B 5111 Process Wiring App GD

Process
Wiring
Application Guide
www.turck.us
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TURCK
Process Automation
CONTENTS
How to Specify the Most Common Process Wiring Applications. . . . . . . . . . .. . . . . . . . . . . .3
What color of ITC Cable do I specify?
Which ITC cable do I specify and why?
Adding Quick Disconnects . . . .. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . .8

lokfast Guards . . .. . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . .9
How to Select multifast Connectors.. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . 11
Cable Seals in Division 2
Quick-Disconnect Solution for Explosionproof Devices in Division 2
Explosionproof Feed-thru Applications
Cordset Solution Components.. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . .16

The Parts You Will Need: Class I Division 2 Hazardous Areas
Recommended Receptacle Gender Placement
Cable to Connector Installation Instruction
Process Wiring Physical Layer Guidelines. . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . .19

What parts go together as a system solution?. . . . .. . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . 21
4-Port Junction Box Options
HART/Analog
4-Port Junction Box for Mixing Valve and Transmitter Applications. . . . . . . . .. . . . . . . . . . . .27
V-Prox Valve Box Application . .. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . .30
8-Port Junction Box Options. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . .31
Retrofit to Existing Division 2 Conduit Systems. . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . 36
Marine Shipboard Applications. . . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . 40
Marine Shipboard Cable: Braided Armor and Non Armored Construction . . . . . . . . .. . . . . 41
Marine Shipboard: 4-Port Junction Box Options . . .. . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . 41
4-Port Junction Box Options for Mixing Analog and Digital Signals. . . . . . . . .. . . . . . . . . . . .45
Marine Cable: 8-Port Junction Box Options .. . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . .47
Retrofit to Existing Class I Division 2 Conduit System . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . 50
www.turck.us 1-800-544-7769 Fax: (763) 553-0708 TURCK Inc. Minneapolis, MN 55441
B5111 2
TURCK
Process Wiring Application Guide
How to Specify the Most Common
Process Wiring Applications
Questions that will be answered:
What color of ITC cable do I specify?
Which ITC cable do I specify and why?
What parts go together as a system solution?
What is Type ITC Cable?
Instrument Tray Cable.
Can you use ITC cable in Division 2?
In 1996, the NEC allowed ITC as a Division 2 wiring method.
NEC Article 727 - Instrumentation Tray Cable: Type ITC
Wiring for instrumentation and control circuits operating at 150 volts or less
and 5 amps or less.
For industrial establishments where a qualified person services the installation.

Permitted uses:
In cable trays
In raceways
Armored cable
ITC-ER rated cable with mechanical protection
Not permitted:
Must not be run with power, lighting, Class I, or non-power-limited circuits
3 B5111
TURCK
Process Automation
How to Specify the Most Common Process Wiring Applications

Turck Offers 3 Types of Rated ITC Cable: Basic ITC, ITC-ER & Armorfast
ITC Cable is an NEC Division 2 Wiring Method
HAZARDOUS LOCATION
Class I, Division 2
NONHAZARDOUS
LOCATION
Basic ITC Cable
Exposed Run rated

ITC Cable
Armorfast: ITC cable with interlocking tape armor
NEC 501.10(B)(1)(5):
ITC cable as permitted in 727.4.
What Color of ITC Cable Do I Specify?

ITC cable comes in 3 colors:
Plum original color
Black preferred for direct sunlight applications
IS Blue - for intrinsically safe circuits

B5111 4
TURCK
Which ITC Cable Do I Specify and Why?
Basic ITC Cable
HAZARDOUS LOCATION
Class I, Division 2
NONHAZARDOUS
LOCATION
Basic ITC Cable

Key Point:
Basic ITC Cable must be
in tray and may not be run
outside of tray.
NEC 727.4 Uses Permitted (1) In cable trays.
5 B5111
TURCK
Process Automation

ITC-ER Cable
HAZARDOUS LOCATION
Class I, Division 2
NONHAZARDOUS
LOCATION
Basic ITC Cable

Key Point:
Customer has to mechanically protect
ITC-ER cable when run out of tray.
NEC 727.4 Uses Permitted (5) Cable without a metallic

sheath or armor that complies with the crush and impact
requirements of type MC cable and is identified for such
use with the marking ITC-ER shall be permitted to be
installed exposed.
Exposed Run or ITC-ER is a VERY High-Spec Cable

Basic ITC is already a premium cable. The flammability and
temperature requirements of UL 2250 dictate a rugged cable.
Crush and impact requirements for ER cable are extremely difficult
for unarmored cable to meet.
Crush Cable is crushed 10 times between a flat plate and a
inch rod. The average force to produce an electrical
short must exceed 1000 lbs.
Impact Cable is impacted 10 times by a 10 lb. ball dropped
from 1 ft. At least 8 impacts must produce no electrical shorts.
Formerly identified as OPEN WIRING.
B5111 6
TURCK
Armorfast ITC Cable
HAZARDOUS LOCATION
Class I, Division 2
NONHAZARDOUS
LOCATION
ITC cable with interlocking tape armor
Key Point:
Additional mechanical protection not required.
NEC 727.4 Uses Permitted (4) Enclosed in a

smooth metallic sheath, continuous corrugated
metallic sheath, or interlocking tape armor applied
over the nonmetallic sheath in accordance with
727.6. The cable shall be supported and secured
at intervals not exceeding 1.8 m (6 ft).
7 B5111
TURCK
Process Automation
Adding Quick Disconnects

