provision

543
543
543
543
543
545
543
545
543
543

543
545
545
545
543
543
543
543
543
543

545
545
545
545
545
545
545
545
543
543

545
545
545
545
545
545
543
543
543
545

34

20091001

707
597
597, 574
654
707
702
697, 574
697
701
701

582, 574
596, 574
596, 574
596, 574
582, 574
597
597
597
597
654

582, 574
582, 574
597, 574
597, 574
596, 574
582, 574
598, 574
596, 574
596, 574
582, 574

656, 574
710, 574
582, 574
582, 574
582, 574
582, 574
597, 574
654, 574
707, 574
583

39

Copyright 2009 Allison Transmission, Inc.

536

536

539
529
529
529
534
529
538
536
529
536

530
530
530
530

530
534
541
534
539

530
530
530
530
536
536
536
530

35

1050

853
967, 951
985, 951
967, 951
1055

938
932, 951
842
853

951
951
1003
1003
1003
986
962
962
962

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

799
772
772
799
799

718
808
772
772

772
799
799
799
772
799
799
772
799
799

821
821
772
772

821

772

821
821
821
821
815
814
814
800

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

537

548
508
509

509
509
509
509

510

71

TPS

500
500
500
500
500

500

500
500

505
500
500
500
505
500
500
500

500

500
500

505
505
505
505

505
505
505
505

500

73

VIM

81A

29525782
29525783
29525785
29525786
29525786
29525788
29525789
29525852
29525857
29525857

29525773
29525774
29525775
29525776
29525777
29525778
29525779
29525780
29525781
29525782

29525762
29525763
29525764
29525765
29525766
29525767
29525768
29525769
29525771
29525772

A/N

29525754
29525754
29525755
29525756
29525757
29525758
29525759
29525760
29525760
29525761

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4060P

HD 4060P
HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4060P
HD 4060P

HD 4060P
HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4560P
HD 4060P
HD 4560P
HD 4560P
HD 4560P

29526124
29526124
29526125
29526125
29526126
29526127
29526128
29526129
29526130
29526131

29526132
29526133
29526133
29526134
29526134
29526135
29526136
29526136
29526137
29526137

29526138
29526139
29526139
29526140
29526140
29526141
29526142
29526143
29526143
29526144

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

628
629
629
629
629
629
629
629
629
629

02

Fill
Tube

600
601
601
600
600
601
600
601
601
601

600
600
600
601
601
601
600
600
600
600

600
600
600
600
600
600
600
601
601
600

600
601
600
600
600
601
601
600
601
601

05

82

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

609
610
609
609
609
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

730
730
730
729
729
730
729
729
729
729

729
730
730
730
730
730
729
729
730
730

714
714
714
714
729
730
730
730
729
730

732
731
730
730
730
714
714
714
714
714

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
512
512
511
511
512
511
512
512
512

511
511
511
512
512
512
511
511
511
511

511
511
511
511
511
511
511
512
512
511

511
512
511
511
511
512
512
511
512
512

15

1602
1640
1701
1640
1701
1602
1602
1640
1701
1640

1602
1640
1701
1640
1701
1602
1640
1701
1640
1701

1639
1700
1639
1700
1640
1602
1602
1602
1602
1602

1602
1639
1603
1603
1603
1639
1700
1601
1639
1700

16

20091001

534
534
534
534
534
534
534
534
534
534

534
534
534
534
534
534
534
534
534
534

534
534
534
534
534
534
534
534
534
534

540
540
513
513
513
534
534
534
534
534

20

765
765
765
766
766
767
767
766
766
765

766
766
766
766
766
765
766
766
766
766

766
766
768
768
766
765
765
765
768
766

767
766
768
768
765
766
766
766
766
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060
HD 4560P
B 500R
HD 4060R
B 500R
HD 4560P
HD 4560P
HD 4060P
HD 4560P
HD 4560P

MODEL

29525970
29525991
29526118
29526119
29526120
29526121
29526121
29526122
29526123
29526123

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

511
512
511
511
511
512
512
512
512
512

25

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

543
545
543
543
543
545
545
545
545
545

34

20091001

697
701
701
697
697
701
697
701
701
701

697
697
697
701
701
701
697
697
697
697

697
697
697
697
697, 574
697, 574
697, 574
701, 574
701, 574
697

697
701, 574
582, 574
582, 574
582, 574
701
701
697
701
701

39

Copyright 2009 Allison Transmission, Inc.

35

565
565
565
565
565
565
565
565
565
565

565
565
565
565
565
565
565
565
565
565

565
565

565
565
565

810
1060

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

812
812
812
812
812
812
795
812
812
837

799
837
837
837
837
812
795
795
812
812

799
799
799
799
795
812
812
812
837
795

814
718
772
772
772
795
795
796
799
799

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

508

71

TPS

73

500
500

VIM

82A

29526138
29526139
29526139
29526140
29526140
29526141
29526142
29526143
29526143
29526144

29526132
29526133
29526133
29526134
29526134
29526135
29526136
29526136
29526137
29526137

29526124
29526124
29526125
29526125
29526126
29526127
29526128
29526129
29526130
29526131

A/N

29525970
29525991
29526118
29526119
29526120
29526121
29526121
29526122
29526123
29526123

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P
HD 4560P
HD 4560P
HD 4060P
HD 4560P
HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4060P

HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P

HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P

29526151
29526152
29526153
29526154
29526155
29526156
29526157
29526158
29526159
29526160

29526161
29526162
29526163
29526164
29526165
29526166
29526167
29526167
29526168
29526169

29526170
29526171
29526172
29526172
29526173
29526173
29526174
29526175
29526176
29526177

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

02

Fill
Tube

600
600
600
600
600
600
600
600
600
600

600
600
600
600
600
600
600
600
600
600

600
601
601
600
601
601
601
600
600
600

601
601
601
601
601
601
600
600
600
601

05

83

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

730
729
748
748
730
730
729
748
730
729

748
729
748
730
729
748
730
730
729
748

730
730
729
729
730
730
730
729
714
729

729
714
730
730
730
730
714
714
729
730

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
511
511
511
511
511
511

511
511
511
511
511
511
511
511
511
511

511
512
512
511
512
512
512
511
511
511

512
512
512
512
512
512
511
511
511
512

15

1639
1639
1639
1700
1639
1700
1639
1639
1639
1639

1601
1601
1601
1601
1639
1639
1639
1700
1639
1639

1602
1602
1602
1602
1602
1602
1639
1602
1601
1601

1701
1639
1640
1701
1640
1701
1639
1700
1602
1640

16

20091001

534
534
534
534
534
534
534
534
534
534

534
534
534
534
534
534
534
534
534
534

534
534
534
534
534
534
534
534
534
534

534
534
534
534
534
534
534
534
534
534

20

767
766
766
766
766
766
767
767
767
765

765
766
766
766
766
766
766
766
767
767

766
765
765
767
767
766
764
766
765
765

765
765
765
765
766
766
765
765
766
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4060P
HD 4560P

MODEL

29526144
29526145
29526146
29526146
29526147
29526147
29526148
29526148
29526149
29526150

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

25

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

34

20091001

697
697
697
697
697
697
697
697
697
697

697
697
697
697
697
697
697
697
697
697

697, 574
701, 574
701, 574
697, 574
701, 574
701, 574
701, 574
697, 574
697
697

701
701
701
701
701
701
697
697
697, 574
701, 574

39

Copyright 2009 Allison Transmission, Inc.

35

565
565
565
565
565

565

565

565
565
565
565

565
565

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

812
799
799
799
799
799
799
799
799
795

797
797
797
797
812
812
812
812
812
812

837
812
837
795
812
777
808
812
837
797

837
799
837
837
795
795
795
795
799
837

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

500

73

VIM

83A

29526170
29526171
29526172
29526172
29526173
29526173
29526174
29526175
29526176
29526177

29526161
29526162
29526163
29526164
29526165
29526166
29526167
29526167
29526168
29526169

29526151
29526152
29526153
29526154
29526155
29526156
29526157
29526158
29526159
29526160

A/N

29526144
29526145
29526146
29526146
29526147
29526147
29526148
29526148
29526149
29526150

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
B 500R
HD 4560P
HD 4560P

HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P

HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4060P
HD 4560P
HD 4060P
HD 4060P
HD 4560P

29526184
29526185
29526186
29526187
29526188
29526189
29526190
29526191
29526192
29526192

29526193
29526193
29526194
29526194
29526195
29526196
29526196
29526197
29526198
29526199

29526199
29526202
29526202
29526203
29526203
29526204
29526205
29526206
29526206
29526207

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
628
629
629

629
629
629
629
629
629
629
629
629
629

02

Fill
Tube

601
601
601
601
601
600
601
600
600
601

601
601
601
601
601
601
601
601
601
601

600
601
601
601
601
601
601
600
601
601

600
600
600
600
600
600
600
600
600
600

05

84

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
609
610
610

610
610
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

730
729
729
730
730
730
730
714
714
729

730
730
729
729
729
748
748
730
748
730

730
729
748
729
730
730
730
729
730
730

729
748
729
748
748
730
729
748
748
730

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

512
512
512
512
512
511
512
511
511
512

512
512
512
512
512
512
512
512
512
512

511
512
512
512
512
512
512
511
512
512

511
511
511
511
511
511
511
511
511
511

15

1700
1639
1700
1639
1700
1639
1602
1639
1700
1640

1639
1700
1639
1700
1639
1639
1700
1639
1639
1639

1700
1601
1601
1639
1601
1639
1639
1603
1639
1700

1700
1639
1639
1639
1700
1639
1639
1639
1700
1639

16

20091001

534
534
534
534
534
534
534
534
534
534

534
534
534
534
534
534
534
534
534
534

534
534
534
534
534
534
534
513
534
534

534
534
534
534
534
534
534
534
534
534

20

766
766
766
766
766
766
764
765
765
766

767
767
765
765
766
766
766
766
766
766

766
765
765
766
766
766
767
764
766
766

765
765
766
766
766
766
766
766
766
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P

MODEL

29526177
29526178
29526179
29526180
29526180
29526181
29526182
29526183
29526183
29526184

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
511
512
512

512
512
512
512
512
512
512
512
512
512

25

544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
543
545
545

545
545
545
545
545
545
545
545
545
545

34

20091001

701
701
701
701
701
697, 574
701
697
697
701

701
701
701
701
701
701
701
701
701
701

697
701
701
701
701
701
701
597
701
701

697
697
697
697
697
697
697
697
697
697

39

Copyright 2009 Allison Transmission, Inc.

536

35

565

565

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

796
837
837
837
837
772
842
799
799
837

799
799
795
795
795
795
795
795
796
796

796
797
797
797
797
812
812
772
799
799

795
795
795
795
795
795
796
796
796
796

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

541

71

TPS

500

73

VIM

84A

29526199
29526202
29526202
29526203
29526203
29526204
29526205
29526206
29526206
29526207

29526193
29526193
29526194
29526194
29526195
29526196
29526196
29526197
29526198
29526199

29526184
29526185
29526186
29526187
29526188
29526189
29526190
29526191
29526192
29526192

29526177
29526178
29526179
29526180
29526180
29526181
29526182
29526183
29526183
29526184

A/N

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P
HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P

HD 4560P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P

HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P

29526215
29526216
29526216
29526217
29526217
29526218
29526218
29526219
29526219
29526220

29526220
29526221
29526221
29526222
29526222
29526223
29526223
29526224
29526225
29526226

29526226
29526227
29526228
29526229
29526230
29526231
29526231
29526232
29526233
29526233

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

02

Fill
Tube

601
601
600
600
600
600
600
600
600
600

601
600
600
600
600
601
601
601
601
601

601
600
600
601
601
601
601
601
601
601

601
600
601
601
601
600
600
601
601
600

05

85

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
609

10

Copyright 2009 Allison Transmission, Inc.

744
744
744
744
730
748
748
729
748
748

730
729
729
714
714
748
748
730
748
744

729
714
714
730
730
714
714
730
730
730

729
714
730
731
731
729
729
748
748
732

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

512
512
511
511
511
511
511
511
511
511

512
511
511
511
511
512
512
512
512
512

512
511
511
512
512
512
512
512
512
512

512
511
512
512
512
511
511
512
512
511

15

1700
1639
1639
1639
1639
1639
1700
1639
1639
1700

1701
1640
1701
1639
1700
1639
1700
1639
1639
1639

1640
1639
1700
1640
1701
1639
1700
1640
1701
1640

1701
1639
1639
1639
1700
1640
1701
1639
1700
1639

16

20091001

534
534
534
534
534
534
534
534
534
534

534
534
534
534
534
534
534
534
534
534

534
534
534
534
534
534
534
534
534
534

534
534
534
534
534
534
534
534
534
575

20

766
764
766
764
766
766
766
766
765
765

765
765
765
766
766
766
766
764
764
766

765
766
766
766
766
766
766
766
766
765

766
766
768
766
766
768
768
766
766
765

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4560P
HD 4060P
HD 4560P
HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4060R

MODEL

29526207
29526208
29526209
29526210
29526210
29526212
29526212
29526213
29526213
29526214

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
511

25

544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
543

34

20091001

701
701
697
697
697
697
697
697
697
697

701
697
697
697
697
701
701
701
701
701

701
697
697
701
701
701
701
701
701
701

701
697
701
701
701
697
697
701
701
597, 574

39

Copyright 2009 Allison Transmission, Inc.

530

35

565
565
565

565

565
565

565
565
565

565

565
565

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

835
835
835
835
837
837
837
837
837
837

837
812
812
795
795
837
837
837
837
835

812
837
837
812
812
796
796
837
837
837

837
812
796
799
799
837
837
799
799
814

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

555

555
555
555

71

TPS

500

73

VIM

85A

29526226
29526227
29526228
29526229
29526230
29526231
29526231
29526232
29526233
29526233

29526220
29526221
29526221
29526222
29526222
29526223
29526223
29526224
29526225
29526226

29526215
29526216
29526216
29526217
29526217
29526218
29526218
29526219
29526219
29526220

A/N

29526207
29526208
29526209
29526210
29526210
29526212
29526212
29526213
29526213
29526214

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P
HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P

HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4560P
HD 4560P

HD 4560P
HD 4560P
HD 4060R
HD 4560P
HD 4560P
HD 4060R
HD 4060
HD 4060
HD 4060P
HD 4060

29526242
29526243
29526243
29526244
29526244
29526245
29526245
29526246
29526246
29526247

29526248
29526249
29526250
29526251
29526251
29526252
29526253
29526253
29526254
29526254

29526255
29526255
29526256
29526257
29526258
29526259
29526260
29526261
29526262
29526263

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

02

Fill
Tube

601
601
600
601
601
600
600
600
600
600

600
600
600
600
600
600
600
600
601
601

600
600
600
601
601
601
601
601
601
601

600
600
601
600
601
601
601
601
600
600

05

86

610
610
609
610
610
609
609
609
610
609

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

714
714
732
748
730
714
732
732
732
731

744
729
748
729
729
748
730
730
729
729

748
730
730
729
729
714
714
714
714
744

729
729
744
744
729
729
748
748
730
730

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

512
512
511
512
512
511
511
511
511
511

511
511
511
511
511
511
511
511
512
512

511
511
511
512
512
512
512
512
512
512

511
511
512
511
512
512
512
512
511
511

15

1639
1700
1639
1639
1639
1601
1639
1639
1639
1639

1639
1639
1639
1640
1701
1639
1639
1700
1640
1701

1639
1640
1701
1640
1701
1639
1700
1639
1700
1639

1639
1700
1639
1639
1639
1700
1639
1639
1639
1639

16

20091001

534
534
575
534
534
575
540
540
540
540

534
534
534
534
534
534
534
534
534
534

534
534
534
534
534
534
534
534
534
534

534
534
534
534
534
534
534
534
534
534

20

767
767
766
765
765
766
766
765
765
766

766
766
766
766
766
768
768
768
766
766

767
767
767
765
765
766
766
766
766
766

765
765
764
764
765
765
765
768
766
767

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060P
HD 4060P
HD 4560P
HD 4060P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4060P
HD 4060P

MODEL

29526234
29526234
29526235
29526236
29526237
29526237
29526238
29526239
29526240
29526241

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
511
512
512
511
511
511
512
511

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

25

544

30

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
543
545
545
543
543
543
545
543

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

34

20091001

701
701
597, 574
701
701
582
697, 574
697, 574
697, 574
697, 574

697
697
697
697
697
697
697
697
701
701

697
697
697
701
701
701
701
701
701
701

697
697
701
697
701
701
701
701
697, 574
697

39

Copyright 2009 Allison Transmission, Inc.

530

35

565
565

565
565

565
565
565
565

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

812
812
718
795
795
796
772
772
772
772

808
808
808
837
837
796
796
796
795
795

796
837
837
837
837
812
812
837
837
808

837
837
850
850
837
837
837
796
799
796

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

543

555
555

543

71

TPS

500

500
500
500
500

73

VIM

86A

29526255
29526255
29526256
29526257
29526258
29526259
29526260
29526261
29526262
29526263

29526248
29526249
29526250
29526251
29526251
29526252
29526253
29526253
29526254
29526254

29526242
29526243
29526243
29526244
29526244
29526245
29526245
29526246
29526246
29526247

A/N

29526234
29526234
29526235
29526236
29526237
29526237
29526238
29526239
29526240
29526241

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P
HD 4060
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P

HD 4060P
HD 4060
HD 4060P
HD 4560P
HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4060
HD 4060P

HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4060P
HD 4560P
HD 4060
HD 4560P
HD 4060
HD 4060

29526271
29526272
29526273
29526274
29526274
29526275
29526276
29526276
29526277
29526278

29526279
29526280
29526281
29526282
29526283
29526283
29526284
29526284
29526285
29526286

29526287
29526288
29526289
29526290
29526291
29526292
29526293
29526296
29526297
29526297

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

02

Fill
Tube

601
601
600
600
600
601
600
601
600
600

600
600
600
601
601
601
600
600
600
600

600
600
600
600
600
600
600
600
600
600

600
600
600
600
600
600
600
600
600
601

05

87

610
610
610
610
610
610
609
610
609
609

610
609
610
610
610
610
610
610
609
610

610
609
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

730
730
743
731
731
748
730
729
714
714

731
731
731
748
731
731
748
748
732
731

732
732
732
731
731
732
731
731
731
731

731
732
743
731
731
732
732
731
731
731

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

512
512
511
511
511
512
511
512
511
511

511
511
511
512
512
512
511
511
511
511

511
511
511
511
511
511
511
511
511
511

511
511
511
511
511
511
511
511
511
512

15

1640
1640
1639
1639
1639
1640
1603
1639
1639
1700

1639
1639
1639
1640
1639
1700
1639
1700
1639
1639

1639
1639
1639
1639
1700
1639
1639
1700
1639
1639

1639
1639
1639
1639
1700
1639
1700
1639
1700
1639

16

20091001

540
540
540
540
540
540
645
534
540
540

540
540
540
540
540
540
540
540
540
540

540
540
540
540
540
540
540
540
540
540

540
540
540
540
540
540
540
540
540
540

20

767
766
766
765
764
766
768
766
767
767

766
765
767
765
766
766
766
766
766
766

765
765
766
764
764
765
766
766
765
766

766
766
766
765
765
764
764
766
766
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4560P

MODEL

29526264
29526265
29526266
29526267
29526267
29526268
29526268
29526269
29526269
29526270

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
511
512
511
511

512
511
512
512
512
512
512
512
511
512

512
511
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

25

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
543
545
543
543

545
543
545
545
545
545
545
545
543
545

545
543
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

34

20091001

702
702
697, 574
697
697
702
697
701
697
697

697
697
697
701, 574
702
702
697, 574
697, 574
697
697, 574

697, 574
697
697, 574
698
698
697
697
697
697
697

697, 574
697, 574
697, 574
698
698
698
698
698
698
701, 574

39

Copyright 2009 Allison Transmission, Inc.

35

922
922

922

922
922
922
922
922

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

800
800

717
772
800
772
796
797
797

717
814
718
772

815
772

814
814
718

772
772
772
718
718

772
772
772

772

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

543

543

71

TPS

500
500

500
500
500

500
500

500
500
500

500
500
500
500
500

73

500
500
500

500

VIM

87A

29526287
29526288
29526289
29526290
29526291
29526292
29526293
29526296
29526297
29526297

29526279
29526280
29526281
29526282
29526283
29526283
29526284
29526284
29526285
29526286

29526271
29526272
29526273
29526274
29526274
29526275
29526276
29526276
29526277
29526278

A/N

29526264
29526265
29526266
29526267
29526267
29526268
29526268
29526269
29526269
29526270

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4560PR
HD 4560PR

HD 4560PR
HD 4560PR
HD 4060PR
HD 4060PR
HD 4560PR
HD 4560PR
HD 4060R
HD 4560R
HD 4560PR
HD 4060R

HD 4560PR
HD 4560PR
HD 4560PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4560PR
HD 4560PR
HD 4060PR
HD 4060PR

29526308
29526309
29526310
29526311
29526312
29526312
29526313
29526314
29526315
29526315

29526316
29526316
29526317
29526317
29526318
29526318
29526319
29526320
29526321
29526322

29526323
29526324
29526324
29526325
29526325
29526326
29526327
29526328
29526329
29526330

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

02

Fill
Tube

601
601
601
600
600
600
601
601
600
600

601
601
600
600
601
601
600
601
601
600

600
600
600
600
600
600
600
600
601
601

600
600
600
601
600
600
600
600
600
600

05

88

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
609
609
610
609

610
610
610
610
610
610
610
610
610
610

610
609
610
610
609
609
610
609
610
610

10

Copyright 2009 Allison Transmission, Inc.

748
730
730
729
729
731
730
748
714
748

730
730
714
714
714
714
731
731
731
714

731
731
732
732
731
731
732
730
714
714

731
714
732
729
732
732
732
731
732
732

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

512
512
512
511
511
511
512
512
511
511

512
512
511
511
512
512
511
512
512
511

511
511
511
511
511
511
511
511
512
512

511
511
511
512
511
511
511
511
511
511

15

1639
1640
1701
1640
1701
1639
1639
1639
1639
1639

1640
1701
1639
1700
1639
1700
1639
1639
1639
1639

1639
1639
1639
1639
1639
1700
1639
1639
1639
1700

1639
1601
1639
1640
1639
1639
1639
1639
1639
1639

16

20091001

575
575
575
575
575
575
575
575
575
575

575
575
575
575
575
575
575
575
575
575

575
575
575
575
575
575
575
575
575
575

575
575
575
575
575
575
575
575
575
575

20

766
766
766
766
766
765
767
767
765
766

766
766
765
765
765
765
766
766
766
766

766
765
765
766
766
766
765
766
766
766

766
766
766
767
766
765
766
766
765
764

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060PR
HD 4060R
HD 4060PR
HD 4560PR
HD 4060R
HD 4060R
HD 4060PR
HD 4060R
HD 4060PR
HD 4060PR

MODEL

29526298
29526299
29526300
29526301
29526302
29526303
29526304
29526305
29526306
29526307

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
511
511
512
511

512
512
512
512
512
512
512
512
512
512

512
511
512
512
511
511
512
511
512
512

25

544

544
544
544

544
544
544
544
544
544
544

544

544

544
544
544
544
544
544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
543
543
545
543

545
545
545
545
545
545
545
545
545
545

545
543
545
545
543
543
545
543
545
545

34

20091001

595
654
709
652
705
596, 574
595
595
582
596

655
709
652
705
655
709
596
595
595
582

596
596
597, 574
597, 574
653, 574
706, 574
596, 574
582, 574
655
709

597, 574
597
597, 574
583
597, 574
597, 574
596, 574
597, 574
597, 574
596

39

Copyright 2009 Allison Transmission, Inc.

530

536
530
530

529
529
530
530

530

530

530
530
530
530
530
529

35

565
565
565
565

565
565

983

918
918
918

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

799
837
837
837
837
772
796
796
812
799

812
812
837
837
837
837
835
772
772
799

814
718
772
772
772
772
799
799

772
799
772
800
772
772
772
772
772

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

500

500
500
500

500
500
500
500
500

73

500

500

500
500
500
500
500

VIM

88A

29526323
29526324
29526324
29526325
29526325
29526326
29526327
29526328
29526329
29526330

29526316
29526316
29526317
29526317
29526318
29526318
29526319
29526320
29526321
29526322

29526308
29526309
29526310
29526311
29526312
29526312
29526313
29526314
29526315
29526315

A/N

29526298
29526299
29526300
29526301
29526302
29526303
29526304
29526305
29526306
29526307

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060R
HD 4560PR

HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR

HD 4060PR
HD 4060PR
HD 4560PR
HD 4560PR
HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4560P
HD 4060P

29526339
29526339
29526340
29526342
29526343
29526343
29526344
29526345
29526346
29526347

29526348
29526348
29526349
29526350
29526350
29526351
29526351
29526352
29526352
29526353

29526353
29526354
29526413
29526413
29526423
29526424
29526425
29526426
29526427
29526428

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
628
628
629
629
629
628

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

02

Fill
Tube

600
600
601
601
600
600
601
601
601
600

600
600
600
600
600
600
600
600
600
600

600
600
600
600
600
600
600
600
600
601

600
600
600
600
600
600
600
600
600
600

05

89

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
609
610

610
610
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

731
732
730
730
714
730
730
730
744
731

731
731
731
732
732
732
732
731
731
731

731
731
732
731
714
714
731
731
731
731

730
748
730
730
730
730
730
731
731
731

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
512
512
511
511
512
512
512
511

511
511
511
511
511
511
511
511
511
511

511
511
511
511
511
511
511
511
511
512

511
511
511
511
511
511
511
511
511
511

15

1700
1639
1640
1701
1640
1639
1639
1601
1639
1640

1639
1700
1639
1639
1700
1639
1700
1639
1700
1639

1639
1700
1639
1639
1639
1700
1639
1639
1639
1639

1639
1639
1639
1639
1700
1640
1701
1639
1639
1700

16

20091001

575
575
575
575
534
534
534
534
534
534

575
575
575
575
575
575
575
575
575
575

575
575
575
575
575
575
575
575
575
575

575
575
575
575
575
575
575
575
575
575

20

766
764
767
767
765
766
765
765
766
766

765
765
765
764
764
764
764
766
766
766

766
766
764
765
766
766
765
766
766
766

766
765
767
766
766
766
766
765
765
765

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR

MODEL

29526331
29526332
29526333
29526335
29526335
29526336
29526336
29526337
29526338
29526338

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
511
512

512
512
512
512
512
512
512
512
512
512

25

544
544

544
544
544
544
544
544
544
544
544
544

544
544
544
544

544
544
544
544

544
544
544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
543
545

545
545
545
545
545
545
545
545
545
545

34

20091001

707
582, 574
655
709
698
697, 574
701, 574
701, 574
701
697, 574

652
705
597
654
707
652
705
652
705
654

653
706
596
582, 574
652
705
582, 574
582, 574
596
583, 574

596
596
596
652, 574
705, 574
652
705
582, 574
653
706

39

Copyright 2009 Allison Transmission, Inc.

35

918

1018, 950

918

918
918

918

565
565
918

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

772
800
800
849
772
835
814
835
772

718
837
837
814
718

772

799
796
796
799
799
837
837
718

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

539

543
541

543

71

TPS

500

505
500

500

500
500

500

500

73

VIM

89A

29526353
29526354
29526413
29526413
29526423
29526424
29526425
29526426
29526427
29526428

29526348
29526348
29526349
29526350
29526350
29526351
29526351
29526352
29526352
29526353

29526339
29526339
29526340
29526342
29526343
29526343
29526344
29526345
29526346
29526347

A/N

29526331
29526332
29526333
29526335
29526335
29526336
29526336
29526337
29526338
29526338

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4560PR
HD 4560PR
HD 4560PR
HD 4060PR
HD 4060PR

HD 4060
B 500
B 500
B 500
B 500
B 500
HD 4060P
HD 4560
HD 4060
HD 4060P

HD 4560P
HD 4060
HD 4560P
HD 4060P
HD 4060P
HD 4560PR
HD 4060P
HD 4060P
HD 4060P
HD 4560

29526539
29526539
29526546
29526546
29526554
29526557
29526557
29526581
29526593
29526593

29526632
29526779
29526779
29526780
29526781
29526782
29526783
29526784
29526785
29526786

29526788
29526789
29526790
29526791
29526791
29526792
29526793
29526794
29526794
29526795

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

628
628
629
629
629
628
629
629
629
628

629
628
628
628
628
628
628
628
628
628

629
629
629
629
629
629
629
629
629
629

628
629
628
628
629
628
629
629
629
629

02

Fill
Tube

601
600
601
600
600
601
600
600
600
601

600
600
600
600
600
600
600
601
600
600

600
600
600
600
600
601
601
601
600
600

600
601
601
600
601
600
600
600
600
600

05

90

610
609
610
610
610
610
610
610
610
609

609
609
609
609
609
609
610
609
609
610

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

714
729
731
729
729
730
729
729
729
729

732
730
730
730
730
730
729
731
732
731

730
730
748
748
730
714
714
714
714
714

731
730
744
738
730
714
730
730
748
748

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

512
511
512
511
511
512
511
511
511
512

511
511
511
511
511
511
511
512
511
511

511
511
511
511
511
512
512
512
511
511

511
512
512
511
512
511
511
511
511
511

15

1601
1639
1639
1639
1700
1639
1640
1640
1701
1639

1639
1641
1702
1603
1603
1641
1601
1602
1603
1639

1639
1700
1639
1700
1639
1639
1700
1639
1639
1700

1701
1639
1639
1640
1639
1640
1640
1701
1639
1700

16

20091001

540
540
540
534
534
575
534
534
534
534

540
645
645
645
645
645
534
540
645
540

534
534
534
534
534
575
575
575
575
575

534
534
540
575
575
540
534
534
534
534

20

765
766
766
765
765
764
765
766
766
766

766
766
766
766
766
766
765
766
768
766

765
765
765
765
765
767
767
764
766
766

766
765
765
764
767
764
768
768
765
765

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060P
HD 4560P
HD 4560P
HD 4060PR
HD 4560PR
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P

MODEL

29526428
29526429
29526430
29526432
29526433
29526469
29526516
29526516
29526538
29526538

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
511
512
512
512
512
512
512
512
511

511
511
511
511
511
511
512
511
511
512

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

25

544

544
544

30

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
543
545
545
545
545
545
545
545
543

543
543
543
543
543
543
545
543
543
545

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

34

20091001

701, 574
697
701
697
697
595, 574
697
697
697
701

700
697
697
697
697
697
697
701
697, 574
697

697
697
697
697
697
583
712
583
652
705

697, 574
701, 574
701
582, 574
583
699, 574
697
697
697
697

39

Copyright 2009 Allison Transmission, Inc.

538

530
530

35

964
922
996
996
877
1017
1017
1017

867
867
945
867
867
831

839

950
1039

1058
565
565

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

835
814
772
814
814
717
718
772
772
814

727
772
772
772
772
772
814
800
717
799

799
799
796
796
796
796
796
799
799
799

772
835
813
821
800

812
812
799
799

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

510
513

511
509

558

71

TPS

500
500
500
500
500
500
500
500
500
500

500
500
500
500
500
500
500
500
500
500

505
505

505

73

VIM

90A

29526788
29526789
29526790
29526791
29526791
29526792
29526793
29526794
29526794
29526795

29526632
29526779
29526779
29526780
29526781
29526782
29526783
29526784
29526785
29526786

29526539
29526539
29526546
29526546
29526554
29526557
29526557
29526581
29526593
29526593

A/N

29526428
29526429
29526430
29526432
29526433
29526469
29526516
29526516
29526538
29526538

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P
HD 4060P
HD 4060P
HD 4060PR
HD 4060P
HD 4060P
HD 4060PR
HD 4560PR
HD 4060
HD 4060

HD 4060
HD 4060
HD 4060R
HD 4060
HD 4560P
HD 4560P
HD 4560P
HD 4560P
B 500R
HD 4560

HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4560P
HD 4060P
HD 4060P
B 500R
HD 4060P
HD 4060P

29526803
29526804
29526804
29526805
29526806
29526806
29526807
29526808
29526809
29526809

29526810
29526810
29526811
29526823
29526826
29526827
29526827
29526828
29526830
29526832

29526835
29526836
29526836
29526839
29526840
29526841
29526842
29526907
29526923
29526923

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

628
629
629
628
629
629
629
628
628
628

628
628
628
629
629
629
629
629
628
629

628
628
628
628
628
628
628
628
628
628

628
628
628
628
628
628
628
628
628
628

02

Fill
Tube

600
600
600
600
601
600
600
600
600
600

600
600
600
600
601
601
601
601
600
601

600
600
600
600
600
600
600
601
600
600

601
600
600
601
600
600
600
601
600
600

05

91

610
610
610
610
610
610
610
609
610
610

609
609
609
609
610
610
610
610
609
609

610
610
610
610
610
610
610
610
609
609

609
609
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

730
730
730
731
748
731
731
729
731
731

732
732
714
732
748
748
748
748
739
731

730
730
730
730
730
730
730
730
714
714

729
730
730
730
730
730
730
730
730
730

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
512
511
511
511
511
511

511
511
511
511
512
512
512
512
511
512

511
511
511
511
511
511
511
512
511
511

512
511
511
512
511
511
511
512
511
511

15

1639
1640
1701
1602
1639
1639
1639
1641
1640
1701

1641
1702
1601
1639
1601
1639
1700
1639
1641
1639

1701
1640
1701
1640
1640
1701
1640
1640
1640
1701

1700
1641
1640
1640
1640
1701
1640
1640
1640
1640

16

20091001

534
534
534
642
534
534
540
646
642
642

645
645
575
540
534
534
534
534
646
540

534
534
534
575
534
534
575
575
540
540

534
646
575
534
534
534
534
575
534
534

20

765
768
768
765
767
766
768
768
765
765

766
766
768
766
766
766
766
767
766
766

768
765
765
765
765
765
766
766
766
766

766
766
766
768
766
766
765
764
766
768

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4560
B 500R
HD 4060PR
HD 4560P
HD 4060P
HD 4060P
HD 4060P
HD 4560PR
HD 4060P
HD 4060P

MODEL

29526795
29526796
29526797
29526798
29526799
29526799
29526800
29526801
29526802
29526803

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
511
512
512

511
511
511
511
512
512
512
512
511
511

512
512
512
512
512
512
512
512
511
511

511
511
512
512
512
512
512
512
512
512

25

544

544

544
544

544
544

544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
543
545
545

543
543
543
543
545
545
545
545
543
543

545
545
545
545
545
545
545
545
543
543

543
543
545
545
545
545
545
545
545
545

34

20091001

697, 574
697
697
697, 574
701
697
697, 574
582, 574
697, 574
697, 574

697, 574
697, 574
596, 574
697
701
701
701
701
596, 574
701

697, 574
697, 574
697, 574
596, 574
697, 574
697, 574
596, 574
595, 574
697, 574
697, 574

701
582, 574
596, 574
701, 574
697, 574
697, 574
697, 574
595, 574
697, 574
697, 574

39

Copyright 2009 Allison Transmission, Inc.

523

536

538
538

523
538

538

35

876
565
565
1071

1071
1071

839
839
951

951, 1046

876
876
876
877
876
876
877
877
892
892

877
876
876
876
876
877
1048
876

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

814
837
837
835
799
799
717

835
835

814
814

772
797
812
812
812
772
772

772
772
772
814
814
814
772
772

814
772
772
772
772
772
718
717
772
772

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

500

500

500

500
500

500
500

500

500

500
500
500
500
500
500
500
500
505
505

73

500
505
500
500
500
500
500
500
500
500

VIM

91A

29526835
29526836
29526836
29526839
29526840
29526841
29526842
29526907
29526923
29526923

29526810
29526810
29526811
29526823
29526826
29526827
29526827
29526828
29526830
29526832

29526803
29526804
29526804
29526805
29526806
29526806
29526807
29526808
29526809
29526809

A/N

29526795
29526796
29526797
29526798
29526799
29526799
29526800
29526801
29526802
29526803

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P
HD 4560PR
HD 4060PR
HD 4060PR
HD 4560PR
HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4060

HD 4560PR
HD 4560PR
HD 4560PR
B 500R
B 500R
HD 4560PR
HD 4560PR
HD 4560PR
HD 4060P
HD 4560P

HD 4560P
HD 4060
HD 4560P
HD 4560P
B 500R
B 500R
HD 4560P
HD 4560PR
HD 4560PR
HD 4560PR

29526957
29526958
29526966
29526966
29526969
29526970
29526970
29526979
29526979
29526984

29526988
29526988
29526989
29526992
29526992
29526993
29526993
29527117
29527118
29527122

29527122
29527125
29527128
29527128
29527129
29527129
29527133
29527135
29527140
29527140

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
628
628
629
629
629
629

629
629
629
628
628
628
628
629
629
629

629
628
629
629
629
629
629
629
629
628

628
628
627
628
629
628
628
629
629
628

02

Fill
Tube

601
600
601
601
600
600
601
601
601
601

601
601
601
600
600
601
601
601
600
601

601
601
600
600
601
601
601
600
600
600

600
600
600
601
600
601
601
600
600
600

05

92

610
609
610
610
609
609
610
610
610
610

610
610
610
609
609
610
610
610
610
610

610
610
610
610
610
610
610
610
610
609

610
610
610
609
610
609
609
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

729
732
744
744
729
729
731
729
730
730

731
731
731
714
714
714
714
714
730
729

744
739
730
730
730
730
730
730
730
731

731
731
731
729
732
714
714
748
730
731

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

512
511
512
512
511
511
512
512
512
512

512
512
512
511
511
512
512
512
511
512

512
512
511
511
512
512
512
511
511
511

511
511
511
512
511
512
512
511
511
511

15

1701
1639
1640
1701
1641
1702
1640
1640
1640
1701

1639
1700
1639
1641
1702
1640
1701
1639
1639
1640

1639
1640
1640
1701
1640
1640
1701
1640
1701
1603

1640
1701
1601
1639
1639
1640
1701
1639
1639
1640

16

20091001

540
540
540
540
646
646
540
575
575
575

575
575
575
646
646
575
575
575
534
540

540
575
575
575
575
534
534
540
540
645

642
642
534
534
540
534
534
534
534
540

20

765
765
766
766
764
764
766
765
765
765

766
766
766
764
764
765
765
766
764
765

767
768
766
766
766
764
764
766
766
766

765
765
766
765
766
766
766
764
764
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060P
HD 4060P
HD 4060P
HD 4560
HD 4060P
HD 4560
HD 4560
HD 4060P
HD 4060P
HD 4060P

MODEL

29526924
29526924
29526927
29526936
29526943
29526946
29526946
29526947
29526948
29526956

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
511
512
512
511
511
512
512
512
512

512
512
512
511
511
512
512
512
512
512

512
512
512
512
512
512
512
512
512
511

512
512
512
511
512
511
511
512
512
512

25

544
544

544

544
544
544

30

661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

31

PTO
Provision

545
543
545
545
543
543
545
545
545
545

545
545
545
543
543
545
545
545
545
545

545
545
545
545
545
545
545
545
545
543

545
545
545
543
545
543
543
545
545
545

34

20091001

701
697
701, 574
701, 574
652, 574
705, 574
701, 574
583
654
709

655
709
598
597, 574
707, 574
657, 574
711, 574
595
697
701

701, 574
583, 574
652
705
583
701
701
697, 574
697, 574
697, 574

697, 574
697, 574
697
701
697
702
702
697
697
697

39

Copyright 2009 Allison Transmission, Inc.

35

565
565

565
565

951

951
951

565

565
565

565
565

1071
1071

950
950

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

718

799
799
772

837
837

799
799

812
812
800
842
842
799
799
772

718
718
799
815
772

796
796
812

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

559
559

71

TPS

500

500
500
500

500

73

500
500

500
500

VIM

92A

29527122
29527125
29527128
29527128
29527129
29527129
29527133
29527135
29527140
29527140

29526988
29526988
29526989
29526992
29526992
29526993
29526993
29527117
29527118
29527122

29526957
29526958
29526966
29526966
29526969
29526970
29526970
29526979
29526979
29526984

A/N

29526924
29526924
29526927
29526936
29526943
29526946
29526946
29526947
29526948
29526956

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560PR
HD 4060P
HD 4060P
B 500R
B 500R
HD 4560P
HD 4560P
HD 4560P
HD 4060P
HD 4060P

HD 4560P
HD 4560P
HD 4060P
HD 4060P
B 500R
B 500R
HD 4060P
HD 4060P
HD 4060P
HD 4560P

HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
B 500R
HD 4060P
HD 4060
HD 4060
HD 4560P

29527180
29527184
29527184
29527185
29527185
29527195
29527197
29527197
29527198
29527198

29527201
29527201
29527202
29527202
29527203
29527203
29527204
29527213
29527213
29527214

29527214
29527215
29527215
29527216
29527216
29527218
29527223
29527225
29527225
29527227

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
629
628
629
629
629
629

629
629
628
628
628
628
629
629
629
629

628
628
628
628
628
629
629
629
629
629

629
629
629
629
629
629
629
628
628
629

02

Fill
Tube

601
601
601
601
601
600
600
600
600
601

601
601
600
600
600
600
600
600
600
601

601
600
600
600
600
601
601
601
600
600

601
601
601
600
600
601
600
600
600
600

05

93

610
610
610
610
610
609
610
609
609
610

610
610
610
610
609
609
610
610
610
610

610
610
610
609
609
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

739
739
739
739
739
730
714
730
730
744

730
730
730
730
731
731
732
739
739
739

729
714
714
714
714
744
730
730
729
729

730
730
731
729
729
730
729
714
714
729

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

512
512
512
512
512
511
511
511
511
512

512
512
511
511
511
511
511
511
511
512

512
511
511
511
511
512
512
512
511
511

512
512
512
511
511
512
511
511
511
511

15

1700
1639
1700
1639
1700
1641
1639
1640
1701
1639

1640
1701
1640
1701
1641
1702
1639
1639
1700
1639

1640
1640
1701
1641
1702
1639
1640
1701
1640
1701

1640
1701
1640
1640
1701
1639
1639
1640
1701
1639

16

20091001

534
534
534
534
534
646
534
540
540
540

534
534
534
534
646
646
540
534
534
534

575
534
534
646
646
534
534
534
534
534

534
534
540
534
534
534
540
575
575
575

20

764
766
766
764
764
766
764
766
766
768

767
767
765
765
766
766
765
764
764
764

764
765
765
766
766
766
764
764
766
766

766
766
766
768
768
765
765
765
765
765

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4560P
HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4560P
HD 4060P
HD 4060PR
HD 4060PR
HD 4060PR

MODEL

29527141
29527141
29527147
29527148
29527148
29527154
29527157
29527166
29527166
29527174

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
511
512
511
511
512

512
512
512
512
511
511
512
512
512
512

512
512
512
511
511
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

25

544

544
544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
543
545
543
543
545

545
545
545
545
543
543
545
545
545
545

545
545
545
543
543
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

34

20091001

701
701
701
701
701
597
697
697, 574
697, 574
701, 574

701
701
697, 574
697, 574
654, 574
707, 574
697, 574
697
697
701

583
698
698
653, 574
706, 574
701
701
701
697
697

701
701
701, 574
697
697
701
698
654, 574
707, 574
582

39

Copyright 2009 Allison Transmission, Inc.

534

534
534

35

1077
1077
1077
1077
1077
1078

565

565
565
876
876
1055
1055

1077
1077
1077

951
950
950
951
951

565
565
565
565

565
565

565
565

951
951

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

835
835
835
808
808
772
812
795
795

812
812
772
772
772
772
814
808
808
835

799

812
842
842
799
799

796
796
815
812
812
796
800

800

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

541
541

71

TPS

500

500
500
505
505
500

500

73

VIM

93A

29527214
29527215
29527215
29527216
29527216
29527218
29527223
29527225
29527225
29527227

29527201
29527201
29527202
29527202
29527203
29527203
29527204
29527213
29527213
29527214

29527180
29527184
29527184
29527185
29527185
29527195
29527197
29527197
29527198
29527198

A/N

29527141
29527141
29527147
29527148
29527148
29527154
29527157
29527166
29527166
29527174

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4560P
HD 4060PR
HD 4060PR

B 500
B 500
HD 4060P
HD 4060P
HD 4060P
HD 4060R
HD 4060R
HD 4060PR
HD 4060PR
HD 4060PR

HD 4060PR
HD 4560P
HD 4560P
HD 4560PR
HD 4560PR
HD 4060PR
HD 4560PR
HD 4560PR
HD 4060
HD 4060

29527237
29527237
29527238
29527239
29527239
29527247
29527247
29527248
29527250
29527250

29527251
29527251
29527261
29527262
29527262
29527263
29527263
29527264
29527264
29527265

29527265
29527270
29527270
29527271
29527271
29527272
29527273
29527273
29527274
29527274

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
628
628
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
628
628
629
628
628

629
629
628
628
628
628
629
629
629
629

02

Fill
Tube

600
601
601
601
601
600
601
601
600
600

600
600
600
600
600
600
600
600
600
600

600
600
601
601
601
600
600
601
600
600

601
601
600
600
600
600
601
601
601
601

05

94

610
610
610
610
610
610
610
610
609
609

609
609
610
610
610
609
609
610
610
610

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

714
730
730
714
714
714
714
714
714
714

714
714
714
714
714
714
714
714
714
714

714
714
730
748
748
731
731
714
714
714

729
729
714
714
714
714
729
729
714
714

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
512
512
512
512
511
512
512
511
511

511
511
511
511
511
511
511
511
511
511

511
511
512
512
512
511
511
512
511
511

512
512
511
511
511
511
512
512
512
512

15

1700
1640
1701
1639
1700
1639
1639
1700
1639
1700

1640
1701
1639
1639
1700
1639
1700
1639
1700
1639

1639
1700
1639
1639
1700
1641
1702
1639
1641
1702

1639
1700
1640
1701
1640
1701
1639
1700
1639
1700

16

20091001

575
540
540
575
575
575
575
575
540
540

534
534
540
540
540
575
575
575
575
575

534
534
534
534
534
645
645
540
646
646

534
534
575
575
575
575
534
534
534
534

20

765
766
766
766
766
768
766
766
764
764

767
767
764
766
766
766
766
766
766
765

767
767
767
767
767
766
766
765
765
765

766
766
766
766
764
764
764
764
767
767

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4560P
HD 4560P
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4560P
HD 4560P
HD 4560P
HD 4560P

MODEL

29527229
29527229
29527232
29527232
29527233
29527233
29527234
29527234
29527236
29527236

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
512
511
511

511
511
512
512
512
511
511
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

25

544

544
544
544
544
544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
545
543
543

543
543
545
545
545
543
543
545
545
545

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

34

20091001

707
701, 574
701, 574
583
709
582
583
709
697
697

697
697
697
697
697
654
707
654
707
654

697
697
701
701
701
697, 574
697, 574
701
653, 574
706, 574

701
701
653, 574
706, 574
653, 574
706, 574
701
701
701
701

39

Copyright 2009 Allison Transmission, Inc.

538

538
538
538
538
538

35

951
951

951
951
951
951

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

814

796
796
837
795
795
772
772

797
797
772
772
772
772
772
772
772
814

799
799
796
796
796
772
772
796

812
812

808
808
799
799

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

500
500
500

500
500

500
500
500
500
500
500
500
500

73

VIM

94A

29527265
29527270
29527270
29527271
29527271
29527272
29527273
29527273
29527274
29527274

29527251
29527251
29527261
29527262
29527262
29527263
29527263
29527264
29527264
29527265

29527237
29527237
29527238
29527239
29527239
29527247
29527247
29527248
29527250
29527250

29527229
29527229
29527232
29527232
29527233
29527233
29527234
29527234
29527236
29527236

A/N

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060R
HD 4060PR
HD 4060PR
HD 4060
HD 4060
HD 4060P
HD 4060P
HD 4060R
B 500R
B 500R

HD 4060
HD 4060
HD 4060P
HD 4060P
HD 4060R
HD 4060PR
HD 4060PR
HD 4060PR
HD 4560P
HD 4560P

HD 4060P
HD 4060PR
HD 4060P
HD 4060P
HD 4560PR
HD 4560PR
HD 4560P
HD 4560P
HD 4560P
HD 4560P

29527280
29527281
29527281
29527282
29527282
29527283
29527283
29527284
29527285
29527285

29527287
29527287
29527288
29527288
29527289
29527290
29527290
29527296
29527299
29527299

29527302
29527320
29527321
29527321
29527322
29527322
29527323
29527325
29527326
29527327

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

628
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
628
628
628

629
629
629
629
629
629
629
629
628
628

629
629
629
629
629
629
629
629
629
629

02

Fill
Tube

600
600
600
600
601
601
601
601
601
601

600
600
600
600
600
600
600
600
601
601

600
600
600
600
600
600
600
600
600
600

600
600
600
600
600
600
600
600
600
600

05

95

610
610
610
610
610
610
610
610
610
610

609
609
610
610
609
610
610
610
610
610

609
610
610
609
609
610
610
609
609
609

609
610
610
609
609
609
609
610
610
609

10

Copyright 2009 Allison Transmission, Inc.

732
730
730
730
730
730
731
744
729
730

714
714
714
714
714
714
714
731
714
714

714
714
714
714
714
714
714
714
730
730

714
714
714
714
714
714
714
714
714
714

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
512
512
512
512
512
512

511
511
511
511
511
511
511
511
512
512

511
511
511
511
511
511
511
511
511
511

511
511
511
511
511
511
511
511
511
511

15

1640
1640
1639
1700
1639
1700
1639
1639
1639
1639

1639
1700
1639
1700
1639
1639
1700
1640
1639
1700

1700
1639
1700
1639
1700
1639
1700
1639
1641
1702

1639
1639
1700
1639
1700
1639
1700
1639
1700
1639

16

20091001

540
575
540
540
575
575
540
540
540
540

540
540
540
540
575
575
575
575
540
540

575
575
575
540
540
540
540
575
646
646

575
575
575
540
540
540
540
540
540
575

20

764
766
766
766
766
766
765
768
767
767

764
764
764
764
764
764
764
764
766
766

765
765
765
765
765
765
765
765
766
766

764
764
764
766
766
765
765
765
765
765

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060R
HD 4060PR
HD 4060PR
HD 4060
HD 4060
HD 4060
HD 4060
HD 4060P
HD 4060P
HD 4060R

MODEL

29527275
29527276
29527276
29527277
29527277
29527278
29527278
29527279
29527279
29527280

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
512
512
512

511
511
512
512
511
512
512
512
512
512

511
512
512
511
511
512
512
511
511
511

511
512
512
511
511
511
511
512
512
511

25

544
544
544

544
544

544
544
544

544
544
544

544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
545
545
545

543
543
545
545
543
545
545
545
545
545

543
545
545
543
543
545
545
543
543
543

543
545
545
543
543
543
543
545
545
543

34

20091001

697, 574
582
697, 574
697, 574
656
710
701, 574
701, 574
702
702

697
697
697
697
597
654
707
596, 574
701
701

707
654
707
697
697
697
697
597
654
707

597
654
707
697
697
697
697
697
697
654

39

Copyright 2009 Allison Transmission, Inc.

538
538
538

538
538

538
534
534

538
538
538

538

35

565

922

1078
1078

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

799
812
799
799
799
799
814

800
800

814
814
814
814
814
814
814
812

772
772
799
814
814
814
814
814
835
835

772
772
772
772
772
772
772
772
772
772

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

500

500
500
500
500
500
500
500

500
500

500
500
500
500
500
500
500

73

500
500
500
500
500
500
500
500
500
500

VIM

95A

29527302
29527320
29527321
29527321
29527322
29527322
29527323
29527325
29527326
29527327

29527287
29527287
29527288
29527288
29527289
29527290
29527290
29527296
29527299
29527299

29527280
29527281
29527281
29527282
29527282
29527283
29527283
29527284
29527285
29527285

A/N

29527275
29527276
29527276
29527277
29527277
29527278
29527278
29527279
29527279
29527280

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560PR
HD 4060P
HD 4560P
HD 4060PR
HD 4560PR
HD 4560P
HD 4560PR
HD 4560PR
HD 4560PR
HD 4560PR

HD 4560
HD 4560
HD 4560PR
HD 4560PR
HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4060
HD 4060

HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4060P
HD 4060P
B 500R
B 500R
HD 4060P
HD 4060P

29527336
29527342
29527344
29527346
29527348
29527349
29527350
29527350
29527791
29527791

29527792
29527792
29527796
29527796
29527799
29527799
29527894
29527894
29528004
29528004

29528030
29528030
29528032
29528032
29528047
29528047
29528049
29528049
29528050
29528050

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
629
629
628
628
628
628

628
628
629
629
629
629
628
628
629
629

628
628
629
628
629
628
629
629
629
629

628
629
629
629
629
628
628
628
628
628

02

Fill
Tube

601
601
601
601
600
600
600
600
600
600

601
601
601
601
600
600
601
601
600
600

601
600
601
600
601
601
601
601
601
601

600
601
601
600
600
601
600
600
600
600

05

96

610
610
610
610
610
610
609
609
610
610

609
609
610
610
610
610
610
610
609
609

610
610
610
610
610
610
610
610
610
610

609
610
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

714
714
714
714
714
714
730
730
732
732

729
729
729
729
714
714
730
730
714
714

730
743
744
730
729
731
729
729
731
731

743
714
714
714
714
730
730
730
730
730

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

512
512
512
512
511
511
511
511
511
511

512
512
512
512
511
511
512
512
511
511

512
511
512
511
512
512
512
512
512
512

511
512
512
511
511
512
511
511
511
511

15

1640
1701
1639
1700
1639
1700
1641
1702
1640
1701

1640
1701
1640
1701
1639
1700
1640
1701
1639
1700

1640
1640
1640
1640
1639
1640
1640
1701
1640
1701

1640
1639
1700
1601
1700
1640
1640
1701
1640
1701

16

20091001

534
534
534
534
534
534
646
646
540
540

534
534
575
575
534
534
540
540
534
534

575
540
534
575
575
534
575
575
575
575

540
575
575
575
575
575
575
575
575
575

20

766
766
768
768
767
767
768
768
767
767

766
766
766
766
766
766
768
768
766
766

764
764
766
764
767
766
766
766
767
767

766
766
766
765
765
766
765
765
766
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060
HD 4560PR
HD 4560PR
HD 4060PR
HD 4060PR
HD 4560PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR

MODEL

29527330
29527331
29527331
29527332
29527332
29527333
29527334
29527334
29527335
29527335

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
511
511
512
512

511
511
512
512
512
512
512
512
511
511

512
512
512
512
512
512
512
512
512
512

511
512
512
512
512
512
512
512
512
512

25

544
544

544

544

544
544

544
544
544
544
544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
543
543
545
545

543
543
545
545
545
545
545
545
543
543

545
545
545
545
545
545
545
545
545
545

543
545
545
545
545
545
545
545
545
545

34

20091001

701
701
701
701
697
697
652, 574
705, 574
697, 574
697, 574

704
704
655
709
697
697
704, 574
704, 574
697
697

583, 574
697, 574
701
582, 574
583
704, 574
655
709
655, 574
709, 574

697, 574
655
709
652
705
583, 574
652, 574
705, 574
652, 574
705, 574

39

Copyright 2009 Allison Transmission, Inc.

539
539

538

536

530
530

538
536
536
538
538

35

853
853
1047
1047

565
565

1085
1085

877
1064

877

565
565

1064

877
877
877
877
877

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

837
837
796
796
873
873
772
772
718
718

835
835
812
812
796
796

772
772

717
772
835
718
800
717
837
837
772
772

772
797
797
799
799
772
814
814
772
772

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

501

71

TPS

500
500
500
500

500
500

500
500
500
500

500
500

500

500

500
500

73

500

500
500
500
500
500

VIM

96A

29528030
29528030
29528032
29528032
29528047
29528047
29528049
29528049
29528050
29528050

29527792
29527792
29527796
29527796
29527799
29527799
29527894
29527894
29528004
29528004

29527336
29527342
29527344
29527346
29527348
29527349
29527350
29527350
29527791
29527791

A/N

29527330
29527331
29527331
29527332
29527332
29527333
29527334
29527334
29527335
29527335

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P
HD 4060P
HD 4560PR
HD 4560PR
HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4560PR
HD 4560PR

HD 4060
HD 4060
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060
HD 4060

HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
B 500
B 500
B 500
B 500

29528076
29528076
29528077
29528077
29528078
29528078
29528096
29528096
29528098
29528098

29528099
29528099
29528100
29528100
29528101
29528101
29528103
29528103
29528104
29528104

29528109
29528109
29528110
29528110
29528111
29528111
29528120
29528120
29528121
29528121

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
629
629
628
628
628
628

628
628
629
629
629
629
629
629
628
628

629
629
629
629
629
629
629
629
629
629

628
628
628
628
628
628
628
628
628
628

02

Fill
Tube

601
601
601
601
601
601
600
600
600
600

600
600
600
600
600
600
600
600
600
600

600
600
601
601
600
600
601
601
601
601

600
600
601
601
600
600
600
600
601
601

05

97

610
610
610
610
610
610
609
609
609
609

609
609
610
610
610
610
610
610
609
609

610
610
610
610
610
610
610
610
610
610

609
609
609
609
610
610
609
609
610
610

10

Copyright 2009 Allison Transmission, Inc.

730
730
729
729
748
748
714
714
714
714

729
729
729
729
730
730
748
748
729
729

729
729
731
731
748
748
744
744
731
731

730
730
729
729
743
743
732
732
714
714

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

512
512
512
512
512
512
511
511
511
511

511
511
511
511
511
511
511
511
511
511

511
511
512
512
511
511
512
512
512
512

511
511
512
512
511
511
511
511
512
512

15

1640
1701
1640
1701
1640
1701
1641
1702
1641
1702

1640
1701
1640
1701
1640
1701
1640
1701
1639
1700

1639
1700
1639
1700
1640
1701
1639
1700
1639
1700

1641
1702
1640
1701
1640
1701
1641
1702
1639
1700

16

20091001

534
534
534
534
534
534
644
644
645
645

534
534
534
534
534
534
534
534
534
534

540
540
575
575
540
540
534
534
575
575

645
645
534
534
648
648
645
645
540
540

20

766
766
766
766
766
766
768
768
768
768

766
766
764
764
765
765
764
764
765
765

766
766
766
766
766
766
764
764
765
765

764
764
766
766
766
766
768
768
764
764

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

B 500
B 500
HD 4560
HD 4560
HD 4060P
HD 4060P
HD 4060
HD 4060
HD 4560P
HD 4560P

MODEL

29528051
29528051
29528055
29528055
29528057
29528057
29528070
29528070
29528074
29528074

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
511
511
511
511

511
511
512
512
512
512
512
512
511
511

512
512
512
512
512
512
512
512
512
512

511
511
511
511
512
512
511
511
512
512

25

544
544

544
544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
543
543
543
543

543
543
545
545
545
545
545
545
543
543

545
545
545
545
545
545
545
545
545
545

543
543
543
543
545
545
543
543
545
545

34

20091001

701
701
701
701
701
701
698, 574
698, 574
698, 574
698, 574

700
700
697
697
697
697
697
697
697
697

698
698
656
710
700, 574
700, 574
701, 574
701, 574
655
709

698
698
704
704
697, 574
697, 574
697, 574
697, 574
701
701

39

Copyright 2009 Allison Transmission, Inc.

35

950
950
950
950

565
565

922
922

950
950
1064
1064
839
839

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

795
795
795
795
795
795

835
835
808
808
837
837
808
808
814
814

800
800

835
835
777
777
814
814

835
835
718
718
717
717

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

513
513

71

TPS

500
500

500
500

500
500

500
500

500
500
500
500
500
500

73

VIM

97A

29528109
29528109
29528110
29528110
29528111
29528111
29528120
29528120
29528121
29528121

29528099
29528099
29528100
29528100
29528101
29528101
29528103
29528103
29528104
29528104

29528076
29528076
29528077
29528077
29528078
29528078
29528096
29528096
29528098
29528098

A/N

29528051
29528051
29528055
29528055
29528057
29528057
29528070
29528070
29528074
29528074

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4060P
HD 4060P

HD 4560P
HD 4560P
HD 4560P
HD 4060PR
HD 4060PR
HD 4560PR
HD 4560PR
HD 4060P
HD 4060P
HD 4060P

HD 4060P
HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4060PR
HD 4060PR
HD 4560P
HD 4560P
HD 4560P

29528145
29528145
29528146
29528146
29528147
29528147
29528148
29528148
29528149
29528149

29528150
29528151
29528151
29528153
29528153
29528154
29528154
29528170
29528170
29528171

29528171
29528180
29528180
29528181
29528181
29528342
29528342
29528344
29528344
29528345

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
629
629
629
628
628
629

629
629
629
628
628
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

629
629
629
629
628
628
629
629
629
629

02

Fill
Tube

600
601
601
600
600
600
600
601
601
601

601
601
601
600
600
601
601
600
600
600

601
601
600
600
600
600
601
601
600
600

600
600
601
601
600
600
600
600
601
601

05

98

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
609
609
610
610

10

Copyright 2009 Allison Transmission, Inc.

744
748
748
744
744
732
732
729
729
744

748
730
730
730
730
729
729
729
729
744

739
739
739
739
739
739
739
739
739
739

739
739
739
739
730
730
729
729
739
739

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
512
512
511
511
511
511
512
512
512

512
512
512
511
511
512
512
511
511
511

512
512
511
511
511
511
512
512
511
511

511
511
512
512
511
511
511
511
512
512

15

1700
1639
1700
1639
1700
1639
1700
1640
1701
1639

1639
1639
1700
1640
1701
1640
1701
1640
1701
1639

1639
1700
1639
1700
1639
1700
1639
1700
1639
1700

1639
1700
1639
1700
1640
1701
1639
1700
1639
1700

16

20091001

540
540
540
534
534
575
575
540
540
540

534
534
534
575
575
575
575
534
534
540

534
534
534
534
534
534
534
534
534
534

534
534
575
575
575
575
540
540
534
534

20

768
766
766
767
767
766
766
766
766
766

764
764
764
765
765
766
766
767
767
768

766
766
766
766
764
764
764
764
764
764

766
766
766
766
766
766
766
766
766
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060P
HD 4060P
HD 4560PR
HD 4560PR
HD 4060PR
HD 4060PR
HD 4060
HD 4060
HD 4560P
HD 4560P

MODEL

29528124
29528124
29528125
29528125
29528134
29528134
29528142
29528142
29528144
29528144

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
511
511
512
512

25

544
544

544
544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
543
543
545
545

34

20091001

697, 574
702
702
697
697
653, 574
706, 574
701
701
701, 574

701
701
701
653, 574
706, 574
655
709
697
697
697, 574

701
701
697
697
697
697
701
701
697
697

697
697
655
709
652, 574
705, 574
700, 574
700, 574
701
701

39

Copyright 2009 Allison Transmission, Inc.

538
538

35

565

918
918
950
950
565

951
951
565
565
565
565
565

1077
1077
1077
1077
1077
1077
1077
1077
1077
1077

1077
1077
1090
1090
877
877

1077
1077

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

800
800
799
799
772
772
812
812

808
808
808
797
797
812
812
795
795

799
799
835
835
835
835
850
850
850
850

812
812
799
799
727
727
815
815
812
812

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

506
506

71

TPS

500
500

500
500
500
500

73

VIM

98A

29528171
29528180
29528180
29528181
29528181
29528342
29528342
29528344
29528344
29528345

29528150
29528151
29528151
29528153
29528153
29528154
29528154
29528170
29528170
29528171

29528145
29528145
29528146
29528146
29528147
29528147
29528148
29528148
29528149
29528149

A/N

29528124
29528124
29528125
29528125
29528134
29528134
29528142
29528142
29528144
29528144

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P

HD 4060P
HD 4060P
HD 4060P
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR

HD 4060PR
HD 4060P
HD 4060P
HD 4560PR
HD 4560PR
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P

29528364
29528365
29528365
29528366
29528366
29528377
29528377
29528378
29528378
29528379

29528379
29528380
29528380
29528381
29528381
29528382
29528382
29528383
29528383
29528384

29528384
29528390
29528390
29528391
29528391
29528392
29528392
29528393
29528393
29528394

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

628
629
629
629
629
629
629
629
629
629

629
629
629
629
629
628
628
628
628
628

02

Fill
Tube

600
600
600
601
601
601
601
601
601
601

600
600
600
600
600
600
600
600
600
600

600
600
600
600
600
600
600
600
600
600

601
600
600
600
600
600
600
600
600
600

05

99

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

610
609
609
610
610
610
610
609
609
610

10

Copyright 2009 Allison Transmission, Inc.

714
730
730
714
714
729
729
748
748
730

714
714
714
714
714
714
714
714
714
714

714
729
729
748
748
714
714
714
714
714

744
731
731
732
732
714
714
732
732
714

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
512
512
512
512
512
512
512

511
511
511
511
511
511
511
511
511
511

511
511
511
511
511
511
511
511
511
511

512
511
511
511
511
511
511
511
511
511

15

1701
1639
1700
1639
1700
1640
1701
1640
1701
1640

1701
1640
1701
1640
1701
1640
1701
1640
1701
1640

1700
1639
1700
1639
1700
1640
1701
1640
1701
1640

1700
1639
1700
1639
1700
1640
1701
1641
1702
1639

16

20091001

575
540
540
575
575
534
534
534
534
534

540
540
540
575
575
575
575
575
575
575

540
534
534
534
534
540
540
540
540
540

540
540
540
540
540
540
540
645
645
540

20

766
765
765
765
765
766
766
766
766
766

766
765
765
766
766
766
766
765
765
766

764
764
764
764
764
766
766
766
766
766

766
766
766
766
766
765
765
766
766
764

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4560P
HD 4060
HD 4060
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060
HD 4060
HD 4060P

MODEL

29528345
29528346
29528346
29528348
29528348
29528349
29528349
29528363
29528363
29528364

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

512
511
511
512
512
512
512
511
511
512

25

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

545
543
543
545
545
545
545
543
543
545

34

20091001

705
697, 574
697, 574
655
709
701
701
701
701
701

697
697
697
652
705
652
705
652
705
652

697
697
697
697
697
697
697
697
697
697

701, 574
698
698
697, 574
697, 574
698, 574
698, 574
697, 574
697, 574
697

39

Copyright 2009 Allison Transmission, Inc.

35

565

950
950
839
839

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

837
812
812
799
799
837
837
837
837
837

837
795
795
799
799
873
873
795
795
837

808
808
808
808
799
799
873
873
837

814
814

815
815

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

500
500

500
500

73

VIM

99A

29528384
29528390
29528390
29528391
29528391
29528392
29528392
29528393
29528393
29528394

29528379
29528380
29528380
29528381
29528381
29528382
29528382
29528383
29528383
29528384

29528364
29528365
29528365
29528366
29528366
29528377
29528377
29528378
29528378
29528379

A/N

29528345
29528346
29528346
29528348
29528348
29528349
29528349
29528363
29528363
29528364

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4060PR
HD 4060PR
HD 4060
HD 4060
HD 4060

HD 4060
HD 4060P
HD 4060P
HD 4560P
HD 4560
HD 4560
HD 4060P
HD 4060P
HD 4060PR
HD 4060PR

HD 4060PR
HD 4060PR
HD 4060P
HD 4060P
HD 4560
HD 4560
HD 4560
HD 4560
HD 4560PR
HD 4560PR

29528424
29528428
29528428
29528429
29528429
29528434
29528434
29528435
29528435
29528436

29528436
29528439
29528439
29528440
29528443
29528443
29528444
29528444
29528450
29528450

29528451
29528451
29528452
29528452
29528468
29528468
29528470
29528470
29528489
29528489

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

628
628
628
628
628
628
628
628
629
629

628
629
629
629
629
629
629
629
628
628

628
629
629
629
629
629
629
628
628
628

629
628
628
629
629
629
629
629
629
628

02

Fill
Tube

600
600
600
600
601
601
601
601
601
601

600
600
600
601
601
601
600
600
600
600

601
601
601
601
601
600
600
600
600
600

601
600
600
600
600
600
600
600
600
601

05

100

610
610
610
610
609
609
609
609
610
610

609
610
610
610
609
609
610
610
610
610

609
610
610
610
610
610
610
609
609
609

610
610
610
609
609
610
610
610
610
609

10

Copyright 2009 Allison Transmission, Inc.

730
730
729
729
747
747
729
729
714
714

732
732
732
730
714
714
732
732
731
731

729
739
739
714
714
729
729
732
732
732

730
743
743
731
731
732
732
729
729
729

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
512
512
512
512
512
512

511
511
511
512
512
512
511
511
511
511

512
512
512
512
512
511
511
511
511
511

512
511
511
511
511
511
511
511
511
512

15

1640
1701
1640
1701
1640
1701
1640
1701
1639
1700

1702
1639
1700
1640
1639
1700
1639
1700
1640
1701

1700
1640
1701
1639
1700
1640
1701
1641
1702
1641

1701
1640
1701
1639
1700
1639
1700
1640
1701
1639

16

20091001

575
575
540
540
534
534
534
534
575
575

645
540
540
540
534
534
540
540
575
575

534
534
534
534
534
575
575
645
645
645

534
540
540
575
575
540
540
575
575
534

20

765
765
764
764
766
766
766
766
766
766

766
765
765
767
766
766
764
764
766
766

766
766
766
764
764
766
766
766
766
766

766
764
764
766
766
766
766
766
766
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4560P
HD 4060P
HD 4060P
HD 4060R
HD 4060R
HD 4060P
HD 4060P
HD 4060PR
HD 4060PR
HD 4560

MODEL

29528394
29528397
29528397
29528401
29528401
29528418
29528418
29528422
29528422
29528424

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
511
511
511
511
512
512

511
512
512
512
511
511
512
512
512
512

511
512
512
512
512
512
512
511
511
511

512
512
512
511
511
512
512
512
512
511

25

544
544

544
544

544
544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
543
543
543
543
545
545

543
545
545
545
543
543
545
545
545
545

543
545
545
545
545
545
545
543
543
543

545
545
545
543
543
545
545
545
545
543

34

20091001

652, 574
705, 574
697, 574
697, 574
703
703
704
704
655
709

697, 574
697, 574
697, 574
704
701
701
697
697
653, 574
706, 574

701
701
701
701
701
653
706
697, 574
697, 574
697, 574

701
697, 574
697, 574
653
706
697
697
652
705
701

39

Copyright 2009 Allison Transmission, Inc.

538
538

529
529

536
536

35

877
877
950
950
950
950

839
922
922

922
922

1077
1077

1092
1092
839
839
839

922
922
565
565

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

772
772
799
799

814
814
837
837

796
814
814
800

772
772
800
800

815
835
835
799
799
814
814
799
799
796

837
772
772
835
835
718
718
795
795
815

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

500
500

500
500

500
500
500

500
500

500

500
500
500
500
500

500
500

500

73

VIM

100A

29528451
29528451
29528452
29528452
29528468
29528468
29528470
29528470
29528489
29528489

29528436
29528439
29528439
29528440
29528443
29528443
29528444
29528444
29528450
29528450

29528424
29528428
29528428
29528429
29528429
29528434
29528434
29528435
29528435
29528436

A/N

29528394
29528397
29528397
29528401
29528401
29528418
29528418
29528422
29528422
29528424

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4560
HD 4560
HD 4060P
HD 4060P
HD 4560PR
HD 4560PR

HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060PR
HD 4060PR
HD 4060P
HD 4060P

HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
B 500
B 500

29528515
29528515
29528516
29528516
29528524
29528524
29528526
29528526
29528527
29528527

29528528
29528528
29529090
29529090
29529107
29529107
29529108
29529108
29529116
29529116

29529121
29529121
29529122
29529122
29529123
29529123
29529124
29529124
29529131
29529131

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
629
629
628
628
628
628

629
629
629
629
629
629
628
628
628
628

629
629
629
629
628
628
629
629
629
629

629
629
628
628
628
628
629
629
629
629

02

Fill
Tube

601
601
601
601
601
601
601
601
600
600

601
601
600
600
600
600
600
600
600
600

600
600
601
601
601
601
600
600
601
601

601
601
601
601
601
601
601
601
601
601

05

101

610
610
610
610
610
610
610
610
609
609

610
610
610
610
610
610
610
610
610
610

610
610
610
610
609
609
610
610
610
610

610
610
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

729
729
748
748
730
730
731
731
714
714

730
730
714
714
730
730
714
714
714
714

748
748
729
729
714
714
730
730
731
731

748
748
731
731
744
744
748
748
730
730

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

512
512
512
512
512
512
512
512
511
511

512
512
511
511
511
511
511
511
511
511

511
511
512
512
512
512
511
511
512
512

512
512
512
512
512
512
512
512
512
512

15

1640
1701
1640
1701
1640
1701
1640
1701
1641
1702

1640
1701
1639
1700
1640
1701
1640
1701
1639
1700

1639
1700
1640
1701
1640
1701
1639
1700
1640
1701

1640
1701
1639
1700
1640
1701
1639
1700
1639
1700

16

20091001

534
534
534
534
534
534
540
540
645
645

534
534
534
534
540
540
575
575
540
540

540
540
540
540
534
534
540
540
575
575

540
540
540
540
540
540
540
540
540
540

20

764
764
764
764
764
764
766
766
766
766

766
766
766
766
766
766
768
768
766
766

766
766
766
766
767
767
766
766
767
767

764
764
768
768
765
765
767
767
765
765

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P

MODEL

29528499
29528499
29528502
29528502
29528511
29528511
29528513
29528513
29528514
29528514

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
512
511
511

512
512
512
512
512
512
512
512
512
512

512
512
512
512
511
511
512
512
512
512

512
512
512
512
512
512
512
512
512
512

25

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
545
543
543

545
545
545
545
545
545
545
545
545
545

545
545
545
545
543
543
545
545
545
545

545
545
545
545
545
545
545
545
545
545

34

20091001

701
701
701
701
701
701
701
701
698
698

701
701
697
697
697, 574
697, 574
653, 574
706, 574
697
697

700
700
704
704
702
702
697, 574
697, 574
655, 574
709, 574

704, 574
704, 574
701, 574
701, 574
704
704
704
704
704
704

39

Copyright 2009 Allison Transmission, Inc.

530
530

35

950
950

565
565

1066
1066
951
951

950
950

1077
1077

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

808
808
808
808
808
808
799
799

796
796
799
799
772
772

800
800
800
800

797
797
772
772

717
717
799
799
837
837
800
800
800
800

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

541
541

71

TPS

500
500

500
500

500
500
500
500

73

VIM

101A

29529121
29529121
29529122
29529122
29529123
29529123
29529124
29529124
29529131
29529131

29528528
29528528
29529090
29529090
29529107
29529107
29529108
29529108
29529116
29529116

29528515
29528515
29528516
29528516
29528524
29528524
29528526
29528526
29528527
29528527

A/N

29528499
29528499
29528502
29528502
29528511
29528511
29528513
29528513
29528514
29528514

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560PR
HD 4560PR
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P

HD 4560P
HD 4560P
HD 4560
HD 4560
HD 4060R
HD 4060
HD 4060
HD 4560P
HD 4560P
HD 4560P

HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P

29529150
29529150
29529151
29529151
29529157
29529157
29529158
29529158
29529159
29529159

29529161
29529161
29529165
29529165
29529167
29529168
29529168
29529176
29529176
29529182

29529182
29529183
29529183
29529184
29529184
29529185
29529185
29529186
29529186
29529187

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
629
629
629
629
629
629

628
628
628
628
628
628
628
629
629
629

629
629
629
629
629
629
629
629
629
629

629
629
629
629
628
628
629
629
629
629

02

Fill
Tube

601
601
601
601
601
601
601
601
601
601

601
601
601
601
600
600
600
601
601
601

601
601
601
601
601
601
601
601
601
601

601
601
601
601
600
600
601
601
601
601

05

102

610
610
610
610
610
610
610
610
610
610

610
610
609
609
609
609
609
610
610
610

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

748
729
729
729
729
730
730
744
744
714

731
731
729
729
730
730
730
730
730
748

729
729
729
729
730
730
748
748
729
729

730
730
729
729
714
714
739
739
748
748

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

512
512
512
512
512
512
512
512
512
512

512
512
512
512
511
511
511
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
512
512
511
511
512
512
512
512

15

1701
1639
1700
1640
1701
1639
1700
1640
1701
1639

1640
1701
1639
1700
1641
1641
1702
1640
1701
1640

1640
1701
1640
1701
1640
1701
1639
1700
1640
1701

1640
1701
1640
1701
1641
1702
1639
1700
1640
1701

16

20091001

540
540
540
540
540
540
540
540
540
534

534
534
534
534
646
645
645
534
534
540

575
575
534
534
540
540
540
540
540
540

534
534
534
534
646
646
534
534
540
540

20

767
767
767
767
767
767
767
766
766
764

766
766
766
766
768
768
768
766
766
767

766
766
764
764
767
767
766
766
767
767

765
765
765
765
766
766
765
765
767
767

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4060PR
HD 4060PR
HD 4560P
HD 4560P
HD 4560P
HD 4560P

MODEL

29529134
29529134
29529135
29529135
29529137
29529137
29529138
29529138
29529140
29529140

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
512
512
512

512
512
511
511
511
511
511
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

25

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
545
545
545

545
545
543
543
543
543
543
545
545
545

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

34

20091001

704
704
704
704
704
704
704
704
704
701

701, 574
701, 574
701
701
597
698
698
704, 574
704, 574
704

655
709
701
701
704
704
704
704
704
704

701
701
701
701
653, 574
706, 574
701
701
704
704

39

Copyright 2009 Allison Transmission, Inc.

35

1095
1095

565
565

565
565
565
565
951
951
1077
1077

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

800
800
800
800
800
800
800
874
874
812

772
772
814
814

815
815
800

842
842
874
874
800
800
874
874

795
795
795
795

835
835
874
874

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

541
541

71

TPS

500
500

505
505

73

VIM

102A

29529182
29529183
29529183
29529184
29529184
29529185
29529185
29529186
29529186
29529187

29529161
29529161
29529165
29529165
29529167
29529168
29529168
29529176
29529176
29529182

29529150
29529150
29529151
29529151
29529157
29529157
29529158
29529158
29529159
29529159

A/N

29529134
29529134
29529135
29529135
29529137
29529137
29529138
29529138
29529140
29529140

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P
HD 4560PR
HD 4560PR
B 500
B 500
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4060P

HD 4060P
HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4060PR
HD 4060PR
HD 4060P

HD 4060P
HD 4060PR
HD 4060PR
HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4060P

29529199
29529200
29529200
29529204
29529204
29529219
29529219
29529220
29529220
29529225

29529225
29529226
29529226
29529227
29529227
29529241
29529241
29529244
29529244
29529245

29529245
29529246
29529246
29529247
29529247
29529253
29529253
29529258
29529258
29529259

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
628
628
629
629
629
629
629
629
629

629
629
629
629
629
628
628
628
628
629

629
629
629
628
628
629
629
629
629
629

629
629
629
628
628
629
629
629
629
629

02

Fill
Tube

600
600
600
600
600
601
601
600
600
600

600
600
600
601
601
600
600
600
600
600

601
601
601
600
600
601
601
601
601
600

601
601
601
600
600
600
600
601
601
601

05

103

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

610
610
610
609
609
610
610
610
610
610

610
610
610
609
609
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

729
730
730
729
729
748
748
729
729
729

730
744
744
730
730
714
714
729
729
729

730
714
714
730
730
748
748
729
729
730

714
748
748
714
714
714
714
748
748
730

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
511
512
512
511
511
511

511
511
511
512
512
511
511
511
511
511

512
512
512
511
511
512
512
512
512
511

512
512
512
511
511
511
511
512
512
512

15

1701
1640
1701
1640
1701
1640
1701
1639
1700
1640

1700
1639
1700
1639
1700
1640
1701
1640
1701
1640

1701
1640
1701
1641
1702
1639
1700
1640
1701
1639

1700
1639
1700
1640
1701
1639
1700
1640
1701
1640

16

20091001

534
575
575
534
534
540
540
540
540
540

540
540
540
540
540
540
540
575
575
534

534
575
575
644
644
534
534
540
540
540

534
534
534
540
540
575
575
534
534
534

20

764
765
765
765
765
766
766
766
766
766

766
766
766
766
766
768
768
765
765
764

766
766
766
766
766
767
767
764
764
766

764
765
765
766
766
766
766
766
766
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4560P
HD 4560P
HD 4560P
HD 4060
HD 4060
HD 4060PR
HD 4060PR
HD 4560P
HD 4560P
HD 4560P

MODEL

29529187
29529192
29529192
29529196
29529196
29529197
29529197
29529198
29529198
29529199

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
512
511
511
512
512
512
512
512

512
512
512
511
511
512
512
512
512
512

25

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

545
545
545
543
543
545
545
545
545
545

545
545
545
543
543
545
545
545
545
545

34

20091001

697
653
706
697
697
704, 574
704, 574
700
700
700

700
700
700
704
704
698, 574
698, 574
653
706
697

701
656
710
697, 574
697, 574
701
701
701
701
700

701
701
701
699
699
652
705
701
701
701

39

Copyright 2009 Allison Transmission, Inc.

35

565
951
951
565
565

950
950
951
951
565

1098
1098

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

842
812
812
837
837
772
772
800
800
800

800
800
800
800
800

812
812
842

799
799
799
799
799
795
795

800

812
796
796

797
797
799
799
799

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

500
500

505
505

73

VIM

103A

29529245
29529246
29529246
29529247
29529247
29529253
29529253
29529258
29529258
29529259

29529225
29529226
29529226
29529227
29529227
29529241
29529241
29529244
29529244
29529245

29529199
29529200
29529200
29529204
29529204
29529219
29529219
29529220
29529220
29529225

A/N

29529187
29529192
29529192
29529196
29529196
29529197
29529197
29529198
29529198
29529199

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P
HD 4560P
HD 4560P
HD 4560PR
HD 4560PR
HD 4060P
HD 4060P
HD 4560PR
HD 4560PR
HD 4560

HD 4560
HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4560P

HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P

29529266
29529267
29529267
29529272
29529272
29529273
29529273
29529274
29529274
29529279

29529279
29529666
29529666
29529667
29529667
29529674
29529674
29529675
29529675
29529676

29529676
29529677
29529677
29529678
29529678
29529679
29529679
29529680
29529680
29529681

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
629
629
629
629
629
629

628
628
628
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
628

629
629
629
629
629
628
628
629
629
629

02

Fill
Tube

601
601
601
601
601
601
601
601
601
601

601
601
601
600
600
600
600
601
601
601

601
601
601
601
601
600
600
601
601
601

600
600
600
600
600
600
600
601
601
601

05

104

610
610
610
610
610
610
610
610
610
610

609
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
609

610
610
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

748
730
730
729
729
729
729
748
748
748

747
747
747
730
730
744
744
729
729
748

731
731
731
731
731
744
744
730
730
747

729
748
748
730
730
730
730
731
731
731

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

512
512
512
512
512
512
512
512
512
512

512
512
512
511
511
511
511
512
512
512

512
512
512
512
512
511
511
512
512
512

511
511
511
511
511
511
511
512
512
512

15

1701
1640
1701
1639
1700
1640
1701
1639
1700
1640

1701
1640
1701
1640
1701
1639
1700
1639
1700
1640

1701
1640
1701
1640
1701
1639
1700
1640
1701
1640

1701
1640
1701
1640
1701
1640
1701
1640
1701
1640

16

20091001

540
540
540
540
540
540
540
540
540
540

540
540
540
534
534
540
540
540
540
540

540
540
540
575
575
540
540
575
575
540

540
540
540
540
540
540
540
540
540
540

20

766
766
766
766
766
766
766
766
766
766

766
768
768
766
766
764
764
766
766
766

766
766
766
767
767
766
766
767
767
766

766
766
766
766
766
764
764
767
767
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4560P

MODEL

29529259
29529260
29529260
29529261
29529261
29529262
29529262
29529265
29529265
29529266

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
512
512
512

511
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
511

512
512
512
512
512
512
512
512
512
512

25

544
544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
545
545
545

543
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
543

545
545
545
545
545
545
545
545
545
545

34

20091001

704
704
704
704
704
704
704
704
704
704

703
703
703
697
697
697, 574
697, 574
704
704
704

704, 574
704, 574
704, 574
656, 574
710, 574
697, 574
697, 574
617
712
703

700
700
700
700
700
698, 574
698, 574
704, 574
704, 574
704, 574

39

Copyright 2009 Allison Transmission, Inc.

35

565
565
565
565

565
565

876
876

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

800
800
800
874
874
874
874
874
874
874

795
795

800
800
800

717
772
772
772
772

874
874

800
800
800
800
800
718
718
772
772
717

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

500
500
500
500
500

500
500
500
500
500

73

VIM

104A

29529676
29529677
29529677
29529678
29529678
29529679
29529679
29529680
29529680
29529681

29529279
29529666
29529666
29529667
29529667
29529674
29529674
29529675
29529675
29529676

29529266
29529267
29529267
29529272
29529272
29529273
29529273
29529274
29529274
29529279

29529259
29529260
29529260
29529261
29529261
29529262
29529262
29529265
29529265
29529266

A/N

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P
HD 4560
HD 4560
B 500
B 500
B 500R
B 500R
HD 4060PR
HD 4060PR
HD 4560PR

HD 4560PR
HD 4560P
HD 4560P
HD 4560P
HD 4560P
B 500
B 500
B 500
B 500
HD 4560P

HD 4560P
HD 4060PR
HD 4060PR
HD 4560P
HD 4560P
HD 4060
HD 4060
HD 4560P
HD 4560P
HD 4060PR

29529695
29529700
29529700
29529702
29529702
29529704
29529704
29529705
29529705
29529708

29529708
29529709
29529709
29529716
29529716
29529721
29529721
29529723
29529723
29529725

29529725
29529726
29529726
29529727
29529727
29529730
29529730
29529731
29529731
29529733

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
629
629
629
629
629
629

629
628
628
629
629
628
628
628
628
629

628
628
628
629
629
629
629
628
628
629

629
629
629
629
629
629
629
629
629
628

02

Fill
Tube

601
600
600
601
601
600
600
601
601
600

601
601
601
601
601
600
600
600
600
601

600
601
601
600
600
600
600
600
600
601

601
601
601
601
601
601
601
601
601
600

05

105

610
610
610
610
610
609
609
610
610
610

610
610
610
610
610
609
609
609
609
610

610
609
609
609
609
609
609
610
610
610

610
610
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

714
731
731
731
731
739
739
714
714
714

739
731
731
744
744
730
730
730
730
714

730
714
714
729
729
729
729
730
730
739

748
730
730
730
730
731
731
731
731
730

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

512
511
511
512
512
511
511
512
512
511

512
512
512
512
512
511
511
511
511
512

511
512
512
511
511
511
511
511
511
512

512
512
512
512
512
512
512
512
512
511

15

1700
1640
1701
1640
1701
1639
1700
1639
1700
1639

1700
1639
1700
1639
1700
1641
1702
1641
1702
1639

1701
1640
1701
1641
1702
1641
1702
1640
1701
1639

1701
1639
1700
1640
1701
1640
1701
1640
1701
1640

16

20091001

534
575
575
540
540
534
534
534
534
575

575
540
540
540
540
644
644
644
644
534

534
540
540
645
645
646
646
575
575
575

540
540
540
540
540
540
540
540
540
534

20

767
767
767
766
766
765
765
764
764
766

767
766
766
768
768
766
766
766
766
767

764
764
764
764
764
764
764
765
765
767

766
766
766
766
766
767
767
768
768
764

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4060P

MODEL

29529681
29529682
29529682
29529683
29529683
29529690
29529690
29529691
29529691
29529695

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
511
511
512
512
512

512
512
512
512
512
511
511
511
511
512

512
511
511
511
511
511
511
512
512
512

512
512
512
512
512
512
512
512
512
512

25

544

544
544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
543
543
545
545
545

545
545
545
545
545
543
543
543
543
545

545
543
543
543
543
543
543
545
545
545

545
545
545
545
545
545
545
545
545
545

34

20091001

701
652, 574
705, 574
704, 574
704, 574
697
697
701
701
652

710, 574
701, 574
701, 574
701, 574
701, 574
697, 574
697, 574
697, 574
697, 574
701

697, 574
702, 574
702, 574
698
698
654
707
652, 574
705, 574
656, 574

704
704
704
704
704
704, 574
704, 574
704, 574
704, 574
697, 574

39

Copyright 2009 Allison Transmission, Inc.

529
529

544

538
538

35

1077
1077

876
950
950

877
877

876

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

837
772
772
772
772
835
835
796
796
772

814
814

797
797
815
815
837

814

718
718

874
874
874
874
874
717
717
772
772
814

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

553
553

71

TPS

500
500
500
500

500

505
505
505
505

500

500
500

500
500
500
500
500

73

VIM

105A

29529725
29529726
29529726
29529727
29529727
29529730
29529730
29529731
29529731
29529733

29529708
29529709
29529709
29529716
29529716
29529721
29529721
29529723
29529723
29529725

29529695
29529700
29529700
29529702
29529702
29529704
29529704
29529705
29529705
29529708

A/N

29529681
29529682
29529682
29529683
29529683
29529690
29529690
29529691
29529691
29529695

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060
HD 4060PR
HD 4060PR
HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4060
HD 4060
HD 4060PR

HD 4060PR
HD 4560PR
HD 4560PR
HD 4560PR
HD 4560PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR

HD 4060PR
HD 4560PR
HD 4560PR
HD 4060P
HD 4060P
HD 4560PR
HD 4560PR
HD 4060PR
B 500R
B 500R

29529750
29529754
29529754
29529755
29529755
29529760
29529760
29529761
29529761
29529762

29529762
29529770
29529770
29529771
29529771
29529772
29529772
29529773
29529773
29529778

29529778
29529781
29529781
29529782
29529782
29529784
29529785
29529786
29529787
29529787

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
629
628
628
628
629
629

629
629
629
629
629
629
629
629
629
629

628
629
629
629
629
628
628
629
629
629

629
629
629
629
629
629
629
629
629
628

02

Fill
Tube

600
601
601
600
600
601
601
600
600
600

600
601
601
601
601
600
600
600
600
600

600
600
600
600
600
601
601
600
600
600

600
601
601
601
601
601
601
600
600
600

05

106

610
610
610
610
610
610
610
610
609
609

610
610
610
610
610
610
610
610
610
610

609
610
610
610
610
610
610
609
609
610

610
610
610
610
610
610
610
610
610
609

10

Copyright 2009 Allison Transmission, Inc.

730
739
739
739
739
738
738
738
730
730

714
748
748
729
729
748
748
729
729
730

729
714
714
730
730
747
747
729
729
714

714
744
744
744
744
739
739
714
714
729

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
512
512
511
511
512
512
511
511
511

511
512
512
512
512
511
511
511
511
511

511
511
511
511
511
512
512
511
511
511

511
512
512
512
512
512
512
511
511
511

15

1700
1639
1700
1640
1701
1640
1640
1640
1641
1702

1700
1640
1701
1639
1700
1639
1700
1639
1700
1639

1700
1639
1700
1639
1700
1640
1701
1641
1702
1639

1700
1639
1700
1639
1700
1639
1700
1639
1700
1639

16

20091001

575
575
575
534
534
575
575
575
646
646

575
575
575
575
575
575
575
575
575
575

534
575
575
540
540
534
534
645
645
575

575
540
540
540
540
575
575
540
540
534

20

765
766
766
766
766
766
767
766
766
766

766
766
766
766
766
766
766
766
766
765

765
764
764
764
764
768
768
768
768
766

766
764
764
766
766
766
766
766
766
765

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060PR
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560PR
HD 4560PR
HD 4060P
HD 4060P
HD 4060

MODEL

29529733
29529741
29529741
29529742
29529742
29529743
29529743
29529745
29529745
29529750

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
512
511
511

512
512
512
512
512
512
512
512
512
512

511
512
512
512
512
512
512
511
511
512

512
512
512
512
512
512
512
512
512
511

25

544

544
544
544
544
544

544

544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
545
543
543

545
545
545
545
545
545
545
545
545
545

543
545
545
545
545
545
545
543
543
545

545
545
545
545
545
545
545
545
545
543

34

20091001

705, 574
655
709
697
697
595
595
596
654, 574
707, 574

705
655
709
655
709
652
705
652
705
652, 574

697
652
705
697, 574
697, 574
703, 574
703, 574
697
697
652

705
701, 574
701, 574
701, 574
701, 574
656, 574
710, 574
697
697
697

39

Copyright 2009 Allison Transmission, Inc.

544

544

544

35

1090
1090
1077
1077

950
950

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

718
835
835
812
812

797
797

795
874
874
800
800
800
800
800
800
718

814
837
837
799
799

835
835
795

772

812
812
814

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

500

500

500

73

500

500

VIM

106A

29529778
29529781
29529781
29529782
29529782
29529784
29529785
29529786
29529787
29529787

29529762
29529770
29529770
29529771
29529771
29529772
29529772
29529773
29529773
29529778

29529750
29529754
29529754
29529755
29529755
29529760
29529760
29529761
29529761
29529762

A/N

29529733
29529741
29529741
29529742
29529742
29529743
29529743
29529745
29529745
29529750

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4060P
HD 4060P

HD 4060P
HD 4060P
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4560PR
HD 4560PR
HD 4560PR
HD 4560PR

HD 4560PR
HD 4560PR
B 500P
B 500P
B 500PR
B 500PR
HD 4560P
HD 4560P
HD 4560P
HD 4560P

29529806
29529806
29529807
29529807
29529811
29529811
29529813
29529813
29529814
29529814

29529815
29529815
29529818
29529818
29529819
29529819
29529820
29529820
29529821
29529821

29529822
29529822
29529828
29529828
29529830
29529830
29529833
29529833
29529839
29529839

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
628
628
628
628
629
629
629
629

628
628
629
629
629
629
629
629
629
629

629
629
629
629
629
629
628
628
628
628

629
629
629
629
629
629
629
629
629
629

02

Fill
Tube

601
601
600
600
600
600
601
601
601
601

600
600
600
600
600
600
601
601
601
601

600
600
600
600
600
600
601
601
600
600

600
600
601
601
600
600
600
600
601
601

05

107

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

748
748
731
731
731
731
730
730
730
730

714
714
748
748
729
729
729
729
748
748

730
730
730
730
730
730
714
714
714
714

714
714
748
748
739
739
714
714
730
730

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

512
512
511
511
511
511
512
512
512
512

511
511
511
511
511
511
512
512
512
512

511
511
511
511
511
511
512
512
511
511

511
511
512
512
511
511
511
511
512
512

15

1640
1701
1640
1701
1640
1701
1640
1701
1639
1700

1639
1700
1639
1700
1639
1700
1639
1700
1640
1701

1640
1701
1639
1700
1640
1701
1641
1702
1639
1700

1639
1700
1639
1700
1639
1700
1639
1700
1639
1700

16

20091001

575
575
534
534
575
575
534
534
534
534

534
534
575
575
575
575
575
575
575
575

534
534
534
534
534
534
645
645
534
534

534
534
575
575
534
534
540
540
540
540

20

766
766
766
766
766
766
764
764
767
767

764
764
766
766
766
766
766
766
766
766

765
765
765
765
765
765
767
767
765
765

768
768
766
766
765
765
764
764
767
767

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060P
HD 4060P
HD 4560PR
HD 4560PR
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4560P
HD 4560P

MODEL

29529794
29529794
29529795
29529795
29529799
29529799
29529802
29529802
29529804
29529804

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

25

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

34

20091001

617
712
697, 574
697, 574
654, 574
707, 574
704, 574
704, 574
701
701

697
697
658
708
658
708
617
712
617
712

697
697
697
697
697
697
702, 574
702, 574
697
697

697
697
617
712
697
697
697
697
704
704

39

Copyright 2009 Allison Transmission, Inc.

35

565
565
950
950

1077
1077

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

800
800
799
799
799
799
815
815
837
837

800
800
800
800
800
800
874
874

837
837
837
837
795
795

837
837
800
800
835
835
812
812
874
874

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

505
505

73

VIM

107A

29529822
29529822
29529828
29529828
29529830
29529830
29529833
29529833
29529839
29529839

29529815
29529815
29529818
29529818
29529819
29529819
29529820
29529820
29529821
29529821

29529806
29529806
29529807
29529807
29529811
29529811
29529813
29529813
29529814
29529814

A/N

29529794
29529794
29529795
29529795
29529799
29529799
29529802
29529802
29529804
29529804

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4560P
HD 4560P

HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4560PR
HD 4560PR

HD 4060P
HD 4060P
HD 4060P
HD 4060P
B 500
B 500
HD 4560PR
HD 4560PR
HD 4060P
HD 4060P

29530229
29530229
29530233
29530233
29530241
29530241
29530246
29530246
29530251
29530251

29530254
29530254
29530259
29530259
29530263
29530263
29530264
29530264
29530272
29530272

29530273
29530273
29530279
29530279
29530281
29530281
29530283
29530283
29530289
29530289

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
628
628
628
628
629
629

629
629
629
629
628
628
629
629
629
629

629
629
629
629
629
629
629
629
629
629

628
628
629
629
629
629
629
629
629
629

02

Fill
Tube

600
600
600
600
600
600
601
601
600
600

600
600
601
601
600
600
600
600
601
601

601
601
600
600
601
601
600
600
601
601

600
600
601
601
600
600
600
600
600
600

05

108

610
610
610
610
609
609
610
610
610
610

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
609
609
610
610

10

Copyright 2009 Allison Transmission, Inc.

729
729
730
730
730
730
714
714
748
748

729
729
731
731
730
730
744
744
730
730

739
739
730
730
729
729
729
729
729
729

731
731
748
748
730
730
729
729
729
729

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
511
511
512
512
511
511

511
511
512
512
511
511
511
511
512
512

512
512
511
511
512
512
511
511
512
512

511
511
512
512
511
511
511
511
511
511

15

1639
1700
1640
1701
1641
1702
1641
1702
1639
1700

1640
1701
1640
1701
1640
1701
1639
1700
1640
1701

1640
1701
1639
1700
1639
1700
1639
1700
1639
1700

1640
1701
1639
1700
1639
1700
1641
1702
1641
1702

16

20091001

534
534
534
534
644
644
646
646
534
534

534
534
540
540
534
534
540
540
575
575

534
534
540
540
534
534
540
540
534
534

534
534
534
534
540
540
646
646
645
645

20

764
764
764
764
766
766
768
768
765
765

765
765
766
766
766
766
765
765
765
765

767
767
765
765
766
766
767
767
764
764

766
766
765
765
766
766
764
764
768
768

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4060P
HD 4060P
B 500R
B 500R
HD 4060P
HD 4060P

MODEL

29529840
29529840
29529857
29529857
29530217
29530217
29530218
29530218
29530225
29530225

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
511
511
512
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
511
511
512
512

25

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

31

PTO
Provision

545
545
545
545
543
543
545
545
545
545

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
543
543
545
545

34

20091001

697
697
697
697
697, 574
697, 574
656
710
697
697

697
697
704, 574
704, 574
697, 574
697, 574
697, 574
697, 574
655
709

701
701
697
697
701
701
700
700
701
701

697, 574
697, 574
701
701
700
700
654
707
697
697

39

Copyright 2009 Allison Transmission, Inc.

35

565
565
1098
1098
951
951

565
565

876
876

565
565

1077
1077

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

795
795
842
842
837
837

812
812

837
837
772
772
718
718

795
795

796
796
814
814
799
799
800
800
795
795

799
799
799
799
772
772
799
799
835
835

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

541
541

71

TPS

505
505

500
500
500
500

500
500

500
500

73

VIM

108A

29530273
29530273
29530279
29530279
29530281
29530281
29530283
29530283
29530289
29530289

29530254
29530254
29530259
29530259
29530263
29530263
29530264
29530264
29530272
29530272

29530229
29530229
29530233
29530233
29530241
29530241
29530246
29530246
29530251
29530251

A/N

29529840
29529840
29529857
29529857
29530217
29530217
29530218
29530218
29530225
29530225

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

B 500R
B 500R
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060
HD 4560P

HD 4560P
HD 4060P
HD 4060R
HD 4060R
HD 4060PR
HD 4060PR
HD 4060R
HD 4060R
HD 4060PR
HD 4060PR

HD 4060
HD 4060
HD 4060
HD 4060
HD 4060PR
HD 4060PR
HD 4560P
HD 4560P
HD 4060PR
HD 4060PR

29530301
29530301
29530694
29530694
29530698
29530698
29530699
29530699
29530701
29530702

29530702
29530703
29530704
29530704
29530705
29530705
29530708
29530708
29530709
29530709

29530710
29530710
29530711
29530711
29530717
29530717
29530719
29530719
29530723
29530723

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

628
628
628
628
629
629
629
629
629
629

628
628
628
628
629
629
629
629
629
629

02

Fill
Tube

600
600
600
600
600
600
601
601
600
600

601
600
600
600
600
600
600
600
600
600

600
600
600
600
600
600
600
600
600
601

600
600
601
601
600
600
600
600
600
600

05

109

609
609
609
609
610
610
610
610
610
610

610
610
609
609
610
610
609
609
610
610

609
609
610
610
610
610
610
610
609
610

610
610
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

714
714
714
714
729
729
731
731
730
730

730
730
714
714
714
714
714
714
714
714

738
738
731
731
739
739
748
748
730
730

730
730
731
731
730
730
730
730
730
730

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
511
511
512
512
511
511

512
511
511
511
511
511
511
511
511
511

511
511
511
511
511
511
511
511
511
512

511
511
512
512
511
511
511
511
511
511

15

1639
1700
1639
1700
1640
1701
1640
1701
1639
1700

1701
1639
1639
1700
1639
1700
1639
1700
1639
1700

1641
1702
1640
1701
1641
1702
1640
1701
1639
1640

1640
1701
1639
1700
1640
1701
1640
1701
1640
1701

16

20091001

540
540
540
540
575
575
540
540
575
575

540
540
575
575
575
575
575
575
575
575

646
646
540
540
645
645
534
534
540
540

534
534
534
534
534
534
534
534
575
575

20

764
764
766
766
765
765
766
766
766
766

767
766
766
766
766
766
764
764
764
764

764
764
764
764
766
766
765
765
767
767

766
766
766
766
766
766
765
765
766
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060PR
HD 4060PR

MODEL

29530294
29530294
29530295
29530295
29530297
29530297
29530298
29530298
29530299
29530299

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

511
511
511
511
512
512
512
512
512
512

512
512
511
511
512
512
511
511
512
512

511
511
512
512
512
512
512
512
511
512

512
512
512
512
512
512
512
512
512
512

25

544
544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

543
543
543
543
545
545
545
545
545
545

545
545
543
543
545
545
543
543
545
545

543
543
545
545
545
545
545
545
543
545

545
545
545
545
545
545
545
545
545
545

34

20091001

697
697
697
697
652
705
701, 574
701, 574
653, 574
706, 574

704
697, 574
654
707
654
707
654
707
654
707

653, 574
706, 574
697, 574
697, 574
697
697
697
697
697
704

697, 574
697, 574
704
704
697, 574
697, 574
697, 574
697, 574
652, 574
705, 574

39

Copyright 2009 Allison Transmission, Inc.

541
541

35

565
565

1077
1077

876
876

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

812
812
812
812
795
795
717
717
812
812

800
812
812
812
812
812
812
812
812
812

799
799
799
799
799
799
837
837
718
800

772
772
718
718
799
799
799
799
799
799

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

500
500

505
505

500

73

500
500
500
500

VIM

109A

29530710
29530710
29530711
29530711
29530717
29530717
29530719
29530719
29530723
29530723

29530702
29530703
29530704
29530704
29530705
29530705
29530708
29530708
29530709
29530709

29530301
29530301
29530694
29530694
29530698
29530698
29530699
29530699
29530701
29530702

A/N

29530294
29530294
29530295
29530295
29530297
29530297
29530298
29530298
29530299
29530299

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P
HD 4560P
HD 4060PR
HD 4060PR
HD 4560PR
HD 4560PR
HD 4060P
HD 4060P
HD 4060P
HD 4060P

HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4060
HD 4060

HD 4060
HD 4060
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060P
HD 4060P
HD 4060P
HD 4060P

29530749
29530749
29530750
29530750
29530755
29530755
29530756
29530756
29530759
29530759

29530760
29530760
29530761
29530761
29530762
29530762
29530768
29530768
29530781
29530781

29530782
29530782
29530783
29530783
29530785
29530785
29530788
29530788
29530789
29530789

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

628
628
629
629
629
629
629
629
629
629

628
628
628
628
628
628
629
629
629
629

02

Fill
Tube

600
600
600
600
600
600
600
600
600
600

600
600
601
601
601
601
601
601
600
600

601
601
600
600
601
601
600
600
600
600

600
600
601
601
600
600
600
600
601
601

05

110

609
609
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
609
609

610
610
610
610
610
610
610
610
610
610

609
609
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

732
732
732
732
731
731
731
731
732
732

739
739
739
739
714
714
730
730
732
732

730
730
730
730
731
731
729
729
744
744

729
729
714
714
730
730
730
730
731
731

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
511
511
511
511
511
511

511
511
512
512
512
512
512
512
511
511

512
512
511
511
512
512
511
511
511
511

511
511
512
512
511
511
511
511
512
512

15

1639
1700
1639
1700
1639
1700
1639
1700
1639
1700

1639
1700
1639
1700
1640
1701
1640
1701
1639
1700

1640
1701
1639
1700
1640
1701
1639
1700
1639
1700

1641
1702
1640
1701
1640
1701
1639
1700
1640
1701

16

20091001

540
540
575
575
575
575
540
540
540
540

534
534
534
534
534
534
534
534
540
540

534
534
575
575
575
575
540
540
540
540

645
645
540
540
534
534
540
540
540
540

20

766
766
766
766
766
766
766
766
766
766

764
764
764
764
766
766
765
765
765
765

766
766
766
766
766
766
766
766
768
768

766
766
766
766
766
766
766
766
766
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060
HD 4060
HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4560P
HD 4560P

MODEL

29530724
29530724
29530725
29530725
29530726
29530726
29530735
29530735
29530747
29530747

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

511
511
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
511
511

512
512
512
512
512
512
512
512
512
512

511
511
512
512
512
512
512
512
512
512

25

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

543
543
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
543
543

545
545
545
545
545
545
545
545
545
545

543
543
545
545
545
545
545
545
545
545

34

20091001

697, 574
697, 574
654, 574
707, 574
654, 574
707, 574
697, 574
697, 574
697, 574
697, 574

700
700
704
704
701
701
701
701
697, 574
697, 574

704, 574
704, 574
652
705
617, 574
712, 574
697
697
697, 574
697, 574

697, 574
697, 574
702
702
697, 574
697, 574
697
697
702
702

39

Copyright 2009 Allison Transmission, Inc.

35

1077
1077
1077
1077

565
565

950
950

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

799
799
799
799
799
799
799
799
799
799

835
835
835
835
795
795
799
799
799
799

795
795
799
799
796
796
797
797

837
837

797
797
797
797

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

73

VIM

110A

29530782
29530782
29530783
29530783
29530785
29530785
29530788
29530788
29530789
29530789

29530760
29530760
29530761
29530761
29530762
29530762
29530768
29530768
29530781
29530781

29530749
29530749
29530750
29530750
29530755
29530755
29530756
29530756
29530759
29530759

A/N

29530724
29530724
29530725
29530725
29530726
29530726
29530735
29530735
29530747
29530747

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4060
HD 4060
HD 4060
HD 4060
HD 4060
HD 4060

HD 4060
HD 4060
HD 4060
HD 4060
HD 4060
HD 4060
HD 4060
HD 4060
HD 4060P
HD 4060P

HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060PR
HD 4060PR

29530800
29530800
29530801
29530801
29530826
29530826
29530827
29530827
29530828
29530828

29530829
29530829
29530830
29530830
29530831
29530831
29530832
29530832
29530833
29530833

29530834
29530834
29530835
29530835
29530836
29530836
29530837
29530837
29530838
29530838

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

628
628
629
629
629
629
629
629
629
629

02

Fill
Tube

600
600
600
600
600
600
600
600
600
600

600
600
600
600
600
600
600
600
600
600

601
601
601
601
600
600
600
600
600
600

600
600
600
600
600
600
600
600
600
600

05

111

610
610
610
610
610
610
610
610
610
610

609
609
609
609
609
609
609
609
610
610

610
610
610
610
609
609
609
609
609
609

609
609
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

714
714
714
714
714
714
714
714
732
732

714
714
714
714
714
714
714
714
714
714

748
748
714
714
732
732
732
732
714
714

731
731
714
714
729
729
714
714
744
744

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
511
511
511
511
511
511

511
511
511
511
511
511
511
511
511
511

512
512
512
512
511
511
511
511
511
511

511
511
511
511
511
511
511
511
511
511

15

1639
1700
1639
1700
1639
1700
1639
1700
1639
1700

1639
1700
1639
1700
1639
1700
1639
1700
1639
1700

1639
1700
1639
1700
1639
1700
1639
1700
1639
1700

1641
1702
1639
1700
1639
1700
1639
1700
1639
1700

16

20091001

540
540
540
540
540
540
540
540
575
575

540
540
540
540
540
540
540
540
540
540

534
534
534
534
540
540
540
540
540
540

646
646
540
540
540
540
575
575
540
540

20

765
765
764
764
766
766
764
764
765
765

765
765
766
766
764
764
765
765
765
765

765
765
768
768
766
766
765
765
764
764

766
766
768
768
765
765
764
764
766
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

B 500R
B 500R
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060PR
HD 4060PR
HD 4060P
HD 4060P

MODEL

29530792
29530792
29530794
29530794
29530796
29530796
29530798
29530798
29530799
29530799

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
512
512
512

511
511
511
511
511
511
511
511
512
512

512
512
512
512
511
511
511
511
511
511

511
511
512
512
512
512
512
512
512
512

25

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
545
545
545

543
543
543
543
543
543
543
543
545
545

545
545
545
545
543
543
543
543
543
543

543
543
545
545
545
545
545
545
545
545

34

20091001

697
697
697
697
697
697
697
697
654, 574
707, 574

697
697
697
697
697
697
697
697
697
697

701
701
701
701
697
697
697
697
697
697

652, 574
705, 574
697
697
700
700
652
705
697, 574
697, 574

39

Copyright 2009 Allison Transmission, Inc.

35

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

797
797
797
797
799
799
799
799
797
797

797
797
799
799
797
797
799
799
799
799

812
812
873
873
795
795
797
797
799
799

799
799
874
874
800
800
799
799

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

73

VIM

111A

29530834
29530834
29530835
29530835
29530836
29530836
29530837
29530837
29530838
29530838

29530829
29530829
29530830
29530830
29530831
29530831
29530832
29530832
29530833
29530833

29530800
29530800
29530801
29530801
29530826
29530826
29530827
29530827
29530828
29530828

A/N

29530792
29530792
29530794
29530794
29530796
29530796
29530798
29530798
29530799
29530799

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060R
HD 4060R
HD 4060R
HD 4060R
HD 4060R
HD 4060R
HD 4060R
HD 4060R
HD 4060R
HD 4060R

HD 4060R
HD 4060R
HD 4060R
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060PR
HD 4060PR
HD 4060P

HD 4060P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
B 500R
B 500R
HD 4060
HD 4060
HD 4060P

29530844
29530845
29530845
29530846
29530846
29530847
29530847
29530848
29530848
29530849

29530849
29530850
29530850
29530868
29530868
29530869
29530869
29530870
29530870
29530871

29530871
29530872
29530872
29530873
29530873
29530874
29530874
29532382
29532382
29532383

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
629
628
628
628
628
629

628
628
628
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
628

629
629
629
629
629
629
629
629
629
629

02

Fill
Tube

600
601
601
601
601
600
600
600
600
600

600
600
600
600
600
600
600
600
600
600

600
600
600
600
600
600
600
600
600
600

600
600
600
600
600
600
600
600
600
600

05

112

610
610
610
610
610
609
609
609
609
610

609
609
609
610
610
610
610
610
610
610

609
609
609
609
609
609
609
609
609
609

610
610
610
610
610
610
610
610
610
609

10

Copyright 2009 Allison Transmission, Inc.

729
731
731
731
731
739
739
730
730
729

738
738
738
714
714
714
714
730
730
729

714
714
714
714
714
714
714
714
714
738

714
714
714
714
714
714
714
714
714
714

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
512
512
512
512
511
511
511
511
511

511
511
511
511
511
511
511
511
511
511

511
511
511
511
511
511
511
511
511
511

511
511
511
511
511
511
511
511
511
511

15

1700
1640
1701
1640
1701
1641
1702
1641
1702
1640

1701
1640
1701
1639
1700
1639
1700
1639
1700
1639

1700
1639
1700
1639
1700
1639
1700
1639
1700
1640

1639
1700
1639
1700
1639
1700
1639
1700
1639
1639

16

20091001

540
540
540
540
540
646
646
645
645
540

575
575
575
534
534
534
534
575
575
540

575
575
575
575
575
575
575
575
575
575

575
575
575
575
575
575
575
575
575
575

20

764
768
768
766
766
766
766
767
767
765

766
766
766
766
766
764
764
764
764
764

766
764
764
764
764
765
765
765
765
766

764
764
766
766
765
765
764
764
766
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060R

MODEL

29530839
29530839
29530840
29530840
29530841
29530841
29530842
29530842
29530843
29530844

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
511
511
511
511
512

511
511
511
512
512
512
512
512
512
512

511
511
511
511
511
511
511
511
511
511

512
512
512
512
512
512
512
512
512
511

25

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
543
543
543
543
545

543
543
543
545
545
545
545
545
545
545

543
543
543
543
543
543
543
543
543
543

545
545
545
545
545
545
545
545
545
543

34

20091001

700
701, 574
701, 574
701, 574
701, 574
653, 574
706, 574
697
697
697

707, 574
654, 574
707, 574
697
697
697
697
658
708
700

707
654
707
654
707
654
707
654
707
654, 574

654
707
654
707
654
707
654
707
582
654

39

Copyright 2009 Allison Transmission, Inc.

544

35

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

797
799
799
799
799
799
799
795
795

797
795
795
873
873
837
837
797
797
797

799
797
797
799
799
797
797
799
799
797

799
799
799
799
797
797
797
797
799
799

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

73

VIM

112A

29530871
29530872
29530872
29530873
29530873
29530874
29530874
29532382
29532382
29532383

29530849
29530850
29530850
29530868
29530868
29530869
29530869
29530870
29530870
29530871

29530844
29530845
29530845
29530846
29530846
29530847
29530847
29530848
29530848
29530849

A/N

29530839
29530839
29530840
29530840
29530841
29530841
29530842
29530842
29530843
29530844

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4060PR
HD 4060PR
HD 4560PR

HD 4560PR
HD 4060PR
HD 4060PR
HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4060P

HD 4060P
HD 4060PR
HD 4060PR
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4060PR

29532392
29532393
29532393
29532394
29532394
29532395
29532395
29532396
29532396
29532397

29532397
29532398
29532398
29532400
29532400
29532402
29532402
29532403
29532403
29532404

29532404
29532405
29532405
29532406
29532406
29532407
29532407
29532408
29532408
29532410

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

628
628
628
628
628
628
628
628
628
628

629
628
628
629
629
629
629
629
629
628

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

02

Fill
Tube

600
600
600
601
601
601
601
600
600
600

601
600
600
600
600
601
601
601
601
600

601
601
601
601
601
601
601
600
600
601

600
600
600
601
601
601
601
601
601
601

05

113

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

729
730
730
729
729
730
730
730
730
730

731
714
714
739
739
731
731
714
714
729

731
731
731
731
731
731
731
731
731
731

729
714
714
730
730
748
748
731
731
730

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
512
512
512
512
511
511
511

512
511
511
511
511
512
512
512
512
511

512
512
512
512
512
512
512
511
511
512

511
511
511
512
512
512
512
512
512
512

15

1701
1640
1701
1640
1701
1640
1701
1640
1701
1640

1701
1639
1700
1639
1700
1640
1701
1639
1700
1640

1701
1640
1701
1640
1701
1640
1701
1640
1701
1640

1701
1639
1700
1639
1700
1639
1700
1640
1701
1640

16

20091001

540
575
575
540
540
540
540
540
540
575

575
575
575
534
534
540
540
540
540
540

540
540
540
540
540
540
540
575
575
575

540
575
575
575
575
540
540
540
540
534

20

765
765
765
765
765
765
765
766
766
765

767
765
765
767
767
766
766
768
768
765

766
766
766
766
766
768
768
767
767
767

765
768
768
764
764
767
767
767
767
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060P
HD 4060PR
HD 4060PR
HD 4560PR
HD 4560PR
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P

MODEL

29532383
29532384
29532384
29532388
29532388
29532390
29532390
29532391
29532391
29532392

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

25

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

34

20091001

697
653
706
701
701
701
701
697
697
653, 574

710, 574
652
705
697
697
701, 574
701, 574
701
701
697

704, 574
701, 574
701, 574
704, 574
704, 574
704, 574
704, 574
652, 574
705, 574
656, 574

697
654
707
617
712
704
704
704, 574
704, 574
704, 574

39

Copyright 2009 Allison Transmission, Inc.

35

1077
1077

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

812
812
812
797
797
797
797
797
797
797

799

796
796
772
772
874
874
812

795
796
796
799
799
799
799
799
799
799

874
874
797
797
874
874
796
796
795

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

500
500

73

VIM

113A

29532404
29532405
29532405
29532406
29532406
29532407
29532407
29532408
29532408
29532410

29532397
29532398
29532398
29532400
29532400
29532402
29532402
29532403
29532403
29532404

29532392
29532393
29532393
29532394
29532394
29532395
29532395
29532396
29532396
29532397

A/N

29532383
29532384
29532384
29532388
29532388
29532390
29532390
29532391
29532391
29532392

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P
HD 4560P
HD 4560P
HD 4560PR
HD 4560PR
HD 4560PR
HD 4560PR
HD 4060PR
HD 4060PR
HD 4060P

HD 4060P
HD 4060P
HD 4060P
HD 4060PR
HD 4060PR
HD 4060P
HD 4060P
HD 4060PR
HD 4060PR
HD 4060P

HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4560P

29532427
29532428
29532428
29532429
29532429
29532430
29532430
29532431
29532431
29532434

29532434
29532435
29532435
29532436
29532436
29532437
29532437
29532438
29532438
29532444

29532444
29532445
29532445
29532446
29532446
29532447
29532447
29532448
29532448
29532449

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

628
628
628
628
628
628
628
628
628
628

628
628
628
628
628
628
628
628
628
628

628
628
628
628
628
628
628
628
628
628

628
628
628
628
628
628
628
628
628
628

02

Fill
Tube

600
600
600
600
600
600
600
600
600
601

600
600
600
600
600
600
600
600
600
600

601
601
601
601
601
601
601
600
600
600

600
600
600
600
600
600
600
600
600
601

05

114

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

729
729
729
729
729
730
730
729
729
729

729
730
730
729
729
729
729
729
729
729

730
729
729
729
729
730
730
730
730
729

730
730
730
729
729
729
729
730
730
730

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
511
511
511
511
511
512

511
511
511
511
511
511
511
511
511
511

512
512
512
512
512
512
512
511
511
511

511
511
511
511
511
511
511
511
511
512

15

1701
1640
1701
1640
1701
1640
1701
1640
1701
1640

1701
1640
1701
1640
1701
1640
1701
1640
1701
1640

1701
1640
1701
1640
1701
1640
1701
1640
1701
1640

1701
1640
1701
1640
1701
1640
1701
1640
1701
1640

16

20091001

540
540
540
540
540
540
540
540
540
540

540
540
540
575
575
540
540
575
575
540

540
540
540
575
575
575
575
575
575
540

575
540
540
540
540
540
540
540
540
540

20

765
766
766
766
766
766
766
764
764
766

764
764
764
766
766
765
765
765
765
765

766
766
766
766
766
766
766
766
766
764

765
765
765
764
764
765
765
765
765
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060PR
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4560P

MODEL

29532410
29532415
29532415
29532416
29532416
29532419
29532419
29532420
29532420
29532427

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

25

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

34

20091001

697
697
697
697
697
697
697
697
697
701

697
697
697
652
705
697
697
652
705
697

701
701
701
655
709
655
709
652
705
697

706, 574
697
697
697
697
697
697
697
697
701

39

Copyright 2009 Allison Transmission, Inc.

35

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

799
797
797
812
812
812
812
812
812
812

799
799
799
799
799
799
799
799
799
799

799
799
799
799
799
799
799
799
799
799

797
796
796
796
796
797
797
797
797
799

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

73

VIM

114A

29532444
29532445
29532445
29532446
29532446
29532447
29532447
29532448
29532448
29532449

29532434
29532435
29532435
29532436
29532436
29532437
29532437
29532438
29532438
29532444

29532427
29532428
29532428
29532429
29532429
29532430
29532430
29532431
29532431
29532434

29532410
29532415
29532415
29532416
29532416
29532419
29532419
29532420
29532420
29532427

A/N

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560PR
HD 4060P
HD 4060P
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4560P
HD 4560P
HD 4560PR

HD 4560PR
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4560PR
HD 4560PR
HD 4060P

HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4060P

29532454
29532456
29532456
29532457
29532457
29532458
29532458
29532459
29532459
29532460

29532460
29532461
29532461
29532462
29532462
29532465
29532465
29532466
29532466
29532471

29532471
29532488
29532488
29532489
29532489
29532493
29532493
29532495
29532495
29532499

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
629
629
629
629
629
629

628
628
628
628
628
629
629
629
629
629

628
628
628
628
628
628
628
628
628
628

628
628
628
628
628
628
628
628
628
628

02

Fill
Tube

600
600
600
600
600
601
601
601
601
600

601
600
600
600
600
601
601
601
601
600

601
600
600
600
600
600
600
601
601
601

601
600
600
600
600
600
600
601
601
601

05

115

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

730
748
748
730
730
730
730
748
748
739

729
729
729
730
730
714
714
729
729
730

729
730
730
729
729
730
730
730
730
729

729
730
730
730
730
729
729
730
730
729

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
511
512
512
512
512
511

512
511
511
511
511
512
512
512
512
511

512
511
511
511
511
511
511
512
512
512

512
511
511
511
511
511
511
512
512
512

15

1700
1639
1700
1639
1700
1640
1701
1640
1701
1639

1701
1640
1701
1640
1701
1639
1700
1640
1701
1639

1701
1640
1701
1640
1701
1640
1701
1640
1701
1640

1701
1640
1701
1640
1701
1640
1701
1640
1701
1640

16

20091001

540
534
534
534
534
540
540
534
534
534

575
540
540
540
540
534
534
575
575
540

575
540
540
575
575
575
575
540
540
575

540
540
540
575
575
575
575
540
540
575

20

764
765
765
766
766
765
765
765
765
765

765
766
766
766
766
765
765
765
765
764

764
765
765
765
765
765
765
765
765
765

766
765
765
764
764
764
764
764
764
764

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4560P
HD 4060P
HD 4060P
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4560P
HD 4560P
HD 4560PR

MODEL

29532449
29532450
29532450
29532451
29532451
29532452
29532452
29532453
29532453
29532454

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

25

544
544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

34

20091001

700
697
697
697
697
704
704
701
701
697

709
697
697
697
697
701
701
655
709
700

709
697
697
652
705
652
705
701
701
655

701
697
697
652
705
652, 574
705, 574
701
701
655

39

Copyright 2009 Allison Transmission, Inc.

35

1077

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

797
772
772
772
772
800
800
799
799
799

799
799
799
799
799
837
837

797

799
799
799
799
799
799
799
799
799
799

812
812
812
799
799
799
799
799
799
799

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

73

VIM

115A

29532471
29532488
29532488
29532489
29532489
29532493
29532493
29532495
29532495
29532499

29532460
29532461
29532461
29532462
29532462
29532465
29532465
29532466
29532466
29532471

29532454
29532456
29532456
29532457
29532457
29532458
29532458
29532459
29532459
29532460

A/N

29532449
29532450
29532450
29532451
29532451
29532452
29532452
29532453
29532453
29532454

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560PR
HD 4060P
HD 4060P
HD 4060R
HD 4060R
HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4060R

HD 4060R
HD 4060
HD 4060
HD 4060
HD 4060
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR

HD 4060PR
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4060
HD 4060
HD 4060

29532509
29532510
29532510
29532511
29532511
29532513
29532513
29532519
29532519
29532520

29532520
29532521
29532521
29532522
29532522
29532523
29532523
29532524
29532524
29532525

29532525
29532528
29532528
29532529
29532529
29532530
29532530
29532531
29532531
29532532

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
628
628
629
629
629

02

Fill
Tube

600
601
601
601
601
601
601
600
600
600

600
600
600
600
600
600
600
600
600
600

601
600
600
600
600
601
601
600
600
600

600
600
600
600
600
600
600
601
601
601

05

116

610
610
610
610
610
610
610
609
609
609

609
609
609
609
609
610
610
610
610
610

610
610
610
609
609
610
610
610
610
609

610
610
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

714
714
714
714
714
714
714
714
714
714

714
714
714
714
714
714
714
714
714
714

714
714
714
714
714
714
714
714
714
714

739
714
714
730
730
730
730
744
744
714

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
512
512
512
512
512
512
511
511
511

511
511
511
511
511
511
511
511
511
511

512
511
511
511
511
512
512
511
511
511

511
511
511
511
511
511
511
512
512
512

15

1700
1639
1700
1639
1700
1640
1701
1640
1701
1639

1700
1639
1700
1639
1700
1639
1700
1639
1700
1639

1700
1639
1700
1639
1700
1639
1700
1639
1700
1639

1700
1639
1700
1639
1700
1640
1701
1639
1700
1639

16

20091001

575
534
534
534
534
534
534
534
534
540

575
540
540
540
540
575
575
575
575
575

575
540
540
575
575
540
540
540
540
575

534
540
540
575
575
575
575
540
540
575

20

768
765
765
766
766
765
765
766
766
766

764
764
764
766
766
764
764
766
766
768

764
766
766
766
766
768
768
764
764
764

765
766
766
765
765
765
765
767
767
764

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060P
HD 4060P
HD 4060P
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4560P
HD 4560P
HD 4560PR

MODEL

29532499
29532500
29532500
29532501
29532501
29532502
29532502
29532506
29532506
29532509

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
511
511
511

511
511
511
511
511
512
512
512
512
512

512
512
512
511
511
512
512
512
512
511

512
512
512
512
512
512
512
512
512
512

25

544

544
544
544
544

544
544

544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
543
543
543

543
543
543
543
543
545
545
545
545
545

545
545
545
543
543
545
545
545
545
543

545
545
545
545
545
545
545
545
545
545

34

20091001

708
701
701
701
701
701
701
697
697
697

707
697
697
697
697
654
707
654
707
658

711
697
697
654
707
701
701
697
697
654

697
697
697
652
705
652, 574
705, 574
701, 574
701, 574
657

39

Copyright 2009 Allison Transmission, Inc.

538

538

538
538
538
538
538

538
538

538

35

1077

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

727

718
718
718
718
718
718
718
718
718
727

797
718
718
718
718
727
727
718
718
718

799
718
718
797
797
799
799

797

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

500

500
500
500
500
500
500
500
500
500
500

500
500
500
500
500
500
500
500
500

500
500

73

VIM

116A

29532525
29532528
29532528
29532529
29532529
29532530
29532530
29532531
29532531
29532532

29532520
29532521
29532521
29532522
29532522
29532523
29532523
29532524
29532524
29532525

29532509
29532510
29532510
29532511
29532511
29532513
29532513
29532519
29532519
29532520

A/N

29532499
29532500
29532500
29532501
29532501
29532502
29532502
29532506
29532506
29532509

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P
HD 4560PR
HD 4560PR
B 500R
B 500R
HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4560PR

HD 4560PR
HD 4060R
HD 4060R
HD 4060PR
HD 4060PR
B 500
B 500
B 500
B 500
B 500

B 500
B 500
B 500
B 500R
B 500R
B 500R
B 500R
B 500R
B 500R
B 500R

29532538
29532539
29532539
29532542
29532542
29532546
29532546
29532548
29532548
29532549

29532549
29532550
29532550
29532551
29532551
29532557
29532557
29532558
29532558
29532559

29532559
29532560
29532560
29532562
29532562
29532563
29532563
29532564
29532564
29532565

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

629
629
629
628
628
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

02

Fill
Tube

600
600
600
600
600
600
600
600
600
600

601
600
600
600
600
600
600
600
600
600

600
601
601
600
600
601
601
600
600
601

600
600
600
600
600
600
600
600
600
600

05

117

609
609
609
609
609
609
609
609
609
609

610
609
609
610
610
609
609
609
609
609

610
610
610
609
609
610
610
610
610
610

609
610
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

714
714
714
714
714
714
714
714
714
714

714
714
714
714
714
714
714
714
714
714

730
714
714
730
730
729
729
729
729
714

714
714
714
714
714
714
714
714
714
730

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
511
511
511
511
511
511

512
511
511
511
511
511
511
511
511
511

511
512
512
511
511
512
512
511
511
512

511
511
511
511
511
511
511
511
511
511

15

1702
1641
1702
1641
1702
1641
1702
1641
1702
1641

1701
1640
1701
1639
1700
1641
1702
1641
1702
1641

1700
1639
1700
1641
1702
1640
1701
1639
1700
1640

1700
1639
1700
1640
1701
1639
1700
1640
1701
1639

16

20091001

645
645
645
646
646
646
646
646
646
646

575
575
575
575
575
645
645
645
645
645

540
575
575
646
646
534
534
540
540
575

540
540
540
540
540
540
540
534
534
540

20

766
767
767
764
764
765
765
766
766
767

766
766
766
766
766
764
764
765
765
766

767
764
764
766
766
765
765
765
765
766

766
766
766
766
766
766
766
766
766
767

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P

MODEL

29532532
29532533
29532533
29532534
29532534
29532535
29532535
29532536
29532536
29532538

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

511
511
511
511
511
511
511
511
511
511

512
511
511
512
512
511
511
511
511
511

512
512
512
511
511
512
512
512
512
512

511
512
512
512
512
512
512
512
512
512

25

544
544
544
544

30

661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

543
543
543
543
543
543
543
543
543
543

545
543
543
545
545
543
543
543
543
543

545
545
545
543
543
545
545
545
545
545

543
545
545
545
545
545
545
545
545
545

34

20091001

698
697
697
654
707
652
705
654
707
652

709
654
707
652
705
698
698
697
697
698

697
657
711
652, 574
705, 574
701
701
697
697
655

697
697
697
697
697
698
698
697
697
697

39

Copyright 2009 Allison Transmission, Inc.

538
538
539
539

35

853
853

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

718
814
814
772
772
837
837
797
797

718

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

500
500
500
500
500

500

73

VIM

117A

29532559
29532560
29532560
29532562
29532562
29532563
29532563
29532564
29532564
29532565

29532549
29532550
29532550
29532551
29532551
29532557
29532557
29532558
29532558
29532559

29532538
29532539
29532539
29532542
29532542
29532546
29532546
29532548
29532548
29532549

A/N

29532532
29532533
29532533
29532534
29532534
29532535
29532535
29532536
29532536
29532538

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4560PR
HD 4560PR
HD 4560PR
HD 4560PR
HD 4060P
HD 4060P

HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4060P
HD 4060P
B 500R
B 500R
B 500
B 500

HD 4060P
HD 4060P
B 500R
B 500R
B 500R
B 500R
HD 4060P
HD 4060P
HD 4560PR
HD 4560PR

29532891
29532891
29532892
29532892
29532911
29532911
29532916
29532916
29532919
29532919

29532922
29532922
29532923
29532923
29532925
29532925
29532935
29532935
29532936
29532936

29532937
29532937
29532939
29532939
29532940
29532940
29532941
29532941
29532942
29532942

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
629
629
629
629
628
628

629
629
628
628
629
629
629
629
629
629

628
628
629
629
628
628
629
629
628
628

629
629
629
628
629
629
629
629
629
629

02

Fill
Tube

600
600
600
600
600
600
600
600
601
601

600
600
601
601
600
600
600
600
600
600

600
600
600
600
601
601
601
601
600
600

600
600
600
600
600
600
600
600
600
600

05

118

610
610
609
609
609
609
610
610
610
610

610
610
610
610
610
610
609
609
609
609

610
610
610
610
610
610
610
610
610
610

609
609
609
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

748
748
730
730
730
730
744
744
714
714

714
714
739
739
714
714
730
730
730
730

731
731
729
729
714
714
730
730
731
731

714
714
714
714
730
730
729
729
729
729

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
511
511
511
511
512
512

511
511
512
512
511
511
511
511
511
511

511
511
511
511
512
512
512
512
511
511

511
511
511
511
511
511
511
511
511
511

15

1640
1701
1641
1702
1641
1702
1639
1700
1639
1700

1639
1700
1640
1701
1639
1700
1641
1702
1641
1702

1640
1701
1640
1701
1639
1700
1639
1700
1640
1701

1702
1641
1702
1701
1640
1701
1639
1700
1639
1700

16

20091001

534
534
646
646
646
646
540
540
575
575

534
534
540
540
540
540
646
646
645
645

534
534
534
534
575
575
575
575
534
534

646
646
646
649
534
534
534
534
540
540

20

766
766
767
767
765
765
764
764
765
765

766
766
765
765
768
768
764
764
764
764

765
765
765
765
764
764
764
764
766
766

767
768
768
768
766
766
764
764
766
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

B 500R
B 500R
B 500R
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P

MODEL

29532565
29532566
29532566
29532695
29532874
29532874
29532875
29532875
29532878
29532878

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
511
511
511
511
512
512
512
512

512
512
512
512
512
512
511
511
511
511

512
512
512
512
512
512
512
512
512
512

511
511
511
512
512
512
512
512
512
512

25

30

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
543
543
543
543
545
545
545
545

545
545
545
545
545
545
543
543
543
543

545
545
545
545
545
545
545
545
545
545

543
543
543
545
545
545
545
545
545
545

34

20091001

697
697
708
708
708, 574
708, 574
697, 574
697, 574
655
709

700, 574
700, 574
704
704
697
697
654
707
698
698

700, 574
700, 574
697
697
655
709
655
709, 574
697
697

705
654
707
698
697
697
697
697
700
700

39

Copyright 2009 Allison Transmission, Inc.

35

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

837
837
799
799
799
799

799
799
837
837
727
727

815
815
799
799

796
808
837
837

772
772
717
717
799
799

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

500
500

73

VIM

118A

29532937
29532937
29532939
29532939
29532940
29532940
29532941
29532941
29532942
29532942

29532922
29532922
29532923
29532923
29532925
29532925
29532935
29532935
29532936
29532936

29532891
29532891
29532892
29532892
29532911
29532911
29532916
29532916
29532919
29532919

A/N

29532565
29532566
29532566
29532695
29532874
29532874
29532875
29532875
29532878
29532878

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4560P
HD 4560P
HD 4560
HD 4560
HD 4560
HD 4560

HD 4560PR
HD 4560PR
HD 4560PR
HD 4560PR
HD 4560PR
HD 4560PR
HD 4560PR
HD 4560PR
B 500R
B 500R

B 500
B 500
B 500R
B 500R
HD 4560P
HD 4560P
HD 4560PR
HD 4560PR
HD 4060PR
HD 4060PR

29532958
29532958
29532962
29532962
29532963
29532963
29532965
29532965
29532966
29532966

29532983
29532983
29532984
29532984
29532985
29532985
29532986
29532986
29532988
29532988

29532989
29532989
29532990
29532990
29532993
29532993
29533001
29533001
29533004
29533004

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

628
628
628
628
629
629
629
629
628
628

629
629
629
629
629
629
629
629
628
628

629
629
629
629
629
629
628
628
628
628

628
628
628
628
628
628
629
629
628
628

02

Fill
Tube

600
600
600
600
601
601
601
601
600
600

601
601
601
601
601
601
601
601
600
600

600
600
600
600
601
601
601
601
601
601

600
600
600
600
600
600
600
600
601
601

05

119

609
609
609
609
610
610
610
610
610
610

610
610
610
610
610
610
610
610
609
609

610
610
610
610
610
610
609
609
609
609

610
610
610
610
610
610
610
610
609
609

10

Copyright 2009 Allison Transmission, Inc.

730
730
729
729
714
714
714
714
730
730

729
729
730
730
730
730
730
730
730
730

729
729
730
730
714
714
732
732
714
714

714
714
731
731
730
730
730
730
729
729

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
512
512
512
512
511
511

512
512
512
512
512
512
512
512
511
511

511
511
511
511
512
512
512
512
512
512

511
511
511
511
511
511
511
511
512
512

15

1641
1702
1641
1702
1640
1701
1639
1700
1640
1701

1639
1700
1640
1701
1639
1700
1640
1701
1641
1702

1639
1700
1640
1701
1639
1700
1640
1701
1641
1702

1639
1700
1640
1701
1640
1701
1640
1701
1640
1701

16

20091001

645
645
646
646
534
534
575
575
575
575

575
575
575
575
575
575
575
575
646
646

575
575
575
575
534
534
534
534
645
645

575
575
534
534
575
575
534
534
534
534

20

768
768
764
764
764
764
766
766
766
766

767
767
767
767
766
766
766
766
768
768

765
765
766
766
766
766
766
766
767
767

764
764
766
766
766
766
765
765
766
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060PR
HD 4060PR
B 500P
B 500P
HD 4060PR
HD 4060PR
HD 4060P
HD 4060P
HD 4560
HD 4560

MODEL

29532944
29532944
29532945
29532945
29532947
29532947
29532948
29532948
29532956
29532956

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

511
511
511
511
512
512
512
512
512
512

512
512
512
512
512
512
512
512
511
511

512
512
512
512
512
512
511
511
511
511

512
512
512
512
512
512
512
512
511
511

25

544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

543
543
543
543
545
545
545
545
545
545

545
545
545
545
545
545
545
545
543
543

545
545
545
545
545
545
543
543
543
543

545
545
545
545
545
545
545
545
543
543

34

20091001

698, 574
698, 574
652, 574
705, 574
701
701
657
711
652
705

617
712
617
712
617
712
617
712
652, 574
705, 574

658
708
653
706
701
701
701
701
702, 574
702, 574

652
705
697
697
653
706
697, 574
697, 574
701
701

39

Copyright 2009 Allison Transmission, Inc.

538

35

950
950

951
951

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

799
799
799
799
799
799
772
799
837
837

800
800
800
800
800
800
800
800
799
799

797
797
772
772
873
873
772
772

837
837
812
812
797
797
772
772

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

500

500
500

500
500

73

VIM

119A

29532989
29532989
29532990
29532990
29532993
29532993
29533001
29533001
29533004
29533004

29532983
29532983
29532984
29532984
29532985
29532985
29532986
29532986
29532988
29532988

29532958
29532958
29532962
29532962
29532963
29532963
29532965
29532965
29532966
29532966

A/N

29532944
29532944
29532945
29532945
29532947
29532947
29532948
29532948
29532956
29532956

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560PR
HD 4560PR
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P

HD 4060P
HD 4060P
HD 4060R
HD 4060R
HD 4060
HD 4060
HD 4560P
HD 4560P
HD 4060PR
HD 4060PR

HD 4560P
HD 4560P
HD 4060PR
HD 4060PR
HD 4560PR
HD 4560PR
B 500R
B 500R
HD 4560P
HD 4560P

29533046
29533046
29533047
29533047
29533049
29533049
29533050
29533050
29533051
29533051

29533057
29533057
29533058
29533058
29533059
29533059
29533065
29533065
29533066
29533066

29533067
29533067
29533070
29533070
29533071
29533071
29533671
29533671
29533722
29533722

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
629
629
628
628
629
629

629
629
629
629
629
629
628
628
629
629

629
629
629
629
629
629
629
629
628
628

629
629
629
629
629
629
628
628
628
628

02

Fill
Tube

601
601
600
600
601
601
600
600
601
601

600
600
600
600
600
600
601
601
600
600

601
601
600
600
600
600
600
600
600
600

600
600
601
601
600
600
600
600
601
601

05

120

610
610
610
610
610
610
609
609
610
610

610
610
609
609
609
609
610
610
610
610

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
609
609
610
610

10

Copyright 2009 Allison Transmission, Inc.

730
730
731
731
729
729
738
738
731
731

731
731
730
730
730
730
744
744
729
729

729
729
739
739
729
729
729
729
743
743

714
714
729
729
714
714
714
714
714
714

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

512
512
511
511
512
512
511
511
512
512

511
511
511
511
511
511
512
512
511
511

512
512
511
511
511
511
511
511
511
511

511
511
512
512
511
511
511
511
512
512

15

1639
1700
1640
1701
1640
1701
1641
1702
1640
1701

1640
1701
1641
1702
1641
1702
1640
1701
1639
1700

1640
1701
1639
1700
1640
1701
1640
1701
1640
1701

1641
1702
1639
1700
1640
1701
1640
1701
1640
1701

16

20091001

534
534
575
575
575
575
646
646
540
540

540
540
646
646
645
645
540
540
575
575

575
575
534
534
534
534
534
534
534
534

646
646
540
540
540
540
540
540
540
540

20

765
765
766
766
766
766
766
766
767
767

767
767
767
767
767
767
765
765
766
766

765
765
766
766
764
764
765
765
766
766

766
766
765
765
766
766
766
766
765
765

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

B 500PR
B 500PR
HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4060
HD 4060
HD 4560P
HD 4560P

MODEL

29533016
29533016
29533035
29533035
29533040
29533040
29533042
29533042
29533044
29533044

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
511
511
512
512

512
512
511
511
511
511
512
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
511
511
512
512

25

544
544

544
544

544
544

544
544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
543
543
545
545

545
545
543
543
543
543
545
545
545
545

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
543
543
545
545

34

20091001

701
701
652
705
656
710
705, 574
705, 574
704, 574
704, 574

700, 574
700, 574
652, 574
705, 574
697
697
701, 574
701, 574
652
705

617
712
697
697
697
697
697
697
697, 574
697, 574

708, 574
708, 574
704
704
697
697
697, 574
697, 574
702, 574
702, 574

39

Copyright 2009 Allison Transmission, Inc.

534
534

35

1077
1077

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

837
837

772
772
835
835
799
799

799
799
799
799
799
799
727
727
799
799

800
800
799
799
717
717
814
814
772
772

814
814
800
800
772
772

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

514
514

71

TPS

505
505

73

505
505

500
500

VIM

120A

29533067
29533067
29533070
29533070
29533071
29533071
29533671
29533671
29533722
29533722

29533057
29533057
29533058
29533058
29533059
29533059
29533065
29533065
29533066
29533066

29533046
29533046
29533047
29533047
29533049
29533049
29533050
29533050
29533051
29533051

A/N

29533016
29533016
29533035
29533035
29533040
29533040
29533042
29533042
29533044
29533044

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4560PR
HD 4560PR

HD 4060P
HD 4060P
HD 4060PR
HD 4060PR
HD 4060P
HD 4060P
HD 4560
HD 4560
HD 4560P
HD 4560P

HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4060PR
HD 4060PR
HD 4560P
HD 4560P
HD 4560P
HD 4560P

29533735
29533735
29533736
29533736
29533742
29533742
29533743
29533743
29533745
29533745

29533754
29533754
29533756
29533756
29533762
29533762
29533770
29533770
29533774
29533774

29533780
29533780
29533781
29533781
29533783
29533783
29533786
29533786
29533787
29533787

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
629
629
628
628
629
629

629
629
629
629
629
629
628
628
628
628

629
629
629
629
629
629
629
629
629
629

628
628
629
629
629
629
629
629
629
629

02

Fill
Tube

600
600
601
601
600
600
601
601
601
601

600
600
600
600
600
600
601
601
601
601

600
600
601
601
600
600
601
601
601
601

600
600
600
600
600
600
601
601
600
600

05

121

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
609
609
610
610

610
610
610
610
610
610
610
610
610
610

609
609
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

714
714
743
743
730
730
714
714
714
714

730
730
748
748
744
744
730
730
714
714

731
731
731
731
730
730
730
730
730
730

729
729
730
730
730
730
739
739
714
714

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
512
512
511
511
512
512
512
512

511
511
511
511
511
511
512
512
512
512

511
511
512
512
511
511
512
512
512
512

511
511
511
511
511
511
512
512
511
511

15

1639
1700
1639
1700
1639
1700
1641
1702
1640
1701

1640
1701
1639
1700
1640
1701
1640
1701
1640
1701

1639
1700
1640
1701
1639
1700
1640
1701
1640
1701

1641
1702
1640
1701
1639
1700
1640
1701
1639
1700

16

20091001

534
534
540
540
575
575
645
645
534
534

534
534
575
575
540
540
534
534
540
540

534
534
540
540
540
540
540
540
575
575

645
645
534
534
575
575
534
534
534
534

20

765
765
767
767
764
764
766
766
766
766

766
766
767
767
768
768
766
766
767
767

766
766
768
768
765
765
768
768
768
768

766
766
764
764
768
768
764
764
768
768

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

B 500
B 500
HD 4060P
HD 4060P
HD 4060PR
HD 4060PR
HD 4560P
HD 4560P
HD 4060P
HD 4060P

MODEL

29533725
29533725
29533726
29533726
29533727
29533727
29533729
29533729
29533733
29533733

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
511
511
512
512

512
512
512
512
512
512
512
512
512
512

511
511
512
512
512
512
512
512
512
512

25

544
544

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
543
543
545
545

545
545
545
545
545
545
545
545
545
545

543
543
545
545
545
545
545
545
545
545

34

20091001

697
697
701, 574
701, 574
653, 574
706, 574
702
702
701
701

697, 574
697, 574
708
708
697, 574
697, 574
704
704
702
702

697
697
704, 574
704, 574
700
700
704
704
712
712

698
698
697, 574
697, 574
708
708
701
701
697
697

39

Copyright 2009 Allison Transmission, Inc.

35

950
950

950
950

1077
1077

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

873
873

799
799

799
799

812
812
800
800

814
814

796
796
796
796
800
800
874
874
874
874

797
797
796
796
886
886
808
808
795
795

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

500
500

73

VIM

121A

29533780
29533780
29533781
29533781
29533783
29533783
29533786
29533786
29533787
29533787

29533754
29533754
29533756
29533756
29533762
29533762
29533770
29533770
29533774
29533774

29533735
29533735
29533736
29533736
29533742
29533742
29533743
29533743
29533745
29533745

A/N

29533725
29533725
29533726
29533726
29533727
29533727
29533729
29533729
29533733
29533733

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P
HD 4560P
HD 4060PR
HD 4060PR
HD 4560
HD 4560
HD 4060PR
HD 4060PR
B 500R
B 500R

B 500PR
B 500PR
HD 4560PR
HD 4560PR
HD 4060P
HD 4060P
HD 4560PR
HD 4560PR
HD 4560P
HD 4560P

HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4060P
HD 4060P

29533818
29533818
29533821
29533821
29533822
29533822
29533834
29533834
29533835
29533835

29533836
29533836
29533839
29533839
29533840
29533840
29533841
29533841
29533843
29533843

29533845
29533845
29533846
29533846
29533849
29533849
29533850
29533850
29533852
29533852

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
629
629
629
629
629
629

629
629
628
628
629
629
629
629
629
629

629
629
629
629
628
628
628
628
629
629

628
628
628
628
629
629
629
629
628
628

02

Fill
Tube

600
600
600
600
601
601
601
601
600
600

600
600
601
601
600
600
601
601
601
601

601
601
600
600
601
601
600
600
600
600

600
600
600
600
600
600
600
600
600
600

05

122

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

610
610
610
610
609
609
610
610
609
609

610
610
610
610
610
610
610
610
609
609

10

Copyright 2009 Allison Transmission, Inc.

748
748
743
743
729
729
729
729
731
731

730
730
731
731
729
729
739
739
739
739

714
714
714
714
714
714
729
729
730
730

729
729
729
729
729
729
730
730
743
743

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
512
512
512
512
511
511

511
511
512
512
511
511
512
512
512
512

512
512
511
511
512
512
511
511
511
511

511
511
511
511
511
511
511
511
511
511

15

1639
1700
1639
1700
1640
1701
1639
1700
1640
1701

1641
1702
1640
1701
1639
1700
1639
1700
1639
1700

1639
1700
1639
1700
1640
1701
1640
1701
1641
1702

1640
1701
1640
1701
1640
1701
1640
1701
1640
1701

16

20091001

534
534
540
540
534
534
534
534
540
540

646
646
575
575
534
534
575
575
534
534

534
534
575
575
534
534
575
575
646
646

648
648
648
648
575
575
534
534
540
540

20

768
768
768
768
764
764
766
766
767
767

766
766
768
768
765
765
764
764
768
768

765
765
765
765
767
767
764
764
766
766

768
768
765
765
766
766
764
764
767
767

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060PR
HD 4060PR
HD 4060P
HD 4060P
HD 4060
HD 4060

MODEL

29533792
29533792
29533793
29533793
29533808
29533808
29533810
29533810
29533816
29533816

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
512
512
511
511
512
512
511
511

512
512
512
512
512
512
512
512
511
511

25

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

545
545
545
545
543
543
545
545
543
543

545
545
545
545
545
545
545
545
543
543

34

20091001

697
697
697, 574
697, 574
701
701
701
701
700, 574
700, 574

653, 574
706, 574
656, 574
710, 574
697
697
655
709
701
701

701
701
652
705
702
702
652, 574
705, 574
653, 574
706, 574

697, 574
697, 574
697, 574
697, 574
652
705
697, 574
697, 574
697
697

39

Copyright 2009 Allison Transmission, Inc.

35

565
565

1090
1090
1077
1077

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

837
837

842
842
887
887
812
812

799
799
799
799
799
799
835
835
796
796

795
795
873
873

795
795
799
799

795
795
797
797

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

73

VIM

122A

29533845
29533845
29533846
29533846
29533849
29533849
29533850
29533850
29533852
29533852

29533836
29533836
29533839
29533839
29533840
29533840
29533841
29533841
29533843
29533843

29533818
29533818
29533821
29533821
29533822
29533822
29533834
29533834
29533835
29533835

A/N

29533792
29533792
29533793
29533793
29533808
29533808
29533810
29533810
29533816
29533816

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560PR
HD 4560PR
HD 4560PR
HD 4560PR
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4060P
HD 4060P

HD 4560R
HD 4560R
HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4560PR
HD 4560PR
HD 4560PR
HD 4560PR

HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4560PR
HD 4560PR
B 500R
B 500R

29534152
29534152
29534153
29534153
29534154
29534154
29534156
29534156
29534157
29534157

29534159
29534159
29534161
29534161
29534167
29534167
29534168
29534168
29534177
29534177

29534191
29534191
29534192
29534192
29534198
29534198
29534201
29534201
29534202
29534202

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
629
629
628
628
628
628

628
628
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

628
628
628
628
629
629
629
629
629
629

02

Fill
Tube

600
600
600
600
601
601
601
601
600
600

601
601
601
601
600
600
601
601
601
601

601
601
601
601
601
601
601
601
600
600

600
600
600
600
601
601
600
600
601
601

05

123

610
610
610
610
610
610
610
610
609
609

609
609
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

609
609
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

748
748
748
748
748
748
730
730
729
729

714
714
730
730
730
730
730
730
731
731

730
730
730
730
731
731
739
739
729
729

729
729
730
730
739
739
730
730
729
729

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
512
512
512
512
511
511

512
512
512
512
511
511
512
512
512
512

512
512
512
512
512
512
512
512
511
511

511
511
511
511
512
512
511
511
512
512

15

1639
1700
1640
1701
1639
1700
1640
1701
1641
1702

1640
1701
1639
1700
1640
1701
1640
1701
1640
1701

1640
1701
1640
1701
1640
1701
1640
1701
1640
1701

1639
1700
1640
1701
1640
1701
1640
1701
1640
1701

16

20091001

534
534
540
540
534
534
575
575
646
646

575
575
534
534
534
534
575
575
575
575

575
575
575
575
540
540
534
534
540
540

534
534
575
575
575
575
575
575
534
534

20

767
767
767
767
765
765
766
766
764
764

767
767
768
768
764
764
764
764
768
768

766
766
766
766
766
766
766
766
767
767

766
766
766
766
766
766
765
765
765
765

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060
HD 4060
HD 4060PR
HD 4060PR
HD 4560PR
HD 4560PR
HD 4060PR
HD 4060PR
HD 4560P
HD 4560P

MODEL

29533854
29533854
29533858
29533858
29533863
29533863
29534150
29534150
29534151
29534151

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
512
511
511

511
511
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

511
511
512
512
512
512
512
512
512
512

25

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
545
543
543

543
543
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

543
543
545
545
545
545
545
545
545
545

34

20091001

697
697
700
700
701
701
656
710
652
705

657, 574
711, 574
701
701
697, 574
697, 574
655, 574
709, 574
712, 574
712, 574

655
709
655
709
704, 574
704, 574
701
701
700
700

697
697
652
705
655
709
652, 574
705, 574
701
701

39

Copyright 2009 Allison Transmission, Inc.

35

951
951

565
565
565
565

1077
1077

1090
1090

565
565

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

799
799
800
800
837
837
812
812
799
799

837
837
812
812
796
796
799
799

837
837
795
795
796
796
799
799
800
800

797
797
797
797
799
799
796
796
812
812

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

541
541

71

TPS

73

VIM

123A

29534191
29534191
29534192
29534192
29534198
29534198
29534201
29534201
29534202
29534202

29534159
29534159
29534161
29534161
29534167
29534167
29534168
29534168
29534177
29534177

29534152
29534152
29534153
29534153
29534154
29534154
29534156
29534156
29534157
29534157

A/N

29533854
29533854
29533858
29533858
29533863
29533863
29534150
29534150
29534151
29534151

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P
HD 4560P
HD 4560PR
HD 4560PR
HD 4560PR
HD 4560PR
HD 4560P
HD 4560P
HD 4560
HD 4560

HD 4060PR
HD 4060PR
HD 4560PR
HD 4560PR
HD 4060P
HD 4060P
HD 4560P
HD 4560P
B 500
B 500

HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR

29534218
29534218
29534220
29534220
29534221
29534221
29534222
29534222
29534227
29534227

29534229
29534229
29534233
29534233
29534234
29534234
29534242
29534242
29534243
29534243

29534245
29534245
29534246
29534246
29534247
29534247
29534248
29534248
29534249
29534249

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
628
628

629
629
629
629
629
629
629
629
629
629

02

Fill
Tube

600
600
600
600
600
600
600
600
600
600

600
600
601
601
600
600
601
601
600
600

601
601
601
601
601
601
601
601
601
601

601
601
601
601
601
601
601
601
600
600

05

124

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
609
609

610
610
610
610
610
610
610
610
609
609

610
610
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

731
731
731
731
732
732
731
731
731
731

730
730
730
730
729
729
730
730
730
730

729
729
714
714
714
714
714
714
729
729

738
738
730
730
730
730
730
730
730
730

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
511
511
511
511
511
511

511
511
512
512
511
511
512
512
511
511

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
511
511

15

1639
1700
1639
1700
1639
1700
1639
1700
1639
1700

1640
1701
1639
1700
1640
1701
1640
1701
1641
1702

1639
1700
1640
1701
1639
1700
1639
1700
1639
1700

1639
1700
1639
1700
1640
1701
1639
1700
1639
1700

16

20091001

575
575
575
575
575
575
575
575
575
575

575
575
575
575
540
540
534
534
645
645

534
534
575
575
575
575
534
534
534
534

575
575
534
534
534
534
534
534
534
534

20

766
766
764
764
764
764
766
766
766
766

764
764
766
766
764
764
766
766
766
766

765
765
766
766
766
766
767
767
766
766

767
767
766
766
765
765
765
765
766
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4560PR
HD 4560PR
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4060P
HD 4060P

MODEL

29534203
29534203
29534212
29534212
29534213
29534213
29534215
29534215
29534216
29534216

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
511
511

512
512
512
512
512
512
512
512
511
511

512
512
512
512
512
512
512
512
512
512

25

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
543
543

545
545
545
545
545
545
545
545
543
543

545
545
545
545
545
545
545
545
545
545

34

20091001

653
706
652
705
654
707
654
707
652
652

652, 574
705, 574
655
709
697
697
701
701
698, 574
698, 574

701
701
655
709
655
709
701
701
701
701

655, 574
709, 574
701
701
701
701
701
701
697
697

39

Copyright 2009 Allison Transmission, Inc.

35

565
565

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

796
796
797
797

799
799

796
796
837
837
812
812
795
795
799
799

795
795
812
812
799
799
795
795

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

73

VIM

124A

29534245
29534245
29534246
29534246
29534247
29534247
29534248
29534248
29534249
29534249

29534229
29534229
29534233
29534233
29534234
29534234
29534242
29534242
29534243
29534243

29534218
29534218
29534220
29534220
29534221
29534221
29534222
29534222
29534227
29534227

29534203
29534203
29534212
29534212
29534213
29534213
29534215
29534215
29534216
29534216

A/N

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560PR
HD 4560PR
HD 4560P
HD 4560P
HD 4560PR
HD 4560PR
HD 4060P
HD 4060P
HD 4560PR
HD 4560PR

HD 4060PR
HD 4060PR
HD 4560PR
HD 4560PR
HD 4060PR
HD 4060PR
HD 4060P
HD 4060P
HD 4060P
HD 4060P

HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060PR
HD 4060PR

29534261
29534261
29534262
29534262
29534263
29534263
29534265
29534265
29534266
29534266

29534267
29534267
29534268
29534268
29534285
29534285
29534288
29534288
29534289
29534289

29534290
29534290
29534291
29534291
29534292
29534292
29534293
29534293
29534294
29534294

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
628
628
629
629

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

02

Fill
Tube

600
600
600
600
600
600
600
600
600
600

600
600
601
601
600
600
600
600
600
600

601
601
601
601
601
601
600
600
601
601

601
601
601
601
600
600
600
600
601
601

05

125

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

729
729
730
730
729
729
729
729
729
729

731
731
731
731
714
714
743
743
729
729

739
739
730
730
731
731
748
748
714
714

731
731
714
714
731
731
730
730
738
738

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
511
511
511
511
511
511

511
511
512
512
511
511
511
511
511
511

512
512
512
512
512
512
511
511
512
512

512
512
512
512
511
511
511
511
512
512

15

1640
1701
1640
1701
1640
1701
1640
1701
1640
1701

1640
1701
1640
1701
1639
1700
1640
1701
1640
1701

1639
1700
1639
1700
1639
1700
1639
1700
1639
1700

1639
1700
1639
1700
1640
1701
1640
1701
1639
1700

16

20091001

534
534
534
534
534
534
540
540
575
575

575
575
575
575
575
575
534
534
534
534

575
575
534
534
575
575
540
540
575
575

575
575
540
540
540
540
575
575
575
575

20

764
764
766
766
766
766
766
766
766
766

766
766
767
767
767
767
766
766
765
765

766
766
765
765
766
766
766
766
766
766

766
766
768
768
766
766
767
767
766
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4560PR
HD 4560PR
HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4060PR
HD 4060PR
HD 4560PR
HD 4560PR

MODEL

29534251
29534251
29534252
29534252
29534257
29534257
29534258
29534258
29534259
29534259

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

25

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

34

20091001

697
697
697
697
697
697
697, 574
697, 574
653
706

653
706
712, 574
712, 574
652
705
697, 574
697, 574
697
697

655, 574
709, 574
701
701
655
709
700
700
655
709

709
709
704
704
698
698
708
708
655, 574
709, 574

39

Copyright 2009 Allison Transmission, Inc.

35

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

796
796
799
799
799
799
799
799
799
799

799
799
799
799
799
799
797
797

796
796

874
874
873
873

800
800

874
874

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

73

VIM

125A

29534290
29534290
29534291
29534291
29534292
29534292
29534293
29534293
29534294
29534294

29534267
29534267
29534268
29534268
29534285
29534285
29534288
29534288
29534289
29534289

29534261
29534261
29534262
29534262
29534263
29534263
29534265
29534265
29534266
29534266

A/N

29534251
29534251
29534252
29534252
29534257
29534257
29534258
29534258
29534259
29534259

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560PR
HD 4560PR
HD 4560
HD 4560
HD 4560PR
HD 4560PR
HD 4060PR
HD 4060PR
HD 4060R
HD 4060R

HD 4560PR
HD 4560PR
HD 4060PR
HD 4060PR
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060PR
HD 4060PR

HD 4560P
HD 4560P
HD 4060PR
HD 4060PR
B 500
B 500
B 500R
B 500R
HD 4560PR
HD 4560PR

29534300
29534300
29534308
29534308
29534314
29534314
29534315
29534315
29534316
29534316

29534330
29534330
29534333
29534333
29534336
29534336
29534337
29534337
29534338
29534338

29534343
29534343
29534344
29534344
29534346
29534346
29534347
29534347
29534349
29534349

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
628
628
628
628
629
629

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
628
628

02

Fill
Tube

601
601
600
600
600
600
600
600
601
601

601
601
600
600
600
600
600
600
600
600

601
601
601
601
601
601
600
600
600
600

600
600
600
600
600
600
600
600
601
601

05

126

610
610
610
610
609
609
609
609
610
610

610
610
610
610
610
610
610
610
610
610

610
610
609
609
610
610
610
610
609
609

610
610
610
610
610
610
610
610
609
609

10

Copyright 2009 Allison Transmission, Inc.

744
744
731
731
730
730
730
730
714
714

731
731
714
714
729
729
748
748
729
729

729
729
729
729
714
714
731
731
730
730

729
729
729
729
729
729
730
730
729
729

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

512
512
511
511
511
511
511
511
512
512

512
512
511
511
511
511
511
511
511
511

512
512
512
512
512
512
511
511
511
511

511
511
511
511
511
511
511
511
512
512

15

1640
1701
1639
1700
1641
1702
1641
1702
1639
1700

1640
1701
1640
1701
1639
1700
1639
1700
1640
1701

1640
1701
1641
1702
1639
1700
1640
1701
1641
1702

1640
1701
1640
1701
1640
1701
1640
1701
1639
1700

16

20091001

534
534
575
575
645
645
646
646
575
575

575
575
575
575
534
534
534
534
575
575

575
575
645
645
575
575
575
575
646
646

575
575
575
575
575
575
575
575
534
534

20

766
766
765
765
766
766
766
766
764
764

766
766
764
764
766
766
765
765
764
764

766
766
767
767
767
767
766
766
767
767

766
766
766
766
766
766
766
766
766
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4560
HD 4560

MODEL

29534295
29534295
29534296
29534296
29534297
29534297
29534298
29534298
29534299
29534299

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
511
511
511
511
512
512

512
512
512
512
512
512
512
512
512
512

512
512
511
511
512
512
512
512
511
511

512
512
512
512
512
512
512
512
511
511

25

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
545
545
545
543
543
543
543
545
545

545
545
545
545
545
545
545
545
545
545

545
545
543
543
545
545
545
545
543
543

545
545
545
545
545
545
545
545
543
543

34

20091001

704
704
652
705
698, 574
698, 574
652, 574
705, 574
655
709

656
710
654
707
697
697
697
697
652
705

656
710
704
704
655
709
652
705
652, 574
705, 574

653
706
653, 574
706, 574
653
706
653
706
701
701

39

Copyright 2009 Allison Transmission, Inc.

35

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

799
799
799
799
837
837

797
797
795
795
795
795
796
796

799
799
874
874
799
799

799
799

799
799
799
799
812
812
799
799
797
797

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

73

VIM

126A

29534343
29534343
29534344
29534344
29534346
29534346
29534347
29534347
29534349
29534349

29534330
29534330
29534333
29534333
29534336
29534336
29534337
29534337
29534338
29534338

29534300
29534300
29534308
29534308
29534314
29534314
29534315
29534315
29534316
29534316

A/N

29534295
29534295
29534296
29534296
29534297
29534297
29534298
29534298
29534299
29534299

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

B 500R
B 500R
HD 4060PR
HD 4060PR
HD 4560P
HD 4560P
HD 4060PR
HD 4060PR
HD 4560P
HD 4560P

HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4560P
HD 4560P

HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4560P
HD 4560P

29534652
29534652
29534662
29534662
29534663
29534663
29534696
29534696
29534698
29534698

29534711
29534711
29534713
29534713
29534725
29534725
29534732
29534732
29534733
29534733

29534734
29534734
29534735
29534735
29534736
29534736
29534737
29534737
29534738
29534738

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

628
628
628
628
629
629
628
628
629
629

629
629
628
628
628
628
628
628
628
628

02

Fill
Tube

601
601
601
601
601
601
600
600
601
601

600
600
600
600
600
600
600
600
601
601

600
600
600
600
601
601
600
600
601
601

601
601
601
601
600
600
601
601
601
601

05

127

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

609
609
610
610
610
610
610
610
610
610

610
610
609
609
609
609
609
609
609
609

10

Copyright 2009 Allison Transmission, Inc.

739
739
739
739
739
739
739
739
739
739

729
729
729
729
729
729
739
739
739
739

729
729
730
730
730
730
729
729
731
731

743
743
729
729
729
729
729
729
729
729

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

512
512
512
512
512
512
511
511
512
512

511
511
511
511
511
511
511
511
512
512

511
511
511
511
512
512
511
511
512
512

512
512
512
512
511
511
512
512
512
512

15

1639
1700
1639
1700
1639
1700
1639
1700
1639
1700

1640
1701
1640
1701
1640
1701
1639
1700
1640
1701

1641
1702
1640
1701
1639
1700
1640
1701
1639
1700

1639
1700
1640
1701
1640
1701
1640
1701
1640
1701

16

20091001

534
534
534
534
534
534
534
534
534
534

540
540
540
540
540
540
534
534
534
534

646
646
575
575
534
534
575
575
534
534

540
540
534
534
534
534
534
534
534
534

20

766
766
764
764
764
764
766
766
766
766

765
765
766
766
766
766
765
765
766
766

764
764
766
766
764
764
765
765
764
764

766
766
766
766
765
765
765
765
766
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4560P
HD 4560P
HD 4560
HD 4560
HD 4060
HD 4060
HD 4560
HD 4560
HD 4560
HD 4560

MODEL

29534631
29534631
29534635
29534635
29534636
29534636
29534637
29534637
29534645
29534645

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

511
511
512
512
512
512
512
512
512
512

512
512
511
511
511
511
511
511
511
511

25

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

31

PTO
Provision

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

543
543
545
545
545
545
545
545
545
545

545
545
543
543
543
543
543
543
543
543

34

20091001

701
701
701
701
701
701
697
697
701
701

700
700
700
700
697
697
697
697
701
701

654
707
706, 574
706, 574
701
701
706, 574
706, 574
701
701

701, 574
701, 574
701
701
697
697
701
701
701
701

39

Copyright 2009 Allison Transmission, Inc.

35

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

837
837
837
837
883
883
837
837
799
799

874
874
874
874

837
837
837
837

799

718
718
796
796
797
797
796
796

797
797
797
797
799
799
795
795

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

73

VIM

127A

29534734
29534734
29534735
29534735
29534736
29534736
29534737
29534737
29534738
29534738

29534711
29534711
29534713
29534713
29534725
29534725
29534732
29534732
29534733
29534733

29534652
29534652
29534662
29534662
29534663
29534663
29534696
29534696
29534698
29534698

A/N

29534631
29534631
29534635
29534635
29534636
29534636
29534637
29534637
29534645
29534645

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P
HD 4060P
HD 4060
HD 4060
HD 4060
HD 4060
HD 4060
HD 4060
HD 4560P
HD 4560P

HD 4060P
HD 4060P
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060P
HD 4060P
HD 4060P
HD 4060P

B 500R
B 500R
B 500R
B 500R
HD 4060P
HD 4060PR
HD 4560P
HD 4060PR
HD 4560P
HD 4060P

29534744
29534744
29534745
29534745
29534746
29534746
29534747
29534747
29534750
29534750

29534776
29534776
29534795
29534795
29534796
29534796
29534798
29534798
29534799
29534799

29534805
29534805
29534806
29534806
29534825
29534826
29534827
29534828
29535009
29535013

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

628
628
628
628
629
629
629
629
629
629

629
629
629
629
629
629
628
628
628
628

629
629
628
628
628
628
628
628
629
629

629
629
629
629
629
629
629
629
629
629

02

Fill
Tube

600
600
600
600
600
600
601
600
601
600

600
600
600
600
600
600
600
600
600
600

600
600
600
600
600
600
600
600
601
601

601
601
601
601
600
600
601
601
601
601

05

128

609
609
609
609
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

610
610
609
609
609
609
609
609
610
610

610
610
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

739
739
730
730
714
729
729
729
731
730

730
730
729
729
731
731
732
732
731
731

739
739
730
730
732
732
732
732
730
730

739
739
739
739
739
739
739
739
739
739

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
511
511
512
511
512
511

511
511
511
511
511
511
511
511
511
511

511
511
511
511
511
511
511
511
512
512

512
512
512
512
511
511
512
512
512
512

15

1641
1702
1641
1702
1700
1701
1700
1701
1701
1701

1640
1701
1639
1700
1639
1700
1640
1701
1640
1701

1640
1701
1641
1702
1641
1702
1641
1702
1640
1701

1639
1700
1639
1700
1639
1700
1639
1700
1639
1700

16

20091001

646
646
646
646
534
575
540
575
540
540

534
534
575
575
575
575
540
540
540
540

534
534
645
645
645
645
645
645
534
534

534
534
534
534
534
534
534
534
575
575

20

766
766
764
764
767
767
765
765
766
766

767
767
764
764
765
765
765
765
764
764

766
766
766
766
766
766
766
766
766
766

766
766
764
764
764
764
765
765
766
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


TID 1.
TID 2.

HD 4560P
HD 4560P
HD 4560P
HD 4560P
HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4560PR
HD 4560PR

MODEL

29534739
29534739
29534740
29534740
29534741
29534741
29534742
29534742
29534743
29534743

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

511
511
511
511
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
511
511
511
511
511
511
512
512

512
512
512
512
512
512
512
512
512
512

25

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

543
543
543
543
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

545
545
543
543
543
543
543
543
545
545

545
545
545
545
545
545
545
545
545
545

34

20091001

705
705
705
705
697
708
704
708
704, 574
697, 574

697
697
705
705
707
707
697
697
697
697

697
697
697
697
697, 574
697, 574
697, 574
697, 574
704
704

701
701
701
701
697
697
701
701
709
709

39

Copyright 2009 Allison Transmission, Inc.

35

565
565

1077
1077

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

795
800
874
800
837
799

812
812
797
797

835
835
795
795
795
795
796
796

812
812
808
808
808
808
837
837
799
799

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

73

VIM

128A

29534805
29534805
29534806
29534806
29534825
29534826
29534827
29534828
29535009
29535013

29534776
29534776
29534795
29534795
29534796
29534796
29534798
29534798
29534799
29534799

29534744
29534744
29534745
29534745
29534746
29534746
29534747
29534747
29534750
29534750

A/N

29534739
29534739
29534740
29534740
29534741
29534741
29534742
29534742
29534743
29534743

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

B 500R
HD 4560PR
HD 4060
HD 4560P
HD 4060P
HD 4060P
HD 4560P
HD 4560
HD 4060P
HD 4060P

HD 4060P
HD 4560
HD 4060P
HD 4560PR
B 500R
HD 4560P
HD 4060P
HD 4060P
HD 4060P
HD 4560

B 500R
HD 4060
B 500
HD 4060R
B 500
B 500
HD 4060P
HD 4560PR
HD 4560PR
HD 4560PR

29535045
29535047
29535048
29535052
29535055
29535090
29535091
29535122
29535129
29535130

29535131
29535132
29535136
29535143
29535145
29535151
29535152
29535153
29535154
29535159

29535160
29535162
29535171
29535172
29535173
29535174
29535189
29535191
29535192
29535194

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

628
629
629
628
628
628
629
629
629
629

629
628
628
628
629
629
629
629
629
628

628
628
628
629
629
629
629
628
628
629

628
629
629
629
629
628
628
629
628
628

02

Fill
Tube

600
600
600
600
600
600
600
601
601
601

600
601
600
601
600
601
600
600
600
601

600
601
600
601
600
600
601
601
600
600

601
600
601
601
601
601
601
600
601
600

05

129

609
609
609
609
609
609
610
610
610
610

610
609
610
610
609
610
610
610
610
609

609
610
609
610
610
610
610
609
610
610

610
610
610
610
610
610
609
609
610
609

10

Copyright 2009 Allison Transmission, Inc.

714
714
729
730
730
730
729
739
738
729

748
729
744
714
730
739
739
729
739
714

739
739
744
743
748
739
739
729
731
714

729
730
731
730
748
744
730
730
744
730

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
511
511
511
512
512
512

511
512
511
512
511
512
511
511
511
512

511
512
511
512
511
511
512
512
511
511

512
511
512
512
512
512
512
511
512
511

15

1702
1701
1702
1702
1702
1702
1701
1700
1700
1701

1701
1701
1701
1702
1702
1700
1700
1702
1700
1701

1701
1701
1701
1700
1701
1700
1700
1701
1701
1701

1701
1700
1700
1700
1700
1701
1701
1702
1701
1702

16

20091001

646
540
645
646
645
645
534
575
575
575

540
534
534
646
646
534
534
645
534
534

575
575
540
540
540
534
534
534
540
534

575
540
534
540
575
540
534
646
540
646

20

766
764
764
768
766
766
766
766
766
766

766
766
765
768
767
764
764
768
764
766

764
768
768
765
765
764
766
766
766
764

766
766
765
765
767
765
766
766
765
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.

HD 4560PR
HD 4060P
HD 4560P
HD 4560P
HD 4560PR
HD 4560P
HD 4560
B 500R
HD 4560P
B 500R

MODEL

29535016
29535027
29535028
29535030
29535031
29535033
29535036
29535038
29535040
29535042

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

511
511
511
511
511
511
512
512
512
512

512
511
512
512
511
512
512
512
512
511

511
512
511
512
512
512
512
511
512
512

512
512
512
512
512
512
511
511
512
511

25

30

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660

31

PTO
Provision

543
543
543
543
543
543
545
545
545
545

545
543
545
545
543
545
545
545
545
543

543
545
543
545
545
545
545
543
545
545

545
545
545
545
545
545
543
543
545
543

34

20091001

706, 574
697
698
707
698
587
697, 574
712, 574
712, 574
710, 574

700, 574
704
697, 574
710
708, 574
701
697
697
697
702

706
710, 574
697, 574
701, 574
700, 574
544
701
704
697
697

710, 574
700
701
704
712
704
704
707, 574
704
708, 574

39

Copyright 2009 Allison Transmission, Inc.

35

565
565
565
565

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

799

799

799

799
797

799

837

795
883
796
797

797

796
799
837
874
874
837
797
797
837
799

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

73

VIM

129A

29535160
29535162
29535171
29535172
29535173
29535174
29535189
29535191
29535192
29535194

29535131
29535132
29535136
29535143
29535145
29535151
29535152
29535153
29535154
29535159

29535045
29535047
29535048
29535052
29535055
29535090
29535091
29535122
29535129
29535130

A/N

29535016
29535027
29535028
29535030
29535031
29535033
29535036
29535038
29535040
29535042

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060PR
HD 4060PR
HD 4060PR
HD 4060PR
HD 4060P
HD 4060P
HD 4060P
HD 4060P
HD 4560PR
HD 4060PR

HD 4060P
HD 4560P
HD 4560P
HD 4060
HD 4560P
HD 4060P
HD 4060P
HD 4560P
HD 4560P
HD 4060P

HD 4560P
HD 4560
B 500PR
HD 4060P
HD 4560PR
HD 4060PR
HD 4060PR
HD 4060P
HD 4060P
HD 4060P

29535332
29535333
29535334
29535335
29535336
29535337
29535342
29535352
29535354
29535365

29535366
29535369
29535371
29535375
29535382
29535384
29535387
29535390
29535391
29535392

29535393
29535394
29535403
29535404
29535405
29535412
29535413
29535414
29535418
29535420

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
629
629
629
628
629
628
629
629
629

629
629
628
628
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
628
628
629
629
629

02

Fill
Tube

601
601
600
600
601
600
600
600
600
600

600
601
601
600
601
600
600
601
601
600

600
600
600
600
600
600
600
600
601
600

600
600
600
600
600
600
600
600
601
600

05

130

610
609
610
610
610
610
610
610
610
610

610
610
610
609
610
610
610
610
610
610

610
610
610
610
610
610
610
610
610
610

610
610
610
610
610
609
609
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

714
744
730
730
714
714
730
729
729
729

730
744
730
732
729
748
732
744
743
744

731
732
731
731
731
731
739
729
731
730

729
729
730
729
739
730
730
730
730
731

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

512
512
511
511
512
511
511
511
511
511

511
512
512
511
512
511
511
512
512
511

511
511
511
511
511
511
511
511
512
511

511
511
511
511
511
511
511
511
512
511

15

1700
1700
1702
1700
1701
1701
1701
1701
1700
1701

1701
1700
1700
1701
1700
1701
1701
1700
1700
1700

1701
1701
1701
1701
1701
1701
1702
1700
1701
1701

1701
1701
1701
1701
1700
1702
1702
1700
1700
1701

16

20091001

534
540
646
540
575
575
575
540
534
534

540
540
540
534
534
540
534
540
540
540

575
575
575
575
540
540
645
540
575
575

534
534
575
575
534
645
646
534
540
575

20

764
767
766
767
768
766
764
768
766
765

766
766
766
766
766
765
766
768
766
766

765
764
765
766
765
764
765
767
766
766

764
765
766
766
766
768
766
768
764
764

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.

HD 4060P
HD 4060P
HD 4060PR
HD 4060PR
HD 4060P
HD 4060
B 500R
HD 4060P
HD 4560P
HD 4060PR

MODEL

29535195
29535196
29535197
29535198
29535199
29535200
29535201
29535319
29535328
29535331

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
511
512
512
512
512
512
512
512
512

512
512
512
511
512
512
512
512
512
512

512
512
512
512
512
512
512
512
512
512

512
512
512
512
512
511
511
512
512
512

25

30

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660

31

PTO
Provision

545
543
545
545
545
545
545
545
545
545

545
545
545
543
545
545
545
545
545
545

545
545
545
545
545
545
545
545
545
545

545
545
545
545
545
543
543
545
545
545

34

20091001

701
704, 574
706, 574
700
711, 574
707
705, 574
700
697
697

700
704, 574
704, 574
700
701
700, 574
697
704, 574
704, 574
700, 574

705
707
707
707
698
698
697
611
712, 574
705, 574

697, 574
697, 574
706, 574
706, 574
697
698
707
697
701
705

39

Copyright 2009 Allison Transmission, Inc.

35

565

565

565
565

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

808

797
874

799
795
874
799
795

874

799
795

796
837

837
874
799
812

796
797
799
812
799

837
797

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

73

VIM

130A

29535393
29535394
29535403
29535404
29535405
29535412
29535413
29535414
29535418
29535420

29535366
29535369
29535371
29535375
29535382
29535384
29535387
29535390
29535391
29535392

29535332
29535333
29535334
29535335
29535336
29535337
29535342
29535352
29535354
29535365

A/N

29535195
29535196
29535197
29535198
29535199
29535200
29535201
29535319
29535328
29535331

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560PR
HD 4560PR
HD 4060P
B 500P
B 500P
HD 4560P
HD 4560
HD 4560
HD 4560
HD 4560

HD 4560
HD 4560P
HD 4060P
HD 4060PR
HD 4060P
HD 4060
HD 4560P
HD 4060P
HD 4060P
HD 4560P

HD 4560PR
HD 4060
HD 4560P
B 500R
HD 4060P
HD 4060PR
HD 4560P
HD 4560PR
HD 4560P
HD 4560P

29535461
29535462
29535463
29535465
29535466
29535468
29535481
29535482
29535483
29535484

29535485
29535494
29535495
29535500
29535505
29535509
29535512
29535515
29535516
29535704

29535705
29535708
29535716
29535717
29535721
29535723
29535725
29535726
29535727
29535730

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

750
750
750
750
750
750
750
750
750
750

01

629
628
628
628
629
628
629
629
628
629

628
629
629
628
629
628
629
629
629
629

629
629
629
629
629
628
628
628
628
628

629
628
629
629
628
628
629
629
629
629

02

Fill
Tube

601
600
601
600
600
600
601
601
601
601

601
601
600
600
600
600
601
600
600
601

601
601
600
600
600
601
601
601
601
601

601
601
600
600
601
600
601
600
600
601

05

131

610
609
610
609
610
610
610
610
610
610

609
610
610
610
610
609
610
610
610
610

610
610
610
610
610
610
609
609
609
609

610
610
610
610
609
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

739
729
744
729
739
730
731
731
743
714

748
739
744
730
729
732
714
748
748
739

730
748
729
730
730
747
748
748
748
748

748
732
731
714
729
714
743
744
730
730

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

512
511
512
511
511
511
512
512
512
512

512
512
511
511
511
511
512
511
511
512

512
512
511
511
511
512
512
512
512
512

512
512
511
511
512
511
512
511
511
512

15

1700
1700
1700
1702
1701
1701
1701
1701
1700
1700

1701
1700
1700
1701
1701
1701
1700
1701
1701
1701

1700
1700
1700
1702
1702
1701
1701
1701
1701
1701

1701
1700
1700
1700
1701
1700
1700
1700
1700
1701

16

20091001

575
540
540
646
534
575
540
575
540
534

534
648
540
575
534
540
534
534
534
534

575
575
540
645
645
534
534
534
534
534

534
540
575
534
534
534
540
540
540
575

20

766
766
767
764
766
766
765
766
767
765

766
766
766
764
767
767
768
767
765
766

766
766
766
768
766
766
765
766
766
765

766
764
764
764
766
765
768
767
768
766

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


See SIL 6-WT-04.

HD 4560P
HD 4560P
HD 4060PR
HD 4060P
HD 4560
HD 4060P
HD 4560P
HD 4060P
HD 4060P
HD 4560PR

MODEL

29535421
29535424
29535433
29535443
29535447
29535450
29535453
29535454
29535456
29535460

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

512
511
512
511
512
512
512
512
512
512

511
512
512
512
512
511
512
512
512
512

512
512
512
512
512
512
511
511
511
511

512
512
512
512
511
512
512
512
512
512

25

30

661, 660, 660

661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660

661, 660, 660


661, 660, 660
661, 660, 660
661, 660, 660
661, 660, 660

31

PTO
Provision

545
543
545
543
545
545
545
545
545
545

543
545
545
545
545
543
545
545
545
545

545
545
545
545
545
545
543
543
543
543

545
545
545
545
543
545
545
545
545
545

34

20091001

712, 574
697
704, 574
706
697
706
704, 574
710, 574
704, 574
701

701
701
700, 574
706
697
697, 574
701
697
697
701

712
712
700
698, 574
698, 574
703
701
701
701
701

701
701, 574
707
697
701
698
704, 574
700, 574
700
712

39

Copyright 2009 Allison Transmission, Inc.

35

565

565

565

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

799
812
837
799

812

799

799
812
837
812
795
837
795
799

874
874
874
797
797

799
795
797
795

837

797
799

874
874

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

73

VIM

131A

29535705
29535708
29535716
29535717
29535721
29535723
29535725
29535726
29535727
29535730

29535485
29535494
29535495
29535500
29535505
29535509
29535512
29535515
29535516
29535704

29535461
29535462
29535463
29535465
29535466
29535468
29535481
29535482
29535483
29535484

A/N

29535421
29535424
29535433
29535443
29535447
29535450
29535453
29535454
29535456
29535460

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4500PRM
4500PRM
4500PRM
4000PRM
4000PRM
4000PRM
4000RM
4000RM
4000RM
B 500RM

4000RM
B 500RM
B 500RM
4000PRM
4000PRM
4000PRM
4000PRM
4000PRM
4000PRM
4000PRM

4000PRM
4000PRM
4000PRM
4000RM
4000RM
4000RM
4000RM
B 500RM
4000RM
4000RM

29543098
29543099
29543100
29543101
29543102
29543103
29543104
29543105
29543106
29543107

29543108
29543109
29543110
29543111
29543112
29543113
29543114
29543115
29543116
29543117

29543118
29543119
29543120
29543121
29543122
29543123
29543124
29543125
29543126
29543127

807
807
807
807
807
807
807
807
807
807

750
807
807
807
807
807
807
807
807
807

807
807
807
750
750
750
750
750
750
807

750
750
750
807
807
807
807
807
807
807

01

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

02

Fill
Tube

600
600
600
600
600
600
600
600
600
600

600
600
600
600
600
600
600
600
600
600

601
601
601
600
600
600
600
600
600
600

601
601
601
601
601
601
601
601
601
601

05

132

610
610
610
609
609
609
609
609
609
609

609
609
609
610
610
610
610
610
610
610

610
610
610
610
610
610
609
609
609
609

610
610
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

769
769
769
769
769
769
769
769
769
769

714/769
769
769
769
769
769
769
769
769
769

769
769
769
714/769
714/769
714/769
714/769
714/769
714/769
769

714/769
714/769
714/769
769
769
769
769
769
769
769

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
511
511
511
511
511
511
511
511

511
511
511
511
511
511
511
511
511
511

512
512
512
511
511
511
511
511
511
511

512
512
512
512
512
512
512
512
512
512

15

1739
1740
1740
1739
1739
1740
1740
1740
1739
1739

1641
1641
1641
1739
1739
1739
1740
1740
1739
1739

1739
1739
1739
1640
1640
1640
1640
1640
1640
1641

1640
1640
1640
1739
1739
1739
1739
1739
1739
1739

16

20091001

612
612
612
612
612
612
612
612
612
612

612
612
612
612
612
612
612
612
612
612

612
612
612
612
612
612
612
612
612
612

612
612
612
612
612
612
612
612
612
612

20

930
926
928
927
928
927
928
929
927
928

927
928
929
928
929
930
926
928
928
929

928
929
930
928
929
930
927
928
929
926

928
929
930
926
927
928
929
930
926
927

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


See SIL 6-WT-04.
See SIL 2-WT-04.

4500PRM
4500PRM
4500PRM
4500PRM
4500PRM
4500PRM
4500PRM
4500PRM
4500PRM
4500PRM

MODEL

29543088
29543089
29543090
29543091
29543092
29543093
29543094
29543095
29543096
29543097

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

544
544
544
543
543
543
543
543
543
543

511
543
543
544
544
544
544
544
544
544

544
544
544
512
512
512
511
511
511
543

512
512
512
544
544
544
544
544
544
544

25

30

31

PTO
Provision

545
545
545
543
543
543
543
543
543
543

543
543
543
545
545
545
545
545
545
545

545
545
545
545
545
545
543
543
543
543

545
545
545
545
545
545
545
545
545
545

34

20091001

849
849
849
816
816
816
816
816
849
849

544/816
816
816
816
816
816
816
816
849
849

853
853
853
544/816
544/816
544/816
544/816
544/816
544/816
816

545/820
545/820
545/820
820
820
820
820
820
853
853

39

Copyright 2009 Allison Transmission, Inc.

35

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

73

VIM

132A

29543118
29543119
29543120
29543121
29543122
29543123
29543124
29543125
29543126
29543127

29543108
29543109
29543110
29543111
29543112
29543113
29543114
29543115
29543116
29543117

29543098
29543099
29543100
29543101
29543102
29543103
29543104
29543105
29543106
29543107

A/N

29543088
29543089
29543090
29543091
29543092
29543093
29543094
29543095
29543096
29543097

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

B 500RM
B 500RM
4000PRM
4000PRM
4000PRM
4000PRM
B 500RM
B 500RM
4000PRRM
B 500PRRM

B 500RRM
4000RRM
B 500RRM
B 500RRM
B 500RRM
4000RRM
4000PRRM
4000PRRM
4000RRM
4000RRM

B 500RRM
B 500RRM
4500PRRM
4500PRRM
B 500RM
B 500PRM
B 500RM
B 500RM
B 500RRM
B 500RRM

29543138
29543139
29543140
29543141
29543142
29543143
29543144
29543145
29543146
29543147

29543148
29543149
29543150
29543151
29543152
29543153
29543154
29543155
29543156
29543157

29543158
29543159
29543160
29543161
29543175
29543176
29543177
29543178
29543179
29543180

807
807
807
807
807
807
807
807
807
807

807
750
807
807
807
750
807
807
807
807

807
807
807
807
807
807
807
807
750
807

807
807
807
750
750
750
807
807
750
807

01

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

02

Fill
Tube

600
600
601
601
600
600
600
600
600
600

600
600
600
600
600
600
600
600
600
600

600
600
600
600
600
600
600
600
600
600

600
600
600
601
601
601
601
601
600
600

05

133

609
609
610
610
609
610
609
609
609
609

609
609
609
609
609
609
610
610
609
609

609
609
610
610
610
610
609
609
610
610

609
609
609
610
610
610
610
610
610
609

10

Copyright 2009 Allison Transmission, Inc.

769
769
769
769
769
769
769
769
769
769

769
714/769
769
769
769
714/769
769
769
769
769

769
769
769
769
769
769
769
769
714/769
769

769
769
769
714/769
714/769
714/769
769
769
714/769
769

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
511
512
512
511
511
511
511
511
511

511
511
511
511
511
511
511
511
511
511

511
511
511
511
511
511
511
511
511
511

511
511
511
512
512
512
512
512
511
511

15

1740
1740
1739
1739
1641
1739
1740
1740
1641
1740

1641
1641
1641
1641
1641
1640
1739
1739
1739
1740

1641
1641
1739
1739
1739
1739
1740
1740
1640
1641

1740
1740
1740
1640
1640
1641
1739
1739
1640
1641

16

20091001

660
660
662
662
612
612
612
612
646/660
660

646/660
646/660
646/660
646/660
646/660
575/662
662
662
662
660

612
612
612
612
612
612
612
612
575/662
646/660

612
612
612
612
612
612
612
612
612
612

20

928
930
928
930
927
928
927
927
927
927

926
927
928
929
930
928
928
930
928
927

928
930
928
930
928
930
928
928
928
928

927
928
929
928
929
929
928
928
928
926

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


See SIL 6-WT-04.
See SIL 2-WT-04.

4000RM
4000RM
B 500RM
4500PRM
4500PRM
4500PRM
4500PRM
4500PRM
4000PRM
B 500RM

MODEL

29543128
29543129
29543130
29543131
29543132
29543133
29543134
29543135
29543136
29543137

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

543
543
544
544
543
544
543
543
543
543

543
511
543
543
543
511
544
544
543
543

543
543
544
544
544
544
543
543
512
544

543
543
543
512
512
512
544
544
512
543

25

30

31

PTO
Provision

543
543
545
545
543
545
543
543
543
543

543
543
543
543
543
543
545
545
543
543

543
543
545
545
545
545
543
543
545
545

543
543
543
545
545
545
545
545
545
543

34

20091001

861
861
867
867
816
816
816
849
826
861

826
582/826
826
826
826
582/826
861
861
861
861

817
817
817
817
850
850
817
850
582/826
826

849
849
849
588/821
588/821
588/821
821
854
587/817
817

39

Copyright 2009 Allison Transmission, Inc.

35

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

73

VIM

133A

29543158
29543159
29543160
29543161
29543175
29543176
29543177
29543178
29543179
29543180

29543148
29543149
29543150
29543151
29543152
29543153
29543154
29543155
29543156
29543157

29543138
29543139
29543140
29543141
29543142
29543143
29543144
29543145
29543146
29543147

A/N

29543128
29543129
29543130
29543131
29543132
29543133
29543134
29543135
29543136
29543137

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4000PRM
4000PRM
4000RM
4000RM
4000RM
4000RM
4500PRM
4000PRM
4000PRM
4000PRRM

4000PRRM
4000RRM
4000RRM
4500PRRM
4500PRRM
B 500RM
B 500RM
B 500RM
B 500RRM
B 500RRM

B 500RRM
4500RM
4000RM
4000PRM
4000PRM
4500PRRM
4500PRM
4500PRM
4500RM
B 500RM

29544899
29544900
29544901
29544902
29544903
29544904
29544905
29544906
29544907
29544908

29544909
29544910
29544911
29544912
29544913
29544914
29544915
29544916
29544917
29544918

29544919
29549560
29549632
29549633
29549634
29549635
29549636
29549637
29549638
29549639

833
833
833
833
833
833
833
833
833
833

833
833
833
833
833
833
833
833
833
833

833
833
833
833
833
833
833
833
833
833

750
750
833
833
833
833
833
833
833
833

01

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

629
629
629
629
629
629
629
629
629
629

629
628
629
629
629
629
629
629
629
629

02

Fill
Tube

600
601
600
600
600
600
601
601
601
600

600
600
600
601
601
600
600
600
600
600

600
600
600
600
600
600
601
600
600
600

600
600
601
601
601
601
601
600
600
600

05

134

609
609
609
610
610
610
610
610
609
609

610
609
609
610
610
609
609
609
609
609

610
610
609
609
609
609
610
610
610
610

609
609
610
610
610
610
610
610
610
610

10

Copyright 2009 Allison Transmission, Inc.

801
801
801
801
801
801
801
801
801
801

801
801
801
801
801
801
801
801
801
801

801
801
801
801
801
801
801
801
801
801

730
771
801
801
801
801
801
801
801
801

08

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

1005
1005
1005
1005
1005
1005
1005
1005
1005
1005

14

511
512
511
511
511
511
512
512
512
511

511
511
511
512
512
511
511
511
511
511

511
511
511
511
511
511
512
511
511
511

511
511
512
512
512
512
512
511
511
511

15

1822
1821
1848
1848
1848
1848
1848
1848
1848
1849

1821
1821
1822
1821
1821
1822
1822
1822
1822
1822

1822
1822
1821
1821
1822
1822
1821
1821
1821
1821

1702
1702
1821
1821
1821
1821
1821
1821
1821
1821

16

20091001

660
612
612
612
612
662
612
612
612
612

662
662
660
662
662
612
612
612
660
660

612
612
612
612
612
612
612
612
612
662

646
645
612
612
612
612
612
612
612
612

20

930
930
928
930
928
928
930
928
928
928

930
928
927
928
930
927
929
928
927
928

926
928
927
928
927
928
928
928
930
928

766
928
926
927
928
929
930
928
929
930

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.


See SIL 2-WT-04.

B 500RRM
B 500RM
4500PRM
4500PRM
4500PRM
4500PRM
4500PRM
4000PRM
4000PRM
4000PRM

MODEL

29543969
29543970
29544891
29544892
29544893
29544894
29544895
29544896
29544897
29544898

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

545
545
545
546
546
546
546
546
545
545

546
545
545
546
546
545
545
545
545
545

546
546
545
545
545
545
546
546
546
546

511
532
546
546
546
546
546
546
546
546

25

30

31

PTO
Provision

543
543
543
545
545
545
545
545
543
543

545
543
543
545
545
543
543
543
543
543

545
545
543
543
543
543
545
545
545
545

543
543
545
545
545
545
545
545
545
545

34

20091001

917
853
849
849
849
933
853
853
853
850

917
917
917
867
867
849
849
850
917
917

849
849
849
849
849
849
854
850
850
917

662
698
853
853
853
853
853
849
849
849

39

Copyright 2009 Allison Transmission, Inc.

35

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

73

VIM

134A

29544919
29549560
29549632
29549633
29549634
29549635
29549636
29549637
29549638
29549639

29544909
29544910
29544911
29544912
29544913
29544914
29544915
29544916
29544917
29544918

29544899
29544900
29544901
29544902
29544903
29544904
29544905
29544906
29544907
29544908

A/N

29543969
20543970
29544891
29544892
29544893
29544894
29544895
29544896
29544897
29544898

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

B 500RM
B 500RRM

MODEL

833
833

01

629
629

02

Fill
Tube

600
600

05

135

609
609

10

Copyright 2009 Allison Transmission, Inc.

801
801

08

1005
1005

14
511
511

15
1849
1849

16

20091001

612
660

20
927
930

21

Front
Main
P2 Control Oil Torque
Supprt/ P1
Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

Assembly NumberFound On Your Transmission Nameplate.

29549640
29549641

A/N

Main
Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG
PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG
PC2456EN

545
545

25

30

31

PTO
Provision
543
543

34

20091001

849
933

39

Copyright 2009 Allison Transmission, Inc.

35

70

P3 Planet/
Cnvrtr Rtrdr Cover/
Wiring
Hsg Contrls Rtrdr Harness

Assembly NumberFound On Your Transmission Nameplate.

24

Flex- RotatRtrdr
plate/
ing
Adapter Clutch Accum

71

TPS

73

VIM

135A

A/N

29549640
29549641

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

NOTES

011.1

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

3
6

01

2
4

10
7
8

22

20

11
21

17

12

16

13
14
15
23

18

24

47

25
19

26
46

42

27

39

41

40

28
38
31

36 37

32
33
34
35

44

30

29

43

45
V04763.04.00

Figure 01A. Main Housing

20091001

Copyright 2009 Allison Transmission, Inc.

