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Two-dimensional compressible momentum and energy equations are solved on gaseous flows around a micro-scaled gas
turbine blade (GE-E3 ) for which the axial chord length ranges from 86.1 m to 86.1 mm to obtain the scale effect. The
numerical methodology is based on Arbitrary-Lagrangian-Eulerian (ALE) method. The flow is assumed to be no heat
conduction flow. The computations were performed for gaseous flow around a single blade with periodical conditions
imposed along the boundaries in the pitch directions. The study is focused on the effect of the scale of the turbine blade on
the performance. The predicted pressure distribution on both the pressure and suction sides of the conventional sized blade
and both the inlet and outlet Mach numbers were compared with available experimental data to verify the code, and the scale
effect was discussed.
INTRODUCTION
Recent MEMS fabrication technology is progressing very
rapidly, and many devices are fabricated smaller every year.
Much research on micro-scaled machines, such as micro-air vehicles and autonomous robots, is in the process of assembling
these micro-devises (e.g., sensors and actuators). However, these
micro-scaled machines need a high-density power sourcethe
power of a Li-ion battery, which is the power source used for
almost all laptop PCs and cell phones, is inadequate for those
micro-scaled machines. Therefore, a new power source with a
high power density is required.
A micro-scaled engine using fossil fuels or hydrogen is one
of the candidates for a high-density power source. This is because the power density of those engines is 2030 times higher
than that of a Li-ion battery in air. In addition, it is easy and
fast to fill the fuel tank. Because of those advantages, the development of a micro-scaled reciprocating engine, steam turbine
engine, and gas turbine engine is in progress.
The first micro-scaled gas turbine generator has been developed by Epstein et al. [1], and it is under further development by
Kang et al. [2], Peirs et al. [3] and Kang et al. [4]. Many technical
hurdles remain in the design of the micro-scaled gas turbine engine. For example, refinements in the bearings and combustion
chambers are important to realize high performance.
Address correspondence to Professor Yutaka Asako, Department of Mechanical Engineering, Tokyo Metropolitan University, 1-1 Minami-Osawa, Hachioji,
Tokyo 192-0397, Japan. E-mail: asako@ecomp.metro-u.ac.jp
FORMULATION
The problem to be considered in this study is depicted
schematically in Figure 1. The blades are aligned infinitely in
the vertical direction. The solution domain with the assumption
of a periodic boundary condition, to which a blade is confined,
is shaded in Figure 1a. The computational domain is almost the
same as that used by Mumic [7]. The blades have a constant axial
chord length from 86.1 m to 86.1 mm. The domain is inclined
32 degrees, which is the inlet flow angle to x-direction at upper
stream of the leading edge, and is also inclined 65.7 degrees,
which is the exit flow angle to x-direction of the trailing edge.
The inlet of the solution domain is placed at one axial chord
length upstream from the leading edge, and the outlet of the domain is placed at 1.8 axial chord lengths downstream from the
trailing edge. A chamber at the stagnation temperature Tstg , and
the stagnation pressure Pstg is attached to its upstream section
696
697
u v
p
2 v 2 v
uv vv
+ 2 +
+
= +
+
x
y
y
x2
y
3 y x y
(3)
The energy equation for no heat conduction flow condition
can be expressed as
ui
vi
u v
+
= P
+
+
(4)
x
y
x y
where
= 2
+
u
x
2
+
u v
+
y x
v
y
2
u v
+
x y
2
2
(5)
1 P
R
=
T
1
1
(6)
V
( 1)i
(7)
V is the average velocity obtained from each velocity components, and and i are the average density and specific internal
energy at a cross-section.
1
V=
u2 + v2 dA,
A
1 P
1
= udA
udA, P =
PdA, i =
A
1
(8)
(1)
uu uv
p
2 u 2 u
+
= +
+ 2 +
2
x
y
x
x
y
3 x
u v
+
x y
(2)
BOUNDARY CONDITIONS
With the assumptions of no-slip boundary condition; uniform inlet velocity, pressure, and density; and specific internal
energy and specified pressure, Pout , at the outlet, the boundary
conditions can be expressed as follows:
u=v=0
u = uin , v = vin , P = Pin ,
= in , i = iin
at the outlet :
P = Pout
on upper and lower boundaries : ulow = uup , vlow = vup (9)
on the turbine blade :
at the inlet :
698
1 u2in + v2in
Pstg = Pin 1 +
(10)
2
iin
= X X Y Y
= X2 + Y2
J = X Y X Y
(14)
The number of cells in -direction was 310, and that in direction was 40.
Also, from the ideal gas law, the relationship for pressure and
density between stagnation and inlet point can be expressed as
Pstg
Pin
=
stg
in
(11)
The computation was performed for two blades with the axial
chord length, 86.1 mm and 86.1 m. First of all, the computational data for conventional scaled blade was compared with
available experimental data to verify the code. Then the scale effect was discussed. Although the governing parameters of compressible flow are the Reynolds number and Mach number, it is
impossible to reduce the scale of the flow field without changing
both of them. Therefore, the flows around blades having different
size were investigated under the identical pressure ratio.
NUMERICAL SOLUTIONS
The numerical methodology is based on the ArbitraryLagrangian-Eulerian (ALE) method developed by Amsden et al.
[9]. The detailed description of the ALE method is documented
in the literature and will not be given here.
Grid Generation
The grid generation by Nozaki et al. [10] and Thompson et al.
[11] is adopted. The grid generation was performed by two ways,
as shown in Figure 1b. In Domain 1, the line of constant lies
normal to the blade surface. At the outlet boundary, however, the
line of constant coincides with the line of constant X. Grids
in Domain 2 are obtained solving inverse Poisson transform
equation. These are shown as follows.
