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METRIC
See it in action
Economical Solution
Absolute Price/Performance advantage over
ver existing technology
Simplified Machining
Easy set-up and use on standard 3.5 axis CNC milling machines
Major Applications
GEAR
SPLINE
The VARDEX Spline
milling tools are suitable
for machining both
involute or straightsided profiles, covering
modules from 0.5-6.0mm
or DP 48/96 - 4/8.
RACK
Gears, Splines and Racks can be machined with either Shell Mills, End Mills or Disc Mills.
End Mill
Shell Mill
Disc Mill
U Style
3 Cutting Edges
UT Style
1 Cutting Edge
3
Circular Pitch
L
IC
IC
Module = Pitch /
DP = 25.4 / Module
Module
Insert
Size
0.5-1.0
26-52
1/4U
11
Cutting
Edges
Toolholder
Page
5,9
GMD12N D85-22-2U 215/...
Gear
17-26
3/8"U
16
5,6,9
GMS7N D48-22-3U 215/...
GMD12N D90-22-3U 215/...
Rack
1.75-2.0
13-16
1/2"U
22
3.0-3.5
7.5-9
1/2"UT
22
2.25-2.75
9.5-12
5/8"U
27
3.5-6
4.5-7
5/8"UT
27
0.5-1.25
1/4U
11
Spline
20/40; 16/32
3/8"U
16
5,6,9
GMS7N D48-22-3U 215/...
GMD12N D90-22-3U 215/...
2.0-3.0
1/2"U
22
4.0-5.0
6/12; 5/10
1/2"UT
22
3.0-4.0
8/16; 6/12
5/8"U
27
5.0-8.0
5/10; 4/8
5/8"UT
27
L2
D2
D1
L3L1
L1
Ordering Code
IC
1/4U
Spare Parts
No. of
Flutes
Dimensions (mm)
L
L1
116
50
25
D1
(max)
30
D2
(ref)
32
*L2
(ref)
8.0
Z
5
Insert
Screw
SN2T
Insert
Torx Key
HK2T
Stopper
Stopper Stopper
Screw
Key
5LST
SN5LTR
K7T
D
L2
L3L1
L1
D2
D1
L
Image for illustration only, final D2 and D1 values will be supplied with the toolholder
Ordering Code
IC
3/8U
Spare Parts
No. of
Flutes
Dimensions (mm)
L
L1
151
80
32
D1
(max)
35
D2
(ref)
36
*L2
(ref)
10.0
Z
5
Insert
Insert
Stopper Stopper
Screw Torx+ Key Stopper Screw
Key
SR3FIP8
KIP8
2TM1ST M3x7.5
KIP8
* L2 is measured from the center of the profile to the end of the toolholder. The L2 value is for reference purposes only.
For an exact measurement, please use the Controller pre-settings.
D2
d(H6) D1
D2
L2
H
Image for illustration only, final D2 and D1 values will be supplied with the toolholder
Ordering Code
3/8U
Dimensions (mm)
D1
(max)
IC
3
Spare Parts
No. of
Flutes
D2
(ref) d (H6)
41
42
16
*L2
(ref)
Insert
Insert
Stopper Stopper
Screw Torx + Key Stopper Screw
Key
44.5
9.7
SR3FIP8
KIP8
2TM1ST M3x7.5
KIP8
Holder
Screw
M8x1.25x40
D2
d(H6) D1
D2
L2
H
Image for illustration only, final D2 and D1 values will be supplied with the toolholder
Ordering Code
D1
(max)
GMS7N D48-22-3U 215/... 47
Spare Parts
No. of
Flutes
Dimensions (mm)
D2
(ref) d (H6)
48
22
H
48
*L2
(ref)
10.0
Z
7
Insert
Insert
Stopper Stopper
Holder
Screw Torx + Key Stopper Screw
Key
Screw
SR3FIP8
KIP8
2TM1ST M3x7.5
KIP8
M10x1.5x35
* L2 is measured from the center of the profile to the end of the toolholder. The L2 value is for reference purposes only.
