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Originally, the exponentially weighted moving average (EWMA) control chart was developed for
detecting changes in the process mean. The average run length (ARL) became the most popular
performance measure for schemes with this objective. When monitoring the mean of independent
and normally distributed observations the ARL can be determined with high precision. Nowadays,
EWMA control charts are also used for monitoring the variance. Charts based on the sample variance
S 2 are an appropriate choice. The usage of ARL evaluation techniques known from mean monitoring
charts, however, is difficult. The most accurate methodsolving a Fredholm integral equation with
the Nystrom methodfails due to an improper kernel in the case of chi-squared distributions. Here,
we exploit the collocation method and the product Nystrom method. These methods are compared
to Markov chain based approaches. We see that collocation leads to higher accuracy than currently
established methods.
Keywords: control charts, monitoring variance, Fredholm integral equations, collocation, product
Nystrom method
1. Introduction
Statistical Process Control (SPC) refers to statistical methods
that are used for monitoring certain process parameters. Usually, it is assumed that the observations are independent and
normally distributed. In this case, mean and variance are monitored. In SPC literature one can find many papers dealing with
detecting changes in the mean level of normal data. The considered procedures were introduced about fifty years ago or earlier,
the most popular being the original Shewhart chart (Shewhart
1931), the SPRT (sequential probability ratio test) connected
CUSUM (cumulative sum) scheme (Page 1954), the ShiryaevRoberts scheme (Girshick and Rubin 1952) as a quasi-Bayesian
scheme, and the EWMA control chart (Roberts 1959). The more
recent examples were developed to detect single changes as
quickly as possible for a given bound of false alarms. Most
frequently, the so-called average run length (ARL) is taken as
a performance measure. The ARL is the expected number of
observations (or subgroups) until a signal is raised, assuming
a constant parameter situation. Naturally, the ARL should be
large for an undisturbed process, but small for shifted mean,
scale or further changed parameters. In the literature further
measures are assessed, which could be more relevant than the
ARL. In any case, in dealing with these more complex quantiC 2005 Springer Science + Business Media, Inc.
0960-3174
ties one observes the same difficulties as described here for the
ARL.
The current paper investigates exponentially weighted moving average (EWMA) control charts for detecting scale changes,
that is, shifts in the variance parameter of normally distributed
data. Recall that the EWMA mean control chart experienced,
after introduction by Roberts (1959), a kind of rebirth with
Hunter (1986), Waldmann (1986), Crowder (1987), and eventually with Lucas and Saccucci (1990). The first papers dealing with EWMA control charts for monitoring the variance
came from Wortham and Ringer (1971) and, a decade later,
Sweet (1986), where only rough recommendations for the control chart design parameters were given, without evaluation measures like the ARL. Thereafter, Domangue and Patch (1991),
Crowder and Hamilton (1992), MacGregor and Harris (1993),
Chang and Gan (1994), Tewes (1995), and Mittag et al. (1998)
investigate EWMA control charts based on the sample variance, standard deviation and the natural log of the sample variance. Additionally, in papers by Srivastava (1994), Gan (1995),
and Reynolds Jr. and Stoumbos (2001) the joint monitoring of
mean and variance with EWMA schemes was considered. In
Lowry et al. (1995), and later in Acosta-Meja et al. (1999),
and Acosta-Meja and Pignatiello Jr. (2000), extensive comparison studies for a large number of control charts for monitoring
342
Knoth
n
1
(X i j X i )2 ,
n 1 j=1
n
1
X i =
Xi j ,
n j=1
is exploited. Here we consider only control charts, which exclusively monitor the variance. The accurate ARL calculation of
EWMA- X -S 2 control charts will be published in a later paper.
The results of the current paper can be applied for using S2 as an
omnibus chart statistic in order to monitor mean and variance at
the same time, as in Domangue and Patch (1991). Gan (1995),
however, demonstrated that these omnibus charts are evidently
(1)
Z i = (1 ) Z i1 + Vi ,
i 1.
(2)
2 2
2
Z i > 0 + c
.