011.2

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

2
4

1
5
6
7
8

14

11
15
9

10
12

21

16
26

13
17

22
27

29

28

18
30

31 32

34
33

24

19

20

23

25
V09822.00.00

Figure 01B. Main Housing

011.3

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 01-722
Main Housing, Figure 01A
See SIL 4-WT-06 For Important C3/C4 Clutch Service Information.
REF
NO.
1
2
3
4
5
6
7
7
8
9
10
11

11
12

12
13
14
15

16
17
18
19
20
21
22

NOMENCLATURE
Clutch Assembly, C3/C4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M10 x 1.5 x 100 mm . . . . . . . . . . . . . . . . . . . . . .
Backplate Assembly, C3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Backplate Assembly, Clutch . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, P1 Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rivet, 3 OD x 6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear, P1 Planetary Ring. Used Prior To S/N 6610129798.
Service With 29543238 Kit. . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear, P1 Planetary Ring. Used Only With 29542201 Thrust
Plates. Used Starting With S/N 6610129798. . . . . . . . . . . . . .
Plate, C3 Clutch Friction. Used Prior To S/N 6610062126 With
TID 2 Or Earlier. See SIL 4-WT-00. . . . . . . . . . . . . . . . . . . . .
Plate, C3 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring Assembly, C3 Piston Return . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Piston Return. 29501426 Return Plate Must Be Used With
29515628 Spring Assembly. Service 29501426 Return Plate
And 29515628 Spring Assembly With 29542644 Tapered
Piston Return Plate Kit. See SIL 9-WT-04. . . . . . . . . . . . . . . .
Plate, Piston Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer Assembly, C3 Spring. 29515628 Spring Assembly
Must Be Used With 29539518 Piston Assembly And
29501426 Piston Return Plate. See SIL 12-WT-95. Service
29515628 Spring Assembly And 29501426 Return Plate With
29542644 Tapered Piston Return Plate Kit.
See SIL 9-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer Assembly, C3 Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sealring. Service With 29539518 Piston Assembly And
29515628 Spring Assembly. See SIL 12-WT-95. . . . . . . . . . .
Sealring. Service With 29539518 Piston Assembly And
29515628 Spring Assembly. See SIL 12-WT-95. . . . . . . . . . .
Piston Assembly, C3 Clutch. 29539518 Piston Assembly
Must Be Used With 29515628 Spring Assembly.
See SIL 12-WT-95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, C3 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rivet, 3 OD x 6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, P1 Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, C3 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, C4 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, C4 Clutch Friction. Used Prior To S/N 6610062126 With
TID 2 Or Earlier. See SIL 4-WT-00. . . . . . . . . . . . . . . . . . . . .
Spring Assembly, C4 Piston Return . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.
29507883 **
11515469
29542202 **
29507815
29542201
11506706

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
14
1
1
4
12

14

28

56

2
4
24

4
8
48

8
16
96

01

29505630

29542339

29529291
29536349
29506206

5
4
4

20
16
8

40
32
16

80
64
32

29542644
29541014

1
1

4
4

8
8

16
16

29542644
29542643

1
1

2
2

4
4

8
8

29515625 ***

29507879 ***

29539518
29542203 **
11506706
29542201
29505691
29536349

1
1
12
4
1
5

16

12
4
1
20

24
8
2
40

48
16
4
80

5
4

20
8

40
16

80
32

29529291
29506206

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.
*** No Longer Available From Allison Transmission.
20091001

Copyright 2009 Allison Transmission, Inc.

012.1

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 01-722

(contd)

Main Housing, Figure 01A


See SIL 4-WT-06 For Important C3/C4 Clutch Service Information.
REF
NO.
23

23
24

24
25
26
27

28
29

30
31
32
33
34
35
36
37
38
39
40
41
42
43
44

45

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Plate, Piston Return. 29501426 Return Plate Must Be Used With


29515628 Spring Assembly. Service 29501426 Return Plate
And 29515628 Spring Assembly With 29542644 Tapered
Piston Return Plate Kit. See SIL 9-WT-04. . . . . . . . . . . . . . . . 29542644
Plate, Piston Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541014
Retainer Assembly, C4 Spring. 29515628 Spring Assembly
Must Be Used With 29539518 Piston Assembly And
29501426 Piston Return Plate. See SIL 12-WT-95. Service
29515628 Spring Assembly And 29501426 Return Plate With
29542644 Tapered Piston Return Plate Kit.
See SIL 9-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542644
Retainer Assembly, C4 Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542643
Sealring. Service With 29539518 Piston Assembly And
29515628 Spring Assembly. See SIL 12-WT-95. . . . . . . . . . . 29515625
Sealring. Service With 29539518 Piston Assembly And
29515628 Spring Assembly. See SIL 12-WT-95. . . . . . . . . . . 29507879
Piston Assembly, C4 Clutch. 29539518 Piston Assembly
Must Be Used With 29515628 Spring Assembly.
See SIL 12-WT-95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29539518
Housing, C4 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505690
Plate, C5 Clutch Friction. Prior To S/N 6610007954, Replace
29505764 C5 Friction Plate With 29541825 C5 Friction Plate.
See SIL 8-WT-96. 29541825 C5 Friction Plate Must Be Used With
Either 29505637 Close Ratio P3 Ring Gear Or 29507716 Wide
Ratio P3 Ring Gear. See SIL 12-WT-03. . . . . . . . . . . . . . . . . . . . . 29541825
Plate, C5 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505771
Bolt, M5 x 0.8 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11515355
Cover, Connector Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29502002
Connector Assembly, 24-Way Feedthrough . . . . . . . . . . . . . . . . . . . . . 12129810
Seal, 24-Way Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514674
Bolt, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514355
Plate, Identification. See SIL 19-TR-05. . . . . . . . . . . . . . . . . . . . . . . . . 29547827
Screw, No. 14 x 1 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141445
Bolt, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537507
Sensor Assembly, Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543435
O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383
Bracket, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511508
Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988
Housing Assembly, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544593
Housing, Main. Used Starting With S/N 6610002667. When
Replacing 29503911 Main Housing, Also Order
29519127 External Harness Kit And 29529475 Feedthrough
Harness. See SIL 45-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . 29544592
Insert, Recoil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541599

1
1

4
4

8
8

16
16

1
1

2
2

4
4

8
8

1
1

4
1

8
2

16
4

8
9
2
1
1
1
14
1
1
1
1
1
1
1
1

8
9
12
1
2
1
14
1
1
1
1
1
1
2
2

16
18
24
2
4
2
28
2
2
2
2
2
2
4
4

32
36
48
4
8
4
56
4
4
4
4
4
4
8
8

***

***

*
*

1
12

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
*** No Longer Available From Allison Transmission.

012.2

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 01-722

(contd)

Main Housing, Figure 01A


See SIL 4-WT-06 For Important C3/C4 Clutch Service Information.
REF
NO.
46
47

NOMENCLATURE

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

Bracket, Converter Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515617


Bolt, M10 x 1.5 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514354

3
3

3
6

6
12

12
24

01

GROUP 01-722A
Main Housing, Figure 01A
Same As Group 01-722, Except For Parts Listed Below.
See SIL 4-WT-06 For Important C3/C4 Clutch Service Information.
33

Connector Assembly, Feedthrough . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12092196

1
3
2
1
1

16

32

16

32

GROUP 01-722B
Main Housing, Figure 01A
Same As Group 01-722, Except For Parts Listed Below.
See SIL 4-WT-06 For Important C3/C4 Clutch Service Information.
33
NI
NI
NI
NI

Connector Assembly, Feedthrough . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12092196


Clamp, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
***
Clamp, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
***
Bracket, Jumper Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
***
Harness Assembly, Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
***

GROUP 01-750
Main Housing, Figure 01A
Same As Group 01-722, Except For Parts Listed Below.
See SIL 4-WT-06 For Important C3/C4 Clutch Service Information.
1314
2526
29

29

3134
44

Not Used In This Group.


Not Used In This Group.
Plate, C5 Clutch Friction. Used From S/N 6610007954 To
S/N 6610027070. When Rebuilding Transmissions Prior To
S/N 6610007954, Replace 29505764 C5 Friction Plate With
29541825 C5 Friction Plate. See SIL 8-WT-96.
29541825 C5 Friction Plate Must Be Used With Either
29505637 Close Ratio P3 Ring Gear Or 29507716 Wide Ratio
P3 Ring Gear. See SIL 12-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . 29541825
Plate, C5 Clutch Friction. Used Starting With S/N 6610027070.
Must Be Used With 29534835 Wide Ratio P3 Ring Gear Or
29534836 Close Ratio P3 Ring Gear. See SIL 3-WT-98 And
SIL 12-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536341
Not Used In This Group.
Housing, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544592 *

* Serviced Only As An AssemblyNot Available As A Detail Part.


*** No Longer Available From Allison Transmission.

NI Not Illustrated
20091001

Copyright 2009 Allison Transmission, Inc.

012.3

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 01-807
Main Housing, Figure 01A
Same As Group 01-722, Except For Parts Listed Below.
See SIL 4-WT-06 For Important C3/C4 Clutch Service Information.
REF
NO.
1
8
1314
21
2526
29
30
3134
44

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Clutch Assembly, C3/C4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536668 **


Plate, C3 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536340
Not Used In This Group.
Plate, C4 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536340
Not Used In This Group.
Plate, C5 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536341
Plate, C5 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536350
Not Used In This Group.
Housing, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544592 *

1
5

20

40

80

20

40

80

8
9

8
9

16
18

32
36

14

28

56

2
6
1
20
20
4
4

4
12
2
40
40
8
8

8
24
4
80
80
16
16

6
1
20
20
4
4
1
8
9
6
3
2

12
2
40
40
8
8
2
16
18
12
6
4

24
4
80
80
16
16
4
32
36
24
12
8

2
1
1

4
2
2

8
4
4

GROUP 01-833
Main Housing, Figure 01B
See SIL 4-WT-06 For Important C3/C4 Clutch Service Information.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

Clutch Assembly, C3/C4. See SIL 15-WT-05. . . . . . . . . . . . . . . . . . . . . 29542501


Bolt, Flange Hd, M10 x 1.5 x 100 mm . . . . . . . . . . . . . . . . . . . . . . 11515469
Backplate Assembly, C3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542510
Backplate Assembly, Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . 29542511
Plate, P1 Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540398
Gear, P1 Planetary Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542339
Plate, C3 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536340
Plate, C3 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542506
Plate Assembly, C3 Piston Return . . . . . . . . . . . . . . . . . . . . . . . . . 29542504
Piston Assembly, C3 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542503
Housing Assembly, C3 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542507
Plate, P1 Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540398
Housing, C3 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542508
Plate, C4 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542506
Plate, C4 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536340
Plate Assembly, C4 Piston Return . . . . . . . . . . . . . . . . . . . . . . . . . 29542504
Piston Assembly, C4 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542503
Housing, C4 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542502
Plate, C5 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536341
Plate, C5 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536350
Bolt, M10 x 1.5 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514354
Bracket, Converter Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515617
Housing Assembly, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544593
Housing, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544592
Insert, Recoil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541599
Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988
Sensor Assembly, Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543435
O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383

**
**

**

*
*

1
14
1
1
6
1
5
5
1
1
1
6
1
6
5
1
1
1
8
9
3
3
1
1
12
1
1
1

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

012.4

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 01-833

(contd)

Main Housing, Figure 01B


See SIL 4-WT-06 For Important C3/C4 Clutch Service Information.
REF
NO.
29
30
31
31
32
33
34

NOMENCLATURE
Bracket, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Identification. See SIL 19-TR-05. . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Identification (Hungary). See SIL 19-TR-05. . . . . . . . . . . . . . . . .
Screw, No. 14 x 1 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cap, Internal Harness Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29511508
29537507
29547827
29547855
141445
11514355
29543436

1
1
1
1
1
14
1

1
1
1
1
1
14
1

2
2
2
2
2
28
2

4
4
4
4
4
56
4

GROUP 01-834
Main Housing, Figure 01B
Anodized
Same As Group 01-833, Except For Parts Listed Below.
See SIL 4-WT-06 For Important C3/C4 Clutch Service Information.
23

Housing Assembly, Main, Anodized. Service With 29544598 Housing


Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542513

20091001

Copyright 2009 Allison Transmission, Inc.

012.5

01

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1
2

7
6

V03911.01.00

Figure 02. Fill Tube

021.1

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 02-602
Fill Tube, Figure 02
REF
NO.
1
2
3
4
5
6
7
8

NOMENCLATURE
Screw, Tapping, M8 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clamp, Wiring Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, Fill Tube. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tube, Oil Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indicator, Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bracket, Oil Fill Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw, Tapping, M8 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

PART
NO.
29519212
29506327
29546229
23049200
29518117
29507755
29519212

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1
1
1
1
1

2
2
4
1
1
2
2

4
4
8
2
2
4
4

8
8
16
4
4
8
8

GROUP 02-621
Fill Tube, Figure 02
Same As Group 02-602, Except For Parts Listed Below.
46
8

Not Used In This Group.


Plug, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512729

GROUP 02-624
Fill Tube, Figure 02
Same As Group 02-602, Except For Parts Listed Below.
45
8

Not Used In This Group.


Plug, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512729

GROUP 02-627
Fill Tube, Figure 02
Same As Group 02-602, Except For Parts Listed Below.
12
45
8

Not Used In This Group.


Not Used In This Group.
Plug, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512729

GROUP 02-628
Fill Tube, Figure 02
Same As Group 02-602, Except For Parts Listed Below.
12

Not Used In This Group.

20091001

Copyright 2009 Allison Transmission, Inc.

022.1

02

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 02-629
Fill Tube, Figure 02
Same As Group 02-602, Except For Parts Listed Below.
REF
NO.
12
47
8

NOMENCLATURE

PART
NO.

Not Used In This Group.


Not Used In This Group.
Plug, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512729

022.2

Copyright 2009 Allison Transmission, Inc.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

05
4
1
5

2
6

V05510

Figure 05A. Main Shaft (Close Ratio)

20091001

Copyright 2009 Allison Transmission, Inc.

051.1

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1
5

2
6

V03632

Figure 05B. Main Shaft (Wide Ratio)

051.2

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 05-600

Main Shaft, Figure 05A


Close Ratio
REF
NO.
1
1
1
1
1
1
1
2
3
4
5
6
7
8

NOMENCLATURE
Shim, Selective, 0.27 mm (0.01 inch) . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 0.54 mm (0.02 inch) . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 0.81 mm (0.03 inch) . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 1.08 mm (0.04 inch) . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 1.35 mm (0.05 inch) . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 1.62 mm (0.06 inch) . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 1.89 mm (0.07 inch) . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shaft Assembly, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, Retaining, External, 54.6 mm ID . . . . . . . . . . . . . . . . . . . . . .
Gear, P2 Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spacer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear, P3 Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shaft, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29501117
29501118
29501119
29501120
29501121
29501122
29512774
29514684
29507873 **
29507871
29505608
29549768
29514151
29542205

AR
AR
AR
AR
AR
AR
AR
1
1
1
1
1
1
1

29503218
29503219
29503220
29503221
29503222
29503223
29503224
29503225
29507874 **
29507871
29505607
29542825
29542515

AR
AR
AR
AR
AR
AR
AR
1
1
1
1
1
1

2
2
2
2
2
2
2
2

4
4
4
4
4
4
4
4

8
8
8
8
8
8
8
8

4
2
2
2
2

8
4
4
4
4

16
8
8
8
8

2
2
2
2
2
2
2
2

4
4
4
4
4
4
4
4

8
8
8
8
8
8
8
8

4
2
2
2

8
4
4
4

16
8
8
8

GROUP 05-601
Main Shaft, Figure 05B
Wide Ratio
1
1
1
1
1
1
1
2
3
4
5
6
7

Shim, Selective, 0.27 mm (0.01 inch) . . . . . . . . . . . . . . . . . . . . . . . . . .


Shim, Selective, 0.54 mm (0.02 inch) . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 0.81 mm (0.03 inch) . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 1.08 mm (0.04 inch) . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 1.35 mm (0.05 inch) . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 1.62 mm (0.06 inch) . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 1.89 mm (0.07 inch) . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shaft Assembly, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, Retaining, External, 54.6 mm ID . . . . . . . . . . . . . . . . . . . . . .
Gear, P2 Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spacer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shaft, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GROUP 05-612
Main Shaft, Figure 05A
Straight 7
Same As Group 05-600, Except For Parts Listed Below.
1

Shim, Not Selective, 0.81 mm (0.03 inch) . . . . . . . . . . . . . . . . . . . . . . . 29501119

** Not Serviced As An AssemblyOrder Detail Parts.

20091001

Copyright 2009 Allison Transmission, Inc.

052.1

05

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4
2
5

6
7

10

11

15

13

16

12

17
20
21
22

14
18

23
24

19
25

V07030.05.00

Figure 08. Flange

081.1

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-714
Flange, Figure 08
REF
NO.
112
13
14
15
16
16
17
18
19
20
21
22
2325

NOMENCLATURE
Not Used In This Group.
Cover, Shipping, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Service Bolt Kit. See SIL 15-WT-98 And SIL 1-WT-99. . . . . . . . . . . . .
O-ring, 66.3 mm ID, For MD/B 300/B 400 Only . . . . . . . . . . . . . . .
O-ring, 75.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 9.1 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, M10 x 1.5 x 30 Allen Hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Locktab. Service with 29535910 Bolt Kit. . . . . . . . . . . . . . . . . . . . . . . .
Bolt, M10 x 1.5 x 30 mm. Service with 29535910 Bolt Kit. . . . . . . . . . .
Not Used In This Group.

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29509948

29535910
29502439
29511444
29511437
29535634
29535692
29511093
29501361 ***
11515393

1
1
1
2
2
2
1
1
2

2
2
2
4
4
4
1

4
4
4
8
8
8
2

8
8
8
16
16
16
4

GROUP 08-714A
Flange, Figure 08
Same As Group 08-714, Except For Parts Listed Below.
14
5
614
21
2225

Not Used In This Group.


Flange, Output, 1810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541099
Not Used In This Group.
Locktab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511034
Not Used In This Group.

GROUP 08-714B
Flange, Figure 08
Same As Group 08-714, Except For Parts Listed Below.
13
4
514
21
2225

Not Used In This Group.


Flange, Output, 1710 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541098
Not Used In This Group.
Locktab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511034
Not Used In This Group.

GROUP 08-729
Flange, Figure 08
Same As Group 08-714, Except For Parts Listed Below.
16
7

Not Used In This Group.


Yoke Assembly, Output, 1810 Half Round. In Non-Retarder Equipped
Transmissions, Service 29510306 Output Yoke With
29541157 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541157

(continued on next page)


*** No Longer Available From Allison Transmission.

20091001

Copyright 2009 Allison Transmission, Inc.

082.1

08

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-729

(contd)

Flange, Figure 08
Same As Group 08-714, Except For Parts Listed Below.
REF
NO.
7

9
10
1114

NOMENCLATURE

PART
NO.

Yoke Assembly, Output, 1810 Half Round. In Retarder Equipped


Transmissions, Service 29510306 Output Yoke With
29541164 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541164
Slinger, Output Yoke. In Non-Retarder Equipped Transmissions,
When Servicing 29510306 Output Yoke With
29541157 Output Yoke Assembly, Be Sure To Include
29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541104
Slinger, Output Yoke. In Retarder Equipped Transmissions, When
Servicing 29510306 Output Yoke With 29541164 Output
Yoke Assembly, Be Sure To Include 29541104 Slinger.
See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541103
Not Used In This Group.
Yoke, Output, 1710 Half Round . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541107
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

GROUP 08-730
Flange, Figure 08
Same As Group 08-714, Except For Parts Listed Below.
16
7

9
10
1114

Not Used In This Group.


Yoke Assembly, Output, 1810 Half Round. In Non-Retarder Equipped
Transmissions, Service 29511516 Output Yoke With
29541159 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541159
Yoke Assembly, Output, 1810 Half Round. In Retarder Equipped
Transmissions, Service 29511516 Output Yoke With
29541166 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541166
Slinger, Output Yoke. In Non-Retarder Equipped Transmissions,
When Servicing 29511516 Output Yoke With
29541159 Output Yoke Assembly, Be Sure To Include
29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541104
Slinger, Output Yoke. In Retarder Equipped Transmissions, When
Servicing 29511516 Output Yoke With 29541166 Output
Yoke Assembly, Be Sure To Include 29541104 Slinger.
See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541103
Not Used In This Group.
Yoke, Output, 1810 Half Round . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541109
Not Used In This Group.

082.2

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-731
Flange, Figure 08
Same As Group 08-714, Except For Parts Listed Below.
REF
NO.
16
7

910
11
1214

NOMENCLATURE
Not Used In This Group.
Yoke Assembly, Output, 1810 Full Round. In Non-Retarder Equipped
Transmissions, Service 29510305 Output Yoke With
29541161 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . .
Yoke Assembly, Output, 1810 Full Round. In Retarder Equipped
Transmissions, Service 29510305 Output Yoke With
29541168 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . .
Slinger, Output Yoke. In Non-Retarder Equipped Transmissions,
When Servicing 29510305 Output Yoke With
29541161 Output Yoke Assembly, Be Sure To Include
29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . .
Slinger, Output Yoke. In Retarder Equipped Transmissions, When
Servicing 29510305 Output Yoke With 29541168 Output
Yoke Assembly, Be Sure To Include 29541104 Slinger.
See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Yoke, Output, 1810 Full Round . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29541161

29541168

08
29541104

29541103

29540175

29541160

29541167

29541104

29541103

29540174

GROUP 08-732
Flange, Figure 08
Same As Group 08-714, Except For Parts Listed Below.
16
7

910
11
1214

Not Used In This Group.


Yoke Assembly, Output, 1710 Full Round. In Non-Retarder Equipped
Transmissions, Service 29510307 Output Yoke With
29541160 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . .
Yoke Assembly, Output, 1710 Full Round. In Retarder Equipped
Transmissions, Service 29510307 Output Yoke With
29541167 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . .
Slinger, Output Yoke. In Non-Retarder Equipped Transmissions,
When Servicing 29510307 Output Yoke With
29541160 Output Yoke Assembly, Be Sure To Include
29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . .
Slinger, Output Yoke. In Retarder Equipped Transmissions, When
Servicing 29510307 Output Yoke With 29541167 Output
Yoke Assembly, Be Sure To Include 29541104 Slinger.
See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Yoke, Output, 1710 Full Round . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

20091001

Copyright 2009 Allison Transmission, Inc.

082.3

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-738
Flange, Figure 08
Same As Group 08-714, Except For Parts Listed Below.
REF
NO.
1

3
4
514

NOMENCLATURE

PART
NO.

Flange Assembly, Output, 1710 Threaded. In Retarder Equipped


Transmissions, Service 29511637 Output Flange With
29541169 Output Flange Assembly. See SIL 4-WT-03. . . . . . . . . 29541169
Slinger, Output Flange. In Retarder Equipped Transmissions,
When Servicing 29511637 Output Flange With
29541169 Output Flange Assembly, Be Sure To Include
29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541103
Not Used In This Group.
Flange, Output, 1710 Threaded . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541096
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

GROUP 08-739
Flange, Figure 08
Same As Group 08-714, Except For Parts Listed Below.
1

34
5
614

Flange Assembly, Output, 1810 Threaded. In Retarder Equipped


Transmissions, Service 29511636 Output Flange With
29541170 Output Flange Assembly. See SIL 4-WT-03. . . . . . . . . . 29541170
Slinger, Output Flange. In Retarder Equipped Transmissions,
When Servicing 29511636 Output Flange With
29541170 Output Flange Assembly, Be Sure To Include
29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541103
Not Used In This Group.
Flange, Output, 1810 Threaded . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541097
Not Used In This Group.

GROUP 08-742
Flange, Figure 08
Same As Group 08-714, Except For Parts Listed Below.
15
6
714

Not Used In This Group.


Flange, Output, Blank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510456
Not Used In This Group.

GROUP 08-743
Flange, Figure 08
Same As Group 08-714, Except For Parts Listed Below.
13
4
514

Not Used In This Group.


Flange, Output, 1710 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541098
Not Used In This Group.

082.4

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-744
Flange, Figure 08
Same As Group 08-714, Except For Parts Listed Below.
REF
NO.
14
5
614

NOMENCLATURE

PART
NO.

Not Used In This Group.


Flange, Output, 1810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541099
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

GROUP 08-747
Flange, Figure 08

08

Same As Group 08-714, Except For Parts Listed Below.


111
12

Not Used In This Group.


Coupling, Dropbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514696

29541158

29541165

29541104

29541103

29541108

16

GROUP 08-748
Flange, Figure 08
Same As Group 08-714, Except For Parts Listed Below.
16
7

9
10
1114

Not Used In This Group.


Yoke Assembly, Output, 1760 Half Round. In Non-Retarder Equipped
Transmissions, Service 29510309 Output Yoke With
29541158 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . .
Yoke Assembly, Output, 1760 Half Round. In Retarder Equipped
Transmissions, Service 29510309 Output Yoke With
29541165 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . .
Slinger, Output Yoke. In Non-Retarder Equipped Transmissions,
When Servicing 29510309 Output Yoke With
29541158 Output Yoke Assembly, Be Sure To Include
29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . .
Slinger, Output Yoke. In Retarder Equipped Transmissions, When
Servicing 29510309 Output Yoke With 29541165 Output
Yoke Assembly, Be Sure To Include 29541104 Slinger.
See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Yoke, Output, 1760 Half Round . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

GROUP 08-769
Flange, Figure 08
112
13
1415
16

Not Used In This Group.


Cover, Shipping, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509948
Not Used In This Group.
O-ring, 75.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511444

(continued on next page)

20091001

Copyright 2009 Allison Transmission, Inc.

082.5

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-769

(contd)

Flange, Figure 08
REF
NO.
1722
23
24
25

NOMENCLATURE

PART
NO.

Not Used In This Group.


O-ring, 12.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512875
Plate, Retaining. See SIL 4-WT-06. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542517
Bolt, M14 x 2 x 70 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535219

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1

2
1
1

4
2
2

8
4
4

GROUP 08-770
Flange, Figure 08
Same As Group 08-769, Except For Parts Listed Below.
16
7

9
10
1115

Not Used In This Group.


Yoke Assembly, Output, 1810 Half Round. In Non-Retarder Equipped
Transmissions, Service 29510306 Output Yoke With
29541157 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541157
Yoke Assembly, Output, 1810 Half Round. In Retarder Equipped
Transmissions, Service 29510306 Output Yoke With
29541164 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541164
Slinger, Output Yoke. In Non-Retarder Equipped Transmissions,
When Servicing 29510306 Output Yoke With
29541157 Output Yoke Assembly, Be Sure To Include
29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541104
Slinger, Output Yoke. In Retarder Equipped Transmissions, When
Servicing 29510306 Output Yoke With 29541164 Output
Yoke Assembly, Be Sure To Include 29541104 Slinger.
See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541103
Not Used In This Group.
Yoke, Output, 1710 Half Round . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541107
Not Used In This Group.

GROUP 08-771
Flange, Figure 08
Same As Group 08-769, Except For Parts Listed Below.
16
7

Not Used In This Group.


Yoke Assembly, Output, 1810 Half Round. In Non-Retarder Equipped
Transmissions, Service 29511516 Output Yoke With
29541159 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541159
Yoke Assembly, Output, 1810 Half Round. In Retarder Equipped
Transmissions, Service 29511516 Output Yoke With
29541166 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541166
Slinger, Output Yoke. In Non-Retarder Equipped Transmissions,
When Servicing 29511516 Output Yoke With
29541159 Output Yoke Assembly, Be Sure To Include
29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541104

(continued on next page)

082.6

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-771

(contd)

Flange, Figure 08
Same As Group 08-769, Except For Parts Listed Below.
REF
NO.
8

9
10
1115

NOMENCLATURE

PART
NO.

Slinger, Output Yoke. In Retarder Equipped Transmissions, When


Servicing 29511516 Output Yoke With 29541166 Output
Yoke Assembly, Be Sure To Include 29541104 Slinger.
See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541103
Not Used In This Group.
Yoke, Output, 1810 Half Round . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541109
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

08

GROUP 08-772
Flange, Figure 08
Same As Group 08-769, Except For Parts Listed Below.
16
7

910
11
1215

Not Used In This Group.


Yoke Assembly, Output, 1810 Full Round. In Non-Retarder Equipped
Transmissions, Service 29510305 Output Yoke With
29541161 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . .
Yoke Assembly, Output, 1810 Full Round. In Retarder Equipped
Transmissions, Service 29510305 Output Yoke With
29541168 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . .
Slinger, Output Yoke. In Non-Retarder Equipped Transmissions,
When Servicing 29510305 Output Yoke With
29541161 Output Yoke Assembly, Be Sure To Include
29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . .
Slinger, Output Yoke. In Retarder Equipped Transmissions, When
Servicing 29510305 Output Yoke With 29541168 Output
Yoke Assembly, Be Sure To Include 29541104 Slinger.
See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Yoke, Output, 1810 Full Round . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

29541161

29541168

29541104

29541103

29540175

GROUP 08-773
Flange, Figure 08
Same As Group 08-769, Except For Parts Listed Below.
16
7

Not Used In This Group.


Yoke Assembly, Output, 1710 Full Round. In Non-Retarder Equipped
Transmissions, Service 29510307 Output Yoke With
29541160 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541160
Yoke Assembly, Output, 1710 Full Round. In Retarder Equipped
Transmissions, Service 29510307 Output Yoke With
29541167 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541167

(continued on next page)

20091001

Copyright 2009 Allison Transmission, Inc.

082.7

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-773

(contd)

Flange, Figure 08
Same As Group 08-769, Except For Parts Listed Below.
REF
NO.
8

910
11
1215

NOMENCLATURE

PART
NO.

Slinger, Output Yoke. In Non-Retarder Equipped Transmissions,


When Servicing 29510307 Output Yoke With
29541160 Output Yoke Assembly, Be Sure To Include
29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541104
Slinger, Output Yoke. In Retarder Equipped Transmissions, When
Servicing 29510307 Output Yoke With 29541167 Output
Yoke Assembly, Be Sure To Include 29541104 Slinger.
See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541103
Not Used In This Group.
Yoke, Output, 1710 Full Round . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540174
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

GROUP 08-774
Flange, Figure 08
Same As Group 08-769, Except For Parts Listed Below.
1

3
4
515

Flange Assembly, Output, 1710 Threaded. In Retarder Equipped


Transmissions, Service 29511637 Output Flange With
29541169 Output Flange Assembly. See SIL 4-WT-03. . . . . . . . . . 29541169
Slinger, Output Flange. In Retarder Equipped Transmissions,
When Servicing 29511637 Output Flange With
29541169 Output Flange Assembly, Be Sure To Include
29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541103
Not Used In This Group.
Flange, Output, 1710 Threaded . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541096
Not Used In This Group.

GROUP 08-775
Flange, Figure 08
Same As Group 08-769, Except For Parts Listed Below.
1

34
5
615

Flange Assembly, Output, 1810 Threaded. In Retarder Equipped


Transmissions, Service 29511636 Output Flange With
29541170 Output Flange Assembly. See SIL 4-WT-03. . . . . . . . . 29541170
Slinger, Output Flange. In Retarder Equipped Transmissions,
When Servicing 29511636 Output Flange With
29541170 Output Flange Assembly, Be Sure To Include
29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541103
Not Used In This Group.
Flange, Output, 1810 Threaded . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541097
Not Used In This Group.

082.8

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-776
Flange, Figure 08
Same As Group 08-769, Except For Parts Listed Below.
REF
NO.
13
4
514

NOMENCLATURE

PART
NO.

Not Used In This Group.


Flange, Output, 1710 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541098
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

GROUP 08-777
Flange, Figure 08

08

Same As Group 08-769, Except For Parts Listed Below.


14
5
614

Not Used In This Group.


Flange, Output, 1810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541099
Not Used In This Group.

29541158

29541165

29541104

29541103

29541108

GROUP 08-778
Flange, Figure 08
Same As Group 08-769, Except For Parts Listed Below.
111
12

Not Used In This Group.


Coupling, Dropbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514696

GROUP 08-779
Flange, Figure 08
Same As Group 08-769, Except For Parts Listed Below.
16
7

9
10
1115

Not Used In This Group.


Yoke Assembly, Output, 1760 Half Round. In Non-Retarder Equipped
Transmissions, Service 29510309 Output Yoke With
29541158 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . .
Yoke Assembly, Output, 1760 Half Round. In Retarder Equipped
Transmissions, Service 29510309 Output Yoke With
29541165 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . .
Slinger, Output Yoke. In Non-Retarder Equipped Transmissions,
When Servicing 29510309 Output Yoke With
29541158 Output Yoke Assembly, Be Sure To Include
29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . .
Slinger, Output Yoke. In Retarder Equipped Transmissions, When
Servicing 29510309 Output Yoke With 29541165 Output
Yoke Assembly, Be Sure To Include 29541104 Slinger.
See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Yoke, Output, 1760 Half Round . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

20091001

Copyright 2009 Allison Transmission, Inc.

082.9

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-780
Flange, Figure 08
Straight 7
REF
NO.
19
10
1115
16
1722
23
24
25

NOMENCLATURE

PART
NO.

Not Used In This Group.


Yoke, Output, 1810 Half Round . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542519
Not Used In This Group.
O-ring, 88.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29532692
Not Used In This Group.
O-ring, 12.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512875
Plate, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29539045
Bolt, M14 x 2 x 70 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535219

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

1
1
1

2
1
1

4
2
2

8
4
4

GROUP 08-781
Flange, Figure 08
Straight 7
Same As Group 08-780, Except For Parts Listed Below.
112
13
1415

Not Used In This Group.


Cover, Shipping, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535643
Not Used In This Group.

GROUP 08-782
Flange, Figure 08
Straight 7
Same As Group 08-780, Except For Parts Listed Below.
12
3
410

Not Used In This Group.


Flange, Output, 1810. Service 29542489 Flange With
29542527 Flange Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542489 *
Not Used In This Group.

GROUP 08-784
Flange, Figure 08
Same As Group 08-769, Except For Parts Listed Below.
16
7

Not Used In This Group.


Yoke Assembly, Output, SPL170 Half Round. In Non-Retarder
Equipped Transmissions, Service 29536301 Output Yoke With
29541155 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541155
Yoke Assembly, Output, SPL170 Half Round. In Retarder Equipped
Transmissions, Service 29536301 Output Yoke With
29541162 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541162

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.

082.10

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-784

(contd)

Flange, Figure 08
Same As Group 08-769, Except For Parts Listed Below.
REF
NO.
8

9
10
1115

NOMENCLATURE

PART
NO.

Slinger, Output Yoke. In Non-Retarder Equipped Transmissions,


When Servicing 29536301 Output Yoke With
29541155 Output Yoke Assembly, Be Sure To Include
29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541104
Slinger, Output Yoke. In Retarder Equipped Transmissions, When
Servicing 29536301 Output Yoke With 29541162 Output
Yoke Assembly, Be Sure To Include 29541104 Slinger.
See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541103
Not Used In This Group.
Yoke, Output, SPL170 Half Round . . . . . . . . . . . . . . . . . . . . . . . . 29540169
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29541156

29541163

29541104

29541103

29540170

08

GROUP 08-785
Flange, Figure 08
Same As Group 08-769, Except For Parts Listed Below.
16
7

9
10
1115

Not Used In This Group.


Yoke Assembly, Output, SPL250 Half Round. In Non-Retarder
Equipped Transmissions, Service 29536302 Output Yoke With
29541156 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . .
Yoke Assembly, Output, SPL250 Half Round. In Retarder Equipped
Transmissions, Service 29536302 Output Yoke With
29541163 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . .
Slinger, Output Yoke. In Non-Retarder Equipped Transmissions,
When Servicing 29536302 Output Yoke With
29541156 Output Yoke Assembly, Be Sure To Include
29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . .
Slinger, Output Yoke. In Retarder Equipped Transmissions, When
Servicing 29536302 Output Yoke With 29541163 Output
Yoke Assembly, Be Sure To Include 29541104 Slinger.
See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Yoke, Output, SPL250 Half Round . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

GROUP 08-786
Flange, Figure 08
Straight 7, With Dust Shield
Same As Group 08-780, Except For Parts Listed Below.
16
7

Not Used In This Group.


Yoke Assembly, Output, 1810 Half Round . . . . . . . . . . . . . . . . . . . . . . 29543201

(continued on next page)

20091001

Copyright 2009 Allison Transmission, Inc.

082.11

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-786

(contd)

Flange, Figure 08
Straight 7, With Dust Shield
Same As Group 08-780, Except For Parts Listed Below.
REF
NO.
8
9
10

NOMENCLATURE

PART
NO.

Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537629


Not Used In This Group.
Yoke, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542519

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

1
1

1
1

2
2

4
4

1
1

1
1

2
2

4
4

1
1
1

1
1
1

2
2
2

4
4
4

GROUP 08-788
Flange, Figure 08
Straight 7, With Dust Shield
Same As Group 08-780, Except For Parts Listed Below.
16
7
8
9
10

Not Used In This Group.


Yoke Assembly, Output, SPL250 Half Round . . . . . . . . . . . . . . . . . . . . 29543202
Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537629
Not Used In This Group.
Yoke, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542523

GROUP 08-789
Flange, Figure 08
Straight 7, With Dust Shield
Same As Group 08-780, Except For Parts Listed Below.
16
7
9
10

Not Used In This Group.


Yoke Assembly, Output, 1880 Full Round . . . . . . . . . . . . . . . . . . . . . . . 29543200
Yoke, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542521
Not Used In This Group.

GROUP 08-790
Flange, Figure 08
With Dust Shield
Same As Group 08-769, Except For Parts Listed Below.
16
7
8
10
1114

Not Used In This Group.


Yoke Assembly, Output, SPL170 Half Round . . . . . . . . . . . . . . . . . . . . 29540180
Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165
Yoke, Output, SPL170 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540169
Not Used In This Group.

082.12

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-791
Flange, Figure 08
With Dust Shield
Same As Group 08-769, Except For Parts Listed Below.
REF
NO.
16
7
8
10
1114

NOMENCLATURE

PART
NO.

Not Used In This Group.


Yoke Assembly, Output, SPL250 Half Round . . . . . . . . . . . . . . . . . . . . 29540181
Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165
Yoke, Output, SPL250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540170
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1

1
1
1

2
2
2

4
4
4

GROUP 08-792

08

Flange, Figure 08
With Dust Shield
Same As Group 08-769, Except For Parts Listed Below.
16
7
8
10
1114

Not Used In This Group.


Yoke Assembly, Output, 1710 Half Round . . . . . . . . . . . . . . . . . . . . . . 29541110
Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165
Yoke, Output, 1710 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541107
Not Used In This Group.

1
1
1

1
1
1

2
2
2

4
4
4

1
1
1

1
1
1

2
2
2

4
4
4

1
1
1

1
1
1

2
2
2

4
4
4

GROUP 08-793
Flange, Figure 08
With Dust Shield
Same As Group 08-769, Except For Parts Listed Below.
16
7
8
10
1114

Not Used In This Group.


Yoke Assembly, Output, 1760 Half Round . . . . . . . . . . . . . . . . . . . . . . 29541111
Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165
Yoke, Output, 1760 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541108
Not Used In This Group.

GROUP 08-794
Flange, Figure 08
With Dust Shield
Same As Group 08-769, Except For Parts Listed Below.
16
7
8
10
1114

Not Used In This Group.


Yoke Assembly, Output, 1810 Half Round . . . . . . . . . . . . . . . . . . . . . . 29541112
Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165
Yoke, Output, 1810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541109
Not Used In This Group.

20091001

Copyright 2009 Allison Transmission, Inc.

082.13

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-795
Flange, Figure 08
With Dust Shield
Same As Group 08-769, Except For Parts Listed Below.
REF
NO.
16
7
8
10
11
1214

NOMENCLATURE

PART
NO.

Not Used In This Group.


Yoke Assembly, Output, 1810 Full Round . . . . . . . . . . . . . . . . . . . . . . . 29540186
Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165
Not Used In This Group.
Yoke, Output, 1810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540175
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1

1
1

2
2

4
4

1
1

1
1

2
2

4
4

1
1

1
1

2
2

4
4

1
1

1
1

2
2

4
4

GROUP 08-796
Flange, Figure 08
With Dust Shield
Same As Group 08-769, Except For Parts Listed Below.
1
2
3
4
515

Flange Assembly, Output, 1710 Threaded . . . . . . . . . . . . . . . . . . . . . . 29541100


Slinger, Output Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165
Not Used In This Group.
Flange, Output, 1710 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541096
Not Used In This Group.

GROUP 08-797
Flange, Figure 08
With Dust Shield
Same As Group 08-769, Except For Parts Listed Below.
1
2
34
5
615

Flange Assembly, Output, 1810 Threaded . . . . . . . . . . . . . . . . . . . . . . 29541101


Slinger, Output Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165
Not Used In This Group.
Flange, Output, 1810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541097
Not Used In This Group.

GROUP 08-798
Flange, Figure 08
Straight 7, With Dust Shield
Same As Group 08-780, Except For Parts Listed Below.
16
7
8
9
10

Not Used In This Group.


Yoke Assembly, Output, 1810 Half Round. See SIL 4-WT-06. . . . . . . . 29542518
Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540168
Not Used In This Group.
Yoke, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542519

082.14

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-799
Flange, Figure 08
Straight 7, With Dust Shield
Same As Group 08-780, Except For Parts Listed Below.
REF
NO.
16
7
8
9
10

NOMENCLATURE

PART
NO.

Not Used In This Group.


Yoke Assembly, Output, 1880 Full Round. See SIL 4-WT-06. . . . . . . . 29542520
Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540168
Yoke, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542521
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1

1
1
1

2
2
2

4
4
4

GROUP 08-800

08

Flange, Figure 08
Straight 7, With Dust Shield
Same As Group 08-780, Except For Parts Listed Below.
16
7
8
9
10

Not Used In This Group.


Yoke Assembly, Output, SPL250 Half Round. See SIL 4-WT-06. . . . . 29542522
Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540168
Not Used In This Group.
Yoke, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542523

1
1

1
1

2
2

4
4

GROUP 08-801
Flange, Figure 08
Same As Group 08-769, Except For Parts Listed Below.
13

Cover, Shipping, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540456

GROUP 08-802
Flange, Figure 08
Straight 7
Same As Group 08-780, Except For Parts Listed Below.
10
14

Not Used In This Group.


Cover, Shipping, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540457

GROUP 08-820
Flange, Figure 08
With Dust Shield
Same As Group 08-769, Except For Parts Listed Below.
16
7

Not Used In This Group.


Yoke Assembly, Output, 1710 Full Round . . . . . . . . . . . . . . . . . . . . . . 29540185

(continued on next page)

20091001

Copyright 2009 Allison Transmission, Inc.

082.15

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-820

(contd)

Flange, Figure 08
With Dust Shield
Same As Group 08-769, Except For Parts Listed Below.
REF
NO.
8
910
11
1215

NOMENCLATURE

PART
NO.

Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165


Not Used In This Group.
Yoke, Output, 1710 Full Round . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540174
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

1
1
1

1
1

2
2

4
4

GROUP 08-822
Flange, Figure 08
Straight 7 With Dust Shield
Same As Group 08-780, Except For Parts Listed Below.
1
2
3
415

Flange Assembly, Output, 1810 Companion . . . . . . . . . . . . . . . . . . . . . 29542527


Slinger, Output Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540168
Flange, Output, 1810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542489 *
Not Used In This Group.

* Serviced Only As An AssemblyNot Available As A Detail Part.

082.16

Copyright 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG
PC2456EN

NOTES

20091001

Copyright 2009 Allison Transmission, Inc.

082.17

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1
10
11
6
12

13

16

15

14

18
17

20
19

21
25
26

23 22
24

V02818.02.00

Figure 10. Front Support And Oil Pump

101.1

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 10-609
Front Support And Oil Pump, Figure 10
Without PTO
REF
NO.
1
2
3
4
5
5
6
7
8
9
10
11

12

12

13
14
15
16
17

18
19
20
21
22
23
24

25
26

NOMENCLATURE
Bolt, M10 x 1.5 x 65 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Support Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 129.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal Assembly, Oil, 110.27 mm OD. Used Prior To
S/N 6610154915. See SIL 31-WT-04 . . . . . . . . . . . . . . . . . . .
Seal Assembly, Oil, 110.42 mm OD. Used Starting With
S/N 6610154915. See SIL 31-WT-04 . . . . . . . . . . . . . . . . . . .
Bolt, M10 x 1.5 x 65 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bushing, 89.12 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Gear Set, Cycloidal. Used Starting With S/N 6610001634.
When Replacing 29501147 Cycloidal Gear Set With
29542028 Cycloidal Gear Set, Also Replace Converter Pump
Assembly. See SIL 21-WT-94 And SIL 13-WT-04. . . . . . . . . .
Bushing. Used Starting With S/N 6610001634 And Prior To
S/N 6610139779, With 29501147 Cycloidal Gear Set Or
29515688 Cycloidal Gear Set Only. See SIL 21-WT-94
And SIL 13-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bushing. Used Starting With S/N 6610139779, Service
29542027 Bushing With 29542029 Bushing.
See SIL 13-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, M10 x 1.5 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Support Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Sleeve, Ground. Used Starting With S/N 6610001634.
When Replacing 29512741 Ground Sleeve With
29516488 Ground Sleeve, Also Replace
29505689 Turbine Shaft With 29516496 Turbine Shaft.
See SIL 22-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Support Assembly, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Dowel, 10 x 32 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
Support, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sleeve, Front Support . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 17.96 OD x 52.38 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ball, 19.05 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Dowel, 6 x 34.5 mm. Used Starting With S/N 6610001634.
When Replacing 29507712 Dowel Pin With 29516030 Dowel
Pin, See SIL 21-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sealring Kit, External Butt-Joint, 99.0 mm OD. Kit Contains Three
29505863 Sealrings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

11501822
11514355
29514703 **
23047808

7
7
1
1

7
7

14
14

28
28

16

29544138

16

29545519
11501822
29542355
29537060
29542335

1
8
1
1
1

4
8
1
2
1

8
16
2
4
2

16
32
4
8
4

29542028

29527102

29542029
29501013
11514354
29516489 **

1
1
14
1

1
2
14

2
4
28

4
8
46

29516488
29512739
29501135
29512740
29501218 *
29507709
453621

1
1
2
1
1
1
1

2
1
4
1

4
2
8
2

8
4
16
4

1
1

2
2

4
4

29516030

29518440
29505573

1
1

1
1

2
2

4
4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

102.1

10

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 10-610
Front Support And Oil Pump, Figure 10
With PTO
Same As Group 10-609, Except For Parts Listed Below.
REF
NO.
3
45
79
10
15
16

17

NOMENCLATURE

PART
NO.

Front Support Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514706 **


Not Used In This Group.
Not Used In This Group.
Housing, Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505699
Front Support Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516491 **
Sleeve, Ground. Used Starting With S/N 6610001634.
When Replacing 29512742 Ground Sleeve With
29516490 Ground Sleeve, Also Replace
29501069 Turbine Shaft With 29516498 Turbine Shaft.
See SIL 22-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516490
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

1
1

** Not Serviced As An AssemblyOrder Detail Parts.

102.2

Copyright 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG
PC2456EN

NOTES

20091001

Copyright 2009 Allison Transmission, Inc.

102.3

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

13
14
3
4
5

7
8
9
6

10
11
12
10

V03630

Figure 14. P1 Planetary

141.1

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 14-1005

P1 Planetary, Figure 14
REF
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14

NOMENCLATURE
P1 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, Retaining, Internal, 256 mm OD . . . . . . . . . . . . . . . . . . . . . .
Carrier Assembly, P1 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, Retaining, Internal, 219 mm OD . . . . . . . . . . . . . . . . . .
Ring, P1 Indexing. See SIL 10-WT-00. . . . . . . . . . . . . . . . . . .
Spindle, P1 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier And Bushing Assembly, P1 . . . . . . . . . . . . . . . . . . . .
Carrier, P1 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bushing, P1 Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P1 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P1 Pinion. Set Contains Six 29505625 Gears. . . . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring Gear, P2 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29501028 **
29501024
29501029 **
29501034
29535988

1
1
1
1
1

29535987
29535985
29535986 *
29535956
29506051
29507807
29541587
29514684
29505631

6
1
1
1
12
1
12
1
1

1
1

2
2

4
4

6
1

12
2

24
4

1
12
1
12
1
1

2
24
2
24
2
2

4
48
4
48
4
4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

142.1

14

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

15

6
7
14

13

9
12
10
11
9

V05388.01.00

Figure 15. P2 Planetary

151.1

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 15-511
P2 Planetary, Figure 15
Close Ratio
REF
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14

15

NOMENCLATURE
P2 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, Retaining, Internal, 256 mm OD . . . . . . . . . . . . . . . . . . . . . .
Carrier Assembly, P2 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, Retaining, Internal, 219 mm OD . . . . . . . . . . . . . . . . . .
Ring, P2 Indexing. See SIL 10-WT-00. . . . . . . . . . . . . . . . . . .
Carrier And Bushing Assembly . . . . . . . . . . . . . . . . . . . . . . . .
Carrier, P2 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bushing, 53 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P2 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P2 Pinion. Set Contains Four 29505621 Gears. . .
Spindle, P2 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear, P3 Planetary Ring. Used Starting With S/N 6610027070.
When Replacing 29505637 P3 Planetary Ring Gear
With 29534836 Ring Gear, Also Replace 29527014 Or
29505764 C5 Clutch Friction Plate With 29534834 Friction
Plate. See SIL 3-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29501038 **
29501024
29501039 **
29501034
29535988
29535989
29535990 *
29535957
29506052
29543990
29507806

1
1
1
1
1
1
1
1
8
8
1

29535991
29501197

29534836

2
1
1

4
2
2

8
4
4

4
16
16
1

8
32
32
2

16
64
64
4

4
1

8
1

16
2

32
4

GROUP 15-512
P2 Planetary, Figure 15
Wide Ratio
Same As Group 15-511, Except For Parts Listed Below.
1
3
6
7
9
10
11
12
14

P2 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Assembly, P2 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier And Bushing Assembly . . . . . . . . . . . . . . . . . . . . . . . .
Carrier, P2 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P2 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P2 Pinion. Set Contains Four 29505622 Gears. . .
Spindle, P2 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear, P3 Planetary Ring. Used Starting With S/N 6610027070.
When Replacing 29505637 P3 Planetary Ring Gear
With 29534836 Ring Gear, Also Replace 29527014 Or
29505764 C5 Clutch Friction Plate With 29534834 Friction
Plate. See SIL 3-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29501046 **
29501047 **
29535992
29535993 *
29506053
29543991
29507805

1
1
1
1
8
8
1

16
16
1

32
32
2

64
64
4

29535994

16

32

29534835

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

152.1

15

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 15-522
P2 Planetary, Figure 15
Straight 7
Same As Group 15-511, Except For Parts Listed Below.
REF
NO.
1
14
15

NOMENCLATURE

PART
NO.

P2 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530481 **


Not Used In This Group.
Gear, P3 Planetary Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530482

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1

** Not Serviced As An AssemblyOrder Detail Parts.

152.2

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

123

118

1
68

122
120

69
70

61

121

60
59

67
66

DE
TA
BE CH
FO CO
CO RE NNEC
NT DR
RO OP TOR
L MO PING
DU
LE

58
119

65

57

64

56

44
114

45
41

113

54

62

48
46

47

11
12

43

13

16

39

112

63

42
38

6
71

52
51
50
49

116

115

55

53

117

16

14

15

40
111

29
50
36
70

20

35

23

37
36

27
32 33

110

34

30
29

31

22

17

26 25
28

19 18
21

10

24

95
108

109

94
72
93

73

75 74

96

77

76
107

79

92
81

90

105

82

80

91

106

78

84

97

104

98
100
102

86

89

85

83
87

99

103
101

88
V06466.04.00

Figure 16A. Control Valve Assembly (1 of 2)

20091001

Copyright 2009 Allison Transmission, Inc.

161.1

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

5 (Cont'd)
176

124

177

165

126
130
127
160

129

131
135

125

166

128

134
133

138

132
125

164

168

136

143

180

142
141

109

140
144

161
145

162
163

146

157
158

159

153
128

179

169

137
139

178

167

170
171
172
173
174
175

181
182

113

148

154
149

155
150
151

198
197

196
195
185

183

194
186
186

193

184

187

188
190

191

189

192

199
200

V06467.02.00

Figure 16A. Control Valve Assembly (2 of 2)

161.2

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1
126

75
74
73

66

121

65
64

125
123

72
71

DE
TA
BE CH
FO CO
CO RE NNEC
NT DR
RO OP TOR
L MO PING
DU
LE

63

124

70

62

69

61
60

122

5
68

48
44

45

46

49 50
47

76

51

53
54 55

56
57

118
35
117

37

58
59

16

43

36

67

52

119

120

38

19
22
21
18

20
116

29

50

36

70

42 41 40
39

115

30

29

27

34
28

33

32

26

25

17

24

14

16

23
15

31

13

10

12

11
9

100
113

114

99
77
98

78

80 79

101

82

81
112

84

97
86

95

110

87

85

96

111

83

89

102

109

103
105
108

107
106

91

94

90

88
92

104

93
V07031.05.00

Figure 16B. Control Valve Assembly (1 of 2)

20091001

Copyright 2009 Allison Transmission, Inc.

161.3

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4 (Cont'd)
127

133

129

168

132
130
163
167

137
170

136

159
155

128

169

131

134
138
142
146

135

141
140

139

145
144
143

147
164
165

148

149

160

166

150

161
162

156
157
158

205

151
152

153
154

185
171
172

186

184
187

183

173

182
174
188

174

181

175

189
190
193

192
194
191

195

204

178

203
202
200

196
201
199

176

179

177

180
197

198

206
207

V07032.01.00

Figure 16B. Control Valve Assembly (2 of 2)

161.4

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

10
9

1
11
8
12
43
14

44

39
42

46

45

40 41

13

7
30
38

26
6

29
28
27

37

4
5

23

36

34

33

20

32

19

18

16

17

31

57

54

16

21

22

35

15

25
24

47

62
48

55

64

49
66

53

56

65

50

67

52

58

63

68

51

69
70
71

90

91

92

61

72
73
74

59
85

86

60
76

87

75

89
88

80

81

82
84
83

78
79
77
V09483.00.00

Figure 16C. Control Valve Assembly (1 of 2)

20091001

Copyright 2009 Allison Transmission, Inc.

161.5

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1(Cont'd)
95

93

94

103

134

102

124
120

128

133

98
97

94

133

99

96

135

101

135

107
106
105

100

132

110
109
108

104
111
129

172
112

130
131

125
115

126
127

121

113

114

116

122
123

117

150

118
119
149
154

148

153

147

152
146
151

136
137
138

155

139
139

156

140

157
159
160
161

158

171

162

170
169
168
167

163
166

165

164

143

142

144

141

145

173
174

V09482.04.00

Figure 16C. Control Valve Assembly (2 of 2)

161.6

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1
10

9
11

12
41
37

38

39

42

40

44
14

43

13
6

30

4
36

26
33
35

29
28
27

35 34

15

32
23

31

16

25

24

21
22

20

19

17
55

52

45

18

16

60
46

53

62

47
64

51

54

63

48

65

50

56

61

66

49

67
68
69

88

89

90

59

70
71
72

57
83

84

58
74

85

73

87
86

78

79

80
82
81

76
77
75
V11119.00.00

Figure 16D. Control Valve Assembly (1 of 2)

20091001

Copyright 2009 Allison Transmission, Inc.

161.7

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1 (Contd)
93

91

97

131

96
94
126

101
132

100

122
118

92
92

95
99

105

133

104

130
98

108

103
107

102
106

110

109
111

112

157

127
128
123

129
124

113

114

125

119
128
120
115

121
116
117

148
147
146

149
149

149

134
135

145

149

136
137

144

150

137

138

151

153
154
152

155

156
141

140

142

139

143

158
159

V11118.00.00

Figure 16D. Control Valve Assembly (2 of 2)

161.8

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1506
Control Valve, Figure 16A
Prior To MY 95 Block Change, S/N 6610002667
4 Inch Sump Without Oil Level Sensor
Same As Group 16-1546, Except For Parts Listed Below.
REF
NO.
5
8
4547
54
165182
185
187
197
199
200

NOMENCLATURE
Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Channel. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . .
Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . .
Bolt, Flange Hd, M10 x 1.5 x 100 mm. See SIL 26-WT-02 . . . . . . . . .

PART
NO.
29507470 **
29514842

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1

12110236

15

25

50

100

29507476 **
29507440
29545780
29541286
29541274

1
1
2
9
34

2
50
18
68

4
100
36
136

8
400
72
272

GROUP 16-1541
16

Control Valve, Figure 16A


Prior To MY 95 Block Change, S/N 6610002667
4 Inch Sump With Oil Level Sensor
Same As Group 16-1546, Except For Parts Listed Below.
5

185
187
197
199
200

Control Valve Assembly. Replace 29509746 Control Valve Assembly


With 29549750 Control Valve Assembly And 29514843 Internal
Harness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Channel. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . .
Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . .
Bolt, Flange Hd, M10 x 1.5 x 100 mm. See SIL 26-WT-02 . . . . . . . . .

29549750
29507476 **
29507440
29545780
29541286
29541274

1
1
1
2
9
34

2
50
18
68

4
100
36
136

8
400
72
272

GROUP 16-1546
Control Valve, Figure 16A
Prior To MY 95 Block Change, S/N 6610002667
2 Inch Sump With Oil Level Sensor
14
5
67
8
915
16
17
18

Not Used In This Group.


Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29506451 **

29514843

29501002

12124639

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.

20091001

Copyright 2009 Allison Transmission, Inc.

162.1

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1546

(contd)

Control Valve, Figure 16A


Prior To MY 95 Block Change, S/N 6610002667
2 Inch Sump With Oil Level Sensor
REF
NO.
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
5570
71
72
73
74
75
76

NOMENCLATURE

PART
NO.

Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015243


Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590
Not Used In This Group.
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12066337
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110139
Not Used In This Group.
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015243
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590
Not Used In This Group.
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590
Not Used In This Group.
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015243
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590
Not Used In This Group.
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590
Not Used In This Group.
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590
Not Used In This Group.
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590
Not Used In This Group.
Connector, 4-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047785
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767
Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047664
Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12092199
Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129710
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413
Seal, 12-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514675
Connector, 24-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12092197
Bolt, Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129717
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110236
Not Used In This Group.
Bolt, Shoulder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538487
Body Assembly, Rotating Clutch Solenoid . . . . . . . . . . . . . . . . . . . 29537339
Switch, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506484
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501439

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1

2
2

4
4

8
8

2
1

4
2

8
4

16
8

1
1
1

2
2
2

4
4
4

8
8
8

2
1

4
2

8
4

16
8

1
1
1

2
2
2

4
4
4

8
8
8

2
1

4
2

8
4

16
8

2
1

4
2

8
4

16
8

2
1

4
2

8
4

16
8

1
3
2
1
1
1
2
1
1
19

2
6
4
2
2
2
2
2
2
25

4
12
8
4
4
4
4
4
4
50

8
24
16
8
8
8
8
8
8
100

3
1
1
2
1
1

3
2
2
4
2
4

6
4
4
8
4
8

12
8
8
16
8
16

(continued on next page)

162.2

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1546

(contd)

Control Valve, Figure 16A


Prior To MY 95 Block Change, S/N 6610002667
2 Inch Sump With Oil Level Sensor
REF
NO.
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111

112

NOMENCLATURE
Solenoid, N/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 15.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid, N/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 16.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 12.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retaining, 2.5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
Body, Solenoid, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . .
Valve, A/R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 11.68 OD x 43.6 mm . . . . . . . . . . . . . . . . . . . . . . . . .
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retaining, 5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw, Hx Hd Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . .
Body Assembly, Stationary Clutch Solenoid . . . . . . . . . . . . . . . . .
Pin, Retaining, 2.5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retaining, 5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid, N/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 12.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 16.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 7.75 OD x 26.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Overdrive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body, Solenoid, Stationary Clutch . . . . . . . . . . . . . . . . . . . . .
Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Suction Filter. Service With 29537066 Filter Gasket.
See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . .
Filter, Suction. Service With 29544785 Suction Filter Kit.
Kit Contains 29543067 Suction Filter And Seal Assembly,
29537066 Filter Gasket, And Three 11515316 Bolts.
See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . .
Housing, Suction Filter. Service With 29544785 Suction Filter Kit.
Kit Contains 29543067 Suction Filter And Seal Assembly,
29537066 Filter Gasket, And Three 11515316 Bolts.
See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29536722
29503383
29503382
29507464
29502195
29537371
23016455
23014057
29507464
29502195
29511647
29507432
29507459
29538462
29507457
23049372
29535575
23046376
11515310
29507426
29511647
29502195
23049372
29507464
29537371
23014057
23016455
23049343
23049332
23049321
29507433
23046376
11515310

2
1
1
2
2
1
1
1
1
1
3
1
1
1
1
1
2
1
3
1
3
3
1
3
3
1
1
1
1
1
1
2
8

29503263 ***

29503670 ***

29502068 ***

8
4
4
4
4
4
4
4
2
2
6
2
2
2
2
2
2
4
3
2
6
6
2
6
6
4
4
2
2
2
2
8
10

16
8
8
8
8
8
8
8
4
4
12
4
4
4
4
4
4
8
6
4
12
12
4
12
12
8
8
4
4
4
4
16
20

(continued on next page)


*** No Longer Available From Allison Transmission.

20091001

Copyright 2009 Allison Transmission, Inc.

162.3

32
16
16
16
16
16
16
16
8
8
24
8
8
8
8
8
6
16
12
8
24
24
8
24
24
16
16
8
8
8
8
32
30

16

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1546

(contd)

Control Valve, Figure 16A


Prior To MY 95 Block Change, S/N 6610002667
2 Inch Sump With Oil Level Sensor
REF
NO.
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153

NOMENCLATURE

PART
NO.

Bolt, Flange Hd, M6 x 1.0 x 60 mm. Used Only With


29502068 Filter Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11515309
Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046376
Bolt, Flange Hd, M6 x 1.0 x 95 mm. Used Only With
29502068 Filter Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11515310
Plate, Wire Harness Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505992
Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515310
Filter Assembly Kit, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544785
Gasket, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537066
Filter And Seal Assembly, Suction . . . . . . . . . . . . . . . . . . . . . 29543067
Filter, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542990 *
Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542991
Bolt, Flange Hd, M6 x 1 x 30 . . . . . . . . . . . . . . . . . . . . . . . . . . 11515316
Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507450
Bolt, Flange Hd, M6 x 1.0 x 60 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515309
Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507479 **
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345
Valve, Lockup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049315
Spring, 14.1 OD x 42.1 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049326
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049337
Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500822
Valve, Lube Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049316
Spring, 11.1 OD x 46.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049327
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049338
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345
Valve, Main Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049312
Spring, 22 OD x 98.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500963
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503663
Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500822
Valve, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503673
Spring, 14.8 OD x 44.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049325
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503674
Pin, Retaining, 2.5 x 40 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29500823
Solenoid. See SIL 22-WT-06. . . . . . . . . . . . . . . . . . . . . . . . . . 29545638
O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503382
O-ring, 18.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503384
Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507430
Pin, Spring, 5 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11513011
Valve, C2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507460
Spring, 11.43 OD x 41.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29501071
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049341
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345
Valve, Exhaust Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049320

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1

2
4

4
8

8
16

2
1
4
1
1
1
1
1
3
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

2
2
4
2
4
4

4
4
8
4
8
8

8
8
16
8
16
16

4
12
2
4

8
24
4
8

16
48
8
16

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
4
4
2
2
2
2
2
2
2

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
8
8
4
4
4
4
4
4
4

8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
16
16
8
8
8
8
8
8
8

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

162.4

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1546

(contd)

Control Valve, Figure 16A


Prior To MY 95 Block Change, S/N 6610002667
2 Inch Sump With Oil Level Sensor
REF
NO.
154
155
156
157
158
159
160
161
162
163
164
165

166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188

NOMENCLATURE
Spring, 7.8 OD x 29.2 mm . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, C1 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 16.26 OD x 46.23 mm . . . . . . . . . . . . . . . . . . . . . . . .
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Converter Regulator . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 14.9 OD x 64.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor Assembly Kit, Oil Level. Kit Contains 29549755 Oil Level
Sensor Assembly, 29530104 Oil Level Sensor Assembly
Harness Adapter, And Two 29536564 Shoulder Bolts.
See SIL 19-WT-99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Shoulder, M6 x 1 x 45 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor Assembly, Oil Level Sensor . . . . . . . . . . . . . . . . . . . .
Ferrule, One-Piece, Viton . . . . . . . . . . . . . . . . . . . . . . .
Harness Adapter, Oil Level Sensor Assembly . . . . . . . . . . . .
Connector, Plug, 3-Way . . . . . . . . . . . . . . . . . . . . . . . . .
Lock, Secondary, TPA . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Female . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Male . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lock, Secondary, TPA . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, Receptacle, 4-Way . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M6 x 1.0 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . .
Sensor Assembly, Oil Level. Service With 29549754 Oil Level
Sensor Assembly Kit. See SIL 19-WT-99. . . . . . . . . . . . . . . .
Bracket, Oil Level Sensor. Service With 29549754 Oil Level
Sensor Assembly Kit. See SIL 19-WT-99. . . . . . . . . . . . .
O-ring, 23.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor, Oil Level. Service With 29549754 Oil Level Sensor
Assembly Kit. See SIL 19-WT-99. . . . . . . . . . . . . . . . . . .
Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Base. Service With 29549754 Oil Level Sensor
Assembly Kit. See SIL 19-WT-99. . . . . . . . . . . . . . . . . . .
Plate, Separator. When Replacing 29501098 Separator Plate,
Use 29524398 Separator Plate And 29542920 Gasket. . . . . .
Gasket, Channel Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Dowel, 10 x 50 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Channel. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Oil Drain. See SIL 5-WT-98. . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

23049391
23049342
23049345
23049318
6885065
23049340
23049345
29507462
29507456
29538477
29500822

1
1
1
1
1
1
1
1
1
1
1

2
2
2
2
2
2
2
2
2
2
2

4
4
4
4
4
4
4
4
4
4
4

8
8
8
8
8
8
8
8
8
8
8

29549754
29536564
29549755
29544782
29530104
12064758
12047783
12047767
12047581
12047787
12047786
11516059

1
2
1
2
1
1
1
3
3
1
1
2

2
4
2
4
2
2
2
6
6
2
2
2

4
8
4
8
4
4
4
9
8
4
4
4

8
16
8
16
8
8
8
18
18
8
8
8

29507921 ***

29507905 ***
23048627

1
1

29507908 ***
29507907

1
1

29507906 ***

29524398
29542920
29506448 **
23046354
29510368
29534362

1
1
1
2
1
1

4
4

8
8

16
16

8
2
4

16
4
8

32
8
16

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.
*** No Longer Available From Allison Transmission.

20091001

Copyright 2009 Allison Transmission, Inc.

162.5

16

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1546

(contd)

Control Valve, Figure 16A


Prior To MY 95 Block Change, S/N 6610002667
2 Inch Sump With Oil Level Sensor
REF
NO.
189
190
191
192
193
194
195
196
197
198
199
200

NOMENCLATURE

PART
NO.

O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664


Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . 29500034
O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . 29541018 *
Cover, Filter. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507434
Not Used In This Group.
Sealring, 88.2 mm ID. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . 29501469
O-ring, 75.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507437
Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545777
Gasket, Main Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501099
Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . 29541286
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
8
1
1
2

25
8
8

50
16
16

100
32
32

16

32

2
2
2
1
43

50
50
50
4
86

100
100
100
8
172

400
400
400
16
344

16

1
1
1

16

GROUP 16-1601
Control Valve, Figure 16A
S/N 6610002667 To S/N 6610014083
4 Inch Sump Without Oil Level Sensor
Same As Group 16-1701, Except For Parts Listed Below.
1
2

5
6
8

1015
16
17
21
24
28
31
33
35
38
41
4447
66

11116. Used

Lockwasher,
With 29512842 Panel Nut Only.
See SIL 6-WT-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016303
Nut, Panel, 158-18. When Replacing 29512842 Panel Nut With
29544003 Panel Nut, Discard 23016303 Lockwasher.
See SIL 6-WT-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544003
Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29517141 **
Wiring Harness Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542686
Wiring Harness, Internal. When Replacing 29516326 Wiring
Harness With 29542676 Wiring Harness,
See SIL 7-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542676
Not Used In This Group.
Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501002
Not Used In This Group.
Not Used In This Group.
Not Used In This Group.
Not Used In This Group.
Not Used In This Group.
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639
Not Used In This Group.
Not Used In This Group.
Not Used In This Group.
Not Used In This Group.
Seal, Pass-through . . . . . . . . . . . . . . . . . . . . . . . . . . 29541279

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

162.6

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1601

(contd)

Control Valve, Figure 16A


S/N 6610002667 To S/N 6610014083
4 Inch Sump Without Oil Level Sensor
Same As Group 16-1701, Except For Parts Listed Below.
REF
NO.
95
116
165182
185
185
187
187
193
193
195
195

NOMENCLATURE
Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Wire Harness Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Plate Assembly, Channel. Used Prior To S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate Assembly, Channel. Used Starting With S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Channel. Used Prior To S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Channel. Used Starting With S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover, Filter. Used Prior To S/N 6610009730. See SIL 9-WT-96. .
Cover, Filter. Used Starting With S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sealring, 88.2 mm ID. Used Prior To S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sealring, 85.3 mm ID. Used Starting With S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

11515310
29505992

3
1

3
2

6
4

12
8

29507476 **

29524439 **

29507440

29533077
29507434

1
2

2
8

4
16

8
32

29524447

16

32

29501469

50

100

400

29548953

50

100

400

23016303

16

29544003
29517142 **

1
1

16

29542685

29544141

29542675

29501002

GROUP 16-1602
Control Valve, Figure 16A
S/N 6610002667 To S/N 6610014083
4 Inch Sump With Oil Level Sensor
Same As Group 16-1701, Except For Parts Listed Below.
1
2

5
6
6
8

1015
16

Lockwasher, 11116. Used With 29512842 Panel Nut Only.


See SIL 6-WT-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Panel, 158-18. When Replacing 29512842 Panel Nut With
29544003 Panel Nut, Discard 23016303 Lockwasher.
See SIL 6-WT-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Harness Kit, Internal. Used Only With 29507921 Oil Level
Sensor. See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Harness Kit, Internal. Used Only With 29544668 Or
29549755 Oil Level Sensor. See SIL 7-WT-04. . . . . . . . . . . .
Wiring Harness, Internal. When Replacing 29516325 Wiring
Harness With 29542675 Wiring Harness,
See SIL 7-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.

20091001

Copyright 2009 Allison Transmission, Inc.

162.7

16

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1602

(contd)

Control Valve, Figure 16A


S/N 6610002667 To S/N 6610014083
4 Inch Sump With Oil Level Sensor
Same As Group 16-1701, Except For Parts Listed Below.
REF
NO.
17
21
24
28
31
33
35
38
41
44
95
116
185
185
187
187
193
193
195
195

NOMENCLATURE

PART
NO.

Not Used In This Group.


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.
Not Used In This Group.
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639
Not Used In This Group.
Not Used In This Group.
Not Used In This Group.
Not Used In This Group.
Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515310
Plate, Wire Harness Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505992
Plate Assembly, Channel. Used Prior To S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507476 **
Plate Assembly, Channel. Used Starting With S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524439 **
Plate, Channel. Used Prior To S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507440
Plate, Channel. Used Starting With S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533077
Cover, Filter. Used Prior To S/N 6610009730. See SIL 9-WT-96. . 29507434
Cover, Filter. Used Starting With S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524447
Sealring, 88.2 mm ID. Used Prior To S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501469
Sealring, 85.3 mm ID. Used Starting With S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29548953

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

3
1

3
2

6
4

12
8

1
2

2
8

4
16

8
32

16

32

50

100

400

50

100

400

16

1
1

16

1
1

GROUP 16-1603
Control Valve, Figure 16A
S/N 6610002667 To S/N 6610014083
2 Inch Sump With Oil Level Sensor
Same As Group 16-1701, Except For Parts Listed Below.
1
2

11116. Used

Lockwasher,
With 29512842 Panel Nut Only.
See SIL 6-WT-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016303
Nut, Panel, 158-18. When Replacing 29512842 Panel Nut With
29544003 Panel Nut, Discard 23016303 Lockwasher.
See SIL 6-WT-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544003
Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29517143 **

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.

162.8

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1603

(contd)

Control Valve, Figure 16A


S/N 6610002667 To S/N 6610014083
2 Inch Sump With Oil Level Sensor
Same As Group 16-1701, Except For Parts Listed Below.
REF
NO.
6
6
8

1015
16
17
21
24
28
31
33
35
38
41
44
95
116
185
185
187
187
193
193
195
195
197
199
200

NOMENCLATURE
Wiring Harness Kit, Internal. Used Only With 29507921 Oil Level
Sensor. See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Harness Kit, Internal. Used Only With 29544668 Or
29549755 Oil Level Sensor. See SIL 7-WT-04. . . . . . . . . . . .
Wiring Harness, Internal. When Replacing 29516325 Wiring
Harness With 29542675 Wiring Harness,
See SIL 7-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Not Used In This Group.
Not Used In This Group.
Not Used In This Group.
Not Used In This Group.
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Not Used In This Group.
Not Used In This Group.
Not Used In This Group.
Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Wire Harness Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate Assembly, Channel. Used Prior To S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate Assembly, Channel. Used Starting With S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Channel. Used Prior To S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Channel. Used Starting With S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover, Filter. Used Prior To S/N 6610009730. See SIL 9-WT-96. .
Cover, Filter. Used Starting With S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sealring, 88.2 mm ID. Used Prior To S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sealring, 85.3 mm ID. Used Starting With S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . .
Not Used In This Group.

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29542685

29544141

29542675

29501002

12124639

11515310
29505992

3
1

3
2

6
4

12
8

29506448 **

29524436 **

29510368

29533076
29507434

1
2

2
8

4
16

8
32

29524447

16

32

29501469

50

100

400

29548953
29545777
29541286

2
2
43

50
50
86

100
100
172

400
400
344

** Not Serviced As An AssemblyOrder Detail Parts.

20091001

Copyright 2009 Allison Transmission, Inc.

162.9

16

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1639
Control Valve, Figure 16A
TID 1, S/N 6610014084 To S/N 6610026319
4 Inch Sump Without Oil Level Sensor
Same As Group 16-1701, Except For Parts Listed Below.
REF
NO.
5

6
8

9
1015
16
31
33
4447
66
165182

NOMENCLATURE

PART
NO.

Control Valve Assembly. Replace 29524433 Control Valve Assembly


With 290549750 Control Valve Assembly And Refer To
SIL 7-WT-98 For Internal Harness Usage. . . . . . . . . . . . . . . . . . . . 29549750
Wiring Harness Kit, Internal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542686
Wiring Harness, Internal. When Replacing 29516326 Wiring
Harness With 29542676 Wiring Harness,
See SIL 7-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542676
Plate, Harness Channel. Used Starting With
S/N 6610015700. See SIL 7-WT-98. . . . . . . . . . . . . 29529973
Not Used In This Group.
Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501002
Connector Assembly, Two-Way (A Solenoid) . . . . . . . . . 29528596 **
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639
Not Used In This Group.
Seal, Pass-through . . . . . . . . . . . . . . . . . . . . . . . . . . 29541279
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

1
1

1
2

2
4

4
8

1
1
1

1
1
1

GROUP 16-1640
Control Valve, Figure 16A
TID 1, S/N 6610014084 To S/N 6610026328
4 Inch Sump With Oil Level Sensor
Same As Group 16-1701, Except For Parts Listed Below.
5

6
6
8

9
1015
16
31
33

Control Valve Assembly. Replace 29524434 Control Valve Assembly


With 29549750 Control Valve Assembly And Refer To
SIL 7-WT-98 For Internal Harness Usage. . . . . . . . . . . . . . . . . . . . 29549750
Wiring Harness Kit, Internal. Used Only With 29507921 Oil Level
Sensor. See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542685
Wiring Harness Kit, Internal. Used Only With 29544668 Or
29549755 Oil Level Sensor. See SIL 7-WT-04. . . . . . . . . . . . 29544141
Wiring Harness, Internal. When Replacing 29516325 Wiring
Harness With 29542675 Wiring Harness,
See SIL 7-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542675
Plate, Harness Channel. Used Starting With
S/N 6610015591. See SIL 7-WT-98. . . . . . . . . . . . . 29529973
Not Used In This Group.
Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501002
Connector Assembly, Two-Way (A Solenoid) . . . . . . . . . 29528596 **
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639

** Not Serviced As An AssemblyOrder Detail Parts.

162.10

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1641
Control Valve, Figure 16A
TID 1, S/N 6610014084 To S/N 6610026328
2 Inch Sump With Oil Level Sensor
Same As Group 16-1701, Except For Parts Listed Below.
REF
NO.
5

6
6
8

9
1015
16
31
33
185
187
197
199
200

NOMENCLATURE
Control Valve Assembly. Replace 29524435 Control Valve Assembly
With 29536676 Control Valve Assembly And Refer To
SIL 7-WT-98 For Internal Harness Usage. . . . . . . . . . . . . . . . . . .
Wiring Harness Kit, Internal. Used Only With 29507921 Oil Level
Sensor. See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Harness Kit, Internal. Used Only With 29544668 Or
29549755 il Level Sensor. See SIL 7-WT-04. . . . . . . . . . . . .
Wiring Harness, Internal. When Replacing 29516325 Wiring
Harness With 29542675 Wiring Harness,
See SIL 7-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Harness Channel. Used Starting With
S/N 6610015591. See SIL 7-WT-98. . . . . . . . . . . . .
Not Used In This Group.
Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Assembly, Two-Way (A Solenoid) . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . .
Not Used In This Group.

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29536676

29542685

29544141

29542675

29529973

1
1
1
1
1
2
43

2
50
86

4
100
172

8
400
344

29549750
29542649
29542656

1
1
1

1
2
2

2
4
4

4
8
8

29541279

29501002
29528596 **
12124639
29524436 **
29533076
29545777
29541286

GROUP 16-1700
Control Valve, Figure 16A
TID 2, Starting With S/N 6610026319
4 Inch Sump Without Oil Level Sensor
Same As Group 16-1701, Except For Parts Listed Below.
5

6
8
4447
66
165182

Control Valve Assembly. Replace 29524433 Control Valve Assembly


With 29549750 Control Valve Assembly And Refer To
SIL 7-WT-98 For Internal Harness Usage. . . . . . . . . . . . . . . . . . .
Wiring Harness Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Seal, Pass-through . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

** Not Serviced As An AssemblyOrder Detail Parts.

20091001

Copyright 2009 Allison Transmission, Inc.

162.11

16

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1701
Control Valve, Figure 16A
TID 2, Starting With S/N 6610026328
4 Inch Sump With Oil Level Sensor
REF
NO.
1
2
3
4
5

6
6
7
8

9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Not Used In This Group.


Nut, Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544003
Tag, Feedthrough . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516330
Clip, Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516329
Control Valve Assembly. Replace 29524434 Control Valve Assembly
With 29549750 Control Valve Assembly And Refer To
SIL 7-WT-98 For Internal Harness Usage. . . . . . . . . . . . . . . . . . . . 29549750
Wiring Harness Kit, Internal. Used Only With 29507921 Oil Level
Sensor. See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542648
Wiring Harness Kit, Internal. Used Only With 29544668 Or
29549755 Oil Level Sensor. See SIL 7-WT-04. . . . . . . . . . . . 29542670
Bolt, Shoulder. Used Only With 29541820 Standoff.
See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536564
Wiring Harness, Internal. Used Starting With S/N
6610026328 And Prior To S/N 6610048466, And S/N
6610052000 Through 6610052184. See SIL 19-WT-99. . 29542655
Wiring Harness, Internal. Used Starting With S/N
6610048466, Except S/N 6610052000 Through
6610052184. See SIL 19-WT-99. . . . . . . . . . . . . . . . . . . 29542658
Plate, Harness Channel . . . . . . . . . . . . . . . . . . . . . . . . . . 29529973
Not Used in This Group.
Connector Assembly, Two-Way Plug (TEMP) . . . . . . . . . 29528593
Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047664
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047662
Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129691
Not Used In This Group.
Connector Assembly, Two-Way Plug (G Solenoid) . . . . . 29528596
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124618
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590
Connector Assembly, Two-Way Plug (C3PS) . . . . . . . . . 29528599
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12066337
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110139
Connector Assembly, Two-Way Plug (B Solenoid) . . . . . 29528596
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124618
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590
Connector Assembly, Two-Way Plug (F Solenoid) . . . . . 29528597
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590
Connector Assembly, Two-Way Plug (A Solenoid) . . . . . 29528598
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124618

***

**

**

**

**

**

**

1
1
1

16

16

12

1
1

2
2

4
4

8
8

1
1
AR
1
1

2
4
2
2

4
8
4
4

8
16
8
8

2
2
2

4
4
4

8
8
8

4
2

8
4

16
8

2
2
2

4
4
4

8
8
8

4
2

8
4

16
8

1
1
1
1
1
AR
1
1
1
1
1
1
2
1
1
1

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.
*** No Longer Available From Allison Transmission.

162.12

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1701

(contd)

Control Valve, Figure 16A


TID 2, Starting With S/N 6610026328
4 Inch Sump With Oil Level Sensor
REF
NO.
33
34
35
36
37
38
39
40
41
42
43
44
45

NOMENCLATURE
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Assembly, Two-Way Plug (D Solenoid) . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Assembly, Two-Way Plug (C solenoid) . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Assembly, Two-Way Plug (E Solenoid) . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Assembly, Three-Way Plug (OLS) . . . . . . . . .
Connector, 4-Way. Used Prior To S/N 6610048466,
And S/N 6610052000 Through 6610052184.
See SIL 19-WT-99. . . . . . . . . . . . . . . . . . . . . . .
Connector, 3F M/P150. Used Starting With
S/N 6610048466, Except S/N 6610052000
Through 6610052184. See SIL 19-WT-99. . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lock, Secondary. Used Prior To S/N 6610048466,
And S/N 6610052000 Through 6610052184.
See SIL 19-WT-99. . . . . . . . . . . . . . . . . . . . . . .
Lock, Secondary. Used Starting With
S/N 6610048466, Except S/N 6610052000
Through 6610052184. See SIL 19-WT-99. . . . .
Not Used In This Group.
Connector Assembly, 31-Way. See SIL 22-WT-03. . . . .
Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . .
Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 31-Way . . . . . . . . . . . . . . . . . . . . . . . . .
Standoff Assembly, Internal . . . . . . . . . . . . . . . . . . . . . . .
Standoff. When Replacing 29516328 Standoff With
29541820 Standoff, Also Replace
29538487 Bolt With 29536564 Bolt.
See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 47.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, Pass-through . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . .

45

46
47

47

4854
55
56
57
58
59
60
61
62
63

64
65
66
67
68

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.
12124618
29541590
29528597
12124639
29541590
29528597
12124639
29541590
29528597
12124639
29541590
29528611

1
1
1
2
1
1
2
1
1
2
1
1

2
2

4
4

8
8

4
2

8
4

16
8

4
2

8
4

16
8

4
2

8
4

16
8

12047785

12064758
12047767

1
AR

2
6

4
12

8
24

12047664

16

12047783

29528590 **
29541284
29541281
29542586
29541280
12034413
29544002
29542196 **

1
1
1
AR
1
AR
1
1

2
2
32
2
32
2

4
4
64
4
64
4

8
8
128
8
128
8

29541820
29512863
29542084
29541279
12034413
29541284

1
1
1
1
AR
1

2
2
2
2
32
2

4
4
4
4
64
4

8
8
8
8
128
8

**

**

**

**

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.

20091001

Copyright 2009 Allison Transmission, Inc.

162.13

16

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1701

(contd)

Control Valve, Figure 16A


TID 2, Starting With S/N 6610026328
4 Inch Sump With Oil Level Sensor
REF
NO.
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109

NOMENCLATURE

PART
NO.

Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . 29541281


Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . 29541280
Bolt, Shoulder. Used Only With 29516328 Standoff.
See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538487
Body Assembly, Rotating Clutch Solenoid . . . . . . . . . . . . . . . . . . . 29537339
Switch, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506484
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501439
Solenoid Assembly, N/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536722
O-ring, 15.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383
O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503382
Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507464
Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29502195
Solenoid Assembly, N/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537371
O-ring, 16.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016455
O-ring, 12.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014057
Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507464
Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29502195
Pin, Retaining, 2.5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29511647
Body, Solenoid, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . 29507432
Valve, A/R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507459
Spring, 11.68 OD x 43.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29538462
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507457
Pin, Retaining, 5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049372
Screw, Hx Hd Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535575
Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046376
Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515310
Body Assembly, Stationary Clutch Solenoid . . . . . . . . . . . . . . . . . 29507426
Pin, Retaining, 2.5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29511647
Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29502195
Pin, Retaining, 5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049372
Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507464
Solenoid Assembly, N/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537371
O-ring, 12.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014057
O-ring, 16.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016455
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049343
Spring, 7.75 OD x 26.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049332
Valve, Overdrive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049321
Body, Solenoid, Stationary Clutch . . . . . . . . . . . . . . . . . . . . . . 29507433
Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046376
Bolt, Flange Hd, M6 x 1.0 x 95 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11515310

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1

2
2

4
4

8
8

3
1
1
2
1
1
2
1
1
2
2
1
1
1
1
1
3
1
1
1
1
1
2
1
7
1
3
3
1
3
3
1
1
1
1
1
1
2
8

3
2
2
4
2
4
8
4
4
4
4
4
4
4
2
2
6
2
2
2
2
2
2
4
7
2
6
6
2
6
6
4
4
2
2
2
2
8
10

6
4
4
8
4
8
16
8
8
8
8
8
8
8
4
4
12
4
4
4
4
4
4
8
14
4
12
12
4
12
12
8
8
4
4
4
4
16
20

12
8
8
16
8
16
32
16
16
16
16
16
16
16
8
8
24
8
8
8
8
8
6
16
28
8
24
24
8
24
24
16
16
8
8
8
8
32
30

(continued on next page)

162.14

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1701

(contd)

Control Valve, Figure 16A


TID 2, Starting With S/N 6610026328
4 Inch Sump With Oil Level Sensor
REF
NO.
110
111

112

113
114
115
116117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144

NOMENCLATURE
Gasket, Suction Filter. Service With 29537066 Filter Gasket.
See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . .
Filter, Suction. Service With 29544785 Suction Filter Kit.
Kit Contains 29543067 Suction Filter And Seal Assembly,
29537066 Filter Gasket, And Three 11515316 Bolts.
See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . .
Housing, Suction Filter. Service With 29544785 Suction Filter Kit.
Kit Contains 29543067 Suction Filter And Seal Assembly,
29537066 Filter Gasket, And Three 11515316 Bolts.
See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M6 x 1.0 x 60 mm. Used Only With
29502068 Filter Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M6 x 1.0 x 95 mm. Used Only With
29502068 Filter Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Filter Assembly Kit, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter And Seal Assembly, Suction . . . . . . . . . . . . . . . . . . . . .
Filter, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M6 x 1 x 30 . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M6 x 1.0 x 60 mm . . . . . . . . . . . . . . . . . . . . . . . .
Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Lockup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 14.1 OD x 42.1 mm . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Lube Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 11.10 OD x 46.3 mm . . . . . . . . . . . . . . . . . . . . . . . . .
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Main Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 22 OD x 98.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 14.8 OD x 44.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retaining, 2.5 x 40 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid Assembly, Forward. See SIL 22-WT-06. . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29503263 ***

29503670 ***

29502068 ***

11515309
23046376

1
1

2
4

4
8

8
16

11515310

29544785
29537066
29543067
29542990 *
29542991
11515316
29507450
11515309
29507479 **
23049345
23049315
23049326
23049337
29500822
23049316
23049327
23049338
23049345
23049312
29500963
29503663
29500822
29503673
23049325
29503674
29500823
29545638

1
1
1
1
1
3
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

2
4
4

4
8
8

8
16
16

4
12
2
4

8
24
4
8

16
48
8
16

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
*** No Longer Available From Allison Transmission.
20091001

Copyright 2009 Allison Transmission, Inc.

162.15

16

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1701

(contd)

Control Valve, Figure 16A


TID 2, Starting With S/N 6610026328
4 Inch Sump With Oil Level Sensor
REF
NO.
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165

166
167

168
169
170
171
172
173
174
175
176

NOMENCLATURE

PART
NO.

O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503382
O-ring, 18.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503384
Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507430
Pin, Spring, 5 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11513011
Valve, C2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507460
Spring, 11.43 OD x 41.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29501071
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049341
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345
Valve, Exhaust Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049320
Spring, 7.8 OD x 29.2 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049391
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049342
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345
Valve, C1 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049318
Spring, 16.26 OD x 46.23 mm . . . . . . . . . . . . . . . . . . . . . . . . . 6885065
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049340
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345
Valve, Converter Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507462
Spring, 14.9 OD x 64.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507456
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538477
Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500822
Sensor Assembly Kit, Oil Level. Prior To S/N 6610048466, And
S/N 6610052000 Through 6610052184, Replace
29507921 Oil Level Sensor Assembly With 29549754 Oil
Level Sensor Assembly Kit. Kit Contains 29549755 Oil Level
Sensor Assembly, 29530104 Oil Level Sensor Assembly
Harness Adapter, And Two 29536564 Shoulder Bolts.
See SIL 19-WT-99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549754
Bolt, Shoulder. Used Starting With S/N 6610048466, Except
S/N 6610052000 Through 6610052184. . . . . . . . . . . . . . 29536564
Sensor Assembly, Oil Level. Used Starting With
S/N 6610048466, Except S/N 6610052000
Through 6610052184. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549755
Ferrule, One-Piece, Viton . . . . . . . . . . . . . . . . . . . . . . . 29544782
Harness Adapter, Oil Level Sensor Assembly . . . . . . . . . . . . 29530104
Connector, Plug, 3-Way . . . . . . . . . . . . . . . . . . . . . . . . . . 12064758
Lock, Secondary, TPA . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047783
Terminal, Female . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767
Terminal, Male . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047581
Lock, Secondary, TPA . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047787
Connector, Receptacle, 4-Way . . . . . . . . . . . . . . . . . . . . 12047786
Bolt, Flange Hd, M6 x 1.0 x 45 mm. Used Prior To
S/N 6610048466, And S/N 6610052000 Through
6610052184. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11516059

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

4
4
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

8
8
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

16
16
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8

16

1
2
1
1
1
3
3
1
1

1
4
2
2
2
6
6
2
2

2
8
4
4
4
9
8
4
4

4
16
8
8
8
18
18
8
8

(continued on next page)

162.16

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1701

(contd)

Control Valve, Figure 16A


TID 2, Starting With S/N 6610026328
4 Inch Sump With Oil Level Sensor
REF
NO.
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200

NOMENCLATURE
Sensor Assembly, Oil Level. Service With 29549754 Oil Level
Sensor Assembly Kit. See SIL 19-WT-99. . . . . . . . . . . . . . . .
Bracket, Oil Level Sensor. Service With 29549754 Oil Level
Sensor Assembly Kit. See SIL 19-WT-99. . . . . . . . . . . . .
O-ring, 23.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor, Oil Level. Service With 29549754 Oil Level Sensor
Assembly Kit. See SIL 19-WT-99. . . . . . . . . . . . . . . . . . .
Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Base. Service With 29549754 Oil Level Sensor
Assembly Kit. See SIL 19-WT-99. . . . . . . . . . . . . . . . . . .
Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Channel Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Dowel, 10 x 50 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Oil Drain. See SIL 5-WT-98. . . . . . . . . . . . . .
O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . .
Cover, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Filter Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 85.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 75.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Main Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . .
Bolt, Flange Hd, M10 x 1.5 x 100 mm. See SIL 26-WT-02 . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29507921 ***

29507905 ***
23048627

1
1

29507908 ***
29507907

1
1

29507906 ***
29524398
29542920
29524439 **
23046354
29533077
29534362
23019664
29500034
23043446
29541018 *
29524447
29524449
29548953
29507437
29545780
29501099
29541286
29541274

1
1
1
1
2
1
1
1
9
1
1
2
2
2
2
2
1
9
34

4
4

8
8

16
16

8
2
4
25
9
9

16
4
8
50
18
18

32
8
16
100
36
36

8
8
50
50
50
4
18
68

16
16
100
100
100
8
36
136

32
32
400
400
400
16
72
272

2
50
86

4
100
172

8
400
344

GROUP 16-1702
Control Valve, Figure 16A
TID 2, Starting With S/N 6610026328
2 Inch Sump With Oil Level Sensor
Same As Group 16-1701, Except For Parts Listed Below.
5

185
187
197
199

Control Valve Assembly. Replace 29524435 Control Valve Assembly


With 29536676 Control Valve Assembly And Refer To
SIL 7-WT-98 For Internal Harness Usage. . . . . . . . . . . . . . . . . . .
Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . .

29536676
29524436 **
29533076
29545777
29541286

1
1
1
2
43

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
*** No Longer Available From Allison Transmission.
20091001

Copyright 2009 Allison Transmission, Inc.

162.17

16

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1702

(contd)

Control Valve, Figure 16A


TID 2, Starting With S/N 6610026328
2 Inch Sump With Oil Level Sensor
Same As Group 16-1701, Except For Parts Listed Below.
REF
NO.
200

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Not Used In This Group.

GROUP 16-1703
Control Valve, Figure 16B
Straight 7, TID 2
4 Inch Sump, Without Oil Level Sensor
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1518
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

Nut, Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544003


Tag, Feedthrough . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516330
Clip, Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516329
Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534946
Wiring Harness Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542650
Bolt, Shoulder. Used Only With 29541820 Standoff.
See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536564
Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542657
Not Used In This Group.
Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129691
Connector Assembly, Two-Way Plug (TEMP) . . . . . . . . . 29528593
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047662
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767
Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047664
Not Used In This Group.
Connector Assembly, Two-Way Plug (G Solenoid) . . . . . 29528596
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124618
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590
Connector Assembly, Two-Way Plug (E Solenoid) . . . . . 29528597
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639
Connector Assembly, Two-Way Plug (J Solenoid) . . . . . 29528597
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639
Connector Assembly, Two-Way Plug (C Solenoid) . . . . . 29528597
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639
Connector Assembly, Two-Way Plug (D Solenoid) . . . . . 29528597
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590

***
***

**

**

**

**

**

**

1
1
1
1
1

16

16

3
1

3
2

6
4

12
8

1
1
1
1
1
1

2
2
2
2

4
4
4
4

8
8
8
8

2
2
2

4
4
4

8
8
8

2
2
2

4
4
4

8
8
8

2
2
2

4
4
4

8
8
8

2
2
2

4
4
4

8
8
8

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.
*** No Longer Available From Allison Transmission.

162.18

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1703

(contd)

Control Valve, Figure 16B


Straight 7, TID 2
4 Inch Sump, Without Oil Level Sensor
REF
NO.
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68

NOMENCLATURE
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Assembly, Two-Way Plug (N Solenoid) . . . . .
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Harness Channel . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Assembly, Two-Way Plug (C3PS) . . . . . . . . .
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Assembly, Two-Way Plug (A Solenoid) . . . . .
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Assembly, Two-Way Plug (F Solenoid) . . . . .
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Assembly, Two-Way Plug (B Solenoid) . . . . .
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Assembly, 31-Way. See SIL 22-WT-03. . . . .
Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . .
Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 31-Way . . . . . . . . . . . . . . . . . . . . . . . . .
Standoff Assembly, Internal . . . . . . . . . . . . . . . . . . . . . . .
Standoff. When Replacing 29516328 Standoff With
29541820 Standoff, Also Replace
29538487 Bolt With 29536564 Bolt.
See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 47.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, Pass-through . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . .
Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . .

69
70
71
72
73
74
75

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.
12124639
12124639
29528597
29541590
12124639
12124639
29529972
29528599
12066337
12066337
12110139
29528598
29541590
12124618
12124618
29528597
29541590
12124639
12124639
29528596
29541590
12124639
12124618
29528590
29541284
29541281
29542586
29541280
12034413
29544002
29542196

29541820
29512863
29542084
29541279
12034413
29541280
29541281
29541284

**

**

**

**

**

**

**

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
AR
1
AR
1
1

1
1
1
1
AR
1
1
1

2
2

4
4

8
8

2
2
2
2

4
4
4
4

8
8
8
8

2
2
2

4
4
4

8
8
8

2
2
2

4
4
4

8
8
8

2
2
2

4
4
4

8
8
8

2
2
2

4
4
4

8
8
8

2
2
32
2
32
2

4
4
64
4
64
4

8
8
128
8
128
8

2
2
2
2
32
2
2
2

4
4
4
4
64
4
4
4

8
8
8
8
128
8
8
8

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.

20091001

Copyright 2009 Allison Transmission, Inc.

162.19

16

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1703

(contd)

Control Valve, Figure 16B


Straight 7, TID 2
4 Inch Sump, Without Oil Level Sensor
REF
NO.
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115

NOMENCLATURE

PART
NO.

Bolt, Shoulder. Used Only With 29516328 Standoff.


See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538487
Body Assembly, Rotating Clutch Solenoid . . . . . . . . . . . . . . . . . . . 29537339
Switch, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506484
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501439
Solenoid Assembly, N/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536722
O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383
O-ring, 13.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503382
Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507464
Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29502195
Solenoid Assembly, N/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537371
O-ring, 16.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016455
O-ring, 12.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014057
Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507464
Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29502195
Pin, Retaining, 2.5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29511647
Body, Solenoid, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . 29507432
Valve, A/R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507459
Spring, 11.68 OD x 43.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29538462
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507457
Pin, Retaining, 5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049372
Screw, Hx Socket Hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535575
Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046376
Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515310
Body Assembly, Stationary Clutch Solenoid . . . . . . . . . . . . . . . . . 29507426
Pin, Retaining, 2.5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29511647
Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29502195
Pin, Retaining, 5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049372
Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507464
Solenoid Assembly, N/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537371
O-ring, 12.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014057
O-ring, 16.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016455
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049343
Spring, 7.75 OD x 26.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049332
Valve, Overdrive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049321
Body, Solenoid, Stationary Clutch . . . . . . . . . . . . . . . . . . . . . . 29507433
Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046376
Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515310
Gasket, Suction Filter. Service With 29537066 Filter Gasket.
See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . . . 29503263 ***

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
3
1
1
2
1
1
2
1
1
2
2
1
1
1
1
1
3
1
1
1
1
1
2
1
7
1
3
3
1
3
3
1
1
1
1
1
1
2
8

3
2
2
4
2
4
8
4
4
4
4
4
4
4
2
2
6
2
2
2
2
2
2
4
7
2
6
6
2
6
6
4
4
2
2
2
2
8
10

6
4
4
8
4
8
16
8
8
8
8
8
8
8
4
4
12
4
4
4
4
4
4
8
14
4
12
12
4
12
12
8
8
4
4
4
4
16
20

(continued on next page)


*** No Longer Available From Allison Transmission.

162.20

Copyright 2009 Allison Transmission, Inc.

20091001

12
8
8
16
8
16
32
16
16
16
16
16
16
16
8
8
24
8
8
8
8
8
6
16
28
8
24
24
8
24
24
16
16
8
8
8
8
32
30

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1703

(contd)

Control Valve, Figure 16B


Straight 7, TID 2
4 Inch Sump, Without Oil Level Sensor
REF
NO.
116

117

118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150

NOMENCLATURE
Filter, Suction. Service With 29544785 Suction Filter Kit.
Kit Contains 29543067 Suction Filter And Seal Assembly,
29537066 Filter Gasket, And Three 11515316 Bolts.
See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . .
Housing, Suction Filter. Service With 29544785 Suction Filter Kit.
Kit Contains 29543067 Suction Filter And Seal Assembly,
29537066 Filter Gasket, And Three 11515316 Bolts.
See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M6 x 1.0 x 60 mm. Used Only With
29502068 Filter Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M6 x 1.0 x 95 mm. Used Only With
29502068 Filter Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter Kit, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter And Seal Assembly, Suction . . . . . . . . . . . . . . . . . . . . .
Filter Assembly, Suction . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M6 x 1 x 30 . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M6 x 1.0 x 60 mm . . . . . . . . . . . . . . . . . . . . . . . .
Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Lockup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 14.1 OD x 42.1 mm . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Lube Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 11.10 OD x 46.3 mm . . . . . . . . . . . . . . . . . . . . . . . . .
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Main Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 22 OD x 98.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 14.8 OD x 44.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retaining, 2.5 x 40 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid Assembly, Forward. See SIL 22-WT-06. . . . . . . . . .
O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 18.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29503670 ***

29502068 ***

11515309
23046376

1
1

2
4

4
8

8
16

11515310
29544785
29537066
29543067
29542990 *
29542991
11515316
29507450
11515309
29507480 **
23049345
23049315
23049326
23049337
29500822
23049316
23049327
23049338
23049345
23049312
29500963
29503663
29500822
29503673
23049325
29503674
29500823
29545638
29503382
29503384
29507429

2
1
1
1
1
1
3
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

2
2
4
4

4
4
8
8

8
8
16
16

4
12
2
4

8
24
4
8

16
48
8
16

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
4
4
2

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
8
8
4

8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
16
16
8

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
*** No Longer Available From Allison Transmission.
20091001

Copyright 2009 Allison Transmission, Inc.

162.21

16

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1703

(contd)

Control Valve, Figure 16B


Straight 7, TID 2
4 Inch Sump, Without Oil Level Sensor
REF
NO.
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195

NOMENCLATURE

PART
NO.

Pin, Spring, 5 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11513011


Valve, C2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507461
Spring, 11.43 OD x 41.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29501071
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049341
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345
Valve, Exhaust Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049320
Spring, 7.8 OD x 29.2 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049391
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049342
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345
Valve, C1 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049318
Spring, 16.26 OD x 46.23 mm . . . . . . . . . . . . . . . . . . . . . . . . . 6885065
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049340
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345
Valve, Converter Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507462
Spring, 11 OD x 30.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507456
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538477
Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500822
Not Used In This Group.
Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530532
Gasket, Channel Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542920
Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533542 **
Pin, Dowel, 10 x 50 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046354
Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530533
Plug Assembly, Oil Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534362
O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . 29500034
O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . 29541018 *
Cover, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524447
Gasket, Filter Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524449
O-ring, 85.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29548953
O-ring, 82.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507437
Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545780
Bolt, M6 x 1.0 x 60 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11515309
Plate, C6 Body Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506205
Body Assembly, C6 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507427 **
C6 Clutch Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507428
Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29502195
Pin, Retaining, 2.5 OD x 30 mm . . . . . . . . . . . . . . . . . . . . . . . 29511647
Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507464
Solenoid Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537370
O-ring, 12.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014057
O-ring, 17.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016455

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8

1
1
1
2
1
1
1
9
1
1
2
2
2
2
2
5
1
1
1
1
2
1
1
1
1

4
4

8
8

16
16

8
2
4
25
9
9

16
4
8
50
18
18

32
8
16
100
36
36

8
8
50
50
50
10
2

16
16
100
100
100
20
4

32
32
400
400
400
40
8

2
2
4
1
2
4
4

4
4
8
2
4
8
8

8
8
16
4
8
16
16

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

162.22

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1703

(contd)

Control Valve, Figure 16B


Straight 7, TID 2
4 Inch Sump, Without Oil Level Sensor
REF
NO.
196
197
198
199
200
201
202
203
204
205
206
207

NOMENCLATURE
Plate, Solenoid Protective . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Push-On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, C6 Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid Assembly, Forward. See SIL 22-WT-06. . . . . . . . . .
O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 18.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Solenoid Protective . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Push-On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . .
Bolt, Flange Hd, M10 x 1.5 x 100 mm. See SIL 26-WT-02 . . . . . . . . .

PART
NO.
29505628
29505629
29502195
29507463
29545638
29503382
29503384
29505628
29505629
29501099
29541286
29541274

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1
1
1
1
1
1
1
1
9
34

2
4
2
2
2
4
4
2
4
4
18
68

4
8
4
4
4
8
8
4
8
8
36
136

8
16
8
8
8
16
16
8
16
16
72
272

GROUP 16-1738

16

Control Valve, Figure 16A


TID 3
4 Inch Sump Without Oil Level Sensor
Same As Group 16-1701, Except For Parts Listed Below.
3
5
6
8
10
4447
66
110115
165182

Not Used In This Group.


Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Harness Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clip, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Seal, Pass-through . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Not Used In This Group.

29549750
29542688
29542666
29543951 *

1
1
1
1

1
2
2

2
4
4

4
8
8

29541279

1
1
1
1

1
2

2
4

4
8

GROUP 16-1739
Control Valve, Figure 16A
TID 3
4 Inch Sump With Oil Level Sensor
Same As Group 16-1701, Except For Parts Listed Below.
3
5
6
8
10

Not Used In This Group.


Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Harness Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clip, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29549750
29542689
29542665 *
29543951 *

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001

Copyright 2009 Allison Transmission, Inc.

162.23

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1739

(contd)

Control Valve, Figure 16A


TID 3
4 Inch Sump With Oil Level Sensor
Same As Group 16-1701, Except For Parts Listed Below.
REF
NO.
45
47
110115
165
166
167
169182

NOMENCLATURE

PART
NO.

Connector, 3F M/P150 . . . . . . . . . . . . . . . . . . . . . . . . . . . 12064758


Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047783
Not Used In This Group.
Sensor Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549754
Bolt, Shoulder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536564
Sensor Assembly, Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . 29549755
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1

2
2

4
4

8
8

1
2
1

1
4
1

2
8
2

4
16
4

1
1
1
1
1
1

1
2

2
4

4
8

2
2

4
4

8
8

1
2
1

1
4
1

2
8
2

4
16
4

1
1
2
43

2
50
86

4
100
172

8
400
344

GROUP 16-1740
Control Valve, Figure 16A
TID 3
2 Inch Sump With Oil Level Sensor
Same As Group 16-1701, Except For Parts Listed Below.
3
5
6
8
10
45
47
110115
165
166
167
169182
185
187
197
199
200

Not Used In This Group.


Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536676
Wiring Harness Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542689
Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542665 *
Clip, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543951 *
Connector, 3F M/P150 . . . . . . . . . . . . . . . . . . . . . . . . . . . 12064758
Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047783
Not Used In This Group.
Sensor Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549754
Bolt, Shoulder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536564
Sensor Assembly, Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . 29549755
Not Used In This Group.
Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524436 **
Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533076
Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545777
Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . 29541286
Not Used In This Group.

* Serviced Only As An Assembly Not Available As A Detail Part.


** Not Serviced As An Assembly Order Detail Parts.

162.24

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1741
Control Valve, Figure 16B
Straight 7, TID 3
4 Inch Sump Without Oil Level Sensor
Same As Group 16-1703, Except For Parts Listed Below.
REF
NO.
2
4
5
7
8
115120

NOMENCLATURE
Not Used In This Group.
Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Harness Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clip, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.
29536677 **
29542690
29542667 *
29543951 *

1
1
1
1

GROUP 16-1785
Control Valve, Figure 16B
Straight 7, TID 3
4 Inch Sump With Oil Level Sensor

16

Same As Group 16-1703, Except For Parts Listed Below.


2
4
5
7
8
15
16
17
18
115120
168
169
170

Not Used In This Group.


Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Harness Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clip, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Assembly, Three-Way Plug (OLS) . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 3F M/P150 . . . . . . . . . . . . . . . . . . . . . . .
Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Bolt, Shoulder, M6 x 1 x 45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor Assembly, Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ferrule, One-Piece, Viton . . . . . . . . . . . . . . . . . . . . . . .

29539554
29542691
29542678
29543951
29528611
12047767
12064758
12047783
29536564
29549755
29544782

**
*
*
**

1
1
1
1
1
3
1
1
2
1
2

6
2
2

12
4
4

24
8
8

4
2
4

8
4
8

16
8
16

1
2

2
4

4
8

GROUP 16-1819
Control Valve, Figure 16C
Straight 7, TID A
4 Inch Sump With Oil Level Sensor
Anodized
Same As Group 16-1824, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information.
1
8
2225

Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542500


Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546535
Not Used In This Group.

1
1

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

162.25

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1819

(contd)

Control Valve, Figure 16C


Straight 7, TID A
4 Inch Sump With Oil Level Sensor
Anodized
Same As Group 16-1824, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information.
REF
NO.
138
140
146

NOMENCLATURE

PART
NO.

Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546529


Plate, Channel. See SIL 4-WT-06. . . . . . . . . . . . . . . . . . . . . . 29542574
Cover, Filter, Anodized. See SIL 4-WT-06. . . . . . . . . . . . . . . . . . . 29542575

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
2

2
8

4
16

8
32

1
2

2
4

4
8

2
2
4

4
4
8

8
8
16

1
2

2
4

4
8

GROUP 16-1821
Control Valve, Figure 16C
TID A
4 Inch Sump With Oil Level Sensor
Same As Group 16-1824, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information.
1
8
3134
37
95
115

115
136
138
140
151171

Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546519


Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544674
Not Used In This Group.
Not Used In This Group.
Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546778 **
Body, Control Valve. Prior To S/N 6610244154, Service
29542923 Control Valve Body With 29546991 Control
Valve Body Kit. See SIL 28-WT-07. . . . . . . . . . . . . . . . . 29546991
Body, Control Valve. Used Starting With S/N 6610244154. . . 29546779
Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542917
Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524439 **
Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533077
Not Used In This Group.

1
1

1
1
1
1
1

GROUP 16-1822
Control Valve, Figure 16C
TID A
2 Inch Sump With Oil Level Sensor
Same As Group 16-1824, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information.
1
8
3134
37

Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546520


Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544674
Not Used In This Group.
Not Used In This Group.

1
1

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.

162.26

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1822

(contd)

Control Valve, Figure 16C


TID A
2 Inch Sump With Oil Level Sensor
Same As Group 16-1824, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information.
REF
NO.
95
115

115
136
138
140
150
151171
173
174

NOMENCLATURE
Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body, Control Valve. Prior To S/N 6610244154, Service
29542923 Control Valve Body With 29546991 Control
Valve Body Kit. See SIL 28-WT-07. . . . . . . . . . . . . . . . .
Body, Control Valve. Used Starting With S/N 6610244154. . .
Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . .
Not Used In This Group.

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29546778 **

29546991
29546779
29542917
29524436 **
29533076
29545777

1
1
1
1
1
2

2
2
4

4
4
8

8
8
16

2
50

4
100

8
400

43

86

172

344

29541286

16

GROUP 16-1823
Control Valve, Figure 16C
Straight 7, TID A
4 Inch Sump Without Oil Level Sensor
Same As Group 16-1824, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information.
1
8
2225
133135

Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542909


Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544675
Not Used In This Group.
Not Used In This Group.

1
1

1
2

2
4

4
8

2
4
4

4
8
8

8
16
16

16

GROUP 16-1824
Control Valve, Figure 16C
Straight 7, TID A
4 Inch Sump, With Oil Level Sensor
NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information.
1
2
3
4
5
6

Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Filter Assembly Kit, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter And Seal Assembly, Suction . . . . . . . . . . . . . . . . . . . . .
Filter, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29542910 **
29544785
29537066
29543067
29542990 *
29542991

1
1
1
1
1
1

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

20091001

Copyright 2009 Allison Transmission, Inc.

162.27

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1824

(contd)

Control Valve, Figure 16C


Straight 7, TID A
4 Inch Sump, With Oil Level Sensor
NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information.
REF
NO.
7
8
9
10
11
12
13
14
15
16
17
18
19
19
20
20
21
22
23
24
24
25
26
27
27
28
28
29
30
31
32
33
33
34
34
35

36

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Bolt, Flange Hd, M6 x 1 x 30 . . . . . . . . . . . . . . . . . . . . . . . . . . 11515316


Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544676
Connector Assembly, 20M Feed-Thru . . . . . . . . . . . . . . . . . . 29543062
Connector, 20M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543073
Seal, Harness Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . 29542084
Sealring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512863
Standoff Assembly, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . 29544678
Grommet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544669
Bolt, Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543082
Sensor, Temperature (OILT) . . . . . . . . . . . . . . . . . . . . . . . . . . 12129691
Connector Assembly, Two-Way Plug (TEMP) . . . . . . . . . . . . 29528593
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047662
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544415
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544415
Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047664
Connector Assembly, Three-Way Plug (OLS) . . . . . . . . . . . . 29528611
Lock, Secondary, TPA . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047783
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544415
Connector, Plug, 3-Way . . . . . . . . . . . . . . . . . . . . . . . . . . 12064758
Connector Assembly, Two-Way Plug (SS1) . . . . . . . . . . . . . . 29528597
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546747
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546747
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590
Plate, Harness Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543019
Connector Assembly, Two-Way Plug (SS2) . . . . . . . . . . . . . . 29528597
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546747
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546747
Connector Assembly, Two-Way Plug (PCS 3).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . . 29544184
Connector Assembly, Two-Way Plug (PCS 4).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . . 29544184

*
*

*
*
*
**

**

**

**

3
1
1
1
1
1
1
1
1
1
1
1
AR
AR
AR
AR
1
1
1
AR
AR
1
1
AR
AR
AR
AR
1
1
1
1
AR
AR
AR
AR

12
2

24
4

48
8

2
2

4
4

8
8

2
2
2
2
2
2

4
4
4
4
4
4

8
8
8
8
8
8

2
6
2
2

4
12
4
4

8
24
8
8

2
2
2
2
2
2

4
4
4
4
4
4

8
8
8
8
8
8

2
2
2
2
2

4
4
4
4
4

8
8
8
8
8

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

162.28

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1824

(contd)

Control Valve, Figure 16C


Straight 7, TID A
4 Inch Sump, With Oil Level Sensor
NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information.
REF
NO.
37

38

39
40
41
42
43

44

45

46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67

NOMENCLATURE
Connector Assembly, Two-Way Plug (PCS 6).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . .
Connector Assembly, Two-Way Plug (MAIN MOD).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . .
Connector Assembly, Two-Way Plug (PS 1) . . . . . . . . . . . . .
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Assembly, Two-Way Plug (TCC).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . .
Connector Assembly, Two-Way Plug (PCS 1).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . .
Connector Assembly, Two-Way Plug (PCS 2).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . .
Bolt, Shoulder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bracket, Solenoid, Right Side . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M6 x 1.0 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . .
Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Switch Assembly, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Switch, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bracket, Solenoid, Left Side . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . .
Body Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body Assembly, Solenoid Valve And Pin . . . . . . . . . . . . . . . .
Body, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid, TCC, Variable Bleed, CENL. Connector Body Color
Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, TCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, TCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid, PCS 1, Variable Bleed, CENH. Connector Body
Color Coded Black. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

29544184

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

1
1
AR
AR
1

2
2
2

4
4
4

8
8
8

29544184

29544184

1
3
1
2
3
2
2
2
2
1
1
1
12
1
1
1
3

2
3
1
2
3
2
2
2
2
1

4
6
2
4
6
4
4
4
4
2

8
12
4
8
12
8
8
8
8
4

1
12

2
24

4
48

12

29544184
29528599 **
12066337
12066337
12110139

16

29544184
29536564
29542946
11516059
23046376
29548945
29536230
29536230
29548945
29542944
29542838 *
29542945
11515310
29542934 **
29542935
29542822 *
29542954
29544297
29542976
29535518
29542937
29542938

1
1
1
1
1

2
2
2
1
1

4
4
4
2
2

8
8
8
4
4

29541897

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

20091001

Copyright 2009 Allison Transmission, Inc.

162.29

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1824

(contd)

Control Valve, Figure 16C


Straight 7, TID A
4 Inch Sump, With Oil Level Sensor
NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information.
REF
NO.
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105

NOMENCLATURE

PART
NO.

O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976


O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518
Valve, PCS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542939
Spring, PCS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549722
Solenoid, PCS 2, Variable Bleed, CENH. Connector Body
Color Coded Black. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541897
O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976
O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518
Valve, PCS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542939
Spring, PCS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549722
Clip, Spring Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29531022
Valve, Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542940
Spring, Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542941
Solenoid, PCS 3, Variable Bleed, CENL. Connector Body
Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . 29544297
O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518
O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976
Valve, PCS 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542939
Spring, PCS 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549722
Solenoid, PCS 4, Variable Bleed, CENL. Connector Body
Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . 29544297
O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518
O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976
Valve, PCS 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542939
Spring, PCS 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549722
Solenoid, Main Mod, Variable Bleed, CENL. Connector Body
Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . 29544297
O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518
O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976
Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546545
Bolt, Flange Hd, M6 x 1.0 x 60 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515309
Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546541 **
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345
Valve, Converter Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049315
Spring, 14.1 OD x 42.1 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049326
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049337
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345
Valve, Lube Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049316
Spring, 11.10 OD x 46.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 23049327
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049338
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345
Valve, Main Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542927

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1
1

2
2
1
1

4
4
2
2

8
8
4
4

1
1
1
1
1
1
1
1

2
2
1
1
1
1
1

4
4
2
2
2
2
2

8
8
4
4
4
4
4

1
1
1
1
1

2
2
2
1
1

4
4
4
2
2

8
8
8
4
4

1
1
1
1
1

2
2
2
1
1

4
4
4
2
2

8
8
8
4
4

1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1

2
2
2
2
4

4
4
4
4
8

8
8
8
8
16

2
2
2
2
2
2
2
2
2
2

4
4
4
4
4
4
4
4
4
4

8
8
8
8
8
8
8
8
8
8

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.

162.30

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1824

(contd)

Control Valve, Figure 16C


Straight 7, TID A
4 Inch Sump, With Oil Level Sensor
NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information.
REF
NO.
106
107
108
109
110
111
112
113
114
115

115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
131
132
132
133
134
135
136
137
138
139
140
141
142

NOMENCLATURE
Spring, 22 OD x 98.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 16.0 OD x 51.41 mm . . . . . . . . . . . . . . . . . . . . . . . . .
Clip, Spring Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retaining, 2.5 x 40 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid Assembly, Forward. See SIL 22-WT-06. . . . . . . . . .
O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 18.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body, Control Valve. Prior To S/N 6610244287, Service
29542924 Control Valve Body With 29546992 Control
Valve Body Kit. See SIL 28-WT-07 . . . . . . . . . . . . . . . . .
Body, Control Valve. Used Starting With S/N 6610244287 . .
Pin, Spring, 5 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, C2 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 16.29 OD x 35.02 mm . . . . . . . . . . . . . . . . . . . . . . . .
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Exhaust Backfill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 7.8 OD x 29.2 mm . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, C1 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 16.29 OD x 35.02 mm . . . . . . . . . . . . . . . . . . . . . . . .
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Converter Regulator . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 11 OD x 30.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop, Valve. Used Only With 29500822 Retaining Pin. . . . . .
Stop, Valve. Used Only With 23049345 Retaining Pin. . . . . .
Pin, Retaining, 3 x 43 mm. Used Only With 29538477 Stop. .
Pin, Retaining, 5 x 43 mm. Used Only With 29546550 Stop. .
Bolt, Shoulder, M6 x 1 x 45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor Assembly, Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ferrule, One-Piece, Viton . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Channel Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Dowel, 10 x 50 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Oil Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29500963
29503663
29542925
29542926
29531022
29500823
29545638
29503382
29503384

1
1
1
1
1
1
1
1
1

2
2
2
2
2
2
2
4
4

4
4
4
4
4
4
4
8
8

8
8
8
8
8
8
8
16
16

29546992
29546543
11513011
29544937
29545023
29542930
23049345
23049320
23049391
23049342
23049345
29542928
29545023
29542930
23049345
29507462
29507456
29538477
29546550
29500822
23049345
29536564
29549755
29544782
29542918
29542920
29542912 **
23046354
29542914
29534362
23019664

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
2
1
1
1

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
4
2
4
4
4

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
8
4
8
8
8

8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
16
8
16
16
16

8
2
4
25

16
4
8
50

32
8
16
100

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.

20091001

Copyright 2009 Allison Transmission, Inc.

162.31

16

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1824

(contd)

Control Valve, Figure 16C


Straight 7, TID A
4 Inch Sump, With Oil Level Sensor
NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information.
REF
NO.
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174

NOMENCLATURE

PART
NO.

Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . 29500034


O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . 29541018 *
Cover, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524447
Gasket, Filter Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524449
O-ring, 85.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29548953
O-ring, 82.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507437
Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545780
Plug, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536230
Spring, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29548945
Bracket, Accumulator Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542953
Bolt, M6 x 1.0 x 60 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11515309
Body Assembly, C6 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542947 **
C6 Clutch Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542948
Spring, 10.75 OD x 16.71 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29542949
Pin, Retaining, 2.5 OD x 30 mm . . . . . . . . . . . . . . . . . . . . . . . 29511647
Valve, C6 Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542950
Solenoid Assembly. See SIL 22-WT-06. . . . . . . . . . . . . . . . . . 29546693
O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503382
O-ring, 18.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503384
Plate, Solenoid Protective . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505628
Nut, Push-On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505629
Spring, Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549722
Valve, C6 Clutch Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542951
Solenoid Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544297
O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518
O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976
Bracket, Solenoid Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . 29542952
Screw, Hx Socket Hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535575
Gasket, Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501099
Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . 29541286
Bolt, Flange Hd, M10 x 1.5 x 100 mm. See SIL 26-WT-02 . . . . . . . . . 29541274

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
9
1
1
2
2
2
2
2
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
9
34

9
9

18
18

36
36

8
8
50
50
50
2
2
2
8

16
16
100
100
100
4
4
4
16

32
32
400
400
400
8
8
8
32

2
2
2
1
2
4
4
2
4
2
2
2
2
2
2
4
4
18
68

4
4
4
2
4
8
8
4
8
4
4
4
4
4
4
8
8
36
136

8
8
8
4
8
16
16
8
16
8
8
8
8
8
8
16
16
72
272

GROUP 16-1840
Control Valve, Figure 16C
Straight 7, TID A
4 Inch Sump, With Oil Level Sensor, Plus 4, Anodized, HD, Oil Field Service
Same As Group 16-1824, Except For Parts Listed Below.
1

Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545902 **

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

162.32

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1840

(contd)

Control Valve, Figure 16C


Straight 7, TID A
4 Inch Sump, With Oil Level Sensor, Plus 4, Anodized, HD, Oil Field Service
Same As Group 16-1824, Except For Parts Listed Below.
REF
NO.
58
59
60
67
72
93
95
100
115
131
132
138
140
146

NOMENCLATURE
Body Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body Assembly, Solenoid Valve And Pin . . . . . . . . . . . . . . . .
Body, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid, TCC, Variable Bleed, CENL. Connector Body Color
Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid, TCC, Variable Bleed, CENL. Connector Body Color
Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover, Filter, Anodized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29545901 **
29542955
29542956 *

1
1
1

29544297

29544297
29546545
29546541 **
23049345
29546543
29546550
23049345
29546529 **
29546535
29542575

1
1
1
1
1
1
1
1
1
2

2
2

4
4

8
8

2
2
2
2

4
4
4
4

8
8
8
8

2
8

4
16

8
32

GROUP 16-1841
Control Valve, Figure 16C
Straight 7, TID A
4 Inch Sump, Without Oil Level Sensor, With Plus 4, Anodized, HD, Oil Field Service
Same As Group 16-1824, Except For Parts Listed Below.
1
8
2225
58
59
60
67
72
93
95
100
115
131
132
133135

Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Body Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body Assembly, Solenoid Valve And Pin . . . . . . . . . . . . . . . .
Body, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid, TCC, Variable Bleed, CENL. Connector Body Color
Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid, TCC, Variable Bleed, CENL. Connector Body Color
Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

29545903 **
29544675

1
1

29545901 **
29542955
29542956 *

1
1
1

29544297

29544297
29546545
29546541 **
23049345
29546543
29546550
23049345

1
1
1
1
1
1
1

2
2

4
4

8
8

2
2
2
2

4
4
4
4

8
8
8
8

(continued on next page)


* Serviced Only As An Assembly Not Available As A Detail Part.
** Not Serviced As An Assembly Order Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

162.33

16

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1841

(contd)

Control Valve, Figure 16C


Straight 7, TID A
4 Inch Sump, Without Oil Level Sensor, With Plus 4, Anodized, HD, Oil Field Service
Same As Group 16-1824, Except For Parts Listed Below.
REF
NO.
138
140
146

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546528 **


Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546534
Cover, Filter, Anodized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542575

1
1
2

2
8

4
16

8
32

1
1
1
1
1
1
1
1
1

2
2

4
4

8
8

2
2
2
2

4
4
4
4

8
8
8
8

GROUP 16-1842
Control Valve, Figure 16C
Straight 7, TID A
4 Inch Sump, With Oil Level Sensor, Plus 4, HD, Oil Field Service
Same As Group 16-1824, Except For Parts Listed Below
1
58
59
60
67
72
93
95
100
115
131
132
138
140

Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545904


Body Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545901
Body Assembly, Solenoid Valve And Pin . . . . . . . . . . . . . . . . 29542955
Body, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542956
Solenoid, TCC, Variable Bleed, CENL. Connector Body Color
Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544297
Solenoid, TCC, Variable Bleed, CENL. Connector Body Color
Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544297
Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546545
Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546541
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345
Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546543
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546550
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345
Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546528
Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546534

**
**
*

**

**

1
1
1
1

GROUP 16-1843
Control Valve, Figure 16C
TID A
4 Inch Sump, With Oil Level Sensor, Plus 4, HD, Oil Field Service
Same As Group 16-1824, Except For Parts Listed Below.
1
8
58
59
60

Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546521


Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544674
Body Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545901 **
Body Assembly, Solenoid Valve And Pin . . . . . . . . . . . . . . . . 29542955
Body, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542956 *

1
1
1
1
1

* Serviced Only As An Assembly Not Available As A Detail Part.


** Not Serviced As An Assembly Order Detail Parts.

162.34

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1843

(contd)

Control Valve, Figure 16C


TID A
4 Inch Sump, With Oil Level Sensor, Plus 4, HD, Oil Field Service
Same As Group 16-1824, Except For Parts Listed Below.
REF
NO.
67
72
95
100
115
131
132
136
138
140
146
151171

NOMENCLATURE
Solenoid, TCC, Variable Bleed, CENL. Connector Body Color
Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid, TCC, Variable Bleed, CENL. Connector Body Color
Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover, Filter, Anodized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.
29544297

29544297
29546778 **
23049345
29546779
29546550
23049345
29542917
29544398 **
29533077
29542575

1
1
1
1
1
1
1
1
1
2

2
2
2
2
4

4
4
4
4
8

8
8
8
8
16

2
8

4
16

8
32

16

GROUP 16-1848
Control Valve, Figure 16D
TID A
4 Inch Sump, With Oil Level Sensor, Plus 4, And Filter Life Valve
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
19

Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Filter Assembly Kit, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter And Seal Assembly, Suction . . . . . . . . . . . . . . . . . . . . .
Filter, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M6 x 1.0 x 30 mm . . . . . . . . . . . . . . . . . . . . .
Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Assembly, 20M Feed-Thru . . . . . . . . . . . . . . . . . .
Connector, 20M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, Harness Standoff . . . . . . . . . . . . . . . . . . . . . . . . . .
Sealring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standoff Assembly, Internal . . . . . . . . . . . . . . . . . . . . . . . . . .
Grommet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor, Temperature (OILT) . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Assembly, Two-Way Plug (TEMP) . . . . . . . . . . . .
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29546519
29544785
29537066
29543067
29542990
29542991
11515316
29545355
29543062
29543073
29542084
29512863
29544678
29544669
29543082
12129691
29528593
12047662
12047767
29544415

*
*

*
*
*
**

1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
AR
AR

2
2
4
4

4
4
8
8

8
8
16
16

4
12
2

8
24
4

16
48
8

2
2

4
4

8
8

2
2
2

4
4
4

8
8
8

(continued on next page)


* Serviced Only As An Assembly Not Available As A Detail Part.
** Not Serviced As An Assembly Order Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

162.35

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1848

(contd)

Control Valve, Figure 16D


TID A
4 Inch Sump, With Oil Level Sensor, Plus 4, And Filter Life Valve
REF
NO.
20
20
21
22
23
24
24
25
26
27
27
28
28
29
30
31

32

33
34
35
35
36

37
38
39
40
41

42

43

44
45
46

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767


Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544415
Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047664
Connector Assembly, Three-Way Plug (OLS) . . . . . . . . . . . . 29528611
Lock, Secondary, TPA . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047783
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544415
Connector, Plug, 3-Way . . . . . . . . . . . . . . . . . . . . . . . . . . 12064758
Connector Assembly, Two-Way Plug (SS1) . . . . . . . . . . . . . . 29528597
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546747
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546747
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590
Plate, Harness Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543019
Connector Assembly, Two-Way Plug (PCS 3).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . . 29544184
Connector Assembly, Two-Way Plug (PCS 4).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . . 29544184
Connector Assembly, Two-Way Plug (PS 2) . . . . . . . . . . . . . 29528601
Connector, Two-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15490953
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110236
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544425
Connector Assembly, Two-Way Plug (MAIN MOD).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . . 29544184
Connector Assembly, Two-Way Plug (PS 1) . . . . . . . . . . . . . 29528599
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12066337
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12066337
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110139
Connector Assembly, Two-Way Plug (TCC).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . . 29544184
Connector Assembly, Two-Way Plug (PCS 1).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . . 29544184
Connector Assembly, Two-Way Plug (PCS 2).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . . 29544184
Bolt, Shoulder, M6 x 1.0 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29536564
Bracket, Solenoid, Right Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542946
Bolt, Flange Hd, M6 x 1.0 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . 11516059

**

**

**

**

AR
AR
1
1
1
AR
AR
1
1
AR
AR
AR
AR
1
1

2
2
2

4
4
4

8
8
8

2
6
2
2

4
12
4
4

8
24
8
8

2
2
2
2
2
2

4
4
4
4
4
4

8
8
8
8
8
8

1
1
1
AR
AR

2
2
2

4
4
4

8
8
8

1
1
AR
AR
1

2
2
2

4
4
4

8
8
8

1
3
1
2

2
3
1
2

4
6
2
4

8
12
4
8

** Not Serviced As An Assembly Order Detail Parts.

162.36

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1848

(contd)

Control Valve, Figure 16D


TID A
4 Inch Sump, With Oil Level Sensor, Plus 4, And Filter Life Valve
REF
NO.
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84

NOMENCLATURE
Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Switch Assembly, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Switch, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bracket, Solenoid, Left Side . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . .
Body Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body Assembly, Solenoid Valve And Pin . . . . . . . . . . . . . . . .
Body, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid, TCC, Variable Bleed, CENL. Connector Body Color
Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, TCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, TCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid, PCS 1, Variable Bleed, CENH. Connector Body
Color Coded Black. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, PCS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, PCS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid, PCS 2, Variable Bleed, CENH. Connector Body
Color Coded Black. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, PCS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, PCS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clip, Spring Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid, PCS 3, Variable Bleed, CENL. Connector Body
Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . .
O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, PCS 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, PCS 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid, PCS 4, Variable Bleed, CENL. Connector Body
Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . .
O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.
23046376
29548945
29536230
29536230
29548945
29542944
29542838 *
29542945
11515310
29542934 **
29542935
29542822 *
29542954

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
3
2
2
2
2
1
1
1
12
1
1
1
3

3
2
2
2
2
1

6
4
4
4
4
2

12
8
8
8
8
4

1
12

2
24

4
48

12

29544297
29542976
29535518
29542937
29542938

1
1
1
1
1

2
2
2
1
1

4
4
4
2
2

8
8
8
4
4

29541897
29542976
29535518
29542939
29549722

1
1
1
1
1

2
2
2
1
1

4
4
4
2
2

8
8
8
4
4

29541897
29542976
29535518
29542939
29549722
29531022
29542940
29542941

1
1
1
1
1
1
1
1

2
2
1
1
1
1
1

4
4
2
2
2
2
2

8
8
4
4
4
4
4

29544297
29535518
29542976
29542939
29549722

1
1
1
1
1

2
2
2
1
1

4
4
4
2
2

8
8
8
4
4

29544297
29535518

1
1

2
2

4
4

8
8

* Serviced Only As An Assembly Not Available As A Detail Part.


** Not Serviced As An Assembly Order Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

162.37

16

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1848

(contd)

Control Valve, Figure 16D


TID A
4 Inch Sump, With Oil Level Sensor, Plus 4, And Filter Life Valve
REF
NO.
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126

NOMENCLATURE

PART
NO.

O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976


Valve, PCS 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542939
Spring, PCS 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549722
Solenoid, Main Mod, Variable Bleed, CENL. Connector Body
Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . 29544297
O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518
O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976
Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546545
Bolt, Flange Hd, M6 x 1.0 x 60 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515309
Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546540 **
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345
Valve, Converter Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049315
Spring, 14.1 OD x 42.1 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049326
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049337
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345
Valve, Lube Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049316
Spring, 11.10 OD x 46.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 23049327
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049338
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345
Valve, Main Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542927
Spring, 22 OD x 98.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500963
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503663
Valve, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542925
Spring, 16.0 OD x 51.41 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29542926
Clip, Spring Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29531022
Pin, Retaining, 2.5 x 40 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29500823
Solenoid Assembly, Forward . . . . . . . . . . . . . . . . . . . . . . . . . . 29545638
O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503382
O-ring, 18.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503384
Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546542
Pin, Spring, 5 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11513011
Valve, C2 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544937
Spring, 16.29 OD x 35.02 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29545023
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542930
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345
Valve, Exhaust Backfill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049320
Spring, 7.8 OD x 29.2 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049391
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049342
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345
Valve, C1 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542928
Spring, 16.29 OD x 35.02 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29545023
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542930
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1

2
1
1

4
2
2

8
4
4

1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

2
2
2
2
4

4
4
4
4
8

8
8
8
8
16

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
4
4
2
2
2
2
2
2
2
2
2
2
2
2
2
2

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
8
8
4
4
4
4
4
4
4
4
4
4
4
4
4
4

8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
16
16
8
8
8
8
8
8
8
8
8
8
8
8
8
8

** Not Serviced As An Assembly Order Detail Parts.

162.38

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1848

(contd)

Control Valve, Figure 16D


TID A
4 Inch Sump, With Oil Level Sensor, Plus 4, And Filter Life Valve
REF
NO.
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159

NOMENCLATURE
Valve, Converter Regulator . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 11 OD x 30.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Shoulder, M6 x 1.0 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor Assembly, Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ferrule, One-Piece, Viton . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Channel Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Dowel, 10 x 50 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Oil Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . .
Cover, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Filter Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 85.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 82.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, M6 x 1.0 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Switch Assembly, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body Assembly, Filter Life Valve. See SIL 11-WT-08 . . . . . . . . . .
Body, Filter Life Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Filter Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, Filter Life Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Filter Life Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clip, Spring Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . .
Bolt, Flange Hd, M10 x 1.5 x 100 mm. See SIL 26-WT-02 . . . . . . . . .

PART
NO.
29507462
29507456
29546550
23049345
29536564
29549755
29544782
29546537
29546539
29546526 **
23046354
29546532
29534362
23019664
29500034
23043446
29541018 *
29524447
29524449
29548953
29507437
29545780
11516059
29545961
29546546 **
29546547
29546548
29546549
29531177
29531022
29501099
29541286
29541274

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1
1
2
1
2
1
1
1
2
1
1
1
9
1
1
2
2
2
2
2
4
1
1
1
1
1
1
1
1
9
34

2
2
2
2
4
2
4
4
4

4
4
4
4
8
4
8
8
8

8
8
8
8
16
8
16
16
16

8
2
4
25
9
9

16
4
8
50
18
18

32
8
16
100
36
36

8
8
50
50
50
8
2

16
16
100
100
100
16
4

32
32
400
400
400
32
8

2
1
2
2
2
4
18
68

4
2
4
4
4
8
36
136

8
4
8
8
8
16
72
272

** Not Serviced As An Assembly Order Detail Parts.

20091001

Copyright 2009 Allison Transmission, Inc.

162.39

16

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1849
Control Valve, Figure 16D
TID A
2 Inch Sump With Oil Level Sensor, Plus 4, And Filter Life Valve
Same As Group 16-1848, Except For Parts Listed Below.
REF
NO.
1
136
138
148
158
159

NOMENCLATURE

PART
NO.

Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546520


Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546527 **
Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546533
Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545777
Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . 29541286
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1
2
43

2
50
86

4
100
172

8
400
344

GROUP 16-1850
Control Valve, Figure 16D
TID A
4 Inch Sump, With Oil Level Sensor, Plus 4, HD, Oil Field Service, And Filter Life Valve
Same As Group 16-1848, Except For Parts Listed Below.
1
56
57
58
65
70

Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546521


Body Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545901 **
Body Assembly, Solenoid Valve And Pin . . . . . . . . . . . . . . . . 29542955
Body, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542956 *
Solenoid, TCC, Variable Bleed, CENL. Connector Body Color
Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544297
Solenoid, TCC, Variable Bleed, CENL. Connector Body Color
Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544297

1
1
1
1

* Serviced Only As An Assembly Not Available As A Detail Part.


** Not Serviced As An Assembly Order Detail Parts.

162.40

Copyright 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG
PC2456EN

NOTES

20091001

Copyright 2009 Allison Transmission, Inc.

162.41

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

36
37
2
3
47
46

38
45

40

35
39

4
120

40

12

10

150
300

C
F

TRANS
OIL
TEMP

41

44

13

42

10

250

10

11
17

12 14
19 18

43
15
16

17
22
21
11

24

20

22
21 20

16

23

27

29
30

31

31

30

29

28
34

25

33
26

27

32

V04379.03

Figure 20A. Oil Cooler

201.1

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

20

1
3

2
5

V05394

Figure 20B. Oil Cooler

20091001

Copyright 2009 Allison Transmission, Inc.

201.2

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11
12

3
4
8

7
6

2
2
1

10

13

14
16
15
23

30

18

31
29

33

28

17

32
36

26
27

34
35
22

24

25

21
19
20
37

37

38

V07034

Figure 20C. Oil Cooler

201.3

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-513
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
REF
NO.
1
2
3
3236

PART
NO.

NOMENCLATURE

Not Used In This Group.


Plug Assembly, Cooler Port, 1116-12 . . . . . . . . . . . . . . . . . . . . . . . . . . 29507796
O-ring, 23.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
2
1

4
2

8
4

16
8

GROUP 20-513B
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
1
32
34
36

Not Used In This Group.


Not Used In This Group.
Not Used In This Group.
Cooler, Remote. See SIL 2-WT-96 For Cross-Reference
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 ***

20

GROUP 20-521
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
2
3
3543
44

45
46

Plug Assembly, Shipping, 1116-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . .


O-ring, 23.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts
With 29541867 Bolts, Also Replace 29506507 Cover With
29549307 Cover. See SIL 03-WT-09.. . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Cover, Cooler Port. When Replacing 29506507 Cover With 29549307
Cover, Also Replace 29541866 Bolts With 29541867 Bolts.
See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29507970
23015806

2
1

4
2

8
4

16
8

29541867

18

36

72

29549307

16

GROUP 20-522
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
1
2

Not Used In This Group.


Plug Assembly, Cooler Port, 1116-12 . . . . . . . . . . . . . . . . . . . . . . . . . . 29507796

(continued on next page)


*** No Longer Available From Allison Transmission.

20091001

Copyright 2009 Allison Transmission, Inc.

202.1

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-522

(contd)

Oil Cooler, Figure 20A


Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
REF
NO.
3
3235
36

NOMENCLATURE

PART
NO.

O-ring, 23.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806


Not Used In This Group.
Cooler, Remote. See SIL 2-WT-96 For Cross-Reference
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 ***

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

GROUP 20-534
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
6
7
8
3543
44

45
46

Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503676


Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839762 *
O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts
With 29541867 Bolts, Also Replace 29506507 Cover With
29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867
Not Used In This Group.
Cover, Cooler Port. When Replacing 29506507 Cover With 29549307
Cover, Also Replace 29541866 Bolts With 29541867 Bolts.
See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307

2
1
1

16

18

36

72

2
1
1

16

18

36

72

GROUP 20-534A
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
6
7
8
35
36
3743
44

45

Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503676


Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839762 *
O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014
Not Used In This Group.
Cooler, Remote. See SIL 2-WT-96 For Cross-Reference
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500137 ***
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts
With 29541867 Bolts, Also Replace 29506507 Cover With
29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867
Not Used In This Group.

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
*** No Longer Available From Allison Transmission.

202.2

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-534A

(contd)

Oil Cooler, Figure 20A


Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
REF
NO.
46

PART
NO.

NOMENCLATURE

Cover, Cooler Port. When Replacing 29506507 Cover With 29549307


Cover, Also Replace 29541866 Bolts With 29541867 Bolts.
See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29507843
29507424
29503676
6839762 *
23016014

2
2
2
1
1

4
4
4

8
8
8

16
16
16

29523124 ***

29541867

18

36

72

29549307

29507424
29503676
6839762 *
23016014

2
2
1
1

4
4

8
8

16
16

29523124 ***
29506659

1
1

12

GROUP 20-534B
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
1
4
6
7
8
35
36
3743
44

45
46

Plug, Cooler Port, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Cooler, Remote. See SIL 2-WT-96 For Cross-Reference
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts
With 29541867 Bolts, Also Replace 29506507 Cover With
29549307 Cover. See SIL 03-WT-09.. . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Cover, Cooler Port. When Replacing 29506507 Cover With 29549307
Cover, Also Replace 29541866 Bolts With 29541867 Bolts.
See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20

GROUP 20-534C
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
4
6
7
8
36
37
3843

Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cooler, Remote. See SIL 2-WT-96 For Cross-Reference
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
*** No Longer Available From Allison Transmission.
20091001

Copyright 2009 Allison Transmission, Inc.

202.3

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-534C

(contd)

Oil Cooler, Figure 20A


Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
REF
NO.
44

45
46

NOMENCLATURE

PART
NO.

Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts
With 29541867 Bolts, Also Replace 29506507 Cover With
29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867
Not Used In This Group.
Cover, Cooler Port. When Replacing 29506507 Cover With 29549307
Cover, Also Replace 29541866 Bolts With 29541867 Bolts.
See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

18

36

72

2
2
2
1
1

4
4
4

8
8
8

16
16
16

1
1

12

18

36

72

2
1
1

16

GROUP 20-534D
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below..
4
5
6
7
8
36
37
3843
44

45
46

Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507424


Fitting, 90 Degree No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507421
Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503676
Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839762 *
O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014
Cooler, Remote. See SIL 2-WT-96 For Cross-Reference
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523124 ***
Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506659
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts
With 29541867 Bolts, Also Replace 29506507 Cover With
29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867
Not Used In This Group.
Cover, Cooler Port. When Replacing 29506507 Cover With 29549307
Cover, Also Replace 29541866 Bolts With 29541867 Bolts.
See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307

GROUP 20-534E
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
6
7
8
36

Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503676


Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839762 *
O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014
Cooler, Remote. See SIL 2-WT-96 For Cross-Reference
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500137 ***

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
*** No Longer Available From Allison Transmission.

202.4

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-534E

(contd)

Oil Cooler, Figure 20A


Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
REF
NO.
37
3843
44

45
46

PART
NO.

NOMENCLATURE

Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506659


Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts
With 29541867 Bolts, Also Replace 29506507 Cover With
29549307 Cover. See SIL 03-WT-09.. . . . . . . . . . . . . . . . . . . . . . . 29541867
Not Used In This Group.
Cover, Cooler Port. When Replacing 29506507 Cover With 29549307
Cover, Also Replace 29541866 Bolts With 29541867 Bolts.
See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

12

18

36

72

29507424
29503676
6839762 *
23016014

2
2
1
1

4
4

8
8

16
16

29523124 ***

29541867

18

36

72

29549307

2
1
1

16

GROUP 20-534F
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
4
6
7
8
36
3843
44

45
46

Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cooler, Remote. See SIL 2-WT-96 For Cross-Reference
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts
With 29541867 Bolts, Also Replace 29506507 Cover With
29549307 Cover. See SIL 03-WT-09.. . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Cover, Cooler Port. When Replacing 29506507 Cover With 29549307
Cover, Also Replace 29541866 Bolts With 29541867 Bolts.
See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GROUP 20-534G
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
6
7
8
3543

Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503676


Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839762 *
O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014
Not Used In This Group.

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
*** No Longer Available From Allison Transmission.
20091001

Copyright 2009 Allison Transmission, Inc.

202.5

20

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-534G

(contd)

Oil Cooler, Figure 20A


Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
REF
NO.
44

45
46

NOMENCLATURE

PART
NO.

Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts
With 29541867 Bolts, Also Replace 29506507 Cover With
29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867
Not Used In This Group.
Cover, Cooler Port. When Replacing 29506507 Cover With 29549307
Cover, Also Replace 29541866 Bolts With 29541867 Bolts.
See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

18

36

72

16

1
1

3
3

6
6

12
12

2
2
1
1

4
4
3
3

8
8
6
6

16
16
12
12

GROUP 20-539
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below
1
35
4243

Plug, Cooler Port, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843


Not Used In This Group.
Not Used In This Group.

GROUP 20-539A
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
5
37
4243
46

Fitting, 90 Degree No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507421


Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506659
Not Used In This Group.
Cover, Cooler Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307

GROUP 20-539B
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
4
5
35
37
4243
46

Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507424


Fitting, 90 Degree No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507421
Temperature Gauge Kit, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542707
Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506659
Not Used In This Group.
Cover, Cooler Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307

202.6

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-540
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below..
REF
NO.
1
3537
4243

NOMENCLATURE

PART
NO.

Plug, Cooler Port, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843


Not Used In This Group.
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
2

16

16

GROUP 20-540A
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
1
3637
43

Plug, Cooler Port, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843


Not Used In This Group.
Not Used In This Group.

GROUP 20-540B
20

Oil Cooler, Figure 20A


Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
36

Not Used In This Group.

GROUP 20-540C
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
1
35
36
41

Plug, Cooler Port, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843


Temperature Gauge Kit, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542707
Not Used In This Group.
Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507424

2
1

4
3

8
6

16
12

16

2
1
1

16

GROUP 20-549
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
6
7
8

Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131


Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519132 *
O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001

Copyright 2009 Allison Transmission, Inc.

202.7

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-549

(contd)

Oil Cooler, Figure 20A


Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
REF
NO.
35
3743
44

45
46

NOMENCLATURE

PART
NO.

Not Used In This Group.


Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts
With 29541867 Bolts, Also Replace 29506507 Cover With
29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867
Not Used In This Group.
Cover, Cooler Port. When Replacing 29506507 Cover With 29549307
Cover, Also Replace 29541866 Bolts With 29541867 Bolts.
See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

18

36

72

2
2
2
1
1

4
4
4

8
8
8

16
16
16

18

36

72

GROUP 20-549A
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
4
5
6
7
8
35
3743
44

45
46

Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507424


Fitting, 90 Degree No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507421
Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131
Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519132 *
O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014
Not Used In This Group.
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts
With 29541867 Bolts, Also Replace 29506507 Cover With
29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867
Not Used In This Group.
Cover, Cooler Port. When Replacing 29506507 Cover With 29549307
Cover, Also Replace 29541866 Bolts With 29541867 Bolts.
See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307

GROUP 20-554
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
35
37
4243

Not Used In This Group.


Not Used In This Group.
Not Used In This Group.

* Serviced Only As An Assembly Not Available As A Detail Part.

202.8

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-566
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
REF
NO.
35
37
41
43

PART
NO.

NOMENCLATURE

Temperature Gauge Kit, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542707


Not Used In This Group.
Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507424
Not Used In This Group.

REQ

RECOMMENDED
SPARES FOR UNITS
125 2650 51200

12

16

12

GROUP 20-567
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
1
32
34
35
36

Not Used In This Group.


Not Used In This Group.
Not Used In This Group.
Temperature Gauge Kit, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542705
Not Used In This Group.

20

GROUP 20-567A
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
1
6
7
8
3235
36

Not Used In This Group.


Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Cooler, Remote. See SIL 2-WT-96 For Cross-Reference
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29503676
6839762 *
23016014

2
1
1

29506669 ***

16

12

GROUP 20-567B
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
32
34
35
36

Not Used In This Group.


Not Used In This Group.
Temperature Gauge Kit, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542705
Cooler, Remote. See SIL 2-WT-96 For Cross-Reference
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 ***

1
1

* Serviced Only As An AssemblyNot Available As A Detailart.


*** No Longer Available From Allison Transmission.
20091001

Copyright 2009 Allison Transmission, Inc.

202.9

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-573
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
REF
NO.
6
7
8
37
3843
44

45
46

NOMENCLATURE

PART
NO.

Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131


Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519132 *
O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014
Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506659
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts
With 29541867 Bolts, Also Replace 29506507 Cover With
29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867
Not Used In This Group.
Cover, Cooler Port. When Replacing 29506507 Cover With 29549307
Cover, Also Replace 29541866 Bolts With 29541867 Bolts.
See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307

REQ

RECOMMENDED
SPARES FOR UNITS
125 2650 51200

2
1
1
1

16

2
3

4
6

8
12

18

36

72

GROUP 20-575
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
3236

Not Used In This Group.

GROUP 20-578
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
1
3234
36

Not Used In This Group.


Not Used In This Group.
Cooler, Remote. See SIL 2-WT-96 For Cross-Reference
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 ***

GROUP 20-579
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
1
3336

Not Used In This Group.


Not Used In This Group.

* Serviced Only As An AssemblyNot Available As A Detailart.


*** No Longer Available From Allison Transmission.

202.10

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-580
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
REF
NO.
3537
42
43

NOMENCLATURE

PART
NO.

Not Used In This Group.


Not Used In This Group.
Fitting, 90 Degree No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507421

REQ

RECOMMENDED
SPARES FOR UNITS
125 2650 51200

16

GROUP 20-582
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
3235
36

Not Used In This Group.


Cooler, Remote. See SIL 2-WT-96 For Cross-Reference
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 ***

GROUP 20-584
20

Oil Cooler, Figure 20A


Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
37

Not Used In This Group.

GROUP 20-586
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
1
35
37
41
4243

Plug, Cooler Port, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843


Not Used In This Group.
Not Used In This Group.
Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507424
Not Used In This Group.

16

16

16

GROUP 20-588
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
1
3637

Plug, Cooler Port, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843


Not Used In This Group.

(continued on next page)


*** No Longer Available From Allison Transmission.

20091001

Copyright 2009 Allison Transmission, Inc.

202.11

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-588

(contd)

Oil Cooler, Figure 20A


Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
REF
NO.
43

NOMENCLATURE

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

Not Used In This Group.

GROUP 20-590
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
5
6
7
8
35
36
37
3843
44

45
46

Fitting, 90 Degree No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507421


Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131
Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519132 *
O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014
Temperature Gauge Kit, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542707
Not Used In This Group.
Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506659
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts
With 29541867 Bolts, Also Replace 29506507 Cover With
29549307 Cover.See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867
Not Used In This Group.
Cover, Cooler Port. When Replacing 29506507 Cover With 29549307
Cover, Also Replace 29541866 Bolts With 29541867 Bolts.
See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307

2
2
1
1
1

4
4

8
8

16
16

2
3

4
6

8
12

12

18

36

72

GROUP 20-593
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
1
3435
36

Not Used In This Group.


Not Used In This Group.
Cooler, Remote. See SIL 2-WT-96 For Cross-Reference
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 ***

* Serviced Only As An AssemblyNot Available As A Detailart.


*** No Longer Available From Allison Transmission.

202.12

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-594
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
REF
NO.
36

PART
NO.

NOMENCLATURE

Cooler, Remote. See SIL 2-WT-96 For Cross-Reference


Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 ***

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

GROUP 20-599
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
1
37
43

Plug, Cooler Port, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843


Not Used In This Group.
Not Used In This Group.

16

GROUP 20-603
Oil Cooler, Figure 20A
Remote Mount, With Retarder

20

Same As Group 20-631, Except For Parts Listed Below.


1
3435
36

Not Used In This Group.


Not Used In This Group.
Cooler, Remote. See SIL 2-WT-96 For Cross-Reference
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 ***

GROUP 20-605
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
4
6
7
8
3543
44

45
46

Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts
With 29541867 Bolts, Also Replace 29506507 Cover With
29549307 Cover. See SIL 03-WT-09.. . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Cover, Cooler Port. When Replacing 29506507 Cover With 29549307
Cover, Also Replace 29541866 Bolts With 29541867 Bolts. |
See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29507424
29519131
29519132 *
23016014

2
2
1
1

4
4

8
8

16
16

29541867

18

36

72

29549307

* Serviced Only As An AssemblyNot Available As A Detail Part.


*** No Longer Available From Allison Transmission.
20091001

Copyright 2009 Allison Transmission, Inc.

202.13

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-606
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
REF
NO.
32
3436

NOMENCLATURE

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

Not Used In This Group.


Not Used In This Group.

GROUP 20-607
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
134
35
36
37
38
39
40
41
42
43
44
45
46
47

Not Used In This Group.


Temperature Gauge Kit, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542708
Cooler, Remote. See SIL 2-WT-96 For Cross-Reference
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500137 ***
Fitting, 90 Degree No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507421
Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131
Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519132 *
O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014
Not Used In This Group.
Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506659
Fitting, 90 Degree No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507421
Bolt, Flange Hd, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541867
Manifold, Remote Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503546
Not Used In This Group.
Gasket, Remote Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503547

12

4
4

12
8

24
16

1
1
6
1

3
2
18
1

6
6
36
2

12
12
72
4

12

24

12

1
2
2
1
1

GROUP 20-608
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
35
3637
43

Temperature Gauge Kit, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542707


Not Used In This Group.
Not Used In This Group.

GROUP 20-609
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
1
32

Not Used In This Group.


Not Used In This Group.

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
*** No Longer Available From Allison Transmission.

202.14

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-609

(contd)

Oil Cooler, Figure 20A


Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
REF
NO.
34
36

PART
NO.

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

Not Used In This Group.


Not Used In This Group.

GROUP 20-610
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
1
34
35
36

Not Used In This Group.


Not Used In This Group.
Temperature Gauge Kit, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542705
Cooler, Remote. See SIL 2-WT-96 For Cross-Reference
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 ***

12

GROUP 20-612

20

Oil Cooler, Figure 20A


Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
6
7
8
3543
44

45
46

Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts
With 29541867 Bolts, Also Replace 29506507 Cover With
29549307 Cover. See SIL 03-WT-09.. . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Cover, Cooler Port. When Replacing 29506507 Cover With 29549307
Cover, Also Replace 29541866 Bolts With 29541867 Bolts.
See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29519131
29519132 *
23016014

2
1
1

16

29541867

18

36

72

29549307

12

GROUP 20-615
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
3234
35
36

Not Used In This Group.


Temperature Gauge Kit, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542705
Not Used In This Group.

* Serviced Only As An AssemblyNot Available As A Detailart.


*** No Longer Available From Allison Transmission.
20091001

Copyright 2009 Allison Transmission, Inc.

202.15

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-617
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
REF
NO.
6
7
8
3643
44

45
46

NOMENCLATURE

PART
NO.

Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131


Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519132 *
O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts
With 29541867 Bolts, Also Replace 29506507 Cover With
29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867
Not Used In This Group.
Cover, Cooler Port. When Replacing 29506507 Cover With 29549307
Cover, Also Replace 29541866 Bolts With 29541867 Bolts.
See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
2
1
1

16

18

36

72

2
1

4
3

8
6

16
12

12

24

GROUP 20-622
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
1
35
3637

Plug, Cooler Port, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843


Temperature Gauge Kit, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542707
Not Used In This Group.

GROUP 20-624
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
32
3436

Fitting, 90 Degree No. 20 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507422


Not Used In This Group.

GROUP 20-628
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
1
3235

Not Used In This Group.


Not Used In This Group.

* Serviced Only As An AssemblyNot Available As A Detailart.

202.16

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-629
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
REF
NO.
1
32
34

PART
NO.

NOMENCLATURE

Not Used In This Group.


Fitting, 90 Degree No. 20 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507422
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
3

12

24

29507843

16

29519129
29519130 *
23015927
29507422
29506690
29507425
29542706

3
1
1
4
1
4
1

12

3
8
3
8
3

6
16
6
16
6

12
32
12
32
12

29523124 ***

12

24

GROUP 20-630
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
3235

Not Used In This Group.

GROUP 20-631
Oil Cooler, Figure 20A
Remote Mount, With Retarder
1
228
29
30
31
32
33
34
35
36
3747

Plug, Cooler Port, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Not Used In This Group.
Plug Assembly, Shipping No. 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 37.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fitting, 90 Degree No. 20 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter, Straight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Temperature Gauge Kit, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cooler, Remote. See SIL 2-WT-96 For Cross-Reference
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

20

GROUP 20-632
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
1
32
3435

Not Used In This Group.


Fitting, 90 Degree No. 20 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507422
Not Used In This Group.

* Serviced Only As An AssemblyNot Available As A Detail Part.


*** No Longer Available From Allison Transmission.
20091001

Copyright 2009 Allison Transmission, Inc.

202.17

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-633
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
REF
NO.
1
32
34
35

NOMENCLATURE

PART
NO.

Not Used In This Group.


Fitting, 90 Degree No. 20 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507422
Not Used In This Group.
Temperature Gauge Kit, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542705

REQ

RECOMMENDED
SPARES FOR UNITS
125 2650 51200

12

24

12

12

24

12

12

24

16

GROUP 20-634
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
32
34
35

Fitting, 90 Degree No. 20 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507422


Not Used In This Group.
Temperature Gauge Kit, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542705

GROUP 20-637
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
1
32
3435

Not Used In This Group.


Fitting, 90 Degree No. 20 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507422
Not Used In This Group.

GROUP 20-639
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
1
3637
4243

Plug, Cooler Port, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843


Not Used In This Group.
Not Used In This Group.

202.18

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-640
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
REF
NO.
4
6
7
8
37
3843
44

45
46

PART
NO.

NOMENCLATURE
Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts
With 29541867 Bolts, Also Replace 29506507 Cover With
29549307 Cover.See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Cover, Cooler Port. When Replacing 29506507 Cover With 29549307
Cover, Also Replace 29541866 Bolts With 29541867 Bolts.
See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29507424
29519131
29519132 *
23016014
29506659

2
2
1
1
1

4
4

8
8

16
16

2
3

4
6

8
12

29541867

18

36

72

29549307

GROUP 20-642
20

Oil Cooler, Figure 20A


Direct Mount, Without Retarder
15
6
7
8
9
1011
12
13
14
15
16
17
17
18
19
20
21
22
23
24
25
26

Not Used In This Group.


Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Oil Cooler Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Gasket, Tube Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Pipe, 12-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate Assembly, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 42.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 47.2 mm ID. Used Prior To S/N 6610199812.
See SIL 13-WT-06. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 43.8 mm ID. Used Starting With S/N 6610199812.
See SIL 13-WT-06. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M10 x 1.5 x 70 mm . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, Special . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Elbow, Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, M10 x 1.5 x 65 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Cooler Housing Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover, Cooler Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29519131
29519132 *
23016014
29533990

2
1
1
1

16

2
5

4
10

8
25

29508400
29508394
29505796
29544962
29509437

2
1
1
1
2

5
5
5
5
5

10
10
10
10
10

25
25
25
25
25

29512863

16

32

29545963
29541273
29507909
29500034
29541018 *
23043446
29505740
29515620
29508398
29508396

2
9
9
2
1
1
2
8
1
1

4
18
18
4

8
36
36
8

16
72
72
16

2
5
20
5
5

4
10
40
10
10

8
25
80
25
25

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001

Copyright 2009 Allison Transmission, Inc.

202.19

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-642

(contd)

Oil Cooler, Figure 20A


Direct Mount, Without Retarder
REF
NO.
27
28
2934
35
3647

NOMENCLATURE

PART
NO.

Bolt, Flange Hd, M12 x 1.75 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 11515726


Bolt, Flange Hd, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514355
Not Used In This Group.
Temperature Gauge Kit, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542708
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
2
17

5
20

10
40

25
80

12

2
8

5
20

10
40

25
80

GROUP 20-644
Oil Cooler, Figure 20A
Direct Mount, Without Retarder
Same As Group 20-642, Except For Parts Listed Below.
68
10
11
2324
35

Not Used In This Group.


Connector, Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538378
Bolt, Flange Hd, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514355
Not Used In This Group.
Not Used In This Group.

GROUP 20-645
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
3537
4243

Not Used In This Group.


Not Used In This Group.

GROUP 20-646
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
1
3236

Not Used In This Group.


Not Used In This Group.

202.20

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-648
Oil Cooler, Figure 20A
Direct Mount
Same As Group 20-642, Except For Parts Listed Below.
REF
NO.
1
68
10
11
2324
35

NOMENCLATURE

PART
NO.

Plug, Cooler Port, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843


Not Used In This Group.
Connector, Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538378
Bolt, Flange Hd, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514355
Not Used In This Group.
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
2

16

2
8

5
20

10
40

25
80

16

GROUP 20-649
Oil Cooler, Figure 20A
Direct Mount
Same As Group 20-642, Except For Parts Listed Below.
1
68
35

Plug, Cooler Port, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843


Not Used In This Group.
Not Used In This Group.

20

GROUP 20-650
Oil Cooler, Figure 20A
Direct Mount With Two Rearward 90 Degree Elbows
Same As Group 20-642, Except For Parts Listed Below.
68
35

Not Used In This Group.


Not Used In This Group.

GROUP 20-653
Oil Cooler, Figure 20B
Front Remote Provision, Straight 7
1
2
3
4
5
6

Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M10 x 1.5 x 212 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover, Cooler Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Cooler Port Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29547869
29547868 *
23016014
29541877
29530529
29533990

2
1
1
10
1
1

16

2
20
2
2

4
40
4
4

8
80
8
8

* Serviced Only As An Assembly Not Available As A Detail Part.

20091001

Copyright 2009 Allison Transmission, Inc.

202.21

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-658
Oil Cooler, Figure 20A
Retarder, Rear Remote Provision, Straight 7
Same As Group 20-642, Except For Parts Listed Below.
REF
NO.
1
69
1228
35
38
39
40
44
45
47

NOMENCLATURE

PART
NO.

Plug, Cooler Port, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.
Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131
Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519132 *
O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014
Bolt, Flange Hd, M10 x 1.5 x 212 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541877
Manifold, Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535642
Gasket, Cooler Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533990

REQ

RECOMMENDED
SPARES FOR UNITS
125 2650 51200

16

2
1
1
10
1
1

16

3
20
2
2

6
40
4
4

12
80
8
8

1
1

2
2

4
4

8
8

12

24

GROUP 20-660
Oil Cooler, Figure 20C
Rear Remote Provision, With Retarder, 2 Inch Sump
Same As Group 20-667, Except For Parts Listed Below.
4
58
1112

Manifold, Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536765


Not Used In This Group.
Not Used In This Group.

GROUP 20-662
Oil Cooler, Figure 20C
Rear Remote Provision, With Retarder, 4 Inch Sump
Same As Group 20-667, Except For Parts Listed Below.
4
58

Manifold, Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536765


Not Used In This Group.

GROUP 20-663
Oil Cooler, Figure 20C
Rear Remote Provision, With Retarder, 4 Inch Sump, Straight 7
Same As Group 20-667, Except For Parts Listed Below.
3
4
58
9

Gasket, Jumper Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536767


Manifold, Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536768
Not Used In This Group.
Bolt, 12 Point Flanged, M10 x 1.5 x 354 mm . . . . . . . . . . . . . . . . . . . . . 29541871

* Serviced Only As An Assembly Not Available As A Detail Part.

202.22

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-665
Oil Cooler, Figure 20C
Rear Remote Provision, With Retarder, 2 Inch Sump, Sump Cooler Provision
Same As Group 20-667, Except For Parts Listed Below.
REF
NO.
1112

NOMENCLATURE

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

Not Used In This Group.

GROUP 20-667
Oil Cooler, Figure 20C
Rear Remote Provision, With Retarder, 4 Inch Sump, Sump Cooler Provision
1
2
3
4
5
6
7
8
9
10
11
12
1338

Plug Assembly, Shipping, No. 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


O-ring, 1.5 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Jumper Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Manifold, Remote Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, 12 Point Flanged, M10 x 1.5 x 169 mm . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M10 x 1.5 x 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Front Cooler Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

29519129
23015927
29536766

3
1
1

6
2
2

12
4
4

24
8
8

29538211
29503676
6839762 *
23016014
29541870
29541867
29507843
23016014

1
2
1
1
3
1
2
1

2
4

4
8

8
16

2
6
2
4
2

4
12
4
8
4

8
24
8
16
8

4
2
32
4
4
2
2
2
12
2
14
6
2
2
2
2

8
4
64
8
8
4
4
4
24
4
28
12
4
4
4
4

16
8
128
16
16
8
8
8
48
8
56
24
8
8
8
8

GROUP 20-687
Oil Cooler, Figure 20C
Direct Mount, With Retarder, 4 Inch Sump, 3.8 psi Sump Cooling
110
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

Not Used In This Group.


Plug Assembly, Front Cooler Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Large Hx Flange Hd, M10 x 1.5 x 60 mm . . . . . . . . . . . . . . . . . . .
Adapter, Water Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Manifold To Water Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Shipping, No. 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 1.5 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Integral Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . .
Bolt, Large Hx Flange Hd, M10 x 1.5 x 50 mm . . . . . . . . . . . . . . . . . . .
Bolt, Large Hx Flange Hd, M10 x 1.5 x 187.5 mm . . . . . . . . . . . . . . . .
Bolt, Large Hx Flange Hd, M12 x 1.75 x 195 mm . . . . . . . . . . . . . . . . .
Manifold Assembly, Integral Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Straight Thread, 716-20 . . . . . . . . . . . . . . . . . . . .
O-ring, 8.9 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Straight Thread, M12 . . . . . . . . . . . . . . . . . . . . . .

29507843
23016014
11515323
29536769
29536761
29519129
23015927
29538016
11515322
29536947
29541885
29541884
29538021
29500034
23043446
29536966

2
1
16
2
2
1
1
1
6
1
7
3
1
1
1
1

(continued on next page)


* Serviced Only As An Assembly Not Available As A Detail Part.

20091001

Copyright 2009 Allison Transmission, Inc.

202.23

20

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-687

(contd)

Oil Cooler, Figure 20C


Direct Mount, With Retarder, 4 Inch Sump, 3.8 psi Sump Cooling
REF
NO.
27
28
29
30
31
32
33
34
35
36
37
38

NOMENCLATURE

PART
NO.

O-ring, 9.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536968


Plug Assembly, Straight Thread, 716-20 . . . . . . . . . . . . . . . . . . . . . 29500034
O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446
Plug Assembly, Shipping, No. 16 . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131
O-ring, 1.2 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014
Plug Assembly, Straight Thread, M14 . . . . . . . . . . . . . . . . . . . . . . 29536967
O-ring, 11.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536969
Plug Assembly, Straight Thread, 716-20 . . . . . . . . . . . . . . . . . . . . . 29500034
O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446
Manifold, Integral Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538019
Gasket, Manifold To Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536762
Cooler, Integral . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538013

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
2
1
1
1
1
1
1
1
1
2
1

2
4
4
2
2
2
2
2
2
2
4
2

4
8
8
4
4
4
4
4
4
4
8
4

GROUP 20-688
Oil Cooler, Figure 20C
Direct Mount, With Retarder, 2 Inch Sump, 3.8 psi Sump Cooling
Same As Group 20-687, Except For Parts Listed Below.
1112

Not Used In This Group.

GROUP 20-689
Oil Cooler, Figure 20C
Rear Remote Provision, With Retarder, 2 Inch Sump, Sump Cooler Provision
Same As Group 20-667, Except For Parts Listed Below.
1112

Not Used In This Group.

GROUP 20-690
Oil Cooler, Figure 20C
Rear Remote Provision, With Retarder, 4 Inch Sump, Sump Cooler Provision
Same As Group 20-667.

202.24

Copyright 2009 Allison Transmission, Inc.

20091001

8
16
16
8
8
8
8
8
8
8
16
8

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-691
Oil Cooler, Figure 20A
Rear Remote Provision, Straight 7
Same As Group 20-642, Except For Parts Listed Below.
REF
NO.
1
69
1228
35
38
39
40
44
45
47

NOMENCLATURE
Plug, Cooler Port, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Not Used In This Group.
Not Used In This Group.
Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M10 x 1.5 x 212 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
Manifold, Cooler, Anodized. See SIL 4-WT-06. . . . . . . . . . . . . . . . . . .
Gasket, Cooler Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.
29507843

29519131
29519132 *
23016014
29541877
29542524
29533990

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
2

16

2
1
1
10
1
1

16

3
20
2
2

6
40
4
4

12
80
8
8

2
8
1
1

5
20
5
5

10
40
10
10

25
80
25
25

16

GROUP 20-692
Oil Cooler, Figure 20B
Front Remote Provision, Straight 7
Same As Group 20-653, Except For Parts Listed Below.
5

Cover, Cooler Port, Anodized. See SIL 4-WT-06. . . . . . . . . . . . . . . . . . 29542525

GROUP 20-693
Oil Cooler, Figure 20A
Direct Mount High Capacity Cooler, 2 Inch Sump
Same As Group 20-642, Except For Parts Listed Below.
68
10
11
13
15
2324
35

Not Used In This Group.


Connector, Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate Assembly, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Not Used In This Group.

29538378
11514355
29545022
29544961

GROUP 20-694
Oil Cooler, Figure 20A
Direct Mount High Capacity Cooler, 4 Inch Sump
Same As Group 20-642, Except For Parts Listed Below.
1
2
3
48

Plug Assembly, Cooler Port, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843


Not Used In This Group.
O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014
Not Used In This Group.

(continued on next page)


* Serviced Only As An Assembly Not Available As A Detail Part.

20091001

Copyright 2009 Allison Transmission, Inc.

202.25

20

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-694

(contd)

Oil Cooler, Figure 20A


Direct Mount High Capacity Cooler, 4 Inch Sump
Same As Group 20-642, Except For Parts Listed Below.
REF
NO.
10
11
13
15
2324
35

NOMENCLATURE

PART
NO.

Connector, Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538378


Bolt, Flange Hd, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514355
Housing, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545022
Plate Assembly, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544961
Not Used In This Group.
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
2
8
1
1

5
20
5
5

10
40
10
10

25
80
25
25

GROUP 20-695
Oil Cooler, Figure 20A
Direct Mount High Capacity Cooler, With Two Rearward 90 Degree Elbows, 4 Inch Sump
Same As Group 20-642, Except For Parts Listed Below.
1
2
3
48
13
15
35

Plug Assembly, Cooler Port, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843


Not Used In This Group.
O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014
Not Used In This Group.
Housing, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545022
Plate Assembly, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544961
Not Used In This Group.

16

1
1

5
5

10
10

25
25

GROUP 20-696
Oil Cooler, Figure 20A
Direct Mount High Capacity Cooler, With Two Rearward 90 Degree Elbows, 2 Inch Sump
Same As Group 20-642, Except For Parts Listed Below.
68
13
15
35

Not Used In This Group.


Housing, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545022
Plate Assembly, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544961
Not Used In This Group.

1
1

5
5

10
10

25
25

2
1
1

16

GROUP 20-699
Oil Cooler, Figure 20A
Front Remote Provision
Same As Group 20-607, Except For Parts Listed Below.
6
7
8
3543

Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29547869


Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29547868 *
O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014
Not Used In This Group.

(continued on next page)


* Serviced Only As An Assembly Not Available As A Detail Part.

202.26

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-699

(contd)

Oil Cooler, Figure 20A


Front Remote Provision
Same As Group 20-607, Except For Parts Listed Below.
REF
NO.
44
45
46

NOMENCLATURE

PART
NO.

Bolt, Flange Hd, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541867


Not Used In This Group.
Cover, Cooler Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
6

18

36

72

20

20091001

Copyright 2009 Allison Transmission, Inc.

202.27

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1
2

7
3

10

6
11
4
12

5
13
17

14

18

16
19
20
22
23
24
25
27
28

15
29
30

26

31
32

21

33

35
36
34

V04761.02.00

Figure 21. Torque Converter

211.1

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 21-764
Torque Converter, Figure 21
TC 521, 2.42:1 Stall Torque Ratio
REF
NO.
1
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
29
29
30
31
32
33
34

35
36

NOMENCLATURE
Ring, Retaining, Internal, 45.82 mm OD . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Converter End. Used Prior To S/N 6610032772.
See SIL 21-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Converter End. Used Starting With S/N 6610032772.
See SIL 21-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 34.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, M8 x 1.25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover Assembly With Bushing . . . . . . . . . . . . . . . . . . . . . . . .
Cover, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bushing, 66.822 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . .
Sealring, Lockup Piston, 98.42 mm ID. See SIL 6-WT-07. . . .
Piston Assembly, Lockup . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sealring, Lockup Piston, 325.68 mm ID. See SIL 6-WT-07. . .
Damper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Backplate, Lockup-Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . .
Bearing Assembly, Thrust Bearing No. 1 . . . . . . . . . . . . . . . . . . . .
Turbine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sealring, Turbine Hub, 66.784 mm OD . . . . . . . . . . . . . . . . .
Bearing Assembly, Thrust Bearing No. 2 . . . . . . . . . . . . . . . . . . . .
Washer, Tanged, Thrust Bearing No. 2 . . . . . . . . . . . . . . . . . . . . .
Stator Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, Retaining, Internal, 164.91 mm OD . . . . . . . . . . . . . . . .
Retainer, Thrust Bearing No. 2 . . . . . . . . . . . . . . . . . . . . . . . .
Washer, Stator Thrust, Front . . . . . . . . . . . . . . . . . . . . . . . . .
Race, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Roller, Stator, 9.526 x 25.525 mm . . . . . . . . . . . . . . . . . . . . .
Stator And Cam Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selective Shim, Converter, 0.27 mm (0.011 inch) . . . . . . . . . . . . .
Selective Shim, Converter, 0.48 mm (0.019 inch) . . . . . . . . . . . . .
Selective Shim, Converter, 0.711 mm (0.028 inch) . . . . . . . . . . . .
Race, Tanged, Thrust Bearing No. 3 . . . . . . . . . . . . . . . . . . . . . . .
Bearing Assembly, Thrust Bearing No. 3 . . . . . . . . . . . . . . . . . . . .
O-ring, 419.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Race, Lipped, Thrust Bearing No. 3 . . . . . . . . . . . . . . . . . . . . . . . .
Pump Assembly, Converter. Used Starting With
S/N 6610001634. When Replacing 29511411 Converter
Pump Assembly With 29514729 Converter Pump Assembly,
See SIL 21-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . .
Bolt, T-Head, M8 x 1.25 x 19 mm . . . . . . . . . . . . . . . . . .

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.
29503209

16

29509732

29535581
29503208
29535586
29501339
29514154
29535596
29537725
29549293
29546164
29542017
29546163
29542526
29514677
29514683
29511436
29506620
29501318
29500713
29506616
29506623
29501304
29506622
29501301
29501298
29501300
29501299
29503873
29503879
29503880
29503881
29503876
29503877
29506675
29506629

1
1
1
36
1
1
1
1
1
1
1
1
1
44
1
1
1
1
1
1
1
1
1
1
12
12
1
AR
AR
AR
1
1
1
1

2
4

4
8

8
16

72

144

216

2
2
2
2
2
2
44
2
2
2
2
1

4
4
4
4
4
4
88
4
4
4
4
2

8
8
8
8
8
8
176
8
8
8
8
4

2
2
2
2
24
12
1
2
2
2
1
2
4
2

4
4
4
4
48
24
2
4
4
4
2
4
8
4

8
8
8
8
96
48
4
8
8
8
4
8
16
8

72

144

216

**
**
*

**

29514729
29514730 *
29500616

1
1
36

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

212.1

21

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 21-765
Torque Converter, Figure 21
TC 531, 2.34:1 Stall Torque Ratio
Same As Group 21-764, Except For Parts Listed Below.
REF
NO.
4
34

35

NOMENCLATURE

PART
NO.

Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535585 **


Pump Assembly, Converter. Used Starting With
S/N 6610001634. When Replacing 29511412 Converter
Pump Assembly With 29514726 Converter Pump Assembly,
See SIL 21-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514726
Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . . . 29514727 *

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

1
1

GROUP 21-766
Torque Converter, Figure 21
TC 541, 1.90:1 Stall Torque Ratio
Same As Group 21-764, Except For Parts Listed Below.
4
34

35

Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535584 **


Pump Assembly, Converter. Used Starting With
S/N 6610001634. When Replacing 29511413 Converter
Pump Assembly With 29514723 Converter Pump Assembly,
See SIL 21-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514723
Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . . . 29514724 *

1
1

GROUP 21-767
Torque Converter, Figure 21
TC 551, 1.79:1 Stall Torque Ratio
Same As Group 21-764, Except For Parts Listed Below.
4
34

35

Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535583 **


Pump Assembly, Converter. Used Starting With
S/N 6610001634. When Replacing 29511414 Converter
Pump Assembly With 29514720 Converter Pump Assembly,
See SIL 21-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514720
Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . . . 29514721 *

1
1

GROUP 21-768
Torque Converter, Figure 21
TC 561, 1.58:1 Stall Torque Ratio
Same As Group 21-764, Except For Parts Listed Below.
4

Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535582 **

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

212.2

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 21-768

(contd)

Torque Converter, Figure 21


TC 561, 1.58:1 Stall Torque Ratio
Same As Group 21-764, Except For Parts Listed Below.
REF
NO.
34

35

PART
NO.

NOMENCLATURE

Pump Assembly, Converter. Used Starting With


S/N 6610001634. When Replacing 29511415 Converter
Pump Assembly With 29514713 Converter Pump Assembly,
See SIL 21-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514713
Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . . 29514715 *

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

1
1

1
1
1
1

GROUP 21-926
Torque Converter, Figure 21
TC 561, 1.58:1 Stall Torque Ratio
Same As Group 21-764, Except For Parts Listed Below.
1
2
4
34
35

Not Used In This Group.


Plug, Converter End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pump Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . .

29535581
29535582 **
29514713
29514715 *

21

GROUP 21-927
Torque Converter, Figure 21
TC 551, 1.79:1 Stall Torque Ratio
Same As Group 21-764, Except For Parts Listed Below.
1
2
4
34
35

Not Used In This Group.


Plug, Converter End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pump Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . .

29535581
29535583 **
29514720
29514721 *

1
1
1
1

GROUP 21-928
Torque Converter, Figure 21
TC 541, 1.90:1 Stall Torque Ratio
Same As Group 21-764, Except For Parts Listed Below.
1
2
4
34
35

Not Used In This Group.


Plug, Converter End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pump Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . .

29535581
29535584 **
29514723
29514724 *

1
1
1
1

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

212.3

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 21-929
Torque Converter, Figure 21
TC 531, 2.34:1 Stall Torque Ratio
Same As Group 21-764, Except For Parts Listed Below.
REF
NO.
1
2
4
34
35

NOMENCLATURE

PART
NO.

Not Used In This Group.


Plug, Converter End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535581
Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535585 **
Pump Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514726
Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . . . 29514727 *

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1
1

GROUP 21-930
Torque Converter, Figure 21
TC 521, 2.42:1 Stall Torque Ratio
Same As Group 21-764, Except For Parts Listed Below.
1
2
4
34

Not Used In This Group.


Plug, Converter End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535581
Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535586 **
Pump Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514729

1
1
1

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

212.4

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

2
4

5
9
10
12

11
13
14

6
7
8
15

24
16

V03629

Figure 24A. Flexplate And Adapter

20091001

Copyright 2009 Allison Transmission, Inc.

241.1

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

6
3

7
5

13

9
11

12

14

15
16

10
17

18

19
21

20

V08977.02.00

Figure 24B. Flexplate And Adapter

241.2

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 24-717
Flexplate And Adapter, Figure 24A
Caterpillar 3406 And 3408
Same As Group 24-815, Except For Parts Listed Below.
REF
NO.
1
3
5
9
11
13
15

NOMENCLATURE
Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.
29506025
29506024
29506022
29506022
29540980
29540979
29506026

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1
3
1
1
1

1
1
1
3
1
1
1

2
2
2
6
2
2
2

4
4
4
12
4
4
4

29505977
11514236

1
12

1
12

2
24

4
48

29505969
29505975
29505976
29505976

1
1
1
3

1
1
1
3

2
2
2
6

4
4
4
12

29505968
29505978

1
1

1
1

2
2

4
4

1
12
1
6
1
3
28

1
12
1

2
24
2

4
48
4

1
3
36

2
6
72

4
12
144

GROUP 24-718
Flexplate And Adapter, Figure 24A
Cummins N With No. 2 Ring Gear
Same As Group 24-815, Except For Parts Listed Below.
1
2
35
6
7
8
9
1112
13
15

Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Bolt, Self-Locking, M8 x 1.25 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Gear Assembly, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GROUP 24-722
Flexplate And Adapter, Figure 24A
DDC 6V92, 8V92, S50/S60
Same As Group 24-815, Except For Parts Listed Below.
1
2
3
4
5
9
10
11

Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Bolt, Self-Locking, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . .
Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter Assembly, Flexplate. Service 29505999 Adapter Assembly
With 29513006 Adapter Assembly. Also Replace
29506004 Flexplate Assembly With 29513004 Flexplate
Assembly And 29506003 Flexplate With 29513005 Flexplate. . . .

29510823
11505231
29506004
29506000 *
29506003
29506003
11505232

29505999 ***

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
*** No Longer Available From Allison Transmission.
20091001

Copyright 2009 Allison Transmission, Inc.

242.1

24

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 24-722

(contd)

Flexplate And Adapter, Figure 24A


DDC 6V92, 8V92, S50/S60
Same As Group 24-815, Except For Parts Listed Below.
REF
NO.
12
13
15

NOMENCLATURE

PART
NO.

Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538454


Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505998
Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506001

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1

1
1
1

2
2
2

4
4
4

1
12
1
6
1
3
1
1
1
1
2

1
12
1

2
24
2

4
48
4

1
3
1
1

2
6
2
2

4
12
4
4

1
2

2
4

4
8

1
12
1
6
1
3
1
1
1
1

1
12
1

2
24
2

4
48
4

1
3
1
1

2
6
2
2

4
12
4
4

GROUP 24-727
Flexplate And Adapter, Figure 24A
Mack E6 And E7
Same As Group 24-815, Except For Parts Listed Below.
1
2
3
4
5
9
11
12
13
15
16

Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509904


Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505232
Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529490
Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506064 *
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529489
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529489
Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509917
Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769131
Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509905 *
Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506067
Bolt, Patch Lock Flathead, M5 x 0.8 x 14 mm . . . . . . . . . . . . . . . . . . . . 29513725

GROUP 24-728
Flexplate And Adapter, Figure 24A
DDC 671
Same As Group 24-815, Except For Parts Listed Below.
1
2
3
4
5
9
11
12
13
15

Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509902


Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505232
Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509913
Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506064 *
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509909
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509909
Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509918
Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538454
Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509903 *
Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509922

* Serviced Only As An AssemblyNot Available As A Detail Part.

242.2

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 24-730
Flexplate And Adapter, Figure 24A
Cummins L10
Same As Group 24-815, Except For Parts Listed Below.
REF
NO.
1
3
4
5
9
11
12
13
15

NOMENCLATURE
Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.
29503308
29513208
29511880 *
29513209
29513209
29513206
6752502
29513207 *
29507524

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
6
1
3
1
1
1
1

1
1

2
2

4
4

1
3
1
1

2
6
2
2

4
12
4
4

1
1

2
2

4
4

1
3
1
1

2
6
2
2

4
12
4
4

1
2

2
4

4
8

GROUP 24-772
Flexplate And Adapter, Figure 24A
DDC 6V92, 8V92, S50/S60 With Improved Bolt Access
Same As Group 24-815, Except For Parts Listed Below.
1
3
4
5
9
11
12
13
15
16

Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Patch Lock Flathead, M5 x 0.8 x 14 mm . . . . . . . . . . . . . . . . . . . .

29510823
29513004
29511880 *
29513005
29513005
29513006
29538454
29513007 *
29514029
29513725

1
1
6
1
3
1
1
1
1
2

GROUP 24-777
Flexplate And Adapter, Figure 24A
Caterpillar 3306
Same As Group 24-815, Except For Parts Listed Below.
1
3
4
5
9
1112
13
15
16

Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Self-Locking, M6 x 1.0 x 12 mm . . . . . . . . . . . . . . . . . . . . . . . . . .

29511878
29511875
29511880 *
29511876
29511876

1
1
6
1
3

1
1

2
2

4
4

1
3

2
6

4
12

29511877
29511879
29513724

1
1
2

1
1
2

2
2
4

4
4
8

* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001

Copyright 2009 Allison Transmission, Inc.

242.3

24

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 24-795
Flexplate And Adapter, Figure 24A
Caterpillar 3176/C9-13 Adaptation
Transmission Side Only
REF
NO.
19
10
11
12
13
1416

NOMENCLATURE

PART
NO.

Not Used In This Group.


Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505232
Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507782
Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049239
Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507783 *
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
12
1
1
1

12
1
1

24
2
2

48
4
4

1
1

1
1

2
2

4
4

1
1
1

1
1

2
2

4
4

1
1
1

1
1

2
2

4
4

GROUP 24-796
Flexplate And Adapter, Figure 24A
Caterpillar 3406/3408/C15-18 Adaptation
Transmission Side Only
Same As Group 24-795, Except For Parts Listed Below.
11
13

Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540980


Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540979

GROUP 24-797
Flexplate And Adapter, Figure 24A
Cummins L10/M10/ISM Adaptation
Transmission Side Only
Same As Group 24-795, Except For Parts Listed Below.
11
12
13

Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513206


Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6752502
Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513207 *

GROUP 24-799
Flexplate And Adapter, Figure 24A
DDC S50/S60/V92 Adaptation
Transmission Side Only
Same As Group 24-795, Except For Parts Listed Below.
11
12
13

Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513006


Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538454
Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513007 *

* Serviced Only As An AssemblyNot Available As A Detail Part.

242.4

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 24-800
Flexplate And Adapter, Figure 24A
Mack E7
Transmission Side Only
Same As Group 24-795, Except For Parts Listed Below.
REF
NO.
11
12
13

NOMENCLATURE

PART
NO.

Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509917


Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769131
Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509905 *

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1

1
1

2
2

4
4

GROUP 24-808
Flexplate And Adapter, Figure 24A
Caterpillar 3306
Transmission Side Only
Same As Group 24-795, Except For Parts Listed Below.
1112
13

Not Used In This Group.


Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511877

GROUP 24-812
Flexplate And Adapter, Figure 24A
Cummins N Adaptation
Transmission Side Only

24

Same As Group 24-795, Except For Parts Listed Below.


1112
13

Not Used In This Group.


Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505968

1
12
1
6
1
3

1
12
1

2
24
2

4
48
4

1
3

2
6

4
12

1
1
2

1
1
2

2
2
4

4
4
8

GROUP 24-813
Flexplate And Adapter, Figure 24A
Mercedes OM400
Same As Group 24-815, Except For Parts Listed Below.
1
2
3
4
5
9
1112
13
15
16

Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Bolt, Socket Hd, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Patchlock, M6 x 1.0 x 14 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29512102
138242
29512100
29512150 *
29512101
29512101
29512103
29503800
29513724

* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001

Copyright 2009 Allison Transmission, Inc.

242.5

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 24-814
Flexplate And Adapter, Figure 24A
Cummins L10 With No. 1 Ring Gear
Same As Group 24-815, Except For Parts Listed Below.
REF
NO.
1
3
4
5
9
11
12
13
15
16

NOMENCLATURE

PART
NO.

Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503308


Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513208
Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511880 *
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513209
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513209
Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513206
Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6752502
Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513207 *
Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507524
Bolt, Patchlock, M6 x 1.0 x 14 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513724

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
6
1
3
1
1
1
1
2

1
1

2
2

4
4

1
3
1
1

2
6
2
2

4
12
4
4

1
2

2
4

4
8

1
12
1
6
1

1
12
1

2
24
2

4
48
4

3
12
1
1
1

3
12
1
1

6
24
2
2

12
48
4
4

1
1

1
1

2
2

4
4

GROUP 24-815
Flexplate And Adapter, Figure 24A
Caterpillar 3176
1
2
3
4
5
68
9
10
11
12
13
14
15
16

Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507745


Bolt, Self-Locking, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11514357
Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507743
Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506023 *
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507744
Not Used In This Group.
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507744
Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505232
Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507782
Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049239
Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507783 *
Not Used In This Group.
Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507746
Not Used In This Group.

GROUP 24-817
Flexplate And Adapter, Figure 24A
Scania DS9/DS11Transmission Side Only
Same As Group 24-795, Except For Parts Listed Below.
1112
13
14

Not Used In This Group.


Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512138
Adapter, Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523577

* Serviced Only As An AssemblyNot Available As A Detail Part.

242.6

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 24-821
Flexplate And Adapter, Figure 24A
Scania DS9/DS11
Same As Group 24-815, Except For Parts Listed Below.
REF
NO.
1
3
4
5
9
1112
13
14
15

NOMENCLATURE
Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter, Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29508044
29508043
29506247 *
29508042
29508042

1
1
6
1
3

1
1

2
2

4
4

1
3

2
6

4
12

29512138
29523577
29508045

1
1
1

1
1
1

2
2
2

4
4
4

1
1
6
1
3
1
1
1
1
2

1
1

2
2

4
4

1
3
1
1

2
6
2
2

4
12
4
4

1
2

2
4

4
8

1
12
1

2
24
2

4
48
4

1
3
1

2
6
2

4
12
4

GROUP 24-825
Flexplate And Adapter, Figure 24A
Cummins C With No. 1 Ring Gear.
Same As Group 24-815, Except For Parts Listed Below.
1
3
4
5
9
11
12
13
15
16

Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Patchlock, M6 x 1.0 x 14 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29514024
29514027
29511880 *
29514026
29514026
29514021
23049445
29514022 *
29514025
29513724

GROUP 24-835
Flexplate And Adapter, Figure 24A
Cummins L10/M11 With No. 2 Ring Gear
Same As Group 24-815, Except For Parts Listed Below.
1
2
3
4
5
9
11
12
13

Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Bolt, Self-Locking, M8 x 1.25 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . .
Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29503308
11505234
29519121
29506247 *
29519122
29519122
29519119
29524136 *
29524135 *

1
12
1
6
1
3
1
1
1

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001

Copyright 2009 Allison Transmission, Inc.

242.7

24

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 24-835

(contd)

Flexplate And Adapter, Figure 24A


Cummins L10/M11 With No. 2 Ring Gear
Same As Group 24-815, Except For Parts Listed Below.
REF
NO.
15
16

NOMENCLATURE

PART
NO.

Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507524


Bolt, Patchlock, M6 x 1.0 x 14 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513724

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
2

1
2

2
4

4
8

1
1
1

1
1
1

1
1
1

2
2
2

4
4
4

1
6
1
3

1
3

2
6

4
12

1
1
12

1
1
12

2
2
24

4
4
48

GROUP 24-837
Flexplate And Adapter, Figure 24A
Cummins L10/M11/ISM, No. 2 Ring Gear
Transmission Side Only
Same As Group 24-795, Except For Parts Listed Below.
11
12
13

Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519119


Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524136 *
Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524135 *

GROUP 24-842
Flexplate And Adapter, Figure 24A
Navistar NGD
Transmission Side Only
Same As Group 24-795, Except For Parts Listed Below.
11
12
13

Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523111


Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505994
Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523110

GROUP 24-849
Flexplate And Adapter, Figure 24A
Mercedes OM400 Without Spacer
Same As Group 24-815, Except For Parts Listed Below.
1
3
4
5
9
1112
13
15
16

Not Used In This Group.


Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514832
Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506247 *
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514833
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514833
Not Used In This Group.
Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514831
Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514834
Bolt, Self-Locking, M12 x 1.75 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . 11505501

* Serviced Only As An AssemblyNot Available As A Detail Part.

242.8

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 24-850
Flexplate And Adapter, Figure 24A
Volvo VE7
Same As Group 24-815, Except For Parts Listed Below.
REF
NO.
1
3
4
5
9
1112
13
14
15

NOMENCLATURE
Not Used In This Group.
Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter, Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29514044
29506247 *
29514045
29514045

1
6
1
3

1
3

2
6

4
12

29516984
29523577
29514046

1
1
1

1
1
1

2
2
2

4
4
4

1
12
1
6
1
3
1
1
1
1

1
12
1

2
24
2

4
48
4

1
3
1
1

2
6
2
2

4
12
4
4

GROUP 24-862
Flexplate And Adapter, Figure 24A
Mack E7
Same As Group 24-815, Except For Parts Listed Below.
1
2
3
4
5
9
11
12
13
15

Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . .
Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29509904
11505232
29529490
29506064 *
29529489
29529489
29509917
6769131
29509905 *
29506067

GROUP 24-873
Flexplate And Adapter, Figure 24A
MBE 4000, OM 400/500, No Spacer
Transmission Side Only
Same As Group 24-795, Except For Parts Listed Below.
1112
13

Not Used In This Group.


Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514831

* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001

Copyright 2009 Allison Transmission, Inc.

242.9

24

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 24-874
Flexplate And Adapter, Figure 24A
Mack E7 (V-Mac 2)
Transmission Side Only
Same As Group 24-795, Except For Parts Listed Below.
REF
NO.
1112
13

NOMENCLATURE

PART
NO.

Not Used In This Group.


Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535983

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

10

10

20

40

1
1

1
1

2
2

4
4

1
1
1

1
1
1

2
2
2

4
4
4

10

10

20

40

1
1

1
1

2
2

4
4

GROUP 24-883
Flexplate And Adapter, Figure 24A
Volvo VE7 With No. 1 Ring Gear
Transmission Side Only
Same As Group 24-795, Except For Parts Listed Below.
10
1112
13
14

Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505232


Not Used In This Group.
Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516984
Adapter, Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523577

GROUP 24-886
Flexplate And Adapter, Figure 24A
Mack EM9
Transmission Side Only
Same As Group 24-795, Except For Parts Listed Below.
11
12
13

Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506062


Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769131
Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506060

GROUP 24-887
Flexplate And Adapter, Figure 24A
DAF 8.65
Transmission Side Only
Same As Group 24-795, Except For Parts Listed Below
10
1112
13
14

Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505232


Not Used In This Group.
Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511992
Adapter, Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511994

242.10

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 24-889
Flexplate And Adapter, Figure 24A
Mack E7 (V-Mac II/III) Adaptation
Transmission Side Only
Same As Group 24-795, Except For Parts Listed Below.
REF
NO.
1112
13

NOMENCLATURE

PART
NO.

Not Used In This Group.


Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535983

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

12

12

24

48

GROUP 24-890
Flexplate And Adapter, Figure 24A
Volvo VED12
Transmission Side Only
19
10
1112
13
1416

Not Used In This Group.


Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505232
Not Used In This Group.
Adapter, Flexplate. Service 29512139 Flexplate Adapter With
29537246 Flexplate Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512139 ***
Not Used In This Group.

GROUP 24-891
Flexplate And Adapter, Figure 24A
Volvo VED7
Transmission Side Only

24

Same As Group 24-890, Except For Parts Listed Below.


13

Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516984

GROUP 24-892
Flexplate And Adapter, Figure 24A
Volvo VED12
Transmission Side Only
Same As Group 24-890, Except For Parts Listed Below.
13

Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535240

*** No Longer Available From ATD.

20091001

Copyright 2009 Allison Transmission, Inc.

242.11

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 24-895
Flexplate And Adapter, Figure 24A
Cummins C With Rear Engine PTO
Transmission Side Only
Same As Group 24-795, Except For Parts Listed Below.
REF
NO.
11
12
13

NOMENCLATURE

PART
NO.

Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540194


Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29502234
Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540131 *

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1

1
1

2
2

4
4

1
1
1

2
2
2

4
4
4

1
1
1
1
1
1
1
12
1

2
2
2
2
2
2
2
24
2

4
4
4
4
4
4
4
48
4

1
3
12
1
1
9
24

2
6
24
2
2
18
48

4
12
48
4
4
36
96

GROUP 24-897
Flexplate And Adapter, Figure 24A
Cummins ISX, Volvo MD11/MD13, Mack MP7/MP8
Transmission Side Only
Same As Group 24-795, Except For Parts Listed Below.
1112
13

Not Used In This Group.


Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537246 *

GROUP 24-898
Flexplate And Adapter, Figure 24B
Remote Input Option
See SIL 4-WT-06 For Important Service Information.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

Locknut, Jam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9416389


Washer, Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771612
Cover, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544954
Housing Assembly, Input, Remote Mount . . . . . . . . . . . . . . . . . . . . . . . 29542531 **
Seal Assembly, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771231
Plug Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507796
Housing, Input, Remote Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542532
Bearing Assembly, Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542533
Ring, Retaining, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542534
Pin, Metric Type S Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543932
Shaft, Input, Remote Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542529
Bolt, Self-Locking, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11514357
Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511875
Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511880 *
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511876
Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511876
Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505232
Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511877
Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511879
Bolt, Hexlock, M16 x 2 x 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542530
Bolt, Heavy Hx Flange Hd, M10 x 1.5 x 30 . . . . . . . . . . . . . . . . . . . . . . 11516328

1
1
1
1
1
1
1
1
1
1
1
12
1
6
1
3
12
1
1
9
24

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

242.12

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 24-904
Flexplate And Adapter, Figure 24B
ITE MaxxForce 11 And 13 Adaptation
Transmission Side Only
Same As Group 24-898, Except For Parts Listed Below.
REF
NO.
116
18
1921

NOMENCLATURE

PART
NO.

Not Used In This Group.


Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545926
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

24

20091001

Copyright 2009 Allison Transmission, Inc.

