Modicon Quantum

Modicon Quantum
A Mastered Technology
Schneider-Electric masters Hot Standby
solutions since more than 30 years !
Quantum Safety
Unity Quantum
SIL3 Certified
Quantum Series
HIGH SPEED
FIBER OPTIC LINK
984 - 800 Series

FIBER OPTIC LINK
984 Chassis Series

COPPER CABLE
LINK
584 Chassis Series

COPPER CABLE
LINK
Up to 99.999% of availability!
J212
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1986
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Quantum PAC Hot Standby Offer Presentation

Schneider Electric | Industry Business | Control Mkt | E. Pauchet 20 October 2015
1996
2004
2007
2013
2
Quantum Hot Standby

Principles
Architectures
The CPU Offer
Performances
Configuration
Market Values
Certification
Additional Information

Main Principle
2 CPUs in Redundant Mode
Primary and Standby
If the Primary becomes inoperative or unavailable, the Standby becomes
Primary and assumes control
When the CPU operative and available again, it becomes the Standby
Primary
Standby

In a Nutshell
Requirements
Two backplanes configured with identical hardware, software and firmware.
The Primary Controller updates the Standby controller after each scan.
The Remote I/O Network is always operated by the Primary Controller.
Features
No additional tool or action: when transferring project to one CPU, automatic
transfer occurs, then both come-up online.
Performance: time for HSBY swap
Redundant power maximum 2 logic cycle supplies
Redundant Ethernet modules, with automatic IP address swapping
Preconfigured functions
Advanced diagnostics (diag buffer + LCD screen)
Quantum HSBY Main Features

Standard Hot Standby Controllers with
High Speed Interface
100 Mb fiber optic link between both
Controllers using an embedded Copro
Default configuration, and native
preconfigured functions
Default assignment of Primary PLC,
based on the MAC address
Total Program Transfer
Selection of non transferred data
Programs difference
No requirement for separate Hot

Standby Modules
No Specific Data Transfer
configuration
No requirement for hardware
configuration and settings, no
specific executive software
needed (loadable)
No requirement for user selection

of primary makes system plug
and play
No Program size limit:
Up to 7.1 Mb
Functionalities to fit specific

needs
6
Unity Hot Standby Architecture

Fiber optic link between both Controllers Ethernet 100 Mbits/sec
Single Mode
MTRJ Connector
Up to 16 Km
or
Multi Mode
LC Connector
Up to 4 Km
Faster data transfer between

both PLCs
Ethernet 100 M bits/sec link is
8 to 10 times faster than the
Concept solution
All of the Data is exchanged,
without any user configuration
One Scan is sufficient to exchange
the whole content
FIBER OPTIC LINK
Both PLCs may be placed as much

as 4 km apart (multimode) or up to
16 km (singlemode)
Quantum Hot Standby

Principles
Architectures
The CPU Offer
Performances
Configuration
Market Values
Certification

HSBY QEIO Architecture

Overview
Compatible with all 140CPU676
Native High Availability (no single point of failure)
Architecture flexibility (Dual Ring Switches, Transparent access to any Ethernet
device connected, Add / modify module + Add drop in RUN possible)

HSBY QEIO Architecture

Overview
Optimized Architectures using X80 drops:
Compatible with M340 I/Os modules
In rack Serial ports / optical fiber embedded
Native 10ms time stamping at drop source
Native 10 ms
time stamping
buffer for all I/O
in the drop
Serial Port

Optical Fiber
10
HSBY DIO Architecture

High Availability at Optimized Cost
Use Ethernet Distributed I/O drops (STB or Momentum)
Ethernet Modules:
140NOC7800 & 140NOE7711 are HSBY compatible
Automatic IP assignment (IP / IP+1) Up to 6 Eth Modules (max 1x140NOC78100,
max 4x140NOC78000)
140NOC7800 supports FDR
Control Network (Scada)

11
HSBY QEIO (ERIO+ DIO) Architecture

Overview
High Availability and
Flexibility
Scale it to Your Needs !
1.
HSBY CPU
2.
140NOC78100 router for control Network
3.
140NOC78000 interlinked with