2 k 0
In Section 4 we consider also two-sided EWMA-S 2 charts. The
so-called critical value c and the EWMA parameter are determined to ensure a certain chart performance. The normalization
factor in the above stopping rule is equal to the asymptotic standard deviation of Z i . Recall that (using the independence)
Z i = (1 ) 02 +
i
(1 )i j V j ,
j=1
Var (Z i ) =
24
,
k
Var (Z i )
24
2 k
for i .
2 2
2
L = inf i IN : Z i > 0 + c
.
2 k 0
(3)
cl
(4)
2 2
. Note that for the ease of preand cu = 02 + c 2
k 0
sentation we distinguish between the critical values cl and cu ,
and the critical limits cl and cu as the resulting threshold values
for the considered chart statistic Z i . Some authors employ the
final limits, others the normalizing approach. The function f ()
stands for the density of Vi . Thus, f () is the probability density function (pdf) of a chi-squared distribution. In the original
case consideredby Crowder (1987) the corresponding values are
cl = cu = c 2
0 and f () the pdf of a normal distribution. Because this is the most popular and best investigated approach, our review will be performed for normal mean EWMA
control charts. Crowder (1987) solves the integral equation (4)
by applying the Nystrom method and Gaussian quadrature.
The main idea of the Nystrom method is simple and leads to
excellent results for the considered situation. We replace the integral by an appropriate quadrature (Crowder takes a GaussianLegendre one), consider the equation only at the related nodes
343
of the quadrature and solve the resulting linear equation system. More formally, from the quadrature rule we obtain nodes
z 1 , z 2 , . . . , z N and weights w1 , w2 , . . . , w N for given N IN.
The resulting linear equation system looks like:
N
z j (1 )z i
1
L(z i ) = 1 +
wj f
L(z j ),
j=1
i = 1, 2, . . . , N .
(5)
cl +( j1)w
j=1
= 1+
N
qi j L(z j ),
j=1
cl + jw (1 )z i
qi j = F
c + ( j 1)w (1 )z i
F l
.
344
rule is taken. Eventually, higher moments of the stopping time
L were also computed by Crowder (1987)
With the following example the precision of the competing
concepts in case of monitoring the mean will be demonstrated.
Let the EWMA smoothing constant = 0.1, which is a common
choice for fast detection of small mean shifts. The critical value
c = 2.814 310 is chosen in order to get an in-control ARL
(E (L)) of 500. The methods under considerations are
Nystrom method with Gauss-Legendre quadrature, N nodes,
Nystrom method with Simpson rule, N nodes,
Markov chain approach called Brook/Evans method (Brook
and Evans 1972), N states (nodes),
Interpolation A R L(N ) = a + b/N + c/N 2 for the Brook/
Evans method at matrix dimensions (node counts) N 20,
N 10, and N similar to Brook and Evans (1972) who chose
5, 10, and 15, and using A R L() = a as final approximation,
OLS fit A R L(N ) = a + b/N + c/N 2 for the Brook/Evans
method at matrix dimensions N 32, N 24, N 16, N 8
and N like in Lucas and Saccucci (1990), who employed 51,
59, . . . 83, and again A R L() = a,
Collocation like in Gianino et al. (1990)not a frequently
applied approach, but the final choice in this paper for the
EWMA-S 2 .
There are, of course, more methods. Here, the most popular
ones plus collocation are taken. Moreover, the most precise one
is amongst them. In Fig. 1 the results of the above methods
for odd N (Simpson rule demands odd node values) up to 301
are plotted. Tracking this figure we conclude that the most precise method is the Gauss-Legendre Nystrom method followed
by the collocation method and Simpson rule based Nystrom.
The regression methods provide considerably good precision,
while the pure Markov chain approach gives the weakest preci-
Fig. 1. Precision of different ARL computation methods for the incontrol ARL of a two-sided EWMA chart monitoring the mean of normally distributed data, the true value is 500 (c = 2.814 310) and the
smoothing value = 0.1
Knoth
sion. However, all methods are sufficient accurate. Remark that
Lucas and Saccucci (1990) do not use the simpler regression
interpolation of Brook and Evans (1972) despite its better performance. Finally, for smaller or larger we can observe the
same situation. Hence, we learn from this figure that we have to
prefer the Gauss-Legendre Nystrom method.
