QW - 482

Section IX ASME BPVC ( See QW 200.1)

E.I.E.

T1 con ELETTRODI

WELDING PROCEDURE SPECIFICATION

MESTRE (VE)

Page - 1 of 1

SPECIFICA PROCEDIMENTO DI SALDATURA

CLIENT:

2M00

WPS N

PROJECT:

CLIENTE

PROGETTO

PQR n

Supporting

[XX] * ASME Code Sec.IX [ ] OTHER

N PROCEDIMENTO DI SALDATURA (WPAR)

WELDING PROCESS:1)
PROCEDIMENTO DI SALDATURA

WELDING TYPES:

1)

par.QW-200.1

RACCOLTA "S"

SMAW

2)

3)

MANUAL

2)

3)

(manua.aut.semiaut.)

TIPO DI SALDATURA

SEE DETAIL

(QW-402)*JOINT DESIGN&WELDING SEQUENCES

DISEGNO DEL GIUNTO E SEQUENZA DI SALDATURA

45 mm
N1

[A] StE 690 or

similar T1

45 deg. 5
N1

0 1 mm
[B] Fe 510 C

YES

N
3
2

N2
N

7
4

N2
N1

N
6

N1

45 mm

BASE

BACKING MATERIAL:

SUPPORT

N2
N1

BACKING:

N1

N2

Test for PQR type

MATERIALE DEL SUPPORTO

TEST UTILIZZATI

N.A. ( StE 690 )

(QW-403)* BASE METALS: [A] P-No

N.A.

Gr-No

SAME 1

To [B] P-No

Gr-No

METALLO DI BASE A e B

StE 690 (T1) or similar (ex.: ASTM A 517 Gr.B P-No11B Gr.4 o A 514 Gr.B UNS No K11630)

[A] SPECIFICATION, TYPE, GRADE:

SPECIFICA TIPO E GRADO ( Mater: [A] )

Fe 510 C

[B] To SPECIFICAT., TYPE, GRADE:

CON SPECIFICA TIPO E GRADO ( Mater: [B] )

VALIDITY RANGE (mm)

Thickness:

CAMPO DI VALIDITA' IN mm

SPESSORI

4050

N.A

Outside Diam:
DIAMETRO ESTERNO

(QW-404)* FILLER METAL CLASSIFICATION:

F-No:

A-No:

CLASSIFICAZIONE DEL MATERIALE D'APPORTO

SFA-AWS

1)

2)
3)
A5.5 - E 9018-M
FILARC 98 - OR SIMILAR ELECTRODE WITH LOW HYDROGEN CONTENT, SLIGHTELY ALLOYED

Type - Trade Name - Size

TIPO - FABBRICANTE - DIAMETRO

CONDITION AGAIN INTO FURNACE AT 350370C FOR 1 HOUR, TRANSFER INTO THE PORTABLE FURNACE DURING USE
(QW-405)*

WELDING POSITION:

(QW-408)* GAS

POSIZIONE DI SALDATURA

Shield Gas

POSIZIONE DEL GIUNTO

GAS DI PROTEZIONE

PLANE-FRONTAL PLANE
N.A.

TECNICA DEL PROCESSO DI SALDATURA

TEMPERATURA MINIMA DI PRERISCALDO

Interpass Temper.minim./ max.C

TEMPERATURA MASS./MIN. TRA LE PASSATE

150

String or Weave Bead

100200

Orifice or Gas Cup Size

CORDONI DI SALD. TESSUTI O TIRATI

TEMPERATURA E TEMPO DI POST-RISCALDO

DISTANZA UGELLO PORTAFILO PEZZO

1h/25mm

Time
Cool Rate C/h

150-300/h

N.A.

Method Back Gouging

METODO DI PULIZIA AL ROVESCIO

Other:

Multiple or Single Pass

ALTRO

MULTIPLE O SINGOLE PASSATE

13
4N
N1
N2
0

Filler Metal

PROCEDIMENTO

AWS - CLASS

SMAW
SMAW
SMAW
SMAW
16-02-97

ISSUE

8M02115.XLS

DATE

(MAT. D'APPORTO)
DIA

E 9018-M
E 9018-M
E 9018-M
E 9018-M

4
5
4
4

TYPE &

Current

(Reason)

MULTIPLE

(CORRENTE)

POLARITY

AMPER - Range

VOLT. RANGE

DC-EP
DC-EP
DC-EP
DC-EP

150-160
200-220
150-160
150-160

25-26
27-29
25-26
25-26

NOT FOR CONSTRUCTION

DESCRIPTION

**BRUSHING & GRINDING

Initial and Interpass Cleaning

PULIZIA INIZIALE E TRA LE PASSATE

GRADIENTE DI RAFF.

