Professional Documents
Culture Documents
TDS-4H
T
Contents
LUBRICATION
Major Components ....................................2
Maintenance Schedules ............................4
Recommended Lubricants .....................11
Lubrication Points ...................................12
MAINTENANCE AND SPARES
Adjustment Procedures ..........................20
Consummables ........................................27
Washpipe Assembly ................................28
Making Up the Drill Stem ........................32
GENERAL INFORMATION
Torque Values ..........................................34
Service Centers .......................................36
Specifications ..........................................38
Varco P/N
30153911
Rev.
Guide Dolly
Assembly
Counterbalance
Assembly
Pressure
Filter
Guide Dolly
Assembly
Counterbalance
Assembly
S-Pipe
S-Pipe
LO
LO
Drilling
Motor and
Transmission
Assembly
Drilling
Motor and
Transmission
Assembly
Electrical
Service
Loop
Pipehandler
Assembly
Electrical
Service
Loop
Fluid
Service
Loop
Standard
Mud Hose
Pipehandler
Assembly
Fluid
Service
Loop
LUBRICATION
LUBRICATION
Standard
Mud Hose
TDS-4S/4H Maintenance
Round Trip Schedule
Points
Lubrication
Various
Various
Various
20
Grease
Grease
Grease
Grease
TDS-4S/4H Maintenance
Daily Schedule
Or after 8 hrs drilling
Item
Points
Lubrication
1
4
2
1
2
Grease
Grease
Grease
Grease
Grease
Bonnet Seal*
Link Adapter Wear Shoe
Torque Tube Clevis Pin
Wash Pipe Assy*
Safety Valve IBOP Actuator
Cranks
Item
Pipe Handler
RBS
Inspect for
Action
Worn or Broken
Dies
Worn or Broken
Dies
Brush Clean or
Replace as Necessary
Brush Clean or
Replace as Necessary
Item
TDS Motor and
Guide Dolly
Assemblies
Pipe Handler
TDS
TDS Controls*
Inspect for
Action
Repair or
Replace as
Necessary
Repair or
Replace as
Necessary
Repair or
Replace as
Necessary
Repair or
Replace as
Necessary
Replace as
Necessary
Replace as
Necessary
Fill as
Necessary
Fill as
Necessary
completed daily
LUBRICATION
LUBRICATION
Hydraulic Pressure
Filter (on TDS)
Hydraulic Return
Filter (on HPU)
Air Supply Lubricator Check Level
(in Derrick)
Gear Box Oil
Check Level
(Pump Off)*
TDS-4S/4H Maintenance
Weekly Schedule
Or after 60 hrs drilling
Item
Points
Lubrication
Grease
Grease
Grease
Grease
Grease
Grease
Grease
Grease
Grease
Grease
Grease
Grease
Grease
Grease
Grease
Grease
Grease
Grease
Grease
Item
Inspect for
Action
TDS
Transmission
LUBRICATION
LUBRICATION
TDS-4S/4H Maintenance
Weekly Schedule
TDS-4S/4H Maintenance
Monthly Schedule
Or after 250 hrs drilling
Item
Motor Frame/ Dolly Hinges
Transmission (Oil Sample)
Item
DC motor
Purge system
Alarms
DC motor
Blower motor
Lubrication
4
1
Grease
Gear Oil
Inspect for
Action
Visual inspect
brushes and
commutator
Alarm operation
at VDC and
transfer panel
Low lube oil,
Blower differential
pressure
Runs smoothly
no excessive
vibration
Runs smoothly
no excessive
vibration
Runs smoothly
no excessive
vibration
Loose connection,
moisture trap,
cleanliness
Clean or replace
as necessary
