AirMaster P1

MEGA CONTRLER Air Master P1 MENUAL

INSTRUCTIONS & USAGE OF MEGACONTROL -1

1. Overall
2. Conditions
3. Interface composition
4. Display
5. Indication Explanation
6. MENU ROUTINE)

AirMaster P1

Compressor Module: AirMaster P1

1. Overall
AirMaster P1, which is developed by our technique
with European prominent company, is based on
industry computer, control compressor automatically.
It checks and updates system automatically.
Specially, 65Bar(950psi) is developed for small and
medium rotary, vain, reciprocation compressor with
reasonable price. Interruption of electric power is
prevented automatically.
AirMaster P1 increases customer convenience and
energy-reduction by automatic loading, unloading and modulation according to pressure setting
value.
Compressor operation status will be on LED screen with the traffic light text sign, touch, key,
pictograph etc. and it displays Fault symbol, alarm code while it is operating.

1-1.

AirMaster P1 Characteristic
Pressure control function
Pressure sensor or pressure control switch
Start / Delete operation time control while a motor is operating
Motor operation time setting value and automatic standby and pause function.
Motor pause time setting value function
Blowdown control function
Pressure alarm(warning) and trip(pause) level modification function
Temperature alarm(warning) and trip(pause) level control function
Unification facilities reoperation when interruption of electric power occurred.
Remote load/idleness operation; digital input or data communication
Remote start/pause; digital input or data communication

2. Conditions
Electric power supply: alternating current 24V (15%)
Potential transformer: over 50(VA) minimum
Operation temperature range: 0 ~ 55
Custody temperature range: -25 ~ 75
Humidity range: below 95% @40
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AirMaster P1

3. Interface composition
6 contact types button
Stop button for emergence
LCD with 95 immediate constituent

Keypad Explanation (Function Key)

Keypad

Name

Function

Start

Starting Operation

Stop

Stopping Operation

Reset

Setting modification and FAULT(trip or alarm)

cancelation

Up

Menu change and setting value addition

Down

Menu change and setting value decrease

Enter

Execution and input setting value

AirMaster P1

4. Display

Main display indicator: 0.1 - 999

Main display indication unit: BAR, PSI, ,

User menu unit: 0.1 - 99999

User menu indication unit: BAR, PSI, , , Hr, LHr

Status number indication:

Service / Fault symbol indication:

Start

Operating
Service,

load

Fault: Alarm/Warning/Stop

5. Indication Explanation
5-1. User Display
Press up or down selection for user menu

Display

Introduction
Main display: pressure (bar or psi possible unit selection)
Default User Menu: Temperature ( or possible selection)
Total operation time
Load operation time

Remain time (Countdown based on total operation time)

RS485 communication network address
(*RS485 setting value options it shows only when the operation is
installed)

User item will be counted by second when the timer starts (operation, stop, discharge,
or automatic operation restart. You will see normal user item while counts an item.
Please use down button.
Display will return to user temperature item after timer is stopped or user release button.
If it is operating in pressure switch mode, temperature will be on main display. Total operation
time for basic user menu. This pressure switch mode wont be marked the pressure.

AirMaster P1

5-2. Operation status display

Display operation status through status symbol form.

Symbol

Status

Explanation

Compressor status is ready to operate but if the pressure is below setting

Standby

value, remote load operation sign started, compressor will be operated again
as the load operates.

Idle
operation
Loaded
operation

Compressors idle operation. (Specific time activation)

Compressors load operation

5-3. FAULT CONDITION

Symbol

Status

Explanation

ALARM / WARNING

Problem occurs while compressor is operating.

TRIP/ SHUTDOWN

Problem occurs and compressor is stopped.

5-4 SERVICE DUE COUNTDOWN TIMER

symbol

Status

Explanation
Service time alarm countdown 0.

Alarm for service time

Service or alarm blinks designated service alarm/warning code is

displayed.

It is possible to reset alarm code but symbol will be remaining and the number will be decreased
to minus until reset Service Due Timer.
Using Menu Routine, reset Service Due Timer after the service set higher than 0 before resetting.
Service Due Timer reset the value according to service cycle. The timer will be countdown based
on total operation time.
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AirMaster P1

5-5 FAULT CODES

Type of FAULT: A Type(Alarm/Warning), E Type(Trip/Shutdown)

Symbol:
A: Alarm(Warning) Alarm mark will shows on screen while compressor is operating
FAULT Code

Explanation

A:2050

REMOTE START/STOP, C4 (Case of setting alarm warning function)

A:2060

PRESSURE SWITCH(ANALOG), C5(Case of setting alarm & warning function)

A:2118

High pressure: Exceed warning uppermost limit

A:2128

High temperature: Exceed warning uppermost limit

A:2816

Interruption of electric power recognition

Operation limit temperature is lower than the least setting value.