242.13

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

2
1
4

5
6
9
10

12

11
13

14

22
15

23

16
24

17

18
19

25

20
26
21

27
28
29
30

34

31

35

32

36
37
38
39

40

33

41
42
43
44
45

V04762.01.01

Figure 25. Rotating Clutch

251.1

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 25-511
Rotating Clutch, Figure 25
Without PTO
REF
NO.
1
2
2
2
2
2
2
2
2
2
3
4
5
6
7
8
9
10
11
12

13
14
15
16
17
18
19
20
21
22
23
24
25

26

NOMENCLATURE
Bolt, M16 x 2 x 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selective Shim, Turbine, 5.448 mm (0.214 inch) . . . . . . . . . . . . . . . . .
Selective Shim, Turbine, 5.270 mm (0.207 inch) . . . . . . . . . . . . . . . . .
Selective Shim, Turbine, 5.092 mm (0.200 inch) . . . . . . . . . . . . . . . . .
Selective Shim, Turbine, 4.914 mm (0.193 inch) . . . . . . . . . . . . . . . . .
Selective Shim, Turbine, 4.736 mm (0.186 inch) . . . . . . . . . . . . . . . . .
Selective Shim, Turbine, 4.559 mm (0.179 inch) . . . . . . . . . . . . . . . . .
Selective Shim, Turbine, 4.381 mm (0.172 inch) . . . . . . . . . . . . . . . . .
Selective Shim, Turbine, 4.203 mm (0.165 inch) . . . . . . . . . . . . . . . . .
Selective Shim, Turbine, 4.0 mm (0.157 inch) . . . . . . . . . . . . . . . . . . .
Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 25.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shaft Assembly, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Bushing, Turbine Shaft, 28 mm ID . . . . . . . . . . . . . . . . . . . . .
Sealring Kit, External Butt-Joint, 59.4 mm OD. Kit Contains
Three 29505857 Sealrings. . . . . . . . . . . . . . . . . . . . . . . . . . .
Drum, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hub Assembly, Rotating Clutch. Used Starting With
S/N 6610037353. Prior To S/N 6610037353,
See SIL 8- WT-99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bushing, Rotating Clutch Hub, 99 mm ID . . . . . . . . . . . . . . . .
Hub Assembly, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . .
Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, Retaining, External, 60.07 mm ID . . . . . . . . . . . . . . . . . . . . .
Sealring, C2 Piston, 137.6 mm. Color Coded White.
See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sealring, C1 Piston, 109.6 mm. Color Coded Orange.
See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sealring, External Lip-Type, 262 mm . . . . . . . . . . . . . . . . . . . . . . .
Piston, C2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring Assembly, C2 Piston Return . . . . . . . . . . . . . . . . . . . . . . . .
Plate, C2 Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, Retaining, Internal, 337.4 mm OD . . . . . . . . . . . . . . . . . . . .
Sealring, C1 Piston, 202.1 mm. Color Coded Yellow. . . . . . . . . . .
Piston, C1. When Replacing 23049408 Or 29534577 C1 Piston
With 29542536 C1 Piston, Also Replace
23049400 Or 29534576 Balance Piston With
29542537 Balance Piston. See SIL 30-WT-04. . . . . . . . . . . .
Spring Assembly, C1 Piston Return . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.
23047489
29507794
29507793
29505686
29505685
29505684
29505683
29505682
29505681
29505688
29536663 **
23046274
29516497
29516496 *

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
AR
AR
AR
AR
AR
AR
AR
AR
AR
1
1
1
1

2
2
2
2
2
2
2
2
2
2

4
4
4
4
4
4
4
4
4
4

8
8
8
8
8
8
8
8
8
8

4
1

8
2

16
4

29505605

16

29518439
29505715
29505572

1
1
1

4
2
1

8
4
2

16
8
4

29534504
29501485
29534503 *
29503225
23048131

1
1
1
1
1

1
2

2
4

4
8

2
4

4
8

8
16

29546159

16

29546160
23048098
29505717
29505719
29505716
23049409
29546156

1
1
1
1
1
1
1

4
4
2
2
1
2
4

8
8
4
4
2
4
8

16
16
8
8
4
8
16

29542536
29537301

1
1

2
2

4
4

8
8

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

252.1

25

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 25-511

(contd)

Rotating Clutch, Figure 25


Without PTO
REF
NO.
27

28
29
30

31
32
33

34
35
36
37
38
39
40
41
42
43
44
45

NOMENCLATURE

PART
NO.

Piston, Balance, Rotating Clutch. When Replacing


23049400 Or 29534576 Balance Piston With
29542537 Balance Piston, Also Replace
23049408 Or 29534577 C1 Piston With 29542536 Piston.
See SIL 30-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542537
Sealring, Rotating Clutch Balance Piston, 239.9 mm. Color
Coded Green. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . . . . . 29546161
Ring, Retaining, External, 111 mm ID . . . . . . . . . . . . . . . . . . . . . . 23048105
Plate, C1 Clutch Apply. When Replacing 29505801 Clutch
Apply Plate With 29534573 Clutch Apply Plate, Also Replace
29505801 Clutch Backplate With 29534572 Clutch
Backplate. See SIL 22-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . 29534573
Plate, C1 Friction. Used Prior To S/N 6610062126 With TID 2 Or
Earlier. See SIL 4-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511462
Plate, C1 Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536347
Backplate, C1 Clutch. When Replacing 29505801 Clutch
Backplate With 29534572 Clutch Backplate, Also Replace
29505801 Clutch Apply Plate With 29534573 Clutch
Apply Plate. See SIL 22-WT-98. . . . . . . . . . . . . . . . . . . . . . . . 29534572
Ring, Retaining, External, 111 mm ID . . . . . . . . . . . . . . . . . . . . . . 23048105
Hub, C1 Drive. See SIL 26-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . 29543359
Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501221
Hub, C2 Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543361
Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501221
Plate, C2 Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536348
Plate, C2 Friction. Used Prior To S/N 6610062126 With TID 2 Or
Earlier. See SIL 4-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505823
Backplate, C2 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505714
Ring, Retaining, Internal, 337.4 mm OD . . . . . . . . . . . . . . . . . . . . 23049409
Gear Assembly, P1 Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505712
Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501221
Ring, Retaining, Internal, 337.4 mm OD . . . . . . . . . . . . . . . . . . . . 23049409

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

1
1

4
2

8
4

16
8

16

7
6

28
24

56
48

112
96

1
1
1
1
1
1
7

4
2
2
2
2
2
28

8
4
4
4
4
4
56

16
8
8
8
8
8
112

7
1
1
1
1
1

28
4
2
2
2
2

56
8
4
4
4
4

112
16
8
8
8
8

1
1

GROUP 25-512
Rotating Clutch, Figure 25
With PTO
Same As Group 25-511, Except For Parts Listed Below.
3
5
6
7

Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536664 **


Shaft Assembly, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516499
Not Used In This Group.
Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516498 *

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

252.2

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 25-532
Rotating Clutch, Figure 25
Without PTO
Same As Group 25-511, Except For Parts Listed Below.
REF
NO.
12
25

27

30
33

NOMENCLATURE
Hub Assembly, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . .
Piston, C1. When Replacing 29534577 C1 Piston With
29542536 C1 Piston, Also Replace 29534576 Balance
Piston With 29542537 Balance Piston. See SIL 30-WT-04. . .
Piston, Balance, Rotating Clutch. When Replacing
29534576 Balance Piston With 29542537 Balance Piston,
Also Replace 29534577 C1 Piston With 29542536 Piston.
See SIL 30-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, C1 Clutch Apply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Backplate, C1 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29534504

29542536

29542537
29534573
29534572

1
1
1

2
4
4

4
8
8

8
16
16

29536664 **
29516499

1
1

29516498 *
29534504

1
1

GROUP 25-533
Rotating Clutch, Figure 25
With PTO
Same As Group 25-511, Except For Parts Listed Below.
3
5
6
7
12
25

27

30
33

Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shaft Assembly, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hub Assembly, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . .
Piston, C1. When Replacing 29534577 C1 Piston With
29542536 C1 Piston, Also Replace 29534576 Balance
Piston With 29542537 Balance Piston. See SIL 30-WT-04. . .
Piston, Balance, Rotating Clutch. When Replacing
29534576 Balance Piston With 29542537 Balance Piston,
Also Replace 29534577 C1 Piston With 29542536 Piston.
See SIL 30-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, C1 Clutch Apply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Backplate, C1 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25
29542536

29542537
29534573
29534572

1
1
1

2
4
4

4
8
8

8
16
16

GROUP 25-543
Rotating Clutch, Figure 25
Without PTO
Same As Group 25-511, Except For Parts Listed Below.
12
25

Hub Assembly, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534504


Piston, C1. When Replacing 29534577 C1 Piston With
29542536 C1 Piston, Also Replace 29534576 Balance
Piston With 29542537 Balance Piston. See SIL 30-WT-04. . . 29542536

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

252.3

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 25-543

(contd)

Rotating Clutch, Figure 25


Without PTO
Same As Group 25-511, Except For Parts Listed Below.
REF
NO.
27

30
31
33
40

NOMENCLATURE

PART
NO.

Piston, Balance, Rotating Clutch. When Replacing


29534576 Balance Piston With 29542537 Balance Piston,
Also Replace 29534577 C1 Piston With 29542536 Piston.
See SIL 30-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542537
Plate, C1 Clutch Apply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534573
Plate, C1 Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536338
Backplate, C1 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534572
Plate, C2 Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536339

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

1
1
7
1
7

2
4
28
4
28

4
8
56
8
56

8
16
112
16
112

1
1

1
1

1
1
7
1
7

2
4
28
4
28

4
8
56
8
56

8
16
112
16
112

GROUP 25-544
Rotating Clutch, Figure 25
With PTO
Same As Group 25-511, Except For Parts Listed Below.
3
5
6
7
12
25

27

30
31
33
40

Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536664 **


Shaft Assembly, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516499
Not Used In This Group.
Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516498 *
Hub Assembly, Rotating Clutch. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534504
Piston, C1. When Replacing 29534577 C1 Piston With
29542536 C1 Piston, Also Replace 29534576 Balance
Piston With 29542537 Balance Piston. See SIL 30-WT-04. . . 29542536
Piston, Balance, Rotating Clutch. When Replacing
29534576 Balance Piston With 29542537 Balance Piston,
Also Replace 29534577 C1 Piston With 29542536 Piston.
See SIL 30-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542537
Plate, C1 Clutch Apply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534573
Plate, C1 Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536338
Backplate, C1 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534572
Plate, C2 Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536339

GROUP 25-545
Rotating Clutch, Figure 25
Without PTO
Same As Group 25-511, Except For Parts Listed Below.
3
5
6
12

Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542535 **


Shaft Assembly, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542538
Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542539 *
Hub Assembly, Rotating Clutch. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534504

1
1
1
1

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

252.4

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 25-545

(contd)

Rotating Clutch, Figure 25


Without PTO
Same As Group 25-511, Except For Parts Listed Below.
REF
NO.
25
27
30
31
33
40

NOMENCLATURE
Piston, C1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Piston, Balance, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, C1 Clutch Apply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, C1 Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Backplate, C1 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, C2 Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.
29542536
29542537
29534573
29536338
29534572
29536339

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1
7
1
7

2
2
4
28
4
28

4
4
8
56
8
56

8
8
16
112
16
112

29542542 **
29542543

1
1

29542544 *
29534504
29542536
29542537
29534573
29536338
29534572
29536339

1
1
1
1
1
7
1
7

1
2
2
4
28
4
28

2
4
4
8
56
8
56

4
8
8
16
112
16
112

GROUP 25-546
Rotating Clutch, Figure 25
With PTO
Same As Group 25-511, Except For Parts Listed Below.
3
5
6
7
12
25
27
30
31
33
40

Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shaft Assembly, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hub Assembly, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . .
Piston, C1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Piston, Balance, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, C1 Clutch Apply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, C1 Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Backplate, C1 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, C2 Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

252.5

25

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

2
8

1
9

9
10

7
11
3
12
13

14
5
3

V06140.01.00.eps

Figure 30. Retarder Accumulator

301.1

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 30-544
Retarder Accumulator, Figure 30
NOTE: See SIL 7-WT-96 And SIL 15-WT-05 For Additional Retarder Accumulator Service Information.
REF
NO.
1
2
3
4
5
6

9
9
10

10

11
12
13

14

NOMENCLATURE
Accumulator Assembly, Solenoid And Cylinder . . . . . . . . . . . . . . . . . .
Accumulator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, External Lip-Type, 312 inch ID . . . . . . . . . . . . . . . . . . .
Sealring, 4 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body, Cylinder. Use With 29527012 Tie Rod Bolts,
29527010 O-rings, And 29527005 And 29527006 Steel
End Caps Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body, Cylinder. Use With 29534491 Tie Rod Bolts,
29534489 O-rings, And 29534487 And
29534488 Aluminum End Caps Only. . . . . . . . . . . . . . . .
Bolt, Tie Rod, 38-24 x 7 inch. Use With 29527011 Cylinder
Body, 29527010 O-rings, And 29527005 And
29527006 Steel End Caps Only. . . . . . . . . . . . . . . . . . . .
Bolt, Tie Rod, 38-16 x 758 inch. Use With 29534490 Cylinder
Body, 29534489 O-rings, And 29534487 And
29534488 Aluminum End Caps Only. . . . . . . . . . . . . . . .
Cap, Hydraulic, Steel. Use With 29527011 Cylinder Body,
29527010 O-rings, 29527012 Tie Rod Bolts, And
29527006 Steel End Caps Only. . . . . . . . . . . . . . . . . . . .
Cap, Hydraulic, Aluminum. Use With 29534490 Cylinder
Body, 29534489 O-rings, 29534491 Tie Rod Bolts, And
29534488 Aluminum End Caps Only. . . . . . . . . . . . . . . .
O-ring, 91.7 mm ID, 3.53 mm Thick. For Use With 29527005
And 29527006 Steel End Caps Only . . . . . . . . . . . . . . . .
O-ring, 101.6 mm ID, 1.78 mm Thick. For Use With 29534487
And 29534488 Aluminum End Caps Only. . . . . . . . . . . .
Cap, Gas, Steel. Use With 29527011 Cylinder Body,
29527010 O-rings, 29527012 Tie Rod Bolts, And
29527005 Steel End Caps Only. . . . . . . . . . . . . . . . . . . .
Cap, Gas, Aluminum. Use With 29534490 Cylinder Body,
29534489 O-rings, 29534491 Tie Rod Bolts, And
29534487 Aluminum End Caps Only. . . . . . . . . . . . . . . .
Nipple Assembly, Solenoid, Air . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nipple, Automotive Pipe, 38-18 . . . . . . . . . . . . . . . . . . . . . . .
Valve Assembly, Solenoid, Air. See SIL 8-WT-97, And
SIL 14-WT-99. Whenever Possible, Service
29522717 Valve Assembly With 29544456 Valve
Assembly Service Kit. See SIL 17-WT-03. . . . . . . . . . . . .
Nipple Assembly With Orifice, Air Solenoid, 38-18 . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29535964 **
29534484 **
29527008
29527009
29527007

1
1
2
1
1

4
3
3

8
6
6

16
12
12

29527011

12

29534490

12

29527012

16

32

29534491

16

32

29527005

12

29534487

12

29527010

16

29534489

16

29527006

12

29534488
29544809
443981

1
1
1

3
3
3

6
6
6

12
12
12

29547934
29514765

1
1

3
3

6
6

12
12

** Not Serviced As An AssemblyOrder Detail Parts.

20091001

Copyright 2009 Allison Transmission, Inc.

302.1

30

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 30-546
Retarder Accumulator, Figure 30
Same As Group 30-544.
NOTE: See SIL 7-WT-96 And SIL 15-WT-05 For Additional Retarder Accumulator Service Information.
REF
NO.

NOMENCLATURE

302.2

Copyright 2009 Allison Transmission, Inc.

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG
PC2456EN

NOTES

20091001

Copyright 2009 Allison Transmission, Inc.

302.3

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1
2
3

3
2
1

4
6

V03917.01
P

Figure 31. PTO Provision

311.1

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 31-660
PTO Provision, Figure 31
NOTE: PTO Assemblies, Accessories, And Service Parts Are No Longer Available Through Allison Transmission.
See SIL 2-WT-96 For Service Information.
REF
NO.
1
2
3
46

NOMENCLATURE

PART
NO.

Bolt, M10 x 1.5 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514354


Cover, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048038
Gasket, PTO Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048037
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
10
1
1

10
1
4

20
2
8

40
4
16

GROUP 31-661
PTO Provision, Figure 31
NOTE: PTO Assemblies, Accessories, And Service Parts Are No Longer Available Through Allison Transmission.
See SIL 2-WT-96 For Service Information.
13
4
5
6

Not Used In This Group.


Plug Assembly, Pressure Tap. See SIL 7-WT-94. . . . . . . . . . . . . . . . . 29500034
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 *
O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446

1
1
1

12

31

* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001

Copyright 2009 Allison Transmission, Inc.

312.1

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

NOTES

312.2

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

2
3

10

9
7

34

V05395

Figure 34A. Converter Housing (Without PTO)

20091001

Copyright 2009 Allison Transmission, Inc.

341.1

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1
25

26

4
3

27
5
6
7

8
11

12

21

13

10
14

16

20

11
15

17

18

19

22
24

23

30
29
28

V03918.00.03

Figure 34B. Converter Housing (PTO)

341.2

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 34-543
Converter Housing, Figure 34A
Without PTO
REF
NO.
1
2
3
4
5
6
7
8
9
10

PART
NO.

NOMENCLATURE
Housing Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vent Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . .
O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Self-Locking, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Converter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Head, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . .

29501401 **
23047102
29524123
29543432
29503383
29503843
29537507
29536988
29505858
11514355

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1
1
1
1
1
1
1
25

2
1
2
4
2
1
1
4
25

4
2
4
8
4
2
2
8
50

8
4
8
16
8
4
4
16
100

1
11
1

11

22

44

29544138

16

29545519
29542356
29537060
29542334

1
1
1
1

4
1
2
1

8
2
4
2

16
4
8
4

29518438
23047945
29514708 **
29501421

1
1
1
2

4
1

8
2

16
4

16

29514709
29515650

1
1

1
1

2
2

4
4

29518438
29543432
29503383
29503843
29537507

1
1
1
1
1

4
2
2
2
2

8
4
4
4
4

16
6
6
6
6

29543965
23047102
11514355

1
1
25

1
2
25

2
4
50

4
8
100

GROUP 34-545
Converter Housing, Figure 34B
With PTO
1
2
3
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

Housing Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Bolt, Self-Locking, M10 x 1.5 x 30 mm . . . . . . . . . . . . . . . . . . . . .
Retainer Assembly, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal Assembly, Oil, 110.27 mm OD. Used Prior To
S/N 6610154915. See SIL 31-WT-04. . . . . . . . . . . . . . . .
Seal Assembly, Oil, 110.42 mm OD. Used Starting With
S/N 6610154915. See SIL 31-WT-04. . . . . . . . . . . . . . . .
Retainer And Bushing Assembly, Bearing . . . . . . . . . . . . . . .
Bushing, 89 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sealring Kit, External Butt-Joint, 108.0 mm OD. Kit Contains
Two 29505800 Sealrings. . . . . . . . . . . . . . . . . . . . . . . . .
Sealring, 245.6 mm ID. Color Coded White. . . . . . . . . . . . . . .
Gear Assembly, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Assembly, Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Gear, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hub, PTO Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sealring Kit, External Butt-Joint, 108.0 mm OD. Kit Contains
Two 29505800 Sealrings. . . . . . . . . . . . . . . . . . . . . . . . .
Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . .
O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Self-Locking, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Housing, Converter. When Changing To New Larger Ratio PTO,
Replace 29524122 Housing With 29543965 Housing. . . . . . .
Vent Assembly, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Head, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . .

29514707 **
11500930
29542357 **

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.

20091001

Copyright 2009 Allison Transmission, Inc.

342.1

34

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 34-545

(contd)

Converter Housing, Figure 34B


With PTO
REF
NO.
23
24
25
26
27
28
29
30

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Gasket, Converter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505858


Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988
Bolt, M10 x 1.5 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514354
Cover, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048038
Gasket, PTO Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048037
Bolt, M10 x 1.5 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514354
Cover, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048038
Gasket, PTO Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048037

1
1
10
1
1
10
1
1

4
1
10
1
4
10
1
4

8
2
20
2
8
20
2
8

16
4
40
4
16
40
4
16

1
1
1

4
1

8
2

16
4

16

16

GROUP 34-582
Converter Housing, Figure 34B
With PTO, Anodized
Same As Group 34-545, Except For Parts Listed Below.
1
4
20

Housing Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542545 **


Seal Assembly, Oil, 110.42 mm OD . . . . . . . . . . . . . . . . . . . . 29545519
Housing, Converter. See SIL 4-WT-06. . . . . . . . . . . . . . . . . . . . . . 29542546

GROUP 34-592
Converter Housing, Figure 34B
With PTO, Anodized
Same As Group 34-545, Except For Parts Listed Below.
1
4
10
12
13
14

Housing Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545672


Seal Assembly, Oil, 110.42 mm OD . . . . . . . . . . . . . . . . . . . . 29545519
Gear Assembly, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545674
Weldment Assembly, Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544761
Gear, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544762
Hub, PTO Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544763

**
**
*
*

1
1
1
1
1
1

GROUP 34-593
Converter Housing, Figure 34B
With PTO
Same As Group 34-545, Except For Parts Listed Below.
1
4
10

Housing Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545673 **


Seal Assembly, Oil, 110.42 mm OD . . . . . . . . . . . . . . . . . . . . 29545519
Gear Assembly, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545674 **

1
1
1

(continued on next page)


* Serviced Only As An Assembly Not Available As A Detail Part.
** Not Serviced As An Assembly Order Detail Parts.

342.2

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 34-593

(contd)

Converter Housing, Figure 34B


With PTO
Same As Group 34-545, Except For Parts Listed Below.
REF
NO.

NOMENCLATURE

12
13
14

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Weldment Assembly, Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544761


Gear, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544762 *
Hub, PTO Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544763 *

1
1
1

16

16

GROUP 34-600
Converter Housing, Figure 34B
With PTO (Welded)
Same As Group 34-545, Except For Parts Listed Below.
1
4
10
12
13
14

Housing Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Seal Assembly, Oil, 110.42 mm OD . . . . . . . . . . . . . . . . . . . .
Gear Assembly, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Weldment Assembly, Gear . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hub, PTO Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29545673
29545519
29545674
29544761
29544762
29544763

**
**
*
*

1
1
1
1
1
1

GROUP 34-601
Converter Housing, Figure 34B
With PTO (Welded), Anodized
Same As Group 34-545, Except For Parts Listed Below.
1
4
10
12
13
14

Housing Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Seal Assembly, Oil, 110.42 mm OD . . . . . . . . . . . . . . . . . . . .
Gear Assembly, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Weldment Assembly, Gear . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hub, PTO Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29545672
29545519
29545674
29544761
29544762
29544763

**
**
*
*

1
1
1
1
1
1

34

* Serviced Only As An Assembly Not Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

342.3

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4
8"

(100%) FULL ON

WEATHER PACK
TO WIRING HARNESS
OR INTERFACE MODULE
IF NEEDED
CBA

33" 35"

27

2
(0%) OFF

6
5
4
3
2
1
0

1
2
3
4
5
6

9
METRIPACK
CONNECTOR

12"
FULL ON WHEN
PRESSURE
SWITCH CLOSES

.85"

23

2.3"

WEATHER PACK
CONNECTOR

2.3"
3.5"

CBA
CONVOLUTE
TUBING
4"

METRIPACK
CONNECTOR
TO
PRESSURE
SWITCH

3.5"

25

CBA

DCBA

24

BA

.83"

TO
RESISTANCE
MODULE

TO
PEDAL

CONVOLUTE
TUBING
4"

TO
WIRING
HARNESS

WEATHER PACK 26
CONNECTOR

10

TO
WIRING
HARNESS

WEATHER PACK
CONNECTOR

11

12

20

.83"

13
12"
3.5"

H
METRIPACK
I CONNECTORS
G
21
H
FULL ON

CONVOLUTE
TUBING

BA

21

2.3"

L
O

3.5"

2 3

ON

BA

M
E
D

BA

.83"

1 3

ON

21

TO
PRESSURE
SWITCHES

WEATHER PACK
CONNECTOR

14

22

47"

15
16

.83"

2.3"
3.5"

CBA

CBA
CBA

2.3"

TO
PEDAL
TO
WIRING
HARNESS

AMP
CONN.
TO
HAND
LEVER

17

WEATHER PACK
CONNECTOR

.83"

TO
WIRING
HARNESS

WEATHER PACK
CONNECTOR

4"

TO
WIRING
HARNESS

CBA

18

CONVOLUTE
TUBING
4"

CBA

2.3"

CONVOLUTE
TUBING
4"

TO
WIRING
HARNESS

WEATHER PACK
CONNECTOR

3.5"

CONVOLUTE
TUBING
4"

19

WEATHER PACK
CONNECTOR

V04766.01

Figure 35. Retarder Controls

351.1

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 35-520
Retarder Controls, Figure 35
Same As Group 35-541, Except For Parts Listed Below.
REF
NO.
18
9
10
11
1419
27

NOMENCLATURE
Not Used In This Group.
Resistance Module, One-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Switch, Pressure, Non-Adjustable 2 psi . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29506471
15300027
12015092

1
1
1

2
2
2

3
3
3

5
5
5

29506478

1
1
1
1

2
2
2
2

3
3
3
3

5
5
5
5

GROUP 35-523
Retarder Controls, Figure 35
Same As Group 35-541, Except For Parts Listed Below.
12
1819

Not Used In This Group.


Not Used In This Group.

GROUP 35-528
Retarder Controls, Figure 35
Same As Group 35-541, Except For Parts Listed Below.
18
1419
23
24
25
26

Not Used In This Group.


Not Used In This Group.
Resistance Module, Pedal, 3-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Assembly, 4-Way Weather Pack . . . . . . . . . . . . . . . . .
Seal, Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . .

29506472
12015797
12010492
12015092

GROUP 35-529
Retarder Controls, Figure 35

35

Same As Group 35-541, Except For Parts Listed Below.


18
12
13
1419

Not Used In This Group.


Resistance Module, Full-On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506470
Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . 12015092
Not Used In This Group.

20091001

Copyright 2009 Allison Transmission, Inc.

1
1

2
2

3
3

352.1

5
5

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 35-530
Retarder Controls, Figure 35
Same As Group 35-541, Except For Parts Listed Below.
REF
NO.
18
9
10
11
12
13
1419
27

NOMENCLATURE

PART
NO.

Not Used In This Group.


Resistance Module, One-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506471
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15300027
Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . . 12015092
Resistance Module, Half-On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509894
Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . . 12015092
Not Used In This Group.
Switch, Pressure, Non-Adjustable 2 psi . . . . . . . . . . . . . . . . . . . . . . . . 29506478

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1
1
1

2
2
2
2
2

3
3
3
3
3

5
5
5
5
5

1
1
1

2
2
2

3
3
3

5
5
5

1
1
1

2
2
2

3
3
3

5
5
5

1
1

2
2

3
3

5
5

GROUP 35-531
Retarder Controls, Figure 35
Same As Group 35-541, Except For Parts Listed Below.
1
38
9
10
11
1417
27

Pedal, Retarder Control, 35 Degree. If 29508015 Retarder Control


Pedal Must Be Replaced, Use 29538485 Pedal. . . . . . . . . . . . . . . 29538485
Not Used In This Group.
Resistance Module, One-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506471
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15300027
Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . . 12015092
Not Used In This Group.
Switch, Pressure, Non-Adjustable 2 psi . . . . . . . . . . . . . . . . . . . . . . . . 29506478

GROUP 35-534
Retarder Controls, Figure 35
Same As Group 35-541, Except For Parts Listed Below.
12
9
10
11
1819
27

Not Used In This Group.


Resistance Module, One-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506471
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15300027
Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . . 12015092
Not Used In This Group.
Switch, Pressure, Non-Adjustable 2 psi . . . . . . . . . . . . . . . . . . . . . . . . 29506478

GROUP 35-535
Retarder Controls, Figure 35
Same As Group 35-541, Except For Parts Listed Below.
12
1819
23
24

Not Used In This Group.


Not Used In This Group.
Resistance Module, Pedal, 3-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506472
Connector Assembly, 4-Way Weather Pack . . . . . . . . . . . . . . . . . 12015797

(continued on next page)

352.2

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 35-535

(contd)

Retarder Controls, Figure 35


Same As Group 35-541, Except For Parts Listed Below.
REF
NO.
25
26

NOMENCLATURE

PART
NO.

Seal, Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12010492


Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . 12015092

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1

2
2

3
3

5
5

1
3
1
1
1
1

2
6
2
2
2
2

3
9
3
3
3
3

5
15
5
5
5
5

1
3
1
1
1
1

2
6
2
2
2
2

3
9
3
3
3
3

5
15
5
5
5
5

GROUP 35-536
Retarder Controls, Figure 35
Same As Group 35-541, Except For Parts Listed Below.
18
1419
20
21
22
27
27
27

Not Used In This Group.


Not Used In This Group.
Resistance Module, Three-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . .
Switch, Pressure, Non-Adjustable, 2 psi . . . . . . . . . . . . . . . . . . . . . . . .
Switch, Pressure, Non-Adjustable, 4 psi . . . . . . . . . . . . . . . . . . . . . . . .
Switch, Pressure, Non-Adjustable, 7 psi . . . . . . . . . . . . . . . . . . . . . . . .

29511306
15300027
12015092
29506478
29511307
29511308

GROUP 35-538
Retarder Controls, Figure 35
Same As Group 35-541, Except For Parts Listed Below.
18
1419
20
21
22
27
27
27

Not Used In This Group.


Not Used In This Group.
Resistance Module, Three-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . .
Switch, Pressure, Non-Adjustable, 4 psi . . . . . . . . . . . . . . . . . . . . . . . .
Switch, Pressure, Non-Adjustable, 7 psi . . . . . . . . . . . . . . . . . . . . . . . .
Switch, Pressure, Non-Adjustable, 10 psi . . . . . . . . . . . . . . . . . . . . . . .

29511306
15300027
12015092
29511307
29511308
29511309

35

GROUP 35-539
Retarder Controls, Figure 35
Same As Group 35-541, Except For Parts Listed Below.
12
1819
20
21
22
27
27
27

Not Used In This Group.


Not Used In This Group.
Resistance Module, Three-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . .
Switch, Pressure, Non-Adjustable, 2 psi . . . . . . . . . . . . . . . . . . . . . . . .
Switch, Pressure, Non-Adjustable, 4 psi . . . . . . . . . . . . . . . . . . . . . . . .
Switch, Pressure, Non-Adjustable, 7 psi . . . . . . . . . . . . . . . . . . . . . . . .

20091001

Copyright 2009 Allison Transmission, Inc.

29511306
15300027
12015092
29506478
29511307
29511308

1
3
1
1
1
1

2
6
2
2
2
2

3
9
3
3
3
3

352.3

5
15
5
5
5
5

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 35-541
Retarder Controls, Figure 35
REF
NO.
1
2
3
4
5
6
7
8
913
14
15
16
17
18
19
2027

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Pedal, Retarder Control, 35 Degree . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538485


Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . . 12015092
Lever, Retarder Control, 200 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522721
Handle Assembly, Lever, 200 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29521870
Handle, Retarder Control Lever, 200 mm . . . . . . . . . . . . . . . . 29521864
Nut, Retarder Control Lever, M22 x 1 . . . . . . . . . . . . . . . . . . . 29521865
Boot, Retarder Control Lever . . . . . . . . . . . . . . . . . . . . . . . . . 29521866
Switch, Multi-Position, Retarder Control Lever . . . . . . . . . . . . . . . . 29521868
Not Used In This Group.
Resistance Module, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506474
Connector, AMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518007
Terminal, Spade, Female . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518008
Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . . 12015092
Resistance Module, Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509895
Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . . 12015092
Not Used In This Group.

*
*
*
*
*

1
1
1
1
1
1
1
1

2
2
2

3
3
3

5
5
5

1
1
7
1
1
1

2
2
14
2
2
2

3
3
18
3
3
3

5
5
56
5
5
5

1
2
1
1
1

2
4
2
2
2

3
6
3
3
3

5
10
5
5
5

GROUP 35-544
Retarder Controls, Figure 35
Same As Group 35-541, Except For Parts Listed Below.
18
1419
20
21
22
27
27

Not Used In This Group.


Not Used In This Group.
Resistance Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511320
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15300027
Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . . 12015092
Switch, Pressure, Non-Adjustable 4 psi . . . . . . . . . . . . . . . . . . . . . . . . 29511307
Switch, Pressure, Non-Adjustable 10 psi . . . . . . . . . . . . . . . . . . . . . . . 29511309

* Serviced Only As An Assembly Not Available As A Detail Part.

352.4

Copyright 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG
PC2456EN

NOTES

20091001

Copyright 2009 Allison Transmission, Inc.

352.5

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

42

19
21
22
3
4

41

23

20
24

32

35

25

34
33

27

26

30

31

10
11
29
28

12
13

26

31

14

15
36

16

37
17
18

39
40

38

V07024.01.00
p

Figure 39A. P3 Planetary And Rear Cover/Retarder

391.1

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1
4
12

7
5

13

14

15
9

16

19

10
11

17

20
21

18

22

23
24

25
26
100
72
71
70
48
45

57
47

67

46

27
52

76

75

77
78

80
81
82

79

53
49

91
84

60
54

31

86
87
88
89

59
41

55

61
58

38

93
68

96 95

92
90

85
30

29

69

83
51

50

28

73
74

93
94

40
39
62 63

56

37
42

65

43
36

35
33
32

44

66

64
97

34

98
99
V07025a.02.00

Figure 39B. P3 Planetary And Rear Cover/Retarder

20091001

Copyright 2009 Allison Transmission, Inc.

391.2

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

12

14

16

17
4

15
18

1
5

19

7
8

20

13

10
8

11

22

26
27

21

28

23
24

25
23

25
24

50

30

29

51

31

52

43
44
46

32

45

47

33
34

37
35

39

38

36

48

49

41
42
40

40
V06890a.00.01

Figure 39C/39D. P3 Planetary And Rear Cover/Retarder (1 of 2)

391.3

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

54
53

57

58

55
56
59

60
62

82
63

64

73
65

61
76

66

74
67

75

68
69

72
77

70 71

79

39

80
81
78

V07026a.03.00

Figure 39C. P3 Planetary And Rear Cover/Retarder (2 of 2)

20091001

Copyright 2009 Allison Transmission, Inc.

391.4

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

53

55

56

57

60

58
61
62

54

59

63

64
65
106
66

129

67

108
107
109

112
113

114
105
115
116
132

118

87
68

110

117

103

90

72

111

89

131
119

88

130

120
102

69
70

100

71

125

101
83
91

92

121
122
123
124

125

99

128

126

127

104

80
82
81

94 95

93
79

73

97

84
78

77

76

98

96

85

75
74

133
86
134
135
V07027a.02.00

Figure 39D. P3 Planetary And Rear Cover/Retarder (2 of 2)

391.5

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1
4
12

7
5

13

14

15
9

3
19

16
10

17

11

20
21

18

22

23
24

25
26

65
67
66
68
69
70

52

88

64
45

28

61

74
46

30

53

98
76

54
55

41
40

49

50

56

77
78

63
79

62

38

85

32

33

35

39

80
81
84
82
83

37

34

97

86

39

36

96

99

75
87

31

95

71 73

47
29

91
89
92

72

48

93 94

90

27

51

57
58

42

59

43

60

44
100
101
102

V07025b.05.00

Figure 39E. P3 Planetary And Rear Cover/Retarder

20091001

Copyright 2009 Allison Transmission, Inc.

391.6

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

12

14

16

17
4

15
18

1
5

19

7
8

20

13

10
8

11

26

21

27
28

22
50
52 51
25
23

24

30

29
31

43
44
46

32

45

47

33
34

37
35

39

38

36

48

49

41
42
40

40
V06890b.00.02

Figure 39F/39G. P3 Planetary And Rear Cover/Retarder (1 of 2)

391.7

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

54
55

53

84

59

85

58
56
60

61

83

57

63
64

65

82
66

62
74

67

77

68
69

75
70

76

78
79

71 72

80

39
81
73

V07026b.04.00

Figure 39F. P3 Planetary And Rear Cover/Retarder (2 of 2)

20091001

Copyright 2009 Allison Transmission, Inc.

391.8

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

53

55

56

57

58

60
61
62
54

59

63

64
65

66
67
106
107
108

68

109
69

110
111
112

70
71
72

105

89

101

102

81

140
139
128

98
92

119

103

126

120 121
122

76

123

124

95
84

75

125

94

93

78

74

138

127

118

82

79

137

117

100

80

136

116

104

99

91

131 133
132

102

88

83

134 135

130
114
115

87

73

129

113

90

96

77

97
85
86

141
142
143

V07027b.05.00

Figure 39G. P3 Planetary And Rear Cover/Retarder (2 of 2)

391.9

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-544
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio
Same As Group 39-697.
REF
NO.

NOMENCLATURE

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

GROUP 39-545
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio
Same As Group 39-697, Except For Parts Listed Below.
4
5
11

14
15
16
17
18
38
39
39

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . .


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier, P3 Planetary. When Replacing 29535997 Carrier
With 29537199 Carrier, Also Replace 29511450 Output
Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . .
Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Belleville Washer. Used Only With 29537199 Carrier And
29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29535997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29537199 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .

29535677 **
29535681 **

1
1

29537199

29535998
29506056
29507803
29543992
29506055

4
4
1
8
4

8
8
2
16
8

16
16
4
32
16

32
32
8
64
32

29537166

29511450

29537193

12

GROUP 39-574
P3 Planetary And Rear Cover/Retarder, Figure 39A
141
42

Not Used In This Group.


Bracket, Rear Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507888

GROUP 39-582
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder
Same As Group 39-656, Except For Parts Listed Below.
2
3

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535682 **


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 **

1
1

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.

20091001

Copyright 2009 Allison Transmission, Inc.

392.1

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-582

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Close Ratio, Medium Torque Retarder
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
9

12
13
14
15
16
64

65
65
70
72
86

NOMENCLATURE

PART
NO.

Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier


With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913
Spindle, P3 Planetary Pinion. See SIL 11-WT-98
And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065
Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 **
Not Used In This Group.
Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

4
4
1
8
4

8
8
2
16
8

16
16
4
32
16

32
32
8
64
32

1
1

1
1

1
1
1
1

1
1

2
2

4
4

GROUP 39-583
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder
Same As Group 39-656, Except For Parts Listed Below.
70
86

Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 **


Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792

GROUP 39-587
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio, With Tachograph
Same As Group 39-697, Except For Parts Listed Below.
4
20
27
28

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29535673 **


Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511474 **
Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540140
Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.

392.2

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-587

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39A


Close Ratio, With Tachograph
Same As Group 39-697, Except For Parts Listed Below.
REF
NO.

NOMENCLATURE

29
30

PART
NO.

Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790


Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540139 *

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1

GROUP 39-588
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio, With Tachograph
Same As Group 39-697, Except For Parts Listed Below.
4
5
11

14
15
16
17
18
20
27
28
29
30
38
39
39

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . .


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier, P3 Planetary. When Replacing 29535997 Carrier
With 29537199 Carrier, Also Replace 29511450 Output
Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . .
Spindle, P3 Planetary Pinion. See SIL 11-WT-98
And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . .
Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . .
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Belleville Washer. Used Only With 29537199 Carrier And
29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29535997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29537199 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .

29535678 **
29535681 **

1
1

29537199

29535998
29506056
29507803
29543992
29506055
29511474 **
29540140
29512791
29512790
29540139 *

4
4
1
8
4
1
1
1
1
1

8
8
2
8
8

16
16
4
16
16

32
32
8
32
32

1
1
1

2
2
2

4
4
4

29537166

29511450

29537193

39

GROUP 39-595
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, High Torque Retarder
Same As Group 39-656

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.3

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-596
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, High Torque Retarder
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
2
3
9

12
13
14
15
16
64

65
65

NOMENCLATURE

PART
NO.

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535682 **


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 **
Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913
Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065
Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1

4
4
1
8
4

8
8
2
16
8

16
16
4
32
16

32
32
8
64
32

4
4
1
8
4

8
8
2
16
8

16
16
4
32
16

32
32
8
64
32

GROUP 39-597
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Low Torque Retarder
Same As Group 39-656, Except For Parts Listed Below.
2
3
9

12
13
14
15
16

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29511047 **


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 **
Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913
Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054

1
1

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.

392.4

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-597

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Close Ratio, Low Torque Retarder
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
64

65
65
70
86

NOMENCLATURE
Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29537166

29511065

29537385
29537073 **
29510494

1
1
1

19

38

76

1
1
1
1
2
1

2
2
2
2
4
2

4
4
4
4
8
4

GROUP 39-598
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Low Torque Retarder
Same As Group 39-656, Except For Parts Listed Below.
70
86

Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 **


Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29510494

1
1

GROUP 39-603
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio, With Tachograph And Dropbox Provision
Same As Group 39-697, Except For Parts Listed Below.
3
4
20
27
28
29
30
31
32

Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . .
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . .
Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . .
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Dowel, 10.01 mm x 24 mm . . . . . . . . . . . . . . . . . . . .
Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . .

29514698
29535674 **
29515603 **
29540148
29512791
29512790
29540147
29514697
29543432

19
1
1
1
1
1
1
2
1

** Not Serviced As An AssemblyOrder Detail Parts.

20091001

Copyright 2009 Allison Transmission, Inc.

392.5

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-610
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio, With Tachograph And Dropbox Provision
Same As Group 39-697, Except For Parts Listed Below.
REF
NO.
3
4
5
11

14
15
16
17
18
20
27
28
29
30
31
32
38
39
39

NOMENCLATURE

PART
NO.

Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698


Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29535679 **
Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535681 **
Carrier, P3 Planetary. When Replacing 29535997 Carrier
With 29537199 Carrier, Also Replace 29511450 Output
Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . . 29537199
Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056
Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515603 **
Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540148
Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791
Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540147
Pin, Dowel, 10.01 mm x 24 mm . . . . . . . . . . . . . . . . . . . . 29514697
Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432
Belleville Washer. Used Only With 29537199 Carrier And
29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166
Nut, Output. Used Only With 29535997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511450
Nut, Output. Used Only With 29537199 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537193

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
19
1
1

19

38

76

4
4
1
8
4
1
1
1
1
1
2
1

8
8
2
8
8

16
16
4
16
16

32
32
8
32
32

1
1
1
1
2
1

2
2
2
2
4
2

4
4
4
4
8
4

1
1
1
1
1
1

1
1
1

2
2
2

4
4
4

GROUP 39-611
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio, With 16-Pulse Tachograph Provision
Same As Group 39-697, Except For Parts Listed Below.
4
11

20
27
28
29
30
38

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29535675 **


Carrier, P3 Planetary. When Replacing 29535995 Carrier
With 29537386 Carrier, Also Replace 29520521 Output
Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . . 29537386
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520516 **
Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29541084
O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664
Plug, Straight Thread, 34-16 . . . . . . . . . . . . . . . . . . . . . . 29534508
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541083 *
Belleville Washer. Used Only With 29537386 Carrier And
29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

392.6

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-611

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39A


Close Ratio, With 16-Pulse Tachograph Provision
Same As Group 39-697, Except For Parts Listed Below.
REF
NO.
39
39

NOMENCLATURE

PART
NO.

Nut, Output. Used Only With 29535995 Carrier.


See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520521
Nut, Output. Used Only With 29537386 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537193

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

GROUP 39-612
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio, With 16-Pulse Tachograph Provision
Same As Group 39-697, Except For Parts Listed Below.
4
5
11

14
15
16
17
18
20
27
28
29
30
38
39
39

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . .


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier, P3 Planetary. When Replacing 29535997 Carrier
With 29537199 Carrier, Also Replace 29520521 Output
Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . .
Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . .
O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Straight Thread, 34-16 . . . . . . . . . . . . . . . . . . . . . .
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Belleville Washer. Used Only With 29537199 Carrier And
29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29535997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29537199 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .

29535680 **
29535681 **

1
1

29537199

29535998
29506056
29507803
29543992
29506055
29520516 **
29541084
23019664
29534508
29541083 *

4
4
1
8
4
1
1
1
1
1

8
8
2
8
8

16
16
4
16
16

32
32
8
32
32

1
1
1

2
2
2

4
4
4

29537166

29520521

29537193

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.7

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-614
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, Tachograph Provision
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
2
3
9

12
13
14
15
16
31
38
39
40
41
64

65
65
70
86

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535683


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684
Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29520539 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913
Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535003
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29535002
Plug, Straight Thread, 34-16 . . . . . . . . . . . . . . . . . . . . . . 29534508
O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535001
Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520539
Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991
Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792

**
**

**

**

1
1

4
4
1
8
4
1
1
1
1
1

8
8
2
16
8

16
16
4
32
16

32
32
8
64
32

1
1
1

2
2
4

4
4
8

1
1
1

GROUP 39-617
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, Tachograph Provision
Same As Group 39-656, Except For Parts Listed Below.
2
9

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535686 **


Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier
With 29545914 Carrier Kit, Also Replace
29520539 Output Nut With 29537385 Output Nut.
29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

392.8

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-617

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Wide Ratio, Medium Torque Retarder, Tachograph Provision
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
31
38
39
40
41
64

65
65
70
86

NOMENCLATURE
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . .
Plug, Straight Thread, 34-16 . . . . . . . . . . . . . . . . . . . . . .
O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Belleville Washer. Used Only With 29537200 Or
29544813 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29536997 Carrier.
See SIL 25-WT-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29537200 Or 29544813 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29520534 **
29520532
29534508
23019664
29520530 *

1
1
1
1
1

1
1
1

2
2
4

4
4
8

29537166

29520539

29537385
29536991 **
29512792

1
1
1

GROUP 39-652
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, TID 1
Same As Group 39-656, Except For Parts Listed Below.
2
3
9

12
13
14
15
16
64

65
65

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .

29535682 **
29535684 **

1
1

29545913

29535996
29506054
29507804
29543993
29506054

4
4
1
8
4

8
8
2
16
8

16
16
4
32
16

32
32
8
64
32

29537166

29511065

29537385

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.9

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-652

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Close Ratio, Medium Torque Retarder, TID 1
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
70
72
86

NOMENCLATURE

PART
NO.

Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 **


Not Used In This Group.
Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1

4
4
1
8
4

8
8
2
16
8

16
16
4
32
16

32
32
8
64
32

GROUP 39-653
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, High Torque Retarder, TID 1
Same As Group 39-656, Except For Parts Listed Below.
2
3
9

12
13
14
15
16
64

65
65

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535682 **


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 **
Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913
Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065
Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385

1
1

GROUP 39-654
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Low Torque Retarder, TID 1
Same As Group 39-656, Except For Parts Listed Below.
2
3

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535682 **


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 **

1
1

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.

392.10

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-654

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Close Ratio, Low Torque Retarder, TID 1
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
9

12
13
14
15
16
64

65
65
70
86

NOMENCLATURE
Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29545913

29535996
29506054
29507804
29543993
29506054

4
4
1
8
4

8
8
2
16
8

16
16
4
32
16

32
32
8
64
32

29537166

29511065

29537385
29537073 **
29510494

1
1
1

GROUP 39-655
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, TID 1
Same As Group 39-656, Except For Parts Listed Below.
70
86

Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 **


Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . 29512792

1
1

39

GROUP 39-656
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, High Torque Retarder, TID 1. One Bolt
1
2
3
4
5
6

Gasket, Stator Housing. See SIL 20-WT-97. . . . . . . . . . . . . . . . . . . . .


Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shaft Assembly, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bushing, 28 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shaft, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29535902
29535685 **
29535687 **
29535235
29505605
29535216 *

1
1
1
1
1
1

1
2

2
4

4
8

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.11

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-656

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Wide Ratio, High Torque Retarder, TID 1. One Bolt
REF
NO.
7
8
9

10
11
12
13
14
15
16
17
18
19
20

20

21

21

22
23
24
25

26
27
28
29
30
31

NOMENCLATURE

PART
NO.

Ring, Retaining, Internal, 219 mm OD . . . . . . . . . . . . . . . . . . 29501034


Ring, P3 Indexing. See SIL 11-WT-98 And SIL 10-WT-00. . . 29535988
Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier
With 29545914 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914
Spacer, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535224
Ring, Retaining, External, 64 mm ID . . . . . . . . . . . . . . . . . . . . 29505803
Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056
Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055
Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . . . 29505613
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 **
Ring, Retaining, External, 181 mm ID . . . . . . . . . . . . . . . . . . . 29503037
Spring And Retainer Assembly, C5 Piston Return. Used Prior
To S/N 6610204386, With 29536771 Stator Housing And
29503035 Piston. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503036
Spring And Retainer Assembly, C5 Piston Return. Used
Starting With S/N 6610204386, With 29544957 Stator
Housing And 29544956 Piston. See SIL 27-WT-06. . . . . 29544958
Piston, C5 Clutch. Used Prior To S/N 6610204386, With
29536771 Stator Housing And 29503036 Return Spring
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503035
Piston, C5 Clutch. Used Starting With S/N 6610204386, With
29544957 Stator Housing And 29544958 Return Spring
Assembly. See SIL 27-WT-06. . . . . . . . . . . . . . . . . . . . . . 29544956
Sealring, External, 315.2 mm ID. Color Coded Light Blue.
See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546158
Sealring, Internal Lip-Type, 214.06 mm OD . . . . . . . . . . . . . . 23048164
Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . 29505574
Stator Housing, Retarder. When Replacing 29536771 Stator
Housing With 29544957 Stator Housing, Also Order
29544956 Piston And 29544958 Return Spring
Assembly. See SIL 27-WT-06. . . . . . . . . . . . . . . . . . . . . . 29544957
O-ring, 355.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047924
Sealring, Rotating, 146 mm OD . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507890
Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566
Rotor Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543416
Sealring, Rotating, 146 mm OD . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507890
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534479 **

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1

2
2

4
4

8
8

1
1
1

1
2
2

2
4
4

4
8
8

4
4
1
8
4
1
1
1

8
8
2
16
8
1

16
16
4
32
16
2

32
32
8
64
32
4

1
1
1

4
4
2

8
8
4

16
16
8

1
1
1
1
1
1
1

1
2
2
1
1
2

2
4
4
4
4
4

4
8
8
8
8
8

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.

392.12

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-656

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Wide Ratio, High Torque Retarder, TID 1. One Bolt
REF
NO.
32
33
34
35
36
36
37
38

39
40
41
4248
49
50
51
52
53
54
55
56
57
58
59
60
61
62
62
63
64

NOMENCLATURE
Ring, Retaining, Internal, 45.82 mm OD . . . . . . . . . . . . . . . . .
Plug, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 34.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, Valve, 36.17 mm OD x 114.3 mm . . . . . . . . . . . . . . .
Valve, Autoflow. Used Prior To S/N 6610066447.
See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Autoflow. Used Starting With S/N 6610066447.
See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Spring, 5 mm x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Plug And Retarder. Prior To
S/N 6610066447, When Replacing 29534478 Housing
Assembly With 29545015 Housing Assembly,
Also Replace 29515693 Autoflow Valve With
29536730 Autoflow Valve, And Add The Following
Parts Found In Section 20: 29536765 Jumper Manifold,
29536766 Jumper Manifold Gasket, Three
29536756 M10 x 1.5 x 169 mm 12 Point Flanged Bolts,
And 11514355 M10 x 1.5 x 30 mm Flange Head Bolt.
Prior To S/N 6610008625, Also Order 29515692 Spring.
See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . .
Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 2-Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Plug, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, Retaining, Internal, 45.82 mm OD . . . . . . . . . . . . . . . . .
Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . .
Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . .
O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Assembly, Tapered Roller. Used Prior To
S/N 6610204386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Assembly, Tapered Roller. Used Starting With
S/N 6610204386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Locknut. See SIL 19-WT-98. . . . . . . . . . . . . . . . . . . . . .
Belleville Washer. Used Only With 29537200 Or
29544813 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29503209
29509732
29503208
29515692

1
1
1
1

2
2
1
1

4
4
4
4

8
8
8
8

29515693

29536730
11512368

1
1

1
2

4
4

8
8

29545015
29512790
29512791
29534475 *

1
1
1
1

1
1
1

2
2
4

4
4
8

29511861
23040579
29505516
29503590
11514357
29514182
29503209
29505574
11515322
29544139
29503383
29503843
29537507

1
1
1
1
1
1
1
1
3
1
1
1
1

2
2
2
2
2
2
2
2
6
1
2
2
2

4
4
4
4
4
4
4
4
12
2
4
2
4

8
8
8
8
8
8
8
8
24
4
8
4
8

29505613

29544236
29511429

1
1

2
2

4
4

8
8

29537166

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001

Copyright 2009 Allison Transmission, Inc.

392.13

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-656

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Wide Ratio, High Torque Retarder, TID 1. One Bolt
REF
NO.
65
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83

84
85
86
87
87
88
88
89
90
91
92
93
94
95

NOMENCLATURE

PART
NO.

Nut, Output. Used Only With 29536997 Carrier.


See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065
Nut, Output. Used Only With 29537200 Or 29544813 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385
Seal Assembly, Oil, 165.61 mm OD. See SIL 14-WT-96 And
SIL 6-WT-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546238
Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988
Bolt, Flange Hd, M12 x 1.75 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541874
Bolt, Flange Hd, M8 x 1.25 x 100 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 11515115
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537074 **
Bolt, Flange Hd, M8 x 1.25 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . 29510680
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205
Wiring Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503939
Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511063
Gasket, Solenoid Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511062
Solenoid, N/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537373
O-ring, 16.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016455
O-ring, 12.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014057
Valve, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511060
Stop, Valve. See SIL 14-WT-02. . . . . . . . . . . . . . . . . . . . . . . . . . . 29538569
Spring, 7.8 mm OD x 29.2 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049391
Valve, Exhaust Backfill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049320
Valve Body, Retarder Control. Prior To S/N 6610066447, When
Replacing 29511059 Valve Body With 29536989 Valve
Body, Replace 29510497 Plug With 29536990 Plug
And 29510499 O-ring With 23015806 O-ring.
See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989
Pin, Dowel, 2.5 mm x 40 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500823
Pin, Dowel, 3 mm x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500822
Spring, 15.09 mm OD x 30.8 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29538461
O-ring, 21.9 mm ID. Used Prior To S/N 6610066447.
See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510499
O-ring, 23.5 mm ID. Used Starting With S/N 6610066447.
See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806
Plug, Valve. Used Prior To S/N 6610066447. See SIL 25-WT-00. 29510497
Plug, Valve. Used Starting With S/N 6610066447.
See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990
Ring, Retaining, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510498
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034
O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 *
Gasket, Separator Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512744
Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057
Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511055

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

1
2
12
9
1
5
1
1
1
1
1
1
1
1
1
1
1

2
2
13
18

4
4
36
36

16
8
72
72

5
1
1
1
1
1
2
2
1
1
1
1

10
2
2
2
2
2
4
4
2
2
2
2

15
4
4
4
4
4
8
8
4
4
4
4

1
1
1
1

1
1
1
1

2
2
2
2

4
4
4
4

1
1

1
1

2
2

4
4

1
1
1
1
1
2
1
1

1
1
1
1

2
2
2
2

4
4
4
4

4
1
1

8
2
2

16
4
4

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

392.14

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-656

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Wide Ratio, High Torque Retarder, TID 1. One Bolt
REF
NO.
96
97
98
99
100

NOMENCLATURE
Gasket, Channel Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M12 x 1.75 x 165 mm . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M12 x 1.75 x 105 mm . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

PART
NO.
29507891
29541869
29541875
29541868

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
4
2
7

1
4
7
14

2
8
14
38

4
12
28
76

1
1

GROUP 39-657
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Low Torque Retarder, TID 1
Same As Group 39-656, Except For Parts Listed Below.
70
86

Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 **


Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29510494

GROUP 39-658
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, Tachograph Provision, TID 1
Same As Group 39-656, Except For Parts Listed Below.
2
3
9

12
13
14
15
16
31
38
39
40
41
64

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29520539 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . .
Plug, Straight Thread, 34-16 . . . . . . . . . . . . . . . . . . . . . .
O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29535683 **
29535684 **

1
1

29545913

29535996
29506054
29507804
29543993
29506054
29535003 **
29535002
29534508
23019664
29535001 *

4
4
1
8
4
1
1
1
1
1

8
8
2
16
8

16
16
4
32
16

32
32
8
64
32

1
1
1

2
2
4

4
4
8

29537166

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.15

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-658

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Close Ratio, Medium Torque Retarder, Tachograph Provision, TID 1
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
65
65
70
86

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Nut, Output. Used Only With 29535999 Carrier.


See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520539
Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 **
Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792

1
1
1

1
1
1

2
2
4

4
4
8

1
1
1

GROUP 39-659
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, Tachograph Provision, TID 1
Same As Group 39-656, Except For Parts Listed Below.
2
9

31
38
39
40
41
64

65
65
70
86

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535686


Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier
With 29545914 Carrier Kit, Also Replace
29520539 Output Nut With 29537385 Output Nut.
29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535003
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29535002
Plug, Straight Thread, 34-16 . . . . . . . . . . . . . . . . . . . . . . 29534508
O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535001
Belleville Washer. Used Only With 29537200 Or
29544813 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output. Used Only With 29536997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520539
Nut, Output. Used Only With 29537200 Or 29544813 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991
Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792

**

**

**

1
1
1
1
1
1

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.16

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-660
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, TID 2
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
2
3
9

12
13
14
15
16
45
46
47
48
4953
64

65
65
70
86

NOMENCLATURE
Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29535682 **
29535684 **

1
1

29545913

29535996
29506054
29507804
29543993
29506054
15326309
23040579
29533980
29537507

4
4
1
8
4
1
1
1
1

8
8
2
16
8
2
2
2
2

16
16
4
32
16
4
4
4
4

32
32
8
64
32
8
8
8
8

29537166

29511065

29537385
29536991 **
29512792

1
1
1

GROUP 39-661
39

P3 Planetary And Rear Cover/Retarder, Figure 39B


Close Ratio, High Torque Retarder, TID 2
Same As Group 39-656, Except For Parts Listed Below.
2
3

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535682 **


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 **

1
1

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.

20091001

Copyright 2009 Allison Transmission, Inc.

392.17

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-661

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Close Ratio, High Torque Retarder, TID 2
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
9

12
13
14
15
16
45
46
47
48
4953
64

65
65

NOMENCLATURE

PART
NO.

Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier


With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913
Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507
Not Used In This Group.
Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065
Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

4
4
1
8
4
1
1
1
1

8
8
2
16
8
2
2
2
2

16
16
4
32
16
4
4
4
4

32
32
8
64
32
8
8
8
8

4
4

8
8

16
16

32
32

GROUP 39-662
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Low Torque Retarder, TID 2
Same As Group 39-656, Except For Parts Listed Below.
2
3
9

12
13

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535682 **


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 **
Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913
Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054

1
1

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.

392.18

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-662

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Close Ratio, Low Torque Retarder, TID 2
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
14
15
16
45
46
47
48
4953
64

65
65
70
86

NOMENCLATURE
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29507804
29543993
29506054
15326309
23040579
29533980
29537507

1
8
4
1
1
1
1

2
16
8
2
2
2
2

4
32
16
4
4
4
4

8
64
32
8
8
8
8

29537166

29511065

29537385
29537073 **
29510494

1
1
1

15326309
23040579
29533980
29537507

1
1
1
1

2
2
2
2

4
4
4
4

8
8
8
8

29536991 **
29512792

1
1

GROUP 39-663
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, TID 2
Same As Group 39-656, Except For Parts Listed Below.
45
46
47
48
4953
70
86

Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .


O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . .

39

GROUP 39-664
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, High Torque Retarder, TID 2
Same As Group 39-656, Except For Parts Listed Below.
45
46
47
48

Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .


O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .

15326309
23040579
29533980
29537507

1
1
1
1

2
2
2
2

4
4
4
4

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.

20091001

Copyright 2009 Allison Transmission, Inc.

392.19

8
8
8
8

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-664

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Wide Ratio, High Torque Retarder, TID 2
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.

NOMENCLATURE

4953

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Not Used In This Group.

GROUP 39-665
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Low Torque Retarder, TID 2
Same As Group 39-656, Except For Parts Listed Below.
45
46
47
48
4953
70
86

Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309


O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507
Not Used In This Group.
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 **
Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29510494

1
1
1
1

2
2
2
2

4
4
4
4

8
8
8
8

1
1

4
4
1
8
4
1
1
1
1
1
1

8
8
2
16
8

16
16
4
32
16

32
32
8
64
32

1
1
1

2
2
4

4
4
8

GROUP 39-666
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, Tachograph Provision, TID 2
Same As Group 39-656, Except For Parts Listed Below.
2
3
9

12
13
14
15
16
31
38
39
40
41
45

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535683


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684
Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913
Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535003
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29535002
Plug, Straight Thread, 34-16 . . . . . . . . . . . . . . . . . . . . . . 29534508
O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535001
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309

**
**

**

1
1

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

392.20

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-666

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Close Ratio, Medium Torque Retarder, Tachograph Provision, TID 2
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
46
47
48
4953
64

65
65
70
86

NOMENCLATURE
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

23040579
29533980
29537507

1
1
1

2
2
2

4
4
4

8
8
8

29537166

29511065

29537385
29536991 **
29512792

1
1
1

1
1
1

2
2
4

4
4
8

2
2
2
2

4
4
4
4

8
8
8
8

GROUP 39-667
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, Tachograph Provision, TID 2
Same As Group 39-656, Except For Parts Listed Below.
2
9

31
38
39
40
41
45
46
47
48
4953
64

65

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .


Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier
With 29545914 Carrier Kit, Also Replace
29520539 Output Nut With 29537385 Output Nut.
29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . .
Plug, Straight Thread, 34-16 . . . . . . . . . . . . . . . . . . . . . .
O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Belleville Washer. Used Only With 29537200 Or
29544813 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29536997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29535686 **

29545914
29535003 **
29535002
29534508
23019664
29535001 *
15326309
23040579
29533980
29537507

1
1
1
1
1
1
1
1
1
1

29537166

29520539

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.21

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-667

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Wide Ratio, Medium Torque Retarder, Tachograph Provision, TID 2
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
65
70
86

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Nut, Output. Used Only With 29537200 or 29544813 Carrier And


29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 **
Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792

1
1
1

1
19

1
19

2
38

4
76

GROUP 39-697
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio, Without Tachograph, With One Bolt
1
2
3
4
5
6
7
8
9
10
11

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
2729
30
31
32

Gasket, Rear Cover. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . 29534355


Bolt, Flange Hd, M12 x 1.75 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541865
Not Used In This Group.
Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29535672
Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535676
Shaft Assembly, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535235
Bushing, 28 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505605
Shaft, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535216
Ring, Retaining, Internal, 219 mm OD . . . . . . . . . . . . . . . . . . 29501034
Ring, P3 Indexing. See SIL 10-WT-00. . . . . . . . . . . . . . . . . . . 29535988
Carrier, P3 Planetary. When Replacing 29535995 Carrier
With 29537386 Carrier, Also Replace 29511450 Output
Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . . 29537386
Spacer, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535224
Ring, Retaining, External, 64 mm ID . . . . . . . . . . . . . . . . . . . . 29505803
Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . . . 29505613
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540135
Ring, Retaining, External, 181 mm ID . . . . . . . . . . . . . . . . . . . 29503037
Spring And Retainer Assembly, C5 Piston Return . . . . . . . . . 29503036
Piston, C5 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503035
Sealring, External, 315.2 mm ID. Color Coded Light Blue. . . . 29546158
Sealring, Internal Lip-Type, 214.06 mm OD . . . . . . . . . . . . . . 23048164
Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . 29505574
Not Used In This Group.
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540134
Not Used In This Group.
Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29544139

**
**

**

1
1
1
1
1
1
1

1
2

2
4

4
8

2
2

4
4

8
8

1
1
1

1
2
2

2
4
4

4
8
8

4
4
1
8
4
1
1
1
1
1
1
1
2

8
8
2
16
8
1

16
16
4
32
16
2

32
32
8
64
32
4

2
2
2
4
4
4

4
4
4
8
8
8

8
8
8
16
16
16

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

392.22

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-697

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39A


Close Ratio, Without Tachograph, With One Bolt
REF
NO.
33
34
35
36
37
38
39
39
40
41
42

NOMENCLATURE
O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Locknut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Belleville Washer. Used Only With 29537386 Carrier And
29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29535995 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29537386 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .
Seal Assembly, Oil, 165.61 mm OD. See SIL 14-WT-96 And
SIL 6-WT-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29503383
29503843
29537507
29505613
29511429

1
1
1
1
1

4
2
2
2
2

6
2
4
4
4

8
4
8
8
8

29537166

29511450

29537193

29546238
29536988

1
1

4
1

8
2

16
4

1
1
1

2
2
2

4
4
4

GROUP 39-698
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio With 4-T Tachograph, One Bolt
Same As Group 39-697, Except For Parts Listed Below.
4
20
27
28
29
30

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . .


Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . .
Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . .
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29535673 **
29511474 **
29540140
29512791
29512790
29540139 *

1
1
1
1
1
1

GROUP 39-699
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio With 4-T Tachograph And Dropbox Provision, One Bolt

39

Same As Group 39-697, Except For Parts Listed Below.


3
4
20
27
28
29
30
31

Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . .
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . .
Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . .
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Dowel, 10.01 mm x 24 mm . . . . . . . . . . . . . . . . . . . .

29514698
29535674 **
29515603 **
29540148
29512791
29512790
29540147
29514697

19
1
1
1
1
1
1
2

19

38

76

1
1
1
1
2

2
2
2
2
4

4
4
4
4
8

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.23

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-699

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39A


Close Ratio With 4-T Tachograph And Dropbox Provision, One Bolt
Same As Group 39-697, Except For Parts Listed Below.
REF
NO.
32

NOMENCLATURE

PART
NO.

Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

1
1
1
1
1
1

1
1
1

2
2
2

4
4
4

4
4
1
8
4

8
8
2
16
8

16
16
4
32
16

32
32
8
64
32

GROUP 39-700
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio With 16-Pulse Tachograph Provision
Same As Group 39-697, Except For Parts Listed Below.
4
11

20
27
28
29
30
38
39
39

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29535675 **


Carrier, P3 Planetary. When Replacing 29535995 Carrier
With 29537386 Carrier, Also Replace 29520521 Output
Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . . 29537386
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520516 **
Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29541084
O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664
Plug, Straight Thread, 34-16 . . . . . . . . . . . . . . . . . . . . . . 29534508
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541083 *
Belleville Washer. Used Only With 29537386 Carrier And
29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166
Nut, Output. Used Only With 29535995 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520521
Nut, Output. Used Only With 29537386 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537193

GROUP 39-701
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio Without Tachograph, With One Bolt
Same As Group 39-697, Except For Parts Listed Below.
4
5
11

14
15
16
17
18
38

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29535677 **


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535681 **
Carrier, P3 Planetary. When Replacing 29535997 Carrier
With 29537199 Carrier, Also Replace 29511450 Output
Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . . 29537199
Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056
Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055
Belleville Washer. Used Only With 29537199 Carrier And
29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166

1
1

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

392.24

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-701

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39A


Wide Ratio Without Tachograph, With One Bolt
Same As Group 39-697, Except For Parts Listed Below.
REF
NO.
39
39

NOMENCLATURE

PART
NO.

Nut, Output. Used Only With 29535997 Carrier.


See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511450
Nut, Output. Used Only With 29537199 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537193

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

GROUP 39-702
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio With 4-T Tachograph, One Bolt
Same As Group 39-697, Except For Parts Listed Below.
4
5
11

14
15
16
17
18
20
27
28
29
30
38
39
39

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . .


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier, P3 Planetary. When Replacing 29535997 Carrier
With 29537199 Carrier, Also Replace 29511450 Output
Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . .
Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . .
Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . .
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Belleville Washer. Used Only With 29537199 Carrier And
29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29535997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29537199 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .

29535678 **
29535681 **

1
1

29537199

29535998
29506056
29507803
29543992
29506055
29511474 **
29540140
29512791
29512790
29540139 *

4
4
1
8
4
1
1
1
1
1

8
8
2
8
8

16
16
4
16
16

32
32
8
32
32

1
1
1

2
2
2

4
4
4

29537166

29511450

29537193

19
1

19

38

76

GROUP 39-703
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio With Tachograph And Dropbox Provision
Same As Group 39-697, Except For Parts Listed Below.
3
4

Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698


Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . 29535679 **

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.25

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-703

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39A


Wide Ratio With Tachograph And Dropbox Provision
Same As Group 39-697, Except For Parts Listed Below.
REF
NO.
5
11

14
15
16
17
18
20
27
28
29
30
31
32
38
39
39

NOMENCLATURE

PART
NO.

Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535681 **


Carrier, P3 Planetary. When Replacing 29535997 Carrier
With 29537199 Carrier, Also Replace 29511450 Output
Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . . 29537199
Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056
Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515603 **
Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540148
Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791
Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540147
Pin, Dowel, 10.01 mm x 24 mm . . . . . . . . . . . . . . . . . . . . 29514697
Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432
Belleville Washer. Used Only With 29537199 Carrier And
29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166
Nut, Output. Used Only With 29535997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511450
Nut, Output. Used Only With 29537199 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537193

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

4
4
1
8
4
1
1
1
1
1
2
1

8
8
2
8
8

16
16
4
16
16

32
32
8
32
32

1
1
1
1
2
1

2
2
2
2
4
2

4
4
4
4
8
4

4
4
1
8
4
1
1

8
8
2
8
8

16
16
4
16
16

32
32
8
32
32

GROUP 39-704
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio With 16-Pulse Tachograph Provision
Same As Group 39-697, Except For Parts Listed Below.
4
5
11

14
15
16
17
18
20
27

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29535680 **


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535681 **
Carrier, P3 Planetary. When Replacing 29535997 Carrier
With 29537199 Carrier, Also Replace 29520521 Output
Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . . 29537199
Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056
Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520516 **
Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29541084

1
1

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.

392.26

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-704

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39A


Wide Ratio With 16-Pulse Tachograph Provision
Same As Group 39-697, Except For Parts Listed Below.
REF
NO.
28
29
30
38
39
39

NOMENCLATURE
O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Straight Thread, 34-16 . . . . . . . . . . . . . . . . . . . . . .
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Belleville Washer. Used Only With 29537199 Carrier And
29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29535997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29537199 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

23019664
29534508
29541083 *

1
1
1

1
1

2
2

4
4

29537166

29520521

29537193

GROUP 39-705
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, TID 2
Same As Group 39-656, Except For Parts Listed Below.
2
3
9

12
13
14
15
16
45
46
47
48
4953
64

65
65

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .

29535682 **
29535684 **

1
1

29545913

29535996
29506054
29507804
29543993
29506054
15326309
23040579
29533980
29537507

4
4
1
8
4
1
1
1
1

8
8
2
16
8
2
2
2
2

16
16
4
32
16
4
4
4
4

32
32
8
64
32
8
8
8
8

29537166

29511065

29537385

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.27

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-705

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Close Ratio, Medium Torque Retarder, TID 2
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
70
86

NOMENCLATURE

PART
NO.

Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 **


Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1

4
4
1
8
4
1
1
1
1

8
8
2
16
8
2
2
2
2

16
16
4
32
16
4
4
4
4

32
32
8
64
32
8
8
8
8

GROUP 39-706
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, High Torque Retarder, TID 2
Same As Group 39-656, Except For Parts Listed Below.
2
3
9

12
13
14
15
16
45
46
47
48
4953
64

65
65

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535682 **


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 **
Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913
Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507
Not Used In This Group.
Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065
Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385

1
1

** Not Serviced As An AssemblyOrder Detail Parts.

392.28

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-707
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Low Torque Retarder, TID 2
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
2
3
9

12
13
14
15
16
45
46
47
48
4953
64

65
65
70
86

NOMENCLATURE
Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29535682 **
29535684 **

1
1

29545913

29535996
29506054
29507804
29543993
29506054
15326309
23040579
29533980
29537507

4
4
1
8
4
1
1
1
1

8
8
2
16
8
2
2
2
2

16
16
4
32
16
4
4
4
4

32
32
8
64
32
8
8
8
8

29537166

29511065

29537385
29537073 **
29510494

1
1
1

GROUP 39-708
39

P3 Planetary And Rear Cover/Retarder, Figure 39B


Close Ratio, Medium Torque Retarder, Tachograph Provision, TID 2
Same As Group 39-656, Except For Parts Listed Below.
2
3

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535683 **


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 **

1
1

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.

20091001

Copyright 2009 Allison Transmission, Inc.

392.29

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-708

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Close Ratio, Medium Torque Retarder, Tachograph Provision, TID 2
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
9

12
13
14
15
16
31
38
39
40
41
45
46
47
48
4953
64

65
65
70
86

NOMENCLATURE

PART
NO.

Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier


With 29545913 Carrier Kit, Also Replace
29520539 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913
Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535003 **
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29535002
Plug, Straight Thread, 34-16 . . . . . . . . . . . . . . . . . . . . . . 29534508
O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535001 *
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507
Not Used In This Group.
Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520539
Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 **
Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

4
4
1
8
4
1
1
1
1
1
1
1
1
1

8
8
2
16
8

16
16
4
32
16

32
32
8
64
32

1
1
1

2
2
4

4
4
8

2
2
2
2

4
4
4
4

8
8
8
8

1
1
1

1
1
1
1

2
2
2
2

4
4
4
4

8
8
8
8

GROUP 39-709
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, TID 2
Same As Group 39-656, Except For Parts Listed Below.
45
46
47
48

Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309


O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

392.30

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-709

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Wide Ratio, Medium Torque Retarder, TID 2
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
4953
70
86

NOMENCLATURE

PART
NO.

Not Used In This Group.


Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 **
Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . 29512792

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1

1
1
1
1

2
2
2
2

4
4
4
4

8
8
8
8

15326309
23040579
29533980
29537507

1
1
1
1

2
2
2
2

4
4
4
4

8
8
8
8

29537073 **
29510494

1
1

GROUP 39-710
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, High Torque Retarder, TID 2
Same As Group 39-656, Except For Parts Listed Below.
45
46
47
48
4953

Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .


O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

15326309
23040579
29533980
29537507

GROUP 39-711
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Low Torque Retarder, TID 2
Same As Group 39-656, Except For Parts Listed Below.
45
46
47
48
4953
70
86

Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .


O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . .

GROUP 39-712

39

P3 Planetary And Rear Cover/Retarder, Figure 39B


Wide Ratio, Medium Torque Retarder, Tachograph Provision, TID 2
Same As Group 39-656, Except For Parts Listed Below.
2

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535686 **

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.

20091001

Copyright 2009 Allison Transmission, Inc.

392.31

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-712

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Wide Ratio, Medium Torque Retarder, Tachograph Provision, TID 2
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
9

31
38
39
40
41
45
46
47
48
4953
64

65
65
70
86

NOMENCLATURE

PART
NO.

Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier


With 29545914 Carrier Kit, Also Replace
29520539 Output Nut With 29537385 Output Nut.
29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535003 **
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29535002
Plug, Straight Thread, 34-16 . . . . . . . . . . . . . . . . . . . . . . 29534508
O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535001 *
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507
Not Used In This Group.
Belleville Washer. Used Only With 29537200 or
29544813 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output. Used Only With 29536997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520539
Nut, Output. Used Only With 29537200 or 29544813 Carrier And
29537166 Belleville Washer.See SIL 25-WT-01. . . . . . . . . . . 29537385
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 **
Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

1
1
1
1
1
1
1
1
1
1

1
1
1

2
2
4

4
4
8

2
2
2
2

4
4
4
4

8
8
8
8

1
1
1

1
1
1
1
1
1

2
2
1
1
1

4
4
2
2
2

8
8
4
4
4

4
8
1

8
16
2

16
32
4

32
64
8

GROUP 39-713
P3 Planetary And Rear Cover/Retarder, Figure 39C
Straight 7, Without Tachograph
NOTE: See SIL 4-WT-99 For Important Service Information
1
2
3
4
5
6
7
8
9

P3 Planetary Carrier Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29532693 **


Ring, Retaining, Internal, 219 mm OD . . . . . . . . . . . . . . . . . . . . . . 29501034
Ring, P3 Indexing. See SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . 29535988
Carrier, P3 Planetary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537386
Flange, P4 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533209
Ring, Shim Locating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530525
Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . . . . 29507804

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

392.32

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-713

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39C


Straight 7, Without Tachograph
NOTE: See SIL 4-WT-99 For Important Service Information
REF
NO.
10
11
12
12
12
12
12
12
12
12
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44

NOMENCLATURE
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M12 x 1.75 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 0.27 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 0.54 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 0.81 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 1.08 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 1.35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 1.62 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 1.89 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 2.16 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 2.43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Adapter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C6 Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Piston Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, Retaining, External, 293.75 mm ID . . . . . . . . . . . . . . . .
Spring Assembly, C6 Piston Return . . . . . . . . . . . . . . . . . . . .
Piston, C6 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sealring, External, 334.37 mm ID . . . . . . . . . . . . . . . . . . . . . .
Sealring, Internal Lip-Type, 251.28 mm OD . . . . . . . . . . . . . .
Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Assembly, Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, C6 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, C6 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Backplate, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear, P4 Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Assembly, P4 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, Retaining, Internal, 289.48 mm OD . . . . . . . . . . . . . . . .
Ring, Retaining, Internal, 235 mm OD . . . . . . . . . . . . . . . . . .
Ring, P4 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier And Bushing Assembly, P4 Planetary . . . . . . . . . . . .
Carrier, P4 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bushing, P4 Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle, P4 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P4 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P4 Pinion. Set Contains Six 29530501 Gears. . . . .
Bearing, Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hub, C6 Clutch Drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.
29543993
29541865
29530516
29530517
29530518
29530519
29530520
29530521
29530522
29530523
29530524
29530526
29536669
29532728
29530489
29530488
29530487
29546162
29530491
29530484
29530485
29500034
29541018
23043446
29530486
29536351
29536342
29530530
29530492
29542556
29530497
23048531
29501195
29530505
29530498
29530499
29530500
29530504
29530503
29535982
29530502
29530506
29505572

**
**

**

8
14
AR
AR
AR
AR
AR
AR
AR
AR
AR
1
1
1
1
1
1
1
1
1
1
2
1
1
1
9
8
1
1
1
1
1
1
1
1
1
1
6
12
6
12
1
1

16
14
2
2
2
2
2
2
2
2
2
1

32
28
4
4
4
4
4
4
4
4
4
2

64
56
8
8
8
8
8
8
8
8
8
4

2
2
2
4
4
1
1
4

4
4
4
8
8
2
2
8

8
8
8
16
16
4
4
16

2
1
36
32
4
2
2

4
2
72
64
8
4
4

8
4
144
128
16
8
8

2
2
2
1

4
4
4
2

8
8
8
4

2
12
24
12
24
1
2

4
24
48
24
48
2
4

8
48
96
48
96
4
8

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.33

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-713

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39C


Straight 7, Without Tachograph
NOTE: See SIL 4-WT-99 For Important Service Information
REF
NO.
45
46
47
48
4952
53
54
55
56
57

58
59
60
61
62
63
64
65
66
67
68
69
7071
72
73
74
75
76
77
78
79
80
80
81
82

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

P4 Ring Gear And Hub Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 29532729


Gear, P4 Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530513
Hub, P4 Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530514
Ring, Retaining, Internal, 256 mm OD . . . . . . . . . . . . . . . . . . 29501024
Not Used In This Group.
Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534355
Bolt, Flange Hd, M12 x 1.75 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541865
Bolt, Flange Hd, M12 x 1.75 x 222.5 mm . . . . . . . . . . . . . . . . . . . . . . . 29541876
Rear Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535688
Shaft Assembly, Output. When Replacing 29535900 Output Shaft
Assembly With 29542554 Output Shaft Assembly, Also Replace 29511450 Output Nut With 29537193 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542554
Bushing, 28 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505605
Shaft, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542555
Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . . . 29505613
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540135
Ring, Retaining, External, 181 mm ID . . . . . . . . . . . . . . . . . . . 29503037
Spring And Retainer Assembly, C5 Piston Return . . . . . . . . . 29503036
Piston, C5 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503035
Sealring, External, 315.2 mm ID. Color Coded Light Blue. . . . 29546158
Sealring, Internal Lip-Type, 214.06 mm OD . . . . . . . . . . . . . . 23048164
Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . 29505574
Not Used In This Group.
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540134
Not Used In This Group.
Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . 29505574
Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29544139
O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383
Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503843
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29537507
Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . . . 29505613
Retainer, Locknut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511429
Belleville Washer. Used Only With 29537207 Output Shaft And
29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166
Nut, Output. Used Only With 29535900 Output Shaft.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511450
Nut, Output. Used Only With 29537207 Output Shaft And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537193
Seal Assembly, Oil, 165.61 mm OD. See SIL 14-WT-96 And
SIL 6-WT-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546238
Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988

**

**

*
**

1
1
1
1

1
1
2

2
2
4

4
4
8

1
14
5
1

1
14
5

2
36
10

4
72
20

1
1
1
1
1
1
1
1
1
1
1

1
2

2
4

4
8

2
2
2
4
4
2

4
4
4
8
8
4

8
8
8
16
16
8

1
1
1
1
1
1
1

2
1
4
2
2
2
2

4
2
6
2
4
4
4

8
4
8
4
8
8
8

16

1
1

4
1

8
2

16
4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.34

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-714
P3 Planetary And Rear Cover/Retarder, Figure 39D
Straight 7, Medium Torque Retarder
NOTE: See SIL 4-WT-99 For Important Service Information
REF
NO.
1
2
3
4
5
6
7
8
9
10
11
12
12
12
12
12
12
12
12
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

NOMENCLATURE
P3 Planetary Carrier Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, Retaining, Internal, 219 mm OD . . . . . . . . . . . . . . . . . . . . . .
Ring, P3 Indexing. See SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . .
Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flange, P4 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, Shim Locating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . . . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M12 x 1.75 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 0.27 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 0.54 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 0.81 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 1.08 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 1.35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 1.62 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 1.89 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 2.16 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 2.43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Adapter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C6 Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Piston Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, Retaining, External, 293.75 mm ID . . . . . . . . . . . . . . . .
Spring Assembly, C6 Piston Return . . . . . . . . . . . . . . . . . . . .
Piston, C6 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sealring, External, 334.37 mm ID . . . . . . . . . . . . . . . . . . . . . .
Sealring, Internal Lip-Type, 251.28 mm OD . . . . . . . . . . . . . .
Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Assembly, Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, C6 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, C6 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Backplate, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear, P4 Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Assembly, P4 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, Retaining, Internal, 289.48 mm OD . . . . . . . . . . . . . . . .
Ring, Retaining, Internal, 235 mm OD . . . . . . . . . . . . . . . . . .

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.
29532693 **
29501034
29535988
29537386
29533209
29530525
29535996
29506054
29507804
29543993
29541865
29530516
29530517
29530518
29530519
29530520
29530521
29530522
29530523
29530524
29530526
29536669
29532728
29530489
29530488
29530487
29546162
29530491
29530484
29530485
29500034
29541018
23043446
29530486
29536351
29536342
29530530
29530492
29542556
29530497
23048531
29501195

**
**

**

1
1
1
1
1
1
4
8
1
8
14
AR
AR
AR
AR
AR
AR
AR
AR
AR
1
1
1
1
1
1
1
1
1
1
2
1
1
1
9
8
1
1
1
1
1
1

2
2
1
1
1

4
4
2
2
2

8
8
4
4
4

8
16
2
16
14
2
2
2
2
2
2
2
2
2
1

16
32
4
32
28
4
4
4
4
4
4
4
4
4
2

32
64
8
64
56
8
8
8
8
8
8
8
8
8
4

2
2
2
4
4
1
1
4

4
4
4
8
8
2
2
8

8
8
8
16
16
4
4
16

2
1
36
32
4
2
2

4
2
72
64
8
4
4

8
4
144
128
16
8
8

2
2

4
4

8
8

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.35

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-714

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39D


Straight 7, Medium Torque Retarder
NOTE: See SIL 4-WT-99 For Important Service Information
REF
NO.
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
5052
53
54
55

56
57
58
59
60
61

61

62

62

63
64

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Ring, P4 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530505


Carrier And Bushing Assembly, P4 Planetary . . . . . . . . . . . . . 29530498
Carrier, P4 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530499
Bushing, P4 Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530500
Spindle, P4 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530504
Washer, P4 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530503
Gear Set, P4 Pinion. Set Contains Six 29530501 Gears. . . . . 29535982
Bearing, Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530502
Hub, C6 Clutch Drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530506
Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505572
P4 Ring Gear And Hub Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 29532729
Gear, P4 Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530513
Hub, P4 Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530514
Ring, Retaining, Internal, 256 mm OD . . . . . . . . . . . . . . . . . . 29501024
Ring, Star Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530542
Not Used In This Group.
Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535902
Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535689
Shaft Assembly Kit, Output. When Replacing 29535965 Output
Shaft Assembly With 29545915 Output Shaft Assembly Kit,
Also Replace 29511065 Output Nut With 29537385 Output
Nut. 29545915 Output Shaft Assembly Kit Contains
29545018 Output Shaft Assembly, 29544236 Bearing
Assembly, 29505574 Cup, And 29545916 Instruction Sheet
No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . 29545915
Bushing, 28 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505605
Shaft, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542562
Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . . . 29505613
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955
Ring, Retaining, External, 181 mm ID . . . . . . . . . . . . . . . . . . . 29503037
Spring And Retainer Assembly, C5 Piston Return. Used Prior
To S/N 6610204386, With 29536771 Stator Housing And
29503035 Piston. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503036
Spring And Retainer Assembly, C5 Piston Return. Used
Starting With S/N 6610204386, With 2954957 Stator
Housing And 29544956 Piston. See SIL 27-WT-06. . . . . 29544958
Piston, C5 Clutch. Used Prior To S/N 6610204386, With
29536771 Stator Housing And 29503036 Return Spring
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503035
Piston, C5 Clutch. Used Starting With S/N 6610204386, With
29544957 Stator Housing And 29544958 Return Spring
Assembly. See SIL 27-WT-06. . . . . . . . . . . . . . . . . . . . . . 29544956
Sealring, External, 315.2 mm ID. Color Coded Light Blue. . . . 29546158
Sealring, Internal Lip-Type, 214.06 mm OD . . . . . . . . . . . . . . 23048164

**

**

*
**

1
1
1
1
6
12
6
12
1
1
1
1
1
1
11

2
1

4
2

8
4

2
12
24
12
24
1
2

4
24
48
24
48
2
4

8
48
96
48
96
4
8

1
1
2
22

2
2
4
44

4
4
8
88

1
1

1
1
1
1
1
1

1
2

2
4

4
8

1
1
1

2
4
4

4
8
8

8
16
16

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

392.36

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-714

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39D


Straight 7, Medium Torque Retarder
NOTE: See SIL 4-WT-99 For Important Service Information
REF
NO.
65
66

67
68
69
70
71
72
73
74
75
76
77
78
78
79
80

81
82
83
8486
87
88
89
90
91
92
93
94

NOMENCLATURE
Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . .
Stator Housing, Retarder. When Replacing 29536771 Stator
Housing With 29544957 Stator Housing, Also Order
29544956 Piston And 29544958 Return Spring
Assembly. See SIL 27-WT-06. . . . . . . . . . . . . . . . . . . . .
O-ring, 355.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sealring, Rotating, 146 mm OD . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rotor Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sealring, Rotating, 146 mm OD . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, Retaining, Internal, 45.82 mm OD . . . . . . . . . . . . . . . . .
Plug, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 34.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, Valve, 36.17 mm OD x 114.3 mm . . . . . . . . . . . . . . .
Valve, Autoflow. Used Prior To S/N 6610066447.
See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Autoflow. Used Starting With S/N 6610066447.
See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Spring, 5 mm x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Plug And Retarder. Prior To
S/N 6610066447, When Replacing 29534478 Housing
Assembly With 29545017 Housing Assembly,
Also Replace 29515693 Autoflow Valve With
29536730 Autoflow Valve, And Add The Following
Parts Found In Section 20: 29536768 Jumper
Manifold, 29536767 Jumper Manifold Gasket, Three
29536760 M10 x 1.5 x 354 mm 12 Point Flanged Bolts,
And 11514355 M10 x 1.5 x 30 mm Flange Head Bolt.
See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . .
Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Plug, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, Retaining, Internal, 45.82 mm OD . . . . . . . . . . . . . . . . .
Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Assembly, Tapered Roller. Used Prior To
S/N 6610204386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29505574

29544957
23047924
29507890
29541566
29543416
29507890
11515322
29534479 **
29503209
29509732
29503208
29515692

1
1
1
1
1
1
3
1
1
1
1
1

1
2
2
1
1
2
6

2
4
4
4
4
4
12

4
8
8
8
8
8
24

2
2
1
1

4
4
4
4

8
8
8
8

29515693

29536730
11512368

1
1

1
2

4
4

8
8

29545017
29512790
29512791
29534475 *

1
1
1
1

1
1
1

2
2
4

4
4
8

15326309
23040579
29533980
29537507
29514182
29503209
29505574

1
1
1
1
1
1
1

1
2
2
2
2
2
2

2
4
4
4
4
4
4

4
8
8
8
8
8
8

29505613

39

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.37

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-714

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39D


Straight 7, Medium Torque Retarder
NOTE: See SIL 4-WT-99 For Important Service Information
REF
NO.
94
95
96
97
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118

119
120
121
122
122
123

NOMENCLATURE

PART
NO.

Bearing Assembly, Tapered Roller. Used Starting With


S/N 6610204386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544236
Retainer, Locknut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511429
Belleville Washer. Used Only With 29537208 Output Shaft And
29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166
Nut, Output. Used Only With 29535965 Output Shaft.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065
Nut, Output. Used Only With 29537208 Output Shaft And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385
Seal Assembly, Oil, 165.61 mm OD. See SIL 14-WT-96 And
SIL 6-WT-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546238
Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29544139
O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383
Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503843
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29537507
Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988
Bolt, Flange Hd, M12 x 1.75 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541874
Bolt, Flange Hd, M8 x 1.25 x 100 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 11515115
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 **
Bolt, Flange Hd, M8 x 1.25 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . 29510680
Wiring Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503939
Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511063
Gasket, Solenoid Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511062
Solenoid, N/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537373
O-ring, 16.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016455
O-ring, 12.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014057
Stop, Valve. See SIL 14-WT-02. . . . . . . . . . . . . . . . . . . . . . . . . . . 29538569
Spring, 7.8 mm OD x 29.2 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049391
Valve, Exhaust Backfill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049320
Valve, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511060
Valve Body, Retarder Control. Prior To S/N 6610066447, When
Replacing 29511059 Valve Body With 29536989 Valve
Body, Replace 29510497 Plug With 29536990 Plug
And 29510499 O-ring With 23015806 O-ring.
See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989
Pin, Dowel, 2.5 mm x 40 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500823
Pin, Dowel, 3 mm x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500822
Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792
O-ring, 21.9 mm ID. Used Prior To S/N 6610066447.
See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510499
O-ring, 23.5 mm ID. Used Starting With S/N 6610066447. See SIL
25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806
Plug, Valve. Used Prior To S/N 6610066447. See SIL 25-WT-00.. . 29510497

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1

2
2

4
4

8
8

1
1
1
1
1
2
12
9
1
5
1
1
1
1
1
1
1
1
1
1

2
1
2
2
2
4
13
18

4
2
4
2
4
8
36
36

16
4
8
4
8
16
72
72

5
1
1
1
1
2
2
1
1
1
1

10
2
2
2
2
4
4
2
2
2
2

15
4
4
4
4
8
8
4
4
4
4

1
1
1
1

1
1
1
1

2
2
2
2

4
4
4
4

1
1

1
1

2
2

4
4

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.

392.38

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-714

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39D


Straight 7, Medium Torque Retarder
NOTE: See SIL 4-WT-99 For Important Service Information
REF
NO.
123
124
125
126
127
128
129
130
131
132
133
134
135

NOMENCLATURE
Plug, Valve. Used Starting With S/N 6610066447.
See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, Retaining, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Separator Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Channel Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M12 x 1.75 x 350 mm . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M12 x 1.75 x 105 mm . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M10 x 1.5 x 345 mm . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.
29536990
29510498
29512744
29511057
29511055
29507891
29519205
29500034
23043446
29541018 *
29541873
29541875
29541872

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
2
1
1
1
1
1
1
1
4
2
7

1
1
4
1
1
1
1
1
1

2
2
8
2
2
2
2
2
2

4
4
16
4
4
4
4
4
4

4
7
14

8
14
38

12
28
76

1
8
8
2
16
8

2
16
16
4
32
16

4
32
32
8
64
32

1
1

4
2

8
4

2
2
18

4
4
36

8
8
72

GROUP 39-731
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later, One Bolt
Same As Group 39-656, Except For Parts Listed Below.
2
3
9

12
13
14
15
16
18
31
36
38
41
42
43
44

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . .
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . .

29536732 **
29535684 **

1
1

29545913
29535996
29506054
29507804
29543993
29506054
29544955 **
29536731 **
29536730
29545015
29536562 *
29536728
29536727
11515322

1
4
4
1
8
4
1
1
1
1
1
1
1
9

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.39

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-731

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Close Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later, One Bolt
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
45
46
47
48
4953
64

65
65
70
83
86
87
88
89
94

NOMENCLATURE

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309


O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507
Not Used In This Group.
Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065
Nut, Output. Used Only With 29537387 Or 2944812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 **
Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989
Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29510494
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990
Not Used In This Group.
Plate, Separator. When Replacing 29537642 Separator Plate With
29511057 Separator Plate, Also Order Two 29512744 Separator
Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057

1
1
1
1

2
2
2
2

4
4
4
4

8
8
8
8

1
1
1
1
1
1

1
1
1
1

2
2
2
2

4
4
4
4

1
8
8
2
16
8

2
16
16
4
32
16

4
32
32
8
64
32

GROUP 39-732
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2
Same As Group 39-656, Except For Parts Listed Below.
2
3
9

12
13
14
15
16
18

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29536732 **


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 **
Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913
Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 **

1
1

1
4
4
1
8
4
1

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.

392.40

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-732

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Close Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
31
36
38
41
42
43
44
45
46
47
48
4953
64

65
65
70
83
86
87
88
89
94

NOMENCLATURE
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . .
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . .
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . .
Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Plate, Separator. When Replacing 29537642 Separator Plate With
29511057 Separator Plate, Also Order Two 29512744 Separator
Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29536731 **
29536730
29545015
29536562 *
29536728
29536727
11515322
15326309
23040579
29533980
29537507

1
1
1
1
1
1
9
1
1
1
1

1
1

4
2

8
4

2
2
18
2
2
2
2

4
4
36
4
4
4
4

8
8
72
8
8
8
8

29537166

29511065

29537385
29536991 **
29536989
29512792
23015806
29536990

1
1
1
1
1
1

1
1
1
1

2
2
2
2

4
4
4
4

29511057

39

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.41

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-733
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, High Torque Retarder, 4-T Tachograph, TID 2
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
2
3
9

12
13
14
15
16
18
31
36
38
41
42
43
44
45
46
47
48
4953
64

65
65
83
87
88
89
94

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29536732


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684
Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913
Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545015
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536562
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507
Not Used In This Group.
Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065
Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385
Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990
Not Used In This Group.
Plate, Separator. When Replacing 29537642 Separator Plate With
29511057 Separator Plate, Also Order Two 29512744 Separator
Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057

**
**

**
**

1
1

1
4
4
1
8
4
1
1
1
1
1
1
1
9
1
1
1
1

1
8
8
2
16
8

2
16
16
4
32
16

4
32
32
8
64
32

1
1

4
2

8
4

2
2
18
2
2
2
2

4
4
36
4
4
4
4

8
8
72
8
8
8
8

1
1
1
1

2
1
1
1

4
2
2
2

8
4
4
4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.42

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-734
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Low Torque Retarder, 4-T Tachograph, TID 2
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
2
18
31
36
38
41
42
43
44
45
46
47
48
4953
70
83
86
87
88
89
94

NOMENCLATURE
Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . .
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . .
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . .
Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Plate, Separator. When Replacing 29537642 Separator Plate With
29511057 Separator Plate, Also Order Two 29512744 Separator
Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.
29536733
29544955
29536731
29536730
29545015
29536562
29536728
29536727
11515322
15326309
23040579
29533980
29537507

**
**
**

1
1
1
1
1
1
1
1
9
1
1
1
1

1
1

4
2

8
4

2
2
18
2
2
2
2

4
4
36
4
4
4
4

8
8
72
8
8
8
8

29537073 **
29536989
29510494
23015806
29536990

1
1
1
1
1

1
1
1
1

2
2
2
2

4
4
4
4

29511057

GROUP 39-735
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2
Same As Group 39-656, Except For Parts Listed Below.
2
18
31
36
38
41
42
43
44
45
46
47
48

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .


Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . .
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . .
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .

29536733
29544955
29536731
29536730
29545015
29536562
29536728
29536727
11515322
15326309
23040579
29533980
29537507

**
**
**

1
1
1
1
1
1
1
1
9
1
1
1
1

39
1
1

4
2

8
4

2
2
18
2
2
2
2

4
4
36
4
4
4
4

8
8
72
8
8
8
8

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.43

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-735

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Wide Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
4953
70
83
86
87
88
89
94

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Not Used In This Group.


Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 **
Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989
Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29510494
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990
Not Used In This Group.
Plate, Separator. When Replacing 29537642 Separator Plate With
29511057 Separator Plate, Also Order Two 29512744 Separator
Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057

1
1
1
1
1

1
1
1
1

2
2
2
2

4
4
4
4

GROUP 39-736
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, High Torque Retarder, 4-T Tachograph, TID 2
Same As Group 39-656, Except For Parts Listed Below.
2
18
31
36
38
41
42
43
44
45
46
47
48
4953
83
87
88
89
94

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29536733


Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545015
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536562
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507
Not Used In This Group.
Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990
Not Used In This Group.
Plate, Separator. When Replacing 29537642 Separator Plate With
29511057 Separator Plate, Also Order Two 29512744 Separator
Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057

**
**
**

1
1
1
1
1
1
1
1
9
1
1
1
1

1
1

4
2

8
4

2
2
18
2
2
2
2

4
4
36
4
4
4
4

8
8
72
8
8
8
8

1
1
1

1
1
1

2
2
2

4
4
4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.44

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-737
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, 6-T Tachograph, TID 2
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
2
3
9

12
13
14
15
16
18
31
36
38
41
42
43
44
45
46
47
48
4953
64

65
65
70
83
86
87
88
89

NOMENCLATURE
Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . .
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . .
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . .
Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29536734 **
29535684 **

1
1

29545913
29535996
29506054
29507804
29543993
29506054
29544955 **
29536731 **
29536730
29545015
29536562 *
29536728
29536727
11515322
15326309
23040579
29533980
29537507

1
4
4
1
8
4
1
1
1
1
1
1
1
9
1
1
1
1

29537166

1
8
8
2
16
8

2
16
16
4
32
16

4
32
32
8
64
32

1
1

4
2

8
4

2
2
18
2
2
2
2

4
4
36
4
4
4
4

8
8
72
8
8
8
8

29536737

29537196
29536991 **
29536989
29512792
23015806
29536990

1
1
1
1
1
1

1
1
1
1

2
2
2
2

4
4
4
4

39

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.45

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-738
P3 Planetary And Rear Cover/Retarder, Figure 39D
Straight 7, Medium Torque Retarder
NOTE: See SIL 4-WT-99 For Important Service Information
Same As Group 39-714, Except For Parts Listed Below.
REF
NO.
23
50
51
52
54
59
73
78
80
83
84
85
86

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . 29500034


Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034
O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018
Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536735
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545017
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536562
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322

*
**
**
**

1
1
1
1
1
1
1
1
1
1
1
1
9

2
2
2

4
4
4

8
8
8

1
1

4
2

8
4

2
2
18

4
4
36

8
8
72

1
1

GROUP 39-739
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio With 6-T Tachograph
Same As Group 39-697, Except For Parts Listed Below.
4
11

20
38
39
39

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29536739 **


Carrier, P3 Planetary. When Replacing 29535995 Carrier
With 29537386 Carrier, Also Replace 29536736 Output
Nut With 29537195 Output Nut. See SIL 25-WT-01. . . . . 29537386
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511474 **
Belleville Washer. Used Only With 29537386 Carrier And
29537195 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166
Nut, Output. Used Only With 29535995 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536736
Nut, Output. Used Only With 29537386 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537195

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.46

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-754
P3 Planetary And Rear Cover/Retarder, Figure 39C
Straight 7, Without Tachograph
NOTE: See SIL 4-WT-99 For Important Service Information
Same As Group 39-713, Except For Parts Listed Below.
REF
NO.
14
27
28
50
51
52

NOMENCLATURE
C6 Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, C6 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, C6 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.
29536669 **
29536351
29536342
29500034
23043446
29541018 *

1
9
8
1
1
1

36
32
2
2

72
64
4
4

144
128
8
8

1
1
9
8
1
1
1

2
36
32
2
2

4
72
64
4
4

8
144
128
8
8

2
36
32
2
2

4
72
64
4
4

8
144
128
8
8

1
1

4
2

8
4

GROUP 39-755
P3 Planetary And Rear Cover/Retarder, Figure 39D
Straight 7, Medium Torque Retarder
NOTE: See SIL 4-WT-99 For Important Service Information
Same As Group 39-714, Except For Parts Listed Below.
14
23
27
28
50
51
52

C6 Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . .
Plate, C6 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, C6 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29536669 **
29500034
29536351
29536342
29500034
23043446
29541018 *

GROUP 39-756
P3 Planetary And Rear Cover/Retarder, Figure 39D
Straight 7, Medium Torque Retarder
NOTE: See SIL 4-WT-99 For Important Service Information
Same As Group 39-714, Except For Parts Listed Below.
14
23
27
28
50
51
52
54
59
73
78
80

C6 Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . .
Plate, C6 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, C6 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . .

29536669
29500034
29536351
29536342
29500034
23043446
29541018
29536735
29544955
29536731
29536730
29545017

**

*
**
**
**

1
1
9
8
1
1
1
1
1
1
1
1

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.47

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-756

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39D


Straight 7, Medium Torque Retarder
NOTE: See SIL 4-WT-99 For Important Service Information
Same As Group 39-714, Except For Parts Listed Below.
REF
NO.
83
84
85
86
106
118
122
123
126

NOMENCLATURE

PART
NO.

Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536562 *


Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 **
Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990
Plate, Separator. When Replacing 29537642 Separator Plate With
29511057 Separator Plate, Also Order Two 29512744 Separator
Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1
9
1
1
1
1

2
2
18

4
4
36

8
8
72

1
1
1

2
2
2

4
4
4

1
4
4
1
8
4
1
1
1
1

1
8
8
2
16
8
2
2
2
2

2
16
16
4
32
16
4
4
4
4

4
32
32
8
64
32
8
8
8
8

GROUP 39-758
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, 6-T Tachograph, Metric, TID 2
Same As Group 39-656, Except For Parts Listed Below.
2
3
9

12
13
14
15
16
45
46
47
48
4953
64

65

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537639 **


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 **
Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913
Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507
Not Used In This Group.
Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737

1
1

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

392.48

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-758

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Close Ratio, Medium Torque Retarder, 6-T Tachograph, Metric, TID 2
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
65
70
72
86
89
100

NOMENCLATURE
Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29537196
29536991 **

1
1

29512792

29519205

1
8
8
2
16
8

2
16
16
4
32
16

4
32
32
8
64
32

1
1

4
2

8
4

2
2
18
2
2
2
2

4
4
36
4
4
4
4

8
8
72
8
8
8
8

GROUP 39-759
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, 6-T Tachograph. TID 2
Same As Group 39-656, Except For Parts Listed Below.
2
3
9

12
13
14
15
16
18
31
36
38
41
42
43
44
45
46
47
48
4953

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . .
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . .
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

29537640 **
29535684 **

1
1

29545913
29535996
29506054
29507804
29543993
29506054
29544955 **
29536731 **
29536730
29545015
29536562 *
29536728
29536727
11515322
15326309
23040579
29533980
29537507

1
4
4
1
8
4
1
1
1
1
1
1
1
9
1
1
1
1

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.49

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-759

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Close Ratio, Medium Torque Retarder, 6-T Tachograph. TID 2
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
64

65
65
70
72
83
86
87
88
89
94

100

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Belleville Washer. Used Only With 29537387 Or


29544812 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737
Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537196
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 **
Not Used In This Group.
Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989
Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990
Not Used In This Group.
Plate, Separator. When Replacing 29537642 Separator Plate With
29511057 Separator Plate, Also Order Two 29512744 Separator
Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

1
1

1
1
1
1

2
1
2
2

4
2
4
4

8
4
8
8

1
1

1
2

2
4

4
8

1
4
4
1
8
4
1
1
1
1
1

1
8
8
2
8
8

2
16
16
4
16
16

4
32
32
8
32
32

1
1
1

2
2
2

4
4
4

GROUP 39-764
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio With 6-T Tachograph, TID 3
Same As Group 39-697, Except For Parts Listed Below.
4
5
11

14
15
16
17
18
20
27
28
29
30
38

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29537699


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535681
Carrier, P3 Planetary. When Replacing 29535997 Carrier
With 29537199 Carrier, Also Replace 29536736 Output
Nut With 29537195 Output Nut. See SIL 25-WT-01. . . . . 29537199
Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056
Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511474
Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540140
Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791
Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540139
Belleville Washer. Used Only With 29537199 Carrier And
29537195 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166

**
**

**

1
1

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

392.50

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-764

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39A


Wide Ratio With 6-T Tachograph, TID 3
Same As Group 39-697, Except For Parts Listed Below.
REF
NO.
39
39

NOMENCLATURE

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

Nut, Output. Used Only With 29535997 Carrier.


See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536736
Nut, Output. Used Only With 29537199 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537195

1
1

4
2

8
4

2
2
18
2
2
2
2

4
4
36
4
4
4
4

8
8
72
8
8
8
8

GROUP 39-765
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Low Torque Retarder, 6-T Tachograph, TID 3
Same As Group 39-656, Except For Parts Listed Below.
2
9

18
31
36
38
41
42
43
44
45
46
47
48
4953
64

65
65
70
72
83
86

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .


Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier
With 29545914 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . .
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . .
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Belleville Washer. Used Only With 29537200 Or
29544813 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29536997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29537200 Or 29544813 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . .

29537700 **

29545914
29544955 **
29536731 **
29536730
29545015
29536562 *
29536728
29536727
11515322
15326309
23040579
29533980
29537507

1
1
1
1
1
1
1
1
9
1
1
1
1

39
29537166

29536737

29537196
29537073 **

1
1

29536989
29510494

1
1

2
1

4
2

8
4

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.51

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-765

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Wide Ratio, Low Torque Retarder, 6-T Tachograph, TID 3
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
87
88
89
94

100

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806


Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990
Not Used In This Group.
Plate, Separator. When Replacing 29537642 Separator Plate With
29511057 Separator Plate, Also Order Two 29512744 Separator
Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

1
1

2
2

4
4

8
8

1
1

1
2

2
4

4
8

GROUP 39-766
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, 6-T Tachograph, TID 3
Same As Group 39-656, Except For Parts Listed Below.
2
9

18
31
36
38
41
42
43
44
45
46
47
48
4953
64

65
65
70

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537700


Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier
With 29545914 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545015
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536562
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507
Not Used In This Group.
Belleville Washer. Used Only With 29537200 Or
29544813 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output. Used Only With 29536997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737
Nut, Output. Used Only With 29537200 Or 29544813 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537196
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991

**

**
**

**

1
1
1
1
1
1
1
1
9
1
1
1
1

1
1

4
2

8
4

2
2
18
2
2
2
2

4
4
36
4
4
4
4

8
8
72
8
8
8
8

1
1

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

392.52

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-766

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Wide Ratio, Medium Torque Retarder, 6-T Tachograph, TID 3
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
72
83
86
87
88
89
94

100

NOMENCLATURE
Not Used In This Group.
Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Plate, Separator. When Replacing 29537642 Separator Plate With
29511057 Separator Plate, Also Order Two 29512744 Separator
Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29536989
29512792
23015806
29536990

1
1
1
1

2
1
2
2

4
2
4
4

8
4
8
8

29511057
29519205

1
1

1
2

2
4

4
8

GROUP 39-767
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, High Torque Retarder, 6-T Tachograph, TID 3
Same As Group 39-656, Except For Parts Listed Below.
2
9

18
31
36
38
41
42
43
44
45
46
47
48
4953
64

65

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .


Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier
With 29545914 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . .
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . .
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Belleville Washer. Used Only With 29537200 Or
29544813 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29536997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29537700 **

29545914
29544955 **
29536731 **
29536730
29545015
29536562 *
29536728
29536727
11515322
15326309
23040579
29533980
29537507

1
1
1
1
1
1
1
1
9
1
1
1
1

1
1

4
2

8
4

2
2
18
2
2
2
2

4
4
36
4
4
4
4

8
8
72
8
8
8
8

29537166

29536737

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.53

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-767

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Wide Ratio, High Torque Retarder, 6-T Tachograph, TID 3
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
65
72
83
87
88
89
94

100

NOMENCLATURE

PART
NO.

Nut, Output. Used Only With 29537200 Or 29544813 Carrier And


29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537196
Not Used In This Group.
Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990
Not Used In This Group.
Plate, Separator. When Replacing 29537642 Separator Plate With
29511057 Separator Plate, Also Order Two 29512744 Separator
Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

1
1
1

2
2
2

4
4
4

8
8
8

1
1

1
2

2
4

4
8

19
1
1

19

38

76

1
4
4
1
8
4
1
1
1
1
1
2
1

1
8
8
2
8
8

2
16
16
4
16
16

4
32
32
8
32
32

1
1
1
1
2
1

2
2
2
2
4
2

4
4
4
4
8
4

GROUP 39-768
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio With 6-T Tachograph And Dropbox Provision
Same As Group 39-697, Except For Parts Listed Below.
3
4
5
11

14
15
16
17
18
20
27
28
29
30
31
32
38
39
39

Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698


Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29537701 **
Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535681 **
Carrier, P3 Planetary. When Replacing 29535997 Carrier
With 29537199 Carrier, Also Replace 29536736 Output
Nut With 29537195 Output Nut. See SIL 25-WT-01. . . . . 29537199
Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056
Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515603 **
Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540148
Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791
Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540147
Pin, Dowel, 10.01 mm x 24 mm . . . . . . . . . . . . . . . . . . . . 29514697
Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432
Belleville Washer. Used Only With 29537199 Carrier And
29537195 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166
Nut, Output. Used Only With 29535997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536736
Nut, Output. Used Only With 29537199 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537195

** Not Serviced As An AssemblyOrder Detail Parts.

392.54

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-769
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Low Torque Retarder, 6-T Tachograph, TID 3
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
2
9

36
45
46
47
48
4953
64

65
65
70
72
86
87
88
89
100

NOMENCLATURE
Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier
With 29545914 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Belleville Washer. Used Only With 29537200 Or
29544813 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29536997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29537200 Or 29544813 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29537795 **

29545914
29536730
15326309
23040579
29533980
29537507

1
1
1
1
1
1

1
1
2
2
2
2

2
4
4
4
4
4

4
8
8
8
8
8

29537166

29536737

29537196
29537073 **

1
1

29510494
23015806
29536990

1
1
1

1
1
1

2
2
2

4
4
4

29519205

GROUP 39-770
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, 6-T Tachograph, TID 3

39

Same As Group 39-656, Except For Parts Listed Below.


2
9

36

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537795 **


Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier
With 29545914 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730

1
1

1
1

2
4

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.

20091001

Copyright 2009 Allison Transmission, Inc.

392.55

4
8

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-770

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Wide Ratio, Medium Torque Retarder, 6-T Tachograph, TID 3
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
45
46
47
48
4953
64

65
65
70
72
86
89
100

NOMENCLATURE

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309


O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507
Not Used In This Group.
Belleville Washer. Used Only With 29537200 Or
29544813 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output. Used Only With 29536997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737
Nut, Output. Used Only With 29537200 Or 29544813 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537196
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 **
Not Used In This Group.
Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792
Not Used In This Group.
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

1
1
1
1

2
2
2
2

4
4
4
4

8
8
8
8

1
1

1
1
1
1
1
1

1
1
2
2
2
2

2
4
4
4
4
4

4
8
8
8
8
8

GROUP 39-771
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, High Torque Retarder, 6-T Tachograph, TID 3
Same As Group 39-656, Except For Parts Listed Below.
2
9

36
45
46
47
48
4953
64

65

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537795 **


Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier
With 29545914 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507
Not Used In This Group.
Belleville Washer. Used Only With 29537200 Or
29544813 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output. Used Only With 29536997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.

392.56

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-771

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Wide Ratio, High Torque Retarder, 6-T Tachograph, TID 3
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
65
100

NOMENCLATURE

PART
NO.

Nut, Output. Used Only With 29537200 Or 29544813 Carrier And


29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537196
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1

2
2

4
4

8
8

GROUP 39-773
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Low Torque Retarder, 6-T Tachograph Provision, TID 2
Same As Group 39-656, Except For Parts Listed Below.
2
3
9

12
13
14
15
16
45
46
47
48
4953
64

65
65
70
72
86
99
100

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29537639 **
29535684 **

1
1

29545913
29535996
29506054
29507804
29543993
29506054
15326309
23040579
29533980
29537507

1
4
4
1
8
4
1
1
1
1

1
8
8
2
16
8
2
2
2
2

2
16
16
4
32
16
4
4
4
4

4
32
32
8
64
32
8
8
8
8

29537166

29536737

29537196
29537073 **

1
1

29510494
29541868
29519205

1
4
1

1
8
1

2
16
2

4
32
4

** Not Serviced As An AssemblyOrder Detail Parts.

20091001

Copyright 2009 Allison Transmission, Inc.

392.57

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-774
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, High Torque Retarder, 6-T Tachograph Provision, TID 2
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
2
3
9

12
13
14
15
16
45
46
47
48
4953
64

65
65
72
99
100

NOMENCLATURE

PART
NO.

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537639 **


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 **
Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913
Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507
Not Used In This Group.
Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737
Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537196
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1

1
4
4
1
8
4
1
1
1
1

1
8
8
2
16
8
2
2
2
2

2
16
16
4
32
16
4
4
4
4

4
32
32
8
64
32
8
8
8
8

4
1

8
1

16
2

32
4

2
36
32
2
2

4
72
64
4
4

8
144
128
8
8

GROUP 39-775
P3 Planetary And Rear Cover/Retarder, Figure 39D
Straight 7, Medium Torque Retarder, 6-T Tachograph Provision, TID 2
NOTE: See SIL 4-WT-99 For Important Service Information
Same As Group 39-714, Except For Parts Listed Below.
14
23
27
28
50
51

C6 Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669 **


Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . 29500034
Plate, C6 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351
Plate, C6 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034
O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446

1
1
9
8
1
1

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.

392.58

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-775

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39D


Straight 7, Medium Torque Retarder, 6-T Tachograph Provision, TID 2
NOTE: See SIL 4-WT-99 For Important Service Information
Same As Group 39-714, Except For Parts Listed Below.
REF
NO.
52
54
55

96
97
97
135

NOMENCLATURE
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shaft Assembly Kit, Output. When Replacing 29535965 Output
Shaft Assembly With 29545915 Output Shaft Assembly Kit,
Also Replace 29536737 Output Nut With 29537196 Output
Nut. 29545915 Output Shaft Assembly Kit Contains
29545018 Output Shaft Assembly, 29544236 Bearing
Assembly, 29505574 Cup, And 29545916 Instruction Sheet
No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . .
Belleville Washer. Used Only With 29537208 Output Shaft And
29537196 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29535965 Output Shaft.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29537208 Output Shaft And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .
Bolt, Flange Hd, M10 x 1.5 x 345 mm . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29541018 *
29537962 **

1
1

29545915

29537166

29536737

29537196
29541872

1
4

2
8

4
16

8
32

2
36
32
2
2

4
72
64
4
4

8
144
128
8
8

1
1

2
2

4
4

GROUP 39-776
P3 Planetary And Rear Cover/Retarder, Figure 39C
Straight 7, 6-T Tachograph Provision
NOTE: See SIL 4-WT-99 For Important Service Information
Same As Group 39-713, Except For Parts Listed Below.
14
23
27
28
50
51
52
56
57

61
68
69
70
71

C6 Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . .
Plate, C6 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, C6 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shaft Assembly, Output. When Replacing 29535900 Output Shaft
Assembly With 29542554 Output Shaft Assembly, Also
Replace 29536736 Output Nut With 29537195 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . .
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . .
Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29536669 **
29500034
29536351
29536342
29500034
23043446
29541018 *
29537963 **

1
1
9
8
1
1
1
1

29542554
29511474 **
29540140
29540139 *
29512790
29512791

1
1
1
1
1
1

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.59

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-776

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39C


Straight 7, 6-T Tachograph Provision
NOTE: See SIL 4-WT-99 For Important Service Information
Same As Group 39-713, Except For Parts Listed Below.
REF
NO.
79
80
80

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Belleville Washer. Used Only With 29537207 Output Shaft And


29537195 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166
Nut, Output. Used Only With 29535900 Output Shaft.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536736
Nut, Output. Used Only With 29537207 Output Shaft And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537195

1
8
8
2
16
8

2
16
16
4
32
16

4
32
32
8
64
32

1
1

4
2

8
4

2
2
18
2
2
2
2

4
4
36
4
4
4
4

8
8
72
8
8
8
8

GROUP 39-777
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Low Torque Retarder, 6-T Tachograph Provision, TID 2
Same As Group 39-656, Except For Parts Listed Below.
2
3
9

12
13
14
15
16
18
31
36
38
41
42
43
44
45
46
47
48
4953

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537640


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684
Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913
Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545015
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536562
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507
Not Used In This Group.

**
**

**
**

1
1

1
4
4
1
8
4
1
1
1
1
1
1
1
9
1
1
1
1

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

392.60

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-777

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Close Ratio, Low Torque Retarder, 6-T Tachograph Provision, TID 2
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
64

65
65
70
72
83
86
87
88
89
94

99
100

NOMENCLATURE
Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Plate, Separator. When Replacing 29537642 Separator Plate With
29511057 Separator Plate, Also Order Two 29512744 Separator
Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29537166

29536737

29537196
29537073 **

1
1

29536989
29510494
23015806
29536990

1
1
1
1

2
1
2
2

4
2
4
4

8
4
8
8

29511057
29541868
29519205

1
4
1

1
8
1

2
16
2

4
32
4

GROUP 39-778
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, High Torque Retarder, 6-T Tachograph Provision, TID 2
Same As Group 39-656, Except For Parts Listed Below.
2
3
9

12
13
14
15
16
18
31
36

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29537640 **
29535684 **

1
1

39
29545913
29535996
29506054
29507804
29543993
29506054
29544955 **
29536731 **
29536730

1
4
4
1
8
4
1
1
1

1
8
8
2
16
8

2
16
16
4
32
16

4
32
32
8
64
32

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.

20091001

Copyright 2009 Allison Transmission, Inc.

392.61

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-778

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Close Ratio, High Torque Retarder, 6-T Tachograph Provision, TID 2
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
38
41
42
43
44
45
46
47
48
4953
64

65
65
72
83
87
88
89
94

99
100

NOMENCLATURE

PART
NO.

Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545015


Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536562 *
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507
Not Used In This Group.
Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737
Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537196
Not Used In This Group.
Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990
Not Used In This Group.
Plate, Separator. When Replacing 29537642 Separator Plate With
29511057 Separator Plate, Also Order Two 29512744 Separator
Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1
1
9
1
1
1
1

2
2
18
2
2
2
2

4
4
36
4
4
4
4

8
8
72
8
8
8
8

1
1
1

2
2
2

4
4
4

8
8
8

1
4
1

1
8
1

2
16
2

4
32
4

2
36
32
2
2

4
72
64
4
4

8
144
128
8
8

GROUP 39-779
P3 Planetary And Rear Cover/Retarder, Figure 39D
Straight 7, Medium Torque Retarder, 6-T Tachograph Provision, TID 2
NOTE: See SIL 4-WT-99 For Important Service Information
Same As Group 39-714, Except For Parts Listed Below.
14
23
27
28
50
51
52

C6 Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669 **


Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . 29500034
Plate, C6 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351
Plate, C6 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034
O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 *

1
1
9
8
1
1
1

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

392.62

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-779

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39D


Straight 7, Medium Torque Retarder, 6-T Tachograph Provision, TID 2
NOTE: See SIL 4-WT-99 For Important Service Information
Same As Group 39-714, Except For Parts Listed Below.
REF
NO.
54
55

59
73
78
80
83
84
85
86
96
97
97
106
118
122
123
124
126

NOMENCLATURE
Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shaft Assembly Kit, Output. When Replacing 29535965 Output
Shaft Assembly With 29545915 Output Shaft Assembly Kit,
Also Replace 29536737 Output Nut With 29537196 Output
Nut. 29545915 Output Shaft Assembly Kit Contains
29545018 Output Shaft Assembly, 29544236 Bearing
Assembly, 29505574 Cup, And 29545916 Instruction Sheet
No. 296. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . .
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . .
Belleville Washer. Used Only With 29537208 Output Shaft And
29537196 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29535965 Output Shaft.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29537208 Output Shaft And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . .
Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 21.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Plate, Separator. When Replacing 29537642 Separator Plate With
29511057 Separator Plate, Also Order Two 29512744 Separator
Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29537964 **

29545915
29544955 **
29536731 **
29536730
29545017
29536562 *
29536728
29536727
11515322

1
1
1
1
1
1
1
1
9

29537166

1
1

4
2

8
4

2
2
18

4
4
36

8
8
72

29536737

29537196
29536991 **
29536989
23015806
29536990

1
1
1
1
1

1
1
1

2
2
2

4
4
4

29511057

39

GROUP 39-802
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler
Same As Group 39-656, Except For Parts Listed Below.
2
3

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29536732 **


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 **

1
1

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.63

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-802

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Close Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
9

12
13
14
15
16
18
31
36
38
41
42
43
44
45
46
47
48
4953
64

65
65
70
72
83
86
87
88
89
99

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier


With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913
Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731
Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545015
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727
Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . 11515322
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309
O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507
Not Used In This Group.
Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065
Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073
Not Used In This Group.
Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989
Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29510494
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868

**
**

**

1
4
4
1
8
4
1
1
1
1
1
1
1
9
1
1
1
1

1
8
8
1
16
8

2
16
16
2
32
16

4
32
32
4
64
32

1
1

4
2

8
4

2
2
18
1
2
2
2

4
4
36
2
4
4
4

8
8
72
4
8
8
8

1
1

1
1
1
1

1
1
1
1

2
2
2
2

4
4
4
4

16

32

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.64

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-803
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
2
3
9

12
13
14
15
16
18
31
36
38
41
42
43
44
45
46
47
48
4953
64

65
65
70
72
83
86
87
88
89
99

NOMENCLATURE
Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . .
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . .
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .
O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29536732 **
29535684 **

1
1

29545913
29535996
29506054
29507804
29543993
29506054
29544955 **
29536731 **
29536730
29545015
29545014 *
29536728
29536727
11515322
15326309
23040579
29533980
29537507

1
4
4
1
8
4
1
1
1
1
1
1
1
9
1
1
1
1

29537166

1
8
8
1
16
8

2
16
16
2
32
16

4
32
32
4
64
32

1
1

4
2

8
4

2
2
18
1
2
2
2

4
4
36
2
4
4
4

8
8
72
4
8
8
8

29511065

29537385
29536991 **

1
1

29536989
29512792
23015806
29536990

1
1
1
1

1
1
1
1

2
2
2
2

4
4
4
4

29541868

16

32

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.65

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-804
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, High Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
2
3
9

12
13
14
15
16
18
31
36
38
41
42
43
44
45
46
47
48
4953
64

65
65
72
83
86
87
88
89
99

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29536732


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684
Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913
Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731
Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545015
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727
Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . 11515322
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309
O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507
Not Used In This Group.
Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065
Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385
Not Used In This Group.
Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989
Spring, 15.09 mm OD x 30.8 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29538461
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868

**
**

**
**

1
1

1
4
4
1
8
4
1
1
1
1
1
1
1
9
1
1
1
1

1
8
8
1
16
8

2
16
16
2
32
16

4
32
32
4
64
32

1
1

4
2

8
4

2
2
18
1
2
2
2

4
4
36
2
4
4
4

8
8
72
4
8
8
8

1
1
1
1

1
1
1
1

2
2
2
2

4
4
4
4

16

32

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.66

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-805
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
2
9

18
31
36
38
41
42
43
44
45
46
47
48
4953
64

65
65
70
72
83
86
87
88
89
99

NOMENCLATURE
Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier
With 29545914 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . .
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . .
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .
O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group
Belleville Washer. Used Only With 29537200 Or
29544813 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29536997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29537200 Or 29544813 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29536733 **

29545914
29544955 **
29536731 **
29536730
29545015
29545014 *
29536728
29536727
11515322
15326309
23040579
29533980
29537507

1
1
1
1
1
1
1
1
9
1
1
1
1

29537166

1
1

4
2

8
4

2
2
18
1
2
2
2

4
4
36
2
4
4
4

8
8
72
4
8
8
8

29511065

29537385
29537073 **

1
1

29536989
29510494
23015806
29536990

1
1
1
1

1
1
1
1

2
2
2
2

4
4
4
4

29541868

16

32

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.67

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-806
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2 Or Later
One Bolt, Sump Cooler, Integral Cooler
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
2
9

18
31
36
38
41
42
43
44
45
46
47
48
4953
64

65
65
70
72
83
86
87
88
89
99

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29536733


Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier
With 29545914 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731
Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545015
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727
Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . 11515322
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309
O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507
Not Used In This Group
Belleville Washer. Used Only With 29537200 Or
29544813 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output. Used Only With 29536997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065
Nut, Output. Used Only With 29537200 Or 29544813 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991
Not Used In This Group.
Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989
Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868

**

**
**

**

1
1
1
1
1
1
1
1
9
1
1
1
1

1
1

4
2

8
4

2
2
18
1
2
2
2

4
4
36
2
4
4
4

8
8
72
4
8
8
8

1
1

1
1
1
1

1
1
1
1

2
2
2
2

4
4
4
4

16

32

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.68

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-807
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, High Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
2
9

18
31
36
38
41
42
43
44
45
46
47
48
4953
64

65
65
72
83
86
87
88
89
99

NOMENCLATURE
Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier
With 29545914 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . .
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . .
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .
O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group
Belleville Washer. Used Only With 29537200 Or
29544813 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29536997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29537200 Or 29544813 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .
Not Used In This Group.
Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 15.09 mm OD x 30.8 mm . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29536733 **

29545914
29544955 **
29536731 **
29536730
29545015
29545014 *
29536728
29536727
11515322
15326309
23040579
29533980
29537507

1
1
1
1
1
1
1
1
9
1
1
1
1

29537166

1
1

4
2

8
4

2
2
18
1
2
2
2

4
4
36
2
4
4
4

8
8
72
4
8
8
8

29511065

29537385

29536989
29538461
23015806
29536990

1
1
1
1

1
1
1
1

2
2
2
2

4
4
4
4

29541868

16

32

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.69

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-808
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Low Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
2
3
9

12
13
14
15
16
18
31
36
38
41
42
43
44
45
46
47
48
4953
64

65
65
70
72
83
86
87
88
89
99

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537640


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . 29535684
Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913
Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731
Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545015
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727
Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . 11515322
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309
O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507
Not Used In This Group.
Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737
Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537196
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073
Not Used In This Group.
Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989
Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29510494
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868

**
**

**
**

**

1
1

1
4
4
1
8
4
1
1
1
1
1
1
1
9
1
1
1
1

1
8
8
1
16
8

2
16
16
2
32
16

4
32
32
4
64
32

1
1

4
2

8
4

2
2
18
1
2
2
2

4
4
36
2
4
4
4

8
8
72
4
8
8
8

1
1

1
1
1
1

1
1
1
1

2
2
2
2

4
4
4
4

16

32

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.70

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-809
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
2
3
9

12
13
14
15
16
18
31
36
38
41
42
43
44
45
46
47
48
4953
64

65
65
70
72
83
86
87
88
89
99

NOMENCLATURE
Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . .
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . .
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .
O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29537640 **
29535684 **

1
1

29545913
29535996
29506054
29507804
29543993
29506054
29544955 **
29536731 **
29536730
29545015
29545014 *
29536728
29536727
11515322
15326309
23040579
29533980
29537507

1
4
4
1
8
4
1
1
1
1
1
1
1
9
1
1
1
1

29537166

1
8
8
1
16
8

2
16
16
2
32
16

4
32
32
4
64
32

1
1

4
2

8
4

2
2
18
1
2
2
2

4
4
36
2
4
4
4

8
8
72
4
8
8
8

29536737

29537196
29536991 **

1
1

29536989
29512792
23015806
29536990

1
1
1
1

1
1
1
1

2
2
2
2

4
4
4
4

29541868

16

32

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.71

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-810
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, High Torque Retarder, 6-T Tachograph, TID 2 Or Later
One Bolt, Sump Cooler, Integral Cooler
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
2
3
9

12
13
14
15
16
18
31
36
38
41
42
43
44
45
46
47
48
4953
64

65
65
72
83
86
87
88
89
99

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537640


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684
Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913
Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731
Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545015
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727
Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . 11515322
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309
O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507
Not Used In This Group
Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737
Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537196
Not Used In This Group.
Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989
Spring, 15.09 mm OD x 30.8 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29538461
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868

**
**

**
**

1
1

1
4
4
1
8
4
1
1
1
1
1
1
1
9
1
1
1
1

1
8
8
1
16
8

2
16
16
2
32
16

4
32
32
4
64
32

1
1

4
2

8
4

2
2
18
1
2
2
2

4
4
36
2
4
4
4

8
8
72
4
8
8
8

1
1
1
1

1
1
1
1

2
2
2
2

4
4
4
4

16

32

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.72

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-811
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Low Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
2
9

18
31
36
38
41
42
43
44
45
46
47
48
4953
64

65
65
70
72
83
86
87
88
89
99

NOMENCLATURE
Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier
With 29545914 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . .
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . .
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .
O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group
Belleville Washer. Used Only With 29537200 Or
29544813 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29536997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29537200 Or 29544813 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29537700 **

29545914
29544955 **
29536731 **
29536730
29545015
29545014 *
29536728
29536727
11515322
15326309
23040579
29533980
29537507

1
1
1
1
1
1
1
1
9
1
1
1
1

29537166

1
1

4
2

8
4

2
2
18
1
2
2
2

4
4
36
2
4
4
4

8
8
72
4
8
8
8

29536737

29537196
29537073 **

1
1

29536989
29510494
23015806
29536990

1
1
1
1

1
1
1
1

2
2
2
2

4
4
4
4

29541868

16

32

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.73

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-812
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later
One Bolt, Sump Cooler, Integral Cooler
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
2
9

18
31
36
38
41
42
43
44
45
46
47
48
4953
64

65
65
70
72
83
86
87
88
89
99

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537700


Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier
With 29545914 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731
Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545015
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727
Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . 11515322
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309
O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507
Not Used In This Group.
Belleville Washer. Used Only With 29537200 Or
29544813 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output. Used Only With 29536997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737
Nut, Output. Used Only With 29537200 Or 29544813 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537196
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991
Not Used In This Group.
Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989
Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868

**

**
**

**

1
1
1
1
1
1
1
1
9
1
1
1
1

1
1

4
2

8
4

2
2
18
1
2
2
2

4
4
36
2
4
4
4

8
8
72
4
8
8
8

1
1

1
1
1
1

1
1
1
1

2
2
2
2

4
4
4
4

16

32

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.74

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-813
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, High Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
2
9

18
31
36
38
41
42
43
44
45
46
47
48
4953
64

65
65
72
83
86
87
88
89
99

NOMENCLATURE
Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier
With 29545914 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . .
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . .
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .
O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group
Belleville Washer. Used Only With 29537200 Or
29544813 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29536997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29537200 Or 29544813 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .
Not Used In This Group
Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 15.09 mm OD x 30.8 mm . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29537700 **

29545914
29544955 **
29536731 **
29536730
29545015
29545014 *
29536728
29536727
11515322
15326309
23040579
29533980
29537507

1
1
1
1
1
1
1
1
9
1
1
1
1

29537166

1
1

4
2

8
4

2
2
18
1
2
2
2

4
4
36
2
4
4
4

8
8
72
4
8
8
8

29536737

29537196

29536989
29538461
23015806
29536990

1
1
1
1

1
1
1
1

2
2
2
2

4
4
4
4

29541868

16

32

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.75

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-814
P3 Planetary And Rear Cover/Retarder, Figure 39D
Straight 7, Medium Torque Retarder, 4-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler
Same As Group 39-714, Except For Parts Listed Below.
REF
NO.
14
23
27
28
50
51
52
54
59
73
78
80
83
84
85
86
106
118
122
123
124
135

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669


Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . 29500034
Plate, Reaction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351
Plate, Friction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034
O-ring, 8.9 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018
Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536735
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538078
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545017
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545016
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991
Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 345 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541872

**

*
**
**
**

**

1
1
9
8
1
1
1
1
1
1
1
1
1
1
1
9
1
1
1
1
4

2
36
32
2
2

4
72
64
4
4

8
144
128
8
8

1
1

4
2

8
4

2
2
18

4
4
36

8
8
72

1
1
1

2
2
2

4
4
4

16

32

GROUP 39-815
P3 Planetary And Rear Cover/Retarder, Figure 39D
Straight 7, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler
Same As Group 39-714, Except For Parts Listed Below.
14
23
27
28
50
51
52
54

Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669 **


Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . 29500034
Plate, Reaction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351
Plate, Friction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034
O-ring, 8.9 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 *
Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537964 **

1
1
9
8
1
1
1
1

2
36
32
2
2

4
72
64
4
4

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

392.76

Copyright 2009 Allison Transmission, Inc.

20091001

8
144
128
8
8

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-815

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39D


Straight 7, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler
Same As Group 39-714, Except For Parts Listed Below.
REF
NO.
55

59
73
78
80
83
84
85
86
96
97
97
106
118
122
123
124
135

NOMENCLATURE
Shaft Assembly Kit, Output. When Replacing 29535965 Output
Shaft Assembly With 29545915 Output Shaft Assembly Kit,
Also Replace 29536737 Output Nut With 29537196 Output
Nut. 29545915 Output Shaft Assembly Kit Contains
29545018 Output Shaft Assembly, 29544236 Bearing
Assembly, 29505574 Cup, And 29545916 Instruction Sheet
No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . .
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . .
Belleville Washer. Used Only With 29537208 Output Shaft And
29537196 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29535965 Output Shaft.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. Used Only With 29537208 Output Shaft And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . .
Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Straight Thread, O-ring, M27 x 2.0 . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 345 mm . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29545915
29544955 **
29538078 **
29536730
29545017
29545016 *
29536728
29536727
11515322

1
1
1
1
1
1
1
1
9

1
1

4
2

8
4

2
2
18

4
4
36

8
8
72

29537166

29536737

29537196
29536991 **
29536989
23015806
29536990

1
1
1
1
1

1
1
1

2
2
2

4
4
4

29541872

16

32

GROUP 39-816
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio, Without Tachograph, With One Bolt, Belleville Washer

39

Same As Group 39-697, Except For Parts Listed Below.


4
5
11
37
38
39

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . .


Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . .
Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29537209 **
29537203 **
29537386

1
1
1

29537166
29537193

1
1

2
2

4
4

8
8

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.77

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-817
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio, 4-T Tachograph, One Bolt, Belleville Washer
Same As Group 39-697, Except For Parts Listed Below.
REF
NO.
4
5
11
20
27
28
29
30
37
38
39

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29537210


Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537203
Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537386
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511474
Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540140
Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791
Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540139
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537193

**
**
**

1
1
1
1
1
1
1
1
1
1

1
1
1

2
2
2

4
4
4

2
2

4
4

8
8

GROUP 39-818
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio, 4-T Tachograph, Dropbox Provision, One Bolt, Belleville Washer
Same As Group 39-697, Except For Parts Listed Below.
3
4
5
11
20
27
28
29
30
31
32
37
38
39

Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698


Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29537211 **
Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537203 **
Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537386
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515603 **
Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540148
Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791
Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540147
Pin, Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514697
Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537193

19
1
1
1
1
1
1
1
1
2
1

19

38

76

1
1
1
1
2
1

2
2
2
2
4
2

4
4
4
4
8
4

1
1

2
2

4
4

8
8

1
1
1

GROUP 39-819
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio, 6-T Tachograph, One Bolt, Belleville Washer
Same As Group 39-697, Except For Parts Listed Below.
4
5
11

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29537212 **


Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537203 **
Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537386

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

392.78

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-819

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39A


Close Ratio, 6-T Tachograph, One Bolt, Belleville Washer
Same As Group 39-697, Except For Parts Listed Below.
REF
NO.
20
27
28
29
30
37
38
39

NOMENCLATURE
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . .
Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . .
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29511474 **
29540140
29512791
29512790
29540139 *

1
1
1
1
1

1
1
1

2
2
2

4
4
4

29537166
29537195

1
1

2
2

4
4

8
8

GROUP 39-820
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio, Without Tachograph, With One Bolt, Belleville Washer
Same As Group 39-697, Except For Parts Listed Below.
4
5
11
14
15
16
17
18
37
38
39

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . .


Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . .
Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29537213 **
29537205 **
29537199
29535998
29506056
29507803
29543992
29506055

1
1
1
4
4
1
8
4

1
8
8
2
16
8

2
16
16
4
32
16

4
32
32
8
64
32

29537166
29537193

1
1

2
2

4
4

8
8

GROUP 39-821
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio, 4-T Tachograph, One Bolt, Belleville Washer

39

Same As Group 39-697, Except For Parts Listed Below.


4
5
11
14
15
16
17
18
20

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . .


Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . .
Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29537214 **
29537205 **
29537199
29535998
29506056
29507803
29543992
29506055
29511474 **

1
1
1
4
4
1
8
4
1

1
8
8
2
16
8

2
16
16
4
32
16

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.79

4
32
32
8
64
32

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-821

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39A


Wide Ratio, 4-T Tachograph, One Bolt, Belleville Washer
Same As Group 39-697, Except For Parts Listed Below.
REF
NO.
27
28
29
30
37
38
39

NOMENCLATURE

PART
NO.

Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540140


Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791
Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540139 *
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537193

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1
1

1
1
1

2
2
2

4
4
4

1
1

2
2

4
4

8
8

19

38

76

1
8
8
2
16
8

2
16
16
4
32
16

4
32
32
8
64
32

1
1
1
1
2
1

2
2
2
2
4
2

4
4
4
4
8
4

2
2

4
4

8
8

GROUP 39-822
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio, 4-T Tachograph, Dropbox Provision, One Bolt, Belleville Washer
Same As Group 39-697, Except For Parts Listed Below.
3
4
5
11
14
15
16
17
18
20
27
28
29
30
31
32
37
38
39

Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698


Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29537215 **
Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537205 **
Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537199
Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056
Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515603 **
Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540148
Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791
Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540147
Pin, Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514697
Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537193

19
1
1
1
4
4
1
8
4
1
1
1
1
1
2
1
1
1

GROUP 39-823
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio, 6-T Tachograph, One Bolt, Belleville Washer
Same As Group 39-697, Except For Parts Listed Below.
4
5

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29537216 **


Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537205 **

1
1

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

392.80

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-823

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39A


Wide Ratio, 6-T Tachograph, One Bolt, Belleville Washer
Same As Group 39-697, Except For Parts Listed Below.
REF
NO.
11
14
15
16
17
18
20
27
28
29
30
37
38
39

NOMENCLATURE
Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . .
Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . .
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29537199
29535998
29506056
29507803
29543992
29506055
29511474 **
29540140
29512791
29512790
29540139 *

1
4
4
1
8
4
1
1
1
1
1

1
8
8
2
16
8

2
16
16
4
32
16

4
32
32
8
64
32

1
1
1

2
2
2

4
4
4

29537166
29537195

1
1

2
2

4
4

8
8

36
32
2
2

72
64
4
4

144
128
8
8

2
2

4
4

8
8

GROUP 39-824
P3 Planetary And Rear Cover/Retarder, Figure 39C
Straight 7, Without Tachograph, With One Bolt, Belleville Washer
Same As Group 39-713, Except For Parts Listed Below.
14
27
28
50
51
52
56
57
78
79
80

Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Plate, Reaction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Friction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 8.9 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shaft Assembly, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29536669 **
29536351
29536342
29500034
23043446
29541018 *
29537217 **
29542554

1
9
8
1
1
1
1
1

29537166
29537193

1
1

GROUP 39-825
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
2
3

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537218 **


Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545365 **

1
1

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.81

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-825

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Close Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
9

12
13
14
15
16
18
31
36
38
41
42
43
44
45
46
47
48
4953
63
64
65
70
72
83
86
87
88
89
99
100

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier,


29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545913
Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804
Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507
Not Used In This Group.
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537385
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073
Not Used In This Group.
Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989
Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29510494
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

**
**

**

1
4
4
1
8
4
1
1
1
1
1
1
1
9
1
1
1
1

1
8
8
2
16
8

2
16
16
4
32
16

4
32
32
8
64
32

1
1

4
2

8
4

2
2
18
1
2
2
2

4
4
36
2
4
4
4

8
8
72
4
8
8
8

1
1
1

2
2

4
4

8
8

1
1
1
1

1
1
1
1

2
2
2
2

4
4
4
4

4
1

8
1

16
2

32
4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.82

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-826
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2 Or Later
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
2
3
9

12
13
14
15
16
18
31
36
38
41
42
43
44
45
46
47
48
4953
63
64
65
70
72
83
86
87
88
89
99
100

NOMENCLATURE
Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . .
Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . .
Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . .
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . .
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 37.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29537218 **
29545365 **

1
1

29545913
29535996
29506054
29507804
29543993
29506054
29544955 **
29536731 **
29536730
29545015
29545014 *
29536728
29536727
11515322
15326309
23040579
29533980
29537507

1
4
4
1
8
4
1
1
1
1
1
1
1
9
1
1
1
1

29537166
29537385
29536991 **

1
8
8
2
16
8

2
16
16
4
32
16

4
32
32
8
64
32

1
1

4
2

8
4

2
2
18
1
2
2
2

4
4
36
2
4
4
4

8
8
72
4
8
8
8

1
1
1

2
2

4
4

8
8

29536989
29512792
23015806
29536990

1
1
1
1

1
1
1
1

2
2
2
2

4
4
4
4

29541868
29519205

4
1

8
1

16
2

32
4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.83

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-827
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, High Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
2
3
9

12
13
14
15
16
18
31
36
38
41
42
43
44
45
46
47
48
4953
63
64
65
72
83
87
88
89
99
100

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 29537218


Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545365
Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545913
Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804
Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507
Not Used In This Group.
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537385
Not Used In This Group.
Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989
O-ring, 37.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

**
**

**
**

1
1

1
4
4
1
8
4
1
1
1
1
1
1
1
9
1
1
1
1

1
8
8
2
16
8

2
16
16
4
32
16

4
32
32
8
64
32

1
1

4
2

8
4

2
2
18
1
2
2
2

4
4
36
2
4
4
4

8
8
72
4
8
8
8

1
1

2
2

4
4

8
8

1
1
1

1
1
1

2
2
2

4
4
4

4
1

8
1

16
2

32
4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.84

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-828
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
2
3
9

12
13
14
15
16
18
31
36
38
41
42
43
44
45
46
47
48
4953
63
64
65
70
72
83
86
87
88
89
99
100

NOMENCLATURE
Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . .
Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . .
Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . .
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . .
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 37.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29537219 **
29545365 **

1
1

29545913
29535996
29506054
29507804
29543993
29506054
29544955 **
29536731 **
29536730
29545015
29545014 *
29536728
29536727
11515322
15326309
23040579
29533980
29537507

1
4
4
1
8
4
1
1
1
1
1
1
1
9
1
1
1
1

29537166
29537196
29536991 **

1
8
8
2
16
8

2
16
16
4
32
16

4
32
32
8
64
32

1
1

4
2

8
4

2
2
18
1
2
2
2

4
4
36
2
4
4
4

8
8
72
4
8
8
8

1
1
1

2
2

4
4

8
8

29536989
29512792
23015806
29536990

1
1
1
1

1
1
1
1

2
2
2
2

4
4
4
4

29541868
29519205

4
1

8
1

16
2

32
4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.85

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-829
P3 Planetary And Rear Cover/Retarder, Figure 39D
Straight 7, Medium Torque Retarder, 4-T Tachograph, TID 2 Or Later
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-714, Except For Parts Listed Below.
REF
NO.
14
23
27
28
50
51
52
54
55

59
73
78
80
83
84
85
86
95
96
97
106
118
122
123
124
135

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669


Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . 29500034
Plate, Reaction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351
Plate, Friction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034
O-ring, 8.9 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018
Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537220
Shaft Assembly Kit, Output. 29545915 Output Shaft Assembly
Kit Contains 29545018 Output Shaft Assembly,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . . . . . 29545915
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538078
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545017
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545016
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537385
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991
Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 X 345 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541872

**

*
**

**
**

**

1
1
9
8
1
1
1
1

1
1
1
1
1
1
1
1
9

2
36
32
2
2

4
72
64
4
4

8
144
128
8
8

1
1

4
2

8
4

2
2
18

4
4
36

8
8
72

1
1
1
1
1
1

2
2

4
4

8
8

1
1
1

2
2
2

4
4
4

16

32

GROUP 39-830
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
2
3

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537221 **


Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366 **

1
1

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

392.86

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-830

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Wide Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
9

18
31
36
38
41
42
43
44
45
46
47
48
4953
63
64
65
70
72
83
86
87
88
89
99
100

NOMENCLATURE
Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . .
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . .
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . .
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29545914
29544955 **
29536731 **
29536730
29545015
29545014 *
29536728
29536727
11515322
15326309
23040579
29533980
29537507

1
1
1
1
1
1
1
1
9
1
1
1
1

1
1

4
2

8
4

2
2
18
1
2
2
2

4
4
36
2
4
4
4

8
8
72
4
8
8
8

29537166
29537385
29537073 **

1
1
1

2
2

4
4

8
8

29536989
29510494
23015806
29536990

1
1
1
1

1
1
1
1

2
2
2
2

4
4
4
4

29541868
29519205

4
1

8
1

16
2

32
4

GROUP 39-831

39

P3 Planetary And Rear Cover/Retarder, Figure 39B


Wide Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
2
3
9

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537221 **


Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366 **
Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545914

1
1

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.87

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-831

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Wide Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
18
31
36
38
41
42
43
44
45
46
47
48
4953
63
64
65
70
72
83
86
87
88
89
99
100

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955


Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507
Not Used In This Group.
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537385
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991
Not Used In This Group.
Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989
Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

**
**

**

1
1
1
1
1
1
1
9
1
1
1
1

1
1

4
2

8
4

2
2
18
1
2
2
2

4
4
36
2
4
4
4

8
8
72
4
8
8
8

1
1
1

2
2

4
4

8
8

1
1
1
1

1
1
1
1

2
2
2
2

4
4
4
4

4
1

8
1

16
2

32
4

GROUP 39-832
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, High Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
2
3
9

18
31
36

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537221


Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366
Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545914
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730

**
**

1
1

**
**

1
1
1
1

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

392.88

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-832

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Wide Ratio, High Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
38
41
42
43
44
45
46
47
48
4953
63
64
65
72
83
87
88
89
99
100

NOMENCLATURE
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . .
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . .
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29545015
29545014 *
29536728
29536727
11515322
15326309
23040579
29533980
29537507

1
1
1
1
9
1
1
1
1

2
2
18
1
2
2
2

4
4
36
2
4
4
4

8
8
72
4
8
8
8

29537166
29537385

1
1

2
2

4
4

8
8

29536989
23015806
29536990

1
1
1

1
1
1

2
2
2

4
4
4

29541868
29519205

4
1

8
1

16
2

32
4

GROUP 39-833
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Low Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
2
3
9

18
31
36
38
41
42
43
44

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .


Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . .
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . .
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . .

29537222 **
29545366 **

1
1

29545914
29544955 **
29536731 **
29536730
29545015
29545014 *
29536728
29536727
11515322

1
1
1
1
1
1
1
1
9

39
1

1
1

4
2

8
4

2
2
18

4
4
36

8
8
72

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.89

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-833

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Wide Ratio, Low Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
45
46
47
48
4953
63
64
65
70
72
83
86
87
88
89
99
100

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309


O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507
Not Used In This Group.
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 **
Not Used In This Group.
Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989
Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29510494
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

1
1
1
1

1
2
2
2

2
4
4
4

4
8
8
8

1
1
1

2
2

4
4

8
8

1
1
1
1

1
1
1
1

2
2
2
2

4
4
4
4

4
1

8
1

16
2

32
4

1
1

4
2

8
4

2
2
18
1
2
2

4
4
36
2
4
4

8
8
72
4
8
8

GROUP 39-834
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
2
3
9

18
31
36
38
41
42
43
44
45
46
47

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537222


Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366
Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545914
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980

**
**

**
**

1
1

1
1
1
1
1
1
1
1
9
1
1
1

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

392.90

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-834

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Wide Ratio, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
48
4953
63
64
65
70
72
83
86
87
88
89
99
100

NOMENCLATURE
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29537507

29537166
29537196
29536991 **

1
1
1

2
2

4
4

8
8

29536989
29512792
23015806
29536990

1
1
1
1

1
1
1
1

2
2
2
2

4
4
4
4

29541868
29519205

4
1

8
1

16
2

32
4

1
1

4
2

8
4

2
2
18
1
2
2
2

4
4
36
2
4
4
4

8
8
72
4
8
8
8

GROUP 39-835
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, High Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
2
3
9

18
31
36
38
41
42
43
44
45
46
47
48
4953
63

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .


Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . .
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . .
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . .
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Not Used In This Group.

29537222 **
29545366 **

1
1

29545914
29544955 **
29536731 **
29536730
29545015
29545014 *
29536728
29536727
11515322
15326309
23040579
29533980
29537507

1
1
1
1
1
1
1
1
9
1
1
1
1

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.91

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-835

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Wide Ratio, High Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
64
65
72
83
87
88
89
99
100

NOMENCLATURE

PART
NO.

Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166


Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196
Not Used In This Group.
Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1

2
2

4
4

8
8

1
1
1

1
1
1

2
2
2

4
4
4

4
1

8
1

16
2

32
4

19

38

76

1
8
8
2
16
8

2
16
16
4
32
16

4
32
32
8
64
32

1
1
1
1
2
1

2
2
2
2
4
2

4
4
4
4
8
4

2
2

4
4

8
8

GROUP 39-836
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio, 6-T Tachograph, Dropbox Provision, One Bolt, Belleville Washer
Same As Group 39-697, Except For Parts Listed Below.
3
4
5
11
14
15
16
17
18
20
27
28
29
30
31
32
37
38
39

Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698


Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29537793 **
Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537205 **
Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537199
Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056
Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515603 **
Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540148
Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791
Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540147
Pin, Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514697
Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537195

19
1
1
1
4
4
1
8
4
1
1
1
1
1
2
1
1
1

** Not Serviced As An AssemblyOrder Detail Parts.

392.92

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-837
P3 Planetary And Rear Cover/Retarder, Figure 39C
Straight 7, 6-T Tachograph, One Bolt, Belleville Washer
Same As Group 39-713, Except For Parts Listed Below.
REF
NO.
14
27
28
50
51
52
56
57
61
68
69
70
71
78
79
80

NOMENCLATURE
Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Reaction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Friction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 8.9 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Straight Thread, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shaft Assembly, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . .
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . .
Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.
29536669
29536351
29536342
29500034
23043446
29541018
29538164
29542554
29511474
29540140
29540139
29512790
29512791

**

*
**
**
*

29537166
29537195

1
9
8
1
1
1
1
1
1
1
1
1
1
1
1

36
32
2
2

72
64
4
4

144
128
8
8

1
1

2
2

4
4

2
2

4
4

8
8

1
8
8
2
16
8

2
16
16
4
32
16

4
32
32
8
64
32

1
1

4
2

8
4

2
2
18
1

4
4
36
2

8
8
72
4

GROUP 39-838
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Low Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
2
3
9

12
13
14
15
16
18
31
36
38
41
42
43
44
45

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .


Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . .
Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . .
Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . .
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . .
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .

29537219 **
29545365 **

1
1

29545913
29535996
29506054
29507804
29543993
29506054
29544955 **
29536731 **
29536730
29545015
29545014 *
29536728
29536727
11515322
15326309

1
4
4
1
8
4
1
1
1
1
1
1
1
9
1

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.93

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-838

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Close Ratio, Low Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
46
47
48
4953
63
64
65
70
72
83
86
87
88
89
99
100

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579


Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507
Not Used In This Group.
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 **
Not Used In This Group.
Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989
Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29510494
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

1
1
1

2
2
2

4
4
4

8
8
8

1
1
1

2
2

4
4

8
8

1
1
1
1

1
1
1
1

2
2
2
2

4
4
4
4

4
1

8
1

16
2

32
4

1
8
8
2
16
8

2
16
16
4
32
16

4
32
32
8
64
32

1
1

4
2

8
4

2
2

4
4

8
8

GROUP 39-839
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, High Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
2
3
9

12
13
14
15
16
18
31
36
38
41
42
43

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537219


Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545365
Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545913
Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804
Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731
Valve, Sump Cooler Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . 29536730
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727

**
**

**
**

1
1

1
4
4
1
8
4
1
1
1
1
1
1
1

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

392.94

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-839

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Close Ratio, High Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
44
45
46
47
48
4953
63
64
65
72
83
87
88
89
99
100

NOMENCLATURE
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . .
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

11515322
15326309
23040579
29533980
29537507

9
1
1
1
1

18
1
2
2
2

36
2
4
4
4

72
4
8
8
8

29537166
29537196

1
1

2
2

4
4

8
8

29536989
23015806
29536990

1
1
1

1
1
1

2
2
2

4
4
4

29541868
29519205

4
1

8
1

16
2

32
4

2
36
32
2
2

4
72
64
4
4

8
144
128
8
8

GROUP 39-840
P3 Planetary And Rear Cover/Retarder, Figure 39D
Straight 7, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-714, Except For Parts Listed Below.
14
23
27
28
50
51
52
54
55

59
73
78
80
83

Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Reaction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Friction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 8.9 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Straight Thread, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shaft Assembly Kit, Output. 29545915 Output Shaft
Assembly Kit Contains 29545018 Output Shaft Assembly,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . . . . .
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29536669 **
29500034
29536351
29536342
29500034
23043446
29541018 *
29538165 **

1
1
9
8
1
1
1
1

29545915
29544955 **
29538078 **
29536730
29545017
29545016 *

1
1
1
1
1
1

39

1
1

4
2

8
4

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.95

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-840

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39D


Straight 7, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-714, Except For Parts Listed Below.
REF
NO.
84
85
86
95
96
97
106
118
122
123
124
135

NOMENCLATURE

PART
NO.

Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728


Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 **
Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 345 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541872

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
9

2
2
18

4
4
36

8
8
72

1
1
1
1
1
1

2
2

4
4

8
8

1
1
1

2
2
2

4
4
4

16

32

GROUP 39-849
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio, Without Tachograph, With One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-697, Except For Parts Listed Below.
1
4
5
10
11
14
20
37
38
39
40

Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534355


Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29540136 **
Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537203 **
Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988
Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537386
Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540135 **
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537193
Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234

1
1
1
1
1
4
1
1
1
1

2
1
8

4
2
16

8
4
32

2
2
4

4
4
8

8
8
16

GROUP 39-850
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio, 4-T Tachograph, One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-697, Except For Parts Listed Below.
1
4
5
10

Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534355


Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29540142 **
Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537203 **
Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988

1
1
1
1

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.

392.96

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-850

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39A


Close Ratio, 4-T Tachograph, One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-697, Except For Parts Listed Below.
REF
NO.
11
14
20
27
28
29
30
37
38
39
40

NOMENCLATURE
Carrier, P3. Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . .
Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . .
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29537386
29535996
29540141 **
29540140
29512791
29512790
29540139 *

1
4
1
1
1
1
1

1
8

2
16

4
32

1
1
1

2
2
2

4
4
4

29537166
29537193
29546234

1
1
1

2
2
4

4
4
8

8
8
16

1
19
1
1
1
1
4
1
1
1
1
1
2
1

1
19

2
38

4
76

2
1
8

4
2
16

8
4
32

1
1
1
1
2
1

2
2
2
2
4
2

4
4
4
4
8
4

1
1
1

2
2
4

4
4
8

8
8
16

GROUP 39-851
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio, 4-T Tachograph, Dropbox Provision,
One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-697, Except For Parts Listed Below.
1
3
4
5
10
11
14
20
27
28
29
30
31
32
37
38
39
40

Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . .
Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . .
Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . .
Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . .
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . .
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . .

29534355
29514698
29540150 **
29537203 **
29535988
29537386
29535996
29540149 **
29540148
29512791
29512790
29540147
29514697
29543432
29537166
29537193
29546234

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.97

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-852
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio, 6-T Tachograph, One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-697, Except For Parts Listed Below.
REF
NO.
1
4
5
10
11
14
20
27
28
29
30
37
38
39
40

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534355


Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29540144
Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537203
Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988
Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537386
Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540141
Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540140
Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791
Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540139
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537195
Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234

**
**

**

1
1
1
1
1
4
1
1
1
1
1
1
1
1

2
1
8

4
2
16

8
4
32

1
1
1

2
2
2

4
4
4

2
2
4

4
4
8

8
8
16

GROUP 39-853
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio, Without Tachograph, With One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-697, Except For Parts Listed Below.
1
4
5
10
11
14
15
16
17
18
20
30
37
38
39
40

Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534355


Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29540137 **
Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537205 **
Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988
Carrier, P3. Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537199
Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056
Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540135 **
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540134
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537193
Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234

1
1
1
1
1
4
4
1
8
4
1
1
1
1
1

2
1
8
8
2
16
8

4
2
16
16
4
32
16

8
4
32
32
8
64
32

2
2
4

4
4
8

8
8
16

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.98

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-854
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio, 4-T Tachograph, One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-697, Except For Parts Listed Below.
REF
NO.
1
4
5
10
11
14
15
16
17
18
20
27
28
29
30
37
38
39
40

NOMENCLATURE
Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . .
Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . .
Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier, P3. Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . .
Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . .
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . .

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.
29534355
29540143
29537205
29535988
29537199
29535998
29506056
29507803
29543992
29506055
29540141
29540140
29512791
29512790
29540139

**
**

**

29537166
29537193
29546234

1
1
1
1
1
4
4
1
8
4
1
1
1
1
1

2
1
8
8
2
16
8

4
2
16
16
4
32
16

8
4
32
32
8
64
32

1
1
1

2
2
2

4
4
4

1
1
1

2
2
4

4
4
8

8
8
16

1
19
1
1
1
1
4
4
1
8
4
1
1
1
1

1
19

2
38

4
76

2
1
8
8
2
16
8

4
2
16
16
4
32
16

8
4
32
32
8
64
32

1
1
1

2
2
2

4
4
4

GROUP 39-855
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio, 4-T Tachograph, Dropbox Provision,
One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-697, Except For Parts Listed Below.
1
3
4
5
10
11
14
15
16
17
18
20
27
28
29

Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . .
Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . .
Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . .
Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . .

29534355
29514698
29540151 **
29537205 **
29535988
29537199
29535998
29506056
29507803
29543992
29506055
29540149 **
29540148
29512791
29512790

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.99

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-855

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39A


Wide Ratio, 4-T Tachograph, Dropbox Provision,
One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-697, Except For Parts Listed Below.
REF
NO.
30
31
32
37
38
39
40

NOMENCLATURE

PART
NO.

Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540147


Pin, Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514697
Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537193
Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
2
1

1
2
1

2
4
2

4
8
4

1
1
1

2
2
4

4
4
8

8
8
16

1
19
1
1
1
1
4
4
1
8
4
1
1
1
1
1
2
1

1
19

2
38

4
76

2
1
8
8
2
16
8

4
2
16
16
4
32
16

8
4
32
32
8
64
32

1
1
1
1
2
1

2
2
2
2
4
2

4
4
4
4
8
4

2
2
4

4
4
8

8
8
16

GROUP 39-856
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio, 6-T Tachograph, Dropbox Provision,
One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-697, Except For Parts Listed Below.
1
3
4
5
10
11
14
15
16
17
18
20
27
28
29
30
31
32
37
38
39
40

Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534355


Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698
Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29540152 **
Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537205 **
Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988
Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537199
Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056
Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540149 **
Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540148
Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791
Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540147
Pin, Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514697
Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537195
Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234

1
1
1

** Not Serviced As An AssemblyOrder Detail Parts.

392.100

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-857
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio, 6-T Tachograph, One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-697, Except For Parts Listed Below.
REF
NO.
1
4
5
10
11
14
15
16
17
18
20
27
28
29
30
37
38
39
40

NOMENCLATURE
Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . .
Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . .
Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . .
Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . .
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . .

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.
29534355
29540145
29537205
29535988
29537199
29535998
29506056
29507803
29543992
29506055
29540141
29540140
29512791
29512790
29540139

**
**

**

29537166
29537195
29546234

1
1
1
1
1
4
4
1
8
4
1
1
1
1
1
1
1
1

2
1
8
8
2
16
8

4
2
16
16
4
32
16

8
4
32
32
8
64
32

1
1
1

2
2
2

4
4
4

2
2
4

4
4
8

8
8
16

GROUP 39-858
P3 Planetary And Rear Cover/Retarder, Figure 39C
Straight 7, Without Tachograph, With One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-713, Except For Parts Listed Below.
3
7
14
27
28
50
51
52
56
57
61
78
79
80
81

Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Reaction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Friction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 8.9 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shaft Assembly, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . .

29535988
29535996
29536669
29536351
29536342
29500034
23043446
29541018
29540138
29542554
29540135
29537166
29537193
29546234

**

*
**
**

1
4
1
9
8
1
1
1
1
1
1
1
1
1

2
8

4
16

8
32

36
32
2
2

72
64
4
4

144
128
8
8

2
2
4

4
4
8

8
8
16

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.101

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-859
P3 Planetary And Rear Cover/Retarder, Figure 39C
Straight 7, 6-T Tachograph, One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-713, Except For Parts Listed Below.
REF
NO.
3
7
14
27
28
50
51
52
56
57
61
68
69
70
71
78
79
80
81

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988


Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996
Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669
Plate, Reaction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351
Plate, Friction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034
O-ring, 8.9 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446
Plug, Straight Thread, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018
Rear Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540146
Shaft Assembly, Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542554
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540141
Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540140
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540139
Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790
Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537195
Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234

**

*
**
**
*

1
4
1
9
8
1
1
1
1
1
1
1
1
1
1
1
1
1

2
8

4
16

8
32

36
32
2
2

72
64
4
4

144
128
8
8

1
1

2
2

4
4

2
2
4

4
4
8

8
8
16

1
8
8
2
16
8
1

2
16
16
4
32
16
4

4
32
32
8
64
32
8

GROUP 39-860
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-656, Except For Parts Listed Below.
1
2
3
8
9

12
13
14
15
16
28
31
36

Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535902


Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545521 **
Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545365 **
Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988
Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545913
Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804
Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545520 **
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730

1
1
1
1

1
4
4
1
8
4
1
1
1

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

392.102

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-860

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Close Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
38
41
42
43
44
45
46
47
48
4953
63
64
65
66
70
72
80
83
86
87
88
89
99
100

NOMENCLATURE
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . .
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . .
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . .
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29545015
29545014 *
29536728
29536727
11515322
15326309
23040579
29533980
29537507

1
1
1
1
9
1
1
1
1

2
2
18
1
2
2
2

4
4
36
2
4
4
4

8
8
72
4
8
8
8

29537166
29537385
29546234
29537073 **

1
1
1
1

2
2
2

4
4
4

8
8
16

29538569
29536989
29510494
23015806
29536990

1
1
1
1
1

1
1
1
1
1

2
2
2
2
2

4
4
4
4
4

29541868
29519205

4
1

8
1

16
2

32
4

GROUP 39-861
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip

39

Same As Group 39-656, Except For Parts Listed Below.


1
2
3
8
9

12
13

Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . .
Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29535902
29545521 **
29545365 **
29535988

1
1
1
1

29545913
29535996
29506054

1
4
4

1
8
8

2
16
16

4
32
32

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.103

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-861

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39B


Close Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
14
15
16
18
28
31
36
38
41
42
43
44
45
46
47
48
4953
63
64
65
66
70
72
80
83
86
87
88
89
99
100

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804


Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955
Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545520
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507
Not Used In This Group.
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537385
Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991
Not Used In This Group.
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538569
Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989
Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792
O-ring, 37.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

**
**

**

1
8
4
1
1
1
1
1
1
1
1
9
1
1
1
1

2
16
8

4
32
16

8
64
32

1
1

4
2

8
4

2
2
18
1
2
2
2

4
4
36
2
4
4
4

8
8
72
4
8
8
8

1
1
1
1

2
2
2

4
4
4

8
8
16

1
1
1
1
1

1
1
1
1
1

2
2
2
2
2

4
4
4
4
4

4
1

8
1

16
2

32
4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.104

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-862
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, High Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
1
2
3
8
9

12
13
14
15
16
18
28
31
36
38
41
42
43
44
45
46
47
48
4953
63
64
65
66
72
80
83
87
88
89
99
100

NOMENCLATURE
Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . .
Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . .
Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . .
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . .
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 37.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29535902
29545521 **
29545365 **
29535988

1
1
1
1

29545913
29535996
29506054
29507804
29543993
29506054
29544955 **
29541566
29545520 **
29536730
29545015
29545014 *
29536728
29536727
11515322
15326309
23040579
29533980
29537507

1
4
4
1
8
4
1
1
1
1
1
1
1
1
9
1
1
1
1

1
8
8
2
16
8

2
16
16
4
32
16

4
32
32
8
64
32

1
1

4
2

8
4

2
2
18
1
2
2
2

4
4
36
2
4
4
4

8
8
72
4
8
8
8

29537166
29537385
29546234

1
1
1

2
2
2

4
4
4

8
8
16

29538569
29536989
23015806
29536990

1
1
1
1

1
1
1
1

2
2
2
2

4
4
4
4

29541868
29519205

4
1

8
1

16
2

32
4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.105

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-863
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Low Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
1
2
3
8
9

12
13
14
15
16
18
28
31
36
38
41
42
43
44
45
46
47
48
4953
63
64
65
66
70
72
80
83
86
87
88
89
99
100

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535902


Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545523
Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545365
Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988
Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545913
Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804
Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955
Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545520
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507
Not Used In This Group.
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196
Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073
Not Used In This Group.
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538569
Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989
Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29510494
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

**
**

**
**

**

1
1
1
1

1
8
8
2
16
8

2
16
16
4
32
16

4
32
32
8
64
32

1
1

4
2

8
4

2
2
18
1
2
2
2

4
4
36
2
4
4
4

8
8
72
4
8
8
8

1
1
1
1

2
2
2

4
4
4

8
8
16

1
1
1
1
1

1
1
1
1
1

2
2
2
2
2

4
4
4
4
4

4
1

8
1

16
2

32
4

1
4
4
1
8
4
1
1
1
1
1
1
1
1
9
1
1
1
1

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.106

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-864
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
1
2
3
8
9

12
13
14
15
16
18
28
31
36
38
41
42
43
44
45
46
47
48
4953
63
64
65
66
70
72
80
83
86
87
88
89
99
100

NOMENCLATURE
Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . .
Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . .
Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . .
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . .
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . .
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 37.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29535902
29545523 **
29545365 **
29535988

1
1
1
1

29545913
29535996
29506054
29507804
29543993
29506054
29544955 **
29541566
29545520 **
29536730
29545015
29545014 *
29536728
29536727
11515322
15326309
23040579
29533980
29537507

1
4
4
1
8
4
1
1
1
1
1
1
1
1
9
1
1
1
1

1
8
8
2
16
8

2
16
16
4
32
16

4
32
32
8
64
32

1
1

4
2

8
4

2
2
18
1
2
2
2

4
4
36
2
4
4
4

8
8
72
4
8
8
8

29537166
29537196
29546234
29536991 **

1
1
1
1

2
2
2

4
4
4

8
8
16

29538569
29536989
29512792
23015806
29536990

1
1
1
1
1

1
1
1
1
1

2
2
2
2
2

4
4
4
4
4

29541868
29519205

4
1

8
1

16
2

32
4

39

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.107

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-865
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, High Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
1
2
3
8
9

12
13
14
15
16
18
28
31
36
38
41
42
43
44
45
46
47
48
4953
63
64
65
66
72
80
83
87
88
89
99
100

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535902


Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545523
Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545365
Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988
Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545913
Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804
Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955
Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545520
Valve, Sump Cooler Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . 29536730
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507
Not Used In This Group.
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196
Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234
Not Used In This Group.
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538569
Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

**
**

**
**

1
1
1
1

1
8
8
2
16
8

2
16
16
4
32
16

4
32
32
8
64
32

1
4
4
1
8
4
1
1
1
1
1
1
1
1
9
1
1
1
1

1
1

4
2

8
4

2
2
18
1
2
2
2

4
4
36
2
4
4
4

8
8
72
4
8
8
8

1
1
1

2
2
2

4
4
4

8
8
16

1
1
1
1

1
1
1
1

2
2
2
2

4
4
4
4

4
1

8
1

16
2

32
4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.108

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-866
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
1
2
3
8
9

12
18
28
31
36
38
41
42
43
44
45
46
47
48
4953
63
64
65
66
70
72
80
83
86
87
88
89
99
100

NOMENCLATURE
Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . .
Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . .
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . .
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . .
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29535902
29545522 **
29545366 **
29535988

1
1
1
1

29545914
29535998
29544955 **
29541566
29545520 **
29536730
29545015
29545014 *
29536728
29536727
11515322
15326309
23040579
29533980
29537507

1
4
1
1
1
1
1
1
1
1
9
1
1
1
1

1
8

2
16

4
32

1
1

4
2

8
4

2
2
18
1
2
2
2

4
4
36
2
4
4
4

8
8
72
4
8
8
8

29537166
29537385
29546234
29537073 **

1
1
1
1

2
2
2

4
4
4

8
8
16

29538569
29536989
29510494
23015806
29536990

1
1
1
1
1

1
1
1
1
1

2
2
2
2
2

4
4
4
4
4

29541868
29519205

4
1

8
1

16
2

32
4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.109

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-867
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
1
2
3
8
9

12
18
28
31
36
38
41
42
43
44
45
46
47
48
4953
63
64
65
66
70
72
80
83
86
87
88
89
99
100

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535902


Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545522
Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366
Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988
Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545914
Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955
Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545520
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507
Not Used In This Group.
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537385
Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991
Not Used In This Group.
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538569
Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989
Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

**
**

**
**

**

1
1
1
1

1
8

2
16

4
32

1
1

4
2

8
4

2
2
18
1
2
2
2

4
4
36
2
4
4
4

8
8
72
4
8
8
8

1
1
1
1

2
2
2

4
4
4

8
8
16

1
1
1
1
1

1
1
1
1
1

2
2
2
2
2

4
4
4
4
4

4
1

8
1

16
2

32
4

1
4
1
1
1
1
1
1
1
1
9
1
1
1
1

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.110

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-868
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, High Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
1
2
3
8
9

12
18
28
31
36
38
41
42
43
44
45
46
47
48
4953
63
64
65
66
72
80
83
87
88
89
99
100

NOMENCLATURE
Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . .
Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . .
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . .
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29535902
29545522 **
29545366 **
29535988

1
1
1
1

29545914
29535998
29544955 **
29541566
29545520 **
29536730
29545015
29545014 *
29536728
29536727
11515322
15326309
23040579
29533980
29537507

1
4
1
1
1
1
1
1
1
1
9
1
1
1
1

1
8

2
16

4
32

1
1

4
2

8
4

2
2
18
1
2
2
2

4
4
36
2
4
4
4

8
8
72
4
8
8
8

29537166
29537385
29546234

1
1
1

2
2
2

4
4
4

8
8
16

29538569
29536989
23015806
29536990

1
1
1
1

1
1
1
1

2
2
2
2

4
4
4
4

29541868
29519205

4
1

8
1

16
2

32
4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.111

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-869
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Low Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
1
2
3
8
9

12
18
28
31
36
38
41
42
43
44
45
46
47
48
4953
63
64
65
66
70
72
80
83
86
87
88
89
99
100

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535902


Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 29545524
Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366
Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988
Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545914
Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955
Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545520
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507
Not Used In This Group.
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196
Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073
Not Used In This Group.
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538569
Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989
Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29510494
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

**
**

**
**

**

1
1
1
1

1
8

2
16

4
32

1
1

4
2

8
4

2
2
18
1
2
2
2

4
4
36
2
4
4
4

8
8
72
4
8
8
8

1
1
1
1

2
2
2

4
4
4

8
8
16

1
1
1
1
1

1
1
1
1
1

2
2
2
2
2

4
4
4
4
4

4
1

8
1

16
2

32
4

1
4
1
1
1
1
1
1
1
1
9
1
1
1
1

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.112

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-870
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
1
2
3
8
9

12
18
28
31
36
38
41
42
43
44
45
46
47
48
4953
63
64
65
66
70
72
80
83
86
87
88
89
99
100

NOMENCLATURE
Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . .
Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . .
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . .
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . .
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29535902
29545524 **
29545366 **
29535988

1
1
1
1

29545914
29535998
29544955 **
29541566
29545520 **
29536730
29545015
29545014 *
29536728
29536727
11515322
15326309
23040579
29533980
29537507

1
4
1
1
1
1
1
1
1
1
9
1
1
1
1

1
8

2
16

4
32

1
1

4
2

8
4

2
2
18
1
2
2
2

4
4
36
2
4
4
4

8
8
72
4
8
8
8

29537166
29537196
29546234
29536991 **

1
1
1
1

2
2
2

4
4
4

8
8
16

29538569
29536989
29512792
23015806
29536990

1
1
1
1
1

1
1
1
1
1

2
2
2
2
2

4
4
4
4
4

29541868
29519205

4
1

8
1

16
2

32
4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.113

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-871
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, High Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-656, Except For Parts Listed Below.
REF
NO.
1
2
3
8
9

12
18
28
31
36
38
41
42
43
44
45
46
47
48
4953
63
64
65
66
72
80
83
87
88
89
99
100

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535902


Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545524
Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366
Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988
Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545914
Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955
Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545520
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507
Not Used In This Group.
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196
Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234
Not Used In This Group.
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538569
Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

**
**

**
**

1
1
1
1

1
8

2
16

4
32

1
4
1
1
1
1
1
1
1
1
9
1
1
1
1

1
1

4
2

8
4

2
2
18
1
2
2
2

4
4
36
2
4
4
4

8
8
72
4
8
8
8

1
1
1

2
2
2

4
4
4

8
8
16

1
1
1
1

1
1
1
1

2
2
2
2

4
4
4
4

4
1

8
1

16
2

32
4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.114

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-872
P3 Planetary And Rear Cover/Retarder, Figure 39D
Straight 7, Medium Torque Retarder, 4-T Tachograph, TID 2 Or Later
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-714, Except For Parts Listed Below.
REF
NO.
3
7
14
23
27
28
50
51
52
54
55

59
69
73
78
80
83
84
85
86
95
96
97
98
106
114
118
122
123
124
135

NOMENCLATURE
Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Reaction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Friction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 8.9 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shaft Assembly Kit, Output. 29545915 Output Shaft Assembly
Kit Contains 29545018 Output Shaft Assembly,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . . . . .
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . .
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . .
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . .
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . .
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 X 345 mm . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29535988
29535996
29536669 **
29500034
29536351
29536342
29500034
23043446
29541018 *
29545526 **

1
4
1
1
9
8
1
1
1
1

2
8

4
16

8
32

2
36
32
2
2

4
72
64
4
4

8
144
128
8
8

29545915
29544955 **
29541566
29545525 **
29536730
29545017
29545016 *
29536728
29536727
11515322

1
1
1
1
1
1
1
1
1
9

1
1

4
2

8
4

2
2
18

4
4
36

8
8
72

29537166
29537196
29546234
29536991 **
29538569
29536989
23015806
29536990

1
1
1
1
1
1
1
1

2
2
2

4
4
4

8
8
16

1
1
1
1

2
2
2
2

4
4
4
4

29541872

16

32

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.115

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-873
P3 Planetary And Rear Cover/Retarder, Figure 39D
Straight 7, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-714, Except For Parts Listed Below.
REF
NO.
3
7
14
23
27
28
50
51
52
54
55

59
69
73
78
80
83
84
85
86
95
96
97
98
106
114
118
122
123
124
135

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988


Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996
Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . 29500034
Plate, Reaction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351
Plate, Friction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034
O-ring, 8.9 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446
Plug, Straight Thread, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018
Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545527
Shaft Assembly Kit, Output. 29545915 Output Shaft
Assembly Kit Contains 29545018 Output Shaft Assembly,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . . . . . 29545915
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955
Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545525
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545017
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545016
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196
Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538569
Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989
O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806
Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990
Not Used In This Group.
Bolt, Flange Hd, M10 x 1.5 x 345 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541872

**

*
**

**
**

**

1
4
1
1
9
8
1
1
1
1

2
8

4
16

8
32

2
36
32
2
2

4
72
64
4
4

8
144
128
8
8

1
1

4
2

8
4

2
2
18

4
4
36

8
8
72

1
1
1
1
1
1
1
1

2
2
2

4
4
4

8
8
16

1
1
1
1

2
2
2
2

4
4
4
4

16

32

1
1
1
1
1
1
1
1
1
9

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.116

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-914
P3 Planetary And Rear Cover/Retarder, Figure 39F
Rear Side Mount Bracket (Retarder)
REF
NO.
182
83

84
85

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Not Used In This Group.


Bracket Kit, Rear Support. Service 29542547 Rear Support
Bracket In Retarder Applications With 29544651 Rear Support
Bracket Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544651
Bracket, Rear Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542547 *
Bolt, Flange Hd, M12 x 1.75 x 70 (Retarder) . . . . . . . . . . . . . . . . . 29544301

1
1
8

12

16

32

64

2
2
1
1
1
8
16
2
16
14
2
2
2
2
2
2
2
2
2
1

4
4
2
2
2
16
32
4
32
28
4
4
4
4
4
4
4
4
4
2

8
8
4
4
4
32
64
8
64
56
8
8
8
8
8
8
8
8
8
4

2
2
2
4
4
1
1
2

4
4
4
8
8
2
2
4

8
8
8
16
16
4
4
8

GROUP 39-915
P3 Planetary And Rear Cover/Retarder, Figure 39F
Straight 7, 6-T Tachograph, Universal Dropbox, TID A
1
2
3
4
5
6
7
8
9
10
11
12
12
12
12
12
12
12
12
12
13
14
15
16
17
18
19
20
21
22
23
24

P3 Planetary Carrier Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Ring, Retaining, Internal, 219 mm OD . . . . . . . . . . . . . . . . . . . . . .
Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier, P3 Planetary. See SIL 4-WT-06. . . . . . . . . . . . . . . . . . . . .
Flange, P4 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, Shim Locating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . . . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M12 x 1.75 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 0.27 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 0.54 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 0.81 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 1.08 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 1.35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 1.62 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 1.89 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 2.16 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shim, Selective, 2.43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Adapter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Piston Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, Retaining, External, 293.75 mm ID . . . . . . . . . . . . . . . .
Spring Assembly, C6 Piston Return . . . . . . . . . . . . . . . . . . . .
Piston, C6 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sealring, External, 334.37 mm ID . . . . . . . . . . . . . . . . . . . . . .
Sealring, Internal Lip-Type, 251.28 mm OD . . . . . . . . . . . . . .
Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . .

29532693
29501034
29535988
29537386
29533209
29530525
29535996
29506054
29507804
29543993
29541865
29530516
29530517
29530518
29530519
29530520
29530521
29530522
29530523
29530524
29530526
29536669
29532728
29530489
29530488
29530487
29546162
29530491
29530484
29530485
29500034
29541018

**

**
**

1
1
1
1
1
1
4
8
1
8
14
AR
AR
AR
AR
AR
AR
AR
AR
AR
1
1
1
1
1
1
1
1
1
1
1
1

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.117

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-915

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39F


Straight 7, 6-T Tachograph, Universal Dropbox, TID A
REF
NO.
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446


Bearing Assembly, Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530486
Plate, C6 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351
Plate, C6 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342
Backplate, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530530
Gear, P4 Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530492
Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542556
Carrier Assembly, P4 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530497
Ring, Retaining, Internal, 289.48 mm OD . . . . . . . . . . . . . . . . 23048531
Ring, Retaining, Internal, 235 mm OD . . . . . . . . . . . . . . . . . . 29501195
Ring, P4 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530505
Carrier And Bushing Assembly, P4 Planetary . . . . . . . . . . . . . 29530498
Carrier, P4 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530499
Bushing, P4 Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530500
Spindle, P4 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29530504
Washer, P4 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530503
Gear Set, P4 Pinion. Set Contains Six 29530501 Gears. . . . . 29535982
Bearing, Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530502
Hub, C6 Clutch Drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530506
Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505572
P4 Ring Gear And Hub Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 29532729
Gear, P4 Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530513
Hub, P4 Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530514
Ring, Retaining, Internal, 256 mm OD . . . . . . . . . . . . . . . . . . 29501024
Not Used In This Group.
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034
O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018
Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534355
Washer, Flat, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698
Bolt, Flange Hd, M12 x 1.75 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541865
Bolt, Flange Hd, M12 x 1.75 x 222.5 mm . . . . . . . . . . . . . . . . . . . . . . . 29541876
Rear Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542558
Shaft Assembly, Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542554
Bushing, 28 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505605
Shaft, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542555
Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . . . 29505613
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542559
Ring, Retaining, External, 181 mm ID . . . . . . . . . . . . . . . . . . . 29503037
Spring And Retainer Assembly, C5 Piston Return . . . . . . . . . 29503036
Piston, C5 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503035
Sealring, External, 315.2 mm ID. Color Coded Light Blue. . . . 29546158
Sealring, Internal Lip-Type, 214.06 mm OD . . . . . . . . . . . . . . 23048164
Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . 29505574

**

**

**

*
**

1
1
9
8
1
1
1
1
1
1
1
1
1
1
6
12
6
12
1
1
1
1
1
1
1
1
1
1
19
14
5
1
1
1
1
1
1
1
1
1
1
1
1

2
1
36
32
4
2
2

4
2
72
64
8
4
4

8
4
144
128
16
8
8

2
2
2
1

4
4
4
2

8
8
8
4

2
12
24
12
24
1
2

4
24
48
24
48
2
4

8
48
96
48
96
4
8

1
1
2

2
2
4

4
4
8

2
2

4
4

8
8

1
19
14
5

2
36
36
10

4
72
72
20

1
2

2
4

4
8

2
2
2
4
4
2

4
4
4
8
8
4

8
8
8
16
16
8

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

392.118

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-915

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39F


Straight 7, 6-T Tachograph, Universal Dropbox, TID A
REF
NO.
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83

NOMENCLATURE
Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . .
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . .
Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . .
O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . .
Belleville Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal Assembly, Oil, 165.61 mm OD. See SIL 6-WT-07. . . . . . . . .
Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

PART
NO.
29542549
29542550
29512790
29512791
29505574
29543432
29503383
29503843
29537507
29505613
29537166
29537195
29546234
29536988

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1
1
1
1
1
1
1
1
1
1
1
1

2
1
1
1
2
1
4
2
2
2
2
4
4
1

4
2
2
2
4
2
6
2
4
4
4
8
8
2

8
4
4
4
8
4
8
4
8
8
8
16
16
4

GROUP 39-916
P3 Planetary And Rear Cover/Retarder, Figure 39F
Straight 7, Without Tachograph, With One Bolt, Belleville Washer, Output Seal With Axial Lip,
Anodized, TID A
Same As Group 39-915, Except For Parts Listed Below.
21
22
54
57
62
69
70
7172
74
80

Adapter Housing Assembly, Anodized. See SIL 4-WT-06. . . . . . .


Adapter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . .
Cover Assembly, Rear, Anodized . . . . . . . . . . . . . . . . . . . . . . . . .
Cover, Rear, Anodized. See SIL 4-WT-06. . . . . . . . . . . . . . . .
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . .
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29542567
29542568

1
1

1
1

2
2

4
4

29542563 **
29542564 **
29542565
29540134

1
1
1
1

2
1

4
2

8
4

29544139
29537193

1
1

1
2

2
4

4
8

** Not Serviced As An AssemblyOrder Detail Parts.

20091001

Copyright 2009 Allison Transmission, Inc.

392.119

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-917
P3 Planetary And Rear Cover/Retarder, Figure 39E
Close Ratio, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler,
Belleville Washer, Output Seal With Axial Lip, TID A
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
REF
NO.
1
2
3
4
5
6
7
8
9

10
11
12
13
14
15
16
17
18
19
20

20

21

21

22
23
24
25

26
27
28

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535902


Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545521
Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545365
Shaft Assembly, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535235
Bushing, 28 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505605
Shaft, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535216
Ring, Retaining, Internal, 219 mm OD . . . . . . . . . . . . . . . . . . 29501034
Ring, P3 Indexing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988
Carrier Kit, P3 Planetary. Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. See SIL 4-WT-06. . 29545913
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535224
Ring, Retaining, External, 64 mm ID . . . . . . . . . . . . . . . . . . . . 29505803
Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . . . 29505613
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955
Ring, Retaining, External, 181 mm ID . . . . . . . . . . . . . . . . . . . 29503037
Spring And Retainer Assembly, C5 Piston Return. Used Prior
To S/N 6610204386, With 29536771 Stator Housing And
29503035 Piston. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503036
Spring And Retainer Assembly, C5 Piston Return. Used
Starting With S/N 6610204386, With 2954957 Stator
Housing And 29544956 Piston. See SIL 27-WT-06. . . . . 29544958
Piston, C5 Clutch. Used Prior To S/N 6610204386, With
29536771 Stator Housing And 29503036 Return Spring
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503035
Piston, C5 Clutch. Used Starting With S/N 6610204386, With
29544957 Stator Housing And 29544958 Return Spring
Assembly. See SIL 27-WT-06. . . . . . . . . . . . . . . . . . . . . . 29544956
Sealring, External, 315.2 mm ID. Color Coded Light Blue. . . . 29546158
Sealring, Internal Lip-Type, 214.06 mm OD . . . . . . . . . . . . . . 23048164
Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . 29505574
Stator Housing, Retarder. When Replacing 29536771 Stator
Housing With 29544957 Stator Housing, Also Order
29544956 Piston And 29544958 Return Spring
Assembly. See SIL 27-WT-06. . . . . . . . . . . . . . . . . . . . . . 29544957
O-ring, 355.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047924
Sealring, Rotating, 146 mm OD . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507890
Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566

**
**

**

1
1
1
1
1
1
1
1

1
2

2
4

4
8

2
2

4
4

8
8

1
1
1
4
4
1
8
4
1
1
1

1
2
2
8
8
2
16
8
1

2
4
4
16
16
4
32
16
2

4
8
8
32
32
8
64
32
4

1
1
1
1

2
4
4
2

4
8
8
4

8
16
16
8

1
1
1
1

1
2
2
1

2
4
4
4

4
8
8
8

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

392.120

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-917

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39E


Close Ratio, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler,
Belleville Washer, Output Seal With Axial Lip, TID A
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
REF
NO.
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
57
58
59
60
61
62
63
64
65
66
67

NOMENCLATURE
Rotor Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sealring, Rotating, 146 mm OD . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, Retaining, Internal, 45.82 mm OD . . . . . . . . . . . . . . . . .
Plug, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 34.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, Valve, 36.17 mm OD x 114.3 mm . . . . . . . . . . . . . . .
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Spring, 5 mm x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . .
Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . .
Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . .
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . .
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
Plug, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, Retaining, Internal, 45.82 mm OD . . . . . . . . . . . . . . . . .
Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . .
Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . .
O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Assembly, Tapered Roller. Used Prior To
S/N 6610204386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Assembly, Tapered Roller. Used Starting With
S/N 6610204386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Belleville Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal Assembly, Oil, 165.61 mm OD. See SIL 6-WT-07. . . . . . . . .
Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M12 x 1.75 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29543416
29507890
29545520 **
29503209
29509732
29503208
29515692
29536730
11512368
29545015
29512790
29512791
29545014 *
29536728
29536727
11515322
15326309
23040579
29533980
29537507
29514182
29503209
29505574
11515322
29544139
29503383
29503843
29537507

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
9
1
1
1
1
1
1
1
3
1
1
1
1

29505613
29544236
29537166
29537385
29546234
29536988
29541874
29547921
29536988
29542381 **
29542780
29534508

1
2

4
4

8
8

2
2
1
1
1
2
1
1
1

4
4
4
4
4
4
2
2
4

8
8
8
8
8
8
4
4
8

2
2
9
2
2
2
2
2
2
2
6
1
2
2
2

4
4
18
4
4
4
4
4
4
4
12
2
4
2
4

8
8
36
8
8
8
8
8
8
8
24
4
8
4
8

1
1
1
1
2
12
1
1
1
1
1

2
2
2
2
2
13
1
2

4
4
4
4
4
36
2
4

8
8
8
16
8
72
4
8

1
1

2
2

4
4

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.121

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-917

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39E


Close Ratio, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler,
Belleville Washer, Output Seal With Axial Lip, TID A
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
REF
NO.
68
69
70
71
72

73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
9092
93
94
95
96
9798
99
100
101
102

NOMENCLATURE

PART
NO.

O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664


Spring, 7.8 mm OD x 29.2 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049391
Valve, Exhaust Backfill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542492
Solenoid And Connector Assembly, Variable Bleed . . . . . . . . . . . 29542516
Solenoid, CENL, Variable Bleed. In This Application,
Service 29544298 Solenoid With 29542516 Solenoid
And Connector Assembly. . . . . . . . . . . . . . . . . . . . . . . . . 29544298
Seal, Square Cut O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543047
O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544645
Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29547922
Pin, Solenoid Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542491
Valve, Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542572
Spring, 12.19 mm OD x 38.15 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29529310
Plug Assembly, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542780
O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664
Plug, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534508
Plug Assembly, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542780
Plug, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534508
O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664
Spring, 12.19 mm OD x 38.15 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29529310
Valve, Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542573
Gasket, Retarder Control Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . 29542493
Not Used In This Group.
Cover, Retarder Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542494
Not Used In This Group.
Bolt, Flange Hd, M8 x 1.25 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537513
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034
O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 *
Not Used In This Group.
Bolt, Flange Hd, M8 x 1.25 x 115 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29542495
Bolt, Flange Hd, M12 x 1.75 x 165 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29541869
Bolt, Flange Hd, M12 x 1.75 x 105 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29541875
Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1
1

1
1
1
1

2
2
2
2

4
4
4
4

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

3
1
1
1

3
1
1

6
2
2

12
4
4

9
4
2
7

9
4
7
14

18
8
14
38

36
12
28
76

* Serviced Only As An AssemblyNot Available As A Detail Part.

392.122

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-918
P3 Planetary And Rear Cover/Retarder, Figure 39E
Wide Ratio, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer,
Output Seal With Axial Lip, TID A
Same As Group 39-917, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
REF
NO.
2
3
9

12
13
14
15
16

NOMENCLATURE
Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Kit, P3 Planetary. Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. See SIL 4-WT-06.
Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29545522 **
29545366 **

1
1

29545914
29535998
29506056
29507803
29543992
29506055

1
4
4
1
8
4

1
8
8
2
16
8

2
16
16
4
32
16

4
32
32
8
64
32

GROUP 39-919
P3 Planetary And Rear Cover/Retarder, Figure 39E
Close Ratio, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer,
Output Seal With Axial Lip, TID A
Same As Group 39-917, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
2
59

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545523 **


Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196

1
1

GROUP 39-920
P3 Planetary And Rear Cover/Retarder, Figure 39E
Wide Ratio, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler,
Belleville Washer, Output Seal With Axial Lip, TID A
Same As Group 39-917, Except For Parts Listed Below.

39

NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
2
3
9

12
13
14
15

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Kit, P3 Planetary. Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. See SIL 4-WT-06.
Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29545524 **
29545366 **

1
1

29545914
29535998
29506056
29507803
29543992

1
4
4
1
8

1
8
8
2
16

2
16
16
4
32

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.

20091001

Copyright 2009 Allison Transmission, Inc.

392.123

4
32
32
8
64

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-920

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39E


Wide Ratio, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler,
Belleville Washer, Output Seal With Axial Lip, TID A
Same As Group 39-917, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
REF
NO.
16
59

NOMENCLATURE

PART
NO.

Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055


Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
4
1

8
2

16
4

32
8

2
2
1
1
1
8
16
2
16
14
2
2
2
2
2
2
2
2
2
1

4
4
2
2
2
16
32
4
32
28
4
4
4
4
4
4
4
4
4
2

8
8
4
4
4
32
64
8
64
56
8
8
8
8
8
8
8
8
8
4

2
2
2
4
4
1
1

4
4
4
8
8
2
2

8
8
8
16
16
4
4

GROUP 39-921
P3 Planetary And Rear Cover/Retarder, Figure 39G
Straight 7, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler,
Belleville Washer, Output Seal With Axial Lip, TID A
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
1
2
3
4
5
6
7
8
9
10
11
12
12
12
12
12
12
12
12
12
13
14
15
16
17
18
19
20
21
22

P3 Planetary Carrier Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29532693 **


Ring, Retaining, Internal, 219 mm OD . . . . . . . . . . . . . . . . . . . . . . 29501034
Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988
Carrier, P3 Planetary. See SIL 4-WT-06. . . . . . . . . . . . . . . . . . . . . 29537386
Flange, P4 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533209
Ring, Shim Locating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530525
Spindle, P3 Planetary Pinion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . . . . 29507804
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993
Bolt, Flange Hd, M12 x 1.75 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541865
Shim, Selective, 0.27 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530516
Shim, Selective, 0.54 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530517
Shim, Selective, 0.81 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530518
Shim, Selective, 1.08 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530519
Shim, Selective, 1.35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530520
Shim, Selective, 1.62 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530521
Shim, Selective, 1.89 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530522
Shim, Selective, 2.16 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530523
Shim, Selective, 2.43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530524
Gasket, Adapter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530526
Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669 **
Piston Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29532728 **
Ring, Retaining, External, 293.75 mm ID . . . . . . . . . . . . . . . . 29530489
Spring Assembly, C6 Piston Return . . . . . . . . . . . . . . . . . . . . 29530488
Piston, C6 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530487
Sealring, External, 334.37 mm ID . . . . . . . . . . . . . . . . . . . . . . 29546162
Sealring, Internal Lip-Type, 251.28 mm OD . . . . . . . . . . . . . . 29530491
Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530484
Adapter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530485

1
1
1
1
1
1
4
8
1
8
14
AR
AR
AR
AR
AR
AR
AR
AR
AR
1
1
1
1
1
1
1
1
1
1

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.

392.124

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-921

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39G


Straight 7, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler,
Belleville Washer, Output Seal With Axial Lip, TID A
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
REF
NO.
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55

56
57
58
59
60

NOMENCLATURE
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Assembly, Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, C6 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, C6 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Backplate, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear, P4 Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier Assembly, P4 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, Retaining, Internal, 289.48 mm OD . . . . . . . . . . . . . . . .
Ring, Retaining, Internal, 235 mm OD . . . . . . . . . . . . . . . . . .
Ring, P4 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier And Bushing Assembly, P4 Planetary . . . . . . . . . . . .
Carrier, P4 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bushing, P4 Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle, P4 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P4 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P4 Pinion. Set Contains Six 29530501 Gears. . . . .
Bearing, Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hub, C6 Clutch Drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P4 Ring Gear And Hub Assembly . . . . . . . . . . . . . . . . . . . . . . . . .
Gear, P4 Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hub, P4 Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, Retaining, Internal, 256 mm OD . . . . . . . . . . . . . . . . . .
Ring, Star Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shaft Assembly Kit, Output. Kit Contains 29545018 Output
Shaft Assembly, 29544236 Bearing Assembly,
29505574 Cup, And 29545916 Instruction Sheet No. 324. . .
Bushing, 28 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shaft, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, Retaining, External, 181 mm ID . . . . . . . . . . . . . . . . . .

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.
29500034
29541018
23043446
29530486
29536351
29536342
29530530
29530492
29542556
29530497
23048531
29501195
29530505
29530498
29530499
29530500
29530504
29530503
29535982
29530502
29530506
29505572
29532729
29530513
29530514
29501024
29530542
29500034
23043446
29541018
29535902
29545526

**

1
1
1
1
9
8
1
1
1
1
1
1
1
1
1
1
6
12
6
12
1
1
1
1
1
1
11
1
1
1
1
1

29545915
29505605
29542562 *
29505613
29544955 **
29503037

1
1
1
1
1
1

**

**

2
1
36
32
4
2
2

4
2
72
64
8
4
4

8
4
144
128
16
8
8

2
2
2
1

4
4
4
2

8
8
8
4

2
12
24
12
24
1
2

4
24
48
24
48
2
4

8
48
96
48
96
4
8

1
1
2
22
2
2

2
2
4
44
4
4

4
4
8
88
8
8

1
2

2
4

4
8

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.125

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-921

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39G


Straight 7, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler,
Belleville Washer, Output Seal With Axial Lip, TID A
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
REF
NO.
61

61

62

62

63
64
65
66

67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90

NOMENCLATURE

PART
NO.