Repair as necessary
Repair as necessary
Repair as necessary
Repair as necessary
Repair as necessary
Item
Points
Lubrication
1
2
1
Motor Grease
Grease
Item
Inspect for
Action
Blower Motor
Oil Pump Motor
HPU Motors
DC Motor
Running Amps
Record Results
Running Amps
Record Results
Check Running Amps Record Results
Brush Length,
Clean and
Freedom of Movement,
Replace as
Spring Tension
Necessary
Commutator for Flash Over,
Cleanliness
Meg Motor and
Record Reading
Meg Motor Field (Shunt)
and Record Reading
DC Motor
Check Heater
Repair as
Operation
Necessary
Disc Brakes
Check Pads
Replace as
Necessary
Hydraulic Filter
Change Filter
Gear Oil Filter
Change Filter
(Screw on Type)
Transmission
Change Oil (Unless
Samples Tell Otherwise)
Clean Suction Screen when
Replacing the Oil
HPU
Check Magnet Plug for
Clean as
Metal Particles Change
Necessary
Return Filter Drain Water
From Bottom of Tank
Upper Bearing
Check Inline Oil
Clean or Replace
Strainer for Oil Flow
as Necessary
LUBRICATION
LUBRICATION
Transfer Panel
Points
TDS-4S/4H Maintenance
Quarterly Schedule
TDS-4S/4H Maintenance
Semi Annual Schedule
Or after 1500 hrs drilling
Item
Points
Lubrication
Motor Grease
DC Motor Commutator
Item
Oil Temp Switch
Inspect for
Action
Operational Check
Replace as
Necessary
Air Temp Switch Operational Check
Replace as
Necessary
Water Temp
Operational Check
Replace as
Switch
Necessary
Split Landing
Disassemble, Inspect
Replace as
Collar
all Parts for Wear
Necessary
Field Supply
Verify Field Outputs
Adjust as
Necessary
J-Boxes
Inspect and Tighten Tighten or Repair
all Connections
as Necessary
Annual Schedule
QA-26
QA-73
Load Bearing
Components
Main Shaft
Counterbalance
Accumulator
Motor Alignment
Accumulator
Inspect for
Action
Mechanical Check
Electronic Check
MPI and Visual
Record Results
Record Results
Record Results
Record Results
Check Pressure
Adjust as
Necessary
Adjust as
Necessary
Castrol
Chevron
Exxon
Gulf
Mobil
Shell
Statoil
Texaco
Total
Union
Below -20 C
Above -20 C
N/R
Avi-Motive W
Lidok EP1
Gulf Crown EP31
Mobilux EP1
Alvania EP1
Uniway EP1N
Multifak EP1
Multis EP1
Unoba EP1
MP Grease
Avi-Motive
Lidok EP2
Gulf Crown EP32
Mobilux EP2
Alvania EP2
Uniway EP2N
Multifak EP2
Multis EP2
Unoba EP2
(Below -4 F)
(Above -4 F)
Viscosity Index
1
NGLI
Mfr.
Ambient
Temperature
Range
Castrol
Chevron
Exxon
Gulf
Mobil
Shell
Statoil
Texaco
Total
Union
2
Gear Oil
-6 to 16 C
7 to 30 C
Above 21 C
Alpha LS-68
NL Gear 68
Spartan EP68
EP Lube HD68
MobilGear 626
Omala 68
Loadway EP68
Meropa 68
Carter EP 68
Extra Duty NL2EP
Alpha LS-150
NL Gear 150
Spartan EP150
EP Lube HD150
MobilGear 629
Omala 150
Loadway EP150
Meropa 150
Carter EP 150
Extra Duty NL4EP
Alpha LS-320
NL Gear 320
Spartan EP320
EP Lube HD320
MobilGear 632
Omala 320
Loadway EP320
Meropa 320
Carter EP 320
Extra Duty NL6EP
N/R
4EP
150
N/R
6EP
320
(20 to 60 F)
(45 to 85 F)
Viscosity Index
N/R
2EP
68
NGLI
AGMA
ISO
Viscosity
Grade
Mfr.
Motor Grease
Shell
(Above 70 F)
LUBRICATION
LUBRICATION
Item
Lubricants
Mfr.