A:3123

(It is impossible to reset automatically or hand-operation when the temperature

increases uppermost limit.)
Load limit Temperature is lower than the least setting value

A:3423

(It is impossible to reset automatically or hand-operation when the temperature

increases uppermost limit.)

A:4804

Service maintenance The service maintenance time decreased until below 0

AirMaster P1

Symbol :

E: Shutdown(Trip) Compressor will be stopped when shutdown mark blinks

Fault Code

Explanation

E:0010

EMERGENCY STOP - 24Vac is not detected in R1C terminal

E:0020

MAIN MOTOR overload, C2 - digital input, FAULT status recognition from C2

E:0030

FAN MOTOR overload, C3 - digital input, FAULT status recognition from C3

E:0040

ROTATION(PHASE FAILED, C4 - digital input, FAULT status recognition from C4

E:0050

REMOTE CONTROL ON/OFF, C5 - shutdown trip setting-up

E:0060

Remote load, idle REMOTE LOADING / UNLOADING, C6 - shutdown trip setting-up

E:0115

Pressure sense FAULT: 4-20mA - sign from out of range (<3.8mA or >20.8mA)

E:0119

Exceed pressure: SHUTDOWN limit exceed

E:0125

Temperature sensor FAULT: sign out of range (< -50 or >250)

E:0129

Exceed temperature: Exceed limit of shutdown

5-6 MASTER RESET

Possible setting-up Controler factory initialization

This reset the function in every menu list and option list

1) Possible input approach code after pressing Up/Down button at the same time
2) Input approaching code 9750
3) Dont press input button while the last number is blinking.
4) STOP button should be pressed while 9750 approach code marked
5) When Controler reset after 10 second every numerical value, parameter and option list will reset

AirMaster P1

factory default

6. MENU ROUTINE

Variable, set point and option list will be adjusted by Menu Routines list
Menu classify: Operation Menu and Configuration Menu
1) Operational Menu: Access code 0009
2) Configuration Menu: Access code 0121

If you want to use menu list, stop compressor and press UP/DOWN(

) button

simultaneously. 4numbers will be shown a few second later. The first number will blink. Input the
first number to access code using UP/DOWN button. And input the second code using
Enter(

) button.

After completing input the four numbers

the last number blinks then press Enter(

button. If you input the right code, it will move one of the two menu (operational menu or
configuration menu). If the code is wrong, operational display will be on screen.

To select menu, use UP/DOWN(

UP/DOWN(

button. Selecting setting value by pressing

) button and save the setting value by pressing Enter(

To go back to normal operational screen, press Reset(

setting value by pressing Enter(

) button.

) button. If you dont save the

), unsaved result is not adjusted, the formal result remains.

AirMaster P1

OPERATIONAL MENU

Item
1:

1.Sh

2:

1.Pu

Explanation

Setting range

Basic result

Service rotation setting hour

-999 ~ 9999 hours

2000 hours

1 ~ 68 bar

7.0 bar

0.8 ~ 67.8 bar

6.8 bar

0 ~ 600 sec

300 sec(5 min)

Pressure Maximum point(Idle

operation starting point)

3:

1.PL

Pressure minum point(load operation

starting point)

4:

1.rt

Automatic stop run-on-time setting

value

5:

1.bt

Blowdown Time

0 ~ 120 sec

30 sec

6:

1.St

Stop Time

0 ~ 30 sec

10 sec

7:

1.P-

Pressure unit

bar/psi

bar

8:

1.t-

Temperature unit

9:

1.At

Automatic re-activate time

0 ~ 120 sec

10 sec

OPERATIONAL MENU ITEMS

9

Pressure Control

Compressor is operating between PU (idle operation set) and PL(load operation start setting
value). If pressure reached Pu, compressor starts idle operation. If pressure lower to PL,
compressor begin to load operation.

Auto-stop; Run-on-time

If compressor begins to move idle operation run-on-timer will begin.

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If run out the Run-on-time, compressors main motor will be stopped and compressor will
go to standby status.

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AirMaster P1

Blowdown Timer

If the motor is stopped, compressor will be in blowdown time to release air. Motor wont be reactivated. The setting value is for reactivating motor and releasing Sump. You can set 0, when
it is unnecessary.

Stop Time

When you press Stop(

) button, compressor will reactivate and main operating motor

remains idle operation until reaching Stop time setting value.

The setting value is decreasing Sump pressure, composition of compressor is stopped. It
prevents oil backward of compressor composition parts and decreases Sump. It prevents
compressor composition parts and air filter oil.

It applies compressor when compressor starts loaded operation.

If the compressor starts idle operation, the setting value will be decreased automatically.

Compressor exceeds Stop time and takes Stop(

) Stop idle operation. Compressor will be

stopped without adjustment of this time. If you dont need this function, you can set the setting
value 0.

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