Spring And Retainer Assembly, C5 Piston Return. Used Prior


To S/N 6610204386, With 29536771 Stator Housing And
29503035 Piston. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503036
Spring And Retainer Assembly, C5 Piston Return. Used
Starting With S/N 6610204386, With 2954957 Stator
Housing And 29544956 Piston. See SIL 27-WT-06. . . . . 29544958
Piston, C5 Clutch. Used Prior To S/N 6610204386, With
29536771 Stator Housing And 29503036 Return Spring
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503035
Piston, C5 Clutch. Used Starting With S/N 6610204386, With
29544957 Stator Housing And 29544958 Return Spring
Assembly. See SIL 27-WT-06. . . . . . . . . . . . . . . . . . . . . . 29544956
Sealring, External, 315.2 mm ID. Color Coded Light Blue. . . . 29546158
Sealring, Internal Lip-Type, 214.06 mm OD . . . . . . . . . . . . . . 23048164
Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . 29505574
Stator Housing, Retarder. When Replacing 29536771 Stator
Housing With 29544957 Stator Housing, Also Order
29544956 Piston And 29544958 Return Spring
Assembly. See SIL 27-WT-06. . . . . . . . . . . . . . . . . . . . . . 29544957
O-ring, 355.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047924
Sealring, Rotating, 146 mm OD . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507890
Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566
Rotor Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543416
Sealring, Rotating, 146 mm OD . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507890
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . 11515322
Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545525 **
Ring, Retaining, Internal, 45.82 mm OD . . . . . . . . . . . . . . . . . 29503209
Plug, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509732
O-ring, 34.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503208
Spring, Valve, 36.17 mm OD x 114.3 mm . . . . . . . . . . . . . . . . 29515692
Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730
Pin, Spring, 5 mm x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 11512368
Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545017
Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790
Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791
Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545016 *
Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728
Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727
Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309
O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579
Retainer, Temperature Sensor. . . . . . . . . . . . . . . . . . . . . . . . . 29533980
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

1
1
1
1

2
4
4
2

4
8
8
4

8
16
16
8

1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
9
1
1
1
1

1
2
2
1
1
2
6

2
4
4
4
4
4
12

4
8
8
8
8
8
24

2
2
1
1
1
2
1
1
1

4
4
4
4
4
4
2
2
4

8
8
8
8
8
8
4
4
8

2
2
9
1
2
2
2

4
4
18
2
4
4
4

8
8
36
4
8
8
8

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

392.126

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-921

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39G


Straight 7, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler,
Belleville Washer, Output Seal With Axial Lip, TID A
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
REF
NO.
91
92
93
94
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113

114
115
116
117
118
119
120
121
122
123
124
125
126
127

NOMENCLATURE
Plug, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, Retaining, Internal, 45.82 mm OD . . . . . . . . . . . . . . . . .
Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Assembly, Tapered Roller. Used Prior To
S/N 6610204386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Assembly, Tapered Roller. Used Starting With
S/N 6610204386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Belleville Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal Assembly, Oil, 165.61 mm OD. See SIL 6-WT-07. . . . . . . . .
Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . .
O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . .
Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M12 x 1.75 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 7.8 mm OD x 29.2 mm . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Exhaust Backfill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid And Connector Assembly, Variable Bleed . . . . . . . . . . .
Solenoid, CENL, Variable Bleed. In This Application,
Service 29544298 Solenoid With 29542516 Solenoid
And Connector Assembly. . . . . . . . . . . . . . . . . . . . . . . . .
Seal, Square Cut O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Solenoid Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 12.19 mm OD x 38.15 mm . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 12.19 mm OD x 38.15 mm . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29514182
29503209
29505574

1
1
1

2
2
2

4
4
4

8
8
8

29505613

1
1
1
1
1
1
1
1
2
12
1
1
1
1
1
1
1
1
1

2
2
2
2
1
2
2
2
4
13
1
2

4
4
4
4
2
4
2
4
8
36
2
4

8
8
8
16
4
8
4
8
16
72
4
8

1
1
1
1
1
1

2
2
2
2
2
2

4
4
4
4
4
4

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

29544236
29537166
29537385
29546234
29544139
29503383
29503843
29537507
29536988
29541874
29542569
29536988
29542381 **
29542780
29534508
23019664
23049391
29542492
29542516

29544298
29543047
29544645
29542571
29542491
29542572
29529310
29542780
23019664
29534508
29542780
29534508
23019664
29529310
29542573

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.

20091001

Copyright 2009 Allison Transmission, Inc.

392.127

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-921

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39G


Straight 7, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler,
Belleville Washer, Output Seal With Axial Lip, TID A
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
REF
NO.
128
129132
133
134
135
136
137
138139
140
141
142
143

NOMENCLATURE

PART
NO.

Gasket, Retarder Control Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . 29542493


Not Used In This Group.
Cover, Retarder Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542494
Bolt, Flange Hd, M8 x 1.25 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537513
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034
O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 *
Not Used In This Group.
Bolt, Flange Hd, M8 x 1.25 x 115 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29542495
Bolt, Flange Hd, M12 x 1.75 x 350 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29541873
Bolt, Flange Hd, M12 x 1.75 x 105 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29541875
Bolt, Flange Hd, M10 x 1.5 x 345 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541872

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

1
3
1
1
1

1
3
1
1

2
6
2
2

4
12
4
4

9
4
2
4

9
4
7
8

18
8
14
16

36
12
28
32

GROUP 39-922
P3 Planetary And Rear Cover/Retarder, Figure 39G
Straight 7, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer,
Output Seal With Axial Lip, TID A
Same As Group 39-921, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
54
96

Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545527 **


Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196

1
1

2
4
4
2

4
8
8
4

GROUP 39-933
P3 Planetary And Rear Cover/Retarder, Figure 39E
Close Ratio, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler,
Belleville Washer, Output Seal With Axial Lip, TID A
Same As Group 39-917, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
9
20
21
25

Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544812


Spring And Retainer Assembly, C5 Piston Return . . . . . . . . . 29544958
Piston, C5 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544956
Stator Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544957

1
1
1
1

1
2
2
1

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.128

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-934
P3 Planetary And Rear Cover/Retarder, Figure 39E
Close Ratio, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer,
Output Seal With Axial Lip, TID A
Same As Group 39-917, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
REF
NO.
2
59

NOMENCLATURE

PART
NO.

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545523 **


Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1

GROUP 39-935
P3 Planetary And Rear Cover/Retarder, Figure 39E
Wide Ratio, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer,
Output Seal With Axial Lip, TID A
Same As Group 39-917, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
2
3
9
12
13
14
15
16

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29545522 **
29545366 **
29544813
29535998
29506056
29507803
29543992
29506055

1
1
1
4
4
1
8
4

1
8
8
2
16
8

2
16
16
4
32
16

4
32
32
8
64
32

GROUP 39-936
P3 Planetary And Rear Cover/Retarder, Figure 39E
Wide Ratio, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler,
Belleville Washer, Output Seal With Axial Lip, TID A
Same As Group 39-917, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
2
3
9
12
13
14
15
16
59

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29545524 **
29545366 **
29544813
29535998
29506056
29507803
29543992
29506055
29537196

1
1
1
4
4
1
8
4
1

39
1
8
8
2
16
8
2

2
16
16
4
32
16
4

** Not Serviced As An AssemblyOrder Detail Parts.

20091001

Copyright 2009 Allison Transmission, Inc.

392.129

4
32
32
8
64
32
8

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-937
P3 Planetary And Rear Cover/Retarder, Figure 39G
Straight 7, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler,
Belleville Washer, Output Seal With Axial Lip, TID A
Same As Group 39-921, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
REF
NO.
4
55
61
62

NOMENCLATURE

PART
NO.

Carrier, P3 Planetary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537386


Shaft Assembly, Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545018
Spring And Retainer Assembly, C5 Piston Return . . . . . . . . . 29544958
Piston, C5 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544956

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1
1

1
1
2
2

2
2
4
4

4
4
8
8

GROUP 39-938
P3 Planetary And Rear Cover/Retarder, Figure 39G
Straight 7, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer,
Output Seal With Axial Lip, TID A
Same As Group 39-921, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
54
96

Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545527 **


Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196

1
1

1
19
1
1
1
1
4
1
1
1
1
1
1

1
19

2
38

4
76

2
1
8

4
2
16

8
4
32

1
1
1
1
1

2
2
2
2
2

4
4
4
4
4

1
1

2
2

4
4

8
8

GROUP 39-939
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio, 4-T Tachograph, Dropbox Provision,
One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-697, Except For Parts Listed Below.
1
3
4
5
10
11
14
20
27
28
29
30
32
37
38
39

Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534355


Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698
Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29544680 **
Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537203 **
Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988
Carrier, P3 Planetary. See SIL 4-WT-06. . . . . . . . . . . . . . . . . 29537386
Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542559 **
Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29542549
Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791
Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542550
Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537193

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.

392.130

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-939

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39A


Close Ratio, 4-T Tachograph, Dropbox Provision,
One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-697, Except For Parts Listed Below.
REF
NO.
40

NOMENCLATURE

PART
NO.

Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

16

1
19
1
1
1
1
4
4
1
8
4
1
1
1
1
1
1

1
19

2
38

4
76

2
1
8
8
2
16
8

4
2
16
16
4
32
16

8
4
32
32
8
64
32

1
1
1
1
1

2
2
2
2
2

4
4
4
4
4

1
1
1

2
2
4

4
4
8

8
8
16

1
19
1

1
19

2
38

4
76

GROUP 39-940
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio, 4-T Tachograph, Dropbox Provision,
One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-697, Except For Parts Listed Below.
1
3
4
5
10
11
14
15
16
17
18
20
27
28
29
30
32
37
38
39
40

Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . .
Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . .
Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier, P3 Planetary. See SIL 4-WT-06. . . . . . . . . . . . . . . . .
Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . .
Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . .
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . .
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . .

29534355
29514698
29544681 **
29537205 **
29535988
29537199
29535998
29506056
29507803
29543992
29506055
29542559 **
29542549
29512791
29512790
29542550
29543432
29537166
29537193
29546234

GROUP 39-941
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio, 6-T Tachograph, Dropbox Provision,
One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-697, Except For Parts Listed Below.
1
3
4

Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534355


Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698
Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . 29544682 **

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.

20091001

Copyright 2009 Allison Transmission, Inc.

392.131

39

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-941

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39A


Wide Ratio, 6-T Tachograph, Dropbox Provision,
One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-697, Except For Parts Listed Below.
REF
NO.
5
10
11
14
15
16
17
18
20
27
28
29
30
32
37
38
39
40

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537205 **


Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988
Carrier, P3 Planetary. See SIL 4-WT-06. . . . . . . . . . . . . . . . . 29537199
Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056
Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992
Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542559 **
Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29542549
Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791
Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790
Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542550
Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432
Not Used In This Group.
Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537195
Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234

1
1
1
4
4
1
8
4
1
1
1
1
1
1
1
1
1

2
1
8
8
2
16
8

4
2
16
16
4
32
16

8
4
32
32
8
64
32

1
1
1
1
1

2
2
2
2
2

4
4
4
4
4

2
2
4

4
4
8

8
8
16

GROUP 39-952
P3 Planetary And Rear Cover/Retarder, Figure 39E
Wide Ratio, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer,
Output Seal With Axial Lip, TID A, EBS
Same As Group 39-917, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
2
3
9
12
13
14
15
16
88
89
90
91
92

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545522


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366
Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544813
Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056
Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055
Cover And Plug Assembly, Retarder Control. See SIL 16-WT-06. . . . . 29543988
Cover, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543989
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018
O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446

**
**

*
*

1
1
1
4
4
1
8
4
1
1
1
1
1

1
8
8
2
16
8
1

2
16
16
4
32
16
2

4
32
32
8
64
32
4

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

392.132

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-952

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39E


Wide Ratio, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer,
Output Seal With Axial Lip, TID A, EBS
Same As Group 39-917, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
REF
NO.
97
98

NOMENCLATURE

PART
NO.

Plug Assembly, Straight Thread, M16 x 2.0 . . . . . . . . . . . . . . . . . . . . . 29544825


O-ring, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544826

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1

1
1

2
2

4
4

GROUP 39-953
P3 Planetary And Rear Cover/Retarder, Figure 39E
Close Ratio, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer,
Output Seal With Axial Lip, TID A, EBS
Same As Group 39-917, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information
2
59
88
89
90
91
92
97
98

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .


Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover And Plug Assembly, Retarder Control. See SIL 16-WT-06. . . . .
Cover, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Straight Thread, M16 x 2.0 . . . . . . . . . . . . . . . . . . . . .
O-ring, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29545523 **
29537196
29543988
29543989 *
29500034
29541018 *
23043446
29544825
29544826

1
1
1
1
1
1
1
1
1

2
1

4
2

8
4

1
1
1

2
2
2

4
4
4

GROUP 39-954
P3 Planetary And Rear Cover/Retarder, Figure 39E
Wide Ratio, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler,
Belleville Washer, Output Seal With Axial Lip, TID A, EBS
Same As Group 39-917, Except For Parts Listed Below.

39

NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
2
3
9
12
13
14
15
16
59
88

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . .
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover And Plug Assembly, Retarder Control. See SIL 16-WT-06. . . . .

29545524 **
29545366 **
29544813
29535998
29506056
29507803
29543992
29506055
29537196
29543988

1
1
1
4
4
1
8
4
1
1

1
8
8
2
16
8
2
1

2
16
16
4
32
16
4
2

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.133

4
32
32
8
64
32
8
4

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-954

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39E


Wide Ratio, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler,
Belleville Washer, Output Seal With Axial Lip, TID A, EBS
Same As Group 39-917, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
REF
NO.
89
90
91
92
97
98

NOMENCLATURE

PART
NO.

Cover, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543989 *


Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 *
O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446
Plug Assembly, Straight Thread, M16 x 2.0 . . . . . . . . . . . . . . . . . . . . . 29544825
O-ring, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544826

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1
1
1
1

1
1
1

2
2
2

4
4
4

GROUP 39-956
P3 Planetary And Rear Cover/Retarder, Figure 39G
Straight 7, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer,
Output Seal With Axial Lip, TID A, EBS
Same As Group 39-921, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information
54
96
129
130
131
132
133
138
139

Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545527 **


Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196
Cover And Plug Assembly, Retarder Control. See SIL 16-WT-06. . . . . 29543988
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 *
O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446
Cover, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543989 *
Plug Assembly, Straight Thread, M16 x 2.0 . . . . . . . . . . . . . . . . . . . . . 29544825
O-ring, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544826

1
1
1
1
1
1
1
1
1

2
1
1

4
2
2

8
4
4

1
1

2
2

4
4

GROUP 39-958
P3 Planetary And Rear Cover/Retarder, Figure 39E
Wide Ratio, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer,
Output Nut, Output Seal With Axial Lip, TID A, EBS, Uprate
Same As Group 39-917, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
2
3
9
12
13
14

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545522 **


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366 **
Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544813
Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056
Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803

1
1
1
4
4
1

1
8
8
2

2
16
16
4

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

392.134

Copyright 2009 Allison Transmission, Inc.

20091001

4
32
32
8

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-958

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39E


Wide Ratio, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer,
Output Nut, Output Seal With Axial Lip, TID A, EBS, Uprate
Same As Group 39-917, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
REF
NO.
15
16
88
89
90
91
92
97
98

NOMENCLATURE
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover And Plug Assembly, Retarder Control. See SIL 16-WT-06. . . . .
Cover, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Straight Thread, M16 x 2.0 . . . . . . . . . . . . . . . . . . . . .
O-ring, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.
29543992
29506055
29543988
29543989 *
29500034
29541018 *
23043446
29544825
29544826

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
8
4
1
1
1
1
1
1
1

16
8
1

32
16
2

64
32
4

1
1
1

2
2
2

4
4
4

GROUP 39-959
P3 Planetary And Rear Cover/Retarder, Figure 39E
Close Ratio, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer,
Output Nut, Output Seal With Axial Lip, TID A, EBS
Same As Group 39-917, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
2
59
88
89
90
91
92
97
98

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .


Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover And Plug Assembly, Retarder Control. See SIL 16-WT-06. . . . .
Cover, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Straight Thread, M16 x 2.0 . . . . . . . . . . . . . . . . . . . . .
O-ring, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29545523 **
29537196
29543988
29543989 *
29500034
29541018 *
23043446
29544825
29544826

1
1
1
1
1
1
1
1
1

2
1

4
2

8
4

1
1
1

2
2
2

4
4
4

GROUP 39-960

39

P3 Planetary And Rear Cover/Retarder, Figure 39E


Wide Ratio, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler,
Belleville Washer, Output Nut, Output Seal With Axial Lip, TID A, EBS
Same As Group 39-917, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
2
3
9

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545524 **


Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366 **
Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544813

1
1
1

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

392.135

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-960

(contd)

P3 Planetary And Rear Cover/Retarder, Figure 39E


Wide Ratio, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler,
Belleville Washer, Output Nut, Output Seal With Axial Lip, TID A, EBS
Same As Group 39-917, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
REF
NO.
12
13
14
15
16
59
88
89
90
91
92
97
98

NOMENCLATURE

PART
NO.

Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998


Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056
Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992
Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055
Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196
Cover And Plug Assembly, Retarder Control. See SIL 16-WT-06. . . . . 29543988
Cover, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543989 *
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 *
O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446
Plug Assembly, Straight Thread, M16 x 2.0 . . . . . . . . . . . . . . . . . . . . . 29544825
O-ring, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544826

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
4
4
1
8
4
1
1
1
1
1
1
1
1

8
8
2
16
8
2
1

16
16
4
32
16
4
2

32
32
8
64
32
8
4

1
1
1

2
2
2

4
4
4

GROUP 39-962
P3 Planetary And Rear Cover/Retarder, Figure 39G
Straight 7, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer,
Output Nut, Output Seal With Axial Lip, TID A, EBS
Same As Group 39-921, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
54
129
130
131
132
133
138
139

Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545527 **


Cover And Plug Assembly, Retarder Control. See SIL 16-WT-06. . . . . 29543988
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 *
O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446
Cover, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543989 *
Plug Assembly, Straight Thread, M16 x 2.0 . . . . . . . . . . . . . . . . . . . . . 29544825
O-ring, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544826

1
1
1
1
1
1
1
1

1
1

2
2

4
4

1
1

2
2

4
4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.136

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-988
P3 Planetary And Rear Cover/Retarder, Figure 39F
Rear Side Mount Bracket (Non-Retarder)
REF
NO.
182
83

84
85

NOMENCLATURE

PART
NO.

Not Used In This Group.


Bracket Kit, Rear Support. Service 29542547 Rear Support
Bracket In Non-Retarder Applications With 29544650 Rear
Support Bracket Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544650
Bracket, Rear Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542547 *
Bolt, Flange Hd, M12 x 1.75 x 60 (Non-Retarder) . . . . . . . . . . . . . 29541275

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

1
1
8

12

16

32

64

39

20091001

Copyright 2009 Allison Transmission, Inc.

392.137

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


1

ELECTRONIC
CONTROL UNIT
CONNECTORS

12

19
15

13

16

14
4

17

VEHICLE INTERFACE
MODULE CONNECTOR
5

VEHICLE INTERFACE
WIRING CONNECTOR
20
21

18

7
8
9
10

CHASSIS
GROUND

11

73

22
72

23

71

24

66
67

70

68

THROTTLE POSITION
SENSOR CONNECTOR

69
REMOTE
SERIAL
INTERFACE
CONNECTOR

RETARDER
MODULATION
REQUEST SENSOR
CONNECTOR

27

25

61

26

DIAGNOSTIC
65 DATA READER
64 CONNECTOR

60
59

57

62

OPTIONAL
DDR/DEU
CONNECTOR

WIRING
HARNESS
(STANDARD)

ACCUMULATOR
SOLENOID
56 CONNECTOR
55

54

SENSOR
HARNESS
CONNECTOR

53
TURBINE
SPEED
SENSOR
CONNECTOR

29
37 36

35 34 33

39

51

50
74

49
TRANSMISSION 48
47
CONNECTOR
(MY 95)

RETARDER
TEMPERATURE
30
SENSOR
CONNECTOR
31

32

38

52
ENGINE SPEED
SENSOR CONNECTOR

K
SOLENOID
CONNECTOR

OUTPUT SPEED
SENSOR
CONNECTOR

63

58

28

TRANSMISSION
CONNECTOR
(PRIOR TO MY 95)
40

41
42
43

45

44

46
V04381

Figure 70A. Wiring Harnesses And Specifications

701.1

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


1
ELECTRONIC
CONTROL UNIT
CONNECTORS

12

2
3

19
15

13

16

14
VEHICLE INTERFACE
MODULE CONNECTOR

17

VEHICLE INTERFACE
WIRING CONNECTOR
20
21

18

7
8
9
10

CHASSIS
GROUND

11

43

44
45

42

46
41

40

RETARDER
MODULATION
REQUEST SENSOR
CONNECTOR
35

36

34
33

47

REMOTE
SERIAL
INTERFACE
CONNECTOR

37

32
31

48
30
29
28

DIAGNOSTIC
DATA READER
CONNECTOR
38
39

OPTIONAL
DDR/DEU
CONNECTOR

27

ACCUMULATOR
SOLENOID
82 CONNECTOR

88

53
49

50

51
THROTTLE POSITION
SENSOR CONNECTOR

89

87
86
85
84

RETARDER
CONTROL BODY
CONNECTOR

SENSOR
HARNESS
CONNECTOR
63 62
61 60 59

77

81
TURBINE
SPEED
SENSOR
CONNECTOR

K
SOLENOID
CONNECTOR
54

52

26
25
23

24
22
83

OUTPUT SPEED
SENSOR
CONNECTOR

80

55

58

70
69
76
78

ENGINE SPEED
SENSOR CONNECTOR

TRANSMISSION
CONNECTOR
(PRIOR TO MY 95)
68

75

79

RETARDER
TEMPERATURE
56
SENSOR
CONNECTOR
57

TRANSMISSION 74
73
CONNECTOR
(MY 95)

67
66
65

71

64

72
V03639

Figure 70B. Wiring Harnesses And Specifications

20091001

Copyright 2009 Allison Transmission, Inc.

701.2

70

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


1

ELECTRONIC
CONTROL UNIT
CONNECTORS

VEHICLE INTERFACE
18 MODULE CONNECTOR
19
20

THROTTLE POSITION
SENSOR CONNECTOR 15 16
3
17
22
4
5

VEHICLE INTERFACE
WIRING CONNECTOR
12

21

23
24
6

13

14
9
10

CHASSIS
GROUND

11

WIRING
HARNESS
(CAB)

33
32

34
31

25
30
26

DIAGNOSTIC
DATA READER
CONNECTOR

27
28

29

41

42
40

39
WIRING
HARNESS
(CHASSIS)
TURBINE
SPEED SENSOR
CONNECTOR
57

38
37

43

36

44
FUSE
CONNECTOR

35

45
46

56

48
47
49
50
58
59
ENGINE SPEED
SENSOR CONNECTOR

OUTPUT SPEED
SENSOR
51 CONNECTOR
52
53
54

TRANSMISSION
CONNECTOR

55
V00437

Figure 70C. Wiring Harnesses And Specifications

701.3

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

3
4
1
5
6
7

3
2
1

12

3
2
1

K
3

.D.
P.E

2
1
K

11
10

RETARDER
TEMPERATURE
SENSOR
27
28 CONNECTOR
OUTPUT SPEED
SENSOR
CONNECTOR

29
K
SOLENOID
CONNECTOR

13

30
31

26
32
33
ACCUMULATOR
SOLENOID
CONNECTOR
21
20
ENGINE SPEED
SENSOR CONNECTOR
22

19
18
17
23

70

16
34

15
14
24

25

TURBINE SPEED
SENSOR CONNECTOR

SENSOR
HARNESS
CONNECTOR

V03640

Figure 70D. Wiring Harnesses And Specifications

20091001

Copyright 2009 Allison Transmission, Inc.

701.4

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SENSOR
HARNESS
CONNECTOR

RETARDER
CONTROL BODY
CONNECTOR

B
VEHICLE
INTERFACE
MODULE
CONNECTOR
ELECTRONIC
CONTROL UNIT
CONNECTOR

THROTTLE
POSITION
SENSOR
CONNECTOR

VEHICLE
INTERFACE
WIRING
CONNECTOR

CHASSIS GROUND

RETARDER
TEMPERATURE
SENSOR
CONNECTOR
K
SOLENOID
CONNECTOR

TRANSMISSION
MAIN
CONNECTOR

DIAGNOSTIC
TOOL
CONNECTOR

REMOTE
SERIAL
INTERFACE
CONNECTOR

OUTPUT
SPEED SENSOR
CONNECTOR

RETARDER
MODULATION
REQUEST
SENSOR
CONNECTOR

ACCUMULATOR
SOLENOID
CONNECTOR
TURBINE
SPEED
SENSOR
CONNECTOR
ENGINE
SPEED
SENSOR
CONNECTOR

C
D(P)
D(S)
A

V03641

Figure 70E. Wiring Harnesses And Specifications

701.5

Copyright 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG
PC2456EN

B
VEHICLE
INTERFACE
MODULE
CONNECTOR
ELECTRONIC
CONTROL UNIT
CONNECTOR

VEHICLE
INTERFACE
WIRING
CONNECTOR

CHASSIS
GROUND

BULKHEAD
CONNECTOR

DIAGNOSTIC
TOOL
CONNECTOR

REMOTE SERIAL
INTERFACE
CONNECTOR

RETARDER
MODULATION
REQUEST
SENSOR
CONNECTOR

C (P)
C (S)
D (P)
D (S)
E

70

V03642

Figure 70F. Wiring Harnesses And Specifications

20091001

Copyright 2009 Allison Transmission, Inc.

701.6

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

RETARDER
TEMPERATURE
SENSOR
CONNECTOR

TURBINE
SPEED SENSOR
CONNECTOR

THROTTLE
POSITION
SENSOR
CONNECTOR

OUTPUT
SPEED SENSOR
CONNECTOR
RETARDER
MODULE HARNESS
CONNECTOR
SENSOR
HARNESS
CONNECTOR

TRANSMISSION
MAIN
CONNECTOR

BULKHEAD
CONNECTOR

ACCUMULATOR
SOLENOID
CONNECTOR

ENGINE
SPEED SENSOR
CONNECTOR
K
SOLENOID
CONNECTOR

V03643

Figure 70G. Wiring Harnesses And Specifications

701.7

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-560
Wiring Harnesses And Specifications, Figure 70D
Same As Group 70-904, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
933

NOMENCLATURE

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

Not Used In This Group.

GROUP 70-561
Wiring Harnesses And Specifications, Figure 70D
Same As Group 70-904, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
18
1333

Not Used In This Group.


Not Used In This Group.

GROUP 70-565
Wiring Harnesses And Specifications, Figure 70A
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
173
74

Not Used In This Group.


Bracket, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510502

GROUP 70-568
Wiring Harnesses And Specifications, Figure 70D
Same As Group 70-904, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1333

Not Used In This Group.

GROUP 70-569
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731
5556
6668

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514057


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

20091001

Copyright 2009 Allison Transmission, Inc.

702.1

70

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-569A
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
1
2731
5556
6668

NOMENCLATURE

PART
NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511467


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

GROUP 70-569C
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731
5556
6668

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511503


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

GROUP 70-569D
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731
5556
6668

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511486


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

GROUP 70-569E
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731
5556
6668

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511488


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

702.2

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-569F
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
1
2731
5556
6668

NOMENCLATURE

PART
NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512300


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

GROUP 70-569G
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731
5556
6668

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512778


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

GROUP 70-569H
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731
5556
6668

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512800


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

GROUP 70-588
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731
5556
6668

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514139


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

20091001

Copyright 2009 Allison Transmission, Inc.

702.3

70

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-588A
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
1
2731
5556
6668

NOMENCLATURE

PART
NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509309


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

GROUP 70-588B
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731
5556
6668

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511452


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

GROUP 70-588C
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512769

GROUP 70-588D
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731
5556
6668

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512862


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

702.4

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-588E
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
1
2731
5556
6668

NOMENCLATURE

PART
NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511498


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

GROUP 70-588F
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731
5556
6668

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512288


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

GROUP 70-588G
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731
5556
6668

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512281


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

GROUP 70-588H
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731
5556
6668

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512773


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

20091001

Copyright 2009 Allison Transmission, Inc.

702.5

70

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-588J
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
1
2731
5556
6668

NOMENCLATURE

PART
NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512797


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

GROUP 70-592
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512780

GROUP 70-594
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511490

GROUP 70-594A
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512768

GROUP 70-594B
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512779

702.6

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-594C
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
1
2731
5556
6668

NOMENCLATURE

PART
NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512750


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

GROUP 70-594D
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512772

GROUP 70-595
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-936, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
4042
48
5457
8283

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512283


Not Used In This Group.
Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512284
Not Used In This Group.
Not Used In This Group.

GROUP 70-595A
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-936, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
4042
48
5457
8283

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512770


Not Used In This Group.
Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512771
Not Used In This Group.
Not Used In This Group.

20091001

Copyright 2009 Allison Transmission, Inc.

70

702.7

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-596
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-936, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
1
48

NOMENCLATURE

PART
NO.

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512757


Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512758

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1

1
1

2
2

4
4

1
1
2
1
AR
AR
1
2
1
AR
AR
1
AR
1
1
AR
1
AR
2
1
1
1
3
3
1

1
5
2
2
50
25
5
2
2
50
30
2
15
1
2
20
2
10
2
2
2
2
5
5
2

2
10
4
4
100
50
10
4
4
100
60
4
30
2
4
40
4
20
4
4
4
4
10
10
4

4
25
10
10
200
100
25
10
10
200
120
10
60
5
10
100
10
50
10
10
10
10
25
25
10

1
1
AR
AR
1
1
4
2

2
30
10
1
2
5
2

4
60
20
2
2
10
4

10
120
40
4
6
20
10

GROUP 70-629
Wiring Harnesses And Specifications, Figure 70C
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

27
28
29
30
31
32
33

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511403


O-ring, 35.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503055
Bar, Locking, 34-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503057
Connector, 34-Way, B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500914
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500917
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500919
O-ring, 35.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503055
Bar, Locking, 34-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503057
Connector, 34-Way, A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500915
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500917
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500919
Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016193
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015204
Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016490
Retainer, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034236
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881
Connector, 18-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040920
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413
Seal, 9-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040936
Relief, Strain, 18-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110545
Bolt, 10-24 x 11 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129426
Connector And Seal Assembly, 3-Way . . . . . . . . . . . . . . . . . . . . . 12015793
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089188
Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284
Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511856
Grommet, Standoff. Service 29513512 Grommet And
29511856 Cable Clamp With 29514040 Backshell
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513512 ***
Connector, 31-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511855
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542586
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371
Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12048107
Connector, 12-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12048105
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034046
Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12020219

(continued on next page)


*** No Longer Available From Allison Transmission.

702.8

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-629

(contd)

Wiring Harnesses And Specifications, Figure 70C


NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
34
35
36
37
38
39
40

41
42

43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59

NOMENCLATURE
Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grommet, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 31-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 44.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lockwasher, 11116. Used With 29512842 Panel Nut Only.
See SIL 6-WT-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Panel, 158-18. When Replacing 29512842 Panel Nut With
29544003 Panel Nut, Discard 23016303 Lockwasher.
See SIL 6-WT-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket. Service 29542587 Terminal With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuse, 10 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, 10-24 x 11 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Relief, Strain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, 12-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 24-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29512143
29511856
29513480
29511854
29512839

1
1
1
1
1

1
2
2
2
2

2
4
4
4
4

4
10
10
10
10

23016303

10

29544003
29511371

1
AR

2
6

4
12

10
24

29542587
12033769
12020156
12004007
12033731
12103881
12162193
12129426
12110234
12092200
12034413
12092201
12110236
12034236
12162193
12103881
12162193
12103881

AR
1
2
1
1
2
1
1
1
2
3
1
21
1
1
2
1
2

30
2
4
2
2
5
2
2
2
2
6
2
25
2
2
5
2
5

60
4
8
4
4
10
4
4
4
4
12
4
50
4
4
10
4
10

120
10
16
10
10
25
10
10
10
10
30
10
100
10
10
25
10
25

GROUP 70-631
Wiring Harnesses And Specifications, Figure 70A

70

NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2
3
4
5
6
7

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


O-ring, 35.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bar, Locking, 34-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 34-Way, B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 35.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29512784
29503055
29503057
29500914
29500917
29500919
29503055

1
1
2
1
AR
AR
1

1
2
2
2
50
30
5

2
4
4
4
100
60
10

(continued on next page)

20091001

Copyright 2009 Allison Transmission, Inc.

702.9

4
10
10
10
200
120
25

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-631

(contd)

Wiring Harnesses And Specifications, Figure 70A


NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
3237
38
39
40
41
42
43
44
4550
51
52
53
54
55
56
5761
62
63
64
65

NOMENCLATURE

PART
NO.

Bar, Locking, 34-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503057


Connector, 34-Way, A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500915
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500917
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500919
Retainer, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034236
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881
Connector, 18-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040920
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413
Seal, 9-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040936
Relief, Strain, 18-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110545
Bolt, 10-24 x 11 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129426
Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016193
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015204
Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016490
Connector And Seal Assembly, 3-Way . . . . . . . . . . . . . . . . . . . . . 12015793
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089040
Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505516
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511913
Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12010973
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089188
Not Used In This Group.
Bolt, 10-24 x 11 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129426
Relief, Strain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110234
Seal, 12-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12092200
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413
Connector, 24-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12092201
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110236
Retainer, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034236
Not Used In This Group.
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15326143
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881
Not Used In This Group.
Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12048107
Connector, 12-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12048105
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034046
Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12020219

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
2
1
AR
AR
1
AR
1
AR
2
1
1
1
AR
1
1
3
3
2
1
1
2
2
1
2

2
2
50
25
2
20
2
10
2
2
2
2
20
1
2
5
5
5
2
2
5
2
2
5

4
4
100
50
4
40
4
20
4
4
4
4
40
2
4
10
10
10
4
4
10
4
4
10

10
10
200
100
10
100
10
50
10
10
10
10
100
5
10
25
25
25
10
10
25
10
10
25

1
1
2
AR
1
AR
1

2
2
2
15
2
25
2

4
4
4
30
4
50
4

10
10
10
60
10
100
10

2
1
1
2
1
2

5
2
2
5
2
5

10
4
4
10
4
10

25
10
10
25
10
25

1
1
4
2

1
2
5
2

2
2
10
4

4
6
20
10

(continued on next page)

702.10

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-631

(contd)

Wiring Harnesses And Specifications, Figure 70A


NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
66
67
68
69
70
71
72
73
74

NOMENCLATURE
Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 3-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bar, Locking, 10-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 18.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 10-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

PART
NO.
12015284
12089040
12015795
29503056
29503054
29500916
29500919
29500917

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
3
3
1
2
1
1
AR
AR

5
5
2
2
2
2
5
10

10
10
4
4
4
4
10
20

25
25
10
10
10
10
20
40

GROUP 70-641
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731
5556
6668

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512803


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

GROUP 70-650
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514113

GROUP 70-652
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-936, Except For Parts Listed Below.

70

NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
4042
48
5457
8283

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514122


Not Used In This Group.
Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514123
Not Used In This Group.
Not Used In This Group.

20091001

Copyright 2009 Allison Transmission, Inc.

702.11

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-656
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
1
2731
5556
6668

NOMENCLATURE

PART
NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514149


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

GROUP 70-661
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-936, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
4042
48
5457
8283

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514689


Not Used In This Group.
Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514690
Not Used In This Group.
Not Used In This Group.

GROUP 70-662
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514733

GROUP 70-664
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731
5556
6668

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514739


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

702.12

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-668
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
1
2731
5556
6668

NOMENCLATURE

PART
NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514736


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

1
1

2
2

4
4

GROUP 70-670
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-936, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
48

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514133


Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514134

1
1

GROUP 70-683
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731
5556
6668

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514763


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

GROUP 70-689
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-936, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
4042
48
5457
8283

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516059


Not Used In This Group.
Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516060
Not Used In This Group.
Not Used In This Group.

20091001

Copyright 2009 Allison Transmission, Inc.

702.13

70

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-696
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-936, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
1
4042
48
5457
8283

NOMENCLATURE

PART
NO.

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511568


Not Used In This Group.
Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511569
Not Used In This Group.
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

1
1

2
2

4
4

GROUP 70-697
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-936, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
48

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516356


Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516357

1
1

GROUP 70-698
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731
5556
6668

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516358


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

GROUP 70-701
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516381

GROUP 70-710
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516585

702.14

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-711
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
1
2731
5556
6668

NOMENCLATURE

PART
NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516586


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

GROUP 70-712
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731
5556
6668

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516587


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

GROUP 70-714
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516845

GROUP 70-719
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731
5556
6668

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518076


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

20091001

Copyright 2009 Allison Transmission, Inc.

70

702.15

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-720
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
1

NOMENCLATURE

PART
NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518088

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

1
8

1
20

2
40

4
100

10

20

40

GROUP 70-722
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518980

GROUP 70-723
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731
5556
6668

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518992


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

GROUP 70-724
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519001

GROUP 70-760
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
20
2731
5356
6668
73

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518176


Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015204
Not Used In This Group.
Not Used In This Group.
Not Used In This Group.
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500917

702.16

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-808
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
1
4042
48
5457
8283

NOMENCLATURE

PART
NO.

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518301


Not Used In This Group.
Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518302
Not Used In This Group.
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

1
2
2
2
50
30
5
2
2
50
25
2
20
2
10
2
2
2
2
20
1
2
5
5
5
2
2
5
2
2
5

2
4
4
4
100
60
10
4
4
100
50
4
40
4
20
4
4
4
4
40
2
4
10
10
10
4
4
10
4
4
10

4
10
10
10
200
120
25
10
10
200
100
10
100
10
50
10
10
10
10
100
5
10
25
25
25
10
10
25
10
10
25

GROUP 70-809
Wiring Harnesses And Specifications, Figure 70A
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
3244

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


O-ring, 35.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bar, Locking, 34-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 34-Way, B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 35.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bar, Locking, 34-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 34-Way, A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 18-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, 9-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Relief, Strain, 18-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, 10-24 x 11 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector And Seal Assembly, 3-Way . . . . . . . . . . . . . . . . . . . . .
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

29518303
29503055
29503057
29500914
29500917
29500919
29503055
29503057
29500915
29500917
29500919
12034236
12103881
12040920
12034413
12040936
12110545
12129426
23016193
23015204
23016490
12015793
12089040
12015284
12103881
12162193
29505516
29511913
12015284
12010973
12089188

1
1
2
1
AR
AR
1
2
1
AR
AR
1
AR
1
AR
2
1
1
1
AR
1
1
3
3
2
1
1
2
2
1
2

(continued on next page)

20091001

Copyright 2009 Allison Transmission, Inc.

702.17

70

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-809

(contd)

Wiring Harnesses And Specifications, Figure 70A


NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
45

46

47
48
49
50
51
52
53
54
55
56
5761
62
63
64
65
66
67
68
69
70
71
72
73
74

NOMENCLATURE

PART
NO.

Terminal, Socket. Service 29542587 Terminal With


29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587
Connector, 31-Way. Service 29544001 Connector With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544001
Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541280
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371
Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541281
Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541284
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15326143
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881
Not Used In This Group.
Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12048107
Connector, 12-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12048105
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034046
Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12020219
Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089040
Connector, 3-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015795
Bar, Locking, 10-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503056
O-ring, 18.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503054
Connector, 10-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500916
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500919
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500917
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

AR

25

50

100

1
1
AR
1
1
2
1
1
2
1
2

2
2
20
2
2
5
2
2
5
2
5

4
4
40
4
4
10
4
4
10
4
10

10
10
100
10
10
25
10
10
25
10
25

1
1
4
2
3
3
1
2
1
1
AR
AR

1
2
5
2
5
5
2
2
2
2
5
10

2
2
10
4
10
10
4
4
4
4
10
20

4
6
20
10
25
25
10
10
10
10
20
40

GROUP 70-810
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731
5556
6668

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518305


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

702.18

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-814
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
1
2731
5556
6668

NOMENCLATURE

PART
NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518304


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

GROUP 70-816
Wiring Harnesses And Specifications, Figure 70B
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

23
24
25
26
27
28
29
30
3135

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


O-ring, 35.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bar, Locking, 34-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 34-Way, B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 35.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bar, Locking, 34-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 34-Way, A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 18-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, 9-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Relief, Strain, 18-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, 10-24 x 11 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket. Service 29542587 Terminal With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Nut, Panel, 158-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 44.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, Bulkhead, 31-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

29518280
29503055
29503057
29500914
29500917
29500919
29503055
29503057
29500915
29500917
29500919
12034236
12103881
12040920
12034413
12040936
12110545
12129426
23016193
23015204
23016490

1
1
2
1
AR
AR
1
2
1
AR
AR
1
AR
1
AR
2
1
1
1
AR
1

1
5
2
2
50
25
5
2
2
50
25
2
20
2
10
2
2
2
2
15
1

2
10
4
4
100
50
10
4
4
100
50
4
40
4
20
4
4
4
4
30
2

4
25
10
10
200
100
25
10
10
200
100
10
100
10
50
10
10
10
10
60
5

29542587

AR

10

20

29544003
29511371
29512839
29511854
29541280
29520049
29520050

1
AR
1
1
1
1
1

5
12
2
2
2
2
2

10
24
4
4
4
4
4

20
48
10
10
10
10
10

(continued on next page)

20091001

Copyright 2009 Allison Transmission, Inc.

702.19

70

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-816

(contd)

Wiring Harnesses And Specifications, Figure 70B


NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
5870
71

72

73
74
75
76
77
78
79
80
81
82
83
84
85
86
87

NOMENCLATURE

PART
NO.

Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12020219


Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034046
Connector, 12-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12048105
Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12048107
Connector, 3-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015795
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089040
Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500917
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500919
Connector, 10-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500916
O-ring, 18.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503054
Bar, Locking, 10-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503056
Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518281
Connector And Seal Assembly, 3-Way . . . . . . . . . . . . . . . . . . . . . 12015793
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089040
Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505516
Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12010973
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089188
Not Used In This Group.
Terminal, Socket. Service 29542587 Terminal With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587
Connector, 31-Way. Service 29544001 Connector With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544001
Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541280
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371
Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541281
Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541284
Not Used In This Group.
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15326143
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881
Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520050
Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520049
Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541280
Connector, 31-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511855

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
2
4
1
1
1
3
3
AR
AR
1
1
2
1
1
3
3
2
1
1
2
1
2

2
5
2
1
2
5
5
10
5
2
2
2
1
2
5
5
5
2
2
5
2
5

4
10
2
2
4
10
10
20
10
4
4
4
2
4
10
10
10
4
4
10
4
10

10
20
6
4
10
25
25
40
20
10
10
10
4
10
25
25
25
10
10
25
10
25

AR

20

40

100

1
1
AR
1
1

2
2
10
2
2

4
4
20
4
4

10
10
40
10
10

2
1
1
2
1
2
1
1
1
1

5
2
2
5
2
2
2
2
2
2

10
4
4
10
4
4
4
4
4
4

25
10
10
25
10
10
10
10
10
10

(continued on next page)

702.20

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-816

(contd)

Wiring Harnesses And Specifications, Figure 70B


NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
88
89

NOMENCLATURE

PART
NO.

Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371


Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542586

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
AR
AR

10
5

20
10

40
20

1
1

2
2

4
4

GROUP 70-831
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information
1
4042
48
5457
8283

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518353


Not Used In This Group.
Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518354
Not Used In This Group.
Not Used In This Group.

GROUP 70-837
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
4042
48
5457
8283

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518232


Not Used In This Group.
Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518233
Not Used In This Group.
Not Used In This Group.

GROUP 70-838
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
48

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518374


Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518375

20091001

Copyright 2009 Allison Transmission, Inc.

1
1

702.21

70

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-839
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
1
2731
5556
6668

NOMENCLATURE

PART
NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518376


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

GROUP 70-842
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518382

GROUP 70-851
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731
5556
6668

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518398


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

GROUP 70-853
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518403

GROUP 70-863
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519183

702.22

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-867
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
1
2731
5556
6668

NOMENCLATURE

PART
NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519187


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

GROUP 70-870
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518397

GROUP 70-871
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731
5556
6668

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519191


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

GROUP 70-874
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731
5556
6668

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519194


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

20091001

Copyright 2009 Allison Transmission, Inc.

70

702.23

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-876
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
1
2731
5556
6668

NOMENCLATURE

PART
NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519196


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

GROUP 70-877
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519197

GROUP 70-880
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519200

GROUP 70-881
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519201

GROUP 70-883
Wiring Harnesses And Specifications, Figure 70D
Same As Group 70-904, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
933

Harness Assembly, Wiring, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514120


Not Used In This Group.

702.24

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-888
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-936, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
1
4042
48
5457
8283

NOMENCLATURE

PART
NO.

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516895


Not Used In This Group.
Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516896
Not Used In This Group.
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

GROUP 70-892
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731
5556
6668

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520036


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

GROUP 70-899
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731
5556
6668

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520480


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

GROUP 70-901
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.

70

NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731
5556
6668

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520495


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

20091001

Copyright 2009 Allison Transmission, Inc.

702.25

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-903
Wiring Harnesses And Specifications, Figure 70D
Same As Group 70-904, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
13
2629
3233

NOMENCLATURE

PART
NO.

Harness Assembly, Wiring, Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516439


Not Used In This Group.
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

1
2
25
2
10
2
2
2
1
2
20
2
1
20
1
1
10
2
2
2
2
2
5
2
5
2
5
2
5
2
5
2
5

2
4
50
4
20
4
4
4
2
4
40
4
2
40
2
2
20
4
4
4
4
4
10
4
10
4
10
4
10
4
10
4
10

4
10
100
10
50
10
10
10
4
10
100
10
4
100
4
4
50
10
10
10
10
10
25
10
25
10
25
10
25
10
25
10
25

GROUP 70-904
Wiring Harnesses And Specifications, Figure 70D
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

Harness Assembly, Wiring, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506606


Retainer, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034236
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881
Connector, 30-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034397
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413
Seal, 15-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040879
Relief, Strain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110546
Bolt, 10-24 x 11 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129426
Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518142
Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501001
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015205
Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016490
Harness Assembly, Wiring, Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520286
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542586
Lockwasher, Size 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519126
Nut, Jam, Size 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516989
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371
Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516988
Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516993
Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516992
Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516991
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505516
Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12010973
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089188
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15326143
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881
Not Used In This Group.

702.26

Copyright 2009 Allison Transmission, Inc.

1
1
AR
1
AR
2
1
1
1
1
14
1
1
12
1
1
4
1
1
1
1
1
2
1
2
1
2
1
2
1
2
1
2

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-912
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
1
2731
5556
6668

NOMENCLATURE

PART
NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29517822


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

GROUP 70-915
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-936, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
4042
48
5457
8283

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520613


Not Used In This Group.
Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520614
Not Used In This Group.
Not Used In This Group.

GROUP 70-918
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
147
48

Not Used In This Group.


Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520701

GROUP 70-922
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
147
48
5457
8283

Not Used In This Group.


Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520724
Not Used In This Group.
Not Used In This Group.

20091001

Copyright 2009 Allison Transmission, Inc.

702.27

70

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-925
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
1
4042
48
5457
8283

NOMENCLATURE

PART
NO.

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521357


Not Used In This Group.
Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521356
Not Used In This Group.
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

AR
1
1
AR
1
1

10
2
2
10
2
2

20
4
4
20
4
4

50
10
10
50
10
10

GROUP 70-930
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2531
32

33
34
35
36
37
5156

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521304


Not Used In This Group.
Terminal, Socket. Service 29542587 Terminal With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587
Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516987
Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516993
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371
Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520395
Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520394
Not Used In This Group.

GROUP 70-931
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520749

GROUP 70-932
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
48
5257

Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521306


Not Used In This Group.

(continued on next page)

702.28

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-932

(contd)

Wiring Harnesses And Specifications, Figure 70B


Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
58

59
60
61
62
63
7883

NOMENCLATURE
Terminal, Socket. Service 29542587 Terminal With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, Plug,16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

PART
NO.

29542587
29516987
29516993
29511371
29520395
29520394

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

AR
1
1
AR
1
1

20
2
2
10
2
2

40
4
4
20
4
4

100
10
10
40
10
10

GROUP 70-933
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
20
2531
32

33
34
35
36
37
5156
73

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Terminal, Socket. Service 29542587 Terminal With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, Plug, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grommet, Backshell, No. 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Follower, Backshell, 20/19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Backshell, 20/19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29521597
23015204

1
8

1
20

2
40

4
100

29542587
29516987
29516993
29511371
29520395
29520394

AR
1
1
AR
1
1

20
2
2
20
2
2

40
4
4
40
4
4

100
10
10
100
10
10

29500917

10

20

40

GROUP 70-936
Wiring Harnesses And Specifications, Figure 70B

70

NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2
3
4
5
6
7

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


O-ring, 35.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bar, Locking, 34-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 34-Way, B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 35.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29521641
29503055
29503057
29500914
29500917
29500919
29503055

1
1
2
1
AR
AR
1

1
5
2
2
50
25
5

2
10
4
4
100
50
10

(continued on next page)

20091001

Copyright 2009 Allison Transmission, Inc.

702.29

4
25
10
10
200
100
25

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-936

(contd)

Wiring Harnesses And Specifications, Figure 70B


NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

23
24

25
26
27
28
29
30
3135
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

NOMENCLATURE

PART
NO.

Bar, Locking, 34-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503057


Connector, 34-Way, A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500915
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500917
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500919
Retainer, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034236
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881
Connector, 18-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040920
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413
Seal, 9-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040936
Relief, Strain, 18-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110545
Bolt, 10-24 x 11 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129426
Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016193
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015204
Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016490
Terminal, Socket. Service 29542587 Terminal With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587
Lockwasher, 11116. Used With 29512842 Panel Nut Only.
See SIL 6-WT-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016303
Nut, Panel, 158-18. When Replacing 29512842 Panel Nut With
29544003 Panel Nut,
Discard 23016303 Lockwasher. See SIL 6-WT-97. . . . . . . . . 29544003
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371
O-ring, 44.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512839
Connector, Bulkhead, 31-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511854
Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541280
Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541281
Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541284
Not Used In This Group.
Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12020219
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034046
Connector, 12-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12048105
Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12048107
Connector, 3-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015795
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089040
Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500917
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500919
Connector, 10-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500916
O-ring, 18.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503054
Bar, Locking, 10-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503056
Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521642
Connector And Seal Assembly, 3-Way . . . . . . . . . . . . . . . . . . . . . 12015793
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089040

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
2
1
AR
AR
1
AR
1
AR
2
1
1
1
AR
1

2
2
50
25
2
20
2
10
2
2
2
2
15
1

4
4
100
50
4
40
4
20
4
4
4
4
30
2

10
10
200
100
10
100
10
50
10
10
10
10
60
5

AR

10

20

10

20

1
AR
1
1
1
1
1

5
12
2
2
2
2
2

10
24
4
4
4
4
4

20
48
10
10
10
10
10

2
4
1
1
1
3
3
AR
AR
1
1
2
1
1
3

2
5
2
1
2
5
5
10
5
2
2
2
1
2
5

4
10
2
2
4
10
10
20
10
4
4
4
2
4
10

10
20
6
4
10
25
25
40
20
10
10
10
4
10
25

(continued on next page)

702.30

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-936

(contd)

Wiring Harnesses And Specifications, Figure 70B


NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
51
52
53
54
55
56
57
5863
64
65
66
67
68
69
70
7177
78
79
80
81
82
83
84
85
86
87
88
89

NOMENCLATURE
Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, 21-Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Retainer, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, Body, 24-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, 12-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Relief, Strain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, 10-24 x 11 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 31-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

12015284
12103881
12162193
29505516
12015284
12010973
12089188

3
2
1
1
3
1
2

5
5
2
2
5
2
5

10
10
4
4
10
4
10

25
25
10
10
25
10
25

12034236
12110236
12092201
12034413
12092200
12110234
12129426

1
AR
1
AR
2
1
1

2
25
2
10
2
2
2

4
50
4
20
4
4
4

10
100
10
40
10
10
10

12103881
12162193
12162193
12103881
12162197
12103881
29541284
29541281
29541280
29511855
29511371
29542586

2
1
1
2
1
2
1
1
1
1
AR
AR

5
2
2
5
2
5
2
2
2
2
10
5

10
4
4
10
4
10
4
4
4
4
20
10

25
10
10
25
10
25
10
10
10
10
40
20

GROUP 70-938
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521652

20091001

Copyright 2009 Allison Transmission, Inc.

702.31

70

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-939
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
1
2731
5556
6668

NOMENCLATURE

PART
NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521655


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

1
8

1
20

2
40

4
100

AR
1
1
AR
1
1

20
2
2
20
2
2

40
4
4
40
4
4

100
10
10
100
10
10

10

20

40

GROUP 70-940
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
20
2531
32

33
34
35
36
37
5156
73

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521710


Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015204
Not Used In This Group.
Terminal, Socket. Service 29542587 Terminal With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587
Connector, Plug, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516987
Grommet, Backshell, No. 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516993
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371
Follower, Backshell, 20/19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520395
Housing, Backshell, 20/19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520394
Not Used In This Group.
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500917

GROUP 70-945
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731
5556
6668

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521712


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

702.32

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-950
Wiring Harnesses And Specifications, Figure 70D
Same As Group 70-904, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
112
13
2629
3233

NOMENCLATURE

PART
NO.

Not Used In This Group.


Harness Assembly, Wiring, Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516439
Not Used In This Group.
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

GROUP 70-951
Wiring Harnesses And Specifications, Figure 70D
Same As Group 70-904, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
112

Not Used In This Group.

GROUP 70-952
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
4042
48
5457
8283

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521736


Not Used In This Group.
Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521737
Not Used In This Group.
Not Used In This Group.

GROUP 70-962
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521761

70

GROUP 70-963
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521767


Not Used In This Group.

(continued on next page)

20091001

Copyright 2009 Allison Transmission, Inc.

702.33

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-963

(contd)

Wiring Harnesses And Specifications, Figure 70A


Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
5556
6668

NOMENCLATURE

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

Not Used In This Group.


Not Used In This Group.

GROUP 70-964
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
4042
48
5457
8283

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522452


Not Used In This Group.
Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522453
Not Used In This Group.
Not Used In This Group.

1
14
4
1
1

1
20
10
5
1

2
40
20
10
2

4
100
50
20
4

AR
1
1
AR
1
1

20
2
2
10
2
2

40
4
4
20
4
4

100
10
10
40
10
10

GROUP 70-965
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
13
15
24
48
5257
58

59
60
61
62
63
7883

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522455


Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413
Nut, Panel, 158-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544003
Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522456
Not Used In This Group.
Terminal, Socket. Service 29542587 Terminal With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587
Connector, Plug,16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516987
Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516993
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371
Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520395
Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520394
Not Used In This Group.

702.34

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-967
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
1
48
5257
58

59
60
61
62
63
7883

NOMENCLATURE
Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Terminal, Socket. Service 29542587 Terminal With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, Plug,16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29519153
29522535

1
1

1
1

2
2

4
4

29542587
29516987
29516993
29511371
29520395
29520394

AR
1
1
AR
1
1

20
2
2
10
2
2

40
4
4
20
4
4

100
10
10
40
10
10

GROUP 70-974
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
48
5257
58

59
60
61
62
63
7883

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Terminal, Socket. Service 29542587 Terminal With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, Plug,16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

29522572
29522573

1
1

1
1

2
2

4
4

29542587
29516987
29516993
29511371
29520395
29520394

AR
1
1
AR
1
1

20
2
2
10
2
2

40
4
4
20
4
4

100
10
10
40
10
10

GROUP 70-983

70

Wiring Harnesses And Specifications, Figure 70A


Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522613

20091001

Copyright 2009 Allison Transmission, Inc.

702.35

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-985
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
1
48
5257
58

59
60
61
62
63
7883

NOMENCLATURE

PART
NO.

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522626


Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522728
Not Used In This Group.
Terminal, Socket. Service 29542587 Terminal With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587
Connector, Plug,16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516987
Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516993
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371
Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520395
Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520394
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1

1
1

2
2

4
4

AR
1
1
AR
1
1

20
2
2
10
2
2

40
4
4
20
4
4

100
10
10
40
10
10

GROUP 70-986
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522729

GROUP 70-996
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731
5556
6668

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522888


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

GROUP 70-999
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522928

702.36

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-1001
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
1
2731
5556
6668

NOMENCLATURE

PART
NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523178


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

GROUP 70-1003
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523205

GROUP 70-1004
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731
5556
6668

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519177


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

GROUP 70-1009
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523221

GROUP 70-1015

70

Wiring Harnesses And Specifications, Figure 70D


Same As Group 70-904, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
1333

Harness Assembly, Wiring, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514120


Not Used In This Group.

20091001

Copyright 2009 Allison Transmission, Inc.

702.37

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-1017
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
1
4042
48
5457
8283

NOMENCLATURE

PART
NO.

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523284


Not Used In This Group.
Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523285
Not Used In This Group.
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

1
1

1
1

2
2

4
4

AR
1
1
AR
1
1

20
2
2
10
2
2

40
4
4
20
4
4

100
10
10
40
10
10

AR
1
1
AR
1
1

20
2
2
20
2
2

40
4
4
40
4
4

100
10
10
100
10
10

GROUP 70-1018
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
48
5257
58

59
60
61
62
63
7883

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523297


Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523298
Not Used In This Group.
Terminal, Socket. Service 29542587 Terminal With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587
Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516987
Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516993
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371
Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520395
Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520394
Not Used In This Group.

GROUP 70-1028
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2531
32

33
34
35
36
37
5156

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523411


Not Used In This Group.
Terminal, Socket. Service 29542587 Terminal With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587
Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516987
Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516993
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371
Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520395
Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520394
Not Used In This Group.

702.38

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-1035
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
1
48
5257
58

59
60
61
62
63
7883

NOMENCLATURE
Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Terminal, Socket. Service 29542587 Terminal With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29523823
29523824

1
1

1
1

2
2

4
4

29542587
29516987
29516993
29511371
29520395
29520394

AR
1
1
AR
1
1

20
2
2
10
2
2

40
4
4
20
4
4

100
10
10
40
10
10

GROUP 70-1036
Wiring Harnesses And Specifications, Figure 70D
Same As Group 70-904, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
18
13
2629
3233

Not Used In This Group.


Harness Assembly, Wiring, Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516439
Not Used In This Group.
Not Used In This Group.

GROUP 70-1037
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523831

GROUP 70-1039

70

Wiring Harnesses And Specifications, Figure 70A


Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
57
58
59

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29523843
29521877
23016504
29514170

1
1
2
4

1
2
2
5

2
4
4
10

(continued on next page)

20091001

Copyright 2009 Allison Transmission, Inc.

702.39

4
10
10
25

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-1039

(contd)

Wiring Harnesses And Specifications, Figure 70A


Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
60
61

NOMENCLATURE

PART
NO.

Connector, 6-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512133


Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521260

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1

2
2

4
4

10
10

AR
1
1
AR
1

10
2
2
10
2

20
4
4
20
4

50
10
10
50
10

GROUP 70-1040
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731
5556
6668

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523914


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

GROUP 70-1044
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731
5556
6668

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523996


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

GROUP 70-1046
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
4042
48
5257
58

59
60
61
62

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520846


Not Used In This Group.
Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524453
Not Used In This Group.
Terminal, Socket. Service 29542587 Terminal With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587
Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516987
Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516993
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371
Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520395

(continued on next page)

702.40

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-1046

(contd)

Wiring Harnesses And Specifications, Figure 70B


Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
63
7883

NOMENCLATURE

PART
NO.

Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520394


Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

10

GROUP 70-1047
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731
5556
57
58
59
60
61
6668

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Not Used In This Group.
Not Used In This Group.
Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 6-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

29524455

29521877
23016504
29514170
29512133
29521260

1
2
4
1
1

2
2
5
2
2

4
4
10
4
4

10
10
25
10
10

GROUP 70-1048
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731
5556
6668

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524519


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

GROUP 70-1050
Wiring Harnesses And Specifications, Figure 70B

70

Same As Group 70-816, Except For Parts Listed Below.


NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
4042
48
5457
8283

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518240


Not Used In This Group.
Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519170
Not Used In This Group.
Not Used In This Group.

20091001

Copyright 2009 Allison Transmission, Inc.

702.41

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-1051
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
1
31
32
33
34
35
4042
48
5457
8283

NOMENCLATURE

PART
NO.

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524590


Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521877
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016504
Contact, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514170
Connector, 6-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512133
Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521260
Not Used In This Group.
Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524591
Not Used In This Group.
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
2
4
1
1

1
2
2
5
2
2

2
4
4
10
4
4

4
10
10
20
10
10

1
1
2
4
1
1

1
2
2
5
2
2

2
4
4
10
4
4

4
10
10
20
10
10

AR
1
1
AR
1
1

10
2
2
10
2
2

20
4
4
20
4
4

50
10
10
50
10
10

GROUP 70-1052
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
31
32
33
34
35
4042
48
5257
58

59
60
61
62
63
7883

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524610


Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521877
Plug, Sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016504
Contact, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514170
Connector, 6-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512133
Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521260
Not Used In This Group.
Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524611
Not Used In This Group.
Terminal, Socket. Service 29542587 Terminal With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587
Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516987
Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516993
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371
Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520395
Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520394
Not Used In This Group.

702.42

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-1055
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
1
48

NOMENCLATURE

PART
NO.

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524642


Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524643

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1

1
1

2
2

4
4

1
2
2
5
2
2

2
4
4
10
4
4

4
10
10
25
10
10

GROUP 70-1056
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
57
58
59
60
61

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 6-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29524904
29521877
23016504
29514170
29512133
29521260

1
1
2
4
1
1

GROUP 70-1058
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
31
32
33
34
35
4042
48
5457
8283

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 6-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Not Used In This Group.

29524970
29521877
23016504
29514170
29512133
29521260

1
1
2
4
1
1

1
2
2
5
2
2

2
4
4
10
4
4

4
10
10
20
10
10

29524971

70

GROUP 70-1060
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
147
48
5457

Not Used In This Group.


Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525205
Not Used In This Group.

(continued on next page)

20091001

Copyright 2009 Allison Transmission, Inc.

702.43

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-1060

(contd)

Wiring Harnesses And Specifications, Figure 70B


Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
8283

NOMENCLATURE

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

Not Used In This Group.

GROUP 70-1062
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
4042
48

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525297


Not Used In This Group.
Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525298

1
2
4
1
1

2
2
5
2
2

4
4
10
4
4

10
10
25
10
10

GROUP 70-1063
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
4042
48
5457
8283

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525300


Not Used In This Group.
Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525301
Not Used In This Group.
Not Used In This Group.

GROUP 70-1064
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731
5556
57
58
59
60
61
6668

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525308


Not Used In This Group.
Not Used In This Group.
Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521877
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016504
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514170
Connector, 6-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512133
Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521260
Not Used In This Group.

702.44

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-1066
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
1
4042
48
5457
8283

NOMENCLATURE

PART
NO.

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518412


Not Used In This Group.
Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518413
Not Used In This Group.
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

GROUP 70-1071
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
4042
48
5457
8283

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29526921


Not Used In This Group.
Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29526922
Not Used In This Group.
Not Used In This Group.

GROUP 70-1077
Wiring Harnesses And Specifications, Figure 70D
Same As Group 70-904, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information
112
13
2629
3233
34

Not Used In This Group.


Harness Assembly, Wiring, Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516439
Not Used In This Group.
Not Used In This Group.
Bracket, HD Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515626

GROUP 70-1078
Wiring Harnesses And Specifications, Figure 70A

70

Same As Group 70-809, Except For Parts Listed Below.


NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29527219

20091001

Copyright 2009 Allison Transmission, Inc.

702.45

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-1085
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
1
2731
5556
6668

NOMENCLATURE

PART
NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518311


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

GROUP 70-1090
Wiring Harnesses And Specifications, Figure 70D
Same As Group 70-904, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
112
34

Not Used In This Group.


Bracket, HD Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515626

GROUP 70-1092
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
4889

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528437


Not Used In This Group.

GROUP 70-1095
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1
2731
5556
6668

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520848


Not Used In This Group.
Not Used In This Group.
Not Used In This Group.

GROUP 70-1098
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529205

(continued on next page)

702.46

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-1098

(contd)

Wiring Harnesses And Specifications, Figure 70A


Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
REF
NO.
2731
5556
6668

NOMENCLATURE

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

Not Used In This Group.


Not Used In This Group.
Not Used In This Group.

70

20091001

Copyright 2009 Allison Transmission, Inc.

702.47

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

WIRING HARNESS SPECIFICATIONS


External One-Piece, Figure 70E
NOTE: All Dimensions Are In Approximate MetersTo Convert To Feet, Multiply Meters By 3.2808
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
Wiring
Harness
Assembly P/N

12V
or
24V

Dim.
A

Dim.
B

29507049
29509309
29511452
29511467
29511486
29511488
29511490
29511498
29511503
29512281
29512288
29512300
29512750
29512767
29512768
29512769
29512772
29512773
29512778
29512779
29512780
29512784
29512797
29512800
29512803
29512862
29514057
29514113
29514139
29514145
29514149
29514733
29514736
29514739
29514763
29516358
29516381
29516585
29516586
29516587
29516845
29517822

12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V

6.0
6.0
3.4
3.5
13.4
6.1
12.2
5.5
12.2
3.7
4.6
6.0
6.1
15.2
6.9
4.4
4.9
5.0
6.0
5.4
12.2
12.2
7.5
7.5
3.4
6.0
1.4
15.0
6.1
15.0
12.2
15.0
6.0
11.8
2.0
14.0
10.4
4.9
4.9
7.7
7.7
5.0

1.5
0.9
3.1
1.2
1.9
2.5
1.9
0.9
6.0
1.9
1.0
1.5
1.5
6.5
1.5
1.2
2.2
0.9
1.0
2.5
1.8
1.9
3.0
3.0
3.1
1.5
1.3
1.0
2.5
4.0
6.0
1.9
1.5
3.7
1.3
1.9
2.5
8.2
8.2
3.1
3.1
0.9

VIM

VIW

DDR

Type
of
DDR

Dim.
C(P)

Dim.
C(S)

2.0
3.0
3.1
2.5
3.7
2.5
1.9
1.6
4.6

Dim.
D(P)

Dim.
D(S)

Dim.
G

Dim.
E

Dim.
F

Dim.
TPS

1.9

2.5
5.5
1.9
2.5
2.6
1.5
2.5
2.4
1.9
3.0
3.0
3.1

2.2
2.5
4.0
4.6
1.9
2.0

15.0
9.0
4.0
2.5

15.0

2.5

2.5
1.8
1.9

2.2

2.2

1.0

1.0

1.9

1.3
3.7
1.0
1.0
11.6
11.6
2.6

3.1
9.2

3.1
10.7

15.0

15.0

(continued on next page)


Pre-MY 95 Block Change Wiring Harness.

702.48

Copyright 2009 Allison Transmission, Inc.

20091001

Dim.
HSOL

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

WIRING HARNESS SPECIFICATIONS

(contd)

External One-Piece, Figure 70E


NOTE: All Dimensions Are In Approximate MetersTo Convert To Feet, Multiply Meters By 3.2808
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
Wiring
Harness
Assembly P/N

12V
or
24V

Dim.
A

Dim.
B

29518076
29518088
29518176
29518303
29518304
29518305
29518311
29518376
29518382
29518397
29518398
29518403
29518980
29518992
29519001
29519177
29519183
29519187
29519191
29519194
29519196
29519197
29519200
29519201
29520036
29520480
29520495
29520749
29520848
29521304
29521597
29521652
29521655
29521710
29521712
29521761
29521767
29522613
29522729
29522888
29522928
29523178

12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
24V
12V
12V
12V
12V
24V
24V
24V
24V
24V
12V
12V
24V
12V
24V
12V
24V
12V

6.1
6.1
6.4
15.0
6.0
11.8
15.0
14.0
10.4
4.9
4.9
7.7
11.0
9.1
6.1
7.5
15.0
12.2
2.0
7.7
6.1
6.1
11.0
6.1
9.1
9.1
5.0
4.6
4.6
15.0
6.0
7.5
7.5
4.5
11.0
12.2
7.0
15.0
4.6
5.5
7.5
5.5

1.0
1.0
6.5
1.9
1.5
3.7
1.3
1.9
2.5
8.2
8.2
3.1
5.5
1.3
1.0
3.0
1.0
6.0
1.3
3.1
1.0
1.0
5.5
1.0
1.3
4.6
0.9
1.8
1.8
1.0
1.5
3.0
3.0
3.5
5.5
1.9
3.0
1.3
1.8
0.9
15.0
2.1

VIM

VIW

DDR

Type
of
DDR

Dim.
C(P)

Dim.
C(S)

4.6
4.0
5.8
1.9
2.0

Dim.
D(P)

Dim.
D(S)

Dim.
G

Dim.
E

Dim.
F

Dim.
TPS

4.0
1.9

3.7
1.0
1.0
11.6
4.6
4.0
3.0
2.2
4.6
1.3
11.6
4.6
4.0
4.6
4.0

3.1
10.7

15.0
4.3

15.0

4.0
2.2

2.2

4.0
4.3
4.0

2.6
3.4
2.2
2.0
3.0
3.0

3.1
9.2

3.0

1.3

1.3

2.2
0.8
4.0

2.2
4.0

70
4.6
1.9
3.0
3.4
1.5
18.5
4.3

1.9
1.5
1.3

1.3

1.2

1.2

4.6

(continued on next page)


Pre-MY 95 Block Change Wiring Harness.

20091001

Dim.
HSOL

Copyright 2009 Allison Transmission, Inc.

702.49

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

WIRING HARNESS SPECIFICATIONS

(contd)

External One-Piece, Figure 70E


NOTE: All Dimensions Are In Approximate MetersTo Convert To Feet, Multiply Meters By 3.2808
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
Wiring
Harness
Assembly P/N

12V
or
24V

Dim.
A

Dim.
B

29523205
29523221
29523411
29523831
29523843
29523914
29523996
29524455
29524519
29524904
29525308
29527219
29529205

24V
24V
24V
24V
24V
12V
24V
12V
12V
24V
12V
12V
24V

7.5
13.0
8.5
13.0
5.0
5.5
9.1
13.5
5.8
12.5
3.5
11.0
15.0

3.0
2.0
1.0
2.0

702.50

VIM

VIW

DDR

Type
of
DDR

2.0

2.0

3.5

PAC

3.7

3.7

3.7

PAC

0.9
3.0

2.4
3.0

3.3
1.0

PAC
PAC

0.9
4.6
0.9

5.5
1.9

Dim.
C(P)

4.0
2.0
4.5
2.0
4.0
1.6

2.8
3.5
4.6
3.8

Dim.
C(S)

Dim.
D(P)

Dim.
D(S)

2.0
2.0
4.5
2.0
2.0

2.0
2.0

Dim.
TPS

Dim.
HSOL

2.5
2.0

2.3

2.5

2.6

9.0

2.5

2.5

4.0

4.0

Copyright 2009 Allison Transmission, Inc.

Dim.
G

Dim.
E

Dim.
F

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

WIRING HARNESS SPECIFICATIONS


Cab, Figure 70F
NOTE: All Dimensions Are In Approximate MetersTo Convert To Feet, Multiply Meters By 3.2808
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
Wiring
Harness
Assembly P/N

12V
or
24V

29511568
29512283
29512757
29512770
29514122
29514133
29514689
29516059
29516356
29516895

12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
29518232
12V
29518240
12V
29518280
12V
29518301
12V
29518353
12V
29518374
12V
29518412
12V
29519153
12V
29520613 12V
29520846
24V
29521357
12V
29521641
24V
29521736
24V
29522452
12V
29522455
24V
29522572
24V
29522626
12V
29523284
12V
29523297
24V
29523823
12V
29524590
24V
29524610
24V
29524642
24V
29524970
24V
29525297
12V
29525300
12V
29526921
12V
29528437
24V

Dim.
A

Dim.
B

VIM

VIW

Type Dim.
DDR of DDR C(P)

2.2
2.4
1.0
1.0
1.0
0.9
1.0
1.6
0.9
1.2
2.2
1.0
0.9
1.0
1.6
0.9
1.2
0.9
0.9
1.0
0.9
8.0
1.2
1.5
0.9
0.9
0.9
0.9
1.0
2.2

3.0
3.0
3.0
3.1
2.0
1.0

Dim
C(S)

3.0
1.4
2.0
1.0
0.9
0.9
0.9
0.9

15.0
1.2
15.0
1.0

15.0
1.2
15.0
1.0

PAC
PAC
PAC
PAC

3.5

3.5

3.0

3.0

3.1

3.0

3.0

1.0

2.8
3.6
4.8
2.8
3.0
2.8
5.0
3.0

3.1

2.8
1.5
3.1
2.8
1.0

0.8
2.0
0.9

15.0
3.0
16.5
2.7
4.6
4.5
4.8
4.6

Dim.
D(S)

1.0

2.8
3.6

2.0
1.0

Dim.
D(P)

2.1
3.5
6.0

1.0

6.0

1.0
0.8

15.0
0.9

1.0

15.0

Dim.
G

Dim.
E

Dim.
F

Dim.
TPS

3.5
1.0
12.0
12.0
1.3
2.3
1.5
1.6
1.2
1.2
3.5
1.2
2.3
1.5
1.6
1.2
1.2
1.2
2.3
13.2
2.3
12.0
0.8
0.9
2.3
0.8
1.5
1.2
1.5
3.5
3.0
1.2
3.5
2.5
1.2
1.2
1.2
1.2

70

Pre-MY 95 Block Change Wiring Harness.

20091001

Copyright 2009 Allison Transmission, Inc.

Dim.
HSOL

702.51

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

WIRING HARNESS SPECIFICATIONS


Chassis, Figure 70G
NOTE: All Dimensions Are In Approximate MetersTo Convert To Feet, Multiply Meters By 3.2808
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
Wiring
Harness
Assembly P/N

12V
or
24V

29511569
29512284
29512758
29512771

12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
12V
24V
12V
24V
24V
12V
24V
12V
24V
12V
12V
24V
24V
24V
24V
24V
24V
24V
12V
12V
12V
12V

29514123
29514134
29514690
29516060
29516357
29516896
29518233
29518281
29518302
29518354
29518375
29518413
29519170
29520614
29520701
29520724
29521306
29521356
29521642
29521737
29522453
29522456
29522535
29522573
29522728
29523285
29523298
29523824
29524453
29524591
29524611
29524643
29524971
29525205
29525298
29525301
29526922

Dim.
A

Dim.
B

VIM

VIW

DDR

Type
of
DDR

Dim.
C(P)

Dim.
C(S)

Dim.
D(P)

Dim.
D(S)

Dim.
G

Dim.
E

Dim.
F

4.0
3.0
1.0
1.9
6.4
3.7
4.5
9.2
5.7
5.9
4.0
3.7
4.5
9.2
5.7
5.9
2.5
6.3
3.8
3.8
3.7
6.3
8.0
6.8
8.9
6.3
3.7
3.8
3.1
5.6
4.5
4.0
1.0
3.0
6.8
3.5
4.6
3.8
6.2
6.0
3.7

Dim. Dim.
TPS HSOL

2.2
3.0
2.3

Pre-MY 95 Block Change Wiring Harness.

702.52

Copyright 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG
PC2456EN

NOTES

20091001

Copyright 2009 Allison Transmission, Inc.

702.53

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

20

3
18

10
12

14

15

13

16

11
17
7
6

19

V04769.01.01

Figure 71. Throttle Position Sensor (TPS)

711.1

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 71-500
Throttle Position Sensor (TPS), Figure 71
22 Inch Mounting Length(1), Without Slip Link
Same As Group 71-513, Except For Parts Listed Below.
REF
NO.
12
3
4

NOMENCLATURE

PART
NO.

Not Used In This Group.


Throttle Position Sensor Assembly, EN22X . . . . . . . . . . . . . . . . . . . . . 23047224 **
Throttle Position Sensor Assembly, CH22X . . . . . . . . . . . . . . . . . 29507767

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1

10

10

1
1

10

10

GROUP 71-501
Throttle Position Sensor (TPS), Figure 71
22 Inch Mounting Length(1), With Slip Link
Same As Group 71-513, Except For Parts Listed Below.
1
3
4
59

Throttle Position Sensor Assembly, CH22S. . . . . . . . . . . . . . . . . . . . . . 29503630 **


Not Used In This Group.
Throttle Position Sensor Assembly, CH22X . . . . . . . . . . . . . . . . . . 29507767
Not Used In This Group.

GROUP 71-502
Throttle Position Sensor (TPS), Figure 71
28 Inch Mounting Length(1), Without Slip Link
Same As Group 71-513, Except For Parts Listed Below.
12
3
4

Not Used In This Group.


Throttle Position Sensor Assembly, EN28X. . . . . . . . . . . . . . . . . . . . . . 23047230 **
Throttle Position Sensor Assembly, CH30X . . . . . . . . . . . . . . . . . 29507768

GROUP 71-505
Throttle Position Sensor (TPS), Figure 71
28 Inch Mounting Length(1), Without Slip Link
Same As Group 71-513, Except For Parts Listed Below.
13
4
59

Not Used In This Group.


Throttle Position Sensor Assembly, CH30X . . . . . . . . . . . . . . . . . . . . . 29507768
Not Used In This Group.

71

** Not Serviced As An Assembly Order Detail Parts.


(1)

Mounting Length. Add Two Inches For Actual Cable Length.


20091001

Copyright 2009 Allison Transmission, Inc.

712.1

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 71-506
Throttle Position Sensor (TPS), Figure 71
43 Inch Mounting Length(1), With Slip Link
Same As Group 71-513, Except For Parts Listed Below.
REF
NO.
1
3
4

NOMENCLATURE

PART
NO.

Throttle Position Sensor Assembly, EN43S . . . . . . . . . . . . . . . . . . . . . . 29506256 **


Throttle Position Sensor Assembly, EN43X . . . . . . . . . . . . . . . . . . 23047245 **
Throttle Position Sensor Assembly, CH43X. . . . . . . . . . . . . . . 29507769

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1

10

1
1
1

10

10

1
1

10

GROUP 71-508
Throttle Position Sensor (TPS), Figure 71
28 Inch Mounting Length(1), With Slip Link
Same As Group 71-513, Except For Parts Listed Below.
1
3
4

Throttle Position Sensor Assembly, EN28S . . . . . . . . . . . . . . . . . . . . . . 29506255 **


Throttle Position Sensor Assembly, EN28X . . . . . . . . . . . . . . . . . . 23047230 **
Throttle Position Sensor Assembly, CH30X. . . . . . . . . . . . . . . 29507768

GROUP 71-509
Throttle Position Sensor (TPS), Figure 71
43 Inch Mounting Length(1), With Slip Link
Same As Group 71-513, Except For Parts Listed Below.
1
3
4
59

Throttle Position Sensor Assembly, CH43S . . . . . . . . . . . . . . . . . . . . . . 29506254 **


Not Used In This Group.
Throttle Position Sensor Assembly, CH43X . . . . . . . . . . . . . . . . . . 29507769
Not Used In This Group.

GROUP 71-510
Throttle Position Sensor (TPS), Figure 71
28 Inch Mounting Length(1), With Slip Link
Same As Group 71-513, Except For Parts Listed Below.
1
3
49

Throttle Position Sensor Assembly, CH28S . . . . . . . . . . . . . . . . . . . . . . 29506379 **


Throttle Position Sensor Assembly, CH30X . . . . . . . . . . . . . . . . . . 29507768
Not Used In This Group.

** Not Serviced As An Assembly Order Detail Parts.


(1)

Mounting Length. Add Two Inches For Actual Cable Length.

712.2

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 71-511
Throttle Position Sensor (TPS), Figure 71
16 Inch Mounting Length(1), With Slip Link
Same As Group 71-513, Except For Parts Listed Below.
REF
NO.
1
3
4

NOMENCLATURE

PART
NO.

Throttle Position Sensor Assembly, EN16S. . . . . . . . . . . . . . . . . . . . . . 29506376 **


Throttle Position Sensor Assembly, EN16X . . . . . . . . . . . . . . . . . . 23047218 **
Throttle Position Sensor Assembly, CH16X . . . . . . . . . . . . . . 29507766

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1

10

10

10

2
2

4
4

10
10

6
6
6

12
12
12

24
24
24

GROUP 71-512
Throttle Position Sensor (TPS), Figure 71
43 Inch Mounting Length(1), Without Slip Link
Same As Group 71-513, Except For Parts Listed Below.
13
4
59

Not Used In This Group.


Throttle Position Sensor Assembly, CH43X. . . . . . . . . . . . . . . . . . . . . . 29507769
Not Used In This Group.

GROUP 71-513
Throttle Position Sensor (TPS), Figure 71
58 Inch Mounting Length(1), With Slip Link
1
2
3
4
5
6
7
8
9
1020

Throttle Position Sensor Assembly, EN58S. . . . . . . . . . . . . . . . . . . . . .


Link, Slip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Throttle Position Sensor Assembly, EN58X . . . . . . . . . . . . . . . . . .
Throttle Position Sensor Assembly, CH60X . . . . . . . . . . . . . .
Mounting Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bracket Assembly, Engine . . . . . . . . . . . . . . . . . . . . . . . .
Grommet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ferrule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, 14-20 x 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

29507771 **
29503631
23047260 **
29507770
29500824
29509440 *
29509441
29509442
29544294

1
1
1
1
1
1
3
3
3

GROUP 71-514
Throttle Position Sensor (TPS), Figure 71
58 Inch Mounting Length(1), With Slip Link
Same As Group 71-513, Except For Parts Listed Below.
1
3
59

Throttle Position Sensor Assembly, CH58S. . . . . . . . . . . . . . . . . . . . . . 29506380 **


Not Used In This Group.
Not Used In This Group.

71
1

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An Assembly Order Detail Parts.
(1)

Mounting Length. Add Two Inches For Actual Cable Length.

20091001

Copyright 2009 Allison Transmission, Inc.

712.3

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 71-520
Throttle Position Sensor (TPS), Figure 71
30 Inch Mounting Length(1), With Slip Link
Same As Group 71-513, Except For Parts Listed Below.
REF
NO.
1
3
4
59
10
11
12
13
14
1517
18
19
20

NOMENCLATURE

PART
NO.

Throttle Position Sensor Assembly, TL30S . . . . . . . . . . . . . . . . . . . . . . 29509931 **


Throttle Position Sensor Assembly, TL30X . . . . . . . . . . . . . . . . . . 29510829 **
Throttle Position Sensor Assembly, CH30X. . . . . . . . . . . . . . . 29509928
Not Used In This Group.
Mounting Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29508371
Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507980 *
Grommet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509441
Ferrule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509442
Bolt, 14-20 x 2 inch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544294
Not Used In This Group.
Bolt, M14 x 2.0 x 40 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29508413
Nut, M14 x 2.0 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29508412
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1

10

1
1
3
3
3

10

6
6
6

12
12
12

24
24
24

2
2

4
4

8
8

16
16

1
1
1

10

10

GROUP 71-532
Throttle Position Sensor (TPS), Figure 71
22 Inch Mounting Length(1), With Slip Link
Same As Group 71-513, Except For Parts Listed Below.
1
3
4

Throttle Position Sensor Assembly, EN22S . . . . . . . . . . . . . . . . . . . . . . 29506377 **


Throttle Position Sensor Assembly, EN22X . . . . . . . . . . . . . . . . . . 23047224 **
Throttle Position Sensor Assembly, CH22X . . . . . . . . . . . . . . 29507767

GROUP 71-537
Throttle Position Sensor (TPS), Figure 71
34 Inch Mounting Length(1), With Slip Link
Same As Group 71-513, Except For Parts Listed Below.
1
3
4
59

Throttle Position Sensor Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514825 **


Not Used In This Group.
Throttle Position Sensor Assembly, CH34X . . . . . . . . . . . . . . . . . . 29509929
Not Used In This Group.

1
1

GROUP 71-539
Throttle Position Sensor (TPS), Figure 71
30 Inch Mounting Length(1), With Slip Link
Same As Group 71-513, Except For Parts Listed Below.
1

Throttle Position Sensor Assembly, CH30S . . . . . . . . . . . . . . . . . . . . . . 29516192 **

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An Assembly Order Detail Parts.
(1)

Mounting Length. Add Two Inches For Actual Cable Length.

712.4

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 71-539

(contd)

Throttle Position Sensor (TPS), Figure 71


30 Inch Mounting Length(1), With Slip Link
Same As Group 71-513, Except For Parts Listed Below.
REF
NO.
3
4
59

NOMENCLATURE

PART
NO.

Not Used In This Group.


Throttle Position Sensor Assembly, CH30X . . . . . . . . . . . . . . . . . . 29509928
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

10

29513275 **
29503631

1
1

10

29509930

10

29512617
29544294
11514357

1
3
3

2
5
5

4
10
10

8
25
25

1
1
1

2
1

4
2

10
4

1
1
1

2
1

4
2

10
4

GROUP 71-540
Throttle Position Sensor (TPS), Figure 71
38 Inch Mounting Length(1), With Slip Link
1
2
3
4
514
15
16
17
1820

Throttle Position Sensor Assembly, CH38S. . . . . . . . . . . . . . . . . . . . . .


Link, Slip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Throttle Position Sensor Assembly, CH38X . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, 14-20 x 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

GROUP 71-541
Throttle Position Sensor (TPS), Figure 71
30 Inch Mounting Length(1), With Slip Link
Same As Group 71-540, Except For Parts Listed Below.
1
4
20

Throttle Position Sensor Assembly, CH30S. . . . . . . . . . . . . . . . . . . . . . 29516192 **


Throttle Position Sensor Assembly, CH30X . . . . . . . . . . . . . . . . . . 29509928
Cover, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521371

GROUP 71-543
Throttle Position Sensor (TPS), Figure 71
58 Inch Mounting Length(1), With Slip Link
Same As Group 71-540, Except For Parts Listed Below.
1
4
20

Throttle Position Sensor Assembly., CH58S . . . . . . . . . . . . . . . . . . . . . 29506380 **


Throttle Position Sensor Assembly, CH60X . . . . . . . . . . . . . . . . . . 29507770
Cover, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521371

71

** Not Serviced As An Assembly Order Detail Parts.


(1)

Mounting Length. Add Two Inches For Actual Cable Length.


20091001

Copyright 2009 Allison Transmission, Inc.

712.5

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 71-548
Throttle Position Sensor (TPS), Figure 71
54 Inch Mounting Length(1), With Slip Link
Same As Group 71-513, Except For Parts Listed Below.
REF
NO.
1
3
4
59

NOMENCLATURE

PART
NO.

Throttle Position Sensor Assembly, CH54 . . . . . . . . . . . . . . . . . . . . . . . 29522226 **


Not Used In This Group.
Throttle Position Sensor Assembly, CH54X . . . . . . . . . . . . . . . . . . 29516869
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1

10

10

1
1

10

10

1
1

10

GROUP 71-553
Throttle Position Sensor (TPS), Figure 71
44 Inch Mounting Length(1), With Slip Link
Same As Group 71-513, Except For Parts Listed Below.
1
3
4
59

Throttle Position Sensor Assembly, CH44S . . . . . . . . . . . . . . . . . . . . . . 29522950 **


Not Used In This Group.
Throttle Position Sensor Assembly, CH44X . . . . . . . . . . . . . . . . . . 29522952
Not Used In This Group.

GROUP 71-555
Throttle Position Sensor (TPS), Figure 71
28 Inch Mounting Length(1), With Slip Link
Same As Group 71-540, Except For Parts Listed Below.
1
4

Throttle Position Sensor Assembly, CH28S . . . . . . . . . . . . . . . . . . . . . . 29506379 **


Throttle Position Sensor Assembly, CH30X . . . . . . . . . . . . . . . . . . 29507768

GROUP 71-556
Throttle Position Sensor (TPS), Figure 71
58 Inch Mounting Length(1), Without Slip Link
Same As Group 71-540, Except For Parts Listed Below.
12
4

Not Used In This Group.


Throttle Position Sensor Assembly, CH60X . . . . . . . . . . . . . . . . . . . . . . 29507770

GROUP 71-558
Throttle Position Sensor (TPS), Figure 71
24 Inch Mounting Length(1), With Slip Link
Same As Group 71-540, Except For Parts Listed Below.
1
4

Throttle Position Sensor Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525197 **


Throttle Position Sensor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 29514531

** Not Serviced As An Assembly Order Detail Parts.


(1)

Mounting Length. Add Two Inches For Actual Cable Length.

712.6

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 71-559
Throttle Position Sensor (TPS), Figure 71
34 Inch Mounting Length(1), With Slip Link
Same As Group 71-540, Except For Parts Listed Below.
REF
NO.
1
3
4

NOMENCLATURE

PART
NO.

Throttle Position Sensor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29527353 ***


Throttle Position Sensor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 29514825 **
Throttle Position Sensor Assembly, CH34X . . . . . . . . . . . . . . 29509929

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1

10

10

71

** Not Serviced As An Assembly Order Detail Parts.


*** No Longer Available From Allison Transmission.
(1)

Mounting Length. Add Two Inches For Actual Cable Length.


20091001

Copyright 2009 Allison Transmission, Inc.

712.7

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

O
D
E

O
D

WTEC II

ECU MODULE

1
ECU+CAL ASSY
(1P)

295XXXXX

2
b

CIN:

GOV RPM:
PRI MODE:
f
CUSTOMER P/N
(P)

MODEL:
SEC MODE:

TYPE:

TP:

ECU MODULE P/N


(P)

S/N
(1S)

1 = 2 in. x 4 in. ECU + CALIBRATION LABEL


(INSTALLED BY ALLISON TRANSMISSION)
CONTAINS THE FOLLOWING INFORMATION:
a ECU + CALIBRATION ASSEMBLY NUMBER
b CIN (CALIBRATION IDENTIFICATION NUMBER)
c TRANSMISSION MODEL
d ENGINE GOVERNED RPM
e ECU TYPE (MAX OR BASIC)
f PRIMARY MODE RANGES
g SECONDARY MODE RANGES
h THROTTLE POSITION SENSOR REQUIREMENT
j CUSTOMER PART NUMBER (OPTIONAL)

ECU Calibration
Information

CIN
SW LEVEL
ECU S/N
ECU P/N
ECU DATE
HCN/CCN
THIS TOOL
LAST TOOL

08003WK0080
D70
M(orB)-02447306
29517117
11-21-1994
5/D70
S/N 10659
S/N 10099

m XXXXXXX

MODEL NO.

06-21-1995
MCUXXXX n

2 = 1 in. x 4 in. ECU MODULE LABEL


(INSTALLED BY ALLISON SUPPLIER)
CONTAINS THE FOLLOWING INFORMATION:
k ECU MODULE PART NUMBER
(UNCALIBRATED CORE)
m ECU SERIAL NUMBER
n ECU MODEL NUMBER (FIRST
CHARACTER B OR M INDICATES
BASIC OR MAX FEATURE)

WORLD TRANSMISSION

k 295XXXXX

TRANSMISSION
SERVICE RE-CALIBRATION
ORIG CIN:
NEW CIN:
DATE:
CUSTOMER NAME:
DESCRIPTION OF CHANGE:

M = MAX FEATURE
B = BASIC FEATURE

TYPICAL DDR (Allison DOC) INFORMATION

RECALIBRATION LABEL (INSTALLED BY


AUTHORIZED SERVICE PERSONNEL)
REPLACES OR SUPERSEDES ORIGINAL
CALIBRATION LABEL
V02793.01.00

Figure 721A. Electronic Control Unit (ECU)

7211.1

Copyright 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG
PC2456EN

SECTION 721
INTRODUCTION TO WTEC II ECU; See Page 7211.7 For WTEC III ECU
The procedure for finding the parts needed to service ECUs is different from other sections in this catalog. The
information that is needed by your Allison Transmission parts supplier comes from the ECU itself, not from the
transmission nameplate. Use the following procedures when seeking ECU service parts:
A. When replacing a remote ECU or an ECU and the integral shift selector:
1. Use the instructions in step B 2 to determine if the ECU being replaced is Basic or Max Feature.
2. Order the uncalibrated core ECU needed from the parts information in this section.
3. Order a Max Feature ECU if unable to determine which type is being replaced.
B.

When replacing only an ECU which has an integral shift selector (and the shift selector is known to
be good):
1. Separate the ECU from the shift selector by removing the four slotted Torx head screws shown in
Figure 721A. The separation and reinstallation must be done while a static ground is established. Use an
anti-static wristband (Kent-Moore BT8639B, or equivalent).
2. To order a replacement ECU, determine whether a Basic or Max Feature ECU is needed. Use one of the
following sources:
From an ECU labelFigure 721A shows typical ECU labels. The word Basic or Max Feature
will be found after TYPE on the 2 inch x 4 inch label (at callout e). Also, when B is the first
character under MODEL NO. on the 1 inch x 4 inch label (callout n), the ECU is Basic. When M
is the first character under MODEL NO. on the 1 inch x 4 inch label, the ECU is Max Feature.
From a DDR screenWhen the ECU is still functioning electronically, use Allison DOC to
determine if the ECU is Basic or Max Feature. Attach the Allison DOC connectors, using
the correct connection devices, to the diagnostic connector provided in the transmission
wiring harness. Start Allison DOC and select the correct transmission from the Connect
menu. After Allison DOC connects to the transmission select ECU Calibration from the
Diagnostic menu. See Figure 721A for the location of the ECU S/N information. If the first
character of the ECU S/N is B, the ECU is a Basic Feature ECU. If the first character of the
ECU S/N is M, the ECU is a Max Feature ECU.
When ECU Type is UnknownIf unable to determine the ECU type, order a Max Feature
ECU.
3. If you need a Basic ECU, order parts from Group A, which follows Figure 721B. You now have an uncalibrated ECU with a remote cover attached by four slotted Torx head screws.
4. If you need a Max Feature ECU, order parts from Group B, C, or D, which follow Figure 721B. You
now have an uncalibrated ECU with a remote cover attached by four slotted Torx head screws.
5. If you need replacement ECU support hardware, order from Group E, which follows Figure 721B.
6. Remove the remote cover when a shift selector is to be reinstalled.

72-1

7. Reinstall the original shift selector, using the same anti-static precautions as in Step 1, and ECU support
hardware (clip nuts, screws, radio filter).
8. Obtain the Calibration Identification Number (CIN) from one of the sources shown in Figure 721A: The
CIN is shown as callout b on the 2 inch x 4 inch label, the DDR screen ECU Calibration Information, or
the Service Recalibration Label.
9. Have the ECU calibrated. Consult your Allison distributor or dealer for the nearest ECU Recalibration
Center.

20091001

Copyright 2009 Allison Transmission, Inc.

7211.2

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

13*
MOUNTING DETAIL

15*
14*
12*
10

CLIP NUT (4)

WTEC II

9
9
11*
10
12*
13*

WITH CLIP NUT

WHEN CLIP NUT NOT USED

VEHICLE CHASSIS

8
10

12*

13*

MO

DE

MO

11*

DE

5
* CUSTOMER FURNISHED

V05422

Figure 721B. Electronic Control Unit (ECU)

7211.3

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP A
Electronic Control Unit (ECU), Figure 721B
WTEC II Basic Remote ECU
REF
NO.
1

2
3
415

PART
NO.

NOMENCLATURE

ECU Core Assembly, Basic (Uncalibrated), Remote.


To Replace An ECU Which Has An Integral Shift Selector:
Purchase A New Remote ECU (Uncalibrated), Remove Four
29525180 Screws And 29507676 Cover And Attach The Original
Shift Selector. A Static Ground Must Be Established During The
Separation And Reinstallation Process. An Authorized Allison
Service Outlet Is Equipped With An Anti-Static Wristband
(Kent-Moore BT8639B, Or Equivalent) To Be Used For This
Purpose. See SIL 10-WT-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516997 ***
Cover, Core. (Used With Remote ECU Only) . . . . . . . . . . . . . . . . 29507676
Screw, 6-32 x 1.5 Slotted Torx Head . . . . . . . . . . . . . . . . . . . . . . 29525180
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

1
1
4

GROUP B
Electronic Control Unit (ECU), Figure 721B
WTEC II Max Feature Remote ECU
Same As Group A, Except For Parts Listed Below.
1

ECU Core Assembly, Max Feature (Uncalibrated), Remote.


To Replace An ECU Which Has An Integral Shift Selector:
Purchase A New Remote ECU (Uncalibrated), Remove Four
29525180 Screws And 29507676 Cover And Attach The Original
Shift Selector. A Static Ground Must Be Established During The
Separation And Reinstallation Process. An Authorized Allison
Service Outlet Is Equipped With An Anti-Static Wristband
(Kent-Moore BT8639B, Or Equivalent) To Be Used For
This Purpose. See SIL 10-WT-02. . . . . . . . . . . . . . . . . . . . . . . . . . 29517003

GROUP C
Electronic Control Unit (ECU), Figure 721B
WTEC II Max Feature Remote ECU, Shift Crystal Low
Same as Group A, Except for Parts Listed Below.
1

ECU Core Assembly, Shift Crystal Low, Max Feature (Uncalibrated),


Remote. Only Use This ECU When A Harmonic Radio Frequency
Interference Problem Has Been Diagnosed. See Group A
Instructions When The Remote ECU Is Used To Replace An ECU
Which Has An Integral Shift Selector. . . . . . . . . . . . . . . . . . . . . . . 29524009

72-1
1

*** No Longer Available From Allison Transmission.

20091001

Copyright 2009 Allison Transmission, Inc.

7211.4

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP D
Electronic Control Unit (ECU), Figure 721B
WTEC II Max Feature Remote ECU, Shift Crystal High
Same as Group A, Except for Parts Listed Below.
REF
NO.
1

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

NOMENCLATURE

ECU Core Assembly, Shift Crystal High, Max Feature (Uncalibrated),


Remote. Only Use This ECU When A Harmonic Radio Frequency
Interference Problem Has Been Diagnosed. See Group A
Instructions When The Remote ECU Is Used To Replace An ECU
Which Has An Integral Shift Selector. . . . . . . . . . . . . . . . . . . . . . . 29524010

GROUP E
Electronic Control Unit (ECU), Figure 721B
WTEC II ECU Support Hardware
13
4
4
5
6
7
8
9
10
NI
11
12
13
14
15

Not Used In This Group.


Fastener, U-Nut, M6 x 1 (Black) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509954
Fastener, U-Nut, 14-20 (Reference Only) (Gold) . . . . . . . . . . . . . . . . . . 29511130
Filter Assembly, Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523155
Screw, 6-32 x 516 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524007
O-ring, 35.87 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503055
ECU Isolation Kit. See SIL 6-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535576
Sheet, Isolation Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535313
Bushing, Isolation Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535314
Instruction Sheet No. 279 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535577
Washer, Flat, 516. Must Be Supplied By Customer. . . . . . . . . . . . . . . . .
Washer, Flat, 14. Must Be Supplied By Customer. . . . . . . . . . . . . . . . .
Bolt Or Stud, 14 Or M6. Must Be Supplied By Customer. . . . . . . . . . . .
Lockwasher, 14. Must Be Supplied By Customer. . . . . . . . . . . . . . . . . .
Nut, Self-Locking, 14 Or M6. Must Be Supplied By Customer. . . . . . . .

*
L
L
L
L
L

5
AR
1
3
2
1
1
3
1
6
3
3
3
3

* Serviced Only As An AssemblyNot Available As A Detail Part.


L Must Obtain Locally.
NI Not Illustrated.

7211.5

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

WTEC III

AY
GR

K
AC
BL

UE

BL

1
ECU+CAL ASSY
(1P)

295XXXXX

UE

BL
b

CIN:
GOV RPM:

PRI MODE:
f
CUSTOMER P/N
(P)

MODEL:

THROTTLE:

SEC MODE:

g
c
e

ECU MODULE P/N


(P)
S/N
(1S)

1 = 2 in. x 4 in. ECU + CALIBRATION LABEL


(INSTALLED BY ALLISON TRANSMISSION)
CONTAINS THE FOLLOWING INFORMATION:
a ECU + CALIBRATION ASSEMBLY NUMBER
b CIN (CALIBRATION IDENTIFICATION NUMBER)
c TRANSMISSION MODEL
d ENGINE GOVERNED RPM
e THROTTLE POSITION SENSOR REQUIREMENT
f PRIMARY MODE RANGES
g SECONDARY MODE RANGES
h CUSTOMER PART NUMBER (OPTIONAL)

k XXXXXXX

j 295XXXXX
MODEL NO.

02-03-1997
WT3XXXX m

2 = 1 in. x 4 in. ECU MODULE LABEL


(INSTALLED BY ALLISON SUPPLIER)
CONTAINS THE FOLLOWING INFORMATION:
j ECU MODULE PART NUMBER
(UNCALIBRATED CORE)
k ECU SERIAL NUMBER
m ECU MODEL NUMBER (FIRST CHARACTER
M INDICATES MAX FEATURE)

ECU Calibration
Information
b

ECU CALIB INFO


CIN
SW LEVEL
ECU S/N
ECU P/N
ECU m/d/y
HCN
CCN
TRANS CONFIG
CONFIG AVAIL
CONFIG USED
TOOL S/
LAST S/N
I/O PKG

A7R5D
C2
3-7432
29528963
2-3-97
9
D83
1
1
1
11422
11422
#114*

TRANSMISSION
SERVICE RE-CALIBRATION
ORIG CIN:
NEW CIN:
DATE:
CUSTOMER NAME:
DESCRIPTION OF CHANGE:

TYPICAL DDR (Allison DOC) INFORMATION

72-1

RECALIBRATION LABEL (INSTALLED BY


AUTHORIZED SERVICE PERSONNEL)
REPLACES OR SUPERSEDES ORIGINAL
CALIBRATION LABEL
V05986.01.00

Figure 721C. Electronic Control Unit (ECU)

20091001

Copyright 2009 Allison Transmission, Inc.

7211.6

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SECTION 721
INTRODUCTION TO WTEC III ELECTRONIC CONTROL UNIT (ECU)
The procedure for finding the parts needed to service ECUs is different from other sections in this catalog. The
information that is needed by your Allison Transmission parts supplier comes from the ECU itself, not from the
transmission nameplate. Use the following procedures when seeking ECU service parts:
When replacing an ECU:
1. Locate the label (2) attached to the ECU as shown in Figure 721C.
2. Order the uncalibrated core part number shown at callout (j).
3. Have the correct calibration installed on the new core. To find the correct Calibration Identification
Number (CIN), use one of the following sources: the CIN is shown as callout b on the 2 inch x 4 inch
label; the DDR screen ECU Calibration Information; or the Service Recalibration Label. Have the ECU
calibrated using the CIN. Consult your Allison distributor or dealer for the nearest ECU Recalibration
Center.

7211.7

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

WTEC III

8*

4*

4*
5*
6*
2

5*

7*

6*
3

2
7*
MOUNTING DETAIL

A
Y

LA

UE

BL

3
UE
BL

72-1
VEHICLE CHASSIS

8*

* CUSTOMER FURNISHED

V05110.01

Figure 721D. Electronic Control Unit (ECU)

20091001

Copyright 2009 Allison Transmission, Inc.

7211.8

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

R
A
Y

WTEC III

2
3
B
LA
C
K

1
UE
BL

3
2

G
R

A
Y

BL

UE

B
LA
C
K

BL

UE
BL

UE

8
9
7
9
8

V05985.01.00.eps

Figure 721E. Electronic Control Unit (ECU)

7211.9

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP A
Electronic Control Unit (ECU), Figure 721D
REF
NO.
1

2
3
4
5
6
7
8
9

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

NOMENCLATURE
ECU Isolation Kit. Kit Contains 29535314 Isolation Mount Bushing,
29535313 Isolation Mount Sheet, And 29535577 Instruction
Sheet. See SIL 6-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bushing, Isolation Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sheet, Isolation Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Self-Locking. Must Be Supplied By Customer. . . . . . . . . . . . . . . .
Lockwasher, 14. Must Be Supplied By Customer. . . . . . . . . . . . . . . . . .
Washer, Flat, 14. Must Be Supplied By Customer. . . . . . . . . . . . . . . . .
Washer, Flat, 14. Must Be Supplied By Customer. . . . . . . . . . . . . . . . .
Bolt Or Stud, 14 Or M6. Must Be Supplied By Customer. . . . . . . . . . . .
Electronic Control Unit (ECU). 29534937 Is No Longer Available.
See Group B For ECU Service Option. See SIL 7-WT-99 And
SIL 15-WT-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29535576
29535314
29535313
L
L
L
L
L

29534937 ***

1
3
1
3
3
3
6
3

GROUP B
Electronic Control Unit (ECU), Figure 721E
1
1
2
3
4
5
6
NI
7
8
9
NI

Electronic Control Unit (ECU), 12V. See SIL 7-WT-99, SIL 11-WT-01,
And SIL 15-WT-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electronic Control Unit (ECU), 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bushing, Electrical Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grommets, Electrical Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ECU Mounting Kit. See SIL 7-WT-99. . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, Flat, 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instruction Sheet No. 287 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ECU Isolation Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bushing, Electrical Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grommets, Electrical Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instruction Sheet No. 286 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29538352
29543300
29536133
29536132
29535954
29536136
29536135
29535955
29535952
29536133
29536132
29535953

*
*
*
*

*
*

1
1
6
6
1
3
3
1
1
6
6
1

72-1

* Serviced Only As An AssemblyNot Available As A Detail Part.


*** No Longer Available From Allison Transmission.
L Must Obtain Locally.
NINot Illustrated.
20091001

Copyright 2009 Allison Transmission, Inc.

7211.10

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

TCM

12 VOLTS

A40
00000000000000875

XXXXXXX XXXXXXXXXXXXX
AG4B2HA40

1
TCM+CAL ASSY
(1P)

2004 -1
AT120408

A43OO1YJ

MODEL: 2000/2400
19001YJ003W
THROTTLE:
2600
J - 1939
PRI MODE: 5421 - V SEC MODE: 5421 - V
TID#: 3

CIN:

GOV RPM:

CUSTOMER P/N
(P)

-24

89530 - 2790A

TCM+CAL ASSY
(1P)

A43OO1YJ

MODEL: 2000/2400
19001YJ003W
THROTTLE:
GOV RPM: 2600
J - 1939
PRI MODE: 5421 - V SEC MODE: 5421 - V
TID#: 3
CIN:

CUSTOMER P/N
(P)

1 TCM + CALIBRATION LABEL


(INSTALLED BY ALLISON TRANSMISSION)
CONTAINS THE FOLLOWING INFORMATION:
a TCM + CALIBRATION ASSEMBLY NUMBER
b CIN (CALIBRATION IDENTIFICATION NUMBER)
c TRANSMISSION MODEL
d ENGINE GOVERNED RPM
e THROTTLE POSITION SENSOR REQUIREMENT
f PRIMARY MODE RANGES
g SECONDARY MODE RANGES
h CUSTOMER PART NUMBER (OPTIONAL)

TCM CALIBRATION INFORMATION


CALIBRATIONS
CAL ID
SOFTWARE LEVEL
TCM SERIAL NUMBER
TCM PART NUMBER
HCN
VEHICLE IDENTIFICATION NUMBER
THIS TOOL S/N
LAST TOOL S/N
VOCATIONAL MODEL
CALIBRATION GROUP / ACTIVE PACKAGE
TID LEVEL

4G3K4K01
A3D
BK258N342403167
TBD
0
N/A
60000
N/A
3000HS
0 / 115
A

-24

89530 - 2790A

TRANSMISSION
SERVICE RE-CALIBRATION
ORIG CIN:
NEW CIN:
DATE:
CUSTOMER NAME:
DESCRIPTION OF CHANGE:

TYPICAL ALLISON DOC INFORMATION

RECALIBRATION LABEL
(INSTALLED BY AUTHORIZED
SERVICE PERSONNEL)
REPLACES OR SUPERSEDES
ORIGINAL CALIBRATION LABEL

ALLISON 4TH GENERATION CONTROLS


V09469.01.00

Figure 721F. Transmission Control Module (TCM)

7211.11

Copyright 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

INTRODUCTION TO ALLISON

4th

PARTS CATALOG
PC2456EN

SECTION 721
GENERATION TRANSMISSION CONTROL MODULE
(TCM)

The procedure for finding the parts needed to service TCMs is different from other sections in this catalog. The
information that is needed by your Allison Transmission parts supplier comes from the TCM itself. Use the
following procedures when seeking TCM service parts:
When replacing a TCM:
1. Locate the label attached to the TCM as shown in Figure 721F.
2. Order the uncalibrated core part number, which is the first three characters shown at callout a.
3. Have the correct Calibration (CIN) installed on the new core. The CIN is shown as callout b on the label.
4. If the correct uncalibrated core part number is unavailable, order core part number A43 and have the
Same As Except calibration installed. When this occurs, review the TCM hardware capabilities to ensure
the vehicle still has the proper content.

72-1

20091001

Copyright 2009 Allison Transmission, Inc.

7211.12

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

ALLISON 4TH

GENERATION

CONTROLS

V09470.01.00

Figure 721G. Transmission Control Module (TCM)

7211.13

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP A
Transmission Control Module (TCM), Figure 721G
Allison 4th Generation Controls
REF
NO.
1
2
3

PART
NO.

NOMENCLATURE

TCM Assembly, A51 Basic 12V And Labels. See SIL 22-TR-05,
SIL 10-TR-06, SIL 3-TR-07, And SIL 11-WT-08. . . . . . . . . . . . . . . 29545940 **
TCM, A51 Basic 12V. Service 29545536 TCM With
29545538 TCM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545536
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1

1
1

GROUP B
Transmission Control Module (TCM), Figure 721G
Allison 4th Generation Controls
1
2
3

TCM Assembly, A52 Expanded 12V And Labels. See SIL 22-TR-05,
SIL 10-TR-06, SIL 3-TR-07, And SIL 11-WT-08. . . . . . . . . . . . . . . 29545941 **
TCM, A52 Expanded 12V. Service 29545537 TCM With
29545538 TCM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545537
Not Used In This Group.

GROUP C
Transmission Control Module (TCM), Figure 721G
Allison 4th Generation Controls
1
2
3

TCM Assembly, A53 12V And 24V And Labels. See SIL 22-TR-05,
SIL 10-TR-06, SIL 3-TR-07, And SIL 11-WT-08. . . . . . . . . . . . . . . 29545942 **
TCM, A53 12V And 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545538
Not Used In This Group.

GROUP D
Transmission Control Module (TCM), Figure 721G
Allison 4th Generation Controls
12
3

Not Used In This Group.


Shield, TCM Heat Sink. See SIL 10-TR-06. . . . . . . . . . . . . . . . . . . . . . 29545460

72-1

** Not Serviced As An AssemblyOrder Detail Parts.

20091001

Copyright 2009 Allison Transmission, Inc.

7211.14

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

WTEC II

LEVER
SELECTOR

LEVER
SELECTOR

5
4
2

DE
MO

2
1

PUSHBUTTON
SELECTOR

PUSHBUTTON
SELECTOR

3
DE
MO

DE

DE

MO

MO

R
D

A
REMOTE
SELECTOR
MODULE

SLOTTED
TORX HEAD
SCREW

SLOTTED
TORX HEAD
SCREW

INTEGRAL SHIFT SELECTOR

LEGEND:
A = ASSEMBLY PART NUMBER LABEL
B = REMOTE SELECTOR MODULE
PART NUMBER LABEL
ONLY VISIBLE AFTER DISASSEMBLY

REMOTE SHIFT SELECTOR

V02795

t35

Figure 722A. Shift Selectors

7221.1

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SECTION 722
INTRODUCTION TO WTEC II SHIFT SELECTORS;
SEE PAGE 7221.10 FOR WTEC III SHIFT SELECTORS
The procedure for finding the parts needed to service shift selectors is different from other sections in this catalog.
The information that is needed by your Allison Transmission parts supplier comes from the shift selector itself, not
from the transmission nameplate.

When replacing a shift selector attached to an ECU:


1. Separate the shift selector from the ECU by removing the four slotted Torx head screws shown in
Figure 722A. Establish a static ground during the separation process. Use an anti-static wristband (KentMoore BT8639B, or equivalent) which is available at your Allison service outlet.
Carefully disconnect the ribbon cable connector from the ECU.
2. To order a complete shift selector assembly or a remote module assembly, use the assembly number
recorded on the label. See Figure 722A for typical label locations.
3. Reattach the new shift selector to the original ECU, using the same anti-static precautions described in
Step 1.

When ordering repair parts for a shift selector:


1. Order pushbutton selector repair parts from Group A (remote) or B (integral with ECU), which follow
Figure 722B.
2. Order lever shift selector repair parts from Groups C through H, which follow Figure 722B.

When ordering remote selector mounting hardware, refer to Group A or C.


Lever Shift Selector Information
1. Lever shift selectors are described by the number of forward range positions, whether the selector lever
is designed for right or left hand operation, and whether Reverse is at the front of the selector or at the
rear. For example, a lever shift selector designated as 6 RH RF means there are six forward range
positions, the selector is designed for Right Hand operation, and Reverse is at the Front of the selector.
2. Be sure to note the position of the lever stops whenever the lever shift selector is disassembled. Be sure
the lever stops are in the correct position at reassembly. Use the following table to correctly place lever
stops. See Figure 722B for pictorial information. The lever stop positions are visible by looking into the
lever housing with the side cover and detent assembly removed.

20091001

Selector Identification

Left Side

Right Side

6 RH RF

B40

A30

6 RH RR

B30

A40

5 RH RF

B30

A30

5 RH RR

B30

A30

4 RH RF

B20

A30

4 RH RR

B30

A20

Copyright 2009 Allison Transmission, Inc.

72-2

7221.2

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

40

RO
MP/
PU

RF

IAL
EC
SP

LO

39

CK

MP
OM

ON

EM

PT

FIR

38

B20

PE

PLO

LD

PO

AD

PO

HO
LO

LO
NO
F
OF

RM

UR

WE

PT
PU

SP

RA

30

AD
RE
SP

TE

ST

AX

LE

LO

MP

AD
RO

EE

DU
EC

WAY

LL

ST

R
N
D
5

CR
DIFF

37

RO

IST

HIGH

HO

Y
CIT

LL

RO

CK

PA

AT

RN
TE
AL

AD

AD
RO
ON

U
HA

41

LEVER SELECTOR

31
3

B40

R
N
D
5

B30

42
35 36

34

43

45

34

A20
A40

36

35

A30

N
TIO
UC
TR ET
INS SHE
1
# 27

5
6

32

MODE ON
SERVICE

28

27
25

MODE

29

MONITOR

33

SELECT

44

26

30 REF

31 REF

4
MO

DE

LL

/RO
MP
PU
AD
RO
ON

CK
PA

UL
HA
AL

TE

AT
RN

CITY
P
EE

CR

LO

F
DIF

CK

MP

DU

ON
EC

EM

OM

Y
PT

HW
HIG

HO

AY

IST

HO
LO

LD

AD

W
LO
RM
NO
OF

RO

RF
PE
OW
PL

AD
RO
LL
RO
IAL
EC
SP

Y
RA
SP

UR
PO
WER

SP

O
PT
MP
PU

LO

PO

RE

TE

AD

ST

AX

LE

AD

T
FIRS

46
47

PUSHBUTTON SELECTOR

48
DE
MO

49

MP

/RO

LL

51 50

18

PU
AD
RO
ON

UL

HA
TE
AL

E
AT
RN

CITY
P
EE

CR

10

AY
HW
HIG

IST

HO

ON

EC

PT

EM

RM

NO
F
OF

RF

OW

SP

PE

UR

PO
PO

LO

Y
OM

IAL

PL

LD

LO

DU

LL

RO

EC
SP

AD

HO

CK
LO

MP

F
DIF

AD

RO

CK

PA

WER
O

PT

51

RA

SP

RE

AD

ST

TE

LE
AX
LO

23

MP

PU

AD
RO

50

FIRS

12

24

11
20

13
14

15
16

19

22 21
22 21
17

REMOTE / INTEGRAL
SHIFT SELECTOR

17

PUSHBUTTON SELECTOR
V06298.01

Figure 722B. Shift Selectors

7221.3

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP A
Shift Selectors, Figure 722B
WTEC II Remote Pushbutton Selector
NOTE: See SIL 11-WT-96 And SIL 10-WT-02 For Important Shift Selector Service Information.
REF
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
19
20
21
22
23

2451

NOMENCLATURE
Selector Assembly, Pushbutton, Remote . . . . . . . . . . . . . . . . . . . . . . .
Selector, Pushbutton. Used Prior To November, 1995. . . . . . . . . .
Sheet, Mode Label. See SIL 15-WT-94. . . . . . . . . . . . . . . . . .
Pushbutton Selector Repair Kit. Service Only,
See SIL 13-WT-95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sheet, Instruction, No. 271 . . . . . . . . . . . . . . . . . . . . . . .
Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overlay, Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Keypad, Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selector, Pushbutton. Used Beginning With November, 1995.
See SIL 10-WT-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bezel With Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overlay, Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diffuser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plunger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dome Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shield, Duroid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw, No. 4-40 x 0.5 inch . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sheet, Mode Label. See SIL 15-WT-94. . . . . . . . . . . . . . . . . . . . .
Fastener, U-Nut, M6 x 1 (Black) . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener, U-Nut, 14-20 (Reference Only) (Gold) . . . . . . . . . . . . . .
Screw, No. 6-32 x 1.5 inch, Slotted Torx Head . . . . . . . . . . . . . .
Nut, No. 8-32 UNC Self-Locking . . . . . . . . . . . . . . . . . . . . . . . . . .
Bracket, Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module, Remote Selector. This Assembly May Be Replaced,
When Physically Damaged, By Separating It From The Shift
Selector. A Static Ground Must Be Established During The
Separation And Reinstallation Process. An Authorized Allison
Service Outlet Is Equipped With An Anti-Static Wristband
(Kent-Moore BT8639B, Or Equivalent) To Be Used For This
Purpose. Also, Allison Service Personnel Are Aware Of A
Hidden Connector Retention Feature Which Must Be
Properly Disconnected And Reconnected When Changing
Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29507949
29507938
29509957

1
1
1

29524131
29524132
29522944
29522943
29524124

1
1
1
1
1

29522940
29522947
29522943
29522944
29522942
29522941
29522945
29522948
29522946
29509957
29509954
29511130
29525180
29514660
29514661

1
1
1
1
1
6
1
1
6
1
1
AR
4
2
2

29541596

72-2

20091001

Copyright 2009 Allison Transmission, Inc.

7221.4

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP B
Shift Selectors, Figure 722B
WTEC II Integral Pushbutton Selector
Same As Group A, Except For Parts Listed Below.
NOTE: See SIL 11-WT-96 And SIL 10-WT-02 For Important Shift Selector Service Information.
REF
NO.
1
1923

PART
NO.

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

Not Used In This Group.


Not Used In This Group.

GROUP C
Shift Selectors, Figure 722B
WTEC II Remote Lever Selector
Six Forward Ranges, Right-Hand, Reverse At Front
NOTE: See SIL 25-WT-95 And SIL 10-WT-02 For Important Shift Selector Service Information.
123
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
NI
46
46

Not Used In This Group.


Selector Assembly, Lever, Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513423
Selector Assembly, Lever, 6 RH RF. See SIL 10-WT-02. . . . . . . . 29513429
Bezel Assembly, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514822
Bezel With Gasket, RH . . . . . . . . . . . . . . . . . . . . . . . . . . 29524392
Keypad, Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524391
Screw, No. 4-40 x 0.5 inch . . . . . . . . . . . . . . . . . . . . . . . . 29522946
Sheet, Mode Labels. See SIL 15-WT-94. . . . . . . . . . . . . 29509957
Sheet, Legend, 6 RF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514654
Screw, No. 6-32 x 0.625 inch . . . . . . . . . . . . . . . . . . . . . . . . . . 29524390
Lever Housing Assembly, RH . . . . . . . . . . . . . . . . . . . . . . . . . 29514823
Spring, Detent Slide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514500
Slide, Detent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514498
Stop, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514821
Lever Arm Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513732
Retainer, Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513758 *
Bushing, Pivot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514499
Side Cover And Detent Assembly, RH RF And LH RR . . . . . . 29514819
Screw, No. 6-19 x 0.625 inch . . . . . . . . . . . . . . . . . . . . . . 29514820
Knob Assembly Kit, See SIL 5-WT-99. . . . . . . . . . . . . . . . . . . 29536684
Bushing, Lever Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536604
Clip, Knob Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512860
Knob Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512853
Instruction Sheet No. 289 . . . . . . . . . . . . . . . . . . . . . . . . 29536686 *
Fastener, U-Nut, M6 x 1 (Black) . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509954
Fastener, U-Nut, 14-20 (Reference Only) (Gold) . . . . . . . . . . . . . . 29511130

1
1
1
1
1
5
1
1
4
1
2
2
2
1
1
1
1
4
1
1
1
1
1
1
AR

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
NINot Illustrated.

7221.5

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP C

(contd)

Shift Selectors, Figure 722B


WTEC II Remote Lever Selector
Six Forward Ranges, Right-Hand, Reverse At Front
NOTE: See SIL 25-WT-95 And SIL 10-WT-02 For Important Shift Selector Service Information.
REF
NO.
47

48
48
49
50
51

NOMENCLATURE
Module, Remote Selector. This Assembly May Be Replaced,
When Physically Damaged, By Separating It From The Shift
Selector. A Static Ground Must Be Established During The
Separation And Reinstallation Process. An Authorized Allison
Service Outlet Is Equipped With An Anti-Static Wristband
(Kent-Moore BT8639B, Or Equivalent) To Be Used For This
Purpose. Also, Allison Service Personnel Are Aware Of A
Hidden Connector Retention Feature Which Must Be
Properly Disconnected And Reconnected When Changing
Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener, U-Nut, M6 x 1 (Black) . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener, U-Nut, 14-20 (Reference Only) (Gold) . . . . . . . . . . . . . .
Screw, No. 6-32 x 1.5 inch, Slotted Torx Hd . . . . . . . . . . . . . . . .
Nut, No. 8-32 UNC Self-Locking . . . . . . . . . . . . . . . . . . . . . . . . . .
Bracket, Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

29541596
29509954
29511130
29525180
29514660
29514661

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

1
1
AR
4
2
2

GROUP D
Shift Selectors, Figure 722B
WTEC II Integral Lever Selector
Six Forward Ranges, Right-Hand, Reverse At Front
Same As Group C, Except For Parts Listed Below.
NOTE: See SIL 25-WT-95 And SIL 10-WT-02 For Important Shift Selector Service Information.
24
4751

Not Used In This Group.


Not Used In This Group.

GROUP E
Shift Selectors, Figure 722B
WTEC II Remote Lever Selector
Five Forward Ranges, Right-Hand, Reverse At Front
Same As Group C, Except For Parts Listed Below.
NOTE: See SIL 25-WT-95 And SIL 10-WT-02 For Important Shift Selector Service Information.
24
25
31

Selector Assembly, Lever, Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513425


Selector Assembly, Lever, 5 RH RF. See SIL 10-WT-02. . . . . . . . 29513407
Sheet, Legend, 5 RF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514655

20091001

Copyright 2009 Allison Transmission, Inc.

1
1
1

72-2

7221.6

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP F
Shift Selectors, Figure 722B
WTEC II Remote Lever Selector
Five Forward Ranges, Right-Hand, Reverse At Rear
Same As Group C, Except For Parts Listed Below.
NOTE: See SIL 25-WT-95 And SIL 10-WT-02 For Important Shift Selector Service Information.
REF
NO.
24
25
31
40

PART
NO.

NOMENCLATURE

Selector Assembly, Lever, Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513426


Selector Assembly, Lever, 5 RH RR. See SIL 10-WT-02. . . . . . . . 29513408
Sheet, Legend, 5 RR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514658
Side Cover And Detent Assembly, LH RF And RH RR . . . . . . 29514824

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1
1

GROUP G
Shift Selectors, Figure 722B
WTEC II Remote Lever Selector
Four Forward Ranges, Right-Hand, Reverse At Front
Same As Group C, Except For Parts Listed Below.
NOTE: See SIL 25-WT-95 And SIL 10-WT-02 For Important Shift Selector Service Information.
24
25
31

Selector Assembly, Lever, Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513427


Selector Assembly, Lever, 4 RH RF. See SIL 10-WT-02. . . . . . . . 29513409
Sheet, Legend, 4 RF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514656

1
1
1

GROUP H
Shift Selectors, Figure 722B
WTEC II Remote Lever Selector
Four Forward Ranges, Right-Hand, Reverse At Rear
Same As Group C, Except For Parts Listed Below.
NOTE: See SIL 25-WT-95 And SIL 10-WT-02 For Important Shift Selector Service Information.
24
25
31
40

Selector Assembly, Lever, Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513428


Selector Assembly, Lever, 4 RH RR. See SIL 10-WT-02. . . . . . . . 29513410
Sheet, Legend, 4 RR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514659
Side Cover And Detent Assembly, LH RF And RH RR . . . . . . 29514824

7221.7

Copyright 2009 Allison Transmission, Inc.

1
1
1
1

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG
PC2456EN

NOTES

20091001

Copyright 2009 Allison Transmission, Inc.

7221.8

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

WTEC III

SE

LE

IDENTIFICATION
LABEL

DE
MO

FINAL ASSEMBLY LABEL


IDENTIFICATION LABEL

DE

MO

IDENTIFICATION LABEL
ON BOTTOM SURFACE

IDENTIFICATION
LABEL

1
2

R
N

3
D

N
R

IDENTIFICATION LABEL
ON BOTTOM SURFACE

V07041

Figure 722C. Shift Selectors

7221.9

Copyright 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG
PC2456EN

SECTION 722
INTRODUCTION TO WTEC III SHIFT SELECTORS
The procedure for finding parts needed to service shift selectors is different from other sections in this catalog.
Information you must provide to your Allison Transmission parts supplier comes from the Shift Selector itself and
not from the transmission nameplate.
To order a complete shift selector assembly, use the assembly number recorded on the label. See Figure 722C
for typical label locations.
When ordering repair parts for a shift selector:
1. Order full-function pushbutton selector repair parts from Groups A through D, which follow
Figure 722K.
2. Order strip type pushbutton shift selector repair parts from Groups E through H, which follow
Figure 722K.
3. Order lever shift selector repair parts from Groups J through AB, which follow Figure 722K.
Lever Shift Selector Information
1. Lever Shift Selectors are described by the number of forward range positions, whether the
selector lever is designed for right or left hand operation, and whether Reverse is at the front of the
selector or at the rear. For example, a lever shift selector designated as 6 RH RF means that there are
6 forward range positions, the selector is designed for Right Hand operation, and
Reverse is at the Front of the selector.
2. Be sure to note the position of the lever stops whenever the lever selector is disassembled. Be
sure the lever stops are in the correct position at reassembly. Use the following table to correctly
place lever stops. See Figure 722K for pictorial information. The lever stop positions are
visible by looking into the open side of the selector housing.

Display Position

Alternate
Alternate
Alternate
Alternate

20091001

Selector Identification
7 RH RF
6 RH RF
6 LH RF
5 RH RF
5 LH RF
5 LH RR
4 RH RF
4 LH RF
4 LH RF
3 RH RF
3 LH RF
2 RH RF

Left Stop Part Number/ Right Stop Part Number/


Position
Position
N/A
29528799/X
29528798/A
29528799/X
29528798/A
29528799/X
29528799/Z
29528799/X
29528798/A
29528798/C
29528799//Z
29528799/X
29528798/B
29528799/X
29528798/A
29528799/Y
29528798/B
29528799/X
29528798/A
N/A
N/A
29528799/X
29528798/A
29528799/X

Copyright 2009 Allison Transmission, Inc.

7221.10

72-2

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

NOTES

7221.11

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SE

LE

2
1

LL
/RO
MP
PU
ON

CIT

EE

CR

CK

LO

F
DIF

MP

DU

OM
ON
EC

EM

PT

PO
PO

W
LO
RM

NO
F

UR

R
WE

A
RE

SP

S
TE

LE

O
PT
PU

RA

LD

AD

HO
LO

OF

SP

AX
LO

MP

A
RO

ST

FIR

OW

PL

LL

RO

IAL
EC
SP

T
OIS

HIG

CK

PA
PE

D
OA

RF

UL

AY
HW

HA
T
NA
ER
ALT

AD
RO

8
7

9
10

11
13

19

12

18
17
16
15
14

21

72-2
20
V03617.04

Figure 722D. Shift Selectors

20091001

Copyright 2009 Allison Transmission, Inc.

7221.12

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SE

CT
LE

3
5
2
LL
/RO

MP
PU

Y
CIT
EE

CR
F
DIF

CK
LO

M
DU

Y
PT
EM
ST
FIR

AD
RO

IST
HO

HO
L

LD

D
OA

LO

RM
NO
F
OF

LL
RO

CK
PA
RF

PE

Y
OM
ON
EC

UL

AY
HW
HIG

CIA

E
SP

SP

UR
PO
R
WE
PO
O
PT

RA

W
LO

AD
RE
SP

M
O
D
E

ON

HA
TE
NA
ER
ALT

AD
RO

ST
TE

LE
AX
LO

MP
PU

AD
RO

8
7

9
10

11
13

14

12

15
16
17
18
19
20
23
22
D
MO

R
N
D

21
V07043

Figure 722E. Shift Selectors

7221.13

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

2
1

LL

/RO

MP

PU
ON

HA
ALT

ER

EE
LO

DU
EC

TE

ITY

CR
DIF

NA

MY

PT

FIR

UL

HW

AY

IS
HO

RO
SP

PL

PO

RM

RO

A
PR

AD

RE

SP

TE

ST
LE

PT
PU

LL
IAL

UR

WE

EC

OW

PO

OW

CK

LD

NO
OF

A
RO

AD

RF

PA
PE

AD

HO
LO

MP

O
ON

EM

CK

HIG

RO

AX
LO

MP

AD

ST

DE

MO

8
7

9
10

11
13

14

12

15
16
17
18
19
20

72-2

WTEC III
V07182

Figure 722F. Shift Selectors

20091001

Copyright 2009 Allison Transmission, Inc.

7221.14

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4
3

23
24
25
26
27

22

28

29

WTEC III

21

20

2
3

12

18

13

19

14

15
16

17
8

10

11

HORIZONTAL

6
VERTICAL

V03618
00

Figure 722G. Shift Selectors

7221.15

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


1

4
3

17

18
19
20
21

16

22

23

WTEC III

12
15
13

14

D
N

10

11
HORIZONTAL

72-2

6
VERTICAL
V03619

Figure 722H. Shift Selectors

20091001

Copyright 2009 Allison Transmission, Inc.

7221.16

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

RM

RO

PT
PU

SP

PO

NO
OF

R
OU
ER

1
F

OM

PT

AD

LO

IAL

EC

SP

SP

RA

AD

RE

T
ES
AX

LE

LO

ON

EM

LO

RO

10

LL

EC

CK

LD

LO

M
DU

HO

EP

CK

RF

OW

PE
PL

LL

AD

M
O

DIF

PA

AY

HW

8
4

E
CR

UL

T
OIS

HIG

CIT

TE

/RO

NA

MP

RO

ER

AD

HA
ALT

RO

PU
ON

MP

AD

T
IRS

12
13
11

14

C
X
Y

27

15

16
17

18

26

19
20

21

25

22
23

24

NOTE: All items shown in phantom are non-serviceable.


Do not remove items shown in phantom.
V06614.01.01

Figure 722J. Shift Selectors

7221.17

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

9
R

8
N

1
LL

/RO

MP

HA
ALT

ER

NA

TE

CR

LO

MP

ON

EM

CK

OM

PT

FIR

E
OW

NO
F

UR

PO

AD

LO

OF

SP

SP

LD

RM

RO

PT
PU

LL

EC

RF

PE
PL

AD

RO

OW

AY

HO
LO

RO

IAL

RA

E
PR

TE

AD

ST

AX

LE

LO

O
D
E

DU
EC

UL

K
AC

IST

HW

AD

DIF

EE

HIG

HO

Y
CIT

RO

10

PU
ON

MP

AD

ST

12
13
11

14

15

C
X
Y
Z

26

16
17

18
19

20

25
21

72-2

22
23

24

NOTE: All items shown in phantom are non-serviceable.


Do not remove items shown in phantom.
V06959

Figure 722K. Shift Selectors

20091001

Copyright 2009 Allison Transmission, Inc.

7221.18

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

8
N

1
LL

/RO

MP

UL

K
AC

RO

HA
TE

NA

ER

ALT

EE

CR

CK

E
OW

OM

ON

PT

PT

ST

TE

LE

AX
LO

MP

RM

NO
OF

AD

LO

RA

E
PR

M
O
D

LO

EM

UR

PO

AD

LO

EC

SP

SP

LD

P
UM

DIF

IAL

EC

RF

PE
PL

HO

LL

OW

AY

IST

HW

HIG

HO

CIT

AD

RO

10

PU
AD

RO

ON

PU

AD

RO

12

ST

FIR

11

13

C
X
Y

26

14

15
16

17

25

18
19

20

24

21
22

23

NOTE: All items shown in phantom are non-serviceable.


Do not remove items shown in phantom.
V20158.00.00

Figure 722L. Shift Selectors

7221.19

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP A
Shift Selectors, Figure 722D
WTEC III Full-Function Pushbutton Selector
Ford, Freightliner, GM
NOTE: See SIL 17-WT-98 For Important Shift Selector Service Information.
REF
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

NOMENCLATURE
Selector Assembly, Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Mode. See SIL 15-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . .
Keypad Repair Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Faceplate/Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overlay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PCB/Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing/Harness Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw, No. 6-32 x 716 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shift Selector Connector Kit . . . . . . . . . . . . . . . . . . . . . .
Lock Assist/Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 20-Way . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, Cable, 14-Way . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clip, Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, No. 10-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29538371
29509957
29535937
29528553
29528555
29528554
29528558
29538025
29530472
29528559
29528560
29528556
29530475
12191176
12160542
12160551
12110693
12129557
12176394
29540984
29529961

*
*
*
*

*
*
*
*
*
*

1
1
1
1
1
1
7
1
1
1
4
1
1
1
1
20
1
10
1
2
2

GROUP B
Shift Selectors, Figure 722E
WTEC III Full-Function Pushbutton Selector
NOTE: See SIL 17-WT-98 For Important Shift Selector Service Information.
1
2
3
4
5
6
7
8
9
10
11
12
13

Selector Assembly, Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Label, Mode. See SIL 15-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . .
Keypad Repair Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Faceplate/Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overlay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PCB/Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing/Harness Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw, No. 6-32 x 716 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shift Selector Connector Kit . . . . . . . . . . . . . . . . . . . . . .

29538373
29509957
29538359
29537262
29528555
29528554
29528558
29538025
29530472
29528559
29528560
29528556
29530475

*
*
*
*

1
1
1
1
1
1
7
1
1
1
4
1
1

72-2

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001

Copyright 2009 Allison Transmission, Inc.

7221.20

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP B

(contd)

Shift Selectors, Figure 722E


WTEC III Full-Function Pushbutton Selector
NOTE: See SIL 17-WT-98 For Important Shift Selector Service Information.
REF
NO.
14
15
16
17
18
19
20
21
22
23

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Lock Assist/Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12191176


Connector, 20-Way . . . . . . . . . . . . . . . . . . . . . . . . . . 12160542
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160551
Seal, Cable, 14-Way . . . . . . . . . . . . . . . . . . . . . . . . . 12110693
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129557
Clip, Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12176394
Not Used In This Group.
Nut, No. 10-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540984
Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529961
Not Used In This Group.

*
*

1
1
20
1
10
1

*
*

2
2

GROUP C
Shift Selectors, Figure 722E
WTEC III Compact Pushbutton Selector
122
23

Not Used In This Group.


Selector Assembly, Pushbutton. See SIL 13-WT-02. . . . . . . . . . . . . . . 15752787

GROUP D
Shift Selectors, Figure 722F
WTEC III International Pushbutton Selector
NOTE: See SIL 17-WT-98 For Important Shift Selector Service Information.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

Selector Assembly, Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537631


Label, Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537638
Keypad Repair Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537948
Faceplate/Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537624
Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537945
Overlay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537734
Ring, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528558
PCB/Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538025
Housing/Harness Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537949
Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528559
Screw, No. 6-32 x 716 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528560
Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537946
Shift Selector Connector Kit . . . . . . . . . . . . . . . . . . . . . . . 29530475
Lock Assist/Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12191176
Connector, 20-Way . . . . . . . . . . . . . . . . . . . . . . . . . . 12160542
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160551
Seal, Cable, 14-Way . . . . . . . . . . . . . . . . . . . . . . . . . 12110693

*
*
*
*

*
*
*

1
1
1
1
1
1
7
1
1
1
4
1
1
1
1
20
1

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.

7221.21

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP D

(contd)

Shift Selectors, Figure 722F


WTEC III International Pushbutton Selector
NOTE: See SIL 17-WT-98 For Important Shift Selector Service Information.
REF
NO.

NOMENCLATURE

18
19
20

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129557


Clip, Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12176394 *
Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538010

10
1
1

GROUP E
Shift Selectors, Figure 722G
WTEC III Strip Style Pushbutton Selector, Six-Button Horizontal
NOTE: See SIL 2-WT-97 For Important Shift Selector Service Information
1
2
3
4
5
611
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

Selector Assembly, Strip Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . .


Housing Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover, Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw, Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Graphic/Housing Assembly, 1H . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graphic/Housing Assembly, 2H . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graphic/Housing Assembly, 3H . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graphic/Housing Assembly, DH . . . . . . . . . . . . . . . . . . . . . . . . . .
Graphic/Housing Assembly, NH . . . . . . . . . . . . . . . . . . . . . . . . . .
Graphic/Housing Assembly, RH . . . . . . . . . . . . . . . . . . . . . . . . . .
Bezel Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lamp, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shift Selector Connector Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lock Assist/Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 20-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, Cable, 14-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clip, Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Board And Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . .

29528755
29530478
29528759 *
29528774 *
29528758 *
29528832
29528831
29528830
29528767
29528766
29528765
29530476
29528757
29528775
29528833
29530475
12191176
12160542
12160551
12110693
12129557
12176394
NPN

*
*

*
*
*
*

1
1
1
8
1
1
1
1
1
1
1
1
1
2
6
1
1
1
20
1
10
1
1

72-2

* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001

Copyright 2009 Allison Transmission, Inc.

7221.22

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP F
Shift Selectors, Figure 722G
WTEC III Strip Style Pushbutton Selector, Six-Button Vertical
Same As Group E, Except For Parts Listed Below.
NOTE: See SIL 2-WT-97 For Important Shift Selector Service Information
REF
NO.
1
6
7
8
9
10
11
1217
18
19

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Selector Assembly, Strip Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . 29528756


Graphic/Housing Assembly, RV . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528834
Graphic/Housing Assembly, NV . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528835
Graphic/Housing Assembly, DV . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528836
Graphic/Housing Assembly, 3V . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528837
Graphic/Housing Assembly, 2V . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528838
Graphic/Housing Assembly, 1V . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528839
Not Used In This Group.
Bezel Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530474
Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529969

1
1
1
1
1
1
1
1
1

GROUP G
Shift Selectors, Figure 722H
WTEC III Strip Style Pushbutton Selector, Three-Button Horizontal
NOTE: See SIL 2-WT-97 For Important Shift Selector Service Information
1
2
3
4
5
68
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

Selector Assembly, Strip Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . 29528760


Housing Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530470
Cover, Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528764
Screw, Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528774
Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528763
Not Used In This Group.
Graphic/Housing Assembly, DH . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528767
Graphic/Housing Assembly, NH . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528766
Graphic/Housing Assembly, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528765
Bezel Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530479
Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528762
Screw, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528775
Lamp, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528833
Shift Selector Connector Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530475
Lock Assist/Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12191176
Connector, 20-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160542
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160551
Seal, Cable, 14-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110693
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129557
Clip, Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12176394
Circuit Board And Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . NPN

*
*
*

*
*

*
*
*
*

1
1
1
7
1
1
1
1
1
1
2
3
1
1
1
20
1
10
1
1

* Serviced Only As An AssemblyNot Available As A Detail Part.

7221.23

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP H
Shift Selectors, Figure 722H
WTEC III Strip Style Pushbutton Selector, Three-Button Vertical
Same As Group G, Except For Parts Listed Below.
NOTE: See SIL 2-WT-97 For Important Shift Selector Service Information
REF
NO.
1
6
7
8
911
12
13

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

NOMENCLATURE
Selector Assembly, Strip Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . .
Graphic/Housing Assembly, RV . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graphic/Housing Assembly, NV . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graphic/Housing Assembly, DV . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Bezel Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29528761
29528834
29528835
29528836

1
1
1
1

29530471
29529970

1
1

GROUP J
Shift Selectors, Figure 722J
WTEC III Lever Selector
Seven Forward Ranges, Right-Hand, Reverse At Front
NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
NI
15
16
17
18
19
20
21
22

Selector Assembly, Lever. See SIL 18-WT-01. . . . . . . . . . . . . . . . . . . .


Label, Mode. See SIL 15-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bezel Kit, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PCB, Display Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overlay, Lever Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bezel, Right-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw, No. 6-32 x 716 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Knob Assembly Kit, Lever Selector. See SIL 5-WT-99. . . . . . . . . .
Knob Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clip, Knob. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bushing, Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instruction Sheet No. 289 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Detent Spring Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Harness, Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shift Selector Connector Kit . . . . . . . . . . . . . . . . . . . . . . . . . .
Lock Assist/Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 20-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, Cable, 14-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29529625
29509957
29528800
29533080
29528558
29535979
29528794
29528795
29528792
29528560
29536685
29528787
29512860
29536604
29536686
29528789
29528556
29530475
12191176
12160542
12160551
12110693
12129557

*
*
*
*

*
*
*

1
1
1
1
6
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
20
1
10

72-2

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.
NINot Illustrated.
20091001

Copyright 2009 Allison Transmission, Inc.

7221.24

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP J

(contd)

Shift Selectors, Figure 722J


WTEC III Lever Selector
Seven Forward Ranges, Right-Hand, Reverse At Front
NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information.
REF
NO.
23
24
25
26
27

PART
NO.

NOMENCLATURE

Clip, Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12176394 *


Not Used In This Group.
Screw, No. 6-32 x 716 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528560
Seal, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529967
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
4
1

GROUP K
Shift Selectors, Figure 722J
WTEC III Lever Selector
Six Forward Ranges, Right-Hand, Reverse At Front
Same As Group J, Except For Parts Listed Below.
NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information.
1
3

Selector Assembly, Lever. See SIL 18-WT-01. . . . . . . . . . . . . . . . . . . . 29529613


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528804

1
1

GROUP L
Shift Selectors, Figure 722J
WTEC III Lever Selector
Five Forward Ranges, Right-Hand, Reverse At Front
Same As Group J, Except For Parts Listed Below.
NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information.
1
3

Selector Assembly, Lever. See SIL 18-WT-01. . . . . . . . . . . . . . . . . . . . 29529617


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528808

1
1

GROUP M
Shift Selectors, Figure 722J
WTEC III Lever Selector
Four Forward Ranges, Right-Hand, Reverse At Front
Same As Group J, Except For Parts Listed Below.
NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information.
1
3

Selector Assembly, Lever. See SIL 18-WT-01. . . . . . . . . . . . . . . . . . . . 29529621


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528812

1
1

* Serviced Only As An AssemblyNot Available As A Detail Part.

7221.25

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP N
Shift Selectors, Figure 722J
WTEC III Lever Selector
Six Forward Ranges, Left-Hand, Reverse At Front
Same As Group J, Except For Parts Listed Below.
NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information.
REF
NO.
1
4
9

PART
NO.

NOMENCLATURE

Selector Assembly, Lever. See SIL 18-WT-01. . . . . . . . . . . . . . . . . . . . 29529633


Bezel Kit, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533079
Bezel, Left-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528791 *

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1

GROUP P
Shift Selectors, Figure 722J
WTEC III Lever Selector
Five Forward Ranges, Left-Hand, Reverse At Front
Same As Group J, Except For Parts Listed Below.
NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information.
1
3
4
9

Selector Assembly, Lever. See SIL 18-WT-01. . . . . . . . . . . . . . . . . . . .


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bezel Kit, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bezel, Left-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29529637
29528808
29533079
29528791 *

1
1
1
1

GROUP Q
Shift Selectors, Figure 722J
WTEC III Lever Selector
Five Forward Ranges, Left-Hand, Reverse At Rear
Same As Group J, Except For Parts Listed Below.
NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information.
1
3
4
9

Selector Assembly, Lever. See SIL 18-WT-01. . . . . . . . . . . . . . . . . . . .


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bezel Kit, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bezel, Left-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29529639
29528810
29533079
29528791 *

1
1
1
1

GROUP R
Shift Selectors, Figure 722J
WTEC III Lever Selector
Four Forward Ranges, Left-Hand, Reverse At Front

72-2

Same As Group J, Except For Parts Listed Below.


NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information.
1

Selector Assembly, Lever. See SIL 18-WT-01. . . . . . . . . . . . . . . . . . . . 29529641

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001

Copyright 2009 Allison Transmission, Inc.

7221.26

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP R

(contd)

Shift Selectors, Figure 722J


WTEC III Lever Selector
Four Forward Ranges, Left-Hand, Reverse At Front
Same As Group J, Except For Parts Listed Below.
NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information.
REF
NO.
3
4
9

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

NOMENCLATURE

Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528812


Bezel Kit, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533079
Bezel, Left-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528791 *

1
1
1

GROUP S
Shift Selectors, Figure 722K
WTEC III International Lever Selector
Six Forward Ranges, Right-Hand, Reverse At Front
NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
NI
15
16
17
18
19
20
21
22
23
24
25
26

Selector Assembly, Lever. See SIL 18-WT-01. . . . . . . . . . . . . . . . . . . . 29537634


Label, Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537638
Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537637
Bezel Kit, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537947
Ring, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528558
PCB, Display Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535979
Overlay, Lever Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537738
Seal, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537944
Bezel, Right-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537626
Screw, No. 6-32 x 716 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528560
Knob Assembly Kit, Lever Selector. See SIL 5-WT-99. . . . . . . . . . 29536685
Knob Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528787
Clip, Knob. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512860
Bushing, Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536604
Instruction Sheet No. 289 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536686
Detent Spring Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528789
Harness, Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537946
Shift Selector Connector Kit . . . . . . . . . . . . . . . . . . . . . . . . . . 29530475
Lock Assist/Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12191176
Connector, 20-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160542
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160551
Seal, Cable, 14-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110693
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129557
Clip, Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12176394
Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538010
Screw, No. 6-32 x 716 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528560
Seal, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529967

*
*
*
*

*
*
*
*

1
1
1
1
6
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
20
1
10
1
1
4
1

* Serviced Only As An AssemblyNot Available As A Detail Part.


NINot Illustrated.

7221.27

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP T
Shift Selectors, Figure 722K
WTEC III International Lever Selector
Five Forward Ranges, Right-Hand, Reverse At Front
Same As Group S, Except For Parts Listed Below.
NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information.
REF
NO.
1
2
3
4
7
8
9
16
24

NOMENCLATURE
Selector Assembly, Lever. See SIL 18-WT-01. . . . . . . . . . . . . . . . . . . .
Label, Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bezel Kit, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overlay, Lever Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bezel, Right-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Harness, Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.
29537633
29537638
29537636
29537947
29537738 *
29537944 *
29537626 *
29537946
29538010

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1
1
1
1
1
1
1

GROUP U
Shift Selectors, Figure 722K
WTEC III International Lever Selector
Four Forward Ranges, Right-Hand, Reverse At Front
Same As Group S, Except For Parts Listed Below.
NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information.
1
2
3
4
7
8
9
16
24

Selector Assembly, Lever. See SIL 18-WT-01. . . . . . . . . . . . . . . . . . . .


Label, Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bezel Kit, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overlay, Lever Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bezel, Right-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Harness, Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29537632
29537638
29537635
29537947
29537738 *
29537944 *
29537626 *
29537946
29538010

1
1
1
1
1
1
1
1
1

GROUP V
Shift Selectors, Figure 722J
WTEC III International Lever Selector
Two Forward Ranges, Left-Hand, Reverse At Front
Same As Group J, Except For Parts Listed Below.
1
3
27

Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541132


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541130
Stop, Lever, 2/3 Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541174

72-2

1
1
1

* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001

Copyright 2009 Allison Transmission, Inc.

7221.28

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP W
Shift Selectors, Figure 722J
WTEC III International Lever Selector
Three Forward Ranges, Left-Hand, Reverse At Front
Same As Group J, Except For Parts Listed Below.
REF
NO.
1
3
27

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541133


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541131
Stop, Lever, 2/3 Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541174

1
1
1

GROUP X
Shift Selectors, Figure 722L
WTEC III Alternate Lever Selector-Pull Knob
Two Forward Ranges, Right-Hand, Reverse At Front
1
2
3
4
5
6
7
8
9
10
11
12
13
NI
14
15
16
17
18
19
20
21
22
23
24
25
26

Selector Assembly, Lever. See SIL 04-WT-09. . . . . . . . . . . . . . . . . . . 29547822


Label, Mode. See SIL 15-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . 29509957
Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541130
Bezel Kit, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533080
Ring, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528558
PCB, Display Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535979
Overlay, Lever Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528794
Seal, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528795
Bezel, Right-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528792
Screw, No. 6-32 x 716 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528560
Knob Assembly Kit, Lever Selector. See SIL 5-WT-99. . . . . . . . . . 29536685
Knob Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528787
Clip, Knob. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512860
Instruction Sheet No. 289 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536686
Detent Spring Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528789
Harness, Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528556
Shift Selector Connector Kit . . . . . . . . . . . . . . . . . . . . . . . . . . 29530475
Lock Assist/Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12191176
Connector, 20-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160542
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160551
Seal, Cable, 14-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110693
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129557
Clip, Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12176394
Not Used In This Group.
Screw, No. 6-32 x 716 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528560
Seal, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529967
Stop, Lever, 2/3 Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541174

*
*
*
*

*
*
*
*

1
1
1
1
6
1
1
1
1
4
1
1
1
1
1
1
1
1
1
20
1
10
1
4
1
1

* Serviced Only As An Assembly Not Available As A Detail Part.


NI Not Illustrated.

7221.29

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP Y
Shift Selectors, Figure 722L
WTEC III Alternate Lever Selector-Pull Knob
Three Forward Ranges, Right-Hand, Reverse At Front
Same As Group X, Except For Parts Listed Below.
REF
NO.
1
3
26

PART
NO.

NOMENCLATURE

Selector Assembly, Lever . See SIL 04-WT-09.. . . . . . . . . . . . . . . . . . . 29547823


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541131
Stop, Lever, 2/3 Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541174

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1

GROUP Z
Shift Selectors, Figure 722J
WTEC III Alternate Lever Selector
Three Forward Ranges, Left-Hand, Reverse At Front
Same As Group J, Except For Parts Listed Below.
1
3
27

Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542723


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541131
Stop, Lever, 2/3 Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541174

1
1
1

GROUP AA
Shift Selectors, Figure 722J
WTEC III Alternate Lever Selector
Four Forward Ranges, Left-Hand, Reverse At Front
Same As Group J, Except For Parts Listed Below.
1
3
4
9

Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bezel Kit, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bezel, Left-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29542724
29528812
29533079
29528791 *

1
1
1
1

GROUP AB
Shift Selectors, Figure 722L
WTEC III Alternate Lever Selector-Pull Knob
Four Forward Ranges, Right-Hand, Reverse At Front
Same As Group X, Except For Parts Listed Below.
1
3

Selector Assembly, Lever. See SIL 04-WT-09. . . . . . . . . . . . . . . . . . . . 29547824


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528812

1
1

72-2

* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001

Copyright 2009 Allison Transmission, Inc.

7221.30

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

ALLISON 4TH

GENERATION

CONTROLS

IDENTIFICATION LABEL ON
BOTTOM SURFACE

STANDARD SELECTOR

COMPACT SELECTOR

DE

MO

N
D

IDENTIFICATION
LABEL

IDENTIFICATION
LABEL

COMMON SELECTOR

SHIFT SELECTOR

V09700.01.00

Figure 722M. Shift Selectors

7221.31

Copyright 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG
PC2456EN

SECTION 722
INTRODUCTION TO ALLISON 4th GENERATION SHIFT SELECTORS
The procedure for finding the parts needed to service shift selectors is different from other sections in this catalog.
The information that is needed by your Allison Transmission parts supplier comes from the shift selector itself.
To order a complete shift selector assembly, use the assembly number recorded on the label. See Figure 722M
for typical label locations.
When ordering repair parts for a shift selector:
1. Order pushbutton selector repair parts from Groups A through D and Y, which follow Figure 722Q.
2. Order lever shift selector repair parts from Groups E through AB except Y, which follow Figure
722Q.
Lever Shift Selector Information
1. Lever shift selectors are described by the number of forward range positions, whether the
selector lever is designed for right or left hand operation, and whether Reverse is at the front of the selector or at the rear. For example, a lever shift selector designated as 6 LR RF means there are six forward
range positions, the selector Lever is positioned on the Right for right hand operation, and
Reverse is at the Front of the selector.

72-2

20091001

Copyright 2009 Allison Transmission, Inc.

7221.32

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

ALLISON 4TH GENERATION CONTROLS


1
2
SERVICE ICON

SERVICE ICON

SERVICE ICON

N
D

10

11

12

N
D

6
PU
ON

HA
TE
NA
ER
ALT

CIT
CR

P
EE

F
DIF

DU

HO

IST

PO

LO

PT

NO
F
OF

WE

PT

RM

M
PU

13

LL

PU
ON

LL

EC

SP

UR

/RO

AD

RO
SP

AD

LO

CK

MP

RO

RF

O
PL
PO

CK
LO

FIR

PA
PE

L
HO

MP

Y
OM
ON
EC

EM

UL

AY
HW
HIG

AD
RO

HA

IAL

RA

TE
NA
ER
ALT

CIT

AD
RE
SP

ST

F
DIF

DU

AD
RO

EM

ST

LD

AD

PO

CK
LO

LO

MP

LO

PT

FIR

M
OR

F
OF

WE

PT
PU

LL

LL

EC

SP

SP

R
OU

/RO

AD

RO

RF

PL

CK

MP

RO

OW

PE

T
OIS

HO

Y
OM
ON
EC

PA

AY
HW
HIG

E
RE

LE
AX

TE
LO

UL

AD
RO

IAL

RA

AD
RE
SP

TE

ST

LE
AX
LO

MP

AD
RO

ST

SERVICE ICON

16

14

15
17

18

V11115.00.00

Figure 722N. Shift Selectors

7221.33

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

ALLISON 4TH GENERATION CONTROLS


SERVICE ICON

10

2
3
4
5
D
N
R

1
2
3
4
5
D
N

LL

/RO

MP

PU
AD

RO

ON

UL

HA
TE
NA

ER
ALT

HO

AD

PO

LO

LO

MY
NO

R
NO

PT

EM

W
M

F
OF

IAL

EC

SP

SP

UR

PO

CK
LO

L
RO

RF

LD

MP

DU

AD

RO

OW

PE
PL

P
EE

CR

PA

AY

IST

HW

HO

F
DIF

EC

HIG

CIT

CK

WE
O

PT

RA

D
EA

R
SP

ST

TE

LE
AX
LO

MP

PU

AD
RO

ST

FIR

3
11

12

5
8
7

72-2

V11116.00.00

Figure 722P. Shift Selectors

20091001

Copyright 2009 Allison Transmission, Inc.

7221.34

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

ALLISON 4TH GENERATION CONTROLS


SERVICE ICON

10

2
3
4
5
D
N
R

1
2
3
4
5
D
N

LL

/RO

MP

PU
A
RO

ON

UL

HA
TE
NA

ER
ALT

CIT

E
RE

LO

CK

DIF

MP

DU
E

MY
NO
CO

PT

EM

HIG

AD

PO

LO

RM

IAL

EC

SP

SP

UR

PO

LO

LL

RO

RF

LD

NO

AD

RO

OW

PE
PL

HO

OF

AY

IST

HW

HO

K
AC

WE
O

PT

RA
EA

R
SP

ST

TE

LE
AX

LO

MP

PU

AD
RO

ST

FIR

3
11

12

5
8

V11117.00.00

Figure 722Q. Shift Selectors

7221.35

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP A
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Standard Pushbutton Shift Selector
REF
NO.
1
2
35
6
7
8
9
1013
14
15
1618

PART
NO.

NOMENCLATURE
Selector Assembly, Standard Pushbutton . . . . . . . . . . . . . . . . . . . . . . .
Selector Assembly, Standard Pushbutton And Mode Label . . . . .
Not Used In This Group
Label, Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selector Assembly, Pushbutton . . . . . . . . . . . . . . . . . . . . . . .
Bezel, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module, Pushbutton Selector . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, No. 10-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29546210
29546208 *

1
1

29541949
29546170 *
29541910
29546172 *

1
1
1
1

29529961 *
29540984 *

2
2

GROUP B
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Common Pushbutton Shift Selector
Same As Group A, Except For Parts Listed Below.
1
2
3
4
5
79

Selector Assembly, Common Pushbutton . . . . . . . . . . . . . . . . . . . . . . .


Selector Assembly, Common Pushbutton And Mode Label . . . . .
Selector Assembly, Pushbutton . . . . . . . . . . . . . . . . . . . . . . .
Bezel, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module, Pushbutton Selector . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

29546211
29546209 *
29546171 *
29541911
29546172 *

1
1
1
1
1

GROUP C
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Compact Pushbutton Shift Selector
Same As Group A, Except For Parts Listed Below.
115
16
17
18

Not Used In This Group.


Selector Assembly, Compact Pushbutton And Mode Label . . . . . . . . . 29546168
Selector Assembly, Compact Pushbutton . . . . . . . . . . . . . . . . . . . 29546169 *
Label, Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541949

1
1
1

72-2

* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001

Copyright 2009 Allison Transmission, Inc.

7221.36

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP D
Shift Selectors, Figure 722N
Allison 4th Generation Controls
International Pushbutton Shift Selector
REF
NO.
1
2
39
10
11
12
13
1418

PART
NO.

NOMENCLATURE

Not Used In This Group.


Selector Assembly, Navistar Pushbutton And Mode Label . . . . . . . . . . 29546212
Not Used In This Group.
Selector Assembly, Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546173 *
Bezel, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541914
Module, Pushbutton Selector . . . . . . . . . . . . . . . . . . . . . . . . . 29546174 *
Label, Mode, International Font . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537638
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1
1
1

GROUP E
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Two Forward Ranges, Right-Hand, Reverse At Front
1
2
3
4
5
6
7
8
9
10
11
12

Selector Assembly, Lever, 2-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546181


Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546186 *
Knob, Lever Selector, Front-Facing . . . . . . . . . . . . . . . . . . . . 29541937
Clip, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541929
Bezel, Lever, Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541916
Module, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546187 *
Spring, Detent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528789
Bolt, No. 6-32 x 716, T10 Pan Hd . . . . . . . . . . . . . . . . . . . . . . 29528560
Label, Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541949
Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541130
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541943
Screw, Stop Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541978

1
1
1
1
1
1
1
4
1
1
1
2

GROUP F
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Three Forward Ranges, Right-Hand, Reverse At Front
Same As Group E, Except For Parts Listed Below.
1
10
11

Selector Assembly, Lever, 3-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546180


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541131
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541942

1
1
1

* Serviced Only As An AssemblyNot Available As A Detail Part.

7221.37

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP G
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Four Forward Ranges, Right-Hand, Reverse At Front
Same As Group E, Except For Parts Listed Below.
REF
NO.
1
10
11

PART
NO.

NOMENCLATURE

Selector Assembly, Lever, 4-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546179


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528812
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541941

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1

GROUP H
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Five Forward Ranges, Right-Hand, Reverse At Front
Same As Group E, Except For Parts Listed Below.
1
10
11

Selector Assembly, Lever, 5-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546178


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528808
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541940

1
1
1

GROUP J
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Six Forward Ranges, Right-Hand, Reverse At Front
Same As Group E, Except For Parts Listed Below.
1
10
11

Selector Assembly, Lever, 6-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546177


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528804
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541939

1
1
1

GROUP K
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Seven Forward Ranges, Right-Hand, Reverse At Front

72-2

Same As Group E, Except For Parts Listed Below.


1
10
11

Selector Assembly, Lever, 7-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546176


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528800
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541938

20091001

Copyright 2009 Allison Transmission, Inc.

1
1
1

7221.38

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP L
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Seven Forward Ranges, Right-Hand, Reverse At Front
Oil Field Applications
Same As Group E, Except For Parts Listed Below.
REF
NO.
1
10
11

NOMENCLATURE

PART
NO.

Selector Assembly, Lever, 7-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546182


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541907
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541938

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1

GROUP M
Shift Selectors, Figure 722Q
Allison 4th Generation Controls
International Lever Shift Selector
Six Forward Ranges, Right-Hand, Reverse At Front
1
2
3
4
5
6
7
8
9
10
11
12

Selector Assembly, Lever, International . . . . . . . . . . . . . . . . . . . . . . . . 29546188


Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546191 *
Knob, Lever Selector, Front-Facing . . . . . . . . . . . . . . . . . . . . 29541937
Clip, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541929
Bezel, Lever, Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541918
Module, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546192 *
Spring, Detent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528789
Bolt, No. 6-32 x 716, T10 Pan Hd . . . . . . . . . . . . . . . . . . . . . . 29528560
Label, Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537638
Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537637
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541939
Screw, Stop Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541978

1
1
1
1
1
1
1
4
1
1
1
2

GROUP N
Shift Selectors, Figure 722Q
Allison 4th Generation Controls
International Lever Shift Selector
Five Forward Ranges, Right-Hand, Reverse At Front
Same As Group M, Except For Parts Listed Below.
1
10
11

Selector Assembly, Lever, International . . . . . . . . . . . . . . . . . . . . . . . . 29546189


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537636
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541940

1
1
1

* Serviced Only As An AssemblyNot Available As A Detail Part.

7221.39

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP P
Shift Selectors, Figure 722Q
Allison 4th Generation Controls
International Lever Shift Selector
Four Forward Ranges, Right-Hand, Reverse At Front
Same As Group M, Except For Parts Listed Below.
REF
NO.
1
10
11

NOMENCLATURE

PART
NO.

Selector Assembly, Lever, International . . . . . . . . . . . . . . . . . . . . . . . . 29546190


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537635
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541941

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1

GROUP Q
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Five Forward Ranges, Right-Hand, Reverse At Rear
Same As Group E, Except For Parts Listed Below.
1
2
6
10
11

Selector Assembly, Lever, 5-LRRR . . . . . . . . . . . . . . . . . . . . . . . . . . .


Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29546193
29546195 *
29546196 *
29528810
29541969

1
1
1
1
1

GROUP R
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Six Forward Ranges, Right-Hand, Reverse At Rear
Same As Group E, Except For Parts Listed Below.
1
2
6
10
11

Selector Assembly, Lever, 6-LRRR . . . . . . . . . . . . . . . . . . . . . . . . . . .


Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29546194
29546195 *
29546196 *
29528806
29541968

1
1
1
1
1

72-2

* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001

Copyright 2009 Allison Transmission, Inc.

7221.40

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP S
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Two Forward Ranges, Left-Hand, Reverse At Front
REF
NO.
1
2
3
4
5
6
7
8
9
10
11
12

PART
NO.

NOMENCLATURE

Selector Assembly, Lever, 2-LLRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546201


Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546202 *
Knob, Lever Selector, Front-Facing . . . . . . . . . . . . . . . . . . . . 29541937
Clip, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541929
Bezel, Lever, Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541936
Module, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546203 *
Spring, Detent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528789
Bolt, No. 6-32 x 716, T10 Pan Hd . . . . . . . . . . . . . . . . . . . . . . 29528560
Label, Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541949
Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541130
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541972
Screw, Stop Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541978

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1
1
1
1
1
4
1
1
1
2

GROUP T
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Three Forward Ranges, Left-Hand, Reverse At Front
Same As Group S, Except For Parts Listed Below.
1
10
11

Selector Assembly, Lever, 3-LLRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546200


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541131
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541971

1
1
1

GROUP U
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Four Forward Ranges, Left-Hand, Reverse At Front
Same As Group S, Except For Parts Listed Below.
1
10
11

Selector Assembly, Lever, 4-LLRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546199


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528812
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541970

1
1
1

* Serviced Only As An AssemblyNot Available As A Detail Part.

7221.41

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP V
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Five Forward Ranges, Left-Hand, Reverse At Front
Same As Group S, Except For Parts Listed Below.
REF
NO.
1
10
11

NOMENCLATURE

PART
NO.

Selector Assembly, Lever, 5-LLRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546198


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528808
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541969

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1

GROUP W
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Six Forward Ranges, Left-Hand, Reverse At Front
Same As Group S, Except For Parts Listed Below.
1
10
11

Selector Assembly, Lever, 6-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546197


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528804
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541968

1
1
1

GROUP X
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Five Forward Ranges, Left-Hand, Reverse At Rear
Same As Group S, Except For Parts Listed Below.
1
2
6
10
11

Selector Assembly, Lever, 5-LLRR . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29546204
29546205 *
29546206 *
29528810
29541940

1
1
1
1
1

GROUP Y
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Common Pushbutton Shift Selector

72-2

Same As Group A, Except For Parts Listed Below.


1
2
3

Selector Assembly, Common Pushbutton . . . . . . . . . . . . . . . . . . . . . . . 29546215


Not Used In This Group.
Selector Assembly, Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546171 *

1
1

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001

Copyright 2009 Allison Transmission, Inc.

7221.42

PARTS CATALOG
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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP Y

(contd)

Shift Selectors, Figure 722N


Allison 4th Generation Controls
Common Pushbutton Shift Selector
Same As Group A, Except For Parts Listed Below.
REF
NO.
4
5
69

PART
NO.

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

Bezel, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541911


Module, Pushbutton Selector . . . . . . . . . . . . . . . . . . . . . . . . . 29546172 *
Not Used In This Group.

1
1

GROUP Z
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Four Inverted Forward Ranges, Right-Hand, Reverse At Front
Same As Group E, Except For Parts Listed Below.
1
10
11

Selector Assembly, Lever, 4-LRRF Inverted . . . . . . . . . . . . . . . . . . . . . 29546185


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541913
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541941

1
1
1

GROUP AA
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Five Inverted Forward Ranges, Right-Hand, Reverse At Front
Same As Group E, Except For Parts Listed Below.
1
10
11

Selector Assembly, Lever, 5-LRRF Inverted . . . . . . . . . . . . . . . . . . . . . 29546184


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541915
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541940

1
1
1

GROUP AB
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Six Inverted Forward Ranges, Right-Hand, Reverse At Front
Same As Group E, Except For Parts Listed Below.
1
10
11

Selector Assembly, Lever, 6-LRRF Inverted . . . . . . . . . . . . . . . . . . . . . 29546183


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541979
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541939

1
1
1

* Serviced Only As An Assembly Not Available As A Detail Part.

7221.43

Copyright 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

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NOTES

20091001

Copyright 2009 Allison Transmission, Inc.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

2
3

10

10
P.E

.D

D.
P.E.

D.
P.E.

D.
P.E.
E
RAG
STO

ACE
REPL

USE

P.E.D.

10

ACE
REPL WHEN
UNIT

R
COVE

IN
NOT
HEN
IT W
N UN
RO
COVE

R
COVE
N
RO
COVE USE
IN
NOT

P.E.D.

E
RAG
STO

V03921

Figure 73. Vehicle Interface Module (VIM)

731.1

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GROUP 73-500
Vehicle Interface Module (VIM), Figure 73
12V
REF
NO.
1
2
3
4
5
6
7
8
9
10

NOMENCLATURE
Vehicle Interface Module Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw, M5 x 0.8 x 16 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, Flat, M5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, Quad Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Relay, 12V, K1, 2, 3, 4, 5, 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuse, 10 Amp. Service With Standard 10 Amp SAE J1284 Blade
Type Electric Fuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover, Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover, Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29509886
29506163
29506165
29505809
29535907

1
8
8
1
6

2
8
8
2
12

3
16
16
4
24

5
32
32
10
48

12004007
12040937
12040940 *
12040542 *
12040781

2
1
1
1
1

10
2

20
4

60
10

10

1
2
4

2
4
8

3
8
16

5
16
32

1
6

2
12

3
24

5
48

GROUP 73-502
Vehicle Interface Module (VIM), Figure 73
12/24V
Same As Group 73-500, Except For Parts Listed Below.
1
5
5

Vehicle Interface Module Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509889


Relay, 12V, K3, 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535907
Relay, 24V, K1, 2, 4, 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535908

GROUP 73-505
Vehicle Interface Module (VIM), Figure 73
24V
Same As Group 73-500, Except For Parts Listed Below.
1
5

Vehicle Interface Module Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516036


Relay, 24V, K1, 2, 3, 4, 5, 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535908

73

* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001

Copyright 2009 Allison Transmission, Inc.

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(SIL)

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21

19

20

21

20

11

10

11
10
9

SELECT

FIGURE 1

A
LO

ST

PT

OM

OF

AD
RO

NO

RM

LO

LD

HO

IST

HO

CK

MP

FIR

EM

EC

AY

UL

HW

HA
HIG

LO

ON

DU

DIF

CR

EE

CIT

ALT

AT

N
ER

AD
RO

R
WE

LL

LO

AD

RE

AX

LE

ST
TE

SP

Y
RA
SP

IAL
EC
SP

AD
RO
LL
RO

/RO
MP
PU

14

5 REF
6 REF

MP
PU

O
PT

PO

PO

UR

CK
PA
RF
PE
OW
PL

ON

18

4
4

13

R
N
D
5
R
N
D
5

12

V02763

15

16

MODE

2
2

SIL20
3
3

17

PARTS CATALOG
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25-WT-95
November, 1995
Product Code(s):
Page 3 of 3

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Revisions to this SIL are
noted by a stripe in the left-hand margin.

PARTS CATALOG
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7-WT-96, Rev. B
December, 1999
Product Code(s): 65, 66
Page 1 of 8

SUBJECT: Retarder Accumulator Serviceability


EQUIPMENT AFFECTED: All WT Retarder-Equipped Transmissions
SERIAL NUMBER: All
Introduction:
Allison World Transmissions with retarders typically use an external accumulator assembly. Changes have been made
to the accumulator assembly and air solenoid. These changes will not affect the accumulators dimensional fit or
installation requirements in the vehicle. These changes were implemented in the World Transmission accumulator
assemblies in two phases. The first phase cancelled air solenoid P/N 29530324 and released air solenoid P/N 29522717
for service and production beginning July 1999. This was done as a solution for air leakage issues with the former air
solenoid, P/N 29530324. The second phase change happened October 1999. The phase two changes reduced the
weight of the assembly by approximately 9 lbs and improved manufacturing capability. The phase two complete
accumulator assemblies with air solenoid will retain the same part number assigned at phase one. See the Service Parts
Information for WT part numbers.
Service Parts Information:
NOTE: The accumulator assemblies are serviced by the detail parts. Accumulator assemblies
are only available to OEMs.
Although complete assembly part numbers for the phase one and phase two assemblies are the same, the detail parts are
different. Phase one accumulator assemblies can be differentiated from the phase two accumulator assemblies by placing
a magnet on the end cap. If the end cap is magnetic (steel), this indicates a phase one accumulator assembly. Additionally,
the phase one and phase two assemblies can be identified by the suppliers part number stamped to their data tag which
is attached to the body of the accumulator. The same assembly part number is stamped into the end cap opposite the end
cap with the air solenoid.

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7-WT-96, Rev. B
December, 1999
Product Code(s): 65, 66
Page 2 of 8

See the tables for the serviceability requirements, the assembly parts lists for the detail part numbers, and the drawings
(Figure 1 and Figure 2) for parts identification.
All detail service parts are the same for accumulator P/N 29512151 and P/N 29522727 except the air solenoid. Air
solenoid P/N 29530324 was replaced by P/N 29522717. Air solenoid P/N 29522717 has an aluminum gray valve body.
Air solenoid P/N 29530324 had a steel green valve body.
The accumulator seal kit P/N 29525529 has been replaced by a new kit, P/N 29535973, that includes additional end cap
seals. This kit is for all accumulator assemblies. Proper seal selection for the end caps can be determined by the
thickness of the seal. End cap seal P/N 29534489 (see item 10 in Figures 1 and 2) has a thickness of 0.070 inch and an
ID of 3.75 inch for end cap P/N 29534487 and P/N 29534488. These end caps are made from aluminum. End cap seal
P/N 29527010 has a thickness of 0.140 inch and has an ID of 3.609 inch for end cap P/N 29527005 and P/N 29527006.
These end caps are steel.
Table 1
MD 3000R / B 300R / B 400R

Assembly Description
Accumulator Assembly
with Air Solenoid
Accumulator Assembly
without Air Solenoid

Solenoid Assembly, Air

SIL28

Phase 1
Accumulator
Assembly P/N

Phase 2
Accumulator
Assembly P/N

Comments

29512151

29535963
steel end caps

29535963
alum. end caps

Available to OEMs only.


Serviced with detail parts.

29512152
P/N is on
supplier data tag
and stamped on
end cap opposite
from solenoid
end cap

29512152
P/N is on
supplier data tag
and stamped on
end cap opposite
from solenoid
end cap

Available to OEMs only.


Serviced with detail parts.

29522717
29530324

29522717

29534483
P/N is on
supplier data tag
and stamped on
end cap opposite
from solenoid
end cap
29522717

Former
Assembly P/N

Copyright 2009 Allison Transmission, Inc.

P/N 29522717 has a gray


valve body. Cancelled
P/N 29530324 had a green
valve body.

20091001

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7-WT-96, Rev. B
December, 1999
Product Code(s): 65, 66
Page 3 of 8
Table 2
HD 4000R / B 500R
Phase 1
Accumulator
Assembly P/N

Phase 2
Accumulator
Assembly P/N

Comments

29522727

29535964
steel end caps

29535964
alum. end caps

Available to OEMs only.


Serviced with detail parts.

29522225
P/N is on
supplier data tag
and stamped on
end cap opposite
from solenoid
end cap

29522225
P/N is on
supplier data tag
and stamped on
end cap opposite
from solenoid
end cap

29534484
P/N is on
supplier data tag
and stamped on
end cap opposite
from solenoid
end cap

Available to OEMs only.


Serviced with detail parts.

Solenoid Assembly, Air

29522717
29530324

29522717

29522717

Solenoid Assembly, Air


with ttings

29522719

29535972

29535972

P/N 29522717 has a gray


valve body. Cancelled
P/N 29530324 had a green
valve body.
Oriced nipple assembly;
use only for HD 4000R/
B 500R

Assembly Description
Accumulator Assembly
with Air Solenoid
Accumulator Assembly
without Air Solenoid

Former
Assembly P/N

MD 3000R / B 300R / B 400R Retarder Accumulator


See Figure 1
Service Details Same As Group 30-539 In MD/B Parts Catalog, Except For Air Solenoid.
Ref No.
1
2
3
4
5
6
7
8
9
10
11
12

Nomenclature
Accumulator Assembly With Air Solenoid
Accumulator Assembly
Cylinder, Body
Bolt, Tie-Rod, 38-24 x 10L 1
End Cap (Steel), Hydraulic
End Cap (Steel), Air
Piston
Seal, Lip
Sealring
Seal, End
Solenoid Assembly, Air
Nipple, Automotive Pipe, 38-18* 2

Part No.
29512151 **
29512152 **
29527003
29527004
29527005
29527006
29527007
29527008
29527009
29527010
29522717
443981

Req
1
1
1
4
1
1
1
2
1
2
1
1

* Note: The accumulator assembly for the MD/B does not include a tting on the OEM side of the air solenoid.
Item 12 can be used on both sides of the air solenoid.
** Not serviced as an assembly, must use detail parts.
1 Torque 2427 lb ft (3236 Nm).
2 Torque 1216 lb ft (1622 Nm).

20091001

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7-WT-96, Rev. B
December, 1999
Product Code(s): 65, 66
Page 4 of 8

MD 3000R / B 300R / B 400R Retarder Accumulator (Phase 1)


See Figure 1
Service Details Same As Group 30-539, Except For Parts Listed Below.
Ref No.
1
11

Nomenclature
Accumulator Assembly With Air Solenoid
Solenoid Assembly, Air

Part No.

Req

29535963 **
29522717

1
1

** Not serviced as an assembly, must use detail parts.

MD 3000R / B 300R / B 400R Retarder Accumulator (Phase 2)


See Figure 1
Service Details Same As Group 30-539, Except For Parts Listed Below.
Ref No.
1
2
3
4
5
6
10
11

Nomenclature
Accumulator Assembly With Air Solenoid
Accumulator Assembly
Body, Cylinder
Bolt, Tie-Rod, 38-16 x 101116L 1
End Cap (Aluminum), Hydraulic
End Cap (Aluminum), Air
Seal, End
Solenoid Assembly, Air

Part No.

Req

29535963 **
29534483 **
29534485
29534486
29534487
29534488
29534489
29522717

1
1
1
4
1
1
2
1

** Not serviced as an assembly, must use detail parts.


1 Torque 2427 lb ft (3236 Nm).

SIL30

Copyright 2009 Allison Transmission, Inc.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG
PC2456EN

7-WT-96, Rev. B
December, 1999
Product Code(s): 65, 66
Page 5 of 8
HD 4000R / B 500R Retarder Accumulator
See Figure 2
Service Details Same As Section 13 In Support Equipment Parts Catalog, Except For Air Solenoid Part Numbers
With And Without Oriced Nipple.
Ref No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14

Nomenclature
Accumulator Assembly With Air Solenoid
Accumulator Assembly
Cylinder, Body
Bolt, Tie-Rod, 38-24 x 7L 1
End Cap (Steel), Hydraulic
End Cap (Steel), Air
Piston
Seal, Lip
Sealring
Seal, End
Solenoid Assembly With Nipple, Air
Solenoid Assembly, Air
Nipple, Automotive Pipe, 38-18* 2
Nipple Assembly *

Part No.

Req

29522727 **
29522225 **
29527011
29527012
29527005
29527006
29527007
29527008
29527009
29527010
29535972
29522717
443981
29514765

1
1
1
4
1
1
1
2
1
2
1
1
1
1

* Note: Item 14 is the OEM side tting for the air solenoid. The internal diameter of the tting is reduced for the
HD 4000R/B 500R.
** Not serviced as an assembly, must use detail parts.
1 Torque 2427 lb ft (3236 Nm).
2 Torque 1216 lb ft (1622 Nm).

HD 4000R / B 500R Retarder Accumulator (Phase 1)


See Figure 2
Service Details Same As Section 13 in Support Equipment Parts Catalog, Except For Parts Listed Below.
Ref No.
1
11
12

Nomenclature
Accumulator Assembly With Air Solenoid
Solenoid Assembly With Nipple, Air
Solenoid Assembly, Air

Part No.

Req

29535964 **
29535972
29522717

1
1
1

** Not serviced as an assembly, must use detail parts.

SIL

20091001

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7-WT-96, Rev. B
December, 1999
Product Code(s): 65, 66
Page 6 of 8

HD 4000R / B 500R Retarder Accumulator (Phase 2)


See Figure 2
Service Details Same As Section 13 in Support Equipment Parts Catalog, Except For Parts Listed Below.
Ref No.
1
2
3
4
5
6
10
11
12

Nomenclature
Accumulator Assembly With Air Solenoid
Accumulator Assembly
Body, Cylinder
38-16

7 916L 1

Bolt, Tie-Rod,
x
End Cap (Aluminum), Hydraulic
End Cap (Aluminum), Air
Seal, End
Solenoid Assembly With Nipple, Air
Solenoid Assembly, Air

Part No.

Req

29535964 **
29534484 **

1
1

29534490

29534491
29534487

4
1

29534488
29534489
29535972

1
2
1

29522717

** Not serviced as an assembly, must use detail parts.


1 Torque 2427 lb ft (3236 Nm).

SIL32

Copyright 2009 Allison Transmission, Inc.

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10

10

V05845

7-WT-96, Rev. B
December, 1999
Product Code(s): 65, 66
Page 7 of 8

11

12

SIL

Figure 1. MD 3000R / B 300R / B 400R

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14

12

11

13

10

10

V05846

7-WT-96, Rev. B
December, 1999
Product Code(s): 65, 66
Page 8 of 8

Figure 2. HD 4000R / B 500R

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PARTS CATALOG
PC2456EN

SIL

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PARTS CATALOG
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SIL

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PARTS CATALOG
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11-WT-96
March, 1996
Product Code(s):
Page 2 of 2

BEZEL w/GASKET
(ITEM 2)

PUSHBUTTON ASSEMBLY
(ITEM 1)

GASKET
(ITEM 4)
GRAPHIC OVERLAY
(ITEM 3)
DIFFUSER
(ITEM 5)
PLUNGERS (6)
(ITEM 6)

PC BOARD
(ITEM 7)
ID LABEL LOCATION
DUROID SHIELD
(ITEM 8)

LL

/RO

MP

PU
AD

RO

ON

UL

PA

Y
WA

R
PE

IST

PL

LD

PO

HA
TE

HIG

HO

HO

CIT
E
CR

CK

LO

DIF

MP

DU

M
NO

EC

EP

RN

TE

AL

PT

EM

AD

LO

LO

R
NO
F

OF

CK

AD

RO

L
RO

IAL

EC

SP

OW

SP

UR

SP

ER

PO

MODE LABEL
(ITEM 13)

SCREWS
(ITEM 9)

RA

AD

RE

T
ES

LE

PT

LO

AX

MP

PU

AD

RO

ST

FIR

SCREW
(ITEM 9)

REMOTE ASSEMBLY
(ITEM 10)
BRACKETS (2)
(ITEM 11)

NUTS (2)
(ITEM 12)

Figure 1

SIL40

Copyright 2009 Allison Transmission, Inc.

V03002

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SIL

20091001

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27-WT-96, Rev. B
September, 2002
Product Code(s): 65, 66
Page 1 of 2

SUBJECT: Correct Installation of Sealrings


EQUIPMENT AFFECTED: All WT Transmission Models

Introduction:
This SIL will help the technician, when overhauling an Allison WT transmission, to use the correct sealring in the proper
location. The color code sealrings have the entire OD surface painted with different color paints indicated below. Units
returned from the field have been found to have seal(s) in incorrect locations (switched) or the wrong seal used in a
location. Below are WT gasket kits and a definition of the square cut and O-ring seals in each kit, by quantity in the kit,
color, part number, diameter, seal type, and usage/location. This SIL will help to clarify the proper location of these seals.
Identification:
The following are charts for the respective transmission models:
MD 3000/B 300/B 400 Models
Straight-Through Seal and Gasket Kit29541087
Qty
Color
1
Light Blue
1
Pink
2
Orange
1
Yellow *
1
Yellow
1
No Color Code
* Was pink

SIL42

P/N
23045612
23045611
23045614
23045615
23045654
23049377

ID
101.1 mm
116.3 mm
178.8 mm
202.1 mm
258.7 mm
368.3 mm

Seal Type
Square Cut
Square Cut
Square Cut
Square Cut
Square Cut
O-Ring

Copyright 2009 Allison Transmission, Inc.

Usage/Location
C1 Piston
C2 Piston
C1 Piston & PTO Bearing Retainer
Balance Piston
C5 Piston
Converter Cover

20091001

PARTS CATALOG
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27-WT-96, Rev. B
September, 2002
Product Code(s): 65, 66
Page 2 of 2

MD 3000/B 300/B 400 Models


Retarder Module Seal and Gasket Kit29539670 (Before S/N 6510142342)
Retarder Module Seal and Gasket Kit29539671 (S/N 6510142342 or after)
Qty
Color
1
Yellow
1
No Color Code

P/N
23045654
23047019

ID
258.7 mm
291.7 mm

Seal Type
Square Cut
O-Ring

Usage/Location
C5 Piston
Retarder Housing

HD 4000/B 500 Models


Straight-Through Seal and Gasket Kit29541268
Qty
Color
1
Yellow *
1
White
1
Orange
1
White
1
Green
1
Light Blue
1
No Color Code
* Was pink

P/N
23045615
23048095
23048096
23047945
23048104
23047920
29506675

ID
202.1 mm
137.6 mm
109.6 mm
245.6 mm
239.9 mm
315.2 mm
419.9 mm

Seal Type
Square Cut
Square Cut
Square Cut
Square Cut
Square Cut
Square Cut
O-Ring

Usage/Location
C1 Piston
C2 Piston
C1 Piston
PTO Bearing Retainer
Balance Piston
C5 Piston
Converter Cover

HD 4000/B 500 Models


Retarder Module Seal and Gasket Kit29541568
Qty
Color
1
No Color Code

P/N
23047924

ID
355.2 mm

Seal Type
O-Ring

Usage/Location
Retarder Housing

SIL

20091001

Copyright 2009 Allison Transmission, Inc.

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PARTS CATALOG
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1-WT-97
January, 1997
Page 1 of 9

SUBJECT: World Transmission Electronic Control (WTEC) External Harness Serviceability


EQUIPMENT AFFECTED: All World Transmission Models
WTEC II External Harnesses
Allison Transmission currently offers External Wiring Harnesses for the WTEC II Control system both as part of transmission
assemblies (superassemblies) and as support equipment available through the Allison Parts Distribution Center (PDC).
Although not every Original Equipment Manufacturer (OEM) uses the Allison Transmission supplied harnesses, there are a
significant number of these harnesses in service. WTEC II External Harnesses include the following:
A.
B.
C.
D.
E.

Cab and Chassis Harness (one piece, two piece, and custom)
Speed Sensor Harness
Vehicle Interface Module (VIM) Harness
Vehicle Interface Wiring (VIW) Harness
Adapter Harness (P/N 29519210)

Allison Transmission will exit from the External Wiring Harness business by the end of December 1997. In preparation for this
exit, Allison is making the following policy changes related to serviceability and availability of WTEC II external harnesses:
1.

External harnesses will continue to be available as support equipment through the PDC through
December 1997.

2.

External harnesses will continue to be available as part of transmission superassemblies through December 1997.

3.

External harness service parts will continue to be available from the PDC through December 1997.

4.

External harness service parts will also be available from the current Allison harness supplier, St. Clair
Technologies. Service parts and complete harnesses can be ordered by either the Allison part number or the
St. Clair Technologies part number.

5.

Beginning January 1998, all WTEC II external harnesses and external harness service parts must be ordered from
St. Clair Technologies (using either the Allison part number or the St. Clair part number).

SIL44

Copyright 2009 Allison Transmission, Inc.

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PARTS CATALOG
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1-WT-97
January, 1997
Page 2 of 9
These policy changes affect the following reference drawings from the WT Controls and General Information
(SA2403): AS07-005, AS07-130, AS07-131, AS07-132, AS07-134, AS07-135, and AS07-136. In addition, the
harnesses shown in Figures 1, 2, and 3 are also affected by this policy. For service parts information, reference the
WT Controls Troubleshooting Manual (SA2470) Appendix E.

4630 mm

VIW harness connects to


transmission wiring harness
V03521

Figure 1. Vehicle Interface Wiring (VIW) Harness P/N 29518142

6125 mm

A BC

DE F

4600 mm

WIRE 343B

VIM harness connects to


vehicle interface module

WIRE 336B
V03522

Figure 2. Vehicle Interface Module (VIM) Pigtail Harness P/N 29506606


430 mm

CONVOLUTE CONDUIT
19 mm I.D.

25.0 mm
MAX

Connects to transmission
main connector
(Pre-block configuration)

Bulkhead connects to
chassis harness
(Post-block configuration)

SIL
V03523

Figure 3. Pre-block Transmission to Post-block Wire Harness Adapter P/N 29519210

20091001

Copyright 2009 Allison Transmission, Inc.

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PARTS CATALOG
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1-WT-97
January, 1997
Page 3 of 9

WTEC III External Harnesses


In February 1997, Allison Transmission will be releasing the WTEC III system. Allison Transmission will not offer
or supply external harnesses with the WTEC III system. OEMs and distributors have until the end of December 1997
to transition to the WTEC III system for new vehicle installations. In addition, the Allison Transmission PDC will not
stock service parts for any WTEC III external harnesses (except the connector kit detailed below). Service parts for
WTEC III harnesses must be procured from St. Clair Technologies. If the harness is supplied by a different harness
manufacturer other than St. Clair, then the OEM should be contacted for service parts and information.
St. Clair Technologies
1050 Old Glass Road
Wallaceburg, Ontario, Canada N8A 3T2
Phone: (519) 627-1673
Pax: (519) 627-4227

St. Clair Technologies


1111 Mikesell Street
Charlotte, MI 48813
Phone: (517) 541-8166
Fax: (517) 541-8167

St. Clair Technologies, Mexico, Inc.


c/o Mequilas Tetakawi
Carr, Internationale KM1969
Guadalajara - Nogales, KM2
Empalme, Sonora, Mexico
Phone: 011-52-622-34661
Fax: 011-52-622-34662

International customers should contact St. Clair, Canada, for details of local distribution.
Allison Distributors and Dealers should still be prepared to repair WTEC III harnesses. If a repair is made by an Allison
Transmission Distributor or Dealer, refer to Service Policy Letter #17 for proper processing of the AFA.
WTEC III External Harness Technical Information
With the release of the WTEC III system, the external harness configuration of WT Transmissions will change. The
most significant change involves the addition of a third external harness to the Electronic Control Unit (ECU). External
harnesses for the WTEC III system are shown in Figure 4. For a more detailed description of WTEC III external
harnesses, reference the WTEC III Controls and General Information (SA2978) drawings AS07-142, AS07-143,
AS07-144, AS07-160, AS07-161, AS07-162, AS07-163, AS07-164, and AS07-165.
Reference material for servicing WTEC III external harnesses has been included in this SIL for convenience. Complete
information on troubleshooting, tools, and service of WTEC III harnesses can be found in WTEC III Electronic
Controls Troubleshooting Manual (SA2973). The connector detail parts shown on the charts on pages 59 are to be
ordered only through St. Clair Technologies. Allison Transmission will, however, offer WTEC III connector repair kit
P/N 29532362 for a limited time only. This kit will be available from the PDC through December 1997. The kit will
contain the following:
WT Connector Repair Kit
Quantity
1
3
3
1
1
1
1
1
3
1
1
1
1
20
120

P/N
12191001
15305333
15305371
12129021
12191002
12129022
12191003
12129023
12177289
12160280
15304882
12160494
12176394
12129557
12084912

Part Name
Strain Relief ECU S
Seal ECU (all)
Connector ECU (all)
Retainer ECU S
Strain Relief ECU V
Retainer ECU V
Strain Relief ECU T
Retainer ECU T
ECU Connector Position Assurance
Shift Selector Connector
Shift Selector Cable Seal
Shift Selector Lock
Shift Selector Conduit Clip
Cavity Plug (all)
Terminal Socket (all)

In cases where OEMs use connectors on their harnesses that do not appear in this SIL, distributors/dealers should contact the OEM to obtain information regarding tools, service parts, and schematics for these connectors. A last important
difference between WTEC II and WTEC III harnesses is wire type. WTEC III will require a TXL grade wire while
WTEC II uses GXL grade wire. When repairing WTEC III equipped vehicles, the TXL grade wire must be used.

SIL46

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
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1-WT-97
January, 1997
Page 4 of 9
ECU
VEHICLE (V)
HARNESS
ECU
TRANSMISSION (T)
HARNESS

ECU
SELECTOR (S)
HARNESS

V
CONNECTOR
(GRAY)

VIW
CONNECTOR

T
CONNECTOR
(BLUE)

J 1939
CONNECTOR
(OPTIONAL)
S
CONNECTOR
(BLACK)
DIAGNOSTIC
DATA READER (DDR)
CONNECTOR

TPS
CONNECTOR
(OPTIONAL)

VIW
CONNECTOR

DEUTSCH DDR
CONNECTOR
(OPTIONAL)
RETARDER
MODULATION
REQUEST (RMR)
CONNECTOR
(OPTIONAL)

SCI (J 1587)
CONNECTOR
(OPTIONAL)

SHIFT
SELECTOR
CONNECTOR

RMR
CONNECTOR
(OPTIONAL)

RETARDER
ACCUMULATOR
CONNECTOR
(OPTIONAL)
TRANSFER CASE
CONNECTOR
(MD 3070)
(OPTIONAL)

RETARDER
CONNECTOR
(MD/B 300/B 400)
(OPTIONAL)

OUTPUT
SPEED SENSOR
CONNECTOR

THROTTLE POSITION
SENSOR (TPS)
CONNECTOR
(OPTIONAL)
TURBINE
SPEED SENSOR
CONNECTOR
(HD/B 500)
Bulkhead Connector (Optional)

VIM
CONNECTOR

ENGINE
SPEED SENSOR
CONNECTOR
RETARDER H
CONNECTOR
(HD/B 500)
(OPTIONAL)

TRANSMISSION
CONNECTOR

RETARDER
TEMPERATURE
SENSOR
CONNECTOR
(HD/B 500)
(OPTIONAL)

SIL

NOTE: Illustration is not to scale. Actual harness


configuration may differ from this illustration.
V03382.01

Figure 4. WTEC III External Wiring Harnesses

20091001

Copyright 2009 Allison Transmission, Inc.

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1-WT-97
January, 1997
Page 5 of 9

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1-WT-97
January, 1997
Page 6 of 9

SIL

20091001

Copyright 2009 Allison Transmission, Inc.

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1-WT-97
January, 1997
Page 7 of 9

SIL50

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1-WT-97
January, 1997
Page 8 of 9

SIL

20091001

Copyright 2009 Allison Transmission, Inc.

SIL51

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1-WT-97
January, 1997
Page 9 of 9

SIL52

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2-WT-97
February, 1997
Page 1 of 7

SUBJECT: World Transmission Electronic Controls III


EQUIPMENT AFFECTED: All World Transmission Models

Introduction:
In February 1997 Allison Transmission (ATD) will be releasing the World Transmission Electronic Control III (WTEC III)
system. The purpose of this Service Information Letter (SIL) is to provide an overview of the new system and to provide
serviceability information specific to the new generation of controls. A separate SIL has been made available specific to
WTEC III wiring harnesses, therefore, harnesses will not be covered in this SIL.
During the period February 1997 to December 1997 all Original Equipment Manufacturers and Distributors specifying Allison
World Transmission products must transition from the current WTEC II controls to the new WTEC III controls. After December
1997 Allison Transmission will no longer provide WTEC II controls components for new vehicle installations other than those
that are common to both systems.
The primary component differences between the two systems involves the following:
1.
2.
3.
4.
5.

Electronic Control Unit (ECU)


Pushbutton Shift Selector
Lever Shift Selector
Strip Pushbutton Shift Selector
Pro-Link Diagnostic Tool

The WTEC III Control System is pictured in Figure 1. Components shown in Figure 1 that are not discussed in this SIL will be
identical to the WTEC II component. Components shown above are not interchangeable with WTEC II components except
the Pro-Link tools which are compatible with both the WTEC II and WTEC III systems. A complete system overview
and extensive troubleshooting information for the WTEC III system can be found in the WTEC III Electronic Controls
Troubleshooting Manual (SA2973). Detailed mechanical and electrical specifications for the WTEC III system can be found in
the WTEC III Controls and General Information Technical Data Book (SA2978).

SIL

20091001

Copyright 2009 Allison Transmission, Inc.

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2-WT-97
February, 1997
Page 2 of 7

VEHICLE (V)
HARNESS

B
LA
C
K

R
AY

ELECTRONIC
CONTROL
UNIT
(ECU)

UE
BL

TRANSMISSION (T)
HARNESS

VIW-V
CONNECTOR

T
CONNECTOR
(BLUE)

UE
BL

SELECTOR (S)
HARNESS

V
CONNECTOR
(GRAY)

J 1939
CONNECTOR
(OPTIONAL)

S
CONNECTOR
(BLACK)

PRO-LINK
DIAGNOSTIC
TOOL
J 38538-D

DIAGNOSTIC
DATA READER (DDR)
CONNECTOR
x
9
8
7

5
1

6
2

3
R
TE
EN

TPS
CONNECTOR
(OPTIONAL)

VIW-S
CONNECTOR

REMOTE
LEVER
SELECTOR

SCI (J 1587)
CONNECTOR
(OPTIONAL)

VEHICLE
INTERFACE
MODULE
(VIM)

DEUTSCH DDR
CONNECTOR
(OPTIONAL)
RETARDER
MODULATION
REQUEST (RMR)
CONNECTOR

SHIFT
SELECTOR
CONNECTOR

REMOTE
PUSHBUTTON
SELECTOR

VIM
CONNECTOR

RETARDER
ACCUMULATOR
CONNECTOR
TRANSFER CASE
CONNECTOR
(MD 3070)

RMR
CONNECTOR
(OPTIONAL)

RETARDER
CONNECTOR
(MD/B 300/B 400)

CT
LE
SE

MO

DE

N
D

OUTPUT
SPEED SENSOR
CONNECTOR

THROTTLE
POSITION SENSOR
CONNECTOR

R
N
D

STRIP
PUSHBUTTON
SHIFT SELECTORS
(EUROPEAN OEM)

THROTTLE
POSITION
SENSOR (TPS)
TURBINE
SPEED SENSOR
CONNECTOR
(HD/B 500)
Bulkhead Connector (Optional)

ENGINE
SPEED SENSOR
CONNECTOR
RETARDER H
CONNECTOR
(HD/B 500)

TRANSMISSION
CONNECTOR

RETARDER
TEMPERATURE
SENSOR
CONNECTOR
(HD/B 500)

2
3
D
N
R

NOTE: Illustration is not to scale. Actual harness


configuration may differ from this illustration.
V03846

Figure 1. WTEC III Electronic Control Components

SIL54

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
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2-WT-97
February, 1997
Page 3 of 7
ELECTRONIC CONTROL UNIT (ECU)
ECU Hardware
The WTEC III ECU will be available in only one configuration. The configuration is sealed, remote mount, 12/24 Volt,
Max Feature. The ECU has improved ambient temperature resistance, improved RFI characteristics, and improved
connector corrosion resistance. The WTEC III ECU will be designated as version 8.0. The new uncalibrated ECU part
number is 29528963.
Shift Selector Interface
The WTEC III ECU will incorporate a new simplified remote shift selector interface. A ten wire parallel interface is
used between the ECU and the primary remote selector. Ten additional wires are available for a secondary remote
selector. There will be no provision for integral shift selectors with the WTEC III system.
J1939 Communication Link Compatibility
The WTEC III ECU will fully support both SAE J1587 and J1939 communications protocols.
Special Function Input/Output Provisions
The WTEC III ECU will include provisions for twelve Special Function Inputs and seven Special Function Outputs.
This represents an increase of four inputs and three outputs over the current WTEC II ECU.
Engine Water Temperature Input
The WTEC III ECU will include a new analog input for Engine Water Temperature for use in systems which do not
utilize either J1587 or J1939 for this feature. This input will be used to adjust retarder capacity based on water
temperature as well as to invoke preselect downshifts to enhance cooler water flow. The set point for these features
will be customer modifiable through the Pro-Link.
FLASH EEPROM Memory
A FLASH EEPROM is incorporated into the WTEC III ECU. This allows the calibration and the program level to be
updated electronically from a PCCS capable personal computer. Software level can be updated without having to
replace the ECU hardware. The initial software level for the WTEC III ECU will be C02 replacing the last WTEC II
software level of P02.
ECU Software
The WTEC III software will provide numerous new features and improvements over the WTEC II software. These are
summarized below.
Autodetect Feature
A new autodetect feature is added to the WTEC III ECU. This software feature allows the ECU to determine the
presence and/or type of certain hardware including the following:
a.
b.
c.
d.
e.