Ambient
Temperature
Range
Bail Pins
Washpipe
Assembly
Upper Bonnet
Seal
Gear Oil
Filter
Swing Guide
Dolly
Washpipe
Assembly
Gear
Oil
Filter
Swing
Guide
Dolly
LO
LO
Motor
Trunnions
12
Gear Oil
Fill
Gear Oil
Sight Gage
Bail Pins
Gear Oil
Sight Gage
Gear Oil Drain
and Sample Valve
Upper Quill
Shaft Bearing
LUBRICATION
LUBRICATION
Retractable
Guide Dolly
Swing Guide
Dolly Hinge
650/750 Ton
Powered Rotating Head
Lubrication Points
Powered Rotating
Head Bull Gear
Brush with grease
Motor
Trunnions
15
LUBRICATION
LUBRICATION
Swing Guide
Dolly
PH-60 Pipehandler
Lubrication Points
500 Ton Capacity
PH-60 Pipehandler
Lubrication Points
650/750 Ton Capacity
Rotating
Head
Position
Roller
500 Ton
Rotating
Head
650/750 Ton
Rotating
Head
Support Shaft
Brush with
grease
Support Shaft
Brush with
grease
500 Ton
Link Adapter
IBOP
Actuator
Cranks
Link Adapter
Wear Shoe
Upper
IBOP
Valve
IBOP
Actuator
Cranks
Link Adapter
Wear Shoe
Upper
IBOP
Valve
IBOP
Actuator
Cam
Followers
IBOP
Actuator
Cam
Followers
IBOP
Actuator
Arms
Link
Spreader
Link
Spreader
IBOP
Actuator
Arms
Clamp
Body
Cylinder
Trunnion
Torque Tube
Clevis Pins
Clamp
Body
Cylinder
Trunnion
Clamp
Body
Torque Tube
Clevis Pins
Elevator
Link Eyes
Pipe Dope
Clamp
Body
Elevator
Link Eyes
Pipe Dope
LUBRICATION
LUBRICATION
650/750 Ton
Link Adapter
PH-85 Pipehandler
Lubrication Points
500 Ton Capacity
PH-85 Pipehandler
Lubrication Points
650/750 Ton Capacity
Rotating
Head
Positioning
Roller
500 Ton
Rotating
Head
650/750 Ton
Rotating
Head
Support Shaft
Brush with
grease
Support Shaft
Brush with
grease
500 Ton
Link Adapter
IBOP
Actuator
Cranks
Link Adapter
Wear Shoe
Upper
IBOP
Valve
IBOP
Actuator
Cranks
Link
Adapter
Wear
Shoe
Upper
IBOP
Valve
IBOP
Actuator
Cam
Followers
IBOP
Actuator
Cam
Followers
Link
Spreader
IBOP
Actuator
Arms
Clamp Body
Cylinder
Trunnion
Torque Tube
Clevis Pins
Link
Spreader
IBOP
Actuator
Arms
Clamp
Body
Cylinder
Trunnion
Torque Tube
Clevis Pins
Clamp
Body
Clamp
Body
Elevator
Link Eyes
Pipe Dope
Elevator
Link Eyes
Pipe Dope
19
LUBRICATION
LUBRICATION
650/750 Ton
Link Adapter
Adjusting the
Counterbalance System
Procedure
Procedure
Leave the HPU on during the entire adjustment
procedure, and disconnect the TDS from the drill string
near the bottom of the rails, but well off the stops.
1. Remove the caps and loosen the lock nuts on the
needle valve and PRV located on the
counterbalance manifold. It is not necessary to
remove the front guard for access to the manifold.
A small amount of oil will leak around the adjusting
stems after removing the caps.
2. Open the needle valve and let the stem circulate
for two minutes. Crack both upper cylinder fittings
and bleed air from system. Tighten the fittings.
Close the needle valve.
3. Using a hex wrench, screw in the PRV until the
cylinder retracts, raising the TDS.
4. Slowly back out the PRV. The pressure decreases
and the cylinder rods begin extending. When the
integrated swivel bail contacts the hook, note the
pressure on the gauge. Allow the pressure to
decrease an additional 25 psi and tighten the
locknut. Replace the caps on the valve adjustment
stem.
Counterbalance Manifold
Upper Motor Frame
Crossmember (Ref.)
Needle Valve
(on opposite
side)
Pressure
Gauge
Pressure
Reducing
Valve
20
MAINTENANCE / SPARES
MAINTENANCE / SPARES
Accumulator
Needle Valve
Alignment
Cylinder Manifold
Pressure Reducing
Valve
Motor Alignment Cylinder
Motor Alignment
Cylinder
2 3/8 in.
