Specification

Air Cooled Heat Exchanger

ConocoPhillips (Grissik) Ltd.

B-84567-SB-MM1-SPC-ST-00-0301 - Rev.1
Page 2 of 23

Revision Sheet
ConocoPhillips (Grissik) Ltd.

REVISION

DATE

DESCRIPTION OF CHANGE

0A

24 Feb 15

First Issuance

0B

23 Mar 15

Introduction :
Add .. from 400-830 psig suction pressure to 1280 psig
discharge pressure.
Scope :
Add Fan Driver, Add Certified lifting gears for site installation / assembly
(spreader bar, slings & shackles) & Handrails
Definitions :
Update as per comments
Company Standards and Specifications :
Add spec for COPI standard spec (Item 10 ~ 15)
Update doc no on Welding Procedures and Performance
Qualifications CPPIS-MAT-EP-001
Add spec for Project spec (Item 4 & 5)
Add ASME IX spec
Update NACE description
Add AWS Standard
Para
-

17 Apr 15

6 Specification :
Update para 6.1.3 & 6.1.4 regarding ITP requirement
Add API 661 edition
Update para 6.4.9 ~ 6.4.12 for Bug screen requirement & detail
Update para 6.4.16 ~ 6.4.19 for Ladder requirement & detail
Update para 6.8 for Fan requirement (fan numbers, Blade
numbers & hinge requirement)
Update para 6.8.15 for Vibration transmitter & switch
Update para 6.9 Drivers
Update para 6.10 Earthing
Update para 6.11 Welding
Update para 6.12 ITP
Update para 6.13 Name. Change material to SS 316.
Update para 6.14 Painting, Preservation and Packaging
Delete vibration switch on Scope of supply
Update doc no on Welding Procedures and Performance
Qualifications CPMS-MAT-EP-001 on Code reference
Update doc title Piping Material Spec & Coating Spec on on Code
reference
Update para 6.8.14 regarding vibration monitoring & protection
Update para 6.12 ITP

Additional Approvers (If Applicable)

Name

Designation

Signature

Date

Specification
Air Cooled Heat Exchanger
ConocoPhillips (Grissik) Ltd.

B-84567-SB-MM1-SPC-ST-00-0301 - Rev.1
Page 3 of 23

Table of Contents
1

INTRODUCTION

SCOPE

DEFINITIONS

CONFLICTING REQUIREMENTS

4.1

Order of Precedence

CODES, STANDARDS AND REFERENCES

5.1

Company Standards and Specifications

5.2

International Codes and Standards

SPECIFICATION

6.1

Vendor Responsibility

6.2

Excluded from Vendor Responsibility

11

6.3

Design Requirements

11

6.4

Mechanical Detailed Design

12

6.5

Headers

13

6.6

Tubes

13

6.7

Nozzles

15

6.8

Fans

15

6.9

Drivers

16

6.10

Earthing

17

6.11

Welding

17

6.12

Inspection and Testing

17

6.13

Nameplate

19

6.14

Painting, Preservation and Packaging

19

6.15

Performance Guarantee

20

DOCUMENTATION

20

7.1

Design

21

7.2

Operation, Maintenance and Installation Manual

21

7.3

Manufacturing Data Record

22

Specification
Air Cooled Heat Exchanger
ConocoPhillips (Grissik) Ltd.

B-84567-SB-MM1-SPC-ST-00-0301 - Rev.1
Page 4 of 23

INTRODUCTION
Suban field is a part of the Corridor Block PSC (Production Sharing Contract), located 70 km
South-West of Grissik in South Sumatra. The Suban Field is the largest gas producing field in the
Corridor PSC. Production from the wells is delivered to Suban Gas Plant via a network of
approximately 40 km of underground carbon steel flow lines. Currently Suban Gas Plant has 4
gas processing trains producing 780 MMscfd of sales gas. The gas processing trains consist of
several systems such as gathering, separation, sweetening, dehydration, sales gas compression
as well as several utilities system. Sales gas is delivered through a pipeline system to the Grissik
Central Gas Plant (CGP) for custody metering and further delivery to three sales gas pipelines.

Suban Field reservoir pressure decline will result in the need for Suban Compression project to
maintain the production plateau beyond 2018 to meet existing Gas Sales Agreement and support
domestic demand growth. The project scope mainly includes installation of inlet compression, fuel
gas conditioning, additional inlet cooling, and additional power generation within the Suban Gas
Plant boundary and additional utilities systems. The compression facilities will have the capacity
to compress up to 855 MMscfd of raw wet produced gas starting in 2019 from 400-830 psig
suction pressure to 1280 psig discharge pressure. The new facilities will be located mainly on the
CPGL area; however additional land will still need to be acquired as buffer zone for the gas plant
facilities.

Specification
Air Cooled Heat Exchanger
ConocoPhillips (Grissik) Ltd.

