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AL TAWI Co.

QUALITY CONTROL DEPARTMENT


MATERIAL TESTING
2-Dec-2015
NO:

NAME OF TEST

TESTED

1 Sieve Analysis

2 Los Angles Abrasion Test

3 Water Absorption & Specific Gravity

4 Moisture Content Test

5 Soundness Test

6 Clay Lumps and Friable Particles in Aggregates

7 Flakiness Index of Coarse Aggregates

8 Elongation Index of Coarse Aggregates

9 Bulk Density (Unit Weight) of Aggregate

10 Organic Impurities in Fine Aggregates

11 Materials Finer than 75-m (No. 200) Sieve

12 Sand Equivalent Test

13 Finess Modulus Test

14 Fineness of Cement

15 Normal Consistency of Cement

16 Initial and Final Setting of Cement

17 Compressive Strength of Cement

18 Specific Gravity of Cement

19 Specific Gravity of Admixture

20 Water Test (pH, TDS, Temperature)

21 Daily Weather Log Report

QUALITY TEST REPORT


Sample Date
Test Date
Sample Description

2-Dec-2015
2-Dec-2015
Coarse Aggregate (3/4")

SOURCE:
LOCATION:
WASHED

Test Reference

Al Tawi Crusher
PLANT-3
STOCK PILE

SEMI WASHED

UN WASHED

ASTM C-33 , ASTM C-566 , ASTM C-117 , ASTM C-136

MOISTURE DETERMINATION
(ASTM C - 566)

PERCENT PASSING No. 200 (75 m) SIEVE


WASH (ASTM C - 117)

5180.00
5102.00
78.00
1.53

Mass of Wet Material


Mass of Dry Material
Mass of Water

Moisture %

5102.00
5076.00
26.00
0.51

Dry Mass before Washing


Dry Mass after Washing
Mass passing # 200 Sieve

Finer Material %

SIEVE ANALYSIS (ASTM C - 136)


Sevie Description
mm

No.

25.4
19
12.5
9.5
4.75
2.36
1.18
0.15
0.075
Pan

1"
3/4"
1/2"
3/8"
#4
#8
# 16
# 100
# 200

Retained Wt In
Retained %
(gm)

0
262
3358
1335
55
39
17
5
1
4

0.00
5.16
66.15
26.30
1.08
0.77
0.33
0.10
0.02
0.08

Cum .Retained
Wt In (gm)

0
262
3620
4955
5010
5049
5066
5071
5072
5076

Cum.
Retained %

0.00
5.16
71.32
97.62
98.70
99.47
99.80
99.90
99.92
100.00

Passing
%

100.00
94.84
28.68
2.38
1.30
0.53
0.20
0.10
0.08
0.00

Specification Limits
Lower

Upper

100
90
20
0
0

100
100
55
15
5

Specifications Limits According to ASTM C 33 Grading (19.0 ~ 9.5) mm


120.00

Passing

100.00

Passing
%

80.00

Lower

60.00
40.00

Upper

20.00
0.00
1"

3/4"

1/2"

3/8"

#4

Sieves No.

Engr. Jahanzeb Mahar


Civil Engineer

Ishfaque Ahmed Qureshi


QA/QC Manager

QUALITY TEST REPORT


Sample Date
Test Date
Sample Description

2-Dec-2015
2-Dec-2015
Coarse Aggregate (3/8")

SOURCE:
LOCATION:
WASHED

Test Reference

Al Tawi Crusher
PLANT-1
STOCK PILE

SEMI WASHED

UN WASHED

ASTM C-33 , ASTM C-566 , ASTM C-117 , ASTM C-136

MOISTURE DETERMINATION
(ASTM C - 566)

PERCENT PASSING No. 200 (75 m) SIEVE


WASH (ASTM C - 117)

3091.00
3021.00
70.00
2.32

Mass of Wet Material


Mass of Dry Material
Mass of Water

Moisture %

3021.00
3002.00
19.00
0.63

Dry Mass before Washing


Dry Mass after Washing
Mass passing # 200 Sieve

Finer Material %

SIEVE ANALYSIS (ASTM C - 136)


Sevie Description
mm

No.