Gland
22
Rod
Threads
Jam
Nut
Clevis
23
MAINTENANCE / SPARES
MAINTENANCE / SPARES
Procedure Continued
Procedure Continued
25
MAINTENANCE / SPARES
MAINTENANCE / SPARES
Procedure
Pipehandler
Consummables
Typical for PH-60 and PH-85
Torque Gauge
0 - 2500 PSI
90
500
60
1500
1000
50
10
20
40
2000
80
70
2500
Make/Break
Valve
10
Torque Wrench
Manifold
30
PRV
Link Adapter
Wear Shoe
Upper IBOP
Valve Seals
Lower IBOP
Valve Seals
CLAMP
Clamp
Sequence
Valve
Saver Sub
LIFT LOWER
RECYCLE
Torque
Sequence
Valve
Tong Dies
Guide Flippers
Recycle
Sequence
Valve
Lift/Lower
Flow Control
Valve
Hydraulic
Pressure
Return
26
Hydraulic
Pressure
Inlet
MAINTENANCE / SPARES
MAINTENANCE / SPARES
TORQUE
IBOP Actuator
Cam Followers
Dowel
Pin
28
Installation Procedure
1. Install the wash pipe assembly on the Top Drive and
hand tighten the wash pipe nut and packing box
(apply pipe dope to the threads)
2. Manually rotate the mainshaft 1 or 2 revolutions to
seat and align the pipe in the packing box
3. Set the Top Drive brake
4. Tighten the packing box first with the wash pipe
wrench or by hammering a few blows on every other
lug, releasing the brake, turning the mainshaft and
reseting the brake with each blow (the packing box
should tighten at approximately 3/4 turn or advance
1/4 inch from the hand tightened position)
5. Tighten the wash pipe nut next with the wash pipe
wrench or by hammering gently on a lug (the wash
pipe nut should tighten at approximately 1/4 turn or
advance 1/10 inch from the hand tightened position)
6. Apply 6 to 8 pumps of multipurpose lithium-based or
high temp moly-based grease to the grease fitting
7. Rotate the Top Drive at approximately 50 rpm for 1
minute without mud pumps
8. Turn on the mud pumps and check for leaks (if leaks
occur, disassemble and repeat all previous steps)
9. If leaks continue, see the Top Drive service manual
for inspection of alignment and runout of mating parts.
29
MAINTENANCE / SPARES
MAINTENANCE / SPARES
Special Tools
Parts Breakdown
3" Bore
Wash Pipe Wrench
30150084
4" Bore
Wash Pipe Wrench
141481
4" Bore
O-Ring
51300-348-F
Snap Ring
123562
Holding Ring
123288
Packing Seal
(5 per Set)
123292-2 or
123292-3
O-Ring
51300-359-F
Snap Ring
123634
Holding Ring
123437
Packing Seal
(5 per Set)
123584-2 or
123584-3
Wash Pipe
Nut
123284
Wash Pipe
Nut
123431
Part #'s
Contents
Comments
Wash Pipe
123289
*123289-TC
* Tungsten Coated
Wash Pipe
123438
*123438-TC
* Tungsten Coated
123440-PK
(Standard)
Nitrile/Cotton, Pressure
rated at 5,000 psi
(Use with Wash Pipe
123438 or 123438-TC)
Nitrile/Armide, Pressure
rated at 7,500 psi
(Use with Wash Pipe
123438-TC only)
Packing Box
123563
Packing Box
123626
Grease
Fitting
53219-1
Socket Head
Dog Nose Screw
123564
Grease
Fitting
53219-1
Socket Head
Dog Nose Screw
123564
Contents
Comments
Long-Arm
Allen Wrench
53303-14
Upper Spacer
123285
Long-Arm
Allen Wrench
53303-14
Upper Spacer
123434
123290-PK
(Standard)
Nitrile/Cotton, Pressure
rated at 5,000 psi
(Use with Wash Pipe
123289 or 123289-TC)
Nitrile/Armide, Pressure
rated at 10,000 psi
(Use with Wash Pipe
123289-TC only)
Middle Spacer
123286
Middle Spacer
123435
Middle Spacer
123286
Middle Spacer
123435
Lower Spacer
123287
Lower Spacer
123436
O-Ring
51300-348-F
O-Ring
51300-359-F
30
123440 &
123440-750
31
MAINTENANCE / SPARES
MAINTENANCE / SPARES
3" Bore
123290 &
123290-1000
Drill Stem
Torque Values
Drill Stem
Rotating Head
Inside
Diameter
(inches)
Connection
Outside
Diameter
(inches)
Torque
Arrestor
Link Adapter
Support Plate
Torque
(ft-lb)
65,500
3-1/2
8-5/8
65,500
8-3/4
71,000
3-1/2
8-3/4
71,000
8-7/8
77,000
3-1/2
8-7/8
75,000
83,000
3-1/2
79,000
9-1/4
88,000
3-1/2
9-1/4
79,000
1735
Upper
IBOP Valve
1535
IBOP
Valve Actuator
Lower
IBOP Valve
Saver Sub
32
33
MAINTENANCE / SPARES
MAINTENANCE / SPARES
Pressure
(psi*)
Torque Values
Torque Values
Grade 5
Grade 5
Max.
