Professional Documents
Culture Documents
CVHE/F/G
CDHF/G
May 2006
CTV-SLM015-EN
Preface
This confidential marketing guide was developed to explain many of the heat
exchanger selections, options and specials available for heat exchangers on
CenTraVac and Duplex centrifugal chillers.
Please note that not all options are available on all chiller configurations. Contact
CenTraVac product support for approvals and special manufacturing instructions
on all selections that are not available as standard in the ordering system.
Many of the options pertain to cleanability and maintenance, so a very brief
discussion of these items is included. Please consult the service manuals for
more information.
Decisions about heat exchangers are solely the responsibility of the purchaser.
This document and its information should not be considered as an endorsement
of any option for a specific installation. Rather, the information here and contact
with Trane engineering can assist in determining an acceptable chiller
configuration.
CTV-SLM015-EN
unenhanced section
tube support
enhanced section
Tube clips
tube clip
tube support
enhanced section
Tube clips increase the efficiency of the chiller by increasing the surface area.
Tube clips extend past the tube supports, which are now thinner because of the
support provided by the clips. No fretting tube failures will occur with tube clips.
This is because the tube can expand and contract over the entire shell length,
whereas skip-fin designs lock the tubes at the expanded areas.
What material?
Copper tubes are used for most Trane chillers being sold today. Copper is a
highly conductive metal, meaning it has excellent properties for heat transfer and
provides cost effective chiller efficiency. Based on the application, some
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Table 1.
Cu
CuNi 90/10
Ti
Titanium for excellent corrosion resistance (required for brackish or salt water)
pH
7.5-9.0
Chloride
Sulfate
pH values
If the pH of the water is greater than 9.0 it is likely to be scale forming. Heavy
scale reduces heat transfer and may lead to corrosion if the scale flakes off in
some regions.
If the pH is less than 7.5 the water tends to be corrosive to copper and copper
alloys. That water with a pH value 7.5 is corrosive often surprises people because
they understand that a pH of 7.0 is neutral and they believe water needs to be
acidic to be corrosive. To a large extent, copper tubing resists aqueous corrosion
by forming a thin, tenacious layer of copper oxide on the water side surface and
this copper oxide film is what actually protects the copper from aqueous
corrosion. For this oxide film to provide good coverage of the surface, the pH of
the water needs to be above 7.5. With water less than 7.5 pH, the oxide film can be
dissolved in some areas and precipitate pitting corrosion that can locally
penetrate the tube wall. Pitting attack is driven by localized galvanic cells set up in
areas without the oxide film that are adjacent to areas with the oxide film.
Other factors
Beyond pH, chloride and sulfate we look at water conductivity, dissolved and
undissolved solids and alkalinity. With these items it gets more difficult to apply
rules of thumb because the interaction of these items with each other as well as
with pH, etc., gets more and more complex. Hence, we are reluctant to publish
acceptable or unacceptable values for these items.
Trane can evaluate water samples to help assess the suitability of water for use in
our chillers or other Trane equipment.
process of tube cleaning easier and less disruptive to the chiller plant operating
schedule.
Evaporator tubes are infrequently or rarely cleaned, because they are part of a
closed system less likely to introduce fouling, microbial growth, or scale.
Waterbox Styles
Marine waterboxes are an option that allows the end plate of the waterbox to be
removed without disturbing the water piping connections. This allows access to
the tubes for cleaning, inspection, eddy current testing, etc.
Gantries
Gantries resemble davits, and they are installed on units as an option to facilitate
swinging out the waterboxes for access to tubes for cleaning. With marine
waterboxes, only the end plate will swing out.
Tube Testing
As part of our quality system, each tube undergoes the following tests either
before or after installation in the chiller.
By the tube vendor. The tube vendor performs a pneumatic (air) pressure test at
250 psig for 5 seconds and an outside diameter eddy current test.
By Trane. After tube installation, there is a 150% design hydro (water) test. For a
150 psig waterside design pressure, the hydro test pressure would be 225 psig.