Retarder
Oil Level Sensor (OLS)
Throttle Position
Engine Coolant Temp.
TRANSID

(present, not present)


(present, not present)
(J1587, J1939, Analog, or PWM)
(J1587, J1939, or Analog)
(Transmission configuration)

SIL

Items (a-d) are self-explanatory. Item (e) TRANSID will be explained in detail.

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2-WT-97
February, 1997
Page 4 of 7

TRANSID
TRANSID is a new WTEC III feature which allows the ECU to autodetect the transmission or control module
configuration. The TRANSID feature allows the ECU to adjust calibration parameters based on the type of
transmission hardware it detects. The ECU allows this by monitoring the internal harness configuration. Each time
Allison Transmission makes a major change to the transmission hardware a new internal harness configuration will
also be included in the design to indicate the TRANSID level. If the ECU detects an incompatible hardware
configuration and cannot adjust the calibration, a diagnostic code (36-01) will be logged. In this case the software must
be changed to match the hardware configuration.
NEW INPUT AND OUTPUT FUNCTIONS
There are several new special function inputs and outputs for WTEC III. Schematics for these new functions can be
found in the WTEC III Controls and General Information Sales Technical Data Book (SA2978). The new functions
are shown below:
Shift Selector Transition/Secondary Shift Schedule (Function AL)
This input function provides for operator selection of dual shift selectors and shift schedules. Primary mode will
always be active when shift selector 1 is selected, and secondary mode will always be active when shift selector 2 is
selected.
Refuse Packer Step Switch (Function AM)
This input function limits operation of transmission to first gear and inhibits reverse operation with presence of
personnel on rear of vehicle.
ISO 9141 Enable/Disable (Function AN)
This function enables or disables ISO 9141 communications data flow to the ECU.
Lever Shift Selector Interlock (Function T)
This output function permits the ECU to assist in the control of a mechanical lock in the lever shift selector. Proper
use of this control prevents the operator from moving the shift selector out of NEUTRAL unless specific conditions
are met, i.e. the brake pedal is depressed. This feature is only active for the first neutral to range shift following engine
start.
Strip Shift Selector Range Indicator Control (No assigned function)
This output function is required when a Strip Pushbutton Shift Selector is specified. The function is activated on wire
no. 176 and allows for a diagnostic response via the Strip Selector range indicator lights.
Product Updates/Improvements
In conjunction with these new features, the software includes several enhancements over the WTEC II ECU. These
improvements include:
a.
b.
c.
d.
e.
f.

retarder/cruise control interaction (eliminate cycling)


enhanced retarder operation
retarder and engine brake compatibility
closed throttle shift quality
general shift quality with failed TPS
general shift quality with retarder or engine brake

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2-WT-97
February, 1997
Page 5 of 7

SHIFT SELECTORS
Pushbutton Shift Selector
The WTEC III system will include a completely new pushbutton shift selector P/N 29529429. The pushbutton selector
is not compatible with the WTEC II system. The new pushbutton selector is shown in Figure 2. The WTEC III
pushbutton selector is functionally identical to the WTEC II selector except for the range display, diagnostic display,
and MODE indicator. The new selector utilizes a single digit LED display replacing the two digit Vacuum Fluorescent
Display. Diagnostics are still available by simultaneously pressing the UP and DOWN arrows. The range display will
show RANGE SELECTED only. The diagnostic information will be displayed one character at a time in the following
sequence:
diagnostic position
diagnostic code

d
#1

#
#2

diagnostic subcode

#3

#4

(where # = 1,2,3,4, or 5)
(where #1 = 1,2,3,4,5, or 6)
(where #2 = 1,2,3,4,5,6,7,8, or 9)
(where #3 = 1,2,3,4,5,6,7,8, or 9)
(where #4 = 1,2,3,4,5,6,7,8, or 9)

Each digit will be displayed for approximately one second. These digits will be displayed in a cycle until either the
mode button or any range key is selected or automatically after approximately ten minutes. If the mode button is
selected then the diagnostic position will be incremented by one (i.e. - d1 >>> d2) and codes for position 2 will be
displayed as above. If no codes are present in a diagnostic position the symbol - will be displayed.
The MODE indicator for the WTEC III pushbutton is a single LED located in the upper right corner of the MODE
button.
Strip Pushbutton Shift Selector
There will be four configurations of the Strip Pushbutton Shift Selector. These four configurations include 6-position
and 3-position selectors in both the vertical and horizontal orientations. These configurations are shown in Figure 2.
The Strip Pushbutton Selector will have no means to convey diagnostic/oil level information. If a Strip Pushbutton
Shift Selector is utilized diagnostic information must be obtained through either a Pro-Link 9000 or a customer
furnished remote display. The four configurations are shown below:

Configuration
Six position, Horizontal
Six position, Vertical
Three Position, Horizontal
Three Position, Vertical

Part Number
29528755
29528756
29528760
29528761

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2-WT-97
February, 1997
Page 6 of 7

MODE ID

MODE

N
D

MODE INDICATOR (LED)

D N R
1

D N R

N
R

PUSHBUTTON
SELECTOR

STRIP PUSHBUTTON
SHIFT SELECTORS
V03356

Pushbutton Shift Selectors

HOLD OVERRIDE BUTTON

P
R

1
MODE

MODE

2
3
4
5
D

MODE INDICATOR
(LED)
MODE ID

5
4
3
2

N
R
P

DIGITAL DISPLAY
DISPLAY MODE BUTTON

SIX-SPEED, LEFT-HAND
LEVER SELECTOR
WITH REVERSE TO REAR

SIX-SPEED, RIGHT-HAND
LEVER SELECTOR
WITH REVERSE TO FRONT

V03355

Typical Lever Shift Selector

Figure 2. Shift Selectors

Lever Shift Selector


The WTEC III system will also have a completely new Lever Shift Selector. Like the Pushbutton, the Lever selector
will have a single digit LED display. Diagnostic readout will be identical to that described in the section on the
Pushbutton Selector. Access to the diagnostic display (and/or oil level display) is accomplished by depressing the ATD
Logo/diagnostic button. The selector P/Ns are as follows:
Configuration

Part Number

Six Speed, Right Hand, Reverse Front


Five Speed, Right Hand, Reverse Front
Four Speed, Right Hand, Reverse Front
Six Speed, Left Hand, Reverse Front
Five Speed, Left Hand, Reverse Front
Five Speed, Left Hand, Reverse Rear
Four Speed, Left Hand, Reverse Front

SIL58

Copyright 2009 Allison Transmission, Inc.

29529613
29529617
29529621
29529633
29529637
29529639
29529641

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2-WT-97
February, 1997
Page 7 of 7
Pro-link 9000 Diagnostic Tools

The WTEC III system will require new Pro-Link 9000 hardware for reprogramming and diagnostics. The following
is a list of required updates to the current Pro-Link 9000 hardware:

Hardware

Tool P/N

Diagnostic Cartridge
PROM Update Kit
MultiProtocol Cartridge (MPC)
Reprogramming PCMCIA Card*
Diagnostic Card*

J38500-303
J38500-313
J38500-1500A
J38500-1700
J38500-1800

* Requires J38500-1500A to function

Limited diagnostic information for the WTEC III system can be accessed through the current WTEC II Pro-Link 9000
hardware. This diagnostic information will however be limited to that information that is common to the WTEC II and
WTEC III systems. Access to information described in this SIL can only be accessed through either the WTEC III
Diagnostic Cartridge or by updating the current WTEC II Diagnostic Cartridge with the PROM update kit or the
WTEC III Reprogramming Cartridge.
The MultiProtocol Cartridge (MPC) and the Reprogramming Card are required to modify customer constants and alter
Calibration packages within the WTEC III ECU. After completing an ATD-approved training class, those ordering a
reprogramming cartridge are required to submit a copy of their completion certificate with their order. This serves as
proof of eligibility to purchase these items. Training is available from ATD and ATD distributors.

SIL

Pro-Link 9000 is a registered trademark of MicroProcessor System, Inc., Sterling Heights, MI.

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6-WT-97
February, 1997
Page 1 of 2

SUBJECT: Deutsch 31-Way Bulkhead Receptacle Connector Panel Nut


EQUIPMENT AFFECTED: All WT Post-Block Transmissions Utilizing the 2-Piece Wire Harness and
Feedthrough Wire Harness
SERIAL NUMBER BREAK: The Serial Number Break for Using the New Nut and Eliminating the Washer is
6510092738 for the MD Series and 6610014631 for the HD Series
Introduction:
There is a new Composite Panel Nut released P/N 29527000, which replaces Aluminum Panel Nut P/N 29512842 and
Lockwasher P/N 23016303. The composite nut allows deletion of the lockwasher while retaining proper torque. This
improvement will affect all Allison 2-piece wire harnesses and feedthrough wire harnesses constructed for the World
Transmission. Only the new nut P/N 29527000 will be serviced.
WARNING: If a lockwasher is used with the new nut, it could prevent the connector plug from fully mating
with the receptacle.

P/N 29527000, NEW COMPOSITE PANEL NUT


P/N 29512842, FORMER PANEL NUT
Torque to 13 13.6 Nm
(115 120 lb in.)

6.35 MAX (.250)


PANEL THICKNESS
40.0
(1.57)

55.0
(2.17)

55.0
(2.17)

60.0
(2.36)

41.66 (1.640)
41.40 (1.630)

46.0
(1.81)
52.0
(2.05)

FIREWALL,
PANEL, OR
BRACKET

45.0
(1.77)

BULKHEAD CONNECTOR

37.5
(1.48)

40.06 (1.577)
39.80 (1.567)

PANEL
MOUNTING HOLE
V03589

P/N 23016303, FORMER LOCKWASHER

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6-WT-97
February, 1997
Page 2 of 2
Identification:

The new bulkhead connector configurations will utilize one (1) nut, P/N 29527000, (.183 inch thick or 4.64 mm) and
no lockwasher for retention to a panel, fire wall, or feedthrough harness bracket. The former Panel Nut, P/N 29512842,
(.124 inch thick or 3.15 mm) consists of Aluminum Alloy with a black anodized finish and uses a Lockwasher
P/N 23016303, whereas the new nut, P/N 29527000, consists of glass-filled Thermoset (ULTEM) with a black finish.
WATCH 181 is another source of reference on the new panel nut.
Interchangeability and Torque Requirement:
Transmissions prior to S/N 6510092738 can be serviced with new nut provided that the lockwasher is removed.
Even though both nuts contain equivalent thread characteristics (1.625-18 UNEF-2B), the new nut is slightly thicker.
Both nuts can be interchanged, but the new nut P/N 29527000 should never be used with a lockwasher
P/N 23016303. If this is done, it could prevent the connector plug from fully mating with the receptacle.

SIL

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8-WT-97
March, 1997
Product Code(s):
Page 1 of 1

SUBJECT: New Accumulator Air Solenoid


EQUIPMENT AFFECTED: Retarder Versions of MD 3000R, HD 4000R, and B 300/400/500R Series World Transmissions
SERIAL NUMBER BREAK: MD 3000R, B 300R, and B 400R
HD 4000R and B 500R

6510099314
6610016068

DATE OF IMPLEMENTATION: December 4, 1996


A new retarder accumulator air solenoid, P/N 29530324, was first installed on accumulators on December 4, 1996. It replaces
the former air solenoid, P/N 29522717. The first retarder models built on that date are identified by serial number 6510099314
for MD 3000R, B 300R, and B 400R models; and serial number 6610016068 for HD 4000R and B 500R models.
The accumulator is sold with transmission assemblies and also as a separate piece of support equipment. This makes it possible
that transmissions built after the serial numbers noted above might have accumulators with the former air solenoid; and
transmissions built before the serial number break might have accumulators with the new air solenoid.
The new solenoid, P/N 29530324, has a 12.5 1.5 ohm coil while the former solenoid, P/N 29522717, has a 23.5 2.4 ohm coil.
They are fully interchangeable, forward and backward.
Figure 1 shows both the new (current) and former solenoids.

V03848

New (Current) P/N 29530324

V03849

Former P/N 29522717

Figure 1. Current and New Accumulator Air Solenoids

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20-WT-97, Rev. A
May, 1999
Product Codes: 65, 66
Page 1 of 1

SUBJECT: Gasket Material Change for WT Transmissions


EQUIPMENT AFFECTED: All World Transmission Models
SERIAL NUMBER BREAK: MD 3000(P), B 300(P), and B 400(P)
MD 3000(P), B 300(P), and B 400(P)
MD 3070PT
HD 4000(P) and B 500(P)
HD 4000(P) and B 500(P)

Non-Retarder
Retarder Equipped
Transfer Case
Non-Retarder
Retarder Equipped

S/N 6510130689
S/N 6510130768
S/N 6510130768
S/N 6610023271
S/N 6610023288

Introduction:
A new gasket material for the MD and HD rear cover, retarder stator, and the MD 3070 transfer case adapter was implemented in production on September 19, 1997. The new gasket material is either green in color and stamped with
D7303C on the material surface or will have a tab in approximately the two oclock position when viewed from the rear
of the transmission. The new material provides increased tensile strength and torque retention properties. The new gasket
material should be used when replacement of any former part number gaskets are required.
NOTE: The rear cover, retarder stator, and transfer case adapter M12 bolt torque specification
is now 100120 Nm (7489 lb ft).
The new gasket part numbers for each unique location are shown below:
Model
MD/B 300/B 400, Non-Retarder
MDR/B 300R/B 400R, Retarder
MD 3070PT, Transfer Case
HD/B 500, Non-Retarder
HDR/B 500R, Retarder

Location
Rear cover to main housing
Stator to main housing
Adapter to main housing
Rear cover to main housing
Stator to main housing

New P/N
29534354
29534357
29534357
29534355
29535902

Former P/N
29503385
29503544
29503544
29501103
29507892

SIL

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3-WT-98, Rev. A
March, 1998
Page 1 of 2

SUBJECT: Hardened P3 Ring Gear


EQUIPMENT AFFECTED: All HD 4000/B 500
EFFECTIVE SERIAL NUMBER:

6610027070

Introduction:
Effective January 1998, P3 ring gear hardness was increased to use common HD/B 500 ring gear manufacturing
processing with MD/B 300/B 400 models.
Also, due to the increase in the hardness of P3 ring gear, C5 friction clutch internal spline hardness was increased.
Interchangeability:
Former CR P3 ring gear P/N 29505637 has been replaced by P/N 29534836.
Former WR P3 ring gear P/N 29507716 has been replaced by P/N 29534835.
Former C5 friction clutch plate P/N 29527014 has been replaced by P/N 29534834.
Hardened P3 ring gears P/N 29534836 and P/N 29534835 require the use of hardened C5 friction clutch plate
P/N 29534834.
Former C5 friction clutch plate P/N 29527014 must only be used with former P3 ring gears P/N 29505637 and
P/N 29507716.
DO NOT MIX hardened C5 friction clutch plates with former P3 ring gears, former C5 friction clutch plates with
hardened P3 ring gears, or former C5 clutch plates with hardened spline C5 clutch plates. Accelerated P3 ring gear spline
wear and/or accelerated C5 friction clutch plate internal spline wear and plate failure will result if former components are
mixed with current components.
Refer to Figure 1 for the identification of current P3 ring gear vs. former P3 ring gear and Figure 2 for the identification
of current C5 friction clutch plate vs. former C5 friction clutch plate.
Service Parts Information:
Former P3 ring gears P/N 29505637 and P/N 29507716 have been completely cancelled.
Former C5 friction clutch plate P/N 29527014 will be maintained for service.

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3-WT-98, Rev. A
March, 1998
Page 2 of 2

IDENTIFICATION
GROOVE

FORMER P3 RING GEAR

HARDENED P3 RING GEAR


V04725

Figure 1.

OMITTED
SPLINE OR
BLUE STRIPE
THIS EDGE

FORMER PLATE

HARDENED SPLINE PLATE

HD/B 500
C5

V04724.01

Figure 2.

SIL

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5-WT-98, Rev. A
November, 1999
Product Code(s): 65, 66
Page 1 of 2

SUBJECT: Oil Drain Plug Design Change


EQUIPMENT AFFECTED: All World Transmission Models
Introduction:
A new design drain plug was implemented in production of all World Transmissions on February 16, 1998 beginning
with the following serial numbers.
MD 3000(R), B 300/400(R)
HD 4000(R), B 500(R)

6510147326
6610027897

Its increased length as shown in the illustration below can identify the new drain plug.
0.580 in. (14.73 mm)
0.540 in. (13.71 mm)
0.443 in. (11.25 mm)
0.433 in. (10.99 mm)

0.828 in. (21.03 mm)


0.788 in. (20.01 mm)
0.691 in. (17.55 mm)
0.681 in. (17.29 mm)

0.790 in. (20.06 mm)


0.750 in. (19.05 mm)

FORMER OIL DRAIN


PLUG ASSEMBLY 29503360

0.976 in. (24.79 mm)


0.936 in. (23.77 mm)

CURRENT OIL DRAIN


PLUG ASSEMBLY 29534362
V04792

Interchangeability:
The current drain plug can be used in transmissions prior to the serial number break as a replacement or when the former
drain plug will not retain torque specification.

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5-WT-98, Rev. A
November, 1999
Product Code(s): 65, 66
Page 2 of 2
Field Modification:
In the event the channel plate threads cannot retain torque specifications while using the current drain plug P/N 29534362,
the channel plate threads can be modified to facilitate the use of drain plug P/N 29510885. This modification requires the
use of J 44344-2 Reamer and J 44344-1 Tap. See the following illustration for details.

REAMER
J 44344-2

TAP
J 44344-1

DRAIN PLUG
29510885
V06145

The following instructions must be used to facilitate the use of drain plug P/N 29510885. This procedure shall be used
when reworking damaged drain plug threads after first utilizing Drain Plug P/N 29534362.
WARNING: Always wear safety glasses and proper clothing when performing the following procedures.
WARNING: Exercise extreme caution to avoid bodily injury when using compressed air.
Note: Use an Aluminum Grade Cutting Fluid to prevent a rough finish, which could result in
leakage.
1. Install the J 44344-1 Reamer into drill press. Set drill speed to 100 25 rpm.
2. Position the channel plate on the drill press, bottom facing upward. Support the channel plate on parallel blocks
to prevent resting on the dowel pins. Clamp the channel plate to the drill press to prevent movement during
rework operations.
3. Position the J 44344-1 Reamer directly above the drain plug hole; use caution to avoid contacting the hole with
the reamer while the drill press is not running.
4. Turn on the drill press. Feed the reamer into the drain hole with a slow and continuous pressure until the stop
collar contacts the channel plate. Use cutting uid continuously during the reaming process.
Note: The use of compressed air may be necessary to clear the chips from the reamer during
the cutting operation.
5. Turn off the drill press.
6. Remove the channel plate from the drill press.
7. Use J 44344-2 Tap, standard T Handle and cutting uid. Using standard thread tapping procedures, cut threads
into the channel plate until the tap turns freely.
8. Thoroughly clean the channel plate; be sure to remove all the aluminum chips.
9. Install and tighten drain plug (P/N 29510885) to 2532 Nm (1824 lb ft).

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6-WT-98, Rev. A
January, 1999
Page 1 of 2

SUBJECT: Chassis Isolation Kits for WT ECUs


EQUIPMENT AFFECTED: World Transmissions (WTEC II and WTEC III)

Introduction:
Based on field experience, Allison Transmission has determined that electrical transient voltage signals present on the
vehicle chassis can cause WTEC Electronic Control Unit (ECU) diagnostic codes. The diagnostic codes that are generated
due to these signals can vary. Allison Transmission has determined that isolating a WTEC II ECU from the vehicle chassis
can potentially eliminate occurrences of some diagnostic codes. Allison Transmission has also determined that isolating
a WTEC III ECU from the vehicle chassis is an effective method of eliminating occurrences of certain diagnostic codes.
The list of diagnostic codes shown below should be referenced to determine if chassis isolation of the ECU is necessary.
Procedures outlined in the Allison Transmission Electronic Control Troubleshooting Manual for diagnosing the codes
shown below should be followed to be sure that causes other than transient voltage signals are identified and corrected.
If troubleshooting steps lead to replacement of the ECU, do not replace the ECU at this time. Isolate the ECU and operate
the vehicle to determine if isolation corrects the problem. If the code recurs immediately, recalibrate or replace the ECU.
WTEC II Diagnostic Codes Affected by Chassis Isolation
34-13
34-14
34-15
34-16

35-00
35-16

69-33
69-34
69-35
69-36
69-41

WTEC III Diagnostic Codes Affected by Chassis Isolation


22-16
64-12

** RMR diagnostic code may not be present but RMR signal may be erratic.
Isolation should resolve this issue.

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6-WT-98, Rev. A
January, 1999
Page 2 of 2
ECU Isolation Kit

Allison Transmission has developed a service kit to aid in isolating the ECU. This kit is intended only for ECUs mounted
inside the vehicle cab. The isolation kit cannot be used for ECUs mounted in areas that will be exposed to rain, road salt,
or severe temperature extremes.
The ECU Isolation Kit P/N 29535576 includes the following components:
Name
Kit, ECU Isolation
Sheet, Isolation
Bushings, Isolation
Sheet, Instruction

P/N

Qty

29535576
29535313
29535314
29535577

1
1
3
1

Additional hardware will be required to isolate ECUs. This hardware is not included in the kit and is dependent on the
particular ECU installation. These hardware requirements are outlined in the attached Instruction Sheet P/N 29535577.
If all of the hardware shown is not used, damage to the isolation components can occur.

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P/N 29535577
Page 1 of 4
January, 1999
INSTRUCTION SHEET NO. 279
WTEC II and WTEC III ECU Isolation Instructions

ECU Isolation Procedure:


Record all diagnostic codes prior to isolation of the ECU.
The isolation procedures outlined below apply to the following ECU installations:
Cab-Mounted WTEC II ECU (no clip nuts)

Figure 1

Cab-Mounted WTEC II ECU (clip nuts)

Figure 2

Cab-Mounted WTEC III ECU

Figure 3

a). Cab-Mounted WTEC II ECU (No Clip Nuts) Reference Figure 1


This installation will require:
One ECU isolation kit P/N 29535576 (items 1 and 2)
Three 14 inch at washer (item 4)
Three 14 inch spring lockwasher (item 5)
Three self-locking nut (appropriate size for mounting stud or bolt). Loctite may be used in
place of a self-locking nut (item 6).
1). Disconnect Allison Wire No. 144 from chassis ground. Remove any ring terminals or other fastening aids
from the end of the wire. Wrap electrical tape around any bare wire end to ensure no contact is made
between Wire No. 144 and the vehicle chassis. Secure wire.
2). Remove the ECU mounting hardware and remove ECU from mounting studs or mounting bolts.
3). Install isolation sheet (item 1) onto mounting studs or bolts.
4). Install three bushings (item 2) into ECU mounting holes.
5). Install ECU with bushings onto mounting studs or bolts.
6). Install hardware as shown in Figure 1 in the following order: washer (item 4), lockwasher (item 5), and nut
(item 6). Washer (item 4) must be used or damage to the bushings will result.
7). Torque nut to 810 lb ft. Do not overtorque as damage to bushings may result.
8). Using a digital voltmeter, measure resistance between the ECU case and a clean chassis ground location.
Resistance to the chassis ground must exceed 10,000 ohms. (This test must be performed with the ECU
connectors disconnected.)

Loctite is a registered trademark of the Loctite Corporation.

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P/N 29535577
Page 2 of 4
January, 1999

VEHICLE CHASSIS

6*
5*
4*
2

*MOUNTING STUDS
OR BOLTS

MOUNTING DETAIL

2
*4
*5
*6
*NOTE: Not in kit

V04726

Figure 1. Cab-Mounted WTEC II ECU (No Clip Nuts)


b). Cab-Mounted WTEC II ECU (Clip Nuts) Reference Figure 2
This installation will require:
One ECU isolation kit P/N 29535576 (items 1 and 2)
Three 14 inch at washers (item 4)

516

inch at washers as required (item 3)

1). Follow Steps 1 and 2 of Section (a).


2). Install three 14 inch washers (item 4), three bushings (item 2), and 516 washers (item 3) as required over the
three mounting bolts. Note: Use enough 516 inch washers to assure that bushing does not extend more than
116 inch beyond mounting panel or bracket.
3). Insert bolts and hardware through panel or mounting bracket.
4). Install isolation sheet (item 1) over mounting bolts.
5). Install ECU with clip nuts onto isolation sheet and mounting bolts.
6). Torque bolts to 10 lb ft max. Do not exceed overtorque as damage to the bushings may result.
7). Using a digital voltmeter, measure resistance between the ECU case and a clean chassis ground location.
Resistance to the chassis ground must exceed 10,000 ohms. (This test must be performed with the ECU
connectors disconnected.)

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P/N 29535577
Page 3 of 4
January, 1999

CLIP NUT
VEHICLE CHASSIS

*MOUNTING STUDS
OR BOLTS

*4
3*
*3

2
4*

MOUNTING DETAIL

CLIP NUT

*NOTE: Not in kit

V04728

Figure 2. Cab-Mounted WTEC II ECU (Clip Nuts)


c). Cab-Mounted WTEC III ECU Reference Figure 3
This installation will require:
One ECU isolation kit P/N 29535576 (items 1 and 2)
Three 14 inch at washer (item 4)
Six 516 inch at washer (item 3)
Three 14 inch spring lockwasher (item 5)
Three self-locking nut (appropriate size for mounting stud or bolt). Loctite may be used in
place of a self-locking nut (item 6).
1). Disconnect Allison Wire No. 144 from chassis ground. Remove any ring terminals or other fastening aids
from the end of the wire. Wrap electrical tape around any bare wire end to ensure no contact is made
between Wire No. 144 and the vehicle chassis. Secure wire.
2). Remove the ECU mounting hardware and remove ECU from mounting studs or mounting bolts.
3). Install isolation sheet (item 1) onto mounting studs or bolts.
4). Install three bushings (item 2) into three 516 inch washers (item 3).
5). Install ECU with bushings onto mounting studs or bolts.

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January, 1999
6). Install hardware as shown in Figure 3 in the following order: 14 inch washer (item 4), 14 inch
lockwasher (item 5), and nut (item 6). Washer (item 4) must be used or damage to the bushings will result.
7). Torque nut to 810 lb ft. Do not overtorque as damage to bushings may result.
8). Using a digital voltmeter, measure resistance between the ECU case and a clean chassis ground location.
Resistance to the chassis ground must exceed 10,000 ohms. (This test must be performed with the ECU
connectors disconnected.)
VEHICLE CHASSIS

6*
5*
4*
2

*MOUNTING STUDS
OR BOLTS

3*
1

MOUNTING DETAIL

*4
*6

*3

*5

*NOTE: Not in kit

V04727

Figure 3. Cab-Mounted WTEC III ECU

SIL

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7-WT-98, Rev. A
March, 1999
Page 1 of 18

Subject:

TransID, Wiring, and Troubleshooting

Equipment Affected: World Transmission, All Series


Control System:

WTEC II and WTEC III

Serial Number Break: TID 1: Table 3


TID 2: Table 4
(NOTE: These changes are not compatible with transmissions built prior to the
8/94 Block Change.)
TransID Description:
The TransID feature has been developed to allow Allison Transmission to make minor transmission changes which
require calibration changes while retaining both the original transmission A/N and the original calibrated ECU A/N. The
purpose of TransID is to reduce the need for OEMs to use cross-reference lists of transmission and calibrated ECU A/Ns
when such changes to the transmission are made. OEMs can then continue to order specific transmission A/Ns and
calibrated ECU A/Ns and receive all changes made to the transmissions and the changed calibrations. This will reduce
the number of A/N changeovers with which an OEM must contend as changes are incorporated into World Transmissions.
The basis for the TransID system is the creation of a TransID wire in the WTEC III system to provide the signal to the
ECU of the TransID level of the transmission. This wire will at first be connected directly to the Analog Ground (wire
135) to signal TransID level 1 (TID 1) (see Figures 3 and 4). TransID levels 2 through 8 will then be indicated by
connecting the TransID wire in sequence to the ground of solenoids A, B, C, D, E, G, and F (see Figure 5). Corresponding
to the hardware changes is the ability in the V8A WTEC III ECU to load a calibration with up to eight variations. The
connection point of the TransID wire will provide the signal to tell the ECU which calibration is required by the
transmission.
Whenever a TransID level change is to be made, the new TransID level calibrations will be placed in the PROM
Calibration Configurator System (PCCS) before the change(s) is(are) made in production to the transmissions. All ECUs
programmed and sold after that date will then be loaded with the new TransID level calibration. These ECUs will contain
calibrations for the new level transmission and all previous TransID levels and will automatically load the correct
calibration for the transmission based on the TransID signal sensed by AutoDetect during the first twenty-five engine
starts. This eliminates worry on the part of the OEM of coordinating the implementation of the new ECU and the new
transmission and allows their focus to be on using the stock of the earlier level ECU.
In this SIL, TransID level will be indicated interchangeably as TransID n or TID n (n = level). Software version will be
abbreviated by using V for version (i.e., version 6E = V6E).

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March, 1999
Page 2 of 18
ECU Compatibility With TransID Level:

Table 1 shows the compatibility of the different ECU software levels with the different TransID level transmissions.
Table 1.

WTEC II
WTEC III

CIN Compatibility
Number

Software
Level

07
08
0A

V6E
V7 and V7A
V8

0B

V8A

Compatible with
TransID Level
pre-TransID and TID 1
pre-TransID and TID 1
TID 1
TID 1 and TID 2 (and
beyond)

ECU Production
Dates
until 9/94
9/94 until 12/97
2/97 until 9/97
beginning 10/97

The manufacture and sale of both WTEC II and WTEC III ECUs during most of 1997 required a means of using a
common transmission with either a WTEC II or a WTEC III ECU. A TID 1 transmission is the common transmission
configuration for both control systems and production began in September, 1996 (see Table 3). A TransID level 1
transmission is compatible with V6E, V7, V7A, V8, and V8A ECUs.
TransID level 2 transmissions were produced beginning in late December, 1997 (see Table 4). A TransID 2 transmission
is compatible with only V8A ECUs.
Pre-TransID transmissions are only compatible with V6E, V7, and V7A ECUs. Pre-TransID transmissions were produced
before the first S/N break in Table 3.
Description Of TransID Changes To The Transmissions:
TransID 1 Changes (Reference Figures 3 and 4)
The internal wiring harness wiring change to make a TID 1 transmission was put into production before the introduction
of the WTEC III system. The TID 1 internal harness was made by connecting the C3 Pressure Switch ground (digital/
signal ground; WTEC II wire 161) to the Sump Temperature Sensor and Oil Level Sensor ground (analog ground; wire
135) in the internal harness. In WTEC II, the signal ground wire (wire 161) is routed through the transmission connector,
terminal W, and then to the ECU, terminal B27. In WTEC III, this same wire in the internal harness becomes the TransID
wire (wire 195), and it goes to the ECU, terminal T13 (blue connector). The purpose of TransID 1 was to provide a
common transmission for use with both WTEC II and WTEC III systems (V7A and V8).
The only difference between a pre-TransID transmission and a TransID 1 transmission is the internal wiring harness
which connects the digital and analog grounds on the TID 1 harness. Adapter harness P/N 200100 can be ordered from
St. Clair Technologies to provide the same connection outside the transmission and allow a pre-TransID transmission to
be converted to a TransID 1 transmission.
TransID 2 Changes (Reference Figure 5)
The purpose of the TransID 2 change is to indicate the use of new sump and retarder temperature sensors (thermistors) and
a new MD retarder design. The new retarder requires a different calibration than the old retarder. Retarder performance
complaints will occur if the new retarder is controlled by the old retarder calibration or the old retarder is controlled by the
new retarder calibration. TransID 2 internal harnesses contain both the new sump temperature sensor and a new connection
point for the TransID wire. The TransID wire (195) is connected to Solenoid A ground (wire 120) to signal TID 2 to the
ECU. The new temperature sensors are discussed below. A TransID 2 transmission will only work with a V8A ECU
(WTEC III) and V8A ECUs are calibrated to accommodate both TransID 1 and TransID 2 transmissions.
New Retarder Temperature Sensor (Thermistor)
The new retarder thermistor used on TransID 2 retarder model transmissions has a molded connector and is the same on
all TransID 2 retarders. The TransID 1 and pre-TransID retarder thermistor had a two terminal pigtail connector attached
to it when it was used on B 500R/HD 4000R transmissions. It was part of a retarder harness assembly when used on
B300R/B 400R/MD 3000R transmissions. The following section describes the new and old temperature sensors. A graph
and a table of resistance values for different temperatures are also included.

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March, 1999
Page 3 of 18

New Temperature Sensors; Resistance Vs. Temperature Characteristics


Figure 1 is a graph of the temperature indicated by the resistance measured in the new and the old thermistors. The new
thermistors have a negative temperature coefficient which means the indicated temperature increases as the measured
resistance decreases within a range of about 200,000 ohms () down to about 50 ohms () for the sump thermistor and
about 400,000 ohms () down to about 60 ohms () for the retarder thermistor. The old thermistors (sump and retarder)
have a positive temperature coefficient which means that the indicated temperature increases as the measured resistance
increases within a range from about 500 ohms () up to about 2500 ohms (). The two thermistors require different ECU
calibrations. Mismatches between the ECU and the transmission, as shown in Table 4, can cause performance problems
or diagnostic codes to be set. This is why the TID 2 transmission is not compatible with the WTEC II ECU (V6E, V7, or
V7A) or with the WTEC III ECU (V8). The proper shift and temperature characteristics for both the TID 1 and the TID
2 transmission are calibrated in the V8A WTEC III ECU and the proper calibration will be activated by the ECU
according to the TransID wire (wire 195) connection point in the internal harness.

RESISTANCE-TEMPERATURE
CHARACTERISTIC CHART
1,000,000

SENSOR RESISTANCE ()

100,000

10,000

1,000

100

10

1
40

10

20

50

40

14

68

122

80

110

140

170

200

176

230

284

338

392

TEMPERATURE
WTEC III (V8A) Negative Temperature Coefficient Sensor Retarder
WTEC III (V8A) Negative Temperature Coefficient Sensor Sump
WTEC II (V6E, V7, and V7A) and WTEC III (V8) Positive Temperature Coefficient
Sensor Sump and Retarder (for comparison only)

V04711

Figure 1.

(NOTE: Look carefully at the graph. The scale for the resistance {on the left side} is not constant {linear}. It is
logarithmic which means it can display a great range of values within a small space. Each division of the
resistance scale of the graph is ten units, but the units vary from 1 to 100,000 ohms. The range of resistance for
the old thermistor is very small when compared with that of the new thermistors. If the scale of the graph was
constant, it would be impossible to identify the line for the old thermistors within this SIL.)

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March, 1999
Page 4 of 18

Table 2 shows the minimum and maximum resistance values of the three types of sensors every 5C from 50C to 200C
(58F to 392F).
Table 2.
WTEC III Retarder
Deg. C
50
45
40
35
30
25
20
15
10
5
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140

20091001

Deg. F
58
49
40
31
22
13
4
5
14
23
32
41
50
59
68
77
86
95
104
113
122
131
140
149
158
167
176
185
194
203
212
221
230
239
248
257
266
275
284

Min Ohms

Max Ohms

352,399
254,431
185,693
136,915
101,929
76,579
58,033
44,341
34,145
26,474
20,690
16,292
12,921
10,319
8,294
6,708
5,458
4,465
3,673
3,039
2,527
2,113
1,775
1,498
1,269
1,081
924
793
683
591
513
447
390
342
301
265
234

452,385
323,531
233,941
170,930
126,126
93,937
70,584
53,483
40,850
31,479
24,454
19,141
15,092
11,982
9,576
7,701
6,231
5,070
4,148
3,414
2,826
2,351
1,966
1,651
1,394
1,181
1,005
859
737
635
549
476
415
363
318
280
247

WTEC III Sump/Engine

WTEC II Sump/Retarder

Min Ohms
202,642
142,089
100,865
72,437
52,594
38,583
28,582
21,371
16,120
12,261
9,399
7,263
5,658
4,441
3,511
2,795
2,240
1,806
1,465
1,195
980
809
671
559
469
395
334
284
242
207
178
160
133
116
101
88
78
68
60

Min Ohms
510

Max Ohms
226,183
157,621
107,181
76,811
55,654
40,745
30,125
22,480
16,924
12,848
9,831
7,587
5,902
4,626
3,653
2,904
2,326
1,875
1,521
1,240
1,017
839
697
581
487
410
347
295
252
216
186
161
139
121
106
93
82
72
64

Copyright 2009 Allison Transmission, Inc.

Max Ohms
541

562

592

617
647
677

647
676
705

740

768

807

834

877

902

951
990
1,026

974
1,010
1,051

1,103

1,132

1,185

1,219

1,268

1,307

1,357
1,402
1,445

1,400
1,449
1,500

1,538

1,602

1,636

1,705

1,736

1,813

1,840
1,889
1,939

1,925
1,986
2,048

2,049

2,166

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7-WT-98, Rev. A
March, 1999
Page 5 of 18
Table 2. (contd)
WTEC III Retarder

Deg. C

Deg. F

145
150
155
160
165
170
175
180
185
190
195
200

293
302
311
320
329
338
347
356
365
374
383
392

Min Ohms

Max Ohms

208
184
164
147
131
118
106
95
86
78
71
64

219
194
173
155
138
124
112
101
91
83
75
68

WTEC III Sump/Engine

WTEC II Sump/Retarder

Min Ohms

Min Ohms

Max Ohms

53
47

56
50

Max Ohms

2,162

2,290

2,274

2,420

2,390
2,446

2,553
2,625

S/N Breaks:
Internal Harnesses; TID 1
All models of the World Transmission were built with the TransID 1 internal (feedthrough) harness beginning in
September, 1996. Two changes were rolled into this update: the wiring change for TID 1 and a change to use a molded
channel rather than the braided covering which was previously used. Both changes were rolled into the same internal
harness P/N even though there was a delay in implementing the channel which resulted in the two S/N breaks. Table 3
lists the harness P/Ns for the different transmission models along with the S/Ns for both changes for each harness.
Table 3. TransID 1 S/N Breakpoint
Pre-TransID
Harness P/N

TransID 1
Harness P/N

S/N at Wiring
Change

S/N at
U-Channel

MD 3000/B 300/B 400 w/OLS

29516322

29529472

6510088864

6510096671

MD 3000/B 300/B 400 w/o OLS

29516323

29529473

6510089316

6510096683

MD 3070 PT

29516324

29529474

6510090786

6510096675

HD 4000/B 500 w/OLS

29516325

29529475

6610014067

6610015591

HD 4000/B 500 w/o OLS

29516326

29529476

6610014084

6610015700

Transmission Model

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March, 1999
Page 6 of 18
Internal Harnesses, TID 2
The internal harness change to all models for TID 2 began in late December, 1997 production. The S/N breakpoints are
shown in Table 4.
Table 4. TransID 2 S/N Breakpoint

TransID 1 Harness P/N

TransID 2
Harness P/N

S/N at Thermistor and


Wiring Change

MD 3000/B 300/B 400 w/OLS

29529472

29533652

6510141464

MD 3000/B 300/B 400 w/o OLS

29529473

29533653

6510141470

MD 3070 PT

29529474

29533654

6510142172

HD 4000/B 500 w/OLS

29529475

29533655

6610026328

HD 4000/B 500 w/o OLS

29529476

29533656

6610026319

Transmission Model

New Retarder Temperature Sensor (Thermistor); TransID 2


Table 5 shows the old (pre-TransID and TransID 1) and the new (TransID 2) part numbers of the retarder temperature
sensors and the serial number when the change was made.
Table 5. New Retarder Temperature Sensor S/N Breakpoint

Transmission Model

Former Thermistor Used

P/N Where Former New Thermistor


Thermistor Used
P/N (TID 2)

First S/N
For New
Thermistor

MD 3000R/B 300R/B 400R built into retarder harness

29510662

15326309

6510142059

HD 4000R/B 500R

29511861

15326309

6610026472

built with connector attached

New Engine Coolant Temperature Sensor (Thermistor)


An engine coolant temperature sensor is available to provide an analog signal of the engine coolant temperature. Engine
coolant temperature is used to signal a reduction in retarder capacity or pre-selected downshifts as engine coolant
temperature increases above a specified temperature. The engine coolant temperature sensor is P/N 12191170. It has an
encapsulated copper sealing washer. This sensor is compatible with V8 and V8A calibrations.

SIL

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March, 1999
Page 7 of 18

Wiring Schematics:
Original Internal Harness Wiring
Figure 2 shows the original wiring of the internal harness with a separate path for grounding the C3 pressure switch. This
is only compatible with WTEC II ECUs (V6E, V7, and V7A).
A 18
A 27

ECU
A

B
A

A9
A1

TRANSMISSION
A
B

A
D

A
B

A
B

A
B

A
B

A
B

A
B

ECU
120 WHITE

102 ORANGE

131 BLUE

128 ORANGE

121 VIOLET

129 VIOLET

103 GREEN

130 YELLOW

104 WHITE

107 GREEN

110 WHITE

161 YELLOW

W
B

135 GREEN

N
C3
PRESSURE
SWITCH

165 BLUE

106 WHITE

147 VIOLET

P
A

162 WHITE

A 20

A SOL

A 31

SOLENOID
GROUND 1
D SOL

A 28

B SOL

A2

A 29

SOLENOID
GROUND 2
E SOL

A3

C SOL

A 21

A4

SOLENOID
GROUND 3
G SOL

A7

F SOL HI

A 10

F SOL LO

A 30

B 27 SIGNAL GROUND
B 1 ANALOG GROUND
B 31 OIL LEVEL
A 6 OLS POWER
B 13 SUMP TEMP INPUT
B 28 C3PS INPUT
V04679

Figure 2.

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7-WT-98, Rev. A
March, 1999
Page 8 of 18
TransID 1 Wiring

Figures 3 and 4 show the wiring change that was made at the first S/N break to create the TransID 1 level internal harness.
Figure 3 shows the WTEC II TID 1 wiring with the C3 Pressure Switch grounded to both the analog and signal (digital)
grounds. Figure 4 shows the WTEC III TID 1 wiring with the TransID wire connected to the analog ground along with
the C3 pressure switch, oil lever sensor, and thermistor. TransID 1 transmissions are compatible with WTEC II ECU
software levels V6E, V7, and V7A and WTEC III ECU software levels V8, and V8A.
A 18
A 27

ECU
A

B
A

A9
A1

TRANSMISSION

A
B

A
B

A
B

A
B

A
B

A
B

A
B

TransID 1

ECU
120 WHITE

102 ORANGE

131 BLUE

128 ORANGE

121 VIOLET

129 VIOLET

103 GREEN

130 YELLOW

104 WHITE

107 GREEN

110 WHITE

161 YELLOW

W
B

B
TID1

C3
PRESSURE
SWITCH

135 GREEN

165 BLUE

106 WHITE

147 VIOLET

P
A

162 WHITE

A 20

A SOL

A 31

SOLENOID
GROUND 1
D SOL

A 28

B SOL

A2

A 29

SOLENOID
GROUND 2
E SOL

A3

C SOL

A 21

A 30
A4

SOLENOID
GROUND 3
G SOL

A7

F SOL HI

A 10

F SOL LO

B 27 SIGNAL GROUND
B 1 ANALOG GROUND
B 31 OIL LEVEL
A 6 OLS POWER
B 13 SUMP TEMP INPUT

SIL

B 28 C3PS INPUT
V04680

Figure 3.

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7-WT-98, Rev. A
March, 1999
Page 9 of 18

TRANSMISSION
FEEDTHROUGH
HARNESS
CONNECTOR

SOLENOID
CONNECTOR
AY
GR

ECU
N

K
AC

BL

T CONNECTOR
(BLUE)

UE

BL

Y
A

T16
T32

UE
BL

T1

T17

TRANSMISSION
A
B

TID 2

A
B

A
B

TID 5

TID 3

A
B

A
B

TID 6

TID 4

A
B

A
B

TID 7

TID 8

TID2

A
TID5

TID3

J
H

TID6

TID4

B
L
C

TID7

E
F

TID8

ECU
120T4 WHITE
102T1 ORANGE
131T21 BLUE

128T20 ORANGE
121T2 TAN
129T6 TAN

103T5 GREEN
130T17 YELLOW
104T7 WHITE

107T3 GREEN
110T22 WHITE

T4
T1
T21

A SOL
SOLENOID A, D, J
POWER
D SOL

B SOL

T20
T2
T6

SOLENOID B, E
POWER
E SOL

C SOL

T5
T17
T7

A HI

SOLENOID C, G
POWER
G SOL

T3

F SOL POWER

T22

F SOL

TransID 1
W
A

TID1

195 YELLOW
135 GREEN
165 BLUE
124 PINK

D
C3
PRESSURE
SWITCH

147 TAN

P
B

162 WHITE

Future Use

T13 TransID
T25 ANALOG GROUND
T26 OIL LEVEL
T9

SENSOR POWER

T27 SUMP TEMP INPUT


T12 C3PS INPUT

V04681

Figure 4.

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March, 1999
Page 10 of 18
TransID 2 Wiring

Figure 5 shows the wiring change which was made to the internal harness to indicate TransID 2. The TransID wire (195)
is connected to Solenoid A ground (wire 120). This change is only compatible with V8A WTEC III ECUs. Future
connection points for TransID levels 3 through 8 are also indicated. At this time, TransID levels 3 through 8 are undefined
and reserved for future use.
TRANSMISSION
FEEDTHROUGH
HARNESS
CONNECTOR

SOLENOID
CONNECTOR
AY
GR

ECU
N

K
AC
BL

UE
BL

Y
A

T16
T32

UE

BL

T17

TRANSMISSION
A
B

TID 2

A
B

A
B

TID 5

TID 3

A
B

A
B

TID 6

TID 4

A
B

A
B

TID 7

TID 8

TID2

G
A
TID5

TID3

J
H

TID6

TID4

B
L
C

TID7

E
F

TID8

W
A

ECU
120T4 WHITE
102T1 ORANGE
131T21 BLUE

128T20 ORANGE
121T2 TAN
129T6 TAN

103T5 GREEN
130T17 YELLOW
104T7 WHITE

107T3 GREEN
110T22 WHITE

195 YELLOW
135 GREEN
165 BLUE

Y
C3
PRESSURE
SWITCH

124 PINK

147 TAN

P
B

T1

162 WHITE

Future Use

T4
T1
T21

A SOL
SOLENOID A, D, J
POWER
D SOL

B SOL

T20
T2
T6

SOLENOID B, E
POWER
E SOL

C SOL

T5
T17
T7

A HI

SOLENOID C, G
POWER
G SOL

T3

F SOL POWER

T22

F SOL

T13 TransID
T25 ANALOG GROUND
T26 OIL LEVEL
T9

SENSOR POWER

T27 SUMP TEMP INPUT

SIL

T12 C3PS INPUT

V04682

Figure 5.

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7-WT-98, Rev. A
March, 1999
Page 11 of 18

Hardware Changes; Illustrations And Terminal/Connector Repair Procedures:


U-Channel Wiring Harness Change
Figure 6 illustrates the former braided covering and the new U-Channel internal harnesses installed on control modules.
Figure 7 illustrates the molded U-Channel in more detail.

V04674

Figure 6.
C2 SOLENOID (B)
LU SOLENOID (F)
C1 SOLENOID (A)

OIL LEVEL SENSOR (HD/B 500)

C3 PRESSURE SWITCH
TURBINE SPEED SENSOR
(MD/B 300/B 400
Omitted in HD/B 500)

DEUTSCH FEEDTHROUGH
HARNESS CONNECTOR STANDOFF
(HD and MD are different heights)

C4 SOLENOID (D)
OIL LEVEL SENSOR
(MD/B 300/B 400)

TEMPERATURE SENSOR
LO SIGNAL SOLENOID (N)
(MD 3070)
C6 SOLENOID (J)
(MD 3070)

FORWARD SOLENOID (G)


C5 SOLENOID (E)
C3 SOLENOID (C)
V03383

Figure 7.

SIL84

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7-WT-98, Rev. A
March, 1999
Page 12 of 18
New Sump Temperature Sensor (Thermistor); TransID 2

Figure 8 illustrates the new sump thermistor and related parts which were implemented at the TransID 2 change. The
internal harness will now be equipped with a two-terminal connector near the bottom of the standoff. The thermistor will
be plugged onto that connector. The connector service procedure follows Figure 8.

SECONDARY LOCK
P/N 12047664

TERMINAL
P/N 12047767
CONNECTOR
P/N 12047662
SENSOR
P/N 12129691

Lock terminal
here

SOCKET TERMINAL

WIRE

J 42215 CRIMPING TOOL

V04673

Figure 8.

SIL

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7-WT-98, Rev. A
March, 1999
Page 13 of 18

Connector and Terminal Repair:


For repair of the sump temperature sensor (thermistor) connector, perform the following procedures.
Connector/Terminal Repairs
Crimping Tool

J 42215 (with terminal positioner removed)

Remover Tool

J 35689-A
Quantity

Description

Packard P/N

Sump Temperature Sensor

12129691

Connector, Black

12047662

Terminal

12047767

Secondary Lock

12047664

Terminal Removal:
1. Remove the secondary lock from the connector.
2. Insert needle end of terminal remover J 35689-A into the small notch in the front of the connector cavity of the terminal to be removed (refer to Figure 8).
3. Push the lock tang toward the terminal.
4. Pull the wire and terminal out of the connector.
5. Cut the terminal between the core and insulation crimp to minimize wire loss.
Terminal Crimping:
1. Strip insulation approximately 4.5 mm.
2. Remove the spring-loaded terminal positioner from the J 42215 crimping tool.
3. Insert the new terminal to be crimped in the J 42215 crimping tool. Squeeze the crimper handles a couple clicks to
start the crimping process but leave room to insert the wire end.
4. Insert the bare wire end into the terminal. Squeeze the crimper handles to complete the crimping process and until
the crimper handles open when released to remove the terminal/wire from the tool.
5. Be sure lock tang is positioned to allow proper retention of the terminal in the connector.
6. Push the terminal completely into the cavity. (A click will be heard and the terminal should stay in place if the wire
is pulled.)
7. Install the secondary lock in the connector.

SIL86

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7-WT-98, Rev. A
March, 1999
Page 14 of 18
New Retarder Temperature Sensor (Thermistor); TransID 2
The connector to the new retarder thermistor used on all TransID 2 retarder model transmissions is shown in Figure 9.
The service procedure follows Figure 9.

SOCKET TERMINAL (FEMALE)


P/N 12124075
CONNECTOR SEAL 12110513

RETARDER TEMPERATURE
CONNECTOR P/N 12162852

CABLE SEAL 12110514

Lock terminal
here

SOCKET TERMINAL

WIRE

J 42215 CRIMPING TOOL


V04653.01

Figure 9.

SIL

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7-WT-98, Rev. A
March, 1999
Page 15 of 18

Connector and Terminal Repair:


For repair of the retarder temperature sensor (thermistor) connector, perform the following procedures. The retarder
temperature sensor has a molded connector and is not repairable.
Connector/Terminal Repairs
Crimping Tool

J 42215 (with terminal positioner removed)

Alt. Crimping Tool

12039500 (Delphi Packard P/N)

Remover Tool

J 35689-A
Quantity

Description

Packard P/N

Connector, Black

12162852

Terminal

12124075

Seal, Connector (brown)

12110513

Seal, Cable (green)

12110514

Terminal Removal:
1. Insert needle end of terminal remover J 35689-A into the small notch in the front of the connector cavity of the terminal to be removed (refer to Figure 9).
2. Push the lock tang toward the terminal.
3. Push the wire and terminal out of the front of the connector as far as necessary to replace the terminal.
4. Cut the terminal between the core and insulation crimp to minimize wire loss.
Terminal Crimping:
1. Strip insulation approximately 4.5 mm.
2. Remove the spring-loaded terminal positioner from the J 42215 crimping tool.
3. Insert the new terminal to be crimped in the J 42215 crimping tool. Squeeze the crimper handles a couple clicks to
start the crimping process but leave room to insert the wire end.
4. Insert the bare wire end into the terminal. Squeeze the crimper handles to complete the crimping process and until
the crimper handles open when released to remove the terminal/wire from the tool.
5. Be sure lock tang is positioned to allow proper retention of the terminal in the connector.
6. Pull the terminal completely into the cavity. (A click will be heard and the terminal should stay in place if the wire is
pushed.)

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7-WT-98, Rev. A
March, 1999
Page 16 of 18

WTEC II and WTEC III ECU Responses to Pre-TransID, TransID 1, and TransID 2 Transmissions:
Table 6 shows the compatibility of the various configurations of ECUs with the different transmission TransID
possibilities.
Table 6.
ECU, Shifter, and
Harness are:

WTEC II

WTEC II

WTEC III

WTEC III

Version 6 - CIN 07
12 Volt ECU:
Basic or Max Feature
Selector - Remote
or Integral

Version 7/7A - CIN 08


12/24 Volt ECU:
Basic or Max Feature
Selector - Remote
or Integral

Version 8 - CIN 0A
12/24 Volt ECU:
Max Feature only
Selector - Single Digit
Display, Remote Only

Version 8A - CIN 0B
12/24 Volt ECU
Max F eature only
Selector - Single Digit
Display, Remote Only

YES

YES

NO

NO

Will it work?

Proper function

Proper function

See Post-Block 1994

See Post-Block 1994

What will
happen?

None needed

With Adapter harness


P/N 29519210

Not likely to nd
Not likely to nd
Changes
WTEC III harness with WTEC III harness with which are
pre-block trans.
pre-block trans.
compatible

YES

YES

NO

Proper function

Proper function

Generates codes
32xx, 55xx1
Generates codes 32xx, Temperature
Characteristics:
55xx1
All models2:
Retarder models3:

Update harness with


connector kit
P/N 29519127

None needed

Convert to TID 1
Internal harness or
install Adapter
P/N 2001004 for
proper function

Convert to TID 1
Internal harness or
install Adapter
P/N 2001004 for
proper function

Changes
which are
compatible

YES
TID #1
WTEC II: Signal ground
Proper function
tied to analog ground
WTEC III: TID wire
Update harness with
tied to analog ground
connector kit
P/N 29519127

YES

YES

YES

Will it work?

Proper function

Proper function

Proper function

What will
happen?

None needed

None needed

None needed

Changes
which are
compatible

TID #2
WTEC III only:
TID wire tied to A
Solenoid ground

NO

NO

NO

YES

Will it work?

Generates code
44 125

Will use TID 1 Cal and Proper function


Generates code 44
and temperature codes: generate codes:
All models:6
All models:6
Retarder models:7
Retarder models:7
Retarder performance
Retarder performance
will be incorrect.
will be incorrect

What will
happen?

Unlikely conguration.
Non-Retarder models
would work if converted
to TID 1 and latest
WTEC II calibration
installed: MD retarder
models will also
require conversion to
old style retarder.
HD Retarder will also
require old retarder
temperature sensor.

Non-Retarder and HD
Retarder models will
work if converted to
TID 1 and latest
WTEC II calibration
installed:
MD retarder models will
also require conversion
to old style retarder. HD
Retarder will also
require old retarder
temperature sensor.

Changes
which are
compatible.

Transmission is:
Pre-TID
Pre-Block 1994
Square Connector
See 45-WT-94

Pre-TID
Post-Block 1994
Round Connectors
See 45-WT-94
WTEC II only:
No TID wire; signal and
analog grounds are
separate

20091001

NO

125

Recalibrate to
Version 8A (TID 2)

Copyright 2009 Allison Transmission, Inc.

None needed

Will it work?
What will
happen?

SIL

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7-WT-98, Rev. A
March, 1999
Page 17 of 18

Table Footnotes:
1
2
3
4
5

32 00 on MD 3070PT only, 32 77 in reverse, 32 33 in 3rd, 32 55 in 5th, 55 17 on 1 to R, 55 27 on 2 to R,


55 87 on N1 to R, and 55 97 on NVL to R.
Temperature characteristics, all models: Sump temperature reading will decrease from 64C (147F) down
to 30C (86F) as the actual temperature increases from 40C to 149C (40F to 300F).
Temperature characteristics, retarder models: Retarder temperature reading will decrease from 107C to
65C (225F to 149F) as the actual temperature increases from 40C to 149C (40F to 300F).
Available from St. Clair Technologies, Inc.; 1050 Old Glass Road; Wallaceburg, Ontario, Canada N8A 3T2;
Phone: 519-627-1673; Fax: 519-627-4227
Solenoid A Short-to-Ground code (code 44 12) will be set because of connection of WTEC II signal
ground to the A solenoid po wer wire. The sub-code will change as the TransID level increases.
TID 8 (F Sol) will set code 43 21 because connection is to low side of solenoid coil.
All models:
Code 33 23: When transmission temperature is less than 26C (79F), it will be calculated as greater
than 177C (351F) and a default sump temperature value of 200F will be used.
Code 24 23: When transmission temperature is less than 32C (90F), it will be calculated as greater
than 128C (262F) and upshifts will be limited to a maximum of 4th gear on most calibrations.
Code 33 12: When transmission temperature is greater than 65C (149F), it will be calculated as less
than 45C (49F) and a default sump temperature value of 200F will be used.
Retarder models:
Code 62 23: When transmission temperature is less than 61C (142F), it will be calculated as greater
than 177C (351F) and no inhibited operation will occur.
Code 61 00: When transmission temperature is less than 63C (145F), it will be calculated as greater
than 168C (335F) and no inhibited operation will occur.
Code 62 12: When transmission temperature is greater than 110C (230F), it will be calculated as
greater than 45C (49F) and no inhibited operation will occur.

In the future, any connection of a V8A or higher ECU (TID 2 thru 7) with a transmission at least one TransID level higher
(TID 3 thru 8) than the ECU will log a code 36 01 and use the highest level of calibration programmed into the ECU.
Transmission performance will be affected according to the incompatibility encountered by the mismatch of TransID
numbers.
An open circuit on the TransID wire (wire 195) is interpreted the same as the connection to analog ground and indicates
TID 1. A short-to-battery on wire 195 on a TID 2 or higher transmission will not allow the ECU to identify the TransID
level of the transmission and a code 3602 will be set. The ECU will use the TID 1 shift calibration, temperature
calibration, and retarder calibration, and no shifts will be adapted. Operation will be limited by the temperature codes
which will be set.
Any connection between an ECU and a transmission where the ECU is of an equal TransID level or higher (TID 1 thru
8) than that of the transmission (TID 1 thru 8) will work OK because the ECU will be calibrated to include all calibration
variations from TID 1 up to the level indicated on the ECU.

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7-WT-98, Rev. A
March, 1999
Page 18 of 18
Additional Notes:
TransID parts must not be mixed within a transmission. Part replacement requires the correct TID version of the part. The
proper part can be identified in the parts catalogs by using the parts list for the engineering group installed in the
transmission on the day the transmission was built.
TID 1 is marked on the part number label on internal harness. If there are questions concerning the harness
configuration, use the S/N break to identify the TransID level. TID 2 is marked on the part number label on internal
harness, the transmission data tag, and on the ECU label.
There will be some TransID 1 transmissions specially produced after the S/N break shown in Table 2. The internal harness
label and the transmission data tag will be marked to indicate TID 1. If there are questions about the maximum TransID
level programmed into the calibration, about the transmission TransID level recognized by the ECU, or about the
calibration TransID level the ECU selected to use, use the Pro-Link diagnostic tool to view those levels.
Any differences between the levels expected by part numbers, markings or S/N breaks and those indicated by the
Pro-Link are most likely caused by damage to the TransID wire. Look for opens, shorts-to-ground, shorts-to-other-wires,
or shorts to battery and repair them.
Summary of P/N Changes:
Internal Harness P/N
Model
Pre-TID

TID 1

TID 2

MD 3000/B 300/B 400 w/OLS

29516322

29529472

29533652

MD 3000/B 300/B 400 w/o OLS

29516323

29529473

29533653

MD 3070PT

29516324

29529474

29533654

HD 4000/B 500 w/OLS

29516325

29529475

29533655

HD 4000/B 500 w/o OLS

29516326

29529476

29533656

Description

20091001

P/N

Sump Temperature Sensor

12129691

Connector, Black

12047662

Terminal

12047767

Secondary Lock

12047664

Retarder Temperature Sensor

15326309

Retarder Temperature Sensor Connector

12162852

Terminal

12124075

Seal, Connector (brown)

12110513

Seal, Cable (green)

12110514

Engine Temperature Sensor

12191170

Copyright 2009 Allison Transmission, Inc.

SIL

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11-WT-98
June, 1998
Product Code(s): 65, 66
Page 1 of 3

SUBJECT: Radius Addition to WT Planetary Spindles


EQUIPMENT AFFECTED: All World Transmission Models
SERIAL NUMBER BREAK:

MD 3000(R), B 300(R), and B 400(R)


HD 4000(R) and B 500(R)

6510063169 6510114718
Prior to 6610018759

Introduction:
A radius was added to the contacting edge of the P1, P2, and P3 planetary spindles in MD/B 300/B 400 and HD/B 500
Series transmissions as shown in Figure 1. Planetary spindles with a sharp-edge (instead of a radius-edge) were used
in all planetaries of MD/B 300/B 400 transmissions with serial numbers between 6510063169 to 6510114718; and
HD/B 500 transmissions prior to serial number 6610018759. The sharp-edges of the spindles can wear into the indexing
ring allowing the spindles to rotate. Spindle rotation can potentially result in blocked lube flow to the carrier pinion gear
bearing.
At Overhaul:
During overhaul, any index ring exhibiting wear on the corner of the indexing flats (as shown in Figure 2) is likely the
result of sharp-edge spindle contact.
IF INDEX RINGS ARE WORN:
1. Replace the spindles ONLY IF THEY ARE SHARP-EDGED (as referenced within Figure 1 and falling
within the transmission serial numbers listed above) and...
2. Flip-over worn index ring and re-use (for minor wear). (Note: This will expose a new surface of the
index flat to prevent spindle rotation).
3. If both contact areas of the indexing flat are worn, replace with a new index ring.

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11-WT-98
June, 1998
Product Code(s): 65, 66
Page 2 of 3
RADIUS ADDED ON
EDGE 0.251.50 mm

SHARP FLAT EDGE

PLANETARY SPINDLE

V04323

Figure 1.

INDEXING FLAT

NO WEAR

SIL

ABNORMAL WEAR

INDEXING RING
V04322

Figure 2.

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11-WT-98
June, 1998
Product Code(s): 65, 66
Page 3 of 3

Service Parts Information:


The part numbers of planetary spindles did not change to reflect addition of the radius edge. The following
list contains the serviceable parts that are affected by the design change: (Part numbers for index rings have
not changed and are included in the table below for reference purposes only).

MD/B 300/B 400 Series


Description
P1 Planetary
P2 Planetary (Close Ratio)
P2 Planetary (Wide Ratio)
P3 Planetary (Close Ratio)
P3 Planetary (Wide Ratio)

Index Ring Part Number

Spindle Part Number

29501558
29501560
29501560
29501575
29501581

29501557
29501556
29501555
29501574
29501580

HD/B 500 Series


Description
P1 Planetary
P2 Planetary (Close Ratio)
P2 Planetary (Wide Ratio)
P3 Planetary (Close Ratio)
P3 Planetary (Wide Ratio)

SIL94

Index Ring Part Number

Spindle Part Number

29501593
29501593
29501593
29501593
29501593

29501586
29501587
29501588
29501589
29501590

Copyright 2009 Allison Transmission, Inc.

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15-WT-98
July, 1998
Page 1 of 2

SUBJECT: Output Bolt Service Kit


EQUIPMENT AFFECTED: World Transmissions Utilizing Two Bolt Design
Introduction:
This SIL is to announce that Allison Transmission offers a redesigned output retaining bolt. The redesigned hardware
improves the clamp load on the components retained by the two output retaining bolts. The redesigned hardware is
contained in an output bolt service kit.
Output Bolt Service Kit :
The output bolt service kit contains:

P/N

Description

Quantity

29535910
29535692
29535634
29511437
29502439
29511444
29535911

Service Bolt Kit


Bolt, M10 x 1.5 x 30 Allen-Head
Belleville Washer
O-ring
O-ring
O-ring
Instruction Sheet

1
2
2
2
1
1
1

Installation Procedures:
Output Flange/Yoke Removal (refer to Figure 1):
1.
2.
3.
4.
5.
6.
7.

If used, remove brake drum (item 1).


Bend down tabs of lockstrip (item 2).
Remove two bolts (item 3) and lockstrip (item 2) and discard.
Remove flange or yoke (item 4).
Remove output bolt O-rings (item 5) from inside flange/yoke or face of output shaft and discard.
Remove retainer plug (item 6) from flange/yoke.
Remove O-ring (item 7) from retainer plug and discard.

SIL

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15-WT-98
July, 1998
Page 2 of 2

4
1
7
5

6
2

V05150

Figure 1.

Output Flange/Yoke Installation:


1.

Install flange or yoke (item 4).

2.

Lubricate and install new O-ring (item 7) on retainer plug (item 6).

3.

Install new service bolts (item 8) and belleville washers (item 9) through retainer plug (item 6).

NOTE:

Coned end of belleville washers MUST contact the head of the bolt. Refer to Figure 2.
Lockstrip MUST NOT be used with the service bolt and belleville washer.

4.

Install new O-rings (item 5) over the threaded end of each bolt (item 8) so that the O-ring seats against the
retainer plug (item 6).

5.

Install retainer plug into the flange or yoke. Tighten bolts to 3035 Nm (2226 lb ft).

6.

If used, install parking brake drum and torque to Service Manual specifications.

BELLEVILLE
WASHER
P/N 29535634

SERVICE BOLT
P/N 29535692

V05151

Figure 2.

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16-WT-98, Rev. A
October, 1998
Page 1 of 5
SUBJECT: WTEC III Lever Shift Selector Service Parts
EQUIPMENT AFFECTED: All World Transmission Models With WTEC III With Lever Shift Selectors
Beginning February, 1997 Allison Transmission released a new style Lever Shift Selector for use only with the WTEC III
electronic controls. Detail assemblies and parts used in the WTEC III Lever Shift Selectors are now serviceable. This SIL
details those parts or assemblies that will now be available through the Allison Parts Distribution Center. The items below
are shown pictorially in Figure 2.
WTEC III Lever Shift Selector Service Parts
(Lever, 6 Speed, Right Hand, Reverse to Front)
Item
Description
1
Selector Assembly, Lever
2
Label, Mode
3
Label, Range Indicator
4
Kit, Bezel, RH
5
Ring, Retaining
6
PCB, Switch
7
Graphic Overlay
8
Seal, Bezel
9
Bezel, Right-Hand
10
Screw, 6-32 x 7/16
11
Knob Assembly
12
Clip, Knob
13
Bushing
14
Detent Spring Assembly
15
Harness Assembly
16
Kit, Shift Selector Connector
17
Lock Assist/Seal, Green
18
Connector, Gray
19
Terminal, Pin
20
Seal, Cable
21
Plug, Cavity
22
Clip, Conduit
23
Screw, 6-32 x 7/16
24
Seal, Rear Cover
* Serviced only as an assembly. Not available as a detail part.

Part Number
29529613
29509957
29528804
29533080
29528558
29535212*
29528794*
29528795*
29528792*
29528560
29528787
29512860
29512858
29528789
29528556
29530475
12191176*
12160542*
12160551
12110693*
12129557
12176394*
29528560
29529967

Qty Req/Unit
1
1
1
1
6
1
1
1
1
4
1
1
1
1
1
1
1
1
20
1
10
1
4
1

SIL

20091001

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SIL97

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16-WT-98, Rev. A
October, 1998
Page 2 of 5
(Lever, 5 Speed, Right Hand, Reverse to Front)

Item
1
3
4

Description
Selector Assembly, Lever
Label, Range Indicator
Kit, Bezel, RH

Part Number

Qty Req/Unit

29529617
29528808
29533080

1
1
1

(Lever, 4 Speed, Right Hand, Reverse to Front)


1
3
4

Selector Assembly, Lever


Label, Range Indicator
Kit, Bezel, RH

29529621
29528812
29533080

1
1
1

(Lever, 6 Speed, Left Hand, Reverse to Front)


1
Selector Assembly, Lever
3
Label, Range Indicator
4
Kit, Bezel, LH
5
Ring, Retaining
6
PCB, Switch
7
Graphic Overlay
8
Seal, Bezel
9
Bezel, Left-Hand
10
Screw, 6-32 x 7/16
* Serviced only as an assembly. Not available as a detail part.

29529633
29528804
29533079
29528558
29535212*
29528794*
29528795*
29528791*
29528560

1
1
1
6
1
1
1
1
4

(Lever, 5 Speed, Left Hand, Reverse to Front)


1
3
4

Selector Assembly, Lever


Label, Range Indicator
Kit, Bezel, LH

29529637
29528808
29533079

1
1
1

(Lever, 5 Speed, Left Hand, Reverse to Rear)


1
3
4

Selector Assembly, Lever


Label, Range Indicator
Kit, Bezel, LH

29529639
29528810
29533079

1
1
1

(Lever, 4 Speed, Left Hand, Reverse to Front)


1
3
4

SIL98

Selector Assembly, Lever


Label, Range Indicator
Kit, Bezel, LH

Copyright 2009 Allison Transmission, Inc.

29529641
29528812
29533079

1
1
1

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

16-WT-98, Rev. A
October, 1998
Page 3 of 5

Bezel Assembly Replacement Procedure:


Record any diagnostic codes prior to removal of the lever shift selector from the vehicle.
Removal:
Remove the lever shift selector assembly from vehicle.
Disassembly:
1.
2.
3.
4.

Remove the knob assembly retaining clip (item 12) (see Figure 2).
Remove the knob assembly (item 11) and bushing (item 13) (see Figure 2).
Remove the four (4) slotted TORX R-head (T-10) screws (item 10) that retain the lever keypad/bezel assembly
(item 4) to the selector housing.
Remove the circuit board connector.

Reassembly:
1.
2.
3.
4.

Install the new lever keypad/bezel assembly (item 4). Connect circuit board connector to lever keypad/bezel
assembly. Align tab in center of harness connector with slot in center of circuit board connector.
Reassemble the lever keypad/bezel assembly (item 4) to the selector housing using the four (4) slotted
TORX R-head (T-10) screws (item 10) and torque to 810 lb in. (33.7 Nm).
Reassemble the knob assembly and bushing (items 11 and 13).
Reinstall the knob assembly retaining clip (item 12).

Installation:
1.
2.

Install the lever shift selector assembly into the vehicle.


Operate the vehicle and confirm proper shift selector operation.

SIL

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October, 1998
Page 4 of 5

Removal and Installation of Selector Harness:


Record any diagnostic codes prior to removal of the lever shift selector from the vehicle.
Removal:
Remove the lever shift selector assembly from vehicle.
Disassembly:
1.
2.
3.
4.

Remove the four (4) slotted TORX R-head (T-10) screws (item 23) that retain the rear cover.
Remove the rear cover and rear seal (item 24).
Depress circuit board connector locking tab and remove circuit board connector (see Figure 1).
Remove selector harness from rear cover (item 15).

Reassembly:
1.
2.
3.
4.

Install the new selector harness (item 15) into the rear cover.
Install rear seal (item 24) on rear cover.
Connect harness circuit board connector to circuit board. Lightly pull on connector to ensure it is
properly seated.
Reassemble the rear cover and seal to selector housing using the four (4) slotted TORX R-head (T-10) screws
(item 23) and torque to 810 lb in. (33.7 Nm).

Installation:
1.
2.

Install the lever shift selector assembly into the vehicle.


Operate the vehicle and con rm proper shift selector operation.

Push here toward


connector body

V05260

Figure 1.

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16-WT-98, Rev. A
October, 1998
Page 5 of 5

PARTS CATALOG
PC2456EN

4
1

2
3
4
5
D
N

1
2

3
4
5
D
N

LL

/RO

UL

HA
TE

NA

ER

ALT

K
AC

RO

EE

CR

CK

E
OW

PT

RM

NO
F

OF

PT

ST

TE

LE

AX
LO

OM

ON

AD

O
D

RA

E
PR

LO

EM

UR

PO

LO

EC

SP

SP

AD

LO

IAL

EC

RF

LD

HO

LL

OW

PE
PL

P
UM

DIF

AY

IST

HW

HIG

HO

CIT

AD

RO

10

MP

PU
AD

RO

ON

MP

PU

AD

RO

ST

11

FIR

12

13

14

C
X
Y
Z

24

15
16

17
18

19

23
20
21
22

SIL
NOTE: All items shown in phantom are non-serviceable.
Do not remove items shown in phantom.
V03620.01

Figure 2. WTEC III Lever Shift Selector

20091001

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17-WT-98, Rev. A
June, 2001
Page 1 of 6

SUBJECT: WTEC III Pushbutton Selector


EQUIPMENT AFFECTED: All WT With WTEC III Pushbutton Selectors
Beginning February, 1997, Allison Transmission released a new Pushbutton Shift Selector for use only with WTEC III
electronic controls. Some assemblies and detail parts used in the WTEC III Pushbutton selectors are serviceable. For
disassembly and assembly procedures, see Instruction Sheet No. 283 which is supplied in the keypad repair kits for the
various shift selectors.
In addition to the original bezel designs released in 1997 (shown in Figure 1), two more WTEC III pushbutton selectors
with new bezel designs are in production now. The new pushbutton selector with Allison Transmission written across
the top of the bezel is shown in Figure 2. The new pushbutton selector with the contoured bezel is shown in Figure 3.
It is recommended that if an OEM dashboard overlays the bezel of a shift selector that requires service, then the
replacement shift selector or kit should have the same type of bezel as the serviced unit to avoid any interference issues
with the dashboard overlay and Allison logo.
See the tables below for serviceability information and parts identification for the various styles of pushbutton shift
selectors.
WTEC III Pushbutton Selector Supercession Information
Description

Canceled Part No.

Replacement Part No.

PB Selector with Original Bezel and 8 inch Harness


PB Selector with Original Bezel and 24 inch Harness
PB Selector with Allison Transmission Bezel and 8 inch Harness
Pushbutton Selector with Contoured Bezel and 14 inch Harness

29529430
29530891
29538357
N/A

29538371
29538372
29538373
29537631

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17-WT-98, Rev. A
June, 2001
Page 2 of 6
Serviceability for WTEC III PB Selector With Original Bezel and 8 Inch Harness (See Figure 1)
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
*

Description
Selector Assembly, Pushbutton with Mounting Brackets
Mode Label
Keypad Repair Kit
Faceplate/Bezel
Gasket
Graphic Overlay
Retaining Ring
Instruction Sheet No. 283
PCB/Switch Assembly
Housing/Harness Kit
Housing
Screw, 6-32 x 7/16
Harness Assembly
Shift Selector Connector Kit
Lock Assist Seal
Gray Connector
Terminal Pin
Cable Seal
Cavity Plug
Conduit Clip
Shift Selector Mounting Kit
Nut, 10-32
Bracket
Serviced only as an assembly. Not serviced as detail part.

Part No.
29538371
29509957
29535937
29528553*
29528555
29528554
29528558
29535938*
29538025*
29530472
29528559*
29528560*
29528556*
29530475
12191176*
12160542*
12160551
12110693*
12129557
12176394*
29530477
271170
29529961

Quantity Needed
1
1
1
1
1
1
7
1
1
1
1
4
1
1
1
1
20
1
10
1
1
2
2

Serviceability for WTEC III PB Selector With Original Bezel and 24 Inch Harness (See Figure 1)
(Same As Above, Except As Shown.)
Item
Description
1
Selector Assembly, Pushbutton with Mounting Brackets
9
Not Available As A Kit.
12
Harness Assembly
2022
Not Used With This Selector Assembly.
* Serviced only as an assembly. Not serviced as detail part.

Part No.
29538372

Quantity Needed
1

29530890*

SIL

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17-WT-98, Rev. A
June, 2001
Page 3 of 6

Serviceability for WTEC III PB Selector With New Allison Transmission Bezel and 8 Inch Harness
(See Figure 2)
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
*

Description
Selector Assembly, Pushbutton with Mounting Brackets
Mode Label
Keypad Repair Kit
Faceplate/Bezel
Gasket
Graphic Overlay
Retaining Ring
Instruction Sheet No. 283
PCB/Switch Assembly
Housing/Harness Kit
Housing
Screw, 6-32 x 7/16
Harness Assembly
Shift Selector Connector Kit
Lock Assist Seal
Gray Connector
Terminal Pin
Cable Seal
Cavity Plug
Conduit Clip
Shift Selector Mounting Kit
Nut, 10-32
Bracket
Serviced only as an assembly. Not serviced as detail part.

Part No.
29538373
29509957
29538359
29537262*
29528555
29528554
29528558
29535938*
29538025*
29530472
29528559*
29528560*
29528556*
29530475
12191176*
12160542*
12160551
12110693*
12129557
12176394*
29530477
271170
29529961

Quantity Needed
1
1
1
1
1
1
7
1
1
1
1
4
1
1
1
1
20
1
10
1
1
2
2

Serviceability for WTEC III PB Selector With New Contoured Bezel and 14 Inch Harness (See Figure 3)
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
*

SIL104

Description
Selector Assembly, Pushbutton
Mode Label
Keypad Repair Kit
Faceplate/Bezel
Gasket
Graphic Overlay
Retaining Ring
Instruction Sheet No. 283
PCB/Switch Assembly
Housing/Harness Kit
Housing
Screw, 6-32 x 7/ 16
Harness Assembly
Shift Selector Connector Kit
Lock Assist Seal
Gray Connector
Terminal Pin
Cable Seal
Cavity Plug
Conduit Clip
Serviced only as an assembly. Not serviced as detail part.

Copyright 2009 Allison Transmission, Inc.

Part No.
29537631
29537638
29537948
29537624*
29537945
29537734
29528558
29535938*
29538025*
29537949
29528559*
29528560*
29537946*
29530475
12191176*
12160542*
12160551
12110693*
12129557
12176394*

Quantity Needed
1
1
1
1
1
1
7
1
1
1
1
4
1
1
1
1
20
1
10
1

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


17-WT-98, Rev. A
June, 2001
Page 4 of 6

CT
LE
SE

2
1

LL

/RO

MP

PU

D
OA

D
OA

CK
PA
RF

SP

OW

SP

ON

UL

HA
E

NAT

ER

ALT

ITY

EE

CR

CK

AY
HW

PE

PL

HIG

IS
HO

PO
PO

LO

MP

W
LO

DU

MY

NO

O
EC

PT

EM

RM

NO
F

OF

IAL

EC

UR

LD

AD

HO

LO

DIF

LL

RO

WE

Y
RA
AD

RE

SP

ST

TE

LE

O
PT
MP
PU

LO

AX

AD

RO

ST

FIR

DE

MO

8
7

9
10

11
13

14

12

15
16
17
18
19

22
20

SIL
21
V03617.06

Figure 1.

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17-WT-98, Rev. A
June, 2001
Page 5 of 6

CT
LE
SE

2
1

LL

/RO

MP

PU

AD

AD

ON

UL

HA
E

NAT

ER

ALT

IST

HO

Y
CIT
P

EE

CR

CK

M
NO

PT

EM

AD

WE

R
NO
OF

UR

E
PR

PO

AY

R
SP

PO

LO

IAL

EC

SP

W
LO

LD

LO

O
PT
MP
PU

LL

RO

CK
PA
RF

PE

AD

HO

LO

P
UM

DIF

EC

AY
HW

HIG

RO

RO

ST

TE

LE

LO

AX

A
RO

ST

FIR

DE

MO

8
7

9
10

11
13

14

12

15
16
17
18
19

22
20

WTEC III
21
V06904

Figure 2.

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17-WT-98, Rev. A
June, 2001
Page 6 of 6

2
1

LL

/RO

MP

PU

AD

AD

ON

UL

HA
E

NAT

ER

ALT

Y
CIT
P

EE

CR

CK

AY
HW

HIG

IST

HO

Y
OM

ON

EC

PT

EM

AD

WE

R
NO
OF

UR

E
PR

PO

AY

R
SP

PO

LO

IAL

EC

SP

W
LO

LD

LO

O
PT
MP
PU

LL

RO

CK
PA
RF

PE

AD

HO

LO

P
UM

DIF

RO

RO

ST

TE

LE

LO

AX

A
RO

ST

FIR

DE

MO

8
7

9
10

11
13

14

12

15
16
17
18
19

WTEC III

SIL
V06929

Figure 3

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19-WT-98
July, 1998
Page 1 of 2

SUBJECT: Output Spanner Nut Retainer


EQUIPMENT AFFECTED: All MD 3000(R), B 300(R), B 400(R), HD 4000(R) and B 500(R) Transmissions
AFFECTED SERIAL NUMBERS: All
Introduction:
The number of locking tangs on the Output Spanner Nut Retainer (see Figure 1) required to be bent has been changed. It
is now required that at least two (2) of the locking tangs be bent into the slots of the spanner nut. If after torquing the
spanner nut (refer to Table 1 and Table 2) only one tang is aligned with a spanner nut slot, continue to torque the spanner
nut (not to exceed torque values in Tables 1 and 2) until two (2) tangs are aligned with the spanner nut slots (see Figures
2 and 3). Refer to appropriate Service Manual for installation instructions.
Note:

Do not reuse a tang once it has been bent. If two or more tangs have been bent
once, install a new lock nut retainer (P/N 29506386 for MD 3000(R), B 300(R), and
B 400(R) models; P/N 29511429 for HD 4000(R) and B 500(R) models.).
REAR COVER

REAR COVER

MD

HD

RETARDER

RETARDER

RETAINER LOCKNUT
SPANNER
NUT
OUTPUT
SEAL

RETAINER LOCKNUT
(3 TANGS)
SPANNER
NUT
OUTPUT
SEAL

V05271

V05262

Figure 1.

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19-WT-98
July, 1998
Page 2 of 2
Table 1. MD/B 300/B 400 Output Spanner Nut Torque

Retarder
Non-Retarder

Torque Spec
Before Module
Installed

Torque Spec
After Module
Installed

145155 Nm (107114 lb ft)


7488 Nm (5565 lb ft)

7488 Nm (5565 lb ft)


7488 Nm (5565 lb ft)

Table 2. HD/B 500 Output Spanner Nut Torque

Retarder
Non-Retarder

Torque Spec
Before Module
Installed

Torque Spec
After Module
Installed

193207 Nm (142153 lb ft)


7488 Nm (5565 lb ft)

7488 Nm (5565 lb ft)


7488 Nm (5565 lb ft)

Figure 2. MD Ideal Condition for Tang Location

SIL

Figure 3. HD Ideal Condition for Tang Location

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21-WT-98
August, 1998
Page 1 of 2

SUBJECT: MD/HD/B Torque Converter Plug


EQUIPMENT AFFECTED: MD 3000, B 300, B 400, HD 4000, B 500 Series
AFFECTED SERIAL NUMBERS: Beginning With: MD S/N 6510165560
HD S/N 6610032772

Introduction:
Allison Transmission has changed the design of the Torque Converter Plug. The new design uses a threaded plug and no
longer uses a snapring. This design change allows easier installation of the torque converter plug.
Interchangeability:
The prior torque converter plug (P/N 29509732) will be retained for service. The prior MD Torque Converter Front
Cover (P/N 29535239) and HD Torque Converter Front Cover (P/N 29535238) have been completely cancelled.
Servicing of the prior design will require the new front torque converter cover and new style threaded plug. The new style
threaded torque converter plug can only be used with the new torque converter front cover. Kits are now available for
MD/HD/B Series transmissions.
MD Torque Converter Plug Kit
MD Torque Converter Front Cover
Torque Converter Plug
O-ring

P/N 29535935
P/N 29535595
P/N 29535581
P/N 29503208

HD Torque Converter Plug Kit


HD Torque Converter Front Cover
Torque Converter Plug
O-ring

P/N 29535936
P/N 29535596
P/N 29535581
P/N 29503208

Installation:
1. Lubricate torque converter plug o-ring.
2. Using 0.75 inch allen wrench install torque converter plug in the end of the torque converter pilot.
3. Torque plug to 5060 Nm (3744 lb ft).

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21-WT-98
August, 1998
Page 2 of 2

FORMER PLUG
P/N 29509732

CURRENT PLUG
P/N 29535581
V05381

Figure 1.

SIL

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Revisions to this SIL are noted


by a stripe in the left-hand margin.

22-WT-98, Rev. A
June, 2003
Page 1 of 2

SUBJECT: MD/HD Redesigned C1 Backing And Apply Plates


EQUIPMENT AFFECTED: MD 3000, B 300, B 400, HD 4000, B 500 Series
AFFECTED SERIAL NUMBERS: Beginning With MD S/N 6510164169, HD S/N 6610032320
Introduction:
To extend backing plate life and improve snapring retention, Allison Transmission has re-engineered the C1 Backing and
C1 Apply plates. The new C1 Backing and Apply plates were implemented beginning June 26, 1998.
Interchangeability:
The new style C1 Backing Plate must be used with the new style C1 Apply Plate. When servicing the prior Backing Plate
or Apply Plate replace both with the new style Backing and Apply plates. Intermixing of new and prior design Backing
or Apply Plates will result in C1 clutch failure. Refer to Figures 1 and 2 for identification of redesigned components.
The new P/Ns are as follows:
New P/N

Prior P/N

MD C1 Apply Plate

29534574

23047219

MD C1 Backing Plate

29539665

23047219

HD C1 Apply Plate

29534573

29505801

HD C1 Backing Plate

29534572

29505801

The prior Backing and Apply Plates have been completely cancelled.

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22-WT-98, Rev. A
June, 2003
Page 2 of 2

MD / HD / B
NEW STYLE APPLY PLATE

MD / HD / B
NEW STYLE BACKING PLATE

MD 4 mm ON INSIDE DIA.
HD 6 mm ON INSIDE DIA.

MD 8 mm ON INSIDE DIA.
HD 10 mm ON INSIDE DIA.
V05276.01.00

Figure 1

Redesigned C1 Backing Plate


2 mm thicker than prior
backing plate

C1 Apply Plate
2 mm thinner than
prior apply plate

SIL
DETAIL OF MD/HD/B CROSS SECTION

V05275

Figure 2

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1-WT-99
February, 1999
Page 1 of 4

SUBJECT: Output Flange/Yoke Retaining Bolt Design Change


AFFECTED SERIAL NUMBERS: MD 3000/B 300/B 400
HD/B 500

S/N 6510184819
S/N 6610038064

Introduction:
Output flange/yoke retaining hardware has been changed from two M10 retaining bolts to one M14 retaining bolt. One
bolt design hardware increases the clamp load on the components retained by the output retaining hardware. Redesigned
hardware was implemented into production beginning December 1, 1998.
Interchangeability:
MD 3000/B 300/B 400
Refer to Figure 1. Components affected by the one bolt design retaining hardware are as follows:
Description
Bolt M14 x 2.0 x 70 mm
Retaining Plate
Output Shaft
Output Spacer
O-ring

P/N
29535219
29535213
29535234
29535223
29512875

Qty
1
1
1
1
1

All components listed above must be utilized together.

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1-WT-99
February, 1999
Page 2 of 4

Refer to Figure 1. The following prior design output flange/yoke retaining hardware will be maintained for service:
Description
Bolt M10 x 1.5 x 30 mm
Retaining Plate
Output Spacer
Locktab
O-ring
O-ring

P/N
*
29512114
29513389
*
29511437
29502439

Qty
2
1
1
1
2
1

* If replacement of prior design bolt or locktab is necessary, replace prior design caps head bolt with Allen
head service bolt P/N 29535692 and replace locktab with service belleville washer P/N 29535634. Allen
head bolts and belleville washers MUST be used together. Locktab and belleville washers MUST NOT
be used together.
Output Shaft P/N 29511121 has been completely canceled. Service shaft P/N 29511121 with shaft P/N 29535234.
All MD 3000/B 300/B 400 model output flanges and yokes are not affected by this redesign.

OUTPUT CONFIGURATION
MD(R), B 300(R), B 400(R)
PRIOR

29513389
OUTPUT
SPACER

CURRENT

29502439
O-RING
29511437
O-RING (2)

29535223
OUTPUT
SPACER

29512875
O-RING

BOLT (2)
M10 x 1.5 x 30
Torque to
30-35 Nm
(2226 LB FT)

29535219
BOLT
M14 x 2.0 x 70
Torque to
70-80 Nm
(5160 LB FT)

29512114
RETAINING
PLATE
LOCKTAB
29511121
OUTPUT
SHAFT

29502439
O-RING

29535234
OUTPUT
SHAFT

29535213
RETAINING
PLATE

V04943

Figure 1.

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1-WT-99
February, 1999
Page 3 of 4

HD 4000/B 500
Refer to Figure 2. Components affected by the one bolt design retaining hardware are as follows:
Description
Bolt M14 x 2.0 x 70 mm
Retaining Plate
Output Shaft
Output Spacer
O-ring

P/N
29535219
29535215
29535235
29535224
29512875

Qty
1
1
1
1
1

All components listed above must be utilized together.


Refer to Figure 2. The following prior design output flange/yoke retaining hardware will be maintained for service:
Description
Bolt M10 x 1.5 x 30 mm
Retaining Plate
Output Spacer
Locktab
O-ring
O-ring

P/N
*
29511093
29511131
*
29511437
29511444

Qty
2
1
1
1
2
1

* If replacement of prior design bolt or locktab is necessary, replace prior design caps head bolt with Allen
head service bolt P/N 29535692 and replace locktab with service belleville washer P/N 29535634. Allen
head bolts and belleville washers MUST be used together. Locktab and belleville washers MUST NOT
be used together.
Output shaft P/N 29511303 has been completely canceled. Service shaft P/N 29511303 with shaft P/N 29535236.
All HD 4000/B 500 model output flanges and yokes are not affected by this redesign.

OUTPUT CONFIGURATION
HD(R) AND B 500(R)
PRIOR
29511131
OUTPUT
SPACER

CURRENT

29511444
O-RING

29535224
OUTPUT
SPACER

29511444
O-RING

29511437
O-RING (2)
29512875
O-RING

BOLT (2)
M10 x 1.5 x 30
Torque to
30-35 Nm
(2226 LB FT)

29535219
BOLT
M14 x 2.0 x 70
Torque to
70-80 Nm
(5160 LB FT)

29511093
RETAINING
PLATE

29535215
RETAINING
PLATE

LOCKTAB
29511303
OUTPUT
SHAFT

29535235
OUTPUT
SHAFT

V04944

Figure 2.

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1-WT-99
February, 1999
Page 4 of 4
Installation:

NOTE: Output Spacer P/N 29535223 and P/N 29535224 must be used with one bolt retaining
hardware. Output Spacer P/N 29535223 and P/N 29535224 is nitride hardened to
increase robustness with increased clamp load of one bolt design hardware. Refer to
Figure 3 for visual identification between two bolt design output spacers P/N 29513389
and P/N 29511131 and one bolt design output spacers P/N 29535223 and P/N 29535224.
1.

Lubricate splines of output shaft and output seal with transmission fluid and install flange or yoke.

2.

Lubricate O-ring P/N 29502439 (MD/B 300/B 400) or O-ring P/N 29511444 (HD/B 500) and install onto Retaining
Plate P/N 29535213 (MD/B 300/B 400) or Retaining Plate P/N 29535215.

3.
4.

Install M14 bolt through retaining plate.


Lubricate and install O-ring P/N 29512875 over threaded end of bolt and seat against retaining plate.

5.

Install M14 bolt and retaining plate into output shaft yoke/flange assembly. Torque M14 bolt to 7080 Nm
(5160 lb ft). The use of thread locking compounds or mechanical means to retain M14 bolt,
i.e. lockwasher/lockstrip, must not be used. Output shaft utilizes Spiral Lock thread design to retain M14 bolt.

6.

Rotate flange or yoke to check for binding and to ensure proper seating of output seal to flange/yoke.
PRIOR
P/N 29513389

MD / B 300 / B 400

CURRENT
P/N 29535223

4 mm
0.157 in.

8 mm
0.317 in.

PRIOR
P/N 29511131

HD / B 500

CURRENT
P/N 29535224

SIL
4 mm
0.157 in.

V05707

Figure 3.

20091001

Copyright 2009 Allison Transmission, Inc.

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Revisions to this SIL are


noted by a stripe in the left-hand margin.

4-WT-99, Rev. A
February, 2001
Page 1 of 5

SUBJECT: WT Exchange Program


EQUIPMENT AFFECTED: World Transmission Model HD 4070[P][R]

Introduction:
The purpose of the Service Information Letter is to introduce the HD 4070[P][R] transmission and to inform the Allison
Transmission service network of service support procedures in the event an HD 4070[P][R] requires repair. Starting with
production of the HD 4070[P][R] in January 1999, ATD will conduct a Transmission Exchange Program to support this
model.

Code Explanation

HD 4 0 7 0 P R
R Retarder
P PTO provision
0 Major modification
7 Number of speed ranges
0 Close ratio
4 Transmission series
HD Planetary gear-type automatic transmission
V05670

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PARTS CATALOG
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4-WT-99, Rev. A
February, 2001
Page 2 of 5

HD 4070

HD 4060

HD 4560

7.63
3.51
1.91
1.43
1.00
0.74
0.64
4.8

3.51
1.91
1.43
1.00
0.74
0.64

4.70
2.21
1.53
1.00
0.76
0.67

4.8

5.5

11.92

5.48

7.01

FIRST
SECOND
THIRD
FOURTH
FIFTH
SIXTH
SEVENTH
REVERSE
TOTAL
RATIO
COVERAGE

V05671

Background:
The HD 4070[P][R] transmission, available in both standard rear cover and retarder configuration, is similar to the
HD 4060[P][R] with the addition of the C6 adapter housing located between the main housing and the standard rear
cover (or retarder module). These additions allow for 7 forward speed ranges with a manually selected first range
of 7.63:1.

HD 4070 TRANSMISSION CROSS SECTION

C6 ADAPTER HOUSING
MODULE
C6 ADAPTER HOUSING
C6 CLUTCH
P4 MODULE

SIL
V05641.01

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4-WT-99, Rev. A
February, 2001
Page 3 of 5

Internal differences between the HD 4070[P][R] and the HD 4060[P][R] include the C6 clutch, P4 planetary gear set,
unique C5 piston, output shaft, output yoke or flange and an additional control valve body used to control the C6 clutch.
The HD 4070[P][R] uses a selective shim located between the P3 carrier and P4 ring gear hub. The shim located between
the P2 carrier and the P3 sun gear, P/N 29501119, 0.81 mm (0.312 in.) is not selective in the HD 4070[P][R].
Range

Solenoids Energized
A
N/O

B
N/O

C
N/C

D
N/C

E
N/C

Clutches Applied
F
N/C

C6 LOW
G
H
J
N
N/C RETD N/C N/C C1

C2

C3

Reverse X
X
X
X
X
Neutral X
X
X
1
X
O
X
X
X
X
2
X
X
O
O
X
3
X
X
O
X
O
X
4
X
X
O
X
O
X
X
5
O
X
O
X
X
6
X
X
O
X
O
X
X
7
X
X
O
O
X
X = Electronically ON with respect to solenoids; hydraulically applied with respect to clutches.
O = Optional ON or OFF.

C4

C5

C6

X
X
X
X
X

Exchange Program:
The HD 4070[P][R] Exchange Program will be conducted through December 2002 to ensure fast service and
engineering feedback. This program will be utilized in the event diagnosis indicates transmission damage has occurred
to the extent that the transmission must be removed from the vehicle. Examples of transmission repairs which will not
require transmission R & R (and therefore are not subject to the HD 4070[P][R] Exchange Program) include:
WTEC troubleshooting and repair, including speed sensor replacement (see following note for
WTEC troubleshooting)
Retarder valves and springs troubleshooting and repair
Control module troubleshooting and repair
Output shaft seal troubleshooting and repair
If troubleshooting indicates internal transmission problems, the ATD WT Service Department must be contacted
(317-242-0150) to coordinate the Exchange Program support. The attached Information Return Sheet must be completed
PRIOR to contacting WT Service. If the WT Service Department approves the use of an exchange unit, a basic
transmission will be shipped to your location. Note that this basic unit will require some external components be
swapped from the original failed unit, such as output ange or yoke, engine adaptation equipment, temperature sending
units, cooler ttings etc. DO NOT disassemble the failed transmission other than to swing the above mentioned
components.
Parts Exchange and Service Items:
Any condition other than major internal transmission damage (requiring transmission removal) is to be repaired using
replacement parts. For the HD 4070 models, refer to the latest versions of Parts Catalog PC2456EN and Service Manual
SM2457EN.
NOTE: The WTEC III system utilized on the HD 4070[P][R] supports the transmission trouble
codes found in other WTEC III calibrations. Diagnostic and troubleshooting of the
WTEC III system will be accomplished using the WTEC III Troubleshooting Manual
(TS2973EN).
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PARTS CATALOG
PC2456EN

4-WT-99, Rev. A
February, 2001
Page 4 of 5
Returning Failed Transmissions or Parts:
All failed material is to be returned to Indianapolis immediately following repairs.
Packaging and Shipping:
Transmissions should be steam cleaned prior to returning. Fax one copy of the completed Information Return Sheet
to the World Transmission service department (facsimile 317-242-2712) and attach one copy to the transmission or
part(s) being returned. Then obtain a Return Material Form by calling the World Transmission service Department
(317-242-0150). Properly prepare the transmission and/or part(s) for shipment to Indianapolis at:
Allison Transmission, Division of General Motors
4700 West 10th Street
Dock 33, Stop 70
Indianapolis, Indiana 46222
Attn.: WT Return Material Crib/ Duane Colter
NOTE: Any transmission or parts not accompanied by the appropriate supporting documents
(Information Return Sheet, Return Material Authorization (RMA) issued by the World
Transmission Service department representative will be returned to the service outlet
freight collect.
WT Warranty Information:
ATD Service Policy Manual and AFA Preparation Manual procedures are to be followed when filing an AFA for an
HD 4070[P][R] transmission. Previously published labor operation numbers and times for HD/R models should be used.
As usual, if labor time exceeds the time guide, it should be explained in the narrative on the claim.
When a transmission is replaced with another transmission, list the serial number of the replacement transmission on the
rst line of the part number eld. Also, input SW in the location on unit eld and SWING as the primary failed part.
Freight and R&R labor can be claimed with normal appropriate explanation and documentation.

SIL

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4-WT-99, Rev. A
February, 2001
Page 5 of 5
FAX COPY TO: WT Service (317) 242-2712
INFORMATION RETURN SHEET

REPAIR SHOP OUTLET


Name and/or Code: ___________________________________________________________________
Service Manager: ______________________________ Mechanic:____________________________
Phone Number: ______________________________________________________________________
Shipping Address: ___________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
Repair Order Number:_________________________________________________________________
VEHICLE OWNER; ______________________________________________________________________
VEHICLE MAKE AND MODEL: ____________________________________________________________
VEHICLE APPLICATION:(CODE) _______________________(NAME)_____________________________
VEHICLE MILEAGE: _______________________________________
TRANSMISSION WITH PROBLEM: (DATA TAG INFORMATION)
Transmission Serial Number: __________________________________________________________
EXCHANGED TRANSMISSION INSTALLED: (DATA TAG INFORMATION)
Transmission Serial Number: __________________________________________________________
PART(S) OR MODULE WITH PROBLEM:
Part(s)/Module Part Number: ___________________________________________________________
Part(s)/Module Serial Number:__________________________________________________________
PART(S) OR MODULE INSTALLED:
Part(s)/Module Part Number: ___________________________________________________________
Part(s)/Module Serial Number:__________________________________________________________
PART DESCRIPTION: ___________________________________________________________________
______________________________________________________________________________________
DESCRIPTION OF COMPLAINT: __________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
OIL LEVEL CHECK: _____________________________________________________________________
DIAGNOSTIC WORK PERFORMED: _______________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
DESCRIPTION OF FAILURE:
Electrical: ___________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
Hydraulic:___________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
Mechanical: _________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
Attach any information found during troubleshooting or exchange of transmission/part(s).

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PARTS CATALOG
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5-WT-99
March, 1999
Product Codes: 65 and 66
Page 1 of 3

SUBJECT: Lever Shift Selector, Lever Arm Bushing, WTEC II and WTEC III Lever Shift Selectors
EQUIPMENT AFFECTED: WT
Introduction:
Certain vehicle vocations with a very high frequency of lever shift selector thumb button actuations have experienced
breakage of the button inside the knob after a high number of shift cycles into or out of Neutral.
Background:
The former bushing was determined to be too short to fully support the thumb button in the presence of a very high
frequency of thumb button actuations (daily use in excess of 2 D-N-D cycles per minute for six hours a day) along with
additional axial loading on the detent rod. Additional axial load on the rod occurs when the lever is being pushed or pulled
at the same time the thumb button is being depressed. Breakage of the thumb button occurs where the guide legs of the
button assembly meet the ramp. These features are internal to the knob assembly and the user will notice the thumb button
becoming loose and possibly jamming when it is depressed.
Correction:
Effective with date code 01-22-1999, a thicker, larger diameter lever arm bushing was introduced in the production
of WTEC III lever shift selectors. The new bushing, P/N 29536604 (see Figure 1), replaces the former bushing,
P/N 29512858 (see Figure 2), which as been cancelled completely. The new bushing is designed to provide greater
support for the thumb button when the button is depressed.
A quantity of WTEC III lever shift selectors were built before the date code change and will be reworked to use the new
bushing. Any lever selectors which have been reworked will have a 19 mm (0.75 inch) round blue label next to the
identification label on the side of the selector. A new label with a new date code will not be installed at the time of the
rework. Any WTEC III lever selectors which do not have a date code of 01-22-1999 or later nor the blue label on the side
of the selector were not shipped with the new bushing installed.
WTEC II lever shift selectors are sold only as service replacement parts, so identification of units in inventory with the
new bushing is dependent on the blue label to indicate a reworked selector. A new label with a new date code will not be
installed at the time of the rework. Future production of WTEC II lever selectors for service requirements will include the
new bushing and the shifter date code will be after 01-22-99 and will indicate a new bushing is installed.

SIL

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5-WT-99
March, 1999
Product Codes: 65 and 66
Page 2 of 3

CURRENT BUSHING DESIGN


THUMB
BUTTON

KNOB
ASSEMBLY
RETAINING
CLIP

RAMP
CAM
BUSHING
BUSHING

LEVER ARM

CROSS-SECTION DETAIL
V05669

Figure 1.

FORMER BUSHING DESIGN


THUMB
BUTTON

RAMP
CAM
BUSHING
GUIDE LEG

CROSS-SECTION DETAIL
V05668

Figure 2.

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5-WT-99
March, 1999
Product Codes: 65 and 66
Page 3 of 3
Interchangeability:
The new bushing is fully interchangeable with the old one. Vehicles with a high frequency of thumb button actuation will
benefit from using the new bushing, but installation of the new bushing is not required. Vehicles with a low frequency of
thumb button actuation are not experiencing thumb button breakage.
Kit Descriptions:
Two Knob Assembly Kits have been released for repairs in which the thumb button was broken. One kit is for WTEC II
lever shifters and the other is for WTEC III. The kits include the new bushing, a new knob assembly, a new retaining clip,
and an instruction sheet for installation of the new parts (see Table 1).

Table 1.
P/N
29536684
29512853
29536604
29512860
29536686
29536685
29528787
29536604
29512860
29536686

Description
WTEC II LSS Knob Assembly Kit
WTEC II Knob Assembly
Bushing
Retaining Clip
Instruction Sheet No. 289
WTEC III LSS Knob Assembly Kit
WTEC III Knob Assembly
Bushing
Retaining Clip
Instruction Sheet No. 289

Quantity
1
1
1
1
1
1
1
1
1
1

SIL

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P/N 29536686
Page 1 of 2
March, 1999

INSTRUCTION SHEET NO. 289


Replacement of the Knob Assembly and Detent Rod Bushing of the WTEC II and III Lever Shift Selectors
WTEC II Kit P/N 29536684; WTEC III Kit P/N 29536685

KNOB
ASSEMBLY
RETAINING CLIP

NEW BUSHING
LEVER ARM
(WTEC II SHOWN)

V05709

Figure 1.
Removal:
1).

Remove the retaining clip, P/N 29512860, from the front of the knob. For removal, grip with needle-nose pliers
or use a small screw driver to pull the clip out from the slot on the knob. If using a screw driver to lift the clip,
be sure to place a nger over the clip to prevent losing it.

2).

Lift the knob assembly (with the rod) from the lever arm.

3).

Remove the old bushing, P/N 29512858, from the lever arm.

Figure 2. Old Bushing, P/N 29512858 10.3 mm (0.410 inch) OD

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P/N 29536686
Page 2 of 2
March, 1999
Installation:

Figure 3. New Bushing, P/N 29536604 14.7 mm (0.580 inch) OD


1).

Find the new bushing, P/N 29536604, in the kit and install the small diameter into the hole on top of the
lever arm.

2).

With the rod properly positioned in the knob (the cam on the rod should be positioned so that the at face is
against the ramp feature of the button), insert the end of the rod into the new bushing and begin to install the
new knob assembly; WTEC II P/N 29512853, WTEC III P/N 29528787, into the lever arm.

CURRENT BUSHING DESIGN


THUMB
BUTTON

RAMP
CAM

BUSHING

CROSS-SECTION DETAIL
V05708

Figure 4.
3).

Align the knob and lever arm splines and fully insert the knob assembly onto the lever arm.

4).

Install the retaining clip, P/N 29512860, through the slot in the knob and push it in until it snaps into place.

20091001

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7-WT-99
April, 1999
Product Code:
Page 1 of 5

SUBJECT: WTEC III Isolated ECU


EQUIPMENT AFFECTED: All WTEC III Equipped Vehicles
NOTE: Inserted in this SIL are revised Wiring Schematics for WTEC III controls. Please remove
Pages J1/J2 and J3/J4 from your SA2973A Troubleshooting Manual and replace them with
the attached pages.
Introduction:
A WTEC III isolated ECU design was implemented in production on April 1, 1999. The isolated ECU incorporates nylon
grommets and steel bushings on the three redesigned ECU mounting feet to form an electrically insulated interface
between the ECU and the vehicle mounting surface. Field experience has shown that isolating the ECU from the vehicle
chassis provides an ECU installation which is more tolerant of transient electrical signals produced by other vehicle
systems.
Service Information:
The new WTEC III ECU is P/N 29536134. It is uncalibrated and is completely, functionally interchangeable with the
former WTEC III ECUs, P/N 29534937 or P/N 29528963, it replaces. Calibrated ECU part numbers using the isolated
ECU will use an A instead of a U as the third character in the P/N. Example: non-Isolated ECU P/N = ECU12345;
Isolated ECU P/N = ECA12345.
The isolated ECU must be mounted using a 14 inch or an M6 bolt or stud. If previously used, wire no. 144 must be
disconnected, and no other conductive material may contact the installed ECU. There should be a minimum of 6.4 mm
(0.250 inch) clearance around the ECU housing with conductive material to prevent unintentional grounding of the
housing (minimum resistance between ECU housing and the vehicle of 10,000 Ohms).
An exception to complete interchangeability will be in cases where the additional 6.4 mm (0.250 inch) height of the ECU
due to the grommets (see Figure 1) causes interference with vehicle components. See below for cases where an
interference is present. The former WTEC III ECU design has been completely canceled.

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22.3 mm
(0.88 in.)

25.9 mm
(1.02 in.)

BLACK

20.8 (3 PLACES)
8.1 mm (0.32 in.)
114.3 mm (4.50 in.)

GRAY

83.0 mm
(3.27 in.)
7.8 mm (0.31 in.)

6.6 mm
(0.26 in.)
(3 PLACES)

75.7 mm
(2.98 in.)

SLOT FOR
MOUNTING
(3 PLACES)

7.2 mm (0.28 in.)

194.1 mm
(7.64 in.)

179.1 mm
(7.05 in.)

28.7 mm
(1.13 in.)

BLACK

6.4 mm
(0.25 in.)

6.4 mm
(0.25 in.)

25.9 mm
(1.02 in.)

114.3 mm (4.50 in.)

12.7 mm (0.50 in.) R


(3 PLACES)

166.0 mm (6.53 in.)

GRAY

83.0 mm
(3.27 in.)

ISOLATED

NON-ISOLATED

166.0 mm (6.53 in.)

NEW ECU

FORMER ECU

19.2 mm
(0.76 in.)
(3 PLACES)

82.1 mm
(3.23 in.)
12.7 mm
(0.50 in.)
(3 PLACES)

V05403

12.7 mm (0.50 in.)


7.2 mm (0.13 in.)
THRU HOLE
FOR MOUNTING
(3 PLACES)

204.5 mm
(8.05 in.)

179.1 mm
(7.05 in.)

12.7 mm
(0.50 in.)

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


PARTS CATALOG
PC2456EN

7-WT-99
April, 1999
Product Code:
Page 2 of 5

SIL

Figure 1

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7-WT-99
April, 1999
Product Code:
Page 3 of 5

Replacement of Isolators:
Two service kits have been released in connection with the new ECU design. Kit P/N 29535952 is used when servicing
any loose, cracked, or missing isolators on ECU P/N 29536134. Instruction Sheet #286 explains how to replace the
grommets and bushings. This kit provides parts for complete replacement of all of the grommets and bushings on an ECU.
The contents of the kit are:
Description
Kit, ECU Isolators
Grommet, Electrical Isolator
Bushing, Electrical Isolator
Instruction Sheet #286

P/N
29535952
29536132
29536133
29535953

1
6
6
1

Individual components are only available in this kit, not as details.


Clearance requires mounting without isolation, (see Figure 2):
Kit P/N 29535954 is used when an isolated ECU is used to service a non-isolated ECU and a height interference exists.
If the removed ECU is not isolated and the WTEC III system is not experiencing difficulties because of it, the bushings
and grommets can be removed and the following kit used to provide the extra 6.4 mm (0.250 inch) clearance.
Description
Kit, ECU Mounting
Seal, O-ring
Washer, 14 inch Flat
Instruction Sheet #287

P/N
29535954

29536135

29536136
29535955

3
1

Individual components are only available in this kit, not as details.


Mounting stud/bolt size requires mounting without isolation (see Figure 2):
If M8 or 516 inch studs were used for mounting the former ECU in the vehicle and if isolation is not necessary,
P/N 9422846, 516 inch flat washer, and P/N 23040579, O-ring, are available for mounting the new ECU after the
grommets and bushings are removed.
Clearance requires re-use of Isolator Kit, P/N 29535576 (see Figure 3):
If clearance requires the isolators to be removed, but the removed ECU had been isolated using Isolation Kit,
P/N 29535576, it will be necessary to re-use the isolation kit and to purchase three (3) O-rings, P/N 23040579, to
go around the Isolator Bushings and inside the hole in the ECU mounting foot.

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7-WT-99
April, 1999
Product Code:
Page 4 of 5

MOUNTING BOLT
METHOD
BOLT
AY
GR

WASHER (see chart)


O-RING (see chart)
K

AC

BL

UE

BL

NUT

UE

BL

NUT
WASHER (see chart)
MOUNTING STUD
OR BOLT SIZE
WASHER
O-RING

M6 or 14 in.
29536136 *
29536135 *

O-RING (see chart)

M8 or 516 in.
9422846 **
23040579 **

MOUNTING STUD

* Only available in kit 29535954


** Only available as detail parts

MOUNTING STUD
METHOD
V05784.01

Figure 2

NUT
LOCKWASHER, 14 in.
WASHER, 14 in. 29536136
ISOLATOR BUSHING 29535314

VEHICLE CHASSIS
*MOUNTING STUDS
OR BOLTS
(M6 or 14 in.)

WASHER, 516 in. 9422846


O-RING 23040579
ISOLATION SHEET
29535313
BOLT
MOUNTING DETAIL

SIL

O-RING 23040579
WASHER, 516 in. 9422846
ISOLATOR BUSHING 29535314
WASHER, 14 in. 29536136
LOCKWASHER, 14 in.
NUT

V05826

Figure 3

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7-WT-99
April, 1999
Product Code:
Page 5 of 5

ECU Repair Guidelines:


Action Required

Parts Required

WTEC II ECU requires isolation


Former WTEC III ECU (non-isolated) requires isolation

Isolation Kit, P/N 29535576 (see SIL 6-WT-98)


Isolation Kit, P/N 29535576 (see SIL 6-WT-98)

Former WTEC III ECU (non-isolated) requires replacement


(If interference exists and former ECU was isolated
using Isolation Kit, P/N 29535576; see SIL 6-WT-98)

Isolated WTEC III ECU, P/N 29536134


Isolated WTEC III ECU, P/N 29536134
O-ring, P/N 23040579
re-use Isolation Kit, P/N 29535576
Isolated WTEC III ECU, P/N 29536134
ECU Mounting Kit, P/N 29535954
Isolated WTEC III ECU, P/N 29536134
O-ring, P/N 23040579
516 inch flat washer, P/N 9422846
ECU Isolator Kit, P/N 29535952

(If interference exists and isolation is not required)


(If an M8 or 516 inch mounting bolt or stud is used for
mounting and isolation is not required)
Isolated WTEC III ECU isolators require repair

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P/N 29535953
Page 1 of 1
April, 1999
INSTRUCTION SHEET NO. 286
This instruction sheet explains the procedures for replacing the isolation grommets and bushings integral with the
mounting feet of the latest (isolated) WTEC III ECU, P/N 29536134. If one or more of the grommets or bushings cracks
or loosens and falls out of the mounting foot, it will be necessary to replace them. The contents of kit P/N 29535952
allow replacement of grommets and bushings on one complete ECU.
The kit and parts are not for installation on any previous model ECU. They werent designed to use these parts. Isolation
of previous model WTEC III and WTEC II ECUs will require the use of kit P/N 29535576.
Instructions:
1).

Remove any remaining bushing and grommet pieces from the hole in the mounting foot of the ECU. The hole is
threaded and a grommet can be removed by using pliers to unscrew it from the hole. Be sure the threaded ID of
the hole is free of debris.

2).

Place a grommet, P/N 29536132 (item 1), on each side of the hole in the ECU mounting foot (item 3)
(see Figure 1, First Stage Assembly).

3).

Press the grommets into place with about 300 lb. of force* on the ID of the grommet. The bushings can be
inverted and used to press on the ID of the grommet (see Figure 1, First Stage Assembly)

4).

Install a bushing, P/N 29536133 (item 2), into each grommet (see Figure 1, Final Stage Assembly)

5).

Press the bushings into the grommets with about 200 lb. of force*. The two bushings in each mounting foot
should contact each other.

6).

Repeat steps 1 through 5 for each mounting foot requiring new grommets and bushings.

* It is possible to press the grommets and bushings into the mounting feet using a vise with smooth faced jaws
or inserts. Press until they are fully seated. Additional seating will occur when the ECU is mounted to the
vehicle.
NOTE: Excessive force can crack or distort mounting grommets or break the bushing. Do
not exceed recommended installation loads.

3
300 lb
FORCE

2
1
2

200 lb
FORCE

1
2
1
FIRST STAGE
ASSEMBLY

SIL

2
FINAL STAGE
ASSEMBLY
V05752

Figure 1

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PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


P/N 29535955
Page 1 of 2
April, 1999

INSTRUCTION SHEET NO. 287

This instruction sheet is for cases where the isolators must be removed from the mounting feet of the latest (isolated)
WTEC III ECU because of installation difficulties such as mounting stud length or because of clearance around the
ECU. [NOTE: This kit assumes the mounting uses 1/4 inch or M6 bolts or studs. If the mounting fasteners are 5/16 inch or
M8, it will be necessary to replace them or use three (3) washers (P/N 9422846) and three (3) O-rings
(P/N 23040579).]
Instructions:
1).

Remove bushings and grommets from the hole in the mounting foot of the ECU. The hole is threaded and a
grommet can be removed by using pliers to unscrew it from the hole. Be sure the threaded ID of the hole is free
of debris.

For vehicles with mounting studs (see Figure 1):


2).

Place an o-ring over each mounting stud.

3).

Place the ECU on the mounting studs, so that the o-rings are in the threaded holes in the mounting feet.

4).

Place a 1/4 inch flat washer over each mounting stud.

5).

Place a nut on each mounting stud.

6).

Properly torque each of the nuts according to the OEM specifications.


-or-

For vehicles using mounting bolts (see Figure 1):


2).

Place a 1/4 inch flat washer on each mounting bolt.

3).

Place an o-ring on each mounting bolt and push it on until it contacts the washer.

4).

Place the ECU over the mounting bolt holes.

5).

Insert a mounting bolt through the hole in each mounting foot, start it into the threads of the nut, and draw it
down. Be sure the o-ring goes smoothly into each hole.

6).

Properly torque each of the mounting bolts according to the OEM specifications.

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P/N 29535955
Page 2 of 2
April, 1999

MOUNTING BOLT
METHOD
BOLT
AY
GR

WASHER, 14 in.
P/N 29536136
O-RING
P/N 29536135
K

AC

BL

UE

BL

NUT

UE
BL

NUT
WASHER, 14 in.
P/N 29536136
O-RING
P/N 29536135
MOUNTING STUD
MOUNTING STUD
METHOD
V05784

Figure 1
CAUTION: The ECU is not isolated at this point. If isolation is still needed, order or re-use isolation kit,
P/N 29535576, and order three (3) O-rings, P/N 23040579. The O-ring, P/N 23040579, is installed
around the isolation bushings, P/N 29535314, and inside the hole in the mounting foot of the ECU.
An M8 (516 inch) at washer, P/N 9422846, will also be needed.

SIL

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PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


8-WT-99, Rev. A
November, 1999
Page 1 of 6

SUBJECT: Double Weld Rotating Clutch Hub


EQUIPMENT AFFECTED: All World Transmissions
AFFECTED S/N:

MD 3060/3560
MD 3066/B 300/B 400
HD 4000/B 500

S/N 6510184386
S/N 6510130438
S/N 6610037353

Introduction:
As a product improvement, rotating clutch hubs now utilize a double weld design. An additional weld was added to the
area referenced in Figure 1. Examples of single welded hub design vs. double welded hub design are shown in Figures 2,
3, and 4.
Serviceability:
Single weld rotating clutch hubs are no longer production available. When replacing a single weld design rotating clutch
hub that does not meet ATD specifications, service with the double weld design hub. Single weld rotating clutch hubs
that meet ATD specifications should be reused during time of transmission repair or overhaul (refer to appropriate Service
Manual for specifications). MD 3000/B 300/B 400 clutch hub P/N 29509979 has been replaced by P/N 29534493.
HD 4000/B 500 clutch hub P/N 29501583 has been replaced by P/N 29534504.
NOTE:

SIL136

When inspecting a rotating clutch hub that is suspected to be cracked in the area
indicated in Figure 5, surface irregularities can be mistaken for cracks. Surface
irregularities are a by-product of the manufacturing process and does not constitute a
defect in the welding process. Refer to Figures 6 and 7 for examples of non-cracked and
cracked rotating clutch hubs. The use of magnaflux can be utilized to determine if a
crack is present. Another method which can be employed is adding a quantity of solvent
into the C2 piston bore and check for leaks in the welded area of hub.

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

V05827

ADDITIONAL WELD
ADDITIONAL WELD
NOT PRESENT

SINGLE WELD DESIGN

DOUBLE WELD DESIGN

ROTATING CLUTCH
HUB CENTERLINE

8-WT-99, Rev. A
November, 1999
Page 2 of 6

SIL
Figure 1

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PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


8-WT-99, Rev. A
November, 1999
Page 3 of 6
SINGLE WELD DESIGN

Additional weld not


present in area indicated

H05828

Figure 2

DOUBLE WELD DESIGN

ADDITIONAL
WELD
H05829

Figure 3

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

8-WT-99, Rev. A
November, 1999
Page 4 of 6
DOUBLE WELD DESIGN

ADDITIONAL
WELD

H05830

Figure 4

CRACKED HUB

SIL
Area to be
inspected
H05831

Figure 5

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


8-WT-99, Rev. A
November, 1999
Page 5 of 6

CRACKED HUB

CRACK

H05834

Figure 6

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PARTS CATALOG
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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

8-WT-99, Rev. A
November, 1999
Page 6 of 6

NON-CRACKED HUB

Non-machined weld bead


can be mistaken as a crack.
If hub is suspected cracked,
refer to note on page 1.

H05902

Figure 7

SIL

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PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


14-WT-99
September, 1999
Product Code(s): 65, 66
Page 1 of 2

SUBJECT: New Retarder Accumulator Air Solenoid Valve Assembly


EQUIPMENT AFFECTED: Retarder Versions of MD 3000R, HD 4000R, and B 300R/400R/500R Series
World Transmissions
DATE OF IMPLEMENTATION: August 1999
Introduction:
Retarder accumulator air solenoid valve assembly, P/N 29522717, will be introduced to production and available for
service effective August 1999, and replaces former air solenoid valve assembly P/N 29530324.
Identification:
The figure below shows the configuration, component coloration and location of the new part number.

Solenoid Section (Black)


Aluminum
Valve Body (Gray)

Location of part number


and Allison trademark

Air In
Zinc Coated
Exhaust Fitting (Gold/Brass)
V03849.01

Figure 1. Retarder Accumulator Air Solenoid Valve Assembly, P/N 29522717

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PARTS CATALOG
PC2456EN

14-WT-99
September, 1999
Product Code(s); 65, 66
Page 2 of 2
Interchangeability:
The air solenoid valve assembly is fully interchangeable with air solenoid P/N 29530324 and should not affect space
claim or installation.
For HDR/B 500R Installations Only: To enhance retarder accumulator operation, a .060 inch orificed nipple fitting is
installed to the Air In port of the air solenoid on all HDR or B 500R installations. At time of solenoid replacement,
be sure to transfer this fitting to the Air In port of the new air solenoid. If a new orificed nipple fitting is required,
P/N 29514765 air solenoid nipple (orificed) is available through the Allison Parts Distribution Center. All fittings should
be torqued to 1622 Nm (1216 ft lb). Do not apply sealant.
Warranty Claim Information:
For tracking purposes, all claims for reimbursement per this Service Information Letter, regardless of type, should include
the letter designation WTRETSOL in the Activity Indicator box within the AFA form. The claim allowance for
replacement and reinstallation of the air solenoids in MD/R, HD/R, B 300/R, B 400/R, and B 500/R transmissions is
one (1) hour.

SIL

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PARTS CATALOG
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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

Revisions to this SIL are noted


by a stripe in the left-hand margin.

19-WT-99, Rev. A
June, 2006
Product Codes: 65 and 66
Page 1 of 7

SUBJECT: Redesigned Oil Level Sensor (OLS)


EQUIPMENT AFFECTED: 3000 and 4000 Product Families Except 3700SP
SERIAL NUMBER BREAK: 3000 Product Family
4000 Product Family

6510220479
6610048466 (Except S/N 6610052000 through 6610052184*)

Background:
Effective August 18, 1999, a redesigned Oil Level Sensor (OLS), P/N 29544668 (previously P/N 29530105), was
introduced into production of World Transmissions. The redesigned OLS is a one-piece unit with a molded 3-terminal
connector built into the sensor housing (see Figure 1). The internal wiring harnesses have been redesigned to include the
3-terminal connector for the OLS and to lengthen the branch to the OLS.
Figure 2 shows the position and orientation of the new OLS on the control modules of the 3000 and 4000 Product Families. Be sure the new OLS is correctly positioned. The internal harness connector must reach the connector on the sensor.
The control module must fit onto the transmission main case without interference.
The one piece design reduces the complexity of the manufacturing and installation of the sensor. The new OLS uses
shoulder bolts and Viton ferrules to provide vibration dampening in the mounting (see Figure 3).

* S/Ns 6610052000 through 6610052184 were built on a 2nd assembly line with the former OLS.
Viton is a registered trademark of DuPont Corporation.

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PARTS CATALOG
PC2456EN

19-WT-99, Rev. A
June, 2006
Product Codes: 65 and 66
Page 2 of 7

V05724.1

Figure 1.

Interchangeability:
The new sensor can be used in place of the former sensor by using a short harness adapter between the 4-terminal (2 x 2)
connector on former internal wiring harness and the new 3-terminal (1 x 3) connector of the new OLS. A kit is available
(see Figure 3 and Table 1) for replacing the former sensor and it includes the new sensor, mounting bolts, and the harness
adapter so that the old internal harness can be re-used. Transmissions built after the serial number break will have the new
sensor and a new internal wiring harness using the 3-terminal connector. The former OLS is completely cancelled (see
Table 2 for details of cancellation). The former internal harnesses will be maintained for service.

20091001

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PARTS CATALOG
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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


19-WT-99, Rev. A
June, 2006
Product Codes: 65 and 66
Page 3 of 7

Oil Sensor Location Detail


(with filter & harness
removed for clarity)
HD/B 500 CONTROL MODULE

MD/B 300/B 400 CONTROL MODULE

Oil Sensor Location Detail

V06108

Figure 2.

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PARTS CATALOG
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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

19-WT-99, Rev. A
June, 2006
Product Codes: 65 and 66
Page 4 of 7
1

2
5

8
4

10

11
9

V05724.2

Figure 3.

SIL

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


19-WT-99, Rev. A
June, 2006
Product Codes: 65 and 66
Page 5 of 7

New OLS Kit and Parts:


Table 1.
Item
1
2
3
4

P/N
29536584
29536564
29544668
29536567

5
6
7
8
9
10

29530104
12064758
12047767
12047783
12047786
12047581

11

12047787

Description
OLS Kit
Mounting Bolt
Oil Level Sensor Assembly
Viton Ferrule
Internal Harness OLS Adapter
3-way Connector, Plug
Female Terminal
Secondary Lock, TPA
4-way Receptacle Connector
Male Terminal
Secondary Lock, TPA

Quantity
1
2
1

Yes
Yes
Yes

Serviceable

Yes

1
1
3
1
1
3

Yes
Yes
Yes
Yes
Yes
Yes

Yes

Former OLS Parts:


Table 2.
P/N
29507921
29507908
29507905
29507906
29507907
23048627
11516059

SIL148

Description
Oil Level Sensor Assembly
Oil Level Sensor
Oil Level Sensor Bracket
Base Plate
Spacer
O-ring
Flange Head Bolt

Quantity
1
1
1

Maintain for Service


No; service with kit, P/N 29536584
No; service with kit, P/N 29536584
No; service with kit, P/N 29536584

1
1
1
2

No; service with kit, P/N 29536584


Yes
Yes
Yes

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

19-WT-99, Rev. A
June, 2006
Product Codes: 65 and 66
Page 6 of 7
Serviceability Information:
Table 3 shows the wiring information that applies to the internal harnesses and to the Internal Harness OLS Adapter.
Wire Termination:
Table 3.
Wire No.
135B
165
124

3-Pin Terminal ID
A
B
C

4-Pin Terminal ID
B
A
D

Wire Color
Black
White
Red

Figure 4 shows the connectors, terminals, and secondary locks (terminal position assurance TPA) used in the OLS
harness adapter. The 3-terminal connector is also used in the new internal wiring harnesses.

J 38125-13

Butt wire against


terminal holder
Use wire gauge
18-16 slot

18-16

WIRE SIDE

22-20

A
B
C

J 35123
TERMINAL

Push lock to
insert terminal
end

D
DETAIL OF
CONNECTOR

SIL

BA
V05724.3

Figure 4.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


19-WT-99, Rev. A
June, 2006
Product Codes: 65 and 66
Page 7 of 7

Terminal Removal:
1.

Remove the secondary lock (TPA).

2.

Insert the end of terminal remover, J 38125-13, into:


a. the small notch below the terminal in the face of the 3-way connector
b. the connector body above the terminal

3.

Pull the wire and terminal out the back of the connector.

4.

If the terminal is to be replaced cut the terminal between the core and insulation crimps to minimize wire loss.

Terminal Crimping:
1.

Carefully strip insulation 4.5 mm 0.5 mm (0.18 0.02 inch). Unless insulation crimp is too tight, Automatic Wire
Stripper, J 35615 will remove insulation and crimp from the old terminal without damage.

2.

Push open the terminal holder on the crimper tool, J 35123, and insert a terminal into the opening marked 18-16
(Figure 3) so that the crimp ends point up. Release the terminal holder.

3.

Slightly close the crimping tool (close until one click is heard) but do not start to crimp the terminal.

4.

Insert the stripped wire into the terminal until the core contacts the terminal holder.

5.

Squeeze the crimper fully until it opens when released.

6.

Open the terminal holder and remove the wire and terminal from the crimping tool.

7.

Pull on the terminal to assure a tight crimp.

8.

Insert the wire and terminal into the proper cavity in the connector.

9.

Insert the secondary lock (TPA) into the connector to retain the terminals.

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20091001

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1-WT-00
January, 2000
Page 1 of 2

SUBJECT: World Transmission Suction Filter Improvement


EQUIPMENT AFFECTED: All World Transmissions
AFFECTED S/N: MD/B 6510239653
HD/B 6610056186
Introduction:
As a product improvement and cost reduction, the Internal Suction Filter has been redesigned. This change was
implemented to the MD/B on December 1, 1999 and to the HD/B on December 6, 1999. The Current Suction Filter is a
one piece Housing/Filter Assembly; the former arrangement was two pieces, a Suction Filter and separate Housing. Both
are shown below.

29

50

36

70

FORMER
FILTER ASSEMBLY

CURRENT
FILTER ASSEMBLY

V06035

Figure 1.

SIL

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1-WT-00
January, 2000
Page 2 of 2

Serviceability:
When replacing the former filter or housing reference Chart 1.
Chart 1.
Former P/N

Description

Service With Kit

29502068

Housing

29537067

29503670

Filter Assembly

29537067

Suction Filter Kit P/N 29537067 contains:


Chart 2.
P/N

Description

Quantity

11515316*

M6 x 1.0 x 30 mm, Bolt

29536860*

Housing/Filter Assembly

29537066*

Gasket

* May be purchased separately.


The former Filter Assembly, Housing, and Gasket have been completely cancelled.
Current Gasket P/N 29537066 has been added to the following Seal and Gasket Kits:
Chart 3.
P/N

Kit Description

29537068

92 MD/B Control Module Overhaul Kit

29537069

91 MD/B Control Module Overhaul Kit

29537070

HD/B Control Module Seal and Gasket Kit

Interchangeability:
The Current Internal Suction Filter/Housing Assembly is interchangeable with the former Filter and Housing. When
replacing the former Filter or Housing utilize Suction Filter Kit P/N 29537067.
The current Gasket P/N 29537066 may be used with the current Housing/Filter Assembly and with the former Housing
and Filter.

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Revisions to this SIL are
noted by a stripe in the left-hand margin.

PARTS CATALOG
PC2456EN

4-WT-00, Rev. B
August, 2001
Product Code(s):
Page 1 of 11

SUBJECT: WT Product Changes for CY2000


EQUIPMENT AFFECTED: All WT Models
S/N INFORMATION: MD Starting With S/N 6510262117
HD Starting With S/N 6610062126
General Description:
Allison Transmission implemented several WT product changes beginning April 3, 2000. The reasons for these changes
include increased product ratings, new product features, and improved reliability. The product components affected are:
1. WTEC III ECU
2. Version 9 Software
3. All Clutch Plates
4. Internal Wiring Harnesses
5. All Solenoids
6. HD C1 Piston Return Spring
7. C3/C4 Piston Apply Springs
8. MD C1 Piston
9. HD Damper Assembly
Each of these product changes will be discussed in detail below (refer to MD Parts Catalog PC2150EN or HD Parts
Catalog PC2456EN for detail part numbers). There are several compatibility issues between units built before and
after April 3, 2000. Please read this information completely to avoid potential mismatches between the former and
current WT transmission components.
WTEC III Version 9 ECU:
A revision has been made to the blank WTEC III ECU. The new blank ECU P/N 29537291 has increased reliability and
greater memory capacity. The increased memory capacity is required to implement Version 9 software. The new ECU
will have the same physical dimensions as the isolated ECU P/N 29536134. The blank ECU remains the serviceable
component and the former blank ECU P/N 29536134 has been completely canceled. Calibrated ECUs ordered from ATD
to fill OEM or DOEM orders (only) will be identified as TID3 on the calibrated ECU label. In addition to the TID
identification, the calibrated ECU P/N will carry an ECB prefix replacing the former ECA prefix to indicate the memory
capacity change. Former calibrated ECU P/Ns have been completely canceled.

SIL

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


4-WT-00, Rev. B
August, 2001
Product Code(s):
Page 2 of 11

Version 9 Software:
Version 9 software is required to implement new software features. The new features include Reduced Engine Load at
Stop (RELS), Direction Change Enable, and SAE J1939 Retarder Control. RELS will provide a means to increase fuel
economy in bus applications (B 300/B 400 only) by providing a reduced load on the engine while the vehicle is at a stop
at or near idle speeds. The RELS feature can only be used in buses equipped with TID3 Transmissions and Version 9
software. In addition, this feature may only be used if approved by ATD Applications Engineering unless otherwise stated
in the WTEC III Controls and General Information Sales Technical Data Book (SA2978EN). The Direction Change
Enable feature provides a means to ensure that vehicle conditions are appropriate for direction change shifts in vehicles
such as dock spotters, aircraft refuelers, and street sweepers. Reference Sales Technical Data for schematics and other
information regarding these new features. SAE J1939 Retarder control allows control of WT retarder torque via the
SAE J1939 communication link in vehicles where coordination of different braking systems is desired. The Version 9
ECU is required to implement each of these new features.
The former version 8A software and calibrations will be maintained on the PCCS system to service former ECU software
and calibrations. As stated above the former Version ECU will be completely canceled. Therefore when servicing a
Version 8 ECU, a Version 9 ECU must be used. The Version 9 calibrated ECU P/N will be the same as the former
Version 8 calibrated ECU P/N except that it will be preceded by ECB instead of ECA (for example: Version 8 ECU P/N
is ECA00123, Version 9 ECU P/N would be ECB00123).
Clutch Plates:
As of April 3, 2000 the friction material of all WT clutch plates except for the MD 3070(P)(T) C6 and C7 plates have been
changed. The new friction material will provide the improved C1 and C4 Clutch durability required for the RELS function.
The new friction material for C1/C2/C3/C4/C5/HD 4070 C6 offers the latest technology available that translates to optimal
clutch performance. The new friction material is not calibration compatible with the former friction material except as
follows.
Either former or current plates may be used in the following model applications:
Table 1.
All Models
C5 Clutch*

HD 4070
C6 Clutch

MD 3066
All Clutches

3000 MHHigh
All Clutches

B 400
All Clutches

Except for the above models, Mixing of former and current friction plates within a transmission is not allowed.
Mixing of former and current friction clutch plates within a particular clutch pack is not allowed.
CAUTION: Current friction plates may wear prematurely if used with former software versions and
calibrations, except in the following cases:
1. C5 all models*
2. C6 HD 4070 only
3. B 400, MD 3066, and 3000MH-High models
The former friction clutch plates except the C5* and HD 4070 C6 friction plates will continue to be available to service
units built prior to April 3, 2000. Reference Table 2 for friction plate part numbers. The current friction plates can be
identified by two missing internal splines (see Figure 1).

One or zero
missing splines
Two missing splines

FORMER FRICTION PLATE

CURRENT FRICTION PLATE


V06462

Figure 1. Friction Plate Identification


* C5 friction plate P/N 29507014 remains available for service, reference SIL 3-WT-98.

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4-WT-00, Rev. B
August, 2001
Product Code(s):
Page 3 of 11
Table 2.
HD/B 500
Clutch
C1
C2
C3/C4
C5
C6 (HD 4070 Only)

Former Friction Plate


29511462
29505823
29529291
29527014*
29534834
29530496

Current Friction Plate


29536338
29536339
29536340
29536341
29536342

* Reference SIL 3-WT-98.

MD 3066/3000 MH/B 400


C1
C2
C3/C4
C5

23045588
29516170
29528209
29532371

29536334
29536335
29536336
29536337

MD 3000/B 300
C1
C2
C3/C4
C5
C6 (MD 3070 Only)
C7 (MD 3070 Only)

23045588
23048628
29528207
29532371
23048735
23042198

29536334
29536335
29536336
29536337
23048735
23042198

The Reaction Plate part numbers were changed for tracking purposes only. The reaction plate design remains the same
and can be used with either the former or current friction material.
Table 3.
HD/B 500
Clutch
C1
C2
C3/C4
C5
C6 (HD 4070 Only)

Former Reaction Plate


29505759
29505720
29505765
29505771
29530495

Current Reaction Plate


29536347
29536348
29536349
29536350
29536351

MD/B 300/B 400


C1
C2
C3/C4
C5
C6 (MD 3070 Only)
C7 (MD 3070 Only)

23045589
29503141
29501423
23045573
29506073
29502156

29536343
29536344
29536345
29536346
29506073
29502156

SIL

Friction clutch plates and CIN must be appropriately matched to optimize clutch plate performance. Reference Tables 4
and 5 for appropriate transmission configuration and CIN combinations.

20091001

Copyright 2009 Allison Transmission, Inc.

SIL155

SIL156

Copyright 2009 Allison Transmission, Inc.

TID3

TID2

TID1

TID
level of
original
trans in
vehicle
pre-TID

Model

MD3066/B400
MD3066/B400R
MD7
HD/B500
HDR/B500R
Current MD retarder MD/B300
Current temperature MDR/B300R
sensors
MD3066/B400/3000MH
MD3066R/B400R/
3000MHR
MD7
HD/B500/4000MH
HDR/B500R/4000MHR
HD7
HD7R
Current MD retarder MD/B300
Dynax
MDR/B300R
MD3066/B400/3000MH
MD3066R/B400R/
3000MHR
MD7
HD/B500/4000MH
HDR/B500R/4000MHR
HD7
HD7R

MD7
HD/B500
HDR/B500R
Former MD retarder MD/B300
Former temp sensors MDR/B300R
(pre-1998 retarder)

Former MD retarder MD/B300


Former temp sensors MDR/B300R
(pre-1998 retarder)
(post-block)
MD3066/B400
MD3066/B400R

Key Characteristics

Transmission Configuration
If this model/conguration transmission is replaced by a
new TransID 3 transmission (with Dynax clutch plates),

Conguration not released


Conguration not released
Conguration not released
Conguration not released
Conguration not released

No changes needed
No changes needed
No changes needed
No changes needed
No changes needed
No changes needed
No changes needed
No changes needed
No changes needed

Update calibration if installed prior to 10/24/99


Update calibration if installed prior to 10/24/99
Update calibration if installed prior to 10/24/99
Update calibration if installed prior to 10/24/99
Update calibration if installed prior to 10/24/99
Update calibration if installed prior to 10/24/99
Update calibration if installed prior to 10/24/99
Update calibration if installed prior to 10/24/99
Update calibration if installed prior to 10/24/99

Conguration not released


Conguration not released
Conguration not released
Conguration not released
Conguration not released
Conguration not released
Conguration not released
Conguration not released
Conguration not released

Update calibration if installed prior to 10/24/99


Update calibration if installed prior to 10/24/99
Update calibration if installed prior to 10/24/99
Update calibration if installed prior to 10/24/99
Update calibration if installed prior to 10/24/99

No changes needed
No changes needed
No changes needed
No changes needed
No changes needed

Conguration not released


Conguration not released
Conguration not released
No changes needed
Use adapter harness (w/o temp sensor)

Conguration not released


Conguration not released

Conguration not released


Conguration not released
Conguration not released
Conguration not released
Conguration not released
Update calibration
Update calibration + adapter harness (w/o temp sensor)

Conguration not released


Conguration not released

Conguration not released


Conguration not released

No changes needed
Use adapter harness (w/o temp sensor)
No changes needed
No changes needed
new rtdr temp sensor connector
No changes needed
No changes needed
No changes needed
No changes needed

WTEC 3; V9/V9A; CIN 0D (this


level ECU and software might be found
installed in cases where the WTEC 3,
V8/V8A ECU was replaced)

Update calibration
Update calibration + adapter harness (w/o temp sensor)
Update calibration
Update calibration
Update calibration+ new rtdr temp sensor connector
Update calibration if installed prior to 10/24/99
Update calibration if installed prior to 10/24/99
Update calibration if installed prior to 10/24/99
Update calibration if installed prior to 10/24/99

WTEC 3; V8/V8A; CIN 0B

TID1 internal harness + Dynax cal


TID1 internal harness + Dynax cal + New Rtdr cal + adapter harness (w/old
temp sensor)
TID1 internal harness + Dynax cal
TID1 internal harness + Dynax cal + New Rtdr cal + adapter harness (w/old
temp sensor)
TID1 internal harness + Dynax cal
TID1 internal harness + Dynax cal
TID1 internal harness + Dynax cal + old rtdr temp sensor
TID1 internal harness + Dynax cal
TID1 internal harness + Dynax cal + New Rtdr cal + adapter harness (w/old
temp sensor)
TID1 internal harness
TID1 internal harness + New Rtdr cal + adapter harness (w/old temp sensor)
TID1 internal harness + Dynax cal
TID1 internal harness + Dynax cal
TID1 internal harness + Dynax cal + old rtdr temp sensor
Conguration not released
Conguration not released
Conguration not released
Conguration not released

WTEC 2; CIN 07 and 08

one of the following modications are necessary to make it compatible with vehicles of this conguration:

ECU, Shifter, Vehicle harness configuration:

Table 4. Using New Replacement Transmissions (TID 3)

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


4-WT-00, Rev. B
August, 2001
Product Code(s):
Page 4 of 11

20091001

20091001

Current MD retarder
Current temperature
sensors

Current MD retarder
Dynax

TID2

TID3

MD/B300
MDR/B300R
MD3066/B400/3000MH
MD3066R/B400R/
3000MHR
MD7
HD/B500/4000MH
HDR/B500R/4000MHR
HD7
HD7R
MD/B300
MDR/B300R
MD3066/B400/3000MH
MD3066R/B400R/
3000MHR
MD7
HD/B500/4000MH
HDR/B500R/4000MHR
HD7
HD7R

TID 3 internal harness


TID 3 internal harness
TID 3 internal harness
TID 3 internal harness
TID 3 internal harness
No changes needed
No changes needed
No changes needed
No changes needed
No changes needed
No changes needed
No changes needed
No changes needed
No changes needed

TID 3 internal harness + updated calibration


TID 3 internal harness + updated calibration
TID 3 internal harness + updated calibration
TID 3 internal harness + updated calibration
TID 3 internal harness + updated calibration
No changes needed
No changes needed
No changes needed
No changes needed
No changes needed
No changes needed
No changes needed
No changes needed
No changes needed

Conguration not released


Conguration not released
Conguration not released
Conguration not released
Conguration not released
Conguration not released
Conguration not released
Conguration not released
Conguration not released
Conguration not released
Conguration not released
Conguration not released
Conguration not released
Conguration not released

Conguration not released


Conguration not released
Conguration not released
Conguration not released

Retain TID 1
Retain TID 1 + Dynax cal
Retain TID 1 + Dynax cal
Retain TID 1 + Dynax cal

MD3066/B400R
MD7
HD/B500
HDR/B500R

Conguration not released


Conguration not released
Conguration not released
Conguration not released
Conguration not released
Conguration not released
Conguration not released
TID 3 internal harness + updated calibration
TID1 internal harness + Dynax cal
Retain TID 1 or install TID 3 internal harness +
updated cal
Retain TID 1
TID 3 internal harness + updated calibration
TID 3 internal harness + updated calibration
TID 3 internal harness + new rtdr temp sensor
and connector
TID 3 internal harness + updated calibration
TID 3 internal harness + updated calibration
TID 3 internal harness + updated calibration
TID 3 internal harness + updated calibration

pre-TID or TID1 internal harness + Dynax cal


pre-TID or TID1 internal harness + Dynax cal
pre-TID or TID1 internal harness + Dynax cal
pre-TID or TID1 internal harness + Dynax cal
pre-TID or TID1 internal harness + Dynax cal
pre-TID or TID1 internal harness + Dynax cal
pre-TID or TID1 internal harness + Dynax cal
Retain TID 1 + Dynax cal
Retain TID 1 + Dynax cal
Retain TID 1

MD/B300
MDR/B300R
MD3066/B400
MD3066/B400R
MD7
HD/B500
HDR/B500R
MD/B300
MDR/B300R
MD3066/B400

Former MD retarder
Former temp sensors
(pre-1998 retarder)
(post-block)

WTEC 3; V8/V8A; CIN 0B

WTEC 3; V9/V9A; CIN 0D (this level


ECU and software might be found installed in
cases where the WTEC 3, V8/V8A ECU was
replaced)
Conguration not released
Conguration not released
Conguration not released
Conguration not released
Conguration not released
Conguration not released
Conguration not released
TID 3 internal harness + updated calibration
TID1 internal harness + Dynax cal
Retain TID 1 or install TID 3 internal harness
+ updated cal
Retain TID 1
TID 3 internal harness + updated calibration
TID 3 internal harness + updated calibration
TID 3 internal harness + new rtdr temp sensor
and connector
TID 3 internal harness
TID 3 internal harness
TID 3 internal harness
TID 3 internal harness

WTEC 2; CIN 07 and 08

Model

Former MD retarder
Former temp sensors
(pre-1998 retarder)

ECU, Shifter, Vehicle harness conguration:


one of the following modications are necessary to make it compatible with vehicles of this conguration:

Key Characteristics

TID1

TID level
of original
trans in
vehicle
pre-TID

Transmission Conguration
If this model/conguration transmission is rebuilt with Dynax
clutch plates,

Table 5. Rebuilding With Dynax

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

Copyright 2009 Allison Transmission, Inc.

PARTS CATALOG
PC2456EN

4-WT-00, Rev. B
August, 2001
Product Code(s):
Page 5 of 11

SIL

SIL157

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


4-WT-00, Rev. B
August, 2001
Product Code(s):
Page 6 of 11

Internal Wiring Harnesses:


Starting April 3, 2000 the TransID feature has been changed from TransID 2 to TransID 3 A new internal harness has
been released to implement the TransID 3 feature. Figure 2 shows the wiring schematic for the new internal harness.
TransID 1 and TransID2 internal harnesses have been maintained to service units built prior to April 3, 2000. TransID 3
is required to ensure that the auto-detect feature selects the proper calibration for the new friction plate material.
Version 8A software was updated to include TransID 3 capability as of October 1999. Table 6 that follows shows the new
internal harness part numbers for each of the control module configurations. Also reference Table 8 for transmission/ECU
compatibility information.
Table 6.
Transmission
MD w/o OLS
MD w/ OLS (old)*
MD w/OLS (new)*
MD 3070PT
HD w/o OLS
HD w/OLS (old)*
HD w/OLS (new)*
HD 4070
*
**

TransID1
29529473
29529472
29536592
29529474
29529476
29529475
29536595
N/A

WT Internal Harnesses
TransID2 **
TransID3
29533653
29536463
29533652*
N/A
29536602*
29536462
29533654
29536464
29533656
29536466
29533655*
N/A
29536605*
29536465
29533657
29536467

Reference SIL 19-WT-99


Reference SIL 7-WT-98

N/ANot Applicable

WTEC Solenoids:
As of April 3, 2000 all N/O and N/C solenoids have been changed except for the retarder accumulator air solenoid. The
new solenoids have higher temperature coil wire. The change was made specifically to provide extended life of the C1
solenoid related to RELS usage. There is no visual difference between the new and old solenoids except for the P/N label
on the solenoid. The new solenoids are completely interchangeable with the former solenoids. The former solenoids have
been completely canceled. The new solenoid part numbers are shown below:
Table 7.
Solenoid Type
N/O
N/C
On/Off
Retarder (post 1998)
Retarder (pre 1998)
N/C PWM

Designation(s)
C1, C2
C3, C4, C5, LU
G (latch), C6
H (retarder mod)
K (retarder mod)
C6 Retarder

Former Solenoid
29507454
29507453
29507451
29509609
29509609
29507452

New Solenoid
29536722
29537371
29537369
29537373
29537373
29537370

HD C1 Piston Return Spring Assembly:


The HD C1 Piston Return Springs have been redesigned in conjunction with the RELS feature. Inactive coils were added
to the return springs to increase spring stability and decrease the chance for wear at the C1 piston apply fingers/balance
piston interface. The new return spring assembly, P/N 29537301 is completely interchangeable with the former return
spring assembly. The former return spring assembly, P/N 29509453 has been completely canceled. See Figure 3 for
identification purposes.

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PARTS CATALOG
PC2456EN

4-WT-00, Rev. B
August, 2001
Product Code(s):
Page 7 of 11
MD C3/C4 Apply Springs:
The MD C3/C4 Piston Apply Spring assemblies have been redesigned in conjunction with the RELS feature. The holes
on the perimeter of the spring retainer have been eliminated for increased retainer strength. See Figure 4 for identification
purposes. The new spring assembly P/N 29537789 is completely interchangeable with the former spring assembly. The
former spring assembly P/N 29505861 has been completely canceled.
MD C1 Piston:
The MD C1 Piston flange has been redesigned in conjunction with the RELS feature (see Figure 5 for identification
purposes). The new piston P/N 29537755 is completely interchangeable with the former piston. The former piston
P/N 29506195 has been completely cancelled.
HD Damper Assembly:
A new HD/B 500 damper assembly P/N 29537317 has been incorporated into units built after April 11, 2000. The new
damper assembly has increased torque capacity. The new damper assembly is completely interchangeable with the former
damper assembly. The former damper P/N 29501327 has been completely canceled. The new damper assembly was
incorporated into the HD/B 500 models beginning with S/N 661062168. The new damper can be identified by the design
of the damper spring cover assembly. In the new design the damper springs are fully exposed on the lockup backing plate
side of the damper as well as on the lockup piston side. The former damper assembly had the springs exposed only on the
lockup piston side.
New Group Information:
The new MD transmission group information resulting from the April 2000 changes can be found in the latest revision to
the MD parts manual PC2150EN. HD group information has been incorporated into the latest revision of the HD parts
manual PC2456EN.

SIL

20091001

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PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


4-WT-00, Rev. B
August, 2001
Product Code(s):
Page 8 of 11

TRANSMISSION
FEEDTHROUGH
HARNESS
CONNECTOR

SOLENOID
CONNECTOR
AY

GR

ECU
N

K
AC

BL

Y
A

T16
T32

UE
BL

T CONNECTOR
(BLUE)

UE
BL

T17

TRANSMISSION
G

A
B

TID2

A
B

TID5

A
B

TID3

TID 2

TID 5
TransID 3
TID 3

A
B

TID6

A
B

TID4

A
B

TID7

A
B

TID 6

TID 4

TID 7

TID 8

L
C

E
F

TID8

W
A

TID1

Y
D
C3
PRESSURE
SWITCH

P
B

T1

ECU
120T4 WHITE
102T1 ORANGE
131T21 BLUE

128T20 ORANGE
121T2 TAN
129T6 TAN

103T5 GREEN
130T17 YELLOW
104T7 WHITE

107T3 GREEN
110T22 WHITE

195 YELLOW
135 GREEN
165 BLUE
124 PINK
147 TAN
162 WHITE

T4

A SOL

SOLENOID A, D, J
T1
POWER
D SOL
T21

B SOL

T20

T6

SOLENOID B, E
POWER
E SOL

T5

C SOL

T2

A HI

SOLENOID C, G
T17
POWER
G SOL
T7

T3

F SOL POWER

T22

F SOL

T13 TransID
T25 ANALOG GROUND
T26 OIL LEVEL
T9

SENSOR POWER

T27 SUMP TEMP INPUT


T12 C3PS INPUT

Future Use

V06461

Figure 2. Internal Wiring Harness Configurations

SIL160

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4-WT-00, Rev. B
August, 2001
Product Code(s):
Page 9 of 11

ADDITIONAL
INACTIVE COILS

FORMER
RETURN SPRING

CURRENT
RETURN SPRING
V06518

Figure 3.

LUBE HOLES

FORMER SPRING ASSEMBLY

LUBE HOLES REMOVED

CURRENT SPRING ASSEMBLY


V06519

Figure 4.

SIL

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


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August, 2001
Product Code(s):
Page 10 of 11

FORMER

CURRENT
V07723

Figure 5.

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PARTS CATALOG
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4-WT-00, Rev. B
August, 2001
Product Code(s):
Page 11 of 11
Table 8.Transmission/ECU Compatibility Information
Transmission
Configuration

Pre-TID:MD3000,
B3/400, HD4000,
B500; Raybestos
plates only

Vehicle Configuration (ECU, shifter, and wiring)


WTEC III, V8A; CIN
WTEC II, V7; CIN 08
WTEC III, V8; CIN 0A;
0B; TID 1 & 2 (+TID 3
TID 1 (accommodates
both lockup clutches after after 10/24/99, but will
not handle RELS)
8/25/97)
everything works OK; no cal everything works OK; no will not work unless TID1 will not work unless
level trans; codes 32 xx, TID1 level trans; codes
change required or available cal change required if
Luk damper/friction
55 xx; use adapter 200100 32 xx, 55 xx; use
if Luk damper/friction
material used, but latest to make it a TID1; recal if adapter 200100 to
material used; replace
make it a TID1; works
Luk damper/friction
vehicle harness connector cal has changes to
with Luk or BW damper
better match the friction material used, because
with 29519127 kit
latest cal has changes to
material
better match the friction
material

WTEC II, V6E; CIN 07

TID 1: MD3000,
B3/400, HD4000,
B500; Raybestos
plates only

everything works OK; no cal


change required or available
if Luk damper/friction
material used; replace
vehicle harness connector
with 29519127 kit

TID 2: MD3000,
B3/400, HD4000,
B500, plus HD4070
and 4000MH; New
style sump and
retarder temp
sensors; MD3000,
B3/400 new style
retarder; Raybestos
plates only

will not work; codes 44 12,


33 23, 24 23, 33 12;
retarder codes 61 00, 62
23, and 62 12; non-rtdr
models can work if changed
back to TID 1 internal
harness; HD/B5 rtdr models
require change back to old
style retarder temp sensor;
MD/B3/B4 rtdr models
require change back to old
style retarder;no cal change
required or available if Luk
damper/friction material
used; if converted, replace
vehicle harness connector
with kit 29519127

TID 3: MD3000,
B3/400, HD4000,
B500, plus HD4070
and 4000MH; New
style sump and
retarder temp
sensors; MD3000,
B3/400 new style
retarder; new Dynax
plates only

will not work; code 44 13


and temp sensor codes
Reference Tables 4 and 5
for compatibility

everything works OK;


recal if Luk
damper/friction material
used, because latest cal
has changes to better
match the friction
material
will not work; codes 44
12, 33 23, 24 23, 33 12;
retarder codes 61 00, 62
23, and 62 12; non-rtdr
models can work if
changed back to TID 1
internal harness; HD/B5
rtdr models require
change back to old style
retarder temp sensor;
MD/B3/B4 rtdr models
require change back to
old style retarder; recal if
Luk damper/friction
material used, because
latest cal has changes to
better match the friction
material

WTEC III, V9; CIN 0C; TID


1, 2, & 3 (required for RELS)

will not work unless TID1


level trans; codes 32 xx, 55
xx; use adapter 200100 to
make it a TID1; works with
Luk or BW damper

everything works OK;


everything works OK;
recal if Luk damper/friction uses TID 1 cal
material used, because
latest cal has changes to
better match the friction
material

everything works OK; uses


TID 1 cal

will not work; will use TID everything works OK;


1 cal and generate codes: uses TID 2 cal
33 23, 24 23, 33 12;
retarder codes 61 00, 62
23, and 62 12; recal to
V8A (CIN 0B)

everything works OK; uses


TID 2 cal

will not work; code 44 13 will not work; generate


and temp sensor codes codes: 33 23, 24 23, 33
12; retarder codes 61 00,
Reference Tables 4
62 23, and 62 12; Shift
and 5 for compatibility
quality problems because
of clutch material change;
recal ECU to V8A; if
RELS required, replace
ECU with V9

everything works OK; uses


will not work if cal
TID 3 cal
installed before
10/24/99; will not work
with RELS; generate
code 36 01 and have
shift quality problems
because of clutch
material change; recal
ECU to latest V8A if
previous cal installed
before 10/24/99; if
RELS required, replace
ECU with V9

SIL

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PARTS CATALOG
PC2456EN

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10-WT-00
April, 2000
Page 1 of 2

SUBJECT: Redesigned Planetary Spindles and Spindle Retaining Ring


EQUIPMENT AFFECTED: HD 4000(P)(R) / B 500(P)(R)
Introduction:
Beginning January 1, 2000, the planetary spindles for P1, P2, and P3 planetary gear sets have been redesigned to decrease
the clearance between the spindle and the spindle-retaining ring. Refer to Figure 1 for location of physical change on
planetary spindle. Also, P1, P2, and P3 planetary spindle retainer hardness has been increased. Spindle design
improvements decrease spindle rotation. A reduction in spindle rotation/increase in retainer hardness minimizes spindle
to carrier bore wear and spindle to retainer wear.
Identification:
Redesigned planetary spindles can be identified by a number 2 stamped on the rear face of the spindle. Refer to
Figure 1. Redesigned P1, P2, and P3 planetary spindle retainer can be identified by a HD5 stamped on the face of the
retainer. Refer to Figure 2.
Interchangeability:
Previous design P1, P2, and P3 planetary spindles have been completely canceled. Redesigned planetary spindles are
interchangeable backwards.
Part
P1 Spindle

Current P/N
29535987

P2 Spindle (CR)

29535991

P2 Spindle (WR)

29535994

P3 Spindle (CR)

29535996

P3 Spindle (WR)

29535998

P1/P2/P3 Retainer

29535988

SIL164

Dimension A Current
10.63 mm (0.419 in.)
10.93 mm (0.430 in.)
10.50 mm (0.413 in.)
10.80 mm (0.425 in.)
10.08 mm (0.397 in.)
10.38 mm (0.409 in.)
11.84 mm (0.466 in.)
12.14 mm (0.478 in.)
6.17 mm (0.243 in.)
6.47 mm (0.255 in.)
N/A

Prior P/N
29501586
29501587
29501588
29501589
29501590
29501593

Copyright 2009 Allison Transmission, Inc.

Dimension A Prior
10.75 mm (0.423 in.)
11.35 mm (0.447 in.)
10.62 mm (0.418 in.)
11.22 mm (0.442 in.)
10.20 mm (0.402 in.)
10.80 mm (0.425 in.)
11.94 mm (0.470 in.)
12.54 mm (0.494 in.)
6.30 mm (0.248 in.)
6.90 mm (0.272 in.)
N/A

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


10-WT-00
April, 2000
Page 2 of 2

DIMENSION

V06303

Figure 1.

V06302

Figure 2.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

This SIL replaces 25-WT-00.


Please destroy your copy of 25-WT-00.

25-WT-00, Rev. A
December, 2001
Page 1 of 12

SUBJECT: Sump Cooling and Direct Mount Cooling Provision for HD / B 500 Retarder Equipped Transmissions
EQUIPMENT AFFECTED: HD 4000 / B 500 Retarder Equipped Transmissions
EFFECTIVE SERIAL NUMBER: S/N 6610066447 (Sump Cooling Provision)
S/N 6610072827 (Direct Mount Cooling Provision)

Introduction:
Beginning July 17, 2000 Allison Transmission began production of a redesigned retarder housing that offers a provision
for sump cooling. The sump cooling provision allows OEMs to provide additional transmission cooling while the retarder
is active. If sump cooling is not utilized, a bypass plate (referred to as a jumper manifold) will be installed. If sump cooling
is utilized, a remote side manifold will be installed to permit connection of hoses to an auxiliary sump cooler. Refer to
Figure 1 for a pictorial view of the retarder housing with the sump cooling provision.
Additional retarder housing changes were made with serial number 6610072827 on December 20, 2000. These
modifications, which consisted of dimensional changes to bolts holes in the cooler area, were made to allow OEMs to
install a direct mount cooler. The direct mount cooler components are shown in Figure 2. A detailed list of parts is
provided in the current HD/B 500 Series On-Highway Transmission Parts Catalog PC2456EN.

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PARTS CATALOG
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25-WT-00, Rev. A
December, 2001
Page 4 of 12

FORMER RETARDER HOUSING

PRESSURE CHECK PORT 7/16X20

REMOTE MANIFOLD

1.312512 UN28 (inch series threads)

CURRENT RETARDER HOUSING


WITH REMOTE MANIFOLD

SIL
V06697

Figure 1.

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25-WT-00, Rev. A
December, 2001
Page 5 of 12

NOTE: Reference MD/B 500 Series Parts Catalog


for a list of part numbers

V07183

Figure 2.

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25-WT-00, Rev. A
December, 2001
Page 6 of 12

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PARTS CATALOG
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SIL175

SIL176

Air Protection
Valve
(OEM supplied)

Copyright 2009 Allison Transmission, Inc.

(Air)

EX

ON/OFF
Solenoid
(N)
Accumulator

Flow
Valve

EX

Retarder
Temp Sensor

Cooler

Sump
Cooler

EX

EX

TO COOLER
VEHICLE AIR

CONVERTER OUT
EXHAUST
ORIFICE LUBE

FROM COOLER

LUBE

Retarder
Charge
Pressure

MAIN PRESSURE

CONTROL MAIN

Exhaust
Check Valve

(H)

Retarder
Control
Valve

HD/B 500 RETARDER HYDRAULIC SCHEMATIC


RETARDER OFF

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


25-WT-00, Rev. A
December, 2001
Page 11 of 12

20091001

20091001

Air Protection
Valve
(OEM supplied)

Copyright 2009 Allison Transmission, Inc.

(Air)

EX

ON/OFF
Solenoid
(N)

EX
Cooler

Sump
Cooler

NOTE: Flow valve does not have a rifle drilling in the center land
area of the valve. The dashed lines on the center land area of the
valve depict a flow path that is integral to the retarder housing.

Accumulator

Flow
Valve

Retarder
Temp Sensor

EX

EX

LUBE
FROM COOLER
TO COOLER
VEHICLE AIR

RETARDER OUT
CONVERTER OUT
EXHAUST

TO RETARDER

Retarder
Charge
Pressure

MAIN PRESSURE

CONTROL MAIN

Exhaust
Check Valve

(H)

Retarder
Control
Valve

HD/B 500 RETARDER HYDRAULIC SCHEMATIC


RETARDER ON
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
PARTS CATALOG
PC2456EN

25-WT-00, Rev. A
December, 2001
Page 12 of 12

SIL

SIL177

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


11-WT-01
June, 2001
Product Code(s):
Page 1 of 2

SUBJECT: New Electronic Control Units, V9A Controls Software, and New Transmission Calibrations for
World Transmission Models
MODELS AFFECTED: All World Transmission Models
Introduction:
On April 2, 2001, Allison Transmission released revised electronic control unit (ECU) hardware, V9A controls software,
and new transmission calibrations. These enhancements were released to support continuous improvement of the Allison
World Transmission controls. Although these product enhancements were released at the same time, each are serviceable
forwards and backwards independently. In other words, the new software and calibrations can be downloaded into the
former ECU (part number 29537291) and the current ECU (part number 29538352). The new calibrations have a CIN of
0D instead of 0C, which was assigned to Version 9 software. The five-digit calibration summary identifier will be the
same for the new calibrations.
Serviceability:
While the blank ECU part number has been changed to 29538352 to reflect the internal hardware changes of the current
ECU, this is a compatible backwards and forwards change, which means that the calibrated ECU part number will
remain the same. Use the calibrated ECU assembly number ECB plus 5 digit calibration summary identifier when loading
calibrations onto current blank ECUs. 0C calibrations are no longer available for download via PCCS and have been
replaced by 0D calibrations.
The ECU hardware change will not affect external dimensions or installation requirements of the isolated ECU, which
was released in April 1999. Also, the EMI certification of the current ECU has not been impacted by these changes.
Table 1 shows the compatibility of the current and former hardware and software.
Table 1

Former ECU
Current ECU

Part
Number

Thermal
Capability

V9 Cal (0C)
Compatible
(Note 1)

V9A Cal (0D)


Compatible

Calibrated
Assembly
Number

EMI
Certification

29537291
29538352

65C
85C

Yes
Yes

Yes
Yes

ECB
ECB

Yes
Yes

(Note 1: 0C calibrations are no longer available for download via PCCS)

SIL178

Copyright 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG
PC2456EN

11-WT-01
June, 2001
Product Code(s):
Page 2 of 2

As a reminder, calibrations with a CIN of 0B are for ECUs with part number 29536134, 29534937 or 29528963. 0B
calibrations cannot be loaded into 29537291 or 29538352 ECUs and will result in a hardware incompatibility message.
Increased Thermal Capability:
The ECU hardware changes were made to replace superseded internal components. As a benefit, these changes permitted
an increase in the ECUs thermal capability from 65C to 85C (149F to 185F). In order to tell if an ECU has the improved
temperature capability; look for P/N 29538352 on the ECU. Looking for the CIN 0D only will not identify the thermal
capability of the ECU.
V9A Controls Software:
The Version 9A software release includes separate adaptive tables for both Primary and Secondary modes, garage shift
improvements, and general shift quality enhancements. See below for more details on these changes.
Separate Adaptive Tables for Primary and Secondary Modes: Effective with the Version 9A software, there will be
separate adaptive tables for primary and secondary shift schedules. This can allow smoother shift characteristics for
applications that are switched between no load and heavy loads such as dock spotters; tank haulers, heavy equipment
haulers, and 5th wheel equipped motor homes (where wire #153 has been connected to a trailer hitch). The existing
Secondary Shift Schedule function (Input Function A) which is typically assigned to either the shift selector mode button
or wire #153 is used to activate this feature. This feature will not be available to Bus models.
RELS/Service Brake Status on a Single Wire: The Reduced Engine Load at Stop (RELS) feature, available only on TID3
B300 and B400 equipped buses and coaches, and the Service Brake Status input function will be combined into a new
input function. When the transmission is in first range and RELS is enabled via a dash switch and activated via the service
brakes, the ECU will automatically activate a reduced engine load to the transmission. The vehicle must be at a stop with
the service brakes applied, at closed throttle, and no Auto-Neutral inputs active for RELS to be in effect.
Garage Shift Improvements: V9A software incorporates one or two garage shift improvements depending on vocation,
but in order for these improvements to be activated, the Service Brake Status signal must be seen by the ECU. This is
accomplished by using a pressure switch in the brake line and producing an input to the ECU via wire #137. A more
detailed discussion of this feature will be published in a separate Service Information Letter.
Other Shift Quality Improvement Items: Clutch control improvements were made to reduce engine flare during power
shifts. Variable clutch cavity fill times have been added to smooth the closed throttle 54 shift. Also, the C2 clutch is prefilled at the completion of the initial 23 shift and off-going clutch pressure is boosted on the initial 34 shift to prevent
shift flare.
Autodetect Improvements: These improvements allow the ECU to more rapidly identify the following data sources or
transmission features: throttle position source, engine coolant temperature source, and presence of a retarder or oil level
sensor.
Cruise Mode Shift Schedule: In addition to the existing primary and secondary shift schedules, a third shift schedule has
been added to enhance cruise control operation. This third shift schedule is activated when the ECU is signaled by the
engine ECM via the data link (J1587 or J1939) that cruise mode is ON. Similar to the ECONOMY shift schedule, this
schedule reduces shift busyness while in cruise mode on slightly rolling terrain.

SIL

20091001

Copyright 2009 Allison Transmission, Inc.

SIL179

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


18-WT-01
August, 2001
Product Code(s):
Page 1 of 6

SUBJECT: WTEC III Lever Shift Selector Availability and Service Parts
EQUIPMENT AFFECTED: World Transmission with WTEC III Lever Shift Selectors
In February, 1997 Allison Transmission released the original WTEC III lever shift selector. In addition to the original
bezel released in 1997 (shown in Figure 1), an additional lever shift selector is now in production with a contoured bezel
(shown in Figure 2). Some detail parts and assemblies used in the WTEC III lever shift selectors are serviceable. This SIL
details those lever shift selector parts or assemblies that are available through the Allison Parts Distribution Center.
It is recommended to maintain the same shift selector style the vehicle was originally equipped with should a vehicle need
a replacement WTEC III lever shift selector. Dash overlay interference or harness issues may result by switching styles
in a vehicle.
See the following figures and tables for serviceability information and parts identification for the WTEC III lever shift
selectors.
WTEC III Lever Shift Selector Descriptions
Description
Original Bezel, Six Forward Ranges, Right-Hand, Reverse at Front
Original Bezel, Five Forward Ranges, RightHand, Reverse at Front
Original Bezel, Four Forward Ranges, RightHand, Reverse at Front
Original Bezel, Six Forward Ranges, Left-Hand, Reverse at Front
Original Bezel, Five Forward Ranges, Left-Hand, Reverse at Front
Original Bezel, Four Forward Ranges, Left-Hand, Reverse at Front
Original Bezel, Five Forward Ranges, Left-Hand, Reverse at Rear
International (Contoured) Bezel, Six Forward Ranges, Right Hand, Reverse at Front
International (Contoured) Bezel, Five Forward Ranges, Right Hand, Reverse at Front
International (Contoured) Bezel, Four Forward Ranges, Right Hand, Reverse at Front

SIL180

Copyright 2009 Allison Transmission, Inc.

Part No.
29529613
29529617
29529621
29529633
29529637
29529641
29529639
29537634
29537633
29537632

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


18-WT-01
August, 2001
Product Code(s):
Page 2 of 6
4

8
N

1
LL

/RO

MP

UL

HA
TE
NA

ER

ALT

Y
P

EE

CR

CK

LO

PO

LO

RM

NO
F

OF

WE

Y
RA

AD

RE

ST

TE

LE

O
PT

LO

AX

PT

EM

LD

IAL

EC

OM

ON

EC

SP

M
DU

R
OU

AD

HO
LO

RO
SP

SP

PL

DIF

LL

OW

PE

T
OIS

CIT

AD

RO

CK
PA
RF

AY
HW

HIG

10

PU
AD

RO

ON

MP

PU

AD

RO

T
IRS

12

13
11

14

15

C
X
Y
Z

26

16
17

18
19

20

25
21
22
23

SIL
24

NOTE: All items shown in phantom are non-serviceable.


Do not remove items shown in phantom.
V06614

Figure 1
20091001

Copyright 2009 Allison Transmission, Inc.

SIL181

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


18-WT-01
August, 2001
Product Code(s):
Page 3 of 6
4

9
R

8
N

1
LL

/RO

MP

EE

CK

PO
PO

MP

LO

DU

OM

ON

PT

EM

RM

NO
F

OF

IAL

EC

Y
RA

UR

LD

AD

HO
LO

EC

SP

PL

LO

F
DIF

SP

OW

PE

IST

WE

A
RE

SP

ST

TE

LE

O
PT
MP
PU

LO

AX

DE

CR

L
OL

CK
PA
RF

AY
HW

HIG

HO

ITY

AD

RO

MO

UL

HA
E

NAT

ER

ALT

10

PU
AD

RO

ON

AD

RO

ST

12

FIR

13
11

14

15

C
X
Y
Z

26

16
17

18
19

20

25
21
22
23

24

NOTE: All items shown in phantom are non-serviceable.


Do not remove items shown in phantom.
V06959

Figure 2

SIL182

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

18-WT-01
August, 2001
Product Code(s):
Page 4 of 6

Table 1
WTEC III Lever Selector
Original, Six Forward Ranges, Right-Hand, Reverse At Front
REF
NO.
1
2
3
4
5
6
7
8
9
10
11

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

NOMENCLATURE
Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Mode. See SPI 15-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bezel Kit, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PCB, Display Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overlay, Lever Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bezel, Right-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw, No. 6-32 x 716 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Knob Assembly Kit, Lever Selection. Kit Contains 29528787 Knob
Assembly, 29512860 Retaining Clip, 29536604 Bushing, And
29536686 Instruction Sheet. See SPI 5-WT-99. . . . . . . . . . . .
Knob Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clip, Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bushing, Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Detent Spring Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Harness, Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shift Selector Connector Kit . . . . . . . . . . . . . . . . . . . . . . . . . .
Lock Assist/Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 20-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, Cable, 14-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clip, Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Screw, No. 6-32 x 716 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.
29529613
29509957
29528804
29533080
29528558
29535979
29528794
29528795
29528792
29528560

29536685
29528787
29512860
29536604
29528789
29528556
29530475
12191176
12160542
12160551
12110693
12129557
12176394

REQ

*
*
*
*

*
*
*
*

29528560
29529967

1
1
1
1
6
1
1
1
1
4

1
1
1
1
1
1
1
1
1
20
1
10
1
4
1

Table 2
WTEC III Lever Selector
Original, Five Forward Ranges, Right-Hand, Reverse At Front
Same As Table 1, Except For Parts Listed Below.
1
3

Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529617


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528808

1
1

Table 3
WTEC III Lever Selector
Original, Four Forward Ranges, Right-Hand, Reverse At Front

SIL

Same As Table 1, Except For Parts Listed Below.


1
3

Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529621


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528812

1
1

* Serviced Only As An Assembly Not Available As A Detail Part.


20091001

Copyright 2009 Allison Transmission, Inc.

SIL183

PARTS CATALOG
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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


18-WT-01
August, 2001
Product Code(s):
Page 5 of 6

Table 4
WTEC III Lever Selector
Six Forward Ranges, Left-Hand, Reverse At Front
Same As Table 1, Except For Parts Listed Below.
REF
NO.
1
4
9

NOMENCLATURE

PART
NO.

Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529633


Bezel Kit, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533079
Bezel, Left-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528791 *

REQ
1
1
1

Table 5
WTEC III Lever Selector
Original, Five Forward Ranges, Left-Hand, Reverse At Front
Same As Table 1, Except For Parts Listed Below.
1
3
4
9

Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bezel Kit, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bezel, Left-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29529637
29528808
29533079
29528791 *

1
1
1
1

Table 6
WTEC III Lever Selector
Original, Five Forward Ranges, Left-Hand, Reverse At Rear
Same As Table 1, Except For Parts Listed Below.
1
3
4
9

Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bezel Kit, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bezel, Left-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29529639
29528810
29533079
29528791 *

1
1
1
1

Table 7
WTEC III Lever Selector
Original, Four Forward Ranges, Left-Hand, Reverse At Front
Same As Table 1, Except For Parts Listed Below.
1
3
4
9

Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bezel Kit, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bezel, Left-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29529641
29528812
29533079
29528791 *

1
1
1
1

* Serviced Only As An Assembly Not Available As A Detail Part.

SIL184

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

18-WT-01
August, 2001
Product Code(s):
Page 6 of 6

Table 8
WTEC III Contoured (International) Lever Selector
Six Forward Ranges, Right-Hand, Reverse At Front
Same As Table 1, Except For Parts Listed Below.
REF
NO.
1
2
3
4
7
8
9
16
24

NOMENCLATURE
Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bezel Kit, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overlay, Lever Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bezel, Right-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.
29537634
29537638
29537637
29537947
29537738
29537944
29537626
29537946
29538010

REQ

*
*
*
*

1
1
1
1
1
1
1
1
4

Table 9
WTEC III Contoured (International) Lever Selector
Five Forward Ranges, Right-Hand, Reverse At Front
Same As Table 1, Except For Parts Listed Below.
1
2
3
4
7
8
9
16
24

Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Label, Mode. See SPI 15-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bezel Kit, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overlay, Lever Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bezel, Right-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29537633
29537638
29537636
29537947
29537738
29537944
29537626
29537946
29538010

*
*
*
*

1
1
1
1
1
1
1
1
4

Table 10
WTEC III Contoured (International) Lever Selector
Four Forward Ranges, Right-Hand, Reverse At Front
Same As Table 1, Except For Parts Listed Below.
1
2
3
4
7
8
9
16
24

Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Label, Mode. See SPI 15-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bezel Kit, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overlay, Lever Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bezel, Right-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29537632
29537638
29537635
29537947
29537738
29537944
29537626
29537946
29538010

*
*
*
*

1
1
1
1
1
1
1
1
4

* Serviced Only As An Assembly Not Available As A Detail Part.

20091001

Copyright 2009 Allison Transmission, Inc.

SIL185

SIL

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


25-WT-01
October, 2001
Product Code(s): 66
Page 1 of 5

SUBJECT: HD/B 500/4000MH Bearing Retainer Locknut Retention


EQUIPMENT AFFECTED: ALL HD/B 500/4000MH World Transmissions
SERIAL NUMBER BREAK: Starting with S/N 6610083341

Introduction:
All HD/B 500/4000MH/HD 4070 transmissions are currently being manufactured with redesigned P3 carriers to accept
a Belleville spring washer and a redesigned bearing retainer locknut. The HD 4070 is currently being manufactured with
redesigned output shafts also to accept the current Belleville spring washer and current bearing retainer locknuts. Start of
production for these changes began with S/N 6610083341 on July 9th, 2001. These changes were made to further increase
product reliability and increase customer satisfaction by reducing the effect of torsional and inertial accelerations
transmitted from vehicle components that might work to reduce the bearing locknut retention torque.
Discussion:
A decrease in bearing retainer locknut retention can result from driveline torsional and inertial activity that exceeds
Allison requirements for these driveline parameters. In addition to retention issues for the locknut, shift quality
complaints, output seal leaks, vehicle vibration, diagnostic codes, and possible damage to the transmission can result from
operating the vehicle with driveline parameters that do not meet Allison specifications. Vehicles that exhibit decreased
retention on the former locknut should be referred back to an OEM service location to have the driveline inspected and
corrected if required. In addition to driveline angles, the phasing of the driveline joints and ride height should be measured
and inspected as well as the general condition of the driveline, i.e. proper lubrication, driveline slip joint engagement, and
flange/yoke bolt retention.

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Serviceability:
The former P3 carriers and former HD 4070 output shafts are completely cancelled and will be serviced with the current
P3 carrier kits or current HD 4070 output shaft kits. These kits contain the Belleville spring washer and Instruction Sheet
No. 296 detailing serviceability requirements in addition to a current P3 carrier or current HD 4070 output shaft.
The former bearing retainer locknuts and former bearing retainer must not be used with the current P3 carrier detail parts,
current P3 carrier kits, current detail parts for the HD 4070 output shafts, or current HD4070 output shaft kits. The current
locknuts and Belleville spring washer must not be used with the former P3 carriers or former HD 4070 output shafts.
The former bearing retainer locknuts and former locknut retainer will be maintained for service when it is not necessary
to replace the former P3 carrier or former HD 4070 output shaft during a repair of a transmission prior to the serial number
break.
Be aware that an HD 4070 before the serial number breakpoint does not need the current P3 carrier kit if the former
P3 carrier in the transmission is usable since it is the output shaft of the HD 4070 that receives the Belleville washer and
current bearing retainer locknut.
Installation:
The concave side of the Belleville spring washer should be mated to the bearing retainer locknut. This places the outer
diameter of the washer in direct contact to the locknut with the washer in a non-compressed state. The convex side of the
Belleville spring washer should be mated to the bearing race. This places the inner diameter of the washer in direct contact
to the bearing race with the washer in a non-compressed state. Properly installed, the tang on the Belleville spring washer
points towards the inner race. The Belleville spring washer will have to be tilted during installation to engage the drilled
hole for the tang. The correct orientation of the Belleville washer is required. See Figure 5 for correct orientation of the
Belleville spring washer.
Torque specification for the current production bearing retainer locknuts with lubricated threads is 185200 Nm
(137147 ft lb). These bearing retainer locknuts may be reused during a transmission repair provided there is at least
10 Nm (7.5 ft lb) of prevailing torque when threading the locknut to the current production P3 carriers or current
production HD 4070 output shafts.
The torque specification for the former bearing retainer locknuts before the output module is installed on the transmission
is 193207 Nm (143152 ft lb). If the former bearing retainer locknut is installed after the output module is installed on
the transmission, then the torque specification for the former locknut is 7488 Nm (5564 ft lb).
The service parts requirements are listed in Instruction Sheet No. 296. This instruction sheet is provided in the P3 carrier
kits and HD 4070 output shaft kits. Instruction Sheet No. 296 is included in this service information letter to show service
parts requirements as well.
Parts Identification:
The former bearing retainer vs. the current Belleville washer is shown in Figure 1.
The former P3 carrier had three equally spaced slots machined along the thread length to receive the former bearing
retainer tangs. The current P3 carrier can be identified by observing that a drill point exists at the top of the thread length
to receive the anti-rotation tab on the Belleville washer with no machined slots along the thread length. See a former
P3 carrier vs. a current P3 carrier in Figure 2.
The current bearing retainer locknuts can be identified by the three Vespel buttons protruding past the locknut threads
causing a prevailing torque during installation. Also, the inner face of the current locknuts no longer have the pockets cast
into the nut to receive the tangs from the former bearing retainer. See Figure 3 for a former locknut vs. a current locknut.
The former HD 4070 output shafts had three equally spaced slots machined along the thread length to receive the former
bearing retainer tangs. The current HD 4070 output shafts can be identified by observing that a drill point exists at the top
of the thread length to receive the anti-rotation tab on the Belleville washer with no machined slots along the thread length.
See a former HD 4070 output shaft vs. a current HD 4070 output shaft in Figure 4.

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CONVEX SIDE

L07081

Figure 1. Former Bearing Retainer vs. Current Belleville Spring Washer

DRILL POINT HOLE

SLOTS

L07074

L07075

Figure 2. Former WR/No Retarder P3 Carrier vs. Current WR / No Retarder P3 Carrier

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POCKETS

VESPEL
BUTTONS

L07077

L07076

Figure 3. Former 6T /Non-Retarder Bearing Retainer Locknut vs. Current 6T /Non-Retarder Bearing Retainer Locknut

SLOTS

DRILL POINT
HOLE

L07078

L07079

Figure 4. Former HD 4070 Non-Retarder Output Shaft vs. Current HD 4070 Non-Retarder Output Shaft

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DRILL HOLE

ANTI-ROTATION
TAB

TURN BELLEVILLE
SPRING WASHER
TO ALLOW
ANTI-ROTATION TAB
TO FIT IN DRILL HOLE
V07106

Figure 5.

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P/N 29538499
Page 1 of 1
January, 2001

INSTRUCTION SHEET NO. 296


HD / B 500 / 4000 MH / HD 4070 INSTRUCTIONS FOR SELECTING THE PROPER
OUTPUT BEARING RETAINER NUT TO USE WITH THE BELLEVILLE WASHER
This instruction sheet is to advise you of the correct output bearing retainer nut to install in your transmission if the P3
carrier or HD 4070 output shaft require replacement.
The belleville washer design will improve the retention of preload on the output bearings over the former locktab design.
The new parts must be used together.
Use of the revised nut and the belleville washer require a change of P3 carrier on HD/B 500/4000 MH retarder and
non-retarder models. HD 4070 retarder and non-retarder models will require a new output shaft, but the former carrier
can be reused if it is within serviceable limits.
You must know the correct description and part numbers of the parts you are replacing to make the correct selection of
replacement parts. The following table will show you the correct kit to use when replacing the carrier or output shaft
shown on the left. The kits consist of either the replacement carrier and the belleville washer or the output shaft and the
belleville washer.
If your transmission requires
replacement of the former:
HD CR P3 Carrier

P/N

You must use:

29535995 Carrier Kit

P/N

Which contains the output


belleville washer P/N 29537166, and
the current:

29538493 HD CR P3 Carrier

P/N
29537386

HD CR P3 Carrier Retarder

29535999 Carrier Kit

29538494 HD CR P3 Carrier Retarder

29537387

HD WR P3 Carrier

29535997 Carrier Kit

29538495 HD WR P3 Carrier

29537199

HD WR P3 Carrier Retarder

29536997 Carrier Kit

29538496 HD WR P3 Carrier Retarder

HD 7-Speed Output Shaft

29535900 Output Shaft Kit 29538497 HD 7-Speed Output Shaft

29537200
29537207

HD 7-Speed Output Shaft Retarder 29535965 Output Shaft Kit 29538498 HD 7-Speed Output Shaft Retarder 29537208

It is up to you to select the correct nut from the table below. Please note that the correct nut when no tachograph is
called out is the 4-tooth tachograph nut. The output nut must be ordered separately from carrier or output shaft kit.
You must also replace:

NOTE:

P/N

With:

P/N

Output Nut

29511450

Non-Retarder 4-Tooth Tachograph Nut

29537193

Output Nut

29536736

Non-Retarder 6-Tooth Tachograph Nut

29537195

Output Nut

29511065

Retarder 4-Tooth Tachograph Nut

29537385

Output Nut

29536737

Retarder 6-Tooth Tachograph Nut

29537196

The former output nuts and locktabs must not be used with the new carrier or output shaft. They
are being maintained only for servicing of HD 4000(R)/B 500(R)/4000 MH(R) transmissions
where the former P3 carrier is being reused and they are being maintained only for servicing
HD 4070 transmissions where the former output shaft is being reused.

WD/mmw

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SUBJECT: Cancellation and Release of WTEC 2 ECUs


PRODUCTS AFFECTED: All WTEC 2
Summary:
This SIL covers the cancellation of calibrated WTEC 2 ECU Assemblies, all Basic WTEC 2 remote ECUs, and integral
ECU/Shifter assemblies, and the release of remanufactured Max Feature WTEC 2 ECU in the remote ECU assembly and
in integral ECU/Shift Selector assemblies.
Discussion:
Effective immediately, Allison Transmission has cancelled all WTEC 2 calibrated ECU assemblies. The base (nonserviceable) WTEC 2 ECUs (P/N 29530443, Basic and 29530444, Max Feature) that are built into serviceable Basic and
Max Feature WTEC 2 ECU assemblies have also been cancelled. Beginning in June, 2002, the service replacement ECU
that will be supplied in serviceable ECU assemblies will be labeled as remanufactured and will only be furnished in the
Max Feature configuration. The Basic version ECU will no longer be manufactured and sales will only continue until
stock is exhausted.
The serviceable part numbers for the Max Feature ECU and the ECU/Shifter assemblies will not change and are listed in
the Table 1. These are the only WTEC 2 ECU part numbers that will continue to be sold.
Table 1. Serviceable remote ECU and integral ECU/Shifter Assembly P/Ns are:
P/N
Description
29524009
ECU assembly, remote; Max Feature; w/low crystal
29524010
ECU assembly, remote; Max Feature; w/high crystal
*29516997
ECU assembly, remote; Basic; w/o clip nuts
*29516999
ECU assembly, remote; Basic; w/metric clip nuts
*29517001
ECU assembly, remote; Max Feature; w/o clip nuts
29517003
ECU assembly, remote; Max Feature; w/metric clip nuts
29517016
ECU assembly, integral; Max Feature; w/PBSS
29517040
ECU assembly, integral; Max Feature; w/LSS; 6 RHRF
29517064
ECU assembly, integral; Max Feature; w/LSS; 5 RHRF
29517088
ECU assembly, integral; Max Feature; w/LSS; 4 RHR
* Available until supply of Basic ECUs exhausted

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The replacement base (non-serviceable) ECU (P/N 29541285, model MCU 2407 R) will be labeled as remanufactured
(see Figure 1) because certain electronic components used in its construction are now obsolete. The obsolescence of these
component parts has required Allison Transmission to use parts removed from available core ECUs to continue building
WTEC 2 ECUs.

VL07682.00.00.eps

Figure 1. Base ECU Label

A design change has also been made to eliminate the software EPROM socket. The software EPROM will now be
soldered to the printed circuit board and will not be replaceable.
Shift selector assemblies and ECUs can be replaced separately when an integral ECU/Shifter assembly must be serviced.
The only WTEC 2 ECU that will be available for servicing these assemblies will be P/N 29517003. Table 2 shows the
shift selectors that are available to be mounted on the P/N 29517003 ECU to make an integral assembly. All part numbers
in Table 2 are serviceable.
Table 2. Serviceable Shifter and ECU/Shifter Assembly P/Ns
Assembly
Description
PBSS
6RHRF
6RHRR
6LHRR
5RHRF
5RHRR
5LHRR
4RHRF
4RHRR

Max Feature
ECU P/N
29517003
29517003
29517003
29517003
29517003
29517003
29517003
29517003
29517003

Shifter P/N
29522940
29513429
29513406
29511770
29513407
29513408
29511771
29513409
29513410

Shifter/ECU
Assemblies
29517016
29517040
NA
NA
29517064
NA
NA
29517088
NA

Service Instructions (disassembled views of the ECU assembly and ECU/Shifter assemblies are found in the MD 3000,
HD 4000, and MD/HD/B Series Support Equipment Parts Catalogs):
Remote ECU:
If replacing any WTEC 2 remote ECU, calibrate the replacement ECU with the most recent version of the CIN that was
in the old ECU or with the most recent version of the CIN superseding the one in the old ECU. All CINs for replacement
ECUs will be version 7A and will begin 0800. Consult your Allison distributor or dealer for the nearest ECU
Recalibration Center.

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Integral ECU/Shifter Assembly:


When replacing either the ECU or shifter portions of an integral ECU/Shifter assembly, use a static protected workstation
or use anti-static wristband, SPX/Kent-Moore BT8639B, or equivalent to be sure no static electricity discharge damage
will occur to the ECU or Shifter.
Shifter replacement:
If replacing only the shift selector portion of an ECU/Shifter assembly, separate the shift selector from the ECU by
removing the four (4) slotted Torx head screws. Carefully disconnect the shift selector ribbon cable at the connector on
the ECU circuit board.
Install the replacement shift selector by connecting the ribbon cable to the connector on the ECU circuit board. Re-install
the four Torx head screws and tighten. If the ECU was not replaced and the same configuration shift selector was
reinstalled, no recalibration of the ECU is required. If a different configuration shift selector was used as a replacement,
it might be necessary to recalibrate the ECU. Consult your Allison distributor or dealer for the nearest ECU Recalibration
Center.
ECU replacement:
If replacing only the ECU portion of an ECU/Shifter assembly, separate the shift selector from the ECU by removing the
four (4) slotted Torx head screws. Carefully disconnect the shift selector ribbon cable at the connector on the ECU
circuit board. Remove the four (4) slotted Torx head screws holding the cover to the top of the replacement ECU.
Install the shift selector by connecting the ribbon cable to the connector on the replacement ECU circuit board. Re-install
the four Torx head screws and tighten. Calibrate the replacement ECU with the most recent version of the CIN that was
in the old ECU or with the most recent version of the CIN superseding the one in the old ECU. All CINs for replacement
ECUs will be version 7A and will begin 0800. Consult your Allison distributor or dealer for the nearest ECU
Recalibration Center.
Reinstall any support hardware that was removed during this repair (clip nuts, screws, radio filter).

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SUBJECT: New Reduced Size Pushbutton Selector For WTEC III


EQUIPMENT AFFECTED: All WT with WTEC III Pushbutton Selectors

Introduction:
Allison Transmission has released a new remote pushbutton shift selector (P/N 15752787) for WTEC III controls. This
selector was released to accommodate customers with limited space or interference concerns within the instrument panel
of the vehicle.
Description:
The functionality and the size of each individual keypad button is the same as our standard pushbutton shift selector.
However, the overall size of the new pushbutton selector has been substantially reduced. The mode label recess has been
eliminated. The selector utilizes a sealed 14-pin rectangular style Amp connector for the wiring harness input which is
quite different from the other pushbutton shift selectors.
Installation:
Reference the WTEC III Control Tech Data book (SA2978EN) drawing AS07-116 for installation and control
specifications. For general illustration see Figure 1.

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Serviceability:
This shift selector is only serviceable as a complete assembly. No detail parts are available for this shift selector. This
shift selector should not be used to replace other shift selector styles because the harness connections are quite different
in design from previous shift selector installations.

31.4 mm
(1.24 in.)

103.8 mm
(4.09 in.)

92.8 mm
(3.65 in.)

35.2 mm
(1.39 in.)

23.6 mm
(0.92 in.)

15.2 mm
(0.60 in.)

SIDE

BACK

M
O
D
E

FRONT

R
N
D

V07103.01

Figure 1

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SUBJECT: Retarder Exhaust Backfill Valve Stop Retaining Pin Battering


AFFECTED SERIAL NUMBERS: HD/B 500R Prior to S/N 6610096308
Introduction:
The HD/B 500 retarder valve bodies were updated with an improved retarder exhaust backfill valve stop starting with
transmission serial number 6610096308. The former exhaust backfill valve stop P/N 23049342 has been canceled for use
in the retarder valve body of the HD/B 500 and has been superseded by P/N 29538569. The change was implemented to
reduce battering of the pin used to retain the exhaust backfill valve stop.
Service Requirements:
Typically inspection of the retarder exhaust backfill pin would occur at overhaul of the retarder valve body. It is not
required to update the exhaust backfill valve stop prior to retarder valve body overhaul. A damaged pin will stays in its
proper position and cannot migrate elsewhere in the transmission. A damaged pin does not reduce functionality of the
transmission or retarder nor does it cause progressive damage to the unit. However a damaged pin should not be re-used
in a transmission. If the retaining pin is worn or fractured, then replace the former exhaust backfill valve stop with the
current valve stop and a new pin. See Table 1 for parts information.
Parts Information:
NOTE: The former P/N 23049342 is still used in multiple locations in various transmission
models and therefore will not be completely canceled.
Table 1
Parts to be Replaced

Replacement Parts

Retarder Exhaust Backll Valve Stop


P/N 23049342

Retarder Exhaust Backll Valve Stop


P/N 29538569

Retaining Pin
P/N 29500822

Retaining Pin
P/N 29500822

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Installation:
The retaining pin should be installed such that the pin rests in the groove of the current exhaust backfill valve stop. The
current valve stop has been designed in a manner that the pin cannot be inserted if the exhaust valve stop is not oriented
correctly.

FORMER
STOP

PIN

SPRING
CURRENT
STOP

VALVE

PIN

V05843

Figure 1. Former Exhaust Backfill Valve Stop

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SPRING

VALVE
V05844

Figure 2. Current Exhaust Backfill Valve Stop

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SUBJECT: New Electronic Control Units, V9B Controls Software, and New Transmission Calibrations for World
Transmission Models
MODELS AFFECTED: All World Transmission Models

Introduction:
Beginning in April, 2000, WT products began an annual cycle of software and hardware changes to the WTEC III
electronic control system due to the addition of new software features. These enhancements have been released to support
continuous improvement of Allison World Transmission controls. For 2002, the software changes and the hardware
changes are available now.
Software Changes for Version 9B:
Effective April 8, 2002, Allison Transmission released upgraded ECU Version 9B software. The calibration compatibility
level of the calibration identification number (CIN) changed from 0D to 0E when the PCCS rollover occurred. The
calibrated ECU P/N ECB00xxx did not change for either regular production release or special release calibrations.
The Version 9B software release includes Shift Energy Management (SEM) autodetect, Auto 2-1 pre-select for
HD 7-speed transmissions, additional J1939 messages, and other product and shift enhancements. See the feature
descriptions below for more details on each of these changes.