HAZARDOUS LOCATION
Class I, Division 2
A TURCK receptacle installed in an instrument certified

for Class I, Divison 2, coupled with a TURCK cordset with
ITC rated cable offers the benefits of quick-disconnect
wiring in hazardous locations, BUT...
HAZARDOUS LOCATION
Class I, Division 2
NONHAZARDOUS
LOCATION
ITC rated cable
NONHAZARDOUS
LOCATION
Connectors that dont require the use of a

tool to disconnect are normally arcing , and
therefore not allowed in ignition-capable circuits
in hazardous locations.
HAZARDOUS LOCATION
Class I, Division 2
NONHAZARDOUS
LOCATION
The simple addition of a lokfast

guard solves this problem!
Note: All connectors in Class I, Division 2,
require a lokfast guard
B5111 8
TURCK
lokfast Guards
lokfast guards render a quick disconnect connection not normally arcing by:
Making disconnection impossible while in place by eliminating access to coupling nut
Warning the user to disconnect power before removing
Requiring a tool for removal
multifast is Available with integral locks
P-C.ML .. or P-C.MT ..
multifast cords have optional locking

set-screws for use in Division 2
For Class I, Division 2 hazardous areas you MUST
use M23 multifast with locking set-screw
9 B5111
TURCK
Process Automation
lokfast Guards
All Connectors in Class I, Division 2 Require a lokfast Guard or a Locking Home Run Connector
HAZARDOUS LOCATION
Class I, Division 2
Locking home run connector
NONHAZARDOUS
LOCATION
lokfast guards
Available For All M12 eurofast and 7/8 -16 UN minifast Body Styles
Lock-Mini
Lock-Mini-FW
Lock-euro-A
Lock-euro-C
lock-euro-G
lock-euro-fw
B5111 10
TURCK
How to Select multifast Connectors
multifastReceptacle
Receptacle
with
LeadsPart
PartNumber
NumberKey,
Key,2-Wire
2-WireAnalog
Analog or
or HART Control
multifast
with
Leads
Control Circuits
Circuits
P - C K F
12
- *
Length in Meters
Process Receptacle
M23 multifast Receptacle
Number of Wires / AWG
Gender
12 = 12-pins, 10x22 AWG Wires

19 = 19-pins, 18x22 AWG Wires
K = Female Contact Holder, Male Threads

S = Male Contact Holder, Male Threads
Housing Style
Receptacle
(Blank) = Nickel Plated Brass

V = 316 Stainless Steel
Mounting Style
(Blank) = Front Mount
D = Rear Mount
L = Front Mount, Long Threads
multifast General Purpose Ni Brass

P-CSM xx - xxx-*
CSM = Male M23, nickel plated brass coupling nut,

no lock set screw, safe area only
CKM = Female M23, nickel plated brass coupling nut,

xx = Number of pins (12-pin or 19-pin
xxx = Cable type and color (example: 960)
* = Cable length in meters

Cable extension (connectors on both ends)
partnumber would be: P-CSM CKM 19-230-*
M = Ni Brass
P-CKM xx - xxx-*
multifast General Purpose Stainless Steel

P-CSV xx - xxx-*
P-CKV xx - xxx-*
11 B5111
CSV = Male M23, 316 stainless steel coupling nut

CKV = Female M23, nickel plated brass coupling nut,

* = Cable length in meters

part number would be: P-CSV CKV 12-229-*
V = 316 Stainless Steel
* = length in meters
TURCK
Process Automation
multifast Division 2 Locking Ni Brass
P-CSML xx - xxx-*
P-CKML xx - xxx-*
CSML = Male M23, nickel plated coupling nut

lock set screw, division 2
CKML = Female M23, nickel plated brass coupling nut,

*=
Cable length in meters

part number would be: P-CSML CKML 19-230-*
ML = Ni Brass Locking
multifast Division 2 Locking Stainless Steel

P-CSMT xx - xxx-*
P-CKMT xx - xxx-*
CSMT = Male M23, 316 stainless steel coupling nut

CKMT = Female M23, 316 stainless steel coupling nut,

*=

part number would be: P-CSMT CKMT 12-229-*
MT = 316 Stainless Steel Locking
multifast General Purpose Right Angle Ni Brass

P-CSWM xx - xxx-*
P-CKWM xx - xxx-*
CSWM = Male M23, nickel brass right angle coupling nut,

CKWM = Female M23, nickel brass right angle coupling nut,

*=

part number would be: P-CSWM CKWM 12-229-*
WM = Right Angle Ni Brass
B5111 12
TURCK
multifast General Purpose Right Angle Stainless Steel
P-CSWMV xx - xxx-*
CSWMV = Male M23, stainless steel right angle coupling nut,

CKWMV = Female M23, stainless steel right angle coupling nut,

*=

part number would be: P-CSWMV CKWMV 19-230-*
WMV = Right Angle 316 Stainless Steel
P-CKWMV xx - xxx-*
multifast Division 2 Locking Ni Brass

P-CSWML xx - xxx-*
CSWML = Male M23, nickel plated brass coupling nut,

CKWML = Female M23, nickel plated brass coupling nut,

*=

part number would be: P-CSWML CKWML 19-230-*
WML = Right Angle Ni Brass Locking
P-CKWML xx - xxx-*
multifast Division 2 Locking Stainless Steel

P-CSWMT xx - xxx-*
P-CKWMT xx - xxx-*
CSWMT = Male M23, stainless steel coupling nut,

CKWMT = Female M23, stainless steel coupling nut,

*=

part number would be: P-CSWMT CKWMT 12-229-*
WMT = Right Angle Locking 316 Stainless Steel
13 B5111
TURCK
Process Automation
Cable Seals in Division 2
HAZARDOUS LOCATION
Class I, Division 2
NONHAZARDOUS
LOCATION
Boundary seal not required if

cable sheath is unbroken from
molded end
Molded cable construction can

provide appropriate cable sealing
for Division 2
POURED SEALS NOT REQUIRED
Labor + Material Cost = $150/Poured Seal
B5111 14
TURCK
Quick-Disconnect Solution for Explosionproof Devices in Division 2
Explosion protection is suitable for Division 1 or Division 2
HAZARDOUS LOCATION
Class I, Division 2
NONHAZARDOUS
LOCATION
For installation of explosionproof rated field device with 1/2-14NPT entry threads in Class I, Division 2:
Install 7/8 -16 UN minifast receptacle,
e.g. P-RSFV 40EX-*14.5/NPT
Connect with minifast cordset and lokfast guard
Install cable per ITC rules for Class I, Division 2
Note: These are not explosionproof connectors. They are an explosionproof feed-through that provide an explosionproof
penetration into an explosionproof enclosure. The external pin/socket interface is not explosionproof.
Explosionproof Feed-Through Applications
EXP limit switches.
15 B5111
EXP pressure switches,

temperature switches, etc. EXP
instruments without NI approval.
Bringing intrinsically safe

or nonicendive circuits out
of EXP enclosures.
TURCK
Process Automation
Cordset Solution Components