B-84567-SB-MM1-SPC-ST-00-0301 - Rev.1
Page 5 of 23

SCOPE
This specification covers the minimum requirements for the design, manufacture, inspection and
testing of an Air Cooled Heat Exchanger hereinafter referred to as Package.
Package shall be designed in compliance with this Specification, Standard Specification, Project
Data Sheets, Publications, Industry Standards, Codes and Specifications referenced in this
Specification.
The scope of supply for each Air Cooled Heat Exchanger shall include but not be limited to the
following for each unit:
Selection and supply of all equipment and materials necessary to meet the requirements of
this specification
Thermal, mechanical, structural, electrical and instrumentation design of the equipment and
materials supplied
Fabrication, Testing, Certification and Documentation
Structural supports & Columns
Frames (for tube bundles, fans and motors)
Finned tubes, headers & Nozzles
Inlet and outlet header system
Guards
Plenums and its necessary
Fans and Drivers c/w Vibration transmitter
Drive systems
Certified lifting gears for site installation / assembly (spreader bar, slings & shackles)
Top grating, framing, handrails, access ladders & platforms
Spare Parts for Commissioning / Start-Up
2 Years Spare Parts List
Maintenance and Special tools
Where the Package is not manufactured in full by Vendor, Vendor shall maintain full responsibility
for ensuring total compliance with this specification for the Package.
In the event Vendor is unable to comply with this specification or any part thereof, then all Vendor
exceptions to this specification shall be notified to Contractor/Company in writing.
In the absence of notification of exception it shall be understood by Contractor/Company that
Vendor shall comply with all requirements of this specification.
All exceptions to this specification shall require approval by Contractor/Company in writing.

Specification
Air Cooled Heat Exchanger
ConocoPhillips (Grissik) Ltd.

B-84567-SB-MM1-SPC-ST-00-0301 - Rev.1
Page 6 of 23

DEFINITIONS
Term

Definition

Company/CPGL

ConocoPhillips Indonesia (Grissik) Ltd.

Contractor

Any entity with which Company has entered into a contract for
the performance of work and/or services

Manufacturer

Manufacturer of equipment, and or components

MIGAS

Direktorat Jendral Minyak dan Gas Bumi

Directorate General of Oil and Gas

Project Specification

Project specific Specification

Project Data Sheets

Project specific Data Sheet

Purchaser

Persons responsible for procurement of equipment, materials

and or services

Shall

Absolute requirement which shall be followed strictly when

referenced

Should

Strongly recommended suggestion

Standard Specification

Standard Technical Specification for Onshore Projects

Vendor

Person(s), company, firm, manufacturer, or fabricator who is a

supplier of materials, supplies, and/or services to the
Purchaser.

Work

Supervision, administration, labor, materials, transportation,

supplies, tools equipment and activity required to comply with
the requirements of Company Project Specification and
Contract.

Deviation

Specifying or accepting an exception that is a variance from

that stated in a specification

CONFLICTING REQUIREMENTS
In the event of conflict, inconsistency, or ambiguity between material requisition, Data sheets,
drawings, this specification, standards, codes, and regulations referenced herein, or other
documents, the Vendor or Contractor shall refer to Company, whose decision shall prevail. In
principle, the requirements of the most stringent document shall apply.
All apparent conflicts shall be reported to the Company for resolution.

4.1

Order of Precedence

4.1.1

In the event of conflict of precedence between documents, the order of Precedence shall be in
this order top to bottom:
Indonesian Government Legislation and Regulations
Data Sheets

Specification
Air Cooled Heat Exchanger
ConocoPhillips (Grissik) Ltd.

B-84567-SB-MM1-SPC-ST-00-0301 - Rev.1
Page 7 of 23

This Specification
Standard Specification
Referenced Industry Codes and Standards
4.1.2

Vendor shall obtain written approval from Company before commencing with work affected by a
conflict of precedence.

4.1.3

In all cases Company shall reserve the right to apply the most stringent requirements.

CODES, STANDARDS AND REFERENCES

The following documents shall be complied with, unless stated otherwise in this Specification. The
latest editions and revisions of each Code and/or specification, as of the Contract Document date,
shall apply, unless otherwise specifically noted on the Contract Documents or approved, in
writing, by the Company.

5.1

Company Standards and Specifications

COPI Standard Specifications
Latest revision of the Company standard specifications shall be used.
Item No

Document Title

Document Number

Steel Structure

ID-N-BU-CC0-STS-GN-00-0005

Handling & Welding

Stainless steel

Positive Material Identification

ID-G-BU-DD2-STS-GN-00-0001

Coating Specification for Offshore &

Onshore facilities

ID-N-BU-DD3-STS-GN-98-0002

General Electrical Design

ID-N-BU-EE0-STS-GN-00-0001

Package Equipment Electrical

ID-N-BU-EE1-STS-GN-00-0001

Lightning Protection And Grounding

System

ID-N-BU-EE1-STS-GN-00-0009

Induction Motors

ID-N-BU-EE1-STS-GN-00-0010

General Instrumentation Design

ID-N-BU-JJ0-STS-GN-00-0001

10

Pipe Valves and Fittings

ID-N-BU-LL0-STS-GN-00-0002

11

Welding

ID-N-BU-LL2-STS-GN-00-0001

12

Preservation and Packaging

ID-N-BU-MA1-STS-GN-00-0002

13

Onsite Receiving and Preservation

ID-N-BU-MA1-STS-GN--00-0001

14

Air Cooled heat Exchanger

ID-N-BU-MM1-STS-GN-00-0004

15

Welding Procedures and Welder

Performance Qualifications

ID-G-BU-XL2-STS-GN-00-0001

of

Duplex

ID-G-BU-DD0-STS-GN-00-0001

Specification
Air Cooled Heat Exchanger
ConocoPhillips (Grissik) Ltd.