For an exact measurement, please use the Controller pre-settings.
D2
d(H6) D1
L2
D2
Image for illustration only, final D2 and D1 values will be supplied with the toolholder
Ordering Code
Dimensions (mm)
D1
D2
(max) (ref) d (H6)
IC
1/2U
Spare Parts
No. of
Flutes
69
70
27
*L2
(ref)
Insert
Insert
Stopper Stopper
Screw Torx + Key Stopper Screw
Key
54
12.8
SR3FIP8
KIP8
2TM2ST
M3x7.5
KIP8
Holder
Screw
M12x1.75x40
D2
d(H6) D1
D2
L2
Image for illustration only, final D2 and D1 values will be supplied with the toolholder
Insert
Cutting
Edges
Ordering Code
IC
1/2UT
Spare Parts
No. of
Flutes
Dimensions (mm)
D1
(max)
83
D2
(ref)
85
d (H6)
27
50
*L2
(ref)
9.9
Insert Screw
SN4T
Insert
Torx + Key
HK4T
Holder Screw
M12x1.75x40
* L2 is measured from the center of the profile to the end of the toolholder. The L2 value is for reference purposes only.
For an exact measurement, please use the Controller pre-settings.
D2
D2
d(H6) D1
L2
Image for illustration only, final D2 and D1 values will be supplied with the toolholder
Ordering Code
Dimensions (mm)
D1
D2
(max) (ref) d (H6)
IC
5/8U
Spare Parts
No. of
Flutes
79
80
27
*L2
(ref)
Insert
Insert
Screw Torx + Key
62
17.5
SN2T
Stopper
Stopper Stopper
Screw
Key
HK5T
3ST
SN3TM
K3T
Holder
Screw
M12x1.75x40
d(H6) D1
D2
D2
L2
Image for illustration only, final D2 and D1 values will be supplied with the toolholder
Insert
Cutting
Edges
Ordering Code
IC
5/8UT
Spare Parts
No. of
Flutes
Dimensions (mm)
D1
(max)
89
D2
(ref)
80
d (H6)
27
25
*L2
(ref)
12.5
Insert Screw
SN5TM
* L2 is measured from the center of the profile to the end of the toolholder. The L2 value is for reference purposes only.
For an exact measurement, please use the Controller pre-settings.
Insert
Torx + Key
HK5T
Holder Screw
M12x1.75x40
D1
L2
D2
H
Image for illustration only, final D2 and D1 values will be supplied with the toolholder
Spare Parts
Ordering Code
No. of
Flutes
Dimensions (mm)
D1
(max)
GMD12N D85-22-2U 215/...
84
D2
(ref)
85
d (H6)
22
25
*L2
(ref)
12.5
Insert
Insert
Stopper
Screw Torx + Key Stopper Screw Stopper Key
SN2T
HK2T
5LST
SN5LTR
K7T
Z
12
D1
L2
D2
Image for illustration only, final D2 and D1 values will be supplied with the toolholder
Ordering Code
IC
3/8U
Spare Parts
No. of
Flutes
Dimensions (mm)
D1
(max)
89
D2
(ref)
90
d (H6)
22
25
*L2
(ref)
12.5
Z
12
Insert
Insert
Screw Torx + Key
SR3FIP8
KIP8
Stopper
2TM2ST
Stopper
Screw
M3x7.5
Stopper
Key
KIP8
* L2 is measured from the center of the profile to the end of the toolholder. The L2 value is for reference purposes only.
For an exact measurement, please use the Controller pre-settings.
Vardex No.