Unfortunately, that method fails for non-smooth kernels,
which appear in the case of EWMA control charts based on
chi-squared distributed statistics like S 2 . The most unpleasant
case occurs for one degree of freedom. Now, the kernel is unbounded at zero, that is, for x = (1 ) z in (4). Reconsidering
the results of Domangue and Patch (1991) provides Fig. 2. Recall that the sample size is n = 1 and the statistic S2 = (X 0 )2
is used. For Fig. 2 the smoothing value is set to = 0.025 and
the in-control ARL value is 250. The related critical value results in c = 1.661 865 (in Domangue and Patch (1991) the value
1.663 is given). Applying the above methods we have to realize
that Gaussian-Legendre and Simpson Nystrom method completely break down. Additionally, the regression based attempts
result in heavily oscillating values, which are rather useless.
The mere Markov chain approach only provides useful results
which are plotted for all matrix dimensions between 5 and 301.
The accuracy, however, is weak and the non-monotone behavior
does not allow a really precise approximation. Nevertheless, in
Domangue and Patch (1991) the Markov chain approach is employed. In the appendix of their paper the authors state that they
use a dimension N 200. From Fig. 2 we see the accuracy we
might expect. The methods developed in the current paper are
added in order to get an idea what could be attained with more
appropriate attempts.
Reynolds Jr. and Stoumbos (2001) experience the same problem for the same EWMA control chart as above, with the exception that they use a reflecting border at 02 (for details see
Fig. 3. The true ARL value is 250, the smoothing value = 0.18,
sample size n = 5, statistic S 2 , and critical value c = 2.909 223
345
evaluate EWMA performance for sample size 5 (= 4 degrees
of freedom) and for 0.05. They are then able to use the
Gauss-Legendre quadrature again and get high accuracy. And
so do Chang and Gan (1994), Srivastava (1994), Gan (1995),
Acosta-Meja et al. (1999), and others. If EWMA smoothing
of S 2 is considered, then mostly the Markov chain approach
is employed like in Domangue and Patch (1991), Mittag et al.
(1998), Acosta-Meja and Pignatiello Jr. (2000), and Reynolds
Jr. and Stoumbos (2001). Finally, MacGregor and Harris (1993)
use Monte Carlo simulation.
k2 1
x(1)z
exp k 2 2
x(1)z
, x > (1 )z
2 k2
=
(6)
(k/2) 2 k
0,
x (1 )z
where () denotes the complete Gamma function. One problem
we have do deal with is the vanishing part, i. e. for cl x
(1 ) z the kernel function is constantly zero. Additionally,
for k = 1 the power term in the above enumerator reduces
to ( x(1)z
)1/2 , which causes further trouble for x close to
k
x (1 )z 2 1
, x > (1 )z
=
0
, x (1 )z
and use the remaining terms as the smooth part. For k > 1 it is
not necessary to split off the power term. It turns out, however,
that this splitting leads to better results than merely splitting off
the constant zero part.
Unfortunately, the calculation of the new weights wi j is quite
cumbersome, such that, e. g., in Press et al. (2002) instead of
the Gaussian quadrature rule, a generalization of Simpsons
3/8 rule is preferredwhich is again based on a uniform grid.
346
Knoth
Their C code is used here for the practical solution of our problem. Roughly speaking, the precision is similar to the precision of the standard Simpson rule applied to proper kernels.
For all the details see the Section Integral Equations with
Singular Kernels in Press et al. (2002). Because the product Nystrom method is inferior to the following method, we
leave it at that and proceed with more details for the collocation
method.
Usually, one can find the collocation method in textbooks on
numerical solution of integral or differential equations. We have
to fix a basis, that is a set of N independent interpolating functions, and approximate the solution of the integral equation (4) by
a linear combination of these functions. There are two EWMAARL papers on the market (as far as the author of the current
paper knows) which exploit collocation. The first one is Gianino
et al. (1990) who compute the ARL for mean EWMA charts.
