You are on page 1of 10

In today's business environment, quality is one of the important aspects that need to be

considered in order to survive in this competitive environment. Almost everyone has the
experience of poor quality. Poor quality is intensified when employees are not empowered to
correct quality inadequacies or they are not willing to do so.
There are various ways of defining quality. Some of the most common definition of quality
are as follows:
Conformance to specifications: Measures how well the product or service meets the target
and tolerance determined by its designer (Crosby,1979)
Fitness for use: Focuses on how well the product performs its intended function or use (Juran,
1951).
Value for price paid: Is a definition of quality that consumers often use for products or service
usefulness (Garvin,1984)
A psychological criterion: Is a subject definition that focuses on the judgmental evaluate on
of what constitutes product or service quality (Garvin, 1984).

The 4 Eras of quality management


The quality management eras provides a basis for continuous and discrete development from
one management period to another.
2.4.1 Quality development through inspection
According to Garvin (1988), the development of quality management started with inspection.
The outcome of Industrial Revolution developed specialists who 'inspected' quality into
products. It was a flawed attempt. Scientific management occurred because of environmental
influences. Scientific management provides the frameworks for the development of quality
management inspection.
2.4.2 Quality development through quality control
The management of quality through control refers to dealing with information, derived from
actual process used to manufacture goods and services. As products are manufactured
according to customer specification, it is very important to effectively control the
manufacturing processes. This results in consistency and standardized products whereby
customers' requirements are met. This brings reduction in waste, more efficiency and even
more profits. The difference between inspection and quality control is that, the focus was on
the product for inspection while for quality control it was on the process.

2.4.3 Quality development through quality assurance

Quality assurance took quality from a slender perspective to a broader one. While quality
used to include only specialists, quality assurance involved management also. There has been
increasing awareness of quality among workforce and management. It is about the planned
and systematic actions needed to provide confidence that the requirement will be met. Quality
assurance systems are implemented in many departments of an organisation.
2.4.4 Quality development through TQM.
TQM involves the application of quality management principles to each and every aspect of a
business. An organisation passing through a total quality process would have a clear vision,
very few barriers, training, very good supplier and customer relationship. The realization of
the product does not only represent the quality of the product but that of the whole
organisation.

2.5 Quality Management Principles


There are eight quality management principles. These principles can be used by senior
management as a guidance to improve the performance of the organization. They are defined
in the ISO standards and they are as follows:

2.5.1 Customer focused organisation


An organisation depends on its customers. It is essential to know their current and future
needs, to meet the requirement and to exceed their expectation. This helps in increasing
revenue and market share.

2.5.2 Leadership
Having a good leader provides a sense of direction to the organisation. A leader should create
an environment which ensures that the people are fully involved in achieving the
organization's goals. There should be effective communication to make sure that the
objectives are well understood. This will also lead to motivation.

2.5.3 Involvement of people


People are the one who makes the business work no matter at which level they are. It can be
said that they are the heart of the organization. Hence, they should be motivated, committed
and involved within the organization.

2.5.4 Process approach


When resources and activities are managed as a process, the result is achieved in a more
efficient manner. By using the process approach, there can be lower costs and shorter cycle
times because of the effective use of resources.

2.5.5 System approach to management

By applying this approach, the organisation can improve its effectiveness and efficiency.
There will be alignment and integration of processes.

Continual improvement
This should be a permanent objective of a business. Management must strive continually
improving the effectiveness of the QMS.

Factual approach to decision making


Decision making is always based on the analysis of information and data. This approach can
prove the effectiveness of past decisions through reference to factual records.

Mutually beneficial supplier.


A mutually beneficial relationship improves flexibility and speed of joint response. It
improves cost of resources.
There is an indication that the mentioned principles are not being fully applied at Palmar
Limite. Hence, these principles will be assessed in the survey.