Process

\\\

Contact Tube to Work Distance

TEMPO

200/h

\\\

E. TUNGSTENO TIPO E GRANDEZZA

TRATTAMENTO TERMICO DOPO SALDATURA

520

\\\

Tungsten E. Type & Size

(QW-407)* -PWHT- POST WELD HEAT TREATMENT:

CAMPO DI REGIME

MODERATE OSCILLATION

DIMEN. CAPPUCCIO DELLA TORCIA

NO

Preheat Maintenance T/C-min.

PASSATE

\\

(QW-410)* TECHNIQUE:

CONDIZIONI DI PRERISCALDO

Preheat Temper. minimun/max. C

W. Lay

\\

CARATTERISTICHE ELETTRICHE (VEDI TABELLA SOTTO)

PREHEAT CONDITION:

GRADIENTE DI RISCAL.

\\\

\\

(QW-409)*ELECTRICAL CHARATER.(see table below)

PROGRESSIONE DI SALDATURA

Heat Rate C/h

PORTATA l/1'

\\

GAS AL ROVESCIO

Welding Progression

Temper: Range C

Flow Rate-l/1'

COMPOSIZIONE

Gas Backing

POSIZIONE DELL'ANGOLO

(QW-406)*

Composition %

TIPO

\\

Position of Groove
Position of Fillet

Type

MANUFACTURER

OTHER
ALTRO

65mm = KJ/cm 36
70 mm = KJ/cm 47
65mm = KJ/cm 36
65mm = KJ/cm 36

Min e Max

KJ/cm
21,4-53,4

EUROPEAN STANDARD - EN 288 - WELDING PROCEDURE SPECIFICATION FOR ARC WELDING

E.I.E.

MANUFACTURE'S WELDING PROCEDURE SPECIFICATION

MESTRE (VE)

Specifica di procedimento di saldatura del costruttore

CLIENT:

1S10-XXX

PROJECT:

CLIENTE

WELDING PROCESS:

1)

PROCEDIMENTO DI SALDATURA

WELDING TYPES:

1)

PROGETTO

FCAW

2)

3)

Semiautomatic

2)

3)

(manua.aut.semiaut.)

TIPO DI SALDATURA

JOINTS

pWPS
Sh. 1of 2

SEE DETAIL

Joint Type

GIUNTI - TIPO DI GIUNTO

by MACHINING

Weld Preparation, Method & Cleaning

PREPARAZIONE A V

METOTO DI PREPARAZIONE E PULIZIA

45 mm
N1

[A] StE 690 or

similar T1

45 deg. 5
N1

0 1 mm
[B] Fe 510 C

N2

N2

N1

3
2

N
7

N2
N1

N
6

N1

45 mm

YES

BACKING

N1

N2

BASE MATERIALS

BACKING Material Type

SOSTEGNO AL ROVESCIO

TIPO DEL MATERIALE DI SOSTEGNO

PARENT MATERIAL

Group n

to Group N

MATERIALE BASE

St E690 (ACC. TYPE T1A )UNS No. K11630

Spec. Type & Grade / to

Fe 510C - UNI 7070 (EN 10025)

SPEC. TIPO e GRADO / CON

Thickness mm

45

N.A.

Outside Diameter mm

SPESSORI

FILLER METAL

Specification n

1)

EN Designation

1)

45

Fillet:

DIAMETRO ESTERNO

ANGOLI

AWS A 5.29 - E 101T5-K3

2)

MATERIALE D'APPORTO

N.A.

2)

CLASSIFICAZIONE EN

Size/ Trade name/ Manufacturer

1)

1,2 mm / PZ 6132 / FILARC

2)

DIMENSIONI / NOME COMMERCIALE / FABBRICANTE

Flux Trade Name/Manufac./OtherTungsteno Electrode Type & Size/

TIPO E DIMENS. ELETTRODO W

PA/FLAT

WELDING POSITION:
POSIZIONE DI SALDATURA

N.A.