Torque
(ft lb)
Clamp
Force
(lb)
2020
Diameter
Threads
per inch
Min.
Torque
(ft lb)
Threads
per inch
Max.
Torque
(ft lb)
Clamp
Force
(lb)
2020
5/16
18
16
18
3340
5/16
18
12.1
13.4
3340
3/8
16
29
32
4940
3/8
16
21.4
23.6
4490
7/16
14
48
53
6800
7/16
14
36
39
6800
1/2
13
71
79
9050
1/2
13
53
59
9050
9/16
12
105
116
11600
9/16
12
78
87
11600
5/8
11
143
158
14400
5/8
11
107
118
14400
3/4
10
247
273
21300
3/4
10
185
205
21300
7/8
409
452
29400
7/8
306
339
29400
608
672
38600
456
504
38600
1-1/8
760
840
42300
1-1/8
570
630
42300
1-1/4
1064
1176
53800
1-1/4
798
882
53800
1-3/8
1387
1533
64100
1-3/8
1040
1150
64100
1-1/2
1843
2037
78000
1-1/2
1382
1528
78000
7.9
2320
5/16
24
18
20
3700
5/16
24
13.5
15.0
3700
3/8
24
33
37
5600
3/8
24
25
28
5600
7/16
20
52
58
7550
7/16
20
39
43
7550
1/2
20
86
95
10700
1/2
20
64
71
10700
9/16
18
114
126
12950
9/16
18
86
95
12950
5/8
18
162
179
16300
5/8
18
121
134
16300
3/4
16
285
315
23800
3/4
16
214
236
23800
7/8
14
447
494
32400
7/8
14
335
370
32400
14
665
735
42200
14
499
551
42200
1-1/8
12
836
924
47500
1-1/8
12
627
693
47500
1-1/4
12
1178
1302
59600
1-1/4
12
884
977
59600
1-3/8
12
1596
1764
73000
1-3/8
12
1197
1323
73000
1-1/2
12
2090
2310
87700
1-1/2
12
1568
1733
87700
10.5
2320
34
35
GENERAL INFORMATION
GENERAL INFORMATION
Diameter
Min.
Torque
(ft lb)
Service Centers
Service Centers
India
Varco
12950 West Little York Road
Houston, TX 77041
P.O. Box 1473
Houston, TX 77251
USA
Varco
Contact: Support Help Desk
Telephone: (713) 856-4128
Fax: (713) 849-6189
Contact: Service Manager
Office: (713) 937-5500
Varco
8404 West Hwy. 90
New Iberia, LA 70560
USA
Australia
Varco
1378 Sale
Victoria, 3850
Australia
Office: 55-24-27-730600
Fax: 55-24-27-730600
China
Varco
36
37
GENERAL INFORMATION
GENERAL INFORMATION
United Kingdom
Varco (U.K.) Ltd. Systems
Forties Road
Montrose, Angus DD109ET
Scotland
Singapore
Varco
No. 8, Sixth Lok Yang Road
Singapore 628106
Brazil
Specifications
Motor
GE 752 Series or
Shunt Hi-Torque DC Motor, 1130 hp
API Hoisting Capacity
Swing/Non-Swing
Retract
30 x 72
91 x 108
32 x 72
39 x 66
48 x 62
(inches setback x spacing)
D
Pipe Handler
PH-60
60,000 lb ft torque
PH-85
85,000 lb ft torque
GENERAL INFORMATION
Stack Up Height
TDS-4S
20.8 ft (6.3 M)
TDS-4H
26.2 ft (7.9 M)
(includes separate
typical swivel)
B
System Output
Series
Torque (lb ft)
Hi
Lo
Shunt
Hi
Lo
Continuous
32500 50900
29640 46380
Intermittent
43400 67800
39500 61800
Maximum RPM
@Full Power
190
120
38
205
130