The Parts You Will Need: Class I, Division 2 Hazardous Areas
Male receptacle for

field instrument
Female receptacle for

customer supplied junction
box or TURCK junction box
Extension cordset
2 pcs of lokfast
one for each connector
Receptacles
Male receptacle visual cues:
Male pins are visible from front view of receptacle
Mating threads are on outside of receptacle housing
Male threads mount to field instrument
Female receptacle visual cues:

No pins visible from front view of receptacle
Mating threads are on inside of receptacle housing
Female threads mount to junction boxes
B5111 16
TURCK
Cordsets
Cordset extension visual cues:
Cable has connectors on both ends
Male connector on one end
Quick disconnect cordset extension
Female connector on other end
Single ended cord visual cues:

Cable has single connector on one end
Connector can be male or female to meet
an application
Quick disconnect single ended cord
Flying lead terminates into junction boxes

with cable gland approved for hazardous
area classification
Recommended Receptacle Gender Placement
Use male
receptacle
at instrument
Use female receptacle

at junction box
lokfast for each 7/8 -16 UN

minifast connector (2 pcs needed)
17 B5111
TURCK
Process Automation
Installation Instructions for TURCKs 7/8-16 UN minifast and M12 eurofast
Connectivity Products
Step One:
Many instruments are available with a TURCK receptacle pre-installed. If
a receptacle is already installed, proceed to Step Two. If field installation
of a receptacle is necessary, feed the receptacle leads through the
instruments conduit entry and thread the receptacle into the entry threads.
Receptacles with NPT threads should be tightened per the requirements
for NPT conduit fittings. Receptacles with straight threads (M20 or NPSM)
should be tightened to deflect the O-ring sufficiently to create a good seal.
The receptacle leads should then be connected to the terminals of the
instrument. Consult the instrument manual for terminal identification and
preferred method of connection. Also, please refer to the product catalog or
online at www.turck.com for the pin-out of the receptacle.
Step Two:
minifast connectors are designed to industry standards SAE H1738 and ANSI/B93.55M. The environmental seal for
mated connectors is formed by the cork and bottle design of the pin and socket carriers in which each connection
chamber is individually sealed. The connection must be properly secured to achieve this seal, as well as to ensure a
good electrical performance.
The keyed cordset should be aligned with the key on the instrument
receptacle. The cordset should then be pushed into the receptacle
and the coupling nut turned until hand tight. The cordset should then
be pushed firmly into the receptacle a second time and the coupling
nut hand tightened again. This generally allows an additional 1/8 - 1/4
turn and ensures that a tight, weather-proof connection is made. No
tools should be used in tightening the connections, as damage to the
contacts could occur if the connection is over-tightened.
eurofast connectors are designed to industry standard SAE H1738. The environmental seal for mated connectors is
formed by an O-ring seal. The connection must be properly secured to achieve this seal, as well as to ensure a good
electrical performance.
The keyed cordset should be aligned with the key on the instrument receptacle. The cordset should then be pushed
into the receptacle and the coupling nut turned until hand tight. While rotating the coupling nut, the installer may
notice a ratcheting sensation. This is an anti-vibration feature designed to maintain the connection in high-vibration
environments. No tools should be used in tightening the connection, as damage to the contacts could occur if the
connection is over-tightened.
Step Three:
Most TURCK process wiring products are designed and approved for use
in hazardous locations. If the installation is in a hazardous location, there
may be additional actions necessary, such as locking the connection with
a lokfast guard (as shown in the figure below), using an approved energy
limiting source of power, or ensuring that the instrument has the appropriate
approval. FM approved control drawings detail the requirements for
compliant installation of TURCK products. The appropriate control drawing
number will be identified in the product markings and may be viewed or
downloaded from www.turck.com/fmcd. Consult the instrument manual to
ensure the instrument has the appropriate approval and to determine if the
approval imposes any additional constraints.
B5111 18
TURCK
Process Wiring Physical Layer Guidelines
1. Define the scope of the project
2. Locate and install instruments in the field
3. Install TURCK process bricks near groups of instruments
4. Install home run cable tray or supports
Instruments
Bricks
5. Measure main home run cables

Method 1: Measure the cable tray
during installation process.
Method 2: Use a
measuring tape or rope
and mark every 1 meter.
Method 3: Use a laser

measuring tool.
19 B5111
TURCK
Process Automation
Process Wiring Physical Layer Guidelines

6. Install home run cables - Brick to control panel
7. Install brick to instrument tray or supports
8. Measure instruments tray using method

1 - 3, then install instrument cable
B5111 20
TURCK
What Parts Go Together as a System Solution?
Process Wiring Matching Assembly Part Numbers
For Class I Division 2 Areas
P-4-RKFV 40-CSV12
P-RSV RKV 40-XXX-*M

949
Basic ITC Plum
162
ITC-ER Plum
947
ITC Armorfast Plum
952
ITC Armorfast Black
950
Basic ITC Blue
335
ITC-ER Blue
330
ITC-ER Black
P-CSMT CKMT 12-XXX-*

960
Basic ITC Plum
229
ITC-ER Plum
978
Basic ITC Blue
483
ITC-ER Black
417
ITC Armorfast Black
Typical Field Instrument Application: Non Armored ITC and ITC-ER