Welding Progression

N.A.
N.A.

FLUSSO-NOME COMM. FABBR.altro

GAS(es)

Type

Comp.%(Misture)

Flow Rate-l/1'

GAS

TIPO

COMPOSIZIONE (MISCELA)

PORTATA

ATAL 80+20

Shielding

80 Ar+20 CO2

16-18

PROGRESSIONE DI SALDATURA

PROTEZIONE

Other-altro

Backing/ AL ROVESCIO
N.A. ( Non applicabile )
Other-altro
TECNICA
TECHNIQUEString or Weave Bead BOTH (both with moderate oscillation)

PRERISCALDO
PREHEATPreheat Temp.C

150

TEMPERATURA DI PRERISCALDO

CORDONI STRETTI O LARGHI

100200

Interpass Temp. C

16mm

Orifice or Gas Cup Size

TEMPERATURA TRA UNA PASSATA E L'ALTRA

DIAMETRO DLL' UGELLO O CERAMICA

N.A.

Preheat Maintenance C

PULIZIA INIZIALE E FRA LE PASSATE

POST WELD HEAT TREATMENT (PWHT) and/or AGEING

Method of Back Gouging

TRATTAMENTO TERMICO DOPO SALDATURA e/o INVECCHIAMENTO

METODO DI SOLCATURA AL ROVESCIO

520
1h/25mm
200/h
150-300/h

Temp. Range/INTERVALLO DI TEMPERATURA C

Time Range(hours)/TEMPO DI MANTENIMENTO
Heat Rate/GRADIENTE DI RISCALD. (C/h)
Cool Rate/GRADIENTE DI RAFFRED. (C/h)
ALTRO
Other/

BRUSHING and/or GRINDING

Initial & Interpass Cleaning

TEMPERATURA DI POSTRISCALDO

N.A.

/OSCILLAZIONE
Oscillation
MODERATELY 7-8mm(7-8 mm MASSIMO)
AMPIEZZA
Amplitude/
10 mm max
Frequency/ ,DWELL TIME (FREQ. /T. DI SOSTA )
50 -60 min.
Stand off Distance/DIST. LIBERA FILO (STICK-OUT)
18-20 mm
Multiple or Single Pass(per side)
MULTIPLE
PASSATA SINGOLA O MULTIPLA (PER LATO)

ELECTRICAL CHARACTER. ( A.V.P. - See table below )

Single or Multiple Electrodes

CARATTERISTICHE ELETT. (CORRENTE-POLARITA', VEDERE TABELLA SOTTO)

ELETTRODO/I SINGOLO O MULTIPLI

EPREY-ARC

Mode of Metal Transfer

MODO DI TRASFERIMENTO DEL BAGNO

6 9 m/1'

Electrode wire feed speed range

Process(es)

Filler metal

OR LAYER(S)
PASSATE

PROCEDIMENTO
DI SALDATURA

EN DES.or TRADE NAME

CLASS. O NOME COMM.

0
ISSUE

16-02-97
DATE

Other
ALTRO

Run (s)

136 FCAW
136 FCAW
136 FCAW
136 FCAW

15-20

Torce angle
ANGOLO DELLA TORCIA

CAMPO DI VELOCITA' DEL FILO

13
4N
N1
N2

SINGLE

MATERIALE D'APPORTO

E101T5-K3
E101T5-K3
E101T5-K3
E101T5-K3

SIZE mm (Dimensioni)
1

1,2
1,2
1,2
1,2

TYPE &

Current-

POLARITY
POLARITA'

A. 1

DC.EP
DC.EP
DC.EP
DC.EP

260-280
280-300
300-320
300-320

A. 2

NOT FOR CONSTRUCTION

DESCRIPTION

(Reason)

Travel

Heat Input

VOLT-TENSIONE
V. - 1
V. - 2

SPEED

APPORTO TERM.
JOULE/cm

26-29
29-31
30-32
30-32

18-20
20-22
14-16
14-16

CORRENTE

AMPER

MANUFACTURER

cm/min

23.000
25.000
38.000
38.000

E.I.E.

