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Student (Design Engineering), KLE Dr. M S Sheshgiri College of Engineering and Technology, Belagavi,
Karnataka, India
2Associate Professor, Department of Mechanical Engineering, KLE Dr. M S Sheshgiri College of Engineering and
Technology, Belagavi, Karnataka, India
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-----(1)
Where, d= Bore diameter of ball
St= Design stress
P= Test Pressure
= coefficient of Friction.
Stress St= (Ys /F.O.S)
St= 137.0 N/mm2
Substituting all above values in eqs (1),
t= 7.34mm
Hence, t8.0 mm.
Thus outside Diameter, D= d + (2 x t) =41mm.
Desi
gn
Pr
bar
F
O
S
P*FOS
N/mm
Ball
P =
35
0
1.
5
Conn
ectio
n
Adap
tor
P =
35
0
2.
0
YsN
/m
m2
Matl
t
(m
m)
D
(m
m)
P=
52.5
Yc=
205
S.S
(SS30
4)
42
P
=
52.5
Yc=
250
Mild
steel
45
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c = 50.90N/mm2.
c 51.0N/mm2.
Factor of safety F.O.S =
F.O.S = 0.8
PTFE
Delrin
-100
Acetal
deflectio
n
Area
(mm2)
Thickness
(mm)
E
(N/mm2)
0.14 mm
921.20
7.0
1400
0.08 mm
921.20
7.0
2480
0.06 mm
921.20
7.0
3400
Force, F= 25,775 N
Mean circumference of sealing cup,
b=d
Here, d= mean diameter of sealing cup
Mean radius = (16.5+12.5)72 = 14.5 mm
Thus mean diameter d= 29.0mm
Therefore force, b= x 29
Sealing
Cups
Arc Length, l= r x
= 2 1
=52-370=15^{o}= /12
2.5
PTFE
No
1.90
DELRIN 100
No
2.50
Acetal
Yes
b= 91.2 92mm.
Sc= 41.40
N/mm2
Sc = 96.50
N/mm2
Sc= 124.10
N/mm2
PTFE
Delri
n-100
Aceta
l
deflectio
n
0.14 mm
Area
(mm2)
921.20
Thickness
(mm)
7.0
E
(N/mm2)
1400
0.08 mm
921.20
7.0
2480
0.06 mm
921.20
7.0
3400
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Mtl
Theoretical Calculations
c in
Sc in
N/
F.O.S
in mm
N/mm2 mm
2
PTFE
41.40
51.0
0.80
0.14
Delrin100
96.50
51.0
1.90
0.08
Acetal
(POM)
124.10
51.0
2.45
0.06
PTFE
Delrin100
Acetal
(POM)
c in
N/m
m2
F.O.S
in mm
55.0
0.75
0.293x1E-3
58.35
1.70
0.124x1E-3
58.35
2.20
0.113x1E-3
4. CONCLUSIONS
Figure.7Deformed shape of sealing cup-PTFE
Page 1188
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REFERENCES
[1] BS-5351 Steel Ball valves for the petroleum &
Petrochemical Institute 1986.
[2] API-6D American Petroleum Institute Standard
Reference book, 1983.
[3] ANSI-B16.5 Steel Flanges and Flanged Fittings,1977.
[4] DIN-ISO 1219 Valves Design hand book,1985.
[5] ASME-B13.10 Face to face and End to end
Dimensions of Valves,1986.
[6] O.C.Zienkiewiez, The Finite Element Method, Tata
McGraw Hills, 2nd edition, 44-71. 2007
[7] J.N.Reddy, An introduction to finite element method,
Tata Mcg raw hills, 2nd edition, 66-68 ,2001
[8] Prof. H.G Patil, Mechanical Engineering Design, Shree
Shashiprakashan, 1st edition, November 2002.
[9] Mechanics of materials, by James M.Gere, 2nd
Edition,2007.
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