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Laboratorio di Tecnica del Freddo, DETEC, Faculty of Engineering, Universita` degli Studi di Napoli Federico II, 80125 Naples, Italy
b
Laboratory of Heat and Mass Transfer (LTCM), Faculty of Engineering Science (STI), Ecole Polytechnique
Federale de Lausanne (EPFL), CH-1015 Lausanne, Switzerland
Received 8 September 2006; received in revised form 3 March 2007; accepted 6 April 2007
Available online 27 April 2007
Abstract
In this paper, existing and new two phase pressure drop data are used to run an extensive comparison to predictive methods.
The database used is for seven refrigerants (R22, R134a, R404A, R407C, R410A, R417A, and R507A) over a wide range of
operating conditions. The procedure used for the comparison is a model of general validity since it is independent of the
data reduction procedure. Four quoted methods and a new one by Moreno Quiben and Thome are used. The statistical analysis
showed that the methods by Gronnerud and by Moreno Quiben and Thome are equally the best. Segregating the data by flow
regimes and taking into account for the prediction of the data trends, the method by Moreno Quiben and Thome is able to give
reliable predictions in all the range of vapour qualities, especially in the regions of the intermittent flow and dry-out.
2007 Elsevier Ltd and IIR. All rights reserved.
Keywords: Cooling; Heat exchanger; Horizontal tube; Smooth tube; Two-phase flow; R-22; R-134a; R-404A; R-407C; R-410A; R-507A;
Pressure drop; Modelling
1. Introduction
1359
Nomenclature
Greeks
a
r
s
D
void fraction
density (kg m3)
surface tension (N m1)
finite variation
Letters
d
g
h
p
q
x
z
D
ER
derivative
gravitational acceleration (m s2)
specific enthalpy (kJ kg1)
static pressure (kPa, bar)
heat flux (kW/m2)
vapour quality
abscissa along the tube (m)
internal diameter (mm)
error function
for industrial equipment in order to reduce the costs, optimize performance and save energy. In past years, the complexity of two phase phenomena led to many experiments
for airewater and vapoureliquid mixtures, refrigerant
blends and other two phase flows. At the same time, in response to a growing need for more accurate procedures for
engineering calculations, a great number of predictive
methods were developed and implemented, but no general
prediction methods are still available. Often predictive
methods are empirical and not of general application since
they have a restricted range of underlying conditions and
have been developed for specific fluid combinations, crosssectional geometry, and tube orientation or flow regime.
These methods result in errors in predictions that are often
too large for that required in engineering calculations. Tribbe
and Muller-Steinhagen [1] presented an extensive comparison of 35 two phase pressure drop predictive methods
compared to a large database for the following fluid combinations: aireoil, cryogenics, steamewater, airewater and several refrigerants. They ran a statistical comparison for this
large database also segregating the data by fluid. They found
that statistically the method of Muller-Steinhagen and Heck
[2] gave the best and most reliable results. Several studies
about statistical comparisons of the most reliable predictive
methods were published; nevertheless, this kind of analysis
is not enough to carry out a comprehensive comparison. A
work published by Ould-Didi et al. [3] showed a comparison
between some leading predictive methods and experimental
data obtained for five different refrigerants segregating the
experimental data by flow regimes. Overall, they found that
the Gronnerud [4] and the Muller-Steinhagen and Heck [2]
methods to be equally the best, while the Friedel [5] method
was the third best in a comparison of seven leading predictive
methods. Segregating the data by flow regimes using the flow
pattern map by Kattan [6], the authors found that predictive
methods work differently varying the flow regime, since
FS
G
L
T
full scale
mass velocity (kg/m2)
tube length (m)
temperature ( C)
Subscripts
corr
correlation
exp
experimental
in
referred to inlet section
mom
momentum
out
referred to outlet section
sat
saturation condition
G
referred to gas phase
L
referred to liquid phase
LV
difference between bubble and dew points
1360
This function need different expressions for each flow regime. In design calculations for evaporators, it is necessary
to calculate the pressure drop for a fixed geometry and configuration of a tube (orientation, cross-sectional area, surface
aspect and length) at fixed operating conditions (mass
velocity, fluid properties at the tube inlet and heat flux along
the tube surface). The local fluid properties are a function of
the static pressure and the vapour quality. The procedure is to
integrate a function as in Eq. (1). For smooth circular tubes,
the integral function reduces to:
zout
dp
Dpzout ; zin
fluid; G; p; x; diameterdz
2
zin dz
It is important to notice that, in general, all the independent variables of the integral could change along the fluid
path and their variation along the tube should be known.
In practice, the diameter is often constant along the tube;
hence, for steady state conditions, the mass velocity of the
fluid is constant. Assuming negligible the effects of the static
pressure variations along the evaporator are usually neglegible for the calculations, here the effect of the vapour quality variations is highlighted.
Fixing the vapour quality at the inlet of the tube, it is possible to determine the vapour quality at a fixed position,
z, from an energy balance:
z
z
dx
4
_
qzdz
3
xz xzin
zdz xin
hLV GD zin
zin dz
The local vapour quality is influenced by the heating conditions upstream. To reach complete evaporation of the refrigerant in a smooth horizontal tube for fixed working
conditions (mass velocity, fluid properties at the inlet, diameter and length), different heat flux distribution are possible.
