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WORKS PROCEDURE
PT. Surya Besindo Sakti
Doc. No.
34-07-REPAIR
Date
11/18/2016
Rev. No.
JOB DESCRIPTIONS
A PREPARATION WORKS
1
Cut the Tubes for replacements with the Specifications and Size as required
( See Consumables Material list )
Provide the Equipments and Tools as required ( See Equipments and tools list )
6
7
Do Soap Sud Spray Test on all Tubes at Top and Bottom Tube sheet's
Do Investigation by Visual Inspection of Air Bubbles on tube leakage of both Top and Bottom
of Tube sheets.
Do the Marking of the tube leakage locations and or others part's leakage Position if any.
Do removing of existing seal weld tubes on both side of the tube sheet by cotter equipment
Do pulling of the tubes that already cutted (both side at top and bottom of tube sheet)
do removing of the burr tube holes after the tube already pulled out
do installing of the new tube with size dia 1" x 2.11 Thk x 2000mm Lg. (From Top Side)
10 Do the liquid penetrant testing of strength weld of tube to bottom tube sheet
11 Do the tube expanding roll from the top side
12 Do the stregth welding of tube to top tube sheet
13 Do the visual inspection of strength weld of tube to bottom tube sheet.
14 Do the liquid penetrant testing of strength weld of tube to bottom tube sheet
15 In any case that the tube leakage condition can not to be replace, so the alternative repair could to be used IE plugged
FIELD REPAIRS
WORKS PROCEDURE
Doc. No.
34-07-REPAIR
Date
11/18/2016
Rev. No.
JOB DESCRIPTIONS
Do Removing of both the Channel Bonnet Cover's and Rear Cover from it's shell
Do Asassembly of the Test Ring between Shell Flange to Floating Tube sheet.
Do Soap Sud Spray Test on all Tubes at both Front and Rear Tube sheet's
Do Investigation by Visual Inspection of Air Bubbles on tube leakage of both Front and Rear of Tube sheets.
Do the Marking of the tube leakage locations and or others part's leakage locations if any.
Do removing of existing seal weld tubes on both side of the tube sheet by cotter equipment
Do pulling of the tubes that already cutted (both side at top and bottom of tube sheet)
do removing of the burr tube holes after the tube already pulled out
do installing of the new tube with size dia 3/4" x 2.11 Thk x 6000mm Lg. (From Top Side)
10 Do the liquid penetrant testing of strength weld of tube to front tube sheet
11 Do the tube expanding roll at the both side
12 Do the stregth welding of tube to top tube sheet at both side
13 Do the visual inspection of strength weld of tube at the both side.
14 Do the liquid penetrant testing of strength weld of tube to tube sheet at both side.
15 In any case that the tube leakage condition can not to be replace, so the alternative repair could to be used IE plugged
methode and followed strength weld
Prepared by:
( SUBAGIO )
FIELD REPAIRS
WORKS PROCEDURE
Doc. No.
34-07-REPAIR
Date
11/18/2016
Rev. No.
JOB DESCRIPTIONS
A PREPARATION WORKS
1
Provide the Externally Scafolding if required for both E-7704 and E-7851
Do Soap Sud Spray Test on all Tubes at Top and Bottom Tube sheet's
Do Investigation by Visual Inspection of Air Bubbles on tube leakage both Top and Bottom of Tube sheets.
Do the Marking of the tube leakage locations and or others part's leakage Position if any.
Do NDT Inspection by Liquid Dye Penetrant Examination on the Tube , Seal-Weld and or part's
that leakage happened.
Do Removing of both the Channel Bonnet Cover's and Rear Cover from it's shell
Do Asassembly of the Test Ring between Shell Flange to Floating Tube sheet.
Do Soap Sud Spray Test on all Tubes at both Front and Rear Tube sheet's
7
8
9
Do Investigation by Visual Inspection of Air Bubbles on tube leakage both Front and Rear of Tube sheets.
Do the Marking of the tube leakage locations and or others part's leakage locations if any.
Do NDT Inspection by Liquid Dye Penetrant Examination on the Tube , Seal-Weld and or part's
that leakage happened.
Prepared by:
( SUBAGIO )
4-07-REPAIR
1/18/2016
S
ELDING
be used IE plugged
4-07-REPAIR
1/18/2016
S
ELDING
be sheets.
be used IE plugged
4-07-REPAIR
1/18/2016
'S