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Autodetect for Shift Energy Management (SEM)


This feature uses J1939 messages to maintain a nearly constant output torque during range upshifts. The
application must be approved to use SEM e.g. Cummins ISC/ISL built 4/02 or later and a J1939
communication link between the engine and transmission must be present. All transit calibrations will
automatically detect the engine make and model to determine if it is SEM compatible. The software
will verify proper functionality of the feature before enabling it.
The Version 9B software release will make Shift Energy Management (SEM) available for transit buses
using Cummins ISC and ISL engines. These Cummins engines are expected to be ready to support SEM
by April, 2002. The initial release of SEM is only for ISC/ISL engines mated with the B 300, B 400, or
B 500 transmissions.
Other OEMs producing engines and/or their customer base may wish to incorporate SEM in the future.
However, Application Engineering review and acceptance is a requirement for the use of SEM.
Therefore, this feature will not be available for engine/transmission configurations prior to the
Application Engineering acceptance date of a specific vocation with a specific engine and transmission
model.
Note: Updating calibrations i.e. rolling over to version 9B from former calibrations originally
assembled prior to release of version 9B will not include this feature; utilizing this feature requires a
calibration assembled with this feature enabled and will have a different calibration identification
number (CIN) than a rolled CIN.
Automatic 2-1 Pre-select for HD 7-Speed Transmissions
This feature must be assigned to the mode button. When the feature is present and enabled in the
calibration, a 2-1 shift can occur automatically if operating conditions require and allow for it. The
software logic will consider throttle position, output speed, vehicle deceleration rate, current
transmission range, and transmission available ranges.
If the need for a 2-1 shift arises, the mode button can either be manually activated by the driver or
automatically activated by the software. Automatic activation of the mode button will occur when the
vehicle is decelerating, throttle is high, 2nd range is attained, 1st range is available, and output speed is
low. Manually activating the mode button will also command 1st range under normal pre-select
downshift schedule conditions. Manual deactivation of the mode button or any shift selector movement
is required to deselect 1st range regardless of how it was activated.
Additional J1939 Messages
Complete information on message availability and intended usage is found in the Datalink
Communications Manual (currently available only on the Allison Transmission Extranet site).
Received Messages:
1. Service Brake Status must come from same source address (SA) as cruise status for both to work in
same system.
2. Component ID engine make and model for SEM
3. PTO State CC/VS PGN 65265 bytes 5-1
4. EEC2 PGN 61443 byte 1 Road speed limit status (additional source)
5. Engine Demand Torque for SEM

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Broadcasted Messages:
1. DM1 message for amber warning lamp status (check trans)
2. ETC7 addition of Range Inhibit Indicator (RII) lamp control
3. Change to ERC1 message; only broadcast if retarder is present (currently broadcast with not available
if there is no retarder)
4. ETC2 bytes 5 and 6, transmission requested range
Note: Updating calibrations i.e. rolling over to version 9B from former calibrations originally
assembled prior to release of version 9B will not include these messages; utilizing these messages
requires a calibration assembled with the additional J1939 messages enabled and will have a different
calibration identification number (CIN) than a rolled CIN.
New Shift Schedules
Note: Updating calibrations i.e. rolling over to version 9B from former calibrations originally
assembled prior to release of version 9B will not include these additional shift schedules; utilizing this
feature requires a calibration assembled with these schedules enabled and will have a different
calibration identification number (CIN) then a rolled CIN.
Fixed Shift Schedules
Using this shift schedule means there will be no change (i.e. modulation) in shift points based on any throttle
position less than the wide-open throttle (WOT) shift points. This schedule is typically intended for use in
agricultural spreaders and salt spreaders. These shift schedules will be available for all truck (non-bus)
transmission models and governed engine speeds, with there use restricted to the secondary shift schedule
i.e. not the primary schedule.
Optimized Limiting Speed Shift Schedules
Current S1, S2, S3, and S4 shift schedules are designed to accommodate both limiting speed and variable
speed engine governors. However, it is widely accepted that Allison World Transmissions perform better
with limiting speed engine governors (a.k.a. min/max, automotive, or power throttle) than with variable
speed governors (a.k.a. all-speed, or speed throttle) from an overall shift quality standpoint. Therefore,
Allison has traditionally encouraged using the limiting speed engine governor strategy when vehicles are
built with a World Transmission. Conversely, a variable speed governor is often desired for PTO (Power
Takeoff) operation by our customers. Some engine manufacturers offer the option of operating the engine
with limiting speed governing in normal road operation and variable speed governing during PTO operation.
Recently, Allison has developed a new family of shift schedules designed specifically for use with a broad
range of optimized limiting speed type engines. These optimum governors actually fall somewhere
between the pure limiting speed governor and the pure variable speed governor. The optimum limiting
speed concept offers constant output torque before and after a part throttle shift resulting in better shift
quality, smooth vehicle acceleration, and minimal driveline disturbance during the shift.
These new shift schedules will be selectable options for any new shift calibration configured using V9B
software i.e. rolled calibrations will not have these schedules available. New shift schedules will be
designated S5, S6, S7, and S8.
Other Feature Changes
Various clutch control and adaptive enhancements.
Fire Truck pump mode modifications to reduce neutral drag.
Engine brake cruise mode interaction that inhibits engine brake pre-selected shifts until speed increases by
a preset amount to prevent cycling in and out of pre-select mode when percent load goes to zero and engine
brake is commanded ON during cruise operation.
Note: Updating calibrations i.e. rolling over to version 9B from former calibrations originally
assembled prior to release of version 9B includes these added features.

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Hardware Changes for Version 9B:


Another ECU has been released to support continuous improvement of Allison World Transmission controls. This ECU
has some internal differences that relate to interfacing with 24 volt battery systems. The ECU part number will change
from 29538352 to 29541151. Vehicles that require an ECU to repair the vehicle and have a 24 volt electrical system
should use part number 29541151. All other customers should continue to use the former ECU part number until such
time that they supersede to a different part number. It is not necessary to replace a functioning WTEC III ECU of an earlier
vintage with P/N 29541151 for 24 volt systems. All WTEC III ECUs compensate for 12/24 volt vehicle system voltage.
Note: The ECU hardware changes will not affect external dimensions or installation requirements of the former isolated
ECU, which was released in April 1999. Also, the EMI certification of the current ECU has not been impacted by these
changes.
Serviceability:
See Table 1 for WTEC III controls serviceability information regarding ECU part numbers, highest capability of TID
level, and highest calibration level compatibility.

Table 1
WTEC III
ECU Part No.

ECU
Assembly No.

Possible
TID Level

Highest CIN
Pre x Allowed

29528963

295xxxxx
ECU00xxx

1, 2, 3*

0B

Only cals installed after 10/25/99 are


TID 3 capable; some version 9A/9B
features unavailable in 0B.

29534937

ECU00xxx
ECA00xxx

1, 2, 3*

0B

Only cals installed after 10/25/99 are


TID 3 capable; some version 9A/9B
features unavailable in 0B.

29536134

ECA00xxx

1, 2, 3*

0B

Only cals installed after 10/25/99 are


TID 3 capable; some version 9A/9B
features unavailable in 0B.

29537291

ECB00xxx

1, 2, 3

0E

Extra memory capable of all


features with proper CIN

29538352

ECB00xxx

1, 2, 3

0E

Extra memory capable of all


features with proper CIN

29541151

ECB00xxx

1, 2, 3

0E

Extra memory capable of all


features with proper CIN; current
service part no. for any ECU
replacement required on vehicle with
24 volt battery system

SIL202

Copyright 2009 Allison Transmission, Inc.

Comments

20091001

PARTS CATALOG
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26-WT-02
September, 2002
Product Code(s): 65, 66
Page 1 of 2
SUBJECT: Coating on Threaded Fasteners
EQUIPMENT AFFECTED: All World Transmissions
AFFECTED SERIAL NUMBERS: HD 4000/B 500 SeriesStarting with 6610104669
MD 3000/B 300/B 400 SeriesStarting with 6510385205 (100 mm bolt) and
6510385458 (55 mm bolt)
MD 3070PT Adapter HousingStarting with 6510362094
Introduction:
As a product improvement, all World Transmission control module bolts and certain MD 3070PT adapter housing bolts
now contain a band of coating on the threads. The coating material, Vibra-Seal #516/517, is an orange colored, Teflon
based sealant produced by the Loctite Corporation. The coating is intended to provide enhanced transmission fluid sealing
capability.
All WT Control Module Bolts:
Both bolt lengths are affected by the change. The new bolt part numbers are shown below:
M10 x 1.5 x 55 mm
M10 x 1.5 x 100 mm

Former P/N
29505612
11515469

New P/N
29541286
29541274

MD 3070PT Adapter Housing Bolts:


Three MD 3070PT adapter housing bolt part numbers are also affected (see Figure 1):
M10 x 1.5 x 70 mm
M10 x 1.5 x 100 mm
M12 x 1.75 x 60 mm

Former P/N
11515468
11515469
29519213

New P/N
29541273
29541274
29541275

Installation Torque:
The installation torque values for the new bolts are the same as the former non-coated bolts.
Reusing Coated Bolts:
The coated bolts may be reused. Repeated removal and re-installation of the bolts will reduce the effectiveness of the
coating material. If a transmission fluid leak is detected around a bolt after multiple removals, the coating may have lost
its effectiveness. In this case, replace the bolt to restore its sealing capability. Reapplication of sealing compounds is not
permitted.

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MD 3070PT Adapter Housing Coated Bolt Locations:

29541275

29541273

29541274
V07801.00.00.eps

Figure 1. MD 3070PT Coated Bolt Locations

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4-WT-03
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Product Code(s): 66
Page 1 of 12

SUBJECT: New Output Seal, Yoke/Flange and Slinger Configuration


EQUIPMENT EFFECTED: All HD 4000, B 500 and T 400 Series Transmissions
AFFECTED SERIAL NUMBER: 6610116108

Introduction:
Effective February 4, 2003, Allison Transmission introduced new rear covers, retarder housings, output seals, flanges and
yokes on all HD 4000 Series transmissions. These changes improve output seal life by upgrading the output seal design
and adding a slinger to the flanges and yokes to protect the output seals from external contamination.
Changes to all HD rear housings and seals, to accommodate the new yoke/flange and slinger assemblies, include the
following:
1. Addition of material to the housing casting to allow the slinger to wrap around to a common position among all
rear cover and retarder housings.
2. Machining of outside diameter where additional material was added. NOTE: This allows visual differentiation
between former and current housings with the revised output seals.
3. The current output seal has an additional axial lip. It also possesses a wider sealing surface on the outer diameter.
The axial lip provides additional protection against external contamination.
Figures 1, 2, and 3 compare former and current production rear cover and retarder housing modules.

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RETARDER MODELS
WITH OUTPUT YOKE

NON-RETARDER MODELS
WITH OUTPUT YOKE
(FORMER REAR OUTPUT SEAL SYSTEM)
VL07566.00.01

Figure 1.

Casting diameter change,


machined OD and
clearance cut

Added wraparound slinger for


contamination protection
(P/N 29540165)

Added 2mm seal width and


added axial seal lip
(P/N 29540133)

Yoke/flange with
machined diameter for
mounting slinger

CURRENT SLINGER AND SEAL SYSTEM


(RETARDER MODULES
STARTING WITH S/N 6610116108)
VL07567.00.01

Figure 2.

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Casting diameter change,


machined OD and
clearance cut
Added wraparound
dust shield for
contamination protection
(P/N 29540165 slinger)
Added 2mm seal width
and added axial seal lip
(P/N 29540133)
Yoke/flange with
machined diameter
for mounting slinger

CURRENT SLINGER AND REAR SEAL


(REAR COVER MODULES
STARTING WITH S/N 6610116108)
V08007.00.00

Figure 3.

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The current yokes and flanges as well as the current output seal SHALL NOT be installed in transmissions prior to
S/N 6610116108. Accordingly, Allison Transmission has also introduced backwards-compatible yoke and flange
assemblies that include slingers and a redesigned output seal with axial lip for use in transmissions with rear covers and
retarder housings built prior to S/N 6610116108. These serviceable yokes and flanges, combined with a redesigned
pre-6610116108 output seal with axial lip, offer a degree of protection similar to the current production configuration
when used in a transmission with the former rear cover or retarder housing. Figures 4 and 5 show a rear cover and a
retarder module with its respective pre-6610116108 seal and slinger hardware.

Redesigned slinger
(P/N 29541103)

Redisigned output seal


with axial lip
(P/N 29541266)

Yoke/flange with
machined diameter
for mounting slinger

REDESIGNED SLINGER AND SEAL SYSTEM


(RETARDER MODULES
PRIOR TO S/N 6610116108)
VL07994.00.00

Figure 4.

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Page 5 of 12

Redesigned
slinger with
45 wraparound
(P/N 29541104)

Redesigned output seal


with axial lip
(P/N 29541266)

Yoke/flange with
machined diameter
for mounting slinger

REDESIGNED SLINGER AND REAR SEAL


(REAR COVER MODULES
PRIOR TO S/N 6610116108)
V08013.00.00

Figure 5.

Service Parts Information:


The following lists contain serviceable parts that are affected by these design changes.

Rear Cover/Retarder Housing


Description
Rear Cover, Standard
Rear Cover, Tachograph Provision
Rear Cover, Dropbox Provision
Retarder Housing Assembly, 6-Speed
Retarder Housing Assembly, 7-Speed
Service Rear Cover, 16-Pulse Tacho

Starting with
S/N 6610116108
29540134
29540140
29540148
29540154
29540161
29541084

Prior to
S/N 6610116108
29515664
29520514
29515606
29538075
29538077
29520513

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Output Seal
Description

Starting with
S/N 6610116108

Prior to
S/N 6610116108

Seal, Output

29540133

29515691

Flanges and Yokes6-Speed Models


Description
SPL 170 Half Round Yoke
SPL 250 Half Round Yoke
1710 Half Round Yoke
1760 Half Round Yoke
1810 Half Round Yoke
1710 Full Round Yoke
1810 Full Round Yoke
1710 Flange (Threaded)
1810 Flange (Threaded)
1710 Flange (Unthreaded)
1810 Flange (Unthreaded)
Blank Flange

Starting with
S/N 6610116108

Prior to
S/N 6610116108

29540180
29540181
29541110
29541111
29541112
29540185
29540186
29541100
29541101
29541098*
29541099*
29541105*

29536301
29536302
29510306
29510309
29511516
29510307
29510305
29511637
29511636
29511305
29511304
29510456

* Slinger not included as part of ange assembly. May be purchased separately as support equipment.

Flanges and YokesHD 4070 7-Speed Models


Description
1810 Half Round Yoke
1810 Full Round Yoke
SPL 250 Half Round Yoke
1810 Flange

SIL210

Starting with
S/N 6610116108
29540189
29540190
29540191
29540503

Copyright 2009 Allison Transmission, Inc.

Prior to
S/N 6610116108
29537630
59537942
29538239
29530534

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Page 7 of 12
Axial Lip Seals:
Both the current (starting with 6610116108) and redesigned pre-6610116108 output seals incorporate an additional axial
seal. The two seals can be differentiated from one another by their part numbers, which are molded into the rubber of the
seal as shown in Figure 6 below. The current seal is part number 29540133 and the redesigned pre-6610116108 seal is
part number 29541266. Additionally the current seal provides a wider sealing surface on its OD than does the redesigned
pre-6610116108 seal. See Figure 7 for details.

P/N molded
on face
29540133

29541266

REDESIGNED SEAL
P/N 29541266
(PRIOR TO S/N 6610116108)

CURRENT SEAL
P/N 29540133
(STARTING WITH S/N 6610116108)

V08003.00.00

Figure 6.

11.97
mm
11.15

9.95
mm
9.15

4 Ridges

5 Ridges

CURRENT SEAL
P/N 29540133
(STARTING WITH S/N 6610116108)

REDESIGNED SEAL
P/N 29541266
(PRIOR TO S/N 6610116108)
V08006.00.00

Figure 7.

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Slingers (6 speed models):


Three new slinger configurations have been introduced for the 6 speed models. Each slinger has its part number printed
on the part as indicated in Figure 8. The current slinger part number 29540165 is used in transmissions starting with serial
number 6610116108. The other two slingers are for servicing transmission prior to 6610116108. Part number 29541104
is used to service pre-6610116108 rear cover models. Part number 29541103 is used to service pre-6610116108 retarder
models.
The current slinger includes a 90 degree wraparound feature. The pre-6610116108 rear cover slinger has a 45 degree
wraparound feature. The pre-6610116108 retarder slinger has no wraparound feature. See Figure 8 for details.

15.0 mm

12.20 mm
11.80

17.50 mm
45
45 ANGLE

90 ANGLE

P/N stamped
on exterior face

No wraparound
feature

P/N stamped
on exterior face

P/N stamped
on exterior face

29540165

29541104

29541103

CURRENT SLINGER
P/N 29540165

REDESIGNED SLINGER
P/N 29541104
(REAR COVER MODULES
PRIOR TO S/N 6610116108)

REDESIGNED SLINGER
P/N 29541103
(RETARDER MODULES
PRIOR TO S/N 6610116108)
V08001.00.00

Figure 8.

Slingers (7 speed models):


The yoke and slinger assemblies have been redesigned to accommodate the dimensional and machining changes to the
current rear cover and retarder housings. All former 7-speed yoke and slinger assemblies are maintained for service and
must be used to service 7-speed transmissions built prior to 6610116108.
Interchangeability:
THE CURRENT OUTPUT SEAL, YOKES AND FLANGES ARE NOT INTERCHANGEABLE WITH THE
FORMER SEAL, YOKE AND FLANGES; AND SHALL NOT BE INSTALLED IN TRANSMISSIONS PRIOR TO
6610116108. The former output seal 29515691 is maintained for service for 7-speed models (See Table 3).

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4-WT-03
February, 2003
Product Code(s): 66
Page 9 of 12
The following list provides a guide for replacing the output seal components on transmissions prior to
S/N 6610116108.

Table 1. Interchangeability for HD 6-speed Models


Parts to be Replaced

Replacement Part(s)

Output Seal
P/N 29515691

Redesigned pre-6610116108 Axial Lip Output Seal29541266


(Use former seal 29515691 with the former 7-speed flange and
slinger assemblies in Table 3)

Yoke or Flange
(see list of part numbers in Table 2)

Pre-6610116108 Yoke or FlangeUse Pre-6610116108 yoke/


flange and slinger assembly from Table 2.
Redesigned pre-6610116108 Axial Lip Output Seal29541266
(Use former seal 29515691 with the former 7-speed flange and
slinger assemblies in Table 3)

Rear Cover, Standard


P/N 29515664

Rear Cover, Standard29540134


Yoke or FlangeUse Current (starting with 6610116108)
yoke/ange and slinger assembly from Table 2.
Current Axial Lip Output Seal29540133

Rear Cover, Tachograph Provision


P/N 29520514

Rear Cover, Tachograph Provision29540140


Yoke or FlangeUse Current (starting with 6610116108)
yoke/ange and slinger assembly from Table 2.
Current Axial Lip Output Seal29540133

Rear Cover, Dropbox Provision


P/N 29515606

Rear Cover, Dropbox Provision29540148


Yoke or FlangeUse Current (starting with 6610116108)
yoke/ange and slinger assembly from Table 2.
Current Axial Lip Output Seal29540133

Retarder Housing Assembly, 6 speed


P/N 29538075

Retarder Housing Assembly, 6 speed29540154


Yoke or FlangeUse Current (starting with 6610116108)
yoke/ange and slinger assembly from Table 2.
Current Axial Lip Output Seal29540133

Retarder Housing Assembly, 7 speed


P/N 29538077

Retarder Housing Assembly, 7 speed29540161


Yoke or FlangeUse Current (starting with 6610116108)
yoke/ange and slinger assembly from Table 2.
Current Axial Lip Output Seal29540133

Service Rear Cover,


16 Pulse Tachograph Provision
P/N 29520513

Service Rear Cover, 16 Pulse Tachograph29541084


Yoke or FlangeUse Current (starting with 6610116108)
yoke/ange and slinger assembly from Table 2.
Current Axial Lip Output Seal29540133

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Page 10 of 12

Table 2. List of Yokes and FlangesHD 6-Speed Models


NOTE: Detailed yokes, flanges and slingers OR entire assemblies may be purchased through the
Allison parts distribution system.

Parts to be Replaced
SPL 170 Yoke,
Half Round
P/N 29536301
SPL 250 Yoke,
Half Round
P/N 29536302
1710 Yoke,
Half Round
P/N 29510306
1760 Yoke,
Half Round
P/N 29510309
1810 Yoke,
Half Round
P/N 29511516
1710 Yoke,
Full Round
P/N 29510307
1810 Yoke,
Full Round
P/N 29510305
1710 Flange
(Threaded)
P/N 29511637
1810 Flange
(Threaded)
P/N 29511636
1710 Flange
(Unthreaded)
P/N 29511305
1810 Flange
(Unthreaded)
P/N 29511304
Blank Flange
P/N 29510456

Detailed Yoke/
Flange
29540169

Detailed Slinger

Pre-6610116108
Yoke/Flange and
Slinger Assembly
Rear Cover 29541155
Retarder 29541162

Current
(Starting with
6610116108)
Yoke/Flange and
Slinger Assembly
29540180

29540170

Rear Cover 29541156


Retarder 29541163

29540181

29541107

Rear Cover 29541157


Retarder 29541164

29541110

29541108

Rear Cover 29541158


Retarder 29541165

29541111

Rear Cover 29541159


Retarder 29541166

29541112

Rear Cover 29541160


Retarder 29541167

29540185

Rear Cover 29541161


Retarder 29541168

29540186

Retarder (only)
29541169

29541100

Retarder (only)
29541170

29541101

29541109

29540174

Pre-6610116108
Rear Cover,
29541104
Pre-6610116108
Retarder,
29541103

29540175

29541096

29541097

Current
(starting with
6610116108,
all models)
29540165

29541098*

None

None

29541099*

None

None

29541105*

None

None

* Slinger not included as part of ange assembly. Must be serviced with detailed slinger.

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Page 11 of 12

Table 3. List of Yokes and FlangesHD 7-speed models

Parts to be Replaced

Current
(Starting with 6610116108)
Yoke and Slinger Assembly

Pre-6610116108
Yoke and Slinger Assembly

1810 Half Round Yoke


P/N 29537630

29537630
(Use former seal 29515691)**

29540189
(Use current seal 29540133)

1880 Full Half Round Yoke


P/N 29537942

29537942
(Use former seal 29515691)**

29540190
(Use current seal 29540133)

SPL 250 Half Round Yoke


P/N 29538239

29538239
(Use former seal 29515691)**

29540191
(Use current seal 29540133)

1810 Flange
P/N 29530534

29530534
(Use former seal 29515691)**

29540503
(Use current seal 29540133)

** The former seal 29515691 is contained in the HD 4070 Seal and Gasket Kit.
J-37031A Redesigned HD 6-Speed Output Seal Installation Tool:
SPX Kent-Moore has developed a newly designed output seal installer to support installation of the current and
redesigned pre-6610116108 axial lip seals. A groove has been added to prevent damage to the axial lip during installation.
The redesigned tool may be used with the former seal as well. The new seal installer is designated J-37031A.
Servicing outlets may choose to modify their existing installation tools (J-37031) by machining a groove to the
dimensions shown in Figure 9 below. If the choice is made to modify the existing Kent-Moore tool, its lifetime warranty
is void. Questions should be directed to Kent-Moore Technical Services at 1-800-328-6657.

5.830 DIA.
( + 0.01 in.)
Machine to depth
of 0.170 inches
( + 0.01 in.)

J 37031
V08005.00.00

Figure 9

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J-43024A Redesigned HD 7-Speed Output Seal Installation Tool:


A redesigned output seal installer for HD 4070/4076 models is available from SPX Kent-Moore. A groove has been added
to prevent damage to the axial lip during installation. The new seal installer is designated J-43024A.
Periodic Output Seal Installer Tool Inspection:
Experience has shown that repetitive leaks may be caused when the ID lip of the output seal is damaged from defective
installer tools. Servicing outlets should routinely inspect their output seal installer tools for nicks, burrs or raised metal
that could cut the seal ID during installation.
J-46150 New Slinger Installation Tool:
SPX Kent-Moore has also developed a new tool for installation of slingers onto the redesigned yokes and flanges. The
tool is a plastic cylinder that fits over the yoke or flange journal and is used to press the slinger against the machined
shoulder of the yoke or flange. The new slinger installer is designated J-46150. Questions may be directed to:
SPX Corporation (Kent-Moore Service Solutions)
28635 Mound Road
Warren, MI 48092
Phone: 1-800-328-6657
Fax: 1-800-578-7375

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Product Code(s):
Page 1 of 3

SUBJECT: C5 Friction Clutch Plates


MODELS AFFECTED: HD 4000, B 500 Models Prior to S/N 6610027070 Still Using the Original P3 Ring Gear

Introduction:
Effective April 15, 2003, Allison Transmission cancelled C5 friction clutch plate P/N 29527014 and released a
replacement P/N 29541825. The replacement plate uses the current friction material (introduced in April 2000) and the
cancelled plate used the former friction material (cancelled for production in April 2000). Both plates have a
non-hardened core and were designed to service HD 4000 and B 500 transmissions built prior to S/N 6610027070 and
still containing the original P3 ring gear with the non-hardened splines.
Description:
New friction clutch material was introduced for all clutches in World Transmissions in April 2000. Calibration
compatibility required the former (pre-April 2000) friction plates be retained for service requirements for clutches C1,
C2, C3, and C4. The former (hardened core) C5 friction plate P/N 29534834 used from S/N 6610027070 through
S/N 6610062125 was completely cancelled in April 2000 and is serviced with C5 friction plate P/N 29536341 on
transmissions in that serial number range. The C5 friction plate P/N 29541825 announced in this SIL will now allow
the April 2000 friction material to be used in rebuilding transmissions prior to S/N 6610027070 without requiring
replacement of the former P3 ring gear.
Interchangeability:
Table 1 shows the interchangeability between the C5 clutch friction plates and the P3 ring gears within the columns,
labeled non-hardened and hardened. The row of former (pre-April 2000) clutch plates shows part numbers that are
now completely cancelled. Only the plates shown in the row labeled current (April 2000) are serviced and those plates
must only be used with one of the ring gears in the same column.

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Refer to Figure 1 for the identification of the current and former P3 ring gears and Figure 2 for the identification of C5
clutch friction plates.
Intermixing of clutch plates is not permitted. Friction clutch plate identification is made by counting the number of
missing spline teeth on the ID of the friction plates.

Table 1.
Friction Plate Core/P3 Ring Gear Splines
Non-Hardened
(Used Prior to
S/N 6610027070)

Hardened
(Used After
S/N 6610027070)

Close Ratio

29505637

29534836

Wide Ratio

29507716

29534835

Former
(pre-April 2000)

29527014
Cancelled 4/15/03

29534834
Cancelled 4/1/00

0 missing spline teeth

1 missing spline tooth

29541825

29536341

3 missing spline teeth

2 missing spline teeth

Description

P3 Ring Gear

C5 Clutch
Friction
Plate

Current
(April 2000)

IDENTIFICATION
GROOVE

FORMER (NON-HARDENED)
P3 RING GEAR

HARDENED
P3 RING GEAR
V04725.00.01

Figure 1.

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Product Code(s):
Page 3 of 3

CANCELLED
effective: 4/15/03

CANCELLED
effective: 4/1/00

OMITTED
SPLINE

FORMER
NON-HARDENED SPLINE PLATE
P/N 29527014

FORMER
HARDENED SPLINE PLATE
P/N 29534834

THREE OMITTED
SPLINES
90 DEGREES APART

CURRENT
NON-HARDENED SPLINE PLATE
P/N 29541825

TWO OMITTED
SPLINES
180 DEGREES
APART

CURRENT
HARDENED SPLINE PLATE
P/N 29536341

HD/B 500
C5 FRICTION CLUTCH PLATES

V04724.01.00

Figure 2.

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17-WT-03, Rev. A
January, 2006
Product Code(s):
Page 1 of 4

SUBJECT: Replacement Solenoid Kit for Retarder Accumulator Valve Assembly


EQUIPMENT AFFECTED: All 3000/4000 Product Families with Retarder Accumulator Valve Assembly

Retarder accumulator air solenoid valve assembly P/N 29522717 has been replaced by valve assembly PN 29544455.
Valve assembly P/N 29544455 is backwards compatible to cancelled P/N 29522717.
The solenoid/coretube/plugnut assembly used in the retarder accumulator valve assembly, P/N 29544455 is currently
released in a service kit. The kit part number is 29544456. The purpose of the kit is to provide an alternative to repair
the retarder accumulator valve for electrical or air leakage issues instead of replacing the retarder accumulator valve.
This kit, P/N 29544456, should be used to repair the retarder accumulator valve under warrantable and non-warrantable
situations whenever possible. The benefit to the customer is realized in: 1) reduced downtime and 2) decreased cost
compared to replacing the whole assembly.
Figure 1 shows a picture of the packaged kit. The suppliers instruction sheet is copied in this service information letter
as well.

The kit contains a new solenoid/coretube/plugnut assembly. This is the assembly that is black in color on the
accumulator valve and attached with two self-tapping screws to the aluminum-casted portion of the valve assembly.
Supplier instructions describing removal and replacement from the aluminum casting and two self-tapping screws are
included in the kit.
Always replace all the old parts with the new parts in the kit regardless whether it is an electrical issue or air leakage issue.
Electrical Checks
This kit should be used to repair the accumulator valve assembly if the solenoid in the valve assembly is not within
specifications for solenoid resistance. Diagnostic code(s) 4526 and/or 4626 for WTEC II and III, and P0975,
P0976, and/or P0977 for 4th Generation Controls are typically present in diagnostic history when the resistance of
the solenoid is out of specification. The specification for accumulator valve solenoid resistance is 23 Ohms to
27 Ohms.

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January, 2006
Product Code(s):
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OEM wire harness defects also can cause diagnostic code(s) 4526 and/or 4626 for WTEC II and III, and P0975,
P0976, and/or P0977 for 4th Generation Controls. The technician should always measure across the solenoid at the
solenoid terminals to determine the resistance value of the existing solenoid coil on the vehicle prior to using this
kit for a repair. If the existing solenoid is within specification it is likely that a defect in the OEM harness is causing
the diagnostic code(s).
Air Checks
This kit should be used to repair the retarder accumulator valve if the coretube inside the old solenoid assembly
is leaking air due to wear-through.
NOTE: A small amount of air is allowed by the manufacturers specification to leak from the
valve while the solenoid is de-energized.
There is no requirement by Allison Transmission for the service location to perform the last step on the supplier
instruction sheet. This test cannot be performed accurately as a field service test without the use of laboratory
grade equipment.
However, if a newly repaired valve has an audible air leak, such as a hissing sound, while the solenoid is de-energized, then the valve should be inspected again for proper assembly, debris under the gasket, and proper torque
of the screws.

V10003.00.00

Figure 1. Packaged Kit

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V09977.00.00

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21-WT-03
August, 2003
Product Code(s):
Page 1 of 1

SUBJECT: Revised Format for HD Seal and Gasket Kits


EQUIPMENT AFFECTED: All HD 4000, B 500 Series (Except HD 4070/4076) Transmissions
Introduction:
In June 2003, Allison Transmission changed the format of HD/B500 seal and gasket kits. The current retarder seal and
gasket kit (29541569) contains the contents of the former HD straight-through, former HDR retarder, and HD control
module seal and gasket kits. The current straight-through seal and gasket kit (29542839) contains the contents of the
former HD straight-through and HD control module seal and gasket kits. Therefore, it is no longer necessary to order
multiple kits when performing HD/B 500 transmission overhauls.
Service Parts Information:
Refer to table 1 below to determine part numbers for the current HD/B 500 seal and gasket kits.

Table 1. HD/B 500 Seal and Gasket Kits


Current Kit

Former Kit(s)

Retarder transmission kit (29541569) includes:

HD Straight-through kit (29541268),


HDR Retarder kit (29541568), and
Control Module kit (29537070)

Straight-through transmission kit (29542839) includes:

HD Straight-through kit (29541268),


and Control Module kit (29537070)

Control Module kit (29537070)

Control Module kit (29537070)

The HD/B 500 control module seal and gasket kit (29537070) will continue to be sold separately in the event that
the repairs are limited to the control module.
The former HDR/B 500R retarder seal and gasket kit (29541568) is cancelled. Retarder seals, gaskets, etc. should
be ordered individually during repairs that do not require use of the entire Retarder seal and gasket kit (29541569).
There is still a separate HD 4070 seal and gasket kit (29542212) for HD 4070 seven speed models. This kit contains
seal, gaskets, etc. for the C6 adapter housing only. The kit may be used separately or combined with either the
Retarder or Straight-through seal and gasket kit as appropriate.
Feed-through connector seal (29514674) has been deleted from all three current kits.

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Revisions to this SIL are noted
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PARTS CATALOG
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22-WT-03, Rev. A
March, 2005
Product Code(s):
Page 1 of 3

SUBJECT: The 31-Way Transmission Connector On Internal Harnesses


EQUIPMENT AFFECTED: All World Transmission Series and Models
EFFECTIVITY: Internal Harnesses Built After Approximately July 1, 2003

Introduction:
The 31-way Deutsch ECD connector and the closed barrel-style pin terminal used on internal harnesses are being replaced
by a Delphi-Packard DHD 31-way connector and a folding crimp pin terminal with a B core crimp and round insulation
crimp. Internal harness part numbers will not change as a result of this connector change.
The Main Connector Update kit used to replace the former 24-way pre-block-change transmission connector will also be
revised to contain the Delphi-Packard DHD connector and folding crimp socket terminals. See Table 1 for part number
changes. The Main Connector Update Kit part number will not change as a result of this connector change.
Interchangeability:
All current and former parts comprising the internal harness receptacle connector and parts for the mating plug connector
in the main connector update kit are fully interchangeable forwards and backwards. Former parts that remain in parts
department inventories may be used in place of the current parts for service needs and the current parts can be used to
service harnesses built with the former parts. Internal harnesses built with the former connector parts and the former
service parts may continue to be used until supplies are exhausted. Table 1 lists the part numbers and descriptions of the
former parts being replaced and of the current parts being released. Beginning January, 2005, Delphi-Packard released
three revised parts for this connection system. The new part numbers are shown in current P/N column of Table 1.

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Product Code(s):
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Table 1.
Delphi-Packard
Current P/N
29544002
(was 29541278)

Deutsch

Current Description

Former P/N

Former Description

Bulkhead Receptacle Adapter

29511368

Connector, 31-way

29542586

Terminal, Pin, 1.6 mm

29511369

Terminal, Pin

12034413

Plug, Cable Seal

29511371

Plug, Cavity

29541284

Backshell, 19 mm

29514041

Housing, Backshell

29541281

Retainer, conduit, 19 mm

29514042

Follower, Backshell

29541280

Seal, Aux 31-way

29514043

Grommet, Backshell

Nut, Retaining

29527000

Nut, Retaining

29524003

Grommet, Standoff

29524006

Grommet, Standoff

29524005

Grommet, Standoff

29524004

Grommet, Standoff

29519127

Kit, Main Connector Update

29544003
(was 29541276)

29541279

29519127
29544001a

Seal, Pass-through

Kit, Main Connector Update


Plug, 31-way socket

29511365a

Plug Connector, 31-way

29542587a

Sockets, Terminal

29511366a

Terminal, Socket

12034413

Plug, Cable Seal

29511371

Plug, Cavity

29541284

Backshell, 19 mm

29514041

Housing, Backshell

29541281

Retainer, conduit, 19 mm

29514042

Follower, Backshell

29541280

Seal, Aux 31-way

29514043

Grommet, Backshell

(was 29541277)

a. Service parts are not available from Allison Transmission Parts Distribution Center.

Serviceability:
The current parts are illustrated in Figure 1, Views A and B. The crimping tool for the Delphi-Packard terminals is
illustrated in Figure 1, View C. The SPX/Kent-Moore* tool number for the crimping tool is J 47027. It consists of Power
and Signal frame, HC-1 and die set 51602447-3.
The terminal positioner on the crimping tool must be pulled out and rotated as necessary to accommodate both socket and
pin terminals. Before crimping the new terminals, the insulation should be stripped 5.0 0.5 mm.
The inserter/remover tool, J 41194, for inserting and removing the terminals from the connectors is shown in Figure 1,
View B. It is the same inserter/remover as was used with the former parts.

* SPX/Kent-Moore address is: 28740 Mound Road, Warren, MI 48092, Phone: (800) 328-6657, Fax: (800) 578-7375.

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March, 2005
Product Code(s):
Page 3 of 3

VIEW A

WIRING HARNESS

KIT, MAIN CONNECTOR UPDATE

CONDUIT LOCKING
RING, 19.0 MM

STAND-OFF ASSEMBLY

CONDUIT KEEPER,
19.0 MM
SOCKETS, TERMINAL

CONDUIT LOCKING
RING, 19.0 MM

SEAL, AUX 31-WAY


PLUG, CABLE SEAL

CONDUIT KEEPER,
19.0 MM
SEAL, AUX 31-WAY

PLUG, 31-WAY SOCKET

PLUG, CABLE SEAL


SEAL, PASS-THROUGH

CONNECTOR, 31-WAY
NUT, RETAINING
BULKHEAD
RECEPTACLE
ADAPTER
PLUG, CABLE SEAL
SEAL, AUX 31-WAY
TERMINAL, PIN, 1.60 MM
TERMINAL CRIMPER
J 47027

CONDUIT KEEPER,
19.0 MM
CONDUIT LOCKING
RING, 19.0 MM
POSITIONER

VIEW C
WIRING HARNESS
TERMINAL PIN,
1.60 MM

VIEW B
SOCKETS, TERMINAL

TERMINAL
EXTRACTOR/INSERTER
J 41194
USE 0.8
OPENING
TERMINAL PIN, 1.60 MM

SOCKETS, TERMINAL

Pull out and rotate positioner to


change opening. Use large opening
for SOCKETS, TERMINAL and
small opening for TERMINAL PIN, 1.60 MM

SIL

PLUG, CABLE SEAL


V08349.00.00

Figure 1.

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Revisions to this SIL are noted


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SUBJECT:

2-WT-04, Rev. C
May, 2007
Product Code(s):
Page 1 of 15

B 400/B 500 ReTran Assembly Number List

EQUIPMENT AFFECTED: B 400 and B 500 Series (BUS)

Introduction:
Allison Transmission is pleased to announce the release of several new B 400 and B 500 ReTran assemblies. Allison
Transmission will begin offering these bus model ReTran transmissions in February 2004, and has timed their release
to coincide with the end of the two year B 400/B 500 Customer Support Program (CSP). In May, 2005, Allison
Transmission will offer selected TID3 B 400 transmission ReTran assemblies with the Belleville-style output nut
retainer, axial lip output seal, and redesigned rear cover/retarder housing with wrap around slinger provision. This service
information letter provides a complete list of all bus model ReTran assembly numbers.
Interchangeability:
Each bus ReTran model family offers a variety of transmission options including the following common engineering
features:
Output retarder or standard rear cover
TID1, TID2 (B 400 retarder option only), or TID3 internal wiring harness
Retarder model sump cooling provision
PTO or Non-PTO provision
Two-inch or four-inch sump
Axial lip output seal with wrap around slinger provision
Furthermore, all bus model ReTran assemblies are updated to the current CSP hardware specifications. All units are
equipped with Dynax clutch friction plates and all the other parts updates contained in the CSP program master overhaul
kits. For example, all B 500 ReTran assemblies will be built with redesigned C-1 drive hubs, P3 planetary carriers with
Belleville washer, and lockup damper assemblies. Consult the Allison Transmission 3000 and 4000 Product Families
Parts Catalog for a detailed list of master overhaul kit parts.
These new bus model ReTran assemblies may be used to service Bus Series (BUS) transmissions.

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2-WT-04, Rev. C
May, 2007
Product Code(s):
Page 2 of 15
Allison Transmissions bus model ReTran portfolio is specifically designed to match most current and previous
transmission configurations. Some ReTran assemblies are intended to be used with WTEC II control systems and others
with WTEC III controls systems. Many models incorporate the latest hardware designs, including retarder sump cooling
and B 500 axial lip output seal with wrap around slinger provision. A summary of the various features and configurations
is provided below:
B 400 (without retarder) ReTran assemblies
WTEC II

WTEC III

TID1 Internal Wiring Harness

TID3 Internal Wiring Harness

Dynax Clutch Friction Plates

Dynax Clutch Friction Plates

Double Welded Rotating Clutch Hub

Double Welded Rotating Clutch Hub

Double Bolt Output Shaft with output bolt service kit


P/N 29535910 or Single Bolt Output Shaft

Single Bolt Output Shaft

Borg-Warner lockup or 29535008 Service damper

LuK lockup damper

RELS Solenoids

RELS Solenoids

Original Rear Cover

Original Rear Cover or Axial Lip Seal with


Wrap Around Slinger

B 400 (with retarder) ReTran assemblies


WTEC II

WTEC III

TID1 Internal Wiring Harness

TID3 Internal Wiring Harness

Dynax Clutch Friction Plates

Dynax Clutch Friction Plates

Double Welded Rotating Clutch Hub

Double Welded Rotating Clutch Hub

Double Bolt Output Shaft with output bolt service kit


P/N 29535910 or Single Bolt Output Shaft

Single Bolt Output Shaft

Borg-Warner lockup or 29535008 Service Damper

LuK lockup damper

RELS Solenoids

RELS Solenoids

TID1: Original (before Jan 98) Retarder


with MEDIUM capacity spring

TID2: 98 Redesign Retarder or


TID3: Sump Cooling Retarder or Axial Lip Seal with
Wrap Around Slinger
Each with MEDIUM capacity springs

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May, 2007
Product Code(s):
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B 500 (without retarder) ReTran assemblies


WTEC II

WTEC III

TID1 Internal Wiring Harness

TID3 Internal Wiring Harness

Dynax Clutch Friction Plates

Dynax Clutch Friction Plates

Double Bolt Output Shaft with output bolt service kit


P/N 29535910 or Single Bolt Output Shaft

Single Bolt Output Shaft

Belleville output bearing retainer

Belleville output bearing retainer

Current production C1 drive hub

Current production C1 drive hub

RELS Solenoids

RELS Solenoids

Current production lockup damper

Current production lockup damper

Original rear cover

Original rear cover or


Axial lip seal with wrap around slinger

B 500 (with retarder) ReTran assemblies


WTEC II

WTEC III

TID1 Internal Wiring Harness

TID3 Internal Wiring Harness

Dynax Clutch Friction Plates

Dynax Clutch Friction Plates

Double Bolt Output Shaft with output bolt service kit


P/N 29535910 or Single Bolt Output Shaft

Single Bolt Output Shaft

Belleville output bearing retainer

Belleville output bearing retainer

Current production C1 drive hub

Current production C1 drive hub

RELS Solenoids

RELS Solenoids

Current production lockup damper

Current production lockup damper

Original retarder with TID1 temperature sensor and


MEDIUM capacity spring

Axial lip seal with wrap around slinger

Because all bus model ReTran assemblies are built with Dynax clutch plates, the transmission electronic control unit
(ECU) may need to be recalibrated or updated to the latest version of the same calibration. Tables 1 and 2 provide
additional Transmission/ECU compatibility information.

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2-WT-04, Rev. C
May, 2007
Product Code(s):
Page 4 of 15

Table 1. B 400 Transmission/ECU Compatibility Information


Vehicle Conguration (ECU, Shift, and Wiring)
WTEC III, V8;
CIN 0A; TID 1
(accommodates
both lockup
clutches after
8/25/97)

WTEC III,
V8A, CIN 0B;
TID 1 and 2
(TID 3 after
10/24/99, but
will not handle
RELS)

WTEC III, V9/


V9A/V9B/V9C;
CIN 0C/0D/0E/0F;
TID 1, 2, and 3
(required for
RELS)

TID1 B 400 ReTran;


Dynax plates; Retarder
option will be original
design (before Jan 1998)
with MEDIUM capacity
spring.

Everything
Everything
Everything
works OK/ no cal works OK/ no cal works OK/ no cal
change required; change required. change required.
replace vehicle
harness connector
with kit
P/N 29519127.

Conguration
not compatible;
Retarder wiring
harness not
physically
compatible with
chassis harness.

Conguration not
compatible;
Retarder wiring
harness not
physically
compatible with
chassis harness.

TID2 B 400 ReTran


(Retarder only): Dynax
plates; 1998 Redesigned
Retarder (WITHOUT
sump cooling) with
MEDIUM capacity
spring.

Will not work;


code 44 12 and
temp sensor
codes. Retarder
wiring harness
not physically
compatible with
chassis harness.

Will not work;


code 44 12 and
temp sensor
codes. Retarder
wiring harness
not physically
compatible with
chassis harness.

Everything
This
combination was works OK, uses
never produced. TID 2 cal. THIS
IS THE
PREFERRED
ReTran FOR
THIS VEHICLE
SETUP.

Although a TID2
B 400 with retarder
ReTran will
work, the preferred
B 400 with retarder
ReTran for this
vehicle is a TID3
model.

TID3 B 400 ReTran;


Dynax plates, Retarder
option will be sump
cooling retarder or axial
output seal with wrap
around slinger provision
with MEDIUM capacity
spring.

Will not work;


code 44 13 and
temp sensor
codes. Retarder
wiring harness
not physically
compatible with
chassis harness.

Will not work;


code 44 13 and
temp sensor
codes. Retarder
wiring harness
not physically
compatible with
chassis harness.

Requires
calibration
update; generate
codes 33-23,
24-23, 33-12.
B 400 Without
Retarder
ReTran: Update
ECU to latest 0B
(Version 8A) cal.
B 400 with
retarder ReTran:
Combination
never produced.

Everything works
OK, uses TID3 cal.
THIS IS THE
PREFERRED
ReTran FOR
THIS VEHICLE
SETUP.

ReTran
Transmission
Conguration

WTEC II,
V6E; CIN 07

WTEC II, V7;


CIN 08

Requires
calibration
update. Will not
work if cal
installed before
10/24/99;
generate code
36-01. Update
ECU to latest 0B
(Version 8A) cal.
B 400 with
retarder ReTran:
Use TID2
ReTran.

SIL

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May, 2007
Product Code(s):
Page 5 of 15

Table 2. B 500 Transmission/ECU Compatibility Information


Vehicle Conguration (ECU, Shift, and Wiring)

ReTran
Transmission
Conguration

WTEC III, V8;


CIN 0A; TID 1
(accommodates
both lockup
clutches after
8/25/97)

WTEC III,
V8A, CIN 0B;
TID 1 and 2
(TID 3 after
10/24/99, but
will not handle
RELS)

WTEC III, V9,


V9A, V9B and
V9C; CIN 0C,
0D, 0E, and 0F;
TID 1, 2, and 3
(required for
RELS)

WTEC II, V6E;


CIN 07

WTEC II, V7;


CIN 08

TID1 B 500 ReTran;


Dynax plates; Retarder
option used TID 1
temperature sensor,
MEDIUM capacity
spring. All assemblies
use Belleville-style rear
bearing retainer.

Requires
calibration
update. Shift
quality problems
because of clutch
material change.
CONTACT
ALLISON
SERVICE TO
OBTAIN NEW
CALIBRATION
FOR DYNAX
PLATES.

Requires
calibration
update. Shift
quality problems
because of clutch
material change.
CONTACT
ALLISON
SERVICE TO
OBTAIN NEW
CALIBRATION
FOR DYNAX
PLATES.

Conguration
not compatible.
Shift problems
because of clutch
material change.
Use TID3
ReTran
assembly and
update calibration to latest 0B
(Version 8A) cal.

Conguration
not compatible.
Shift problems
because of clutch
material change.
Use TID3
ReTran
assembly and
update calibration to latest 0B
(Version 8A) cal,
if before
10/24/99.

Conguration
not compatible.
Shift problems
because of clutch
material change.
Use TID3
ReTran
assembly.

TID3 B 500 ReTran;


Dynax plates; For
B 500 with retarder
ReTran: Retarder
option will use
MEDIUM capacity
spring, and Axial
output seal with wrap
around slinger
provision. For B 500
without retarder
ReTran: Assemblies
are available with OR
without the Axial
output seal with wrap
around slinger
provision.

Will not work;


code 44-13 and
temp sensor
codes. Shift
problems
because of clutch
material change.

Will not work;


code 44-13 and
temp sensor
codes. Shift
problems
because of clutch
material change.

Requires
calibration
update; generate
codes 33-23,
24-23, 33-12
otherwise. Shift
quality problems
because of clutch
material change.
Update ECU to
latest 0B
(Version 8A) cal.

Requires
calibration
update. Will not
work if ECU cal
installed before
10/24/99;
generate code
36-01 and have
shift quality
problems
because of clutch
material change.
Update ECU to
latest 0B
(Version 8A) cal.

Everything
works OK, uses
TID3 cal. THIS IS
THE
PREFERRED
ReTran FOR
THIS VEHICLE
SETUP.

SIL232

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2-WT-04, Rev. C
May, 2007
Product Code(s):
Page 6 of 15
Procedure:
1.

2.

Determine the Electronic Control System (WTEC II or III) and TID level of the transmission being replaced. The
transmissions TID level is available in the following locations:
a. The TID level is printed on the transmission data tag for transmissions with E numbers and groups displayed on
the data tag. For earlier bus model transmissions with assembly numbers only, the TID level is equivalent to TID1.
b. The TID level is printed on a white label on the outside of the internal harness.
c. The TID level is shown in Unit History of the Allison Transmission Extranet.
d. The TID level is displayed in ECU Calibration Information of the Allison Transmission DOC or Pro-Link
diagnostic tools.
Using the Allison Transmission Extranet Unit History display, determine the following:
a. Model
b. Control module group (16 Group)
c. Cooler port provision (20 Group)
NOTE: All bus model ReTran units with 4 inch sumps are shipped with two metal plugs
(P/N 29507796) in the front ports and a cooler port cover plate (P/N 29506507) over the
rear ports. Servicing outlets must adapt cooler port setup for the specific vehicle
configuration.

For example, if front cooler provision is required simply remove the two 29507796 metal plugs and connect the cooler
lines. If rear cooler port provision is required, the 29506507 cover plate and six M10 x 1.5 x 28 bolts (P/N 29507795)
must be removed and replaced by the cooler manifold (P/N 29503546) and six M10 x 1.5 x 35 bolts (P/N 11514355) from
the transmission being removed.
d. Torque converter series (21 Group)
e. PTO or Non-PTO provision (34 Group)
f. Rear cover or Retarder configuration (39 Group)
NOTE: The parking brake provision is not available on a ReTran product.
3.

Refer to the following tables to select the appropriate ReTran assembly number.
a. Tables are grouped by the model being replaced, i.e. B 400(P)(R)RM and B 500(P)(R)RM.
b. Refer to the top of each sheet to select the appropriate torque converter series.
c. Select the appropriate electronic control system, i.e. WTEC II or III.
d. Determine the correct control module sump size (2 inch or 4 inch). Most bus model ReTran assemblies are 2 inch
sumps unless otherwise indicated.
e. Determine the desired rear cover/retarder feature using the 39 group from paragraph 2 above. Tables 3 and 4
provide a quick cross-reference of 39 group to feature in the transmission being replaced. Refer to the feature lists
on Pages 2 and 3 of this document to identify the features that are present on your selected ReTran assembly
number.

SIL

20091001

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SIL233

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


2-WT-04, Rev. C
May, 2007
Product Code(s):
Page 7 of 15

Table 3. Production Features of B 400R Retarder 39 Groups in Unit Being Replaced


Control System
TransID level

Feature
No Tacho, low
No Tacho, med
No Tacho, high
4T Tacho, low

WTEC II
TID1

WTEC III
TID2

Original
Retarder
39-606
39-604
39-607

1998
Redesign
39-644
39-626
39-625
39-669
39-647
39-646

4T Tacho, med
4T Tacho, high
6T Tacho, low

TID3

Single bolt
output shaft
39-683
39-682
39-681
39-686
39-685
39-684

6T Tacho, med
6T Tacho, high

Sump Cooling
Provision / 6T
Tacho
39-740
39-741
39-742
39-743
39-744
39-745
39-780
39-746
39-781

Integral Cooler
Provision
39-784
39-785
39-786
39-787
39-788
39-789
39-790
39-791
39-792

Axial Lip and


Wrap Around
Slinger
39-894
39-895
39-896
39-897
39-898
39-899
39-900
39-901
39-902

Table 4. Production Features of B 500R Retarder 39 Groups in Unit Being Replaced


Control System
TransID level

Feature
4T Tacho, low
4T Tacho, med
4T Tacho, high
6T Tacho, low
6T Tacho, med
6T Tacho, high
16T Eng. Tacho

WTEC II

WTEC III

TID1

Original
Retarder Straight 7
39-597
39-654
39-582
39-652
39-596
39-653

39-614

39-658

TID3

TID2
TID2/3
Temp.
Sensor
39-662
39-660
39-661

39-666

Single bolt
output shaft
39-707
39-705
39-706
39-773
39-737 39-758
39-774
39-708

Sump
Cooling
Provision
39-731
39-732
39-733
39-777
39-759
39-778

Integral
Cooling Belleville
Provision Washer
39-802
39-803
39-804
39-808
39-809
39-810

39-825
39-826
39-827
39-838
39-828
39-839

Axial Lip
and Wrap
Around
Slinger
39-860
39-861
39-862
39-863
39-864
39-865

f. Determine if a PTO provision is required using the 34 group. Note: Most bus model ReTran assemblies are nonPTO models unless otherwise indicated.
g. Identify the appropriate ReTran assembly number from the following tables.

SIL234

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

2-WT-04, Rev. C
May, 2007
Product Code(s):
Page 8 of 15

B 400(P)(R)RM ReTran Assembly Numbers to Service B 400 Transmissions


TC 415 Torque Converter 21-727, 21-921, 21-933
WTEC II Electronic
Controls System
2" sump with oil level sensor
16-1599, 16-1637

WTEC III Electronic


Controls System
2" sump with oil level sensor
16-1698, 16-1736

Note 1:

Original Retarder Housing (prior to 1998).


TID1 B 400Rs. See Table 3.

Non-PTO Provision 34-542

29543257 note 1

PTO Provision 34-544

Not Available

Standard Rear Cover


39-640

Non-PTO Provision 34-542

Not Available

PTO Provision 34-544

Not Available

1998 Redesigned Retarder Housing


TID2 B 400Rs. See Table 3. 16-1698

Non-PTO Provision 34-542

29543260 note 1

PTO Provision 34-544

Not Available

Sump/Integral Cooling Retarder Housing


TID3 B 400Rs. See Table 3. 16-1736

Non-PTO Provision 34-542

29543263 note 1

PTO Provision 34-544

Not Available

Standard Rear Cover 39-640, 39-694


No wrap around slinger provision

Non-PTO Provision 34-542

Not Available

PTO Provision 34-544

Not Available

Base Rear Cover, wrap around slinger


provision, 39-884

Non-PTO Provision 34-542

Not Available

PTO Provision 34-544

Not Available

Retarder Housing, wrap around slinger


TID3 B 400Rs. See Table 3. 16-1736

Non-PTO Provision 34-542


PTO Provision 34-544

Not Available

All ReTran retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW or
HIGH capacity springs to match the unit being replaced. Consult the Allison Transmission 3000 Product Family Parts
Catalog to determine the appropriate part number spring.

SIL

20091001

Copyright 2009 Allison Transmission, Inc.

SIL235

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


2-WT-04, Rev. C
May, 2007
Product Code(s):
Page 9 of 15

B 400(P)(R)RM ReTran Assembly Numbers to Service B 400 Transmissions


TC 418 Torque Converter 21-754, 21-923, 21-937
WTEC II Electronic
Controls System
2" sump with oil level sensor
16-1599, 16-1637

WTEC III Electronic


Controls System
2" sump with oil level sensor
16-1698, 16-1736

Original Retarder Housing (prior to 1998).


TID1 B 400Rs. See Table 3.

Non-PTO Provision 34-542

29543258 note 1

PTO Provision 34-544

Not Available

Standard Rear Cover


39-640

Non-PTO Provision 34-542

29543255 note 2

PTO Provision 34-544

Not Available

1998 Redesigned Retarder Housing


TID2 B 400Rs. See Table 3. 16-1698

Non-PTO Provision 34-542

29543261 note 1

PTO Provision 34-544

29543267 note 1

Sump/Integral Cooling Retarder Housing


TID3 B 400Rs. See Table 3. 16-1736

Non-PTO Provision 34-542

29543264 note 1

PTO Provision 34-544

29543268 note 1

Standard Rear Cover, 39-640, 39-694


No wrap around slinger provision

Non-PTO Provision 34-542

29543255 note 3

PTO Provision 34-544

Not Available

Base Rear Cover, wrap around slinger


provision, 39-884

Non-PTO Provision 34-542


PTO Provision 34-544

Retarder Housing, wrap around slinger TID3 Non-PTO Provision 34-542


B 400Rs. See Table 3. 16-1736
PTO Provision 34-544

WTEC III Electronic


Controls System
4" sump with oil level sensor
16-1636, 16-1697, 16-1735

Not Available
29544624 note 1
Not Available

1998 Redesigned Retarder Housing


TID2 B 400Rs. See Table 3. 16-1698

Non-PTO Provision 34-542

29543266 notes 1 and 3

PTO Provision 34-544

Not Available

Sump/Integral Cooling Retarder Housing


TID3 B 400Rs. See Table 3. 16-1735

Non-PTO Provision 34-542

29543266 note 1

PTO Provision 34-544

Not Available

Standard Rear Cover, 39-640, 39-694


No wrap around slinger provision

Non-PTO Provision 34-542

29543256 note 3

PTO Provision 34-544

Not Available

Base Rear Cover, wrap around slinger


provision, 39-884

Non-PTO Provision 34-542

29544622

PTO Provision 34-544

Not Available

Retarder Housing, wrap around slinger TID3 Non-PTO Provision 34-542


B 400Rs. See Table 3. 16-1735
PTO Provision 34-544

29544626
Not Available

Note 1:

All ReTran retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW
or HIGH capacity springs to match the unit being replaced. Consult the Allison Transmission 3000 Product Family Parts
Catalog to determine the appropriate part number spring.

Note 2:

Replace the internal wiring harness with a TID1 harness P/N 29536592.

Note 3:

Recalibrate the WTEC III ECU if the calibration is a 0A or 0B CIN (version 8A) and the calibration date is earlier
than 10/24/99.

B 400(P)(R)RM ReTran Assembly Numbers to Service B 400 Transmissions


TC 419 Torque Converter
WTEC II Electronic
Controls System
2" sump with oil level sensor
16-1736
Note 1:

Retarder Housing, wrap around slinger TID3


Non-PTO Provision 34-542
B 400R. See Table 3. 16-1736

29546722 note 1

All ReTran retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW
or HIGH capacity springs to match the unit being replaced. Consult the Allison Transmission 3000 Product Family Parts
Catalog to determine the appropriate part number spring.

SIL236

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

2-WT-04, Rev. C
May, 2007
Product Code(s):
Page 10 of 15

B 400(P)(R)RM ReTran Assembly Numbers to Service B 400 Transmissions


TC 421 Torque Converter 21-750, 21-925, 21-936
WTEC II Electronic
Controls System
2" sump with oil level sensor
16-1599, 16-1637

WTEC III Electronic


Controls System
2" sump with oil level sensor
16-1698, 16-1736

Note 1:

Original Retarder Housing (prior to 1998).


TID1 B 400Rs. See Table 3.

Non-PTO Provision 34-542

29543259 note 1

PTO Provision 34-544

Not Available

Standard Rear Cover


39-640

Non-PTO Provision 34-542

Not Available

PTO Provision 34-544

Not Available

1998 Redesigned Retarder Housing


TID2 B 400Rs. See Table 3. 16-1698

Non-PTO Provision 34-542

29543262 note 1

PTO Provision 34-544

Not Available

Sump/Integral Cooling Retarder Housing


TID3 B 400Rs. See Table 3. 16-1736

Non-PTO Provision 34-542

29543265 note 1

PTO Provision 34-544

Not Available

Standard Rear Cover 39-640, 39-694


No wrap around slinger provision

Non-PTO Provision 34-542

Not Available

PTO Provision 34-544

Not Available

Base Rear Cover, wrap around slinger


provision, 39-884

Non-PTO Provision 34-542

Not Available

PTO Provision 34-544

Not Available

Retarder Housing, wrap around slinger


TID3 B 400Rs. See Table 3. 16-1736

Non-PTO Provision 34-542


PTO Provision 34-544

Not Available

All ReTran retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW
or HIGH capacity springs to match the unit being replaced. Consult the Allison Transmission 3000 Product Family Parts
Catalog to determine the appropriate part number spring.

SIL

20091001

Copyright 2009 Allison Transmission, Inc.

SIL237

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


2-WT-04, Rev. C
May, 2007
Product Code(s):
Page 11 of 15

B 500(P)(R)RM ReTran Assembly Numbers to Service B 500 Transmissions


TC 521 Torque Converter 21-764, 21-930
WTEC II Electronic
Controls System
2" sump with oil level
sensor
16-1603, 16-1641

WTEC III Electronic


Controls System
2" sump with oil level
sensor
16-1641, 16-1702,
16-1740

Standard Rear Cover, No Tachograph 39-544, 39-697

29543139 note 1

Tachograph Rear Cover, 4 tooth metric nut 39-587, 39-698

29543139 note 1

Tachograph Rear Cover, 6 tooth metric nut 39-739

29543139 notes 1 and 2

Tachograph Rear Cover, 16 tooth English nut 39-611, 39-700

Not Available

Retarder Housing, Refer to list of WTEC II 39 Groups in Table 4

29543152 notes 1 and 3

Standard Rear Cover, No Tachograph 39-697, 39-816, 39-849

No wrap around provision 39-697, 39-816 29543139 note 4

Tachograph Rear Cover, 4 tooth


metric nut 39-698, 39-817, 39-850

No wrap around provision 39-698, 39-817 29543139 note 4

Tachograph Rear Cover, 6 tooth


metric nut 39-739, 39-819, 39-852

No wrap around provision 39-739, 39-819 29543139 notes 2 and 4

Wrap around slinger provision 39-849


Wrap around slinger provision 39-845
Wrap around slinger provision 39-852

Retarder Housing, Refer to list of WTEC III 39 Groups in Table 4

Not Available
Not Available
Not Available
29543159 notes 3 and 5

Note 1:

All B 500(P)(R)RM ReTran transmission are built with Dynax clutch plates. The WTEC II ECU must be recalibrated for
Dynax. Contact Allison Service for a new calibration.

Note 2:

Replace output nut with 6 tooth tachograph nut (P/N 29537195) if tachograph provision is being used in vehicle.

Note 3:

All ReTran retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW or
HIGH capacity springs to match the unit being replaced. A change to a low capacity spring will require a different
calibration than the calibrations used with the medium or high springs. Consult the Allison Transmission 4000 Product
Family Parts Catalog to determine the appropriate part number spring.

Note 4:

Replace internal the wiring harness with a TID3 harness P/N 29536465. Recalibrate the WTEC III ECU if the calibration
is a 0A or 0B CIN (version 8A) and the calibration is earlier than 10/24/99.

Note 5:

Recalibrate the WTEC III ECU if the calibration is a 0A or 0B CIN (version 8A) and the calibration date is earlier than
10/24/99

SIL238

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


2-WT-04, Rev. C
May, 2007
Product Code(s):
Page 12 of 15

B 500(P)(R)RM ReTran Assembly Numbers to Service B 500 Transmissions


TC 531 Torque Converter 21-765, 21-929
WTEC II Electronic
Controls System
2" sump with oil level
sensor
16-1603, 16-1641

WTEC III Electronic


Controls System
2" sump with oil level
sensor
16-1641, 16-1702,
16-1740

Standard Rear Cover, No Tachograph 39-544, 39-697

29543110 note 1

Tachograph Rear Cover, 4 tooth metric nut 39-587, 39-698

Not Available

Tachograph Rear Cover, 6 tooth metric nut 39-739

Not Available

Tachograph Rear Cover, 16 tooth English nut 39-611, 39-700

Not Available

Retarder Housing, Refer to list of WTEC II 39 Groups in Table 4

29543151 notes 1 and 3

Standard Rear Cover, No


Tachograph
39-697, 39-816, 39-849

No wrap around provision 39-697, 39-816 29543125 note 5


29543130 note 5

Tachograph Rear Cover, 4 tooth


metric nut
39-698, 39-817, 39-850

No wrap around provision 39-698, 39-817 Not Available

Tachograph Rear Cover, 6 tooth


metric nut
39-739, 39-819, 39-852

No wrap around provision 39-739, 39-819 Not Available

Wrap around slinger provision 39-849

Wrap around slinger provision 39-845

Wrap around slinger provision 39-852

Retarder Housing, Refer to list of WTEC III 39 Groups in Table 4

Not Available

Not Available
Not Available

Note 1:

All B 500(P)(R)RM ReTran transmission are built with Dynax clutch plates. The WTEC II ECU must be recalibrated for
Dynax. Contact Allison Service for a new calibration.

Note 3:

All ReTran retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW or
HIGH capacity springs to match the unit being replaced. A change to a low capacity spring will require a different
calibration than the calibrations used with the medium or high springs. Consult the Allison Transmission 4000 Product
Family Parts Catalog to determine the appropriate part number spring.

Note 5:

Recalibrate the WTEC III ECU if the calibration is a 0A or 0B CIN (version 8A) and the calibration date is earlier than
10/24/99.

SIL

20091001

Copyright 2009 Allison Transmission, Inc.

SIL239

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


2-WT-04, Rev. C
May, 2007
Product Code(s):
Page 13 of 15

B 500(P)(R)RM ReTran Assembly Numbers to Service B 500 Transmissions


TC 541 Torque Converter 21-766, 21-928
Standard Rear Cover, No Tachograph 39-544, 39-697
WTEC II Electronic
Controls System
2" sump with oil level
sensor
16-1603, 16-1641

WTEC III Electronic


Controls System
2" sump with oil level
sensor
16-1641, 16-1702,
16-1740

29543138 note 1

Tachograph Rear Cover, 6 tooth metric nut 39-739

29543138 notes 1 and 2

Tachograph Rear Cover, 16 tooth English nut 39-611, 39-700

Not Available

Retarder Housing, Refer to list of


WTEC II 39 Groups in Table 4

Non PTO Provision 34-543

29543150 notes 1 and 3

PTO Provision 34-545

29543147 notes 1 and 3

Standard Rear Cover, No


No wrap around provision 39-697, 39-816 29543144 note 5
Tachograph 39-697, 39-816, 39-849 Wrap around slinger provision 39-849
29543145 note 5
Tachograph Rear Cover, 4 tooth
metric nut 39-698, 39-817, 39-850

No wrap around provision 39-698, 39-817 29543144 note 5

Tachograph Rear Cover, 6 tooth


metric nut 39-739, 39-819, 39-852

No wrap around provision 39-739, 39-819 29543144 notes 2 and 5

Wrap around slinger provision 39-850


Wrap around slinger provision 39-852

Retarder Housing, Refer to list of WTEC III 39 Groups in Table 4


WTEC III Electronic
Controls System
4" sump with oil level
sensor
16-1640, 16-1701,
16-1739

29543109 note 1

Tachograph Rear Cover, 4 tooth metric nut 39-587, 39-698

Standard Rear Cover, No


Tachograph,
No wrap around provision
39-697, 39-816

29543145 note 5
29543145 notes 2 and 5
29543158 notes 3 and 5

Non-PTO Provision 34-543

Not Available

PTO Provision 34-545

29543176 note 5

Note 1:

All B 500(P)(R)RM ReTran transmission are built with Dynax clutch plates. The WTEC II ECU must be recalibrated for
Dynax. Contact Allison Service for a new calibration.

Note 2:

Replace output nut with 6 tooth tachograph nut (P/N 29537195) if tachograph provision is being used in vehicle.

Note 3:

All ReTran retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW or
HIGH capacity springs to match the unit being replaced. A change to a low capacity spring will require a different
calibration than the calibrations used with the medium or high springs. Consult the Allison Transmission 4000 Product
Family Parts Catalog to determine the appropriate part number spring.

Note 5:

Recalibrate the WTEC III ECU if the calibration is a 0A or 0B CIN (version 8A) and the calibration date is earlier than
10/24/99.

SIL240

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

2-WT-04, Rev. C
May, 2007
Product Code(s):
Page 14 of 15

B 500(P)(R)RM ReTran Assembly Numbers to Service B 500 Transmissions


TC 551 Torque Converter 21-767, 21-927
WTEC II Electronic
Controls System
2" sump with oil level
sensor
16-1603, 16-1641

WTEC III Electronic


Controls System
2" sump with oil level
sensor
16-1641, 16-1702,
16-1740

Standard Rear Cover, No Tachograph 39-544, 39-697

29543175 note 1

Tachograph Rear Cover, 4 tooth metric nut 39-587, 39-698

Not Available

Tachograph Rear Cover, 6 tooth metric nut 39-739

Not Available

Tachograph Rear Cover, 16 tooth English nut 39-611, 39-700

Not Available

Retarder Housing, Refer to list of WTEC II 39 Groups in Table 4

29543179 notes 1 and 3

No wrap around provision 39-697, 39-816 29543177 note 5


Standard Rear Cover, No
Tachograph 39-697, 39-816, 39-849 Wrap around slinger provision 39-849
29543178 note 5
Tachograph Rear Cover, 4 tooth
metric nut 39-698, 39-817, 39-850

No wrap around provision 39-698, 39-817 Not Available

Tachograph Rear Cover, 6 tooth


metric nut 39-739, 39-819, 39-852

No wrap around provision 39-739, 39-819 Not Available

Wrap around slinger provision 39-845


Wrap around slinger provision 39-852

Retarder Housing, Refer to list of WTEC III 39 Groups in Table 4

Not Available
Not Available
29543180 notes 3 and 5

Note 1:

All B 500(P)(R)RM ReTran transmission are built with Dynax clutch plates. The WTEC II ECU must be recalibrated for
Dynax. Contact Allison Service for a new calibration.

Note 3:

All ReTran retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW or
HIGH capacity springs to match the unit being replaced. A change to a low capacity spring will require a different
calibration than the calibrations used with the medium or high springs. Consult the Allison Transmission 4000 Product
Family Parts Catalog to determine the appropriate part number spring.

Note 5:

Recalibrate the WTEC III ECU if the calibration is a 0A or 0B CIN (version 8A) and the calibration date is earlier than
10/24/99.

SIL

20091001

Copyright 2009 Allison Transmission, Inc.

SIL241

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


2-WT-04, Rev. C
May, 2007
Product Code(s):
Page 15 of 15

B 500(P)(R)RM ReTran Assembly Numbers to Service B 500 Transmissions


TC 561 Torque Converter 21-768, 21-926
WTEC II Electronic
Controls System
2" sump with oil level
sensor
16-1603, 16-1641

WTEC III Electronic


Controls System
2" sump with oil level
sensor
16-1641, 16-1702,
16-1740

Standard Rear Cover, No Tachograph 39-544, 39-697

29543107 note1

Tachograph Rear Cover, 4 tooth metric nut 39-587, 39-698

29543137 note 1

Tachograph Rear Cover, 6 tooth metric nut 39-739

29543137 notes 1 and 2

Tachograph Rear Cover, 16 tooth English nut 39-611, 39-700

Not Available

Retarder Housing, Refer to list of WTEC II 39 Groups in Table 4

29543148 notes 1 and 3

Standard Rear Cover, No


No wrap around provision 39-697, 39-816 29543137 note 4
Tachograph 39-697, 39-816, 39-849 Wrap around slinger provision 39-849
Not Available
Tachograph Rear Cover, 4 tooth
metric nut 39-698, 39-817, 39-850

No wrap around provision 39-698, 39-817 29543137 note 4

Tachograph Rear Cover, 6 tooth


metric nut 39-739, 39-819, 39-852

No wrap around provision 39-739, 39-819 29543137 notes 2 and 4

Wrap around slinger provision 39-845


Wrap around slinger provision 39-852

Retarder Housing, Refer to list of WTEC III 39 Groups in Table 4

Not Available
Not Available
Not Available

Note 1:

All B 500(P)(R)RM ReTran transmission are built with Dynax clutch plates. The WTEC II ECU must be recalibrated for
Dynax. Contact Allison Service for a new calibration.

Note 2:

Replace output nut with 6 tooth tachograph nut (P/N 29537195) if tachograph provision is being used in vehicle.

Note 3:

All ReTran retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW or
HIGH capacity springs to match the unit being replaced. A change to a low capacity spring will require a different
calibration than the calibrations used with the medium or high springs. Consult the Allison Transmission 4000 Product
Family Parts Catalog to determine the appropriate part number spring.

Note 4:

Replace internal the wiring harness with a TID3 harness P/N 29536465. Recalibrate the WTEC III ECU if the calibration
is a 0A or 0B CIN (version 8A) and the calibration is earlier than 10/24/99.

SIL242

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


Revisions to this SIL are noted
by a stripe in the left-hand margin.

6-WT-04, Rev. A
May, 2007
Product Code(s):
Page 1 of 19

SUBJECT: 4000 Product Family (formerly HD) ReTran Assembly Number List
EQUIPMENT AFFECTED: 4000 Product Family
Introduction:
Allison Transmission is pleased to announce the release of several new 4000 Product Family ReTran assemblies.
Allison Transmission will begin offering these new models ReTran transmissions in April 2004. Some models will be
configured as TransID 1 units with Raybestos clutch plates and others will be configured as TransID 3 units with Dynax
clutch plates. The TransID 1 ReTran models are intended to support replacement of TID1 and TID2 transmissions. The
TransID 3 ReTran models are intended to service TID3 transmissions.
Interchangeability:
1. The new 4000 Product Family ReTran assemblies are designed to service two distinct HD model families.
Close ratio HD 4060(P) including 4000 MH, 4000 TRV, 4000 EVS, 4000 HS, 4000 RDS, and 4000 SP
transmissions
Wide ratio HD 4560(P) including 4500 EVS, 4500 HS, 4500 RDS, and 4500 SP transmissions.
2. Close Ratio ReTran models are designated 4000(P)(R)RM. Wide ratio ReTran models are designated
4500(P)(R)RM.

SIL

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PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


6-WT-04, Rev. A
May, 2007
Product Code(s):
Page 2 of 19

3. Both 4000(P)(R)RM and 4500(P)(R)RM models offer a variety of transmission options including PTO/nonPTO provision, 2-inch or 4-inch sump, output retarder and standard or tachograph rear cover, and TID1 or TID3
hardware configuration.
a. TID1 configuration: All TID1 4000 Product Family ReTran models are built using Raybestos clutch plates
(except C5, which is Dynax material) and a TID1 internal wiring harness. This enables these transmissions
to be used in WTEC II controls systems and early WTEC III in place of TID1 and TID2 transmissions without
having to recalibrate the ECU. The ECU will autodetect the correct TID level once it has been set to
UNADAPTED shifts.
b. TID3 configuration: All TID3 ReTran models are built using Dynax clutch plates and a TID3 internal
wiring harness. These transmissions may be used to replace TID3 transmissions without requiring a
recalibration of the ECU.
c. A summary of 4000 Product Family ReTran product features is provided below:

4000 Product Family (without retarder) ReTran Assemblies


TransID 1
TID1 Internal Wiring Harness
Raybestos Clutch Friction Plates
Double Bolt Output Shaft with output bolt
service kit P/N 29535910 or Single Bolt
Output Shaft
Original Rear Cover without Wrap
Around Slinger provision
Standard or Tachograph Rear Cover.
Tachograph covers will use 4-tooth nut.

TransID 3
TID3 Internal Wiring Harness
Dynax Clutch Friction Plates
Single Bolt Output Shaft

Choice of Original Rear Cover without


Wrap Around Slinger provision OR with
Wrap Around Slinger and Axial Lip Seal
Belleville Output Bearing Retainer

4000 Product Family (with retarder) ReTran Assemblies


TransID 1
TID1 Internal Wiring Harness
Raybestos Clutch Friction Plates
Double Bolt Output Shaft with output bolt
service kit P/N 29535910 or Single Bolt
Output Shaft
Original Retarder Housing without Wrap
Around Slinger provision
TID1 Retarder Temperature Sensor and
MEDIUM capacity spring

TransID 3
TID3 Internal Wiring Harness
Dynax Clutch Friction Plates
Single Bolt Output Shaft

Sump Cooling Retarder Housing with


Wrap Around Slinger and Axial Lip Seal
provision
TID2 and TID3 Retarder Temperature
Sensor and MEDIUM capacity spring
Belleville Output Bearing Retainer

SIL244

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


6-WT-04, Rev. A
May, 2007
Product Code(s):
Page 3 of 19

4. By using a TID3 ReTran model for TID3 transmissions only, and using TID1 ReTran models for TID2 and
earlier transmissions, it will not be necessary to recalibrate the ECU. Should any servicing outlet elect to use a
TID3 ReTran model with Dynax clutch plates in place of TID1 or TID2 transmission, the following must be
considered.
a. WTEC II controls system: Retrofit the ReTran model with a TID1 internal harness. Recalibrate the ECU
with a TID1 calibration for Dynax.
b. WTEC III controls system: Recalibrate the ECU to the latest version 8A cal if previous cal installed before
10/24/99.
See Table 1, Transmission/ECU Compatibility Information, below for more details.

Table 1. Transmission/ECU Compatibility Information


Vehicle Conguration (ECU, Shift, and Wiring)
ReTran Transmission
Conguration

WTEC II,
V6E; CIN 07

WTEC II,
V7; CIN 08

WTEC III, V8;


CIN 0A; TID1
(accommodates
both lockup
clutches after 8/
25/97)

WTEC III, V8A,


CIN 0B; TID1
and 2 (TID3 after
10/24/99, but will
not handle RELS)

WTEC III, V9,


V9A, V9B and
V9C; CIN 0C,
0D, 0E, and 0F;
TID1, 2, and 3
(required for
RELS)

TID1 HD ReTran;
Raybestos plates (except
C5); Retarder option used
TID1 temperature sensor,
MEDIUM capacity spring.

Everything
works OK/ no
cal change
required;
replace vehicle
harness connector with kit
P/N 29519127.

Everything
works OK/ no
cal change
required.

Everything works
OK/ no cal change
required.

Everything works
OK/ uses TID1 cal.

Although a TID1
ReTran assembly will work
OK, the preferred
ReTran for this
vehicle conguration is a TID3
ReTran.

TID3 HD ReTran; Dynax


plates; For HDR Retarder
ReTran: Retarder option
will use MEDIUM capacity
spring, and Axial output
seal with wrap-around
slinger provision.
For Non-retarder ReTran:
Assemblies are available
with OR without the Axial
output seal with wraparound slinger provision.

Will not work;


code 44-13 and
temp sensor
codes. Use
TID1 ReTran

Will not
work; code
44-13 and
temp sensor
codes. Use
TID1
ReTran

Requires calibration update;


generate codes
33-23, 24-23,
33-12 otherwise.
Shift quality
problems because
of clutch material
change. Use TID1
ReTran

Will not work if


ECU cal installed
before 10/24/99;
generate code
36-01 and have
shift quality problems because of
clutch material
change. Use TID1
ReTran

Everything
works OK, uses
TID3 cal. THIS
IS THE PREFERRED
ReTran FOR
THIS VEHICLE
SETUP.

SIL

20091001

Copyright 2009 Allison Transmission, Inc.

SIL245

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


6-WT-04, Rev. A
May, 2007
Product Code(s):
Page 4 of 19

Procedure:
1. Determine the TID level of the transmission being replaced. The transmissions TID level is available in the following locations:
a. The TID level is printed on the transmission data tag for transmissions with E numbers and groups displayed
on the data tag. For earlier WT transmissions with assembly numbers only, the TID level is equivalent to
TID1.
b. The TID level is printed on a white label on the outside of the internal harness.
c. The TID level is shown in Unit History of the Allison Transmission Extranet.
d. The TID level is displayed in ECU Calibration Information of the Allison DOC or Pro-Link diagnostic
tools.
2. Using the Allison Transmission Extranet Unit History display, determine the following for the transmission being replaced:
a. Model, i.e. 4060 and 4000 vocational models (Close Ratio) or 4560 and 4500 vocational models (Wide Ratio)
(15 Group or 39 Group)
b. Control module group (16 Group)
c. Cooler port provision (20 Group)
NOTE: All 4000 Product Family ReTran units with 4 inch sumps are shipped with two metal
plugs (P/N 29507796) in the front ports and a cooler port cover plate (P/N 29506507) over
the rear ports. Servicing outlets must adapt cooler port setup for the specific vehicle
configuration.
For example, if front cooler provision is required simply remove the two 29507796 metal plugs and connect the cooler
lines. If rear cooler port provision is required, the 29506507 cover plate and six M10 x 1.5 x 28 bolts (P/N 29507795)
must be removed and replaced by the cooler manifold (P/N 29503546) and six M10 x 1.5 x 35 bolts (P/N 11514355) from
the transmission being removed.
d. Torque converter series (21 Group)
e. PTO or Non-PTO provision (34 Group)
f. Rear cover or Retarder configuration (39 Group)
3. Refer to the following tables to select the appropriate ReTran assembly number.
a. Tables are grouped by the model being replaced, i.e. 4000(P)(R)RM and 4500(P)(R)RM.
b. Refer to the top of each sheet to select the appropriate torque converter series.
c. The tables are further divided into base rear cover, tachograph rear cover and retarder option. Determine the
rear cover/retarder feature in the transmission being replaced from its 39 Group.
i.

4000 and 4500 series ReTran units are available with one of the following rear cover module
configurations.
1). TID1 and TID2 Rear Cover Base Rear Cover, No Wrap Around slinger provision.
2). TID1 and TID2 Rear Cover Tachograph Rear Cover with 4-tooth nut, No Wrap Around slinger
provision.
3). TID3 Rear Cover Base Rear Cover, No Wrap Around slinger provision

SIL246

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


6-WT-04, Rev. A
May, 2007
Product Code(s):
Page 5 of 19

4). TID3 Rear Cover Tachograph Rear Cover with 4-tooth nut, No Wrap Around slinger provision.
5). TID3 Rear Cover Base Rear Cover, Wrap Around slinger and axial lip seal provision.
6). TID3 Rear Cover Tachograph Rear Cover with 4-tooth nut, Wrap Around slinger and axial lip seal
provision.
ii. 4000 and 4500 series ReTran units are available with the following retarder module configurations.
1). TID1 and TID2 Retarder Medium Capacity Retarder, No Wrap Around slinger provision
2). TID3 Retarder Medium Capacity Retarder, Wrap Around slinger and axial lip seal provision.
iii. Tables 2 and 3 may be used to determine the retarder module features in the transmission being replaced
so a matching ReTran unit may be selected. Use the 39 Group of the transmission being replaced to
find its engineering features, TID level, spring capacity, etc.

Table 2. 4000 Close Ratio Retarder 39 Groups


Control System
TransID level

Feature
4T Tacho, low
4T Tacho, med
4T Tacho, high
6T Tacho, low
6T Tacho, med
6T Tacho, high
16T Eng. Tacho

Close Ratio Retarder Transmissions


WTECIII

WTECII
TID1

TID2

Original
TID2/3
Retarder Straight 7 Thermistor
39-597
39-654
39-662
39-582
39-652
39-660
39-596
39-653
39-661

39-614

39-658

39-666

Single bolt
output shaft
39-707
39-705
39-705
39-773
39-737 39-758
39-774
39-708

TID3
Integral
Sump
Cooling
Cooling
Provision Provision
39-731
39-802
39-732
39-803
39-733
39-804
39-777
39-808
39-759
39-809
39-778
39-810

Axial lip &


Belleville wrap around
slinger
Washer
39-825
39-826
39-827
39-838
39-828
39-839

39-860
39-861
39-862
39-863
39-864
39-865

Table 3. 4500 Wide Ratio Retarder 39 Groups


Control System
TransID level

Feature
4T Tacho, low
4T Tacho, med
4T Tacho, high
6T Tacho, low
6T Tacho, med
6T Tacho, high
16T Eng. Tacho

20091001

Wide Ratio Retarder Transmissions


WTECIII

WTECII
TID1

TID2

Original
TID2/3
Retarder Straight 7 Thermistor
39-598
39-657
39-665
39-583
39-655
39-663
39-595
39-656
39-664

39-617

39-659

39-667

Single bolt
output shaft
39-711
39-709
39-710
39-769
39-770
39-771
39-712

TID3
Axial lip &
Integral
Sump
Cooling Belleville wrap around
Cooling
slinger
Provision Provision Washer
39-734
39-805
39-830
39-866
39-735
39-806
39-831
39-867
39-736
39-807
39-832
39-868
39-765
39-811
39-833
39-869
39-766
39-812
39-834
39-870
39-767
39-813
39-835
39-871

Copyright 2009 Allison Transmission, Inc.

SIL247

SIL

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


6-WT-04, Rev. A
May, 2007
Product Code(s):
Page 6 of 19

d. Determine the correct control module sump size (2 inch or 4 inch) using the 16 Group.
e. Select the TID level. ReTran units are grouped into either TID1 and TID2 (Raybestos clutches) or TID3
(Dynax clutches).
f. Determine if a PTO provision is required using the 34 group.
g. Read the appropriate ReTran assembly number from the following tables.

4000(P)RM ReTran Assembly Numbers to Service 4060(P), 4000 MH, 4000 TRV, 4000 EVS, 4000 HS,
4000 RDS, and 4000 SP Transmissions without Retarder.
Use Group 15-511 for Close Ratio Transmissions
Base Rear Cover 39-544, 39-697, 39-816 and 39-849
TC 521 Torque Converter 21-764, 21-930
TID1 and TID2 Raybestos Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545
16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543
01-750
No wrap around slinger prov. 392" Sump with Oil Level Sensor
PTO Provision 34-545
544 and 39-697
16-1603, 1641 and 1702
Non-PTO Provision 34-543
TID3 Dynax Clutches
01-807
No wrap around slinger
provision 39-697 and 39-816

4" Sump with or without Oil Level Sensor


16-1738 and 16-1739
2" Sump with Oil Level Sensor
16-1740

PTO Provision 34-545


Non-PTO Provision 34-543
2" Sump with Oil Level Sensor
PTO Provision 34-545
16-1740
Non-PTO Provision 34-543
Note 1: All 4000 Product Family ReTran units are equipped with an oil level sensor.
TID3 Dynax Clutches
01-807
Wrap around slinger and axial seal
39-849

SIL248

4" Sump with or without Oil Level Sensor


16-1738 and 16-1739

PTO Provision 34-545


Non-PTO Provision 34-543
PTO Provision 34-545
Non-PTO Provision 34-543

Copyright 2009 Allison Transmission, Inc.

29543103 Note 1
Not Available
Not Available
Not Available
29543113 Note 1
Not Available
Not Available
Not Available

Not Available
Not Available
Not Available

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

6-WT-04, Rev. A
May, 2007
Product Code(s):
Page 7 of 19

4000(P)RM ReTran Assembly Numbers to Service 4060(P), 4000 MH, 4000 TRV, 4000 EVS,
4000 HS, 4000 RDS, and 4000 SP Transmissions without Retarder.
Use Group 15-511 for Close Ratio Transmissions
Tachograph Rear Cover 39-587, 39-698, 39-739, 39-817, 39-850, and 39-852
TC 521 Torque Converter 21-764, 21-930
TID1 and TID2 Raybestos Clutches
01-750
No wrap around slinger prov. 39587, 39-698 and 39-739

4" Sump with or without Oil Level Sensor PTO Provision 34-545
16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543
PTO Provision 34-545
2" Sump with Oil Level Sensor
16-1603, 1641 and 1702
Non-PTO Provision 34-543

TID3 Dynax Clutches


01-807
No wrap around slinger prov. 39698, 39-739, 39-817, 39-819

29543141 Notes 1 & 2


4" Sump with or without Oil Level Sensor PTO Provision 34-545
16-1738 and 16-1739
Non-PTO Provision 34-543 Not Available
2" Sump with Oil Level Sensor
16-1740

Not Available
Not Available
Not Available
Not Available

PTO Provision 34-545


Not Available
Non-PTO Provision 34-543 Not Available

29543143 Notes 1 & 2


4" Sump with or without Oil Level Sensor PTO Provision 34-545
16-1738 and 16-1739
Non-PTO Provision 34-543 Not Available
PTO Provision 34-545
Not Available
2" Sump with Oil Level Sensor
16-1740
Non-PTO Provision 34-543 Not Available
Note 1: All 4000 Product Family ReTran units are equipped with an oil level sensor.
Note 2: Replace output nut with 6-tooth tachograph nut if 6-tooth tachograph provision is being used in vehicle.
TID3 Dynax Clutches
01-807
Wrap around slinger prov.
39-850 and 39-852

4000(P)RM ReTran Assembly Numbers to Service 4060(P), 4000 MH, 4000 TRV, 4000 EVS, 4000 HS,
4000 RDS, and 4000 SP Transmissions without Retarder.
Use Group 15-511 for Close Ratio Transmissions
Base Rear Cover 39-544, 39-697, 39-816 and 39-849
TC 531 Torque Converter 21-765, 21-929
TID1 and TID2 Raybestos Clutches
01-750
No wrap around slinger prov.
39-544 and 39-697

4" Sump with or without Oil Level Sensor PTO Provision 34-545
29543102 Note 1
16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543
2" Sump with Oil Level Sensor
PTO Provision 34-545
Not Available
16-1603, 1641 and 1702
Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches


01-807
No wrap around slinger
provision 39-697 and 39-816

4" Sump with or without Oil Level Sensor


16-1738 and 16-1739
2" Sump with Oil Level Sensor
16-1740

PTO Provision 34-545


Non-PTO Provision 34-543
PTO Provision 34-545
Non-PTO Provision 34-543

TID3 Dynax Clutches


01-807
Wrap around slinger and axial
seal 39-849

4" Sump with or without Oil Level Sensor


16-1738 and 16-1739

PTO Provision 34-545


Non-PTO Provision 34-543 Not Available

2" Sump with Oil Level Sensor


16-1740

PTO Provision 34-545


Not Available
Non-PTO Provision 34-543 Not Available

29543112 Note 1
Not Available
Not Available
Not Available

SIL

Note 1: All 4000 Product Family ReTran units are equipped with an oil level sensor.

20091001

Copyright 2009 Allison Transmission, Inc.

SIL249

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


6-WT-04, Rev. A
May, 2007
Product Code(s):
Page 8 of 19

4000(P)RM ReTran Assembly Numbers to Service 4060(P), 4000 MH, 4000 TRV, 4000 EVS, 4000 HS,
4000 RDS, and 4000 SP Transmissions without Retarder.
Use Group 15-511 for Close Ratio Transmissions
Tachograph Rear Cover 39-587, 39-698, 39-739, 39-817, 39-850, and 39-852
TC 531 Torque Converter 21-765, 21-929
TID1 and TID2 Raybestos Clutches 4" Sump with or without Oil Level Sensor
01-750
16-1601, 1602, 1639, 1640, 1700 and 1701
No wrap around slinger prov.
2" Sump with Oil Level Sensor
39-587, 39-698 and 39-739
16-1603, 1641 and 1702

PTO Provision 34-545

Not Available

Non-PTO Provision 34-543


PTO Provision 34-545
Non-PTO Provision 34-543

Not Available
Not Available
Not Available

TID3 Dynax Clutches


01-807
No wrap around slinger prov.
39- 698, 39-739, 39-817, 39-819

4" Sump with or without Oil Level Sensor


16-1738 and 16-1739

PTO Provision 34-545


Non-PTO Provision 34-543
PTO Provision 34-545
Non-PTO Provision 34-543

Not Available
Not Available
Not Available
Not Available

TID3 Dynax Clutches


01-807
Wrap around slinger prov.
39-850 and 39-852

4" Sump with or without Oil Level Sensor


16-1738 and 16-1739

PTO Provision 34-545


Non-PTO Provision 34-543
PTO Provision 34-545
Non-PTO Provision 34-543

Not Available
Not Available
Not Available
Not Available

2" Sump with Oil Level Sensor


16-1740

2" Sump with Oil Level Sensor


16-1740

4000(P)RM ReTran Assembly Numbers to Service 4060(P), 4000 MH, 4000 TRV, 4000 EVS, 4000 HS,
4000 RDS, and 4000 SP Transmissions without Retarder.
Use Group 15-511 for Close Ratio Transmissions
Base Rear Cover 39-544, 39-697, 39-816 and 39-849
TC 541 Torque Converter 21-766, 21-928
TID1 and TID2 Raybestos Clutches
01-750
No wrap around slinger prov.
39-544 and 39-697

4" Sump with or without Oil Level Sensor PTO Provision 34-545
16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543
2" Sump with Oil Level Sensor
PTO Provision 34-545
16-1603, 1641 and 1702
Non-PTO Provision 34-543

29543101 Note 1
29543105 Note 1
Not Available
Not Available

TID3 Dynax Clutches


01-807
No wrap around slinger
provision 39-697 and 39-816

4" Sump with or without Oil Level Sensor


16-1738 and 16-1739

PTO Provision 34-545

29543111 Note 1

Non-PTO Provision 34-543

29543122 Note 1

2" Sump with Oil Level Sensor


16-1740

PTO Provision 34-545


Non-PTO Provision 34-543

TID3 Dynax Clutches


01-807
Wrap around slinger and axial
seal 39-849

4" Sump with or without Oil Level Sensor


16-1738 and 16-1739

PTO Provision 34-545

Non-PTO Provision 34-543


2" Sump with Oil Level Sensor
PTO Provision 34-545
16-1740
Non-PTO Provision 34-543
Note 1: All 4000 Product Family ReTran units are equipped with an oil level sensor.

SIL250

Copyright 2009 Allison Transmission, Inc.

29543116 Note 1
29543120
29543129

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

6-WT-04, Rev. A
May, 2007
Product Code(s):
Page 9 of 19

4000(P)RM ReTran Assembly Numbers to Service 4060(P), 4000 MH, 4000 TRV, 4000 EVS, 4000 HS,
4000 RDS, and 4000 SP Transmissions without Retarder.
Use Group 15-511 for Close Ratio Transmissions
Tachograph Rear Cover 39-587, 39-698, 39-739, 39-817, 39-850, and 39-852
TC 541 Torque Converter 21-766, 21-928
TID1 and TID2 Raybestos Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545
16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543
01-750
No wrap around slinger prov.
2" Sump with Oil Level Sensor
PTO Provision 34-545
39-587, 39-698 and 39-739
16-1603, 1641 and 1702
Non-PTO Provision 34-543

29543136 Notes 1 & 2

4" Sump with or without Oil Level Sensor PTO Provision 34-545
16-1738 and 16-1739
Non-PTO Provision 34-543
2" Sump with Oil Level Sensor
PTO Provision 34-545
16-1740
Non-PTO Provision 34-543

29543140 Notes 1 & 2


Not Available
Not Available
Not Available

TID3 Dynax Clutches


01-807
No wrap around slinger prov.
39- 698, 39-739, 39-817, 39-819

Not Available
Not Available
Not Available

4" Sump with or without Oil Level Sensor PTO Provision 34-545
16-1738 and 16-1739
Non-PTO Provision 34-543 Not Available
2" Sump with Oil Level Sensor
PTO Provision 34-545
Not Available
16-1740
Non-PTO Provision 34-543 Not Available
Note 1: All 4000 Product Family ReTran units are equipped with an oil level sensor.
Note 2: Replace output nut with 6-tooth tachograph nut if 6-tooth tachograph provision is being used in vehicle.

TID3 Dynax Clutches


01-807
Wrap around slinger prov.
39-850 and 39-852

4000(P)RM ReTran Assembly Numbers to Service 4060(P), 4000 MH, 4000 TRV, 4000 EVS, 4000 HS,
4000 RDS, and 4000 SP Transmissions without Retarder.
Use Group 15-511 for Close Ratio Transmissions
Base Rear Cover 39-544, 39-697, 39-816 and 39-849
TC 551 Torque Converter 21-767, 21-927
TID1 and TID2 Raybestos Clutches 4" Sump with or without Oil Level Sensor
16-1601, 1602, 1639, 1640, 1700 and 1701
01-750
No wrap around slinger prov.
39-544 and 39-697

2" Sump with Oil Level Sensor


16-1603, 1641 and 1702

TID3 Dynax Clutches


01-807
No wrap around slinger
provision 39-697 and 39-816

4" Sump with or without Oil Level Sensor


16-1738 and 16-1739

TID3 Dynax Clutches


01-807
Wrap around slinger and axial
seal 39-849

4" Sump with or without Oil Level Sensor


16-1738 and 16-1739

2" Sump with Oil Level Sensor


16-1740

2" Sump with Oil Level Sensor


16-1740

PTO Provision 34-545

Not Available

Non-PTO Provision 34-543


PTO Provision 34-545
Non-PTO Provision 34-543

29543104 Note 1
Not Available
29543108

PTO Provision 34-545


Non-PTO Provision 34-543
PTO Provision 34-545
Non-PTO Provision 34-543

Not Available
29543121 Note 1
Not Available
29543123

PTO Provision 34-545


Non-PTO Provision 34-543
PTO Provision 34-545
Non-PTO Provision 34-543

Not Available
29543126 Note 1
Not Available
29543128

Note 1: All 4000 Product Family ReTran units are equipped with an oil level sensor.

20091001

Copyright 2009 Allison Transmission, Inc.

SIL251

SIL

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


6-WT-04, Rev. A
May, 2007
Product Code(s):
Page 10 of 19

4000(P)RM ReTran Assembly Numbers to Service 4060(P), 4000 MH, 4000 TRV, 4000 EVS,
4000 HS, 4000 RDS, and 4000 SP Transmissions without Retarder.
Use Group 15-511 for Close Ratio Transmissions
Tachograph Rear Cover 39-587, 39-698, 39-739, 39-817, 39-850, and 39-852
TC 551 Torque Converter 21-767, 21-927
TID1 and TID2 Raybestos Clutches
01-750
No wrap around slinger prov.
39-587, 39-698 and 39-739

4" Sump with or without Oil Level Sensor


16-1601, 1602, 1639, 1640, 1700 and 1701
2" Sump with Oil Level Sensor
16-1603, 1641 and 1702

PTO Provision 34-545


Non-PTO Provision 34-543
PTO Provision 34-545
Non-PTO Provision 34-543

Not Available
Not Available
Not Available
Not Available

TID3 Dynax Clutches


01-807
No wrap around slinger prov.
39- 698, 39-739, 39-817, 39-819

4" Sump with or without Oil Level Sensor


16-1738 and 16-1739

PTO Provision 34-545


Non-PTO Provision 34-543

Not Available
Not Available

2" Sump with Oil Level Sensor


16-1740

PTO Provision 34-545


Non-PTO Provision 34-543

Not Available
Not Available

TID3 Dynax Clutches


01-807
Wrap around slinger prov.
39-850 and 39-852

4" Sump with or without Oil Level Sensor


16-1738 and 16-1739

PTO Provision 34-545


Non-PTO Provision 34-543
PTO Provision 34-545
Non-PTO Provision 34-543

Not Available
Not Available
Not Available
Not Available

2" Sump with Oil Level Sensor


16-1740

4000(P)RM ReTran Assembly Numbers to Service 4060(P), 4000 MH, 4000 TRV, 4000 EVS,
4000 HS, 4000 RDS, and 4000 SP Transmissions without Retarder.
Use Group 15-511 for Close Ratio Transmissions
Base Rear Cover 39-544, 39-697, 39-816 and 39-849
TC 561 Torque Converter 21-768, 21-926
TID1 and TID2 Raybestos Clutches
01-750
No wrap around slinger prov.
39-544 and 39-697

4" Sump with or without Oil Level Sensor


16-1601, 1602, 1639, 1640, 1700 and 1701

TID3 Dynax Clutches


01-807
No wrap around slinger
provision 39-697 and 39-816

4" Sump with or without Oil Level Sensor


16-1738 and 16-1739

TID3 Dynax Clutches


01-807
Wrap around slinger and axial
seal 39-849

4" Sump with or without Oil Level Sensor


16-1738 and 16-1739

SIL252

2" Sump with Oil Level Sensor


16-1603, 1641 and 1702

2" Sump with Oil Level Sensor


16-1740

2" Sump with Oil Level Sensor


16-1740

Copyright 2009 Allison Transmission, Inc.

PTO Provision 34-545

Not Available

Non-PTO Provision 34-543


PTO Provision 34-545
Non-PTO Provision 34-543

Not Available
Not Available
Not Available

PTO Provision 34-545


Non-PTO Provision 34-543
PTO Provision 34-545
Non-PTO Provision 34-543

Not Available
Not Available
29543114
Not Available

PTO Provision 34-545

Not Available

Non-PTO Provision 34-543


PTO Provision 34-545
Non-PTO Provision 34-543

Not Available
Not Available

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


6-WT-04, Rev. A
May, 2007
Product Code(s):
Page 11 of 19

4000(P)RM ReTran Assembly Numbers to Service 4060(P), 4000 MH, 4000 TRV, 4000 EVS,
4000 HS, 4000 RDS, and 4000 SP Transmissions without Retarder.
Use Group 15-511 for Close Ratio Transmissions
Tachograph Rear Cover 39-587, 39-698, 39-739, 39-817, 39-850, and 39-852
TC 561 Torque Converter 21-768, 21-926
TID1 and TID2 Raybestos Clutches
01-750
No wrap around slinger prov.
39-587, 39-698 and 39-739

4" Sump with or without Oil Level Sensor


16-1601, 1602, 1639, 1640, 1700 and 1701

TID3 Dynax Clutches


01-807
No wrap around slinger prov.
39- 698, 39-739, 39-817, 39-819

4" Sump with or without Oil Level Sensor


16-1738 and 16-1739

TID3 Dynax Clutches


01-807
Wrap around slinger prov.
39-850 and 39-852

4" Sump with or without Oil Level Sensor


16-1738 and 16-1739

2" Sump with Oil Level Sensor


16-1603, 1641 and 1702

2" Sump with Oil Level Sensor


16-1740

2" Sump with Oil Level Sensor


16-1740

PTO Provision 34-545


Non-PTO Provision 34-543
PTO Provision 34-545
Non-PTO Provision 34-543

Not Available
Not Available
Not Available
Not Available

PTO Provision 34-545


Non-PTO Provision 34-543
PTO Provision 34-545
Non-PTO Provision 34-543

Not Available
Not Available
Not Available
Not Available

PTO Provision 34-545


Non-PTO Provision 34-543
PTO Provision 34-545
Non-PTO Provision 34-543

Not Available
Not Available
Not Available
Not Available

SIL

20091001

Copyright 2009 Allison Transmission, Inc.

SIL253

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


6-WT-04, Rev. A
May, 2007
Product Code(s):
Page 12 of 19

4000(P)(R)RM ReTran Assembly Numbers to Service 4060(P)(R), 4000 MH, 4000 TRV, 4000 EVS,
4000 HS, 4000 RDS, and 4000 SP Transmissions with Retarder.
Use Group 15-511 for Close Ratio Transmissions
TC 521 Torque Converter 21-764, 21-930 TID1 and TID2 Raybestos Clutches 01-750
TID1 and TID2 Retarder Housing
See Table 2 for 39 groups.
ReTran unit will not have wrap
around slinger provision

4" Sump with or without Oil Level Sensor


16-1601, 1602, 1639, 1640, 1700 and 1701

PTO Provision 34-545


Not Available
Non-PTO Provision 34-543 Not Available

2" Sump with Oil Level Sensor


16-1603, 1641 and 1702

PTO Provision 34-545


Not Available
Non-PTO Provision 34-543 Not Available

TC 521 Torque Converter 21-764, 21-930 TID3 Dynax Clutches 01-807


TID3 Retarder Housing
See Table 2 for 39 groups.
ReTran unit will have wrap
around slinger and axial seal.

4" Sump with or without Oil Level Sensor


16-1601, 1602, 1639, 1640, 1700 and 1701
2" Sump with Oil Level Sensor
16-1603, 1641 and 1702

PTO Provision 34-545

29543155
Notes 1, 2, and 3
Non-PTO Provision 34-543 Not Available
PTO Provision 34-545
Not Available
Non-PTO Provision 34-543 Not Available

TC 541 Torque Converter 21-766, 21-928 TID1 and TID2 Raybestos Clutches 01-750
TID1 and TID2 Retarder Housing
See Table 2 for 39 groups.
ReTran unit will not have wrap
around slinger provision

4" Sump with or without Oil Level Sensor


16-1601, 1602, 1639, 1640, 1700 and 1701
2" Sump with Oil Level Sensor
16-1603, 1641 and 1702

PTO Provision 34-545

29543146
Notes 1, 2 and 3
Non-PTO Provision 34-543 Notes 1, 2 and 3
PTO Provision 34-545
Not Available
Non-PTO Provision 34-543 Not Available

TC 541 Torque Converter 21-766, 21-928 TID3 Dynax Clutches 01-807


PTO Provision 34-545
TID3 Retarder Housing
See Table 2 for 39 groups.
ReTran unit will have wrap
around slinger and axial seal.

4" Sump with or without Oil Level Sensor


16-1601, 1602, 1639, 1640, 1700 and 1701

29543154
Notes 1, 2, and 3
Non-PTO Provision 34-543 29543156
Notes 1, 2, and 3

2" Sump with Oil Level Sensor


16-1603, 1641 and 1702

PTO Provision 34-545


Not Available
Non-PTO Provision 34-543 Not Available

Note 1: All 4000 Product Family ReTran units are equipped with an oil level sensor.
Note 2: Replace output nut with 6-tooth tachograph nut if 6-tooth tachograph provision is being used in vehicle
Note 3: All ReTran retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW or
HIGH capacity springs to match the unit being replaced. A change to a low capacity spring will require a different calibration
than the calibrations used with the medium or high springs. Consult the Allison Transmission 4000 Product Family Parts
catalog to determine the appropriate part number spring.

SIL254

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


6-WT-04, Rev. A
May, 2007
Product Code(s):
Page 13 of 19

4000(P)(R)RM ReTran Assembly Numbers to Service 4060(P)(R), 4000 MH, 4000 TRV, 4000 EVS,
4000 HS, 4000 RDS, and 4000 SP Transmissions with Retarder.
Use Group 15-511 for Close Ratio Transmissions
TC 551 Torque Converter 21-767, 21-927 TID1 and TID2 Raybestos Clutches 01-750
TID1 and TID2 Retarder Housing
See Table 2 for 39 groups.
ReTran unit will not have wrap
around slinger provision

4" Sump with or without Oil Level Sensor PTO Provision 34-545
Not Available
16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 Not Available
2" Sump with Oil Level Sensor
16-1603, 1641 and 1702

PTO Provision 34-545


Not Available
Non-PTO Provision 34-543 29543149 Notes 2 and 3

TC 551 Torque Converter 21-767, 21-927 TID3 Dynax Clutches 01-807


TID3 Retarder Housing
See Table 2 for 39 groups.
ReTran unit will have wrap
around slinger and axial seal.

4" Sump with or without Oil Level Sensor PTO Provision 34-545
Not Available
16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 Not Available
2" Sump with Oil Level Sensor
16-1603, 1641 and 1702

PTO Provision 34-545


Not Available
Non-PTO Provision 34-543 29543157 Notes 2 and 3
Note 2 Replace output nut with 6-tooth tachograph nut if 6-tooth tachograph provision is being used in vehicle.
Note 3: All ReTran retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW or
HIGH capacity springs to match the unit being replaced. A change to a low capacity spring will require a different
calibration than the calibrations used with the medium or high springs. Consult the Allison Transmission 4000 Product
Family Parts catalog to determine the appropriate part number spring

4500(P)RM ReTran Assembly Numbers to Service 4560(P), 4500 EVS, 4500 HS, 4500 RDS, and
4500 SP Transmissions without Retarder.
Use Group 15-512 for Wide Ratio Transmissions
Base Rear Cover 39-545, 39-701, 39-820 and 39-853
TC 521 Torque Converter 21-764, 21-930
TID1 and TID2 Raybestos Clutches
01-750
No wrap around slinger prov.
39-545 and 39-701

4" Sump with or without Oil Level Sensor PTO Provision 34-545
16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543

29543090 Note 1
Not Available

2" Sump with Oil Level Sensor


16-1603, 1641 and 1702

PTO Provision 34-545


Non-PTO Provision 34-543

Not Available
Not Available

TID3 Dynax Clutches


01-807
No wrap around slinger
provision 39-701 and 39-820

4" Sump with or without Oil Level Sensor


16-1738 and 16-1739

PTO Provision 34-545


Non-PTO Provision 34-543
PTO Provision 34-545
Non-PTO Provision 34-543

29543095 Note 1
Not Available
Not Available
Not Available

PTO Provision 34-545


Non-PTO Provision 34-543
PTO Provision 34-545
Non-PTO Provision 34-543

29543100 Note 1
Not Available
Not Available
Not Available

TID3 Dynax Clutches


01-807
Wrap around slinger and axial
seal 39-853

2" Sump with Oil Level Sensor


16-1740
4" Sump with or without Oil Level Sensor
16-1738 and 16-1739
2" Sump with Oil Level Sensor
16-1740

Note 1: All 4000 Product Family ReTran units are equipped with an oil level sensor.

20091001

Copyright 2009 Allison Transmission, Inc.

SIL

SIL255

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


6-WT-04, Rev. A
May, 2007
Product Code(s):
Page 14 of 19

4500(P)RM ReTran Assembly Numbers to Service 4560(P), 4500 EVS, 4500 HS, 4500 RDS, and
4500 SP Transmissions without Retarder.
Use Group 15-512 for Wide Ratio Transmissions
Tachograph Rear Cover 39-588, 39-702, 39-764, 39-821, 39-823, 39-854 and 39-857
TC 521 Torque Converter 21-764, 21-930
TID1 and TID2 Raybestos Clutches
01-750
No wrap around slinger prov.
39-588, 39-701 and 39-764

4" Sump with or without Oil Level Sensor


16-1601, 1602, 1639, 1640, 1700 and 1701

PTO Provision 34-545

Not Available

Non-PTO Provision 34-543


PTO Provision 34-545

Not Available
Not Available

Non-PTO Provision 34-543

Not Available

TID3 Dynax Clutches


01-807
No wrap around slinger prov.
39- 702, 39-764, 39-821, 39-823

4" Sump with or without Oil Level Sensor


16-1738 and 16-1739

PTO Provision 34-545

Not Available

Non-PTO Provision 34-543

Not Available

2" Sump with Oil Level Sensor


16-1740

PTO Provision 34-545

Not Available

Non-PTO Provision 34-543

Not Available

TID3 Dynax Clutches


01-807
Wrap around slinger prov.
39-854 and 39-857

4" Sump with or without Oil Level Sensor


16-1738 and 16-1739

PTO Provision 34-545


Non-PTO Provision 34-543

Not Available
Not Available

2" Sump with Oil Level Sensor


16-1740

PTO Provision 34-545


Non-PTO Provision 34-543

Not Available
Not Available

2" Sump with Oil Level Sensor


16-1603, 1641 and 1702

4500(P)RM ReTran Assembly Numbers to Service 4560(P), 4500 EVS, 4500 HS, 4500 RDS, and
4500 SP Transmissions without Retarder.
Use Group 15-512 for Wide Ratio Transmissions
Base Rear Cover 39-545, 39-701, 39-820 and 39-853
TC 531 Torque Converter 21-765, 21-929
TID1 and TID2 Raybestos Clutches
01-750
No wrap around slinger prov.
39-545 and 39-701

4" Sump with or without Oil Level Sensor PTO Provision 34-545
16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543

29543089 Note 1
Not Available

2" Sump with Oil Level Sensor


16-1603, 1641 and 1702

PTO Provision 34-545


Non-PTO Provision 34-543

Not Available
Not Available

TID3 Dynax Clutches


01-807
No wrap around slinger
provision 39-701 and 39-820

4" Sump with or without Oil Level Sensor


16-1738 and 16-1739

PTO Provision 34-545

29543094 Note 1

Non-PTO Provision 34-543


PTO Provision 34-545
Non-PTO Provision 34-543

Not Available
Not Available
Not Available

TID3 Dynax Clutches


01-807
Wrap around slinger and axial
seal 39-853

4" Sump with or without Oil Level Sensor


16-1738 and 16-1739

2" Sump with Oil Level Sensor


16-1740

PTO Provision 34-545


Non-PTO Provision 34-543
PTO Provision 34-545

Not Available
Not Available

Non-PTO Provision 34-543


Note 1: All 4000 Product Family ReTran units are equipped with an oil level sensor.

Not Available

SIL256

2" Sump with Oil Level Sensor


16-1740

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

6-WT-04, Rev. A
May, 2007
Product Code(s):
Page 15 of 19

4500(P)RM ReTran Assembly Numbers to Service 4560(P), 4500 EVS, 4500 HS, 4500 RDS, and
4500 SP Transmissions without Retarder.
Use Group 15-512 for Wide Ratio Transmissions
Tachograph Rear Cover 39-588, 39-702, 39-764, 39-821, 39-823, 39-854 and 39-857
TC 531 Torque Converter 21-765, 21-929
TID1 and TID2 Raybestos Clutches
01-750
No wrap around slinger prov.
39-588, 39-701 and 39-764

4" Sump with or without Oil Level Sensor PTO Provision 34-545
16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches


01-807
No wrap around slinger prov.
39- 702, 39-764, 39-821, 39-823

4" Sump with or without Oil Level Sensor PTO Provision 34-545
Not Available
16-1738 and 16-1739
Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches


01-807
Wrap around slinger prov.
39-854 and 39-857

4" Sump with or without Oil Level Sensor PTO Provision 34-545
16-1738 and 16-1739
Non-PTO Provision 34-543
2" Sump with Oil Level Sensor
PTO Provision 34-545
16-1740
Non-PTO Provision 34-543

2" Sump with Oil Level Sensor


16-1603, 1641 and 1702

2" Sump with Oil Level Sensor


16-1740

PTO Provision 34-545


Non-PTO Provision 34-543 Not Available

PTO Provision 34-545


Not Available
Non-PTO Provision 34-543 Not Available
Not Available
Not Available
Not Available
Not Available

4500(P)RM ReTran Assembly Numbers to Service 4560 (P), 4500EVS, 4500HS, 4500RDS and
4500SP Transmissions without Retarder.
Use Group 15-512 for Wide Ratio Transmissions
Base Rear Cover 39-545, 39-701, 39-820 and 39-853
TC 541 Torque Converter 21-766, 21-928
TID1 and TID2 Raybestos Clutches
01-750
No wrap around slinger prov.
39-545 and 39-701

4" Sump with or without Oil Level Sensor PTO Provision 34-545
16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543
2" Sump with Oil Level Sensor
PTO Provision 34-545
16-1603, 1641 and 1702
Non-PTO Provision 34-543

29543088 Note 1

TID3 Dynax Clutches


01-807
No wrap around slinger
provision 39-701 and 39-820

4" Sump with or without Oil Level Sensor


16-1738 and 16-1739

PTO Provision 34-545


Non-PTO Provision 34-543

29543093 Note 1
Not Available

2" Sump with Oil Level Sensor


16-1740

PTO Provision 34-545


Non-PTO Provision 34-543

Not Available
Not Available

TID3 Dynax Clutches


01-807
Wrap around slinger and axial
seal 39-853

4" Sump with or without Oil Level Sensor


16-1738 and 16-1739

PTO Provision 34-545


Non-PTO Provision 34-543

29543098 Note 1
Not Available

2" Sump with Oil Level Sensor


16-1740

PTO Provision 34-545


Non-PTO Provision 34-543

Not Available
Not Available

Not Available
Not Available
Not Available

Note 1: All 4000 Product Family ReTran units are equipped with an oil level sensor.

20091001

Copyright 2009 Allison Transmission, Inc.

SIL257

SIL

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


6-WT-04, Rev. A
May, 2007
Product Code(s):
Page 16 of 19

4500(P)RM ReTran Assembly Numbers to Service 4560(P), 4500 EVS, 4500 HS, 4500 RDS, and
4500 SP Transmissions without Retarder.
Use Group 15-512 for Wide Ratio Transmissions
Tachograph Rear Cover 39-588, 39-702, 39-764, 39-821, 39-823, 39-854 and 39-857
TC 541 Torque Converter 21-766, 21-928
TID1 and TID2 Raybestos Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545
16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543
01-750
No wrap around slinger prov.
2" Sump with Oil Level Sensor
PTO Provision 34-545
39-588, 39-701 and 39-764
16-1603, 1641 and 1702
Non-PTO Provision 34-543
TID3 Dynax Clutches
01-807
No wrap around slinger prov.
39- 702, 39-764, 39-821, 39-823

29543131 Notes 1 & 2


Not Available
Not Available
Not Available

4" Sump with or without Oil Level Sensor PTO Provision 34-545
29543134 Notes 1 & 2
16-1738 and 16-1739
Non-PTO Provision 34-543 Not Available
2" Sump with Oil Level Sensor
16-1740

PTO Provision 34-545


Not Available
Non-PTO Provision 34-543 Not Available

4" Sump with or without Oil Level Sensor PTO Provision 34-545
29543135 Notes 1 & 2
16-1738 and 16-1739
Non-PTO Provision 34-543 Not Available
2" Sump with Oil Level Sensor
PTO Provision 34-545
Not Available
16-1740
Non-PTO Provision 34-543 Not Available
Note 1: All 4000 Product Family ReTran units are equipped with an oil level sensor.
Note 2: Replace output nut with 6-tooth tachograph nut if 6-tooth tachograph provision is being used in vehicle.
TID3 Dynax Clutches
01-807
Wrap around slinger prov.
39-854 and 39-857

4500(P)RM ReTran Assembly Numbers to Service 4560(P), 4500 EVS, 4500 HS, 4500 RDS, and
4500 SP Transmissions without Retarder.
Use Group 15-512 for Wide Ratio Transmissions
Base Rear Cover 39-545, 39-701, 39-820 and 39-853
TC 551 Torque Converter 21-767, 21-927
TID1 and TID2 Raybestos Clutches
01-750
No wrap around slinger prov.
39-545 and 39-701

4" Sump with or without Oil Level Sensor PTO Provision 34-545
16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543
2" Sump with Oil Level Sensor
PTO Provision 34-545
16-1603, 1641 and 1702
Non-PTO Provision 34-543

Not Available

TID3 Dynax Clutches


01-807
No wrap around slinger
provision 39-701 and 39-820

4" Sump with or without Oil Level Sensor


16-1738 and 16-1739

PTO Provision 34-545


Non-PTO Provision 34-543
PTO Provision 34-545
Non-PTO Provision 34-543

29543092 Note 1
Not Available
Not Available
Not Available

TID3 Dynax Clutches


01-807
Wrap around slinger and axial
seal 39-853

4" Sump with or without Oil Level Sensor


16-1738 and 16-1739

PTO Provision 34-545


Non-PTO Provision 34-543
PTO Provision 34-545
Non-PTO Provision 34-543

29543097 Note 1
Not Available
Not Available
Not Available

2" Sump with Oil Level Sensor


16-1740

2" Sump with Oil Level Sensor


16-1740

Not Available
Not Available
Not Available

Note 1: All 4000 Product Family ReTran units are equipped with an oil level sensor.

SIL258

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

6-WT-04, Rev. A
May, 2007
Product Code(s):
Page 17 of 19

4500(P)RM ReTran Assembly Numbers to Service 4560(P), 4500 EVS, 4500 HS, 4500 RDS, and
4500 SP Transmissions without Retarder.
Use Group 15-512 for Wide Ratio Transmissions
Tachograph Rear Cover 39-588, 39-702, 39-764, 39-821, 39-823, 39-854 and 39-857
TC 551 Torque Converter 21-767, 21-927
TID1 and TID2 Raybestos Clutches
01-750
No wrap around slinger prov.
39-588, 39-701 and 39-764
TID3 Dynax Clutches
01-807
No wrap around slinger prov.
39- 702, 39-764, 39-821, 39-823
TID3 Dynax Clutches
01-807
Wrap around slinger prov.
39-854 and 39-857

4" Sump with or without Oil Level Sensor


16-1601, 1602, 1639, 1640, 1700 and 1701

PTO Provision 34-545

Not Available

Non-PTO Provision 34-543


PTO Provision 34-545

Not Available
Not Available

Non-PTO Provision 34-543

Not Available

4" Sump with or without Oil Level Sensor


16-1738 and 16-1739

PTO Provision 34-545

Not Available

Non-PTO Provision 34-543

Not Available

2" Sump with Oil Level Sensor


16-1740

PTO Provision 34-545

Not Available

Non-PTO Provision 34-543

Not Available

4" Sump with or without Oil Level Sensor


16-1738 and 16-1739

PTO Provision 34-545


Non-PTO Provision 34-543
PTO Provision 34-545

Not Available
Not Available
Not Available

Non-PTO Provision 34-543

Not Available

2" Sump with Oil Level Sensor


16-1603, 1641 and 1702

2" Sump with Oil Level Sensor


16-1740

4500(P)RM ReTran Assembly Numbers to Service 4560(P), 4500 EVS, 4500 HS, 4500 RDS, and
4500 SP Transmissions without Retarder.
Use Group 15-512 for Wide Ratio Transmissions
Base Rear Cover 39-545, 39-701, 39-820 and 39-853
TC 561 Torque Converter 21-768, 21-926
TID1 and TID2 Raybestos Clutches
01-750
No wrap around slinger prov.
39-545 and 39-701

4" Sump with or without Oil Level Sensor


16-1601, 1602, 1639, 1640, 1700 and 1701

PTO Provision 34-545


Non-PTO Provision 34-543

Not Available
Not Available

2" Sump with Oil Level Sensor


16-1603, 1641 and 1702

PTO Provision 34-545


Non-PTO Provision 34-543

Not Available
Not Available

TID3 Dynax Clutches


01-807
No wrap around slinger
provision 39-701 and 39-820

4" Sump with or without Oil Level Sensor


16-1738 and 16-1739

PTO Provision 34-545


Non-PTO Provision 34-543

29543091 Note 1
Not Available

2" Sump with Oil Level Sensor


16-1740

PTO Provision 34-545


Non-PTO Provision 34-543

Not Available
Not Available

TID3 Dynax Clutches


01-807
Wrap around slinger and axial
seal 39-853

4" Sump with or without Oil Level Sensor


16-1738 and 16-1739

PTO Provision 34-545


Non-PTO Provision 34-543
PTO Provision 34-545

Not Available
Not Available

Non-PTO Provision 34-543


Note 1: All 4000 Product Family ReTran units are equipped with an oil level sensor.

Not Available

20091001

2" Sump with Oil Level Sensor


16-1740

Copyright 2009 Allison Transmission, Inc.

SIL259

SIL

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


6-WT-04, Rev. A
May, 2007
Product Code(s):
Page 18 of 19

4500(P)RM ReTran Assembly Numbers to Service 4560(P), 4500 EVS, 4500 HS, 4500 RDS, and
4500 SP Transmissions without Retarder.
Use Group 15-512 for Wide Ratio Transmissions
Tachograph Rear Cover 39-588, 39-702, 39-764, 39-821, 39-823, 39-854 and 39-857
TC 561 Torque Converter 21-768, 21-926
TID1 and TID2 Raybestos Clutches
01-750
No wrap around slinger prov.
39-588, 39-701 and 39-764

4" Sump with or without Oil Level Sensor


16-1601, 1602, 1639, 1640, 1700 and 1701

PTO Provision 34-545


Non-PTO Provision 34-543

Not Available

2" Sump with Oil Level Sensor


16-1603, 1641 and 1702

PTO Provision 34-545


Non-PTO Provision 34-543

Not Available
Not Available

TID3 Dynax Clutches


01-807
No wrap around slinger prov.
39- 702, 39-764, 39-821, 39-823

4" Sump with or without Oil Level Sensor


16-1738 and 16-1739

PTO Provision 34-545


Non-PTO Provision 34-543
PTO Provision 34-545
Non-PTO Provision 34-543

Not Available
Not Available
Not Available
Not Available

TID3 Dynax Clutches


01-807
Wrap around slinger prov.
39-854 and 39-857

4" Sump with or without Oil Level Sensor


16-1738 and 16-1739

PTO Provision 34-545


Non-PTO Provision 34-543
PTO Provision 34-545
Non-PTO Provision 34-543

Not Available
Not Available
Not Available
Not Available

SIL260

2" Sump with Oil Level Sensor


16-1740

2" Sump with Oil Level Sensor


16-1740

Copyright 2009 Allison Transmission, Inc.

Not Available

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

6-WT-04, Rev. A
May, 2007
Product Code(s):
Page 19 of 19

4500(P)(R)RM ReTran Assembly Numbers to Service 4560(P)(R), 4500 EVS, 4500 HS, 4500 RDS,
and 4500 SP Transmissions with Retarder.
Use Group 15-512 for Wide Ratio Transmissions
TC 521 Torque Converter 21-764, 21-930 TID1 and TID2 Raybestos Clutches 01-750
TID1 and TID2 Retarder Housing
See Table 2 for 39 groups.
ReTran unit will not have wrap
around slinger provision

4" Sump with or without Oil Level Sensor PTO Provision 34-545
16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543
2" Sump with Oil Level Sensor
PTO Provision 34-545
16-1603, 1641 and 1702
Non-PTO Provision 34-543

Not Available
Not Available
Not Available
Not Available

TC 521 Torque Converter 21-764, 21-930 TID3 Dynax Clutches 01-807


TID3 Retarder Housing
See Table 2 for 39 groups.
ReTran unit will have wrap
around slinger and axial seal.

4" Sump with or without Oil Level Sensor PTO Provision 34-545
16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543
PTO Provision 34-545
2" Sump with Oil Level Sensor
16-1603, 1641 and 1702
Non-PTO Provision 34-543

Notes 1, 2 and 3
Not Available
Not Available
Not Available

TC 541 Torque Converter 21-766, 21-928 TID1 and TID2 Raybestos Clutches 01-750
TID1 and TID2 Retarder Housing
See Table 2 for 39 groups.
ReTran unit will not have wrap
around slinger provision

4" Sump with or without Oil Level Sensor PTO Provision 34-545
16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543
2" Sump with Oil Level Sensor
PTO Provision 34-545
16-1603, 1641 and 1702
Non-PTO Provision 34-543

Not Available
Not Available
Not Available
Not Available

TC 541 Torque Converter 21-766, 21-928 TID3 Dynax Clutches 01-807


29543160
4" Sump with or without Oil Level Sensor PTO Provision 34-545
Notes 1, 2 and 3
16-1601, 1602, 1639, 1640, 1700 and 1701
Non-PTO Provision 34-543
Not Available
PTO Provision 34-545
Not Available
2" Sump with Oil Level Sensor
16-1603, 1641 and 1702
Non-PTO Provision 34-543
Not Available
Note 1: All 4000 Product Family ReTran units are equipped with an oil level sensor.
Note 2: Replace output nut with 6-tooth tachograph nut if 6-tooth tachograph provision is being used in vehicle.
Note 3: All ReTran retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW or
HIGH capacity springs to match the unit being replaced. A change to a low capacity spring will require a different
calibration than the calibrations used with the medium or high springs. Consult the Allison Transmission HD Parts catalog to
determine the appropriate part number spring.
TID3 Retarder Housing
See Table 2 for 39 groups.
ReTran unit will have wrap
around slinger and axial seal.

SIL

20091001

Copyright 2009 Allison Transmission, Inc.

SIL261

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

Revisions to this SIL are noted


by a stripe in the left-hand margin.

7-WT-04, Rev. B
February, 2005
Product Code(s):
Page 1 of 3

SUBJECT: Internal Harness Standoff Material Change


EQUIPMENT AFFECTED: All 3000 and 4000 Product Families
EFFECTIVITY: Approximately January 2004; beginning approximately with
S/N 6510472460, 6520028713, and 6610133894
(Refer to Table 2 for model specific S/N breaks)

Description:
Approximately January 2004, Allison Transmission began installing internal harnesses on 3000 and 4000 Product
Families built with composite standoffs and not with the aluminum standoffs used on the former harnesses. The thickness
of the mounting feet of the composite standoffs is increased and will require the use of bolt P/N 29536564 (see Figure 1,
View A). This is the same bolt (see Figure 1, View B) as used to mount the current Oil Level Sensor. The Viton ferrules
used with the Oil Level Sensor are not used with the composite standoffs. The standoff/control module joint is
intentionally loose to allow the standoff to align with the main case opening when a control module is installed on a
transmission.
Interchangeability:
Former and current harnesses are fully interchangeable forwards and backwards. The mounting bolts are not
interchangeable forwards or backwards.

Viton is a registered trademark of the DuPont Corporation.

SIL262

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

7-WT-04, Rev. B
February, 2005
Product Code(s):
Page 2 of 3

FORMER
P/N 29516327

CURRENT
P/N 29541819

FORMER
P/N 29516328

MD STANDOFF

CURRENT
P/N 29541820

HD STANDOFF
V08532.00.00

VIEW A

FORMER
P/N 29538487

CURRENT
P/N 29536564

INTERNAL HARNESS
MOUNTING BOLT

V08533.00.00

VIEW B
Figure 1.

SIL

20091001

Copyright 2009 Allison Transmission, Inc.

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PARTS CATALOG
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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


7-WT-04, Rev. B
February, 2005
Product Code(s):
Page 3 of 3

Serviceability:
The former and current harnesses are completely interchangeable when the correct mounting bolts are used. Only harness
kits will be sold by the PDC. See Table 1 for the kit part numbers. Each kit includes the current harness and three bolts,
P/N 29536564, required to mount the harness. The mounting bolts included in the kits are torqued to 58 Nm (3.75.9 lb ft).

Table 1.
Kit
#
Speeds

Series

Oil Level
Sensor

TID

No OLS

6
3000
(MD)

Former OLS
(P/N 29507921)

Current OLS
(P/N 29530105)

No OLS

No OLS

6
4000
(HD)

Former OLS
(P/N 29507921)

Current OLS
(P/N 29530105)

No OLS
7

Level
1
2
3
1
2
1
2
3
1
2
3
1
2
3
1
2
1
2
3
2
3

Former P/N

Current P/N

29529473
29533653
29536463
29529472
29533652
29536592
29536602
29536462
29529474
29533654
29536464
29529476
29533656
29536466
29529475
29533655
29536595
29536605
29536465
29533657
29536467

29542673
29542653
29542663
29542672
29542652
29542668
29542661
29542662
29542674
29542654
29542664
29542676
29542656
29542666
29542675
29542655
29544140
29542658
29542665
29542657
29542667

(Includes the current harness


and three bolts, P/N 29536564)
29542683
29542680
29542660
29542682
29542677
29542651
29542671
29542681
29542684
29542679
29542687
29542686
29542649
29542688
29542685
29542648
29544141
29542670
29542689
29542650
29542690

29538478

29542678

29542691

Current OLS
(P/N 29530105)

Table 2. Production S/N Breakpoints


Model

#
Oil Level TID
Speeds Sensor Level

Harness
P/N

Date

NO
YES
NO
NO
YES
NO
YES

29542663
29542662
29542664
29542666
29542665
29542667
29542678

13-Jan-04
19-Dec-03
9-Jan-04
15-Jan-04
14-Jan-04
5-Mar-04
12-Jan-04

MD

6
7
6

HD
7

SIL264

3
3
3
3
3
3
3

Copyright 2009 Allison Transmission, Inc.

S/N Breakpoints
S/N
Date
6510474106
6510472460
6510473671
6610134196
6610134121
6610137273
6610133894

N/A
17-Feb-04
N/A
N/A
N/A
N/A
N/A

S/N
N/A
6520028714
N/A
N/A
N/A
N/A
N/A

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


Revisions to this SIL are noted
by a stripe in the left-hand margin.

9-WT-04, Rev A
November, 2005
Product Code(s):
Page 1 of 3

SUBJECT: C3/C4 Changes


EQUIPMENT AFFECTED: All WTEC II and III 4000 Product Family Transmissions
AFFECTED SERIAL NUMBERS: Beginning with S/N 6610137389 (Non 4th Generation Controls)

As a product improvement, the C3/C4 Piston Return Plates are being tapered and the C3/C4 Clutch Apply Spring
Retainers are offset corresponding to the taper. These parts were implemented on March 8, 2004, beginning with
Serial Number 6610137389.

The new parts must be used together within a clutch assembly. A kit containing both parts has been released to assure that
matching parts are available for rebuilding transmissions that were originally built with the former parts. The former parts
are completely cancelled.
The current and former part numbers and the kit number are shown in Table 1.

Tapered Piston Return Plate Kit


C3/C4 Piston Return Plate
C3/C4 Clutch Apply Spring Assembly

29501426
29515628

29542644
29541014
29542643

When rebuilding a transmission built after S/N 6610137388, order the current parts individually as required. When
rebuilding a transmission built prior to S/N 6610137389, order the kit when either the former piston return plate or clutch
apply spring assembly requires replacement within a C3 or C4 clutch assembly.

To aid in assembly of the clutch assemblies, one of the return spring tangs on the tapered piston return plate is marked
with a V (see Figure 1). The V is stamped on the tapered side of the plate and must face up (toward the clutch plates)
when the plate is installed in the clutch housing. The marked tang is the one that aligns with the notch in the OD of the
clutch housings. The tapered piston return plate also has an additional tooth that will prevent misassembly in the clutch
housings.
The current Clutch Apply Spring Assembly retainer (see Figure 2) is stamped with a B on the bottom (piston) side to
differentiate it from the former part.

SIL

20091001

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SIL265

PARTS CATALOG
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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

ADDITIONAL
TOOTH
"V" ALIGNMENT
MARKING ON
RETURN SPRING
TANG

CURRENT
(P/N 29541014)

FORMER
(P/N 29501426)

C3/C4 PISTON RETURN PLATE

V08667.00.00

STAMPED "B"

CURRENT
(P/N 29542643)

FORMER
(P/N 29515628)

C3/C4 CLUTCH APPLY SPRING ASSEMBLY

SIL266

Copyright 2009 Allison Transmission, Inc.

V08661.00.00

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

"V" stamped on a tang on the spring


(clutch plate) side of the piston return
plate as an assembly aid.

NOTCH

NOTE: "V" stamp is visible when the plates are installed in clutch housing
without return springs in place. The "V" stamp aligns with the notch
in the OD of the housings.
VH08662.00.00

VH08663.00.00

SIL

20091001

Copyright 2009 Allison Transmission, Inc.

SIL267

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

Revisions to the SIL are noted


by a stripe in the left-hand margin.

12-WT-04, Rev. A
June, 2006
Product Code(s): 65 and 66
Page 1 of 2

SUBJECT: Release of Remote Filter Kit and Anodized Remote Filter Kit
MODELS AFFECTED: Remote Filter Kit: All 3000 and 4000 Product Families Transmissions
(except MD 3070PT / 3700 SP)
Anodized Remote Filter Kit: Required for 4700 OFS Transmissions with
4th Generation Controls and Anodized Housings (available July 2005)
Introduction:
A Remote Filter Kit has been released for 3000 and 4000 Product Families. The kit is designed for installations where the
internal filters are not accessible for service. The remote filter covers, fittings, and hoses extend from the bottom of the
transmission channel plate and must be protected from road debris. A skid plate is required for protection of the remote
filter covers, fittings, and hoses when the remote filter kit is installed on a wheeled vehicle.
The Remote Filter Kit is intended for OEM installation, but is released for customer availability through Allison
Transmission authorized service facilities. This will allow a customer to add the kit into an existing vehicle where the
internal filters are not accessible for service.
Serial Number Requirements:
The Remote Filter Kit can be installed on 3000 Product Family beginning with S/N 6510069120 and 4000 Product Family
beginning with S/N 6610009730. The Anodized Remote Filter Kit is intended to be installed on 4700 OFS transmissions
equipped with 4th Generation Controls and anodized housings.
Installation:
WTEC III installation details can be found on Installation Drawings AS66-061 (for 3000 Product Family) and AS67-061
(for 4000 Product Family) available in the Tech Data section of the Allison Transmission Extranet. Fourth Generation
Control Installation details can be found on Installation Drawings AS66-461 (for 3000 Product Family) and AS67-461
(for 4000 Product Family) available in the Tech Data section of the Allison Transmission Extranet.

SIL268

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

12-WT-04, Rev. A
June, 2006
Product Code(s): 65 and 66
Page 2 of 2
Remote Filter Kit Contents:
Part Number
29545845
29540197
29507437
29543926
29524449
29545846
29542033
29542034
29542035
29542103
29542036
29545780
23019664
29542037

Quantity
1
2
2
2
2
2
1
1
1
4
1
1
1
1

Description
Remote Filter Kit
Filter Cover
O-rings, Viton
O-rings, Vamac
Gasket
Remote Filter Housing Assembly
Filter Housing
O-ring, Viton
Filter Head Assembly
18-27 NPTF Plug
Drain Plug Assembly
Filter Element (Service)
Packing, O-ring
Instruction Sheet #312, Rev. A

Quantity
1
2
2
2
2
2
1
1
1
4
1
1
1
1

Description
Remote Filter Kit, Anodized
Filter Cover, Anodized
O-rings, Viton
O-rings, Vamac
Gasket
Remote Filter Housing Assembly
Filter Housing, Anodized
O-ring, Viton
Filter Head Assembly, Anodized
18 NPTF Plug
Drain Plug Assembly
Filter Element (Service)
Packing, O-ring
Instruction Sheet #312, Rev. A

Anodized Remote Filter Kit Contents:


Part Number
29545847
29542498
29507437
29543926
29524449
29545848
29542496
29542034
29542497
29542103
29542036
29545780
23019664
29542037

Remote Filter Maintenance Kit Contents:


Part Number
29545782
29542034
29545780
23016455
23019664
29545783

Quantity
1
2
2
2
1
1

Description
Remote Filter Maintenance Kit
Packing, O-ring
Filter Element
Packing, O-ring
Packing, O-ring
Instruction Sheet #323

SIL

Attachments:
See attached Instruction Sheet 312, Rev. A and Instruction Sheet 323.

20091001

Copyright 2009 Allison Transmission, Inc.

SIL269

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


P/N 29542037
Page 1 of 2
April, 2005

INSTRUCTION SHEET 312, Rev. A


REMOTE FILTER INSTALLATION INSTRUCTIONS

WARNING: To help avoid injury and property damage caused by sudden and unexpected equipment
operation, do not install this kit until:
The engine is off and disabled from starting.
And, if in a vehicle, to prevent vehicle movement:
Set the parking brake and make sure it is properly engaged.
Chock the wheels and take any other steps necessary to keep the vehicle from moving.

WARNING: Avoid contact with the hot uid or the sump when draining transmission uid. Direct
contact with the hot uid or the hot sump may result in bodily injury.

NOTE: Draining the transmission uid is recommended before the lter covers and lters are
removed and remote lter covers, hoses, hoses and canister assemblies are installed.

Refer to AS66-461 (3000 Product Family) or AS67-461 (4000 Product Family) for installation specications.
The following is a brief description of the order of installation of the remote lter kit. Basic product service
information can be found in the Service Manual and Mechanics Tips for the specic transmission family and model
onto which this kit is being installed.
1. Drain uid from the transmission.
2.

Remove lter covers and lters from the transmission and discard them.

3.

Lubricate and install the o-rings and install the gasket onto each remote lter cover.

4.

Install the remote lter covers on the transmission.

5.

Install the six bolts to retain each cover and torque evenly to 5261 Nm (3845 lb ft).

6.

Locate a mounting area for the remote lter head and canister assembly leaving sufcient clearance for hose
attachment and for lter maintenance.

7.

Mount the remote lter head and canister assembly.

8.

Fabricate and install the hoses going between each remote lter cover on the transmission and each remote lter head assembly.

9.

Fill transmission oil system with uid (see Table 1) and check for leaks.

SIL270

Copyright 2009 Allison Transmission, Inc.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

P/N 29542037
Page 2 of 2
April, 2005

CAUTION: Installation of a skid plate is required to protect the remote lter covers, ttings, and
hoses from damage when installed in a vehicle. Installation of a protective shield is also recommended
in stationary equipment to protect the remote lter covers, ttings, and hoses from damage.

CAUTION: Do not use an impact wrench to tighten bolts. Stripped threads and expensive parts
replacement may result. Use a torque wrench to be sure the proper torque is achieved when tightening
these parts.

Table 1. Transmission Fluid Capacity


Initial Fill*
Transmission
3000 Product Family
4000 Product Family **

Rell*

Sump

Liters

Quarts

Liters

Quarts

4 inch
2 inch
4 inch
2 inch

27
25
45
38

29
26
48
40

18
16
37
30

19
17
39
31

* Approximate quantity, does not include the volume of uid required for the lter housings,
external lines, and cooler.
** 4000 Product Family transmissions with PTOadd 3 quarts/liters to the capacities.

SIL

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PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


P/N 29545783
Page 1 of 4
February, 2006

INSTRUCTION SHEET 323


REMOTE FILTER MAINTENANCE INSTRUCTIONS

WARNING! To help avoid injury and property damage caused by sudden and unexpected vehicle
movement, do not perform maintenance or service procedures until you:
Put the transmission in N (Neutral).
Apply the parking brakes and/or emergency brakes and make sure they are properly engaged.
Chock the wheels and take any other steps necessary to keep the vehicle from moving.

WARNING! Avoid contact with the hot uid or the sump when draining transmission uid. Direct
contact with the hot uid or the hot sump may result in bodily injury.

NOTE: Do not drain the transmission uid if only lters are being replaced.

SIL272

Item No.

Qty

1
2
3
4

2
2
2
1
1

Description
Remote Filter Maintenance Kit
Packing, O-ring, Filter Housing
Filter Element
Packing, O-ring, Filter Housing Drain Plug
Packing, O-ring, Channel Plate Drain Plug
Instruction Sheet #323

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

P/N 29545783
Page 2 of 4
February, 2006
a. Drain Fluid from both lter housings (see Figure 2).
Drain the uid when the transmission is at operating temperature: 71C93C (160F200F). Hot uid ows
quicker and drains more completely.
Remove the drain plugs from the lter housings and allow the uid to drain into a suitable container.
Do not reinstall the lter housings drain plugs at this time.
Examine the uid.
b. (Optional) If changing uid, remove drain plug from Control Module (see Figure 1).

CONTROL MODULE
DRAIN PLUG LOCATION

O-RING ITEM NUMBER 4


CONTROL MODULE
DRAIN PLUG
V08412.00.01

Figure 1.

SIL

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P/N 29545783
Page 3 of 4
February, 2006

c. Replace Filters (repeat the following operations for each lter housing assembly)See Figure 2.
Loosen using a 1.0 inch wrench and remove the lter housing from the remote lter head assembly.
CAUTION: If a strap wrench or other gripping device is used to loosen and remove the lter housing,
pressure must only be applied to the ribbed section of the lter housing.
Remove the lter element from the remote lter head assembly.
Clean as required.
Use new transmission uid to lubricate the O-ring inside the new lter element and install the lter onto the
remote lter head assembly.
Replace the O-ring on the lter housing and lubricate it with new transmission uid.
Install the lter housing into the remote lter head assembly and tighten using a 1.0 inch socket wrench
(29.331.0 Nm; 2223 lb ft).
Replace the O-ring on the housing drain plug and lubricate it with new transmission uid.
Install the drain plug into the bottom of the lter housing.
Using a 118 inch socket on the drain plug, torque the drain plug to 20.325.9 Nm (1519 lb ft).
CAUTION: Do not use the drain plug to torque both the drain plug and the lter housing. Do not use
an impact wrench to tighten these parts or stripped threads and expensive parts replacement may
result. Use a torque wrench to be sure the proper torque is achieved when tightening these parts.

FILTER HEAD

FILTER ELEMENT ITEM NUMBER 2

O-RING
ITEM NUMBER 1
FILTER HOUSING

FILTER HOUSING
DRAIN PLUG

RIBBED SECTION FOR


REMOVAL/INSTALLATION
O-RING ITEM NUMBER 3

FILTER ASSEMBLY REMOTE CANISTER

V08404.00.01

Figure 2.

SIL274

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

P/N 29545783
Page 4 of 4
February, 2006
d. (Optional). See Figure 1.
If changing uid, replace O-ring on Control Module drain plug. Lubricate the O-ring with new transmission uid.
Install the Control Module drain plug and torque it to 2532 Nm (1824 lb ft).
e. Rell Transmission. If the transmission was drained, the amount of rell uid is less than the amount used for the
initial ll. Fluid might remain in the cooler and external circuits and in transmission cavities after draining the remote lter housings and/or the transmission. After rell, check for leaks and check the uid level after reaching normal operating temperature (71C93C; 160F200F).

WARNING! To help avoid injury or property damage caused by sudden and unexpected vehicle
movement, do not check the uid level until you:
Put the transmission in N (Neutral).
Apply the parking brakes and/or emergency brakes and make sure they are properly engaged.
Chock the wheels and take any other steps necessary to keep the vehicle from moving.

CAUTION: Low or high uid level can cause overheating and irregular shift patterns. These
conditions can damage the transmission if not corrected.

CAUTION: The transmission must not be operated for extended periods of time until a Hot Check has
veried proper uid level. Transmission damage can result from extended operation at improper uid
level conditions.

CAUTION: An accurate fluid level check cannot be made unless the engine is idling (500800 rpm)
in N (Neutral), the transmission fluid is at the proper temperature, and the vehicle is on level surface.

Table 1. Transmission Fluid Capacity


Transmission
3000 Family
3000 Family
4000 Family**
4000 Family**

Sump
4 inch
2 inch
4 inch
2 inch

Initial Fill*
Liters
Quarts
27
29
25
26
45
48
38
40

Rell*
Liters
Quarts
18
19
15
16
35
37
28
30

* Approximate quantity, does not include volume of uid drained from any of the
lter housings, external lines and the cooler.

SIL

** 4000 Product Family transmissions with PTOadd 3 quarts/liters to the capacities.

20091001

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

Revisions to this SIL are noted


by a stripe in the left-hand margin.

13-WT-04, Rev. A
November, 2005
Product Code(s):
Page 1 of 2

SUBJECT: Redesigned Gerotor Gear Set Bushing


EQUIPMENT AFFECTED: 3000 and 4000 Product Families
AFFECTED SERIAL NUMBERS: Beginning with 3000 Products S/N 6510481001 and S/N 6520030485, and
4000 Product S/N 6610139779

To improve gerotor gear set bushing durability, Allison Transmission has re-engineered the gear set assemblies and
service bushings. The new bushings use a Garlock lining in place of the former bronze bushing with lead-tin overlay.
The new 3000 Product Family gear sets were implemented beginning February 17, 2004 and the new 4000 Product
Family gear sets were implemented beginning April 15, 2004.

The new style service bushing must be used with the new style gerotor gear set. When servicing the former gear set,
replace the entire gear set assembly. The inside diameter of the current bushing is the same as the former bushing;
however, the outside diameter has been reduced. Consequently, the inside diameter of the current gerotor drive gear has
been reduced as well. Refer to Figure 1 for identification of redesigned components.
The current and former P/Ns are as follows:

3000 Product Family Gear set


3000 Product Family Service Bushing
4000 Product Family Gear set
4000 Product Family Service Bushing

29523725
29524335
29515688
29527102

29542025
29542026
29542028
29542029

The former gear set assemblies and service bushings have been completely cancelled.
Garlock is a registered trademark of Garlock Sealing Technologies.

SIL276

Copyright 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

BRONZE BUSHING
WITH GRAY COLOR
LEAD-TIN OVERLAY
SERVICE BUSHING
(P/N 29524335)

GEAR SET BORE SIZED: 63.93563.960 mm


(2.5172.518 inch)

FORMER GEAR SET


(P/N 29523725)

PARTS CATALOG
PC2456EN

ORANGE COLOR
GARLOCK LINING
SERVICE BUSHING
(P/N 29542026)

GEAR SET BORE SIZED: 63.41063.435 mm


(2.4962.497 inch)

CURRENT GEAR SET


(P/N 29542025)

3000 PRODUCT FAMILY GEAR SET ASSEMBLY

ORANGE COLOR
GARLOCK LINING
SERVICE BUSHING
(P/N 29542029)

BRONZE BUSHING
WITH GRAY COLOR
LEAD-TIN OVERLAY
SERVICE BUSHING
(P/N 29527102)

GEAR SET BORE SIZED: 74.77574.800 mm


(2.9442.945 inch)

FORMER GEAR SET


(P/N 29515688)

V08668.00.00

GEAR SET BORE SIZED: 73.10073.125 mm


(2.8782.879 inch)

CURRENT GEAR SET


(P/N 29542028)

4000 PRODUCT FAMILY GEAR SET ASSEMBLY

V08669.00.00

SIL

20091001

Copyright 2009 Allison Transmission, Inc.

SIL277

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


26-WT-04
September, 2004
Product Code(s):
Page 1 of 1

SUBJECT: Redesigned C1 Drive Hub


MODELS AFFECTED: HD 4000, B 500, and T 400 Series Transmissions
BEGINNING SERIAL NUMBER: 6610143571

Introduction:
As a product improvement, effective June 10, 2004, a redesigned C1 drive hub was implemented into production.
Geometry changes were made to the splines of the hub to increase the durability of the hub.
Interchangeability:
Prior C1 drive hub, P/N 29541737 has been completely canceled. Current C1 drive hub, 29543359 is fully serviceable
backwards.
Identification:
The current C1 drive hub can be identified by 2 countersunk holes drilled 180 degrees apart into the OD of the hub. Refer
to Figure 1.

COUNTERSUNK IDENTIFICATION HOLE

P/N 29543359
C1 DRIVE HUB

V08910.00.00

Figure 1.

SIL278

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


30-WT-04
November, 2004
Product Code(s):
Page 1 of 2
SUBJECT: Redesigned C1 Piston and Balance Piston for 4000 Series
EQUIPMENT AFFECTED: 4000 Product Family
AFFECTED SERIAL NUMBERS: Beginning with 4000 Products S/N 6610148913
Introduction:

To improve 4000 Product Family C1 piston and balance piston durability, Allison Transmission has redesigned both the
C1 piston and balance piston. See Figure 1 for identification and comparison of the former parts and current parts.
Start of production for the new 4000 series C1 piston and balance piston was September 7, 2004 beginning with
S/N 6610148913.

FORMER C1 PISTON
AND BALANCE PISTON

CURRENT C1 PISTON
AND BALANCE PISTON
V08982.00.00

Figure 1.

SIL

20091001

Copyright 2009 Allison Transmission, Inc.

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PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


30-WT-04
November, 2004
Product Code(s):
Page 2 of 2

Interchangeability:
The former C1 piston must not be used with the current balance piston. Service any former part with both the new C1
piston and new C1 balance piston as a set. See the parts replacement guidelines contained within Table 2.
The former C1 piston and balance piston have been completely cancelled and are no longer available for service. Use the
current parts when replacing former parts or current parts per Table 2.
The current and former P/Ns are as follows:

Table 1.
Former Part Number(s)
C1 Piston
Balance Piston

23049408, 29534577
23049400, 29534576

Current Part Number


29542536
29542537

Table 2..
Part Removed:
23049408
23049400
29534576
29534577
29542536
29542537

SIL280

Replace With:
29542536; 29542537
29542536; 29542537
29542536; 29542537
29542536; 29542537
29542536
29542537

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


31-WT-04
December, 2004
Product Code(s):
Page 1 of 2

SUBJECT: Double Lip Input Seal


MODELS AFFECTED: All 4000, B 500, and T 400/500 Series Transmissions
BEGINNING SERIAL NUMBER: 6610154915

Introduction:
As a product improvement, a redesigned input seal was implemented into production December, 2004. Redesigned input
seal incorporates a double lip to increase sealing capability (refer to Figure 1). Prior design utilized a single lip seal.
Interchangeability:
Double lip seal is not serviceable backwards in all instances. Prior single lip design input seal will be maintained for
service. Depth of the input seal bore has increased to accommodate the double lip seal. Before attempting to install a
double lip seal in a transmission before the serial number break point, measure the depth of the seal bore. Refer to Figure 2
for measurement location. Chart 1 provides guidance on seal usage.
NOTE: Double lip input seal must be flush with the top of the seal bore. If the seal is above the
top of the bore after installation, this can cause the seal to contact the torque converter
which will damage the input seal.

Chart 1.
Seal Pocket Depth

0.461 inch (11.7 mm) or greater less than 0.460 inch (11.7 mm)
Use Double Lip Seal
Use Single Lip Seal
P/N 29541890
P/N 29505859

Due to the increase in seal bore depth, charging pump housings and the HD PTO bearing retainer have been completely
cancelled and are serviced with the current design.
Charging Pump Housing
PTO Bearing Retainer

Current Design
29542355
29542356

Prior Design
29537063
29537064

SIL

20091001

Copyright 2009 Allison Transmission, Inc.

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PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


31-WT-04
December, 2004
Product Code(s):
Page 2 of 2

DOUBLE LIP
INPUT SEAL

DOUBLE LIP
INPUT SEAL

FRONT BEARING
RETAINER ASSSEMBLY

OIL PUMP HOUSING


ASSSEMBLY

POSITION AND INSTALLATION OF DOUBLE-LIP SEAL IN


OIL PUMP HOUSING AND FRONT BEARING RETAINER

V08979.00.00

Figure 1.

MICROMETER

PUMP
HOUSING

MEASURING DEPTH FOR


PROPER SEAL PLACEMENT

V08846.01.00

Figure 2.

SIL282

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


8-WT-05
April, 2005
Product Code(s):
Page 1 of 2
SUBJECT: 3000 and 4000 Product Families Suction Filter Modification
EQUIPMENT AFFECTED: All 3000 and 4000 Transmissions

3000 and 4000 Product Families suction lter assemblies have been modied to accommodate the new Allison 4th
Generation Control system. A concave section has been added to the pressure lube chimney to eliminate interference
with one of the Allison 4th Generation Controls variable bleed solenoids. This concave feature reduces the available
space in the face seal bore and requires a shorter face seal. The former, taller face seal will not function properly and may
restrict the ow of lube if installed in the redesigned suction lter assembly.
Allison Transmission released a redesigned tear drop shaped face seal that ts inside the shallower seal bore of the
current lter assembly. Use the teardrop face seal P/N 29542991 with the current Suction Filter assembly P/N 29542990
and use the former face seal P/N 23046376 with the former Suction Filter assembly P/N 29536860. The former and
current lter assemblies and seals are shown below:
SEAL (BROWN)
(P/N 23046376)

SEAL (BLACK)
(P/N 29542991)

ROUND
SEAL BORE

TEAR DROP SHAPED


SEAL BORE

CONCAVE SECTION

FORMER
(P/N 29536860)

CURRENT
(P/N 29542990)

SUCTION FILTER ASSEMBLY

V09333.00.00

SIL

20091001

Copyright 2009 Allison Transmission, Inc.

SIL283

PARTS CATALOG
PC2456EN

SIL284

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-05
April, 2005
Product Code(s): 65 and 66
Page 1 of 4

SUBJECT: Master Overhaul Kit Changes


MODELS AFFECTED: All B Models

Introduction:
The former B 400R Master Overhaul Kit, P/N 29541740, will be replaced by a revised kit, P/N 29543317, at the end of
March 2005.
All other Master Overhaul Kits have been cancelled and will not be sold by the Allison Transmission Parts Distribution
Center after supplies are exhausted. The kits which are completely cancelled are:
29541741

B 400

29542383

B 500

29542384

B 500R

Parts Information:
The significant differences between the versions of the B400R Master Overhaul Kit are shown in Table 1.

Table 1. Changes
Parts Removed
Rotating Clutch Hub
Output Shaft
Gerotor Bushing

Parts Added
Rotating Clutch Hub Bushing
Output Shaft Bushing
Gerotor Gear Set Assembly
Double-lip Input Seal
Instruction Sheet on input seal selection

SIL

20091001

Copyright 2009 Allison Transmission, Inc.

SIL285

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


11-WT-05
April, 2005
Product Code(s): 65 and 66
Page 2 of 4

The contents of B 400R Master Overhaul Kit, P/N 29543317, are shown in Table 2.

Table 2. Parts List


Part Number
11515316
12092195
23019664
23040579
23043446
23045611
23045612
23045613
23045614
23045615
23045654
23045816
23045918
23046228
23046274
23046376
23046437
23046438
23046868
23047019
23047185
23047834
23047854
23049377
29500025
29500768
29500822
29501469
29502037
29502040
29502439
29503196
29503197
29503208
29503225
29503283
29503288
29503383
29503531
29503547

SIL286

Description
Bolt, M6 x 1 x 30H
O-ring
Packing, O-ring, 16.3 ID
Packing, O-ring, 0.299 ID
Packing, O-ring, 8.92 ID
Sealring, Piston, 133 Dia
Sealring, Piston, 117 Dia
Sealring, Ext 234 Dia
Sealring, Piston 198 Dia
Sealring, Piston 222 Dia
Sealring, Piston 281 Dia
Bearing Assembly, Roller
Bearing Assembly, ThrustTC Pump
Bearing Assembly
Packing. O-ring 25.1 ID
Seal, Face
Cone And Roller AssemblyBearing
Cup, Roller Bearing
Sealring, Piston 281.94 Dia
Packing, O Ring 11.48 ID
Packing, O Ring 110 ID
Bearing Assembly, Thrust
Bearing Assembly, Thrust
Packing, O-ring 368.8 ID
Sealring
Bearing Assembly, Thrust
Pin, Ret 3 OD x 43 LG
Sealring, 88.6 ID
Washer, Thrust P2
Washer, P1 Thrust
Packing, O-ringFlange Button Output
Bushing, 61.5 Dia
Sealring, Piston 94.9 Dia
O-ring, Uniform No. 126
Bearing Assembly, Thrust
Gasket, Case
Gasket, Converter Housing
Packing, O-ring 15.37 ID
Sensor, Speed
Gasket, Remote Mount
Copyright 2009 Allison Transmission, Inc.

Quantity
3
1
5
1
12
1
1
1
2
1
1
1
1
1
1
6
2
2
1
1
1
1
5
1
1
2
1
2
8
12
1
1
1
3
1
1
1
2
1
1
20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG
PC2456EN

11-WT-05
April, 2005
Product Code(s): 65 and 66
Page 3 of 4

Table 2. Parts List (contd)


Part Number
29503714
29503757
29506386
29506484
29507437
29507528
29507752
29507823
29508020
29510499
29510682
29511406
29512747
29512791
29521240
29524120
29524121
29524449
29529486
29531001
29531003
29531004
29531005
29532361
29533975
29534574
29535223
29535230
29535940
29536334
29536335
29536336
29536337
29536343
29536344
29536345
29536346
29536567
29536722
29536728
29536742
29536766
20091001

Description
Sealring, Rotating
Gasket, NASB
Retainer, Lock Nut
Switch, Pressure
Packing, O-ring 82.3 ID
Seal Assembly, Oil
Gasket, Channel Plate
Seal, Fill Tube
Gasket, Retarder Housing
O-ring
Sealring, Internal, 140 Dia
P3 Thrust Washer
Gasket, Separator Plate
Washer, Plug Tachograph
Sealring, Ext. Butt Joint
Sealring
Sealring
Gasket, Filter Cover
O-ring
Bushing, 99 ID
Bushing, 68 ID
Bushing, 45 ID
Bushing, 20 ID
Instruction Sheet 278
Bushing Torque
Plate, Apply, C1
Spacer, Output
Gasket, Channel Plate
Gasket Separator Plate
Plate, Cl Friction C1
Plate, Friction C2
Plate, Friction C3/C4
Plate, Friction C5
Plate, Reaction C1
Plate, Reaction C2
Plate, Reaction C3/C4
Plate, Reaction C5
Ferrule, OLS Viton
Solenoid Assembly, N/O PWM
Gasket, Retarder Housing Cover
Gasket, Retarder
Gasket, Jumper Manifold
Copyright 2009 Allison Transmission, Inc.

Quantity
2
1
1
1
2
1
1
2
1
1
1
8
2
1
5
3
2
2
1
1
1
1
2
1
1
1
1
1
2
6
6
10
7
5
6
9
8
4
2
1
1
1

SIL

SIL287

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


11-WT-05
April, 2005
Product Code(s): 65 and 66
Page 4 of 4

Table 2. Parts List (contd)


Part Number
29536860
29537066
29537080
29537369
29537371
29537373
29537643
29537867
29537939
29537940
29537941
29538231
29538477
29539665
29539807
29540476
29540989
29541563
29541564
29541565
29542084
29543065
29543926
29544144
29542025
29541889
29542832

Description
Filter Assembly, Suction
Gasket, Filter
Instruction Sheet 294
Solenoid Assembly, Forward
Solenoid Assembly, N/C PWM
Solenoid Assembly, Retarder
Plate, Separator
Gasket, Stator Housing
Ring, Indexing P1
Ring, Indexing P2/P3 WR
Ring, Indexing P3 CR
Filter, Oil
Stop, Converter Regulator Valve
Plate, Backing, C1
Ring, Retaining, Ext
Instruction Sheet WT-108 Rev. A
Seal Assembly, Output
Bearing Assembly, P3-CR
P2 CR Pinion Bearing Assembly
P1 Pinion Bearing Assembly
Seal, WT Harness Standoff
Piston, C3/C4 Bonded
O-ring, Low Temperature
Damper Assembly, Complete
Gear Set Assembly, Gerotor
Seal, Input-Double Lip
Instruction Sheet No. 316

Quantity
1
1
1
1
4
1
1
1
1
1
1
2
1
1
1
1
1
8
8
12
1
2
2
1
1
1
1

NOTE: This list is subject to change without notice if part numbers are superseded.

SIL288

Copyright 2009 Allison Transmission, Inc.

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PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


Revisions to this SIL are noted
by a stripe in the left-hand margin.

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 1 of 38

SUBJECT: Allison 4th Generation Controls for 3000 and 4000 Product Families Transmissions
EQUIPMENT AFFECTED: All 3000 and 4000 Product Families Transmissions
SERIAL NUMBERS AFFECTED: S/N 6510586194
S/N 6520038485
S/N 6610171542
S/N 6620001001
Introduction
In July 2005, Allison Transmission released the Allison 4th Generation Control system for the 3000 and 4000 Product
Families transmissions. The purpose of this Service Information Letter (SIL) is to provide an overview of the new system
and to provide serviceability information specific to the new generation of controls.
During the period July 2005 to June 2006 all Original Equipment Manufacturers (OEMs) and Distributors specifying
Allison 3000 and 4000 Product Families products will transition from the current WTEC III controls to the new Allison
4th Generation Controls. After June 2006, Allison Transmission will no longer provide WTEC III components for new
vehicle installations unless they are common to both systems.
The Allison 4th Generation Control system incorporates recent advances in electronic controller technology. As a result,
the new control system provides Allison Transmission customers with new product features and shift quality
improvements. The primary components affected are:
1.
2.
3.
4.
5.
6.
7.

Transmission Control Module (TCM)


The TCM 80-way Electrical Connector
The Transmission 20-way Electrical Connector
J1939 Lever and Pushbutton Shift Selectors
Hydraulic Valve Body Components
All Solenoids
Internal Wiring Harnesses

8.
9.
10.
11.
12.
13.
14.

Seal and Gasket Kits


C3/C4 Reaction Plates
C3/C4 Clutch Housings
C3/C4 Return Plate and Spring Assembly
Retarder Valve Body Components
Retarder Accumulators
J1939 Communications

SIL

20091001

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PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 2 of 38

Each of these product changes will be discussed in greater detail below. There are several compatibility issues between
WTEC III and Allison 4th Generation Controls transmissions. Please read this information completely to avoid
potential mismatches between former and current 3000 and 4000 Product Families transmission components.
Figure 1 illustrates the external components that make up the Allison 4th Generation Controls system. The vehicle OEM
is responsible for the specific external wiring harness and electrical connectors. A complete system overview and
extensive troubleshooting information can be found in the Allison 4th Generation Controls Troubleshooting Manual
(TS3989EN).
TRANSMISSION
CONTROL
MODULE
(TCM)

ALLISON DOC
FOR PC

J1939
CONNECTOR

DIAGNOSTIC
TOOL
CONNECTOR
ALLISON DOC
FOR PDA

VIW
CONNECTOR
(OPTIONAL)

DEUTSCH 9-PIN
DIAGNOSTIC TOOL
CONNECTOR

VIM
CONNECTOR

SCI (J1587)
CONNECTOR
(OPTIONAL)
COMPACT
PUSHBUTTON
SELECTOR

RETARDER ACCUMULATOR
CONNECTOR

RETARDER
MODULATION
REQUEST (RMR)
CONNECTOR

TRANSFER CASE CONNECTOR


(3000 PRODUCT FAMILY 7 SPEED)

SENSOR HARNESS
CONNECTOR (OPTIONAL)
REMOTE LEVER
SELECTOR

OUTPUT
SPEED SENSOR
CONNECTOR

SHIFT
SELECTOR
CONNECTOR

RETARDER TEMP. SENSOR CONNECTOR


(3000 PRODUCT FAMILY)

THROTTLE POSITION
SENSOR (TPS)
CONNECTOR

REMOTE
PUSHBUTTON
SELECTOR
R

O
D
E

THROTTLE
POSITION
SENSOR (TPS)

TURBINE
SPEED SENSOR
CONNECTOR
(4000 PRODUCT
FAMILY)

ENGINE
SPEED
SENSOR
CONNECTOR

VEHICLE
INTERFACE
MODULE
(VIM)

Bulkhead Connector (Optional)

RETARDER PCS5
SOLENOID
CONNECTOR

STRIP PUSHBUTTON
SHIFT SELECTORS
(EUROPEAN
OEM)

1
2
R
N
D

3
D
N
R

NOTE: Illustration is not to scale. Actual harness


configuration may differ from this illustration.

20-WAY
TRANSMISSION
FEEDTHROUGH
HARNESS
CONNECTOR
V09274.00.00

Figure 1.

SIL290

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 3 of 38
ALLISON 4TH GENERATION CONTROLS TCM
Allison 4th Generation Controls TCMs are available in four models. Their physical characteristics are shown in Figure 2.
MODEL NUMBER

MANUFACTURER'S
PART NUMBER

MODEL/MODELE: XXX
TCM S/N: XXXXXXXXXXXXXXXX

SERIAL
NUMBER

MOTOROLA P/N

BASE P/N
DATE CODE/DATE DE FABRICATION:
XXXXXXXX

XXXXXXX

XXXXXXXX

DATE CODE
BASE PART
NUMBER

TOP VIEW

BOTTOM VIEW

TCM
P/N 29544775

V09005.02.00

Figure 2.

Model A40 (P/N 29544772) is for 1000 Series GM pickup truck transmissions and is not offered to 3000 or 4000
Product Family transmissions.
Model A41 (P/N 29544773) is the basic configuration used by 1000/2000/2400 Series and 6-speed 3000/4000
Product Family transmissions in a 12V electrical system.
Model A42 (P/N 29544774) is the expanded configuration used by 3000/4000 Product Family retarder equipped or
7-speed transmissions in a 12V electrical system.
Model A43 (P/N 29544775) is the universal configuration and can be used in 12V or 24V applications.
TCM model capabilities are summarized in the following table.

Table 1.
Model
Feature
Voltage
Zero Crossing Output Speed Signal
Neutral Start
3000/4000 Product Family Retarder
3000/4000 Product Family 7-speed
J1939 CAN
J2284 High Speed CAN
J1850 Class 2
Limited J1708/J1587
ISO 9141 Communications

A40
12V
X

X
X
X

A41
12V

A42
12V

A43
12/24V

X
X
X
X
X

X
X
X
X
X

X
X

X
X

SIL

The model-type in the TCM calibration must match the TCM model-type. If the two model-types do not match, the TCM
will not load the calibration. TCM Reflash will display an invalid TCM model-type message and will state the correct
TCM model-type to use for the calibration. TCMs may only be serviced with the exact model-type TCM as the original.

20091001

Copyright 2009 Allison Transmission, Inc.

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PARTS CATALOG
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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 4 of 38

TCM 80-WAY CONNECTOR


The TCM connects to the OEM wiring harness at a single 80-way connector manufactured by AFL Automotive (EPC).
The connector is available in a straight backshell or 90 degree wire dress configuration, as specified by the vehicle OEM.
Refer to Appendix E of the Allison 4th Generation Controls Troubleshooting Manual (TS3989EN) for detailed
illustrations and service instructions.
A bolt retains the connector to the TCM. The torque specification for the bolt is 2.05.5 Nm (1848 lb inch). AFL also
manufactures a cam lever-lock assembly, which is presently only used in some GM trucks.
TRANSMISSION 20-WAY CONNECTOR
AFL Automotive manufactures the 20-way transmission connector. The design is similar to the 80-way connector. A bolt
retains the connector to the transmission internal wiring harness standoff assembly. The torque specification for the bolt
is 2.03.2 Nm (1828 lb inch).
Refer to Appendix E of the Allison 4th Generation Controls Troubleshooting manual (TS3989EN) for detailed
illustrations and service procedures for the 20-way AFL connector.
J1939 LEVER AND PUSHBUTTON SHIFT SELECTORS

1
2
3
4
5
D
N
R

HOLD OVERRIDE
BUTTON
MODE INDICATOR
(LED)
MODE BUTTON
6
1

MODE ID
DIGITAL DISPLAY*

HOLD OVERRIDE
BUTTON

7
1

R
N
D
6
5
4
3
2
1

MODE INDICATOR
(LED)
MODE BUTTON
MODE ID

6
1

DIGITAL DISPLAY*

DISPLAY MODE
DISPLAY MODE
DIAGNOSTIC BUTTON
DIAGNOSTIC BUTTON
SEVEN-SPEED,
SIX-SPEED,
CONTOURED
RIGHT-HAND
LEFT-HAND
BEZEL
LEVER SELECTOR
LEVER SELECTOR
WITH REVERSE
WITH REVERSE
TO FRONT
IN REAR
DIGITAL DISPLAY*
7 1
MODE

MODE ID
MODE
INDICATOR (LED)
Push simultaneously
to enter diagnostic
mode and fluid
level check

6
1

PUSHBUTTON SELECTORS

* NOTE: The first number displayed is highest forward range available and second number is range
attained in selected position.
Visually check to confirm range selected. If display is flashing, shift is inhibited.

V07343.04.00

Figure 3.

Allison 4th Generation Controls shift selectors communicate with the TCM via the 1939 Controller Area Network (CAN).
Allison 4th Generation Controls shift selectors no longer use serial and parallel data lines as the primary means of
communication with the transmission controller. Allison J1939 based shift selectors exchange digital messages with the
Allison 4th Generation TCM via the vehicles CAN backbone. Additionally, the shift selectors can provide directional
commands to the TCM on an analog back up wire. The shift selector generates a pulse width modulated signal to
communicate range requests (Neutral, Drive, or Reverse) to the TCM in the event that J1939 communications are lost.
Allison 4th Generation controls shift selectors support the same functionality as WTEC III selectors, including selected
range, oil level and diagnostic displays; however, they are equipped with an additional display digit to indicate range
monitored, similar to WTEC II shift selectors. The 4th Generation shift selectors rely on vacuum fluorescent technology

SIL292

Copyright 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG
PC2456EN

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 5 of 38
to produce display characters that are blue-green in color and 13.4 mm in height, as opposed to 12 mm in WTEC III shift
selectors. Finally, Allison 4th generation lever shift selectors use a finger grip button instead of the thumb button as the
detent release.
The OEM wiring harness connects to Allison 4th Generation shift selector at 16-way Delphi-Packard Micro-Pack 100W
series connectors. OEMs are able to select these connectors in either a straight or 90 degree configuration. Detailed
service instructions appear in Appendix E of the Allison 4th Generation Controls troubleshooting manual.
HYDRAULIC VALVE BODY COMPONENTS
The Allison 4th Generation Controls system hydraulic control module contains many new features that make the new
control module incompatible with the former WTEC II or WTEC III electronic control unit (ECU) and controls system.
An Allison 4th Generation Controls hydraulic control module will not work with former control system. Variable bleed
solenoids have replaced the former pulse width modulation (PWM) clutch control solenoids. A one-piece aluminum
solenoid valve body is used in place of the former cast iron rotating and stationary valve bodies. The main valve body has
been redesigned to accommodate changes to the C1 and C2 latch valves, main regulator and control main regulator valves.
Other valves, springs, and stops have also been changed. Figures 4a and 4b show the Allison 4th Generation control
module components.

SIL

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15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 6 of 38

10

9
11
8
12
47
43

48

46

50

44 45

39

14

49

42
40 41

13
26

38
22

25
24
23

37

4
5

15

36

21

35

20
32

3
34 33

27

31

61

58

19

30

18

16

17

51

66
52

59

68

53
70

57

60

69

54

71

56

62

67

72

55

73
74
75

94

95

96

65

76
77
78

63
89

90

64
80

91

79

93
92

84

85

86
88
87

82
83
81
V07031.04.00

Figure 4a.

SIL294

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15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 7 of 38
1 (Contd)

100

140
139
105

101
131
135

127

141

103
109

110
108
107

123

99

97

104

106

102

113

117

98

112
111

116
115

136
114

137
132

138

118
119
120

133
134

128
129
130

121
122

124

180

125
126

160
159

152

142

153

143

154

158

155

144

157

145
146

156
161

162
163

164

165
166

177

170

167
149

176
173

150

148

147

151

175
174

168 169
172

SIL

171

178

179
V09481.00.00

Figure 4b.
20091001

Copyright 2009 Allison Transmission, Inc.

SIL295

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 8 of 38

Table 2. 16 Group Parts List


REF
NO.
1
1
1
1
1
1
1
1
2
3
4
5
6
7
8
8
8
8
8
9
10
11
12
13
13
14
15
16
17
18
19
20
21
22
23
24
25

NOMENCLATURE
Valve Assembly, Control, 3000 Product Family, 4 inch, With OLS

PART NO.
29542902

REQ
1

Valve Assembly, Control, 3000 Product Family, 2 inch, With OLS


Valve Assembly, Control, 3000 Product Family, 7 inch, Without OLS
Valve Assembly, Control, 4000 Product Family, 4 inch, With OLS
Valve Assembly, Control, 4000 Product Family, 2 inch, With OLS
Valve Assembly, Control, 4000 Product Family, 4 inch, Straight-7, Without OLS
Valve Assembly, Control, 4000 Product Family, 4 inch, Straight-7, With OLS
Valve Assembly, Control, 4000 Product Family, 4 inch, Straight-7, Annodized
Filter Assembly Kit, Suction
Gasket, Suction Filter
Filter and Seal Assembly, Suction
Filter Assembly, Suction
Seal, Face
Bolt, Flange Hd, M6 x 1.0 x 30 mm
Harness Assembly, Internal, 3000 Product Family, 6-Speed, With OLS
Harness Assembly, Internal, 3000 Product Family, 7-Speed, Without OLS
Harness Assembly, Internal, 4000 Product Family, 6-Speed, With OLS
Harness Assembly, Internal, 4000 Product Family, 7-Speed, Without OLS
Harness Assembly, Internal, 4000 Product Family, 7-Speed, With OLS
Connector Assembly
Connector
Seal, Harness Standoff
Sealring
Standoff, Wiring Harness, 3000 Product Family
Standoff, Wiring Harness, 4000 Product Family
Grommet
Bolt, 20F Connector
Sensor, Temperature (OILT)
Connector Assembly, Two-Way Plug (TEMP)
Connector, 2-Way
Terminal, Socket

29542903
29542904
29542907
29542908
29542909
29542910
29542500**
29544785
29537066
29543067
29542990*
29542991
11515316
29544671
29544673
29544674
29544675
29544676
29543062*
29543073*
29542084
12092195
29544677*
29544678*
29544669*
29543082*
12129691
29528593**
12047662
12047767

1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

12047767
12047664
29528597**
12124639
12124639
29541590

1
1
1
1
1
1

Terminal, Socket
Lock, Secondary
Connector Assembly, Two-Way Plug (SS1)
Terminal, Socket
Terminal, Socket
Connector, 2 Way

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

SIL296

Copyright 2009 Allison Transmission, Inc.

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PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 9 of 38

Table 2. 16 Group Parts List (contd)


REF
NO.
26
27
28
29
30
31
32
33
34
35

36

37

38

39
40
41
42
43
44
45
46
47

48

49

50

NOMENCLATURE
Plate, Harness Channel
Connector Assembly, Three-Way Plug (OLS)
Connector, Plug, 3-Way
Terminal, Socket
Lock, Secondary, TPA
Connector Assembly, Two-Way Plug (SS2)
Connector, 2-Way
Terminal, Socket
Terminal, Socket
Connector Assembly, Two-Way Plug (PCS3)
Service 29542997 Connector Assembly With 29544184 Connector
Assembly Kit
Connector Assembly, Two-Way Plug (PCS4)
Service 29542997 Connector Assembly With 29544184 Connector
Assembly Kit
Connector Assembly, Two-Way Plug (PCS6)
Service 29542997 Connector Assembly With 29544184 Connector
Assembly Kit
Connector Assembly, Two-Way Plug (MAIN MOD)
Service 29542997 Connector Assembly With 29544184 Connector
Assembly Kit
Connector Assembly, Two-Way Plug Turbine Speed Sensor (NT1). 3000
Product Family Only
Terminal, Socket
Terminal, Socket
Connector
Connector Assembly, Two-Way Plug (PS1)
Terminal, Pin
Terminal, Pin
Connector, 2-Way
Connector Assembly, 2 Way (TCC)
Service 29542997 Connector Assembly With 29544184 Connector
Assembly Kit
Connector Assembly, 2 Way (PCS1)
Service 29542997 Connector Assembly With 29544184 Connector
Assembly Kit
Connector Assembly, 2 Way (PCS2)
Service 29542997 Connector Assembly With 29544184 Connector
Assembly Kit
Bolt, Shoulder, M6 x 1.0 x 45 mm

PART NO.
29543019
29528611**
12064758
12047767
12047783
29528597**
29541590
12124639
12124639

REQ
1
1
1
3
1
1
1
1
1

29544184

29544184

29544184

29544184

29528601**

12110236
12110236
15490953
29528599**
12066337

1
1
1
1
1

12066337
12110139

1
1

29544184

29544184

29544184

29536564

SIL

** Not Serviced As An AssemblyOrder Detail Parts.

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PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 10 of 38

Table 2. 16 Group Parts List (contd)


REF
NO.
51
52

NOMENCLATURE
Bracket, Solenoid, Right-Side
Bolt, Flange Hd, M6 x 1.0 x 45 mm

53

Seal, Face

54
55
56
57
58
59
60
61
62
63
64
65
66

Spring, Accumulator
Plug Accumulator
Plug Accumulator
Spring, Accumulator
Bracket and Pressure Switch Assembly
Switch, Pressure, PS1
Bracket, Solenoid, Left-Side
Bolt, Flange Hd, M6 x 1.0 x 95 mm
Body Assembly, Solenoid
Body Assembly, Solenoid Valve and Pin
Body, Solenoid Valve
Pin, Dowel
Solenoid, TCC, Variable Bleed, N/C. Connector Body Color Coded
Natural Brown
O-ring, 13.0 mm ID
O-ring, 10.5 mm ID
Valve, TCC
Spring, TCC
Solenoid, PCS 1, Variable Bleed, N/O. Connector Body Color Coded Black
O-ring, 13.0 mm ID
O-ring, 10.5 mm ID
Valve, Clutch Trim
Spring, Trim
Solenoid, PCS 2, Variable Bleed, N/O. Connector Body Color Coded Black
O-ring, 13.0 mm ID
O-ring, 10.5 mm ID
Valve, Clutch Trim
Spring, Trim
Clip
Valve, Diagnostic
Spring, Diagnostic
Solenoid, PCS 3, Variable Bleed, N/C. Connector Body Color Coded
Natural Brown
O-ring, 13.0 mm ID
O-ring, 10.5 mm ID
Valve, Clutch Trim

67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87

PART NO.
29542946
11516059

REQ
1
2

23046376

8678805
29536230
29536230
8678805
29542944
29542838*
29542945
11515310
29542934**
29542935
29542822
29542954
29544297

2
2
2
2
1
1
1
12
1
1
1
3
1

29535518
29542976
29542937
29542938
29541897
29542975
29542976
29542939
29542936
29541897
29542975
29542976
29542939
29542936
29531022
29542940
29542941
29544297

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

29542975
29542976
29542939

1
1
1

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

SIL298

Copyright 2009 Allison Transmission, Inc.

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PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 11 of 38

Table 2. 16 Group Parts List (contd)


REF
NO.
88
89
90
91
92
93
94
95
96
97
98
99
100
100
101
101
102
103
104
105
106
107
108
109

NOMENCLATURE
Spring, Trim
Solenoid, PCS 4, Variable Bleed, N/C. Connector Body Color Coded
Natural Brown
O-ring, 13.0 mm ID
O-ring, 10.5 mm ID
Valve, Clutch Trim
Spring, Trim
Solenoid, Main Mod, Variable Bleed, N/C. Connector Body Color Coded
Natural Brown
O-ring, 13.0 mm ID
O-ring, 10.5 mm ID
Bolt, Flange Hd, M6 x 1.0 x 20 mm. 3000 Product Family Only
Sensor, Speed. 3000 Product Family Only
Bolt, Flange Hd, M6 x 1.0 x 60 mm
Plate, Solenoid Separator, 3000 Product Family
Plate, Solenoid Separator, 4000 Product Family
Body Assembly, Main Valve, 6-Speed
Body Assembly, Main Valve, 7-Speed
Pin, Retention, 5 OD x 43 mm
Valve, Converter Flow
Spring, Converter Flow, 14.1 OD x 42.1 mm
Stop, Converter Flow
Pin, Retention, 3 OD x 43 mm
Valve, Lube Regulator
Spring, Lube Regulator, 11.10 OD x 46.3 mm
Stop, Lube Regulator

PART NO.
29542936
29544297

REQ
1
1

29542975
29542976

1
1

29542939
29542936
29544297

1
1
1

29542975
29542976
11515315
29503531
11515309
29542932
29542933
29542921**
29542922**
23049345
23049315
23049326
23049337
29500822
23049316
23049327
23049338

1
1
2
1
2
1

1
1
1
1
1
1
1
1

110
111
112
113

Pin, Retention, 5 OD x 43 mm
Valve, Main Regulator
Spring, Main Regulator, 22 OD x 98.5 mm
Stop, Main Regulator

23049345
29542927
29500963
29503663

1
1
1
1

114
115
116
117
118
119
120
121

Valve, Control Main


Spring, Control Main, 16.0 OD x 51.41 mm
Clip, Control Main
Pin, Retention, 2.5 OD x 40 mm
Solenoid Assembly
O-ring, 18.8 mm ID
O-ring, 14.0 mm ID
Body, Control Valve, 6-Speed

29542925
29542926
29531022
29500823
29537369
29503384
29503382
29542923

1
1
1
1
1
1
1
1

** Not Serviced As An AssemblyOrder Detail Parts.

20091001

Copyright 2009 Allison Transmission, Inc.

SIL299

SIL

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 12 of 38

Table 2. 16 Group Parts List (contd)


REF
NO.
121
122
123
124
125
126
127
128
129
130
131
132
133

NOMENCLATURE
Body, Control Valve, 7-Speed
Pin, Spring, 5 OD x 55 mm
Pin, Retention, 5 OD x 43 mm
Valve, C2 Latch
Spring, C2 Latch, 16.29 OD x 35.02 mm
Stop, C2 Latch
Pin, Retention, 5 OD x 43 mm
Valve, Exhaust Backll
Spring, Exhaust Backll, 7.8 OD x 29.2 mm
Stop, Exhaust Backll
Pin, Retention, 5 OD x 43 mm
Valve, C1 Latch
Spring, C1 Latch, 16.29 OD x 35.02 mm

134
135
136

Stop, C1 Latch
Pin, Retention, 3 OD x 43 mm
Valve, Converter Regulator

137
138
139
140
141
142
142
142

Spring, Converter Regulator, 11 OD x 30.3 mm


Stop, Converter Regulator
Bolt, Shoulder, M6 x 1.0 x 45 mm
Sensor Assembly, Oil Level
Ferrule, Viton
Plate, Separator, 3000 Product Family, 6-Speed
Plate, Separator, 3000 Product Family, 7-Speed
Plate, Separator, 4000 Product Family, 6-Speed

142
143
143
144
144
144
144
144
144
144
145
146

Plate, Separator, 4000 Product Family, 7-Speed


Gasket, Channel Plate, 3000 Product Family
Gasket, Channel Plate, 4000 Product Family
Plate Assembly, Channel, 3000 Product Family, 2 inch
Plate Assembly, Channel, 3000 Product Family, 4 inch
Plate Assembly, Channel, 3000 Product Family, 7 inch
Plate Assembly, Channel, 4000 Product Family, 2 inch
Plate Assembly, Channel, 4000 Product Family, 4 inch
Plate Assembly, Channel, 4000 Product Family, 4 inch, Straight 7
Plate Assembly, Channel, 4000 Product Family, 4 inch, Straight 7, Annodized
Pin, Dowel, 10 x 50 mm
Plate, Oil Transfer, 3000 Product Family, 2 inch

146
146

Plate, Oil Transfer, 3000 Product Family, 4 inch


Plate, Oil Transfer, 3000 Product Family, 7 inch

PART NO.
29542924
11513011
23049345
29544937
29542929
29542930
23049345
23049320
23049391
23049342
23049345
29542928
29542929

REQ
1
1
1
1
1
1
1
1
1
1
1
1
1

29542930
29500822
29507462

1
1
1

29507456
29538477
29536564
29530105
29536567
29542915
29542916
29542917

1
1
2
1
4
1
1
1

29542918
29542919
29542920
29524437**
29524438**
29542911**
29524436**
29524439**
29542912**
29542499**
23046354
29535699

1
1
1
1
1
1
1
1
1
1
2
1

29524442
29542913

1
1

** Not Serviced As An AssemblyOrder Detail Parts.

SIL300

Copyright 2009 Allison Transmission, Inc.

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PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 13 of 38

Table 2. 16 Group Parts List (contd)


REF
NO.
146
146
146
146
147
148
149
149

NOMENCLATURE
Plate, Oil Transfer, 4000 Product Family, 2 inch
Plate, Oil Transfer, 4000 Product Family, 4 inch
Plate, Oil Transfer, 4000 Product Family, 4 inch, Straight 7
Plate, Oil Transfer, 4000 Product Family, 4 inch, Straight 7, Annodized
Plug Assembly, Oil Drain
O-ring, 16.4 mm ID
Plug Assembly, Pressure Tap, 3000 Product Family
Plug Assembly, Pressure Tap, 4000 Product Family

PART NO.
29533076
29533077
29542914
29542574
29534362
23019664
29500034
29500034

REQ
1
1
1
1
1
1
10
9

150
151
152
152
153
154

O-ring, 8.9 mm ID
Plug, Pressure Tap, 7/16-20
Filter, Oil, 2 inch
Filter, Oil, 4 inch
O-ring, 75.9 mm ID
O-ring, 85.3 mm ID

23043446
29541018*
29538231
29538232
29507437
29543926

1
1
2
2
2
2

155
156
156
157
158
159

Gasket, Filter Cover


Cover, Filter
Cover, Filter, Annodized
Plug, Accumulator
Spring, Accumulator
Bracket, Accumulator

29524449
29524447
29542575
29536230
8678805
29542953

2
2
2
1
1
1

160
161
162
163
164
165
166
167
168
169
170
171
172
173

Bolt, Flange Hd, M6 x 1.0 x 60 mm


Body Assembly, C6 Clutch
Body, C6 Clutch
Spring, 10.75 OD x 16.71 mm
Valve, C6 Enable
Solenoid Assembly, C6 Enable
O-ring, 14.0 mm ID
O-ring, 18.8 mm ID
Plate, Protective, Solenoid
Nut, Speed, Push-on
Pin, Retaining, 2.5 OD x 30 mm
Spring, Trim
Valve, Trim
Solenoid, PCS 6, Variable Bleed, N/C. Connector Body Color Coded
Natural Brown
O-ring, 10.5 mm ID
O-ring, 13.0 mm ID
Bracket, Solenoid Retaining

11515309
29542947**
29542948
29542949
29542950
29537369
29503382
29503384
29505628
29505629
29511647
29542936
29542951
29544297

4
1
1
1
1
1
1
1
1
1
1
1
1
1

29542976
29542975
29542952

1
1
1

174
175
176

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001

Copyright 2009 Allison Transmission, Inc.

SIL301

SIL

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 14 of 38

Table 2. 16 Group Parts List (contd)


REF
NO.
177

NOMENCLATURE
Screw, Hex Socket Hd

PART NO.
29535575

REQ
1

178
178
179
179
179

Bolt, Flange Hd, M10 x 1.5 x 100 mm, 3000 Product Family, 4 inch
Bolt, Flange Hd, M10 x 1.5 x 100 mm, 4000 Product Family, 4 inch
Bolt, Flange Hd, M10 x 1.5 x 55 mm, 3000 Product Family, 2 inch
Bolt, Flange Hd, M10 x 1.5 x 55 mm, 3000 Product Family, 4 inch
Bolt, Flange Hd, M10 x 1.5 x 55 mm, 4000 Product Family, 2 inch

29541274
29541274
29541286
29541286
29541286

25
34
32
7
43

179
180
180

Bolt, Flange Hd, M10 x 1.5 x 55 mm, 4000 Product Family, 4 inch
Gasket, Case, 3000 Product Family
Gasket, Case, 4000 Product Family

29541286
29503283
29501099

9
1
1

The former and current valve bodies, solenoids, pressure switches, separator plates, valves, springs and stops are not
interchangeable. All former valves body components have been maintained for service. Use former valve body parts to
service transmissions with WTEC II and III controls systems. Use current valve body parts to service transmissions with
Allison 4th Generation Controls systems.
Variable Bleed Solenoids
The Allison 4th Generation Controls system uses variable bleed solenoids to apply and release the transmissions clutches.
Variable bleed solenoids permit improved clutch control. The output (pressure) of these solenoids is proportional to the
current supplied by the TCM. As a result, the solenoids are known as pressure control solenoids and designated with the
abbreviation PCS. The Allison 4th Generation Controls System for 3000 and 4000 Product Families uses up to eight
variable bleed solenoids. PCS1 through PCS4 control the C1 through C5 clutches. PCS5 applies the retarder, if so
equipped, or the differential-lock clutch in 3700 SP models. PCS6 controls the C6 clutch in 7-speed transmissions. The
remaining two variable bleed solenoids are the TCC solenoid, which controls the torque converter lockup clutch, and the
main modulation (main mod) solenoid. The main mod solenoid is discussed in greater detail in the next section.
PCS1 and PCS2 are normally-open solenoids. A normally-open solenoid produces maximum output pressure when its
coil is electrically de-energized and zero output pressure when full current is supplied to its coil. The remaining variable
bleed solenoids (PCS3 through PCS6, main mod, and TCC) are normally-closed solenoids. A normally-closed solenoid
produces no output pressure when its coil is electrically de-energized and maximum output when fully energized.
Normally-open solenoids PCS1 and PCS2 provide a limp-home capability by continuing to supply clutch pressure in
the event of a loss of electrical power to the TCM.
The 3000/4000 Product Family Allison 4th Generation Controls normally-closed variable bleed solenoids have the exact
same physical dimensions as the 1000/2000 Allison 4th Generation Controls TCC solenoid; however, these solenoids
are not interchangeable. To prevent mis-assembly between product families, the 1000/2000 Allison 4th Generation
Controls TCC solenoid and the 3000/4000 Product Family normally-closed variable bleed solenoids have color-coded
electrical connectors to identify the difference between the two. The 1000/2000 Product Family Allison 4th Generation
Controls TCC solenoid P/N 29541898 has a RED end cap and the 3000/4000 Product Family Allison 4th Generation
Controls normally-closed variable bleed solenoids P/N 29544297 have natural BROWN end cap.

SIL302

Copyright 2009 Allison Transmission, Inc.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG
PC2456EN

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 15 of 38

BROWN

RED

COLORED
SOLENOID
END CAP

COLORED
SOLENOID
END CAP

3000 AND 4000 PRODUCT FAMILY


VBS SOLENOID
P/N 29544297

1000 AND 2000 PRODUCT FAMILY


VBS TCC SOLENOID
P/N 29541898

V09560.00.00

Figure 5.

The current variable bleed solenoids are not compatible with the former WTEC III Controls System, which uses PWM
solenoids. Likewise, the former PWM clutch solenoids are not compatible with the current Allison 4th Generation
Controls System. The former PWM solenoids have been maintained for service of WTEC III transmissions.
Main Modulation Solenoid
The Allison 4th Generation controls system includes a main modulation solenoid in 3000 and 4000 Product Families
transmissions. Modulated main pressure results in improved cooler flow and reduced pump losses when throttle position
and output speed is low. The Allison 4th Generation Controls TCM commands the main mod solenoid ON when all of
the following conditions are simultaneously met:
1.
2.
3.
4.
5.
6.

Sump temperature is greater than 30C (86F) and less than 150C (302F) [greater than 5C (23F) and less
than 225C (437F) for 4700 and 4800 model transmissions].
Engine speed less than 1200 rpm in all ranges except Neutral. There are no restrictions on engine speed in
Neutral.
Throttle percentage less than 15 percent in Reverse, Low (7-speeds), First or Second range. Main mod may be
commanded ON in Neutral at any throttle position.
Output speed is less than 250 rpm in Neutral, Reverse, Low (7-speed), First or Second range.
The PTO input to the TCM indicates the PTO is OFF.
Shift not in progress.

The TCM may activate the main mod solenoid for improved clutch control and transmission response during other
unusual operating situations.
Aluminum Solenoid Valve Body
Allison 4th Generation Controls uses a one-piece cast aluminum solenoid valve body in place of the former cast iron
rotating and stationary valve bodies. The aluminum solenoid valve body houses the PCS1 through PCS4, Main Mod and
TCC solenoids. A left and right side steel bracket holds each of these solenoids in place. A solenoid trim valve is located
beneath each PCS solenoid. Similarly, the TCC trim valve is situated under the TCC solenoid. The TCC valve spring is
inserted inside a hollow section of the lower portion of the TCC valve.
NOTE: Be sure the TCC valve spring is retained inside the TCC valve pocket by firmly twisting
the spring during insertion.

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Page 16 of 38

The Allison 4th Generation Controls system incorporates accumulator plugs and springs at the output port of each range
clutch solenoid. There are four plugs and springs in the solenoid valve body and one plug and spring in the C6 valve body
on seven speed units. These accumulators improve shift quality by reducing pressure spikes in the clutch hydraulic
circuits during clutch application. The accumulators and springs are held in place by the solenoid retainer brackets.
The former stationary and rotating valve body components and PWM solenoids have been maintained for service.
Assembly Procedure for 3000 and 4000 Product Families Aluminum Valve Body
Observe the following torque procedure when reassembling valve body assemblies to the channel plate. Tighten all
M6 valve body bolts to one-half of the nominal torque, and then re-tighten all bolts to the specified torque valve of
1013 Nm (710 lb ft). Torque the bolts in the sequence described below:
1.
2.
3.

Start from the center of the bolt pattern and work outward in a circular sequence.
Tighten bolts to 50 percent of nominal torque, i.e. 56 Nm (35 lb ft).
Continuing to work from center outward, re-tighten bolts to 1013 Nm (710 lb ft).

Diagnostic Valve
The solenoid valve body also houses the diagnostic valve. The diagnostic valve is a two position valve that permits the
diagnostic pressure switch (PS1) to perform two functions. When the C5 clutch is filled as in reverse, neutral, or first
range, the diagnostic valve aligns the pressure switch to the PCS2 solenoid regulator valve. This allows the TCM to verify
proper C3 clutch control while shifting into and out of reverse range. Alternatively, while C5 is exhausted as in second
through sixth ranges, the diagnostic valve aligns the pressure switch to the C1 and C2 latch valves, permitting the TCM
to verify proper latch valve response in second through sixth ranges. A spring clip retains the diagnostic valve in its bore.
The small end of spring compressor tool J 47942 is designed to compress the diagnostic valve spring during assembly.

SOLENOID VALVE BODY


J 47942

DIAGNOSTIC VALVE CLIP


V09574.00.00

Figure 6.

Diagnostic Pressure Switch


The diagnostic pressure switch (PS1) is mounted to the left-side solenoid bracket on the solenoid valve body assembly
and performs two functions.
When the C5 clutch is filled, PS1 senses PCS2 solenoid regulator valve position to verify proper C3 clutch control
in reverse, neutral and first range.
When the C5 clutch is exhausted as in second through sixth range, PS1 verifies the position of the C1 and C2 latch
valves.
PS1 is a normally-closed switch. Note: this is opposite of the WTEC II/III C3 pressure switch. When there is no
pressure at the switch, PS1 is closed completing an electrical circuit between the PS1 signal wire and the TCM analog
ground wire. When pressure is supplied to the switch, PS1 opens and the ground is removed from the PS1 signal wire.
See Allison 4th Generation Controls system schematic in Appendix J of TS3989EN for pin designations and wire
numbers.