The authors use the simple basis 1, z, z 2 , . . . , z N 1 , utilize
L(z)
N
c j z j1 ,
j=1
and determine the unknown constants c j by solving the resulting linear equation system. The latter system is obtained by
evaluating (4) at given nodes z i and plugging in the above approximation on both sides of (4). Gianino et al. (1990) use a
uniform mesh and compute the integrals by using the Simpson
rule. Usually, the collocation method is very fast if the integrals
can be determined exactly when applied to the basis functions.
For the considered case they have to be computed numerically.
The necessary quadrature node number, however, is small. In
Gianino et al. (1990) this number is not mentioned. Remark that
the smaller the smoothing constant the larger this number has
to be. Eventually, the authors were able to obtain the same accuracy as Lucas and Saccucci (1990) (see Fig. 1 also), with only
six basis functions. The collocation based results in Fig. 1 are
obtained by applying Gianino et al. (1990), that is, monomials
and a uniform mesh.
The second and very recent collocation paper is Calzada and
Scariano (2003), who solve the ARL integral equation for a
couple of distributions including the Gamma distribution, to
which chi-squared belongs. They employ, however, collocation
in a very simple way. The basis functions are defined piecewise on a uniform mesh. Each function vanishes outside the
supporting interval, while it is equal to one in this interval. In
this way we obtain a basis of step functions. Then, the authors
illustrate that this collocation leads in fact to the well-known
Markov chain approach. In other words, the midpoint rule again
is utilized. The Markov chain approach is Nystrom and collocation simultaneously. Thus, the Calzada and Scariano (2003)
collocation provides the same accuracy as the Markov chain
approach.
By tuning (see the next paragraphs) the collocation, we obtain an accuracy-efforts relation which is between the GaussianLegendre and Simpson Nystrom methods for the ARL of mean
EWMA control charts.
2 2
Recall that cl = 0 and cu = 02 +c 2
. The collocation
k 0
nodes are given by the roots of TN (z) shifted in the interval
[0, cu ]:
c
(2 i 1)
z i = u 1 + cos
, i = 1, 2, . . . , N .
2
2N
(1) z i
j=1
j=1
x (1 )z i
f
d x,
347
25
51
101
201
Markov chain
103.7077
<1
<0
<1
249.9999
1
307.4809
1
376.0594
1
249.9997
3
254.6729
3
256.6795
2
249.9997
11
250.3782
13
250.4456
9
249.9997
40
Factor Nystrom
Collocation
301
249.3206
39
250.0908
27
249.9997
101
348
Knoth
cu
1
x (1 ) z
+
L(x) f
d x,
(7)
cl
where F() is the cdf of the variance estimator Vi , i. e. of a chisquared distribution with k degrees of freedom.
The adaption of the product Nystrom method is straightforward. In the linear equation system for the unknown L(z i )
in each row in the first column (corresponding to L(cl )) only
c (1) z
F( l i ) is added.
The Markov chain approach can be improved if we copy
the original Brook and Evans (1972) approach for CUSUM instead of Lucas and Saccucci (1990) for EWMA and decompose
[cl , cu ] into N subintervals
[cl , cl + w/2] [cl + w/2, cl + 3/2 w]
[cl + (2 N 3)w/2, cu ].
The first subinterval with half width represents the reflecting
state.
Finally, we want to use an appropriate collocation scheme.
Contrary to the last section, it is now better to use basis functions,
which are defined piecewise. The reason behind this approach is
that the solution L(z) is no longer smooth over the whole interval [cl , cu ]. Hence, it seems to be appropriate to use piecewise
smooth basis functions. Here a setup is chosen which guarantees an approximation of L(z) that is continuous over [cl , cu ]. In
numerical analysis it is not unusual to take piecewise interpolating functions. Here, we take a very special piecewise structure,
which looks similar to the solution techniques in Gan (1998) and
Gan and Chang (2000), where exact results for the exponential
distribution are given. First, [cl , cu ] is decomposed into
[cl , cl /(1 )] [cl /(1 ), cl /(1 )2 ]
[cl /(1 ) M1 , cu ]
ln(c )ln(c )
u
l
with M = ln(1)
. Remark that the EWMA statistic Z i
based on the non-negative Vi can move at most one subinterval
downwards. The most obvious impact of that behavior consists
(8)
( N 1 j)
bi+1 bi
.