Poisson equations are expressed as
XX + YY = P (, )
XX + YY = Q (, )
(12)
+ X = J2 (PX + QX )
Y 2Y
+ Y = J2 (PY + QY )
(13)
where
= X2 + Y2
heat transfer engineering
699
Figure 2 Pressure distribution around the blade for verification of the computational code.
The calculated inlet Mach number coincides with the experimental data; however, the calculated outlet Mach number is
slightly lower than that of the experimental data. Both results
qualitatively agree well.
Local Reynolds Number
The local Reynolds number is defined by
Re =
VL
Figure 3 Local Reynolds number based on the distance from leading edge
along the blade surface: (a) Cx = 86.1 mm and (b) Cx = 86.1 m.
(15)
where V and are the velocity and density on the upper boundary
of the computation domain, respectively, and L is the distance
from the leading edge of the blade along the surface. The local
Reynolds number is plotted as a function of L in Figures 3a and
3b.
Figure 3a is the result for Cx = 86.1 mm, and Figure 3b
is the result for Cx = 86.1 m. In Figure 3a, it is observed
that Re increases monotonically. At L/Lt = 0.3 (corresponding
to x/Cx = 0.38), Re exceeds 3.0 105 , which is the critical
Reynolds number of the turbulent flow on a flat plate. Therefore,
it seems that the flow is turbulent after the region of L/Lt = 0.3,
and it makes the discrepancy of pressure distribution between
the computation and the experiment. Figure 3b shows the result
for Cx = 86.1 m. The tendency is similar to for Cx = 86.1 mm.
The order of Re is 102 everywhere on the blade surface, which is
far below the critical Reynolds number of 3.0 105 . This means
that the flow around the blade of Cx = 86.1 m is laminar.
Table 1 Inlet and outlet Mach number for verification of the computational
code
Inlet
Outlet
0.25
0.24
0.59
0.51
Mach Number
The contour plots of Mach number for the flow around the
blade are presented in Figure 4, the axial chords of which are
86.1 mm and 86.1 m. Figure 4a is the result for Cx = 86.1 mm,
and Figure 4b is the result for Cx = 86.1 m. It is observed
in Figures 4a and 4b that the Mach number in the suction side
of the blade is higher than that in the pressure side for both
cases. However, the Mach number of Cx = 86.1 m is lower
than that of Cx = 86.1 mm in the whole region. This tendency
is accentuated near the suction side of the blade. Furthermore,
there exists the band area from the trailing edge to the outlet
where the Mach number is extremely low in the case of Cx =
86.1 m. This fact indicates that the inlet and outlet angles are
not suitable for the case of Cx = 86.1 m.
Temperature
The contour plots of temperature around the blade are presented in Figures 5a and 5b. Figure 5a is the result for Cx =
86.1 mm, and Figure 5b is the result for Cx = 86.1 m. The
temperature in the pressure side is higher than that in the suction
side in both cases. In the case of Cx = 86.1 m, the temperature
near the blade surface is high. There exists the band area from the
vol. 28 nos. 89 2007
700
Figure 4
86.1 m.
blade surface of the suction side to the outlet where the temperature is high. This area corresponds to the area where the Mach
number is low, which is due to the kinetic energy conversion
into the internal energy.
Velocity Vector
The velocity vectors around the blade are plotted in Figures 6
and 7. Figure 6 shows the result for Cx = 86.1 mm, and Figure 7
heat transfer engineering
701
Figure 7 Velocity vector (Cx = 86.1 m): (a) whole region, and (b) near
leading edge.
Figure 6 Velocity vector (Cx = 86.1 mm): (a) whole region, and (b) near
leading edge.
702
NOMENCLATURE
Cx
i
L
Lt
Two-dimensional compressible momentum and energy equations are solved for a conventional and micro-scaled turbine
blade. The computations were performed for no heat conduction flow. In the flow around the micro-scaled blade, the effect
of viscosity becomes large, especially at the suction side. The
effect is as follows:
In the case of Cx = 86.1 m, there exists the band area from
the trailing edge to the outlet where Mach number is extremely
low.
In the case of Cx = 86.1 m, there exists the band area from the
surface of the suction side to the outlet where the temperature
is high.
The pressure ratio Pt /P on the suction side in the case of Cx =
86.1 m is lower than that of Cx = 86.1 mm.
The velocity near the blade surface is low because of the viscosity and the boundary layer become thick in the case of
Cx = 86.1 m.
Outlet
0.24
0.20
0.51
0.45
density, gm3
specific heat ratio
Subscripts
in
out
stg
CONCLUDING REMARKS
inlet value
outlet value
stagnation value
REFERENCES
[1] Epstein, A. H., Senturia, S. D., Al-Midani, O., Anathasuresh,
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Frechette, L., Gauba, G., Ghodssi, R., Groshenry, C., Jacobson,
S., Kerrebrock, J. L., Lang, J. H., Lin, C.-C., London, A., Lopata,
J., Mehra, A., Mur Miranda, J. O., Nagle, S., Orr, D. J., Piekos, E.,
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Rocket EnginesThe MIT Micro Engine Project, 28 th AIAA
Fluid Dynamics Conference, Snowmass Village, 1997.
[2] Kang, S., Johnston, J. P., Arima, T., Matsunaga, M., Tsuru,
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703
[13] Kwak J. S., and Han, J., Heat Transfer Coefficient on the Squealer
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Toru Yamada is an M.S. student in the Department
of Mechanical Engineering, Tokyo Metropolitan University, Japan. He received his B.S. degree from the
same university in 2005. Currently, he is working on
gaseous flow around a micro-scaled gas turbine blade
with CFD toward an M.S. degree in mechanical engineering.