B-84567-SB-MM1-SPC-ST-00-0301 - Rev.1
Page 8 of 23

Corporate Standards
Latest revision of the Corporate Standard shall be used.
Item No
1

Document Title

Document Number

Welding Procedures and

Performance Qualifications

CPMS-MAT-EP-001

Project Specification
Latest revision of the Project Specification shall be used.
Item No

Document Title

Document Number

Instrument for Mechanical Package

Equipment

B-84567-SB-JJ1-SPC-ST-87-0001

Piping Material Specification

B-84567-SB-LL0-SPC-ST-00-0001

Inlet Gas Cooler Data Sheet

B-84567-SB-MM1-DSR-ST-20-0004

Inlet Compressor Inter & After

Cooler Datasheet

B-84567-SB-MM1-DSR-ST-23-0005

Unfired Pressure Vessel

Specification

B-84567-SB-MM2-SPC-ST-00-0301

5.2

International Codes and Standards

5.2.1

API
Latest revision of API Standard to be referred to:
Item No

5.2.2

Standard

Description

API STD 661

Air-Cooled Heat Exchangers for General Refinery

Service

API RP 686

Recommended Practices for Machinery Installation

and Installation Design

ASME
Latest revision of ASME Standard to be referred to:
Item No

5.2.3

Standard

Description

ASME B16.21

Nonmetallic Flat Gaskets for Pipe Flanges

ASME B 16.5

Pipe Flanges and Flanged Fittings

ASME B 31.3

Process Piping

ASME VIII Div. 1

Rules for Constructions of Pressure Vessels

ASME V

Non-destructive Examination

ASME IX

Welding, Brazing & Fusing Qualification

NACE
Latest revision of NACE Standard to be referred to:
Item No
1

Standard
NACE MR-0175 /
ISO15156

Description
Petroleum and natural Gas Industries Materials for
Use in H2S-Containing Environments in Oil and Gas
Production

Specification
Air Cooled Heat Exchanger
ConocoPhillips (Grissik) Ltd.
5.2.4

B-84567-SB-MM1-SPC-ST-00-0301 - Rev.1
Page 9 of 23

NFPA
Latest revision of NFPA Standard to be referred to:
Item No

5.2.5

Standard

Description

NFPA 70

National Electrical Codes

NFPA 850

Recommended Practices for Fire Protection for

Electric Generating Plants and High Voltage Direct
Current Converter Stations

NEMA
Latest revision of NEMA Standard to be referred to:
Item No
1

5.2.6

Standard
NEMA-MG-1

Description
Motors and Generators

AWS
Latest revision of AWS Standard to be referred to:
Item No
1

Standard
AWS D1.1

Description
Structural Welding Code Steel

SPECIFICATION

6.1

Vendor Responsibility

6.1.1

Vendor shall be responsible for the complete design, fabrication, inspection, supply and testing of
the Package which shall be in accordance with this specification, Indonesian Government
Legislation and Regulations, MIGAS and all applicable Industry accepted design codes and
standards.

6.1.2

Vendor or Manufacturer shall be fully conversant with MIGAS and Government of Indonesia
regulations and Certification requirements.

6.1.3

Vendor shall be responsible for submitting to Contractor / Company all testing procedures, test
results and all required documentation to assist Contractor / Company in obtaining the required
certification to permit operation of the Package.

6.1.4

Vendor shall have overall responsibility for the combined performance of all equipment, materials,
systems, and all ancillary equipment which constitute the Package.

6.1.5

Vendor shall guarantee the suitability of the Package to meet all operating conditions as stated in
Project Data Sheets.

6.1.6

Vendor shall be responsible for ensuring possession of and adherence to, all Publications,
Industry Standards, Codes and Specifications referenced in this specification. The absence of
which through Vendor negligence shall in no way relieve the Vendor of the responsibility of
compliance.

Specification
Air Cooled Heat Exchanger
ConocoPhillips (Grissik) Ltd.
6.1.7

B-84567-SB-MM1-SPC-ST-00-0301 - Rev.1
Page 10 of 23

It shall be Vendors responsibility to ensure all sub-contractor, sub-vendor, manufacturer, supplier

or others which Vendor may employ on the design, fabrication and construction of the Package
are fully familiar and conversant with, the Publications, Industry Standards, Codes and
Specifications referenced in this specification.

6.1.8

Vendor shall be responsible for coordinating the design, manufacture, and fabrication, testing,
satisfactory functioning and operation of the Package.

6.1.9

In the event that Vendor supplies equipment not manufactured or fabricated by Vendor, then
Vendor shall be responsible for ensuring that the design, manufacture, fabrication, inspection &
test of this equipment is in compliance with this specification.