12.5
9.5
4.75
2.36
1.18
0.15
0.075
Pan

1/2"
3/8"
#4
#8
# 16
# 100
# 200

Retained Wt In
Retained %
(gm)

0
359
2110
500
15
11
2
5

0.00
11.96
70.29
16.66
0.50
0.37
0.07
0.17

Cum .Retained
Wt In (gm)

0
359
2469
2969
2984
2995
2997
3002

Cum.
Retained %

0.00
11.96
82.25
98.90
99.40
99.77
99.83
100.00

Passing
%

100.00
88.04
17.75
1.10
0.60
0.23
0.17
0.00

Specification Limits
Lower

Upper

100
85
10
0
0

100
100
30
10
5

Specifications Limits According to ASTM C 33 Grading (9.5 ~ 2.36) mm


120.00

Passing

100.00

Passing
%

80.00

Lower

60.00

Upper

40.00
20.00
0.00
1/2"

3/8"

#4

#8

# 16

Sieves No.

Engr. Jahanzeb Mahar


Civil Engineer

Ishfaque Ahmed Qureshi


QA/QC Manager

SIEVE ANALYSIS
Test Date
2-Dec-2015
Sample Description
Coarse aggregate 3/4" 60%
Coarse aggregate 3/8" 40%
Plant
Al Tawi
Test Reference
ASTM C-33, ASTM C-136
Sevie Description

SOURCE:
SOURCE:

Aggregate

Aggregate

Passing

3/4"

60%

3/8"

40%

Al Tawi
Al Tawi

(3/4")
(3/8")

Specification Limits
ASTm C-33

mm

No.

Min:

Max:

25

1"

100.00

60.00

100.00

40.00

100.00

100

100

19

3/4"

94.84

56.90

100.00

40.00

96.90

90

100

12.5

1/2"

28.68

17.21

100.00

40.00

57.21

9.5

3/8"

2.38

1.43

88.04

35.22

36.65

20

55

4.75

#4

1.30

0.78

17.75

7.10

7.88

10

2.36

#8

0.53

0.32

1.10

0.44

0.76

1.18

# 16

0.20

0.12

0.60

0.24

0.36

0.15

# 100

0.10

0.06

0.23

0.09

0.15

0.075

# 200

0.08

0.05

0.17

0.07

0.11

0.00

Pan

0.00

Specifications Limits According to ASTM C 33 Grading (19.0 ~ 4.75) mm


120.00

Passing

100.00

Passing

80.00

Min:

60.00

Max:

40.00
20.00
0.00
1"

3/4"

3/8"

#4

#8

Sieves No.

Engr. Jahanzeb Mahar


Civil Engineer

Ishfaque Ahmed Qureshi


QA/QC Manager

QUALITY TEST REPORT


Sample Date
Test Date
Sample Description

2-Dec-2015
2-Dec-2015
Fine Aggregate (Crush Sand)

SOURCE:
LOCATION:
WASHED

Test Reference

Al Tawi Crusher
PLANT-4
STOCK PILE

SEMI WASHED

UN WASHED

ASTM C-33 , ASTM C-566 , ASTM C-117 , ASTM C-136

MOISTURE DETERMINATION
(ASTM C - 566)

PERCENT PASSING No. 200 (75 m) SIEVE


WASH (ASTM C - 117)

Mass of Water

1133.00
1106.00
27.00

Moisture %

2.44

Mass of Wet Material


Mass of Dry Material

1106.00
1087.00
19.00

Dry Mass before Washing


Dry Mass after Washing
Mass passing # 200 Sieve

Finer Material %

1.72

SIEVE ANALYSIS (ASTM C - 136)


Sevie Description
mm

No.

9.5
4.75
2.36
1.18
0.6
0.3
0.15
0.075
Pan

3/8"
#4
#8
# 16
# 30
# 50
# 100
# 200

Retained Wt In
Retained %
(gm)

0
40
450
507
57
18
9
3
3

Cum .Retained
Wt In (gm)

0.00
3.68
41.40
46.64
5.24
1.66
0.83
0.28
0.28

Finess Modulus

0
40
490
997
1054
1072
1081
1084
1087

Cum.
Retained %

0.00
3.68
45.08
91.72
96.96
98.62
99.45
99.72
100.00

Passing
%

100.00
96.32
54.92
8.28
3.04
1.38
0.55
0.28
0.00

Specification Limits
Lower

Upper

100
95
80
50
25
5
0
0

100
100
100
85
60
30
10
3

4.36

120.00

100.00

Passing
%

Passing

80.00

Lower

60.00
40.00

Upper

20.00

0.00
3/8"

#4

#8

# 16

# 30

# 50

# 100

# 200

Sieves No.