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Page 17 of 38
PS1 is serviced with the complete pressure switch and solenoid bracket assembly. In the event that the transmission is
exposed to ethylene glycol contamination, the PS1 pressure switch and bracket assembly must be replaced.
Redesigned Main Valve Body
The Allison 4th Generation Controls main valve body has been redesigned to accommodate the current main regulator
valve, control main regulator valve, C1 and C2 latch valves. These valves will not fit in the former main valve body and
the former valves will not fit in the current main valve body.
NOTE: To be sure the correct valve body is used, align roll pin (P/N 11513011) with the hole in
the Allison 4th Generation separator plate.
If the roll pin does not line up with the hole in the large steel separator plate, check to see if the correct separator plate or
valve body is installed.
A spring clip retains the current control main regulator valve in the current main valve body. Use the large end of spring
compressor tool J47942 to compress the control main regulator valve spring during assembly.
The following former main valve body assembly components have been maintained for service:
6-speed and 7-speed main valve bodies
Main regulator valve
Control main regulator valve, spring and stop
C1 and C2 latch valves, springs and stops
All other valves are common with former 3000 and 4000 Product Families 95 Controls valve body.
90 Degree Solenoid Connectors
Allison 4th Generation Controls system uses 90 degree connectors to connect the variable bleed solenoids to the current
internal wiring harness. Disengage solenoid connectors from solenoids by pressing straight back on the solenoid
connector latch finger using terminal removal tool J 38125-13 or a small flat tip screwdriver. Exercise caution to avoid
exerting a lateral force on the latch finger. Side loading the finger may result in damage to the solenoid connector.
Current 90 degree solenoid connector bodies and terminals are not serviceable individually. Service kit 29544184
contains a pre-assembled 90 degree connector assembly crimped onto approximately 20 inches (0.5 m) of wire plus two
in-line splice connectors. See Allison 4th Generation Controls Troubleshooting Manual (TS3989EN), Appendix E for
the recommended 90 degree solenoid connector repair procedures.
Internal Wiring Harness
The Allison 4th Generation Controls System contains redesigned internal wiring harnesses, which incorporate the current
standoff tower and 20-way connector. The current wiring harness incorporates a TRANSID feature, which allows the
TCM to adjust calibration parameters based on the type of transmission hardware it detects. The initial versions of the
current internal harnesses are wired for TransID A.
The former and current internal wiring harnesses are not interchangeable. The former WTEC TransID 1, 2, and 3 wiring
harnesses have been maintained for service.
Channel Plate for 7-Speed Transmission Models
The Allison 4th Generation Controls system includes revised channel plates for seven-speed transmission models. Sixspeed transmissions will continue to use the same channel plates as the WTEC controls system.
The following applies to 3000 Product Family seven-speed models. The former 3000 Product Family seven-speed
channel plate has been completely cancelled. Use the current 3000 Product Family seven-speed channel plate to service
MD 3070PT and 3700 model transmissions with WTEC II and III controls as well as 3700 model transmissions with
Allison 4th Generation controls.

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December, 2006
Product Code(s): 65, 66
Page 18 of 38

The following applies to 4000 Product Family seven-speed models. The former 4000 Product Family seven-speed
channel plate has been maintained for service. Use the former 4000 Product Family seven-speed channel plate to service
HD 4070, HD 4076, 4700 model, and 4800 model transmissions with WTEC II and WTEC III controls. Use the current
4000 Product Family seven-speed channel plate to service 4700 and 4800 model transmissions with Allison 4th
Generation controls.
Refer to the following table for list of serviceable oil transfer (channel) plate part numbers.
WTEC II and III Controls
Part Name
3000 Product Family, 2 inch
3000 Product Family, 4 inch
3000 Product Family, 7 inch
4000 Product Family, 2 inch
4000 Product Family, 4 inch
4000 Product Family, 4 inch, Straight 7

Allison 4th Generation Controls


Part
Number
29535699
29524442
29542913
29533076
29533077
29530533

Part Name
3000 Product Family, 2 inch
3000 Product Family, 4 inch
3000 Product Family, 7 inch
4000 Product Family, 2 inch
4000 Product Family, 4 inch
4000 Product Family, 4 inch, Straight 7
4000 Product Family, 4 inch, Straight 7,
Annodized

Part
Number
29535699
29524442
29542913
29533076
29533077
29542914
29542574

SEAL AND GASKET KITS


Allison Transmission has introduced a series of seal and gasket kits for use with Allison 4th Generations controls. The
former seal and gaskets kit have been maintained for service. The following table provides a list of former and current
seal and gaskets kit.
Use former seal and gasket kits to service transmissions with WTEC II and III controls systems. Use current seal and
gasket kits to service transmissions with Allison 4th Generation controls. Refer to the following table to determine
available seal and gasket kits.
WTEC II and III Controls

Allison 4th Generation Controls

Kit Name
MD Straight-Thru S&G Kit
98 Redesign Retarder S&G Kit
MD Control Module (92 Controls) S&G Kit
Transfer Case S&G Kit
MD Control Module (91 Controls) S&G Kit
MD Retarder (pre-98)

Number
29543319
29544794
29544784
29537869
29544783
29543315

Kit Name
MD Straight-Thru S&G Kit
Retarder S&G Kit
MD Control Module S&G Kit
Transfer Case S&G Kit

Number
29544791
29544795
29544792
29544827

HD Straight-thru Overhaul Kit


HD Retarder Overhaul Kit
HD Control Module S&G Kit
HD 4070 S&G Kit

29544786
29544787
29544788
29542212

HD Straight-Thru Overhaul Kit


HD Retarder Overhaul Kit
HD Control Module S&G Kit
HD 4070 S&G Kit

29544796
29544797
29544798
29544828

C3/C4 CLUTCH ASSEMBLIES


The Allison 4th Generation Controls system features thicker C3 and C4 clutch reaction plates, an integrated piston return
plate assembly, redesigned pistons, and clutch housings. One additional reaction plate has been added to the C3 and C4
clutch pack, increasing the total number of reaction plates to five in the C3 clutch pack, and to six in the C4 clutch pack.
The C3 and C4 apply spring assembly has been eliminated, and the current piston acts directly against the first reaction
plate when the clutch is applied.

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15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 19 of 38

2
3
6
1
4

10
5 7
8

15

16

14
17

20
11
18

12
19

13

21
22
23

24

WTEC II / III

3
4
1

5 6
7

11
8

12
13

9
14

15

10

16

17

18

ALLISON 4TH GENERATION CONTROLS

C3 AND C4 CLUTCH ASSEMBLY

SIL
V09531.00.00

Figure 7.

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December, 2006
Product Code(s): 65, 66
Page 20 of 38

Table 3. Former WTEC III 3000 Product Family


REF
NO.
1
2

NOMENCLATURE

PART NO.
29536667**
11505328

REQ
1
12

29503106**

29538527**

29535006

4
5
5

Backplate Assembly, C3. Contains 29535006 Backplate Assembly, Three


29522720 Wear Plates, And Six 11506706 Rivets.
Backplate Assembly, C3. Contains 29538532 Backplate Assembly, Three
29538343 Wear Plates.
Backplate Assembly, Clutch. For Use With 29522720 Wear Plates And
11506706 Rivets.
Backplate Assembly, Clutch. For Use With 29538343 Wear Plates.
Plate, Clutch Wear. Fasten With 11506706 Rivets.
Plate, Clutch Wear

29538532
29522720
29538343

1
3
3

6
7
8
9
10

Rivet, 3 OD x 6 mm
Gear, P1 Ring
Plate, C3 Clutch Friction
Plate, C3 Clutch Reaction
Return Spring Assembly

11506706
29542338
29536336
29536345
29505570

6
1
5
4
4

11

Plate, Piston Return

29501424

12
13

Apply Spring Assembly


Piston, Clutch, C3

29537789
29543065

1
1

14

29503103**

29538533**

11506706
29522720
29538343
29501449

6
3
3
1

17

Housing Assembly, C3 Clutch, Complete. Contains 29501449 C3 Housing,


Three 29522720 Wear Plates, And Six 11506706 Rivets.
Housing Assembly, C3 Clutch, Complete. Contains 29538345 C3 Housing
And Three 29538343 Wear Plates.
Rivet, 3 OD x 6 mm
Plate, Clutch Wear. Fasten With 11506706 Rivets.
Plate, Clutch Wear
Housing, C3 Clutch. For Use With 29522720 Wear Plates And 11506706
Rivets.
Housing, C3 Clutch. For Use With 29538343 Wear Plates.

29538345

18
19
20
21
22
23
24

Plate, C4 Clutch Reaction


Plate, C4 Clutch Friction
Return Spring Assembly
Plate, Piston Return
Apply Spring Assembly
Piston, Clutch, C4
Housing Assembly, C4

29536345
29536336
29505570
29501424
29537789
29543065
29501360

5
5
4
1
1
1
1

Clutch Assembly
Bolt, M10 x 1.5 x 90

3
3
4

14
15
16
16
17

** Not Serviced As An AssemblyOrder Detail Parts.

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15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 21 of 38

Table 4. Current Allison 4th Generation Controls 3000 Product Family


REF
NO.
1
2
3
4
5

NOMENCLATURE
Clutch Assembly
Bolt, M10 x 1.5 x 90
Backplate Assembly, C3
Backplate Assembly, Clutch
Plate, Clutch Wear

6
7
8
9
10
11
12
13
14
15
16
17
18

Gear, P1 Ring
Plate, C3 Clutch Friction
Plate, C3 Clutch Reaction
Piston Return Plate Assembly
Piston, Clutch, C3
Housing Assembly, C3 Clutch, Complete
Plate, Clutch Wear
Housing Assembly, C3 Clutch
Plate, C4 Clutch Reaction
Plate, C4 Clutch Friction
Piston Return Plate Assembly
Piston, Clutch, C4
Housing Assembly, C4

PART NO.
29542751**
11505328
29538527**
29538532
29538343

REQ
1
12
1
1
3

29542338
29536336
29542748
29542754
29542753
29542755**
29538343
29542756
29542748
29536336
29542754
29542753
29542752

1
5
5
1
1
1
3
1
6
5
1
1
1

** Not Serviced As An AssemblyOrder Detail Parts.

SIL

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15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 22 of 38

Table 5. Former WTEC III 4000 Product Family


REF
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

NOMENCLATURE
Clutch Assembly
Bolt, Flange Hd, M10 x 1.5 x 100 mm
Backplate Assembly, C3.
Backplate Assembly, Clutch
Plate, Clutch Wear
Rivet, 3 OD x 6 mm
Gear, P1 Planetary Ring. Used Only With 29542201 Thrust Plates. Used
Starting With S/N 6610129798.
Plate, C3 Clutch Friction
Plate, C3 Clutch Reaction
Return Spring Assembly
Plate, Piston Return
Apply Spring Assembly
Piston, Clutch, C3
Housing Assembly, C3 Clutch, Complete
Rivet, 3 OD x 6 mm
Plate, Clutch Wear
Housing, C3 Clutch
Plate, C4 Clutch Reaction
Plate, C4 Clutch Friction
Return Spring Assembly
Plate, Piston Return
Apply Spring Assembly

23
24

Piston, Clutch, C4
Housing Assembly, C4

PART NO.
29536668**
11515469
29542202**
29507815
29542201
11506706
29542339

REQ
1
14
1
1
4
12
1

29536340
29536349
29506206
29541014
29542643
29539518
29542203**
11506706
29542201
29505691
29536349
29536340
29506206
29541014
29542643

5
4
4
1
1
1
1
12
4
1
5
5
4
1
1

29539518
29505690

1
1

** Not Serviced As An AssemblyOrder Detail Parts.

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15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 23 of 38

Table 6. Current Allison 4th Generation Controls 4000 Product Family


REF
NO.
1
2
3
4
5

NOMENCLATURE
Clutch Assembly
Bolt, Flange Hd, M10 x 1.5 x 100 mm
Backplate Assembly, C3.
Backplate Assembly, Clutch
Plate, Clutch Wear

PART NO.
29542501**
11515469
29542510**
29542511
29540398

REQ
1
14
1
1
6

29542339
29536340
29542506
29542504

1
5
5
1

29542503
29542507**
29540398
29542508

1
1
6
1

6
7
8
9

Gear, P1 Planetary Ring.


Plate, C3 Clutch Friction
Plate, C3 Clutch Reaction
Piston Return Plate Assembly

10
11
12
13

Piston, Clutch, C3
Housing Assembly, C3 Clutch, Complete
Plate, Clutch Wear
Housing, C3 Clutch

14
15

Plate, C4 Clutch Reaction


Plate, C4 Clutch Friction

29542506
29536340

6
5

16
17

Piston Return Plate Assembly


Piston, Clutch, C4

29542504
29542503

1
1

18

Housing Assembly, C4

29542502

** Not Serviced As An AssemblyOrder Detail Parts.

SIL

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15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 24 of 38

The following figures illustrate the differences between the former and current 3000 and 4000 Product Families C3 and
C4 reaction plates and piston return plate assemblies.

NOTCH REMOVED

TOOTH REMOVED

WTEC II / III
(3000 P/N 29536345)
(4000 P/N 29536349)

2.41-2.54 mm
(00.095-00.100 IN.)

ALLISON 4TH
GENERATION CONTROLS
(3000 P/N 29542748)
(4000 P/N 29542506)

C3 AND C4 REACTION PLATE

3.25-3.35 mm
(0.128-0.132 IN.)

V09528.00.00

Figure 8.

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15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 25 of 38

WTEC II / III
PLATE

ALLISON 4TH
GENERATION CONTROLS

(3000 P/N 29501424)


(4000 P/N 29541014)

(3000 P/N 29542753)


(4000 P/N 29542504)

RETURN SPRING ASSEMBLY


(3000 P/N 29505570)
(4000 P/N 29506206)

C3 AND C4 PISTON RETURN PLATE ASSEMBLY


V09533.00.00

Figure 9.

The current C3 and C4 reaction plates and piston return plate assembly have a different tooth profile than the former
reaction plates and piston return plate. The number and size of the teeth has been changed to prevent mis-assembly of the
current plates into the former C3 and C4 clutch housings.

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December, 2006
Product Code(s): 65, 66
Page 26 of 38

TOOTH REMOVED

NOTCH REMOVED

WTEC II / III
(3000 P/N 29538345)
(4000 P/N 29505691)

ALLISON 4TH GENERATION CONTROLS


(3000 P/N 29542756)
(4000 P/N 29542508)

C3 CLUTCH HOUSING

V09530.00.00

Figure 10.

TOOTH REMOVED

NOTCH REMOVED

WTEC II / III
(3000 P/N 29501360)
(4000 P/N 29505690)

ALLISON 4TH GENERATION CONTROLS


(3000 P/N 29542752)
(4000 P/N 29542502)

C4 CLUTCH HOUSING

V09529.00.00

Figure 11.

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PARTS CATALOG
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15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 27 of 38
Similarly, the current clutch housings have been changed to fit with the current reaction plates and piston return plate
assembly tooth configuration. These housings will not accept the former reaction plates or piston return plate.

WTEC II / III
(3000 P/N 29543065)
(4000 P/N 29539518)

ALLISON 4TH GENERATION CONTROLS


(3000 P/N 29542753)
(4000 P/N 29542503)

C3 AND C4 PISTON

V09527.00.00

Figure 12.

The current C3 and C4 pistons have a taller profile and are designed to react directly against the first clutch reaction plate.
The former pistons reacted against the former piston return plate via the apply spring assembly. The Allison 4th
Generation controls C3 and C4 clutch modules do not use an apply spring assembly.

SIL

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15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 28 of 38

ALLISON 4TH GENERATION CONTROLS


(NOT USED)

WTEC II / III
(3000 P/N 29537789)
(4000 P/N 29542643)

C3 AND C4 APPLY SPRING ASSEMBLY

V09526.00.00

Figure 13.

The former and current C3 and C4 reaction plates, pistons, housings, piston return plates are not interchangeable. All
former C3 and C4 components have been maintained for service. Service WTEC II and III transmissions with the former
C3 and C4 reaction plates, piston return plate, clutch housings, pistons, and apply spring assemblies. Service Allison 4th
Generation controls transmissions with the current C3 and C4 reaction plates, piston return plate assembly, clutch
housings, and pistons. As stated earlier, the Allison 4th Generation controls C3 and C4 clutch configuration does not use
an apply spring assembly.
RETARDER VALVE BODY ASSEMBLIES
The Allison 4th Generation Controls system includes redesigned retarder valve body assemblies, which consist of a
redesigned valve body, retarder control solenoid, internal valves, springs, separator plates, etc. Allison 4th Generation
controls retarders all use a common regulation spring; retarder capacity is controlled by TCM calibration. Figure 14
illustrates the differences between the former and current retarder valve body assemblies.

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15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 29 of 38
4

2
5

15

27

30

23
16
17
18

7
10
8
9

2
11

STARTING WITH
S/N 6510262246

19
20
21
22

12
13
18

29

21

28
14

19
3

13
9 12
10
11

23
14
15

16

20

4
5

7
8

24

17
PRIOR TO
S/N 6510262246

25

26

22

FORMER
WTEC III

CURRENT
ALLISON 4TH
GENERATION CONTROLS

3000 PRODUCT FAMILY


3

2
25
3

5
6

5
6
7
8

4
9

8
9
13

10
11
12

10
11
12

29

23 21
24

31

26

21

27

28

15
16
17
18
19

17
18
19
20

FORMER
WTEC III

25

14

26
15 16

30

13

14
22

28

27

24
23

20

22
21

CURRENT
ALLISON 4TH
GENERATION CONTROLS

SIL

4000 PRODUCT FAMILY

RETARDER VALVE BODY

V09532.00.00

Figure 14.

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15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 30 of 38

Table 7. Former WTEC III 3000 Product Family


REF
NO.
1
2
2

3
4
5
6
7
8
9
10
11
12
13
14
15
15
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

NOMENCLATURE
Gasket, Separator Plate. Used Prior to 6510262246. See SIL 13-WT-00.
Plate, Solenoid Separator. Used Prior to 6510262246. See SIL 13-WT-00.
Plate, Solenoid Separator. Used Starting With 6510262246. When Replacing
29529294 Solenoid Separator Plate With 29537643 Solenoid Separator Plate,
Discard Two 29535940 Separator Plate Gaskets. See SIL 13-WT-00.
Gasket, Separator Plate. Used Prior to 6510262246. See SIL 13-WT-00.
Body Assembly, Retarder Control
Wiring Harness, Solenoid Assembly
Connector, Mold, Retarder Feedthrough
O-ring, 31.5 mm ID
Connector Assembly, 2-Way Plug
Connector, Solenoid
Terminal, Female
Solenoid
O-ring, 17.2 mm ID
O-ring, 12.4 mm ID
Valve, Retarder Control
Spring, Low
Spring, Medium
Spring, High
O-ring, 16.4 mm ID
Plug
Pin, Retainer
Plug
O-ring, 16.4 mm ID
Valve, Relay
Spring, Relay
Body, Retarder Control
Plug Assembly, Pressure Tap
O-ring, 8.9 mm ID
Plug, Pressure Tap
Clip, Spring
Bolt, M8 x 1.25 x 40
Bolt, M8 x 1.25 x 60
Cover, Retarder Connector

PART NO.
29535940
29529294
29537643

REQ
1
1
1

29535940
29529311 **
29529313
29528584
29529486
29528597
29541590
12124639
29537373
23016455
23014057
29530445
29529300
29529299
29529298
23019664
29534508
29500823
29534508
23019664
29530446
29529310
29535632
29500034
23043446
29541018 *
29538484
29535636
11515368
29536988

1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
6
1

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

SIL318

Copyright 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG
PC2456EN

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 31 of 38

Table 8. Current Allison 4th Generation Controls 3000 Product Family


REF
NO.
1

NOMENCLATURE
Plate, Solenoid Separator

PART NO.
29542891

REQ
1

2
3
4
5
6

Body Assembly, Retarder Control


Body, Retarder Control
Valve, Relay
Spring
Plug Assembly, Straight Thread

29542987**
29542986
29542573
29529310
29542780

1
1
1
1
1

7
8
9

O-ring, 16.4 mm ID
Plug, Straight Thread
Plug Assembly, Straight Thread

23019664
29534508
29542780

1
1
1

23019664

29534508
29529310
29542572
29542996
29542516
29544298 *

1
1
1
1
1
1

29543047

29544645
29542988
29500034

1
9
1

23043446
29541018 *
29536988

1
1
3

10

O-ring, 16.4 mm ID

11
12
13
14
15
16

Plug, Straight Thread


Spring
Valve, Regulator
Pin, Retaining Solenoid
Solenoid and Connector Assembly, Variable Bleed
Solenoid, CENL, Variable Bleed

17

Seal, Square Cut O-ring

18
19
20

O-ring
Bolt, M8 x 1.25 x 65
Plug Assembly

21
22
23

O-ring, 8.9 mm ID
Plug, Pressure Tap
Cover, Retarder Connector

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

SIL

20091001

Copyright 2009 Allison Transmission, Inc.

SIL319

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 32 of 38

Table 9. Former WTEC III 4000 Product Family


REF
NO.
1
2
3
4
5
6
7
8
9
10

NOMENCLATURE
Bolt, Flange Hd, M8 x 1.25 x 100 mm
Valve Body Assembly, Retarder Control
Bolt, Flange Hd, M8 x 1.25 x 55 mm
Wiring Harness
Cover, Solenoid
Gasket, Solenoid Cover
Solenoid, N/C
O-ring, 16.9 mm ID
O-ring, 12.2 mm ID
Stop, Valve

PART NO.
11515115
29536991 **
29510680
29503939
29511063
29511062
29537373
23016455
23014057
29538569

REQ
9
1
5
1
1
1
1
1
1
1

11

Spring, 7.8 mm OD x 29.2 mm

23049391

12
13
14
15
16
17
18

Valve, Exhaust Backll


Valve, Retarder Control
Body, Valve, Retarder
Pin, Dowel, 2.5 mm x 40 mm
Pin, Dowel, 3 mm x 43 mm
Spring, 15.09 m OD x 33.69 mm
O-ring, 23.6 mm ID

23049320
29511060
29536989
29500823
29500822
29512792
23015806

1
1
1
1
1
1
1

19
20
21
22

Plug, Straight Thread, M27 x 2.0


Not Used In This Group
Gasket, Separator Plate
Plate, Separator

29536990

29512744
29511057

2
1

23
24

Plate, Channel
Gasket, Channel Plate

29511055
29507891

1
1

25
26
27
28

Cover, Retarder Connector


Plug Assembly, Pressure Tap
O-ring, 8.9 mm ID
Plug, Pressure Tap, 7/16-20

29519205
29500034
23043446
29541018 *

1
1
1
1

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

SIL320

Copyright 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG
PC2456EN

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 33 of 38

Table 10. Current Allison 4th Generation Controls 4000 Product Families
REF
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13

NOMENCLATURE
Plate, Separator
Cover, Retarder Connector
Valve Body, Assembly, Retarder Control
Plug Assembly, Straight Thread
Plug, Straight Thread
O-ring, 16.4 mm ID
Spring, 7.8 mm OD x 29.2 mm
Valve, Exhaust Backll
Solenoid and Connector Assembly, Variable Bleed
Solenoid, CENL, Variable Bleed
Seal, Square Cut O-ring
O-ring
Valve Body, Retarder Control

PART NO.
29542569
29536988
29542381 **
29542780
29534508
23019664
23049391
29542492
29542516
29544298 *
29543047
29544645
29542571

REQ
1
1
1
1
1
1
1
1
1
1
1
1
1

14

Pin, Solenoid Retaining

29542491

15
16

Valve, Regulator
Spring, 12.19 mm OD x 38.15 mm

29542572
29529310

1
1

17
18

Plug Assembly, Straight Thread


O-ring, 16.4 mm ID

29542780
23019664

1
1

19
20
21
22
23
24
25
26
27
28
29
30
31

Plug, Straight Thread


Plug Assembly, Straight Thread
O-ring, 16.4 mm ID
Plug, Straight Thread
Spring, 12.19 mm OD x 38.15 mm
Valve, Relay
Gasket, Retarder Control Valve Cover
Cover, Retarder Control Valve
Bolt, Flange Hd, M8 x 1.25 x 30 mm
Plug, Assembly, Pressure Tap
O-ring, 8.9 mm ID
Plug, Pressure Tap, 7/16-20
Bolt, Flange Hd, M8 x 1.25 x 115 mm

29534508
29542780
23019664
29534508
29529310
29542573
29542493
29542494
29537513
29500034
23043446
29541018 *
29542495

1
1
1
1
1
1
1
1
3
1
1
1
9

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001

Copyright 2009 Allison Transmission, Inc.

SIL

SIL321

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 34 of 38

For 3000 Product Family transmissions, Allison Transmission has introduced the following redesigned retarder valve
body components for Allison 4th Generation Controls systems:
Retarder valve body
Variable bleed solenoid and connector assembly
Retarder Regulator valve and spring
Retarder Relay valve
Separator plate
For 4000 Product Family transmissions, Allison Transmission has engineered many of the Allison 4th Generation
Controls retarder valve body components to be common with the 3000 Product Family. For example, the two product
families use the same variable bleed solenoid and connector assembly, and both have common retarder regulator valves,
relay valves, and springs. Additionally, the 4000 Product Family retarder valve body is made from cast aluminum and
sized to eliminate the need for a separate channel plate. The following is a list of redesigned retarder valve body assembly
parts for Allison 4th Generation Controls 4000 Product Family transmissions.
Retarder valve body, gasket, and cover
Variable bleed solenoid and connector assembly
Retarder regulator valve and spring
Retarder relay valve and spring
Retarder exhaust backfill valve
Rubber coated separator plate
The former and current retarder valve bodies, solenoids, electrical connectors, separator plates, valves, springs, and stops
are not interchangeable. All former 3000 and 4000 Product Families retarder valve body assembly components have been
maintained for service. Service WTEC III transmissions with the former retarder valve body components. Service Allison
4th Generation controls transmissions with the current retarder valve body components.
RETARDER ACCUMULATORS
The Allison 4th Generation controls system includes resized retarder accumulators. The former accumulators have been
maintained for service. The former and current retarder accumulators are not interchangeable. Use the former retarder
accumulators to service WTEC II and III transmissions and use the current retarder accumulators to service Allison 4th
Generation controls transmissions. Refer to the following table to determine retarder accumulator assembly part numbers.

3000 Product Family accumulator


4000 Product Family accumulator

WTEC II and III Controls


Assembly
Accumulator
Number
Volume
29535963
1.25 liter
29535964
0.60 liter

Allison 4th Generation Controls


Assembly
Accumulator
Number
Volume
29544597
0.90 liter
29544646
0.50 liter

New to Allison 4th Generation controls, the retarder accumulator solenoid will remain OFF when RMR device retarder
request percentage is less than 20 percent. Additionally, the retarder accumulator solenoid will not activate when torque
requested is less than 343 Nm (253 lb ft) for 3000 Product Family retarder and 374 Nm (276 lb ft) for 4000 Product
Family retarder transmissions. This is intended to enhance retarder regulator valve and relay valve operation at low
retarder request percentages. Figure 15 shows the detail parts for the current Allison 4th Generation 3000 Product Family
retarder accumulator. Figure 16 is the current Allison 4th Generation 4000 Product Family retarder accumulator detail
parts. Tables 11 and 12 identify the parts in Figures 15 and 16, respectively.

SIL322

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 35 of 38

2
8
9
1
9
10

7
11
3
12
13

4
5
3

V06140.03.00

Figure 15.

Table 11. Current Allison 4th Generation 3000 Product Family Accumulator
REF
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13

NOMENCLATURE
Accumulator Assembly, 3000 Product Family, Solenoid and Cylinder
Accumulator Assembly
Seal, Lip, WT
SLYD Ring, WT
Piston, WT
Body, Cylinder
Bolt, Tie Rod
Cap, Cylinder End (Hydraulic)
Seal, End Cap
Cap, Cylinder End (Gas)
Valve Assembly
Nipple
Solenoid

PART NO.
29544597**
29544596**
29527008
29527009
29527007
29544595
29544594
29534487
29534489
29534488
29544455
443981
29544456

REQ
1
1
2
1
1
1
4
1
2
1
1
1
1

** Not Serviced As An AssemblyOrder Detail Parts.

20091001

Copyright 2009 Allison Transmission, Inc.

SIL323

SIL

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 36 of 38

2
8
9
1
9
10

7
11
3
12
13

14
5
3

V06140.02.00

Figure 16.

Table 12. Current Allison 4th Generation 4000 Product Family Accumulator
REF
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14

NOMENCLATURE
Accumulator Assembly, 4000 Product Family, Solenoid and Cylinder
Accumulator Assembly
Seal, Lip, WT
SLYD Ring, WT
Piston, WT
Body, Cylinder
Bolt, Tie Rod
Cap, Cylinder End (Hydraulic)
Seal, End Cap
Cap, Cylinder End (Gas)
Valve Assembly with Nipple (P/N 29514765)
Nipple
Solenoid
Nipple Assembly

PART NO.
29544646**
29544648**
29527008
29527009
29527007
29544649
29544647
29534487
29534489
29534488
29544809
443981
29544456
29514765

REQ
1
1
2
1
1
1
4
1
2
1
1
1
1
1

** Not Serviced As An AssemblyOrder Detail Parts.

SIL324

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 37 of 38
J1939 COMMUNICATIONS
Common functions
Accelerator Pedal

Range DisplaysRange Attained

Accelerator Pedal Kickdown

Range Inhibited Indicator

Auxiliary Function Range InhibitSingle Input

Reverse Warning

Cruise Control, Standard

Retarder Temperature Indicator

Cruise Control, via Engine PTO Governor

Road Speed Limiting

Direction Change Enable

Secondary Mode Indicator

Driveline Retarder Capacity Reduction

Service Brake Status

Neutral Start

Sump Temperature Indicator

New and Improved functions


Accelerator PedalRemoteOil Field Special units can receive a second J1939 accelerator pedal input.
Anti-Lock Brakes (ABS)The Allison 4th Generation Control system now responds to torque limiting messages from
the ABS controller prior to receiving a notification from the engine controller that ABS is active. This allows the TCM
to coordinate Retarder response prior to and during an ABS event.
Automatic Traction Control (ATC)When wheel spin occurs, the vehicles traction controller may request reduced
engine torque and active vehicle braking systems to redirect power to drive wheels with traction. The Allison 4th
Generation Controls system is fully able to interpret engine output reductions from traction controllers versus throttle
pedal position.
Check Trans IndicationThe Allison 4th Generation Controls system can signal a vehicle dash lamp controller to
activate the Check Trans light.
Driveline Retarder ControlRetarder enable switch is no longer required to be hard-wired to the TCM when retarder
activation is accomplished via J1939.
Diagnostic communications with Allison ToolsHigh speed CAN 2 connection available for twice as fast
communication.
Driveline Retarder ControlCan be fully controlled via J1939.
Driveline Retarder Capacity ReductionImproved retarder torque control during temperature-related retarder
capacity reductions.
Electronic Brake Systems (EBS)Improved retarder accuracy (may required pressure feedback sensor).
Engine Compression or Exhaust BrakesCan now support vehicle installations with multiple (2) engine brakes, i.e.
one compression brake and one exhaust brake.
Engine Management (SEM and LRTP)Improved torque control coordination with approved engines. Two types of
torque control messages exist: Shift Energy Management (SEM) and Low Range Torque Protection (LRTP). Engine
OEMs must implement SEM and LRTP together.
Neutral StartFaster signal response results in improved functionality.

20091001

Copyright 2009 Allison Transmission, Inc.

SIL325

SIL

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 38 of 38

Oil Level DisplayThree new parameters have been added to the transmission fluids message. Vehicle OEMs may
duplicate the oil level readout in the Allison shift selector. The information is only sent when selector is in oil level
display mode.
Range DisplaysRequested RangeRevised message format to permit OEMs to recognize commonly used Allison
shift selector status, i.e. flashing or blank display.
Retarder Active IndicatorCan now activate vehicle brake lights, etc via J1939.
Secondary Mode InputCan now activate secondary shift schedule via J1939 message. If used, will override analog
wire input for secondary mode.
Shift Selector, J1939-Based Allison ManufacturedSupports all functionality of the WTEC III selector, including
range, oil level and diagnostic displays. Pulse Width Modulated (PWM) back-up wire required.
Shift Selector, J1939-Based Customer-SuppliedSupports all functionality except diagnostic displays. PWM
back-up wire is optional. Use requires a special calibration in addition to a legal agreement between Allison
Transmission and the OEM.

SIL326

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
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19-TR-05
September, 2005
Product Code(s):
Page 1 of 4
SUBJECT:

Vocational Transmission ModelsNew Nameplates

MODELS AFFECTED: 1000/2000 and 3000/4000 Product Families Transmissions


AFFECTED SERIAL NUMBERS: All
Introduction:
In order to provide a more legible nameplate, Allison Transmission has redesigned the nameplates for all 1000/2000 and
3000/4000 Product Families transmissions. The new nameplate designs contain information essential to identify the
transmission. The new nameplates are less congested, utilize larger font sizes, and the information is spread out compared
to previous designs. This improvement will allow the nameplate to be read easily with the transmission installed in the
vehicle.
The newly designed nameplates will begin appearing on transmissions assembled in July, 2005.

21XXXX
34XXXX
35XXXX
37XXXX

XX

39XXXX
50XXXX
XXXXXX
XXXXXX

Model XX XXX
S/N
XXXXXXXXXX

XXXXXXXX
98XXX

BIL
MO
TO

TID

XXXXXXXX

02-XXX 05-XXX
14-XXXX 15-XXX
24-XXX
21-750
34-XXX
50-XXX

NIT
ICA U ED AU

EFCN

01-XXX
10-XXX
20-XXX
31-XXX
39-XXX

I MP

ER

01XXXX
10XXXX
14XXXX
161724

XXXXXXX

LTURAL

AM

SERIAL NO.

63XXXXXXXX

DATE

RICU

T WORKERS O
F

MODEL

1000SERIES

AG

EN

DIV. OF GENERAL MOTORS CORP.


INDIANAPOLIS, INDIANA, USA

EM

Div. of General Motors Corp.


Indianapolis, Indiana, USA

E, AEROSPACE
AN

Former Nameplate Designs

08-XXX
16-XXXX
25-XXX
38-XXX
70-XXX
TIDX

FORMER
1000/2000 PRODUCT FAMILIES

3000/4000 PRODUCT FAMILIES


V09568.04.00

SIL

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PARTS CATALOG
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19-TR-05
September, 2005
Product Code(s):
Page 2 of 4

New Nameplate Designs:


All nameplates will be imprinted with the Allison Transmission name, company logos, and the location of production
plant. The transmission information will be embossed on each nameplate.
The new nameplate designs for all transmission models except for the SP models will contain:
Transmission serial number
Production Date Code
TID number
Nameplates for SP models; in order to accommodate specific requirements for transmissions installed in Speciality
Series applications, will contain:
Transmission serial number
Production Date Code
TID number
Transmission Model
Transmission E-number

LTURAL

I MP

BIL

MO

E , A E R O SPACE
AN

TO

BIL

RICU

NIT
ICA U ED AU

AM

MO

AG

ER

T WORKERS O
F

TID

AM

General Motors Corp.


Indianapolis, Indiana, USA

T WORKERS O
F

IMP

EN

LTURAL

EM

RICU

EN

ER

ICA

UNITED A

UT

XXXXSP

AG

EM

General Motors Corp.


Indianapolis, Indiana, USA

E, A E ROSPACE
AN

FEATURE CONFIGURATION
(E DESIGNATION SHOWN
APPEARS ON SP MODELS ONLY)

TRANSMISSION MODEL
(SP DESIGNATION SHOWN
APPEARS ON SP MODELS ONLY)

EXXXXXX
OOAOO
XXXXSP
TIDA
S/N 6510XXXXXX

XX
DATE

EXXXXXX XXXXXX
S/N 6310XXXXXX
FEATURE CONFIGURATION
(E DESIGNATION SHOWN
APPEARS ON SP MODELS ONLY)

TRANSMISSION MODEL
(SP DESIGNATION SHOWN
APPEARS ON SP MODELS ONLY)

REDESIGNED
1000 AND 2000 PRODUCT FAMILIES
(6310XXXXXXX1000 AND 2000)

3000 AND 4000 PRODUCT FAMILIES


(6510XXXXXXX3000 SERIES)
(6610XXXXXXX4000 SERIES)
V09569.04.00

SIL328

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


19-TR-05
September, 2005
Product Code(s):
Page 3 of 4

With the removal of the E-number (excluding SP models) from the transmission nameplates, it is imperative from a
service aspect that changes to the transmission hardware and/or calibration be documented. Depending on the changes
made, the Service Build Of Material (SBOM) may be affected, impacting future transmission serviceability. Additionally,
Allison Transmission requires accurate warranty data for processing of claims and forecasting warranty expense.
Allison vocational models offer tailored vocational features, advantages and benefits to better meet the needs of our
customers. Whenever it is determined that a vocational model, TCM/ECU, or vehicle application are not compatible,
Allison Transmission requires that the incorrect component and or records be corrected at the expense of the selling
dealer, bodybuilder, OEM, or other responsible party. This may include:
TCM/ECU replacement or recalibration
Transmission replacement, modification, or re-identification
Document correction
TCM/ECU recalibrations may be required to appropriately align vocational specific software and IO packages.
Calibrations are specifically designed to make sure that the vehicle performs with optimal shifting, driveability, and has
the appropriate vehicle features.
Transmission replacement or modification may be required when it is determined that the transmission does not match
the vehicle use because mis-application of the product in an unapproved vocation may affect life and performance of the
transmission.
Procedure:
Any/all changes require documentation to properly re-identify involved unit(s) and update vehicle history. When
changes are made which alter the transmission configuration, vocation, or warranty coverage, the appropriate
information must be captured in the transmission unit history. Contact the Allison Transmission Technical Assistance
Center (1-800-252-5283) with information detailed in the attached change request form.
Other examples of changes requiring documentation are: recalibration changes affecting vocational model designations,
warranty coverage changes due to vocation, and hardware/configuration changes.

SIL

20091001

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PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


19-TR-05
September, 2005
Product Code(s):
Page 4 of 4

Trans S/N

Vocation/Parts/Cal Change
Rev. as of

VIN if trans is in a vehicle

6/8/2005

Current CIN Number

E Number - If Available

Current Model

What is the Model now and what are you changing to.

New Model

Why is Location/Parts/Cal being changed? Explain.


Note: Changing 5 speed to 6 speed may require
Application Engineer approval.
Example 3000HS 5 speed to a 6 speed

Who is paying for the change?

Caller

Purchase Order #

Last Name

First Name

Caller 10 digit ID

Caller 10 digit ID

The following to be provided by Allison

Administration Fee

Case #

Change Fee

New...
Old...

E Number
E Number

CHANGE REQUEST FORM

SIL330

Copyright 2009 Allison Transmission, Inc.

G Number
G Number
V09749.00.00

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


Revisions to this SIL are noted
by a stripe in the left-hand margin.

22-TR-05, Rev A
October, 2006
Product Code(s):
Page 1 of 4

SUBJECT: No Engine Crank / No Diagnostic Tool Communication for some 4th Generation Control TCMs
POSSIBLE EQUIPMENT AFFECTED: 1000/2000/3000/4000 Product Families Equipped with
4th Generation Controls TCMs (A40, A41, A42, A43)
Background:
Several 4th Generation TCMs have been returned to Allison Transmission with damage caused by electrical short circuits
applied to the heatsink of the TCM (see Figure 1).
Possible Symtoms:
1.
2.
3.
4.
5.
6.

TCM does not power up.


Shift selector displays cat-eyes.
TCM will not communicate with diagnostic tools (e.g. Allison DOC for PC).
Engine will not start.
Active Diagnostic Codes.
Switch to Ground Input / Output Function(s) not working.

WARNING! Short circuits applied to the TCM heatsink are abusive to the TCM. Passing excessively high
currents through the TCM or transmission is abusive. TCM damage that might occur because of
these actions is not warrantable by Allison Transmission.
Make sure all vehicle grounds are clean and properly torqued, e.g., batteries, alternator, starter,
engine block, vehicle chassis grounds. Poor vehicle grounding practices may reroute high,
electrical currents through the TCM and other transmission, electrical systems. Any resulting
TCM damage would not be warrantable by Allison Transmission.
Do not allow electrical contact with the TCM heatsink while jump-starting the vehicle. TCM
damage may occur.
Do not allow electrical contact between the TCM heatsink and welders, battery chargers,
electrostatic painting equipment, or any other electrical devices. TCM damage may occur. When
using such equipment always disconnect the 80-way connector from the TCM.
All vehicle harness connections to circuits of the TCM, shift selector, or transmission must
comply with the latest published guidelines from Allison Transmission.

SIL

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PARTS CATALOG
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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


22-TR-05, Rev A
October, 2006
Product Code(s):
Page 2 of 4

PATH OF ELECTRICAL CURRENT


CAUSING DAMAGE
HEATSINK

TCM

V09005.03.00

Figure 1.

To avoid damaging a TCM in this manner, NEVER ALLOW the following:


1.
2.
3.
4.

Battery positive wires to touch the heatsink of the TCM (e.g when jump-starting vehicle).
Positive battery power chassis harness wire to pin 10 and pin 70 of the TCM to be wired without fuse protection of
1015 amp.
Physical contact between heatsink and vehicle chassis or other circuit ground points.
Electrical grounding of devices such as arc welders, battery charger cables, electrostatic painting equipment, or
jumper cables to the TCM heatsink.

Troubleshooting:
To check for damage to TCM return circuits, do the following:
1.
2.

Switch the ignition key to the off position.


Install J 39700 breakout box with J 47275 TCM breakout harness adapter and J 47275-1 magnetic overlay (see Figure 2).

SIL332

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22-TR-05, Rev A
October, 2006
Product Code(s):
Page 3 of 4

J 39700 BREAKOUT BOX

J 47275-1
1

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

71

72

73

74

75

76

77

78

79

80

Detail of
TCM Overlay
for use with
J 47275
TCM Breakout
Harness Adapter

16-Pin Bypass
Connector

80-Way Connector
To Vehicle

SIL
80-Way Connector
To TCM
TCM

V09225.01.00

Figure 2.
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22-TR-05, Rev A
October, 2006
Product Code(s):
Page 4 of 4

3.
4.
5.

Connect 80-way connector of J 47275 to the TCM. Do not connect the vehicle side 80-way connector of J 47275 to
the chassis harness.
Check for continuity using a digital volt-ohmmeter (multimeter) between pin 3 (digital return) and the following list
of pins: pin 9 (battery return), pin 58 (analog return), and pin 69 (battery return)see Figure 3.
If there is no continuity between pin 3 and any of these pins (i.e., pin 9, 58, and 69), then the TCM is damaged. Visually inspect the TCM heatsink for surface pits and/or carbon deposits to help determine whether the damage was
caused by an electrical short through the heatsink.

58
69

61

80

41

60

21

40

20

PINOUT VIEW

TCM

3
V09005.04.01

Figure 3.

NOTE: Typically, electrical shorts to the TCM heatsink will leave a visible mark on the heatsink,
though; it is possible to damage the TCM in this manner without an obvious, visible mark.
Repair Procedure:
1.

2.
3.

If a no continuity condition is discovered during any of the pin-to-pin measurements made previously, then go to
repair step 2. If continuity was confirmed, in each pin-to-pin measurement, then go to step 4A for 1000/2000 or
step 4B for 3000/4000 models.
Eliminate or repair the source or condition that caused the TCM damage, e.g. jumper cables touching heatsink, loose
engine block ground, etc.
Replace the damaged TCM. Repair is complete.

1000/2000 Model
4A. Refer to Section 5 for DTCs otherwise refer to Section 7 of TS3977EN, 1000 and 2000 Product Families Troubleshooting ManualAllison 4th Generation Controls.
3000/4000 Model
4B. Refer to Section 6 for DTCs otherwise refer to Section 8 of TS3989EN, 3000 and 4000 Product Families Troubleshooting ManualAllison 4th Generation Controls.

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Revisions to this SIL are noted by a
stripe in the left-hand margin.

PARTS CATALOG
PC2456EN

4-WT-06, Rev. A
May, 2007
Product Code(s):
Page 1 of 13

SUBJECT: 4000 Product Family 2005 Uprate


MODELS AFFECTED: 4000 Product Family
BEGINNING SERIAL NUMBER: S/N 6610171542
S/N 6620001001
Introduction:
Input ratings for 4000 Product Family models increased beginning July, 2005. New design features and component
changes were introduced due to the increase in input power and the discontinuation of the HT 700 Series transmission.
New features available are:
Remote Mount
Oil Field Lock to Neutral
Corrosion Protection
Component changes are:
Turbine Shaft
P3 Carrier
7-Speed Output Shaft, Yokes/Flanges, and Output Retainer
C3/C4 Clutch Module
Remote Mount
The availability of remote mount capability provides OEMs greater flexibility with the application and installation of
4000 Product Family transmissions. Remote Mount parts description and installation Instruction Sheet 318, Rev. A is
attached to this SIL.

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May, 2007
Product Code(s):
Page 2 of 13

Lock to Neutral
The Lock to Neutral feature is an option that stationary oil field applications may elect to utilize. This feature will shift
into and lock the transmission in Neutral in the event of power loss to the transmission computer. Oil Field Lock to
Neutral parts description and Instruction Sheet 320, Rev. B is attached to this SIL.
Corrosion Protection
An anodization option is available for vocations that require corrosion protection. The following components are
available anodized:
Torque Converter Housing (PTO)
Main Housing
Channel Plate (4 inch)
Filter Cover
Adapter Housing Assembly
Rear Cover (7-speed)
Rear Cover Cooler
Cooler Manifold

29542546
29542513
29542574
29542575
29542567
29542565
29542525
29542524

Turbine Shaft
Surface finish improvements have been made to the pressure passage circuits of the turbine shaft. Current turbine shaft
can be identified by the part number etched onto the surface of the shaft or a machined groove (refer to Figure 1). Turbine
shafts 29542544 and 29542539 must be used in transmissions beginning with serial number 6610171542 or 6620001001.
Prior turbine shafts have been completely canceled and are serviced with current parts.

295
425
39

IDENTIFYING GROOVE
ETCHED ONTO SURFACE

PART NUMBER
ETCHED ONTO SURFACE

TURBINE SHAFT
P/N 29542539

V09883.00.00

Figure 1.

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4-WT-06, Rev. A
May, 2007
Product Code(s):
Page 3 of 13
P3 Carrier
A geometry change was made to the P3 carrier for increased strength. Increased strength P3 carriers can be identified by
one of two visual identifiers. The carrier part number may be etched onto the OD of the carrier or one or two small
countersunk holes located on the face of the carrier (refer to Figure 2). Prior P3 carriers have been completely canceled
and are serviced with current parts. Kits include current outer P3 bearing P/N 29544236 and bearing race P/N 29505574.
P3 Carrier CR

P/N 29537386

P3 Carrier CR Retarder

P/N 29537387

P3 Carrier WR

P/N 29537199

P3 Carrier WR Retarder

P/N 29537200

Service with Carrier Kit

P/N 29545913

Service with Carrier Kit

P/N 29545914

VENDOR
IDENTIFICATION MARK

PART NUMBER
ETCHED ONTO
OUTSIDE DIAMETER
OF CARRIER

P3 CARRIER

V09881.00.00

Figure 2.

SIL

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4-WT-06, Rev. A
May, 2007
Product Code(s):
Page 4 of 13

7-Speed Output Shaft, Yokes/Flanges and Output Retainer


Beginning with serial number 6610168073, the face hardness of 7-speed yokes and flanges were increased to reduce the
effects of fretting. At this same time the hardness of the shoulder on the output shaft that the yoke/flange contacts was
also increased. Increased hardness output shafts are identified by the letter H etched onto the face of the shaft (refer to
Figure 3). Increased hardness yokes and flanges are identified by the part number cast or stamped onto the part. Prior
output shafts, kits, and yokes/flanges have been completely cancelled and are serviced with current parts.
Prior
Output Shaft
Output Shaft (Retarder)
Yoke 1810 Half Round
Yoke 1880 Full Round
Yoke SPL250 Half Round
Flange 1810

P/N 29537207
P/N 29537208
P/N 29540189
P/N 29540190
P/N 29540191
P/N 29540503

Service Kit
Service Kit

P/N 29538497
P/N 29538498

Current
Output Shaft
Output Shaft (Retarder)
Yoke 1810 Half Round
Yoke 1880 Full Round
Yoke SPL250 Half Round
Flange 1810

P/N 29542555
P/N 29542562
P/N 29542518
P/N 29542520
P/N 29542522
P/N 29542527

Service with Kit P/N 29545915

LETTER "H"
STAMPED ON
END OF SHAFT

7-SPEED OUTPUT SHAFT


P/N 29542555

V09882.00.00

Figure 3.

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4-WT-06, Rev. A
May, 2007
Product Code(s):
Page 5 of 13

The output retainer for 7-speed models has increased in thickness. Prior output retainer, part number 29535215 has been
completely cancelled and is serviced with current output retainer, part number 29542517 (refer to Figure 4).

11.20 mm
10.80 mm

11.80 mm
11.40 mm

FORMER
P/N 29535215

CURRENT
P/N 29542517

RETAINING PLATE

V09884.00.00

Figure 4.

C3/C4 Clutch Module


Due to geometry changes in the 4th Generation C3/C4 clutch module the 4th Generation C3/C4 clutch module may only
be used with 4th Generation controls. There is not a calibration for WTEC II or WTEC III controls that allows the
use of the 4th Generation C3/C4 clutch module.
The Allison 4th Generation Controls system features thicker C3 and C4 clutch reaction plates, an integrated piston return
plate assembly, redesigned pistons, and clutch housings. One additional reaction plate has been added to the C3 and C4
clutch pack, increasing the total number of reaction plates to five in the C3 clutch pack, and to six in the C4 clutch pack.
The C3 and C4 apply spring assembly has been eliminated, and the current piston acts directly against the first reaction
plate when the clutch is applied.

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4-WT-06, Rev. A
May, 2007
Product Code(s):
Page 6 of 13

2
3
6
1
4

10
5 7
8

15

16

14
17

20
11
18

12
19

13

21
22
23

24

WTEC II / III

3
4
1

5 6
7

11
8

12
13

9
14

15

10

16

17

18

ALLISON 4TH GENERATION CONTROLS

C3 AND C4 CLUTCH ASSEMBLY


SIL340

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V09531.00.00

20091001

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4-WT-06, Rev. A
May, 2007
Product Code(s):
Page 7 of 13
Table 1. Former WTEC III 3000 Product Family
1
2
3
3
4
4
5
5
6
7
8
9
10
11
12
13
14
14
15
16
16
17
17
18
19
20
21
22
23
24

Clutch Assembly
Bolt, M10 x 1.5 x 90
Backplate Assembly, C3. Contains 29535006 Backplate Assembly, Three
29522720 Wear Plates, and Six 11506706 Rivets.
Backplate Assembly, C3. Contains 29538532 Backplate Assembly, Three
29538343 Wear Plates.
Backplate Assembly, Clutch. For Use With 29522720 Wear Plates And
11506706 Rivets.
Backplate Assembly, Clutch. For Use With 29538343 Wear Plates.
Plate, Clutch Wear. Fasten With 11506706 Rivets.
Plate, Clutch Wear
Rivet, 3 OD x 6 mm
Gear, P1 Ring
Plate, C3 Clutch Friction
Plate, C3 Clutch Reaction
Return Spring Assembly
Plate, Piston Return
Apply Spring Assembly
Piston, Clutch, C3
Housing Assembly, C3 Clutch, Complete. Contains 29501449 C3 Housing,
Three 29522720 Wear Plates, and Six 11506706 Rivets.
Housing Assembly, C3 Clutch, Complete. Contains 29538345 C3 Housing
And Three 29538343 Wear Plates.
Rivet, 3 OD x 6 mm
Plate, Clutch Wear. Fasten With 11506706 Rivets.
Plate, Clutch Wear
Housing Assembly, C3 Clutch. For Use With 29522720 Wear Plates
And 11506706 Rivets.
Housing Assembly, C3 Clutch. For Use With 29538343 Wear Plates.
Plate, C4 Clutch Reaction
Plate, C4 Clutch Friction
Return Spring Assembly
Plate, Piston Return
Apply Spring Assembly
Piston, Clutch, C4
Housing Assembly, C4

29536667 **
11505328

1
12

29503106 **

29538527 **

29535006
29538532
29522720
29538343
11506706
29542338
29536336
29536345
29505570
29501424
29537789
29543065

1
1
3
3
6
1
5
4
4
1
1
1

29503103 **

29538533 **
11506706
29522720
29538343

1
6
3
3

29501449
29538345
29536345
29536336
29505570
29501424
29537789
29543065
29501360

1
1
5
5
4
1
1
1
1

SIL

** Not Serviced As An AssemblyOrder Detail Parts.

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4-WT-06, Rev. A
May, 2007
Product Code(s):
Page 8 of 13
Table 2. Current Allison 4th Generation Controls 3000 Product Family

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

Clutch Assembly
Bolt, M10 x 1.5 x 90
Backplate Assembly, C3
Backplate Assembly, Clutch
Plate, Clutch Wear
Gear, P1 Ring
Plate, C3 Clutch Friction
Plate, C3 Clutch Reaction
Piston Return Plate Assembly
Piston, Clutch, C3
Housing Assembly, C3 Clutch, Complete
Plate, Clutch Wear
Housing Assembly, C3 Clutch
Plate, C4 Clutch Reaction
Plate, C4 Clutch Friction
Piston Return Plate Assembly
Piston, Clutch, C4
Housing Assembly, C4

29542751 **
11505328
29538527 **
29538532
29538343
29542338
29536336
29542748
29542754
29542753
29542755 **
29538343
29542756
29542748
29536336
29542754
29542753
29542752

1
12
1
1
3
1
5
5
1
1
1
3
1
6
5
1
1
1

29536668 **
11515469
29542202 **
29507815
29542201
11506706

1
14
1
1
4
12

29542339
29536340
29536349
29506206
29541014
29542643
29539518
29542203 **
11506706
29542201
29505691
29536349
29536340
29506206
29541014
29542643
29539518
29505690

1
5
4
4
1
1
1
1
12
4
1
5
5
4
1
1
1
1

Table 3. Former WTEC III 4000 Product Family


1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

Clutch Assembly
Bolt, Flange Hd, M10 x 1.5 x 100 mm
Backplate Assembly, C3
Backplate Assembly, Clutch
Plate, Clutch Wear
Rivet, 3 OD x 6 mm
Gear, P1 Planetary Ring. Used Only With 29542201 Thrust Plates. Used
Starting With S/N 6610129798.
Plate, C3 Clutch Friction
Plate, C3 Clutch Reaction
Return Spring Assembly
Plate, Piston Return
Apply Spring Assembly
Piston, Clutch, C3
Housing Assembly, C3 Clutch, Complete
Rivet, 3 OD x 6 mm
Plate, Clutch Wear
Housing, C3 Clutch
Plate, C4 Clutch Reaction
Plate, C4 Clutch Friction
Return Spring Assembly
Plate, Piston Return
Apply Spring Assembly
Piston, Clutch, C4
Housing Assembly, C4

** Not Serviced As An AssemblyOrder Detail Parts.

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4-WT-06, Rev. A
May, 2007
Product Code(s):
Page 9 of 13
Table 4. Current Allison 4th Generation Controls 4000 Product Family
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
**

Clutch Assembly
Bolt, Flange Hd, M10 x 1.5 x 100 mm
Backplate Assembly, C3
Backplate Assembly, Clutch
Plate, Clutch Wear
Gear, P1 Planetary Ring
Plate, C3 Clutch Friction
Plate, C3 Clutch Reaction
Piston Return Plate Assembly
Piston, C3 Clutch
Housing Assembly, C3 Clutch, Complete
Plate, Clutch Wear
Housing, C3 Clutch
Plate, C4 Clutch Reaction
Plate, C4 Clutch Friction
Piston Return Plate Assembly
Piston, Clutch, C4
Housing Assembly, C4

29542501 **
11515469
29542510 **
29542511
29540398
29542339
29536340
29542506
29542504
29542503
29542507 **
29540398
29542508
29542506
29536340
29542504
29542503
29542502

1
14
1
1
6
1
5
5
1
1
1
6
1
6
5
1
1
1

Not Serviced As An AssemblyOrder Detail Parts.

The following figures illustrate the differences between the former and current 3000 and 4000 Product Families C3 and
C4 reaction plates and piston return plate assemblies.

TOOTH REMOVED

NOTCH REMOVED

WTEC II / III
(3000 P/N 29501360)
(4000 P/N 29505690)

ALLISON 4TH GENERATION CONTROLS


(3000 P/N 29542752)
(4000 P/N 29542502)

C4 CLUTCH HOUSING

V09529.00.00

Figure 5.

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PARTS CATALOG
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4-WT-06, Rev. A
May, 2007
Product Code(s):
Page 10 of 13

WTEC II / III
PLATE

ALLISON 4TH
GENERATION CONTROLS

(3000 P/N 29501424)


(4000 P/N 29541014)

(3000 P/N 29542753)


(4000 P/N 29542504)

RETURN SPRING ASSEMBLY


(3000 P/N 29505570)
(4000 P/N 29506206)

C3 AND C4 PISTON RETURN PLATE ASSEMBLY


V09533.00.00

Figure 6.

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4-WT-06, Rev. A
May, 2007
Product Code(s):
Page 11 of 13

The current C3 and C4 reaction plates and piston return plate assembly have a different tooth profile than the former
reaction plates and piston return plate. The number and size of the teeth has been changed to prevent mis-assembly of the
current plates into the former C3 and C4 clutch housings.
TOOTH REMOVED

NOTCH REMOVED

WTEC II / III
(3000 P/N 29538345)
(4000 P/N 29505691)

ALLISON 4TH GENERATION CONTROLS


(3000 P/N 29542756)
(4000 P/N 29542508)

C3 CLUTCH HOUSING

V09530.00.00

Figure 7.
TOOTH REMOVED

NOTCH REMOVED

WTEC II / III
(3000 P/N 29501360)
(4000 P/N 29505690)

ALLISON 4TH GENERATION CONTROLS


(3000 P/N 29542752)
(4000 P/N 29542502)

C4 CLUTCH HOUSING

V09529.00.00

Figure 8.
20091001

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4-WT-06, Rev. A
May, 2007
Product Code(s):
Page 12 of 13

Similarly, the current clutch housings have been changed to fit with the current reaction plates and piston return plate
assembly tooth configuration. These housings will not accept the former reaction plates or piston return plate.

WTEC II / III
(3000 P/N 29543065)
(4000 P/N 29539518)

ALLISON 4TH GENERATION CONTROLS


(3000 P/N 29542753)
(4000 P/N 29542503)

C3 AND C4 PISTON

V09527.00.00

Figure 9.

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4-WT-06, Rev. A
May, 2007
Product Code(s):
Page 13 of 13

The current C3 and C4 pistons have a taller profile and are designed to react directly against the first clutch reaction plate.
The former pistons reacted against the former piston return plate via the apply spring assembly. The Allison 4th
Generation controls C3 and C4 clutch modules do not use an apply spring assembly.

WTEC II / III
(3000 P/N 29537789)
(4000 P/N 29542643)

ALLISON 4TH GENERATION CONTROLS


(NOT USED)

C3 AND C4 APPLY SPRING ASSEMBLY

V09526.00.00

Figure 10.

The former and current C3 and C4 reaction plates, pistons, housings, piston return plates are not interchangeable. All
former C3 and C4 components have been maintained for service. Service WTEC II and III transmissions with the former
C3 and C4 reaction plates, piston return plate, clutch housings, pistons, and apply spring assemblies. Service Allison 4th
Generation Controls transmissions with the current C3 and C4 reaction plates, piston return plate assembly, clutch
housings, and pistons. As stated earlier, the Allison 4th Generation Controls C3 and C4 clutch configuration does not use
an apply spring assembly.

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P/N 29543443
Page 1 of 2
January, 2006

INSTRUCTION SHEET NO. 318, REV. A


REMOTE MOUNT INSTRUCTIONS
Refer to Figure 1 for assembly.
1. Install explate adapter (15) to the front face of the torque converter and secure with 12 M8 x 1.25 x 25 mm
bolts. Torque bolts to 36 Nm (27 lb ft).
2. Press input ball bearing (7) into remote mount housing (6). Place Kent-Moore drive sleeve J 37034 upside
down on input ball bearing to install. NOTICE: Failure to use installer J 37034 may result in damage
to input ball bearing.
3. Install snapring (8) that retains input bearing. Make sure snapring is fully seated in groove.
4. Install remote input shaft (9) in a vise. NOTICE: Protect input shaft against damage from the jaws of the
vice. The input yoke/ange can be installed in the vice and utilized as a holding xture. Jaws of the vice
must contact non-machined surfaces of yoke/ange.
5. Install explate/boltplate (11) onto remote input shaft (9). Metal scuff plates (12) welded to one side of the
explate/boltplate must be facing down, (toward front of input shaft).
6. Install remaining three explates (14).
7. Install two explate mounting bolts (10) 180 degrees apart on the OD of the explates. This will assist in
the alignment of the explates.
8. Install wear plate (16) onto explates (14).
9. Install 9 M16 x 2.0 x 30 mm explate to input shaft mounting bolts (17) through wear plate (16). Torque
bolts to 228266 Nm (168196 lb ft).
10. Remove two explate mounting bolts (10).
11. Lubricate pilot of the torque converter with molybdenum disulde grease. Install input shaft/explate
assembly onto transmission explate adapter.
12. Install 12 M8 x 1.25 x 20 mm explate mounting bolts (10). Torque bolts to 36 Nm (27 lb ft).
13. Install remote mount housing onto transmission. Position housing so the threaded inspection port is at the
12 o clock position.
14. Install 24 M10 x 1.5 x 30 mm input housing mounting bolts (18). Torque bolts to 5161 Nm (3845 lb ft).
15. Lubricate O-ring of explate bolt access plug with clean transmission uid. Install plug (5) into remote
housing. Torque to 169183 Nm (125135 lb ft).
16. Lubricate lip of input seal (4) with clean transmission uid. Install input seal (4) with Kent-Moore
installer J 24409.
17. Lubricate splines of the remote input shaft with molybdenum disulde grease.
18. Install input yoke/ange (3).
19. Install washer (2) and locknut (1). Torque locknut to 610746 Nm (450550 lb ft).

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P/N 29543443
Page 2 of 2
January, 2006

6
4

11

8
9

10

12

13
14

15

16
18

17

V08977.01.00

Figure 1.

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P/N 29544023
Page 1 of 5
January, 2006

INSTRUCTION SHEET NO. 320, Rev. B


OIL FIELD SPECIAL (OFS) RETROFIT VALVE BODY
ASSEMBLY AND INSTALLATION INSTRUCTIONS

WARNING: Avoid contact with the hot uid or the sump when draining transmission uid. Direct
contact with the hot uid or the hot sump may result in bodily injury.

NOTE: An OFS calibration must be installed in the TCM once the OFS retrot valve body is installed and
before the vehicle is operational. Failure to do so will result in a diagnostic code and the
transmission operation inhibited to neutral only.
This kit P/N 29544022 contains:
Qty

P/N

Part Name

1
1
2

29544023
29542955
29544297

Instruction Sheet
Upper Valve Body Assembly
Solenoid

Removal of Control Module From Transmission:


Refer to Figure 1.
1). Remove drain plug 12 from control module and allow uid to drain into a suitable container. NOTE: Use a container with a minimum capacity of 38 liters (10 gallons).
2). Remove lter cover bolts 11.
3). Remove both lter cover/lter assemblies, items 6 through 10.
4). If necessary, disconnect transmission connector from vehicle harness.
5). Remove remaining control module bolts 4 and 5. CAUTION: Support control module if removing with the
transmission in a horizontal position.
6). Using two control module bolts, install into blind holes 13.
7). Evenly tighten the two bolts until the control module separates from the transmission main case.
8). Remove the control module.
9). Remove two bolts from blind holes.

SIL350

Copyright 2009 Allison Transmission, Inc.

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PARTS CATALOG
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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

P/N 29544023
Page 2 of 5
January, 2006

13
LUBE

MAIN

13
3

2
12

4
5
6
7
8
9
10
11

MAIN

LUBE

V01735.01.00

Figure 1.
Removal of Upper Valve Body Assembly:
Refer to Figure 2.
1). Disconnect solenoids and pressure switch electrical connectors.
2). Remove twelve valve body bolts 87 and 88.
3). Remove upper valve body 59.

20091001

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P/N 29544023
Page 3 of 5
January, 2006

4). Remove solenoid retaining plate with diagnostic pressure switch 73.
5). Remove solenoid retaining plate 77.
6). Remove four accumulator valves 90 and springs 89.
7). Remove three face seals 76.
8). Remove solenoid assembly 63.
9). Remove shift valve 62 and spring 61.
10). Remove solenoid assembly 67.
11). Remove shift valves 71 and springs 72.
12). Remove solenoid assembly 81.
13). Remove shift valves 85 and springs 86.
14). Use Kent-Moore removal tool J 47942 to remove valve retention clip 80 from the bottom of the upper valve
body.
15). Remove spring 79 and valve 78.

88

87

63
64

77
76
73

61

62

89
90

59

66
65

67
89

68
69

70
90

71
72

81

83

84

68

67

82

69
70

81

83

72

84

71

86

82

85

81
82

83

70

84
86
85

78
79
80

V09383.00.00

Figure 2.

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PARTS CATALOG
PC2456EN

P/N 29544023
Page 4 of 5
January, 2006
Assembly of Retrot Valve Body Kit:
NOTE: Parts below will be installed into valve body P/N 29542955.
Refer to Figures 2 and 3.
NOTE: Lubricate valves in clean transmission uid before installation. Valve should install into valve
bores by their own free weight.
1). Install valve 78 and spring 79.
2). Compress spring 79 with Kent-Moore tool J 47942.
3). Install valve retention clip 80 and remove tool J 47942.
4). Install spring 61 into bore of lockup solenoid valve 62. NOTE: Gently twist the spring during insertion to
make sure spring is fully seated and locked in valve bore.
5). Install valve 61 and spring assembly 62 into bore F.
6). Install lockup solenoid assembly 63 (N/C) into bore F.
7). Install shift valves 71 and springs 72 into bores A and B.
8). Install solenoid assembly contained in OFS kit into bores A and B.
9). Install shift valves 85 and springs 86 into bores C and D.
10). Install solenoid assembly 81 (N/C) into bores C and D.
11). Install solenoid assembly 81 (N/C) into bore E
12). Install four accumulator valves 90 and springs 89 into upper valve body.
13). Install solenoid retaining plate with diagnostic pressure switch 73.
14). Install solenoid retaining plate 77.

BORE

BORE

BORE

B
BORE

BORE

BORE

SIL

V09401.00.00

Figure 3.

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P/N 29544023
Page 5 of 5
January, 2006

Installation of Upper Valve Body Assembly:


Refer to Figure 2.
1). Install twelve valve body bolts 87 and 88.
2). Torque bolts beginning in the center of the valve body and working in a circular pattern outward to 56 Nm
(4453 lb inch).
3). Repeat torque sequence and re-torque all bolts to 1013 Nm (89115 lb inch).
4). Connect solenoid and pressure switch electrical connectors.
Installation of Control Module To Transmission:
Refer to Figure 1.
1). Install new control module to transmission main case gasket 1.
2). Align dowels located in control module with blind holes in transmission main case and install control module.
3). Install two bolts 4 to retain control module and torque to 5161 Nm (3845 lb ft).
4). Install new lter cover gaskets 9 onto lter covers.
5). Install lter cover/lter assemblies into lter bores.
6). Install remaining forty-one bolts 4 and 5 and torque to 5161 Nm (3845 lb ft).
7). Install drain plug 12 and torque to 2532 Nm (1824 Nm).
8). If necessary, connect transmission connector to vehicle harness. Torque center screw to 23.2 Nm
(1320 lb inch).
Identication (Figure 4):

AG

RICU

LTURAL

IMP

EM

EN
AM

MO

BIL

T WORKERS O
F

ER

ICA

UNITED A

UT

General Motors Corp.


Indianapolis, Indiana, USA

E , A E R OSPACE
AN

To identify the transmission has been modied with the OFS retrot valve body, stamp the letters STN VB (Shift To
Neutral Valve Body).

OOAOO
TIDA
S/N 6610XXXXXX
STAMP LETTERS IN THIS AREA

V09569.06.00

Figure 4.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG
PC2456EN

FORMER (BEFORE JANUARY, 2006)

3000 AND 4000


PRODUCT FAMILIES
ENGINE (EXTERNAL)
(P/N 29509637)

4000
PRODUCT FAMILY
TURBINE (EXTERNAL)
(P/N 29512201)

3000
PRODUCT FAMILY
TURBINE (INTERNAL)
(P/N 29503531)

3000
PRODUCT FAMILY
RETARDER OUTPUT
(EXTERNAL)
(P/N 29508034)

3000 AND 4000


PRODUCT FAMILIES
OUTPUT (EXTERNAL),
4000 PRODUCT FAMILY
RETARDER (P/N 29509637)

CURRENT (JANUARY, 2006)

3000 AND 4000


PRODUCT FAMILIES
ENGINE (EXTERNAL)
(P/N 29543432)

4000
PRODUCT FAMILY
TURBINE (EXTERNAL)
(P/N 29543435)

3000
PRODUCT FAMILY
TURBINE (INTERNAL)
(P/N 29543433)

3000
PRODUCT FAMILY
RETARDER OUTPUT
(EXTERNAL)
(P/N 29543434)

3000 AND 4000


PRODUCT FAMILIES
OUTPUT (EXTERNAL),
4000 PRODUCT FAMILY
RETARDER (P/N 29544139)
V10002.00.00

SIL

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5-WT-06, Rev. A
June, 2006
Product Code(s): 65, 66
Page 2 of 2

The current sensor design improves manufacturability by using a pre-molded housing over the coil rather than
overmolding the coil as the former design is manufactured. The premolded housings have ribs located every 90 degrees
around the circumference on all but the 3000 Product Family retarder sensor. The sensors mounted externally to the
transmission also include alignment ears on the outside of the connector to assist in aligning the half-shroud of the mating
GT Series connector specified for the OEM chassis harnesses.
A new configuration sensor is also being released for the output sensor position in all models except the 3000 Product
Family retarder and dropbox models. The new configuration is a straight connector alignment with the body as compared
with the 90 degree configuration previously used in the output location.
The 3000 Product Family retarder output speed sensor changes from having an anodized aluminum housing over the coil
to having a premolded composite housing (without ribs) with a brass housing crimped on the end of the sensor. The O-ring
is installed in the groove back from the groove where the brass housing is crimped. The 3000 Product Family retarder
model output sensor retains the 90 degree connector orientation.
The external sensor assemblies include a Viton O-ring with blue Teflon coating (P/N 29545029). This O-ring is not
serviced. The serviceable O-ring continues to be P/N 29503383.
The transfer case internal output sensor is not affected by any of these changes.
Part Number (P/N) Information:
Table 1 is a summary of the former and current speed sensor P/Ns and the features which are included in the current design
sensors.

Table 1.
Identifying Features

Description

Former
P/N

S/N Breaks (Used Beginning With S/N...)

Ribbed
Connector
Current
Coil
Brass Alignment
P/N
Housing Housing
Ears

Engine Speed
Sensor

29509637 29543432

Turbine Speed
Sensor (Internal)

29503531 29543433

Retarder Output
Speed Sensor

29508034 29543434

Turbine Speed
Sensor

29512201 29543435

Output Speed
SensorStraight
Connector

29544139
(ref:
29509637)

3000 Product Family

4000 Product Family

6510633307 6520058755 6610189595 6620001732


6510630072 6520057386

NA

NA

6510630089 6520057820

NA

NA

NA

NA

6610189838 6620001711

6510623319 6520055898 6610186251 6620001414

Service Information:
When performing any resistance checks for troubleshooting, the new sensors will have a nominal coil resistance value of
340 Ohms (+/- 25 Ohms) at an ambient temperature of 20C (68F) as compared to the former sensors which had a
nominal resistance value of 300 Ohms (see Table 2).

Table 2.
Resistance Current
Design

SIL356

Resistance Former
Design

Temp C

Temp F

250

200

40

40

340

300

20

68

450

400

110

230

Copyright 2009 Allison Transmission, Inc.

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10-TR-06
March, 2006
Product Code(s):
Page 1 of 2
SUBJECT: 4th Generation TCM Heat Sink Shield
MODELS AFFECTED: All 4th Generation 1000, 2000, 3000, 4000 Product Families Transmissions

Introduction:
Allison Transmission has determined that the 4th Generation TCM can be damaged by introducing an electrical load
by either contact of battery positive to the TCM heat sink or by using the heat sink as an electrical ground. The
electrical load causes excessive current and results in an electrical overstress condition which fails the TCM by damaging
the ground wire bonds. Reference SIL 22-TR-05 for further details. An optional TCM heat sink shield, P/N 29545460,
has been released for installation in vehicle applications where the TCM heat sink could be exposed to incidental electrical
loads. When the shield is installed onto the TCM, it will help protect the heat sink from contact with battery positive
sources or being used for a ground while not significantly impacting heat transfer from the TCM.
Installation Procedure:
Remove the TCM from vehicle.
The TCM heat sink shield is installed such that it covers the heat sink. The tabs on the cover are captured by the mounting
legs. To facilitate installation, start with the mounting leg which is opposite the electrical connector and insert the TCM
leg through the tab. Then insert one of the TCM legs closest to the connector through the corresponding tab. Verify both
tabs are completely installed and then put pressure on the cover in the area near the heat shield above the remaining tab
and install the TCM leg through the tab. Make certain the 3 tabs are properly installed.
Reinstall the TCM into the vehicle.
Inspection, Installation and Replacement Requirements:
When replacing a TCM with a TCM shield installed, inspect the shield for cracks, or other damage. If the shield appears
cracked or damaged, replace the shield. In the event the operating environment of the TCM is unknown, for instance over
the counter sales, a TCM shield should be installed prior to completing the sale. For Original Equipment Manufacturer
(OEM) installations not utilizing the TCM shield, it is not necessary to install a shield unless TCM damage was
determined to be caused by contact between battery positive and the TCM heat sink.

SIL

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10-TR-06
March, 2006
Product Code(s):
Page 2 of 2

HEAT SINK SHIELD


(P/N 29545460)

HEAT SINK

TCM

MOUNTING LEG

TAB FITS ON TCM


OVER ALL THREE
MOUNTING LEGS
V10304.00.00

Service Parts Information:


Heat Sink Shield, P/N 29545460, is only available in a multi-pack containing 10 pieces from the Parts Distribution Center.

SIL358

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Revisions to the SIL are noted by a
stripe in the left-hand margin.

13-WT-06, Rev. B
May, 2007
Product Code(s):
Page 1 of 2

SUBJECT: Redesigned Integral Cooler


MODELS AFFECTED: 3000 and 4000 Product Families (Includes All B and T Series Models)
BEGINNING SERIAL NUMBER: 6510676916, 6520056783, 6610199812 (7 Plate Cooler)
6510676917, 6520058810 (17 Plate Cooler)

Introduction:
As a product improvement, the integral cooler to cooler housing O-ring has been redesigned. Current non-sump integral
coolers have been redesigned to accept a larger diameter O-ring. Current non-sump integral coolers now utilize only one
O-ring instead of two. Refer to Figure 1.
Interchangeability:
Current integral coolers are serviceable backwards with existing cooler housings. Former integral coolers have
been completely cancelled. Former design O-ring, P/N 29512863 will be maintained for service. Current O-ring,
P/N 29545963 can not be used on former design coolers.
Former
7 Plate Cooler
17 Plate Cooler
Cooler O-ring

Part Number
29506420
29506421
29512863

Current
7 Plate Cooler
17 Plate Cooler
Cooler O-ring

Part Number
29544962
29544961
29545963

SIL

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13-WT-06, Rev. B
May, 2007
Product Code(s):
Page 2 of 2

I.D.
43.4444.20 mm
(1.711.74 in.)

I.D.
46.7647.68 mm
(1.841.88 in.)
O-RING (2)
3.433.63 mm (0.1350.143 in.)
(P/N 29512863)

O-RING
5.205.46 mm (0.2050.215 in.)
(P/N 29545021)
7.147.26 mm (0.2810.286 in.)
(2 PLACES)

4.204.40 mm (0.1650.173 in.)


(2 PLACES)

O-RING
(P/N 29545963)

O-RINGS (2)
(P/N 29512863)

1 SLOT

2 SLOTS

INTEGRAL COOLER
(P/N 29506420)

FORMER

INTEGRAL COOLER
(P/N 29544962)

CURRENT

INTEGRAL COOLER AND O-RINGS

V10321.00.01

Figure 1.

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16-WT-06
May, 2006
Product Code(s):
Page 1 of 2
SUBJECT: EBS (Electronic Brake System) Pressure Sensor

PRODUCTS AFFECTED: International Series 3000, 4000, and Torqmatic Series Built with EBS Brake Blending System

Introduction:
Some EBS (Electronic Brake System) applications integrate the Allison retarder into their braking system to maximize
vehicle control and brake life. Allison retarder brake blending applications use a pressure sensor to measure retarder
pressure information for our TCM. This SIL will provide information to service the EBS brake blending system pressure
sensor; however, it is not intended to design or install the EBS brake blending system.
Description:
When an Allison retarder is used with the vehicle EBS brake blending system, a pressure sensor P/N 12567911 may be
used to provide actual retarder performance to the EBS (see Figure 1). In order to use this pressure sensor, a special
calibration is required for the 4th Generation TCM, with the EBS sensor option enabled.
The EBS pressure sensor is connected to the TCM through three wires in the OEM-supplied wiring harness.

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16-WT-06
May, 2006
Product Code(s):
Page 2 of 2

WIRE 158
WIRE 144
WIRE 112

CONNECTOR
(P/N 15336121)
OPTIONAL PRESSURE SENSOR
(P/N 12567911)

OPTIONAL PRESSURE SENSOR


AND CONNECTOR

V09814.01.00

Figure 1.

The retarder pressure sensor is threaded in to the retarder input pressure cavity via a M16 x 2.0 threaded hole in a
chamfered faced boss at 1624 Nm (1218 lb ft). The boss is cast into a special EBS valve body P/N 29543984 for
3000 Product Family, and is cast into a special EBS valve body cover P/N 29543989 for 4000 Product Family (see
Figure 2).

ADDED CAST BOSS


AND PRESSURE
TRANSDUCER

ADDED CAST BOSS


AND PRESSURE
TRANSDUCER

3000 / TORQMATIC SERIES


(P/N 29543984)

4000 / TORQMATIC SERIES


(P/N 29543989)

EBS RETARDER CONTROLS

V09815.01.00

Figure 2.

Service Information:
The EBS pressure sensor P/N 12567911 comes as an assembly with an O-ring. When replacing the EBS pressure
sensor O-ring, use P/N 29544826 O-ring which is included in P/N 29544795 (3000 Product Family) seal and gasket kit,
and P/N 29544797 (4000 Product Family) seal and gasket kit.
DTC (Diagnostic Trouble Codes) P0989 Retarder Pressure Sensor Failed Low, and P0990 Retarder Pressure Sensor
Failed High are covered in TS3989EN.
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Revisions to this SIL are noted by a
stripe in the left-hand margin.

22-WT-06, Rev. B
July, 2007
Product Code(s):
Page 1 of 2

SUBJECT: Redesign of Allison 4th Generation Controls Shift Solenoids


PRODUCTS AFFECTED: 3000 and 4000 Product Families Transmissions; Allison 4th Generation Controls,
and WTEC II and WTEC III Controls
SERIAL NUMBERS:

P/N 29546693 used for SS2; (7-Speed Only)


6510707691 and 6610218582
P/N 29545638 used for SS1; (All Models)
6510634367, 6520066020, 66110191200, and 6620002461

Introduction:
Seven-speed models equipped with Allison 4th Generation Controls, prior to serial numbers listed above, can experience
Diagnostic Trouble Code (DTC) P0842 or P0843 during cold temperature operation. This condition is more likely to
occur when Range Selection begins immediately following cold start-up and when heavier weight transmission fluids are
used. The C2 latch valve can become stuck hydraulically ON; this can occur during shifts which require movement of
the C2 latch valve. This condition can be corrected by installing the redesigned Shift Solenoids 1 and 2 (SS1 and SS2)
along with updating the calibration in the Transmission Control Module (TCM).
The calibration change allows Modulated Main to remain active during shifts to range as long as throttle remains low (less
than 15 percent). This change will decrease the pressure supplied to the SS2 solenoid and the bottom of the C2 latch valve.
In addition, the time-outs for the pressure switch will also be increased to decease the opportunity for a code to set.
The 3000 and 4000 Product Families Transmissions (all 3000 and 4000 Product Families) will continue to use solenoid
P/N 29545638 in the SS1 location.
NOTE: WTEC II and III Controls identified this solenoid as G.

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22-WT-06, Rev. B
July, 2007
Product Code(s):
Page 2 of 2

Interchangeability:
The solenoids are completely interchangeable backwards. The solenoids must be used in the locations as shown in
Table 1.
NOTE: Each solenoid is physically interchangeable and must not be installed in the wrong
location. The former solenoid will no longer be available.

Table 1.
Location
SS1 (G)
SS2 (N)

P/N
29545638
29546693

Description (see Figure 1):


The current SS1 and SS2 solenoids can be identified by the chamfer and the four radial grooves added to the snout of the
solenoid (see Figure 1). Additionally, the last four digits of the part number (5638 or 6693) and a date code will be on
the side of the solenoid body.
NOTE: 29546693 will have both 5638 and 6693 on the side of the solenoid body.

FLAT
SURFACE

CHAMFERED
SURFACE

RADIAL GROOVES (4)

FORMER
(P/N 29537369)

CURRENT
(P/N 29545638)
(P/N 29546693)

V10325.01.00

Figure 1.

SIL364

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


Revisions to this SIL are noted by a
stripe in the left-hand margin.

26-WT-06, Rev. B
September, 2007
Product Code(s):
Page 1 of 2

SUBJECT: Allison High Capacity Filters


MODELS AFFECTED: 3000 and 4000 Product Families (Includes all B and T Series Models)
AFFECTED SERIAL NUMBERS: 6510670912
6610205144
6520066056 and 6620002476 (2 inch Filter)
6520067342 and 6620002521 (4 inch Filter)
9320005689, 9370006284, 9420006679, 9470005459
Introduction:
Beginning in July, 2006 High Capacity main/lube filters were placed into production. High Capacity filters allow for
increased fluid and filter change intervals in transmissions utilizing TES 295 approved fluid/TranSynd. High Capacity
filters eliminate the requirement of the initial 5000 mile/8000 km/200 hour main filter change. Overhauled transmissions
equipped with High Capacity filters will not require an initial 5000 mile/8000 km/200 hour main filter change.
Interchangeability:
Current High Capacity filters are completely interchangeable with prior Gold Series filters. All prior initial and service
Gold Series filter kits are completely cancelled and serviced with current High Capacity filter kits. High Capacity filters
can be visually identified (refer to Figure 1).
High Capacity filter kits:
2 Inch Filter Kit
4 Inch Filter Kit

P/N 29545776
P/N 29545779

Factory Installed Filters:


High Capacity filters installed during transmission production will state Factory Installed and the date of manufacture
of the filter. High Capacity filters that are labeled Factory Installed will not be available for service (refer to Figure 2).

SIL

20091001

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SIL365

PARTS CATALOG
PC2456EN

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26-WT-06, Rev. B
September, 2007
Product Code(s):
Page 2 of 2

V10425.00.00

Figure 1.

V10426.00.00

Figure 2.

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20091001

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PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


The change bar in the left-hand margin
indicates a serial number correction.

27-WT-06, Rev. A
February, 2007
Product Code(s):
Page 1 of 5

SUBJECT: Redesigned Retarder Module


MODELS AFFECTED: 4000 Product Families (Includes all B and T Series Models)
BEGINNING SERIAL NUMBER: 6610204386
6620002036
Introduction
As a product improvement, a redesigned retarder module was implemented into production July, 2006. The following
components have been redesigned:
Retarder Housing
Stator Housing
C5 Piston
C5 Piston Return Spring Assembly
P3 Carrier
P3 Bearing
Output Shaft Assembly (4700/4800 retarder models only)
Serviceability
Retarder Housing
As a product improvement, geometry changes have been made to the retarder housing. Physical differences between the
current verses the prior retarder housing is minor. Positive identification can be made by the part number cast into the
lower left corner of the retarder housing. Refer to Figure 1 for external differences.
Retarder Housing
Six Speed Models
Seven Speed Models

Current P/N
29545015
29545017

Prior P/N
29542378
29542380

Prior P/N
Status
Cancelled
Cancelled

Current P/N
Backwards Compatible
Yes
Yes

SIL

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PARTS CATALOG
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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


27-WT-06, Rev. A
February, 2007
Product Code(s):
Page 2 of 5

FORMER

CURRENT
VH10465.00.00

VH10466.00.00

Figure 1

SIL368

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

27-WT-06, Rev. A
February, 2007
Product Code(s):
Page 3 of 5
Stator Housing
As a product improvement, geometry changes have been made to the stator housing. The size of the C5 piston antirotation lug has been increased for improved wear characteristics. Physical differences between the current verses the
prior stator housing is minor. Positive identification can be made by the part number cast into the lower left corner of the
stator housing. Refer to Figure 2 for external differences.

Stator

Current P/N
29544957

Prior P/N
29536771

Prior P/N Status


Cancelled

Current P/N Backwards Compatible


Yes*

* Requires current C5 piston and C5 return spring assembly.

FORMER

CURRENT
VH10467.00.00

SIL

VH10468.00.00

Figure 2
20091001

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


27-WT-06, Rev. A
February, 2007
Product Code(s):
Page 4 of 5

C5 Piston and Return Spring Assembly


Due to the enlargement of the piston anti-rotation lug, the C5 piston and spring retainer have been redesigned. Refer to
Figure 3 for physical differences.

C5 Piston
C5 Return Spring Assembly

Current P/N
29544956
29544958

Prior P/N
29503035
29503036

Prior P/N Status


Maintained for Service
Maintained for Service

FORMER

Current P/N
Backwards Compatible
No
No

CURRENT

FORMER

VH10469.00.00

CURRENT
VH10470.00.00

Figure 3

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27-WT-06, Rev. A
February, 2007
Product Code(s):
Page 5 of 5
P3 Carrier/7-Speed Output Shaft (Retarder)
To provide additional contact surface for the outer P3 bearing, a change has been made to the P3 carrier and output shaft,
(7-speed models). Material has been removed in the area where the outer P3 bearing race locates. This feature provides
more surface contact between the carrier/output shaft and the inner bearing race. The inner race of the outer P3 bearing
has reduced in diameter due to the reduction in outside diameter of the carrier/output shaft. Retarder carriers and Retarder
7-speed output shafts will be serviced with a kit. Kit will include the current outer P3 bearing P/N 29544236 and bearing
race P/N 29505574. Refer to Figure 4 for physical differences of P3 carrier.
NOTE: Existing output bearing installer J 37034 is used to install P/N 29544236 P3 bearing.

P3 Carrier (CR)
P3 Carrier (WR)
Output Shaft (7-speed)

Current P/N
29544812
29544813
29545018

Prior P/N
29537387
29537200
29542561

Prior P/N
Status
Cancelled
Cancelled
Cancelled

FORMER

Current P/N
Backwards Compatible
with Kit
29545913
29545914
29545915

CURRENT

VH10471.00.00

SIL
Figure 4

20091001

Copyright 2009 Allison Transmission, Inc.

SIL371

PARTS CATALOG
PC2456EN

SIL372

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


Revisions to this SIL are noted
by a stripe in the left-hand margin.

6-WT-07, Rev. A
September, 2007
Product Code(s):
Page 1 of 3

SUBJECT: Redesigned Transmission Seal Material


MODELS AFFECTED: 3000 and 4000 Product Families (Includes all B and T Series Models)
BEGINNING SERIAL NUMBER: 6510717281, 6520083093
6610220990
9370007661, 9320006231, 9470006080, 9420007560
Introduction:
Material of specific seals has been modified to be compatible with DEXRON-VI fluids. DEXRON-VI fluids were
released to the market in January, 2007.
Interchangeability:
NOTE:
Transmissions prior to the above serial numbers are not compatible with DEXRON-VI fluids.
If the prior seal material is exposed to DEXRON-VI fluid, seal hardening will occur. Seal
hardening can result in an inability of the seal to function properly.
Transmissions beginning with the above serial numbers are compatible with DEXRON-VI and
all other Allison-approved fluids.
Current seals listed in Chart 1 are serviceable backwards. Current seals can be physically identified by a D6C or 8 color
marks on the face of the seal. Refer to Figure 1 for physical identifiers. Current seals have been incorporated in seal and
gasket kits.

SIL

20091001

Copyright 2009 Allison Transmission, Inc.

SIL373

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


6-WT-07, Rev. A
September, 2007
Product Code(s):
Page 2 of 3

Chart 1.
Prior P/N

Current P/N

29541889

29545518

3000 Input seal

D6C on face of seal

29541890

29545519

4000 Input Seal

D6C on face of seal

29507528

29544137

3000 Service Single Lip Input Seal

D6C on face of seal

29505859

29544138

4000 Service Single Lip Input Seal

D6C on face of seal

29540989

29546233

3000 Output Seal

D6C on face of seal

29540133

29546234

4000 Output Seal

D6C on face of seal

29541266

29546237

4000 Output Seal (service only)

D6C on face of seal

29515691

29546238

4000 Output Seal (service only)

D6C on face of seal

29545021

29545963

Cooler O-ring

Black (was brown)

29507823

29546229

Fill Tube Seal

D6C on top of seal

23045611

29546153

3000 C2 piston ID

8 Pink marks

23045612

29546154

3000 C1 piston ID

8 Light Blue marks

23045614

29546155

3000 C1 piston OD

8 Orange marks

23045615

29546156

3000 Balance Piston OD / 4000 C1 piston OD

8 Yellow marks

23045654

29546157

3000 C5 piston OD

8 Yellow marks

23047920

29546158

4000 C5 piston OD / 4700 C6 piston OD

8 Light Blue marks

23048095

29546159

4000 C2 piston ID

8 White marks

23048096

29546160

4000 C1 piston ID

8 Orange marks

23048104

29546161

4000 Balance piston OD

8 Green marks

29530490

29546162

4700 C5 piston OD

8 Orange marks

29501326

29546163

4000 LU piston OD

8 White marks

29501323

29546164

4000 LU piston ID

8 Red marks

23046868

29546165

3000 LU piston OD

8 Red marks

29503197

29546166

3000 LU piston ID

8 Green marks

29542212

29546251

Kit, 4700/4800 Seal and Gasket

29545935

29546239

Kit, 3000 Seal and Gasket, Straight Through

29543315

29546242

Kit, 3000 Retarder Module Seal and Gasket,


Prior to S/N 6510142342

29545921

29546246

Kit, 4000 Seal and Gasket, With Retarder

29545917

29546240

Kit, 3000 Seal and Gasket, Straight Thru (4th Generation)

29544794

29546243

Kit, 3000 Retarder Module Seal and Gasket, Beginning with


S/N 6510142342

29544795

29546244

Kit, 3000 Retarder Module Seal and Gasket (4th Generation)

29545918

29546247

Kit, 4000 Seal and Gasket, Straight Through (4th Generation)

29545920

29546248

Kit, 4000 Seal and Gasket, With Retarder (4th Generation)

29545919

29546245

Kit, 4000 Seal and Gasket, Straight Through

29544828

29546252

Kit, 3700 Seal and Gasket (4th Generation)

29545784

29546241

Kit, B 400R Master Overhaul

SIL374

Part Description

Copyright 2009 Allison Transmission, Inc.

Identication

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

6-WT-07, Rev. A
September, 2007
Product Code(s):
Page 3 of 3

2 OF 8
IDENTIFIER MARKS
ON OUTER EDGES

2 OF 8
IDENTIFIER MARKS
ON OUTER EDGES

2 OF 8
IDENTIFIER MARKS
ON OUTER EDGES
2 OF 8
IDENTIFIER MARKS
ON OUTER EDGES

3000/4000 C2 PISTON ID SEAL


(P/N 29546153)

V10778.00.00

P/N 29545518 IDENTIFIER


D6C IDENTIFIER
9

8
51
45

FNI

D6C

U
S
A

D6C

18
5
45

3000/4000 INPUT SEAL


(P/N 29545518)

V10779.00.00

Figure 1.

SIL

20091001

Copyright 2009 Allison Transmission, Inc.

SIL375

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

Revisions to this SIL are noted


by a stripe in the left-hand margin.

28-WT-07, Rev. A
February, 2008
Product Code(s): 65, 66
Page 1 of 2

SUBJECT: Main Valve Body Revision


PRODUCTS AFFECTED: 4th Generation Controlled 3000 and 4000 Product Family Transmissions
FIRST PRODUCTION S/N: 3000 Product Family; Six-Speed Models
6510782660, 6520090323
3000 Product Family; Seven-Speed Models
6510782782
4000 Product Family; Six-Speed Models
6610244154, 6620006075
4000 Product Family; Seven-Speed Models
6610244287, 6620006289
Introduction:
Fourth Generation Main Valve Bodies were revised in December, 2007 to increase the retaining pin diameter for the
Converter Regulator and Lube Regulator Valves. All main valve body valve retaining pins will be common after this
change. The Converter Regulator Valve Stop is notched to trap the retaining pin. A new stop is released to accommodate
the larger diameter retaining pin.
Serviceability (see Table 1):
The former retaining pin and converter regulator valve stop will be maintained to service former main valve bodies. The
former six speed and seven speed main valve bodies will be completely cancelled. Six speed and seven speed main valve
body kits are available to use when the former valve bodies are replaced to be sure the correct parts are available. The kits
contain (see Figure 1) a new six-speed or seven-speed valve body, two additional 5 mm retaining pins, the current
converter regulator valve stop (for the 5 mm pin), and Instruction Sheet 326.
RETAINING PIN
(P/N 23049345)

CONVERTER REGULATOR STOP


(P/N 29546550)

MAIN VALVE BODY


6-SPEED (P/N 29546779)
7-SPEED (P/N 29546815)

V10873.00.00

Figure 1.

SIL376

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

28-WT-07, Rev. A
February, 2008
Product Code(s): 65, 66
Page 2 of 2

Table 1.
Part Description
Main Valve Body; 6-speed

Main Valve-Body; 7-speed

Retaining Pin
Converter Regulator
Valve Stop

Current
P/N
29546779

29546815

Former
P/N
29542923

29542924

Service Former P/N with


29546991

Kit, Main Valve Body6-speed

Containing:

P/N
29546779
29546550
23049345
29546993

Description
Main Valve Body, 6-speed
Converter Regulator Stop
Retaining Pin, 5 mm
Instruction Sheet 326

Qty
1
1
2
1

29546992
Containing:

Qty
1
1
2
1

23049345

29500822

29500822

Kit, Main Valve Body, 7-speed


P/N
Description
29546815 Main Valve Body, 7-speed
29546550 Converter Regulator Stop
23049345 Retaining Pin, 5 mm
29546993 Instruction Sheet 326
Retaining Pin

29546550

29538477

29538477

Converter Regulator Valve Stop

CAUTION: The current and former Valve Bodies, Converter Regulator Stops, and Retaining Pins can be
misassembled. If misassembled, converter pressure and cooler flow and pressure will be higher or lower than they are
specified to be. See Table 2.

Table 2. Incorrect Combinations


P/N
29546779
or
29546815
29538477
23049345
29542923
or
29542924
29546550
29500822
29546779
or
29546815
29546550
29500822

20091001

Description

Version

Main Valve Body

Current

Converter Regulator Stop


Retaining Pin, 5 mm

Former
Current

Main Valve Body

Former

Converter Regulator Stop


Retaining Pin, 3 mm

Current
Former

Main Valve Body

Current

Converter Regulator Stop


Retaining Pin, 3 mm

Current
Former

Assembly condition

Result

Stop groove is narrower (3 mm) and


will not seat properly over a 5 mm
pin. Stop will be pushed deeper into
the bore and the spring will be under
more compression.

Higher cooler ow and


higher cooler and converter
pressure

Stop groove is wider (5 mm) and


will be oversize over a 3 mm pin.
Stop will not be pushed as deep into
the bore and the spring will be under
less compression.

Slightly lower cooler ow


and lower cooler and converter pressure

Stop groove is wider (5 mm) and


hole is oversize (5 mm) and will not
properly t a 3 mm pin. Stop will not
be pushed as deep into the bore, the
pin will be loose, and the spring will
be under less compression.

Lower cooler ow and


lower cooler and converter
pressure

Copyright 2009 Allison Transmission, Inc.

SIL377

SIL

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


P/N 29546993
Page 1 of 2
December, 2007

INSTRUCTION SHEET NO. 326


MAIN VALVE BODY REVISION
Introduction
Fourth Generation Main Valve Bodies were revised in December, 2007 to increase the retaining pin diameter for the
Converter Regulator and Lube Regulator Valves. All main valve body valve retaining pins will be common after this
change. The Converter Regulator Valve Stop is notched to trap the retaining pin and a new one is released to accommodate the larger diameter retaining pin.
Parts
Six speed and seven speed main valve body kits are available to use when the former valve bodies are replaced to be sure
the correct parts are available. The kits (see Table 1 and Figure 1) contain a new six-speed or seven-speed valve body,
two additional 5mm retaining pins, the current converter regulator valve stop, and Instruction Sheet 326.

Table 1.
When replacing:

Use:

P/N
Description
29542923 Main Valve Body,
6-speed

P/N
Description
29546991 Kit, Main Valve Body,
6-speed
kit contains:
29546779 Main Valve Body,
6-speed
29546550 Converter Regulator
Stop (for 5 mm pin)
23049345 Retaining Pin, 5 mm
29546993 Instruction Sheet 326
29546992 Kit, Main Valve Body,
7-speed
kit contains:
29546815 Main Valve Body,
7-speed
29546550 Converter Regulator
Stop (for 5 mm pin)
23049345 Retaining Pin, 5 mm
29546993 Instruction Sheet 326

29542924 Main Valve Body,


7-speed

SIL378

Discard:
Qty

1
1
2
1

1
1
2
1

Copyright 2009 Allison Transmission, Inc.

P/N

Description

29542923 Main Valve Body,


6-speed
29538477 Converter Regulator
Stop (for 3 mm pin)
29500822 Retaining Pin, 3 mm

29542924 Main Valve Body,


6-speed
29538477 Converter Regulator
Stop (for 3 mm pin)
29500822 Retaining Pin, 3 mm

20091001

Qty

1
1
2

1
1
2

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG
PC2456EN

P/N 29546993
Page 2 of 2
December, 2007

RETAINING PIN
(P/N 23049345)

CONVERTER REGULATOR STOP


(P/N 29546550)

MAIN VALVE BODY


6-SPEED (P/N 29546779)
7-SPEED (P/N 29546815)

V10873.00.00

Figure 1
CAUTION: The current and former Valve Bodies, Converter Regulator Stops, and Retaining Pins can be misassembled. If misassembled, converter pressure and cooler ow and pressure will be higher or lower than they are
specied to be. See Table 2.

Table 2. Incorrect Combinations


P/N
Description
29546779
or
Main Valve Body
29546815
29538477 Converter Regulator Stop
23049345
29542923
or
29542924
29546550
29500822
29546779
or
29546815
29546550
29500822

20091001

Version
Current
Former

Retaining Pin, 5 mm

Current

Main Valve Body

Former

Converter Regulator Stop


Retaining Pin, 3 mm

Current
Former

Main Valve Body

Current

Converter Regulator Stop


Retaining Pin, 3 mm

Current
Former

Assembly condition

Result

Stop groove is narrower (3 mm) and


will not seat properly over a 5 mm
pin. Stop will be pushed deeper into
the bore and the spring will be under
more compression.

Higher cooler ow and


higher cooler and converter pressure

Stop groove is wider (5 mm) and


will be oversize over a 3 mm pin.
Stop will not be pushed as deep into
the bore and the spring will be under
less compression.

Slightly lower cooler


ow and lower cooler
and converter pressure

Stop groove is wider (5 mm) and


hole is oversize (5 mm) and will not
properly t a 3 mm pin. Stop will not
be pushed as deep into the bore, the
pin will be loose, and the spring will
be under less compression.

Lower cooler ow and


lower cooler and converter pressure

Copyright 2009 Allison Transmission, Inc.

SIL379

SIL

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


11-WT-08
July, 2008
Product Code(s):
Page 1 of 86

SUBJECT: Control System PrognosticsModel Year 2009


MODELS AFFECTED: All 3000 and 4000 Product Families, Except 7-Speeds (Includes B and T Series Models)
BEGINNING SERIAL NUMBERS: 6510822005 (3000 Product Family)
6520099957 (3000 Product Family)
6610257671 (4000 Product Family)
6620007438 (4000 Product Family)

Preface:
The purpose of this SIL is to provide information necessary to understand and service Control System Prognostics for
Model Year 2009. Due to the number of pages in this Service Information Letter a Table of Contents is provided.

SIL380

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


11-WT-08
July, 2008
Product Code(s):
Page 2 of 86
TABLE OF CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Package Requirements for Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Calibration Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Fluid and Filter Requirements and Maintenance Schedules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
CONTROL SYSTEM PROGNOSTICS OPERATION AND DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Oil Life Monitor (OM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Filter Life Monitor (FM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Transmission Health Monitor (TM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Parts Change Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
FILTER LIFE VALVE BODYDISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Assemble Filter Life Valve Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SHIFT SELECTOR DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
During Normal Operating Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Operation During Diagnostic or Inhibited Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Accessing Oil Level, Prognostics, and Diagnostic Codes Using a Lever Shift Selector . . . . . . . . . . . . . . . . . . . . . . 14
Accessing Oil Level, Prognostics, and Diagnostic Codes Using a Pushbutton Shift Selector . . . . . . . . . . . . . . . . . . 15
Allison Shift Selector Service Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
PROGNOSTICS PACKAGE AND ALLISON DOC FOR PCSERVICE TOOL CHANGES . . . . . . . . . . . . 17
Enabling and Disabling Prognostics Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Calibration Information Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Prognostic Package Status at Main Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Prognostics Package Information and Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Oil Life Monitor Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Filter Life Monitor Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Transmission Health Monitor: 3000/4000 Product Families . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Service Indicator (SERVICE TRANS) Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
TRANSHEALTH Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Prognostic Messages on J1939 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
PROGNOSTICS DTC TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
DTC P0847 Pressure Switch 2 Circuit Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
DTC P0848 Pressure Switch 2 Circuit High . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
DTC P088A Main Filter Deteriorated. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
DTC P088B Transmission Fluid Filter Very Deteriorated/Expired . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
DTC P0897 Transmission Fluid Deteriorated. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
DTC P2789 Clutch Adaptive Learning at Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
PARTS CATALOG FOR PROGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3000 Product Family Seal and Gasket Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3000 Product Family Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4000 Product Family Seal and Gasket Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
4000 Product Family Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
3000 and 4000 Product Families TCM and Selectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

20091001

Copyright 2009 Allison Transmission, Inc.

SIL381

SIL

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


11-WT-08
July, 2008
Product Code(s):
Page 3 of 86

INTRODUCTION
Allison Transmission, Inc. has introduced control system Prognostics for Model Year 2009 (MY09) beginning with serial
numbers listed above for 3000 and 4000 Product Families transmissions except for 7-speed models. Prognostics are
designed to give the customer the following benefits:

Maximize fluid (oil) life


Maximize filter life
Maximize clutch life
Monitor and indicate when service limits for clutches have been exceeded
Allow maintenance to be scheduled to prevent transmission problems

Transmission operating parameters monitored and displayed by the Prognostics feature are:
Oil Life Monitor (OM)The display message denotes the calculated remaining life of the transmission fluid.
Filter Life Monitor (FM)The display message denotes operating status of the transmission main fluid filter, based
on the measured pressure drop across the filter.
Transmission Health MonitorThe display message denotes clutch life status, as determined by monitored
changes and the calculated running clearance of the transmission clutches.
Package Requirements for Use
Customer and Vehicle OEM use of the Prognostics Package has the following requirements:
Use of Allison approved TES 295 licensed fluid in the transmission. Refer to TES 295 Approved Fluids list. See
the Allison Transmission web site (www.allisontransmission.com) for that list.
Use of Allison High Capacity filters.
Prognostics package has been enabled in the TCM calibration. Requires current released Prognostics capable TCM.
The former 4th Generation TCMs are not Prognostics compatible.
Transmission control module assembly with Prognostics designed parts. Refer to the parts catalog section and
assembly/disassembly section.
OEM chassis harness wire 118 from pin 18 of the TCM connector to pin 17 of the transmission connector.
One of the following Prognostics designed shift selectors:
o Allison MY09 pushbutton shift selector with integrated SERVICE TRANS Indicator, an open-end
wrench icon
o Allison MY09 lever shift selector with integrated SERVICE TRANS Indicator, an open-end wrench icon
o OEM-supplied, Allison-approved shift selector combined with either or both of these features:
A service indicator light
A J1939 text message display
NOTE: If the Prognostics package is enabled in the TCM but any of the listed Prognostics
requirements have not been met, diagnostic codes (DTC) and/or service light activation
may occur. For example, if W118 is not in the OEM harness and Prognostics is enabled,
an active DTC P0848PS2 Circuit High occurs and a CHECK TRANS lamp condition is
displayed. See Allison Tech Data for detailed Prognostics integration information.
Calibration Information
The vehicle manufacturer (OEM) specifies whether the Allison Prognostics Package should be a factory installed option
for the transmission calibration. An OEM could have the Prognostics Package option set at the factory as one of these
choices for the customer:
Available and Prognostics are defaulted ON
Available but Prognostics are defaulted OFF
Prognostics are not available in the TCM calibration.

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The three Prognostics functions are enabled or disabled as a group and cannot be enabled or disabled individually. The
OEM may also specify whether Prognostics may be reset by:
The Allison shift selector
A J1939 message
Only with the Allison DOC For PCService Tool.
NOTE: An Allison service outlet can, at customer expense and if Allison requirements are met
before TCM recalibration, assist with a TCM calibration change so that MY09
Prognostics are available.
Fluid and Filter Requirements and Maintenance Schedules
With Mixture of TES 295 Fluids and non-TES 295 fluids
For any vehicle, including vehicles just delivered from the OEM, that have a mixture of TES 295 and NonTES 295 fluid in the transmission system, the Prognostics Package must be turned off and fluid/filter
changes must follow the recommendations in Service Tips #1099, available on the Allison Transmission
web site (www.allisontransmission.com).
Before a vehicle that contained a mixture of Non-TES 295 and Allison-approved TES 295 can use the
Prognostics Package and the fluid and filter schedule in Table 1, that vehicle must have two complete oil
changes using only 100 percent concentration Allison-approved TES 295 fluid and Allison High Capacity
filters.
Change Interval Schedule when Prognostics Package Requirements Fulfilled and Prognostics Package Enabled
Table 1. Recommended Fluid/Filter Change Intervals With MY09 Prognostics Package Enabled
in 3000 and 4000 Product Families Transmissions (Includes B and T Series Models)
General or Severe Vocation
Fluids Change Interval
(Prognostics ON)
Change fluid when indicated by Oil
Life Monitor (OM) Prognostics
function or at 60 months (five years)
whichever occurs first.

Filter Types

Filters Change Interval


(Prognostics ON)

Allison High Capacity Main


and Lube Filters

Change both fllters when indicated


by Filter Life Monitor (FM) Prognostics function between fluid
changes or at 60 months (five years)
whichever occurs first.

Suction Filter Assembly Kit

Overhaul only

Change main and lube filters with


fluid

NOTE: If the Prognostics Package is not enabled in the calibration or other Prognostics Package
requirements are not met, do not use the change interval schedule in Table 1 but instead
use Service Tips #1099 available at www.allisontransmission.com to determine fluid and
filter change interval.
NOTE: Required calendar-based fluid and filter change intervals are not monitored by the
Prognostics Package so calendar intervals remain applicable to all vehicle installations
in addition to other applicable schedule requirements.
CAUTION:

20091001

To help avoid transmission damage, transmission fluid and filters must be changed
whenever there is evidence of dirt or high temperature conditions. A high temperature
condition is indicated when the transmission fluid is discolored, has a strong odor, or
has exceeded oil analysis limits.

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CAUTION:

Transmission fluid and filter change frequency is determined by the severity of


transmission service. To help avoid transmission damage, more frequent changes
may be necessary than recommended in the general guidelines due to operating
conditions and duty cycle.

CAUTION:

If Prognostics are turned ON, only Allison approved TES 295 fluids and Allison High
Capacity filters may be used. If any other fluids or filters are used, the Prognostics
feature MUST BE turned OFF.
Prognostics information will not be accurate with any other transmission fluids and
could result in missed maintenance activities resulting in transmission damage. If
Prognostics functions are not programmed or are turned OFF, refer to the miles/
hours/months fluid and filter change interval charts or visit
www.allisontransmission.com, click Service, Fluid/Filter Change Interval, then
Fluids, and read the current version of Service Tips #1099 for details.

CONTROL SYSTEM PROGNOSTICS OPERATION AND DISPLAY


The Prognostics Package includes the following functions:
Oil Life Monitor
Filter Life Monitor
Transmission Health Monitor
Allison DOC For PCService Tool may be used to review the current status of any of these functions and a history of
indicator resets. An Allison shift selector may be used to review the current status of any of these functions provided the
function being checked is in its specific display mode. See the selector information section for that procedure.
When a specified threshold is detected for any of the prognostic functions the SERVICE TRANS indicator, seen as an
open-end wrench in an Allison selector between the range select and range monitor digits, is illuminated to alert the
operator. The lamp strategy for the icon varies to communicate to the operator which function has detected that the
threshold value was reached, e.g., flashing or steady lamp.
NOTE: Failure to attend to a service condition illustrated by an illuminated lamp and then to
reset the SERVICE TRANS indicator within a defined operating period will result in
illumination of the CHECK TRANS light and an active diagnostic code (DTC)
indicating the increased probability that the service condition will develop into a more
serious condition.
Oil Life Monitor (OM)
The display message, seen in Allison DOC For PCService Tool or an Allison shift selector, denotes the calculated
remaining life of the transmission fluid. This value is based on the established life for the required baseline fluid, and then
is continuously adjusted for cumulative effects of such operating parameters as operating time, retarder operation, output
shaft revolutions, and shift frequency.
OM Display: The selector display is a two-digit number, denoting percentage of fluid life remaining. New fluid is
displayed as 99 percent. Minimum value displayed is 00 percent. Allison DOC For PCService Tool displays from
100 percent down to minus () 100 percent.
OM TRANSMISSION SERVICE Condition: The SERVICE TRANS indicator is illuminated, denoting a required
change of transmission fluid, when the remaining fluid life reaches approximately 1 percent. The indicator will be lit
steadily upon each initialization of the TCM, and will remain on steady for approximately 12 minutes after the first
selection of a drive range each time, until service is performed and the indicator is reset.
Failure to perform maintenance and reset the SERVICE TRANS indicator within a defined period will result in the
illumination of the CHECK TRANS light and diagnostic code P0897, Transmission Fluid Deteriorated, being set. P0897
indicates that the remaining fluid life has reached 1 percent.
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OM Reset: The function may be reset by one of the following methods:

Message over the SAE J1939 communication interface.


With the ignition ON and the engine OFF, shift between N D N D N R N, pausing briefly (less than 3 seconds)
between shifts, to reset the value displayed on the shift selector to 99 percent.
Display the Oil Life Monitor information and press and hold the MODE button of an Allison shift selector for ten
seconds.
Reset by using the specific Action Request in the Allison DOC For PCService Tool.
The SERVICE TRANS indicator is illuminated briefly following a reset to acknowledge that the reset was successful.
Allison DOC For PCService Tool may be used to enable a CMC within the Prognostics Customer Modifiable
Constant (CMC) Group to restrict reset to the service tool only. If resets are restricted to the service tool only, the selector
will not be able to reset the function.
OM History: A historical record of the last six (6) resets, including mileage at the time of each reset, may be viewed using
the Allison DOC For PCService Tool.
NOTE: Required calendar-based fluid change intervals are not monitored by this function and
those intervals remain applicable to all vehicle installations in addition to the above.
Filter Life Monitor (FM)
Filter Life Monitor indicates when the filters require changing. The display message denotes operating status of the
transmission main filter, based on the measured pressure drop across the filter. The Prognostics pressure switch is
activated when fluid exiting the main filter drops below a pre-determined pressure. Both the main and lube filters must
be changed when the SERVICE TRANS indicates the main filter should be changed. The differential pressure limit is
verified for a period of time to be sure there is no false filters change indication. The feature is not functional until
transmission sump temperatures are between 40C (105F) and 150C (302F). The feature is not available with sevenspeed transmission models.
FM Display: An acceptable filter life status is displayed as OK in the shift selector. An unacceptable filter life status
is displayed as LO in the shift selector. Allison DOC For PCService Tool indicates the Filter Life Monitor Expired
as YES or NO.
FM TRANSMISSION SERVICE Condition: Once the programmed threshold for maximum filter pressure drop has
been observed and verified, a diagnostic code P088AMain Filter Deterioratedis set to indicate that the filter has
reached the end of its designed life. The SERVICE TRANS icon flashes up to two minutes at key on after D (Drive)
is selected. Thereafter, the indicator illuminates and flashes upon each TCM initialization, continuing to flash for 12
minutes after the first selection of a drive range each time, until service is performed and the indicator is reset.
Failure to perform maintenance and reset the monitor after a calibration-defined number of warnings will result in the
illumination of the CHECK TRANS light. When the CHECK TRANS has been illuminated for this purpose, the TCM
will register an additional diagnostic code (P088BVery Deteriorated Filter).
FM Reset: The feature will reset automatically when the control main fluid filter has been changed and the pressure drop
across the filter no longer exceeds the threshold value. The Lube filter must be changed with the main filter.
The SERVICE TRANS indicator will illuminate briefly following a reset to acknowledge that the reset was successful.
Manual resets may also be performed by one of the following methods:
With the ignition ON and the engine OFF, shift between N R N R N D N to reset the value displayed on the shift
selector to OK.
Display the Filter Life Monitor information and press and hold the MODE button of an Allison shift selector for
ten seconds.
Message over the SAE J1939 communication interface.
NOTE: The Filter Life Monitor will trigger the SERVICE TRANS icon following a reset if the
Filter Life indicator switch re-opens again.
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Allison DOC For PCService Tool may be used to enable a CMC within the Prognostics Customer Modifiable
Constant (CMC) Group to restrict reset to the service tool only. If resets are restricted to the service tool only, the selector
will not be able to reset the function.
FM History: The Allison DOC For PCService Tool may be used to display the amount of transmission operation
from the initial service indication until the service reset.
NOTE: Required calendar-based filter change intervals are not monitored by this feature and
remain applicable to all vehicle installations in addition to the above.
Operation of Filter Life Valve and Pressure Switch (PS2)
Pressure Switch 2 (PS2), also known as the Filter Life Switch, is used to monitor the pressure difference between main
pressure before the filter and lockup clutch pressure as a method to monitor the main filter for excessive filter restriction.
See Figure 1.
When the main filter is in an unrestricted state and lockup clutch is applied, the switch is depressurized and in its Normally
Closed (NC) position which completes a circuit between wire 118 and analog returns wire 158. Allison DOC For PC
Service Tool will show PS2 is EXHAUSTED. The Filter Life Valve is de-stroked off the return spring in this condition
because lockup pressure is sufficiently high enough to keep main pressure (before the filter) from stroking the valve.
When the main filter gets excessively restricted by debris, lockup pressure will drop enough that the Filter Life Valve
strokes because of the higher main pressure (before the filter) acting on the other end of the Filter Life Valve which
compresses the return spring. This situation allows control main pressure through the valve to PS2 which pressurizes the
switch. This then opens the PS2 switch and voltage is sensed on wire 118. Allison DOC For PCService Tool will show
PS2 PRESSURIZED.

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MAIN CIRCUIT FILTER

FILTER LIFE VALVE

MAIN PRESSURE
(BEFORE FILTER)

EX
FILTERED
MAIN

PS 1

CONTROL MAIN
TCC FLOW

PUMP

FILTERED
MAIN

SUCTION FILTER

EX
SUMP

LUBE

MAIN
FLOW

FILTER LIFE VALVE HYDRAULIC SCHEMATIC

V11111.00.00

Figure 1. Filter Life Valve Hydraulic Schematic

Transmission Health Monitor (TM)


The display message, seen in Allison DOC For PCService Tool or an Allison shift selector, denotes clutch life status,
as determined by monitored changes and the calculated running clearance of the transmission clutches C1, C2, C3, C4,
and C5.
TM Display: An acceptable clutch life status is displayed as OK in the shift selector. An unacceptable clutch life status
is displayed as LO in the shift selector. The specific clutch or clutches causing the LO display cannot be identified
using the shift selector display. Allison DOC For PCService Tool displays clutch condition as OK or NOT OK
for each clutch, C1 through C5. Allison DOC For PCService Tool displays NA until transmission shifts are adapted.
TM TRANSMISSION SERVICE Condition: The SERVICE TRANS indicator will be illuminated, indicating the
need for clutch maintenance, when the remaining clutch life reaches approximately 10 percent, or if the running clearance
exceeds a maximum value which may indicate a non-wear-related issue. Thereafter, the indicator is lit upon each
initialization of the TCM, and will remain on steady during all vehicle operation until service is performed and the
indicator is reset. Additional troubleshooting is required to be sure clutches require replacing.

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TM Reset: The feature will reset itself automatically after maintenance/repair is done to correct the condition that caused
the warning for excessive clutch clearance. The indicator can also be manually reset using the Allison DOC For PC
Service Tool diagnostics program if necessary. After a number of warnings occur from the SERVICE TRANS indicator
without correcting the condition, the CHECK TRANS light will illuminate and diagnostic code P2789 Clutch
Adaptive Learning at Limit activates.
TM History: The Allison DOC For PCService Tool may be used to display the amount of transmission operation
from the initial service indication until the service reset.
Parts Change Information:
NOTE: Refer to the parts catalog section of this publication for current parts numbers
information. This section is an overview of parts compatibility and serviceability
information.
Control module assembly and components were redesigned for Prognostics features. Backwards compatibility and
serviceability of transmissions prior to the serial number breakpoints for Prognostics is noted next to the parts description.
See the parts catalog section of this publication for part number information.
Control Module Assemblies (All) New assemblies are backwards compatible for all types MD/HD Shallow/
Medium combinations. All the former control module assemblies have been completely canceled and superseded
with the new control module assemblies listed in the parts catalog section of this publication. Some detail parts of
these assemblies must not be intermixed with non-prognostic control module assemblies as listed here.
o Oil Transfer Plate (Channel Plate) Not backwards compatible with former oil transfer plate. Former part
has been maintained for service of serial numbers prior to the breakpoints.
o

Channel Separator Plate - Not backwards compatible with former channel separator plate. Former part
has been maintained for service of serial numbers prior to the serial number breakpoints.

Main Valve Body - Not backwards compatible with former main valve body. Former part has been
maintained for service of serial numbers prior to the breakpoints. Alignment pin location has been
changed between new and former main valve body and new and former channel separator plates.
Exhaust Check Valve Pin - Not backwards compatible with former retaining pin. The former pin has
been maintained for service of serial numbers prior to the breakpoints.
Converter Regulator Stop Not backwards compatible with former main valve body and valve.
Former valve stop has been maintained for service of serial numbers prior to the breakpoints.
Solenoid Separator Plate The new solenoid separator plate is backwards compatible with the
former plate. The former solenoid separator plate has been completely canceled and superseded with
the new plate
o Internal Harness - Not backwards compatible with former Internal Harness. Former part has been
maintained for service of serial numbers prior to the breakpoints.

The new Filter Life Valve Body Assembly listed below has been added to the control module assembly. It may not be
retrofitted to the former control module assemblies. Prognostics will not work with former design hardware. See the
following section of this publication for assembly and disassembly information for the Filter Life Valve Body Assembly.
See the parts catalog section of this publication for part number information.
Filter Life Valve Body Assembly includes these parts:
o Filter Life Valve Body
o Filter Life Valve
o Return Spring
o Valve Stop
o Retaining Clip
o Pressure Switch 2 (filter life)
o M6 x 45 long Screws (4)
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TCM Type A53 TCM is backwards compatible with all former and current 4th Generation TCM types used in
3000 and 4000 Product Families including B and T Models. Service these vehicles with Type A53 TCM. The blank
TCM part number is 29545538.
Shift Selectors New pushbutton and lever selector assemblies for Prognostics are also backwards compatible to
their former counterparts, All the former selector assemblies have been completely canceled and superseded with
the new selectors. See the parts catalog section of this publication to determine which selector is needed for the
vehicle. Using a former non-Prognostics capable shift selector with a Prognostics enabled transmission result in a
DTC being set.
Seal and gasket kits MY09 Straight-Through, Control Module, and Retarder Seal and Gasket kits have been
released to service MY09 transmissions. See the parts catalog section of this publication for part numbers of kits
that have been added. Seal and Gasket kits for non-Prognostics transmissions prior to the S/N breakpoints are
maintained for service as well.

FILTER LIFE VALVE BODYDISASSEMBLY AND ASSEMBLY


The Filter Life Valve Body Assembly includes these parts listed here and shown also in Figure 2.

Filter Life Valve Body


Filter Life Valve
Return Spring
Valve Stop
Retaining Clip
Pressure Switch 2 (filter life)
M6 x 45 long Screws (4)

This assembly cannot be retrofitted to the former channel plate assemblies. All updates listed in this section and all other
requirements must be met to use Prognostics features:
Disassembly
The Filter Life Valve Body is retained to the channel plate by four bolts. Three of the bolts also retain the pressure switch
assembly.

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5
6
7
8

FILTER LIFE VALVE BODY ASSEMBLY

V11105.00.00

Figure 2. Filter Life Valve BodyDisassembled View

Remove Filter Life Valve Body


1. Disconnect internal wiring harness connector (1) from the filter life valve body assembly.
2. Remove four bolts (2) retaining valve body (4) and pressure switch (3) to the channel plate.
3. Remove valve body (4).
4. Remove pressure switch (3).
Disassemble Filter Life Valve Body (Figure 2)
Special Tools Required: J 47942valve spring compressor
1.
2.
3.
4.
5.
6.

Place filter life valve body assembly (4) on the work surface with the machined-side up.
Using J 47942, compress valve spring (6) enough to remove valve retaining clip (8).
Remove valve retaining clip (8).
Remove valve stop (7), spring (6), and valve (5).
Inspect all parts for wear, damage, or burrs. Replace parts that are worn or damaged.
Inspect pressure switch (3) and its wiring leads for damage or wear. Inspect pressure switch connector (1) for
damage or loose pins. Replace the pressure switch if excessive wear or damage is found. Repair or replace the
connector as required.

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Assemble Filter Life Valve Body (Figure 2)
Assemble Filter Life Valve Body
Special Tools Required: J 47942valve spring compressor
1.
2.
3.

With filter life valve body machined side up on the work surface, install valve (5), spring (6), and valve stop (7).
Using J 47942, compress spring (6) far enough to install retaining clip (8).
Install retaining clip (8) so that the clip is below the machined surface.

Install Filter Life Valve Body


1.
2.
3.
4.
5.

Position valve body assembly (4) on channel plate assembly so that four bolt holes align with their threaded
holes in the channel plate.
Install pressure switch (3) assembly, wire leads up, onto the machined area of the valve body so that the pressure
switch assembly bolt holes align with three valve body bolt holes.
Install four bolts (2) retaining the pressure switch and valve body. Tighten four bolts finger-tight.
Tighten four bolts (2) to 1013 Nm (710 lb ft).
Connect the internal wiring to the pressure switch connector.

SHIFT SELECTOR DISPLAY


During Normal Operating Conditions
DISPLAY

DESCRIPTION

Select

During normal operation, this display indicates the gear range that has been
selected.

Monitor

During normal operation, this display indicates the actual gear in which the transmission is currently operating. If the vehicle is equipped with dual shift selectors,
the inactive selector displays a dash () in both SELECT and MONITOR display locations.

Service Indicator

This light is functional only if Prognostics are enabled in the TCM controls light
calibration. Illuminated at start-up for a bulb check, this indicator is then
(Wrench icon) turned off if no service conditions exist.

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Operation During Diagnostic Or Inhibited Conditions


DISPLAY

DESCRIPTION

DO NOT SHIFT

During a DO NOT SHIFT condition, the SELECT display on shift selector is


illuminated: blank. The MONITOR display indicates the range in which the
transmission is locked. The CHECK TRANS light is also be activated.

Flashing Display:

The flashing display indicates a requested shift is either temporarily or permanently inhibited. The inhibit may clear if the cause of the inhibit clears within 3
seconds of the shift request. Otherwise, the operator must re-select the desired
range.

SERVICE TRANS Indicator

Illumination of this icon is integral to all Allison shift selectors except strip pushbutton selectors and functional only if Prognostics are enabled in the TCM controls calibration. This indicator is illuminated upon the detection of a service
issue relating to clutch, filter, or fluid life. This indicator appears as an open-end
wrench between the select and monitor display. When the icon is on steady it
means the transmission requires attention for either fluid or clutch system maintenance (check DTCs to determine which). When the icon is flashing the transmission requires filter maintenance.

Illumination of all segments

If all segments of the display are on for more than 12 seconds, the TCM has not
completed initialization. A diagnostic code is associated with this condition.

Blank Display:

This condition indicates either lack of power to the selector or the CAN (J1939)
Link is failed. Continuous blank indicates loss of power to the selector. If the
blank display changes to a single or double cat-eye display, other conditions
exist. See cat-eye discussions below.

Single Cat-Eye: (-/-)

This display indicates a selector fault other than loss of power and is always
accompanied by a selector-related diagnostic code. The single cat-eye is displayed in the SELECT location immediately after the fault is detected.

Double Cat-Eyes (-/-)(-/-):

This display indicates a failure of the CAN communication link and is always
accompanied by a diagnostic code. The cat-eyes are illuminated in both the
SELECT and MONITOR locations after approximately 12 seconds of blank
display.

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HOLD OVERRIDE
BUTTON

HOLD OVERRIDE
BUTTON

MODE ID

MODE
INDICATOR
(LED)

MODE
INDICATOR
(LED)

1
2
3
4
5
D
N
R

R
N
D
6
5
4
3
2
1

MODE BUTTON

DIGITAL DISPLAY
DISPLAY MODE
DIAGNOSTIC
BUTTON

SIX-SPEED,
LEFT-HAND
LEVER SELECTOR

MODE BUTTON
MODE ID
DIGITAL
DISPLAY

DISPLAY MODE
DIAGNOSTIC
BUTTON

SEVEN-SPEED,
RIGHT-HAND
LEVER SELECTOR

CONTOURED
BEZEL

DIGITAL DISPLAY*
MODE ID
R
N
D

MODE

MODE

MODE

N
D

MODE
INDICATOR (LED)
MODE BUTTON
Push simultaneously
to enter diagnostic
mode and fluid
level check

PUSHBUTTON SELECTORS

*NOTE: The first number displayed in the digital display is the highest forward range available and second
number is range attained in selected position.
Visually confirm that the range selected was attained. If display is flashing, shift is inhibited.

SERVICE ICON
SERVICE ICON

Location of service icon on vertical and horizontal digital display

V11058.00.00

Figure 3. Typical Allison 4th Generation MY09 Prognostics Shift Selectors

Accessing Oil Level, Prognostics, And Diagnostic Codes Using A Lever Shift Selector

SIL

The DISPLAY MODE/DIAGNOSTIC (DMD) button (refer to Figure 3) provides access to:
Fluid level information
Prognostics information,
Diagnostic code information.

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To access oil level, Prognostics, and diagnostic codes:

Move the shift lever to N and apply the parking brake.


Press the DISPLAY MODE/DIAGNOSTIC button once to access oil level information (if an OLS is installed).
Press the DMD again to access the Oil Life Monitor.
Press the DMD again to access the Filter Life Monitor.
Press the DMD again to access the Transmission Health Monitor.
Press the DMD again to access the diagnostic code information.
Press the MODE button to view subsequent code positions d2 through d5.
To exit the diagnostic code mode, move the shift lever to another position.

Accessing Oil Level, Prognostics, And Diagnostic Codes Using A Pushbutton Shift Selector (Refer To Figure 3)
To access oil level, Prognostics, and diagnostic codes, do the following (refer to Figure 3):
Select N and apply the parking brakes.
Simultaneously press the (Up) Arrow and (Down) Arrow buttons once to access oil level information (if an
OLS is installed).
Simultaneously press the (Up) Arrow and (Down) Arrow buttons again to access the Oil Life Monitor.
Simultaneously press the (Up) Arrow and (Down) Arrow buttons again to access the Filter Life Monitor.
Simultaneously press the (Up) Arrow and (Down) Arrow buttons again to access the Transmission Health
Monitor.
Simultaneously press the (Up) Arrow and (Down) Arrow buttons again to access the diagnostic codes.
Press the MODE button to display the next code. Repeat for code positions d3 through d5.
Press N (Neutral) to exit the diagnostic code mode.

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Allison Shift Selector Service Indicator
The following tables illustrate how to access each Prognostic function on the Allison pushbutton and lever shift selectors.
Table 4. Allison Pushbutton Shift Selectors
Up/Down Arrow
Buttons Pressed
Simultaneously

1st press (A delayed


fluid level check may
occur)

2nd press

3rd press

4th press

Indications

SELECT

MONITOR

Delayed fluid level check. The dashes are followed


by a countdown from 8 down to 1 or a numerical
(alphabetical for MY08) fault code that indicates
conditions are not proper to receive the fluid level
information or there is a system malfunction.

Fluid level

Fluid level is within the correct fluid level zone

Represents low fluid level

The number of quarts the transmission is low

Represents high fluid level

The number 1 indicates 1 quart of fluid above the


full transmission level

Oil Life Monitor

some number
from 9 to 0

some number
from 9 to 0

Filter Life Monitor

Present life of filters is OK

Present life of filters is low

Transmission Health Monitor

OK clutch wear is acceptable

One or more clutches have worn enough to alert


the TCM*

Oil life remaining will range from 99 percent down


to 00

Press and hold MODE button to reset display monitor (Oil Life Monitor and Filter Life Monitor). Clear diagnostic
codes when displaying any code.

SIL

* The specific clutch or clutches which caused a LO display cannot be determined by the shift selector

To exit the fluid level display mode, press any range button on the pushbutton shift selector or press the DISPLAY
MODE/DIAGNOSTIC button on the lever shift selector.

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PROGNOSTICS PACKAGE AND ALLISON DOC FOR PCSERVICE TOOL CHANGES


Allison DOC For PCService Tool was updated in order to monitor, edit, and program the Prognostics Package
parameters stored within the TCM.
Enabling and Disabling Prognostics Package
To enable and disable the Prognostics Package see the following information:
Shift selector Reset functions disabled is not a programmable CMC. This feature is only available within specific
calibrations.
If the Shift Selector Prognostic Control is turned OFF in the calibration, Allison DOC For PCService Tool
reprogramming is required to turn On or Off the Prognostic Package.
If the Shift Selector Prognostic Control CMC is turned ON in the calibration, the shift selector RESET can turn On
or Off the Prognostic Package.
Allison DOC For PCService Tool must be in reprogramming mode to turn ON or Off the Prognostic Package
even with the Shift Selector Prognostic Control CMC ON.
When Allison DOC For PCService Tool is used to change the Prognostic Package CMC, a warning message is
displayed: The Allison Prognostic Package requires TES 295 fluid. Do you still want to enable this CMC?
Allison DOC For PCService Tool has several new screens to display prognostic information.
Prognostics is not available for 3000/4000 7-speed valve bodiesPrognostic screen is not displayed and Prognostic
CMCs are set to Not Available
When Prognostic is disabledPrognostic screen is not shown and Prognostic CMCs are set to Not Available.
Calibration Information Screen

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Prognostic Package Status at Main Screen

Prognostics Package Information and Data


The primary information screen displays Oil Life Monitor, Filter Life Monitor Information, and Transmission Health
Monitor by specific clutch.

Will list Hours, Output Revs. and Miles if N/V information is entered.
Display on front screen will notify technician how long SERVICE TRANS has been active.
Displays Oil and Filter Life information.
Displays the amount of transmission operation from triggering event until service reset.

SIL

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Oil Life Monitor Information:


Allison DOC For PCService Tool displays Oil Life Remaining % (For TES 295 only).
When recalibrating the TCM to a new CIN with TCM Reflash, Oil Life data will stay in TCM.
When installing a new TCM; the following options should be considered to update or input Oil Life data into new
TCM in the order they are listed:
o Allison DOC For PCService Tool / TCM Reflash used to extract and restore
o Technician allowed to input remaining % using Allison DOC For PCService Tool in Reprogramming
mode
o TCM Software will count down from this new value instead of 100%
o Start Oil Life Monitor at 100% if no data transfer or user input
o Reset Oil Life Monitor will be an Action Request in Allison DOC For PCService Tool
1/2000 Reset Oil Life Monitor resets both Oil Life Monitor and Filter Life Monitor
o Oil Life current revs limit and current hours limit displayed on Prognostics screen
o Oil Life Resetting History displayed on Prognostics screen (Output Revs, Revs Limit, Hours, Hours
Limit, and Miles, Miles Limit (with N/V user input))
Only the most recent change displayed if Allison DOC For PCService Tool Reprogramming is
not enabled
TCM software is setup so the reset history counter can not be abused, i.e. the engine must run a few
hours before another reset is allowed
Filter Life Monitor Information:
Displays Filter Monitor Expired state and Filter Remaining Life (1000 and 2000 Product Families uses Remaining
Life since PS2 switch not used).
Wire 118 is not displayed on I/O screen in Allison DOC For PCService Tool since it is not an I/O Function.
Action Request Reset of Filter Life Monitor for 1K2K only.
Transmission Health Monitor: 3000/4000 Product Families
Monitors C1, C2, C3, C4, and C5 clutches. When maintenance conditions exist, a specific strategy for illuminating
the service indicator light is sent by the system. The SERVICE TRANS is integrated as a wrench icon in Allison
selectors for 3000/4000 Product Families.
TCM sends Allison DOC For PCService Tool the status of each clutch
o Either: OK or Not OK for each clutch
o OK=GREEN, Not OK = RED
o No need for % of clutch life
o Static Data Collection tool in Allison DOC For PCService Tool to be used if actual data is needed

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Service Indicator (SERVICE TRANS) Lamp
Action Request to test lamp
Status displayed on Prognostic Screen
If Active, the reason will be displayed.

TRANSHEALTH Report

New format of data being sent to Allison DOC For PCService ToolStatus instead of VR data
Reprogramming must be enabled in Allison DOC For PCService Tool to generate report
Adds Prognostic screen data to the report
User will still have to input the same information that they currently do today in order to get a report
TRANSHEALTH Monitor feature not included

Prognostic Messages on J1939


Transmission Oil Life Remaining
o Status broadcast as a percentage from 100 to 100
o OM Resets can be done via J1939
Transmission Oil Filter Switch
o Broadcast Switch Status for 3000/4000 only
o Broadcast status for Filter Life Percentage Remaining for 1000/2000 only
o Capable of being reset via J1939
o SERVICE TRANS Indicator (seen as wrench icon in Allison 3000/4000 selector)Status and Source
will be broadcasted and Status can be controlled (Reset).

SIL

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PROGNOSTICS DTC TROUBLESHOOTING


Introduction
NOTE: Refer to TS3989EN 3000 and 4000 Product Families Troubleshooting Manual for
connector service information.

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DTC P0847 Pressure Switch 2 Circuit Low


END VIEW OF
20-WAY CONNECTOR

END VIEW OF
80-WAY CONNECTOR

10

11

14

15

20

61

80

41

60

21

40

20

TO RETARDER
CONTROL DEVICES
RETARDER
REQUEST SENSOR
(RESISTANCE
MODULE)
A

PWM
THROTTLE
SOURCE

TCM
THROTTLE
POSITION
SENSOR (TPS)
OR
ELECTRONIC
BRAKING (EBS)
RTDR PRESSURE
SENSOR

WIRE 156
WIRE 112

WIRE 144

WIRE 158

A
RETARDER TEMP
ENGINE TEMP

WIRE 175
WIRE 135

TRANSMISSION
ANALOG RETURN
OIL LEVEL
HALL
A
C
EFFECT
B
SUMP TEMP

19
16

15
18

PS1
PS2 NC*
NC*

3
17

56

RETARDER REQUEST SIGNAL

12

5V SENSOR VOLTAGE

44

THROTTLE POSITION OR
RTDR PRESSURE SIGNAL

58

ANALOG RETURN

75

RETARDER TEMP

35

ENGINE WATER TEMP

16

OIL LEVEL SENSOR

54

SUMP TEMP

77

PS1 DIAGNOSTIC PRESSURE


SWITCH
PS2 FILTER LIFE SWITCH

WIRE 158
WIRE 112

WIRE 116
WIRE 154
WIRE 177
WIRE 118

18

SIL

* NORMALLY CLOSED
V11114.00.00

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DTC P0847 Pressure Switch 2 Circuit Low


Description
P0847Pressure Switch 2 Circuit Low is a diagnostic trouble code (DTC) used in six-speed 3000/4000 transmission
system with an optional filter life detection feature. Pressure Switch 2 (PS2), also known as the Filter Life Switch,
monitors the pressure difference between main pressure before the filter and lockup clutch pressure as a method to
monitor the main filter for excessive filter restriction.
When the transmission is not using lockup, i.e., in Converter Mode, the PS2 switch state is expected to be PRESSURIZED
because Lockup pressure is not present. Since Control Main pressure opens or PRESSURIZES the PS2 switch while in
Converter Mode and because the Filter Life Indicator valve is stroked by Main Pressure, the circuit should be detected as
HIGH at TCM pin 18 since the voltage is pulled-up to about 5 volts internally by the TCM. The Converter Flow valve
(Lockup Valve) is supposed to be de-stroked at this time since the TCC solenoid is not commanded ON in Converter
Mode.
The commanded valve position for the Converter Flow Valve (Lockup Valve) is de-stroked and off the return spring while
in Converter Mode which is verified by the TCM from a PS2 switch state perspective if the circuit is seen as HIGH. If
PS2 is detected to be in the LOW state, i.e., a Normal Closed (NC) switch state which then allows a completed circuit
between W158, Analog Return, and W118 and also while in Converter Mode, DTC P0847PS2 Circuit LOW will
activate and turn on the CHECK TRANS light. The PS2 switch circuit should be HIGH (open or PRESSURIZED) in
Converter Mode during normal operation. The PS2 switch circuit should be LOW (closed or EXHAUSTED) with ignition
ON, engine not running during normal operation since W118 completes a circuit through the switch to W158, Analog
Return. If the switch circuit is detected open (HIGH or PRESSURIZED) with ignition ON, and engine not running then
DTC P0848 will set.
If P0847 is active, possible causes to investigate include issues with the Lockup Valve, TCC solenoid, TCC solenoid
valve, PS2 switch, internal harness, chassis harness, or TCM.
Conditions for Running the DTC
Prognostics Package enabled by calibration
40C (104F) <= transmission fluid temperature <= 150C (302F)
Conditions for Setting the DTC
If PS2 indicates EXHAUSTED while in Converter Mode, P0847 will set to indicate the switch state does not match
the commanded mode of operation.
After Converter Mode cycling, if PS2 switch state oscillates between PRESSURIZED and EXHAUSTED more
than the switch would be expected to in that given period of time based on fluid temperature, and then settles on an
unexpected switch state value for the mode of operation, P0847 will set.
Action Taken When the DTC Sets
DTC P0847 will be stored in the TCM DTC history for a number of ignition cycles.
The CHECK TRANS light will illuminate
Conditions for Clearing the MIL/DTC
The Allison DOC For PCService Tool can be used to clear the code from the TCM history.
The TCM automatically clears the DTC from the TCM history if the vehicle completes 40 engine starts without a
reoccurrence of the code.
Diagnostic Aids
If Prognostics is enabled but W118 is not installed by the Vehicle OEM, P0848 will go active when the ignition is
ON but engine not running.
Check for other codes, including engine and OEM generated DTC(s) that might cue the technician whether the
cause is internal or external to the transmission.
The conditions that existed for the code to activate must be true to see and determine condition(s) that are causing
the DTC. Repeating test drives under various operating conditions, possibly determined by operator interview or
previous failure records and snapshots, may be needed. Ask the operator to describe vehicle operating conditions
for how or when the codes seem to go active.

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Product Code(s):
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Check the failure records (obtained in the Allison DOC For PCService Tool reports menu) and analyze previous
snapshots (where the code was active) using Allison DOC For PCService Tool in order to duplicate these known
conditions in a test drive. These records may contain information that will help to duplicate intermittent codes.
Manipulating the chassis harness may reveal intermittent shorts-to-ground, shorts to another circuit, and open
circuits.
Drivelines exceeding Allison Transmission specification, engine-to-transmission adaptation exceeding Allison
specifications, and worn, damaged, or loose motor and transmission mounts can cause intermittent vehicle
conditions causing DTCs.
OEM chassis wiring issues should be considered as possible causes for every transmission DTC. Possible issues
include these listed:
o

o
o

Expanded female terminals in a connector. Use a mating pin or terminal to check for a light drag feel when
the mating terminal or pin is inserted and then slowly removed. There should be some slight friction
between the matching terminal and pin combination. Expanded terminals have no feel of drag when the
matching pin or terminal is inserted and removed.
Broken terminal locks allow their pins or terminals to push back up into the connector resulting in poor
connection or pin to pin shorts in the connector. Inspect for broken locks and displaced terminals in
connections. Never use paper clips or other devices to back-probe a connector while doing Allison service
work.
Poor pin crimps such as those that are loose, insufficiently wire-stripped, or crimped on insulation instead
of stripped wire. Pin crimps should be manually pull-tested by the technician to verify the crimp is secure
to the wire. If the pin crimp is loose, the pin will easily move or even come off the wire with a slight tug
on the terminal by the technician. This situation may not reveal itself as an active DTC but instead may
exhibit other symptoms like shift quality issues.
Connector and pin corrosion caused by moisture in connectors. Vacated wire locations in connectors must
always have a plug to keep moisture from finding a path into the connector.
Poor wiring practices from the Vehicle OEM or from a previous repair(s). Poor practices include these:
Tight/Constricted harness path over or around other vehicle components

Internal abrasion occurring between convolute tubing walls and insulated wires inside the convolute.
To-loose (allows wire movement) or to-tight (causes broken/deforming wires in the convolute) in
clamping the harness to the vehicle tie points
Insufficient number of clamp locations for size and length of harness (either not enough or to many
such that strain relief of harness is compromised)
Improper use of butt-splicesButt-splices are not an ideal solution for any transmission repair but
if they are used, always use the type that are heat-shrinkable. Never use butt-splices or wire ties
inside the transmission.
Improper connector strain reliefTight turns made just after a connector or improper strain relief at
the connector itself due to broken or missing connector parts can manifest as intermittent codes or
shift quality issues.
Always use tools that are in good condition. Reference the Allison Essential Tools list on the Allison Extranet to
complete any service procedure listed in an Allison publication. Also see appropriate Service Manuals and
Troubleshooting Manuals for service tools information as well.
The following procedures are not documented within any Allison service procedures or within any Allison
Troubleshooting Manual or Service Manual and therefore should not be used as a method to diagnose any
transmission DTC(s), function, or shift quality concern:
o Back-probing any connectors used for transmission features or functionsMay damage and unlock the
terminals from the connector or expand terminals creating a bigger problem. Always use the Break-out
Box, i.e., J 39700 and appropriate harnesses.
o Load-Testing any transmission related circuits with any other electrical devices such as vehicle lamps,
relays, etc. especially with the TCM connected to the harness. Use the approved SPX Break-out service

20091001

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Product Code(s):
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tool, J 39700 and appropriate harnesses with Allison DOC For PCService Tool to monitor the circuit
performance in question unless otherwise directed within a step in the various Troubleshooting Manuals
to use a digital volt-ohm meter (DVOM) with the Breakout.
o

Piercing a wire to check for voltages, shorts-to-grounds or other wires anywhere in the circuit but
especially at the TCM. This creates a leak path for moisture and damages the wire and insulation.

Using wire-ties to hold connectors together (especially connectors in an internal harness) and especially
under an Allison warranty claim. Replace the part if necessary or repair it with the correct detail service
parts in the assembly. If the repair is not warranty, Allison advises to communicate to the customer that
such repair practices are short-cuts that could compromise vehicle performance later.

If needed, call for local distributor and/or factory support before downtime and expense of repair effect the
Allison Customer Experience. The phone number for the Technical Assistance Center in the United States is
1-800-252-5283.
Test Description
The numbers below refer to step numbers on the diagnostic table.
2.
3.
4.
5.
6.
7.
8.
9.

Confirms code active.


Checks TCM response.
Checks for wire-to-wire and wire-to-ground shorts in chassis harness.
Checks for issue internal to control module.
Checks for TCC solenoid stuck on.
Checks internal harness short-to-ground or another wire.
Checks for hydraulically stuck valves, broken springs, valve body nicks or replace PS2.
Clear history and verify repair.
DTC P0847 Pressure Switch 2 Circuit Low

Step

Action

Value

Yes

No

Was the Beginning The Troubleshooting Process


(Section 35) Performed?

Go to Step 2

Go to Beginning the
troubleshooting process Paragraph 35

Is DTC P0847 active?

Go to Step 3

Go to Step 9

1. Turn OFF ignition.


2. Disconnect the 20-Way transmission harness
from the transmission.
3. Turn ON ignition.

Go to Step 4

Replace the TCM

NOTE: Other transmissions DTCs will become


active during this test, but disregard those
except for status of P0847 and what the TCM
response is for PS2.
Does Allison DOC For PC show PS2 state as
PRESSURIZED?

SIL404

Copyright 2009 Allison Transmission, Inc.

Go to Step 9 only
after re-installing
original TCM and
repeating Step 3 to
confirm original TCM
is truly the issue
causing the DTC. See
Section 36 of the
Troubleshooting
Manual

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DTC P0847 Pressure Switch 2 Circuit Low (contd)
Step

Action

Value

1. Turn ignition power OFF.


2. Install Breakout Box J 39700.
3. Install J 47279 Transmission Breakout
Harness (20-Way) to the vehicle side of the
20-Way. Do not connect the J 47279 to the
transmission.
4. Using a DVOM set to measure continuity
check pin 17 to all other pin locations shown
on J 47279-1 Magnetic Overlay for continuity
and to vehicle chassis ground.

Yes

No

Repair wire(s) in
OEM Harness
indicating
pin-to-pin or
pin-to-ground continuity to
pin 17

Go to Step 5

Go to Step 9

Is there continuity or low resistance between pin


17 and any other pin location(s) or chassis
ground?
5

WARNING! To help avoid serious injury,


death, or property damage caused by
sudden
and
unexpected
vehicle
movement, do not start a stationary stall
test until you:
Put the transmission in N (Neutral).
Apply the parking brake and service
brake.
Chock the wheels and take any other
steps necessary to prevent the vehicle
from moving.
Warn personnel to keep clear of the
vehicle and its path.
1.
2.
3.
4.
5.

Go to Step 6

Go to Step 2

Troubleshoot TCC
Codes

Go to Step 7

Turn OFF ignition.


Reconnect all harnesses.
Turn ON ignition.
Start the engine.
Select D (Drive).

Does Allison DOC For PC show PS2 state as


EXHAUSTED?
6

Is there any TCC DTC active or in history?

SIL

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DTC P0847 Pressure Switch 2 Circuit Low (contd)

Step

Action

Value

1. Turn the ignition OFF.


2. Consult appropriate transmission service
manual and remove the control module from
the transmission.
3. Disconnect the PS2 switch connector from the
switch.
4. Measure for continuity from pin location 17 in
transmission connector to all other pin
locations and the control module itself.

Yes

No

Replace or Repair
Internal Harness
and Go to Step 9

Go to Step 8

Go to Step 9

Replace PS2 Switch

Was there Continuity or LOW resistance


measured pin to pin or pin to control module?
8

1. Verify the ignition is in the OFF position.


2. With the control module from the
transmission removed from Step 7, remove
and inspect TCC solenoid regulator valve,
converter flow valve (lockup valve), filter life
valve, all valve bodies, and corresponding
return springs to determine if sticking valve,
broken return spring(s), or nicked valve body
valve bores are causing this DTC.

Go to Step 9

NOTE: Valves should move freely in valve bores


dry and by their own weight. Replace any
component(s) that prevent free unrestricted
movement of the valve(s).
Was a sticking valve or other component issue
found and repaired in the control module?
9

1. Turn ignition OFF.


2. Reconnect all vehicle harnesses to TCM and
transmission.
3. Key ignition ON but keep engine OFF.
4. Clear all codes in history and recheck for
codes.

Repair Complete

Go to Step 1

Is the DTC still Inactive?

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DTC P0848 Pressure Switch 2 Circuit High


END VIEW OF
20-WAY CONNECTOR

END VIEW OF
80-WAY CONNECTOR

10

11

14

15

20

61

80

41

60

21

40

20

TO RETARDER
CONTROL DEVICES
RETARDER
REQUEST SENSOR
(RESISTANCE
MODULE)
A

PWM
THROTTLE
SOURCE

TCM
THROTTLE
POSITION
SENSOR (TPS)
OR
ELECTRONIC
BRAKING (EBS)
RTDR PRESSURE
SENSOR

WIRE 156
WIRE 112

WIRE 144

WIRE 158

A
RETARDER TEMP
ENGINE TEMP

WIRE 175
WIRE 135

TRANSMISSION
ANALOG RETURN
OIL LEVEL
HALL
A
C
EFFECT
B
SUMP TEMP

19
16

15
18

PS1
PS2 NC*
NC*

* NORMALLY

3
17

56

RETARDER REQUEST SIGNAL

12

5V SENSOR VOLTAGE

44

THROTTLE POSITION OR
RTDR PRESSURE SIGNAL

58

ANALOG RETURN

75

RETARDER TEMP

35

ENGINE WATER TEMP

16

OIL LEVEL SENSOR

54

SUMP TEMP

77

PS1 DIAGNOSTIC PRESSURE


SWITCH
PS2 FILTER LIFE SWITCH

WIRE 158
WIRE 112

WIRE 116
WIRE 154
WIRE 177
WIRE 118

18

SIL

CLOSED
V11114.00.00

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DTC P0848 Pressure Switch 2 Circuit High


Circuit Description
P0848Pressure Switch 2 Circuit High is a diagnostic trouble code (DTC) used in six-speed 3000/4000 transmission
systems with an optional filter life detection feature. Pressure Switch 2 (PS2), also known as the Filter Life Switch,
monitors the pressure difference between main pressure before the filter and lockup clutch pressure as a method to
monitor the main filter for excessive filter restriction.
When the transmission is not using lockup, i.e., in Converter Mode, the PS2 switch state is expected to be PRESSURIZED
because Lockup pressure is not present. Since Control Main pressure opens or PRESSURIZES the PS2 switch while in
Converter Mode and because the Filter Life Indicator valve is stroked by Main Pressure, the circuit should be detected as
HIGH at TCM pin 18 since the voltage is pulled-up to about 5 volts internally by the TCM. The Converter Flow valve
(Lockup Valve) is supposed to be de-stroked at this time since the TCC solenoid is not commanded ON in Converter
Mode.
The commanded valve position for the Converter Flow Valve (Lockup Valve) is de-stroked and off the return spring while
in Converter Mode which is verified by the TCM from a PS2 switch state perspective if the circuit is seen as HIGH. If
PS2 is detected to be in the LOW state, i.e., a Normal Closed (NC) switch state which then allows a completed circuit
between W158, Analog Return, and W118 and also while in Converter Mode, DTC P0847PS2 Circuit Low will activate
and turn on the CHECK TRANS Light. The PS2 switch circuit should be HIGH (open or PRESSURIZED) in Converter
Mode during normal operation. The PS2 switch circuit should be LOW (closed or EXHAUSTED) with ignition ON,
engine not running during normal operation since W118 completes a circuit through the switch to W158, Analog Return.
If the switch circuit is detected open (HIGH or PRESSURIZED) with ignition ON, and engine not running, DTC P0848
will set and turn on the CHECK TRANS light.
If P0848 is active, possible causes to investigate include issues with the Lockup Valve, TCC solenoid, TCC solenoid
valve, PS2 switch, internal harness, chassis harness, or TCM.
Conditions for Running the DTC
Prognostics Package enabled by calibration
40C (104F) <= transmission fluid temperature <= 150C (302F)
Conditions for Setting the DTC
If ignition is ON and the engine is not running and PS2 is open circuit, i.e., PS2 would show PRESSURIZED,
P0848 will set.
NOTE:

This is the condition that occurs whenever the Vehicle OEM does not include W118 in the chassis harness
but enables the Prognostics Package and the operator keys the ignition without starting the engine.

After Converter Mode cycling, if PS2 switch state oscillates between PRESSURIZED and EXHAUSTED more
than the switch would be expected to in that given period of time based on fluid temperature, and then settles on an
unexpected switch state value for the mode of operation, P0848 will set.
Action Taken When the DTC Sets
DTC P0848 will be stored in the TCM DTC history for a number of ignition cycles.
The CHECK TRANS light will illuminate.
Conditions for Clearing the MIL/DTC
The Allison DOC For PCService Tool can be used to clear the code from the TCM history.
The TCM automatically clears the DTC from the TCM history if the vehicle completes 40 engine starts without a
reoccurrence of the code.
Diagnostic Aids
If Prognostics is enabled but W118 is not installed by the Vehicle OEM, P0848 will go active when the ignition is
ON but engine not running.
Check for other codes, including engine and OEM generated DTC(s) that might cue the technician whether the
cause is internal or external to the transmission.
The conditions that existed for the code to activate must be true to see and determine condition(s) that are causing
the DTC. Repeating test drives under various operating conditions, possibly determined by operator interview or

SIL408

Copyright 2009 Allison Transmission, Inc.

20091001

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


11-WT-08
July, 2008
Product Code(s):
Page 30 of 86

previous failure records and snapshots, may be needed. Ask the operator to describe vehicle operating conditions
for how or when the codes seem to go active.
Check the failure records (obtained in the Allison DOC For PCService Tool reports menu) and analyze previous
snapshots (where the code was active) using Allison DOC For PCService Tool in order to duplicate these known
conditions in a test drive. These records may contain information that will help to duplicate intermittent codes.
Manipulating the chassis harness may reveal intermittent shorts-to-ground, shorts to another circuit, and open
circuits.
Drivelines exceeding Allison Transmission specification, engine-to-transmission adaptation exceeding Allison
specifications, and worn, damaged, or loose motor and transmission mounts can cause intermittent vehicle
conditions causing DTCs.
OEM chassis wiring issues should be considered as possible causes for every transmission DTC. Possible issues
include these listed:
o Expanded female terminals in a connector. Use a mating pin or terminal to check for a light drag feel when
the mating terminal or pin is inserted and then slowly removed. There should be some slight friction
between the matching terminal and pin combination. Expanded terminals have no feel of drag when the
matching pin or terminal is inserted and removed.
o Broken terminal locks allow their pins or terminals to push back up into the connector resulting in poor
connection or pin to pin shorts in the connector. Inspect for broken locks and displaced terminals in
connections. Never use paper clips or other devices to back-probe a connector while doing Allison service
work.
o Poor pin crimps such as those that are loose, insufficiently wire-stripped, or even crimped on insulation
instead of stripped wire. Pin crimps should be manually pull-tested by the technician to verify the crimp
is secure to the wire. If the pin crimp is loose, the pin will easily move or even come off the wire with a
slight tug on the terminal by the technician. This situation may not reveal itself as an active DTC but
instead may exhibit other symptoms like shift quality issues.
o Connector and pin corrosion caused by moisture in connectors. Vacated wire locations in connectors must
always have a plug to keep moisture from finding a path into the connector.
o Poor wiring practices from the Vehicle OEM or from a previous repair(s). Practices include these:
o Tight/Constricted harness path over or around other vehicle components:
o Internal abrasion occurring between convolute tubing walls and insulated wires inside the convolute.
Too loose (wire movement) or too tight (broken/deforming wires in the convolute) in clamping the
harness to the vehicle tie points.
Insufficient number of clamp locations for size and length of harness (either not enough or to many
such that strain relief of harness is compromised).
Improper use of butt-splicesButt-splices are not an ideal solution for any transmission repair but
if they are used, always use the type that are heat-shrinkable. Never use butt-splices or wire ties
inside the transmission.
Improper connector strain reliefTight turns made just after a connector or improper strain relief at
the connector itself due to broken or missing connector parts can manifest as intermittent codes or
shift quality issues.
Always use tools that are in good condition. Reference the Allison Essential Tools list on the Allison Extranet to
complete any service procedure listed in an Allison publication. Also see appropriate Service Manuals and
Troubleshooting Manuals for service tools information as well.
The following procedures are not documented within any Allison service procedures or within any Allison
Troubleshooting Manual or Service Manual and therefore should not be used as a method to diagnose any
transmission DTC(s), function, or shift quality concern:
o Back-probing any connectors used for transmission features or functionsMay damage and unlock the
terminals from the connector or expand terminals creating a bigger problem. Always use the Break-out
Box, i.e., J 39700 and appropriate harnesses.
o Load-Testing any transmission related circuits with any other electrical devices such as vehicle lamps,
relays, etc. especially with the TCM connected to the harness. Use the approved SPX Break-out service
tool, J 39700 and appropriate harnesses with Allison DOC For PCService Tool to monitor the circuit

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performance in question unless otherwise directed within a step in the various Troubleshooting Manuals
to use a digital volt-ohmmeter (DVOM) with the Breakout.
o Piercing a wire to check for voltages, shorts-to-grounds or other wires anywhere in the circuit but
especially at the TCM. This creates a leak path for moisture and damages the wire and insulation.
o Using wire-ties to hold connectors together (especially connectors in an internal harness) and especially
under an Allison warranty claim. Replace the part if necessary or repair it with the correct detail service
parts in the assembly. If the repair is not warranty, Allison advises to communicate to the customer that
such repair practices are short-cuts that could compromise vehicle performance later.
If needed, call for local distributor and/or factory support before downtime and expense of repair effect the
Allison Customer Experience. The phone number for the Technical Assistance Center in the United States is
1-800-252-5283.
Test Description
The numbers below refer to step numbers on the diagnostic table.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.

Con rms code active.


Checks for PRESSURIZED state indicating code is still active.
Checks for correct TCM response for detected PS2 state with transmission connector removed.
Checks for wire-to-wire shorts.
Were wires that were shorted to each other in Step 5 corrected.
Check for defective TCM.
Checks for correct circuit resistance with engine off.
Checks for switch response with engine running and D (Drive) selected.
Checks for TCC Solenoid Performance causing this DTC.
Checks for stuck valves, broken springs, valve body nicks somewhere in TCC hydraulic circuit causing DTC.
Checks for broken or omitted W118 in chassis harness.
Checks for open circuit inside transmission.
Checks for defective PS2 Switch.
Checks for defective internal harness.
Clear history and verify repair.
DTC P0848 Pressure Switch 2 Circuit High

Step

Action

Value

Yes

No

Was the Beginning The Troubleshooting Process


(Section 35) Performed?

Go to Step 2

Go to Beginning the
troubleshooting process Paragraph 35

Is DTC P0848 active?

Go to Step 3

Go to Step 16

Turn ignition power ON and the engine OFF.

Go to Step 4

Go to Step 2

Go to Step 5

Go to Step 7

Does Allison DOC For PC show PS2 state as


PRESSURIZED?
4

1. Turn OFF ignition.


2. Disconnect the 20-Way connector at the
transmission.
3. Turn ignition power ON and the engine OFF.
NOTE: This step will cause multiple codes that
should be discounted except the P0848.
Does Allison DOC For PC show PS2 state as
EXHAUSTED?

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DTC P0848 Pressure Switch 2 Circuit High (contd)
Step

Action

Value

1. Turn ignition power OFF.


2. Install Breakout Box J 39700.
3. Install J 47279 Transmission Breakout
Harness (20-Way) to the vehicle side of the
20-Way. Do not connect the J 47279 to the
transmission.
4. Using a DVOM set to measure continuity
check pin 17 to all other pin locations shown
on J 47279-1 Magnetic Overlay for continuity.

Yes

No

Go to Step 6

Go to Step 2

Go to Step 16

Go to Step 6

Go to Step 8

Replace the TCM

Is there continuity or low resistance between pin


17 and any other pin location(s)?
6

Repair wire(s) in OEM Harness indicating pinto-pin continuity to pin 17 determined at Step 5.
Is wire repair complete?

1. Turn OFF ignition.


2. Install Breakout Box J 39700.
3. Install J 47275 TCM Breakout Harness
Adapter and J 47275-1 Magnetic Overlay.
4. Turn ON ignition.
5. Using Jumper wire kit J 39197, jumper from
pin location 18 to pin location 58 on the
overlay.

Go to Step 16 only
after re-installing
original TCM and
repeating Step 7 to
confirm original TCM
is truly the issue
causing the DTC. See
Section 36 of the
Troubleshooting
Manual

Does Allison DOC For PC show PS2 state as


EXHAUSTED?
8

1. Turn ignition power OFF.


2. Install Breakout Box J 39700.
3. Install J 47279 Transmission Breakout
Harness (20-Way) to the vehicle side of the
20Way and connect the J 47279 to the
transmission side as well.
4. Using a DVOM measure for continuity from
pin 17 to pin 19 at J 47279-1 Magnetic
Overlay.

Go to Step 9

Go to Step 12

Is there continuity or low resistance between pin


17 and pin 19?

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DTC P0848 Pressure Switch 2 Circuit High (contd)

Step

Action

Value

WARNING! To help avoid serious injury,


death, or property damage caused by
sudden and unexpected vehicle movement,
do not start a stationary stall test until you:
Put the transmission in N (Neutral).
Apply the parking brake and service
brake.
Chock the wheels and take any other
steps necessary to prevent the vehicle
from moving.
Warn personnel to keep clear of the
vehicle and its path.
1.
2.
3.
4.

Yes

No

Go to Step 10

Go to Step 2

Troubleshoot TCC
Codes

Go to Step 11

Go to Step 16

Go to Step 1

Turn OFF ignition.


Reconnect all harnesses.
Turn ON ignition.
Start the Engine. Select D (Drive).

Does Allison DOC For PC show PS2 state as


EXHAUSTED?
10

Is there any TCC DTC active or in history?

11

1. Verify the ignition is in the OFF position.


2. Consult appropriate transmission service
manual and remove the control module from
the transmission.
3. Remove and inspect TCC solenoid regulator
valve, converter flow valve (lockup valve),
filter life valve, all valve bodies, and
corresponding return springs to determine if
sticking valve, broken return spring(s), or
nicked valve body valve bores are causing this
DTC.
NOTE: Valves should move freely in valve bores
dry and by their own weight. Replace any
component(s) that prevent free unrestricted
movement of the valve(s).
Was a sticking valve or other component issue
found and repaired in the control module?

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DTC P0848 Pressure Switch 2 Circuit High (contd)
Step

Action

Value

12

1. Turn ignition power OFF.


2. Remove J 39700 Breakout if installed.
3. Disconnect the TCM 80-Way Connector from
the TCM.
4. Disconnect the Transmission 20-Way
Connector from the transmission.

Yes

No

Go to Step 13

Repair OEM Harness


for open circuit in
W118.
Go to Step 16

Using a DVOM measure for continuity in the


wire from pin 18 of the TCM and pin 17 of the
transmission connector.
NOTE: If Prognostics Package is enabled, a
wire must populate this circuit. Otherwise, DTC
118 will activate with key on and engine not
running. The wire is identified on the TCM
schematic in the Troubleshooting Manual and
Tech Data as W118).
Is there continuity or low resistance through the
circuit?
13

1. Turn ignition power OFF.


2. Install Breakout Box J 39700.
3. Install J 47279 Transmission Breakout
Harness (20-Way) to the vehicle side of the
20-Way and connect the J 47279 to the
transmission side as well.
4. Using a DVOM measure for continuity from
pin 17 to pin 19 at J 47279-1 Magnetic
Overlay.

Go to Step 2

Go to Step 14

Go to Step 15

Replace or Repair
Internal Harness and
Go to Step 16

Is there continuity or low resistance between


pin 17 and pin 19?
14

1. Verify the ignition is in the OFF position.


2. Consult appropriate transmission service
manual and remove the control module from
the transmission.
3. Disconnect the PS2 switch connector from the
switch.
4. Measure for continuity across the switch.
Was there continuity or LOW resistance across
the switch?

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DTC P0848 Pressure Switch 2 Circuit High (contd)

Step

Action

Value

15

1. Verify the ignition is in the OFF position.


2. With the control module from the
transmission still off from Step 14, reconnect
the PS2 switch.
3. Measure for continuity from pin location 17 in
transmission connector to pin 19 in
transmission connector.

Yes

No

Go to Step 2

Replace or Repair
Internal Harness and
Go to Step 16

Repair Complete

Go to Step 1

Was there continuity or LOW resistance measured across the circuit?


16

1. Turn ignition OFF.


2. Reconnect all vehicle harnesses to TCM and
transmission.
3. Key ignition ON but keep engine OFF. Clear
all codes in history and recheck for codes.
Is the DTC still inactive?

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DTC P088A Main Filter Deteriorated


END VIEW OF
20-WAY CONNECTOR

END VIEW OF
80-WAY CONNECTOR

10

11

14

15

20

61

80

41

60

21

40

20

TO RETARDER
CONTROL DEVICES
RETARDER
REQUEST SENSOR
(RESISTANCE
MODULE)
A

PWM
THROTTLE
SOURCE

TCM
THROTTLE
POSITION
SENSOR (TPS)
OR
ELECTRONIC
BRAKING (EBS)
RTDR PRESSURE
SENSOR

WIRE 156
WIRE 112

WIRE 144

WIRE 158

A
RETARDER TEMP
ENGINE TEMP

WIRE 175
WIRE 135

TRANSMISSION
ANALOG RETURN
OIL LEVEL
HALL
A
C
EFFECT
B
SUMP TEMP

19
16

15
18

PS1
PS2 NC*
NC*

* NORMALLY

3
17

56

RETARDER REQUEST SIGNAL

12

5V SENSOR VOLTAGE

44

THROTTLE POSITION OR
RTDR PRESSURE SIGNAL

58

ANALOG RETURN

75

RETARDER TEMP

35

ENGINE WATER TEMP

16

OIL LEVEL SENSOR

54

SUMP TEMP

77

PS1 DIAGNOSTIC PRESSURE


SWITCH
PS2 FILTER LIFE SWITCH

WIRE 158
WIRE 112

WIRE 116
WIRE 154
WIRE 177
WIRE 118

18

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DTC P088A Main Filter Deteriorated


Description
P088ATransmission Fluid Filter Deteriorated is a diagnostic trouble code (DTC) indicating that the main and lube
filters need to be changed. This code is part of the 4th Generation Control System Prognostics Package for the function
called Filter Life Monitor (FM). The FM display message denotes operating status of the transmission main filter, based
on the measured pressure drop across the filter.
NOTE:

The Prognostics Package must not be enabled if Allison High Capacity filters and 100 percent TES 295 fluid
is not used in the transmission.

If the fluid pressure drop is reached that indicates main filter restriction has occurred, a diagnostic code, P088A
Transmission Fluid Filter Deteriorated, is set. The SERVICE TRANS indicator (seen as a wrench icon integrated into all
Allison selectors) flashes up to two minutes once ignition is on and after D (Drive) is selected by the operator for the first
time. The CHECK TRANS light does not illuminate when this code is active. Both the main filter and lube filter must be
changed if the system is indicating filter restriction has occurred.
If filter maintenance is not detected within a reasonable period of time, i.e., the filter is still seen as restricted by the
system, after a number of flashing SERVICE TRANS events have occurred, the CHECK TRANS light is illuminated
and an active diagnostic code P088BVery Deteriorated/Expired Filter occurs to indicate that a filter change must be
done as soon as possible.
NOTE:

Calendar based filter change requirements still apply and not part of prognostic operation.

The FM feature is designed to reset itself automatically when the main filter has been changed and appropriate conditions are met to reset the feature. The SERVICE TRANS indicator can also be reset with Allison DOC For PCService Tool by using the Action Request Reset Filter Life Indicator in the menu, or by depressing and holding the shift
selector MODE button for ten (10) seconds while Filter Life Monitor information is displayed in the selector. FM may
also be reset when the ignition is on and the engine not running by selecting N R N R N D N on the shift selector, pausing briefly (less than 3 seconds) between each selector movement. It may also be reset with a J1939 message.
The SERVICE TRANS indicator will illuminate briefly following a reset to acknowledge that the reset occurred. The
Allison DOC For PCService Tool may be used to display the hours of transmission operation from the initial service
indication until the service reset. Allison DOC For PCService Tool may be used to enable a CMC within the
Prognostics Customer Modifiable Constant (CMC) Group to restrict reset to the service tool only. If resets are restricted
to the service tool only, the selector will not be able to reset the function.
Circuit Description
Pressure Switch 2 (PS2), also known as the Filter Life Switch, is used to monitor the pressure difference between main
pressure before the filter and lockup clutch pressure as a method to monitor the main filter for excessive filter restriction.
When the main filter is in an unrestricted state and lockup clutch is applied, the switch is depressurized and in its Normally
Closed (NC) position which completes a circuit between wire 118 and analog returns wire 158. Allison DOC For PC
Service Tool will show PS2 is EXHAUSTED. The filter life valve is de-stroked off the return spring in this condition
because lockup pressure is sufficiently high enough to keep main pressure (before the filter) from stroking the valve.
When the main filter gets excessively restricted by debris, lockup pressure will drop enough that the filter life valve
strokes because of the higher main pressure (before the filter) acting on the other end of the filter life valve which
compresses the return spring. This situation allows control main pressure through the valve to PS2 which pressurizes the
switch. This then opens the PS2 switch and voltage is sensed on wire 118. Allison DOC For PCService Tool will show
PS2 PRESSURIZED.
Conditions for Running the DTC
Enabled by calibration
Filter pressure switch (PS2) is detected on wire 118 (W118)
NOTE:

Attaining lockup is not necessary for operator notification once a restricted filter has been detected. Status
of filter restriction is kept in TCM power-off data for display at next engine start with selection of D (Drive).

40C (104F) <= transmission fluid temperature <= 150C (302F)

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NOTE:

Since status of filter restriction is kept in TCM Power-off Data, a flashing SERVICE TRANS could occur at
temperatures above and below this temperature band because data saved for display at next engine start and
D (Drive) selection of filter is still restricted.

Conditions for Setting the DTC


If main filter restriction is detected, PS2 is PRESSURIZED and opens the switch which then allows TCM pin 18 to
see the pull-up voltage of about 5 volts that is also inside the TCM.
NOTE:

Allison DOC For PCService Tool will show PS2 PRESSURIZED in this condition, which is the indication
that TCM pull-up voltage is sensed at pin 18 when PS2 opens.

Action Taken When the DTC Sets


DTC P088A will be stored in the TCM DTC history for a number of ignition cycles.
The SERVICE TRANS indicator (wrench icon in an Allison selector) will flash up to 2 minutes as soon as the
operator selects range for the first time
Conditions for Clearing the DTC
The feature is designed to reset itself automatically when the main filter has been changed and appropriate
conditions are met to reset the feature
Allison DOC For PCService Tool can clear the DTC from TCM history.
The operator can clear the indicator when viewing Filter Monitor data in the selector and holding the MODE button
for up to 10 seconds if a CMC is not enabled that disables that feature to reset the FM through the selector.
FM may also be reset by selecting N R N R N D N on the shift selector, pausing briefly (less than 3 seconds)
between each selector movement when the ignition is on and the engine not running.
FM may be reset with a J1939 message.
The TCM automatically clears inactive DTC(s) from the TCM history after a number of engine starts.
Diagnostic Aids
This feature is for use with Allison approved TES 295 fluids only and Allison High Capacity filters.
Required calendar-based fluid change intervals are not monitored by this feature and remain applicable.
If there is TCM history of active or inactive P0847 or P0848 along with P088A or P088B, the main and lube filters
likely are not restricted and are not causing the P088A or P088B DTC. Instead, use the P0847 or P0848 DTC steps,
whichever DTC is active or in TCM history.
Test Description
The numbers below refer to step numbers on the diagnostic table.
2.
3.
4.
5.
6.
7.
8.
9.
10.

Confirms code active.


Checks for possible switch or hydraulic issue not related to restricted filter.
Checks for indicator operation.
Confirms whether filter restriction is true.
Was filter maintenance done.
Was system reset performed.
Checks for selector icon stuck OFF.
Checks for selector stuck ON.
Checks for inactive code.
DTC P088A Main Filter Deteriorated

Step

Action

Yes

No

Was Section 35, Beginning The Troubleshooting Process, performed?

Go to Step 2

Go to Beginning the troubleshooting process


Paragraph 35

Is DTC P0888A active?

Go to Step 3

Go to Step 9

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DTC P088A Main Filter Deteriorated (contd)

Step

Action

Value

Yes

No

Is P0847 or P0848 Active or in TCM History?

Go to the specific
DTC that is active
or in TCM
History

Go to Step 4

Did the SERVICE TRANS indicator (wrench


icon in all Allison selectors) flash after operator
selected D (Drive) for the first time?

Go to Step 5

Go to Step 8

Is the answer Yes to Filter Monitor Expired?

Go to Step 6

Go to Step 2

Go to Step 7

Go to Step 6

Go to Step 10

Go to Step 10

Is the wrench icon in the Allison selector not illuminated even though there is an active DTC for a
Prognostic function?

Replace the
Allison Shift
Selector.

Go to Step 2

NOTE: Allison DOC For PC has an Action


Request labeled Lamp Tests that includes a
test for the SERV TRANS indicator lamp. Ask
the OEM of the vehicle for support in
troubleshooting and repairing all Non-Allison
SERVICE TRANS Indicators, e.g., OEM
selectors or dash lamps, that remain illuminated
due to chassis wiring issues.

Go to Step 10

Using Allison DOC For PC, Prognostics Tab is


located at bottom of Allison DOC For PC
screen?
6

Change Main filter and Lube filter using only


Allison High Capacity filters.
NOTE: Prognostics Package must be disabled if
not using Allison High Capacity filters.
Were both filters changed?

Reset Filter Life Monitor by one of these methods:


Automatic system reset when all
appropriate conditions are met to allow
automatic reset.
Depressing and holding the MODE button
for ten (10) seconds while Filter Life
Monitor information is displayed in the
selector (if CMC is not enabled to
disallow).
FM may also be reset when the ignition is
on and the engine not running by selecting
N R N R N D N on the shift selector,
pausing briefly (less than 3 seconds)
between each selector movement (if CMC
is not enabled to disallow).
Reset with a J1939 message.
Was Filter Monitor function reset?

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DTC P088A Main Filter Deteriorated (contd)
Step

Action

Value

Is the wrench icon in an Allison selector staying


illuminated even though all Prognostic functions
have been reset with Allison DOC For PC and
no codes are active?
NOTE: Allison DOC For PC has an Action
Request labeled Lamp Tests that includes a
test for the SERV TRANS indicator lamp.

Yes

No

Replace the
Allison Shift
Selector.

Go to Step 2

Go to Step 10

Ask the OEM of the vehicle for support in troubleshooting and repairing all non-Allison SERVICE TRANS Indicators, e.g., OEM selectors
or dash lamps, that remain illuminated due to
chassis wiring issues.
10

Is DTC P088A inactive?

Clear Inactive
Codes.
Repair Complete

Go to Step 2

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DTC P088B Transmission Fluid Filter Very Deteriorated/Expired


END VIEW OF
20-WAY CONNECTOR

END VIEW OF
80-WAY CONNECTOR

10

11

14

15

20

61

80

41

60

21

40

20

TO RETARDER
CONTROL DEVICES
RETARDER
REQUEST SENSOR
(RESISTANCE
MODULE)
A

PWM
THROTTLE
SOURCE

TCM
THROTTLE
POSITION
SENSOR (TPS)
OR
ELECTRONIC
BRAKING (EBS)
RTDR PRESSURE
SENSOR

WIRE 156
WIRE 112

WIRE 144

WIRE 158

A
RETARDER TEMP
ENGINE TEMP

WIRE 175
WIRE 135

TRANSMISSION
ANALOG RETURN
OIL LEVEL
HALL
A
C
EFFECT
B
SUMP TEMP

19
16

15
18

PS1
PS2 NC*
NC*

3
17

56

RETARDER REQUEST SIGNAL

12

5V SENSOR VOLTAGE

44

THROTTLE POSITION OR
RTDR PRESSURE SIGNAL

58

ANALOG RETURN

75

RETARDER TEMP

35

ENGINE WATER TEMP

16

OIL LEVEL SENSOR

54

SUMP TEMP

77

PS1 DIAGNOSTIC PRESSURE


SWITCH
PS2 FILTER LIFE SWITCH

WIRE 158
WIRE 112

WIRE 116
WIRE 154
WIRE 177
WIRE 118

18

* NORMALLY CLOSED
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DTC P088B Transmission Filter Very Deteriorated/Expired


Description
P088BTransmission Fluid Filter Deteriorated/Expired is a diagnostic trouble code (DTC) used to indicate that the main
and lube filters need to be changed. This code is part of the 4th Generation Control System Prognostics Package for the
function called Filter Life Monitor (FM). The FM display message denotes operating status of the transmission main
filter, based on the measured pressure drop across the filter.
NOTE:

The Prognostics Package must not be enabled if Allison High Capacity filters and 100 percent TES 295 fluid
is not used in the transmission.

If the fluid pressure drop is reached that indicates main filter restriction has occurred, a diagnostic code, P088A
Transmission Fluid Filter Deteriorated, is set. The SERVICE TRANS indicator (seen as a wrench icon integrated into
all Allison selectors) flashes up to two minutes once ignition is on and after D (Drive) is selected by the operator for the
first time. The CHECK TRANS light does not illuminate when this code is active. Both the main filter and lube filter
must be changed if the system is indicating filter restriction has occurred.
If filter maintenance is not detected within a reasonable period of time, i.e., the filter is still seen as restricted by the
system, after a number of flashing SERVICE TRANS events have occurred, the CHECK TRANS light is illuminated
and an active diagnostic code P088BVery Deteriorated/Expired Filter occurs to indicate that a filter change must be
done as soon as possible.
NOTE:

Calendar based filter change requirements still apply and not part of prognostic operation.

The FM feature is designed to reset itself automatically when the main filter has been changed and appropriate conditions
are met to reset the feature. The SERVICE TRANS indicator can also be reset with Allison DOC For PCService Tool
by using the specific Action Request Reset Filter Life Indicator in the menu, or by depressing and holding the MODE
button for ten (10) seconds while Filter Life Monitor information is displayed in the selector. FM may also be reset when
the ignition is on and the engine not running by selecting N R N R N D N on the shift selector, pausing briefly (less than
3 seconds) between each selector movement. Finally it may be reset with a J1939 message.
The SERVICE TRANS indicator will illuminate briefly following a reset to acknowledge that the reset occurred. The
Allison DOC For PCService Tool may be used to display the amount of transmission operation from the initial service
indication until the service reset. Allison DOC For PCService Tool may be used to enable a CMC within the
Prognostics Customer Modifiable Constant (CMC) Group to restrict reset to the service tool only. If resets are restricted
to the service tool only, the selector will no longer be able to reset the function.
Circuit Description
Pressure Switch 2 (PS2), also known as the Filter Life Switch, is used to monitor the pressure difference between main
pressure before the filter and lockup clutch pressure as a method to monitor the main filter for excessive filter restriction.
When the main filter is in an unrestricted state and lockup clutch is applied, the switch is depressurized and in its Normally
Closed (NC) position which completes a circuit between wire 118 and analog returns wire 158. Allison DOC For PC
Service Tool will show PS2 is EXHAUSTED. The filter life valve is de-stroked off the return spring in this condition because
lockup pressure is sufficiently high enough to keep main pressure (before the filter) from stroking the valve.
When the main filter gets excessively restricted by debris, lockup pressure will drop enough that the filter life valve
strokes because of the higher main pressure (before the filter) acting on the other end of the filter life valve which
compresses the return spring. This situation allows control main pressure through the valve to PS2 which pressurizes the
switch. This then opens the PS2 switch and voltage is sensed on wire 118. Allison DOC For PCService Tool will show
PS2 PRESSURIZED.
Conditions for Running the DTC
Enabled by calibration
Filter Pressure Switch (PS2) is detected on wire 118 (W118)
NOTE:

SIL

If Prognostics is enabled but W118 is not detected, P0848 will go active with a CHECK TRANS light.

Lockup is applied
NOTE:

20091001

Attaining lockup is not necessary for operator notification once a restricted filter has been detected. Status
of filter restriction is kept in TCM power-off data for display at next engine start with selection of D (Drive).
Copyright 2009 Allison Transmission, Inc.

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40C (104F) <= transmission fluid temperature <= 150C (302F)


NOTE:

Since status of filter restriction is kept in TCM Power-off Data, a flashing SERVICE TRANS could occur at
temperatures above and below this temperature band because data saved for display at next engine start and
D (Drive) selection of filter is still restricted.

Conditions for Setting the DTC


If main filter restriction is detected, PS2 is PRESSURIZED and opens the switch which then allows TCM pin 18
to see the pull-up voltage of about 5 volts that is also inside the TCM.
If P088A was active and Filter Life Monitor was not reset in time
NOTE:

Allison DOC For PCService Tool will show PS2 PRESSURIZED in this condition, which is the indication
that TCM pull-up voltage is sensed at pin 18 when PS2 opens.

Action Taken When the DTC Sets


DTC P088B will be stored in the TCM DTC history for a number of ignition cycles.
The SERVICE TRANS indicator (wrench icon in an Allison selector) will flash up to 2 minutes as soon as the
operator selects range for the first time.

Conditions for Clearing the DTC


The feature is designed to reset itself automatically when the main filter has been changed and appropriate
conditions are met to reset the feature.
Allison DOC For PCService Tool can clear the DTC from TCM history.
The operator can clear the indicator when viewing Filter Monitor data in the selector and holding the MODE button
for up to 10 seconds if a CMC is not enabled that disables that feature to reset the FM through the selector.
FM may also be reset by selecting N R N R N D N on the shift selector, pausing briefly (less than 3 seconds)
between each selector movement when the ignition is on and the engine not running.
FM may be reset with a J1939 message.
The TCM automatically clears inactive DTC(s) from the TCM history after a number of engine starts.

Diagnostic Aids
This feature is for use with Allison approved TES 295 fluids only and Allison High Capacity filters.
Required calendar-based fluid change intervals are not monitored by this feature and remain applicable.
If there is TCM history of active or inactive P0847 or P0848 along with P088A or P088B, the main and lube filters
likely are not restricted and are not causing the P088A or P088B DTC. Instead, use the P0847 or P0848 DTC steps,
whichever DTC is active or in TCM history.

Test Description
The numbers below refer to step numbers on the diagnostic table.
2.
3.
4.
5.
6.
7.
8.
9.
10.

Confirms code active.


Checks for possible switch or hydraulic issue not related to restricted filter.
Checks for indicator operation.
Confirms whether filter restriction is true.
Was filter maintenance done.
Was system reset performed.
Checks for selector icon stuck OFF.
Checks for selector icon stuck ON.
Checks for inactive code.

SIL422

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Product Code(s):
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DTC P088B Transmission Filter Very Deteriorated/Expired
Step

Action

Value

Yes

No

Was Section 35, Beginning The Troubleshooting Process, performed?

Go to Step 2

Go to Beginning the troubleshooting process


Paragraph 35

Is DTC P0888B active?

Go to Step 3

Go to Step 9

Is P0847 or P0848 active or in TCM history?

Go to the specific
DTC that is active
or in TCM
History

Go to Step 4

Did the SERVICE TRANS indicator (wrench


icon in all Allison selectors) flash after operator
selected D (Drive) for the first time?

Go to Step 5

Go to Step 8

Is the answer Yes to Filter Monitor Expired?

Go to Step 6

Go to Step 2

Go to Step 7

Go to Step 6

Go to Step 10

Go to Step 10

Using Allison DOC For PC, Prognostics Tab is


located at bottom of Allison DOC For PC
screen?
6

Change main filter and lube filter using only


High Capacity Allison filters.
NOTE: Prognostics Package must be disabled if
not using Allison High Capacity filters.
Were both filters changed?

Reset Filter Life Monitor by one of these methods:


Automatic system reset when all
appropriate conditions are met to allow
automatic reset.
Depressing and holding the MODE button
for ten (10) seconds while Filter Life
Monitor information is displayed in the
selector (if CMC is not enabled to
disallow).
FM may also be reset when the ignition is
on and the engine not running by selecting
N R N R N D N on the shift selector,
pausing briefly (less than 3 seconds)
between each selector movement (if CMC
is not enabled to disallow).
Reset with a J1939 message.

SIL

Was Filter Monitor function reset?

20091001

Copyright 2009 Allison Transmission, Inc.

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DTC P088B Transmission Filter Very Deteriorated/Expired (contd)

Step

Action

Value

Yes

No

Is the wrench icon in the Allison selector not illuminated even though there is an active DTC for a
Prognostic function?

Replace the
Allison Shift
Selector.

Go to Step 2

NOTE: Allison DOC For PC has an Action


Request labeled Lamp Tests that includes a
test for the SERV TRANS indicator lamp. Ask
the OEM of the vehicle for support in
troubleshooting and repairing all Non-Allison
SERVICE TRANS Indicators, e.g., OEM
selectors or dash lamps, that remain illuminated
due to chassis wiring issues.

Go to Step 10

Is the wrench icon in an Allison selector staying


illuminated even though all Prognostic functions
have been reset with Allison DOC For PC and
no codes are active?

Replace the
Allison Shift
Selector.

NOTE: Allison DOC For PC has an Action


Request labeled Lamp Tests that includes a
test for the SERV TRANS indicator lamp.

Go to Step 2

Go to Step 10

Ask the OEM of the vehicle for support in troubleshooting and repairing all Non-Allison SERVICE TRANS Indicators, e.g., OEM selectors
or dash lamps, that remain illuminated due to
chassis wiring issues.
10

Is DTC P088B inactive?

SIL424

Clear Inactive
Codes.
Repair Complete

Copyright 2009 Allison Transmission, Inc.

Go to Step 1

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DTC P0897 Transmission Fluid Deteriorated


There is no wiring diagram for this DTC.

Description
The Oil Life Monitor (OM) is part of the Allison 4th Generation Control System Prognostics Package. OM calculates
the remaining life of the transmission fluid (oil) based on the established life for the required baseline fluid, and then is
continuously adjusted for cumulative effects of such operating parameters as operating time, retarder operation, output
shaft revolutions, and shift frequency.
When the remaining fluid life reaches approximately 1 percent, the SERVICE TRANS indicator (seen as a wrench icon
in an Allison shift selector) will illuminate, denoting a required change of transmission fluid. The indicator will illuminate
at each initialization of the TCM, and the indicator remains illuminated for approximately 12 minutes after the first
selection of a drive range, until a fluid change service is done and the OM function is reset.
NOTE:

TES 295 fluid is required for Oil Life Monitor.

If the Oil Life Monitor function is not reset within some period of time from the initial warning indicated by the
illuminated SERVICE TRANS indicator (seen as the wrench in an Allison selector), a CHECK TRANS light will also
illuminate indicating an active DTC, P0897Transmission Fluid Deteriorated, has set. This indicates that the remaining
transmission fluid life has reached 1 percent. The SERVICE TRANS indicator can be reset with the Allison DOC For
PCService Tool diagnostic program, or by depressing and holding the MODE button for ten (10) seconds. It may also
be reset by selecting N D N D N R N on the shift selector, pausing briefly (less than 3 seconds) between each selector
movement, with the ignition on and the engine not running. Finally it may be reset with a J1939 message.
Conditions for Running the DTC
Enabled by calibration
Conditions for Setting the DTC
If the Oil Life Monitor function is not reset within some period of time from the initial warning for remaining fluid life
at 1 percent indicated by the illuminated SERVICE TRANS indicator (seen as the wrench in an Allison selector), the
DTC is set.
Action Taken When the DTC Sets
The TCM illuminates the CHECK TRANS light.
DTC P0897 will be stored in the TCM history.
Conditions for Clearing the DTC
Allison DOC For PCService Tool can clear the DTC from the TCM history. The TCM automatically clears the DTC
from the TCM history if the vehicle completes 40 warm-up cycles without failure.
Diagnostic Aids
This feature is for use with Allison approved TES 295 fluids only.
Required calendar-based fluid change intervals are not monitored by this feature and remain applicable to all
vehicle installations.
Test Description
The numbers below refer to step numbers on the diagnostic table.
2.
3.
4.
5.
6.
7.
8.
9.

Confirms code active.


Confirms the status of the service icon.
Checks indicator state change with Action Request.
Confirms remaining oil life.
Resets performed.
Checks for selector icon stuck on.
Checks for selector stuck off.
Checks for inactive code.

20091001

Copyright 2009 Allison Transmission, Inc.

SIL

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DTC P0897 Transmission Fluid Deteriorated

Step

Action

Value

Yes

No

Was the Beginning The Troubleshooting Process


(Section 35) Performed?

Go to Step 2

Go to Beginning the troubleshooting process


Paragraph 35

Is DTC P0897 active?

Go to Step 3

Go to Step 9

Is the SERVICE TRANS (seen as a wrench


icon in the shift selector) indicator illuminated
12 minutes after selecting D (Drive)?

Go to Step 5

Go to Step 4

Go to Step 2

Go to Step 8

Go to Step 6

Go to Step 7

Go to Step 9

Go to Step 6

Replace the
Allison selector.

Go to Step 2

NOTE: When transmission fluid requires


changing the SERVICE TRANS indicator lamp
illuminates at key on and goes off 12 minutes
after a shift to drive.
4

Use Allison DOC For PC, then select the


Action Request button and then select lamp test,
service indicator lamp.
Did the SERVICE TRANS indicator lamp illuminate?

Using Allison DOC For PC, click on the


Prognostic tab, check the current percentage of
oil life displayed.

100 percent to
100 percent

Is the percentage at 0 percent or a negative value?


6

Using Allison DOC For PC, go to Action


Request button select and Reset Oil Life Monitor
from the drop down list.
Was the Oil Life Monitor reset?

Is the wrench icon in an Allison selector staying


illuminated even though all Prognostic functions
have been reset with Allison DOC For PC?

Go to Step 9

NOTE: Allison DOC For PC has an Action


Request labeled Lamp Tests that includes a
test for the SERV TRANS indicator lamp. Ask
the OEM of the vehicle for support in
troubleshooting and repairing all Non-Allison
SERVICE TRANS Indicators, e.g., OEM
selectors or dash lamps, that remain illuminated
due to chassis wiring issues.

SIL426

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Product Code(s):
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DTC P0897 Transmission Fluid Deteriorated (contd)
Step

Action

Value

Is the wrench icon in an Allison selector staying


off even though there is an active DTC for a
Prognostic function?

Yes

No

Replace the
Allison selector.

Go to Step 2

Go to Step 9

NOTE: Allison DOC For PC has an Action


Request labeled Lamp Tests that includes a
test for the SERV TRANS indicator lamp. Ask
the OEM of the vehicle for support in
troubleshooting and repairing all Non-Allison
SERVICE TRANS indicators, e.g., OEM
selectors or dash lamps, that remain illuminated
due to chassis wiring issues.
9

Is DTC P0897 inactive?

Clear Inactive
Codes.
Repair complete

Go to Step 1

SIL

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Copyright 2009 Allison Transmission, Inc.

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DTC P2789 Clutch Adaptive Learning at Limit


There is no wiring diagram for this DTC.

Description
The Transmission Health Monitor (TM) is part of the Allison 4th Generation Control System Prognostics Package. The
feature monitors adaptively learned clutch volume changes. These volumes are correlated to calculated free running
clearances for each of the transmission clutches C1, C2, C3, C4, and C5. The adaptive information is compared with the
baseline volumes and clearances established by the function when the clutches were new or just after a function reset was
performed following a clutch system repair.
If the remaining clutch life left is predicted to be approximately 10 percent or if the predicted free running clearance of
any clutch exceeds its maximum value, the SERVICE TRANS indicator (seen as the wrench icon in an Allison selector)
illuminates which lets the operator know there is a need for service. The wrench icon (and indicator if separate) stays
illuminated during all vehicle operation until clutch system service is performed and the Transmission Health Monitor
function can reset itself with the new predicted values. Allison DOC For PCService Tool may also be used to reset
the TM function from the Action Requests screen.
If the Transmission Health Monitor function is not reset within some period of time from the initial warning indicated by
the illuminated SERVICE TRANS indicator (seen as the wrench in an Allison selector), a CHECK TRANS light will
also illuminate indicating an active DTC P2789. The Transmission Health Monitor can automatically reset itself and
change the P2789 status from active to inactive, if the function detects that the new predicted values for the Transmission
Health Monitor have detected remaining clutch(es) life is now more than approximately 20 percent.
NOTE:

Additional troubleshooting is always required to ensure clutch plate wear is actually the issue causing the
condition. There are scenarios that could cause the Adaptive Learning at Limit thresholds to be reached
without clutch wear-out being a factor such as low oil level, low main pressure, low control main pressure,
speed signal issues, solenoid issues, TCM issues, or transmission mis-assembly.

Conditions for Running the DTC


Enabled by calibration
Conditions for Setting the DTC
This DTC sets when percent clutch life remaining is predicted to be less than approximately 10 percent and stays
under that value for some period of time.

Action Taken When the DTC Sets


The TCM illuminates the CHECK TRANS light
DTC P2789 will be stored in the TCM history.

Conditions for Clearing the MIL/DTC


This DTC goes inactive when percent clutch life remaining is predicted to be more than approximately 20 percent.
Allison DOC For PCService Tool can be used to Reset Clutch Life by specific clutch(es) through the Action
Request Screen; the DTC may also be cleared from TCM history using Allison DOC For PCService Tool.
NOTE:

Always Reset to Unadapted Shifts after completing a repair for this DTC.

Diagnostic Aids
Ask OEM for support in troubleshooting and repairing all Non-Allison SERVICE TRANS indicator issues, e.g.,
OEM selectors or dash lamps that remain illuminated due to chassis wiring issues but Allison DOC For PC
Service Tool indicates clutches are OK.
Low oil level can cause adaptive learning at limit notification. Always verify oil level is correct before removing
any filters for inspection, removing the control module for inspection, or removing the transmission from the
vehicle.
Always inspect for signs of clutch wear to confirm your diagnosis before removing the transmission for service by
looking for signs of excessive debris plugging the main filter or suction filter in the control module. Check the
following if no clutch debris is noted in the main filter or suction filter:

SIL428

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Product Code(s):
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o Speed signal issues can cause adaptive learning at limit notification. Check speed signal integrity
especially if other DTC(s) are in history.
o

Solenoid issues can cause adaptive learning at limit notification. Check for solenoid issues especially if
there are solenoid or ratio DTC(s) in history.

Low main pressure or control main pressure. Always check pressures to verify they are within service
limits. Check that the Filter Life indicator is not active also indicating that filter restriction has reduced
main pressure.
o TCM issues can cause adaptive learning at limit notification. Check for full TCM functionality especially
if other DTC(s) are in history to indicate a possible TCM issue.
When transmission clutches are replaced, the TCM must be Reset to Unadapted Shifts. The TM function may also
be reset at this time using Allison DOC For PCService Tool Action Requests instead of waiting on the function
to recalculate its values and reset itself.
Test Description
The numbers below refer to step numbers on the diagnostic table.
3.
4.
5.
6.
7.
8.
9.
10.

Confirms the status of the clutch life using Allison DOC For PCService Tool.
Checks for visual cues of clutch wear.
Confirms clutch system was repaired.
Resets performed.
Checks for inactive code.
Checks for selector issue.
Checks for inactive code.
Confirms Adaptive Learning at Limit not triggered by clutch wear and refers technician to Diagnostic Aids
section of this DTC.
DTC P2789 Clutch Adaptive Learning at Limit

Step

Action

Possible Value(s)

Yes

No

Was the Beginning The Troubleshooting Process


(Section 35) Performed?

Go to Step 2

Go to Beginning the troubleshooting process


Paragraph 35

Is DTC P2789 active?

Go to Step 3

Go to Step 10

Using Allison DOC For PC, click on the Prognostic tab at the bottom of the screen to see
whether any clutch(es) are detected as Not
OK.

Go to Step 4

Go to Step 10

OK/Not OK

Are there specific clutches displaying Not


OK?

SIL

20091001

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Product Code(s):
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DTC P2789 Clutch Adaptive Learning at Limit (contd)

Step

Action

Possible Value(s)

Yes

No

Are there visual cues that clutch wear might


exceed service guidelines or perhaps beyond
Adaptive Learning at Limit Values like:
Debris, odor, or discoloration in the
transmission fluid
Debris plugging the main filter or suction
filter
Measured clutch pressures that do not meet
minimum service specifications
Turbine speed that is indicated during
clutch test (using Allison DOC For PC)
for some or all ranges during stall condition
of torque converter. (Note: Always check
with vehicle manufacturer prior to stalling
vehicle in low ranges. Do not do this in
Reverse or lower ranges as some vehicle
components may not be rated for full stall
in lower ranges or Reverse by the OEM)
Visual cues that with control module
removed the stationary clutches appear to
have excessive free running clearance of
clutch(es)

Go to Step 5

Go to Step 9

Remove transmission and repair as needed.