6.1.10 Where Package is not manufactured in full by Vendor, Vendor shall maintain full responsibility for
ensuring full compliance with this specification for Package supplied.
6.1.11 Satisfactory functioning, operation and performance testing of the Package shall form part of the
Vendors contractual guarantee.
6.1.12 Vendor shall advise any start up, shutdown or operating restrictions required to safeguard the
integrity of the Package.
6.1.13 Vendor shall be responsible for facilitation & coordination of all inspection and / or witnessing
activities as agreed in the Inspection & Test Plan.
6.1.14 Vendor shall ensure that all required quality documents, including but not limited to Inspection &
Test Plan, Inspection & Test procedures, etc., are approved prior to commencement of the work.
6.1.15 Vendor shall advise any time or start limitations on any item of equipment comprising the
Package.
6.1.16 Vendor shall be capable of providing technical support and personnel for unscheduled, scheduled
and recommended maintenance.
6.1.17 Vendor shall maintain or have access to repair facilities within Indonesia which allow dismantling,
inspection, repair, rebuilding and testing of all equipment comprising the Package.
6.1.18 Vendor shall provide technical assistance as required throughout, installation, pre-commissioning,
commissioning and start up.
6.1.19 Vendor shall furnish noise emission data for the Package.
6.1.20 Maximum permissible sound level shall be 85 dBA 1 meter from the sides of Package.
6.1.21 Vendor shall operate, maintain and monitor a Quality Management System such that the technical
requirements of this specification shall be ensured.
6.1.22 Vendors Quality Management System shall be subject to audit by Contractor / Company.
6.1.23 Vendor shall be responsible for ensuring that quality requirements as specified in the Contract
Enquiry and Purchase Documents are applied to all materials and equipment comprising the
Package.

Specification
Air Cooled Heat Exchanger
ConocoPhillips (Grissik) Ltd.

B-84567-SB-MM1-SPC-ST-00-0301 - Rev.1
Page 11 of 23

6.1.24 Vendor shall be responsible for ensuring that quality requirements as specified in the Contract
Enquiry and Purchase Documents are applied to all services provided by any sub-contractor
Vendor may elect to employ.
6.1.25 Vendor shall be responsible for ensuring that quality requirements as specified in the Contract
Enquiry and Purchase Documents are applied to any free issue materials.
6.1.26 Vendor shall complete API data sheets for Package supplied.
6.1.27 Vendor shall guarantee that the calculated pressure drop is not exceeding the allowable pressure
drop as specified on the data sheet.
6.1.28 The equipment shall be MIGAS certified.

6.2

Excluded from Vendor Responsibility

6.2.1

Installation of Vendor supplied equipment.

6.2.2

Utility pipe work, drains, vents and fittings external to the Package battery limits.

6.2.3

Motor Control Centre and VFD (If any) for three-phase AC motors for general auxiliary drives.

6.2.4

All site run power and instrument cabling.

6.2.5

Local Control Station.

6.3

Design Requirements

6.3.1

The Air Cooled Heat Exchanger shall be designed, fabricated, inspected, and tested in
accordance with API 661 seventh edition.

6.3.2

Requirements set out in this specification shall not be construed to eliminate consideration of the
manufacturer's standard design which may receive approval, if proven to be equivalent to, or
superior to the following requirements.

6.3.3

Unless otherwise stated in Project Data Sheets, Package shall be located outside in a humid,
tropical environment.

6.3.4

New or prototype design units shall not be considered.

6.3.5

All designs proposed shall have as a minimum 5 year satisfactory operating history and be
designed for a service life of 20 years.

6.3.6

Equipment shall be constructed to resist the site design earthquake loading as stated in Project
Data Sheets.

6.3.7

Vendor shall submit calculations showing the seismic loads and moments developed at the
attachment flanges of the Package.

6.3.8

Package, regardless of operating temperature, shall be designed to accommodate the following:

Minimum ambient temperature
Blowdown temperature at the corresponding blowdown pressure

Specification
Air Cooled Heat Exchanger
ConocoPhillips (Grissik) Ltd.

B-84567-SB-MM1-SPC-ST-00-0301 - Rev.1
Page 12 of 23

6.3.9

A 10% surface area over design shall be added to the capacity specified for the exchanger.

6.4

Mechanical Detailed Design

6.4.1

Design pressure and temperature of the Package shall be as stated in Project Data Sheets.

6.4.2

Design air temperature for units operating under normal conditions shall be based on the ambient
dry-bulb temperature as stated in Project Data Sheets.

6.4.3

Corrosion allowances shall be as stated in Project Data Sheets.

6.4.4

No corrosion allowance is required on alloy parts unless stated in Project Data Sheets.

6.4.5

Fabricated parts of units in services where stress-corrosion is possible shall be stress relieved
after completion of all welding.

6.4.6

Structure of each bay shall consist of wide-flange columns with cross braces on each side.

6.4.7

Structure of each bay shall be designed to withstand wind and earthquake loadings in accordance
with the environmental data as stated in Project Data Sheets.

6.4.8

Tube-side fouling factors related to the inside tube area for the design of all units shall be as
stated in Project Data Sheets.

6.4.9

Bug screens shall be provided around the full external sides of the support structures but not
under cooler bundle.