Vc [m/min]
125
100-210
0.20-0.32
150
100-180
0.20-0.32
170
100-170
0.15-0.23
Non hardened
180
60-90
0.17-0.28
0.15-0.28
Unalloyed steel
Hardened
275
80-150
Hardened
350
70-140
0.15-0.25
Annealed
200
60-130
0.15-0.22
8
9
10
11 Stainless steel
12 Ferritic
13 Stainless steel
14 Austenitic
Stainless
Steel
15 Stainless steel
16 Cast Ferritic
17 Stainless steel
18 Cast austenitic
0.15-0.22
0.12-0.22
225
70-120
Non hardened
200
100-170
0.15-0.22
Hardened
330
100-170
0.16-0.23
Austenitic
180
70-140
0.15-0.25
Super Austenitic
200
70-140
0.12-0.20
Non hardened
200
70-140
0.16-0.24
Hardened
330
70-140
0.12-0.20
Austenitic
200
70-120
0.15-0.22
330
70-120
0.12-0.20
60-130
0.16-0.24
230
60-120
0.15-0.22
30
180
60-130
0.15-0.22
260
60-100
0.15-0.22
Ferritic
160
60-125
0.10-0.20
Pearlitic
260
50-90
0.15-0.22
34 Aluminium alloys
35 Wrought
Non aging
60
100-250
0.30-0.50
Aged
100
100-180
0.28-0.50
36
Cast
75
150-400
0.28-0.50
37
Aluminium alloys
90
150-280
0.25-0.40
Cast Si 13-22%
130
80-150
0.28-0.50
39 Copper and
40 Copper alloys
Brass
90
120-210
0.30-0.50
100
120-210
0.28-0.50
19
200
20-45
0.09-0.15
20 High temperature
21 alloys
280
20-30
0.07-0.13
250
15-20
0.08-0.15
22
350
10-15
0.08-0.15
23
Pure 99.5 Ti
400Rm
70-140
0.07-0.13
+ alloys
1050Rm
20-50
0.07-0.13
45-50HRc
15-45
0.05-0.12
51-60HRc*
15-40
0.05-0.12
24
H(K)
0.13-0.21
100-170
130
Non-Ferrous
38 Aluminium alloys
Metals
Heat
Resistant
Material
70-110
200
Hardened
32
S(M)
325
33
N(K)
Hardened
Low alloy (alloying elements <5%)
28 Malleable
29 Cast iron
31
Cast Iron
Titanium alloys
25
Extra hard steel
Hardened
Material
26
* Note: Special tools, which are not listed in this catalog, are required for extra hard steel (51-60HRc).
Grades
Grade
VBX
Application
TiCN coated carbide grade.
Excellent grade for general use.
10
Feed f
[mm/tooth]
Steel
VBX
Hardness
Brinell HB
Material
U Style
UT Style
Distributor Name
ENQUIRY No.
1(802(KUHQEHUJ*URXS
Request Form*
* Please submit a completed version of this form with each request (a drawing is recommended).
For Rack, Straight Spline, Worm or other special forms, a drawing must be supplied with all relevant dimensions!
Basic Dimensions
R (D2/2)
5 | Pressure Angle
6 | Helix Angle
R (D2/2)
Max:
Min:
10 | Minor Diameter
Max:
Min:
12 | Fillet Radius
13 | Root Type (For Spline only)
Fillet Root
Flat Root
Tool Radius (R) < Exit Arc
Max:
Min:
N:
Max:
Min:
Max:
Min:
Additional Information
15 | For Tool Exit Limitation, a detailed component drawing must be supplied!
16 | Exit Arc Radius (R)
17 | Material Hardness (During machining)
Pin Diameter
18 | Material Designation
Pressure Angle
Involute
aj o
r(
Ou
t si
de
)D
iam
et
er
Form Diameter
(R
Minor
o o t) D
Fillet Radius
Pi tc
Involute
Tooth Thickness
Fillet Radius
Form Diameter
iamet
Fillet Radius
hD
er
Measurement
Over Pins
ia m
e te
Visit VARGUS
9$5*86/WG
mrktg@vargus.com
www.vargus.com
221-01164
METRIC EE
07/2013
EDITION 03