OVERALL FOIL SHIELD
JACKET (Color may vary)
DRAIN WIRE
BROWN
P-RSV RKV 40-XXX-*M
BLUE
949
Basic ITC Plum
162
ITC-ER Plum
950
Basic ITC Blue
335
ITC-ER Blue
330
ITC-ER Black
YELLOW/GREEN
(DEVICE GROUND)
FOIL SHIELD
2-wire Transmitter
SPST Valve Switch Contact
2-wire Valve Solenoid
Brown...........+24 Vdc
Brown.............. +24 Vdc
Brown.............. +24 Vdc
Blue..............4-20mA signal
Blue..............Common
Drain
21 B5111
TURCK
Process Automation

Typical Field Instrument Application: Armored ITC
Interlocking Aluminum ARMOR
DRAIN WIRE
(Outside foil shield
on RF50993-*M

FOIL SHIELD
BROWN
BLUE
YELLOW/GREEN
(DEVICE GROUND)
P-RSV RKV 40-XXX-*M
INNER JACKET
(Color may vary)
947
ITC Armorfast Plum
952
ITC Armorfast Black
2-wire Transmitter
Brown...........+24 Vdc
Brown.............. +24 Vdc
Brown.............. +24 Vdc
Blue..............4-20mA signal
Drain
Instrument Wire to 4-port Box Pinout

OVERALL FOIL SHIELD
DRAIN WIRE
BROWN
BLUE
YELLOW/GREEN
(DEVICE GROUND)
FOIL SHIELD
4-Port Junction Box

Transmitter Application
Pin1: Brown +24 Vdc
Pin 2: Blue
4-20mA
Pin 3: Drain Wire (shield)

Pin 4: Transmitter Case Ground
Normally not used
B5111 22
TURCK
Single Analog 4-port Box with ITC Plum Basic (No ER or Direct Burial)
P-RSV RKV 40-949-*M
Plum Instrument Cable ITC
P-RSFV40 EX-*/14.5/NPT
1/2-14NPT minifast
Instrument Receptacle
P-4 RKFV 40-CSV12
Lock-mini for each

7/8 -16 UN minifast
connector (2 pcs needed)
P-CSMT CKMT 12-960-*

Plum Home Run Cable ITC
P-CKFLV 12-*
Customer Panel Receptacle
Single Analog 4-port Box with ITC-ER, Direct Burial Plum Colored Jacket
P-RSV RKV 40-162-*M
Plum Instrument Cable ITC-ER
1/2-14NPT minifast
P-4 RKFV 40-CSV12

Lock-mini for each
7/8 -16 UN minifast

Plum Home Run Cable ITC-ER
P-CKFLV 12-*
23 B5111
TURCK
Process Automation

Single Analog 4-port Box with Armorfast Plum Colored Jacket
Use Armorfast Instrument drop cables when customer wants cable that appears stronger than ITC-ER cable.
P-RSV RKV 40A-947-*M
Plum Instrument Cable Armorfast
1/2-14NPT minifast
P-4 RKFV 40-CSV12

Lock-mini for each
7/8 -16 UN minifast

P-CKFLV 12-*
Single Analog 4-port Box with Armorfast Black Colored Jacket

Use Armorfast cables when a cable stronger than ITC-ER is needed.
Black Instrument Cable ITC-ER
1/2-14NPT minifast
P-4 RKFV 40-CSV12

Lock-mini for each
7/8 -16 UN minifast
P-CSMT CKMT 12A-417-*

Black Home Run Cable ITC Armorfast
P-CKFLV 12-*
B5111 24
TURCK
Single Analog 4-port Box with ITC-ER, Direct Burial Black Colored Jacket
RSV RKV 40-330-*M
1/2-14NPT minifast
P-4 RKFV 40-CSV12
Lock-mini for each

7/8 -16 UN minifast

Black Home Run Cable ITC-ER
P-CKFLV 12-*
25 B5111
TURCK
Process Automation

Division 1
HART/Analog Intrinsic Safety

HAZARDOUS LOCATION
Class I, Division 1
NONHAZARDOUS LOCATION
Division 2
TURCK products are FM approved,

which means that HART/analog
junctions have appropriate intrinsically
safe spacing and may pass through
the parameters from the barriers.
TURCK HART multibox
Powder-coated aluminum or nylon
Intrinsic safety barrier
Instrinsically safe field

device with conduit entrymounted receptacle
M12 eurofast or 7/8-16 UN

minifast port connectors. eurofast,
minifast, M16 or M23 multifast
home-run connector
Integral home-run cable (not shown)
Single Analog 4-port Box with ITC Basic Intrinsically Safe Blue Colored Jacket
1/2-14NPT minifast
RSV RKV 40-950-*M

IS Blue Instrument Cable ITC Basic
P-4 RKFV 40-CSV12
Lock-Mini not needed with IS circuits

IS Blue Home Run Cable ITC
P-CKFLV 12-*
B5111 26
TURCK
4-Port Junction Box for Mixing Valve and Transmitter Applications
Single Analog 4-port Box with ITC-ER, Direct Burial Intrinsically Safe Blue Colored Jacket
RSV RKV 40-335-*M
IS Blue Instrument Cable ITC-ER
1/2-14NPT minifast
P-4 RKFV 40-CSV12

IS Blue Home Run Cable Basic ITC
P-CKFLV 12-*

Typical 2 or 3-Analog Wire and Valve Applications
P-4-RKFV 66-CSV19
RSV RKV 66-318-*M
318
ITC-ER Plum
494
ITC-ER Black
Note:

This is a 6-pin
minifast cable

230
ITC-ER Plum
484
ITC-ER Black
419
ITC Armorfast Black
Note:
This is a 19-pin cable
27 B5111
TURCK
Process Automation

Typical Field Instrument Application: ITC-ER
P-RSV RKV 66-XXX-*M
FOIL SHIELD
BROWN
BLUE
DRAIN WIRE
BLACK & WHITE
DRAIN WIRE
OVERALL FOIL SHIELD
318
ITC-ER Plum
494
ITC-ER Black
Note: This cable has 2

shielded twisted pairs with
ground and drain wires
Brown.......+24 Vdc
YELLOW/GREEN
(DEVICE GROUND)
Blue..........Common
2-wire Transmitter
3-wire Transmitter
Brown.......+24 Vdc
Brown.......+24 Vdc
Brown.......+24 Vdc
Blue..........4-20mA signal
Drain
Black..... Signal
SPST (Form C)
Valve Switch Contact
Brown.......+24 Vdc
Black..... N.O.
Drain
(6-Pin, 2 Analog/Port) 4-port Box with ITC-ER, Direct Burial Plum Colored Jacket
Use with 2 or 3-wire transmitters or valve with Form C contacts or solenoid.
P-RSV RKV 66-318-*M
Note: 6-pin cable
1/2-14NPT minifast
P-4 RKFV 66-CSV19

Lock-mini for each
7/8 -16 UN minifast

Note: 19-pin cable
P-CKFLV 19-*
B5111 28
TURCK
( 6-Pin, 2 Analog/Port) 4-port Box with ITC-ER, Direct Burial Black Colored Jacket
Use with 2 or 3-wire transmitters or valve with Form C contact or SPST with solenoid.
P-RSV RKV 66-494-*M
Note: 6-pin cable
1/2-14NPT minifast
P-4 RKFV 66-CSV19

Lock-mini for each
7/8 -16 UN minifast
This is the preferred solution for
direct sunlight applications
Note: 19-pin cable
P-CKFLV 19-*
( 6-Pin, 2 Analog/Port) 4-port Box with ITC-ER, Direct Burial Black Colored Jacket
Use with 2 or 3-wire transmitters or valve with Form C contact or SPST with solenoid.
P-RSV RKV 66-494-*M
Note: 6-pin cable
P-4 RKFV 66-CSV19

Black Home Run Cable Armorfast
1/2-14NPT minifast
Lock-mini for each

7/8 -16 UN minifast
Can use Armorfast cable in place of

cable tray for mechanical protection
Note: 19-pin cable
P-CKFLV 19-*
29 B5111
TURCK
Process Automation
V-Prox Valve Box Application

In automated manufacturing and processing plants, position sensors help
monitor and control plant processes by confirming that critical activities are
completed as intended. More specifically, their primary function is to detect
the presence, or absence, of a moving object, or target.
Advantages
The advantages of inductive proximity sensors:
No physical contact is required
No moving parts to jam, wear, or break
results in less maintenance
Not affected by dust or dirt
Class I, Division 2
TURCK V-Prox
Bi 2.5-EG16CA-FDZ32X2
V-Prox 4-port box with Grey and Black Colored Jacket

P-RSV RKV 52-972-*M
Grey Instrument Cable ITC
Bi 2.5-EG16CA-FDZ32X2-B1151
Note: 5-pin connector
P-4 RKFV 56-CSV19

Lock-mini for each
7/8 -16 UN minifast

P-CKFLV 19-*
B5111 30
TURCK
8- Port Junction Box Cables
P-8-RKFV 40-CSV19
RSV RKV 40-XXX-*M
949
Basic ITC Plum
162
ITC-ER Plum
947
ITC Armorfast Plum
952
ITC Armorfast Black
950
Basic ITC Blue
335
ITC-ER Blue
330
ITC-ER Black

959
Basic ITC Plum
230
ITC-ER Plum
977
Basic ITC Blue
294
ITC-ER Blue
484
ITC-ER Black
417
ITC Armorfast Black
Typical Field Instrument Applications: ITC and ITC-ER

OVERALL FOIL SHIELD
DRAIN WIRE
P-RSV RKV 40-XXX-*M
BROWN
949
Basic ITC Plum
BLUE
162
ITC-ER Plum
950
Basic ITC Blue
335
ITC-ER Blue
330
ITC-ER Black
YELLOW/GREEN
(DEVICE GROUND)
FOIL SHIELD
2-wire Transmitter
Brown...........+24 Vdc
Brown.............. +24 Vdc
Brown.............. +24 Vdc
Blue..............4-20mA signal
Drain
31 B5111
TURCK
Process Automation
Typical Field Instrument Applications: ITC Armored
Interlocking Aluminum ARMOR
DRAIN WIRE
(Outside foil shield
on RF50993-*M

FOIL SHIELD
BROWN
BLUE
YELLOW/GREEN
(DEVICE GROUND)
P-RSV RKV 40-XXX-*M
INNER JACKET
(Color may vary)
947
ITC Armorfast Plum
952
ITC Armorfast Black
2-wire Transmitter
Brown...........+24 Vdc
Brown.............. +24 Vdc
Brown.............. +24 Vdc
Blue..............4-20mA signal
Drain
Instrument Wire to 8-port Box Pinout

OVERALL FOIL SHIELD
DRAIN WIRE
BROWN
BLUE
YELLOW/GREEN
(DEVICE GROUND)
FOIL SHIELD
4-port Junction Box

Pin 1: Brown +24 Vdc
Pin 2: Blue
4-20mA

Pin 4: Transmitter Case
Ground Normally
not used
B5111 32
TURCK
Single Analog 8-port Box with ITC Plum Basic (No ER or Direct Burial)
P-RSV RKV 40-949-*M

1/2-14NPT minifast
P-8 RKFV 40-CSV19

Lock-mini for each
7/8 -16 UN minifast

Plum Home Run Cable ITC
P-CKFLV 19-*
Single Analog 8-port Box ITC-ER, Direct Burial Plum Colored Jacket
P-RSV RKV 40-162-*M

P-8 RKFV 40-CSV19
1/2-14NPT minifast
Lock-mini for each

7/8 -16 UN minifast

P-CKFLV 19-*
33 B5111
TURCK
Process Automation

Single Analog 8-port Box ITC Basic Intrinsically Safe Blue Colored Jacket
P-RSV RKV 40-950-*M