6.4.10 Bug screens shall be easily removable for cleaning.

6.4.11 Bug screen mounting shall permit easy access to equipment for belt adjustment, maintenance,
etc.
6.4.12 Bug screens shall be 8 mesh 300 series stainless steel wire.
6.4.13 Platforms shall be provided to allow maintenance access to drive motors and fan assembly.
6.4.14 Platforms shall be provided to allow access to headers.
6.4.15 Platform design and layout shall be subject to review and approval by Company/Contractor.
6.4.16 The ladders, platforms and cages shall be designed as removable from the cooler using bolted
connections.
6.4.17 Ladders shall have a minimum width of 18 inches. Rungs shall be 3/4" minimum diameter.
Ladders 12-feet tall or taller shall be equipped with cages beginning approximately 7' above the
ladder bottom.
6.4.18 Ladder shall be side accessed.
6.4.19 Platforms and stairs shall be furnished with a serrated bar grating in a nonslip design.
6.4.20 Structure shall be fitted with a minimum of two entrances diagonally opposite.
6.4.21 All air cooled heat exchangers shall exhaust upwards.
6.4.22 Unless otherwise stated in Project Data Sheets forced-draft type coolers shall be used.

Specification
Air Cooled Heat Exchanger
ConocoPhillips (Grissik) Ltd.

B-84567-SB-MM1-SPC-ST-00-0301 - Rev.1
Page 13 of 23

6.4.23 Package shall be mounted at grade.

6.4.24 Aluminum or yellow metals shall in no account be considered for tubing or bundle materials.

6.5

Headers

6.5.1

Plugged type headers shall be used.

6.5.2

Tube access holes for the passage of a tube expander shall be provided in headers opposite
each tube.

6.5.3

Header construction shall meet the standard specification requirements for non-circular cross
sections ASME VIII Div. 1 Appendix 13.

6.5.4

Plug header-type construction shall be provided in accordance with API Standard 661 seventh
edition.

6.5.5

Carbon and low alloy steel headers shall be Post Weld Heat Treatment as per API 661 for
hydrocarbon or process service.

6.5.6

Clear inside diameter of all plugged header openings shall be as a minimum 1/32 inch larger than
tube diameter.

6.5.7

Each hole shall be positioned on its respective tube centerline.

6.5.8

Hex head plugs shall be the same design temperature class as the header material and fitted with
soft metal gasket shall be used.

6.5.9

Plugs shall extend completely through threaded openings.

6.5.10 Tube and plug sheet shall as a minimum be 1 inch thick.

6.5.11 Separate headers shall be installed for each service.
6.5.12 Header baffles shall be installed by continuous welding.
6.5.13 Where header has more than one pass, weep-holes shall be provided to drain each header
compartment, which has no external drain.

6.6

Tubes

6.6.1

Tubes shall be seamless and formed from a single length of tubing unless otherwise stated in
Project Data Sheets.

6.6.2

Tubes shall be roller expanded into tube sheets.

6.6.3

Tubes shall as a minimum be expanded to within 1/8 inch of the full thickness of the tube-sheet.

6.6.4

Tube holes shall be reamed and grooved in accordance with API-661.

6.6.5

Tube thickness as a minimum shall be in accordance with Para 7.1.11.3 of API standard 661
seventh edition.

6.6.6

Tube bundles shall be rigid, self-contained and designed to be handled as a complete assembly.

Specification
Air Cooled Heat Exchanger
ConocoPhillips (Grissik) Ltd.
6.6.7

B-84567-SB-MM1-SPC-ST-00-0301 - Rev.1
Page 14 of 23

Temperature limits for finned tubes shall be based on the following maximum design
temperatures

6.6.8

Embedded, G fins

750 F

Extruded

550 F

Footed tension wrapped

250 F

Vendor shall guarantee that fins will not suffer permanent harmful distortion when subjected to
either maximum or minimum design temperatures, or with the fans out of service.

6.6.9

Fin material shall be aluminum.

6.6.10 Tube inserts or turbulence promoters shall not be used.

6.6.11 As a minimum two grooves shall be provided within tube-sheets for tube rolling purposes.
6.6.12 Tube ends shall be degreased and all foreign material shall be removed before being expanded
into the tube sheets.
6.6.13 Tubes shall be rolled over a length up to 80 percent of the thickness of the tube-sheet for
thicknesses up to 3 inches.
6.6.14 Care shall be taken to ensure against over-rolling and over stressing the tube-sheets.
6.6.15 End of tube shall extend as a minimum 1/8 inch but no more than 1/4 inch beyond the inside face
of tube sheet.
6.6.16 Minimum stock thickness for aluminum fins shall be 0.016 inch.
6.6.17 Fins shall be spaced ten per inch.
6.6.18 Fins from adjacent tubes shall not intermesh.
6.6.19 Tubes shall be left un-finned for a length equal to tube-sheet thickness plus 5/8 inch from the
airside of the tube-sheet.
6.6.20 Tube length shall not exceed 40 ft without prior approval from Contractor / Company.
6.6.21 Tube bundles shall be arranged horizontally and be sloped to facilitate drainage, where
applicable.
6.6.22 Provision shall be made to accommodate thermal expansion so that piping and tubing expansion
will be independent of the side channels.
6.6.23 Lateral movement of the headers within the exchanger sections to accommodate piping loads and
movements will be 1/2 inch in each of two lateral directions.
6.6.24 Tube size and spacing shall be uniform throughout the bundle.
6.6.25 An adequate number of tube spacers and supports shall be used to prevent deformation of the
fins and sagging of the tubes.

Specification
Air Cooled Heat Exchanger
ConocoPhillips (Grissik) Ltd.