1 + cos
2
N 1
Fig. 6. The nominal ARL value is 370.4, the smoothing value = 0.1,
sample size n = 1, statistic S2 , reflexion at cl = 1, and the critical
value is c = 3.432
setups are possible like piecewise uniform grid and proper Lagrange polynomials. With this method, however, we obtain a very
useful set of N M interpolating functions. The continuity condition provides M 1 equations and the evaluation of the integral
equation at the nodes provide further M( N 1) + 1 equations
for the final linear equation system. The resulting dimension of
that system is N = N M. The reflexion term is treated similar
to the product Nystrom method and the collocation scheme for
the reflexion case is ready.
Next, we apply our adapted methods for k = 1. In Reynolds
Jr. and Stoumbos (2001) the smoothing constant is set to = 0.1
and c is taken to give an in-control ARL of 370.4. The authors
employ the Markov chain approach with dimension 400 and conclude that c = 3.432. In Fig. 6 the competing approaches are
presented. The number of subintervals used for the collocation
scheme is equal to M = 8. Again the collocation method dominates and reaches the final value of 369.5949 with dimension
56 = 8 7. The competing approaches perform better than in
the last section. The product Nystrom method needs now 377
nodes to obtain the same accuracy, while the Markov chain approach starting with dimension 2 000 provides 369.5947 (which
is not improved before dimension 5 000). The Monte Carlo estimate with 109 repetitions results in 369.5983 with standard
error 0.0115, which supports the previous values. Eventually,
we conclude that the actual critical value c for an in-control
ARL of 370 has to be c = 3.434 and not c = 3.432. In Table 2
the influence of the critical value c accuracy on the actual incontrol ARL value is illustrated for the above EWMA control
chart.
Table 2. Accuracy of the critical value c and the resulting in-control
ARL
c
E (L)
3.5
404.3920
3.44
373.5186
3.434
370.5717
3.4337
370.4250
3.43365
370.4006
3.433649
370.4001
349
Fig. 7. The exact ARL value is 342.7843, the smoothing value = 0.18,
sample size n = 2, statistic 2 S2 E x p(1/ 2 ), and the critical limit is
cu = 4.273 (reflexion at cl = 2)
350
Fig. 8. The reported ARL value is 497 (MC-simulation with 4 000 rep.),
the true ARL value is 512.73, the smoothing value = 0.05, sample
size n = 1, statistic S2 , and the critical limits are cl = 0.532 9 and
cu = 1.716 1
the actual ARL results in 497 (Monte Carlo with 4 000 rep.). In
Fig. 8 our approximation techniques are illustrated. Contrary to
all preceding figures we use a rough scale of the ARL axis and
node counts up to 501. Nonetheless, the shapes of the graphs are
not satisfying. Here, the number of subintervals for the piecewise collocation is large with M = 23 (see Fig. 5). Consequently,
the resulting matrix dimension for reasonable accuracy becomes
larger than for the previous constellations. We need at least dimension 299 = 2313 to achieve accuracy for the first place after
the decimal point. The related ARL value is 512.7. The other
methods oscillate too heavily for getting any useful approximation. Collocation with dimension 667 = 2329 provides 512.73,
and eventually with dimension above 2 000 the value 512.7326
is obtained. The indestructible Monte Carlo approach results in
512.7379 with standard error 0.0158 for 109 repetitions.
Eventually, we consider a larger k and return to the exponential distribution (k = 2) with published exact results in Gan
and Chang (2000). Note that there are some slight errors in the
numerical results (and not in the analytical ones) given in their
paper. The true in-control ARL value for a two-sided EWMA
scheme with = 0.18, cl = 0.811 and cu = 4.273 is not equal
to 246.66 as published, but 247.0118. The latter value is checked
by writing a program based on the formulas presented in Gan
and Chang (2000). A Monte Carlo study with 1010 repetitions
results in 247.0081 with standard error 0.0024. Our approximation methods behave considerably better than for k = 1, as we
can see in Fig. 9. Now, the collocation parameter M is equal to
9 and already for dimension 63 = 9 7 the above ARL value
is reproduced. Product Nystrom and Markov chain method do
not provide the same accuracy for dimensions up to 5 000. The
first one achieves a (absolute) precision of about 0.001 and the
second of 0.01.