WELDING PROCEDURE SPECIFICATION

MESTRE (VE)

2M00

WPS Sh 2 N

SPECIFICA PROCEDIMENTO DI SALDATURA

CLIENT:

PROJECT:

CLIENTE

PROGETTO

sh.2

REFERENCE:
RIFERIMENTI

GENERAL REQUIREMENTS - REQUISITI GENERALI

WELDING PROCEDURE WITH ANIMATED WELDING ROD

60-70

1 TORCH NOZZLE

2 CONTACT PIPE
3 PROTECTIVE GAS
4 THREAD PLATE
5 CORE

45
5

3
2

6 PROJECTION 10 25 mm
7 DROPS TRANSFER INTO ARC
8 WELD POOL (METAL AND SLAG)
10

SOLID METAL

8
10

BURNT OUT SLAG WHICH PROTECTS THE METAL

GENERAL RULES FOR WELDING OF FINE GRAIN STRUCTURAL STEELS TYPE T1

The structural steels type T1 are hardened and tempered fine grain steels, which shall be welded with a controlled thermal contribution.

The thermal contribution during welding is influenced by the pre-heating temperature, interpass temperature, voltage,
current and speed of the welding. The thermal contribution shall not be too high to do not cancel the advantageous effects
given by the austempering and shall not even be too low in order to avoid hardening risks. The pre-heating, which is profitable

also for the hydrogen elimination, shall be applied to avoid hardening risks.
When the welding get cool, it is opposed by the surrounding cooled metallic mass, so that sometimes it cracks.
Greater is the joint thickness, higher are the stresses sustained by the welding bead.

If the connection area is pre-heated, the cooling gradient is slower and the shrinkages are much controlled and regular.
Do not exceed with the welding of the structural steels; except strong constraints up to thickness 25mm, the pre-heating

shall be avoided by assuring that the joint is well clean and dry.
The thermal cycle severity decreases when the specific thermal contribution and the pre-heating temperature increase,
while it increases depending on the pieces thickness. This could be represented by the formula t8/5 i.e. for certain
points of the joint, by the time necessary to cool and reach a temperature of 500C from 800C.
This parameter is very important when we study the metallurgic transformations which occurs to the steel
during cooling process.
Thereunder are listed some parameters extracted by the analysis performed by a research group on steel type StE690 and T1.
MIN. AND MAX. THERMAL CONTRIBUTION FOR StE 690
PROCED.
thick. JOINT
JOINTS T/T
ANGULAR JOINT
(mm)
MAX.
MIN.
MAX.
MIN.
10
11,7
7,4
16,6
10,5
12
14,1
8,9
19,6
12,2
ELECTRODE
15
17,6
11,1
23,9
14,6
20
23,4
14,8
30,7
18,2
30
35,1
15,9
43,0
21,4
4050
39,7
15,9
53,4
21,4
10
11,0
12
13,2
MAG/MIG
15
16,5
20
22,1
30
33,0
4050
37,4
PRE-HEATED AT APPROX. 150

16-02-97

ISSUE

DATE

7,0
8,4
10,5
13,9
15,0
15,0

15,6
18,4
23,5
28,9
40,5
50,2

9,9
11'5
13,7
17,1
20,1
20,1

MAX. THERMAL CONTRIBUTION FOR STEEL TYPE T1A & B

THICK.
PRE-HEATING TEMPERATURE ( C)
(mm)
20
65
100
150
200
6,35
9,55
12,7
15,88
19,05
25,4
38,5

9,3
13,7
18,6
25,3
34,9

8,2
12,0
16,5
22,5
30,4
47,2

7,6
11,0
15,1
20,8
21,9
33,8
47,0

6,2
9,2
12,5
16,7
21,9
33,8
47,0

THE SPECIFIC THERMAL CONTRIBUTION IS CALCULATED

AS FOLLOWS:
60 I V
where " I " is the current strenght
[J/cm]
of welding (ampere), " V " is
Q=
v
the voltage (volt) and " v " is the
speed progress (cm/min.).

NOT FOR CONSTRUCTION

DESCRIPTION (Reason)

4,8
7,3
10,2
13,2
16,5
25,8
37,0

MANUFACTURER

MANUFACTURER