For fixed operating conditions varying the heat flux at the
tube surface, different values of the local vapour quality
will determine different values of the integral pressure
drop. Finally, the integral function of the pressure drop for
a finite length tube is a function of the following parameters:
Dp gfluid; G; pin ; xin ; D; length; heating conditions
as reported in Fig. 1 that depicts the frictional integral pressure gradient data obtained at different heat fluxes for
R410A, D 13.8 mm, L 2.03 m, G 300 kg/m2 s at
9.4 bar [10]. The pressure gradient function is independent
of the heat flux in the region before the peak, since it is an
almost linear function of the vapour quality. In the experiments where the vapour quality of the peak in the pressure
gradient function is between the inlet and the outlet vapour
qualities, increasing the heat flux shifts the peaks to lower
vapour qualities, as the position of the maximum and the
transition from annular flow to dry-out. The integral pressure
gradient is lower than the local pressure gradient value at the
mean vapour quality and it diminishes increasing the heat
flux, as expected from Eq. (6).
At the same time, the data reduction procedure for diabatic measurements affects the values and the trends of
the experimental data and it is important to take this into
account before running a comparison. For example, Fig. 2
shows two different data reductions for experimental measurements [11] obtained at the same operating conditions
and with the same heating method. The first set of data is
obtained by fixing liquid saturated conditions at the inlet
and the pressure gradients from the liquid saturated condition to the actual vapor quality are reported as a function
of the vapour quality. The second set of data is obtained
by measuring the pressure drop between two vapour qualities and the pressure gradients are reported as a function
of the mean vapour quality. The data reported are both
integral measurements, but there are differences in values
and trends, expecially for high vapor qualities. The reason
is that the variation of the vapour quality over the measurement length is larger in the first case and the data are referred
to different vapour qualities.
1361
Fig. 2. Pressure gradients for R22, G 350 kg/m2 s and p 5.8 bar
at 18 kW/m2 for a horizontal smooth tube with an I.D. of 6.00 mm:
comparison between different data reduction methods (data from
ref. [11]).
1362
Table 1
Ranges of operating conditions for the experimental database
Refrigerants
R22
R134a
R404A
R407C
R410A
R417A
R507A
193
4.9/10.1
6.5/19.9
380/1100
10/40
3e98
252
2.2/11.9
7.1/46.2
280/1080
5/38
5e94
63
3.3/11.7
18.4/22.1
290/1080
5/40
8e93
85
3.8/10.8
12.0/21.4
360/1100
5/40
2e94
121
4.8/12.2
15.2/14.0
360/1150
5/42
4e85
200
3.3/8.6
16.0/19.2
190/750
6/33
3e96
248
4.0/12.3
13.8/22.8
350/1100
8/38
2e90
rL 1 a rG a
rL 1 a rG a
out
in
7
In a recent work by Wojtan [14] it was found that the
Steiner [15] version of the Rouhani and Axelsson [16] drift
flux model is very accurate for predicting void fractions. The
recommended expression is:
"
!
x
x 1x
1 0:211 x
a
rG
rG
rL
#1
1:181 xgsrL rG 0:25
8
G2 r0:5
L
The frictional pressure drop was calculated by subtracting the momentum contribution from the total pressure
drop. Finally, the pressure gradients were calculated by dividing the frictional pressure drop between the satured liquid
condition and the actual vapour quality by the length of the
tube corresponding to the actual measurement section.
The data were reported at the vapour quality at the exit of
the measurement test length. According to the procedure
suggested by Moffat [17] the uncertainty propagation analysis showed that the uncertainty in the momentum pressure
drop measurement is high, especially for low vapour qualities. For the frictional pressure gradients, 50.1% of the
Dpexp
Dpcorr
1
1 if Dpexp < Dpcorr
Fig. 3. Direct integral comparison of the experimental data against predicted values.
1363
1364
Table 2
Results of the statistical comparison
Number of
data points
Moreno Quiben
and Thome
Friedel
Gronnerud
Muller-Steinhagen
and Heck
Jung and
Radermacher
All data
1110
7
30
4
36
14
30
12
33
27
31
Intermittent
flow regime
510
10
33
17
33
11
31
3
33
27
35
Annular flow
regime
360
1
22
31
19
9
23
34
18
19
21
Dry-out flow
regime
129
14
26
21
28
35
21
16
28
41
21
flow pattern map by Wojtan et al. [9] was used. The experimental data were filtered choosing only the tests with the
same flow regime at the inlet and at the outlet of the test section. Then they were reduced calculating the pressure drop
between two consecutive measurement stations and dividing
by the corresponding length. Hence, the predicted values are
calculated integrating the equations of each method at these
conditions. For the entire database, the Friedel method [5]
and Moreno Quiben and Thome method [7,8] gave the best
(a)
(b)
700
700
560
M
420
I
280
Slug
140
0
0.0
0.4
0.6
0.8
I
420
280
0
0.0
1.0
SW
0.2
20
15
10
5
0
0.0
0.2
0.4
0.6
vapor quality
0.4
0.6
0.8
1.0
0.8
1.0
vapor quality
0.8
1.0
25
Slug
vapor quality
30
140
SW
0.2
G [kg/m2s]
G [kg/m2s]
560
15
12
9
6
3
0
0.0
0.2
0.4
0.6
vapor quality
Fig. 4. Flow pattern map and direct integral comparison of the experimental data against predicted values.