Remark that there are further EWMA control charts using
S 2 like lower one-sided charts with or without reflecting upper barrier. At least for the reflexion scheme it is possible to
Knoth
Fig. 9. The exact ARL value is 247.0118, the smoothing value = 0.18,
sample size n = 2, statistic 2 S2 E x p(1/ 2 ), and the critical limits
are cl = 0.811 and cu = 4.273
employ the above methods. In case of the halfopen control chart an artificial reflexion has to be introduced. These
types of EWMA control charts will be analyzed in a further
paper.
In the final section it is demonstrated that there is reason to
apply S 2 instead of ln S 2 control charts.
1.22
0.05
1.32
0.16
1.42
0.32
351
Table 3. Comparison of EWMA-lnS 2 (with different reflection barriers, 0 and E (lnS 2 ) 0.267) and EWMA-S 2 : ARL values for different 2 ,
bold values mark the optimal ones of all considered (Crowder and Hamilton, 1992) lnS 2 schemes
= 0.05
= 0.16
ln S 2
= 0.32
ln S 2
ln S 2
.267
S2
.267
S2
.267
S2
1
1.12
1.22
1.32
1.42
1.52
22
200.00
43.04
18.10
10.75
7.63
5.97
3.17
200.00
41.55
19.92
13.11
9.93
8.11
4.67
200.00
37.78
16.71
10.32
7.39
5.74
2.74
200.00
45.59
18.54
10.52
7.20
5.49
2.77
200.00
43.19
18.46
11.11
7.96
6.27
3.37
200.00
43.44
17.42
9.85
6.68
5.03
2.33
200.00
48.93
19.63
10.73
7.08
5.24
2.44
200.00
46.90
19.12
10.79
7.34
5.57
2.78
200.00
50.50
20.05
10.74
6.93
5.03
2.18
method with 50 nodes. The new ARL values differ only slightly
from the original ones. Crowder and Hamilton (1992) compute
probably their ARL values with more precise critical values
and published only the rounded ones. Recall Table 2 for the
influence of the critical value accuracy on the ARL results.
The bold values in Table 3 mark the best that their EWMA
schemes can achieve. Crowder and Hamilton (1992) noted that
1
1
2
E (ln S 2 ) ln 02 n1
3(n1)
2 + 15(n1)4 0.267 (for sub2
group size n = 5 and 0 = 1). According to Gan (1995), Chang
(1993) showed in his unpublished M. Sc. thesis that decreased reflecting barriers lead to slightly better ARL performance. Thus,
we tabulate as well ARL values for an EWMA-ln S 2 chart that
has a reflecting barrier at E (ln S 2 ). This seems to be reasonable, because the S 2 counterpart deploys E (S 2 ) as reflecting
barrier.
For the same values the related S 2 schemes are evaluated. In
all cases the collocation is employed with the following details
(see Section 4). Recall that the sample size was given as n = 5.
smoothing
M subintervals
matrix dimension
N = M N
critical value c
0.05
29
203
0.16
9
54
0.32
7
28
2.317 64
2.963 52
3.383 32
Larger values of N (corresponds to larger N ), i. e. larger matrix dimensions, do not change the critical values c for the given
accuracy. In Table 3 the out-of-control ARL values complete the
ln S 2 based results. All results of Table 3 get along with related
values of a Monte-Carlo study with 108 repetitions.
From Table 3 we learn, what we lose if we are using ln S 2
instead S 2 . For = 0.05 and = 0.16 the S 2 based chart is better
for all considered out-of-control values of 2 than the related
ln S 2 charts except for 2 = 1.1, where in case of = 0.16
the chart with reflection at 0.267 is better. Thus, it would be
better to use the S 2 based scheme because of better properties
(in terms of the ARL).
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