Engr. Jahanzeb Mahar


Civil Engineer

Ishfaque Ahmed Qureshi


QA/QC Manager

QUALITY TEST REPORT


Sample Date
Test Date
Sample Description

2-Dec-2015
2-Dec-2015
Fine Aggregate (Red Sand)

SOURCE:
LOCATION:
WASHED

Test Reference

SEMI WASHED

Al Dossri
PLANT-2
STOCK PILE
UN WASHED

ASTM C-33 , ASTM C-566 , ASTM C-117 , ASTM C-136

MOISTURE DETERMINATION
(ASTM C - 566)

PERCENT PASSING No. 200 (75 m) SIEVE


WASH (ASTM C - 117)

Mass of Water

675.00
664.00
11.00

Moisture %

1.66

Mass of Wet Material


Mass of Dry Material

664.00
651.00
13.00

Dry Mass before Washing


Dry Mass after Washing
Mass passing # 200 Sieve

1.96

Finer Material %

SIEVE ANALYSIS (ASTM C - 136)


Sevie Description
mm

No.

9.5
4.75
2.36
1.18
0.6
0.3
0.15
0.075
Pan

3/8"
#4
#8
# 16
# 30
# 50
# 100
# 200

Retained Wt In
Retained %
(gm)

0
0
0
1
201
243
161
42
3

Cum .Retained
Wt In (gm)

0.00
0.00
0.00
0.15
30.88
37.33
24.73
6.45
0.46

Finess Modulus

0
0
0
1
202
445
606
648
651

Cum.
Retained %

0.00
0.00
0.00
0.15
31.03
68.36
93.09
99.54
100.00

Passing
%

100.00
100.00
100.00
99.85
68.97
31.64
6.91
0.46
0.00

Specification Limits
Lower

Upper

100
95
80
50
25
5
0
0

100
100
100
85
60
30
10
3

1.93

120.00

Passing

100.00

Passing
%

80.00

Lower

60.00

Upper

40.00
20.00
0.00
3/8"

#4

#8

# 16

# 30

# 50

# 100

# 200

Sieves No.

Engr. Jahanzeb Mahar


Civil Engineer

Ishfaque Ahmed Qureshi


QA/QC Manager

QUALITY TEST REPORT


Sample Date
Test Date
Sample Description

2-Dec-2015
2-Dec-2015
Fine Aggregate (White Sand)

SOURCE:
LOCATION:
WASHED

Test Reference

SEMI WASHED

Al Badeiway
B. FACTORY
STOCK PILE
UN WASHED

ASTM C-33 , ASTM C-566 , ASTM C-117 , ASTM C-136

MOISTURE DETERMINATION
(ASTM C - 566)

PERCENT PASSING No. 200 (75 m) SIEVE


WASH (ASTM C - 117)

Mass of Water

546.00
542.00
4.00

Moisture %

0.74

Mass of Wet Material


Mass of Dry Material

542.00
531.00
11.00

Dry Mass before Washing


Dry Mass after Washing
Mass passing # 200 Sieve

2.03

Finer Material %

SIEVE ANALYSIS (ASTM C - 136)


Sevie Description
mm

No.

9.5
4.75
2.36
1.18
0.6
0.3
0.15
0.075
Pan

3/8"
#4
#8
# 16
# 30
# 50
# 100
# 200

Retained Wt In
Retained %
(gm)

0
0
16
10
116
225
123
38
3

Cum .Retained
Wt In (gm)

0.00
0.00
3.01
1.88
21.85
42.37
23.16
7.16
0.56

Finess Modulus

0
0
16
26
142
367
490
528
531

Cum.
Retained %

0.00
0.00
3.01
4.90
26.74
69.11
92.28
99.44
100.00

Passing
%

100.00
100.00
96.99
95.10
73.26
30.89
7.72
0.56
0.00

Specification Limits
Lower

Upper

100
95
80
50
25
5
0
0

100
100
100
85
60
30
10
3

1.96

120.00

Passing

100.00

Passing
%

80.00

Lower

60.00

Upper

40.00
20.00
0.00
3/8"

#4

#8

# 16

# 30

# 50

# 100

# 200

Sieves No.

Engr. Jahanzeb Mahar


Civil Engineer

Ishfaque Ahmed Qureshi


QA/QC Manager

SIEVE ANALYSIS
Test Date
2-Dec-2015
Sample Description
Crushed Sand 35 %
Red Sand 65%
Plant
Al Tawi
Test Reference
ASTM C-33, 136

Sevie Description
mm

No.