(a)
(b)
R410A D=6.00 [mm] G=360 [kg/m2s] p=7.16 [bar] q=35.4 [kW/m2]
600
M
480
D
360
I
240
120
360
240
Slug
120
Slug
0
0.0
SW
SW
0.2
0.4
0.6
0.8
0
0.0
1.0
0.2
0.4
10
Moreno and Thome
Friedel
Grnnerud
MllerSteinhagen and Heck
JungRadermacher
Experimental data
8
6
4
2
0
0.0
0.2
0.4
0.6
0.8
1.0
0.8
1.0
vapor quality
0.6
0.8
1.0
vapor quality
integral pressure gradient [kPa/m]
1365
G [kg/m2s]
G [kg/m2s]
15
Moreno and Thome
Friedel
Grnnerud
MllerSteinhagen and Heck
JungRadermacher
Experimental data
12
9
6
3
0
0.0
0.2
0.4
vapor quality
0.6
vapor quality
(c)
(d)
M
720
360
Slug
G [kg/m2s]
G [kg/m2s]
480
240
120
0
0.0
0.4
0.6
0.8
360
Slug
SW
0
0.0
1.0
0.2
0
0.0
0.2
0.4
0.6
vapor quality
0.8
1.0
16
0.4
0.6
0.8
1.0
0.8
1.0
vapor quality
vapor quality
12
180
SW
0.2
D
540
30
24
18
12
6
0
0.0
0.2
0.4
0.6
vapor quality
Fig. 5. Direct integral comparison of the experimental data against predicted values at selected operating conditions.
1366
some leading predictive methods was carried out. The statistical analysis showed the methods by Moreno Quiben and
Thome [7,8] and Gronnerud [4] to be statistically the best.
The analysis of the methods when segregating the data by
flow regimes and by analyzing how well the methods replicated the actual experimental trends a direct comparison
showed that the method by Moreno Quiben and Thome is
able to give reliable predictions in the annular, intermittent
and dry-out flow regimes, while the Gronnerud method
worked well up to the annular flow regime. The other
methods yielded remarkable differences in the annular and
dry-out flow regimes. None of these methods is so far able
to capture well the effect of large variations in evaporating
pressure and mass velocity.
Acknowledgments
This work was developed thanks also to the short mobility term program for Ph.D. students by the Magnifico
Rettore of Federico II University of Naples (2006).
References
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gradient during gaseliquid flow in horizontal pipelines,
Int. J. Multiphase Flow 26 (2000) 1019e1036.
[2] H. Muller-Steinhagen, K. Heck, A simple friction pressure
drop correlation for two-phase flow in pipes, Chem. Eng.
Process 20 (1986) 297e308.
[3] M.B. Ould-Didi, N. Kattan, J.R. Thome, Prediction of two
phase pressure gradients of refrigerants in horizontal tubes,
Int. J. Refrigeration 25 (2002) 935e947.
[4] R. Gronnerud, Investigation of liquid hold-up, flow-resistance
and heat transfer in circulation type evaporators, part IV: twophase flow resistance in boiling refrigerants, Bull. de lInst. du
Froid (1979) (Annexe 1972-1).
[5] L. Friedel, Improved friction pressure drop correlations for horizontal and vertical two-phase pipe flow, in: European Two-Phase
Flow Group Meeting, Paper E2, 1979 June, Ispra, Italy.
[6] N. Kattan, Contribution to the Heat Transfer Analysis of
Substitute Refrigerants in Evaporator Tubes with Smooth or
Enhanced Tube Surfaces, Ph.D. thesis N 1498, Swiss Federal
Institute of Technology, Lausanne, Switzerland, 1996.
[7] J. Moreno Quiben, J.R. Thome, Flow pattern based two-phase
frictional pressure drop model for horizontal tubes, part I:
diabatic and adiabatic experimental study, Int. J. Heat Fluid
Flow, doi:10.1016/j.ijheatfluidflow.2007.01.003.
[8] J. Moreno Quiben, J.R. Thome, Flow pattern based two-phase
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new phenomenological model, Int. J. Heat Fluid Flow,
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[9] L. Wojtan, T. Ursenbacher, J.R. Thome, Investigation of flow boiling in horizontal tubes: part I e a new diabatic two phase flow
pattern map, Int. J. Heat Mass Transfer 48 (2005) 2955e2969.
[10] J. Moreno Quiben, Experimental and Analytical Study of
Two-Phase Pressure Drops during Evaporation in Horizontal
Tubes, Ph.D. thesis N 3337, Swiss Federal Institute of Technology, Lausanne, Switzerland, 2005.
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