Professional Documents
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New technologies
New technologies may be developed during field of life
New regulations
Regulations for chemical use
Regulation for spill over to the environment both sea and air
Purchasing strategy
Is the interest of the purchasing organization aligned with the operating
Inlet section
Reduce inlet
momentum
Assure good flow
distribution in the
vessel
Liquid separation
by gravity
Oil and water
separation by
gravity
Gas separation
Discharge control
Demisting section
Removal of bulk of
liquid by use of
gravity
Assure no
remixing of oil and
water
Zone with
recirculation
Dispersion layer
Liquid
transportation
is in dispersion
layer. Low
transport in
clean phase
Strucured packing
and perforated
plates reduce
dispersion layer
height by adding
hydraulic resistance
and creating droplet
coalescence
Liquid
transportation in
dispersion layer
decrease and more
liquid is
transposrted in
clean phases
1.6
1.4
1.2
0.1
0.2
0.3
NIL/D
0.4
0.5
1
0.5
0.6
0.7
0.8
D2/D1
0.9
Even when you have a regulation system that is fast enough the
flow surges will continue to the next stage
5 m3 Slug Volume
10 m3 Slug Volume
15 m3 Slug Volume
1200
1000
800
600
400
200
0
0
10
11
12
13
14
Point #
GVF = 0 vol%
GVF = 1 vol%
Db= 1000 microns
Inlet devices that will help reduce the problems with gas
Inlet vanes
Cyclones extending
only into the oil
layer
Efficiency
94 %
Deoiler cyclone
Bulk oil water cyclones
92 %
Inlet cyclones
Axial flow cyclones
90 %
Electrostatic coalescer
88 %
86 %
84 %
0%
20 %
40 %
60 %
80 %
Flow rate
100 %
120 %
Droplet break up
Electrostatic coalescer
Oil continuous
Very large droplets
Low mixing
Inactive
Gravity separators,
Oil continuous,
Large droplets
Low mixing
Inlet Cyclones,
Gas / liquid
Larger bubbles
High mixing
Dewater Cyclones,
Demisting Cyclones,
Water cont,
Small
Larger droplets
Larger droplets
Dewatering Cyclones,
Oil continous
Larger droplets
Both
Coalescence
Deoilers
Water
Small droplets
Demister
section
99.73 %
Inlet section
and vessel
combined
88.97 %
Example case
Process conditions
Operating pressure
Operating temperature
Gas actual flow rate
Gas actual density
Gas actual viscosity
Hydrocarbon liquid flow rate
Oil actual density
Hydrocarbon surface tension
Oil actual viscosity
Water flow rate
Water actual density
Water actual viscosity
Liquid fraction
[bara]
[C]
[Am/h]
[kg/m]
[cP]
[Am/h]
[kg/m]
[N/m]
[cP]
[Am/h]
[kg/m]
[cP]
[vol%]
Year 2011
25.1
105
25263
22.5
0.01
22.71
881
0.021
13.0200
0.0
991.5
0.6
0.09 %
Year 2011
Vessel K-value
[m/s]
[%]
[m3/h]
22.71
[vol%]
0.090 %
[m3/h]
2.5055
[vol%]
0.00992 %
Demisting efficiency
[%]
[m3/d]
0.162
[Sm3/106Sm3]
0.013
[gal/MMSCF]
88.97 %
99.73 %
0.0990
30.0
Critical
Weber
Number
25.0
20.0
Standard Dehydrator
Compact Separator
15.0
10.0
Operating Flux
5.0
0.0
Summary
Flexible and robust separators is key for good life of field design
Separator and scrubber designs should be sized based on efficiency
formulas
New technology for separation will rely on more than density difference
between the phases for separation
Electrostatic coalescence for separators
Compact floatation for water continuous flows