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LEAN SUPPLY CHAIN

LSC INITIATIVE
Environmental Sustainability
Lean Supply Chain Improvement
Logistics at Sales Center

Total

LEAN SUPPLY CHAIN 2020 (U$D)


2017

2018

2019

100,000

80,000

64,000

2,241,013

1,731,662

1,376,807

293,257

37,244

29,795

Total

2020

Meta
51,200

295,200

1,126,216

6,475,698

23,836

384,131
7,155,029

LSC INITIATIVE
Supply Chain Management
Lean Supply Chain Management Model
Crew Size definition & Optimizatoin

Environmental Sustainability
Climate Change Strategy
Thermal & Electrical Energy Savings
Energy Recovery
Renewable Energy
Emissions (CO2 & Refrigerants)
Water Strategy
Water Consumption Reduction
Waste Water destination
Residues Strategy
Residues Waste Reduction
Residues Final Destination/ Recycling

Network & Footprint Optimization


Supply Chain Asset Strategy
Production Relocation
Facilities, Sales Depots, Distribution Centers Closure
Production Lines Relocation
Increase Line Capacity

Lean Supply Chain Improvement


Logistic Strategy
Integrated Logistics Model
Lay Out Optimization
Inventory Management
Balance Workloads
Infrastructure

Primary Transportation Optimization


OTM Implementation
Transport & Routing Optimization
Transport Planning
Route Validation
Renting
Rate Reduction
Order Integration Optimization
Process Efficiency Shipping
Transport
Shipping Labor
Depot Self Selection
New Technologies
Picking Solutions
Max Cubing
Max Stack Height
Tray Utilization Optimization
Basket Optimization
Tray Design Optimization
Waste Reduction in Logistic Processes
IT Global Platform Roadmap
Reverse Logistics
Manufacture Strategy
Production Waste reduction
Damaged Product Reduction
Over Bakes Reduction
Process Waste Reduciton
Traceable Recoup
Toppings & Recoup Optimization
2nd selection
New Technologies
Cost Reduction Processes
Weight Control
Maintenance Inventories Optimization

RM & Packaging Inventories Control


Raisins/Gums/Grains/Flour/Bran Pre hydration
RM Cost Reduction by using Bulked Materials
Sugar Reduction / Use of water from raisin pre hydration

Asset Control ( Unused Assets)


Line Balancing
Increase Production Rates
Third Party Savings
Raw & Packaging Material
Core Products Formula Unification
Formulas Redesign
Ingredients Substitution
Package Material optimization

Waste on the interphases


Overlapping with other TOs
New products Development
SKUs Rationalization
Commercial Plans

LEAN SUPPLY CHA


JAN

FEB
-

8,333 $

8,333 $

8,333 $

8,333

8,333 $

8,333 $

8,333 $

8,333

8,333 $

8,333 $

8,333 $

8,333

186,751 $

APR

MAR

186,751 $

186,751 $

186,751

186,751 $

186,751 $

186,751 $

186,751

58,836 $

58,836 $

58,836 $

58,836

42,378 $

42,378 $

42,378 $

42,378

16,458 $

16,458 $

16,458 $

16,458

2,229 $

2,229 $

2,229 $

2,229

2,229 $

2,229 $

2,229 $

2,229

68,797 $

68,797 $

68,797 $

68,797

16,667 $

16,667 $

16,667 $

16,667

11,250 $

11,250 $

11,250 $

11,250

5,833 $

5,833 $

5,833 $

5,833

6,469 $

6,469 $

6,469 $

6,469

28,577 $

28,577 $

28,577 $

28,577

56,890 $

56,890 $

56,890 $

56,890

20,833 $

20,833 $

20,833 $

20,833

2,723 $

2,723 $

2,723 $

2,723

33,333 $

33,333 $

33,333 $

33,333

LEAN SUPPLY CHAIN 2017


MAY

JUN
-

8,333 $

8,333 $

8,333 $

8,333

8,333 $

8,333 $

8,333 $

8,333

8,333 $

8,333 $

8,333 $

8,333

186,751 $

AUG

JUL

186,751 $

186,751 $

186,751

186,751 $

186,751 $

186,751 $

186,751

58,836 $

58,836 $

58,836 $

58,836

42,378 $

42,378 $

42,378 $

42,378

16,458 $

16,458 $

16,458 $

16,458

2,229 $

2,229 $

2,229 $

2,229

2,229 $

2,229 $

2,229 $

2,229

68,797 $

68,797 $

68,797 $

68,797

16,667 $

16,667 $

16,667 $

16,667

11,250 $

11,250 $

11,250 $

11,250

5,833 $

5,833 $

5,833 $

5,833

6,469 $

6,469 $

6,469 $

6,469

28,577 $

28,577 $

28,577 $

28,577

56,890 $

56,890 $

56,890 $

56,890

20,833 $

20,833 $

20,833 $

20,833

2,723 $

2,723 $

2,723 $

2,723

33,333 $

33,333 $

33,333 $

33,333

SEP

OCT
-

8,333 $

8,333 $

8,333 $

8,333

8,333 $

8,333 $

8,333 $

8,333

8,333 $

8,333 $

8,333 $

8,333

186,751 $

DEC

NOV

186,751 $

186,751 $

186,751

186,751 $

186,751 $

186,751 $

186,751

58,836 $

58,836 $

58,836 $

58,836

42,378 $

42,378 $

42,378 $

42,378

16,458 $

16,458 $

16,458 $

16,458

2,229 $

2,229 $

2,229 $

2,229

2,229 $

2,229 $

2,229 $

2,229

68,797 $

68,797 $

68,797 $

68,797

16,667 $

16,667 $

16,667 $

16,667

11,250 $

11,250 $

11,250 $

11,250

5,833 $

5,833 $

5,833 $

5,833

6,469 $

6,469 $

6,469 $

6,469

28,577 $

28,577 $

28,577 $

28,577

56,890 $

56,890 $

56,890 $

56,890

20,833 $

20,833 $

20,833 $

20,833

2,723 $

2,723 $

2,723 $

2,723

33,333 $

33,333 $

33,333 $

33,333

TOTAL LSC 2017


Plan 2017

100,000

100,000

100,000

$
$
$

2,241,013

2,341,013.30

2,241,013

706,031

508,536

197,495

26,743

26,743

825,559

200,000

$
$
$

135,000
70,000

77,632

342,927

682,680

250,000

32,680

400,000

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