2.6 Quality Management System


It is important to have a Quality Management System (QMS). QMS is tools and processes
used by an organization to obtain good quality. The entire responsibility of the QMS lies on
the management. A good QMS will see that the following two important requirements are
met- the customer's requirement and the organization's requirement. Good quality leads to
customer satisfaction. Having an ISO certification give the customer assurance that the
quality is certain. In other words, the QMS satisfies the requirement of the standards.
Figure 2.2: The QMS Model
Source: http://www.google.mu/imgres

Components of a Quality Management System


The QMS should apply and interact with all the processes in the organisation. The QMS
consists of the following:

2.6.1 Management Responsibility:


The management responsibility is to develop and improve the quality system, listen to the
customers, formulate quality policy, plan and define responsibilities so that there will be an
effective quality management. This is a way for the top management to show their
commitment to QMS development and improving their effectiveness (Biazzo & Benardi,
2003)

2.6.2 Resource Management:


An organisation needs to have the necessary means to implement and maintain the QMS and
to progress on an incessant basis. Customer satisfaction must be enhanced by meeting the
requirements of consumers. (ISO 2008)

2.6.3 Product Realization:

This Essay is
a Student's Work
This essay has been submitted by a student. This is not an example of the work written by our
professional essay writers.

It consists of the identification of customer requirements, reviewing of product realization,


communication with customers, design and development of products, purchasing, production
and controlling measurement and devices (Biazzo & Bernardi, 2003). According to Seaver
(2001), product realization is the day to day productive business whether it is a good or
service.

2.6.4 Measurement analysis and improvement:


This part states the necessities for monitoring information on client satisfaction, assessing and
monitoring process and management of internal audits, non-conformity defection and
improvement actions (Biazzo & Benardi, 2003).

2.7. ISO 9001

ISO 9001 is one among the range of ISO 9000 standards. The ISO 9001:2000 is being
replaced by the ISO 9001:2008. The aim of this standard is to provide QMS which is
beneficial to an organisation and helps in managing the business in an effective way.
The application of ISO 9001 standards according to Magd and Curry, 2003, is a way to
increase employee motivation and efficiency. This leads to constancy and reliability in the
business.
According to Wickramasuriya and Dharmasiri, the implementation of ISO 9000 standards is
among the approaches used to show the importance of quality management. In Sri Lanka
many companies are achieving the ISO certification. However this accreditation does not
necessarily reflects the certification's effect. The study indicates that issues like customer
oriented behavior, organisation culture, measurement and monitoring of process, employee
satisfaction are the main factor present in organisation, whereas factors like approach to
implementation of ISO standards, leadership and involvement of management, company
reputation and employees involvement have low presence. Employees have a strong
perception that ISO implementation and profitability are connected. According to the
discussion, if there is more concentration on low presence factors, the implementation will be
more effective and hence there will be improvement in the quality management system and
profitability as well.
According to Basir et al, (2011), organizational culture can have a significant impact on IS0
9000 standards. Both the technical and cultural requirements must be considered.
Quality certification might be important for competitiveness. Firms should focus on
development of standards for improving quality and thus increasing customer satisfaction.
This certification helps in achieving competitive advantage (Tari et al, 2010).
Dearing (2007) has discussed that ISO 9001 can have both benefits and costs. There are 3
fixed advantages of using ISO certification. The benefits are listed below:
Discipline
The requirement of ISO 9001 is that the quality system must be reviewed on a routine basis.
In case there is failure in maintaining the quality system, corrective actions are taken. There is
the risk of losing the certification.
Basics of a good quality system
The customer requirements are taken into consideration. The organisation ensures that they
can meet customer requirements hence providing customer satisfaction. Capable staffs are
employed so that the work is well done so as to achieve quality. If there are problems,
corrective measures are taken.
Marketing program
Having an ISO 9001 certification, customers can have faith that the products are of good
quality. Dearing (2007) disagrees that the certification makes the organisation a good
supplier. According to him, ISO 9001 reduces efforts to improve quality.

The weakness of ISO 9001 is its reliance on the 3rd party audits. The requirements do not
contribute to controlling quality. More than half of the requirements are overhead burden that
is they do not contribute directly to the improvement of quality.