SOURCE: Al Tawi (Cr: Sand)


SOURCE: Al Dossri (R.Sand)

Aggregate

Aggregate

Passing

Crushed
Sand

35%

Red Sand

65%

Specification Limits
ASTm C-33
Min:

Max:

9.5

3/8"

100.00

35.00

100.00

65.00

100.00

100

100

4.75

#4

96.32

33.71

100.00

65.00

98.71

95

100

2.36

#8

54.92

19.22

100.00

65.00

84.22

80

100

1.18

# 16

8.28

2.90

99.85

64.90

67.80

50

85

0.6

# 30

3.04

1.06

68.97

44.83

45.89

25

60

0.3

# 50

1.38

0.48

31.64

20.57

21.05

30

0.15

# 100

0.55

0.19

6.91

4.49

4.69

10

0.075

# 200

0.28

0.10

0.46

0.30

0.40

0.00

0.00

0.00

0.00

0.00

2.78

Pan

Finess Modulus
120.00

Ishfaque Ahmed Qureshi


Asst: QA/QC Manager

Passing

100.00

Passing

80.00

Min:

60.00

Max:

40.00
20.00
0.00
3/8"

#4

#8

# 16

# 30

# 50

# 100

# 200

Sieves No.

Engr. Jahanzeb Mahar


Civil Engineer

Ishfaque Ahmed Qureshi


QA/QC Manager

SIEVE ANALYSIS
Test Date
2-Dec-2015
Sample Description
Crushed Sand 35 %
White Sand 65%
Plant
Al Tawi
Test Reference
ASTM C-33, 136

Sevie Description
mm

No.

SOURCE: Al Tawi (Cr: Sand)


SOURCE: Al Badeiway (W.Sand)

Aggregate

Aggregate

Passing

Crushed
Sand

35%

White
Sand

65%

Specification Limits
ASTm C-33
Min:

Max:

9.5

3/8"

100.00

35.00

100.00

65.00

100.00

100

100

4.75

#4

96.32

33.71

100.00

65.00

98.71

95

100

2.36

#8

54.92

19.22

96.99

63.04

82.26

80

100

1.18

# 16

8.28

2.90

95.10

61.82

64.72

50

85

0.6

# 30

3.04

1.06

73.26

47.62

48.68

25

60

0.3

# 50

1.38

0.48

30.89

20.08

20.56

30

0.15

# 100

0.55

0.19

7.72

5.02

5.21

10

0.075

# 200

0.28

0.10

0.56

0.37

0.46

0.00

0.00

0.00

0.00

0.00

2.80

Pan

Finess Modulus
120.00

Ishfaque Ahmed Qureshi


Asst: QA/QC Manager

Passing

100.00

Passing

80.00

Min:

60.00

Max:

40.00
20.00
0.00
3/8"

#4

#8

# 16

# 30

# 50

# 100

# 200

Sieves No.

Engr. Jahanzeb Mahar


Civil Engineer

Ishfaque Ahmed Qureshi


QA/QC Manager

CLAY LUMPS AND FERIABLE PARTICLES IN AGGREGATES


Sample Date
Test Date
Report Date
Sample Description
Test Reference

30-Nov-2015
1-Dec-2015
2-Dec-2015
Coarse Aggregate (3/4")
ASTM C-142

Sevie Description
Trial #

Pass

Retain

3/4"

3/8"

Engr. Jahanzeb Mahar


Civil Engineer

SOURCE:

Wt: of
Retained Retained Wt
Sample after
%
In (gm)
Test (gm)

94.6

2002.1

1988.40

Al Tawi
Crusher

Loss
%

% of Clay
Lumps and
Feriable
Particles

0.68

0.65

Total:

0.65

Limits According to ASTM C-33 (%):

< 5%

Ishfaque Ahmed Qureshi


QA/QC Manager

CLAY LUMPS AND FERIABLE PARTICLES IN AGGREGATES


Sample Date
Test Date
Report Date
Sample Description
Test Reference

30-Nov-2015
1-Dec-2015
2-Dec-2015
Coarse Aggregate (3/8")
ASTM C-142

Sevie Description
Trial #

SOURCE:

Wt: of
Retained Retained Wt
Sample after
%
In (gm)
Test (gm)

Al Tawi
Crusher

Loss
%

% of Clay
Lumps and
Feriable
Particles

Pass

Retain

3/4"

3/8"

5.21

2004.1

1990.20

0.69

0.04

3/8"

#4

73.71

1002.5

992.20

1.03

0.76

Engr. Jahanzeb Mahar


Civil Engineer

Total:

0.79

Limits According to ASTM C-33 (%):