B-84567-SB-MM1-SPC-ST-00-0301 - Rev.1
Page 15 of 23

6.6.26 Tube support spacing shall not exceed 5 ft. and shall be designed so that no part of the tube
weight is carried by the fins.
6.6.27 As a minimum one hold down member shall be bolted across the top row of tubes for protection
throughout shipment and field handling.
6.6.28 The cooler bundle shall be equipped with four (4) pad eyes adequately designed and properly
spaced to assure a safe lift of complete unit. The Center of Gravity (COG) shall be shown on the
drawing.
6.6.29 For cooler with multiplier bundles, pad eye location shall be offset on the inside bundle frame to
facilitate bundle placement without shackle interfere.

6.7

Nozzles

6.7.1

Nozzle flanges shall comply with ASME B16.5 latest edition.

6.7.2

Nozzle flanges type shall be as per piping specification.

6.7.3

Integrally forged nozzles shall be used when pressure and temperature rating require ASME class
900 or above.

6.7.4

Nozzle necks 1-1/2 inch and smaller shall have a minimum wall thickness equal to schedule 160
schedule pipe.

6.7.5

Nozzle necks 2 inch thru 6 inch shall have a minimum wall thickness equal to schedule 80 pipes.

6.7.6

Nozzle necks 8 inches and larger shall be schedule XS as a minimum.

6.7.7

Flanged nozzles shall have 8 inches minimum projection from outside of header to the flange face
unless otherwise stated in Project Data Sheets.

6.7.8

Inlet and outlet nozzle shall be fitted with one inch, 6000 lbs coupling on inlet and outlet piping
from cooler.

6.7.9

Nozzle shall be set flush with inside surface of header.

6.7.10 Header nozzle faces shall be in a horizontal plane unless otherwise stated in Project Data Sheets.
6.7.11 2 flange Vent & Drain nozzles shall be provided on the highest and lowest point of header.

6.8

Fans

6.8.1

Diameter of fan shall as a minimum be 60 percent the length or width of fan compartment
measured at coil face.

6.8.2

Face area of fan shall as a minimum be 40 percent of face area of coil section served by the fan.

6.8.3

Fan blades shall have manually adjustable pitch unless otherwise stated in Project Data Sheets.

6.8.4

Cooler should be design with two fans per bay.

Specification
Air Cooled Heat Exchanger
ConocoPhillips (Grissik) Ltd.
6.8.5

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Distance between horizontal plane of the fan and the nearest fin surface shall as a minimum be
3 feet.

6.8.6

Fan shall be capable, by manual pitch adjustment of moving 110 percent of air required for the
design thermal duty, against the composite resultant losses of :
Bug and lint screens pressure drop
Air side pressure loss across the coil

6.8.7

Fan tip speed shall not exceed 200 feet per second.

6.8.8

Fans shall have a minimum of five blades, Hudson Tuf-Lite or equivalent.

6.8.9

Standard HTD type sheaves shall be used.

6.8.10

Fan and belt guards shall be used in all cases for personnel protection. Guard shall be hinged for
maintenance access.

6.8.11

Belt tension shall be adjustable without removal of guards.

6.8.12

Belt tension shall be adjusted by use of jack screws on a standard motor mount.

6.8.13

Drive belts shall be HTD anti-static type.

6.8.14

Vibration monitoring & protection should be provided as following:

6.8.14.1 Vibration transmitter (Metrix Preferred) should be located as following location:

1 (ea) Vibration sensor (Accelerometer) at Upper shaft fan bearing
1 (ea) Vibration sensor (Accelerometer) at Lower shaft fan bearing
6.8.14.2

Local junction box mounted located on accessible location at maintenance platform. Access
to transmitter should be use CSI data collector (no power required).

6.8.14.3

1 (ea) Signal Conditioner shall be provide for upper fan shaft bearing vibration sensors for
DCS connection. Vibration Transmitter signal going to DCS shall be suitable for area
classification as stated in Project Data Sheets.

6.8.15 Gear drives shall not be used.

6.8.16 Fittings and tubing shall be installed to allow lubrication of fan bearings from Motor drive area,
outside the protection guard.
6.8.17

Fittings and tubing shall be stainless steel and manufactured by Swagelok.

6.9

Drivers

6.9.1

Electric motors shall be in compliance with NEMA-MG-1 and Company Standard Specification for
General Electrical Design ID-N-BU-EE0-STS-GN-00-0001 and Induction Motors Specification IDN-BU-EE1-STS-GN-00-0010.

Specification
Air Cooled Heat Exchanger
ConocoPhillips (Grissik) Ltd.
6.9.2

B-84567-SB-MM1-SPC-ST-00-0301 - Rev.1
Page 17 of 23

Electric Motor shall be sized to accommodate all temperature ranges specified in Project Data
Sheets.

6.9.3

Rated horsepower of drive motor shall have a minimum 110 percent of the maximum fan
horsepower required at limiting ambient conditions.

6.9.4

Top end of vertical motor cover shall be in convex shape to avoid trapped water on the motor
cover. Vendor shall take appropriate actions to prevent the motor from water exposure.

6.9.5

Motor shall be equipped with space heater as specified on Project datasheet.