Blue Instrument Cable Basic ITC
1/2-14NPT minifast
P-8 RKFV 40-CSV19


Blue Home Run Cable Basic ITC
P-CKFLV 19-*
Single Analog 8-port Box ITC-ER Intrinsically Safe Blue Colored Jacket
P-RSV RKV 40-335-*M

Blue Instrument Cable ITC-ER
1/2-14NPT minifast
P-8 RKFV 40-CSV19


Blue Home Run Cable ITC-ER
P-CKFLV 19-*
B5111 34
TURCK
Single Analog 8-port Box ITC-ER Black Colored Jacket
P-RSV RKV 40-330-*M

P-8 RKFV 40-CSV19
1/2-14NPT minifast
Lock-mini for each

7/8 -16 UN minifast

P-CKFLV 19-*
Single Analog 8-port Box ITC-ER Armorfast Black Colored Jacket

Black Armorfast Instrument Cable ITC-ER
P-8 RKFV 40-CSV19
1/2-14NPT minifast
Lock-mini for each

7/8 -16 UN minifast

Black Home Run Cable ITC Armorfast
P-CKFLV 19-*
35 B5111
TURCK
Process Automation
Retrofit to Existing Division 2 Conduit Systems

Division 2 Conduit System to ITC-Basic Plum Colored Jacket
Lock-mini for each

7/8 -16 UN minifast
P-RKFV 40 EX-*/14.5/NPT
Explosionproof Feed-Through
P-RSFV 40 EX-*/14.5/NPT
1/2-14NPT minifast Instrument Receptacle
P-RSV RKV 40-949-*M

Plum Instrument Cable Basic ITC
Class I, Division 2 Junction
Division 2 Conduit System to ITC-ER Direct Burial Plum Colored Jacket
Lock-mini for each

7/8 -16 UN minifast
P-RSV RKV 40-162-*M

B5111 36
TURCK
Division 2 Conduit System to ITC-ER Direct Burial Black Colored Jacket
Lock-mini for each

7/8 -16 UN minifast
P-RSV RKV 40-330-*M

Division 2 Conduit System to ITC Armorfast Black Colored Jacket
Lock-mini for each

7/8 -16 UN minifast
1/2-14NPT minifast

Black Armorfast Cable

37 B5111
TURCK
Process Automation

Division 2 Conduit System to Basic ITC Plum Colored Jacket
Lock-mini for each

7/8 -16 UN minifast
CA-1/RKFV 40
Conduit Body Adaptor
P-RSV RKV 40-949-*M

Conduit Body
Division 2 Conduit System to ITC-ER Direct Burial Plum Colored Jacket
Lock-mini for each

7/8 -16 UN minifast
CA-1/RKFV 40
P-RSV RKV 40-162-*M

Conduit Body
B5111 38
TURCK
Division 2 Conduit System to ITC-ER Direct Burial Black Colored Jacket
Lock-mini for each

7/8 -16 UN minifast
CA-2/RKFV 40

Black Armorfast Cable
Conduit Body
39 B5111
TURCK
Process Automation
Marine Shipboard Applications

TURCK has been building connectivity products
for over 15 years. TURCK connectors are
approved by DNV and ABS for use in marine
shipboard environments. TURCK also has
an entire line of junction boxes for wiring
consoldation. From off-the-shelf junctions for
4-20 mA, transmitters, to custom boxes for any
application, TURCK reduces costs by making
wiring faster, easier and more reliable.
extremelife cables are heavy duty for extreme
temperature environments and provide excellent
resistance to extreme cold temperatures and oil
field drilling muds. TURCK offers multiple single
and twisted pair conductor options. extremelife
cables are available in two jacket types,
extremelife-25 and
extremelife-55.
extremelife cables have been extensively tested
in various drilling muds/fluids. Samples of five
different drilling fluids were used to evaluate how
extremelife cables handle harsh environments.
Cable samples were placed in the muds and
put in a test oven at +65.6C (+150F). Shrink/
swell as well as tensile strength/elongation were
monitored throughout a 28 day aging test.
Characteristics
extremelife-25
extremelife-55
Cable Gage Range
16 to 22
UL Rating
UL1309
CSA Rating
CSA 22.2 No. 245
ABS Approval No.

IEEE Approvals
03-HS400763-PDA
IEEE 45-1998 and IEEE 1580-2001
Flexible Stranding
Yes
Standard Insulation
T75 and T90 UL and CSA, T75 IEEE
XLPE Insulation
110X for increased electrical properties

required for network applications
Flame Retardancy
IEEE 1202/FT4 and IEC 332-3

Category A
Cold Bend Pass Temp.
-40C (-40F)
-55C (-67F)
Cold Impact Pass Tem.
Good
-50C (-58F)
Cut through and Abrasion

Resistance
Good
Excellent
Moisture and Oil Resistance

Installation Handling
Oilfield Drilling Mud Resistance
Braided Armor
Sunlight Resistance
Excellent
Good
Excellent
Available with or without
Yes
The extremelife cables, with their exclusive jacket materials, were compared
with the industry standard neoprene cables. All tested cables passed the tensile
strength and elongation tests. The extremelife cables proved to be much more
stable in size through the tests when compared to the neoprene jacketed cables.
Drilling mud types used:

Water based
Synthetic based (two types)
Diesel based
Mineral oil based
extremelife Cables
Standard cables are stocked for quick delivery, and custom designs ship within 6 to 10 weeks
Multiple designs and custom configurations can be built using 16 to 22 AWG wires and up to
42 single conductors or 48 twisted pairs
Bronze armor styles combined with stable tinned-copper armor
Cost effective cables, since extremelife can be made with 22 AWG conductors and tinnedcopper armor
Assorted conductor sizes and insulation materials allow usage in network applications
B5111 40
TURCK
Marine Shipboard Cable: Armored and Non Armored Construction
Braided Armor
Armor braided jacket for superior mechanical protection
Non Armored
OVERALL FOIL SHIELD
BRAIDED ARMOR*
INNER JACKET
JACKET
DRAIN WIRE
JACKET
DRAIN WIRE
BROWN
BROWN
BLUE
BLUE
YELLOW/GREEN
YELLOW/GREEN
Device Ground
* Available on some cable types
FOIL SHIELD
FOIL SHIELD
extremelife -55
extremelife-25
Designed for extreme cold climate applications
Perfect for Gulf of Mexico applications
Cold bend pass temperature -55C (-67F)
Cold bend pass temperature -40C (-40F)
Cold Impact pass temperature -50C (-58F)
Cold Impact pass temperature (Good)
Marine Shipboard: 4-Port Junction Box Options