< 5%

Ishfaque Ahmed Qureshi


QA/QC Manager

CLAY LUMPS AND FERIABLE PARTICLES IN AGGREGATES


Sample Date
Test Date
Report Date
Sample Description
Test Reference

30-Nov-2015
1-Dec-2015
2-Dec-2015
Fine Aggregate (Crush Sand)
ASTM C-142

Sevie Description
Trial #
Pass

Retain

#4

# 16

SOURCE:

Wt: of
Retained Retained Wt
Sample after
%
In (gm)
Test (gm)

Al Tawi
Crusher

Loss
%

% of Clay
Lumps and
Feriable
Particles

1.10

0.82

74.56

100.4

99.30

Engr. Jahanzeb Mahar


Civil Engineer

Total:

0.82

Limits According to ASTM C-33 (%):

< 3%

Ishfaque Ahmed Qureshi


QA/QC Manager

CEMENT TESTS
Sample Date

29-Nov-2015

Test Date

1-Dec-2015

Report Date

2-Dec-2015

SOURCE: Yamamah Company

Sample Description O.P.C CEMENT


Plant

Al Tawi

Test

Test Reference:

Result

ASTM C - 204

Fineness of cement using


Blain Apparatus

ASTM C- 187

Normal Consistancy

3147 cm2/gm

Specification Limits

Min:

2800

cm2/gm

35 %

Setting Time

ASTM C- 191

Initial Setting Time

108 minutes Min:

45 minutes

Final Setting Time

183 minutes Max:

375 minutes

Compressive Strength For Mortar Cube

After 3 Days

04/12/2015

After 7 Days

After 28 Days

22.7

Mpa

Min:

12

Mpa

08/12/2015

Mpa

Min:

19

Mpa

29/12/2015

Mpa

Min:

28

Mpa

ASTM C-109

Engr. Jahanzeb Mahar


Civil Engineer

Ishfaque Ahmed Qureshi


QA/QC Manager

CEMENT TESTS
Sample Date

29-Nov-2015

Test Date

1-Dec-2015

Report Date

2-Dec-2015

SOURCE: Yamamah Company

Sample Description S.R.C CEMENT


Plant

Al Tawi

Test

Test Reference:

Result

ASTM C - 204

Fineness of cement using


Blain Apparatus

ASTM C- 187

Normal Consistancy

3214 cm2/gm

Specification Limits

Min:

2800

cm2/gm

30 %

Setting Time

ASTM C- 191

Initial Setting Time

123 minutes Min:

45 minutes

Final Setting Time

192 minutes Max:

375 minutes

Compressive Strength For Mortar Cube

After 3 Days

04/12/2015

After 7 Days

After 28 Days

20.7

Mpa

Min:

Mpa

08/12/2015

Mpa

Min:

15

Mpa

29/12/2015

Mpa

Min:

21

Mpa

ASTM C-109

Engr. Jahanzeb Mahar


Civil Engineer

Ishfaque Ahmed Qureshi


QA/QC Manager

Chemical Admixtures Specific Gravity


Sample Date
Test Date

2-Dec-2015
2-Dec-2015

Location
Test Reference

Al Tawi Co
ASTM C-494

Appearance

Solid Content
%

Specific Gravity

Temperature
(oC)

Dark Brwon Liquid

20.1

1.086

24.6

Admixture

SP 430 EX

RP 200

SP 440M

SP 430R

PC 311

Engr. Jahanzeb Mahar


Civil Engineer

Ishfaque Ahmed Qureshi


QA/QC Manager

PH VALUE, TDS AND TEMPERATURE


Test Date

2-Dec-2015

Sample Description

Water

Source:

Al Suleman Al Anazi

Location

Al Tawi Co

Test Reference

BS 1377: Part 3 1990

Location

PH Value

TDS

Temprature

PLANT-1

7.8

500

12.1

PLANT-2

7.9

500

15.7

PLANT-3

400

10.9

PLANT-4

7.9

400

13.2

Engr. Jahanzeb Mahar


Civil Engineer

Ishfaque Ahmed Qureshi


QA/QC Manager

DAILY WEATHER LOG


Location: Sulai Riyadh

2-Dec-2015

Date:

Time

Tempretue (0C)

Humidity

Wind
Direction

Wind Speed

Precipitation

5:00

18 C

73%

SSE

13 km/h

N/A

Clear.

8:00

19 C

68%

SE

9 km/h

N/A

Clear.

9:00

21 C

60%

SSE

11 km/h

N/A

Clear.

11:00

24 C

47%

13 km/h

N/A

Clear.

15:00

28 C

26%

Calm

No wind

N/A

Sunny.

Condition

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