Eddy current testing. An additional, internal tube eddy current test can be done
either in the factory (baseline) or in the field. This test can indicate sections of the
heat exchanger tubes that are damaged or defective, or that have changed over
time. There is a video available from La Crosse. Corrosion pitting is easy to spot
in an eddy current test.
Water connections
Grooved (Victaulic) connections
80-90% of customers request Victaulic or grooved connections, because they are
easier to fit up in the field. Grooved connections are standard on all chillers. These
connections allow for piping or transitions to be clamped onto the chillers water
connections with a Victaulic coupling.
Flanged connections
Flanged water couplings reduce the chance of leaks or failures, but they may be
slightly more difficult to fit up in the field. Two types of flanged connections are
offered, depending on the shell size and type.
Victaulic-to-flange adaptors
The least expensive way to convert a grooved connection to a flanged connection
is with adaptors. Adaptors allow for flanged couplings but without some of the
leak tightness of welded raised-face flanges. Their use is generally due to
customers not wanting Victaulic connections, based on past experiences. ANSI CL
125 or CL 150. Specification sheets are available.
Waterbox Construction
Waterbox construction specifications depend on the pressure of the water they
will be connected to. In normal applications, 150 psig waterboxes will suffice. In
applications like high rise buildings, the water pressure is higher, and the
waterboxes may need to be 300 psig or sometimes even 450 psig.
Cast Waterboxes
Cast waterboxes are made from grey iron.
150 psig non-marine waterboxes on:
320 and 500 size condensers are cast with either Victaulic or flange
connections.
500 and 800 size evaporators and 800 condensers are cast with Victaulic
connections, with optional vic-to-flange adapters or welded raised face flanges.
Fabricated Waterboxes
Fabricated waterboxes are made from low-carbon plate steel.
Domed construction
Domed waterboxes are not cast. They are fabricated but have a domed/rounded
shape rather than a flat end shape. Cast waterboxes have a rounded shape that
some have been calling "domed".
150 psig non-marine waterboxes on size 142, 210, and 250 evaporators and
condensers (including Duplex) feature domed construction, have Victaulic
connections as standard, and optional vic-to-flange adapters or welded raised
face flanges.
Flat-plate construction
By the end of 2006, the only 150 psig non-marine waterbox with flat-plate
construction will be the 320 evaporator.
Marine waterboxes for all size shells and 300 and 450 psig waterboxes use flatplate construction.
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Tube Choices
TLCU
3/4" outside diameter tube, classified as a smooth bore tube, with moderate rifling on
the water side to increase efficiency with low fouling and high cleanability, and
comparable efficiency to TECU tubes. These tubes are classified as low fouling tubes,
however the competition will call this a smooth bore tube. Available for condensers
only.
SBCU
3/4" outside diameter tube, absolutely no internal enhancements, selected in a small
number of applications, usually by customer preference. Reduced chiller efficiency,
lower water pressure drop, most easily cleaned. Available for condensers only.
TETI
3/4" outside diameter titanium tubes with moderate rifling, low fouling and high
cleanability. Titanium tubes are available as a non-standard option for both the
condenser and evaporator. Expensive. Must also get titanium-clad tube sheets.
TECU
3/4" outside diameter tubes, available in three tube-wall thicknesses for evaporators
and two wall-thicknesses for condensers.
IECU
1" outside diameter tubes, available in three tube-wall thicknesses for evaporators and
two wall-thicknesses for condensers.
IMCU
1" outside diameter tubes, available for evaporators and condensers. IMCU tubes
provide higher efficiency but more pressure drop than IECU, but are more cost
effective than some TECU options.
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Trane
A business of American Standard Companies
www.trane.com
For more information, contact your local Trane
office or e-mail us at comfort@trane.com
CTV-SLM015-EN
Date
May 2006
Supersedes
New
Available Through
e-Library
Trane has a policy of continuous product and product data improvement and reserves the right to
change design and specifications without notice.