Matching Assembly Part Numbers - Class I Division 2 Areas
P-4-RKFV 40-CSV12
P-RSV RKV 40-XXX-*M

180
ITC extremelife -25 Black (Non Armored)
181
ITC extremelife-25 Black (Braided Armor)
188
ITC extremelife-55 Black (Non Armored)

291
41 B5111
TURCK
Process Automation

Typical Field Instrument Applications
BRAIDED ARMOR*
INNER JACKET
JACKET
DRAIN WIRE
BROWN
BLUE
YELLOW/GREEN
Device Ground
P-RSV RKV 40-XXX-*M

180
181
188
FOIL SHIELD
2-wire Transmitter
Brown...........+24 Vdc
Brown.............. +24 Vdc
Brown.............. +24 Vdc
Blue..............4-20mA signal
Drain
Instrument Wire to 4-Port Box Pinout

BRAIDED ARMOR*
INNER JACKET
JACKET
DRAIN WIRE
BROWN
BLUE
YELLOW/GREEN
Device Ground
FOIL SHIELD
4-Port Junction Box

Pin1: Brown +24 Vdc
Pin 2: Blue
4-20mA

Pin 4: Transmitter Case Ground
Normally not used
B5111 42
TURCK
Single Analog 4-Port Box with extremelife -25 Non Armored Cable Black Colored Jacket
P-RSV RKV 40-180-*M
extremelife-25 Non Armored
1/2-14NPT minifast
P-4 RKFV 40-CSV12

Lock-mini for each
7/8 -16 UN minifast

P-CKFLV 12-*
Single Analog 4-Port Box with extremelife-25 Braided Armor Cable Black Colored Jacket
P-RSV RKV 40-181-*M
extremelife-25 Braided Armor
1/2-14NPT minifast
P-4 RKFV 40-CSV12
Lock-mini for each

7/8 -16 UN minifast

P-CKFLV 12-*
43 B5111
TURCK
Process Automation

Single Analog 4-Port Box with extremelife -55 Non Armored Cable Black Colored Jacket
P-RSV RKV 40-188-*M
1/2-14NPT minifast
P-4 RKFV 40-CSV12
Lock-mini for each

7/8 -16 UN minifast

P-CKFLV 12-*
B5111 44
TURCK
4-Port Junction Box Options for Mixing Analog and Digital Signals
P-4-RKFV 66-CSV19
P-RSV RKV 66-XXX-*M

182


Note: This is a 6-pin minifast cable

292


Note: This is a 19-pin cable
P-RSV RKV 66-XXX-*M
NON ARMORED
BROWN
182

BLUE
DRAIN WIRE
BLACK & WHITE
Note: This cable has 2

shielded twisted pairs with
ground and drain wires
FOIL SHIELD
JACKET
DRAIN WIRE
OVERALL FOIL SHIELD
YELLOW/GREEN
(DEVICE GROUND)
2-wire Transmitter
3-wire Transmitter
Brown.......+24 Vdc
Brown.......+24 Vdc
Brown.......+24 Vdc
Blue..........4-20mA signal
Drain
Black..... Signal
Drain
ITC extremelife-55
Black
(Non Armored)

Brown.......+24 Vdc
SPST (Form C)
Valve Switch Contact
Brown.......NC
Black..... N.O.
45 B5111
TURCK
Process Automation
4-Port Junction Box Options for Mixing Analog and Digital Signals
(6-pin, 2 Analog/Port) 4-Port box with ITC-extremelife -25 Black Colored Jacket
P-RSV RKV 66-182-*M
1/2-14NPT minifast
P-4 RKFV 40-CSV12

Lock-mini for each
7/8 -16 UN minifast
P-CKFLV 19-*
B5111 46
TURCK
Marine Cable: 8-Port Junction Box Options
P-8-RKFV 40-CSV19
P-RSV RKV 40-XXX-*M

180
181
188

292

BRAIDED ARMOR*
JACKET
INNER JACKET
DRAIN WIRE
BROWN
P-RSV RKV 40-XXX-*M
BLUE
180
181
188
YELLOW/GREEN
Device Ground
FOIL SHIELD
2-wire Transmitter
Brown...........+24 Vdc
Brown.............. +24 Vdc
Brown.............. +24 Vdc
Blue..............4-20mA signal
Drain
47 B5111
TURCK
Process Automation

Instruments Wire to 8-port Box Pinout
BRAIDED ARMOR*
INNER JACKET
JACKET
DRAIN WIRE
BROWN
BLUE
YELLOW/GREEN
Device Ground
FOIL SHIELD
4-port Junction Box

Pin 1: Brown +24 Vdc
Pin 2: Blue
4-20mA

Pin 4: Transmitter Case
Ground Normally
not used
Single Analog 8-Port Box with ITC-extremelife-25 Black Colored Jacket
P-RSV RKV 40-180-*M

P-8 RKFV 40-CSV19
1/2-14NPT minifast
Lock-mini for each

7/8 -16 UN minifast

P-CKFLV 19-*
B5111 48
TURCK
Single Analog 8-Port Box with ITC-extremelife -25 Black Colored Jacket
P-RSV RKV 40-181-*M

P-8 RKFV 40-CSV19
1/2-14NPT minifast
Lock-mini for each

7/8 -16 UN minifast

P-CKFLV 19-*
Single Analog 8-Port Box with ITC-extremelife-25 Black Colored Jacket
P-RSV RKV 40-188-*M