6.10

Earthing

6.10.1

Package shall be provided with a minimum of two earthing lugs placed diagonally opposite and
shall be welded to the main structure, 300 mm above finished grade level.

6.10.2

Equipment bonding jumper shall be provided and finished to form a continuous grounding
system.

6.11

Welding

6.11.1

All welding shall be in compliance with specified codes & specification.

6.11.2

Vendor shall submit to Contractor / Company welding procedure, weld details and welding
qualifications for review and approval prior to commencement of welding activity.

6.11.3

Welding procedure & welder performance qualification shall comply with requirements
stipulated in specification no CPMS-MAT-EP-001 Welding Procedures and Performance
qualification and ID-G-BU-XL2-STS-GN-00-0001 Welding Procedure & Welder Performance
Qualification.

6.12

Inspection and Testing

6.12.1

General

6.12.1.1 Inspection and testing shall be carried out at Vendor or Manufacturers facility.
6.12.1.2 Pre-Inspection Meeting (PIM) shall be conducted before Vendor starts the fabrication.
6.12.1.3 Inspection and testing shall be witnessed by Contractor / Companys Inspector and or certifying
authority authorized by Company.
6.12.1.4 Vendor shall be responsible for all inspection and testing at Vendor and Sub-Vendor premises.
6.12.1.5 Company or their authorized representative reserves the right to inspect the Package at any
time throughout fabrication in Vendor or Manufacturers facility.
6.12.1.6 Vendor shall present to Contractor / Company a shop fabrication schedule highlighting
projected test and inspection activity.

Specification
Air Cooled Heat Exchanger
ConocoPhillips (Grissik) Ltd.

B-84567-SB-MM1-SPC-ST-00-0301 - Rev.1
Page 18 of 23

6.12.1.7 Rejection result of random inspection shall be based for escalation of inspection frequency to at
least double of original frequency. Further rejection shall consequence to 100% inspection.
6.12.1.8 Approval by Company or their authorized representative for release and shipping of the
Package shall in no way relieve Vendor of responsibility of compliance to Project Specification.
6.12.2

Non Destructive Examination

6.12.2.1 All non destructive examination shall be carried out in compliance with this specification and the
relevant specified design codes.
6.12.2.2 Vendor shall submit to Contractor / Company for review and approval a detailed non destructive
examination procedure and schedule.
6.12.2.3 Inspection and testing shall be carried out at Vendor or Manufacturers facility.
6.12.2.4 Inspection and testing shall be witnessed by Contractor / Companys Inspector and or certifying
authority authorized by Company.
6.12.2.5 Vendor shall be responsible for all inspection and testing.
6.12.2.6 Contractor / Company or their authorized representative reserves the right to inspect the
Package at any time in Vendor or Manufacturers facility throughout fabrication.
6.12.2.7 Vendor shall present to Contractor / Company a shop fabrication schedule highlighting
projected test and inspection activity.
6.12.2.8 Approval by Contractor / Company or their authorized representative for release and shipping of
the Package shall in no way relieve Vendor of responsibility of compliance to Project Standard
specification.
6.12.2.9 Inspection & test shall be carried out by qualified personnel to

SNT-TC-1A Level II or

equivalent.
6.12.3

Radiographic Inspection

6.12.3.1 Where full or 100 percent radiography is specified this shall comply with ASME V and ASME
VIII UW-11 and UW-15.
6.12.3.2 Where spot radiography is specified this shall comply with ASME V and ASME VIII UW-52.
6.12.4

Ultrasonic Inspection
Where ultrasonic inspection is specified this shall comply with ASME VIII UW-53.

6.12.5

Impact Testing
Charpy V-notch impact testing where required shall be in compliance with ASME VIII Div. 1.

6.12.6

Hydrostatic test

6.12.6.1 Upon completion of fabrication, non destructive examination, heat treatment and prior to surface
preparation or painting, exchanger shall be hydrostatically tested.

Specification
Air Cooled Heat Exchanger
ConocoPhillips (Grissik) Ltd.

B-84567-SB-MM1-SPC-ST-00-0301 - Rev.1
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6.12.6.2 Vendor shall submit to Contractor / Company a detailed hydro test procedure and schedule for
review and approval.
6.12.6.3 All hydro tests shall be recorded and documented by calibrated pressure and temperature
gauges, one indicating and one recording.
6.12.6.4 Vendor or Manufacturer shall submit to Contractor / Company all required registration and
inspection certificates.
6.12.6.5 Vendor or fabricator shall notify Company/Contractor as minimum four (4) weeks prior to testing
to allow Company/Contractor, MIGAS, and Third Party Representative to mobilize.

6.13

Nameplate

6.13.1

Package shall be provided with a 316 Stainless Steel nameplate securely attached to the
header box.

6.13.2

Nameplate shall be riveted to a bracket welded to exchanger.

6.13.3

The following information shall be indicated on the nameplate.

Equipment Tag No.
Equipment Service
Manufacturer's Name
Company Name
Manufacturer's Serial No.
Year of Manufacture
MAWP..... (psig) at design temperature ( F)
Design Pressure/Temperature...... (psig) at ...... (F)
Test Pressure
Weight (lbs)
Inspection authority and date of inspection
Test Date

6.13.4

Letters and figures shall be 1/8 inch high and be clearly stamped.