140CRP31200 to control DIO inside the
ERIO network
4.
Quantum drop
5.
DRS allowing sub ring of RIO
6.
Fiber optic X80 in rack modules
7.
X80 in rack serial module to integrate

devices
8.
DRS allowing sub ring of DIO
9.
Integration of any Ethernet device (HMI,

DIO, Drives, Laptop, ) can be achieved
with simplicity thanks to the SERVICE port
of the drops

12
Availability and Transparency

Use The Ethernet Backbone Power !
Configure the devices from one software (Unity Pro)
Perform device diagnostics using Ethernet transparency and
embedded routers !
Control Network (Scada)

13
Router NOC Control

Transparent Access
From Control to Device Network
140NOC78100
4-Port Module
Router: allows several IP addresses
to be interlinked
Router Port IP:
No need of external router
Max: 1 per configuration
PLC
RIO Subnet:
192.168.0.0
192.168.0.1
SCADA
MES
Router Port IP 22.28.0.1

Control Subnet: 22.28.0.0

36 %
14
Quantum Hot Standby

Principles
Architectures
The CPU Offer
Performances
Configuration
Market Values
Certification

15
The HSBY CPU

1
Model Number, Module Description, Color Code
Lens Cover (open)
LCD Display (here covered by the Lens Cover)
Physical Key Switch (Protection against cyber attacks)
Keypad (with 2 red LED indicators)
Modbus Port (RS-232/RS-485)
USB Port
Modbus Plus Port
PCMCIA Slots A and B (for memory extension)
10
LED Indicators (yellow) for Ethernet Comm.
11
HSBY Duplex Fiber Optic Comm Port
12
Restart Button
13
Battery

16
The HSBY CPU Offer

67160
67260
67261
67861*
67160S
Mix S908 / QEIO
No
Yes
Yes
Yes
No
S908 support
Yes
Yes
Yes
Yes
Yes
Add an EIO drop online
No
Yes
Yes
Yes
No
CCOTF
Yes
Yes
Yes
Yes
No
EIO Quantum drops
Up to 31
Up to 31
Up to 31
Up to 31
No
EIO Modicon X80 drops
Up to 16
Up to 31
Up to 31
Up to 31
No
HSBY Unlocated Data
512 Ko
1.5 Mo
1.5 Mo
1.5 Mo
512 Ko
User Memory
1 Mo
3 Mo
3 Mo
11 Mo
1 Mo
HSBY Fiber link
Multimode
Multimode
Single mode
Single mode
Multimode
Safety Certified
No
No
No
No
SIL3

* Available Q4 2013
17
Ergonomic and Easy to use Solution
Embedded LCD Panel and

Keypad
Update the Standby application
Key switch

Monitor / Command Hot Standby

functionality:
- Monitor CPU modes
- Programs update
- Configuration communication ports
- Monitor system information
Without being in front of the PLC

- Command by program
- Command by HMI or SCADA
For memory protection against
cyber security attacks AND
authorization of keypad actions
18
Quantum HSBY for Process Automation

Targeted Segments
Oil & Gas
Mining & Minerals
Infrastructures
Power Generation
Opportunistic Segments
Water & Waste Water

Food & Beverage
35
Optimize Your Cost per Kilometer

Oil & Gas
Applications:
Up Stream Applications
exploration
extraction
production
Mid Stream Applications
Transport: Pipelines
Stocking : Tanks Farm
Down Stream Applications
Gas Processing
Petroleum Refining
Petrochemical Manufacturing
Distribution Center

36
Produce with Efficiency

Mining & Minerals
Applications:
Mining Machines (stackers
/ reclaimers / conveyors)
Quarry and Crusher
Raw Mill
Coal Mill
Clinker Production
Cement Preparation
Packing

37
Make Energy Reliable and Safe

Power Generation
Applications:
Hydro Power
Turbines control
Power control
Burner management
Boiler control
Water treatment
Auxiliary systems
Wind Farms