2.8 Total Quality Management (TQM)


TQM is a philosophy that seeks to encourage both individual and collective responsibility to
quality at every stage of production (from design to sales). TQM is a management method to
planning and applying continuous improvement in an organisation and may have an influence
on the organisation performance of both manufacturing and service sector (Claver-Cortes et
al, 2008). Methods for implementing this approach originated from various quality gurus
(Refer to table below). These personalities have shaped the evolution of TQM. Their
philosophies have contributed to our awareness and understanding of quality. The table shows
their contribution:
Table 2.2: Contribution of different quality Gurus
TQM must be viewed as a system which comprises of 3 interdependent components- values,
techniques and tools. The implementation process should start with the core values,
techniques which are suitable for the organisation must be decided and finally suitable tools
must be identified so that they can be used in an efficient way to support the techniques
(Hellsten & Klefsj, 2000)
TQM is used to attain productivity and process efficiency by identifying and reducing
problems in work processes. TQM addresses main problematic areas such as mistakes in
work processes, redundant processes, unnecessary tasks, and duplicate efforts. TQM helps
with forecasting and preventing mistakes and unproductive activities. Productivity is the
concern of many business managers. TQM is used as a tool to improve productivity. TQM
helps in inspiring employees to improve their performance and thus productivity also will be
better (Belay et al, 2011).
The TQM principles are related to competitiveness of enterprises. The main purpose is to
achieve high efficiency, high quality, low cost and high competitive power (Yatkin, 2004)
There is the possibility that there is a reduction in the absenteeism and labour turnover,
increase in job satisfaction, staff motivation and improvement in commitment to workplace
(Simsek, 1998).

2.9 Elements of TQM


TQM consists of six basic components. The application of these concepts helps to run the
business successfully. The six concepts are follows:

2.9.1 Customer
The first feature is that the company focuses on its customers. The organisation has to
identify their customer needs and then fulfill them. Customer is among the most important
asset of an organisation. The success of an organisation depends on the customers. Therefore,

an organisation should examine their quality system on a regular basis to see if it is fulfilling
the ever-changing requirement over the customers (Besterfield et al, 2003)
In the past, business did not pay attention to customer satisfaction. They have realized that
customer satisfaction increases customer loyalty which brings profits (Bruhn & Grunh,
2001). Also, the risk of chances of switching to other brands due to poor quality is lower
according to Anderson & Fornell (2000).
Quality is customer driven. Products should be manufactured according to customer wants. A
main long-term advantage of TQM relates to customer satisfaction. Successful quality
management practices had a positive impact on customers' satisfaction. Quality management
practices that have been successfully adopted have a positive impact on customer satisfaction
level. The focus on customers also results in good business performance (Ranganathan, S. &
Mehra, S. 2008).
However, according to a study carried out by Bruce Han (2007), there is no direct
relationship between TQM and customer satisfaction. TQM increases organizational
competitiveness hence resulting in customer satisfaction.

2.9.2 Involvement and commitment of management


The implementation of TQM process starts with the top management. Hence the involvement
of the managers is required. They should be engaged in the process. Communication is
important in order to implement the TQM process successfully (Besterfield et al, 2003). The
Deming philosophy can be useful, that is the 14 points. Ristova E. and Serafimovska H.
carried out a study about the impact of leadership on achieving TQM. The conclusion of the
study was that quality improvement is the concern of all individual, groups and the
organisation as a whole. But the key element is leadership. It is the ability and attitude of the
management that decides the success of the organisation.
Top management is essential for the successful implementation of TQM in manufacturing
sector (Raja W., Bodla M.A., Malik A.S., 2011).

Involvement of workforce
Employees' involvement is very important in the production of good and services. They are
the ones who contribute in the manufacturing of the goods hence meeting the organization's
goals. They should be motivated so that they give their best. Various ways can be used to
motivate them. TQM practices have an important aspect of effectively involving employees
in practices that lead to improvement in company performance (Mohrman et al., 1996). The
use of TQM practices can create a culture that encourages employees to work together across
the company, improve personal responsibility, and enhance a sense of accomplishment in job
tasks.
2.9.3.1 Training
It enables employees to perform better and empower them to optimize the use of their
abilities and capabilities. The purpose of training is to help an organization to achieve its
objectives by adding value to the people it employs. There is increase in job satisfaction and

productivity. Employees need good training so that they can identify and take corrective
actions against quality problems. They must know how to make assessment of quality by
using the quality control tools. They must know how to interpret the findings and the
corrective actions to be taken. Since TQM is an on-going process, training also should be the
same. TQM will be successful only if all employees are given training. But the top
management should be the one receiving training first (Crous M.J., & Vermeulen, W. 2000)
Employee empowerment
Another aspect of TQM is to authorize the employees so as to look for quality problems and
correct them. Employees are provided with incentives to identify problems unlike in the old
concept where they were scared of detecting problems. In the new concept, employees are
empowered to take decisions concerning quality. Their suggestion and contribution are
valued. They are given training. Employees are considered as the internal customers while
those purchasing the goods and services are known as the external customers