6.14

Painting, Preservation and Packaging

6.14.1

Preparation and Painting

6.14.1.1 Unless otherwise stated in Project Data Sheets painting shall comply with the requirements of
Company Standard Specification (Doc.

No

Specification for Offshore and Onshore Facilities.

ID-G-BU-DD3-STS-GN-98-0002),

Coating

Specification
Air Cooled Heat Exchanger
ConocoPhillips (Grissik) Ltd.

B-84567-SB-MM1-SPC-ST-00-0301 - Rev.1
Page 20 of 23

6.14.1.2 Manufacturer or Vendor shall submit a Painting and Preparation procedure to Contractor /
Company for review, comparison, comment and possible approval for use.
6.14.2

Preservation

6.14.2.1 Unless otherwise stated in Project Data Sheets Preservation shall comply with the requirements
of Company Standard Specification (Doc. No ID-N-BU-MA1-STS-GN-00-0002), Preservation
and Packaging.
6.14.2.2 Manufacturer or Vendor shall submit a Preservation Procedure & Preservation Maintenance to
Contractor / Company for review, comparison, comment and possible approval for use.
6.14.3

Packaging and Preparation for Shipment

6.14.3.1 Unless otherwise stated in Project Data Sheets packaging and preparation for shipment shall
comply with the requirements of Company Standard Specification (Doc. No.ID-N-BU-MA1-STSGN-00-0002), Preservation and Packaging.
6.14.3.2 Manufacturer or Vendor shall submit a Packaging Procedure to Contractor / Company for
review, comparison, comment and possible approval for use.
6.14.3.3 Packing shall only be done after all inspection and test have been completed and accepted by
Company representative.

6.15

Performance Guarantee

6.15.1

Warranty agreement and terms shall comply with Contractor / Company requirements as stated
in Project Contract and shall take precedence over the following in the event of conflict.

6.15.2

Package shall be guaranteed for satisfactory operation at all conditions as stated in Project
Data Sheets.

6.15.3

As a minimum Package, Ancillaries and Materials shall be guaranteed by vendor against

defective materials, design and workmanship for a minimum of one year from start up or
eighteen months from delivery.

6.15.4

Stated minimum warranty time period and conditions shall be an item of discussion at
Contractor / Company Vendor clarification meeting.

DOCUMENTATION
The following COPI BU Documentation standards shall be referenced from this specification:
(ID-G-BU-00000-00000-00003) Document Numbering Procedure.
(ID-G-BU-GG0-STS-GN-00-0001) Engineering Document and Revision Numbering.
(ID-G-BU-00000-00000-00558)
Procurement Packages.

Standard

Specification:

Numbering

System

for

Specification
Air Cooled Heat Exchanger
ConocoPhillips (Grissik) Ltd.

7.1

Design

7.1.1

This shall include as a minimum :

B-84567-SB-MM1-SPC-ST-00-0301 - Rev.1
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Welding Procedures
Welding PQR
Inspection and Test Plan
Completed Motor Data Sheets
General Arrangement Drawings
Motor Outline Drawing
Cross Sectional Detail Drawings
Motor Wiring Diagram
Performance Curves
Motor Electrical Performance
Nozzle loading
Loading Data Sheet
Lubrication Data Sheet and Schedule
Fan Data Sheet
Noise Data Sheet
Vibration Transmitter Data Sheet
Itemized Weight
Removal dimensions
List of recommended start up spare parts
List of recommended commissioning spare parts
List of recommended spare parts for two years operation
List of Special Tooling.

7.2

Operation, Maintenance and Installation Manual

7.2.1

Operation, Maintenance and Installation Manuals shall be job specific and shall contain as a
minimum:
Completed data sheets
Performance Curves
General Arrangement Drawings
Cross Sectional Drawings
Lubrication Data Sheet and Schedule
Noise Data Sheet
Nozzle loading

Specification
Air Cooled Heat Exchanger
ConocoPhillips (Grissik) Ltd.

B-84567-SB-MM1-SPC-ST-00-0301 - Rev.1
Page 22 of 23

Coupling Drawings
As Built Drawings
Commissioning Procedure
Fan Data Sheet
Motor Data Sheet
Installation Procedure
Operating Procedure
Maintenance Procedure
Recommended Planned Preventative Maintenance Intervals and tasks
Spare Parts Exploded View Drawings
Spare Part Numbers
Spare Part Material Descriptions

7.3

Manufacturing Data Record

7.3.1

Manufacturing Data Record shall be compiled and submitted to Contractor / Company.

7.3.2

Contents of the Manufacturing Data Record shall be job specific, indexed and include as a
minimum :
Project Title
PO No.
Equipment title
Equipment Item No
Purchase Release Note
Purchase Order or extract thereof
Referenced and applied codes, standards and specifications
Performance Test Curves
Performance Test Data
Fabrication Test Package Reports
Construction Test Package Reports
As built drawings
NDT, PWHT and Hydrostatic test reports
Material chemical analysis
Material mechanical test certification
Certificate of Compliance
Photocopy of nameplate
Completed, accepted and signed Inspection and Test Plan

Specification
Air Cooled Heat Exchanger
ConocoPhillips (Grissik) Ltd.
Sub Vendor List.
Pressure Part Calculation Sheet.
Material Traceability Records.

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