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THE ART OF SOAP-MAKING A PRACTICAL HANDBOOK oF THE MANUFAOTURE OF HARD AND SOFT SOAPS, TOILET SOAPS, ETO., INOLUDING AN APPENDIX OF MODERN OANDLE-MAKING By ALEXANDER WATT AUTHOR OF “ ELECTRU-MRTALLUNGY PRACTIOALLT x EREATID,” “rm aRt Ov LEATHER MANUFACTURE,” BT. BLith Pumreraug Mlustrations THIRTEENTH IMPRESSION LONDON THE TECHNICAL PRESS LTD. LATE OF AVE MARIA LANE, LUDGATE HILL . GLOUCESTER ROAD, KINGSTON HILL, SURREY 1946 ‘The paper and binding of this book conform to the authorized economy standard, A SELECTION OF TECHNICAL PRESS PUBLICATIONS DAMPNESS IN BUILDINGS DRAINAGE OF BUILDINGS DECORATING AND RENOVATING STEEL BRICKY 34 BOOF CARPENTRY BULDER'S CALCULATOR TOLDING PROCEDURE CEMENTS, GLUES AND GUMS AERO AND AUTO ENGINES MAGNETO MANUAL ELECTRIC TESTING ELECTRIC DIAGRAM MODELS - MECHANIC'S WORKSHOP BATTERY BOOK PRESS TOOL MAKING ENGINEERING DICTIONARY ENG. WORKSHOP MANUAL RESHOP PRACTICE METAL WORK BOILERMAKERS’ ASSISTANT PORTUGUESE DICTIONARY SPANISH GRAMMAR BRASS FOUNDER’S MANUAL If GREAT BRITAIN BY Hammond Dawes Warren Draper Walker Collin; Smit Bitmend standge Teogmea ‘Cross Longman Hlasluck Cross PROVrED ‘WILLUM CLOWBE AND 808, LIMIZRD, LONDON AND BECOLES, PREFACE, —_—— In compiling this book, the Author has endeavoured to fll a void in Englieh technical literature, While almost every art is represented by treatises or handbooks of a more or Jess practical character, Soap-making, so far as the Author is aware, has not until the present time bean furnished with a special book of reference for the con- venience of its numerous followers. In the United States, however, several elaborate treatises of foreign origin have appeared, and to these the author has been indebted for much valuable information, especially as regarda the Continental methods of making ordinary soaps and toilet soaps, given by Dussauce, Oristiani, Ott, and Kiirten. An important feature in the present volume is the chapter on the Recovery of Glycerine from Waste Leys, in which many processes for recovering this valuable product are given. Although it would not have been possible nor even desirable to include every known process of soap-making, a great number of processes in an abridged form are given, which cannot fail to be useful to the manufacturer. To write an original work upon an art which has been iv PREFACE. built up, s0 to speak, by the ingenuity of the great host sf inventors and patentess, would be an impossibility: the present work, therefore, must be accepted as an epitome of their collective processes and improvements rather than as an original treatise, and the Author trusta that in his endeavour to produce a work which would be nsefal both as a practical handbook and source of general reference, he may not have been wholly unsuccessful. PUBLISHERS’ NOTE TO THE FIFTH EDITION. Tue present edition of this work is substantially a reprint of the last edition, with a new Appendix (left by Mr. Watt in MS., and now first printed) on the subject of Canpiz-Makine, which, with its illustrations, it is believed will be found a very useful and acceptable addition. Owing to the death of Mr. Watt a few months after the preparation of the last edition, the work has not undergone any further revision at his hands, though the opportunity has been taken of making a few corrections in the text, for which the Publishers are indebted to Mr. H. Joshua Phillips, F.I.C. However, from the continued and large demand for the work, it is abundantly evident that, as revised and enlarged by the Author, the volume amply falfils the purpose with which it was designed. CONTENTS. —— phos (wrmopuermom 6 eet ee a l CHAPTER I, SAPONIFICATION EXPLAINED, Chevreul's Theory—Liebig’s Researches on Saponification . » 7 OHAPTER II. THE SOAP PACTORY—ITS APPARATUS AND APPLIANCES. ‘The Soap-pans—Morfit’s Steam Series—The Ley Tanks—The Frames —Wooden Frames—Iron Frames—Orutches—Steam Cruteh— Various other Implemente—Barring Apparatus. . 