Continuous Process Improvement


An organisation which aims for perfection strives to attain it by continuously improving the
process. Perfection can never be achieved and hence performance must always be evaluated
and measures must be taken to improve it. There are different approaches that can be used for
continuous improvement.
The Juran's trilogy consists of 3 steps which are as follows:
Planning
In the planning process, it is important to know who the customers are and what their wants
are. The product/service is developed according to the customers' requirements. The quality
function deployment (QFD) can be used. QFD is a tool use to convert the wants of customers
into specific technical requirement. It helps to view the relationship among the variable into
design of product. QFD identifies the customer requirement and these requirements are
scored based on their importance and hence converted in the specific product characteristics.
Next, an evaluation is done to compare the product with that of competitors. Finally the goals
are set.
Control
It helps to meet the requirement of the product and services. The performance are measured
and compared to the goals that have been set. Actions are taken if there are differences.
Statistical tools are used to achieve control. Some of the tools are: Cause and effect diagram
(also known as the fishbone or Ishikawa diagram), flowcharts, checklist, control chart, scatter
diagram, pareto chart and histogram.
Improvement
The third and last part of Juran trilogy is improvement. The aim is to attain performances
which are higher than expected. Improvement strategies such as repair, refinement, and
renovation and re invention can be used. (Besterfield et al, 2003).

Suppliers
According to TQM, the suppliers also must meet the quality standards so that it is guaranteed
that quality materials are being supplied. If suppliers are delivering good quality hence there
is no need for inspection of the materials upon delivery, thus there will not be waste of time.
The better the quality being supplied, the better will be the position of the supplier. The
customer also will benefit from this as they will have a good quality product.

2.9.6 Performance Measures


This is the final concept of TQM. Performance measure plays a vital role in the success or
failure of a company. It helps to know what the trends are, which processes need to be
improved and so on. The performances are compared to the goals set. Feedback about the
performance of the employees and the organisation as a whole can be obtained. Performances
can be measured in various ways. The absenteeism rate and turnover rate are example of
typical performance measurement. (Besterfield et al, 2003)
Rewards and recognition is a form of motivation. Reward can be of two forms- intrinsic (nonmonetary) and extrinsic (monetary). A heartfelt thank you for a job that has been well done is
one form of reward and recognition. This helps to boost the moral of employees. They know
that they are valued for their contribution.
"An effective performance measurement system should provide timely, accurate feedback on
efficiency and effectiveness of operations" Kaplan & North (1993). According to Claver et al,
2003, an effective performance measurement system must be based on customer satisfaction.
In a research conducted by Kumar et al, 2008, it was pointed out that performance measures
are less financially and more process oriented in TQM environment.
Karachan & Tetik (2012) have carried out a research about TQM based on manufacturing
industry in Turkey and have found that TQM is having a positive impact on the performance
in general. Employees' performances were affected by four issues which are management
satisfaction, job satisfaction, customer orientation and finally process analysis and continuous
improvement. Continuous improvement and improvement in the working environments affect
employee performance in an optimistic way.
TQM definitely has an important positive effect on a firm's performance as said by
Vanichichinchai and Igel (2011) and Anwar et al (2012).

Conclusion:
Studies that have been carried out show that more and more businesses are recognizing the
importance of improving quality in order to survive in this worldwide competition. The
prevention of problems is better than taking corrective actions upon the manufacture of the
product. TQM does not happen abruptly. This is a long process. A quality system is one of the
tools of TQM. The ISO 9000 quality system is a phase towards TQM.

As seen in the past studies, emphasis is more on the impact of ISO and TQM on performance,
improvement of quality and so on. In other words, more importance was given to the benefits
of these quality systems. Some researchers have pointed out that despite these quality
systems, it is not necessary that the companies are providing good quality products or
services. For example as said by Dearing (2007) the ISO certification does not necessarily
makes a company a good supplier. According to him, ISO 9001 cuts the efforts to improve
quality as the customers know that since the company is ISO certified, their products must be
of good quality. According to Sousa-Posa et al (2009), TQM only talks about the presence of
QMS but its functionality is not guaranteed.
On the other hand, Matinez-Lorente and Martinez-Costa (2004) carried out a study to
determine whether TQM and ISO 9000 standards are complements or substitutes. Their study
showed that the application of TQM together with ISO 9000 standards did not show any
optimistic outcomes. The benefits would have been better if the system were functional
individually.
To summarize, the main objective of this research is to make an assessment on the quality
management practices at Palmar Limite (Mon-Loisir Unit). This literature shows the
different contexts that have been used by different authors to shed light on the quality
management principles.

You might also like