1/2-14NPT minifast
P-8 RKFV 40-CSV19

Lock-mini for each
7/8 -16 UN minifast

P-CKFLV 19-*
49 B5111
TURCK
Process Automation
Retrofit to Existing Class I Division 2 Conduit System

Matching Assembly Part Numbers
Division 2 Conduit System to extremelife -25 Braided Armor Black Colored Jacket
Lock-mini for each
7/8 -16 UN minifast
CA-2/RKFV 40
P-RSV RKV 40-181-*M

Conduit Body
Division 2 Conduit System to extremelife-25 Braided Armor Black Colored Jacket
Lock-mini for each

7/8 -16 UN minifast
1/2-14NPT minifast
P-RSV RKV 40-181-*M


B5111 50
TURCK Inc.
3000 Campus Drive
Minneapolis, MN 55441
Phone: (763) 553-7300
Fax: (763) 553-0708
Application Support:
1-800-553-0016
E-mail: turckusa@turck.com
www.turck.us
MEXICO
TURCK MEXICO S. DE R.L. DE C.V.

Carr. Saltillo-Zacatecas km 4.5 s/n
Parque Industrial La Angostura
Saltillo, COAH. C.P. 25070
Mexico
Phone: +52 (844) 411-6650/46
Fax: +52 (844) 482-6926
Local Toll Free: 01-800-01-88725
E-mail: ventasmexico@turck.com
CANADA
CHARTWELL ELECTRONICS, INC.

140 Duffield Drive
Markham, Ontario
Canada, L6G 1B5
Phone: (905) 513-7100
Fax: (905) 513-7101
Toll Free: 1-877-513-7769
AUSTRALIA
TURCK Australia Pty. Ltd.

Unit 5, 6-7 Gilda Court
Mulgrave, Victoria 3170
Australia
Phone: (+61) 3 9560 9006
Fax: (+61) 3 9560 1620
Local Toll Free: 1300 132566
E-mail: turckaustralia@turck.com
GERMANY
WORLD HEADQUARTERS
Hans TURCK GmbH & Co. KG
Witzlebenstrasse 7
D-45472 Muelheim an der Ruhr
Federal Republic of Germany
Phone: (+49) 208-49 52-0
Fax: (+49) 208-49 52 264
Printed in USA
2008 by TURCK Inc. All rights reserved. No part of the

publication may be reproduced without written permission.
www.turck.com
USA
B5111 9/08

B 5111 Process Wiring App GD

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Process

YOUR AUTOMATION SOLUTIONS PROVIDER

TURCKs global support network consists of over 2,700 employees in 25 countries

Our expertise spans across two major industry categories:

Adding Quick Disconnects . . . .. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . .8

Cordset Solution Components.. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . .16

Process Wiring Physical Layer Guidelines. . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . .19

www.turck.us 1-800-544-7769 Fax: (763) 553-0708 TURCK Inc. Minneapolis, MN 55441

www.turck.us 1-800-544-7769 Fax: (763) 553-0708 TURCK Inc. Minneapolis, MN 55441

How to Specify the Most Common Process Wiring Applications

Basic ITC Cable

Exposed Run rated

Armorfast: ITC cable with interlocking tape armor

What Color of ITC Cable Do I Specify?

Plum original color

Black preferred for direct sunlight applications

IS Blue - for intrinsically safe circuits

Basic ITC Cable

NEC 727.4 Uses Permitted (1) In cable trays.

www.turck.us 1-800-544-7769 Fax: (763) 553-0708 TURCK Inc. Minneapolis, MN 55441

How to Specify the Most Common Process Wiring Applications

Basic ITC Cable

NEC 727.4 Uses Permitted (5) Cable without a metallic

Exposed Run or ITC-ER is a VERY High-Spec Cable

www.turck.us 1-800-544-7769 Fax: (763) 553-0708 TURCK Inc. Minneapolis, MN 55441

ITC cable with interlocking tape armor

NEC 727.4 Uses Permitted (4) Enclosed in a

www.turck.us 1-800-544-7769 Fax: (763) 553-0708 TURCK Inc. Minneapolis, MN 55441

Adding Quick Disconnects

A TURCK receptacle installed in an instrument certified

ITC rated cable

Connectors that dont require the use of a

The simple addition of a lokfast

multifast is Available with integral locks

multifast cords have optional locking

www.turck.us 1-800-544-7769 Fax: (763) 553-0708 TURCK Inc. Minneapolis, MN 55441

Locking home run connector

www.turck.us 1-800-544-7769 Fax: (763) 553-0708 TURCK Inc. Minneapolis, MN 55441

Number of Wires / AWG

12 = 12-pins, 10x22 AWG Wires

K = Female Contact Holder, Male Threads

(Blank) = Nickel Plated Brass

multifast General Purpose Ni Brass

CSM = Male M23, nickel plated brass coupling nut,

multifast General Purpose Stainless Steel

CSV = Male M23, 316 stainless steel coupling nut

CSML = Male M23, nickel plated coupling nut

multifast Division 2 Locking Stainless Steel

CSMT = Male M23, 316 stainless steel coupling nut

multifast General Purpose Right Angle Ni Brass

CSWM = Male M23, nickel brass right angle coupling nut,

www.turck.us 1-800-544-7769 Fax: (763) 553-0708 TURCK Inc. Minneapolis, MN 55441

CSWMV = Male M23, stainless steel right angle coupling nut,

multifast Division 2 Locking Ni Brass

CSWML = Male M23, nickel plated brass coupling nut,

multifast Division 2 Locking Stainless Steel

CSWMT = Male M23, stainless steel coupling nut,

www.turck.us 1-800-544-7769 Fax: (763) 553-0708 TURCK Inc. Minneapolis, MN 55441

Boundary seal not required if

Molded cable construction can

www.turck.us 1-800-544-7769 Fax: (763) 553-0708 TURCK Inc. Minneapolis, MN 55441

Explosionproof Feed-Through Applications

EXP limit switches.