1 » 16 OHAPTER IU, MATERIALS USED IN SOAP-MAKING, The Fate and Oils—Olive-oil—Tallow—Lard—Palm-oil—Cocoa-nut Oil—Castor-oil —Bone-grease — Horse-grense— Kitchen-stuff— Oleine, or Tallow-oil—Fish-oile—Resin, or Colophony—Re- covered Grosso or Yorkshire Fat—The Alkalies—Ouustio Soda —Potash—Silicate of Soda, or Soluble Glass—China Clay, or Kaolin—Sulphate of Soda, or Glauber’s Salt =. . . « %6 CHAPTER IV, CAUSTIC LEYS, ‘The Ley Tanke—Mothod of Preparing the Leys . « . 8 v a CONTENTS. OHAPTER V. - MANUFACTURE OF HARD 80.4P8. race Castile, of Olive-cil Soap—Pure Olive-cil Soap, or White Onstile ‘Marseilles Soap—French Marbled Soap—Notes on Mot- ffing—French Formule for Soaps—The Composition of Pure Olive-cil Soap—London Mottled Soap—White Curd Soap. 36 OHAPTER VI. MANUFACTURE OF HARD 80.APS—Oontinued, Yellow, or Resin Seape—Conkinantl Method—Dunn's Process— Meinicke’s Process - . ee ee OHAPTER VIL MANUFACTURE OF HARD SOAP8—Continued. ‘Treatment of « Nigers”—Anderson’s Proceas—Cocoa-nut Oil Soape— Beurtevant’s Proceas—French Oocoa-nut Oil Soapa . . = s 71 ' OHAPTER VIII. MAKING 80AP BY THE COLD PROOESS. Hawes's System—Making small Quentities of Beoap—To prepare ‘White Soap—Lard Soap by the Cold Process ~ 2 OHAPTER IX, OLEIC ACID—S0.4P FROM RECOVERED GREASE. Olele Acid—Soap from Recovered Grease—Morfit’a System of Soap. making—Olaio Ada _ Seape—Kattul's Soeps—fastentancons Soap. or’ ~ . Bt OHAPTER X. CHEAPENED SOAP8. Dr. Normandy’s Process—Silicated Soaps: Sheridan’s Process— Goseage’s Processet—Proparation of Silicate of Soda-—Prepara. ‘tion of Silicate of Potassa—Mixing Bilicata of Soda with Boaps. 96 CONTENTS. vit OHAPTER XL. CHEAPENED SOAPS5—Continued, 03 Dunn's Process —Guppy's Procesa— Thomas's Process —Potato-” ” flour in Sosp—China Olay (Kaolin) in Soap—Douglas’s Improve- ments—Faller’s Earth Soap—Davia's Process. . . + 106 OHAPTER XII. DISINFECTING 804P. Chloridised Sanitary Soap—Bleaching Soap in the Pan—Pearlash added to Combined Soap—Lime Soap, by Lunge’s Method ia OHAPTER XI. SAPONIFICATION UNDER PRESSURE, Bennett and Gibbs's Process—Mr. G. W. Rogers's Procass—Now Process of Saponification—Gluten in Soap.» 2» eS AIT CHAPTER XIV. VARIOUS PROCESSES. Kiirton’a Process—Lumbarton's Process—Mr. Symons’s Disinfecting Soap—Soaps made from Animal Refase—Rernadet’s Procees— ‘Villart's Process—Crevel’s Process—Villacrose’s Process—fut- tingSosp se ee ee 188 OHAPTER XV. MANUFACTURE OF SOFT SOAPS. Preparation of the Potash Ley—The Fatty Materials employed— Bootch Soft Soap—London “ Crown Soep "Resin in Soft Soaps Continental Methods =. . ee ew 188 OHAPTER XVI. MANUFACTURE OF SOFT SOAPS—Continued, Belgian Soap—Russian Soft Soap—Gentele’s Procosa—Jacobson's joap for Silks and Printed Goods—Fulling Soap—M. Loch’s Soft Soaps see ke vill CONTENTS. CHAPTER XVII. MANUPACTORE OF TOILET OR PANOY SOAPS, Paes Apparntas for Re-melting the Sosp—Machine for Slicing the Soap— Re-melting the Soap—Mixing Colouring Matters and Perfumes— Catting the Soap—Stamping theSoap - - . » + 140 CHAPTER XVII. MANUFACTURE OF TOILET 80.4 PS—Continued, Rose Soap, or Savon # ls Rose—Orange-flower Soap—Cinnamon Soep—Musk Soap—Bitter Almond Soap, or Savon d’Amandes Améres—Windsor Soap—Brown Windsor Soap—Violet Windsor Soap—Savon an Bouquet—Savona ls Cannelle (Cinnamon Soap) —Almond-oil Soap—Marshmallow Soap—Vanilla Soap—Benxoin Boep ee ee CHAPTER XIX, MANUFACTURE OF TOILET 80.APS—Continued. French System of making Toilet Soaps—Formule for French Toilet Soape—Sevon de Guimauve (Marshmallow Soap)—Savon anx Fleurs @'Italie—Savon de Crimée—Savon de Palme—Violet Soap (Yellow) —Vanilla Soap—Rose-leaf Soap—Savon a Ja Maréchale—Lettuce Soap—Ambergris Soap—Elder-flower Soap —Lemon Soap—Orange Soap—Glyccrine Soap—Savonnettes or Warhballa—Violet Washbslls— Honey Savonnettas—Bavon- nettes of Sweet Herbe—Savonnettes of Camphor—Savonnettes of Neroli—Savonnettes la Vanille—Marbled Savonnettes—Savon- nebtea an Miel (Honey Savonnettes)—Floating Savonn

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