38
Optimizing Efficiently Safely

Infrastructures
Applications
Subway, Tunnels, Railway, Airport and
Building automation systems
Automated system without drivers
Lifts and escalators, ticket stamping
machines and access control barriers
and doors access control
Tunnels ventilation, station lighting
systems, stations and tunnels pumping
subsystems
Fire alarm and fire extinguishing station
Air conditioning system

39
Hungry for Green Efficiency

Targeted Applications:
Food & Beverage
Large Liquid Food
Other applications >

Premium / M340 targets

40
Reduce Energy Consumption

Targeted Applications:
Large Waste Water treatment
T4: > 1,000,000 habitants
Water & Waste Water
Medium to Large Hydro Power

From 100 to 300 MW

41
Certifications
Principles
Architectures
The CPU Offer
Performances
Configuration
Market Values
Certification

42
Global Certifications
USA
Europe
Hazardous Location
Canada
Russia
ATEX IEC-Ex Zone 2/22

For Coated versions only
Australia
TV Rheinland
For Safety only

43
Marine Certification
USA
ABS
Norway
DNV
France
BV
Germany
GL

Great Britain
LR
CIS
RRR
Italy
RINA
44
Additionnal Information
Principles
Architectures
The CPU Offer
Performances
Configuration
Market Values
Certification

45
Unity Pro
All in one software
Five IEC 61131-3 programming languages, + LL984 Modicon language,

Integrated, customizable DFB (Derived Function Blocks) library
PLC simulator on PC for program validation prior to installation
Built-in tests and diagnostics
Wide range of online services

46
Application Libraries
Standard Libraries
Input data conditioning

Controllers
Mathematical functions
Process value processing
Output value processing
Additionnal Schneider Electric Libraries:
Fuzzy Control Library

Flow Calculation Library
TeSys Library
Predictive Control Library
Heating Ventilation & Air Conditioning Library

47

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Modicon Quantum

984 - 800 Series

984 Chassis Series

584 Chassis Series

Quantum PAC Hot Standby Offer Presentation

Quantum Hot Standby

Quantum PAC Hot Standby Offer Presentation

Quantum PAC Hot Standby Offer Presentation

Quantum HSBY Main Features

No requirement for separate Hot

No requirement for user selection

Functionalities to fit specific

Unity Hot Standby Architecture

Faster data transfer between

FIBER OPTIC LINK

Both PLCs may be placed as much

Quantum Hot Standby

Quantum PAC Hot Standby Offer Presentation

HSBY QEIO Architecture

Quantum PAC Hot Standby Offer Presentation

HSBY QEIO Architecture

Quantum PAC Hot Standby Offer Presentation

HSBY DIO Architecture

Control Network (Scada)

Quantum PAC Hot Standby Offer Presentation

HSBY QEIO (ERIO+ DIO) Architecture

140NOC78100 router for control Network

140NOC78000 interlinked with

DRS allowing sub ring of RIO

Fiber optic X80 in rack modules

X80 in rack serial module to integrate

DRS allowing sub ring of DIO

Integration of any Ethernet device (HMI,

Quantum PAC Hot Standby Offer Presentation

Availability and Transparency

Quantum PAC Hot Standby Offer Presentation

Router NOC Control

Router Port IP 22.28.0.1

Control Subnet: 22.28.0.0

Quantum Hot Standby

Quantum PAC Hot Standby Offer Presentation

The HSBY CPU

Model Number, Module Description, Color Code

Lens Cover (open)

LCD Display (here covered by the Lens Cover)

Physical Key Switch (Protection against cyber attacks)

Keypad (with 2 red LED indicators)

Modbus Port (RS-232/RS-485)

Modbus Plus Port

PCMCIA Slots A and B (for memory extension)

LED Indicators (yellow) for Ethernet Comm.

HSBY Duplex Fiber Optic Comm Port

Quantum PAC Hot Standby Offer Presentation

The HSBY CPU Offer

Mix S908 / QEIO

Add an EIO drop online

EIO Quantum drops

EIO Modicon X80 drops

HSBY Unlocated Data

HSBY Fiber link

Quantum PAC Hot Standby Offer Presentation

Ergonomic and Easy to use Solution

Embedded LCD Panel and

Quantum PAC Hot Standby Offer Presentation