Go to Step 6

Go to Step 5

Go to Step 7

Go to Step 6

Replace the
Allison selector.
Go to Step 10

Go to Step 8

Was repair performed?


6

After repair, using Allison DOC For PC, go to


Actions Request button and select Reset to
Unadapted Shifts and also select Reset Transmission Health Indicator from the drop down
list.
Were these action requests reset?

Is the wrench icon in an Allison selector still


illuminated but Allison DOC For PC shows
the Transmission Health Monitor data as OK?
NOTE: Allison DOC For PC has an Action
Request labeled Lamp Tests that includes a
test for the SERV TRANS indicator lamp.
Ask the OEM of the vehicle for support in
troubleshooting and repairing all Non-Allison
SERVICE TRANS indicators, e.g., OEM
selectors or dash lamps, that remain illuminated
due to chassis wiring issues.

SIL430

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Product Code(s):
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DTC P2789 Clutch Adaptive Learning at Limit (contd)
Step
8

Action

Possible Value(s)

Is the wrench icon in an Allison selector NOT


illuminated but Allison DOC For PC shows
the Transmission Health Monitor data as NOT
OK?

Yes

No

Replace the Allison selector.


Go to Step 10

Go to Step 2

Go to Step 10

Go to Diagnostic
Aids and resolve
the specific issue
causing Adaptive
Learning at Limit
to exceed specification

Repair Complete

Go to Step 2

NOTE: Allison DOC For PC has an Action


Request labeled Lamp Tests that includes a
test for the SERV TRANS indicator lamp.
Ask the OEM of the vehicle for support in troubleshooting and repairing all Non-Allison SERVICE TRANS indicators, e.g., OEM selectors
or dash lamps, that remain illuminated due to
chassis wiring issues.
9

It is likely that the Adaptive Learning at Limit


Value was triggered by something other than
clutch wear.
Have all the Diagnostic Aids listed been
checked?

10

Is DTC P2789 inactive?

SIL

20091001

Copyright 2009 Allison Transmission, Inc.

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Product Code(s):
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PARTS CATALOG FOR PROGNOSTICS


3000 Product Family Seal and Gasket Kits

SERVICE KITS
RECOMMENDED
SPARES FOR UNITS
125 2650 51200
MY09 CONTROL MODULE SEAL AND GASKET KITP/N 29547927
Part No.

Qty

23015806
23043446
23046376
29503283
29503382
29503384
29512863
29535518
29537066
29542084
29542976
29542991
29544782
29544789
29546538

2
10
3
1
1
1
1
6
1
1
6
1
2
1
1

SIL432

25

50

200

Description
O-ring, 23.5 mm ID
O-ring, Packing, 8.9 mm ID
Seal, Face
Gasket, Case
O-ring, 14.0 mm ID
O-ring, 18.8 mm ID
O-ring, Connector Assembly, 47.2 mm ID
O-ring, Solenoid, 13 mm ID
Gasket, Suction Filter
Seal
O-ring, 10.5 mm ID
Seal, Face
Ferrule, Viton
Instruction Sheet No. 321
Gasket, Channel Plate

Copyright 2009 Allison Transmission, Inc.

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Product Code(s):
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3000 Product Family Control Module

1
10

9
11
12
46
42

38
39

40

43

41

44

47

45

49
14

48

13
26

37

22

33

4
5

34

35

25
24

36

15
23

32
31
3

30

29

60

57

21

28
27

20

19

17

50

18

16

65
51

58

67

52
69

56

59

68

53

70

55

61

66

71

54

72
73
74

93

94

95

64

75
76
77

62
88

89

63
79

90

78

92
91

83

84

85
87
86

81
82

SIL

80
V11112.00.00

Figure 16E. 3000 Product Family Control Valve (1 of 2)

20091001

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Product Code(s):
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1 (Contd)

100

99

138

104

139

103
101

102

108

130

96

140

107

126
122

98

106

134

112
105

111

109

97

115

110
114

116

113
119

135

118

136
117

131

137
132

120

121

133

127
128
128
123

129

166

124
125

141
151

142

156
156

156

152

156

157

153

143

154

144

144
145

158

155

160
159

161
162

163

148

149

147

146

150

164

165
V11113.00.00

Figure 16E. 3000 Product Family Control Valve (2 of 2)

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GROUP 16-1846
Control Valve, Figure 16E
4 Inch Sump, Rear Cooler Ports With Oil Level Sensor,
Allison 4th Generation Controls
REF
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
19
20
20
21
22
23
23
24
24
25
26
27
28
29
29
30
31

32

33

NOMENCLATURE
Valve Assembly, Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter Assembly Kit, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Suction Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter Assembly, Suction . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter Assembly, Suction . . . . . . . . . . . . . . . . . . . . . .
Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, M6 x 1.0 x 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Harness Assembly, Control, Internal . . . . . . . . . . . . . . . . . . . .
Connector Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sealring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standoff, Wiring Harness . . . . . . . . . . . . . . . . . . . . . . . . .
Grommet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, 20F Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor, Temperature (OIL T) . . . . . . . . . . . . . . . . . . . . . .
Connector Assembly (TEMP) . . . . . . . . . . . . . . . . . . . . . .
Connector, 2 Way . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Assembly (SS1) . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 2 Way . . . . . . . . . . . . . . . . . . . . . . . . . . .
Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Level Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, Plug, 3-Way . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Assembly, 2-Way (PCS3).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . .
Connector Assembly, 2-Way (PCS4).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . .
Connector Assembly, 2-Way Speed Sensor (NT1). . . . . .

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.
29546516
29544785
29537066
29543067
29542990
29542991
11515316
29545354
29543062
29543073
29542084
29512863
29544677
29544669
29543082
12129691
29528593
12047662
12047767
29544415
12047767
29544415
12047664
29528597
12124639
29546747
12124639
29546747
29541590
29543019
29528611
12064758
12047767
29544415
12047783

*
*

*
*
*
**

**

**

1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
AR
AR
AR
AR
1
1
AR
AR
AR
AR
1
1
1
1
AR
AR
1

1
2
4
4

2
4
8
8

4
8
16
16

2
3
2

4
6
4

8
12
8

2
2

4
4

8
8

2
2
2
2
2
2

4
4
4
4
4
4

8
8
8
8
8
8

2
2
2
2
2
2

4
4
4
4
4
4

8
8
8
8
8
8

2
2
2
2

4
4
4
4

8
8
8
8

29544184

29544184
29528601 **

1
1

SIL

(continued on next page)


* Serviced Only As An Assembly Not Available As A Detail Part.
** Not Serviced As An Assembly Order Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

SIL435

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


11-WT-08
July, 2008
Product Code(s):
Page 57 of 86

GROUP 16-1846 (contd)


Control Valve, Figure 16E
4 Inch Sump, Rear Cooler Ports With Oil Level Sensor,
Allison 4th Generation Controls
REF
NO.
34
34
35
35
36
37

38
39
39
40
40
41
42
43
44
45
46

47

48

49
50
51
52
53
54
55
56
57
58
59
60
61
62
63

PART
NO.

NOMENCLATURE
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Assembly, 2-Way (Main Modulator).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . .
Connector Assembly, 2-Way Speed Sensor (NT1). . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Assembly, 2-Way Pressure Switch (PS1) . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Assembly, 2-Way (TCC).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit.. . . . . . . . . . . . . .
Connector Assembly, 2-Way (PCS1).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . .
Connector Assembly, 2-Way (PCS2).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit.. . . . . . . . . . . . . .
Bolt, M6 x 1.0 x 45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, M6 x 1.0 x 45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, M6 x 1.0 x 95 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body Assembly, Solenoid Valve And Pin . . . . . . . . . . . . .
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

12110236
29544425
12110236
29544425
15490953

AR
AR
AR
AR
1

2
2
2
2
2

4
4
4
4
4

8
8
8
8
8

29544184
29528601 **
12110236
29544425
12110236
29544425
15490953
29528599 **
12066337
12066337
12110139

1
1
AR
AR
AR
AR
1
1
AR
AR
1

2
2
2
2
2

4
4
4
4
4

8
8
8
8
8

2
2
2

4
4
4

8
8
8

29544184

29544184

1
3
1
2
3
2
2
2
2
1
1
1
12
1
1
1

2
3
1
4
3
2
2
2
2
1

4
6
2
8
6
4
4
4
4
2

8
12
4
16
12
8
8
8
8
4

12

24

48

2
2

4
4

8
8

29544184
29536564
29542946
11516059
23046376
29548945
29536230
29536230
29548945
29542944
29542838 *
29542945 *
11515310
29542934 **
29542935
29542822

(continued on next page)


* Serviced Only As An Assembly Not Available As A Detail Part.
** Not Serviced As An Assembly Order Detail Parts.

SIL436

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


11-WT-08
July, 2008
Product Code(s):
Page 58 of 86

GROUP 16-1846 (contd)


Control Valve, Figure 16E
4 Inch Sump, Rear Cooler Ports With Oil Level Sensor,
Allison 4th Generation Controls
REF
NO.
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99

PART
NO.

NOMENCLATURE
Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid, TCC, Variable Bleed, CENL. Connector Body
Color Coded Natural Brown . . . . . . . . . . . . . . . . . . .
O-ring, 13.0 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 10.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Lockup Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid, PCS 1, Variable Bleed, CENH. Connector Body
Color Coded Black. . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 13.0 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 10.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Clutch Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid, PCS 2, Variable Bleed, CENH. Connector Body
Color Coded Black. . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 13.0 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 10.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Clutch Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid, PCS 3, Variable Bleed, CENL. Connector Body
Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . .
O-ring, 13.0 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 10.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Clutch Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid, PCS 4, Variable Bleed, CENL. Connector Body
Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . .
O-ring, 13.0 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 10.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Clutch Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid, Main Mod, Variable Bleed, CENL. Connector
Body Color Coded Natural Brown. . . . . . . . . . . . . . .
O-ring, 13.0 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 10.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, M6 x 1.0 x 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor, Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, M6 x 1.0 x 60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29542954

29544297
29535518
29542976
29542937
29542938

1
1
1
1
1

2
2
2
2
1

4
4
4
4
2

8
8
8
8
4

29541897
29535518
29542976
29542939
29545358

1
1
1
1
1

2
2
2
2
2

4
4
4
4
4

8
8
8
8
8

29541897
29535518
29542976
29542939
29545358
29531022
29542940
29542941

1
1
1
1
1
1
3
3

2
2
2
2
2
2
6
6

4
4
4
4
4
4
12
12

8
8
8
8
8
8
24
24

29544297
29535518
29542976
29542939
29545358

1
1
1
1
1

2
2
2
2
2

4
4
4
4
4

8
8
8
8
8

29544297
29535518
29542976
29542939
29545358

1
1
1
1
1

2
2
2
2
2

4
4
4
4
4

8
8
8
8
8

29544297
29535518
29542976
11515315
29543433
11515309
29546544

1
1
1
2
1
2
1

2
2
2
4
2
4
2

4
4
4
8
4
8
4

8
8
8
16
8
16
8

(continued on next page)


20091001

Copyright 2009 Allison Transmission, Inc.

SIL437

SIL

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


11-WT-08
July, 2008
Product Code(s):
Page 59 of 86

GROUP 16-1846 (contd)


Control Valve, Figure 16E
4 Inch Sump, Rear Cooler Ports With Oil Level Sensor,
Allison 4th Generation Controls
REF
NO.
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141

PART
N O.

NOMENCLATURE
Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retention, 5 OD x 43 mm . . . . . . . . . . . . . . . . . . . . .
Valve, Lockup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, Lockup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop, Lockup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retention, 3 OD x 43 mm . . . . . . . . . . . . . . . . . . . . .
Valve, Lube Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, Lube Regulator . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop, Lube Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retention, 5 OD x 43 mm . . . . . . . . . . . . . . . . . . . . .
Valve, Main Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, Main Regulator . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop, Main Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Control Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, Control Main . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clip, Control Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retention, 2.5 OD x 40 mm . . . . . . . . . . . . . . . . . . .
Solenoid Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 18.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 14.0 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . .
Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retention, 5 OD x 43 mm . . . . . . . . . . . . . . . . . . . . .
Valve, C2 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, C2 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop, C2 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retention, 5 OD x 43 mm . . . . . . . . . . . . . . . . . . . . .
Valve, Exhaust Back . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, Exhaust Back . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop, Exhaust Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retention, 5 OD x 43 mm . . . . . . . . . . . . . . . . . . . . .
Valve, C1 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, C1 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop, C1 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retention, 3 OD x 43 mm . . . . . . . . . . . . . . . . . . . . .
Valve, Converter Regulator . . . . . . . . . . . . . . . . . . . . . . .
Spring, Converter Regulator . . . . . . . . . . . . . . . . . . . . . .
Stop, Converter Regulator . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, M6 x 1.0 x 45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor Assembly, Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . .
Ferrule, Viton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29546540 **
23049345
23049315
23049326
23049337
23049345
23049316
23049327
23049338
23049345
29542927
29500963
29503663
29542925
29542926
29531022
29500823
29545638
29503384
29503382
29546542
11513011
23049345
29544937
29545023
29542930
23049345
23049320
23049391
23049342
23049345
29542928
29545023
29542930
23049345
29507462
29507456
29546550
29536564
29544668
29544782
29546536

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
4
2
2
2

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
8
4
4
4

8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
16
8
8
8

(continued on next page)


** Not Serviced As An Assembly Order Detail Parts.

SIL438

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


11-WT-08
July, 2008
Product Code(s):
Page 60 of 86

GROUP 16-1846 (contd)


Control Valve, Figure 16E
4 Inch Sump, Rear Cooler Ports With Oil Level Sensor,
Allison 4th Generation Controls
REF
NO.

NOMENCLATURE

PART
NO.

142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166

Gasket, Channel Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Dowel, 10 x 50 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Oil Drain . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . .
O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 75.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 85.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Filter Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, M6 x 1.0 x 45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body Assembly, Filter Life Valve . . . . . . . . . . . . . . . . . . . . . . . . . .
Body, Filter Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Filter Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, Filter Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, M10 x 1.5 x 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, M10 x 1.5 x 55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29546538
29546524 **
23046354
29546530
29534362
23019664
29500034
23043446
29541018 *
29545780
29507437
29548953
29524449
29524447
11516059
29545961
29546546 **
29546547
29546548
29546549
29531177
29531022
29541274
29541286
29503283

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
2
1
1
1
10
1
1
2
2
2
2
2
4
1
1
1
1
1
1
1
25
7
1

8
2
2
25
8
8

16
4
4
50
16
16

32
8
8
200
32
32

50
50
50
8
8
8

100
100
100
16
16
16

400
400
400
32
32
32

2
2
2
2
2
25
7
4

4
4
4
4
4
50
14
8

8
8
8
8
8
100
28
16

GROUP 16-1847
Control Valve, Figure 16E
2 Inch Sump, Rear Cooler Ports With Oil Level Sensor
Allison 4th Generation Controls
Same As Group 16-1846, Except For Parts Listed Below.
1
144
146
152
185
187

Valve Assembly, Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Bolt, M10 x 1.5 x 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29546517
29546525 **
29546531
29545777
29541286

1
1
1
2

2
50

4
100

8
400

32

32

64

128

* Serviced Only As An Assembly Not Available As A Detail Part.


** Not Serviced As An Assembly Order Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

SIL439

SIL

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


11-WT-08
July, 2008
Product Code(s):
Page 61 of 86

4000 Product Family Seal and Gasket Kits

SERVICE KITS
MY09 STRAIGHT-THRU OVERHAUL
SEAL AND GASKET KITP/N 29547928
Part No.
Qty Description
23016014
23043446
23046274
23046376
23047808
23047945
23048037
23048098
23048164
29501099
29501318
29503382
29503383
29503384
29503547
29505800
29505857
29505858
29505863
29506675
29511429
29511437
29511444
29512791
29512863
29512875
29513736
29532361
29534355
29535219
29535224
29535518
29535634
29535692
29537066
29537166
29542084
29542208
29542503
29542832
29542976
29542991
29544782
29544789
29545519

SIL440

4
9
1
3
1
1
2
1
1
1
1
1
3
1
1
2
3
1
3
1
1
2
1
1
1
1
2
1
1
1
1
6
2
2
1
1
1
1
2
1
6
1
2
1
1

RECOMMENDED
SPARES FOR UNITS
125 2650 51200
2

10

O-ring, 29.7 mm ID
O-ring, 8.9 mm ID
O-ring, 25.1 mm ID
Seal, Face
O-ring, 129.8 mm ID
Sealring, Piston, 245.57 mm ID
Gasket, PTO Cover
Sealring, External Lip-Type, 258.25 mm ID
Sealring, Internal Lip-Type, 214.06 mm OD
Gasket, Main Housing
Sealring, Turbine Hub, 66.784 mm OD
O-ring, 13.8 mm ID
O-ring, 15.6 mm ID
O-ring, 18.8 mm ID
Gasket, Cooler Port Cover
Sealring, External Butt-Joint, 108 mm OD
Sealring, External Butt-Joint, 59.4 mm OD
Gasket, Converter Housing
Sealring, External Butt-Joint, 99 mm OD
O-ring, 419.9 mm ID
Retainer, Locknut
O-ring, 9.1 mm ID
O-ring, 75.9 mm ID
Washer, Plug
O-ring, 47.2 mm ID
O-ring, 12.3 mm ID
Gasket, PTO
Instruction Sheet No. 278
Gasket,
Bolt, Hx, M14 x 2 x 70
Spacer, Output
O-ring, Solenoid
Washer, Belleville
Bolt, M10 x 1.5 x 30, Socket Hd
Gasket, Suction Filter
Washer, Belleville
Seal, Feedthrough Standoff
Instruction Sheet No. 301
Piston, C3/C4
Instruction Sheet No. 316
O-ring, 10.65 mm ID
Seal, Face
Ferrule, One-Piece, Viton
Instruction Sheet No. 321
Seal Assembly

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

MY09 STRAIGHT-THRU OVERHAUL


SEAL AND GASKET KITP/N 29547928
29546156
29546158
29546159
29546160
29546161
29546163
29546164
29546229
29546234
29546539

1
1
1
1
1
1
1
1
1
1

Sealring, Piston, 202.05 mm ID. Color Coded Yellow.


Sealring, Piston, 315.17 mm ID.Color Coded Lt. Blue.
Sealring, Piston, 137.57 mm ID. Color Coded White.
Sealring, Piston, 109.58 mm ID. Color Coded Orange.
Sealring, Piston, 239.9 mm ID. Color Coded Green.
Sealring, Piston, 325.68 mm ID. Color Coded White.
Sealring, Piston, 98.42 mm ID. Color Coded Red.
Seal, Fill Tube
Seal Assembly, Output
Gasket, Channel Plate

MY09 COMPLETE RETARDER


SEAL AND GASKET KITP/N 29547929
Part No.
Qty Description
23015927
23016014
23016455
23019664
23040579
23043446
23046274
23046376
23047808
23047924
23047945
23048037
23048098
23048164
29501099
29501318
29503208
29503382
29503383
29503384
29505800
29505857
29505858
29505863
29506675
29507890
29511444
29512791
29512863
29512875
29513736
29532361
29535219
29535224
29535518
29535902
29536728

20091001

3
4
6
1
1
11
1
3
1
1
1
2
1
1
1
1
2
1
3
1
2
3
1
3
1
2
1
1
1
1
2
1
1
1
7
1
1

11-WT-08
July, 2008
Product Code(s):
Page 62 of 86
RECOMMENDED
SPARES FOR UNITS
125 2650 51200
2
4
10

10

O-ring, 37.5 mm ID
O-ring, 29.7 mm ID
O-ring, 17.2 mm ID
O-ring, 16.4 mm ID
O-ring, 7.6 mm ID
O-ring, 8.9 mm ID
O-ring, 25.1 mm ID
Seal, Face
O-ring, 129.8 mm ID
O-ring, 355.2 mm ID
Sealring, Piston, 245.57 mm ID. Color Coded White.
Gasket, PTO Cover
Sealring, External Lip-Type, 258.25 mm ID
Sealring, Internal Lip-Type, 214.06 mm OD
Gasket, Main Housing
Sealring, Turbine Hub, 66.784 mm OD
O-ring, 34.6 mm ID
O-ring, 13.8 mm ID
O-ring, 15.6 mm ID
O-ring, 18.8 mm ID
Sealring, External Butt-Joint, 108 mm OD
Sealring, External Butt-Joint, 59.4 mm OD
Gasket, Converter Housing
Sealring, External Butt-Joint, 99 mm OD
O-ring, 419.9 mm ID. No Color Code.
Sealring, Retarder, 146 mm OD
O-ring, 75.9 mm ID
Washer, Tachograph Plug, 18.35 mm ID
O-ring, 47.2 mm ID
O-ring, 12.3 mm ID
Gasket, PTO
Instruction Sheet No. 278
Bolt, Hx Hd, M14 x 2 x 70
Spacer, Output
O-ring, Solenoid
Gasket, Stator Housing
Gasket, Retarder Housing Cover

Copyright 2009 Allison Transmission, Inc.

SIL

SIL441

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

MY09 COMPLETE RETARDER


SEAL AND GASKET KITP/N 29547929 (contd)
Part No.
Qty Description
29536766
29537066
29537166
29541566
29542084
29542208
29542493
29542503
29542832
29542976
29542991
29543047
29544645
29544782
29544789
29544826
29545519
29546156
29546158
29546159
29546160
29546161
29546163
29546164
29546229
29546234
29546539
29547921

1
1
1
1
1
1
1
2
1
7
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1

SIL442

9
3
1
1
1
1
1
6
1
1
6
1
2
1
1

10

10

Gasket, Jumper Manifold


Gasket, Filter
Washer, Belleville
Gasket, Retarder Housing
Seal, Feedthrough Standoff
Instruction Sheet No. 301
Gasket, Control Body Cover
Piston, C3/C4 Clutch
Instruction Sheet No. 316
O-ring, 10.65 mm ID
Seal, Face
Seal, Square Cut O-ring
O-ring
Ferrule, One-Piece, Viton
Instruction Sheet No. 321
O-ring
Seal Assembly
Sealring, Piston, 202.05 mm ID. Color Coded Yellow.
Sealring, Piston, 315.17 mm ID. Color Coded Lt. Blue.
Sealring, Piston, 137.57 mm ID. Color Coded White.
Sealring, Piston, 109.58 mm ID. Color Coded Orange.
Sealring, Piston, 239.9 mm ID. Color Coded Green.
Sealring, Piston, 325.68 mm ID. Color Coded White.
Sealring, Piston, 98.42 mm ID. Color Coded Red.
Seal, Fill Tube
Seal Assembly, Output
Gasket, Channel Plate
Plate, Retarder Separator

MY09 CONTROL MODULE SEAL AND GASKET KITP/N 29547930


Part No.
Qty Description
23043446
23046376
23048627
29501099
29503382
29503384
29512863
29535518
29537066
29542084
29542976
29542991
29544782
29544789
29546539

11-WT-08
July, 2008
Product Code(s):
Page 63 of 86
RECOMMENDED
SPARES FOR UNITS
125 2650 51200

O-ring, 8.9 mm ID
Seal, Face
O-ring, 23.4 mm ID
Gasket, Main Housing
O-ring, 14 mm ID
O-ring, 18.8 mm ID
O-ring, 47.2 mm ID
O-ring
Gasket, Suction Filter
Seal, Feedthrough Standoff
O-ring, Solenoid
Seal, Face
Ferrule, One-Piece, Viton
Instruction Sheet No. 321
Gasket, Channel Plate

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


11-WT-08
July, 2008
Product Code(s):
Page 64 of 86
4000 Product Family Control Module
1 (Contd)
93

91

97

131

96
94
126
92
92

95

101
132

100

122
118

99

105

133

104

130
98

108

103
107

102
106

110

109
111

112

157

127
128
123

129
124

113

114

125

119
128
120
115

121
116
117

148
147
146

149
149

149

134
135

145

149

136
137

144

150

137

138

151

153
154
152

155

156
141

140

142

139

143

SIL
158
159

V11118.00.00

Figure 16D. 4000 Product Family Control Valve (1 of 2)

20091001

Copyright 2009 Allison Transmission, Inc.

SIL443

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


11-WT-08
July, 2008
Product Code(s):
Page 65 of 86

1
10

9
11

12
41
37

38

39

42

40

44
14

43

13
6

30

4
36

26
33
35

29
28
27

35 34

15

32
23

31

25

24

21
22

20

19

17
55

52

45

18

16

60
46

53

62

47
64

51

54

63

48

65

50

56

61

66

49

67
68
69

88

89

90

59

70
71
72

57
83

84

58
74

85

73

87
86

78

79

80
82
81

76
77
75
V11119.00.00

Figure 16D. 4000 Product Family Control Valve (2 of 2)

SIL444

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-08
July, 2008
Product Code(s):
Page 66 of 86

GROUP 16-1848
Control Valve, Figure 16D
TID A
4 Inch Sump, With Oil Level Sensor, Plus 4, And Filter Life Valve
REF
NO.

NOMENCLATURE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
19
20
20
21
22
23
24
24
25
26
27
27
28
28
29
30
31

32

33

Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Filter Assembly Kit, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter And Seal Assembly, Suction . . . . . . . . . . . . . . . . . .
Filter, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M6 x 1 x 30 . . . . . . . . . . . . . . . . . . . . . .
Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Assembly, 20M Feed-Thru . . . . . . . . . . . . . . .
Connector, 20M . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal, Harness Standoff . . . . . . . . . . . . . . . . . . . . . . .
Sealring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standoff Assembly, Internal . . . . . . . . . . . . . . . . . . . . . . .
Grommet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor, Temperature (OILT) . . . . . . . . . . . . . . . . . . . . . .
Connector Assembly, 2-Way Plug (TEMP) . . . . . . . . . . .
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Assembly, 3-Way Plug (OLS) . . . . . . . . . . . . .
Lock, Secondary, TPA . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, Plug, 3-Way . . . . . . . . . . . . . . . . . . . . . .
Connector Assembly, 2-Way Plug (SS1) . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Harness Channel . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Assembly, 2-Way Plug (PCS 3).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . .
Connector Assembly, 2-Way Plug (PCS 4).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . .
Connector Assembly, 2-Way Plug (PS 2) . . . . . . . . . . . .

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.
29546519
29544785
29537066
29543067
29542990
29542991
11515316
29545355
29543062
29543073
29542084
29512863
29544678
29544669
29543082
12129691
29528593
12047662
12047767
29544415
12047767
29544415
12047664
29528611
12047783
12047767
29544415
12064758
29528597
12124639
29546747
12124639
29546747
29541590
29543019

*
*

*
*
*
**

**

**

1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
AR
AR
AR
AR
1
1
1
AR
AR
1
1
AR
AR
AR
AR
1
1

2
4
4

4
8
8

8
16
16

4
12
2

8
24
4

16
48
8

2
2

4
4

8
8

2
2
2
2
2
2

4
4
4
4
4
4

8
8
8
8
8
8

2
6
2
2

4
12
4
4

8
24
8
8

2
2
2
2
2
2

4
4
4
4
4
4

8
8
8
8
8
8

29544184

29544184
29528601 **

1
1

SIL

(continued on next page)


* Serviced Only As An Assembly Not Available As A Detail Part.
** Not Serviced As An Assembly Order Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

SIL445

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


11-WT-08
July, 2008
Product Code(s):
Page 67 of 86

GROUP 16-1848 (contd)


Control Valve, Figure 16D
TID A
4 Inch Sump, With Oil Level Sensor, Plus 4, And Filter Life Valve
REF
NO.

NOMENCLATURE
34
35
35
36

37
38
39
40
41

42

43

44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65

Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Assembly, 2-Way Plug (MAIN MOD).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . .
Connector Assembly, 2-Way Plug (PS 1) . . . . . . . . . . . .
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Assembly, 2-Way Plug (TCC).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . .
Connector Assembly, 2-Way Plug (PCS 1).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . .
Connector Assembly, 2-Way Plug (PCS 2).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . .
Bolt, Shoulder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bracket, Solenoid, Right Side . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M6 x 1.0 x 45 mm . . . . . . . . . . . . . . . . . . . . .
Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Switch Assembly, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . .
Switch, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bracket, Solenoid, Left Side . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . .
Body Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body Assembly, Solenoid Valve And Pin . . . . . . . . . . . . .
Body, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid, TCC, Variable Bleed, CENL. Connector Body
Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . .
O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, TCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, TCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid, PCS 1, Variable Bleed, CENH. Connector Body
Color Coded Black. . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

15490953
12110236
29544425

1
AR
AR

2
2
2

4
4
4

8
8
8

29544184
29528599 **
12066337
12066337
12110139

1
1
AR
AR
1

2
2
2

4
4
4

8
8
8

29544184

29544184

1
3
1
2
3
2
2
2
2
1
1
1
12
1
1
1
3

2
3
1
2
3
2
2
2
2
1

4
6
2
4
6
4
4
4
4
2

8
12
4
8
12
8
8
8
8
4

1
12

2
24

4
48

2
1
3

4
2
6

8
4
12

29544184
29536564
29542946
11516059
23046376
29548945
29536230
29536230
29548945
29542944
29542838 *
29542945
11515310
29542934 **
29542935
29542822
29542954
29544297
29542976
29535518
29542937
29542938

1
1
1
1
1

2
2
2
1
1

4
4
4
2
2

8
8
8
4
4

29541897

(continued on next page)


* Serviced Only As An Assembly Not Available As A Detail Part.
** Not Serviced As An Assembly Order Detail Parts.

SIL446

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-08
July, 2008
Product Code(s):
Page 68 of 86

GROUP 16-1848 (contd)


Control Valve, Figure 16D
TID A
4 Inch Sump, With Oil Level Sensor, Plus 4, And Filter Life Valve
REF
NO.

NOMENCLATURE
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88

89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104

O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, PCS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, PCS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid, PCS 2, Variable Bleed, CENH. Connector Body
Color Coded Black. . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, PCS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, PCS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clip, Spring Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid, PCS 3, Variable Bleed, CENL. Connector Body
Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . .
O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, PCS 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, PCS 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid, PCS 4, Variable Bleed, CENL. Connector Body
Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . .
O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, PCS 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, PCS 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid, Main Mod, Variable Bleed, CENL. Connector
Body Color Coded Natural Brown. . . . . . . . . . . . . . .
O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M6 x 1.0 x 60 mm . . . . . . . . . . . . . . . . . . . . .
Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Converter Flow . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 14.1 OD x 42.1 mm. . . . . . . . . . . . . . . . . . . . . . . .
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Lube Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 11.10 OD x 46.3 mm . . . . . . . . . . . . . . . . . . . . . .
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Main Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 22 OD x 98.5 mm . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29542976
29535518
29542939
29545358

1
1
1
1

2
2
1
1

4
4
2
2

8
8
4
4

29541897
29542976
29535518
29542939
29545358
29531022
29542940
29542941

1
1
1
1
1
1
1
1

2
2
1
1
1
1
1

4
4
2
2
2
2
2

8
8
4
4
4
4
4

29544297
29535518
29542976
29542939
29545358

1
1
1
1
1

2
2
2
1
1

4
4
4
2
2

8
8
8
4
4

29544297
29535518
29542976
29542939
29545358

1
1
1
1
1

2
2
2
1
1

4
4
4
2
2

8
8
8
4
4

29544297
29535518
29542976
29546545
11515309
29546540 **
23049345
23049315
23049326
23049337
23049345
23049316
23049327
23049338
23049345
29542927
29500963

1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1

2
2
2
2
4

4
4
4
4
8

8
8
8
8
16

2
2
2
2
2
2
2
2
2
2
2

4
4
4
4
4
4
4
4
4
4
4

8
8
8
8
8
8
8
8
8
8
8

(continued on next page)


** Not Serviced As An Assembly Order Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

SIL447

SIL

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


11-WT-08
July, 2008
Product Code(s):
Page 69 of 86

GROUP 16-1848 (contd)


Control Valve, Figure 16D
TID A
4 Inch Sump, With Oil Level Sensor, Plus 4, And Filter Life Valve
REF
NO.
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146

NOMENCLATURE
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 16.0 OD x 51.41 mm . . . . . . . . . . . . . . . . . . . . . .
Clip, Spring Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retaining, 2.5 x 40 mm . . . . . . . . . . . . . . . . . . . . . . .
Solenoid Assembly, Forward . . . . . . . . . . . . . . . . . . . . . .
O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 18.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . .
Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Spring, 5 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, C2 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 16.29 OD x 35.02 mm . . . . . . . . . . . . . . . . . . . . .
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Exhaust Backfill . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 7.8 OD x 29.2 mm . . . . . . . . . . . . . . . . . . . . . . . .
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . .
Valve, C1 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, 16.29 OD x 35.02 mm . . . . . . . . . . . . . . . . . . . . .
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Converter Regulator . . . . . . . . . . . . . . . . . . . . . . .
Spring, 11 OD x 30.3 mm . . . . . . . . . . . . . . . . . . . . . . . . .
Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Shoulder, M6 x 1 x 45 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor Assembly, Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . .
Ferrule, One-Piece, Viton . . . . . . . . . . . . . . . . . . . .
Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Channel Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin, Dowel, 10 x 50 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Oil Drain . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . .
O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . .
Cover, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Filter Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, 85.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.
29503663
29542925
29542926
29531022
29500823
29545638
29503382
29503384
29546542
11513011
29544937
29545023
29542930
23049345
23049320
23049391
23049342
23049345
29542928
29545023
29542930
23049345
29507462
29507456
29546550
23049345
29536564
29544668
29544782
29546537
29546539
29546526 **
23046354
29546532
29534362
23019664
29500034
23043446
29541018 *
29524447
29524449
29548953

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
2
1
1
1
9
1
1
2
2
2

2
2
2
2
2
2
4
4
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
4
2
4
4
4

4
4
4
4
4
4
8
8
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
8
4
8
8
8

8
8
8
8
8
8
16
16
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
16
8
16
16
16

8
2
4
25
9
9

16
4
8
50
18
18

32
8
16
100
36
36

8
8
50

16
16
100

32
32
400

(continued on next page)


* Serviced Only As An Assembly Not Available As A Detail Part.
** Not Serviced As An Assembly Order Detail Parts.

SIL448

Copyright 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-08
July, 2008
Product Code(s):
Page 70 of 86

GROUP 16-1848 (contd)


Control Valve, Figure 16D
TID A
4 Inch Sump, With Oil Level Sensor, Plus 4, And Filter Life Valve
REF
NO.

NOMENCLATURE

147
148
149
150
151
152
153
154
155
156
157
158
159

O-ring, 82.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, M6 x 1.0 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Switch Assembly, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body Assembly, Filter Life Valve . . . . . . . . . . . . . . . . . . . . . . .
Body, Filter Life Valve . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve, Filter Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, Filter Life Valve . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Filter Life Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clip, Spring Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M10 x 1.5 x 55 mm . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M10 x 1.5 x 100 mm . . . . . . . . . . . . . . . . . . . . . .

PART
NO.
29507437
29545780
11516059
29545961
29546546 **
29546547
29546548
29546549
29531177
29531022
29501099
29541286
29541274

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
2
2
4
1
1
1
1
1
1
1
1
9
34

50
50
8
2

100
100
16
4

400
400
32
8

2
1
2
2
2
4
18
68

4
2
4
4
4
8
36
136

8
4
8
8
8
16
72
272

2
50
86

4
100
172

8
400
344

GROUP 16-1849
Control Valve, Figure 16D
TID A
2 Inch Sump With Oil Level Sensor, Plus 4, And Filter Life Valve
Same As Group 16-1848, Except For Parts Listed Below.
1
136
138
148
158
159

Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, Flange Hd, M10 x 1.5 x 55 mm . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

29546520
29546527 **
29546533
29545777
29541286

1
1
1
2
43

GROUP 16-1850
Control Valve, Figure 16D
TID A
4 Inch Sump, With Oil Level Sensor, Plus 4, HD, Oil Field Service, And Filter Life Valve
Same As Group 16-1848, Except For Parts Listed Below.
1
56
57
58
65
70

Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Body Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body Assembly, Solenoid Valve And Pin . . . . . . . . . . . . .
Body, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid, TCC, Variable Bleed, CENL. Connector Body
Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . .
Solenoid, TCC, Variable Bleed, CENL. Connector Body
Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . .

29546521
29545901 **
29542955
29542956 *

1
1
1
1

29544297

29544297

* Serviced Only As An Assembly Not Available As A Detail Part.


** Not Serviced As An Assembly Order Detail Parts.
20091001

Copyright 2009 Allison Transmission, Inc.

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11-WT-08
July, 2008
Product Code(s):
Page 71 of 86

3000 and 4000 Product Families TCM and Selectors

TCM

12 VOLTS

A40
00000000000000875

XXXXXXX XXXXXXXXXXXXX
AG4B2HA40

1
TCM+CAL ASSY
(1P)

2004 -1
AT120408

A43OO1YJ

MODEL: 2000/2400
19001YJ003W
THROTTLE:
2600
J - 1939
PRI MODE: 5421 - V SEC MODE: 5421 - V
TID#: 3

CIN:

GOV RPM:

CUSTOMER P/N
(P)

-24

89530 - 2790A

TCM+CAL ASSY
(1P)

A43OO1YJ

MODEL: 2000/2400
19001YJ003W
THROTTLE:
GOV RPM: 2600
J - 1939
PRI MODE: 5421 - V SEC MODE: 5421 - V
TID#: 3
CIN:

CUSTOMER P/N
(P)

1 TCM + CALIBRATION LABEL


(INSTALLED BY ALLISON TRANSMISSION)
CONTAINS THE FOLLOWING INFORMATION:
a TCM + CALIBRATION ASSEMBLY NUMBER
b CIN (CALIBRATION IDENTIFICATION NUMBER)
c TRANSMISSION MODEL
d ENGINE GOVERNED RPM
e THROTTLE POSITION SENSOR REQUIREMENT
f PRIMARY MODE RANGES
g SECONDARY MODE RANGES
h CUSTOMER PART NUMBER (OPTIONAL)

TCM CALIBRATION INFORMATION


CALIBRATIONS
CAL ID
SOFTWARE LEVEL
TCM SERIAL NUMBER
TCM PART NUMBER
HCN
VEHICLE IDENTIFICATION NUMBER
THIS TOOL S/N
LAST TOOL S/N
VOCATIONAL MODEL
CALIBRATION GROUP / ACTIVE PACKAGE
TID LEVEL

4G3K4K01
A3D
BK258N342403167
TBD
0
N/A
60000
N/A
3000HS
0 / 115
A

-24

89530 - 2790A

TRANSMISSION
SERVICE RE-CALIBRATION
ORIG CIN:
NEW CIN:
DATE:
CUSTOMER NAME:
DESCRIPTION OF CHANGE:

TM

TYPICAL ALLISON DOC INFORMATION

RECALIBRATION LABEL
(INSTALLED BY AUTHORIZED
SERVICE PERSONNEL)
REPLACES OR SUPERSEDES
ORIGINAL CALIBRATION LABEL

ALLISON 4TH GENERATION CONTROLS


V09469.00.01

Figure 721F. Transmission Control Module (TCM)

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11-WT-08
July, 2008
Product Code(s):
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SECTION 721
INTRODUCTION TO ALLISON 4th GENERATION
TRANSMISSION CONTROL MODULE (TCM)
The procedure for finding parts needed to service TCMs is different from other sections in this catalog.
Information you must provide to your Allison Transmission parts supplier comes from the TCM itself. Use
the following procedures when seeking TCM service parts:
When replacing a TCM:
1. Locate label attached to the TCM as shown in Figure 721F.
2. Order the uncalibrated core part number, which is the first three characters shown at callout (a).
3. Have the correct calibration (CIN) installed on the new core. The CIN is shown as callout (b) on
the label.
4. If the correct uncalibrated core part number is unavailable, order core part number A43, and have
the Same As Except calibration installed. When this occurs, the TCM hardware capabilities
should be reviewed to ensure that the vehicle still has the proper content.

SIL

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Product Code(s):
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ALLISON 4TH GENERATION CONTROLS

V09470.01.00

Figure 721G. Transmission Control Module (TCM)

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July, 2008
Product Code(s):
Page 74 of 86

GROUP A
Transmission Control Module (TCM), Figure 721G
Allison 4th Generation Controls
REF
NO.
1
2
3

PART
NO.

NOMENCLATURE

TCM Assembly, A51 Basic 12V And Labels. See SIL 22-TR-05,
SIL 10-TR-06, And SIL 3-TR-07. . . . . . . . . . . . . . . . . . . . . . . . . . . 29545940 **
TCM, A51 Basic 12V. Service 29545536 TCM With
29545538 TCM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545536
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1

1
1

GROUP B
Transmission Control Module (TCM), Figure 721G
Allison 4th Generation Controls
1
2
3

TCM Assembly, A52 Expanded 12V And Labels. See SIL 22-TR-05,
SIL 10-TR-06, And SIL 3-TR-07. . . . . . . . . . . . . . . . . . . . . . . . . . . 29545941 **
TCM, A52 Expanded 12V. Service 29545537 TCM With
29545538 TCM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545537
Not Used In This Group.

GROUP C
Transmission Control Module (TCM), Figure 721G
Allison 4th Generation Controls
1
2
3

TCM Assembly, A53 12V And 24V And Labels. See SIL 22-TR-05,
SIL 10-TR-06, And SIL 3-TR-07. . . . . . . . . . . . . . . . . . . . . . . . . . . 29545942 **
TCM, A53 12V And 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545538
Not Used In This Group.

GROUP D
Transmission Control Module (TCM), Figure 721G
Allison 4th Generation Controls
12
3

Not Used In This Group.


Shield, TCM Heat Sink. See SIL 10-TR-06. . . . . . . . . . . . . . . . . . . . . . 29545460

SIL

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July, 2008
Product Code(s):
Page 75 of 86

SECTION 722
INTRODUCTION TO ALLISON 4th GENERATION SHIFT SELECTORS
The procedure for finding parts needed to service shift selectors is different from other sections in this catalog.
Information you must provide to your Allison Transmission parts supplier comes from the Shift Selector itself.
To order a complete shift selector assembly, use the assembly number recorded on the label. See Figure 722L for typical
label locations.
When ordering repair parts for a shift selector:

1. Order pushbutton selector repair parts from Groups A through D and Y, which follow
Figure 722P.
2. Order lever shift selector repair parts from Groups E through AB except Y, which follow
Figure 722P.
Lever Shift Selector Information

1. Lever Shift Selectors are described by the number of forward range positions, whether the selector
lever is designed for right or left hand operation, and whether Reverse is at the front of the selector
or at the rear. For example, a lever shift selector designated as 6 LR RF means that there are 6
forward range positions, the selector Lever is positioned on the Right for right hand operation, and
Reverse is at the Front of the selector.

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ALLISON 4TH GENERATION CONTROLS


1
2
SERVICE ICON

MO

SERVICE ICON

SERVICE ICON

DE

N
D

MO

10

11

12

DE

N
D

6
M
PU
ON

HA
ALT

NA
ER

CIT
CR

TE

P
EE
LO

F
DIF

CK

M
DU
O
EC

MY
NO

EM

Y
PT

UL

AY
HW
HIG

HO

IST

PO

NO
OFF

RM

PU

RA
SP

PA

UR

R
WE

O
PT
MP
PU

E
SP

13

OLL

AD

RF
PE
W

O
PL

PO

P/R

RO

LL
RO

LD

LO

CK

AD

HO
LO

A
RO

CIA

RE
SP

ON

HA

L
TE
NA
ER
ALT

CIT

AD

ST

P
EE
CR

LE
AX

DIF

TE
LO

EM

HO

LD

AD

LO

LO

PT

FIR

NO
OFF

AY

IST

CK
LO

Y
OM
ON
EC

AD
RO

UL

HW

HO

MP

DU

ST
FIR

HIG

RM

RO

AD
RO

CK
PA
RF
PE
OW

PL

UR
PO
R
WE
PO
O
PT
MP
PU

/RO
MP

RO

SP

LL

AD

RO

LL

EC

R
SP

IAL

AY

AD
RE
SP

TE

ST

LE
AX
LO

AD

ST

SERVICE ICON

16

14

SIL

15
17

18

V11115.00.00

Figure 722M. Shift Selectors

20091001

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11-WT-08
July, 2008
Product Code(s):
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4TH GENERATION

ALLISON

CONTROLS
SERVICE ICON

10

2
3
4
5
D
N
R

1
2
3
4
5
D
N

ALT

N
ER

ATE

Y
CIT
P
EE

CR
DIF

DU
EC

LO

CK

MP

Y
OM
ON

Y
PT
EM
ST
FIR

H
HIG

Y
WA

IST

HO

LD
HO
AD
LO
W
LO
RM
NO
OFF

AD
RO

CK
PA
RF
PE
OW
PL

LL
/RO
MP
PU
ON

UL
HA

AD
RO
LL
RO
IAL
EC
SP

SP

UR
PO
R
WE
PO

SP

O
PT
MP

LO

Y
RA

AD
RE

ST
TE
AX

LE

PU

AD
RO

3
11

12

5
8
7

V11116.00.00

Figure 722N. Shift Selectors


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Product Code(s):
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ALLISON 4TH GENERATION CONTROLS


SERVICE ICON

OFF

RM

1
P

LO
NO

EM

TY

MP

UR
PO
R
WE
PO
O
PT
MP
PU

DU

Y
OM
ON
EC

LD
HO
AD
LO

F
DIF

HO

CK
LO

EE

IST

RO

CIT
CR

HIG

CK
PA
RF
PE
OW
PL

ALT

AY
HW

UL

HA
TE
NA
ER

AD
RO

LL
/RO
MP
PU
ON

10

AD

RO

LL

IAL
EC
SP

AY

R
SP
R
SP

D
EA

ST
TE
LE
AX

LO

AD
RO

ST
FIR

3
11

12

5
8

SIL

V11117.00.00

Figure 722P. Shift Selectors


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Product Code(s):
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GROUP A
Shift Selectors, Figure 722M
Allison 4th Generation Controls
Standard Pushbutton Shift Selector
REF
NO.
1
2
35
6
7
8
9
1013
14
15
1618

PART
NO.

NOMENCLATURE
Selector Assembly, Standard Pushbutton . . . . . . . . . . . . . . . . . . . . . .
Selector Assembly, Standard Pushbutton And Mode Label . . . . .
Not Used In This Group
Label, Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selector Assembly, Pushbutton . . . . . . . . . . . . . . . . . . . . . . .
Bezel, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module, Pushbutton Selector . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, No. 10-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29546210
29546208 *

1
1

29541949
29546170 *
29541910
29546172 *

1
1
1
1

29529961 *
29540984 *

2
2

GROUP B
Shift Selectors, Figure 722M
Allison 4th Generation Controls
Common Pushbutton Shift Selector
Same As Group A, Except For Parts Listed Below.
1
2
3
4
5
79

Selector Assembly, Common Pushbutton . . . . . . . . . . . . . . . . . . . . . .


Selector Assembly, Common Pushbutton And Mode Label . . . . .
Selector Assembly, Pushbutton . . . . . . . . . . . . . . . . . . . . . . .
Bezel, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module, Pushbutton Selector . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

29546211
29546209 *
29546171 *
29541911
29546172 *

1
1
1
1
1

GROUP C
Shift Selectors, Figure 722M
Allison 4th Generation Controls
Compact Pushbutton Shift Selector
Same As Group A, Except For Parts Listed Below.
115
16
17
18

Not Used In This Group.


Selector Assembly, Compact Pushbutton And Mode Label . . . . . . . . . 29546168
Selector Assembly, Compact Pushbutton . . . . . . . . . . . . . . . . . . . 29546169 *
Label, Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541949

1
1
1

* Serviced Only As An AssemblyNot Available As A Detail Part.

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July, 2008
Product Code(s):
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GROUP D
Shift Selectors, Figure 722M
Allison 4th Generation Controls
International Pushbutton Shift Selector
REF
NO.
1
2
39
10
11
12
13
1415

PART
NO.

NOMENCLATURE
Not Used In This Group.
Selector Assembly, Navistar Pushbutton And Mode Label . . . . . . . . .
Not Used In This Group.
Selector Assembly, Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bezel, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module, Pushbutton Selector . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Mode, International Font . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29546212

29546173 *
29541914
29546174 *
29537638

1
1
1
1

GROUP E
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Two Forward Ranges, Right-Hand, Reverse At Front
1
2
3
4
5
6
7
8
9
10
11
12

Selector Assembly, Lever, 2-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546181


Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546186 *
Knob, Lever Selector, Front-Facing . . . . . . . . . . . . . . . . . . . . 29541937
Clip, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541929
Bezel, Lever, Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541916
Module, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546187 *
Spring, Detent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528789
Bolt, No. 6-32 x 716, T10 Pan Hd . . . . . . . . . . . . . . . . . . . . . . . 29538560
Label, Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541949
Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541130
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541943
Screw, Stop Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541978

1
1
1
1
1
1
1
4
1
1
1
2

GROUP F
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Three Forward Ranges, Right-Hand, Reverse At Front
Same As Group E, Except For Parts Listed Below.
1
10
11

Selector Assembly, Lever, 3-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546180


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541131
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541942

1
1
1

SIL

* Serviced Only As An AssemblyNot Available As A Detail Part.

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Product Code(s):
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GROUP G
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Four Forward Ranges, Right-Hand, Reverse At Front
Same As Group E, Except For Parts Listed Below.
REF
NO .
1
10
11

PART
NO.

NOMENCLATURE

Selector Assembly, Lever, 4-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546179


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528812
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541941

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1

GROUP H
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Five Forward Ranges, Right-Hand, Reverse At Front
Same As Group E, Except For Parts Listed Below.
1
10
11

Selector Assembly, Lever, 5-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546178


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528808
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541940

1
1
1

GROUP J
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Six Forward Ranges, Right-Hand, Reverse At Front
Same As Group E, Except For Parts Listed Below.
1
10
11

Selector Assembly, Lever, 6-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546177


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528804
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541939

1
1
1

GROUP K
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Seven Forward Ranges, Right-Hand, Reverse At Front
Same As Group E, Except For Parts Listed Below.
1
10
11

Selector Assembly, Lever, 7-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546176


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528800
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541938

SIL460

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July, 2008
Product Code(s):
Page 82 of 86

GROUP L
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Seven Forward Ranges, Right-Hand, Reverse At Front
Oil Field Applications
Same As Group E, Except For Parts Listed Below.
REF
NO.
1
10
11

NOMENCLATURE

PART
NO.

Selector Assembly, Lever, 7-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546182


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541907
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541938

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1

GROUP M
Shift Selectors, Figure 722P
Allison 4th Generation Controls
International Lever Shift Selector
Six Forward Ranges, Right-Hand, Reverse At Front
1
2
3
4
5
6
7
8
9
10
11
12

Selector Assembly, Lever, International . . . . . . . . . . . . . . . . . . . . . . . . 29546188


Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546191 *
Knob, Lever Selector, Front-Facing . . . . . . . . . . . . . . . . . . . . 29541937
Clip, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541929
Bezel, Lever, Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541918
Module, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546192 *
Spring, Detent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528789
Bolt, No. 6-32 x 716, T10 Pan Hd . . . . . . . . . . . . . . . . . . . . . . . 29528560
Label, Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537638
Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537637
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541939
Screw, Stop Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541978

1
1
1
1
1
1
1
4
1
1
1
2

GROUP N
Shift Selectors, Figure 722P
Allison 4th Generation Controls
International Lever Shift Selector
Five Forward Ranges, Right-Hand, Reverse At Front
Same As Group M, Except For Parts Listed Below.
1
10
11

Selector Assembly, Lever, International . . . . . . . . . . . . . . . . . . . . . . . . 29546189


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537636
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541940

1
1
1

SIL

* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001

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11-WT-08
July, 2008
Product Code(s):
Page 83 of 86

GROUP P
Shift Selectors, Figure 722P
Allison 4th Generation Controls
International Lever Shift Selector
Four Forward Ranges, Right-Hand, Reverse At Front
Same As Group M, Except For Parts Listed Below.
REF
NO.
1
10
11

PART
NO.

NOMENCLATURE

Selector Assembly, Lever, International . . . . . . . . . . . . . . . . . . . . . . . . 29546190


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537635
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541941

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1

GROUP Q
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Five Forward Ranges, Right-Hand, Reverse At Rear
Same As Group E, Except For Parts Listed Below.
1
2
6
10
11

Selector Assembly, Lever, 5-LRRR . . . . . . . . . . . . . . . . . . . . . . . . . . .


Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29546193
29546195
29546196 *
29528810
29541969

1
1
1
1
1

GROUP R
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Six Forward Ranges, Right-Hand, Reverse At Rear
Same As Group E, Except For Parts Listed Below.
1
2
6
10
11

Selector Assembly, Lever, 6-LRRR . . . . . . . . . . . . . . . . . . . . . . . . . . .


Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29546194
29546195 *
29546196 *
29528806
29541968

1
1
1
1
1

* Serviced Only As An AssemblyNot Available As A Detail Part.

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11-WT-08
July, 2008
Product Code(s):
Page 84 of 86

GROUP S
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Two Forward Ranges, Left-Hand, Reverse At Front
REF
NO.
1
2
3
4
5
6
7
8
9
10
11
12

PART
NO.

NOMENCLATURE

Selector Assembly, Lever, 2-LLRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546201


Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546202 *
Knob, Lever Selector, Front-Facing . . . . . . . . . . . . . . . . . . . . 29541937
Clip, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541929
Bezel, Lever, Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541936
Module, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546203 *
Spring, Detent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528789
Bolt, No. 6-32 x 716, T10 Pan Hd . . . . . . . . . . . . . . . . . . . . . . . 29538560
Label, Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541949
Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541130
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541972
Screw, Stop Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541978

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1
1
1
1
1
4
1
1
1
2

GROUP T
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Three Forward Ranges, Left-Hand, Reverse At Front
Same As Group S, Except For Parts Listed Below.
1
10
11

Selector Assembly, Lever, 3-LLRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546200


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541131
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541971

1
1
1

GROUP U
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Four Forward Ranges, Left-Hand, Reverse At Front
Same As Group S, Except For Parts Listed Below.
1
10
11

Selector Assembly, Lever, 4-LLRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546199


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528812
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541970

1
1
1

SIL

* Serviced Only As An AssemblyNot Available As A Detail Part.


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11-WT-08
July, 2008
Product Code(s):
Page 85 of 86

GROUP V
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Five Forward Ranges, Left-Hand, Reverse At Front
Same As Group S, Except For Parts Listed Below.
REF
NO.
1
10
11

PART
NO.

NOMENCLATURE

Selector Assembly, Lever, 5-LLRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546198


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528808
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541969

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
1
1

GROUP W
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Six Forward Ranges, Left-Hand, Reverse At Front
Same As Group S, Except For Parts Listed Below
1
10
11

Selector Assembly, Lever, 6-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546197


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528804
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541968

1
1
1

GROUP X
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Five Forward Ranges, Left-Hand, Reverse At Rear
Same As Group S, Except For Parts Listed Below.
1
2
6
10
11

Selector Assembly, Lever, 5-LLRR . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29546204
29546205 *
29546206 *
29528810
29541940

1
1
1
1
1

GROUP Y
Shift Selectors, Figure 722M
Allison 4th Generation Controls
Common Pushbutton Shift Selector
Same As Group A, Except For Parts Listed Below.
1
2

Selector Assembly, Common Pushbutton . . . . . . . . . . . . . . . . . . . . . . 29546215


Not Used In This Group.

(continued on next page)


* Serviced Only As An AssemblyNot Available As A Detail Part.

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11-WT-08
July, 2008
Product Code(s):
Page 86 of 86

GROUP Y (contd)
Shift Selectors, Figure 722M
Allison 4th Generation Controls
Common Pushbutton Shift Selector
Same As Group A, Except For Parts Listed Below.
REF
NO.

PART
NO.

NOMENCLATURE

3
4
5
69

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

Selector Assembly, Pushbutton . . . . . . . . . . . . . . . . . . . . . . . 29546171 *


Bezel, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541911
Module, Pushbutton Selector . . . . . . . . . . . . . . . . . . . . . 29546172 *
Not Used In This Group.

1
1
1

GROUP Z
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Four Inverted Forward Ranges, Right-Hand, Reverse At Front
Same As Group E, Except For Parts Listed Below.
1
10
11

Selector Assembly, Lever, 4-LRRF Inverted . . . . . . . . . . . . . . . . . . . . 29546185


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541913
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541941

1
1
1

GROUP AA
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Five Inverted Forward Ranges, Right-Hand, Reverse At Front
Same As Group E, Except For Parts Listed Below.
1
10
11

Selector Assembly, Lever, 5-LRRF Inverted . . . . . . . . . . . . . . . . . . . . 29546184


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541915
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541940

1
1
1

GROUP AB
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Six Inverted Forward Ranges, Right-Hand, Reverse At Front
Same As Group E, Except For Parts Listed Below.
1
10
11

Selector Assembly, Lever, 6-LRRF Inverted . . . . . . . . . . . . . . . . . . . . 29546183


Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541979
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541939

SIL

1
1
1

* Serviced Only As An AssemblyNot Available As A Detail Part.


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03-WT-09
April, 2009
Product Codes: 65, 66
Page 1 of 1

SUBJECT: Rear Cooler Port Cover


MODELS AFFECTED: 3000 and 4000 Product Families
AFFECTED SERIAL NUMBERS: 3000 Products built in Indianapolis S/N 6510842912
4000 Products built in Indianapolis S/N 6610264960
3000 Products built in Hungary S/N 6520106431
4000 Products built in Hungary S/N 6620008999
Introduction:
The rear cooler port cover has been changed to allow for a common bolt to be used with the 3000/4000 cooler
manifold and the rear cooler port cover. The common bolt (P/N 29541867) is an M10 X 1.5 X 35 LG, and uses
a sealant patch material on the threads.
Interchangeability:
The current rear cooler port cover (P/N 29549307) is backward compatible to replace the former rear cooler
port cover (P/N 29506507) which has been completely cancelled. If the new rear cooler port cover is being
used backwards, bolt (P/N 29541867) is required.
.
12.50 mm
(0.492 in.)
4.30 mm
(0.169 in.)

11.50 mm
(0.453 in.)

8.20 mm
(0.323 in.)

FORMER
(P/N 29506507)

CURRENT
(P/N 29549307)
V11076.02.00

Figure 1: Rear Cooler Port Cover

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04-WT-09
April, 2009
Product Codes: 65 and 66
Page 1 of 2
SUBJECT: WTEC III Pull Knob and Lever Shift Selector Assemblies
PRODUCTS AFFECTED: 3000 and 4000 Product Families WTEC III Lever Shift Selectors
Introduction:
Due to the high number of button presses associated with some vocations, the WTEC III lever shift selector
thumb button knob assembly can wear out. In response to this, Allison Transmission, Inc. has released a pull
knob and lever shift selector assembly to replace the lever shift selector thumb button knob assembly.
Allison Transmission, Inc. has also released a pull knob assembly repair kit for use with any WTEC III lever
shift selector (see Table. 2).
Description:
Table 1 describes the newly released selector assemblies compared to the former thumb button knob and
shifter assemblies described in the introduction.
Table 1. Selector Assemblies
New Release
P/N

Former

Description

P/N

Description

29547822

Selector Assembly - Lever, 2 RH RF


Alt Disp - Pull Knob

29541724

Selector Assembly - Lever, 2 RH RF


Alt Disp

29547823

Selector Assembly - Lever, 3 RH RF


Alt Disp - Pull Knob

29541725

Selector Assembly - Lever, 3 RH RF


Alt Disp

29547824

Selector Assembly - Lever, 4 RH RF


Alt Disp - Pull Knob

29541726

Selector Assembly - Lever, 4 RH RF


Alt Disp

Table 2. P/N 29547825 Kit Pull Knob Assembly Contents


P/N

Description

29512860

Clip - Retaining

29549332

Pull Knob Assembly - Selector, Lever

29549333

Instruction Sheet 333

SIL

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04-WT-09
April, 2009
Product Codes: 65 and 66
Page 2 of 2

Refer to Figure 1 for the replacement of the knob assembly and detent rod bushing by the pull knob assembly,
WTEC III Kit, P/N 29547825.
RETAINING CLIP
(P/N 29512860)
KNOB ASSEMBLY
(P/N 29528787)

PULL KNOB
ASSEMBLY
(P/N 29549332)

RETAINING CLIP
(P/N 29512860)

DETENT ROD

BUSHING
(P/N 29536604)
SPLINES

FORMER

NEW RELEASE
V11060.00.00

Figure 1. WTEC III Shift Selector Handle Assembly


Removal of the Knob Assembly
1. Remove the retaining clip (P/N 29512860) from the front of the knob (P/N 29528787). To remove, grip
the retaining clip with needle-nose pliers, or use a small screwdriver to pull the clip out from the slot on
the knob. If using a screwdriver to remove the clip, place your finger over the clip to prevent losing it.
2. Lift the knob assembly (with the rod) from the lever arm.
3. Remove the bushing (P/N 29536604) from the lever arm.
4. Discard the knob assembly and bushing.
Installation of the Pull Knob Assembly
1. Insert the detent rod into the opening of the lever arm.
2. Align the knob and lever arm splines and fully insert knob assembly (P/N 29549332) onto the lever arm.
3. Install the retaining clip (P/N 29512860) through the slot in the knob and push it in until it snaps into
place.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG
PC2456EN

NOTES
NUMERICAL
PARTS INDEX
The numerical parts index lists the parts reference number and the figure number of the illustration in which it
appears. The reference numbers are keyed to the group listings. However, you must know the transmission assembly part number to identify the right group.
NOTE: Use this index for reference only; do not order parts directly from this
index. Use the proper group referenced.

Index

20091001

Copyright 2009 Allison Transmission, Inc.

Index1

PARTS CATALOG
PC2456EN

PART NO.

FIG NO.

138242
141445
141445
145651
271170
443981
453621
453621
5166664
6752502

24A
01A
01B

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


REF NO.

HISTORY

2
37
32
RB
453621
RB 29540984

30
10

12
23
R
145651
RB 29538454

24A

12

6769131
6771231
6771612
6839762
6839762
6839762
6885065
6885065
8678805
9410356

24A
24B
24B
20A
20B
20C
16A
16B

12
5
2
7
2
7
158
161

9416389
9425115
11500087
11500930
11501822
11501822
11505231
11505232
11505232
11505232

24B

RB 29548945
RB 29513910
1
RB 29544294
RB 29519212
34B
10
10
24A
24A
24A
24B

2
1
6
2
2
10
17

24A

PART NO.

34B
01A
01B
10
20A
20A
34A
34B
24A
24B

28
35
33
2
11
28
10
22
2
12

11514357
11514357
11515115
11515115
11515115
11515190
11515309
11515309
11515309
11515309

39B
71
39B
39D

53
17
69
105

16A
16A
16B
16B

113
125
118
128

11515309
11515309
11515309
11515309
11515310
11515310
11515310
11515310
11515310
11515310

16B
16C
16C
16D
16A
16A
16A
16A
16B
16B

186
94
154
92
95
109
115
117
100
114

16B
16C
16D
16A
16B
16C
16D
20C
39B
39B

120
57
55
123
126
7
7
19
44
57

39D
39D
39E
39E
39G
39G
SK
20C
SK
01A

72
86
44
52
72
86
29541121
13
29541121
31

24A
01A
01A

16
17
6

39B
39D
39E
39G

37
79
37
79

11515310
11515310
11515310
11515316
11515316
11515316
11515316
11515322
11515322
11515322

11513011
11513011
11513011
11513011
11514236
11514354
11514354
11514354
11514354
11514354

16A
16B
16C
16D
24A
01A
01B
10
31
34B

148
151
116
114
2
47
21
14
1
25

11515322
11515322
11515322
11515322
11515322
11515322
11515322
11515323
11515323
11515355

RReplaces

RB 29543932

RBReplaced By

Index2

REF NO.

11514354
11514355
11514355
11514355
11514355
11514355
11514355
11514355
11514357
11514357

11505234
11505487
11505501
11506706
11506706
11512356
11512368
11512368
11512368
11512368

RB 29513724

FIG NO.

*** No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

HISTORY

R 29511064
RB 29541865

NINot Illustrated.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


PART NO.

FIG NO.

11515393
11515411
11515413
11515469
11515469
11515469
11515726
11516059
11516059
11516059

01A
01B

2
2

20A
16A
16C
16D

11516059
11516328
12004007
12004007
12010492
12010973
12010973
12010973
12015092
12015092

HISTORY

22

PART NO.

FIG NO.

REF NO.

27
176
48
46

12034046
12034236
12034236
12034236
12034236
12034236
12034236
12034236
12034397
12034413

70C
70A
70A
70B
70B
70C
70C
70D
70D
16A

32
12
44
12
64
15
55
2
4
50

16D
24B
70C
73
35
70A
70B
70D
35
35

149
21
45
6
25
30
56
28
2
11

12034413
12034413
12034413
12034413
12034413
12034413
12034413
12034413
12034413
12034413

16A
16A
16B
16B
70A
70A
70B
70B
70C
70C

60
67
65
72
15
41
15
67
18
52

12015092
12015092
12015092
12015092
12015092
12015243
12015243
12015243
12015284
12015284

35
35
35
35
35
16A
16A
16A
70A
70A

13
17
19
22
26
19
26
32
24
29

12034413
12034413
12040542
12040753
12040781
12040879
12040920
12040920
12040920
12040936

70D
SK
73

5
29519127
9

73
70D
70A
70B
70C
70A

10
6
14
14
17
16

12015284
12015284
12015284
12015284
12015284
12015284
12015793
12015793
12015793
12015795

70A
70B
70B
70B
70C
70D
70A
70B
70C
70A

66
42
51
55
24
27
22
49
22
68

12040936
12040936
12040937
12040940
12041411
12047581
12047662
12047662
12047662
12047662

70B
70C
73
73

16
19
7
8

16A
16A
16B
16C
16D

173
14
11
18
18

12015795
12015797
12020156
12020219
12020219
12020219
12033731
12033769
12034046
12034046

70B
35
70C
70A
70B
70C
70C
70C
70A
70B

40
24
44
65
36
33
46
43
64
37

12047664
12047664
12047664
12047664
12047664
12047767
12047767
12047767
12047767
12047767

16A
16A
16B
16C
16D
16A
16A
16A
16B
16B

12
47
14
21
21
13
46
172
12
13

RReplaces

08

REF NO.

RB 29541868
RB 29541869

RBReplaced By

20091001

29541831

***No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

HISTORY

RB 12162193

RB 15326143

Index

NINot Illustrated.

Index3

PARTS CATALOG
PC2456EN

PART NO.

FIG NO.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


REF NO.

HISTORY

PART NO.

FIG NO.

REF NO.

12047767
12047767
12047767
12047767
12047767
12047767
12047767
12047783
12047783
12047783

16B
16C
16C
16C
16D
16D
16D
16A
16A
16B

16
19
20
24
19
20
24
47
171
18

12092201
12092420
12103881
12103881
12103881
12103881
12103881
12103881
12103881
12103881

70C

53

70A
70A
70A
70A
70A
70B
70B
70B

13
25
51
54
56
13
52
78

12047783
12047783
12047785
12047786
12047787
12048105
12048105
12048105
12048107
12048107

16C
16D
16A
16A
16A
70A
70B
70C
70A
70B

23
23
45
175
174
63
38
31
62
39

12103881
12103881
12103881
12103881
12103881
12103881
12103881
12103881
12103881
12103881

70B
70B
70C
70C
70C
70C
70D
70D
70D
70D

81
83
16
47
57
59
23
25
3
31

12048107
12064758
12064758
12064758
12064758
12064758
12066337
12066337
12066337
12066337

70C
16A
16A
16B
16C
16D
16A
16B
16B
16C

30
45
170
17
25
25
22
45
46
40

12103881
12110139
12110139
12110139
12110139
12110234
12110234
12110234
12110236
12110236

70D
16A
16B
16C
16D
70A
70B
70C
16A
16D

33
23
47
42
40
39
69
50
54
35

12066337
12066337
12066337
12089040
12089040
12089040
12089040
12089188
12089188
12089188

16C
16D
16D
70A
70A
70B
70B
70A
70B
70C

41
38
39
23
67
41
50
31
57
23

12110236
12110236
12110236
12110545
12110545
12110545
12110546
12110693
12110693
12110693

70A
70B
70C
70A
70B
70C
70D
722D
722E
722F

43
65
54
17
17
20
7
17
17
17

12089188
12092195
12092196
12092197
12092199
12092200
12092200
12092200
12092201
12092201

70D

29

12110693
12110693
12110693
12110693
12110693
12124618
12124618
12124618
12124618
12124618

722G
722H
722J
722K
722L
16A
16A
16A
16B
16B

26
20
21
21
20
19
26
32
21
50

RReplaces

RB 29512863
01A
16A
16A
70A
70B
70C
70A
70B
RBReplaced By

Index4

33
52
48
40
68
51
42
66

*** No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

HISTORY
RB 29541590

NINot Illustrated.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


PART NO.

FIG NO.

REF NO.

HISTORY

PART NO.

FIG NO.

REF NO.

12124618
12124618
12124639
12124639
12124639
12124639
12124639
12124639
12124639
12124639

16B
16B
16A
16A
16A
16A
16A
16A
16A
16A

51
59
18
25
29
33
36
39
42
74

12129710
12129717
12129810
12160542
12160542
12160542
12160542
12160542
12160542
12160542

16A
16A
01A
722D
722E
722F
722G
722H
722J
722K

49
53
33
15
15
15
24
18
19
19

12124639
12124639
12124639
12124639
12124639
12124639
12124639
12124639
12124639
12124639

16B
16B
16B
16B
16B
16B
16B
16B
16B
16B

20
25
26
29
30
33
34
37
38
41

12160542
12160551
12160551
12160551
12160551
12160551
12160551
12160551
12160551
12162193

722L
722D
722E
722F
722G
722H
722J
722K
722L
70A

18
16
16
16
25
19
20
20
19
26

12124639
12124639
12124639
12124639
12124639
12124639
12124639
12124639
12124639
12124639

16B
16B
16B
16B
16B
16C
16C
16C
16C
16D

42
54
55
58
79
27
28
33
34
27

12162193
12162193
12162193
12162193
12162193
12162193
12162193
12162193
12162193
12162193

70A
70B
70B
70B
70C
70C
70C
70D
70D
70D

53
53
79
80
48
56
58
22
24
30

12124639
12129426
12129426
12129426
12129426
12129426
12129426
12129426
12129557
12129557

16D
70A
70A
70B
70B
70C
70C
70D
722D
722E

28
18
38
18
70
21
49
8
18
18

12162193
12162197
12176394
12176394
12176394
12176394
12176394
12176394
12176394
12176394

70B
722D
722E
722F
722G
722H
722J
722K
722L

82
19
19
19
28
22
23
23
22

12129557
12129557
12129557
12129557
12129557
12129557
12129691
12129691
12129691
12129691

722F
722G
722H
722J
722K
722L
16A
16B
16C
16D

18
27
21
22
22
21
15
9
16
16

12191176
12191176
12191176
12191176
12191176
12191176
12191176
12191176
15300027
15300027

722D
722E
722F
722G
722H
722J
722K
722L
35
35

14
14
14
23
17
18
18
17
10
21

RReplaces

RBReplaced By

20091001

***No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

HISTORY

12040753

Index

NINot Illustrated.

Index5

PARTS CATALOG
PC2456EN

PART NO.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

FIG NO.

REF NO.

15326143
15326143
15326143
15326143
15326309
15326309
15326309
15326309
15490953
15752787

70A
70B
70D

55
82
32

39B
39D
39E
39G
16D
722E

23014057
23014057
23014057
23014057
23014057
23014057
23014057
23014057
23014057
23014057

HISTORY

PART NO.

FIG NO.

REF NO.

45
87
45
87
34
23

23016193
23016193
23016303
23016303
23016303
23016455
23016455
23016455
23016455
23016455

70B
70C
16A
70B
70C
16A
16A
16B
16B
16B

19
12
1
23
39
83
103
88
108
195

16A
16A
16B
16B
16B
39B
39D
SK
SK
SK

84
102
89
107
194
78
113
29544788
29546245
29546246

23016455
23016455
23016455
23016455
23016455
23016455
23016455
23016455
23016455
23016490

39B
39D
SK
SK
SK
SK
SK
SK
SK
70A

77
112
29544788
29545782
29546245
29546246
29546251
29547923
29547929
21

23014057
23015204
23015204
23015204
23015205
23015806
23015806
23015806
23015806
23015927

SK
70A
70B
70C
70D
20A
39B
39D
SK
20A

29546251
20
20
13
11
3
87
122
29546246
31

23016490
23016490
23016490
23016504
23016504
23019664
23019664
23019664
23019664
23019664

70B
70C
70D
70A
70B
16A
16B
16C
16D
39A

21
14
12
58
32
189
177
142
140
28

23015927
23015927
23015927
23015927
23015927
23016014
23016014
23016014
23016014
23016014

20C
20C
SK
SK
SK
20A
20A
20A
20B
20C

2
17
29546246
29547923
29547929
3
8
40
3
8

23019664
23019664
23019664
23019664
23019664
23019664
23019664
23019664
23019664
23019664

39B
39E
39E
39E
39G
39G
39G
SK
SK
SK

40
68
80
84
109
121
125
29545781
29545782
29545845

23016014
23016014
23016014
23016014
23016014
23016014
23016014
23016014
23016014
23016193

20C
20C
SK
SK
SK
SK
SK
SK
SK
70A

12
31
29544788
29546245
29546246
29546247
29547923
29547928
29547929
19

23019664
23019664
23019664
23019664
23019664
23040579
23040579
23040579
23040579
23040579

SK
SK
SK
SK
SK
39B
39B
39D
39E
39G

29545847
29547923
29547929
29548987
29548988
46
50
88
46
88

RReplaces

RBReplaced By

Index6

12041411

*** No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

HISTORY

NINot Illustrated.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


PART NO.

FIG NO.

REF NO.

HISTORY

PART NO.

FIG NO.

REF NO.

23040579
23040579
23040579
23043446
23043446
23043446
23043446
23043446
23043446
23043446

SK
SK
SK
16A
16B
16C
16D
20A
20C
20C

29546246
29547923
29547929
191
179
144
142
22
25
29

23046376
23046376
23046376
23046376
23046376
23046376
23046376
23046376
23046376
23046376

16A
16B
16B
16B
16C
16D
SK
SK
SK
SK

114
99
113
119
49
47
29544788
29544798
29546245
29546246

23043446
23043446
23043446
23043446
23043446
23043446
23043446
23043446
23043446
23043446

20C
31
39B
39C
39C
39D
39D
39D
39E
39E

35
6
91
25
51
25
51
131
92
95

23046376
23046376
23046376
23046376
23046376
23046605
23047102
23047102
23047218
23047224

SK
SK
SK
SK
SK
SK
34A
34B
71
71

29546247
29547923
29547928
29547929
29547930
29544184
2
21
3
3

23043446
23043446
23043446
23043446
23043446
23043446
23043446
23043446
23043446
23043446

39F
39F
39G
39G
39G
39G
SK
SK
SK
SK

25
51
25
51
132
136
29544788
29544798
29546245
29546246

23047230
23047245
23047260
23047325
23047489
23047754
23047808
23047808
23047808
23047808

71
71
71

3
3
3

25

10
SK
SK
SK

4
29546245
29546246
29546247

23043446
23043446
23043446
23043446
23043446
23043446
23043446
23046274
23046274
23046274

SK
SK
SK
SK
SK
SK
SK
25
SK
SK

29546247
29546251
29546252
29547923
29547928
29547929
29547930
4
29546245
29546246

23047808
23047808
23047808
23047924
23047924
23047924
23047924
23047924
23047924
23047924

SK
SK
SK
39B
39D
39E
39G
SK
SK
SK

29547923
29547928
29547929
26
67
26
67
29546246
29547923
29547929

23046274
23046274
23046274
23046274
23046354
23046354
23046354
23046354
23046376
23046376

SK
SK
SK
SK
16A
16B
16C
16D
16A
16A

29546247
29547923
29547928
29547929
186
174
139
137
94
108

23047945
23047945
23047945
23047945
23047945
23047945
23047945
23048037
23048037
23048037

34B
SK
SK
SK
SK
SK
SK
31
34B
34B

9
29546245
29546246
29546247
29547923
29547928
29547929
3
27
30

RReplaces

RBReplaced By

20091001

***No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

HISTORY

RB 29511450
RB 29535939

Index

NINot Illustrated.

Index7

PARTS CATALOG
PC2456EN

PART NO.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

FIG NO.

REF NO.

HISTORY

PART NO.

FIG NO.

REF NO.

23048037
23048037
23048037
23048037
23048037
23048037
23048038
23048038
23048038
23048098

SK
SK
SK
SK
SK
SK
31
34B
34B
25

29546245
29546246
29546247
29547923
29547928
29547929
2
26
29
19

23049315
23049316
23049316
23049316
23049316
23049318
23049318
23049320
23049320
23049320

16D
16A
16B
16C
16D
16A
16B
16A
16B
16C

95
132
135
101
99
157
160
153
156
121

23048098
23048098
23048098
23048098
23048098
23048098
23048105
23048105
23048131
23048164

SK
SK
SK
SK
SK
SK
25
25
25
39A

29546245
29546246
29546247
29547923
29547928
29547929
29
34
16
25

23049320
23049320
23049320
23049321
23049321
23049325
23049325
23049326
23049326
23049326

16D
39B
39D
16A
16B
16A
16B
16A
16B
16C

119
82
116
106
111
141
144
129
132
98

23048164
23048164
23048164
23048164
23048164
23048164
23048164
23048164
23048164
23048164

39B
39C
39D
39E
39F
39G
SK
SK
SK
SK

23
66
64
23
67
64
29546245
29546246
29546247
29547923

23049326
23049327
23049327
23049327
23049327
23049332
23049332
23049337
23049337
23049337

16D
16A
16B
16C
16D
16A
16B
16A
16B
16C

96
133
136
102
100
105
110
130
133
99

23048164
23048164
23048531
23048531
23048531
23048531
23048627
23048627
23048627
23048627

SK
SK
39C
39D
39F
39G
16A
SK
SK
SK

29547928
29547929
33
33
33
33
179
29544788
29544798
29546245

23049337
23049338
23049338
23049338
23049338
23049340
23049340
23049341
23049341
23049342

16D
16A
16B
16C
16D
16A
16B
16A
16B
16A

97
134
137
103
101
159
162
151
154
155

23048627
23048627
23049200
23049239
23049239
23049312
23049312
23049315
23049315
23049315

SK
SK
02
24A

29546246
29547930
4
12

16A
16B
16A
16B
16C

136
139
128
131
97

23049342
23049342
23049342
23049343
23049343
23049345
23049345
23049345
23049345
23049345

16B
16C
16D
16A
16B
16A
16A
16A
16A
16A

158
123
121
104
109
127
135
152
156
160

RReplaces

RBReplaced By

Index8

29506019

*** No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

HISTORY

NINot Illustrated.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


PART NO.

FIG NO.

REF NO.

HISTORY

PART NO.

FIG NO.

REF NO.

23049345
23049345
23049345
23049345
23049345
23049345
23049345
23049345
23049345
23049345

16B
16B
16B
16B
16B
16C
16C
16C
16C
16C

130
138
155
159
163
96
100
104
120
124

29500034
29500034
29500034
29500034
29500034
29500034
29500034
29500034
29500034
29500034

39C
39D
39D
39D
39E
39E
39F
39F
39G
39G

50
23
50
130
90
94
23
50
23
50

23049345
23049345
23049345
23049345
23049345
23049345
23049345
23049345
23049345
23049345

16C
16C
16D
16D
16D
16D
16D
16D
16D
SK

128
132
94
98
102
118
122
126
130
29546991

29500034
29500034
29500137
29500616
29500713
29500822
29500822
29500822
29500822
29500822

39G
39G
20A
21
21
16A
16A
16A
16B
16B

130
135
36
36
19
131
139
164
134
142

23049345
23049372
23049372
23049372
23049372
23049391
23049391
23049391
23049391
23049391

SK
16A
16A
16B
16B
16A
16B
16C
16D
39B

29546992
92
99
97
104
154
157
122
120
81

29500822
29500822
29500822
29500822
29500823
29500823
29500823
29500823
29500823
29500823

16B
16C
39B
39D
16A
16B
16C
16D
39B
39D

167
132
85
120
143
146
111
109
84
119

23049391
23049391
23049391
23049400
23049408
23049409
23049409
23049409
23049445
29500034

39D
39E
39G

115
69
110

25
25
25
24A
16A

23
42
45
12
190

29500824
29500914
29500914
29500914
29500915
29500915
29500915
29500916
29500916
29500917

71
70A
70B
70C
70A
70B
70C
70A
70B
70A

5
4
4
4
9
9
9
71
45
10

29500034
29500034
29500034
29500034
29500034
29500034
29500034
29500034
29500034
29500034

16B
16C
16D
20A
20C
20C
20C
31
39B
39C

178
143
141
20
24
28
34
4
90
23

29500917
29500917
29500917
29500917
29500917
29500917
29500917
29500919
29500919
29500919

70A
70A
70B
70B
70B
70C
70C
70A
70A
70A

5
73
10
43
5
10
5
11
6
72

RReplaces

RB 29534576
RB 29534577

RBReplaced By

20091001

***No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

HISTORY

***

Index

NINot Illustrated.

Index9

PARTS CATALOG
PC2456EN

PART NO.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

FIG NO.

REF NO.

HISTORY

PART NO.

29500919
29500919
29500919
29500919
29500919
29500963
29500963
29500963
29500963
29501001

70B
70B
70B
70C
70C
16A
16B
16C
16D
70D

11
44
6
11
6
137
140
106
104
10

29501099
29501099
29501099
29501099
29501099
29501103
29501110
29501114
29501117
29501118

29501002
29501013
29501024
29501024
29501024
29501024
29501024
29501024
29501028
29501029

16A
10
14
15
39C
39D
39F
39G
14
14

16
13
2
2
48
48
48
48
1
3

29501119
29501119
29501120
29501121
29501122
29501135
29501147
29501148
29501195
29501195

29501034
29501034
29501034
29501034
29501034
29501034
29501034
29501034
29501034
29501037

14
15
39A
39B
39C
39D
39E
39F
39G

4
4
9
7
2
2
7
2
2

29501038
29501039
29501046
29501047
29501053
29501059
29501068
29501069
29501071
29501071

15
15
15
15

RB 29541587

RB
RB
RB
RB
16A
16B

29501097
29501098
29501099
29501099
29501099
29501099
29501099
29501099
29501099
29501099
RReplaces

1
3
1
3
29543991
29515618
29543361
29516498

150
153
RB 29524395
RB 29524398

16A
16B
16C
16D
SK
SK
SK
SK

198
205
172
157
29544788
29544798
29546245
29546246

RBReplaced By

Index10

FIG NO.
SK
SK
SK
SK
SK

REF NO.
29546247
29547923
29547928
29547929
29547930

RB 29534355
RB 29542201
RB 29514685
05A
05A

1
1

05A
05A
05A
05A
05A
10

1
1
1
1
1
19
RB 29514535
RB 29542335

39C
39D

34
34

29501195
29501195
29501197
29501202
29501218
29501221
29501221
29501221
29501298
29501299

39F
39G
15

34
34
13

10
25
25
25
21
21

21
36
38
44
25
27

29501300
29501301
29501304
29501318
29501318
29501318
29501318
29501318
29501318
29501318

21
21
21
21
SK
SK
SK
SK
SK
SK

26
24
22
18
29546245
29546246
29546247
29547923
29547928
29547929

29501321
29501323
29501326
29501327
29501335
29501336
29501337
29501339
29501361
29501374

*** No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

HISTORY

RB 29538231

RB
RB
RB
RB
RB
RB
RB
21
08

5
21

29535579
29546164
29546163
29537317
29514677
29514683
29511436

***
RB 29542202

NINot Illustrated.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


PART NO.

FIG NO.

29501387
29501392
29501397
29501399
29501400
29501401
29501402
29501404
29501407
29501417

34A

29501418
29501420
29501421
29501426
29501439
29501439
29501439
29501439
29501439
29501469

HISTORY
RB
RB
RB
RB
RB

29542203
29535690
29516497
29535691
29516499

RB
RB
RB
RB

29514707
29514708
29540135
29511456

RB 29514709
RB 29542334
34B

11

16A
16B
SK
SK
SK
16A

76
81
29544788
29546245
29546246
195

SK
SK
SK
25

29545781
29548987
29548988
13

RB 29542644

29501469
29501469
29501469
29501485
29501487
29501537
29501583
29501586
29501587
29501588

RB
RB
RB
RB
RB
RB

29501589
29501590
29501593
29502002
29502003
29502068
29502068
29502195
29502195
29502195

29542357
29514536
29534504
29535987
29535991
29535994

RB 29535996
RB 29535998
RB 29535988
01A

32

16A
16B
16A
16A
16A

112
117
81
86
98

16B
16B
16B
16B
16B

86
91
103
190
198

24A
08
39A
39B

12
16
23
21

RB 29536988

29502195
29502195
29502195
29502195
29502195
29502214
29502234
29502439
29503035
29503035
RReplaces

REF NO.

RB 29515664

RBReplaced By

20091001

PART NO.

FIG NO.

REF NO.

29503035
29503035
29503035
29503035
29503035
29503036
29503036
29503036
29503036
29503036

39C
39D
39E
39F
39G
39A
39B
39C
39D
39E

64
62
21
65
62
22
20
63
61
20

29503036
29503036
29503037
29503037
29503037
29503037
29503037
29503037
29503037
29503054

39F
39G
39A
39B
39C
39D
39E
39F
39G
70A

64
61
21
19
62
60
19
63
60
70

29503054
29503055
29503055
29503055
29503055
29503055
29503055
29503055
29503056
29503056

70B
70A
70A
70B
70B
70C
70C
721B
70A
70B

46
2
7
2
7
2
7
7
69
47

29503057
29503057
29503057
29503057
29503057
29503057
29503208
29503208
29503208
29503208

70A
70A
70B
70B
70C
70C
21
39B
39D
39E

3
8
3
8
3
8
3
34
76
34

29503208
29503208
29503208
29503208
29503208
29503208
29503209
29503209
29503209
29503209

39G
SK
SK
SK
SK
SK
21
39B
39B
39D

76
29546245
29546246
29546247
29547923
29547929
1
32
55
74

***No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

HISTORY

Index

NINot Illustrated.

Index11

PARTS CATALOG
PC2456EN

PART NO.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

FIG NO.

REF NO.

HISTORY

PART NO.

FIG NO.

REF NO.

29503209
29503209
29503209
29503209
29503209
29503218
29503219
29503220
29503221
29503222

39D
39E
39E
39G
39G
05B
05B
05B
05B
05B

92
32
50
74
92
1
1
1
1
1

29503383
29503383
29503383
29503383
29503383
29503383
29503383
29503383
29503384
29503384

39G
SK
SK
SK
SK
SK
SK
SK
16A
16B

99
29544788
29546245
29546246
29546247
29547923
29547928
29547929
146
149

29503223
29503224
29503225
29503225
29503263
29503263
29503308
29503353
29503360
29503382

05B
05B
05B
25
16A
16B
24A

1
1
2
15
110
115
1

16A

79

29503384
29503384
29503384
29503384
29503384
29503384
29503384
29503384
29503384
29503384

16B
16C
16C
16D
SK
SK
SK
SK
SK
SK

202
114
162
112
29544788
29544798
29546245
29546246
29546247
29546251

29503382
29503382
29503382
29503382
29503382
29503382
29503382
29503382
29503382
29503382

16A
16B
16B
16B
16C
16C
16D
SK
SK
SK

145
84
148
201
113
161
111
29544788
29544798
29546245

29503384
29503384
29503384
29503384
29503384
29503546
29503547
29503547
29503547
29503547

SK
SK
SK
SK
SK
20A
20A
SK
SK
SK

29546252
29547923
29547928
29547929
29547930
45
47
29546245
29546247
29547928

29503382
29503382
29503382
29503382
29503382
29503382
29503382
29503382
29503383
29503383

SK
SK
SK
SK
SK
SK
SK
SK
01A
01B

29546246
29546247
29546251
29546252
29547923
29547928
29547929
29547930
40
28

29503590
29503630
29503631
29503641
29503663
29503663
29503663
29503663
29503670
29503670

39B
71
71

52
1
2

16A
16B
16C
16D
16A
16B

138
141
107
105
111
116

29503383
29503383
29503383
29503383
29503383
29503383
29503383
29503383
29503383
29503383

16A
16B
34A
34B
39A
39B
39C
39D
39E
39F

78
83
5
17
33
59
74
100
54
75

29503673
29503673
29503674
29503674
29503676
29503676
29503676
29503800
29503814
29503828

16A
16B
16A
16B
20A
20B
20C
24A
SK
SK

140
143
142
145
6
1
6
15
29503828

RReplaces

RB 29533240
RB 29534362

RBReplaced By

Index12

*** No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

HISTORY

RB 29535575

NINot Illustrated.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


PART NO.

FIG NO.

29503829
29503843
29503843
29503843
29503843
29503843
29503843
29503843
29503843
29503843

REF NO.

HISTORY
RB 29526899

34A
34B
39A
39B
39C
39D
39E
39F
39G

6
18
34
60
75
101
55
76
100

PART NO.

05B

05A

39A
39A
39B
39B

19
36
17
62

39C
39C
39D
39D
39E
39E
39F
39F
39G
39G

60
77
58
94
17
57
61
78
58
94

16B
16B
16C
16B
16B
16C
SK
SK
01A
14

196
203
163
197
204
164
29546251
29546252
7
14

21
21
21
21
21
21

28
30
31
29
29
29

39B
39D
39B

73
108
51

29505613
29505613
29505613
29505613
29505613
29505613
29505613
29505613
29505613
29505613

29505516
29505516
29505516
29505572
29505572
29505572
29505572
29505572
29505573
29505574

70A
70B
70D
25
39C
39D
39F
39G
10
39A

27
54
26
11
44
44
44
44
26
26

29505628
29505628
29505628
29505629
29505629
29505629
29505629
29505629
29505630
29505631

29505574
29505574
29505574
29505574
29505574
29505574
29505574
29505574
29505574
29505574

39B
39B
39C
39C
39D
39D
39E
39E
39F
39F

24
56
67
72
65
93
24
51
68
73

29505633
29505634
29505637
29505681
29505681
29505682
29505682
29505683
29505683
29505684

29505574
29505574
29505605
29505605
29505605
29505605
29505605
29505605
29505605
29505605

39G
39G
25
39A
39B
39C
39D
39E
39F
39G

65
93
8
7
5
58
56
5
59
56

29505684
29505685
29505685
29505686
29505686
29505688
29505688
29505689
29505690
29505691

RReplaces

RBReplaced By

20091001

REF NO.

29505607
29505607
29505608
29505608
29505609
29505612
29505613
29505613
29505613
29505613

29503873
29503876
29503877
29503879
29503880
29503881
29503911
29503939
29503939
29505516

RB 29517311

FIG NO.

***No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

HISTORY
R

29530566

R 29530567
RB 29514151
RB 29541286

RB 29542205
RB 29542515
RB 29534836
25
SK
25
SK
25
SK
25

2
29503828
2
29503828
2
29503828
2

SK
25
SK
25
SK
25
SK

29503828
2
29503828
2
29503828
2
29503828

01A
01A

28
19

RB 29516496

NINot Illustrated.

Index13

Index

PARTS CATALOG
PC2456EN

PART NO.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

FIG NO.

29505692
29505699
29505712
29505712
29505714
29505715
29505716
29505717
29505719
29505720

REF NO.

RB 29535956
10
25

10
43

25
25
25
25
25

41
10
22
20
21

29534511

RB 29536348

29505740
29505759
29505764
29505765
29505771
29505782
29505783
29505796
29505800
29505800

20A

20A
SK
SK

14
29546245
29546246

29505800
29505800
29505800
29505800
29505801
29505801
29505803
29505803
29505803
29505804

SK
SK
SK
SK

29546247
29547923
29547928
29547929

23
RB 29536347
RB 29527014
RB 29536349

01A

30
RB
RB 29542017

RB 29534572
RB 29534573
39A
39B
39E

13
11
11
RB 29511093

29505809
29505823
29505856
29505857
29505857
29505857
29505857
29505857
29505857
29505858

73
25

4
40

SK
SK
SK
SK
SK
SK
34A

29546245
29546246
29546247
29547923
29547928
29547929
9

34B
SK
SK
SK
SK
SK
SK

23
29546245
29546246
29546247
29547923
29547928
29547929

SK
SK

29546245
29546246

RB 29515621

29505858
29505858
29505858
29505858
29505858
29505858
29505858
29505859
29505863
29505863
RReplaces

HISTORY

RB 29544138

RBReplaced By

Index14

PART NO.

FIG NO.

29505863
29505863
29505863
29505863
29505906
29505907
29505908
29505968
29505969
29505975

24A
24A
24A

13
6
7

29505976
29505976
29505977
29505978
29505992
29505994
29505999
29506000
29506001
29506003

24A
24A
24A
24A
16A
24A
24A
24A
24A
24A

8
9
1
15
116
12
11
4
15
5

29506003
29506004
29506019
29506020
29506021
29506022
29506022
29506023
29506024
29506025

24A
24A

9
3

24A
24A
24A
24A
24A

5
9
4
3
1

29506026
29506051
29506052
29506053
29506054
29506054
29506054
29506054
29506054
29506054

24A
14
15
15
39A
39A
39B
39B
39C
39D

15
10
9
9
15
18
13
16
8
8

29506054
29506054
29506054
29506054
29506055
29506055
29506055
29506056
29506056
29506056

39E
39E
39F
39G
39A
39B
39E
39A
39B
39E

13
16
8
8
18
16
16
15
13
13

*** No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

SK
SK
SK
SK

REF NO.

HISTORY

29546247
29547923
29547928
29547929
RB 29535986
RB 29514686
RB 29514687

***

RB 23049239
RB 29540979
RB 29540980

NINot Illustrated.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


PART NO.

FIG NO.

REF NO.

29506060
29506062
29506064
29506067
29506163
29506165
29506203
29506204
29506205
29506206

24A
24A
24A
24A
73
73

16B
01A

187
10

29506206
29506247
29506254
29506255
29506256
29506316
29506317
29506327
29506376
29506377

01A
24A
71
71
71

22
4
1
1
1

02
71
71

2
1
1

29506379
29506380
29506420
29506448
29506451
29506470
29506471
29506472
29506474
29506476

71
71

1
1

16A
16A
35
35
35
35

185
5
12
9
23
14

HISTORY

13
11
4
15
2
3
RB 29524123
RB 29515667

RB 29535210
RB 29535992

RB 29544962

RB 29522721

PART NO.

20A

20A
20A
20A
20A
20A
20A
20A

5
37
43
32
4
41
34

29507426
29507426
29507427
29507428
29507429
29507430
29507432
29507432
29507433
29507433

16A
16B
16B
16B
16B
16A
16A
16B
16A
16B

96
101
188
189
150
147
88
93
107
112

29507434
29507437
29507437
29507437
29507437
29507437
29507437
29507437
29507437
29507437

16A
16A
16B
16C
16D
SK
SK
SK
SK
SK

193
196
184
149
147
29540495
29540496
29545781
29545845
29545847

SK
SK
16A
16A
16B

29548987
29548988
187
124
127

16A

162

16B
16C
16D
16A
16B

165
130
128
91
96

16A
16B
16A
16B

89
94
149
152

35
16A
16B
70D

27
73
78
1

21
21
21
21
21

20
17
23
21
33

29507437
29507437
29507440
29507450
29507450
29507451
29507452
29507453
29507455
29507456

29506659
29506659
29506669
29506675
29506675
29506675
29506675
29506675
29506675
29506675

20A
20A
20A
21
SK
SK
SK
SK
SK
SK

37
42
36
32
29546245
29546246
29546247
29547923
29547928
29547929

29507456
29507456
29507456
29507457
29507457
29507458
29507459
29507459
29507460
29507461

RReplaces

RBReplaced By

20091001

***

REF NO.

29506690
29506698
29506699
29507421
29507421
29507421
29507422
29507424
29507424
29507425

29506478
29506484
29506484
29506606
29506607
29506616
29506620
29506622
29506623
29506629

RB 29518142

FIG NO.

***No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

HISTORY

33
RB 29542705
RB 29542706

RB
RB
RB
RB

29537369
29537370
29537371
29538462

RB 29535946

Index

NINot Illustrated.

Index15

PARTS CATALOG
PC2456EN

PART NO.

FIG NO.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


REF NO.

HISTORY

PART NO.

29507462
29507462
29507462
29507462
29507463
29507464
29507464
29507464
29507464
29507464

16A
16B
16C
16D
16B
16A
16A
16A
16B
16B

161
164
129
127
199
80
85
100
85
90

29507804
29507804
29507804
29507804
29507804
29507804
29507805
29507806
29507807
29507815

29507464
29507464
29507470
29507476
29507479
29507480
29507524
29507539
29507676
29507709

16B
16B
16A
16A
16A
16B
24A

105
192
5
185
126
129
15

721B
10

2
22

29507817
29507824
29507843
29507843
29507843
29507871
29507871
29507873
29507874
29507878

RB 29542707

3
5
9
1
15

29507879
29507879
29507880
29507882
29507883
29507888
29507889
29507890
29507890
29507890

02
71
71
71
71
71
71
71
24A
24A

6
4
4
3
4
4
4
1
11
13

25
25

2
2

29507712
29507715
29507716
29507718
29507739
29507743
29507744
29507744
29507745
29507746

24A
24A
24A
24A
24A

29507755
29507766
29507767
29507768
29507768
29507769
29507770
29507771
29507782
29507783
29507793
29507794
29507795
29507796
29507796
29507802
29507803
29507803
29507803
29507804
RReplaces

RB
RB
RB
RB
RB

29516030
29514684
29534835
29542708
29514182

RB 29541866
20A
24B

2
6

39A
39B
39E
39A

16
14
14
16

RB 29534503

RBReplaced By

Index16

FIG NO.

REF NO.

39B
39C
39D
39E
39F
39G
15
15
14
01A

14
9
9
14
9
9
11
11
11
4
RB 29535985
RB 29515617

20A
20C
SK
05A
05B
05A
05B

1
11
29541121
4
4
3
3
RB 29514114

01A
01A

14
26

01A
39A

1
42

39B
39B
39D

27
30
68

29507890
29507890
29507890
29507890
29507890
29507890
29507890
29507890
29507891
29507891

39D
39E
39E
39G
39G
SK
SK
SK
39B
39D

71
27
30
68
71
29546246
29547923
29547929
96
128

29507891
29507892
29507895
29507896
29507897
29507898
29507899
29507905
29507906
29507907

SK

29546246

*** No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

HISTORY

***
***
RB 29515625
RB 29515628

RB 29534352

RB
RB
RB
RB
RB
RB
16A
16A
16A

29534358
29514730
29514727
29514724
29514721
29514715

178
182
181

NINot Illustrated.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


PART NO.
29507908
29507909
29507909
29507921
29507938
29507949
29507970
29507980
29508015
29508042

FIG NO.

REF NO.

16A
20A

180
19

16A
722B
722B
20A
71

177
2
1
2
11

24A

29508042
29508043
29508044
29508045
29508371
29508394
29508396
29508397
29508398
29508399

24A
24A
24A
24A
71
20A
20A

9
3
1
15
10
13
26

20A

25

29508400
29508412
29508413
29509309
29509432
29509437
29509440
29509441
29509441
29509442

20A
71
71
70A

12
19
18
1

20A
71
71
71
71

16
6
12
7
13

29509442
29509453
29509609
29509637
29509637
29509638
29509723
29509732
29509732
29509732

71

21
39B
39D

29509732
29509732
29509886
29509889
29509894
29509895
29509902
29509903
29509904
29509905

39E
39G
73
73
35
35
24A
24A
24A
24A

RReplaces

HISTORY

REF NO.

24A
24A
24A
24A
71
71

3
11
11
15
4
4

71
71
08

4
1
13

721B
722B
722B
722B
722B
722B

4
19
46
48
18
3

29509957
29509957
29509957
29509957
29509957
29510305
29510306
29510307
29510309
29510368

722B
722D
722E
722J
722L

30
2
2
2
2

16A

187

08
39B

6
86

2
33
75

29510456
29510494
29510495
29510497
29510497
29510498
29510498
29510499
29510499
29510499

39B
39D
39B
39D
39B
39D
SK

88
123
89
124
87
122
29546246

33
75
1
1
12
18
1
13
1
13

29510502
29510680
29510680
29510823
29510829
29511034
29511047
29511048
29511049
29511051

70A
39B
39D
24A
71
08
39B

74
71
107
1
3
21
2

29516801

RB 29538378
RB 29533990

RB 29512790

RB
RB
RB
RB
RB
RB

29537301
29537373
29543432
29544139
29514842
29538232

29509930
29509931
29509948
29509950
29509954
29509954
29509954
29509954
29509957
29509957

***No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

HISTORY
RB 29529489

5
9

RB 29538485

20091001

29509908
29509909
29509909
29509912
29509913
29509917
29509918
29509922
29509928
29509929

FIG NO.
24A
24A

RBReplaced By

PART NO.

RB 29529490

RB 29518117

RB
RB
RB
RB

29540175
29541107
29540174
29541108

RB 29538461

RB 29535684
RB 29514153
RB 29534476
NINot Illustrated.

Index17

Index

PARTS CATALOG
PC2456EN

PART NO.

FIG NO.

29511053
29511054
29511055
29511055
29511057
29511057
29511057
29511058
29511059
29511060

39B
39D
39B
39D

HISTORY

95
127
94
126
R 29537642
RB 29536991
RB 29536989

39B

79

39D
39B
39D
SK
39B
39D

117
75
110
29546246
74
109
RB 11515115

39B
39D

65
97
RB 29515621

08

20

721B
722B
722B
722B

4
19
46
48

29511131
29511304
29511305
29511306
29511307
29511308
29511309
29511320
29511365
29511365

RB
RB
RB
RB

29541874
29541875
29535687
29536997

29505804

RB 29535224
RB 29541099
RB 29541098
35
35
35
35
35
SK

20
27
27
27
20
29519127
RB 29541277

29511366
29511366
29511368
29511369
29511371
29511371
29511371
29511371
29511371
29511371
RReplaces

REF NO.

RB 29515665
RB 29523112

29511060
29511062
29511062
29511062
29511063
29511063
29511064
29511065
29511065
29511066
29511067
29511068
29511071
29511072
29511093
29511093
29511130
29511130
29511130
29511130

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SK

29519127
RB 29542587
RB 29541278
RB 29542586

70A
70A
70B
70B
70B
70B
RBReplaced By

Index18

35
48
25
61
74
88

PART NO.
29511371
29511371
29511371
29511371
29511403
29511411
29511412
29511413
29511414
29511415
29511416
29511417
29511418
29511419
29511420
29511429
29511429
29511429
29511429
29511429

FIG NO.
70C
70C
70D
SK
70C

REF NO.
29
41
17
29519127
1

39A
39B
39C
39D
SK

37
63
78
95
29546245

29511429
29511429
29511429
29511430
29511431
29511432
29511435
29511436
29511436
29511437

SK
SK
SK

29546246
29546247
29547928

21

16

08

17

29511437
29511437
29511437
29511437
29511438
29511443
29511444
29511444
29511444
29511444

SK
SK
SK
SK

29546245
29546246
29546247
29547928

08
SK
SK
SK

16
29546245
29546246
29546247

29511444
29511444
29511444
29511448
29511450
29511450
29511450
29511452
29511456
29511456

SK
SK
SK

29547923
29547928
29547929

39A
39C

39
80

70A

*** No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

HISTORY

RB
RB
RB
RB
RB

29514729
29514726
29514723
29514720
29514713

RB
RB
RB
RB
RB

29514728
29514725
29514722
29514719
29514711

RB
RB
RB
RB

29514152
29535997
29523702
29514155

29501337

RB 29514154
RB 29537063

RB 29537064

23047325

R 29501417
RB 29514710
NINot Illustrated.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


PART NO.

FIG NO.

29511461
29511462
29511467
29511474
29511474
29511486
29511488
29511490
29511498
29511503

REF NO.

HISTORY
RB 29540310

PART NO.

FIG NO.

REF NO.

29512102
29512103
29512133
29512133
29512138
29512139
29512143
29512150
29512156
29512201

24A
24A
70A
70B
24A
24A
70C
24A

70A
70B
70B
70A
70A
71

1
1
48
1
1
15

87
97
92

29512281
29512283
29512284
29512288
29512300
29512617
29512628
29512729
29512735
29512736

02

16B
16B
16C
70B
70C
70B
70C
70C
70C
39B

102
191
158
27
37
87
27
25
35
49

29512737
29512738
29512739
29512740
29512741
29512742
29512744
29512744
29512744
29512748

29511875
29511875
29511876
29511876
29511876
29511876
29511877
29511877
29511878
29511879

24A
24B
24A
24A
24B
24B
24A
24B
24A
24A

3
13
5
9
15
16
13
18
1
15

29512750
29512752
29512753
29512757
29512758
29512768
29512769
29512770
29512771
29512772

70A

70B
70B
70A
70A
70B
70B
70A

1
48
1
1
1
48
1

29511879
29511880
29511880
29511880
29511913
29511992
29511994
29512100
29512101
29512101

24B
24A
24B

19
4
14

70A
24A
24A
24A
24A
24A

28
13
14
3
5
9

29512773
29512774
29512778
29512779
29512780
29512784
29512790
29512790
29512790
29512790

70A
05A
70A
70A
70A
70A
39A
39B
39C
39D

1
1
1
1
1
1
29
39
70
81

25
70A
39A
39C
70A
70A
70A
70A
70A

31
1
20
61
1
1
1
1
1

29511508
29511508
29511516
29511568
29511569
29511636
29511637
29511647
29511647
29511647

01A
01B

41
29

70B
70B

1
48

16A
16A
16B

29511647
29511647
29511647
29511854
29511854
29511855
29511855
29511856
29511856
29511861

RReplaces

RB 29541109

RB 29541097
RB 29541096

RBReplaced By

20091001

29512156

***No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

1
13
60
34
13
13
34
4

HISTORY

***

RB 29511880
RB 29543435

RB 29543416
RB 29514703
RB 29514706
RB 29516489
RB 29516491
10
10

18
20
RB 29516488
RB 29516490

39B
39D
SK

93
125
29546246
RB 29522225
1
RB 29537073
RB 29537074

Index

NINot Illustrated.

Index19

PARTS CATALOG
PC2456EN

PART NO.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

FIG NO.

REF NO.

29512790
29512790
29512790
29512790
29512791
29512791
29512791
29512791
29512791
29512791

39E
39F
39G

39
71
81

39A
39B
39C
39D
39E
39F

29512791
29512791
29512791
29512791
29512791
29512791
29512791
29512792
29512792
29512797
29512800
29512803
29512839
29512839
29512842
29512853
29512858
29512860
29512860
29512860

HISTORY

PART NO.

FIG NO.

REF NO.

28
40
71
82
40
72

29512875
29512875
29512875
29513004
29513005
29513005
29513006
29513007
29513206
29513207

SK
SK
SK
24A
24A
24A
24A
24A
24A
24A

29547923
29547928
29547929
3
5
9
11
13
11
13

39G
SK
SK
SK
SK
SK
SK
39B
39D
70A

82
29546245
29546246
29546247
29547923
29547928
29547929
86
121
1

29513208
29513209
29513209
29513275
29513407
29513408
29513409
29513410
29513423
29513425

24A
24A
24A
71
722B
722B
722B
722B
722B
722B

3
5
9
1
25
25
25
25
24
24

70A
70A
70B
70C

1
1
26
38

722B

45

722B
722B
722B
722B
70C
70C
24A

24
24
24
25
36
26
16

24A
722B

16
37
29546245
29546246
29546247
29547923
29547928
29547929
38

29509432

722B
722J
722K

44
13
13

29513426
29513427
29513428
29513429
29513480
29513512
29513724
29513724
29513725
29513732

29512862
29512863
29512863
29512863
29512863
29512863
29512863
29512863
29512863
29512863

70A
16A
16B
16C
16D
20A
SK
SK
SK
SK

1
64
69
12
12
17
29544788
29544798
29546245
29546246

29513736
29513736
29513736
29513736
29513736
29513736
29513758
29513910
29513910
29514021

SK
SK
SK
SK
SK
SK
722B

24A

11

29512863
29512863
29512863
29512863
29512863
29512863
29512875
29512875
29512875
29512875

SK
SK
SK
SK
SK

29546247
29547923
29547928
29547929
29547930

08
SK
SK
SK

23
29546245
29546246
29546247

29514022
29514024
29514025
29514026
29514026
29514027
29514029
29514041
29514041
29514042

24A
24A
24A
24A
24A
24A
24A
SK

13
1
15
5
9
3
15
29519127

SK

29519127

RReplaces

RB 29527000
RB 29536604

RBReplaced By

Index20

12092195

*** No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

HISTORY

***
R

11505487

R
9410356
RB 29541018

RB 29541284

NINot Illustrated.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


PART NO.

FIG NO.

29514042
29514043
29514043
29514044
29514045
29514045
29514046
29514057
29514113
29514114

RReplaces

SK

29519127

24A
24A
24A
24A
70A
70A

3
5
9
15
1
1

RB 29541280

29507878

RB 29539518
70D
70B
70B
70B
70B
70A
70A
05A

29514152
29514152
29514153
29514153
29514154
29514154
29514155
29514155
29514155
29514170

29514519
29514531
29514535
29514535
29514536
29514536
29514654
29514655
29514656
29514658

HISTORY
RB 29541281

29514114
29514120
29514122
29514123
29514133
29514134
29514139
29514149
29514151
29514151

29514170
29514182
29514182
29514182
29514182
29514182
29514498
29514499
29514500
29514517

REF NO.

21

1
1
48
1
48
1
1
7
R

29505609

R
RB
R
RB

29511430
29535995
29511049
29535999

R
R
RB
RB

29511438
29511435
29535238
29535579

70A

59

70B
39B
39D
39E
39G

33
54
91
49
91

722B
722B
722B

35
39
34

29507739

RB 29519119
RB 29519125
71

4
R
RB
R
RB

722B
722B
722B
722B
RBReplaced By

20091001

31
31
31
31

29501147
29515688
29501537
29527102

PART NO.

FIG NO.

29514659
29514660
29514660
29514661
29514661
29514674
29514675
29514677
29514677
29514683

722B
722B
722B
722B
722B
01A
16A
21

31
21
50
22
51
34
51
14

21

15

05A
14

2
13

29514683
29514684
29514684
29514684
29514685
29514685
29514686
29514686
29514687
29514687

REF NO.

29514689
29514690
29514696
29514697
29514698
29514698
29514703
29514703
29514706
29514706

70B
70B
08
39A
39A
39F
10

1
48
12
31
3
54
3

10

29514707
29514707
29514708
29514708
29514709
29514709
29514710
29514710
29514711
29514711

34B

34B

10

34B

13

29514713
29514713
29514715
29514715
29514719
29514719
29514720
29514720
29514721
29514721

21

34

21

35

***No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

HISTORY

29501335

29501336

R
R
RB
R
RB
R
RB

29507715
29501114
29535631
29505907
29535993
29505908
29535209

29512735

29512736

29501402

29501404

R
R
RB
R
RB

29501418
29511456
29515650
29511420
29535582

29511415

R 29507899
R 29511419
RB 29535583
21

34

21

35

29511414

29507898

NINot Illustrated.

Index21

Index

PARTS CATALOG
PC2456EN

PART NO.

FIG NO.

29514722
29514722
29514723
29514723
29514724
29514724
29514725
29514725
29514726
29514726
29514727
29514727
29514728
29514728
29514729
29514729
29514730
29514730
29514733
29514736

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


REF NO.

HISTORY
R 29511418
RB 29535584

21

34
R

21

29511413

35
R 29507897
R 29511417
RB 29535585

21

34
R

21

29511412

35

PART NO.
29515621
29515621
29515625
29515625
29515625
29515626
29515628
29515628
29515650
29515650

FIG NO.

REF NO.

01A
01A

13
25

70D

34

34B

14

21

34

21

35

70A
70A

1
1

29514739
29514763
29514765
29514819
29514820
29514821
29514822
29514823
29514824
29514825

70A
70A
30
722B
722B
722B
722B
722B
722B
71

1
1
14
40
41
36
26
33
40
1

29515692
29515692
29515692
29515692
29515692
29515693
29515693
29515693
29516030
29516030

39B
39D
39E
39G

35
77
35
77

39B
39D

36
78

10

24

29514825
29514831
29514832
29514833
29514833
29514834
29514842
29514842
29514843
29515101

71
24A
24A
24A
24A
24A
16A

3
13
3
5
9
15
8

73
70B
70B
71

16A

29516036
29516059
29516060
29516192
29516325
29516326
29516328
29516329
29516329
29516330

16A
16B
16A

4
3
3

29516330
29516356
29516357
29516358
29516381
29516439
29516488
29516488
29516489
29516489

16B
70B
70B
70A
70A
70D
10

2
1
48
1
1
13
17

10

15

29511411

29507895

29509638

RB 29515692

29515393
29515603
29515606
29515617
29515617
29515617
29515617
29515618
29515620
29515621
RReplaces

RB 29538487
39A

20

01A
01B

46
22

RB 29540148

R
R
R
20A

24
R

RBReplaced By

Index22

29507824
29537910
29501059
29505856

*** No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

R 29511066
RB 29515691
***
***
R 29507880
R 29507882
RB 29542644

29515664
29515664
29515665
29515665
29515667
29515667
29515688
29515688
29515691
29515691

R 29507896
R 29511416
RB 29535586

HISTORY

29514710

R
RB
R
RB
R
RB
R
RB
R
RB

29502214
29540134
29511053
29534475
29506204
29524122
29514535
29542028
29515621
29546238

29515101

29523112

29507712

1
1
48
1
RB 29529475
RB 29529476
RB 29541820

29512741

29512737

NINot Illustrated.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


PART NO.

FIG NO.

29516490
29516490
29516491
29516491
29516496
29516496
29516497
29516497
29516498
29516498

10

29516499
29516499
29516585
29516586
29516587
29516801
29516845
29516869
29516895
29516896

25

REF NO.

HISTORY

16

10

15

25

25

25

29512742

29512738

29505689

29501397

29501069

29501400

PART NO.

FIG NO.

REF NO.

29518233
29518240
29518280
29518281
29518301
29518302
29518303
29518304
29518305
29518311

70B
70B
70B
70B
70B
70B
70A
70A
70A
70A

48
1
1
48
1
48
1
1
1
1

70B
70B
70B
70B
70A
70A
70A
70A
70A
70B

1
48
1
48
1
1
1
1
1
1

70A
70A
70A

1
1
1

70A
71
70B
70B

1
4
1
48

29518353
29518354
29518374
29518375
29518376
29518382
29518397
29518398
29518403
29518412

29516984
29516987
29516987
29516988
29516989
29516991
29516992
29516993
29516993
29516993

24A
70A
70B
70D
70D
70D
70D
70A
70B
70D

13
33
59
18
16
21
20
34
60
19

29518413
29518437
29518438
29518438
29518439
29518440
29518441
29518442
29518980
29518992

70B

48

34B
34B
25
10

8
15
9
25

70A
70A

1
1

29516997
29517001
29517003
29517003
29517141
29517142
29517143
29517311
29517311
29517822

721B

70A
24A

1
11

721B

29519001
29519119
29519119
29519121
29519122
29519122
29519125
29519125
29519126
29519127

24A
24A
24A

3
5
9

70D
SK

15

29519129
29519129
29519129
29519130
29519131
29519131
29519131
29519132
29519132
29519153

20A
20C
20C
20A
20A
20A
20C
20A
20A
70B

29
1
16
30
6
38
30
7
39
1

RB 29507909

***
RB 29517003
R

16A
16A
16A

29517001

5
5
5
R 29503911
RB 29533225

29518007
29518008
29518076
29518088
29518117
29518117
29518142
29518142
29518176
29518232
RReplaces

70A

35
35
70A
70A
02

15
16
1
1
5

70D

70A
70B

1
1

RBReplaced By

20091001

29509950

29506607

***No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

HISTORY

RB 29535943

RB 29535903
RB 29537070

29514517

R 29514519
RB 29524136

Index

NINot Illustrated.

Index23

PARTS CATALOG
PC2456EN

PART NO.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

FIG NO.

REF NO.

HISTORY

PART NO.

FIG NO.

REF NO.

29519170
29519177
29519183
29519187
29519191
29519194
29519196
29519197
29519200
29519201

70B
70A
70A
70A
70A
70A
70A
70A
70A
70A

48
1
1
1
1
1
1
1
1
1

29521304
29521306
29521356
29521357
29521371
29521597
29521641
29521642
29521652
29521655

70A
70B
70B
70B
71
70A
70B
70B
70A
70A

1
48
48
1
20
1
1
48
1
1

29519205
29519205
29519205
29519212
29519212
29519212
29520036
29520049
29520049
29520050

39B
39B
39D
02
02

72
100
129
1
7

70A
70B
70B
70B

1
29
85
30

29521710
29521712
29521736
29521737
29521761
29521767
29521864
29521865
29521866
29521868

70A
70A
70B
70B
70A
70A
35
35
35
35

1
1
1
48
1
1
5
6
7
8

29520050
29520286
29520394
29520394
29520395
29520395
29520396
29520480
29520495
29520506

70B
70D
70A
70B
70A
70B

84
13
37
63
36
62

35
SK
70A
70B

4
29519127
57
31

70A
70A
SK

1
1
29523578

29521870
29521872
29521877
29521877
29522225
29522225
29522226
29522452
29522453
29522455

71
70B
70B
70B

1
1
48
1

29522456
29522535
29522572
29522573
29522613
29522626
29522717
29522719
29522721
29522721

70B
70B
70B
70B
70A
70B

48
48
1
48
1
1

29522728
29522729
29522888
29522928
29522940
29522941
29522942
29522943
29522943
29522944

70B
70A
70A
70A
722B
722B
722B
722B
722B
722B

RB 29542084

29520512
29520513
29520514
29520516
29520521
29520522
29520530
29520532
29520534
29520537

RB 29541083
RB 29541084
RB 29540140
39A
39A

20
39

39B
39B
39B

41
38
31

RB 29534508

RB 29535004

29520539
29520613
29520614
29520701
29520724
29520749
29520846
29520848
29521260
29521260
RReplaces

11500087

39B
70B
70B
70B
70B
70A
70B
70A
70A
70B
RBReplaced By

Index24

65
1
48
48
48
1
1
1
61
35

*** No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

HISTORY

R 29512748
RB 29534484

RB 29544455
RB 29535967
35

3
R

29506476

48
1
1
1
9
14
13
11
7
12

NINot Illustrated.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


PART NO.

FIG NO.

29522944
29522945
29522946
29522946
29522947
29522948
29522950
29522952
29523110
29523111

722B
722B
722B
722B
722B
722B
71
71
24A
24A

29523112
29523112
29523124
29523155
29523178
29523205
29523221
29523284
29523285
29523297

REF NO.
6
15
17
29
10
16
1
4
13
11

20A
721B
70A
70A
70A
70B
70B
70B

36
5
1
1
1
1
48
1

29523298
29523411
29523577
29523578
29523586
29523702
29523702
29523703
29523823
29523824

70B
70A
24A
SK
SK

48
1
14

29523578

70B
70B

1
48

29523831
29523843
29523914
29523996
29524004
29524005
29524006
29524007
29524009
29524010

70A
70A
70A
70A

1
1
1
1

29524122
29524122
29524123
29524123
29524124
29524131
29524132
29524135
29524136
29524136
RReplaces

HISTORY

R 29511054
RB 29515693
***

R 29511432
RB 29540139
RB 29540147

RB 29541279
RB 29541279
RB 29541279
721B
721B
721B

6
1
1
R 29515667
RB 29543965

34A

722B
722B
722B
24A
24A

8
4
5
13
12

R
RBReplaced By

20091001

29506203

29519125

PART NO.

FIG NO.

29524390
29524391
29524392
29524395
29524395
29524398
29524398
29524436
29524436
29524439

722B
722B
722B

REF NO.
32
28
27

R 29501097
RB 29530531
16A

183

16A
16C
16A

185
138
185

29524439
29524445
29524446
29524447
29524447
29524447
29524447
29524448
29524449
29524449

16C

138

193
181
146
144

16A
16B

194
182

29524449
29524449
29524449
29524449
29524449
29524449
29524449
29524449
29524449
29524453

16C
16D
SK
SK
SK
SK
SK
SK
SK
70B

147
145
29540495
29540496
29545781
29545845
29545847
29548987
29548988
48

29524455
29524519
29524590
29524591
29524610
29524611
29524642
29524643
29524904
29524970

70A
70A
70B
70B
70B
70B
70B
70B
70A
70B

1
1
1
48
1
48
1
48
1
1

29524971
29525180
29525180
29525180
29525197
29525205
29525297
29525298
29525300
29525301

70B
721B
722B
722B
71
70B
70B
70B
70B
70B

48
3
20
49
1
48
1
48
1
48

Copyright 2009 Allison Transmission, Inc.

29501098

RB 29533077
RB 29533076
16A
16B
16C
16D

***No Longer Available From Allison Transmission.

HISTORY

RB 29543926

Index

NINot Illustrated.

Index25

PARTS CATALOG
PC2456EN

PART NO.

FIG NO.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


REF NO.

HISTORY

FIG NO.

REF NO.

29528560
29528560
29528560
29528590
29528590
29528593
29528593
29528593
29528593
29528596

722L
722P
722Q
16A
16B
16A
16B
16C
16D
16A

24
8
8
55
60
11
10
17
17
17

29528596
29528596
29528596
29528596
29528597
29528597
29528597
29528597
29528597
29528597

16A
16A
16B
16B
16A
16A
16A
16A
16B
16B

24
31
19
56
28
35
38
41
23
27

16B
16B
16B
16B
16C
16C
16D
16A
16B
16A

31
35
39
52
26
31
26
31
48
21
44
39
37
33

29525308
29526898
29526899
29526899
29526921
29526922
29527000
29527000
29527005
29527006

70A

30
30

8
10

29527007
29527008
29527009
29527010
29527011
29527012
29527014
29527014
29527102
29527102

30
30
30
30
30
30

5
3
4
9
6
7

29527219
29527353
29528217
29528437
29528553
29528554
29528554
29528555
29528555
29528556

70A
71

1
1

70B
722D
722D
722E
722D
722E
722D

1
4
6
6
5
5
12

29528597
29528597
29528597
29528597
29528597
29528597
29528597
29528598
29528598
29528599

29528556
29528556
29528556
29528558
29528558
29528558
29528558
29528558
29528558
29528559

722E
722J
722L
722D
722E
722F
722J
722K
722L
722D

12
16
15
7
7
7
5
5
5
10

29528599
29528599
29528599
29528601
29528605
29528606
29528610
29528611
29528611
29528611

16B
16C
16D
16D

16A
16B
16C

44
15
22

29528559
29528559
29528560
29528560
29528560
29528560
29528560
29528560
29528560
29528560

722E
722F
722D
722E
722F
722J
722J
722K
722K
722L

10
10
11
11
11
10
25
10
25
10

29528611
29528755
29528756
29528757
29528758
29528759
29528760
29528761
29528762
29528763

16D
722G
722G
722G
722G
722G
722H
722H
722H
722H

22
1
1
19
5
3
1
1
13
5

RReplaces

PART NO.

RB 29540494
R 29503829
RB 29540493
70B
70B

1
48
R 29512842
RB 29541276

R 29505764
RB 29541825
10

12
R

29514536

RB 29535983

RBReplaced By

Index26

*** No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

HISTORY

RB 29542196
RB 29542196
RB 29542196

NINot Illustrated.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


PART NO.

FIG NO.

29528764
29528765
29528765
29528766
29528766
29528767
29528767
29528774
29528774
29528775

722H
722G
722H
722G
722H
722G
722H
722G
722H
722G

3
17
11
16
10
15
9
4
4
20

29529205
29529291
29529291
29529310
29529310
29529310
29529310
29529475
29529475
29529476

29528775
29528787
29528787
29528789
29528789
29528789
29528789
29528789
29528791
29528792

722H
722J
722K
722J
722K
722L
722P
722Q
722J
722J

14
12
12
15
15
14
7
7
9
9

29529476
29529489
29529489
29529489
29529490
29529490
29529613
29529617
29529621
29529625

29528792
29528794
29528794
29528795
29528795
29528800
29528800
29528804
29528804
29528806

722L
722J
722L
722J
722L
722J
722P
722J
722P
722P

9
7
7
8
8
3
10
3
10
10

29528808
29528808
29528810
29528810
29528812
29528812
29528830
29528831
29528832
29528833

722J
722P
722J
722P
722J
722P
722G
722G
722G
722G

29528833
29528834
29528834
29528835
29528835
29528836
29528836
29528837
29528838
29528839

722H
722G
722H
722G
722H
722G
722H
722G
722G
722G

RReplaces

RBReplaced By

20091001

REF NO.

HISTORY

PART NO.

FIG NO.

REF NO.

70A
01A
01A
39E
39E
39G
39G

1
21
8
78
85
119
126
R 29516325
RB 29542675
R 29516326
RB 29542676

24A
24A

5
9

24A

722J
722J
722J
722J

1
1
1
1

29529633
29529637
29529639
29529641
29529961
29529961
29529961
29529967
29529967
29529967

722J
722J
722J
722J
722D
722E
722N
722J
722K
722L

1
1
1
1
21
22
14
26
26
25

3
10
3
10
3
10
14
13
12
21

29529969
29529970
29529972
29529973
29530104
29530105
29530470
29530471
29530472
29530472

722G
722H
16B
16A
16A

19
13
43
9
169

722H
722H
722D
722E

2
12
9
9

15
6
6
7
7
8
8
9
10
11

29530474
29530475
29530475
29530475
29530475
29530475
29530475
29530475
29530475
29530476

722G
722D
722E
722F
722G
722H
722J
722K
722L
722G

18
13
13
13
22
16
17
17
16
18

***No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

HISTORY

29509908

29509912

RB 29544668

Index

NINot Illustrated.

Index27

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PART NO.

FIG NO.

REF NO.

29530478
29530479
29530481
29530482
29530483
29530484
29530484
29530484
29530484
29530485

722G
722H
15
15

2
12
1
15

39C
39D
39F
39G
39C

29530485
29530485
29530485
29530486
29530486
29530486
29530486
29530487
29530487
29530487

HISTORY

PART NO.

FIG NO.

REF NO.

21
21
21
21
22

29530499
29530499
29530499
29530499
29530500
29530500
29530500
29530500
29530502
29530502

39C
39D
39F
39G
39C
39D
39F
39G
39C
39D

37
37
37
37
38
38
38
38
42
42

39D
39F
39G
39C
39D
39F
39G
39C
39D
39F

22
22
22
26
26
26
26
18
18
18

29530502
29530502
29530503
29530503
29530503
29530503
29530504
29530504
29530504
29530504

39F
39G
39C
39D
39F
39G
39C
39D
39F
39G

42
42
40
40
40
40
39
39
39
39

29530487
29530488
29530488
29530488
29530488
29530489
29530489
29530489
29530489
29530490

39G
39C
39D
39F
39G
39C
39D
39F
39G

18
17
17
17
17
16
16
16
16

29530505
29530505
29530505
29530505
29530506
29530506
29530506
29530506
29530512
29530513

39C
39D
39F
39G
39C
39D
39F
39G

35
35
35
35
43
43
43
43

39C

46

29530491
29530491
29530491
29530491
29530491
29530491
29530492
29530492
29530492
29530492

39C
39D
39F
39G
SK
SK
39C
39D
39F
39G

29530513
29530513
29530513
29530514
29530514
29530514
29530514
29530516
29530516
29530516

39D
39F
39G
39C
39D
39F
39G
39C
39D
39F

46
46
46
47
47
47
47
12
12
12

29530516
29530517
29530517
29530517
29530517
29530518
29530518
29530518
29530518
29530519

39G
39C
39D
39F
39G
39C
39D
39F
39G
39C

12
12
12
12
12
12
12
12
12
12

RB 29536669

RB 29546162

29530495
29530496
29530497
29530497
29530497
29530497
29530498
29530498
29530498
29530498
RReplaces

20
20
20
20
29546251
29546252
30
30
30
30
RB 29536351
RB 29536342

39C
39D
39F
39G
39C
39D
39F
39G
RBReplaced By

Index28

32
32
32
32
36
36
36
36

*** No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

HISTORY

RB 29542556

NINot Illustrated.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


PART NO.

FIG NO.

REF NO.

HISTORY

PART NO.

FIG NO.

REF NO.

29530519
29530519
29530519
29530520
29530520
29530520
29530520
29530521
29530521
29530521

39D
39F
39G
39C
39D
39F
39G
39C
39D
39F

12
12
12
12
12
12
12
12
12
12

29530567
29531022
29531022
29531022
29531022
29531022
29531177
29532361
29532361
29532361

16C
16C
16D
16D
16D
16D
SK
SK
SK

77
110
75
108
156
155
29546245
29546246
29546247

29530521
29530522
29530522
29530522
29530522
29530523
29530523
29530523
29530523
29530524

39G
39C
39D
39F
39G
39C
39D
39F
39G
39C

12
12
12
12
12
12
12
12
12
12

29532361
29532361
29532361
29532692
29532692
29532692
29532693
29532693
29532693
29532693

SK
SK
SK
08
SK
SK
39C
39D
39F
39G

29547923
29547928
29547929
16
29546251
29546252
1
1
1
1

29530524
29530524
29530524
29530525
29530525
29530525
29530525
29530526
29530526
29530526

39D
39F
39G
39C
39D
39F
39G
39C
39D
39F

12
12
12
6
6
6
6
13
13
13

29532724
29532728
29532728
29532728
29532728
29532729
29532729
29532729
29532729
29533076

39C
39D
39F
39G
39C
39D
39F
39G
16A

15
15
15
15
45
45
45
45
187

29530526
29530526
29530526
29530527
29530528
29530529
29530530
29530530
29530530
29530530

39G
SK
SK

13
29546251
29546252

29533076
29533076
29533077
29533077
29533077
29533079
29533080
29533080
29533209
29533209

16C

140

16A
16C

187
140

722J
722J
722L
39C
39D

4
4
4
5
5

39F
39G

5
5

RB 29541876
RB 29541877
20B
39C
39D
39F
39G

29530531
29530531
29530532
29530533
29530534
29530540
29530541
29530542
29530542
29530566
RReplaces

5
29
29
29
29
R 29524395
RB 29542920

16B
16B

171
175
RB 29540502
RB 29541873
RB 29541872

39D
39G

49
49
RB 29505607

RBReplaced By

20091001

29533209
29533209
29533225
29533225
29533240
29533240
29533542
29533655
29533656
29533656

***No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

HISTORY
RB 29505608

RB 29537628

16B

29524446

29524445

R
RB
R
RB

29517311
29541333
29503353
29543994

173
RB 29542655
RB 29542649
RB 29542656

NINot Illustrated.

Index29

Index

PARTS CATALOG
PC2456EN

PART NO.

FIG NO.

29533657
29533980
29533980
29533980
29533980
29533990
29533990
29533990
29533990
29533990

REF NO.

HISTORY
RB 29542657

39B
39D
39E
39G
20A
20A
20B
SK
SK

29533990
29534352
29534352
29534355
29534355
29534355
29534355
29534355
29534355
29534355

47
89
47
89
9
47
6
29546251
29546252
R 29508399
R 29507889
RB 29536770

39A
39C
39F
SK
SK
SK

1
53
53
29546245
29546247
29547928
R

29534358
29534358
29534362
29534362
29534362
29534362
29534362
29534475
29534475
29534475

29501103

R 29507892
RB 29535902
16A
16B
16C
16D

188
176
141
139

39B
39D

41
83

29534476
29534476
29534478
29534479
29534479
29534480
29534481
29534482
29534484
29534484

29503360

29515665

R 29511051
RB 29536771
RB 29536729
39B
39D

31
73
RB 29535682
RB 29535685
RB 29536772

30

2
R

29534487
29534488
29534489
29534490
29534491
29534503
29534503
29534504
29534504
29534508
RReplaces

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

30
30
30
30
30
25

8
10
9
6
7
14

25

12

39A

29

RBReplaced By

Index30

29522225

29507802

29501583

PART NO.
29534508
29534508
29534508
29534508
29534508
29534508
29534508
29534508
29534511
29534572
29534572
29534573
29534573
29534576
29534576
29534577
29534577
29534834
29534835
29534835
29534836
29534836
29534937
29534946
29535001
29535002
29535003
29535004
29535004
29535005
29535209
29535209
29535210
29535210
29535215
29535216
29535216
29535216
29535216
29535217
29535218
29535218
29535219
29535219
29535219
29535219
29535219
29535219
29535219
29535224

*** No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

FIG NO.

REF NO.

39B
39E
39E
39E
39G
39G
39G

HISTORY

39
67
81
83
108
122
124
R 29520522
RB 29505712

25

33

25

30

15

29505801

R
R
RB
R
RB
RB

29505801
23049400
29542537
23049408
29542536
29536341

29507716

14

15

14

721D
16B
39B
39B
39B

9
4
41
38
31

R 29505637
***

R 29520537
RB 29535686
RB 29535683
R
RB
R
RB
RB
39A
39B
39E

29514687
29535990
29506316
29535989
29542517

8
6
6
R 29535218
RB 29539045
RB 29535216
RB 29535966

08
SK
SK
SK
SK
SK
SK
39A

25
29546245
29546246
29546247
29547923
29547928
29547929
12

NINot Illustrated.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


PART NO.

FIG NO.

29535224
29535224
29535224
29535224
29535224
29535224
29535224
29535224
29535224
29535225

39B
39E
SK
SK
SK
SK
SK
SK

29535235
29535235
29535235
29535236
29535238
29535238
29535240
29535313
29535313
29535314

39A
39B
39E

24A
721B
721D
721B

29535314
29535518
29535518
29535518
29535518
29535518
29535518
29535518
29535518
29535518
29535518
29535518
29535518
29535518
29535518
29535518
29535518
29535518
29535518
29535518
29535518
29535575
29535575
29535575
29535575
29535576
29535576
29535577
29535579
29535579
RReplaces

REF NO.

HISTORY

10
10
29546245
29546246
29546247
29547923
29547928
29547929
R 29511131
RB 29538025

PART NO.
29535579
29535581
29535582
29535582
29535583
29535583
29535584
29535584
29535585
29535585

FIG NO.

REF NO.

RB 29537725
21
21

2
4

21

21

21

13
9
3
10

29535586
29535586
29535596
29535596
29535630
29535631
29535631
29535634
29535634
29535634

08
SK
SK

18
29546245
29546246

721D
16C
16C
16C
16C
16C
16C
16C
16D
16D

2
64
69
74
81
86
91
168
62
67

29535634
29535634
29535642
29535643
29535672
29535673
29535674
29535675
29535676
29535677

SK
SK
20A
08
39A
39A
39A
39A
39A
39A

29546247
29547928
45
13
4
4
4
4
5
4

16D
16D
16D
16D
SK
SK
SK
SK
SK
SK

72
79
84
89
29546247
29546252
29547923
29547928
29547929
29547930

29535678
29535679
29535680
29535681
29535682
29535682
29535683
29535683
29535684
29535684

39A
39A
39A
39A
39B

4
4
4
5
2

39B

39B

93
98
171

29535685
29535685
29535686
29535686
29535687
29535687
29535688
29535689
29535690
29535690

39B

16A
16B
16C

39B

39B

39C
39D

56
54

6
4
4
RB 29535965
R 29514155
RB 29535936

R
721B
721D
721B

20091001

29503641

8
1
NI
R
R

RBReplaced By

29542975

29501321
29514155

***No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

HISTORY

21

21

29514711

29514719

29514722

29514725

29514728

R
RB
R
RB

29535936
29542825
29514685
29542826

29534480

29535005

29511048

29534481

29535004

29511071

R 29501392
RB 29536663
NINot Illustrated.

Index31

Index

PARTS CATALOG
PC2456EN

PART NO.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

FIG NO.

29535691
29535691
29535692
29535692
29535692
29535692
29535692
29535900
29535901
29535902

REF NO.

R 29501399
RB 29536664
08
SK
SK
SK
SK

19
29546245
29546246
29546247
29547928
RB 29538497
RB 29537201

39B

29535902
29535902
29535902
29535902
29535902
29535902
29535902
29535903
29535903
29535907

39D
39E
39G
SK
SK
SK

53
1
53
29546246
29547923
29547929

73

29535908
29535910
29535936
29535936
29535937
29535939
29535939
29535943
29535943
29535946

73
08

5
15

29535946
29535952
29535954
29535955
29535956
29535956
29535957
29535964
29535965
29535965
29535966
29535966
29535967
29535967
29535972
29535972
29535979
29535979
29535979
29535981
RReplaces

HISTORY

R 29534358
R 29518441
RB 29537286

R 29535238
RB 29535596
722D

3
R
RB
R
RB
R

23047754
29537060
29518437
29539672
29507458

RB 29538477
721E
721E
721E
14

7
4
NI
9

15
30

8
1

29505692

R 29535236
RB 29538498
R
RB
R
RB
R
RB
722J
722K
722L

29535218
29537202
29522719
29535972
29535967
29544809

6
6
6
RB 29540311

RBReplaced By

Index32

PART NO.

FIG NO.

REF NO.

29535982
29535982
29535982
29535982
29535983
29535983
29535985
29535985
29535986
29535986

39C
39D
39F
39G
24A

41
41
41
41
13

14

14

29535987
29535987
29535988
29535988
29535988
29535988
29535988
29535988
29535988
29535988

14

14
15
39A
39B
39C
39D
39E
39F

5
5
10
8
3
3
8
3

29535988
29535988
29535989
29535989
29535990
29535990
29535991
29535991
29535992
29535992

39G

15

15

15

12

15

29535993
29535993
29535994
29535994
29535995
29535995
29535996
29535996
29535996
29535996

15

15

12

29535996
29535996
29535996
29535996
29535997
29535997
29535998
29535998
29535998
29535998

*** No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

HISTORY

29528217

29507817

29505906

29501586

29501593

29535210

29535209

29501587

29506317

29514686

R 29501588
R 29514152
RB 29538493
39A
39B
39C
39D

14
12
7
7

39E
39F
39G

12
7
7
R 29501589
R 29511431
RB 29538495

39A
39B
39E

14
12
12
R

29501590

NINot Illustrated.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


PART NO.
29535999
29535999
29536132
29536132
29536133
29536133
29536134
29536135
29536136
29536229

FIG NO.

REF NO.

R 29514153
RB 29538494
721E
721E
721E
721E

3
9
2
8

721E
721E

6
5

RB 29537291

RB 29541596

29536230
29536230
29536230
29536230
29536230
29536301
29536302
29536338
29536339
29536340

16C
16C
16C
16D
16D

25
25
01A

31
40
21

29536340
29536340
29536340
29536341
29536341
29536341
29536342
29536342
29536342
29536342

01A
01B
01B
01A
01B

8
7
15
29
19

39C
39D
39F
39G

28
28
28
28

51
52
151
49
50

25

32

25

39

01A
01A

20
9

01A
01B

30
20

39C
39D
39F
39G

27
27
27
27

RB 29540169
RB 29540170

29536342
29536347
29536347
29536348
29536348
29536349
29536349
29536349
29536350
29536350
29536351
29536351
29536351
29536351
29536351
29536465
29536466
29536467
29536562
29536562
RReplaces

HISTORY

29534834

29530496

29505759

29505720

29505765

R
RB
RB
RB
39B
39D
RBReplaced By

20091001

41
83

29530495
29542665
29542666
29542667

PART NO.
29536564
29536564
29536564
29536564
29536564
29536564
29536564
29536564
29536584
29536604

FIG NO.

REF NO.

16A
16A
16B
16B
16C
16C
16D
16D

7
166
6
168
46
133
44
131

722B

43

29536604
29536604
29536604
29536605
29536663
29536663
29536664
29536664
29536668
29536669

722J
722K

14
14

29536669
29536669
29536669
29536669
29536674
29536675
29536675
29536676
29536677
29536684

16A
16B
722B

5
4
42

29536685
29536685
29536686
29536686
29536686
29536686
29536722
29536722
29536727
29536727

722J
722K
722B
722J
722K
722L
16A
16B
39B
39D

11
11
NI
NI
NI
NI
77
82
43
85

29536727
29536727
29536728
29536728
29536728
29536728
29536728
29536728
29536728
29536729

39E
39G
39B
39D
39E
39G
SK
SK
SK

43
85
42
84
42
84
29546246
29547923
29547929

***No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

HISTORY

RB 29549754

R 29512858
RB 29542658
25

25

01A
39C

1
14

39D
39F
39G

14
14
14

29535690

29535691

R
RB
R
RB

29530483
29536675
29536674
29649750

Index
R

29534478

NINot Illustrated.

Index33

PARTS CATALOG
PC2456EN

PART NO.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

FIG NO.

29536729
29536729
29536730
29536730
29536730
29536730
29536731
29536731
29536732
29536733

REF NO.

HISTORY
RB 29538075
RB 29538077

PART NO.

FIG NO.

REF NO.

29536988
29536988
29536988
29536988
29536988
29536988
29536988
29536988
29536988
29536988

39A
39B
39C
39D
39E
39E
39F
39G
39G

39B
39D

83
118

39B
39D
39B
39D

88
123
70
106

41
67
82
103
61
64
82
102
105

10
34B

39B
39D
39E
39G
39B
39D
39B
39B

36
78
36
78
31
73
2
2

29536734
29536735
29536736
29536736
29536737
29536737
29536739
29536756
29536760
29536761

39B
39D
39A
39C
39B
39D
39A

2
54
39
79
65
97
4

20C

15

29536989
29536989
29536989
29536990
29536990
29536991
29536991
29536991
29536997
29536997

29536761
29536762
29536762
29536765
29536766
29536766
29536766
29536766
29536767
29536767

SK
20C
SK
20C
20C
SK
SK
SK
20C
SK

29541121
37
29541121
4
3
29546246
29547923
29547929
3
29546251

29537060
29537060
29537060
29537063
29537063
29537064
29537064
29537066
29537066
29537066

16A
16B
16C

119
122
3

29536767
29536768
29536769
29536769
29536770
29536770
29536771
29536771
29536772
29536772

SK
20C
20C
SK

29546252
4
14
29541121

29537066
29537066
29537066
29537066
29537066
29537066
29537066
29537066
29537066
29537066

16D
SK
SK
SK
SK
SK
SK
SK
SK
SK

3
29544788
29544798
29546245
29546246
29546247
29547923
29547928
29547929
29547930

29536947
29536947
29536966
29536967
29536968
29536969
29536988
29536988
29536988
29536988

20C
SK
20C
20C
20C
20C
01A
01B
34A
34B

39B

70

39B

70

RReplaces

RB 29541870
RB 29541871

R
RB
R
RB
R
RB
20
29541121
26
32
27
33
42
26
8
24

RBReplaced By

Index34

29534352
29541566
29534476
29544957
29534482
29544955

29537070
29537073
29537073
29537074
29537074
29537075
29537075
29537166
29537166
29537166

*** No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

HISTORY

29502003

29511059

R 29511058
R 29511072
RB 29538496
8
6
R
R
RB
R
RB

29535939
29511443
29542355
29511448
29542356

29518442

29512752

R 29512753
R 29537286
RB 29538464
39A
39B
39C

38
64
79

NINot Illustrated.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


PART NO.

FIG NO.

REF NO.

HISTORY

PART NO.

29537166
29537166
29537166
29537166
29537166
29537166
29537166
29537166
29537166
29537166

39D
39E
39F
39G
SK
SK
SK
SK
SK
SK

96
58
79
95
29546245
29546246
29546247
29547923
29547928
29547929

29537291
29537291
29537301
29537301
29537317
29537317
29537319
29537339
29537339
29537369

29537193
29537193
29537193
29537193
29537195
29537195
29537195
29537195
29537196
29537196

39A
39C
39C
39F
39A
39C
39C
39F
39B
39D

39
80
80
80
39
80
80
80
65
97

29537369
29537370
29537370
29537371
29537371
29537371
29537371
29537371
29537373
29537373

29537196
29537196
29537199
29537199
29537201
29537201
29537202
29537202
29537203
29537204

39E
39G
39A

59
96
11

29537205
29537206
29537209
29537210
29537211
29537212
29537213
29537214
29537215
29537216

39A
39A
39A
39A
39A
39A
39A
39A
39A

4
4
4
4
4
4
4
4

29537217
29537218
29537219
29537220
29537221
29537222
29537246
29537262
29537286
29537286

39C
39B
39B
39D
39B
39B
24A
722E

56
2
2
54
2
2
13
4

RReplaces

R
R
RB
R
RB
39A

29538495
29535901
29542555
29535966
29542562

5
RB 29545365
5
RB 29545366

R 29535903
RB 29537075
RBReplaced By

20091001

FIG NO.

REF NO.

R 29536134
RB 29538352
25

16A
16B

26
29509453
29501327
29539654
29542521

29507451

RB 29545638
193

16A
16A
16B
16B

82
101
87
106

39B
39D

76
111

29537373
29537385
29537385
29537385
29537385
29537386
29537386
29537386
29537386
29537386

39B
39D
39E
39G
39A
39C
39D
39F
39G

65
97
59
96
11
4
4
4
4

29537386
29537507
29537507
29537507
29537507
29537507
29537507
29537507
29537507
29537507

01A
01B
34A
34B
39A
39B
39B
39C
39D

38
30
7
19
35
48
61
76
90

29537507
29537507
29537507
29537507
29537507
29537507
29537513
29537513
29537624
29537626

39D
39E
39E
39F
39G
39G
39E
39G
722F
722K

102
48
56
77
90
101
93
134
4
9

Copyright 2009 Allison Transmission, Inc.

R
R
RB
RB
72
77

16B

***No Longer Available From Allison Transmission.

HISTORY

29507452

29507453

29509609

29538493

Index

NINot Illustrated.

Index35

PARTS CATALOG
PC2456EN

PART NO.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

FIG NO.

REF NO.

HISTORY

PART NO.

29537628
29537628
29537629
29537630
29537631
29537632
29537633
29537634
29537635
29537635

08

722F
722K
722K
722K
722K
722Q

1
1
1
1
3
10

29538016
29538017
29538019
29538021
29538021
29538025
29538025
29538025
29538025
29538074

29537636
29537636
29537637
29537637
29537638
29537638
29537638
29537638
29537639
29537640

722K
722Q
722K
722Q
722F
722K
722N
722Q
39B
39B

3
10
3
10
2
2
13
9
2
2

29538075
29538075
29538076
29538077
29538077
29538078
29538164
29538165
29538211
29538231

39A
39B
39A
21

4
2
4
8

722F
722K
39A
39B

6
7
4
2

SK
SK

29545781

29537642
29537699
29537700
29537701
29537725
29537725
29537734
29537738
29537793
29537795
29537805
29537805
29537910
29537942
29537944
29537945
29537946
29537946
29537947
29537948
29537949
29537962
29537963
29537964
29537973
29538010
29538010
29538013
29538013
29538016
RReplaces

R 29532724
RB 29542519
RB 29543201

RB 29511057

29535579

RB 29515617
RB 29543200
722K
722F
722F
722K
722K
722F

8
5
12
16
4
3

722F
39D
39C
39D

9
54
56
54

722F
722K
20C
SK
20C

20
24
38
29541121
18

RB 29541884

RBReplaced By

Index36

29538231
29538232
29538232
29538232
29538238
29538239
29538352
29538352
29538359
29538371
29538373
29538378
29538378
29538454
29538454
29538461
29538461
29538462
29538462
29538462
29538464
29538464
29538477
29538477
29538477
29538477
29538478
29538485
29538485
29538487

*** No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

FIG NO.

REF NO.

SK

29541121

20C
20C
SK
722D
722E
722F

36
23
29541121
8
8
8

HISTORY
RB 29541885

R 29535225
RB 29540153

39D
39C
39D
20C

R
RB
RB
R
RB

29536729
29540154
29540160
29536729
29540161

29501202

73
56
54
5

RB 29545777
SK

29540496

721E

722E
722D

3
1

722E
20A

1
10

24A

12

39B

86

16A
16B

90
95

R
RB
RB
RB

29509723
29545780
29542523
29543202

29537291

29508397

5166664

29510495

29507455

R 29537075
RB 29539668
16A
16B
16C

163
166
131
R 29535946
RB 29542678

35

16A

71

29508015

NINot Illustrated.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


PART NO.

FIG NO.

29538487
29538487
29538493
29538493
29538494
29538494
29538495
29538495
29538496
29538496

16B

29538497
29538497
29538498
29538498
29538569
29538569
29539045
29539045
29539518
29539518
29539518
29539518
29539518
29539554
29539654
29539654
29539668
29539668
29539672
29539672
29540131
29540133
29540134
29540134
29540134
29540134
29540135
29540135
29540135
29540136

HISTORY

76

39B
39D
08

80
114
24

01A
01A

15
27

SK
SK

29546245
29546246

16B

24A

R
R
RB
R
RB
R
RB
R
RB

29515393
29535995
29537386
29535999
29545913
29535997
29537199
29536997
29545914

R
RB
R
RB

29535900
29543198
29535965
29543199

29535217

29514114

R
RB
R
RB
R
RB

29537317
29542526
29538464
29541267
29535943
29541268

13
RB 29546234

39A
39C
39F

30
69
70
R

39A
39C

20
61

39A

39A
39C
39A
39C

4
56
30
69

39A
39C

27
68

39A
39C

20
61

29540137
29540138
29540139
29540139
29540139
29540140
29540140
29540140
29540141
29540141
RReplaces

REF NO.

RBReplaced By

20091001

29515664

29501407

29523702

29520514

PART NO.

FIG NO.

REF NO.

29540142
29540143
29540144
29540145
29540146
29540147
29540147
29540148
29540148
29540149

39A
39A
39A
39A
39C
39A

4
4
4
4
56
30

39A

27

39A

20

29540150
29540151
29540152
29540153
29540153
29540154
29540154
29540155
29540156
29540157

39A
39A
39A

4
4
4

29540158
29540159
29540160
29540160
29540161
29540161
29540162
29540163
29540164
29540165
29540165
29540168
29540168
29540169
29540169
29540170
29540170
29540174
29540174
29540175
29540175
29540180
29540181
29540185
29540186
29540189
29540190
29540191
29540194
29540197

***No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

08

08
08
08
08

8
2
8
10

08

10

08

11

08

11

08
08
08
08

7
7
7
7

HISTORY

29523703

29515606

R
RB
R
RB
RB
RB
RB

29538074
29542377
29538075
29542378
29545520
29545521
29545522

RB
RB
R
RB
R
RB
RB
RB
RB

29545523
29545524
29538076
29542379
29538077
29542380
29545525
29545526
29545527

29536301

29536302

29510307

29510305

RB 29542518
RB 29542520
RB 29542522
24A
SK

11
29545845

NINot Illustrated.

Index37

Index

PARTS CATALOG
PC2456EN

PART NO.

FIG NO.

29540310
29540310
29540311
29540311
29540398
29540398
29540456
29540457
29540476
29540493

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


REF NO.

HISTORY
R
RB
R
RB

01B
01B
08
08

29511461
29541737
29535981
29542212

5
12
13
14
RB 29545778
R 29526899

29540493
29540494
29540494
29540495
29540496
29540502
29540502
29540979
29540979
29540980

SK
SK

RB
R
RB
***
***
R
RB

29545779
29526898
29545776

29530534
29542489

PART NO.

39A

27

08

08

08

08

29541100
29541101
29541103
29541103
29541104
29541107
29541107
29541108
29541108
29541109

08
08
08
08
08
08

1
1
2
8
8
10

08

10

08

10

08
08
08

7
7
7

13

24A

11

722D
722E
722N

20
21
15

01A
01A
16A
16B
16C

11
23
192
180
145

29541109
29541110
29541111
29541112
29541113
29541114
29541121
29541130
29541130
29541130

29541018
29541018
29541018
29541018
29541018
29541018
29541018
29541018
29541018
29541018

16D
20A
31
39B
39C
39C
39D
39D
39D
39E

143
21
5
92
24
52
24
52
132
91

29541018
29541018
29541018
29541018
29541018
29541018
29541018
29541018
29541083
29541083

39E
39F
39F
39G
39G
39G
39G

96
24
52
24
52
131
137

39A

30

29540980
29540984
29540984
29540984
29540984
29541014
29541014
29541018
29541018
29541018

RReplaces

RBReplaced By

Index38

29506020

29506021

271170

29513910

29520512

REF NO.

29541084
29541084
29541096
29541096
29541097
29541097
29541098
29541098
29541099
29541099

24A

FIG NO.

3
3
10

29541131
29541131
29541131
29541132
29541133
29541151
29541155
29541156
29541157
29541158

722J
722J
722P
722J
722J

3
3
10
1
1

08
08
08
08

7
7
7
7

29541159
29541160
29541161
29541162
29541163
29541164
29541165
29541166
29541167
29541168

08
08
08
08
08
08
08
08
08
08

7
7
7
7
7
7
7
7
7
7

Copyright 2009 Allison Transmission, Inc.

29520513

29511637

29511636

29511305

29511304

29510306

29510309

29511516

RB 29541270
RB 29541271
SK
722J
722L
722P

*** No Longer Available From Allison Transmission.

HISTORY

RB 29541227

NINot Illustrated.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


PART NO.
29541169
29541170
29541174
29541174
29541227
29541227
29541266
29541267
29541267
29541268

FIG NO.
08
08
722J
722L

29541268
29541270
29541270
29541271
29541271
29541273
29541274
29541274
29541274
29541274
29541275
29541276
29541276
29541277
29541277
29541278
29541278
29541279
29541279
29541279

29541280
29541280
29541281
29541281
29541281
29541281
29541281
29541281
29541281
29541281

HISTORY

1
1
27
26

20A
16A
16B
16C
16D

18
200
207
174
159

39F

85

16A
16B

29541279
29541279
29541280
29541280
29541280
29541280
29541280
29541280
29541280
29541280

RReplaces

REF NO.

R
RB
RB
R
RB
R

29541151
29543300
29546237
29539668
29541568
29539672

RB
R
RB
R
RB

29541570
29541113
29541558
29541114
29541559

R
RB
R
RB
R
RB

29527000
29544003
29511365
29544001
29511368
29544002

29524004

R
R

29524005
29524006

66
71

16A
16A
16B
16B
70A
70B
70B
70B

59
70
64
73
47
28
73
86

SK

29519127
R

16A
16A
16B
16B
70A
70B
70B
70B
RBReplaced By

20091001

57
69
62
74
49
29
75
85

29514043

PART NO.
29541281
29541281
29541284
29541284
29541284
29541284
29541284
29541284
29541284
29541284
29541284
29541284
29541286
29541286
29541286
29541286
29541286
29541333
29541333
29541335
29541558
29541558
29541559
29541559
29541566
29541566
29541566
29541566
29541566
29541566

FIG NO.

REF NO.

SK

29519127

16A
16A
16B
16B
70A
70B
70B
70B

56
68
61
75
50
30
76
84

SK

29519127

16A
16B
16C
16D

199
206
173
158

39B
39D
39E
39G
SK
SK

28
69
28
69
29546246
29547923

29541566
29541566
29541568
29541568
29541569
29541569
29541570
29541570
29541587
29541587

SK

29547929

29541590
29541590
29541590
29541590
29541590
29541590
29541590
29541590
29541590
29541590

16A
16A
16A
16A
16A
16A
16A
16A
16B
16B

***No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

14

HISTORY
R

29514042

29514041

R
R
RB
RB

29505612
29533225
29544592
29544593

R
RB
R
RB

29541270
29541821
29541271
29541822

R
R
RB
R
RB
R
RB

29536770
29541267
29541569
29541568
29542834
29541268
29542839

29501037

12

20
27
30
34
37
40
43
75
22
24

Index

NINot Illustrated.

Index39

PARTS CATALOG
PC2456EN

PART NO.

FIG NO.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


REF NO.

29541590
29541590
29541590
29541590
29541590
29541590
29541590
29541590
29541590
29541590

16B
16B
16B
16B
16B
16B
16B
16B
16C
16C

28
32
36
40
49
53
57
80
29
32

29541590
29541590
29541596
29541596
29541596
29541599
29541599
29541709
29541724
29541725

16D

29

722B
722B

23
47

01A
01B

45
25

12092420

29536229

RB 29547824
R 29540310
RB 29543359
16A
16B

63
68
R
R
RB
R
RB

29541825
29541825
29541831
29541865
29541865
29541865
29541865
29541865
29541865
29541865

01A

29516328
29541558
29542383
29541559
29542384

29
R 29527014
RB 11515469

39A
39C
39C
39D
39F
39F
39G

29541865
29541866
29541867
29541867
29541868
29541868
29541868
29541869
29541869
29541869

44
10
99
102

39B
39E

97
100

RBReplaced By

Index40

2
11
54
11
11
55
11

20A
20C
39B
39E

PART NO.
29541870
29541870
29541871
29541871
29541872
29541872
29541872
29541873
29541873
29541873

RB 29545846
RB 29547822
RB 29547823

29541726
29541737
29541737
29541820
29541820
29541820
29541821
29541821
29541822
29541822

RReplaces

HISTORY

R
R

11515190
29507795

11515411

11515413

FIG NO.

REF NO.

20C

20C

39D
39G

135
143

39D
39G

133
141

29541874
29541874
29541874
29541874
29541874
29541875
29541875
29541875
29541875
29541875

39B
39D
39E
39G

68
104
62
103

39B
39D
39E
39G

98
134
101
142

29541876
29541876
29541876
29541877
29541877
29541877
29541884
29541884
29541884
29541885

39C
39F

55
56

20A
20B

44
4

20C
SK

22
29541121

20C

21

29541885
29541885
29541890
29541897
29541897
29541897
29541897
29541907
29541910
29541911

SK

29541121

16C
16C
16D
16D
722P
722N
722N

67
72
65
70
10
8
4

29541913
29541914
29541915
29541916
29541918
29541929
29541929
29541936
29541937
29541937

722P
722N
722P
722P
722Q
722P
722Q
722P
722P
722Q

10
11
10
5
5
4
4
5
3
3

*** No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

HISTORY
R

29536756

29536760

29530541

29530540

29511067

29511068

29530527

29530528

29537973

R 29538017
RB 29545519

NINot Illustrated.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


PART NO.

FIG NO.

29541938
29541939
29541939
29541940
29541940
29541941
29541941
29541942
29541943
29541949

722P
722P
722Q
722P
722Q
722P
722Q
722P
722P
722N

11
11
11
11
11
11
11
11
11
18

29542201
29542201
29542201
29542202
29542202
29542203
29542203
29542205
29542205
29542208

01A
01A

18
5

01A

01A

16

05A

SK

29546245

29541949
29541949
29541968
29541969
29541970
29541971
29541972
29541978
29541978
29541979

722N
722P
722P
722P
722P
722P
722P
722P
722Q
722P

6
9
11
11
11
11
11
12
12
10

29542208
29542208
29542208
29542208
29542208
29542212
29542212
29542334
29542334
29542335

SK
SK
SK
SK
SK

29546246
29546247
29547923
29547928
29547929

29542017
29542017
29542028
29542028
29542029
29542032
29542034
29542037
29542037
29542038

21

11

10

11

10

12

HISTORY

29505783

29515688

RB 29545845
SK
SK
SK

29545782
29545845
29545847
RB 29545782

29542039
29542084
29542084
29542084
29542084
29542084
29542084
29542084
29542084
29542084

RB 29545783

29542084
29542084
29542084
29542084
29542084
29542196
29542196
29542196
29542196
29542196
RReplaces

REF NO.

16A
16B
16C
16D
SK
SK
SK
SK
SK

65
70
11
11
29544788
29544798
29546245
29546246
29546247

SK
SK
SK
SK

29547923
29547928
29547929
29547930

16A
16B

62
67

RBReplaced By

20091001

29520396

R
R
R

29528605
29528606
29528610

PART NO.

29542335
29542339
29542339
29542355
29542355
29542356
29542356
29542357
29542357
29542377
29542377
29542378
29542378
29542379
29542379
29542380
29542380
29542381
29542381
29542383
29542384
29542489
29542489
29542491
29542491
29542492
29542492
29542493
29542493
29542493

***No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

FIG NO.

REF NO.

HISTORY

29501110

29501374

29501387

29505633

R 29540311
RB 29546251
34B

10

01A
01B
10

7
6
7

34B

34B

39E
39G

29501420

29501148

29537063

29537064

R
R

29501487
29540153

RB
R
RB
R
RB
R
RB

29545014
29540154
29545015
29540160
29545016
29540161
29545017

29541821

29541822

29540502

65
106

08

39E
39G
39E
39G
39E
39G
SK

76
117
70
111
87
128
29547923

Index

NINot Illustrated.

Index41

PARTS CATALOG
PC2456EN

PART NO.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

FIG NO.

REF NO.

HISTORY

PART NO.

FIG NO.

REF NO.

29542493
29542494
29542494
29542495
29542495
29542498
29542500
29542501
29542502
29542503

SK
39E
39G
39E
39G
SK
16C
01B
01B
01B

29547929
89
133
99
140
29545847
1
1
18
10

29542532
29542533
29542534
29542535
29542536
29542536
29542537
29542537
29542538
29542539

24B
24B
24B
25
25

7
8
9
3
25

25

27

25
25

5
6

29542503
29542503
29542503
29542503
29542503
29542504
29542504
29542506
29542506
29542507

01B
SK
SK
SK
SK
01B
01B
01B
01B
01B

17
29546247
29547923
29547928
29547929
9
16
8
14
11

29542542
29542543
29542544
29542545
29542546
29542547
29542549
29542549
29542550
29542550

25
25
25
34B
34B
39F
39A
39F
39A
39F

3
5
7
1
20
84
27
69
30
70

29542508
29542510
29542511
29542513
29542515
29542515
29542516
29542516
29542517
29542517

01B
01B
01B
01B
05B

13
3
4
23
7

39C
39F

57
58

39C
39F

59
60

39E
39G
08

71
112
24

29542554
29542554
29542554
29542555
29542555
29542555
29542556
29542556
29542556
29542556

39C
39D
39F
39G

31
31
31
31

39F
39A
39F
39D
39G

57
20
62
57
57

39F
39F
39F

57
62
69

39F
39F
39G
39G
39E
39G
39E
39G
16C

21
22
104
116
77
118
86
127
140

29542518
29542518
29542519
29542519
29542520
29542520
29542521
29542521
29542522
29542522

08

29542523
29542523
29542524
29542525
29542526
29542526
29542527
29542529
29542530
29542531

08

RReplaces

10

08

08

Index42

29535215

29540189

29537628

29540190

29537319

29540191

29538238

29539654

10

20A
20B
21

45
5
13

08
24B
24B
24B

1
11
20
4

RBReplaced By

R
7

08

08

29505634

29542556
29542558
29542559
29542559
29542562
29542562
29542562
29542563
29542564
29542565
29542567
29542568
29542569
29542571
29542572
29542572
29542573
29542573
29542574
29542574

*** No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

HISTORY

29534577

29534576

29543198

29537201

29530512

29537202

RB 29546535
NINot Illustrated.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


PART NO.

FIG NO.

REF NO.

29542575
29542586
29542586
29542586
29542586
29542586
29542586
29542587
29542587
29542587

16C
16A
16B
70B
70C
70D

146
58
63
89
28
14

70A
70A
70B

32
45
22

29542587
29542587
29542587
29542587
29542587
29542643
29542643
29542644
29542644
29542644

70B
70B
70C
SK

58
71
42
29519127

01A
01A
01A
01A
01A

12
24
11
12
23

29542644
29542644
29542644
29542648
29542649
29542649
29542650
29542655
29542655
29542656

01A

24

29542656
29542657
29542657
29542658
29542658
29542659
29542665
29542665
29542666
29542666

16A
16A

6
6

16B
16A

5
8

16A

16B

16A

29511369

29511366

R
R

29501426
29515628

29533656

29533655

29533656

29533657

R 29536605
RB 29544141

29542667
29542667
29542670
29542675
29542675
29542676
29542676
29542678
29542678
29542685
RReplaces

HISTORY

16A

16A

16B

6
8

16A

16A
RBReplaced By

20091001

29536465

29536466

29536467

29529475

29529476

29538478

16A
16A

16B

7
6

PART NO.
29542686
29542688
29542689
29542690
29542691
29542705
29542705
29542706
29542706
29542707

FIG NO.

REF NO.

16A
16A
16A
16B
16B
20A

6
6
6
5
5
35

20A

35

20A

35

20A

35

722J
722J

1
1

39E
39E
39E
39G

66
79
82
107

29542780
29542780
29542822
29542822
29542825
29542825
29542826
29542826
29542832
29542832

39G
39G
16C
16D
05A

120
123
60
58
6

SK
SK

29546245
29546246

29542832
29542832
29542832
29542832
29542834
29542834
29542835
29542835
29542838
29542838

SK
SK
SK
SK

29546247
29547923
29547928
29547929

29542707
29542708
29542708
29542723
29542724
29542779
29542780
29542780
29542780
29542780

29542839
29542839
29542895
29542896
29542897
29542909
29542910
29542912
29542914
29542917

***No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

HISTORY

29506698

29506699

29507539

29507718

RB 29543361

R 29535630
R 29535631
RB 29549768

16C
16D

16C
16C
16C
16C
16C

R
RB
R
RB

29541569
29544787
29542839
29544786

R
RB
RB
RB
RB

29541570
29542835
29545651
29545652
29545653

55
53

1
1
138
140
136

Index

NINot Illustrated.

Index43

PARTS CATALOG
PC2456EN

PART NO.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

FIG NO.

29542918
29542920
29542920
29542920
29542920
29542920
29542920
29542920
29542920
29542920

16C
16A
16B
16C
SK
SK
SK
SK
SK
SK

29542920
29542921
29542922
29542923
29542924
29542925
29542925
29542926
29542926
29542927

REF NO.

HISTORY

136
184
172
137
29544788
29544798
29546245
29546246
29546247
29547923
R
RB
RB
RB
RB

29530531
29546778
29546814
29546991
29546992

PART NO.

16D
16C
16D
16C
16D
16C
16C
16C
16C
16C

52
56
54
47
45
155
156
157
159
166

29542952
29542953
29542954
29542954
29542955
29542955
29542955
29542956
29542956
29542975

16C
16C
16C
16D
16C
16D
SK
16C
16D

170
153
61
59
59
57
29544022
60
58

29542976
29542976
29542976
29542976
29542976
29542976
29542976
29542976
29542976
29542976

16C
16C
16C
16C
16C
16C
16C
16D
16D
16D

63
68
73
82
87
92
169
61
66
71

16D
16D
16D
SK
SK
SK
SK
SK
SK
16A

80
85
90
29546247
29546252
29547923
29547928
29547929
29547930
121

16B
16C
16D
16A
16B
16C
16D
SK
SK
SK

124
5
5
122
125
6
6
29544788
29544798
29546245

108
106
109
107
105

29542927
29542928
29542928
29542929
29542930
29542930
29542930
29542930
29542931
29542934

16D
16C
16D

103
125
123

16C
16C
16D
16D

119
127
117
125

16C

58

29542934
29542935
29542936
29542937
29542937
29542938
29542938
29542939
29542939
29542939

16D
16D

56
57

16C
16D
16C
16D
16C
16C
16C

65
63
66
64
70
75
83

29542976
29542976
29542976
29542976
29542976
29542976
29542976
29542976
29542976
29542990

29542939
29542939
29542939
29542939
29542939
29542940
29542940
29542941
29542941
29542944

16C
16D
16D
16D
16D
16C
16D
16C
16D
16C

88
68
73
81
86
78
76
79
77
54

29542990
29542990
29542990
29542991
29542991
29542991
29542991
29542991
29542991
29542991

RReplaces

RB 29544937

RB 29545358

RBReplaced By

Index44

REF NO.

29542944
29542945
29542945
29542946
29542946
29542947
29542948
29542949
29542950
29542951

16C
16D
16C
16D
16C

RB 29545023

FIG NO.

*** No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

HISTORY

RB 29535518

NINot Illustrated.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


PART NO.

FIG NO.

REF NO.

HISTORY

PART NO.

FIG NO.

REF NO.

29542991
29542991
29542991
29542991
29542991
29542991
29542997
29543019
29543019
29543047

SK
SK
SK
SK
SK
SK
SK
16C
16D
39E

29546246
29546247
29547923
29547928
29547929
29547930
29544184
30
30
73

29543432
29543432
29543435
29543435
29543435
29543436
29543926
29543926
29543932
29543932

29543047
29543047
29543047
29543049
29543050
29543062
29543062
29543067
29543067
29543067

39G
SK
SK

114
29547923
29547929

16A
16B
34B

10
8
20

16C
16D
16A
16B
16C

9
9
120
123
4

29543951
29543951
29543965
29543965
29543988
29543988
29543989
29543989
29543990
29543991

39E
39G
39E
39G
15
15

88
129
89
133
10
10

29543067
29543073
29543073
29543082
29543082
29543198
29543198
29543199
29543199
29543200

16D
16C
16D
16C
16D

4
10
10
15
15

29543991
29543992
29543992
29543992
29543993
29543993
29543993
29543993
29543993
29543993

39A
39B
39E
39A
39B
39C
39D
39E
39F

17
15
15
17
15
10
10
15
10

39G

10

29543200
29543201
29543201
29543202
29543202
29543300
29543300
29543359
29543359
29543361

RB 29545848
RB 29545847

08

08

721E

25

35

25

29543361
29543361
29543416
29543416
29543416
29543416
29543416
29543432
29543432
29543432
RReplaces

08

39B
39D
39E
39G
34A
34B
39A
RBReplaced By

20091001

R
RB
R
RB

29538497
29542554
29538498
29545915

29537942

29537630

29538239

29541227

29541737

R
R

29501068
29542779

29512628

37

29
70
29
70
4
16
32

29543993
29543994
29543994
29543995
29544001
29544001
29544001
29544001
29544002
29544002
29544002
29544003
29544003
29544003
29544003
29544003
29544022
29544023
29544138
29544138

***No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

39F

74

01A
01B

39
27

01B

34

HISTORY
R

29509637

29512201

R 29524448
RB 29548953
24B

10
R

11512356

29524122

29501053

R 29533240
RB 29547827
RB 29547855
70A
70B
SK

46
72
29519127

16A
16B

61
66

16A
16B
70B
70C

2
1
24
40

SK
SK
10
34B

29544022
5
4

29541277

29541278

29541276

Index

NINot Illustrated.

Index45

PARTS CATALOG
PC2456EN

PART NO.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

FIG NO.

29544138
29544138
29544138
29544139
29544139
29544139
29544139
29544139
29544139
29544139

REF NO.

SK
SK

29546245
29546246

39A
39B
39C
39D
39E
39F
39G

32
58
73
99
53
74
98

HISTORY

29505859

29509637

PART NO.
29544298
29544301
29544398
29544415
29544415
29544415
29544415
29544415
29544415
29544425

29544139
29544141
29544141
29544184
29544184
29544184
29544184
29544184
29544184
29544184

16A

16C
16C
16C
16C
16C
16C
16C

35
36
37
38
43
44
45

29544455
29544592
29544592
29544592
29544593
29544593
29544593
29544645
29544645
29544645

29544184
29544184
29544184
29544184
29544184
29544184
29544184
29544236
29544236
29544236

16D
16D
16D
16D
16D
16D
SK
39B
39D
39E

31
32
36
41
42
43

62
94
57

29544645
29544650
29544651
29544668
29544668
29544669
29544669
29544674
29544675
29544676

29544236
29544294
29544294
29544294
29544294
29544297
29544297
29544297
29544297
29544297

39G
71
71
71

94
14
16
9

16C
16C
16C
16C
16C

62
67
72
80
85

29544678
29544678
29544680
29544681
29544682
29544761
29544762
29544763
29544773
29544774

29544297
29544297
29544297
29544297
29544297
29544297
29544297
29544297
29544297
29544298

16C
16C
16D
16D
16D
16D
16D
16D
SK
39E

90
167
60
65
70
78
83
88
29544022
72

29544775
29544782
29544782
29544782
29544782
29544782
29544782
29544782
29544782
29544782

RReplaces

RBReplaced By

Index46

29542659

9425115

*** No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

FIG NO.

REF NO.

39G
39F
16C
16C
16C
16C
16D
16D
16D
16D

113
85
138
19
20
24
19
20
24
35

01A
01B

44
24

01A
01B

43
23

39E
39G
SK

74
115
29547923

SK
39F
39F

29547929
83
83

HISTORY

29522717

29541333

29541335

R 29530105
RB 29549755
16C
16D
16C
16C
16C

14
14
8
8
8

16C
16D
39A
39A
39A
34B
34B
34B

13
13
4
4
4
12
13
14
RB 29545322
RB 29545323
RB 29545324

16A
16B
16C
16D
SK
SK
SK
SK
SK

168
170
135
133
29544788
29544798
29546245
29546246
29546247

NINot Illustrated.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


PART NO.

FIG NO.

29544782
29544782
29544782
29544782
29544785
29544785
29544785
29544785
29544786
29544786

SK
SK
SK
SK
16A
16B
16C
16D

REF NO.
29547923
29547928
29547929
29547930
118
121
2
2

R 29542835
RB 29545919

29544787
29544787
29544788
29544789
29544789
29544789
29544789
29544789
29544789
29544789

R 29542834
RB 29545921

29544789
29544789
29544796
29544797
29544798
29544809
29544809
29544812
29544813
29544825

SK
SK
SK
SK
SK
SK
SK
SK

29544788
29544798
29546245
29546246
29546247
29547923
29547928

SK
SK

29547929
29547930
RB 29545918
RB 29545920

SK
30

11

39E
39E
39E

9
9
97

29544825
29544826
29544826
29544826
29544826
29544828
29544841
29544842
29544843
29544844

39G
39E
39G
SK
SK

138
98
139
29547923
29547929

29544937
29544937
29544937
29544954
29544955
29544955
29544955
29544955
29544955
29544956

16C
16D

117
115

24B
39B
39D
39E
39G

3
18
59
18
59

RReplaces

HISTORY

29535972

RB
RB
RB
RB
RB

R
39B
RBReplaced By

20091001

21

29546252
29545471
29545472
29545473
29545474

29542931

29536772

PART NO.

FIG NO.

REF NO.

29544956
29544956
29544956
29544957
29544957
29544957
29544957
29544957
29544958
29544958

39D
39E
39G
39B
39D
39E
39G

62
21
62
25
66
25
66

39B
39D

20
61

29544958
29544958
29544961
29544962
29544962
29545014
29545014
29545014
29545015
29545015

39E
39G
20A
20A

20
61
15
15

39B
39E

41
41

39B
39E

38
38

39D
39G

83
83

39D
39G

80
80

39G

55

20A

13

16C
16C
16D
16D

118
126
116
124

29545015
29545016
29545016
29545016
29545017
29545017
29545017
29545018
29545021
29545022
29545023
29545023
29545023
29545023
29545023
29545322
29545323
29545324
29545355
29545358
29545358
29545365
29545365
29545365
29545366
29545366
29545366
29545460
29545471
29545472

***No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

HISTORY

29536771

29506420

29542377

29542378

29542379

29542380

RB 29545963

16D

R
R
R
R

29542929
29544773
29544774
29544775

29542936

RB 29549722
39B
39E

3
3

39B
39E

3
3

721G

29537204

29537206

R
R

29544841
29544842

NINot Illustrated.

Index47

Index

PARTS CATALOG
PC2456EN

PART NO.

FIG NO.

29545473
29545474
29545519
29545519
29545519
29545519
29545519
29545519
29545519
29545519

29545523
29545523
29545523
29545524
29545524
29545524
29545525
29545525
29545525
29545526

10
34B
SK
SK
SK
SK
SK
SK

5
4
29546245
29546246
29546247
29547923
29547928
29547929

39B
39E

31
31

39B
39E

2
2

39B
39E

2
2

39B
39E
39B
39E

HISTORY

29541890

29540155

29540156

29540157

2
2
R

29540158

29540159

2
2

39D
39G

73
73

39D

54

39G

54
R

39D
39G

54
54

721G
721G
721G
16A
16B

2
1
2
144
147

16B
16C
16D

200
112
110

R
R
R
R
34B
34B
34B
RBReplaced By

Index48

29544843
29544844

29545638
29545638
29545638
29545638
29545651
29545652
29545653
29545672
29545673
29545674
RReplaces

REF NO.

R
R

29545519
29545520
29545520
29545520
29545521
29545521
29545521
29545522
29545522
29545522

29545526
29545526
29545527
29545527
29545527
29545536
29545537
29545538
29545638
29545638

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1
1
10

29540162

29540163

29540164

29537369
29542895
29542896
29542897

PART NO.
29545776
29545777
29545777
29545777
29545777
29545777
29545777
29545778
29545778
29545778
29545778
29545778
29545778
29545779
29545780
29545780
29545780
29545780
29545780
29545780
29545780
29545780
29545781
29545782
29545782
29545783
29545783
29545845
29545845
29545846
29545846
29545847
29545847
29545848
29545848
29545901
29545901
29545902
29545903
29545904
29545913
29545913
29545913
29545914
29545914
29545914
29545915
29545915
29545915
29545918

*** No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

FIG NO.

REF NO.

16A
16C
16D
SK
SK

197
150
148
29540495
29548987

SK
SK
SK

29540495
29540496
29545781

SK
SK

29548987
29548988

16A
16B
16C
16D
SK
SK

197
185
150
148
29545781
29545782

SK

29548988

SK
SK

SK

29545782

SK

SK

29545845

SK

SK

29545847

16C
16D
16C
16C
16C

58
56
1
1
1

39B
39E

9
9

39B
39E

9
9

39D
39G

55
55

HISTORY
R

29540494

29538231

R
R

29540476
29540493

29538232

29542038

29542039

29542032

29541709

29543050

29543049

29538494

29538496

R
R

29543199
29544796

NINot Illustrated.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


PART NO.
29545918
29545919
29545919
29545920
29545920
29545921
29545921
29545926
29545940
29545942

FIG NO.

REF NO.

HISTORY
RB
R
RB
R
RB
R
RB

29546247
29544786
29546245
29544797
29546248
29544787
29546246

PART NO.
29546161
29546161
29546161
29546161
29546162
29546162
29546162
29546162
29546162
29546162

FIG NO.

REF NO.

SK
SK
SK
SK
39C
39D
39F
39G
SK
SK

29546247
29547923
29547928
29547929
19
19
19
19
29546251
29546252

21
SK
SK
SK
SK
SK
SK

12
29546245
29546246
29546247
29547923
29547928
29547929

21

10

24B
721G
721G

18
1
1

29545961
29545963
29545963
29546156
29546156
29546156
29546156
29546156
29546156
29546156

16D
20A

150
17

25
SK
SK
SK
SK
SK
SK

24
29546245
29546246
29546247
29547923
29547928
29547929

29546162
29546163
29546163
29546163
29546163
29546163
29546163
29546163
29546163
29546164

29546158
29546158
29546158
29546158
29546158
29546158
29546158
29546158
29546158
29546158

39A
39B
39C
39D
39E
39F
39G
SK
SK
SK

24
22
65
63
22
66
63
29546245
29546246
29546247

29546164
29546164
29546164
29546164
29546164
29546164
29546164
29546168
29546169
29546170

SK
SK
SK
SK
SK
SK

29546245
29546246
29546247
29547923
29547928
29547929

722N
722N
722N

16
17
7

29546158
29546158
29546158
29546159
29546159
29546159
29546159
29546159
29546159
29546159

SK
SK
SK
25
SK
SK
SK
SK
SK
SK

29547923
29547928
29547929
17
29546245
29546246
29546247
29547923
29547928
29547929

29546171
29546172
29546172
29546173
29546174
29546176
29546177
29546178
29546179
29546180

722N
722N
722N
722N
722N
722P
722P
722P
722P
722P

3
5
9
10
12
1
1
1
1
1

29546160
29546160
29546160
29546160
29546160
29546160
29546160
29546161
29546161
29546161

25
SK
SK
SK
SK
SK
SK
25
SK
SK

18
29546245
29546246
29546247
29547923
29547928
29547929
28
29546245
29546246

29546181
29546182
29546183
29546184
29546185
29546186
29546187
29546188
29546189
29546190

722P
722P
722P
722P
722P
722P
722P
722Q
722Q
722Q

1
1
1
1
1
2
6
1
1
1

RReplaces

RBReplaced By

20091001

29545021

***No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

HISTORY

29530490

29501326

29501323

Index

NINot Illustrated.

Index49

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PART NO.

FIG NO.

29546191
29546192
29546193
29546194
29546195
29546196
29546197
29546198
29546199
29546200

722Q
722Q
722P
722P
722P
722P
722P
722P
722P
722P

2
6
1
1
2
6
1
1
1
1

29546238
29546238
29546245
29546245
29546246
29546246
29546247
29546247
29546248
29546251

29546201
29546202
29546203
29546204
29546205
29546206
29546208
29546209
29546210
29546211

722P
722P
722P
722P
722P
722P
722N
722N
722N
722N

1
2
6
1
2
6
2
2
1
1

29546251
29546252
29546252
29546519
29546519
29546520
29546520
29546521
29546521
29546526

29546212
29546215
29546229
29546229
29546229
29546229
29546229
29546229
29546229
29546234

722N
722N
02
SK
SK
SK
SK
SK
SK
39A

2
1
3
29546245
29546246
29546247
29547923
29547928
29547929
40

29546234
29546234
29546234
29546234
29546234
29546234
29546234
29546234
29546234
29546234

39B
39C
39D
39E
39F
39G
SK
SK
SK
SK

29546234
29546234
29546234
29546237
29546237
29546237
29546238
29546238
29546238
29546238
RReplaces

REF NO.

PART NO.

FIG NO.

REF NO.

SK

29546251

SK

SK

SK

SK

SK

16C
16D
16C
16D
16C
16D
16D

1
1
1
1
1
1
136

29546527
29546528
29546529
29546532
29546533
29546534
29546535
29546535
29546535
29546537

16D
16C
16C
16D
16D
16C
16C
16C

136
138
138
138
138
140
8
140

16D

134

66
81
98
60
81
97
29546245
29546246
29546247
29547923

29546539
29546539
29546539
29546539
29546540
29546541
29546542
29546543
29546545
29546545

16D
SK
SK
SK
16D
16C
16D
16C
16C
16D

135
29547928
29547929
29547930
93
95
113
115
93
91

SK
SK

29547928
29547929

SK
SK

29546245
29546246

39A
39B
39C
39D

40
66
81
98

29546546
29546547
29546548
29546549
29546550
29546550
29546550
29546550
29546693
29546747

16D
16D
16D
16D
16C
16D
SK
SK
16C
16C

151
152
153
154
131
129
29546991
29546992
160
27

RBReplaced By

Index50

HISTORY

29540133

29541266

*** No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

HISTORY
R

29515691

29545919

29545921

R
R

29545918
29545920

29542212

29544828

29542574

NINot Illustrated.

20091001

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


PART NO.

FIG NO.

REF NO.

29546747
29546747
29546747
29546747
29546747
29546778
29546778
29546779
29546779
29546814

16C
16C
16C
16D
16D
16C

28
33
34
27
28
95

16C
SK

115
29546991

29546815
29546991
29546991
29546991
29546992
29546992
29546992
29546993
29546993
29547822

SK
16C
SK

29546992
115

16C
SK

115

SK
SK
722L

29546991
29546992
1

722L

722L

01A
01B

36
31

01B

31

29547822
29547823
29547823
29547824
29547824
29547827
29547827
29547827
29547855
29547855

29542921

29542922

7
2
6
1
63
29547923
29547929
75

29547929
29547930
29547934
29548945
29548945
29548945
29548945
29548945
29548945
29548953

SK
SK
30
16C
16C
16C
16D
16D

13
50
53
152
48
51

29541725

29541726

R
16A
RBReplaced By

20091001

29542924

29541724

R
20A
20B
20A
20B
39E
SK
SK
39E
SK
SK

29542923

29547868
29547868
29547869
29547869
29547921
29547921
29547921
29547922
29547923
29547928

RReplaces

HISTORY

29543994
29543995

PART NO.
29548953
29548953
29548953
29548953
29548953
29548953
29548953
29548953
29548953
29548953

FIG NO.

REF NO.

16B
16C
16D
SK
SK
SK
SK
SK
SK
SK

183
148
146
29540495
29540496
29545781
29545845
29545847
29548987
29548988

SK
SK
21

20A
16C
76
16C
16C

46
71

29549722
29549722
29549722
29549722
29549722
29549722
29549750
20549750
29549754
29549754

16C
16D
16D
16D
16D

165
69
74
82
87

16A

16A

165

29549755
29549755
29549755
29549755
29549755
29549768
29549768
NPN
NPN

16A
16B
16C
16D

167
169
134
132

05B

722H

29
23

29548953
29548987
29548988
29549293
29549293
29549307
29549722
29549722
29549722
29549722

HISTORY

29543926

29505782

29545358

29536675

29536584

29544668

29542826

84
89

Index

8678805

195
***No Longer Available From Allison Transmission.

Copyright 2009 Allison Transmission, Inc.

NINot Illustrated.

Index51

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

NOTES

Index52

Copyright 2009 Allison Transmission, Inc.

20091001

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

Lockup clutch/damper
Converter turbine
Converter stator
Converter pump
Charging oil pump
Front support
Main housing
Main shaft
C3 clutch
C4 clutch
P2 sun gear
C5 clutch
P3 sun gear
Output shaft
Rear cover
C5 piston
P3 planetary
Oil level sensor
Control valve assembly
P2 planetary
P1 planetary
C2 clutch
C1 clutch
Turbine shaft
Converter ground sleeve
Converter housing

26

24

23

22

21

20

Foldout 1. 4000 EVS, 4000 MH, HD 4000, and B 500Cross Section

25

10

11

19

12

4000 PRODUCT FAMILY CROSS SECTION

18

13

17

14

16

15

V05513a.00.02

F OLDOUT 1

FO

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

Lockup clutch/damper
Converter turbine
Converter stator
Converter pump
Charging oil pump
Front support
Main housing
Main shaft
C3 clutch
C4 clutch
P2 sun gear
C5 clutch
P3 sun gear
Retarder stator
Retarder rotor
Output shaft
Retarder housing
C5 piston
P3 planetary
Control valve assembly
P2 planetary
P1 planetary
C2 clutch
C1 clutch
Turbine shaft
Converter ground sleeve
Converter housing

27

26

24

23

22

21

Foldout 2. HD 4060R and B 500R TransmissionsCross Section

25

10

11

20

12

13

19

14 15

18

16

4000 PRODUCT FAMILY WITH RETARDER CROSS SECTION


17

V05514a.00.02

F OLDOUT 2

FO

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

Lockup clutch/damper
Converter turbine
Converter stator
Converter pump
Charging oil pump
Front support
Oil vent assembly
Main housing
Main shaft
C3 clutch
C4 clutch
P2 sun gear
C5 clutch
P3 sun gear
Output shaft
Rear cover
C5 piston
P3 planetary
Oil level sensor
Control valve assembly
P2 planetary
P1 planetary
C2 clutch
C1 clutch
Turbine shaft
PTO drive gear
Ground sleeve
Converter housing

28

27

26

25

24

23

22

Foldout 3. 4000 EVS, 4000 MH, HD 4060P, and B 500P TransmissionsCross Section

10

21

11

12

20

13

19

18

14

17

15

4000 PRODUCT FAMILY WITH POWER TAKEOFF CROSS SECTION

16

V05515a.00.02

F OLDOUT 3

FO

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG
PC2456EN

Legend For Foldout 4 Is On The Opposite Side Of This Page.

FO

20091001

Copyright 2009 Allison Transmission, Inc.

Foldout 4

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


Legend For Foldout 4

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

Foldout 4

Lockup clutch/damper
Converter turbine
Converter stator
Converter pump
Charging oil pump
Front support
Main housing
Main shaft
C3 clutch
C4 clutch
P2 sun gear
Shim
C5 clutch
P3 sun gear
C5 piston assembly
C6 adapter housing module
C6 clutch
P4 ring gear
Rear cover
Output shaft
C6 piston
P4 planetary
P4 sun gear
Selective shim
P4 shaft flange
P3 planetary
Control valve assembly
P2 planetary
P1 planetary
C2 clutch
C1 clutch
Turbine shaft
Converter ground sleeve
Converter housing

Copyright 2009 Allison Transmission, Inc.

20091001

34

33

32

31

30

29

11

28

12

13

27

14

26

Foldout 4. 4700 RDS, HD 4070 Cross Section

10

15

25

16

17

24 23 22

18

19

21

20

V05265a.03.00

F OLDOUT 4

FO

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG
PC2456EN

Legend For Foldout 5 Is On The Opposite Side Of This Page.

FO

20091001

Copyright 2009 Allison Transmission, Inc.

Foldout 5

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


Legend For Foldout 5

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

Foldout 5

Lockup clutch/damper
Converter turbine
Converter stator
Converter pump
Charging oil pump
Front support
Main housing
Main shaft
C3 clutch
C4 clutch
P2 sun gear
Shim
C5 clutch
P3 sun gear
C5 piston assembly
C6 adapter housing module
C6 clutch
P4 ring gear
Retarder stator
Retarder rotor
Retarder and output shaft module
Output shaft
C6 piston
P4 planetary
P4 sun gear
Selective shim
P4 shaft flange
P3 planetary
Control valve assembly
P2 planetary
P1 planetary
C2 clutch
C1 clutch
Turbine shaft
Converter ground sleeve
Converter housing

Copyright 2009 Allison Transmission, Inc.

20091001

36

35

34

33

8
10

31

11

30

12

13

29

Foldout 5. 4700 RDS, HD 4070R Cross Section

32

14

28

15

27

16

17

26 25 24

18

19

23

20

21

V05266.01.01.eps

22

F OLDOUT 5

FO

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG
PC2456EN

Legend For Foldout 6 Is On The Opposite Side Of This Page.

FO

20091001

Copyright 2009 Allison Transmission, Inc.

Foldout 6

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


Legend For Foldout 6

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38

Foldout 6

Lockup clutch/damper
Converter turbine
Converter stator
Converter pump
Charging oil pump
Front support
Oil vent assembly
Main housing
Main shaft
C3 clutch
C4 clutch
P2 sun gear
Shim
C5 clutch
P3 sun gear
C5 piston assembly
C6 adapter housing module
C6 clutch
P4 ring gear
Retarder stator
Retarder rotor
Retarder and output shaft module
Output shaft
C6 piston
P4 planetary
P4 sun gear
Selective shim
P4 shaft flange
P3 planetary
Control valve assembly
P2 planetary
P1 planetary
C2 clutch
C1 clutch
Turbine shaft
PTO drive gear
Converter ground sleeve
Converter housing

Copyright 2009 Allison Transmission, Inc.

20091001

38

37

36

35

34

33

32

10

31

11 12

30

13

Foldout 6. 4700 RDS, HD 4070PR Cross Section

14

15

29

16

28

17

27

18

26

19

25

20

21

24

22

23

V05646a.02.01.eps

F OLDOUT 6

FO

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG
PC2456EN

Legend For Foldout 7 Is On The Opposite Side Of This Page.

FO

20091001

Copyright 2009 Allison Transmission, Inc.

Foldout 7

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


Legend For Foldout 7

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

Foldout 7

Lockup clutch/damper
Converter turbine
Converter stator
Converter pump
Charging oil pump
Front support
Main housing
Main shaft
C3 clutch
C4 clutch
P2 sun gear
C5 clutch
P3 sun gear
Output shaft
Rear cover
C5 piston
P3 planetary
Control valve assembly
P2 planetary
P1 planetary
C2 clutch
C1 clutch
Turbine shaft
PTO drive gear
Converter ground sleeve
Converter housing

Copyright 2009 Allison Transmission, Inc.

20091001

25

26

24

23

22

21

20

10

11

19

18

12

13

17

Foldout 7. 4000 Product Family With Allison 4th Generation ControlsCross Section

14

16

15

V10326.00.00

F OLDOUT 7

FO

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG
PC2456EN

Legend For Foldout 8 Is On The Opposite Side Of This Page.

FO

20091001

Copyright 2009 Allison Transmission, Inc.

Foldout 8

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


Legend For Foldout 8

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

Foldout 8

Lockup clutch/damper
Converter turbine
Converter stator
Converter pump
Charging oil pump
Front support
Main housing
Main shaft
C3 clutch
C4 clutch
P2 sun gear
C5 clutch
P3 sun gear
Retarder stator
Retarder rotor
Output shaft
Retarder housing
C5 piston
P3 planetary
Control valve assembly
P2 planetary
P1 planetary
C2 clutch
C1 clutch
Turbine shaft
Converter ground sleeve
Converter housing

Copyright 2009 Allison Transmission, Inc.

20091001

26

27

24

23

22

21

10

11

20

12

13

19

14 15

Foldout 8. 4000 Product Family With Retarder And Allison 4th Generation ControlsCross Section

25

18

16

17

V10327.00.00

F OLDOUT 8

FO

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG
PC2456EN

Legend For Foldout 9 Is On The Opposite Side Of This Page.

FO

20091001

Copyright 2009 Allison Transmission, Inc.

Foldout 9

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


Legend For Foldout 9

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

Foldout 9

Lockup clutch/damper
Converter turbine
Converter stator
Converter pump
Charging oil pump
Front support
Oil vent assembly
Main housing
Main shaft
C3 clutch
C4 clutch
P2 sun gear
C5 clutch
P3 sun gear
Output shaft
Rear cover
C5 piston
P3 planetary
Control valve assembly
P2 planetary
P1 planetary
C2 clutch
C1 clutch
Turbine shaft
PTO drive gear
Converter ground sleeve
Converter housing

Copyright 2009 Allison Transmission, Inc.

20091001

27

26

25

24

23

22

21

10

20

11

12

19

13

Foldout 9. 4000 Product Family With Power Takeoff And Allison 4th Generation ControlsCross Section

18

14

17

15

16

V10329.00.00

F OLDOUT 9

FO

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG
PC2456EN

Legend For Foldout 10 Is On The Opposite Side Of This Page.

FO

20091001

Copyright 2009 Allison Transmission, Inc.

Foldout 10

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


Legend For Foldout 10

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

Foldout 10

Lockup clutch/damper
Converter turbine
Converter stator
Converter pump
Charging oil pump
Front support
Main housing
Main shaft
C3 clutch
C4 clutch
P2 sun gear
Shim
C5 clutch
P3 sun gear
C5 piston assembly
C6 adapter housing module
C6 clutch
P4 ring gear
Rear cover
Output shaft
C6 piston
P4 planetary
P4 sun gear
Selective shim
P4 shaft flange
P3 planetary
Oil level sensor
Control valve assembly
P2 planetary
P1 planetary
C2 clutch
C1 clutch
Turbine shaft
Converter ground sleeve
Converter housing

Copyright 2009 Allison Transmission, Inc.

20091001

35

34

33

31

10

30

29

11

28

12

13

27

14

26

15

25

16

24

17

23

Foldout 10. 4700 And 4800 With Allison 4th Generation ControlsCross Section

32

22

18

21

19

20

V10328.00.00

F OLDOUT 10

FO

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG
PC2456EN

Legend For Foldout 11 Is On The Opposite Side Of This Page.

FO

20091001

Copyright 2009 Allison Transmission, Inc.

Foldout 11

PARTS CATALOG
PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG


Legend For Foldout 11

1
2
3
4
5
6
7
8
9
10
11
12
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18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39

Foldout 11

Lockup clutch/damper
Converter turbine
Converter stator
Converter pump
Charging oil pump
Front support
Oil vent assembly
Main housing
Main shaft
C3 clutch
C4 clutch
P2 sun gear
Shim
C5 clutch
P3 sun gear
C5 piston assembly
C6 adapter housing module
C6 clutch
P4 ring gear
Retarder stator
Retarder rotor
Retarder and output shaft module
Output shaft
C6 piston
P4 planetary
P4 sun gear
Selective shim
P4 shaft flange
P3 planetary
Control valve assembly
C6 valve assembly
P2 planetary
P1 planetary
C2 clutch
C1 clutch
Turbine shaft
PTO drive gear
Converter ground sleeve
Converter housing

Copyright 2009 Allison Transmission, Inc.

20091001

39

38

37

36

35

34

33

10

32

31

11 12

30

13

14

15

29

16

28

17

27

18

26

Foldout 11. 4700 And 4800 With Retarder, Power Takeoff, And Allison 4th Generation ControlsCross Section

19

25

20

21

24

22

23

V05646b.05.00

F OLDOUT 11

FO

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